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Contents
Introduction ............................................................................................................2
1 Components .........................................................................................................3
2 Physical Properties ...............................................................................................4
4 Reactions ...........................................................................................................16
5 Simulation Approach ..........................................................................................20
6 Simulation Results .............................................................................................24
References ............................................................................................................25
Contents
Introduction
Introduction
1 Components
1 Components
ID
Type
Name
Formula
DEA
Conventional
DIETHANOLAMINE
C4H11NO2-1
H2O
Conventional
WATER
H2O
CO2
Conventional
CARBON-DIOXIDE
CO2
H2S
Conventional
HYDROGEN-SULFIDE
H2S
H3O+
Conventional
H3O+
H3O+
OH-
Conventional
OH-
OH-
HCO3-
Conventional
HCO3-
HCO3-
CO3-2
Conventional
CO3--
CO3-2
DEAH+
Conventional
DEA+
C4H12NO2+
DEACOO-
Conventional
DEACOO-
C5H10NO4-
HS-
Conventional
HS-
HS-
S-2
Conventional
S--
S-2
MDEA
Conventional
METHYL-DIETHANOLAMINE
C5H13NO2
MDEAH+
Conventional
MDEA+
C5H14NO2+
CH4
Conventional
METHANE
CH4
C2H6
Conventional
ETHANE
C2H6
C3H8
Conventional
PROPANE
C3H8
C4H10-01
Conventional
N-BUTANE
C4H10-1
C4H10-02
Conventional
ISOBUTANE
C4H10-2
C5H12-01
Conventional
N-PENTANE
C5H12-1
N2
Conventional
NITROGEN
N2
O2
Conventional
OXYGEN
O2
CO
Conventional
CARBON-MONOXIDE
CO
H2
Conventional
HYDROGEN
H2
2 Physical Properties
The physical properties for the simulation were configured using Aspen
Properties. A pre-configured Aspen Properties file (DEA+MDEA
Properties.aprbkp) has been provided. The details of the physical properties
configuration are provided below.
The electrolyte NRTL method is used for liquid and RK equation of state is
used for the vapor. The NRTL parameters were regressed against
CO2 solubility data in aqueous DEA solutions from Maddox et al. (1987,
1989)[6,7] for the sub-system CO2-DEA-H2O
CO2 solubility data in aqueous MDEA solutions from Jou et al. (1982,
1993)[8,9,10], Kuranov et al. (1996)[11] and Kamps et al. (2001)[12] for the
sub-system CO2-MDEA-H2O
H2S solubility data in aqueous DEA solutions from Barreau et al. (2006)[14]
and from Lawson and Garst (1976)[15] for the sub-system H2S-DEA-H2O
CO2, CH4, C2H6, C3H8, n-C4H10, i-C4H10, n-C5H12, N2, O2, CO and H2 are
selected as Henry-components to which Henrys law is applied. The Henrys
constants are retrieved from Aspen Properties databanks for these
components with water, except for those for n-C5H12 with H2O, which are
taken from NIST web database. For solvents MEA and MDEA, the Henrys
constants are obtained as follows:
For CO2 with DEA, regressed from CO2 solubility data[6,7] in aqueous DEA
solutions
For CO2 with MDEA, regressed from CO2 solubility data[8-12] in aqueous
MDEA solutions
For H2S with DEA, regressed from H2S solubility data[14,15] in aqueous DEA
solutions
For H2S with MDEA, regressed from H2S solubility data[11,12] in aqueous
MDEA solutions
2 Physical Properties
the activity coefficient basis for the Henrys components (solutes) is chosen to
be Aqueous. Therefore, in calculating the unsymmetric activity coefficients
(GAMUS) of the solutes, the infinite dilution activity coefficients are calculated
based on infinite-dilution condition in pure water, instead of in mixed
solvents.
The liquid molar volume model and transport property models have been
validated for the sub-systems CO2-DEA-H2O and CO2-MDEA-H2O and model
parameters are regressed from literature experimental data[16-26] for these
two sub-systems. However, no data are found for the mixed amine system
loaded with CO2. And we did not check these properties of the DEA and/or
MDEA systems loaded with H2S. Specifications of the transport property
models include:
For liquid molar volume, the Clarke model, called VAQCLK in Aspen
Properties, is used with option code 1 to use the quadratic mixing rule for
solvents.
The interaction parameter VLQKIJ for the quadratic mixing rule between
DEA and H2O is regressed against experimental DEA-H2O density data
from Maham et al. (1994)[16], and VLQKIJ between MDEA and H2O is
regressed against experimental MDEA-H2O density data from BernalGarcia et al. (2003)[17].
The Clarke model parameter VLCLK/1 is also regressed for main
2 Physical Properties
In addition to the updates with the above transport properties, heat capacity
at infinite dilution (CPAQ0) for MDEAH+, DEAH+ and DEACOO- are adjusted to
fit to heat capacity data from Weiland (1996)[26].
The aqueous phase heat of formation at infinite dilution and 25C (DHAQFM)
for DEAH+ and DEACOO- are adjusted to fit to the literature heat of solution
data from Carson et al. (2000)[27] of the sub-system CO2-DEA-H2O. For
MDEAH+, the databank value for DHAQFM is -5.0471 x108J/kmol, which
results in heat of solution predictions for the sub-system CO2-MDEA-H2O as
shown in Figure 6b-1 together with the data from Carson et al. (2000)[27].
However, to match the temperature profile data of an plant absorber for CO 2
capture by aqueous MDEA solutions[28], its found that a value of -5.0
x108J/kmol for DHAQFM of MDEAH+ is better. This value is used in the
current simulation and results in heat of solution predictions as shown in
Figure 6b-2.
The estimation results of various transport and thermal properties are
summarized in Figures 1-8:
1200
EXP DEA
EXP DEA
EXP DEA
EXP DEA
EST DEA
EST DEA
EST DEA
EST DEA
1150
10w t%
20w t%
30w t%
40w t%
10w t%
20w t%
30w t%
40w t%
Density, kg/m3
1100
1050
1000
950
900
0
0.1
0.2
0.3
0.4
0.5
2 Physical Properties
1200
Density, kg/m3
1150
1100
1050
EXP MDEA
EXP MDEA
EXP MDEA
EXP MDEA
EST MDEA
EST MDEA
EST MDEA
EST MDEA
1000
950
30w t%
40w t%
50w t%
60w t%
30w t%
40w t%
50w t%
60w t%
900
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
Viscosity, mPaS
10
EXP DEA
EXP DEA
EXP DEA
EST DEA
EST DEA
EST DEA
20w t%
30w t%
40w t%
20w t%
30w t%
40w t%
0.1
0
0.1
0.2
0.3
0.4
0.5
2 Physical Properties
Log(Viscosity, mPaS)
1000.00
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
100.00
30w t%
30w t%
40w t%
40w t%
50w t%
50w t%
60w t%
60w t%
10.00
1.00
0
0.1
0.2
0.3
0.4
0.5
CO2 Loading
100
90
80
70
60
50
40
30
20
10
0
0.00
EXP DEA
EST DEA
EXP DEA
EST DEA
EXP DEA
EST DEA
EXP DEA
EST DEA
0.10
10w t%
10w t%
20w t%
20w t%
30w t%
30w t%
40w t%
40w t%
0.20
0.30
0.40
0.50
2 Physical Properties
0.08
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
EXP MDEA
EST MDEA
0.07
30w t%
30w t%
40w t%
40w t%
50w t%
50w t%
60w t%
60w t%
0.06
0.05
0.04
0.03
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
CO2 Loading
0.6
0.5
0.4
0.3
0.2
DEA
DEA
DEA
DEA
0.1
10w t%
20w t%
30w t%
40w t%
0
0
0.1
0.2
0.3
0.4
0.5
0.6
2 Physical Properties
0.4
0.35
0.3
0.25
0.2
0.15
EST MDEA
EST MDEA
EST MDEA
EST MDEA
0.1
0.05
30w t%
40w t%
40w t%
60w t%
0
0
0.1
0.2
0.3
0.4
0.5
10
2 Physical Properties
160
140
120
100
80
EXP MDEA
EXP MDEA
EXP MDEA
EXP MDEA
EST MDEA
EST MDEA
EST MDEA
EST MDEA
60
40
20
30w t%
40w t%
50w t%
60w t%
30w t%
40w t%
50w t%
60w t%
0
0
0.1
0.2
0.3
0.4
0.5
CO2 Loading
2 Physical Properties
11
Figure 6b-2. Heat of Solution of CO2 in MDEA-H2O using DHAQFM(MDEAH+)=5.0E8J/kmol, experimental data from Carson et al. (2000)[27]
12
2 Physical Properties
Figure 7a. CO2 partial pressure of DEA-CO2-H2O (DEA mass fraction = 0.20),
experimental data from Maddox et al. (1989)[7]
10000
1000
100
EXP 310.9K
EST 310.9K
EXP 338.7K
EST 338.7K
EXP 388.7K
EST 388.7K
10
1
0.1
10
CO2 Loading
2 Physical Properties
13
1000
100
EXP 303K
EST 303K
EXP 313K
EST 313K
EXP 323K
EST 323K
10
0.1
0.01
0.1
CO2 Loading
100000
10000
1000
100
10
EXP 100F
EST 100F
EXP 150F
EST 150F
EXP 200F
EST 200F
EXP 250F
EST 250F
1
0.1
0.01
0.001
0.001
0.01
0.1
10
H2S Loading
Figure 8a. H2S partial pressure of DEA-H2S-H2O (DEA mass fraction = 0.25),
experimental data from Lawson and Garst (1976)[15].
14
2 Physical Properties
10
EXP 313.15K
EST 313.15K
EXP 333.15K
EST 333.15K
EXP 373.15K
EST 373.15K
EXP 393.15K
EST 393.15K
EXP 413.15K
EST 413.15K
0.1
1
10
m _H2S, m ol/kg
2 Physical Properties
15
4 Reactions
The electrolyte solution chemistry has been modeled in Aspen Properties (see
DEA+MDEA Properties.aprbkp) using the CHEMISTRY model DEAMDEA.
Chemical equilibrium is assumed with all the ionic reactions in the CHEMISTRY
DEAMDEA. Since the kinetics of CO2 absorption play an important role in
determining the extent of CO2 capture in the absorber, the assumption of
chemical equilibrium made in the Chemistry model is insufficient. A Reaction
Set called RDEAMDEA has been created in HYSYS to accurately model the
kinetics. In RDEAMDEA, all reactions are assumed to be in chemical
equilibrium except those of CO2 with OH-, CO2 with DEA and CO2 with MDEA.
16
Equilibrium
2H 2 O H 3 O OH
4 Reactions
Equilibrium
CO 2 2H 2 O H 3 O HCO 3
Equilibrium
HCO 3 H 2 O H 3 O CO 32
Equilibrium
DEAH H 2 O DEA H 3 O
Equilibrium
Equilibrium
H 2 O H 2S HS H 3 O
Equilibrium
H 2 O HS S2 H 3 O
Equilibrium
MDEAH H 2 O MDEA H 3 O
DEAH H 2 O DEA H 3 O
R2 Equilibrium
2H 2 O H 3 O OH
R3 Equilibrium
HCO 3 H 2 O CO 32 H 3 O
R4 Equilibrium
MDEAH H 2 O MDEA H 3 O
R5 Equilibrium
H 2 O H 2S HS H 3 O
R6 Equilibrium
H 2 O HS S2 H 3 O
R7 Kinetic
CO 2 OH HCO 3
R8 Kinetic
HCO 3 CO 2 OH
R9 Kinetic
DEA CO 2 H 2 O DEACOO - H 3 O
R10 Kinetic
DEACOO - H 3 O DEA H 2 O CO 2
R11 Kinetic
R12 Kinetic
The equilibrium expressions for the reactions are taken from the work of
Austgen et al. (1988, 1991)[29,30] and Jou et al. (1982, 1993)[8,9, 10]. The
power law expressions (T0 not specified) are used for the rate-controlled
reactions (reactions R7-R12 in RDEAMDEA):
r kT n exp (
E N
a
) C i i
RT i 1
(1)
Where:
r = Rate of reaction;
k = Pre-exponential factor;
T = Absolute temperature;
n = Temperature exponent;
4 Reactions
17
E = Activation energy;
R = Universal gas constant;
N = Number of components in the reaction;
Ci = Concentration of component i;
ai = The stoichiometric coefficient of component i in the reaction equation.
In equation (1), the concentration basis is Molarity, the factor
and E are given in Table 2.
n is zero, k
Zhang (2002)[31] assumed that free DEA can transfer CO2 to MDEA and
regenerate by itself simultaneously:
(A)
DEA CO 2 DEA CO 2
(B)
(C)
Reaction (D) is used to represent the chemical equilibrium between MDEA and
CO2, and the following rate expression is used to represent the catalytic effect
of DEA on reaction (D):
r kT n exp (
E
)C MDEAC DEACCO2
RT
(2)
18
4 Reactions
4 Reactions
Reaction
E , cal/mol
R7
4.32e+13
13249
R8
2.38e+17
29451
R9
6.48e+6
5072
R10
1.34e+17
11497
R11
3.12e+8
7432
R12
1.26e+12
15334
19
5 Simulation Approach
The HYSYS flowsheet used to model the removal of CO2 using DEA and
MDEA is shown below:
The actual field performance data for an operating column from Weiland
(2001)[1] were used to specify feed conditions and specifications for the
absorber.
20
5 Simulation Approach
Unit Operations - Major unit operations used in this flowsheet are described
in Table 3
Table 3. HYSYS Unit Operation Blocks Used in the RateBased DEA+MDEA Model
Unit Operation
HYSYS Block
Comments / Specifications
ABSORB
RateBased Column
ER
VLV-100
Valve
FLASH TK
Separator
Flash Tank
L/R HX
Heat Exchanger
REGENERATOR
RateBased Column
5 Simulation Approach
21
Unit Operation
HYSYS Block
Comments / Specifications
4. Distillate Mass Flow Rate : 5000 lb/hr
5. Mass Reflux Ratio : 1
Note:
1. The REGENERATOR RateBased Column uses the True
simulation approach because the reaction rate
expression requires the composition of individual ions.
2. A True to Apparent transition is used to compute the
apparent composition of the REGEN BTTMS stream to
ensure consistent calculations in the downstream blocks
TANK
Mixer
22
COOLER
Cooler
P-100
Pump
5 Simulation Approach
Streams - Feeds to the absorber are SOUR GAS containing N2, CH4, C2H6,
C3H8, n-C4H10, i-C4H10, n-C5H12 and CO2 and AMINE TO CONTACTOR
containing aqueous DEA and MDEA solution loaded with some CO2. Feed
conditions are summarized in Table 4.
SOUR GAS
AMINE TO CONTACTOR
Temperature: F
80
118
Pressure: psig
910
910
Total flow
106351.7 lb/hr
7.548e4 lb/hr
Composition
Mole-Frac
Mass-Frac
H2O
0.564
CO2
0.0199
0.006
DEA
0.15
MDEA
0.28
CH4
0.8544
C2H6
0.066
C3H8
0.0236
C4H10-01
0.0077
C4H10-02
0.0089
C5H12-01
0.017
N2
0.0019
5 Simulation Approach
23
6 Simulation Results
The simulation was performed using Aspen HYSYS V7.3. Key simulation
results are presented in Table 5.
24
1082 ppm
0.3902
0.036
6 Simulation Results
References
References
25
26
References
[24] J.S. Pac, I.N. Maksimova, L.V. Glushenko, Viscosity of Alkali Salt
Solutions and Comparative Calculation Method, J. Appl. Chem. USSR, 57,
846 (1984)
[25] Z. Palaty, Viscosity of diluted aqueous K2CO3/KHCO3 solutions, Collect.
Czech. Chem. Commun., 57, 1879(1992)
[26] R.H. Weiland, Physical Properties of MEA, DEA, MDEA and MDEA-Based
Blends Loaded with CO2, GPA Research Report, No. 152, 1996
[27] J.K. Carson, K.N. Marsh, A.E. Mather, Enthalpy of solution of carbon
dioxide in (water + monoethanolamine, or diethanolamine, or Nmethyldiethanolamine) and (water + monoethanolamine + Nmethyldiethanolamine) at T = 298.15 K, J. Chem. Thermodyn., 32, 12851296 (2000)
[28] R. Giesen., Mathematische Modellierung des MDEA
Absorptionsprozesses. PhD Diss., the Rheinisch Westfli Technical University
at Aachen, 2004
[29] D.M. Austgen, G.T. Rochelle, X. Peng, C.-C. Chen, A Model of VaporLiquid Equilibria in the Aqueous Acid Gas-Alkanolamine System Using the
Electrolyte-NRTL Equation, paper presented at the New Orleans AIChE
meeting, March 1988
[30] D.M. Austgen, G.T. Rochelle, C.-C. Chen, Model of Vapor-Liquid
Equilibria for Aqueous Acid Gas-Alkanolamine Systems. 2. Representation of
H2S and CO2 Solubility in Aqueous MDEA and CO2 Solubility in Aqueous
Mixtures of MDEA with MEA and DEA, Ind. Eng. Chem. Res., 30, 543-555
(1991)
[31] X. Zhang, C.F. Zhang, Y. Liu, Kinetics of Absorption of CO2 into Aqueous
Solution of MDEA Blended with DEA, Ind. Eng. Chem. Res., 41, 1135-1141
(2002)
References
27