You are on page 1of 20

1) Explain what is SAP PP?

SAP PP process is related to production planning of a company and it encompasses all activities like MRP (Material
Requirement Planning), BOM (Bills Of Material), Routing, Capacity planning, etc. but mainly it contains two segments
1 Material Planning: Material requirements planning, long term planning,
2 Execution Planning: Creation of production order, workflow, conformations, technical completion and good
movement
2) Mention what are the production process in SAP?
There are three types of production process in SAP
3
4
5

Discrete Manufacturing
Repetitive Manufacturing
Production- Process Industries

3) List out the activities carried out in Production Planning?


Activities involved in Production Planning includes
6
7
8
9
10
11
12
13

Processing material master


Creation of Bill of Material
Displaying work center and routing
Maintaining planning calendar
Maintaining production lot
Maintaining quota file
Defining range of coverage profile and profile for safety time
Defining MRP views

4) Explain what is Routing in SAP PP?


Routing in SAP PP is referred to a list of activities which are required to produce any material. For example, when you do
cost estimation for the material, the system triggers the relevant routing and activity rates for all those described in routing.
Which will helpful to calculate the processing cost in product costing.
5) What are the steps of Production Execution Process?
Production Execution steps include
14
15
16
17
18

Converting planned order to production order


Releasing the production order
Goods issue for production order
Confirmation of production order
Goods receipt against production order

6) What are the reports generated in product cost


controlling information system?
Product Cost Controlling information system generates information for following areas
19 Product cost planning
20 Cost object controlling with the subcomponents
21 Product cost by period

22
23
24
25

Product cost by order


Product cost by sales order
Costs for intangible goods and services
Actual costing / Material Ledger

7) Explain what is work center in SAP PP and what is the use of Data in Work Centers?
Work Centers are business objects in SAP-PP that is used in task list operations ( routings, maintenance task lists,
inspection plans) and work orders.
Data in work center is used for
26
27
28
29

Scheduling: Formulas and operating time are entered, so that the duration of an operation can be calculated
Costing: Formulas are entered so that the costs of an operation can be calculated
Capacity Planning: The available capacity and formulas for capacity requirements is entered
Simplifying operation maintenance: Various default values can be included in the work center

8) What is the use of MRP PP evaluations?


This role contains a function for evaluating the MRP result. This function can be used to find information about the
availability of material and to identify any material shortage situation.
9) Mention what is the purpose of using Capacity Planning?
Capacity Planning supports planning in all phases
30 Long term rough cut planning
31 Medium term planning
32 Short term planning
It can be integrated with various SAP applications like SAP-SD, PP, PP-SOP, PP-LTP, PP-SFC, etc.
10) Explain how can you create production order without routing and BOM?
Without BOM and routing you can create a production order by changing the config in OPL8 ( order type dependent
parameters) as routing optional. When we try to create an order using C001 it may ask for a sales order.
11) Explain what happens to planned after it has been converted into production order?
When planned order is converted to the production order, the planned order are offset by production order. The planned
order reference can be seen in the production order.
12) Mention what is the difference between stock transport order and stock transfer order?
33 Stock transfer order: It is referred to the transfer of stock for the usage in the same company
34 Stock transport order: It is referred to the change of title of stock in the name of the buyer
13) Explain what is PRT (Production Resource Tools) in SAP PP?
PRT (Production Resource Tools) are moveable operating objects used to perform repeated activities in plant or production
maintenance, for example, documents such as drawings or programs for which document management functions are used.
Various other PRT components include

35 Engineering drawings
36 Jigs
37 Fixtures

38 Measurement Instruments
14) Explain how to create PRT master records?
To create PRT master records you have to follow the following steps
1 Choose logistics/Accounting -> Project System -> Basic data -> Master data -> Production resources and tools
->Create
2 The initial screen for creating a PRT appears
3 Enter a number for the PRT and choose continue
4 The basic data screen appears
5 Maintain the basic data
6 Choose Goto -> Defaults and enter the default values
7 Save the PRT
15) Mention what is the t-code for changing production order and to display production order?
T-code to change the production order = C002
T-code to display the production order = C003
16) Explain what is PLM (Product Lifecycle Management) in SAP PP and what is the use?
It is a collection of solutions with which you digitally create, maintain and make product information, available in the whole
company and for the entire life cycle of the product.
PLM provides you the function with which you do following things
39 The workplace is an open portal in the world wide web and allows you to access all application and information
that you need to work with all external and internal business partners
40 It can link with other internet applications like program management, change and configuration management and
engineering collaboration.
17) In SAP-PP what are the costing parameters?
In SAP-PP, the costing parameters are as below
41 Work Center: Activity types and the formulas, cost center
42 Routing: The time, activity types
18) In cost controlling information system mention the fields that are listed in the list screen of the report?
Following fields are listed in the list screen of the report
43
44
45
46
47
48
49
50
51
52

Key Figures
Costing/MM
%Costing/MM
Revaluation
VarCstRuns
%VarCstRuns
Basic data
Valuation
Cost component group 1/ Cost component group 2
CostCompGr(fix)1 / CostCompGr( fix)2

19) Explain what is the use of SAP Material View and list out other parameters where SAP Material View is applicable?

SAP Material View is an SAP object that not only hold name of the material, but various other information related to
material like
53
54
55
56
57
58
59

Material production related information


Material planning related information
Material sales related information
Material purchase related information
Material storage and warehousing related information
Material costing and accounting related information
Material batch specification information

20) Mention what are the types of Master Views for Production and Planning?
For production and planning types of Master Views are
60
61
62
63
64

SAP MRP1 View


SAP MRP2 View
SAP MRP3 View
SAP MRP4 View
SAP Work Scheduling View

21) Mention how MRP (Material Requirement Planning) types are classified?
MRP types are classified in two leagues
65 Materials for consumption based planning
66 Planning based on demand
22) Mention what are the keyfields found in MRP View 1?
MRP views 1 are mostly maintained for production purposes.
67 General Data
68 MRP Procedure
69 Lot size data
23) List out the basic procedure for dispatching operations in capacity leveling?;
For dispatch operations basic procedure includes
70
71
72
73
74
75
76
77
78

Either the user determines the date of dispatch or else it is specified by scheduling
A dispatching sequence needs to be determined if several operations need to be dispatched
The systems checks for
The dates to which operations are to be dispatched
The work center to which operations are to be dispatched
Finite scheduling is performed
Operation check is performed
Status for the operation is set as dispatched.
System carries out midpoint scheduling

24) Explain what is the need of MRP list if the stock requirement list is already given?
MRP list displays the result of the last planning run, changes that occurred between planning runs are ignored in the MRP
list. While contrary to this, in the stock or requirement list all changes that occurred in the stock, issues and receipts are
displayed by the system.

25) Mention what are the t-codes for creating, changing and summarizing BOM?
BOM transaction codes for
79 Creating BOM= CS01
80 Changing BOM= CS02
81 Summarized BOM=CS13
26) Mention what is the use of t-code CS20 in BOM?
With t-code CS20 you can do Mass changes to BOM like
82 Change the item data
83 Creating new material
84 Replacing it with another material

1. If you have released Prdn order today and it had gone to shop floor. Next day it was found that there is shortage of
material. What will you?
2. How you define Standard Cost and Variable cost in PP?
3. Where can you find Read PP Master in SAP(PP)?
4. What are all the settings done for configuring integration of PP with FICO?1. Do availability check. You will get missing
parts list. Procure those missing parts. Then confirm the production order. One more thing you can do, change customize
setting so that user cannot release if parts are missing during order release.
2. Standard cost is the cost which is fixed for a period, variable cost is varying with period. As for example cost of semi
finished, finished materials are fixed & cost of raw materials are varied.
3. You will find in master data tab page of production header data overview, CO02 - Read PP Master Data. Also from
Functions menu you will get Read PP Master Data. This means that you want the system to re-update the production order
with the latest BOM structure.

4. Assigning of Cost center to


work center. Assigning Activity
type to work center, Standard
Cost estimate, Costing Run,
Order
settlement,
Product
costing.
*-- Chandan
Majumdar
--1. Can MRP be carried out for one particular level of a bom ( Level code : 0001/0002 etc).
Yes it can be done by running for specific materials (Single Material Single Level)
2 How Requiements( PIR,Sles Order, Customer Requirement) are reduced after they are produced?
Reqmts are reduced automatically after Delivery is made to the Particular Order
(In case of Strategy 11, the PIRs are consumed after the GR for Production Order)

3. Can't one material be assigned to more than one operation in a routing?


One material from a BOM CANNOT be assigned to different Operations.
It can be done by defining the material for so many times as required in the BOM
4. How to insert an inspection checkpoint at the end of an operation?
If in process sample is to be defined, assign inspection type 03 in the Material Master.
Then create MICs and assign them in the Routings.
System automatically generates the Inspection Lots
5. Where we have to specify the teardown time in one operation?
Teardown time can be defined as one of the Standard Parameters...
6. How the process time is calculated in a WC when both labour, Machine categories exist?
Scheduling is done based on the Capacity Category we define in the Workcenter
7. How to create opbject dependencies in a BOM FOR A CONFIGURABLE MATERIAL?
Go to Extras -> Object Dependency -> Assign
For this U need to create Characteristics and Class (of Class Type 300) earlier
8. Can any body explain me why work scheduling view is required for semi finished and finished products?
(Because we'll mention all details in MRP views)
A) We need to maintain working scheduling view in order to make that finished or semi finished goods available for
production as we assign production scheduler and production scheduler profile in this view, if not maintained
conversion of planned order to production will not be possible.

1. What are Traffic Lights in MRP? red = the stock is not available
yellow - the stock is in average level stock
green = the stock is available
2. What is MRP List and what is the use of it?
Definition of the MRP List
The system creates MRP lists during the planning run according to how you set the creation indicator. These lists contain the
planning result for the material. The MRP list always displays the stock/requirements situation at the time of the last
planning run and it also provides a work basis for the MRP controller. Changes that are made after the planning date are not
taken into consideration, so the list is static.
MRP lists are stored in the system until they are either deleted manually or replaced by new lists from a subsequent planning
run.
3. What is the use of Stock Requirement List?
In the stock/requirements list, the most up-to-date stock and requirements situation is displayed.
The main difference between the MRP list and the stock/requirements list is that each time the stock/requirements list is
called up, the system selects the various MRP elements and displays the most up-to-date situation. You thus always see the
current availability situation of the material in the stock/requirements list. Changes that are made after the planning date are
displayed directly, so the list is therefore dynamic.
Stock/requirements lists are not saved in a fixed state in the system, but are subject to change and only exist in the working

memory.
Comparison
The screen layout of both lists is basically the same.
The system automatically runs the rescheduling check directly when both lists are created and puts forward rescheduling
proposals.
The number of exception messages displayed in each list is roughly the same. The only difference lies in the fact that, due to
the nature of the list, no exception messages can occur for newly planned MRP elements in the stock/requirements list.
Directly after the planning run, both lists contain the same information. As soon as a change relevant to MRP is made, the
system updates the information in the stock/requirements list.
As stock/requirements lists are subject to change, they cannot be set with a processing indicator.
4. What is MRP controller Means?
The MRP controller is a person or a group of persons responsible for monitoring material availability. You can use the
number entered here, for example, to select the planning results per MRP conroller.
Every material that is relevant to the planning run must be assigned an MRP controller number in the material master record.
You can also determine a special person for backorder processing who receives a mail if a goods receipt was posted for a
missing part. You must enter the mail name of this person in the field entitled, recipient name.
In addition, you can define a person or a group of persons, who are to informed if you send a mail from the MRP list or
stock/requirements list to the MRP controller for the material displayed.
Actions
5. What is MRP group and what is the use of it?
MRP Groups
In this step, you can carry out the total maintenance of the MRP groups and you can allocate a material type to an MRP
group.
The MRP group is an organizational object that can be used to allocate special control parameters for planning to a group of
materials. You can maintain MRP groups if planning control per plant is not precise enough for your requirements and you
want to allocate certain material groups different control parameters from the plant parameters. For this purpose, MRP
groups are defined with these specific control parameters and are assigned to the material in the material master record
(MRP 1 screen).
For example, the following control parameters can be set for the total planning run:
the creation indicator for the plarequisitions, MRP lists, and so on)
the planning horizon
the consumption mode
The following is valid for total planning and single-item planning:
for all materials without an MRP group, the system uses the plant parameters, or the entries in the initial screen of the
planning run
for all materials with an MRP group, the system uses the parameters recorded in the MRP groupnning run (creation of
purchase
6. What is Purpose of Schedule Margin Key?
In this step, you specify the floats for determining the basic dates of the planned orders. The floats are allocated to the
material via the release period key in the material master record.
Opening period
The opening period represents the number of workdays that are subtracted from the order start date in order to determine the
order creation date. This time is used by the MRP controller as a float for converting planned orders into purchase

requisitions or into production orders.


Float before production
The float before production represents the number of workdays that are planned as a float between the order start date
(planned start date) and the production start date (target start date).
On the one hand, this float is intended to guarantee that delays in staging a material do not delay the production start. On the
other hand, the production dates can be brought forward by means of the float to cope with capacity bottlenecks.
Float after production
The float after production should provide a float for the production process to cope with any disruptions so that there is no
danger that the planned finish date will be exceeded. You plan the float after production between order finish date (planned
finish date) and scheduled end (target finish date).
Release period
The release period represents the number of workdays that are subtracted from the order start date in order to determine the
production order release. The release period is only relevant for production order management.
7. What is opening period?
Opening period
The opening period represents the number of workdays that are subtracted from the order start date in order to determine the
order creation date. This time is used by the MRP controller as a float for converting planned orders into purchase
requisitions or into production orders.
8. What is SLA ? Service Level Agreements
Service Level Agreements (SLA) define the attributes for service products (for example, maintenance, Hotline) that have
been agreed upon with the customer in service contracts. The SLA confirms different parameters, such as response time,
availability time and system availability.
9. What are Basic Dates?
Earliest date for the execution of the production order. This date takes into account the float before production.
If, on order creation, a planned order exists for the production order or process order, then the order dates are taken from the
planned order. When scheduling the production order the system tries to adhere to the order dates (if necessary, with
reduction measures).
If it is not possible to adhere to the basic dates and if the control parameter in Customizing allows the basic dates to be
adjusted, the system adjusts the basic dates of the order during the scheduling run.
If the control parameter in Customizing does not allow the basic dates to be adjusted, the order keeps the basic dates of the
planned order.
If the production order is created manually, you must enter at least one order date manually.
The scheduling type determines, which order dates you must enter.
10. What is planning time fence?
The planning time fence specifies a period within which no automatic changes are to be made to the master plan.
The planning time fence is maintained in workdays.
11. What is Planning Horizon?
In this step, you define the planning horizon. This planning horizon specifies the period for the "Net change planning in the
planning horizon".
In this kind of net change planning, only those materials that have undergone a change that is relevant to MRP within the
planning horizon are included in the planning run. Such materials receive a net change planning indicator in the planning

file.
You make this specification for a plant. You can define an alternative planning horizon for MRP groups
12. What is Group BOM?
Alphanumeric character string used to uniquely identify a BOM.
Use
If you assign a "meaningful" number to a BOM group, this gives you an additional way of accessing the BOM.
The system stores the following under a BOM group:
all the alternatives in a multiple BOM
all the BOMs entered for a variant BOM
13. What is costing? How it is affected the PP?
Determining the material costs of a product.
When you calculate production costs using a quantity structure, the system automatically determines the BOM and all the
BOM items that are relevant to costing, in order to calculate manufacturing costs.
14. What is Meaning of Customized Reports?
The report which is not using SAP standard reports.
15. In Project the Customization is comes under Which Phase?
Realization.
16. How you get the Ticket?
After release order,the reservation will provide the ticke to pick production material.
17. What are GAPS? Some Examples?
The GAPS are some issue in blue print that SAP cannot capture or prividing the client bussiness process.
18. What is LSMW?
The LSM Workbench is an SAP System tool that supports you when copying data from non-SAP.
systems.
19. After Doing Realization How we will check whether it is working or not?
Doing Final preparation to check using the test case from user.
20. What do we do in Realization Phase?
Provide ARICEF, Configuration Documents, integration test, BPP, UAT, Unit Test and implements some SAP notes.
21. How to Move to the Realization Phase?
You must have some blueprints to go in next phase.
22. In LSMW which is most important Step?

Maintain Object Attributes


Maintain Source Structures
Maintain Source Fields
Maintain Structure Relations
Maintain Field Mapping and Conversion Rules
Maintain Fixed Values, Translations, User-Defined Routines.
85 Difference Between By-Product and Co-Product in SAP BOM
By-Product vs Co-Product in SAP BOMMain difference between By-product and Co-product In case of Co-product costs
are settled with a apportionment structure. In case of By-product the price of this by ...
Posted in: PP (Production Planning) | By: rekha | Date: 05 Jul 2011 5:50 am | 8939 times viewed | Comments (0)

86 Picking of Production and Process Orders Related Interview Questions


Q1: Why are all withdrawable, non-backflush components not always issued on the list?Ans: In addition to the reservation
item criteria (movement allowed, non-backflush, requirement quantity > 0 and ...
Posted in: PP (Production Planning) | By: rekha | Date: 14 Mar 2013 4:24 pm | 7949 times viewed | Comments (0)
87 Production Planning Interview questions and Answers for Experienced
Q1: How to configure the planning calendar for the ATP calculation where goods are shipped every other working day?Ans:
Use Transaction MD25 and define calculation rule for every other working day. Ch ...
Posted in: PP (Production Planning) | By: rekha | Date: 06 Feb 2008 9:34 am | 6745 times viewed | Comments (0)
88 Mass Processing for Production Orders (transactions COHV, CO04N, CO05N, COMAC) and Process Orders (COIO
and COID) Interview Questions
Q1: When should I select the option 'Execute function in the background'?Ans: You should only select this option if you
work online and trigger mass processing and you do not want to delay the ...
Posted in: PP (Production Planning) | By: rekha | Date: 14 Mar 2013 4:14 pm | 6567 times viewed | Comments (0)

89 Information system for production orders (transactions COOIS, CO26, CO27, CO28) and process orders (COIO,
COID, COIK) Interview Questions
Q1: Selection conditions are specified at operation level or component level. However, the system issues operations or
components in the operation or component list that do not correspond to these con ...
Posted in: PP (Production Planning) | By: rekha | Date: 14 Mar 2013 4:05 pm | 6169 times viewed | Comments (0)
90 Production Orders Related Frequently Asked Interview Questions and Answers
Q: We get an error message "Control parameters for scheduling not defined" while creating test production Orders. Why? A:
Before you attempt creating Production orders, configure yourOr ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:56 am | 5291 times viewed |
Comments (6)
91 How Costing takes place in Production Orders
Can anyone please explain me the how the Costing takes place for the Production Orders. Actually, I am new to this package
, In Other Package (RAMCO ERP) (The Process is like follows: a. Pro ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:30 am | 5042 times viewed |
Comments (1)

92 SAP PP and MM
Does SAP PP an MM module go hand in hand? ...
Posted in: PP (Production Planning) | By: | Date: 01 Jul 2010 5:53 am | 4284 times viewed | Comments (11)
93 Multiple BOMS or Variant BOM
How many maximum number of Multiple BOMS or Variant BOMS can a Material have? Warm regards ROOPESH. ...
Posted in: PP (Production Planning) | By: ROOPESH | Date: 16 Sep 2010 3:47 pm | 4165 times viewed | Comments (3)
94 How to exclude storage location from MRP
Hi We have been executing MRP on weekly basis by following process. Enter plan - MD61, Execution of MRP - MD01. We
have also excluded storage location by OMIR by defining storage location as TT51 &a ...
Posted in: PP (Production Planning) | By: ManojSawant | Date: 29 May 2010 1:38 pm | 4012 times viewed | Comments (1)

95 Can we avoid separate routing for each and every material produced?
Q: Can we use same routing for materials undergoing the same process/operations? Can we avoid separate routing for each
and every material produced? A1: Presume that there are 50 products and the ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:53 am | 3772 times viewed |
Comments (0)
96 Storage location MRP indicator
Can some to explain how to understand Storage location MRP indicator? ...
Posted in: PP (Production Planning) | By: Vera Yang | Date: 23 Nov 2010 7:09 am | 3423 times viewed | Comments (1)
97 MRP Related Frequently Asked Interview Questions and Answers
Q: We have a lot size procedure here which is creating more order proposals. How do you set the limit value for maximum
number of MRP order proposals per date in IMG? A: Under customization, try ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:55 am | 3264 times viewed |
Comments (2)

98 What is the difference between F1 Help & F4 Help.


a) F1 is for possible values and F4 is for application help b) F1 is for Application Help and F4 is for Technical Help c) F1 is
for Field Help and F4 is for possible entries. d) None of the abo ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:35 am | 3147 times viewed |Comments (0)
99 Factory calendar
We have two different production lines with different operations. One production line works 5 days a week and the other 7
days a week. The factory calendar is assigned to the plant for 5 days a week. ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:22 pm | 2795 times viewed |
Comments (1)
100 Reporting in the purchasing Interview Questions
Q1. For Transactions ME2L, ME2M, ME2B, ME2N, ME2W, ME2K, ME2J, the stockkeeping unit is output for each

individual unit of measure even though the price was maintained, for example, for 1000 units of ...
Posted in: PP (Production Planning) | By: saket | Date: 23 May 2008 9:03 am | 2785 times viewed | Comments (1)
101 Demand Management
Sales quantities in SOP for certain days are transferred into Demand Management and are shown as planned independent
requirements. We need to keep the settings in SOP and change the periods in Demand ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:14 pm | 2569 times viewed |
Comments (0)
102 Strategy Group is relevant for Material Requirement Planning
a) True b) False Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:05 am | 2553 times viewed |Comments (2)
103 HOW TO INCREASE WORK CENTER CAPACITY Answered
Hi ALL, HOW TO INCREASE WORK CENTER CAPACITY. If our production out put per shift as increase by x
%...How can we increase the output without changing processing t ...
Posted in: PP (Production Planning) | By: PRADEEP BHARDWAJ | Date: 28 Jun 2008 5:10 am | 2490 times viewed |
Comments (2)
104 how to download production planning from LTP calculation ?
Hi, I'm a new SAP user, and we had run our 1st LTP calculation on our SAP. And I cannot find any transaction key nor
method of how I could download all production planning propose from SAP LTP calcu ...
Posted in: PP (Production Planning) | By: | Date: 09 Jul 2010 11:16 am | 2455 times viewed | Comments (1)
105 functional consultant-pp module
functional consultant in pp module ...
Posted in: PP (Production Planning) | By: | Date: 11 Jun 2008 10:54 am | 2371 times viewed | Comments (1)
106 SOP transfer to demand management
We defined SOP in months. However during SOP transfer to demand management, our independent requirements are
appearing in weeks. How can we correct this from weeks into months ? A: Check transactio ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:14 pm | 2300 times viewed |
Comments (0)
107 how to maintain bom un textile industry
Hi SAP GURU! i would like to know how to mainatin BOM for testile industry.please reply as soon as possible as it is
urgent.my mailing address is ikhlaqcharga@gmail.com. ...
Posted in: PP (Production Planning) | By: ikhlaq charga | Date: 05 Jan 2009 7:04 am | 2286 times viewed |Comments (0)
108 Material Stock in Production Order
I have the problem in stock against production order: Our scenario is we dont want to create a sales order. I create a
production order that has 5 operations. The first operation is sub contrac ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 12:57 am | 2263 times viewed |
Comments (2)
109 Limit value for maximum number of MRP order proposals per date in IMG
We have a lot size procedure here which is creating more order proposals. How do you set the limit value for maximum
number of MRP order proposals per date in IMG? A: Under customization, try mate ...

Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:15 pm | 2258 times viewed |
Comments (0)
110 MRP is always creating plan order
We are trying to create Purchase Requisition from MRP run. We have material , info Record, Source list , Demand in place.
MRP is always creating plan order. Why? A: Check the procurement type in MR ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:17 pm | 2117 times viewed |
Comments (1)
111 Batch to be back-flushed is selected by FIFO from the issue storage location
We need to do GI of components to production order using Back-flush. The component stock is managed in Batches. The
Batch to be back-flushed is selected by FIFO from the issue storage location. How ca ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:19 pm | 2100 times viewed |
Comments (0)
112 List of PP Transport Request and their IMG Path
1) Define Distribution Keys IMG > Production Planning for Process Industries > Master Data > Material List > Item Data >
Item Data from related areas > Define Distribution Keys 2) Determine Pers ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 12 May 2007 9:40 am | 2072 times viewed |Comments (0)
113 How can I use variable size items?
Q: How can I use variable size items? A: For example, consider an item A with 'kg' as base Unit Of Measurement(UOM)
and 'm3' as stock keeping/issue unit. Conversion factor is 1kg = 2.4 m3. In th ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:57 am | 1962 times viewed |
Comments (0)
114 Interview Questions and Anwsers on SAP PP
1. If you have released Prdn order today and it had gone to shop floor. Next day it was found that there is shortage of
material. What will you? 2. How you define Standard Cost and Variable cost i ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:21 am | 1949 times viewed |Comments (0)
115 How to define define shift wise confirmation?
Dear sap guru How to add shift tab in operation wise confirmation co11n? ...
Posted in: PP (Production Planning) | By: yogesh | Date: 25 Apr 2009 5:13 pm | 1915 times viewed | Comments (0)
116 How to define define shift wise confirmation? in SAP PP
Dear sap guru How to add shift tab in operation wise confirmation co11n? ...
Posted in: PP (Production Planning) | By: | Date: 25 Apr 2009 5:12 pm | 1896 times viewed | Comments (0)
117 How to change backward to forward planning in planned orders
I would like to launch MRP and produce planning orders with a backward scheduling logic but being able to change to a
forward logic for a specific generated planned order. I looked to the customizing ...
Posted in: PP (Production Planning) | By: | Date: 31 Mar 2009 5:07 pm | 1890 times viewed | Comments (1)
118 Default storage location
We have two storage locations are '0001' and '0600'. Default storage location in Process order is always '0001' What
determines this default location? Look into OSS notes: 100757, 63493, 96262, 878 ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:18 pm | 1855 times viewed |
Comments (2)

119 How to attach a drawing for a material to BOM? Is it possible?


Yes, you can attach a drawing. First create a document using Transaction Code "CV01N - Create Document". Attach your
drawing in that document. The system will generate a document number. Assi ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:20 am | 1794 times viewed |Comments (3)
120 Production order operation's component allocation - How does SAP know that an operation has components as
indicated by the component allocation indicator? Tcode CO08.
Component allocation is done via routing maintenance or BOM maintenance for the assembly. This is master data
maintenance. As soon as a PO is created, the master data is read into the PO. ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:30 am | 1713 times viewed |Comments (0)
121 With Make - to Stock strategy 10
a) MRP run considers only Sales Orders b) MRP run considers only PIR c) MRP run considers both Sales Order & PIR d)
Sales Order can consume PIR Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:07 am | 1658 times viewed |Comments (0)
122 Planning can create the following after MRP run
a) Planned Orders b) Production Orders c) Purchase Orders d) Schedule Lines Ans: a, b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:20 am | 1552 times viewed |Comments (1)
123 how to conform a production order which is partially conformed
hai pp gurus, i want to know how to conform a production order which is partially conformed. while conforming partially
we have consumpted some raw meterial(xyz). now problem is that raw meterial(xyz ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 03 Dec 2008 1:01 pm | 1505 times viewed |
Comments (6)
124 Can we have more than 6 standard values in standard value key?
One way to achieve this is to create another operation step using the same work center. However this shall be with a control
key that is not a milestone. When the milestone operation is confirmed, the ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 8:01 pm | 1486 times viewed |
Comments (0)
125 Variant Configuration is typically used in
a) Make to stock Environment b) Make to Order Environment c) Spare parts Sale d) Repetitive Manufacturing
Environment Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:40 am | 1483 times viewed |Comments (0)
126 Printing BOM Listing
I need to print out my BOM listing, ie Parent material and components. What transaction do i use ?? ...
Posted in: PP (Production Planning) | By: | Date: 12 Mar 2008 12:34 pm | 1474 times viewed | Comments (2)
127 The Individual / Collective indicator in the material Master determines
a) Whether a component is procured for a special customer requirement in the individual segment b) Requirement quantities
of dependent materials are grouped together during MRP run c) The Material ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:08 am | 1438 times viewed |Comments (0)
128 Maximum No of Items.
Hello Experts,What is maximum no of items can be entered in PO?Thanks in advance. ...

Posted in: PP (Production Planning) | By: | Date: 19 Aug 2009 6:48 pm | 1436 times viewed | Comments (1)
129 Other imp frequntly asked questions
Q: How to configure the planning calendar for the ATP calculation where goods are shipped every other working day? A:
Use Transaction MD25 and define calculation rule for every other working day. Ch ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 12 May 2007 2:58 am | 1431 times viewed |
Comments (0)
130 For Planning at Phantom Assembly Level planned orders are created for Phantom assembly
a) True b) False Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:17 am | 1427 times viewed |Comments (0)
131 Control parameters for scheduling not defined
We get an error message "Control parameters for scheduling not defined" while creating test production Orders. Why? A:
Before you attempt creating Production orders, configure your Order types- T ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:16 pm | 1385 times viewed |
Comments (0)
132 In Material Requirement Planning
a) Material availability is ensured b) If shortage exists the corresponding elements are planned c) Stock transfers are also
possible d) The availability of the components is ensured via depende ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:07 am | 1377 times viewed |Comments (0)
133 How to create a planning material & how to link the material to strategy & how to test the system for distributed
requirement planning or SOP.
I need to create a Planning material to test the system how the Distributed requirement planning works. I want to enter the
planning material with strategy.How to create a planning material(material ...
Posted in: PP (Production Planning) | By: | Date: 22 Oct 2008 2:14 am | 1367 times viewed | Comments (0)
134 ATP Available to Promise (Availability check)
a) System checks if all issues are covered by existing receipts b) Checks if receipts quantity still available to cover newly
received issues Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:10 am | 1353 times viewed |Comments (0)
135 What are some important tables used in PP ?
What are some important tables used in PP ? A: For orders: CUAFVD dialog structure for order headers and items AFPO Order item AFFLD Order: Dialog table for order sequences (AFFL) MOP ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:23 pm | 1317 times viewed |
Comments (0)
136 How to get varience report
how can i get varience report in SAP PK SINGH ...
Posted in: PP (Production Planning) | By: | Date: 15 Apr 2008 6:04 am | 1313 times viewed | Comments (1)
137 A purchasing group is a sub-set of a purchasing organization
a) Yes b) No. Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:04 am | 1282 times viewed |Comments (0)
138 Consumption based planning is usually used for following materials

a) All A & B Class Materials b) Materials with smooth consumption pattern. Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:16 am | 1267 times viewed |Comments (1)
139 What r different reduction startergies in SAP PP?
Reduction strategy means reduce the time intervels in the Production.for example, overlapping and skipping. ...
Posted in: PP (Production Planning) | By: rekha | Date: 27 Nov 2007 7:05 am | 1246 times viewed | Comments (0)
140 HOW TO DELETE THE ALTERNATE DATE OF PRODUCTION RELESE ECN NO
HOW TO DELETE THE ALTERNATE DATE OF PRODUCTION RELESE ECN NO Vijay ...
Posted in: PP (Production Planning) | By: Vijay waghmare | Date: 16 Jul 2010 2:59 am | 1200 times viewed |Comments
(0)
141 Which is the highest organisational level in SAP
a) Plant b) Client c) Storage Location Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:33 am | 1162 times viewed |Comments (0)
142 process material
why i have to create process material and in which scenario i have to create it ? what is the difference between co product
and process material ...
Posted in: PP (Production Planning) | By: MANISH DARJI | Date: 16 Jul 2008 10:41 am | 1157 times viewed |
Comments (0)
143 Basic Data screen contains general data such as
a) Material Number b) Material description c) Base unit of measure d) Technical data Ans: a, b, c ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:41 am | 1155 times viewed |Comments (0)
144 Deletion of group key
We have deleted a group key in an operation in routing and the same does not appear for this routing (CA02). But we
noticed that entries are maintained in table PLPO and the deletion indicator is not ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:13 pm | 1118 times viewed |
Comments (0)
145 How to Disregard Quota arrangement in LTP run
Is it possible to disregard any quota arrangement usage set on the Material Master MRP2, when running Long Term
Planning MS01/02 Even though Quota arrangements exist then LTP should run without any q ...
Posted in: PP (Production Planning) | By: Rasmus | Date: 27 May 2009 9:25 pm | 1116 times viewed | Comments (0)
146 Scheduling times
Scheduling times can be defined in the material master record by; # entering the in-house production time. This value can be
updated from the routing by the system. # entering the setup, tear down, ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:13 pm | 1112 times viewed |
Comments (0)
147 For Material Master record PP Data which is the highest organisational level
a) Plant b) Client c) Storage Location Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:34 am | 1093 times viewed |Comments (0)
148 When is a Material BOM Not Exploded?

A BOM is not exploded in the following situations: - No BOM is effective: -- On the explosion date and in the given area of
validity For the given effectivity parameters - The BOM has ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 12 May 2007 9:43 am | 1079 times viewed |Comments (0)
149 Batch is
a) Same as material code b) Partial quantity of material managed separately from other quantity of same material in stock c)
A non reproducible homogeneous unit with unique specifications d) Non ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:45 am | 1075 times viewed |Comments (0)
150 NETCH is
a) Used in Demand Management b) Key to run MRP for Total horizon c) Key to run MRP for Total Planning horizon d) Not
related to MRP Ans: c ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:20 am | 1045 times viewed |Comments (0)
151 We have an assembly 'A' using a subassembly 'B'. 'B' in turn uses raw material 'C'. Item 'A' is an MPS and is duly
marked in Material Master. Item 'B' and 'C' are marked as 'PD'. When demand for 'A' is entered and MPS is run , upto which
level the requirements are taken care of?
We have an assembly 'A' using a subassembly 'B'. 'B' in turn uses raw material 'C'. Item 'A' is an MPS and is duly marked in
Material Master. Item 'B' and 'C' are marked as 'PD'. When demand for 'A' i ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 9:16 pm | 1029 times viewed |
Comments (0)
152 What happens to planned after it has been converted into production order?
When you convert Planned order to Production order. the planned order are offset by production order. Reference of planned
order can be seen in the production order. ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:19 am | 1010 times viewed |Comments (3)
153 Component in the BOM are allocated to operation in
a) BOM b) Material Master c) Routing d) Work Center Ans: c ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:46 am | 996 times viewed | Comments (0)
154 Bills Of Material
We have a BOM - 'A' with two packing materials 'X' and 'Y'. For 1000 units of 'A', 1 packing material of 'X' is required and
for 50 units of 'A', 1 packing material of 'Y' is required. Base quantity o ...
Posted in: PP (Production Planning) | By: Shalesh Singh Visen | Date: 24 Sep 2005 8:00 pm | 991 times viewed |
Comments (0)
155 For creating Material Master the following Transaction Code is used :
a) md01 b) mm01 c) me01 d) mc01 Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:43 am | 972 times viewed | Comments (0)
156 A plant can be a physical plant or a logical section of a plant
a) Yes b) No. Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:49 am | 934 times viewed | Comments (0)
157 BOM contains the following
a) List of Components b) Qty of Components c) Operation to which components is attached. d) Unit of Measure of
components Ans: a, b, d ...

Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:47 am | 915 times viewed | Comments (0)
158 Availability Check PIRs System does not check against PIRs
a) True b) False Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:12 am | 874 times viewed | Comments (0)
159 The unit in which the stock keeping is done in a company is called
a) Stock unit of measure b) Base unit of measure c) Unit of issue d) Purchase unit of measure Ans: b ...
160 BOMs are always created as
a) Single Level b) Multi Level c) Components d) Along with routings Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 2:48 am | 848 times viewed | Comments (0)
161 Is Sales order A Qty. 15 PC and Sales order B Qty. 25 PC are booked on same date and stock is 0 PC
a) Separate Planned Order for each Sales Order shall be created if individual indicator is set b) Only one planned order is
created if individual indicator is set c) Separate Planned Order for eac ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:19 am | 845 times viewed | Comments (0)
162 Storage locations are areas where materials are stored within a plant
a) Yes b) No. Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:02 am | 720 times viewed | Comments (0)
163 A purchasing organization can buy for a number of plants
a) Yes b) No. Ans: a ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:03 am | 703 times viewed | Comments (0)
164 MRP can be caried out at :
a) Plant Level b) All Routings c) Single item single level d) Single item multiple level Ans: a, c, d ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:06 am | 702 times viewed | Comments (0)
165 No ATP quantities, receipts or stocks are included
a) True b) False Ans: b ...
Posted in: PP (Production Planning) | By: saketpratap | Date: 11 May 2007 3:12 am | 635 times viewed | Comments (0)
166 Determines if sufficient PIRs are planned to cover a SO
a) True b) False Ans: b ...
What are the cutover activities followed for PP module?I am listing some cut over activities to be followed (for PP Discrete Manufacturing).
Production Planning / Master data:
For Production planning, only master data shall be migrated to SAP. In the 1st Stage, there is no master data. Following is
the master data elements relevant for PP:
- Bill of materials
- Routing.
- Work Centres.
Transaction data:

As of the cut off date, ideally there should not be any work in process. All the open production orders should be closed and
semi finished goods should be dismantled and should be added to Raw materials. This strategy should be followed for all
production orders where lead time to complete the production order is not large.
Since, the production orders are for longer duration and it is not possible to dismantle the product and add it to inventory,
following can be the strategy for migrating the data to SAP:
- Create a material master for the work in process and set the standard price as the cost incurred for that product (ie. Work in
process)
- Create a bill of material (which will be used only for this production order) including this material and other materials still
to be consumed.
- Create Routing for rest of the production process.
- Bring the work in process material into inventory as of the cut off date.
- Create the production orders in SAP for the Work in process and issue materials to production order.
Complete the production process after the cut off date of the project.
Tips by: K.S.Kulkarni
What happens to planned after it has been converted into production order?
When you convert Planned order to Production order. the planned order are offset by production order. Reference of planned
order can be seen in the production order.
How to attach a drawing for a material to BOM? Is it possible?
Yes, you can attach a drawing.
First create a document using Transaction Code "CV01N - Create Document".
Attach your drawing in that document.
The system will generate a document number. Assign this document in the BOM with item category D.
Report in Long Term Planning - You use long term planning for your customers, what they need are very simple, just to
calculate future requirements for 1 or 2 years.
Are there any reports in SAP to list of material requirement from LTP?
You need a list of material requirement from long term planning result for each item.
Use MS70 then use MCEC.
Scheduling planned order - How can you get planned orders scheduled so that you can do capacity leveling?
MD11 and then Schedule works fine but ideally you would want the the planned order scheduled automatically on creation?
You have tried setting up an action to schedule the orders but cannot get that to work either.
When running MRP, try selecting "2" in the scheduling box this will bring planned orders into CM01 and CM21
Capacity planning CM01 - When you run capacity planning T-code: CM01, you found the plan orders are not included in
the pegged requirement, you checked the profile, the check box for order and plan order are all actived.
Guess that planned orders have been created without capacity requirement indicator in MRP ("2" - Lead Time scheduling),
if this is the case, then when converted to process orders they will have impact on the Resource. If you want to see them as
planned orders, re-run the MRP or change in every planned order, going to the Menu: Edit --> Scheduling

Another couple of possibilities are to do with the routing/work centres used and whether it isactually calculates consumption
of capacity of the category at the work centre being displayed in CM01 (it might consume a capacity pool or it might not
consume the category).
MPS in Backgound/Online - You want to run MPS for a plant either online or in the background, but you do not get any
results. If you run MPS for a single material/plant, then everything is 100% OK.
You need to run a planning file and a consistency check first, transaction OMDO and MDRE respectively you'll need to set
up two jobs to do it but it is straight forward, once you've done this set up the background job for MPS to run and do it in
NEUPL first time round and then change to NETCH after that.
What is the output of MPS run?
From MPS run you plan the materials which are of 'A' type in the abc analysis (80% dollar value) that have to be planned
before hand.
MPS is also a type of MRP only in which components just below the materials on which MPS run is taken place, are
planned.
Table for production order status - What is the table for finding status (for Ex TECO ed prodn orders). We are not able to
find from AFKO and AFRU tables the status of production orders or at least the link tables if known can be mentionned.
You are unable to link the structure caufvd and IOHEADER WITH AFKO and AFRU.
JEST is the table.
Data dictonary table for SOP planning data - You are using Standard SOP (Info structure S076), in which table can you see
the planning values that you maintained in MC93 transaction?
You looked under table "S076" and did not see any values there.
Use T.Code MC95 to display your entries under the version which maintained the the table S076.
Production order operation's component allocation - How does SAP know that an operation has components as indicated by
the component allocation indicator? Tcode CO08.
Component allocation is done via routing maintenance or BOM maintenance for the assembly. This is master data
maintenance. As soon as a PO is created, the master data is read into the PO.
How to delete groups of products?
How to delete a group of products that was created in screen MC84?
Delete the members in the product group and then archive the product group in transaction SARA, object=MM_MATNR.
(The product group is created as a material master record with material type PROD and this record is deleted in SARA.)

You might also like