Professional Documents
Culture Documents
Sulzer Metco
SULZER
Sulzer Metco
Product Availability
The majority of the products listed in this guide are available worldwide; however, some products are only
available on a regional basis. Regionally available products may be obtainable outside of the specified region as
a special order. Please contact your Sulzer Metco account representative for further information.
EU
Products, or product sizes, marked with this symbol are available only in Europe
AM
Products, or product sizes, marked with this symbol are available only in the Americas
Items designated as Stock are warehoused and generally available for immediate shipment or for shipment
within a few days. Please note that not all Sulzer Metco warehouses may have supplies onhand or in sufficient
quantities; however, every effort will be made to accommodate your needs as quickly as possible. Lead time to
shipment for items marked Special Order will be provided at time of order placement.
Element
Ag ................... Silver
Al .................... Aluminum
B ..................... Boron
C..................... Carbon or Carbide
Ca................... Calcium
Co................... Cobalt
Cr ................... Chrome
Cu................... Copper
Fe ................... Iron
H..................... Hydrogen
Hf.................... Hafnium
Symbol
Element
Symbol
In .................... Indium
M .................... Metal (undisclosed type)
Mg .................. Magnesium
Mn .................. Manganese
Mo .................. Molybdenum
N..................... Nitrogen
Nb (Cb)........... Niobium
Ni.................... Nickel
O .................... Oxygen
P..................... Phosphorus
Pb................... Lead
Element
Sb ...................Antimony
Si.....................Silicon
Sn ...................Tin
Ta....................Tantalum
Ti.....................Titanium
V .....................Vanadium
W ....................Tungsten
Y .....................Yttrium
Zn....................Zinc
Zr ....................Zirconium
SULZER
Sulzer Metco
Information in this guide is classified into eight sections. Within each section, the headings at the top of each
page are color-coded. Page numbers are prefixed and restart at the beginning of each section:
Section
Heading Color
AP
VP
CP
HVOF
AW
CW
Auxiliary Materials:
AUX
ii
SULZER
Sulzer Metco
Contents
Page
Customer Specifications ................................... iv
Product Index .................................................... xii
Alphabetical ................................................ xii
By Recommended Process ........................ xv
Order Numbers.................................................. xix
Air Plasma Spray .............................................. AP-1
Abradables and Plastics ............................. AP-1
Aluminum Base .................................... AP-1
Cobalt Base.......................................... AP-3
Copper Base ........................................ AP-4
Plastic Base ......................................... AP-5
Zirconium Base .................................... AP-6
Metals, Alloys, Composites and Blends ..... AP-7
Aluminum Base .................................... AP-7
Cobalt Base.......................................... AP-9
Copper Base ........................................ AP-13
Iron Base .............................................. AP-16
Molybdenum Base ............................... AP-18
Nickel Base .......................................... AP-20
Titanium Base ...................................... AP-31
Cermets ...................................................... AP-32
Carbides ..................................................... AP-33
Chrome Carbide................................... AP-33
Tungsten Carbide................................. AP-36
Ceramic Powders ....................................... AP-42
Aluminum Oxide................................... AP-42
Chrome Oxide ...................................... AP-48
Titanium Oxide ..................................... AP-51
Zirconium Oxide ................................... AP-52
Self-Fluxing Powders.................................. AP-56
Cobalt Base.......................................... AP-56
Nickel Base .......................................... AP-57
Page
Combustion Powder Spray (continued)
Cermets ...................................................... CP-21
Carbide Powders ........................................ CP-22
Chrome Carbide................................... CP-22
Tungsten Carbide................................. CP-23
Ceramic Powders ....................................... CP-24
Aluminum Oxide................................... CP-24
Titanium Oxide ..................................... CP-26
Self-Fluxing Powders.................................. CP-27
Cobalt Base.......................................... CP-27
Nickel Base .......................................... CP-28
HVOF (High Velocity Oxy-Fuel) Spray.............. HVOF-1
Metals, Alloys and Blends .......................... HVOF-1
Cobalt Base.......................................... HVOF-1
Copper Base ........................................ HVOF-4
Iron Base.............................................. HVOF-5
Nickel Base .......................................... HVOF-6
Carbide Powders ........................................ HVOF-10
Chrome Carbide................................... HVOF-10
Tungsten Carbide................................. HVOF-15
Self-Fluxing Powders.................................. HVOF-25
Nickel Base .......................................... HVOF-25
Electric Arc Wire Spray ..................................... AW-1
Aluminum Base .......................................... AW-1
Copper Base............................................... AW-3
Iron Base .................................................... AW-4
Molybdenum Base...................................... AW-7
Nickel Base................................................. AW-8
Tin Base...................................................... AW-10
Titanium Base............................................. AW-11
Zinc Base.................................................... AW-12
Combustion Wire Spray .................................... CW-1
Aluminum Base .......................................... CW-1
Copper Base............................................... CW-2
Iron Base .................................................... CW-3
Lead Base................................................... CW-5
Molybdenum Base...................................... CW-6
Nickel Base................................................. CW-7
Silver Base.................................................. CW-9
Tin Base...................................................... CW-10
Zinc Base.................................................... CW-11
Auxiliary Supplies.............................................. AUX-1
Sealers........................................................ AUX-1
Masking Materials....................................... AUX-3
Cleaning (Blast) Media ............................... AUX-5
iii
SULZER
Sulzer Metco
Customer Specifications
Specification
Material
Page
Specification
Material
Page
Alstom
AWS
BAG-20.................................. Silvaloy........................ CW-9
C.25/C.2.25 ........................... Metco 405NS .............. CW-7
CFM International
Boeing McDonald-Douglas
Chemtronics
Chromalloy
Boeing
de Havilland
DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22
GE
A17 B111S-1 ......................... Metco 600NS .............. AP-5
A50A557 ............................... Metco 204NS-G .......... AP-55
A50A558, Class C ................. Metco 204C-NS........... AP-54
A50A565 ............................... Metco 101B-NS........... AP-44
A50TF87, Class A ................. Metco 101NS .............. AP-43
A50TF87, Class A ................. Metco 101NS .............. CP-24
A50TF87, Class B ................. AMDRY 187 ................ AP-44
A50TF87, Class B ................. Metco 101B-NS........... AP-44
A50TF87, Class C ................. Metco 101SF............... AP-43
A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52
A50TF155, Class A ............... AMDRY 333 ................ AP-53
A50TF204, Class A ............... Metco 202NS .............. AP-55
iv
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
GE (continued)
GE (continued)
Honeywell
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
Honeywell (continued)
vi
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
Howmet
Jet Avion
JA 13006 ............................... Metco 430NS .............. AP-33
JA 13006 ............................... Metco 430NS .............. CP-22
JA 1317 ................................. Metco 43F-NS ............. AP-24
JA 1333 ................................. Metco 210NS-1-G ....... AP-52
JA 1346 ................................. Metco 210NS-1 ........... AP-53
JA 1346 ................................. Metco 303NS-1 ........... AP-32
JA1320 .................................. Metco 54NS-1 ............. AP-7
JA1320 .................................. Metco 54NS-1 ............. CP-9
Light Helicopter
LHM 3314, Type 1................. Metco 204B-NS........... AP-54
LHM 3315.............................. AMDRY 964 ................ AP-27
Lucas Aerospace
LA-M-093............................... Metco 73F-NS-2 .......... AP-39
MTU
MTS 1050.............................. Metco 43C-NS............. AP-23
MTS 1050.............................. Metco 43C-NS............. CP-17
MTS 1052.............................. Metco 54NS-1 ............. AP-7
MTS 1052.............................. Metco 54NS-1 ............. CP-9
MTS 1059.............................. Metco 101NS .............. AP-43
MTS 1059.............................. Metco 101NS .............. CP-24
MTS 1061.............................. Metco 101B-NS........... AP-44
MTS 1067.............................. Metco 201B-NS........... AP-52
MTS 1071.............................. Metco 308NS-3 ........... CP-3
MTS 1077.............................. Metco 443NS .............. AP-26
MTS 1077.............................. Metco 443NS .............. CP-19
MTS 1077.............................. AMDRY 960 ................ AP-25
MTS 1077.............................. AMDRY 960 ................ CP-18
MTS 1080.............................. Metco 450NS .............. AP-21
MTS 1080.............................. Metco 450NS .............. CP-16
MTS 1080.............................. AMDRY 956 ................ AP-21
MTS 1080.............................. AMDRY 956 ................ CP-15
Parker Hanefin
ES6-423 ................................ Metco 430NS .............. AP-33
ES6-423 ................................ Metco 430NS .............. CP-22
Pratt Whitney
PWA 1185-2 .......................... AMDRY MM509 .......... AP-9
PWA 1302 ............................. AMDRY 302 ................ AP-38
PWA 1302 ............................. Metco 71NS ................ AP-37
PWA 1306 ............................. Metco 70C-NS............. AP-33
PWA 1307 ............................. Metco 81NS ................ AP-34
PWA 1310 ............................. Metco 105NS .............. AP-42
PWA 1310 ............................. Metco 105NS .............. CP-24
PWA 1311-1 .......................... AMDRY 187 ................ AP-44
PWA 1311-1 .......................... Metco 101B-NS........... AP-44
vii
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
Rolls-Royce (continued)
Rockwell International
RB0170-251 .......................... Metco 55 ..................... AP-13
RB0170-251 .......................... Metco 55 ..................... CP-11
Rolls-Royce
MSRR 9507/1........................ AMDRY 9830 .............. AP-40
MSRR 9507/1........................ Metco 73F-NS-2 .......... AP-39
MSRR 9507/1........................ AMDRY 9831 .............. AP-40
MSRR 9507/2........................ Metco 81NS ................ AP-34
MSRR 9507/3........................ Metco 45C-NS............. AP-9
MSRR 9507/3........................ Metco 45C-NS............. CP-10
MSRR 9507/4........................ Metco 404NS .............. AP-22
MSRR 9507/5........................ AMDRY 956 ................ AP-21
MSRR 9507/5........................ AMDRY 956 ................ CP-15
MSRR 9507/5........................ Metco 450NS .............. AP-21
MSRR 9507/5........................ Metco 450NS .............. CP-16
MSRR 9507/5........................ Metco 480NS .............. AP-21
MSRR 9507/5........................ Metco 480NS .............. CP-16
MSRR 9507/6........................ Durabrade 2223 .......... CP-4
MSRR 9507/6........................ Metco 307NS-2 ........... CP-5
MSRR 9507/7........................ Metco 16C................... AP-58
MSRR 9507/7........................ Metco 16C................... CP-29
MSRR 9507/8........................ Metco 43C-NS............. AP-23
MSRR 9507/8........................ Metco 43C-NS............. CP-17
MSRR 9507/9........................ Metco 105NS .............. AP-42
MSRR 9507/9........................ Metco 105NS .............. CP-24
MSRR 9507/10...................... Metco 301C-NS........... CP-8
MSRR 9507/11...................... Metco 55 ..................... AP-13
MSRR 9507/11...................... Metco 55 ..................... CP-11
MSRR 9507/12...................... Durabrade 2224 .......... CP-5
MSRR 9507/13...................... Metco 54NS-1 ............. AP-7
MSRR 9507/13...................... Metco 54NS-1 ............. CP-9
MSRR 9507/14...................... AMDRY 960 ................ AP-25
MSRR 9507/14...................... AMDRY 960 ................ CP-18
MSRR 9507/14...................... Metco 443NS .............. AP-26
MSRR 9507/14...................... Metco 443NS .............. CP-19
MSRR 9507/15...................... Metco 601NS .............. AP-1
MSRR 9507/16...................... Durabrade 2241 .......... CP-3
MSRR 9507/16...................... Metco 308NS-3 ........... CP-3
MSRR 9507/17...................... Metco 81VF-NS........... AP-34
viii
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
Rolls-Royce (continued)
Rolls-Royce Allison
EMS 29005............................ Metcolite 14................. AUX-5
EMS 29005............................ Metcolite C .................. AUX-5
EMS 29005............................ Metcolite F................... AUX-5
EMS 29005............................ Metcolite F36............... AUX-5
EMS 29005............................ Metcolite VF ................ AUX-5
EMS 38850............................ Metco 54NS ................ AP-7
EMS 38850............................ Metco 54NS ................ CP-9
EMS 38900............................ Metco 601NS .............. AP-1
EMS 39660............................ Diamalloy 2005NS....... HVOF-22
EMS 39661............................ Diamalloy 4008NS....... HVOF-6
EMS 56705............................ AMDRY 313X.............. AP-18
EMS 56705............................ Metco 63NS ................ AP-18
EMS 56712............................ Metco 66F-NS ............. AP-11
EMS 56713............................ Metco 68F-NS-1 .......... AP-11
EMS 56719............................ AMDRY 963 ................ AP-26
EMS 56720............................ Metco 201NS .............. AP-52
EMS 56722............................ Metco 204B-NS ........... AP-54
EMS 56730............................ Metco 301NS .............. CP-8
EMS 56754............................ Durabrade 2224 .......... CP-5
EMS 56755............................ Durabrade 2244 .......... CP-2
EMS 56755............................ Metco 308NS-1 ........... CP-3
EMS 56756............................ Metco 72F-NS ............. AP-37
EMS 56757............................ Metco 450NS .............. AP-21
EMS 56757............................ Metco 450NS .............. CP-16
EMS 56757............................ AMDRY 956 ................ AP-21
EMS 56757............................ AMDRY 956 ................ CP-15
EMS 56758............................ Metco 105NS .............. AP-42
EMS 56758............................ Metco 105NS .............. CP-24
EMS 56760............................ Metco 43C-NS............. AP-23
EMS 56760............................ Metco 43C-NS............. CP-17
EMS 56762............................ Metco 444 ................... AP-25
EMS 56762............................ Metco 444 ................... CP-18
EMS 56764............................ Metco 311NS .............. AP-1
EMS 56764............................ Metco 310NS .............. CP-1
EMS 56766............................ Metco 52C-NS............. AP-7
EMS 56766............................ Metco 52C-NS............. CP-9
EMS 56767............................ AMDRY 2000 .............. AP-2
EMS 56768............................ Sulzer Metco 2043 ...... AP-3
EMS 56769............................ AMDRY 995C.............. AP-10
EMS 56772............................ Metco 443NS .............. AP-26
EMS 56772............................ Metco 443NS .............. AP-26
EMS 56786............................ AMDRY 500C.............. AP-14
SAE International
AMS 5391 ............................. AMDRY 713C.............. AP-24
AMS 7875 ............................. Metco 81VF-NS........... AP-34
AMS 7879 ............................. AMDRY 301 ................ AP-38
AMS 7879 ............................. Metco 71VF-NS-1 ....... AP-37
AMS 7879 ............................. Metco 71VF-NS........... AP-37
AMS 7880 ............................. Metco 72F-NS ............. AP-37
Sermatech Klock
PAB 360 ................................ Metco 601NS .............. AP-1
Siemens
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464-2 ........... HVOF-9
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464 .............. VP-4
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464-4 ........... VP-4
SICOAT 2231 ........................ Sulzer Metco 4201 ...... AP-12
SICOAT 2231 ........................ Sulzer Metco 4201 ...... VP-2
SICOAT 2453 ........................ Sulzer Metco 4485 ...... AP-30
SICOAT 2453 ........................ Sulzer Metco 4485 ...... VP-4
Siemens/Westinghouse
83336AB Sec. 5.3.1 .............. AMDRY 204NS-1 ........ AP-54
PD13445DB .......................... AMDRY 500C.............. AP-14
Sikorsky
SS9212 ................................ Metco 604NS .............. AP-4
SMUK
DTD900-4950 ....................... Metco 18C................... AP-56
DTD900-4950 ....................... Metco 18C................... CP-27
SNECMA
DMR 33.005 .......................... Metco 81NS ................ AP-34
DMR 33.006 .......................... Metco 81VF-NS........... AP-34
DMR 33.007 .......................... Metco 45C-NS............. AP-9
DMR 33.007 .......................... Metco 45C-NS............. CP-10
DMR 33.008 ......................... Metco 45VF-NS........... AP-9
DMR 33.010 .......................... Metco 404NS .............. AP-22
DMR 33.011 .......................... Metco 450NS .............. AP-21
DMR 33.011 .......................... Metco 450NS .............. CP-16
DMR 33.011 .......................... AMDRY 956 ................ AP-21
DMR 33.011 .......................... AMDRY 956 ................ CP-15
DMR 33.012 .......................... Metco 54NS ................ AP-7
ix
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
SNECMA (continued)
Turbomeca (continued)
U. S. Military
Kelly AFB 97P1271 ............... Metco 204NS .............. AP-54
MIL 1687 ............................... Metco 445 ................... AP-13
MIL 1687 ............................... Metco 445 ................... CP-11
MIL-P-83348, Type 1, Cl II .... Metco 63NS ................ AP-18
MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ AP-7
MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ CP-9
MIL-P-85856/20 .................... Metco 43VF-NS .......... AP-24
MIL-P-85856/39 .................... Metco 81VF-NS .......... AP-34
MIL-STD-1687....................... Sulzer Metco 5803 ...... AP-41
MIL-STD-1687....................... Sulzer Metco 5803 ...... HVOF-23
MIL-STD-1687....................... Sulzer Metco 5803-1 ... HVOF-23
Naval OS10604..................... Metco 201B-NS........... AP-52
USAF 67A 60753A................ Metco 54NS ................ AP-7
USAF 67A 60753A................ Metco 54NS ................ CP-9
USAF 67A60753 ................... Metco 404NS .............. AP-22
USAF 67A60753 ................... Metco 63NS ................ AP-18
USAF 67A60753A, Type P4.. Metco 56F-NS............. AP-20
Voight
207-2-402.............................. Metco 54NS ................ AP-7
207-2-402.............................. Metco 54NS ................ CP-9
Volvo
Technetics
RM-1050................................ Metco 600NS .............. AP-5
Turbomeca
SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification
Material
Page
Specification
Material
Page
Volvo (continued)
Williams
xi
SULZER
Sulzer Metco
Product Index / Alphabetical
Product
Page
Product
Page
xii
Product
Page
SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Product
Page
Product
Page
xiii
Product
Page
SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Product
Page
Product
Page
xiv
Product
Page
SULZER
Sulzer Metco
Product Index / Recommended Processes
Product
Page
Product
Page
Product
Page
xv
SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product
Page
Product
Page
Product
Page
SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product
Page
Product
Page
Product
Page
HVOF (continued)
HVOF (continued)
xvii
SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product
Page
Product
Page
Product
Page
xviii
SULZER
Sulzer Metco
Order Numbers
Order No.
Material
Page
Order No.
Material
Page
SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.
Material
Page
Order No.
Material
Page
SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.
Material
Page
Order No.
Material
Page
xxi
SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.
Material
Page
Order No.
Material
Page
xxii
SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.
Material
Page
Order No.
Material
Page
xxiii
SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.
Material
Page
Order No.
Material
Page
xxiv
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.
Metco 320NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 8Si 20BN
-212 +45 m (-70 mesh +325 mesh)
Clad
Rolls-Royce MSRR 9507/66
High quality abradable coating material for use in compressor section of jet engines. Superior corrosion resistance. Suitable for
service temperatures to 480C (900F). Appropriate for use against titanium and ferrous blades.
Order No.
1001587
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 311NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 7Si 26Graphite
-150 +7.8 m (-100 mesh +7.8 m)
Clad
Rolls-Royce Allison EMS 56764
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415C (600 - 800F).
Order No.
1000574
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 313NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 5.5Si 45.5Graphite
-150 +7.8 m (-100 mesh +7.8 m)
Clad
Canada Pratt Whitney CPW 555
Volvo PM 819-64
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415C (600 - 800F).
Order No.
1000569
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Al 12Si 40Polyester
-125 +11m (-120 mesh +11 m)
Blend
Canada Pratt Whitney CPW 517
GE B50TF222, Class A
Honeywell Allied Signal EMS 57735
Pratt Whitney PWA 1349
Rolls-Royce Allison EMS 38900
SNECMA DMR 33.087
Volvo PM 819-30
Metco 601NS
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Suitable for operating temperatures up
to 325C (617F).
Order No.
1000298
Issued February 2006
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-1
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base (continued)
AMDRY 2010
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 12Si 40Polyester
-125 +11m (-120 mesh +11 m)
Blend
Canada Pratt Whitney CPW 517
Honeywell M3955
High Quality abradable coating material for the compressor section of jet engines. Suitable for operating temperatures up to
325C (617F).
Order No.
1001065
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Al 12Si 47Polyimide
-176 + 16 m
Composite
Rolls-Royce Allison EMS 56767
AMDRY 2000
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Maximum service temperature of
350C (660F).
Order No.
1001064
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-2
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Cobalt Base
Cobalt-nickel based abradables are used in high pressure compressor of gas turbine engines. Typically, the materials
are plasma sprayed and then heat-treated to burn off the polymer, resulting in high porosity coatings that are
abradable and have the proper level of erosion resistance. Applications that cut against titanium have a 550 C (1025
F) temperature limit; those that cut against Inconel and stainless steel can be used at temperatures up to 850 C
(1550 F). Bond coats of MCrAlY, NiCrAl or NiCr are recommended.
High temperature abradable good up to 750C (1380F) against Inconel* and steel blades. With tipped blades, maximum
service temperature increases to 850C (1560F).
*Inconel is a registered trademark of INCO
Order No.
1001595
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
CoNiCrAlY Polyester/BN
-176 + 11 m
Spheroidal, Composite Blend
Gas path seals up to 850C (1560F). Gas path seals against titanium alloy blades up to 600C (1110F). Clearance control in
compressor housings.
Order No.
1001610
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-3
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Copper Base
Copper based materials are used in aerospace and industrial abradable coating applications as a protective,
clearance control surface for rotating titanium blades to cut into or as a labyrinth seal coating against 17-4 PH steel or
Inconel knife edges, at services temperatures up to 650 C (1200 F). Corrosion resistance in marine environments is
superior to aluminum based abradables. As with other soft matrix abradables, a polymer filler is used to reduce interparticle cohesion and improve the friability of the coating structure. This helps to improve machinability prior to service
and helps to prevent material transfer and component wear during service.
Metco 605NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Honeywell M3964
Rolls-Royce MSRR 9507/40
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 610NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 604NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-4
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Plastic Base
Polymer materials are used for self-lubricating applications and to provide friability in clearance control coating
systems with service temperatures below 350 C (660 F). Controlled porosity is achieved through entrapment of the
polymer within the coating structure. For higher temperature applications, a post-coat burn-out of the polymer material
can be performed. Sulzer Metco polyester products are high quality, liquid crystalline polymers (LCP) having
consistent performance.. The high quality of these products improves temperature capability. Coatings that undergo a
post-heat treatment of 325 350 C (615 660 F) are less likely to sinter and change dimension when compared to
more amorphous polymers.
Metco 600NS
Chemistry:
Polyester Reactor Product
Particle Size:
-125 + 45 m (-120 + 325 mesh)
Specifications: Chromalloy C-68
Rolls-Royce MSRR 9507/64
GE A17 B111S-1
Technetics RM-1050
Low friction, self-lubricating coating. Suitable for light compressive loading. Maximum service temperature 325C (617F).
Order No.
1000571
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 600NS-1
Chemistry:
Polyester Reactor Product
Particle Size:
-150 + 45 m (-100 + 325 mesh)
Specifications: Pratt Whitney PWA 36097D
Low friction, self-lubricating coating. Suitable for light compressive loading. Maximum service temperature 325C (617F).
Order No.
1031864
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-5
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Zirconium Base
Yttria-stabalized Zirconium based ceramic powders with a controlled amount of polymer materials are used to produce
high temperature abradable coatings that can be used in the hottest sections of tubine engines. The polymer
constitutent provides friability in the clearance control coating system. A post-coat burn-out of the polymer material
can be performed, or it can be allowed to burn-out in service. Sulzer Metco polyester products are high quality, liquid
crystalline polymers (LCP) having consistent performance.
High temperature abradable seal coating material for hot section components of turbine entines with a temperature capability
of 1250C.
Order No.
1002385
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-6
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 C (600 F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 99%
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
CFM International CP 6028
Jet Avion JA1320
Pratt Whitney PWA 1320
Volvo PM 819-23
GE B50TF57, Class A
MTU MTS 1052
Rolls-Royce MSRR 9507/13
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000435
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Al 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type VII
Honeywell Allied Signal EMS 57743
Rolls-Royce Allison EMS 38850
U. S. Military USAF 67A 60753A
Metco 54NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000422
1030592
Package Size
5 lb (approx. 2.25 kg)
10 lb (approx 4.5 kg)
Availability
Stock
Stock
Distribution
Global
Global
Al 12Si
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 235
Honeywell M 3962
Pratt Whitney PWA 1335
Rolls-Royce Allison EMS 56766
U. S. Military MIL-P-83348, Type 1, Comp. E
GE B50TF92, Class A
Honeywell Allied Signal EMS 57742
Rolls-Royce MSRR 9507/60
SNECMA DMR 33.027
Volvo PM 819-35
Metco 52C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.
Order No.
1000239
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-7
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base (continued)
AMDRY 355
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 12Si
-45 m (-325 mesh)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1355
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-8
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. The CoMoCrSi alloys (Tribaloy family) are known for their
excellent high temperature sliding wear, corrosion, oxidation and general wear properties. They are characterized by
molybdenum rich phases that are dispersed in a softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit
from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based
alloys can enhance overall performance.
Metco 45C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F).
Order No.
1000081
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 45VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F)
Order No.
1000083
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY X40
Chemistry:
Particle Size:
Morphology:
Specifications:
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.
Order No.
1002391
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY MM509
Chemistry:
Particle Size:
Morphology:
Specifications:
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.
Order No.
1002099
Issued February 2006
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-9
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
AMDRY 958
Chemistry:
Particle Size:
Morphology:
Specifications:
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450C (840F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.
Order No.
1051782
Package Size
12.5 lb (approx. 5.7 kg) 4 bottle minimum
Availability
Stock
Distribution
Global
Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.
Order No.
1006159
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
AMDRY 995C
Chemistry:
Particle Size:
Morphology:
Specifications:
For demanding aerospace applications in a coarse size that can be sprayed using air plasma. Used for protection in hot
corrosive or oxidizing environments up to approximately 850C (1560F) for APS coatings.
Order No.
1001061
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 995M
Chemistry:
Particle Size:
Morphology:
For demanding aerospace applications that can be sprayed using air plasma. Coating as-sprayed surface profile is generally
smoother than that attained using AMDR Y 995C, with fewer unmelted particles in the coating material. Used for protection in
hot corrosive or oxidizing environments up to approximately 850C (1560F) for APS coatings.
Order No.
1042617
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-10
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
Metco 66F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000442
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
GE B50TF190, Class A
Honeywell Allied Signal EMS 52432, Class. XV
Volvo PM 819-15
Metco 68F-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Similar to Tribaloy* 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F).
(*Tribaloy is a registered trademark of Deloro Stellite, Inc.)
Order No.
1000568
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 345
Chemistry:
Proprietary MCrAlY
Specifications: Pratt Whitney PWA 1348-2
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.
Order No.
1020688
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Availability
Stock
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
AP-11
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
Sulzer Metco 4198
Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG12, Class A (GT33)
Proprietary alloy available to approved users.
Order No.
1015309
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Availability
Stock
Distribution
Global
Availability
Stock
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
Package Size
10 lb (approx. 4.5 kg)
AP-12
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F).
Metco 55
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Rockwell Int. RB0170-251(made to order only as Metco 55NS)
Rolls-Royce MSRR 9507/11
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000056
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 445
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 10 Al Aluminum Bronze
-106 +45 m (-140 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38
U. S. Military MIL 1687
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000437
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Cu 9.5Al 1Fe
-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF161, Class A
Metco 51NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000330
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-13
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 51F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000129
1000243
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
Availability
Stock
Special Order
Cu 38Ni
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF42, Class A
SNECMA DMR 33.015
Distribution
Global
Global
Metco 57NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are very dense with low porosity and oxide content.
Order No.
1000131
1031118
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
Availability
Stock
Special Order
Distribution
Global
Global
Cu 36Ni 5In
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
GE B50TF72, Class B
AMDRY 500F
Chemistry:
Particle Size:
Morphology:
Specifications:
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1001044
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 500C
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type XIV
GE B50TF72, Class A
Honeywell Allied Signal EMS 52432, Class XXXII
Rolls-Royce MSRR 9507/31
Rolls-Royce Allison EMS 56786
Siemens/Westinghouse PD13445DB
SNECMA DMR 33.016
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1001043
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-14
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF72, Class A
Rolls-Royce MSRR 9507/31
SNECMA DMR 33.016
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1000132
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-15
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings.
Metco 449P
Chemistry:
Particle Size:
Morphology:
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.
Order No.
1000597
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Produces hard surfaces to provide wear resistance in cylinder bore applications for the automotive industry.
Order No.
1002397
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Metco 42C
Chemistry:
Particle Size:
Morphology:
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.
Order No.
1000025
1031731
1029031
Package Size
5 lb (approx. 2.25 kg)
20 lb (approx. 9 kg)
50 lb pails (approx. 22.7 kg)
Availability
Stock
Stock
Stock
Distribution
Global
Global
Global
Metco 41C
Chemistry:
Particle Size:
Morphology:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000024
1029036
Package Size
5 lb (approx. 2.25 kg)
50 lb pails (approx. 22.7 kg)
Availability
Stock
Stock
AP-16
Distribution
Global
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 41C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Rolls-Royce MSRR 9507/26
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1050705
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 350NS
Chemistry:
Particle Size:
Morphology:
Fe 18Mo 3C 0.25Mn
-90 +11 m (-170 mesh +11 m)
Clad
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000589
Package Size
25 lb (approx. 11.3 kg)
Availability
Stock
Distribution
Global
AMDRY 959
Chemistry:
Particle Size:
Morphology:
Fe 37Ni 6Al
-106 +45 m (-140 +325 mesh)
Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings that are oxidation resistant up to 815C (1500F).
Order No.
1001050
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 453
Chemistry:
Particle Size:
Morphology:
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.
Order No.
1000594
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 452
Chemistry:
Particle Size:
Morphology:
Fe 38Ni 10Al
-125 +45 m (-120 mesh +325
Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings which are oxidation resistant up to 815C (1500F).
Order No.
1000584
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-17
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base
Molybdenum based coatings are generally used for sliding wear applications. Common applications are piston rings
and synchronizing rings in the automobile market. Self-fluxing alloy additions improve the wear resistance properties
and reduce inter-particle oxidation. Carbon additions result in molybdenum carbide formation within the molybdenum
coating, which enhances wear resistance. Typical upper operating limit for pure molybdenum in oxidizing
environments is 315 C (600 F). Molybdenum coatings in non-oxidizing / reducing environments can be used at
substantially higher temperatures. General properties of molybdenum are high thermal conductivity, low thermal
expansion and self-bonding to steel substrates.
Metco 63NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Mo 99%
-75 +45 m (-200 mesh +45 m)
Sintered, Crushed
Canada Pratt Whitney CPW 213
Chromalloy BZ-003, Type 1
Honeywell Allied Signal EMS 57738
Rolls-Royce MSRR 9507/19
SNECMA DMR 33.017
U. S. Military USAF 67A60753
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340C (650F). Used for pump parts, diesel engine fuel injectors, piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.
Order No.
1000058
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Mo 99.5%
-90 +38 m (-170 +400 mesh)
Sintered, Crushed
Pratt Whitney PWA 1313
Coatings are tough and hard with excellent sliding properties, wear resistance and emergency running characteristics.
Resistant to arc erosion. Very thick coatings are possible. Should not be used above temperatures of 340 C (650 F) in
oxidizing or atmospheric environments. Typical applications include pump parts, nozzles in diesel injection pumps, piston rings,
synchronizing rings, press fits on valves, cam followers and similar applications. High bond strength on steel substrates.
Order No.
1002532
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
AMDRY 313X
Chemistry:
Particle Size:
Morphology:
Specifications:
Mo 99.5%
-90 +37 m (-170 +400 mesh)
Spheroidal, Agglomerated and Densified
Canada Pratt Whitney CPW 213 Amend. 1
Pratt Whitney PWA 1313
Rolls-Royce Allison EMS 56705
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340C (650F). Used for pump parts, diesel engine fuel injectors piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.
Order No.
1001037
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-18
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base (continued)
Metco 64
Chemistry:
Particle Size:
Morphology:
Mo 3C
-90 +45 m (-170 mesh +325 mesh)
Agglomerated and Sintered
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 1371
Chemistry:
Particle Size:
Morphology:
Specifications:
Mo 25(NiCrBSiFe)
-90 +45 m (-170 mesh +325 mesh)
Blend
Honeywell Allied Signal EMS 52432, Class XIV
Self-fusing, produces coatings which have high wear resistance, a low coefficient of friction and good scuff resistance. Can be
used for hardfacings, hard bearing surfaces and abrasive wear resistant coatings up to approx. 350C (660F). Used in piston
ring applications.
Order No.
1001034
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Coatings are wear resistant and lubricious. Appropriate for automotive industry piston ring applications.
Order No.
1030118
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
AP-19
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and
yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high
chromium content are preferred for hot corrosion / sulfidation resistance. Self-bonding composites rely on aluminum to
create an exothermic reaction during spraying that results in micro-welding at the surface that improves bond strength
and thickness limits.
Metco 56C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 99.5%
-75 +45 m (-200 +325 mesh)
Precipitated, Spheroidal
Rolls-Royce MSRR 9513
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.
Order No.
1000364
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 56F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 99.5%
-45 +11 m (-325 mesh +11 m)
Precipitated, Spheroidal
Canada Pratt Whitney CPW 224
U. S. Military USAF 67A60753A Type P4
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.
Order No.
1000067
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 450P
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 4.5 Al
-90 +45 m (-170 +325 mesh)
Clad
Rolls-Royce MSRR 9507/43
Premium grade composite powder results in coatings with excellent machinability. Coatings are dense and resistant to
oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800C (1470F).
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust
valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000439
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-20
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 956
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
SNECMA DMR 33.011
Volvo PM 819-37
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
Rolls-Royce Allison PMI 1163
Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1001049
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
SNECMA DMR 33.011
GE B50A891
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
Williams WIMS 644
Metco 450NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000089
1000130
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
Availability
Stock
Stock
Distribution
Global
Global
Metco 480NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Al
-90+45 m (-170+325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 490
GE B50TF56, Class B
Pratt Whitney PWA 1380
Volvo PM 819-56
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000576
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-21
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Sulzer Metco 7012
Chemistry:
Particle Size:
Morphology:
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.
Order No.
1030072
Package Size
10 lb (approx.4.5 kg)
Availability
Stock
Distribution
Global
Metco 1101
Chemistry:
Particle Size:
Morphology:
Ni 18Al
-90 +45 m (-170 +325 mesh)
Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650C (1200F) Formerly supplied by Westaim Ambeon as Westaim 1101.
Order No.
1043589
Package Size
25 kg (approx. 55 lb) pail
Availability
Stock
Distribution
Global
Metco 2101
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 20Al
-125 +45 m (-120 +325 mesh)
Clad
GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650C (1200F). Formerly supplied by Westaim Ambeon as Westaim
2101
Order No.
1043511
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Ni 20Al
-90 +53 m (-170 +270 mesh)
Clad
Chromalloy C-72
GE B50TF33 Class A
Honeywell Allied Signal FP5045, Type II
Pratt Whitney PWA 1321
SNECMA DMR 33.010
Metco 404NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures
below 650C (1200F).
Order No.
1000060
1015614
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)
Availability
Stock
Special Order
AP-22
Distribution
Global
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 2501
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni Al / Ni
-125 +45 m (-120 +325 mesh)
Clad / Blend
Rolls-Royce MSRR 9570
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100C (2000F). Formerly supplied by Westaim Ambeon as Westaim 2501.
Order No.
1043570
Package Size
5 kg (approx. 11 lb)
Availability
Stock
Distribution
Global
Metco 451
Chemistry:
Particle Size:
Morphology:
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.
Order No.
1000078
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 20Cr
-106 +44 m (-140 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF40, Class A
Appropriate to produce surfaces using the laser cladding process. Creates hard, corrosion resistant surfaces. Formerly
supplied as XPT 647.
Order No.
1030107
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 20Cr
-106 +45 m (-140 +325 mesh)
Water Atomized
Boeing BMS 10-67, Type VI
GE B50TF40 Class A
Pratt Whitney PWA 1315
Rolls-Royce Allison EMS 56760
Metco 43C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.
Order No.
1000054
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-23
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 43F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 20Cr
-53 +11 m (-270 mesh +11 m)
Water Atomized
Canada Pratt Whitney CPW 217
Jet Avion JA 1317
Rolls-Royce MSRR 9507/27
GE B50TF40, Class B
Pratt Whitney PWA 1317
SNECMA DMR 33.079
Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1000068
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 20Cr
-45 +5 m (-325 mesh +5 m)
Water Atomized
Pratt Whitney PWA 1319
U. S. Military MIL-P-85856/20
Metco 43VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1000438
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 20Cr
-106 +38 m (-140 +400 mesh)
Water Atomized
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 C (1800 F). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.
Order No.
1002531
Package Size
5 kg (approx.11 lb)
Availability
Special Order
Distribution
Europe
AMDRY 713C
Chemistry:
Particle Size:
Morphology:
Specifications:
Designed for use on superalloys, especially Inconel* 713 and 718. Oxidation and corrosion resistant up to approximately
1000C (1850F).
(*Inconel is a registered trademark of INCO)
Order No.
1032370
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-24
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 961
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1031939
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 44
Chemistry:
Particle Size:
Morphology:
Ni 16Cr 8Fe
-106 +45 m (-140 +325 mesh)
Water Atomized
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.
Order No.
1000066
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 444
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.
Order No.
1000326
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 960
Chemistry:
Particle Size:
Morphology:
Specifications:
(NiCr) 6Al
-125 +37 m (-120 +400 mesh)
Clad
Canada Pratt Whitney CPW 369
Honeywell M3956
Pratt Whitney PWA 1347
SNECMA DMR 33.018
Williams WIMS 646
GE B50TF119 Class A
MTU MTS 1077
Rolls-Royce MSRR 9507/14
Turbomeca LA 657 Ed.1,PC.2, Ind. 0
Plasma sprayed coatings are self bonding. ThermoSpray coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.
Order No.
1001051
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-25
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 443NS
Chemistry:
Particle Size:
Morphology:
Specifications:
(NiCr) 6Al
-125 +45 m (-120 +325 mesh)
Clad
Canada Pratt Whitney CPW 369
GE B50TF119, Class A
Honeywell Allied Signal EMS 57748
MTU MTS 1077
Rolls-Royce MSRR 9507/14
SNECMA DMR 33.018
Williams WIMS 646
GE B50A890
Honeywell M3956
Honeywell Allied Signal FP 5045, Type XVIII
Pratt Whitney PWA 1347
Rolls-Royce Allison EMS 56772
Volvo PM 819-47
Plasma sprayed coatings are self bonding. ThermoSpray coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.
Order No.
1000300
1000596
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)
Availability
Stock
Stock
Distribution
Global
Global
Metco 461NS
Chemistry:
Particle Size:
Morphology:
Coatings are self bonding, oxidation and corrosion resistant. For use below 980C (1800F). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.
Order No.
1000601
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 442
Chemistry:
Particle Size:
Morphology:
Specifications:
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.
Order No.
1000445
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 963
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001054
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-26
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 962
Chemistry:
Particle Size:
Morphology:
Specifications:
GE B50TF162
SNECMA DMR 33.090
Volvo PM 819-44
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1001052
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 9621
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1019247
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 9625
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001053
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 964
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or
oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001055
1038359
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)
Availability
Stock
Stock
AP-27
Distribution
Global
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 700
Chemistry:
Particle Size:
Morphology:
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.
Order No.
1000593
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 718
Chemistry:
Particle Size:
Morphology:
Specifications:
Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001047
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001048
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 1718
Chemistry:
Particle Size:
Morphology:
Specifications:
Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001063
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 350C
Chemistry:
Particle Size:
Morphology:
Ni 50Cr
-106 +38 m (-140 +400 mesh)
Spheroidal, Gas Atomized
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..
Order No.
1031959
Issued February 2006
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-28
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 5Mo 5.5Al
-90 +45 m (-170 +325 mesh)
Clad
Dana Perfect Circle PC 110-265
Honeywell M3961
Honeywell Allied Signal FP 5045, Type XVI
Volvo PM 819-24
GE B50TF166, Class A
Honeywell Allied Signal EMS 57749
Rolls-Royce MSRR 9507/35
Williams WIMS 645
Metco 447NS
Chemistry:
Particle Size:
Morphology:
Specifications:
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1000397
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 387
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Mo 5Al
-90 +37 m (-170 +400 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal EMS 52432, Class XIII
Honeywell Allied Signal EMS 57749, Class I
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1001042
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-29
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 365-2
Chemistry:
Particle Size:
Morphology:
Specifications:
Proprietary MCrAlY
-53 +45 m (-270 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 387
Volvo PM 819-51
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F)
Order No.
1001040
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
AP-30
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Titanium Base
Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is
required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For
these applications, coarser particle sizes may be desirable.
EU
Ti 99.6%
-90 +22 m (-170 mesh +22 m)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx.3.3 lb)
Availability
Special Order
Distribution
Europe
Ti 99.6%
-180 +75 m (-80 +200 mesh)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx.3.3 lb)
Availability
Special Order
Distribution
Europe
Ti 99.6%
-45 m (-325 mesh)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx.3.3 lb)
Availability
Special Order
Distribution
Europe
Ti 99.6%
-250 +90 m (-60 +170 mesh)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx.3.3 lb)
Availability
Special Order
AP-31
Distribution
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.
Metco 410NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.
Order No.
1000303
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 303NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
MgZrO3 35NiCr
-90 +11 m (-170 mesh +11 m)
Blend
Jet Avion JA 1346
Rolls-Royce MSRR 9507/28
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.
Order No.
1000583
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 441NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.
Order No.
1000604
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-32
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion.
Metco 70C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Cr3C2
-106 +30 m (-140 mesh +30 m)
Sintered, Crushed
Pratt Whitney PWA 1306
Coarse grade crystalline chromium-carbide powder. Produces hard, somewhat porous coatings with relatively poor interparticle
strength.
Order No.
1000588
EU
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Cr3C2
-106 +30 m (-140 mesh +30 m)
Sintered
Coarse, crystalline chrome carbide powder. Produces hard porous layers with relatively low interparticle strength. Formerly
supplied as PEM 70C.
Order No.
1002533
Package Size
5 kg (approx.11 lb)
Availability
Special Order
Distribution
Europe
Metco 430NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815C (1000-1500F).
Order No.
1000069
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 82VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.
Order No.
1000573
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-33
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
AMDRY 367
Chemistry:
Particle Size:
Morphology:
Specifications:
Resistant to sliding wear, fretting, abrasion and particle erosion at service temperatures from 500 to 850C (1000 to 1560F).
Order No.
1031929
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 81NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Good abrasion, particle erosion, cavitation and fretting resistance up to 815C (1500F). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900C
(1650F). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.
Order No.
1000065
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
GE B50TF137, Class A
Honeywell Allied Signal EMS 52432, Class II
SAE International AMS 7875
U. S. Military MIL-P-85856/39
Williams WIMS 643
Metco 81VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Good abrasion, particle erosion, cavitation and fretting resistance up to 815C (1500F). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900C
(1650F). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.
Order No.
1000085
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Cr3C2 25(NiCrAlY)
-37 +5.5 m (-400 mesh +5.5 m)
Blend
Provides high temperature wear resistance and corrosion resistance on turbine components.
Order No.
1002400
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
AP-34
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
Sulzer Metco 5255
Chemistry:
Particle Size:
Morphology:
Specifications:
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
AP-35
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Higher quality coatings are generally achieved using high energy plasma or HVOF processes such as Hybrid
Diamond Jet.
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
WC 12Co
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.
Order No.
1001600
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 439NS
Chemistry:
Particle Size:
Morphology:
Specifications:
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.
Order No.
1000061
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 439NS-2
Chemistry:
Particle Size:
Morphology:
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.
Order No.
1000128
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-36
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Metco 72F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 12Co
-45 +15 m (-325 mesh +15 m)
Sintered
GE B50TF27, Class A
Rolls-Royce Allison EMS 56756
Volvo PM 819-25
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000088
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 71NS
Chemistry:
Particle Size:
Morphology:
Specifications:
W2C / WC 12Co
-125 +31 m
Fused
Canada Pratt Whitney CPW 42
Pratt Whitney PWA 1302
Volvo PM 819-02
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000075
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 71VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
Boeing BMS 10-67, Type 1
Rolls-Royce MSRR 9507/41
Volvo PM 819-01
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000084
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
SAE International AMS 7879
Volvo PM 819-53
Distribution
Global
Metco 71VF-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Recommended for PWA 257-1 coating. Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above
500C (930F) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used
for machine parts, pump housing, etc.
Order No.
1000434
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-37
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Metco 71VF-NS-5
Chemistry:
Particle Size:
Morphology:
Specifications:
W2C / WC 12Co
-31 +5 m
Fused
Pratt Whitney 1379-1
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1031721
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 301
Chemistry:
Particle Size:
Morphology:
Specifications:
W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
Pratt Whitney PWA 1379-2
SAE International AMS 7879
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1001035
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 302
Chemistry:
Particle Size:
Morphology:
Specifications:
W2C / WC 12Co
-125 +45 m (-120 +325 mesh)
Fused
Canada Pratt Whitney CPW 42
Honeywell Allied Signal EMS 52432, Class IX
Honeywell Allied Signal EMS 57745, Type I, Class A, Grade A
Pratt Whitney PWA 1302
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1001036
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
WC 10Co 4Cr
-22 +5 m
Sintered
Coatings provide protection against erosion and abrasion in aqueous solutions. The cobalt-chrome matrix offers higher
abrasions and corrosion resistance than a cobalt matrix. Used in the paper industry for protection against corrosion in wet
environments on machine rolls. Formerly supplied as PEX 227
Order No.
1002538
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
AP-38
Distribution
Europa
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Sulzer Metco 5847
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 10Co 4Cr
-53 + 11 m (-270 mesh + 11 m)
Agglomerated and Sintered
Boeing BMS 10-67K Type XVII
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1001601
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
CFM International CP 6004
GE B50TF167, Class A
SNECMA DMR 33.019
Honeywell M3975
Volvo PM 819-52
Distribution
Global
Metco 73F-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000304
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
Lucas Aerospace LA-M-093
Distribution
Global
Metco 73F-NS-2
Chemistry:
Particle Size:
Morphology:
Specifications:
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000449
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 73SF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 17Co
-38 +5.5 m (-400 mesh +5.5 m)
Spray Dried / Sintered
Honeywell Allied Signal EMS 57745, Type II, Class 2, Grade C
Rolls-Royce MSRR 9507/42
Volvo PM 819-80
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000308
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-39
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
AMDRY 9830
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 17Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Densified
CFM International CP 6004
Rolls-Royce MSRR 9507/1
Turbomeca LA 657 Ed. 2 PL2 Ind. 0
GE B50TF167, Class C
SNECMA DMR 33.019
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1001056
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 9831
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 17Co
-53 +11 m (-270 mesh +11 m)
Spheroidal, Agglomerated and Densified
CFM International CP 6026
Rolls-Royce MSRR 9507/1
GE B50TF167, Class A
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1001057
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 76F-NS
Chemistry:
Particle Size:
Morphology:
WC 20Co
-53 +11 m (-270 mesh +11 m)
Sintered
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.
Order No.
1000799
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 5670
Chemistry:
Particle Size:
Morphology:
WC 20Co
-90 + 45m (-170 mesh +325)
Sintered
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.
Order No.
1001068
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-40
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Sulzer Metco 5803
Chemistry:
Particle Size:
Morphology:
Specifications:
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1001586
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 1123
Chemistry:
Particle Size:
Morphology:
Coatings have excellent erosion and abrasion resistance. Applications: induced draft centrifugal fan blades found in coal, oil
and gas fired power plants.
Order No.
1000572
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Ideal for hard chrome replacement. High corrosion resistance. Good abrasion, erosion and fretting resistance. Applications:
petrochemical gate valves.
Order No.
1001591
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-41
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Typically applied by plasma
spraying, this material has been used in many applications. Medium to coarse grades can be used as a cutting
medium such as knife edge seals in turbine applications. High purity grades (white alumina) exhibit excellent dielectric
characteristics. Blends with small to moderate amounts of titanium oxide increase overall coating toughness.
Metco 105SFP
Chemistry:
Particle Size:
Morphology:
Al2O3 99.5+
-31 +3.9 m
Angular / Blocky, Fused and Crushed
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.
Order No.
1000441
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 6060
Chemistry:
Particle Size:
Morphology:
Al2O3 99.5+
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 C (1470 F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.
Order No.
1002818
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
AMDRY 6062
Chemistry:
Particle Size:
Morphology:
Al2O3 99.5+
-45 +22 m (-325 mesh +22 m)
Angular / Blocky, Fused and Crushed
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 C (1470 F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.
Order No.
1002819
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Al2O3 98+
-45 +15 m (-325 mesh +15 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 210
Rolls-Royce MSRR 9507/9
SNECMA DMR 33.080
Metco 105NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Dense coatings which resist wear by fibers and threads and also resist erosion in high temperatures ranging from 840 1650C (1550 - 3000F).
Order No.
1000603
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
AP-42
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 101SF
Chemistry:
Particle Size:
Morphology:
Specifications:
Al2O3 3TiO2
-22 +5 m
Angular / Blocky, Fused and Crushed
GE A50TF87, Class C
Volvo PM 819-00
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000329
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 6200
Chemistry:
Particle Size:
Morphology:
Al2O3 3TiO2
-22 +5 m
Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002820
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Al2O3 3TiO2
-38 +16 m (-400 mesh +16 m)
Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production. Formerly provided as PEM 10-231.
Order No.
1039040
1002536
Package Size
5 kg (approx. 11 lb)
10 kg (approx. 22 lb)
Availability
Special Order
Special Order
Distribution
Europe
Europe
Al2O3 3TiO2
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed
Boeing BMS 10-67, Type III
MTU MTS 1059
SNECMA DMR 33.020
GE A50TF87
Rolls-Royce MSRR 9507/36
Volvo PM 819-11
Metco 101NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000062
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-43
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU
AMDRY 6204
Chemistry:
Particle Size:
Morphology:
Al2O3 3TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002822
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Al2O3 3TiO2
-75 +30 m (-200 mesh +30 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 281
GE A50A565
MTU MTS 1061
Rolls-Royce MSRR 9507/50
Volvo PM 819-12
Distribution
Europe
Metco 101B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000087
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
AMDRY 187
Chemistry:
Particle Size:
Morphology:
Specifications:
Al2O3 3TiO2
-75 +30 m (-200 mesh +30 m)
Angular / Blocky, Fused and Crushed
CFM International CP 6009
Pratt Whitney PWA 1311-1
SNECMA DMR 33.013
GE A50TF87, Class B
Rolls-Royce MSRR 9507/50
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1001074
EU
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Special Order
Distribution
Global
AMDRY 6208
Chemistry:
Particle Size:
Morphology:
Al2O3 3TiO2
-90 +5 m (-170 mesh +5 m)
Angular / Blocky, Fused and Crushed
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002823
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
AP-44
Distribution
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU
AMDRY 6220
Chemistry:
Particle Size:
Morphology:
Al2O3 13TiO2
-22 +5 m
Angular/Blocky, Fused and Crushed
Produces dense coatings with a smooth as-sprayed surface finish. Good abrasive wear resistance with fair resistance to
chemical attack. Recommended for hydraulic parts, plungers, shaft sleeves, mechanical seals or textile machine parts.
Order No.
1002824
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Metco 130SF
Chemistry:
Particle Size:
Morphology:
Al2O3 13TiO2
-30 +5 m
Clad
Can be used for applications similar to alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant
to chemical attack. 550C (1020F) service temperature.
Order No.
1000368
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 6224
Chemistry:
Particle Size:
Morphology:
Al2O3 13TiO2
-30 +5 m (-400 mesh +5 m)
Angular / Blocky, Fused and Crushed
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 C
(2040 F). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.
Order No.
1002825
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
AMDRY 6228
Chemistry:
Particle Size:
Morphology:
Al2O3 13TiO2
-45 +22 m (-325 mesh +22 m)
Angular / Blocky, Fused and Crushed
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 C
(2040 F). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.
Order No.
1002826
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Metco 130
Chemistry:
Particle Size:
Morphology:
Specifications:
Al2O3 13TiO2
-53 +15 m (-270 mesh +15 m)
Clad
Williams WIMS 649
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550C (1020F) service temperature.
Order No.
1000126
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
AP-45
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU
AMDRY 6240
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-22 +5 m
Angular / Blocky, Blend
Coatings are not as hard but more grindable than coatings with lower TiO2 content.
Order No.
1002827
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
AMDRY 6250
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-22 m +5 m
Angular / Blocky, Fused and Crushed
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.
Order No.
1002829
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Metco 131VF
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m
Spheroidal, Spray Dried
Good abrasive wear resistance and erosion resistance below 550C (1020F). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.
Order No.
1000241
EU
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 6244
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Blend
Coatings are not as hard but have more grindable than coatings with lower TiO2 content.
Order No.
1002828
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
AMDRY 6254
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.
Order No.
1002830
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
AP-46
Distribution
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU
AMDRY 6257
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-45 +22 m (-325 mesh +22 m)
Angular/blocky, Fused and Crushed
Produces coatings with good friction characteristics that are appropriate for hard, bearing surfaces. Hardness of coatings
permits good grindability. Ground and polished coatings have low degree of wettability and may be used to resist dilute
solutions of common acids. Applications include pump components, shaft sleeeves, mechanical seals, thread guides and
textile machinery components.
Order No.
1002831
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
AP-47
Distribution
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide
Chromium oxide is the most chemically inert and wear resistant of all the oxides within the Sulzer Metco product line,
and can be used at service temperatures below 540 C (1000 F). Applications such as in the laser engraved printing
rolls, pump seals and textile manufacturing components are typical. Excellent coatings are achieved using by the
plasma process. Additions of titanium oxide and silicon dioxide results in improved cohesive strength, better
toughness and abrasive wear resistance. These coatings exhibit higher thermal conductivity than zirconia based
ceramics but higher micro and macro hardness and wear resistance.
AMDRY 6415
Chemistry:
Particle Size:
Morphology:
Cr2O3
-15 +5 m
Blocky, Chemically Smoothed
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.
Order No.
1050449
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Metco 6156
Chemistry:
Particle Size:
Morphology:
Cr2O3
-30 +10 m
Blocky, Chemically Smoothed
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-DH-1156.
Order No.
1059695
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Global
Metco 6155
Chemistry:
Particle Size:
Morphology:
Cr2O3
-45 +15 m (-325 mesh +15 m)
Blocky, Chemically Smoothed
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-D-062.
Order No.
1020419
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Global
AMDRY 6420
Chemistry:
Particle Size:
Morphology:
Cr2O3
-45 +22 m (-325 mesh +22 m)
Blocky, Chemically Smoothed
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.
Order No.
1001070
1005561
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
AP-48
Distribution
Global
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU
Metco 106NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Cr2O3
-106 +11 m (-140 mesh +11 m)
Angular / Blocky, Sintered and Crushed
Pratt Whitney PWA 1325
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1004640
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
Metco 106
Chemistry:
Particle Size:
Morphology:
Cr2O3 2TiO2
-125 +11 m
Angular / Blocky, Fused and Crushed
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion
and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1000306
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 106F
Chemistry:
Particle Size:
Morphology:
Cr2O3 2TiO2
-88 +3.9 m
Angular / Blocky, Fused and Crushed
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended to resist to wear by abrasive grains, hard surfaces, particle erosion and
cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1000307
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 136CP
Chemistry:
Particle Size:
Morphology:
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.
Order No.
1004631
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 136F
Chemistry:
Particle Size:
Morphology:
Specifications:
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.
Order No.
1000417
Issued February 2006
Package Size
12.5 lb (approx. 5.67 kg)
Availability
Stock
AP-49
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU
AMDRY 6462
Chemistry:
Particle Size:
Morphology:
Coatings exhibit high wear and corrosion resistance, and are tough with high resistance to mechanical shock compared to
other ceramics. Good friction characteristics.
Order No.
1002833
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Cr2O3 40TiO2
-90 +16 m (-170 mesh +11 m)
Sintered
Produces hard coatings with excellent resistance against abrasion, heat and corrosion. Formerly supplied as PEM 111.
Order No.
1002534
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
AP-50
Distribution
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 C (1000 F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.
Metco 102
Chemistry:
Particle Size:
Morphology:
TiO2 99%
-88 +7.8 m (-170 mesh + 7.8 m)
Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1000328
EU
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
AMDRY 6505
Chemistry:
Particle Size:
Morphology:
TiO2 99%
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1005562
EU
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
AMDRY 6510
Chemistry:
Particle Size:
Morphology:
TiO2 99%
-106 +38 m (-140 +400 mesh)
Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1002834
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Metco 111
Chemistry:
Particle Size:
Morphology:
TiO2 45Cr2O3
-125 +7.8 m (-120 mesh + 7.8 m)
Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.
Order No.
1000080
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-51
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide
Zirconia based ceramics are used in heat insulation applications as thermal barriers to improve efficiency and service
life of components in high temperature service. These materials are generally plasma sprayed over an appropriate
bond coat. Stabilizers such as magnesia, ceria, calcia and yttria are alloyed with the zirconia to help minimize phase
transformation that can cause volume changes within the coating, which can lead to coating spallation and cracking
during service. Key applications are gas turbine hot section components, diesel engine piston crowns and seats.
Metco 201B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000059
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 201NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000055
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 210
Chemistry:
Particle Size:
Morphology:
ZrO2 24MgO
-53 +11 m (-270 mesh +11 m)
Angular / Blocky, Fused and Crushed
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000077
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
ZrO2 24MgO
-75 +11 m ( -200 mesh +11 m)
Spheroidal, HOSP
GE A50TF155, Class A
Distribution
Global
Metco 210NS-1-G
Chemistry:
Particle Size:
Morphology:
Specifications:
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000600
Issued February 2006
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Special Order
AP-52
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 210NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 24MgO
-90 +11 m (-170 mesh +11 m)
Spheroidal, HOSP
Jet Avion JA 1346
Rolls-Royce MSRR 9507/21
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000578
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
AMDRY 333
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 24MgO
-53 +11 m (-270 mesh +11 m)
Angular / Blocky, Fused and Crushed
GE A50TF155, Class A
Rolls-Royce MSRR 9507/21
Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1001038
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 205NS
Chemistry:
Particle Size:
Morphology:
Ideally suited for severe thermal barrier applications and offers greater high temperature corrosion resistance against sodium,
sulfur and chlorine contaminants compared to 8% yttria zirconia coatings.
Order No.
1000599
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 143
Chemistry:
Particle Size:
Morphology:
Coatings exhibit excellent scuff resistance, high temperature hardness, excellent thermal shock properties and resistance to
sulfidation, chlorinization and sodium hot corrosion.
Order No.
1000579
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 203NS
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 8Y2O3
-125 +16 m (-120 mesh +16 m)
Spheroidal, Spray Dried
Pratt Whitney PWA 36364
A flame-stabilized yttria zirconia that stabilizes when melted during the spray coating process.
Order No.
1000798
Issued February 2006
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Special Order
AP-53
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 204B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 8Y2O3
-75 +45 m (-200 +325 mesh)
Spheroidal, HOSP
GE A50TF204, Class B
Light Helicopter LHM 3314, Type 1
Rolls-Royce Allison EMS 56722
SNECMA DMR 33.098
Williams WIMS 652
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Primarily used as a thermal barrier coating for turbine combustion liners and
airfoils.
Order No.
1038360
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
ZrO2 8Y2O3
-125 +45 m
Spheroidal, HOSP
GE A50A558, Class C
GE A50TF278, Class A
Distribution
Global
Metco 204C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No
1001593
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 204NS
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 8Y2O3
-125 +11 m (-120 mesh +11 m)
Spheroidal, HOSP
GE A50TF278, Class B (sized to drawing 10042376)
Honeywell Allied Signal EMS 57750 Type I, Class 1
Honeywell M3966, Type II
Honeywell M3978
Pratt Whitney PWA 1375
U. S. Military Kelly AFB 97P1271
Volvo PM 819-20
Very high purity product. Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability. Coatings
have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No.
1000577
1000591
Package Size
5 lb (approx. 2.25 kg)
12.5 lb (approx. 5.7 kg)
Availability
Stock
Stock
Distribution
Global
Global
AMDRY 204NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 8Y2O3
-125 +11 m (-120 mesh +11 m)
Spheroidal, HOSP
GE A50TF278-50-S-4, Class B
Honeywell Allied Signal EMS 57750, Type I, Class 1
Pratt Whitney PWA 1375
Siemens/Westinghouse 83336AB Sec. 5.3.1
Turbine Airfoil Coating and Repair MS101.1
Similar to Metco204NS, with good, rather than exceptional purity. Spheroidal with excellent flowability, chemical homogeneity,
structural stability. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.
Order No.
1001585
Issued February 2006
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
AP-54
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 204NS-G
Chemistry:
Particle Size:
Morphology:
Specifications:
ZrO2 8Y2O3
-106 + 11 m (-140 mesh + 11 m)
Spheroidal, HOSP
Alstom HTCT 650564 (exception to 125 requirement allowed)
GE A50A557
GE A50TF278, Class C
Honeywell M3978
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No.
1000800
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 204NS-AP
Chemistry:
ZrO2 8Y2O3
Particle Size:
-106 + 16 m (-140 mesh + 16 m)
Morphology:
Spheroidal, HOSP
Specifications: Alstom HMHD 658042
Alstom HMHD 658043
Powder with reduced fines. Powder particles are spheroidal with excellent flowability, chemical homogeneity, structural stability
and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.
Order No.
1037601
EU
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
AMDRY 6643
Chemistry:
Particle Size:
Morphology:
ZrO2 8Y2O3
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed
AMDRY 6643 is a stabilized Yttria Zirconia. The Zirconia is not flame stabilized. Coatings can be used at temperatures up to
approximately 1350 C (2460 F), depending on operating conditions.
Order No.
1002835
Package Size
10 kg (approx. 22 lb)
Availability
Special Order
Distribution
Europe
Metco 202NS
Chemistry:
Particle Size:
Morphology:
ZrO2 20Y2O3
-106 +16 m (-140 mesh +16 m)
Spheroidal, Spray Dried
A flame stabilized yttria zirconia, designed to produce coatings that are stable at high temperatures. Recommended for
resistance to erosion at temperatures above 845C (1550F). Applications: thermal barrier coatings in rocket and jet engines.
Specifications: GE A50TF204, Class A
Pratt Whitney PWA 36087
Order Number
1000587
Availability
Stocked
Package Size
12.5 lb (approx. 5.7 kg)
AP-55
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Cobalt Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling.
Metco 18C
Chemistry:
Particle Size:
Morphology:
Specifications:
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.
Order No.
1000053
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
AP-56
Distribution
Global
SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Metco 12C
Chemistry:
Particle Size:
Morphology:
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840C (1550F).
Order No.
1015393
1002519
EU
Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Europe
Metco 14E
Chemistry:
Particle Size:
Morphology:
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540 C (1000 F).
Order No.
1002521
Package Size
5 kg (approx.11 lb)
Availability
Special Order
Distribution
Europe
Metco 15E
Chemistry:
Particle Size:
Morphology:
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1020646
1030516
1002501
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)
Availability
Stock
Special Order
Special Order
Distribution
Global
Global
Europe
Metco 15F
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1030519
1002523
Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)
Availability
Stock
Special Order
AP-57
Distribution
Global
Europe
SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 16C
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.
Order No.
1000023
1030515
1002500
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx 11 lb)
Availability
Stock
Stock
Special Order
Distribution
Global
Global
Europe
Metco 19E
Chemistry:
Particle Size:
Morphology:
Can be used in the as-sprayed or fused condition. Coatings are dense, hard, essentially oxide free and very dense when
fused. Readily coalesces during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting.
Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust
fans.
Order No.
1000355
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 36C
Chemistry:
Particle Size:
Morphology:
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.
Order No.
1000305
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 31C-NS
Chemistry:
Particle Size:
Morphology:
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.
Order No.
1000443
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 32C
Chemistry:
Particle Size:
Morphology:
Coatings are capable of in service temperatures to 540C (1000F) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.
Order No.
1000050
Issued February 2006
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-58
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34F
Chemistry:
Particle Size:
Morphology:
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000086
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 34FP
Chemistry:
Particle Size:
Morphology:
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000057
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
AP-59
Distribution
Global
SULZER
Sulzer Metco
AMDRY 920
Chemistry:
Particle Size
Morphology:
For oxidation and hot corrosion resistantance as a bond coat or alone, in situations where additional cobalt is helpful for
occasional temperature excursions. Recommended service temperature up to 1050C (1920F).
Order No.
1019811
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.
Order No.
1006159
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
AMDRY 9951
Chemistry:
Particle Size:
Morphology:
Specifications:
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings.
Order No.
1001059
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
AMDRY 345
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Pratt Whitney PWA 1348-2
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.
Order No.
1020688
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
VP-1
Distribution
Global
SULZER
Sulzer Metco
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base (Continued)
AMDRY 991
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Rolls Royce MSRR 9507/77
Proprietary alloy available to approved users.
Order No.
1004638
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Availability
Stock
Distribution
Global
Availability
Special Order
Distribution
Global
Availability
Stock
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
Package Size
10 lb (approx. 4.5 kg)
Package Size
10 lb (approx. 4.5 kg)
VP-2
SULZER
Sulzer Metco
AMDRY 9624
Chemistry:
Ni 22Cr 10Al 1.0Y
Particle Size:
-38 m (-400 mesh)
Morphology:
Spheroidal, Gas Atomized
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1032598
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 386
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Howmet CD 1115
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1034411
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
VP-3
Distribution
Global
SULZER
Sulzer Metco
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base (Continued)
AMDRY 2464
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Fine particle sized for chambered plasma spray.
Order No.
1036262
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
AMDRY 2464-4
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Coarse particle sized for chambered plasma spray.
Order No.
1041322
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
VP-4
Distribution
Global
SULZER
Sulzer Metco
Ti 99.6%
-90 +22 m (-170 mesh +22 m)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx. 3.3 lb)
Availability
Special Order
Distribution
Europe
Ti 99.6%
-45 m (-325 mesh)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx. 3.3 lb)
Availability
Special Order
Distribution
Europe
Ti 99.6%
-250 +90 m (-60 +170 mesh)
HDH Process, Uniform and Blocky
Package Size
1.5 kg (approx. 3.3 lb)
Availability
Special Order
VP-5
Distribution
Europe
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.
Metco 310NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 8Si 23Graphite
-125 +5 m (-120 mesh +5 m)
Clad
Rolls-Royce MSRR 9507/30
High quality abradable coating for use in the compressor section of jet engines. Operating temperature up to 480C (900F).
Order No.
1000353
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-1
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base
Nickel base abradable coating systems are good candidates for gas turbine rear compressor and aft-stage hot section
applications. Service temperature limits of between 480 to 815 C (900 to 1500 F) are typical, depending on the
specific material system. Coatings with graphite should be used at lower service temperatures, below 480 C (900F),
to avoid decomposition of the graphite constituent. To attain optimally high porosity within the coating structure, these
coatings should be applied using the combustion spray process. Combustion spray process deposit efficiencies of 50
to 85 percent can be expected except on small ID's, OD's or lands.
Durabrade 2242
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Pratt Whitney PWA 1352-2
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2242
Order No.
1043549
Package Size
25 lb (approx. 11 kg)
Availability
Stock
Distribution
Global
Metco 308NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal FP 5045AB, Type XI
Pratt Whitney PWA 1352-2
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000302
Package Size
25 lb (approx. 11.3 kg)
Availability
Stock
Distribution
Global
Durabrade 2244
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Rolls-Royce Allison EMS 56755
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2244
Order No.
1043552
Package Size
5 lb (approx. 2.2 kg)
Availability
Stock
CP-2
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 308NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Rolls-Royce Allison EMS 56755
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000448
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Ni 15 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF53, Class B
Distribution
Global
Durabrade 2241
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2241
Order No.
1043544
1043546
Package Size
2.5 kg (approx. 5.5 lb)
10 lb (approx. 4.5 kg)
Availability
Stock
Stock
Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF53, Class B
Rolls-Royce MSRR 9507/16
Distribution
Global
Global
Metco 308NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000357
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ni 20 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF172, Class A
Durabrade 2231
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2231
Order No.
1043541
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
CP-3
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 309NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 20 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF172, Class A
Volvo PM 819-45
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000444
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Durabrade 2222
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal EMS 57739, Class 2
Pratt Whitney PWA 1352-1
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2222
Order No.
1043529
1043531
Package Size
10 lb (approx. 4.5 kg)
75 kg (approx. 165 lb) drum
Availability
Stock
Stock
Distribution
Global
Global
Metco 307NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal EMS 57739, Class 2 (only)
Honeywell Allied Signal FP 5045, Type XII, Table 1
Pratt Whitney PWA 1352-1
Volvo PM 819-41
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000299
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Durabrade 2223
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce MSRR 9507/6
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2223
Order No.
1043533
Package Size
2.5 kg (approx. 5.5 lb)
Availability
Stock
CP-4
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Durabrade 2224
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce Allison EMS 56754
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2224
Order No.
1043539
Package Size
2.5 kg (approx. 5.5 lb)
Availability
Stock
Distribution
Global
Metco 307NS-2
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce MSRR 9507/6
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000370
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Durabrade 2221
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF52, Class B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2221
Order No.
1043522
1043526
Package Size
2.5 kg (approx. 5.5 lb)
25 kg (approx. 55 lb) pail
Availability
Stock
Stock
Distribution
Global
Global
Metco 307NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF52, Class B
Volvo PM 819-81
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000356
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-5
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Durabrade 2211
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 40 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF164 Class A & B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Should be blended with NiCrAl (Metco 443NS or
AMDRY 960) in a proportion of 32.5% abradable to 67.5% NiCrAl. Formerly supplied by Westaim Ambeon as Westaim 2211.
Order No.
Package Size
Specification GE B50TF164, Class A:
1043520
25 kg (approx. 55 lb) pail
Specification GE B50TF164, Class B:
1043517
5 kg (approx. 11 lb)
Availability
Distribution
Stock
Global
Stock
Global
AMDRY 951
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 40 Graphite
-90 +45 m (-170 +325 mesh)
Clad
GE B50TF164, Class B
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1030090
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Durabrade 2311
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2311.
Order No.
1043555
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Durabrade 2312
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2312
Order No.
1043563
Package Size
5 kg (approx. 11 lb)
Availability
Stock
CP-6
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 312NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable material that is suitable for higher operating temperatures to 815C (1500F).
Order No.
1000447
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Volvo PM 819-54
Distribution
Global
Metco 312NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable material with tightly controlled material composition that is suitable for higher operating
temperatures to 815C (1500F).
Order No.
1037603
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Durabrade 2313
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2313
Order No.
1043564
1043568
Package Size
5 kg (approx. 11 lb)
10 lb (approx. 4.5 kg)
Availability
Stock
Stock
Distribution
Global
Global
Durabrade 2614
Chemistry:
Particle Size:
Morphology:
Specifications:
For use on turbine engine clearance control abradable applications. Coatings show outstanding ageing resistance and are
compatible with titanium and nickel alloy blades. For use at service temperature up to 750 C (1380 F).
Order No.
1043574
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
CP-7
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 314NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F).
Order No.
1000592
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 301C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000325
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 301NS
Chemistry:
Particle Size:
Morphology:
Specifications:
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000133
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-8
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 C (600 F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Al 99%
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
CFM International CP 6028
Jet Avion JA1320
Pratt Whitney PWA 1320
Volvo PM 819-23
GE B50TF57, Class A
MTU MTS 1052
Rolls-Royce MSRR 9507/13
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000435
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Al 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type VII
Honeywell Allied Signal EMS 57743
Rolls-Royce Allison EMS 38850
U. S. Military USAF 67A 60753A
Metco 54NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000422
1030592
Package Size
5 lb (approx. 2.25 kg)
10 lb (approx. 4.5 kg)
Availability
Stock
Stock
Distribution
Global
Global
Al 12Si
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 235
Honeywell M 3962
Pratt Whitney PWA 1335
Rolls-Royce Allison EMS 56766
U. S. Military MIL-P-83348, Type 1, Comp. E
GE B50TF92, Class A
Honeywell Allied Signal EMS 57742
Rolls-Royce MSRR 9507/60
SNECMA DMR 33.027
Volvo PM 819-35
Metco 52C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.
Order No.
1000239
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-9
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. The CoCrNiWC (Stellite family) alloys benefit from the
addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can
enhance overall performance.
Metco 45C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F).
Order No.
1000081
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-10
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F).
Metco 55
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Rockwell Int. RB0170-251(made to order only as Metco 55NS)
Rolls-Royce MSRR 9507/1
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000056
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 445
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 10 Al Aluminum Bronze
-106 +45 m (-140 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38
U. S. Military MIL 1687
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000437
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Cu 9.5Al 1Fe
-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF161, Class A
Distribution
Global
Metco 51NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000330
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Cu 38Ni
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF42, Class A
SNECMA DMR 33.015
Distribution
Global
Metco 57NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are very dense with low porosity and oxide content.
Order No.
1000131
1031118
Issued February 2006
Package Size
5 lb (approx. 2.25 kg)
10 lb (approx. 4.5 kg)
Availability
Stock
Special Order
CP-11
Distribution
Global
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF72, Class A
Rolls-Royce MSRR 9507/31
SNECMA DMR 33.016
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1000132
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-12
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings.
Metco 449P
Chemistry:
Particle Size:
Morphology:
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.
Order No.
1000597
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 42C
Chemistry:
Particle Size:
Morphology:
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.
Order No.
1000025
1031731
1029031
Package Size
5 lb (approx. 2.25 kg)
20 lb (approx. 9 kg)
50 lb pails (approx. 22.7 kg)
Availability
Stock
Stock
Stock
Distribution
Global
Global
Global
Metco 41C
Chemistry:
Particle Size:
Morphology:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000024
1029036
Package Size
5 lb (approx. 2.25 kg)
50 lb pails (approx. 22.7 kg)
Availability
Stock
Stock
Distribution
Global
Global
Metco 41C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Rolls-Royce MSRR 9507/26
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1050705
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
CP-13
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 350NS
Chemistry:
Particle Size:
Morphology:
Fe 18Mo 3C 0.25Mn
-90 +11 m (-170 mesh +11 m)
Clad
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000589
Package Size
25 lb (approx. 11.3 kg)
Availability
Stock
Distribution
Global
AMDRY 959
Chemistry:
Particle Size:
Morphology:
Fe 37Ni 6Al
-106 +45 m (-140 +325 mesh)
Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings that are oxidation resistant up to 815C (1500F).
Order No.
1001050
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 453
Chemistry:
Particle Size:
Morphology:
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.
Order No.
1000594
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 452
Chemistry:
Particle Size:
Morphology:
Fe 38Ni 10Al
-125 +45 m (-120 mesh +325
Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings which are oxidation resistant up to 815C (1500F).
Order No.
1000584
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-14
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium and aluminum, which
affect the oxidation rate. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance.
Self-bonding composites rely on aluminum to create an exothermic reaction during spraying that results in microwelding at the surface that improves bond strength and thickness limits.
Metco 56C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 99.5%
-75 +45 m (-200 +325 mesh)
Precipitated, Spheroidal
Rolls-Royce MSRR 9513
Can be used for salvage and build-up of nickel base alloy components which have been damaged or mis-machined.
Order No.
1000364
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 450P
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 4.5 Al
-90 +45 m (-170 +325 mesh)
Clad
Rolls-Royce MSRR 9507/43
Premium grade composite powder that produces dense, oxidation and abrasion resistant coatings with excellent machinability.
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Recommended for use up to 800C (1470F) as an oxidation-resistant bond coat. Applications: salvage and build-up on
machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for
exhaust mufflers and heat treating fixtures.
Order No.
1000439
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
SNECMA DMR 33.011
Volvo PM 819-37
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
Rolls-Royce Allison PMI 1163
Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Williams WIMS 644
AMDRY 956
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800C (1470F) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1001049
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-15
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 450NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
SNECMA DMR 33.011
GE B50A891
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800C (1470F) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000089
1000130
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
Availability
Stock
Stock
Distribution
Global
Global
Metco 480NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Al
-90+45 m (-170+325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 490
GE B50TF56, Class B
Pratt Whitney PWA 1380
Volvo PM 819-56
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000576
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.
Order No.
1030072
Package Size
10 lb (approx.4.5 kg)
Availability
Stock
Distribution
Global
Metco 451
Chemistry:
Particle Size:
Morphology:
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.
Order No.
1000078
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-16
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 1101
Chemistry:
Particle Size:
Morphology:
Ni 18Al
-90 +45 m (-170 +325 mesh)
Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650C (1200F) Formerly supplied by Westaim Ambeon as Westaim 1101.
Order No.
1043589
Package Size
25 kg (approx. 55 lb) pail
Availability
Stock
Distribution
Global
Metco 2101
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 20Al
-125 +45 m (-120 +325 mesh)
Clad
GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650C (1200F). Formerly supplied by Westaim Ambeon as Westaim
2101
Order No.
1043511
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Metco 2501
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni Al / Ni
-125 +45 m (-120 +325 mesh)
Clad / Blend
Rolls-Royce MSRR 9570
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100C (2000F). Formerly supplied by Westaim Ambeon as Westaim 2501
Order No.
1043570
Package Size
5 kg (approx. 11 lb)
Availability
Stock
Distribution
Global
Ni 20Cr
-106 +45 m (-140 +325 mesh)
Water Atomized
Boeing BMS 10-67, Type VI
GE B50TF40 Class A
Pratt Whitney PWA 1315
Rolls-Royce Allison EMS 56760
Metco 43C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.
Order No.
1000054
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-17
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
EU
Ni 20Cr
-106 +38 m (-140 +400 mesh)
Water Atomized
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 C (1800 F). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.
Order No.
1002531
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
Metco 44
Chemistry:
Particle Size:
Morphology:
Ni 16Cr 8Fe
-106 +45 m (-140 +325 mesh)
Water Atomized
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.
Order No.
1000066
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 444
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.
Order No.
1000326
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 960
Chemistry:
Particle Size:
Morphology:
Specifications:
(NiCr) 6Al
-125 +37 m (-120 +400 mesh)
Clad
Canada Pratt Whitney CPW 369
Honeywell M3956
Pratt Whitney PWA 1347
SNECMA DMR 33.018
Williams WIMS 646
GE B50TF119 Class A
MTU MTS 1077
Rolls-Royce MSRR 9507/14
Turbomeca LA 657 Ed.1,PC.2, Ind. 0
ThermoSpray coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.
Order No.
1001051
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-18
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 443NS
Chemistry:
Particle Size:
Morphology:
Specifications:
(NiCr) 6Al
125 +45 m (-120 +325 mesh)
Clad
Canada Pratt Whitney CPW 369
GE B50TF119, Class A
Honeywell Allied Signal EMS 57748
MTU MTS 1077
Rolls-Royce MSRR 9507/14
SNECMA DMR 33.018
Williams WIMS 646
GE B50A890
Honeywell M3956
Honeywell Allied Signal FP 5045, Type XVIII
Pratt Whitney PWA 1347
Rolls-Royce Allison EMS 56772
Volvo PM 819-47
ThermoSpray coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.
Order No.
1000300
1000596
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
Availability
Stock
Stock
Distribution
Global
Global
Metco 461NS
Chemistry:
Particle Size:
Morphology:
Coatings are self bonding, oxidation and corrosion resistant. For use below 980C (1800F). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.
Order No.
1000601
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 442
Chemistry:
Particle Size:
Morphology:
Specifications:
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.
Order No.
1000445
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 350C
Chemistry:
Particle Size:
Morphology:
Ni 50Cr
-106 +38 m (-140 +400 mesh)
Spheroidal, Gas Atomized
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..
Order No.
1031959
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
CP-19
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 447NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Ni 5Mo 5.5Al
-90 +45 m (-170 +325 mesh)
Clad
Dana Perfect Circle PC 110-265
Honeywell M3961
Honeywell Allied Signal FP 5045, Type XVI
Volvo PM 819-24
GE B50TF166, Class A
Honeywell Allied Signal EMS 57749
Rolls-Royce MSRR 9507/35
Williams WIMS 645
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1000397
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-20
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.
Metco 410NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.
Order No.
1000303
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-21
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
The presence of nickel and chromium prevents chromium carbide decomposition during spraying (carbon loss) and
also serves as a matrix to improve overall coating integrity, corrosion resistance and wear resistance. Coatings of
these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting
and cavitation) and hot corrosion. Service life and performance is moderate using the combustion powder spray
process. For longer service life or use on critical components, coating materials applied using air plasma or HVOF
spray processes are recommended.
Metco 430NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815C (1000-1500F).
Order No.
1000069
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-22
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. Powder selection and
spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed
surfaces, fine ground and finished surfaces or super finishes. Service life and performance is moderate using the
combustion powder spray process. For improved performance, use on critical components or applications requiring
improved surface finishes, coating materials applied using air plasma or HVOF spray processes are recommended.
Metco 76F-NS
Chemistry:
Particle Size:
Morphology:
WC 20Co
-53 +11 m (-270 mesh +11 m)
Sintered
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.
Order No.
1000799
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 5670
Chemistry:
Particle Size:
Morphology:
WC 20Co
-90 + 45m (-170 mesh +325)
Sintered
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.
Order No.
1001068
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-23
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Medium to coarse grades can
be used as a cutting medium such as knife edge seals in turbine applications. High purity grades (white alumina)
exhibit excellent dielectric characteristics. Blends with small to moderate amounts of titanium oxide increase overall
coating toughness. Good performance can be obtained for many applications using combustion powder spray. For
critical applications or those where a smoother surface finish is required, air plasma sprayed materials should be
considered.
Metco 105SFP
Chemistry:
Particle Size:
Morphology:
99.5+ Al2O3
-31 +3.9 m
Angular / Blocky, Fused and Crushed
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.
Order No.
1000441
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
98+ Al2O3
-45 +15 m (-325 mesh +15 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 210
Rolls-Royce MSRR 9507/9
SNECMA DMR 33.080
Metco 105NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Dense coatings which resist wear caused by fibers and threads and also resist erosion in high temperatures ranging from 840 1650C (1550 - 3000F).
Order No.
1000603
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Al2O3 3TiO2
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed
Boeing BMS 10-67, Type III
MTU MTS 1059
SNECMA DMR 33.020
GE A50TF87
Rolls-Royce MSRR 9507/36
Volvo PM 819-11
Distribution
Global
Metco 101NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000062
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 130
Chemistry:
Particle Size:
Morphology:
Specifications:
Al2O3 13TiO2
-53 +15 m (-270 mesh +15 m)
Clad
Williams WIMS 649
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550C (1020F) service temperature.
Order No.
1000126
Issued February 2006
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
CP-24
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 131VF
Chemistry:
Particle Size:
Morphology:
Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m
Spheroidal, Spray Dried
Good abrasive wear resistance and erosion resistance below 550C (1020F). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.
Order No.
1000241
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-25
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 C (1000 F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.
Metco 102
Chemistry:
Particle Size:
Morphology:
TiO2 99%
-88 +7.8 m (-170 mesh + 7.8 m)
Angular / Blocky, Fused and Crushed
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1000328
Package Size
12.5 lb (approx. 5.7 kg)
Availability
Stock
Distribution
Global
Metco 111
Chemistry:
Particle Size:
Morphology:
TiO2 45Cr2O3
-125 +7.8 m (-120 mesh + 7.8 m)
Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.
Order No.
1000080
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
CP-26
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Cobalt Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling. Coatings of this type are quite suitable for application using combustion powder spray.
Metco 18C
Chemistry:
Particle Size:
Morphology:
Specifications:
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.
Order No.
1000053
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
CP-27
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding. Coatings of this type are
quite suitable for application using combustion powder spray.
Metco 12C
Chemistry:
Particle Size:
Morphology:
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840C (1550F).
Order No.
1015393
1002519
EU
Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Europe
Metco 14E
Chemistry:
Particle Size:
Morphology:
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540 C (1000 F).
Order No.
1002521
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
Metco 15E
Chemistry:
Particle Size:
Morphology:
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1020646
1030516
1002501
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)
Availability
Stock
Special Order
Special Order
Distribution
Global
Global
Europe
Metco 15F
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1030519
1002523
Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)
Availability
Stock
Special Order
CP-28
Distribution
Global
Europe
SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (continued)
EU
Metco 20
Chemistry:
Particle Size:
Morphology:
Produces very thick, corrosion-resistant coatings. Recommended for protection against wear resulting from abrasive particles,
contact with hard surfaces, friction, cavitation and erosion at temperatures up to 540 C (1000 F)..
Order No.
1002522
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
Metco 16C
Chemistry:
Particle Size:
Morphology:
Specifications:
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.
Order No.
1000023
1030515
1002500
EU
Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Special Order
Distribution
Global
Global
Europe
WOKA 7701
Chemistry:
Particle Size:
Morphology:
Produces coatings with a dense microstructure with high abrasion resistance and fair impact strength. Contains a consistent
distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat treatable steel, stainless steel
and nickel alloy substrates.
Order No.
1051139
EU
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Europe
WOKA 7702
Chemistry:
Particle Size:
Morphology:
Produces coatings with a dense microstructure with high abrasion resistance, including abrasive slurries, and fair impact
strength. Contains a consistent distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat
treatable steel, stainless steel and nickel alloy substrates.
Order No.
1051140
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
CP-29
Distribution
Europe
SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 19E
Chemistry:
Particle Size:
Morphology:
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.
Order No.
1000355
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Metco 36C
Chemistry:
Particle Size:
Morphology:
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.
Order No.
1000305
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 31C-NS
Chemistry:
Particle Size:
Morphology:
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.
Order No.
1000443
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 32C
Chemistry:
Particle Size:
Morphology:
Coatings are capable of in service temperatures to 540C (1000F) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.
Order No.
1000050
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 34F
Chemistry:
Particle Size:
Morphology:
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000086
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-30
Distribution
Global
SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34FP
Chemistry:
Particle Size:
Morphology:
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000057
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
CP-31
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. High temperature wear and part restoration alloys
include The CoMoCrSi alloys (Tribaloy family) are known for their excellent high temperature sliding wear, corrosion,
oxidation and general wear properties. They are characterized by molybdenum rich phases that are dispersed in a
softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness
and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance. HVOF
spray of these materials produces dense, low oxide, well-bonded coatings.
AMDRY 958
Chemistry:
Particle Size:
Morphology:
Specifications:
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450C (840F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.
Order No.
1051782
Package Size
12.5 lb (approx. 5.7 kg) 4 bottle minimum
Availability
Stock
Distribution
Global
Diamalloy 4454
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Provides oxidation and hot corrosion resistance for hot section turbine components where thicker coatings are required.
Order No.
1006158
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
AMDRY 9951
Chemistry:
Particle Size:
Morphology:
Specifications:
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings.
Order No.
1001059
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 9954
Chemistry:
Particle Size:
Morphology:
Specifications:
For demanding aerospace applications in a size which is suitable for chambered plasma spray or air plasma spray. Used for
protection in hot corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings
and approximately 850C (1560F) for aps coatings.
Order No.
1001060
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-1
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 4700
Chemistry:
Particle Size:
Morphology:
Specifications:
For demanding aerospace applications in a size which is suitable for HVOF spray. Used for protection in hot corrosive or
oxidizing environments.
Order No.
1001609
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
Diamalloy 3002NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000806
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 3002NS-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1049879
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Diamalloy 4060NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Similar to Stellite 6. Used as a general restoration and repair material when compatibility with Stellite 6 is desirable. Forms
dense, wear resistant, oxidation resistant coatings which may be used for turbine hot section applications such as combustion
liners. Formerly sold as XPT-D-1056. (Stellite is a registered trademark of Deloro Stellite, Inc.)
Order No.
1037003
Package Size
10 lb (approx.4.5 kg)
Availability
Special Order
HVOF-2
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 3001NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
Similar to Tribaloy 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000792
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Availability
Special Order
Distribution
Global
Availability
Stock
Distribution
Global
AMDRY 9911
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Rolls Royce MSRR 9507/87
Proprietary alloy available to approved users.
Order No.
1030112
Package Size
10 lb (approx. 4.5 kg)
Package Size
10 lb (approx. 4.5 kg)
HVOF-3
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. Aluminum bronze alloys are more wear and oxidation resistant than pure copper
materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F). Copper coatings
applied using the HVOF process are low in oxides and well bonded.
Diamalloy 1007
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Cu 99%
-88 +31 m
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000786
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 1004
Chemistry:
Particle Size:
Morphology:
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000783
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
HVOF-4
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings. HVOF spray of these materials produces dense, hard and
well-bonded coatings.
Diamalloy 1003
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Fe 17Cr 12Ni 2.5Mo 1Si 0.1C (AISI Type 316 stainless steel)
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000782
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 1008
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Iron based hardfacing material developed for corrosive wear applications below 650C (1200F).
Order No.
1000802
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 4010
Chemistry:
Particle Size:
Morphology:
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000805
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-5
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base
Nickel based materials is used in many different market segments and applications. Key functions include bond coats
for ceramic materials, repair and restoration of superalloy substrates using a coating material of similar chemistry and
alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are
chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and
adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. The HVOF
process produces low oxide coatings with very good machinability and excellent microstructure.
Diamalloy 4008NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
Ni 5Al
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50TF56, Class C
Rolls-Royce Allison EMS 39661
Coatings are dense and resistant to oxidation and abrasion. Used as an oxidation-resistant bond coats which can be used up
to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the
substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000801
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 4532
Chemistry:
Particle Size:
Morphology:
Ni 20Cr
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Coatings are dense and designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist
heat and prevent scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1005557
Package Size
5 kg (approx. 11 lb)
Availability
Special Order
Distribution
Global
AMDRY 4535
Chemistry:
Particle Size:
Morphology:
Ni 20Cr
-45 +22 m (-325 mesh +22 m)
Spheroidal, Gas Atomized
High deposit efficiency material that produces coatings that are dense and designed to resist oxidation and corrosive gases in
temperatures to 980C (1800F). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1001066
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Diamalloy 1005
Chemistry:
Particle Size:
Morphology:
Similar to Inconel* 625 and intended for restoration of worn or mismachined components of Inconel 625 or similar material.
(Inconel is a registered trademark of INCO)
Order No.
1000784
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-6
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
Diamalloy 4004NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Similar to RENE 80. Oxidation and corrosion resistance up to 1000C (1850F). Applications: surface restoration of worn or
damaged parts such as airfoils, combustors, blades or vanes in gas turbines. (RENE is a registered trademark of GE)
Order No.
1001611
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Diamalloy 1006
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)
Order No.
1000785
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Diamalloy 1006-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)
Order No.
1049880
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Diamalloy 4006
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.
Order No.
1000797
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-7
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
AMDRY 1718
Chemistry:
Particle Size:
Morphology:
Specifications:
Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001063
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Heat and oxidation resistant, hard coatings which may be used at service temperatures up to 1000C (1850F).
Order No.
1001596
Package Size
10 lb (approx. 5.7 kg)
Availability
Special Order
Distribution
Global
AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:
Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
AMDRY 386
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Howmet CD 1115
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1034411
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
HVOF-8
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
AMDRY 2464-2
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Sized for HVOF spray.
Order No.
1036263
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
HVOF-9
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion. Coatings applied
using the HVOF process are dense and very well-bonded, with a more homogeneous structure than can be obtained
using air plasma or combustion powder spray processes.
Metco 82VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.
Order No.
1000573
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
WOKA 7102
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850 C (1560 F).
Order No.
1041159
1041171
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7104
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850 C (1560 F).
Order No.
1041191
1041179
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7105
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850C (1560F).
1041186
1041151
Issued February 2006
Special Order
Special Order
HVOF-10
Global
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
Diamalloy 3007
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
Coatings have the highest micro and macrohardness and finest as-sprayed surface finish of any Diamalloy chromium carbide.
Recommended for severe abrasive and fretting wear applications in the temperature range between 540-815C (1000-1500F).
Coatings exhibit excellent solid particle erosion resistance properties.
Order No.
1000796
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
WOKA 7202
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 7204
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041192
1041180
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7205
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041076
1041122
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
HVOF-11
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
WOKA 7302
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041160
1041172
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7304
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041193
1041181
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7305
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041187
1041152
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
AMDRY 5260
Chemistry:
Particle Size:
Morphology:
Specifications:
Good sliding properties. Produces dense erosion and corrosion resistant coatings.
Order No.
1001067
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-12
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
Diamalloy 3004
Chemistry:
Particle Size:
Morphology:
Recommended for use with Sulzer Metco Diamond Jet HVOF systems. Good abrasion, particle erosion, cavitation and fretting
resistance up to 815C (1500F). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous
gases. Oxidation and erosion resistant up to approximately 900C (1650F). Applications: fuel rod mandrels and hot forming
dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts.
Order No.
1000793
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Availability
Stock
Distribution
Global
Package Size
10 lb (approx. 4.5 kg)
Diamalloy 3006
Chemistry:
Particle Size:
Morphology:
High NiChrome content produces coatings that are very tough. Recommended for applications requiring resistance to wear by
hard surfaces and abrasive particles at elevated temperatures between 540-815C (1000-1500F).
Order No.
1000795
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Cr 34Ni 7C
-53 +15 m (-270 mesh +15 m)
Proprietary
Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Ideal for hard chrome replacement Higher deposition efficiency compared to other HVOF sprayed chromium carbide powders
Lower oxide-containing coatings, lower carbon loss during spraying Excellent erosion and oxidation properties up to 900C
(1650F). Good wear properties and corrosion resistance. Excellent superfinished surface (0.25 m, 1 in.). Applications: ball
valves, hydraulic rods, boiler tubes, stationary and flight turbine components, textile rolls, exhaust stacks.
Order No.
1001603
Package Size
10 lb (approx. 4.5 kg)
Availability
Special Order
HVOF-13
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
WOKA 7402
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Cr 20Ni 16Fe 7C
-45 +15 m
Spheroidal, Agglomerated and Sintered
GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet, Sulzer Metco WokaStar,
Deloro Stellite Jet Kote
Complex chromium-iron carbide material designed as an alternative to galvanic chromium plating with good oxidation and
corrosion resistance in most aqueous and atmospheric environments. Can be used at operating temperatures up to 800C
(1475F).
Order No.
1059871
1059868
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7502
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041161
1041173
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 7504
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041194
1041182
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 7505
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041188
1041153
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
HVOF-14
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Coatings applied using the HVOF process are dense and well-bonded, with a more homogeneous structure
than can be obtained using air plasma or combustion powder spray processes.
WOKA 3101
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 12Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041049
1041095
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3102
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 12Co
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000,
UTP Top Gun (distributed by GTV)
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041050
1041096
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3103
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 12Co
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041051
1041097
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
HVOF-15
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3104
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 12Co
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041189
1041177
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WC 12Co
-63 +11 m (-230 mesh +11 m)
Spherical Composite
Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet standard air-cooled hardware. Produces
smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars.
Order No.
1001588
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
WC 12Co
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.
Order No.
1001600
AM
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 5815
Chemistry:
Morphology:
HVOF Guns:
WC 12Co
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Resistance against abrasion, erosion and sliding wear. Recommended for use on sucker rod couplings, exhaust fans,
conveyor screws, thread guides, impeller shafts, anti-galling sleeves, oil field ball and gate valves.
Order No.
1032569
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Americas
Diamalloy 5872NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
WC 12Co
-32 +3 m
Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP-5000
GE B50TF27 S8, Class A (chemistry only)
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
HVOF-16
Distribution
Global
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 2004
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:
WC 12Co
-45 +5 m (-325 mesh +5 m)
Sintered
Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50TF27 S8, Class B (special order)
Honeywell Allied Signal EMS 57736 (except physical and chemistry special order)
Produces superior coatings for abrasion and erosion resistance with good sliding wear and fretting resistance. For use below 500C
(930F) and in corrosive media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.
Order No.
1000790
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 2003
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
W2C / WC 12Co
-45 +5.5 m (-325 mesh +5.5 m)
Fused
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Resists abrasion and erosion with good sliding wear and fretting resistance. Do not use above 500C (930F) or in corrosive
media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.
Order No.
1000789
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
AMDRY 5843
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-45 + 11 m (-325 + 11 m)
Blocky, Sintered and Crushed
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.
Order No.
1001069
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
Distribution
Global
WC 10Co 4Cr
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered
Boeing BMS 10-67K Type XVII
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1001601
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-17
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 5847-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-45 +11 m (-325 mesh +11 m)
Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1041744
AM
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
Diamalloy 5848
Chemistry:
Morphology:
HVOF Guns:
WC 10Co 4Cr
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Resistance against abrasion and erosion in corrosive environments. Recommended for use on slurry pump components,
hydroelectric power plant turbine parts, and as an alternative to hard chrome plating.
Order No.
1032571
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Americas
WOKA 3651
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041253
1041264
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
WOKA 3652
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000, HV 2000,
UTP Top Gun (distributed by GTV)
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041254
1041265
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
HVOF-18
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3653
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041255
1041266
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3654
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041256
1041267
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
Diamalloy 5849
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Co 4Cr
-45 + 11 m (-325 + 11 m)
Sintered and Crushed
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.
Order No.
1020141
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
WOKA 3601
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041157
1041169
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
HVOF-19
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3602
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F). This product is optimized for use with HVOF guns.
Order No.
1041066
1041112
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3603
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041184
1041149
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3604
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041067
1041113
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3201
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 17Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F).
Order No.
1041060
1041106
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
HVOF-20
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3202
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 17Co
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000, HV 2000 UTP Top Gun
(distributed by GTV)
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F). This product is optimized for use with.
Order No.
1041155
1041168
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3203
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 17Co
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F).
Order No.
1041061
1041107
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
Diamalloy 5826
Chemistry:
Morphology:
HVOF Guns:
WC 17Co
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
Higher toughness and fretting resistance than carbide coatings with a 12% Co resulting from the higher cobalt levels. Resists
against abrasion, erosion and sliding wear. Typical applications include aircraft flap tracks, sucker rod couplings, extrusion
dies, exhaust fans, wire drawing capstans and impeller shafts (hard bearings) Not for use at temperatures above 500 C (930
F) or in corrosive environments.
Order No.
1032570
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Metco 73F
Chemistry:
Particle Size:
Morphology:
WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
Ideal for hard chrome replacement. High toughness and fretting wear resistance. Produces compressive coatings. Well
bonded, smooth as-sprayed surfaces. Can be ground to high finishes. Applications: landing gear, shifter forks, pump seals,
dump valves, polished rod liners.
Order No.
1001598
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
HVOF-21
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 2005NS
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
Boeing BMS 10-67, Type I
de Havilland DHMS C4.19
Pratt Whitney PWA 36331-2
Rolls-Royce Allison EMS 39660
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500C (930F) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.
Order No.
1000807
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 2006
Chemistry:
Particle Size:
Morphology:
WC 17Co
-30 +5.5 m
Spray Dried / Sintered
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500C (930F) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.
Order No.
1000791
Package Size
5 lb (approx. 2.25 kg)
Availability
Special Order
Distribution
Global
WOKA 3701
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 20CrC 7Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041158
1041170
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3702
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 20CrC 7Ni
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F). This product is optimized for use with.
Order No.
1041071
1041117
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
HVOF-22
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3703
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 20CrC 7Ni
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041185
1041150
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3704
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 20CrC 7Ni
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041190
1041178
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
Distribution
Global
Global
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1001586
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1050672
Package Size
10 lb (approx. 4.5 kg)
Availability
Stock
HVOF-23
Distribution
Global
SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3301
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F).
Order No.
1041064
1041110
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3302
Chemistry:
Particle Size:
Morphology:
Specifications:
WC 10Ni
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F). This product is optimized for use with.
Order No.
1041065
1041111
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3303
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 10Ni
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F).
Order No.
1041183
1041148
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Stock
Stock
Distribution
Global
Global
WOKA 3501
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
WC 17Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote
Distribution of tungsten carbide and nickel is very uniform. Coatings generated are resistant to fretting under impact and
frictional loading at service temperatures up to 480 C (900 F). Coatings can be used in radioactive environments.
Order No.
1041586
1041638
Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)
Availability
Special Order
Special Order
HVOF-24
Distribution
Global
Global
SULZER
Sulzer Metco
HVOF Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Diamalloy 2001
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.
Order No.
1000787
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
Distribution
Global
Diamalloy 2002
Chemistry:
Particle Size:
Morphology:
Coatings are very dense and effectively resist wear by abrasive grains, hard surfaces, particle erosion/abrasion and fretting at
temperatures to 540C (1000F).
Order No.
1000788
Package Size
5 lb (approx. 2.25 kg)
Availability
Stock
HVOF-25
Distribution
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Aluminum coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. The repair and restoration of aluminum and magnesium
substrates are key applications and are alternatives to flame sprayed aluminum alloys for seal areas. The addition of
silicon improves hardness when exposed to higher temperatures as a result of aging of the aluminum alloy; however,
this aging does not affect coating integrity.
Metco Aluminum AW
Chemistry:
Wire Size:
Morphology:
Al 99.0%
1.62 mm (14 gauge)
Pure Metal Wire
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.62 mm (14 gauge):
1031591
15 lb (approx. 6.8 kg) Spool
Availability
Distribution
Stock
Global
Metco Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:
Al 99.0%
1.62 mm (14 gauge), 2 mm (5/64) or 2.3 mm (11 gauge)
Pure Metal Wire
Honeywell Allied Signal FP 5045, Type VI (made to order only)
Volvo PM 819-09 (made to order only)
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.62 mm (14 gauge):
1040882
15 lb (approx. 7 kg) Spool
1029052
20 lb (approx. 9 kg) Spool
1019408
100 kg (approx. 220 lb) E560 Spool
1040881
7 kg (approx. 15 lb) Spool
1002469
7 kg (approx. 15 lb) Wire Basket Reel
2 mm (5/64)
1002452
100 kg (approx. 220 lb) E560 Spool
1002451
7 kg (approx. 15 lb) Wire Basket Reel
EU
Availability
Distribution
Stock
Stock
Special Order
Special Order
Special Order
Global
Global
Europe
Europe
Europe
Special Order
Special Order
Europe
Europe
Metco AlMg
Chemistry:
Wire Size:
Morphology:
Al 5Mg
2.3 mm (11 gauge)
Alloy Wire
Produces coatings having very good corrosion protection in seawater or weak alkaline solutions. Recommended for use in
offshore applications.
Order No.
Package Size
2.3 mm (11 gauge):
1041771
7 kg (approx. 15 lb) 300mm Dia. Spool
AW-1
Availability
Distribution
Special Order
Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base (Continued)
Metco SF Aluminum AW
Chemistry:
Wire Size:
Morphology:
Al 6Si
1.62 mm (14 gauge)
Alloy Wire
Coatings are harder but somewhat less corrosion resistant than pure aluminum. Sprays faster than pure aluminum and
produces coatings which are dense and fine in texture. Recommended for machine element repair / restoration of dimension,
aircraft inlet cases and seal area and flange repairs on gearboxes.
Order No.
Package Size
1.62 mm (14 gauge):
1032563
15 lb (approx. 6.8 kg) Spool
1020475
7 kg (approx. 15 lb) Wire Basket Reel
Availability
Distribution
Stock
Special Order
Global
Europe
Al 12Si
1.62 mm (14 gauge)
Alloy Wire
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.
Order No.
Package Size
1.62 mm (14 gauge):
1018636
15 lb (approx. 6.8 kg) Spool
EU
Availability
Distribution
Stock
Global
Metco AlSi
Chemistry:
Wire Size:
Morphology:
Al 12Si
1.62 mm (14 gauge)
Alloy Wire
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.
Order No.
Package Size
1.62 mm (14 gauge):
1036950
7 kg (approx. 15 lb) Wire Basket Reel
AW-2
Availability
Distribution
Special Order
Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Copper Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Copper coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Key applications for aluminum bronze are for repair and
restoration of copper based substrates. Pure copper coatings exhibit excellent electrical conductivity. Some
applications may benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in these
copper based coatings.
Metco Copper AW
Chemistry:
Wire Size:
Morphology:
Cu 99.8%
1.62 mm (14 gauge)
Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
Package Size
1.62 mm (14 gauge):
1000446
25 lb (approx. 11.3 kg) Spool
EU
Availability
Distribution
Stock
Global
Metco Copper
Chemistry:
Wire Size:
Morphology:
Cu 99.8%
1.62 mm (14 gauge)
Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
Package Size
1.62 mm (14 gauge):
1002514
12 kg (approx. 26.5 lb) Wire Basket Reel
EU
Availability
Distribution
Special Order
Europe
Sprabronze P
Chemistry:
Wire Size:
Morphology:
Cu 5Al
1.62 mm (14 gauge)
Alloy Wire
"Phosphor" type bronze which produces coatings that are not as hard as other Sprabronze materials. Recommended in
applications where a good color match to the substrate material is desirable.
Order No.
Package Size
1.62 mm (14 gauge):
1041393
12 kg (approx. 26.5 lb) Spool
Availability
Distribution
Special Order
Europe
Sprabronze AA
Chemistry:
Wire Size:
Morphology:
Specifications:
Cu 9Al 1Fe
1.62 mm (14 gauge)
Alloy Wire
SNECMA DMR 33.055 (made to order)
Produce dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the strength
and hardness of other bronzes.
Order No.
Package Size
1.62 mm (14 gauge):
1020399
25 lb (approx. 11.3 kg) Spool
1002527
12.5 kg (approx. 27.6 lb) Wire Basket Reel
AW-3
Availability
Distribution
Stock
Special Order
Global
Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Iron based coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Iron based arc coatings are used for salvage and repair of
cast iron, alloyed steel and stainless steel substrates. The addition of carbon results in increased wear and hardness,
while nickel and chromium improves corrosion and oxidation resistance. The addition of molybdenum can also prove
beneficial to corrosion control, as well as improving friction and sliding wear characteristics. Some applications may
benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in the coating.
EU
Sprasteel 80
Chemistry:
Wire Size:
Morphology:
Availability
Distribution
Special Order
Europe
Fe 5Al 2C
1.62 mm (14 gauge)
Composite Wire
Produces surfaces with very good traction and anti-skid characteristics, with high wear resistance.
Order No.
Package Size
1.62 mm (14 gauge):
Please Call
25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Metcoloy 2
Chemistry:
Wire Size:
Morphology:
Specifications:
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.
Order No.
Package Size
Availability
1.62 mm (14 gauge):
1031589
25 lb (approx. 11.3 kg) Spool
Stock
1002524
12.5 kg (approx. 27.6 lb) Wire Basket Reel Special Order
1.62 mm (14 gauge) Copper Coated for Enhanced Conductivity:
1002475
15 kg (approx. 33 lb) Wire Basket Reel
Special Order
1041093
15 kg (approx.33 lb) Large Rim Spool
Special Order
1002477
250 kg (approx.550 lb) Production Pack
Special Order
2 mm (5/64) Copper Coated for Enhance Conductivity:
1002472
15 kg (approx. 33 lb) Large Rim Spool
Special Order
AW-4
Distribution
Global
Europe
Europe
Europe
Europe
Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Metcoloy 5
Chemistry:
Wire Size:
Morphology:
Specifications:
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.
Order No.
Package Size
1.62 mm (14 gauge):
1031590
25 lb (approx. 11.3 kg) Spool
1002525
15 kg (approx. 33 lb) Wire Basket Reel
Availability
Distribution
Stock
Special Order
Global
Europe
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
927C (1700F). High chrome-like finishes can be obtained by grinding and lapping.
Order No.
Package Size
1.62 mm (14 gauge):
1058788
25 lb (approx. 11.3 kg) Spool
1059308
15 kg (approx. 33 lb) Spool
EU
Availability
Distribution
Stock
Special Order
Global
Europe
Availability
Distribution
Special Order
Europe
Metcoloy 4
Chemistry:
Wire Size:
Morphology:
Fe 28Cr 5C 1Mn
1.62 mm (14 gauge)
Composite Wire
High chromium stainless steel wire. Excellent abrasion wear resistance and fair corrosion resistance. High hardness material.
Applications: machine element repair or restoration of dimension for agricultural, paper, printing, textile manufacture or power
generation components.
Order No.
Package Size
1.62 mm (14 gauge):
1001602
25 lb (approx. 11.3 kg) Spool
AW-5
Availability
Distribution
Stock
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Sulzer Metco 8223
Chemistry:
Wire Size:
Morphology:
Fe 21Mo 2C 1B
1.62 mm (14 gauge)
Composite Wire
Low-cost alternative for molybdenum having high interparticle cohesive bond strength compared to pure molybdenum.
Applications: piston rings, synchronizer rings, transmission ring gears, piston shafts.
Order No.
Package Size
1.62 mm (14 gauge):
1031732
25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
538C (1000F).
Order No.
Package Size
1.62 mm (14 gauge):
1058789
25 lb (approx. 11.3 kg) Spool
AW-6
Availability
Distribution
Stock
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Molybdenum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Molybdenum based
coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to
greater thicknesses than coatings applied using other processes. Molybdenum based arc coatings produce hard
surfaces that are resistant to abrasion, galling and scuffing and exhibit a very low coefficient of friction.
Mo 99.9+
1.62 mm (14 gauge)
Pure metal wire
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing. Similar to Metco Sprabond.
Order No.
Package Size
1.62 mm (14 gauge):
1029050
25 lb (approx. 11.3 kg) Spool
EU
Availability
Distribution
Stock
Global
Sprabond
Chemistry:
Wire Size:
Morphology:
Mo 99.9+
1.62 mm (14 gauge)
Pure metal wire
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing.
Order No.
Package Size
1.62 mm (14 gauge):
1002480
23 kg (approx. 50 lb) 300 mm Dia. Spool
AW-7
Availability
Distribution
Special Order
Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Coatings sprayed
using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Applications for these materials include the repair and
restoration of nickel based components, including superalloy components when a wire of similar chemistry is chosen
as the coating material. Other applications are as bond coats for thermal barrier materials and coatings to combat
oxidation and hot corrosion.
Ni 5Al
1.62 mm (14 gauge)
Alloy Wire
GE B50TF56S11, Class A
Honeywell Allied Signal FP 5045, Type XV
Rolls Royce OMAT 3/229A
Primarily used as a bond coat. Suitable for dimension restoration on nickel and nickel alloys. Resists oxidation.
Order No.
Package Size
1.62 mm (14 gauge):
1001075
25 lb (approx. 11.3 kg) Spool
1034855
400 lb (approx. 180 kg) Production Pack
Availability
Distribution
Stock
Special Order
Global
Global
High temperature resistance to oxidation and corrosion and self bonding. Undercoat for final coatings of ceramics.
Recommended for salvage and build-up of worn or mismatched parts.
Order No.
Package Size
1.62 mm (14 gauge):
1001599
25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Similar to Inconel 625. Superalloy wire intended for restoration of worn or mismachined Inconel 625 components. Oxidation
and corrosion resistant up to 1000C (1850F). Excellent resistance to sea water, with high bond strength and fast build-up
rates. Quality finishes readily obtained from machining or grinding. Applications: Machine element repair and dimensional
restoration for agricultural, petrochemical, maritime or power generation components. (Inconel is a registered trademark of
INCO)
Order No.
Package Size
1.62 mm (14 gauge):
1001594
30 lb (approx. 13.6 kg) Spool
AW-8
Availability
Distribution
Stock
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base (Continued)
Sulzer Metco 8276
Chemistry:
Wire Size:
Morphology:
Similar to Hastelloy 276. Resists attack by strong acids (ex: sulfuric, hydrochloric) and organic acids. Recommended for repair
and restoration of components in severe corrosive environments. (Hastelloy is a registered trademark of Haynes International
Inc.)
Order No.
Package Size
1.62 mm (14 gauge):
1001584
25 lb (approx. 11.3 kg) Spool
Availability
Distribution
Stock
Global
Metco 470 AW
Chemistry:
Wire Size:
Morphology:
Ni 25Fe 15Cr
1.62 mm (14 gauge)
Alloy Wire
Self-bonding. For use as a bond-coat and general repair on annealed or hardened carbon or alloy steels, aluminum, nickel,
cast iron, titanium, Kovar*, columbium and tantalum.
(*Kovar is a registered trademark of Carpenter Technologies Corporation)
Order No.
Package Size
1.62 mm (14 gauge):
1020252
15 lb (approx. 6.8 kg) Spool
1002528
12.5 kg (approx. 27.6 lb) Spool
Availability
Distribution
Stock
Special Order
Global
Europe
Ni 5Mo 5.5Al
1.62 mm (14 gauge)
Composite Wire
Recommended for salvage and build-up of both machinable and grindable carbon steels. Wear and particle resistance. Used
for high strength and low-shrink coating requirements and self-bonding.
Order No.
Package Size
1.62 mm (14 gauge):
1019951
25 lb (approx. 11.3 kg) Spool
AW-9
Availability
Distribution
Stock
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Tin Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Typical applications for tin based electric arc wire coatings are as a material
that can be readily soldered for electrical connections and as a protective surface that is resistant to the effects of
certain foodstuffs. In addition, certain tin based alloys are suitable as a replacement for lead in certain bearing
applications.
Sprababbitt A
Chemistry:
Wire Size:
Morphology:
Coatings are dense and particularly suitable for high speed and heavy duty bearings.
Order No.
Package Size
1.62 mm (14 gauge):
1000423
25 lb (approx. 11.3 kg) Spool
AW-10
Availability
Distribution
Stock
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Titanium Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Titanium based materials can be used for corrosion resistance and as a
biologically compatible material in medical implant applications.
Metco Titanium
Chemistry:
Wire Size:
Morphology:
Ti 99.8+
1.62 mm (14 gauge)
Pure metal wire
Recommended as a corrosion resistant coating material or for medical implant applications. May be used as a bond coat for
hydroxylapatite coatings.
Order No.
Package Size
1.62 mm (14 gauge):
1006415
20 lb (approx. 9 kg) Spool
AW-11
Availability
Distribution
Special Order
Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Zinc Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Zinc materials provide sacrificial corrosion protection for a wide range of
applications, including large structures such as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich
phase provides cathodic protection to noble substrates, such as steel, while the aluminum rich phase allows passive
protection against corrosive, atmospheric environments. The maximum service temperature of Zn/Al is 315 C (600 F).
Metco Zinc AW
Chemistry:
Wire Size:
Morphology:
Zn 99.9% +
1.62 mm (14 gauge) or 2 mm (5/64)
Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.
Order No.
Package Size
1.62 mm (14 gauge):
1031592
25 lb (approx. 11.3 kg) Spool
1031601
500 lb (approx. 226 kg) Production Pack
2 mm (5/64):
1033607
500 lb (approx. 226 kg) Spool
Availability
Distribution
Stock
Stock
Global
Global
Special Order
Global
Metco Zinc
Chemistry:
Wire Size:
Morphology:
Zn 99.9% +
1.45 mm (15 gauge), 2 mm (5/64) or 2.3 mm (11 gauge)
Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.
Order No.
Package Size
1.62 mm (14 gauge):
1002446
20 kg (approx. 44 lb) Spool
1002509
20 kg (approx. 44 lb) Wire Basket Reel
1002992
100 kg (approx. 220 lb) Drum
1002510
250 kg (approx. 550lb) Drum
2 mm (5/64):
1002507
250 kg (approx. 550lb) Drum
2.3 mm (11 gauge):
1030496
500 lb (approx. 226 kg) Production Pack
1002502
20 kg (approx. 44 lb) Wire Basket Reel
1021280
100 kg (approx. 220 lb) Drum
1002503
250 kg (approx. 550lb) Drum
EU
Availability
Distribution
Special Order
Special Order
Special Order
Special Order
Europe
Europe
Europe
Europe
Special Order
Europe
Stock
Special Order
Special Order
Special Order
Global
Europe
Europe
Europe
Metco Zn/Al
Chemistry:
Wire Size:
Morphology:
85Zn 15Al
1.62 mm (14 gauge), 2.3 mm (11 gauge)
Alloy Wire
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted. Not recommended for
use with Sulzer Metco SmartArc or ValuArc systems.
Order No.
Package Size
1.62 mm (14 gauge):
1035633
250 kg (approx. 550lb) Drum
2.3 mm (11 gauge):
1006317
250 kg (approx. 550lb) Drum
Issued February 2006
AW-12
Availability
Distribution
Special Order
Europe
Special Order
Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Wire Spray / Aluminum Base
Aluminum coatings provide protection against corrosive atmospheric environments. Aluminum silicon coatings are
used for repair and restoration of aluminum based substrates and for low temperature abradable seal applications in
compressors. The addition of silicon in the aluminum alloy provides improved machining capability over coatings of
pure aluminum. Coating hardness will vary with application temperature and during the service life of the coating;
however this will not affect the integrity of the coating structure.
Metco Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:
Al 99.0%
1.45 mm (15 gauge), 2 mm (5/64), 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16")
Pure Metal Wire
Honeywell Allied Signal FP 5045, Type VI (made to order only)
Volvo PM 819-09 (made to order only)
Resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.45 mm (15 gauge):
1030506
50 lb (approx. 22.7 kg) Coil
1029051
200 lb (approx. 90 kg) Spool
1002454
7 kg (approx. 15.4 lb) Wire Basket Reel
2 mm (5/64):
1002452
100 kg (approx. 220 lb) E560 Spool
3.2 mm (1/8):
1030501
50 lb (approx. 22.7 kg) Coil
1002494
25 kg (approx. 55 lb) Coil
4.8 mm (3/16):
1030505
50 lb (approx. 22.7 kg) Coil
1002496
25 kg (approx. 55 lb) Coil
Availability
Distribution
Stock
Special Order
Special Order
Global
Global
Europe
Special Order
Europe
Stock
Special Order
Global
Europe
Stock
Special Order
Global
Europe
Metco SF Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:
Al 6Si
3.2 mm (1/8")
Alloy Wire
Honeywell Allied Signal FP 5045, Type VIII (made to order only)
SNECMA DMR 33.053 (made to order only)
Volvo PM 819-06 (made to order only)
Coatings are harder but somewhat less corrosion resistant than pure Al coatings. SF aluminum sprays faster than Aluminum
and produces coatings that are denser and finer in texture.
Order No.
3.2 mm (1/8):
1030508
EU
Package Size
Availability
Distribution
Stock
Global
Al 6Si
3.2 mm (1/8")
Alloy Wire
Coatings are harder but somewhat less corrosion resistant than pure aluminum coatings. SF aluminum sprays faster than
aluminum and produces coatings that are denser and finer in texture.
Order No.
3.2 mm (1/8):
1002497
Package Size
Availability
Distribution
Special Order
Europe
CW-1
SULZER
Sulzer Metco
Combustion Wire Spray / Copper Base
Coatings of pure copper provide good conductivity for electrical applications. Copper alloy coatings are used for
machine element work, salvage, repair and restoration of copper based substrates. If the coating is applied to a steel
substrate, sealing is recommended to minimize the possibility of a galvanic reaction of the coating with the substrate.
Metco Copper
Chemistry:
Wire Size:
Morphology:
Cu 99.8%
3.2 mm (1/8")
Pure Metal Wire
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
3.2 mm (1/8):
1030420
1002467
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Sprabronze AA
Chemistry:
Wire Size:
Morphology:
Cu 9Al 1Fe
3.2 mm (1/8") or 4.8 mm (3/16")
Alloy Wire
Produces dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the
strength and hardness of other bronzes.
Order No.
3.2 mm (1/8):
1030426
1002504
4.8 mm (3/16):
1030425
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Stock
Global
Sprabronze TM
Chemistry:
Wire Size:
Morphology:
Tobin type bronze which is widely used for metallizing work. More difficult to machine than Sprabronze AA.
Order No.
3.2 mm (1/8):
1030512
1002498
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
CW-2
SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base
Sulzer Metco Sprasteel products are carbon and low alloy steel wires appropriate for general purpose wear
applications. Higher Sprasteel numbers have higher carbon content and, therefore, higher hardness and wear
resistance. Carbon difference will effect coating hardness and wear resistance. LS designation indicates low shrink.
The Metcoloy brand of wire materials are stainless steel alloys. All of these products are appropriate for general
restoration, salvage and build-up of worn and mis-machined components, with harder alloys providing additional wear
resistance.
EU
Sprasteel 25
Chemistry:
Wire Size:
Morphology:
Coatings are more wear resistant than those of Sprasteel 10 with a high shrink rate
Order No.
3.2 mm (1/8):
1002458
EU
Package Size
Availability
Distribution
Special Order
Europe
Package Size
Availability
Distribution
Special Order
Europe
Sprasteel 80
Chemistry:
Wire Size:
Morphology:
Sprasteel LS
Chemistry:
Fe 4Ni 2Mn 1.5Mo 1.5Cr 0.04C 0.03P 0.03S
Wire Size:
3.2 mm (1/8")
Morphology:
Alloy Wire
Specifications:
Premium steel. Most versatile and satisfactory metallizing steel available for applications where the coatings must be
machined. Thicker build-up. Less prone to shrinkage cracks.
Order No.
3.2 mm (1/8):
1030487
1002485
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
CW-3
SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base (Continued)
Metcoloy 2
Chemistry:
Wire Size:
Morphology:
Specifications:
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.
Order No.
Package Size
2.3 mm (11 gauge):
1002520
25 kg (approx. 55 lb) Coil
3.2 mm (1/8):
1030415
50 lb (approx. 22.7 kg) Coil
1002463
25 kg (approx. 55 lb) Coil
4.8 mm (3/16):
1030416
50 lb (approx. 22.7 kg) Coil
1002464
25 kg (approx. 55 lb) Coil
Availability
Distribution
Special Order
Europe
Stock
Special Order
Global
Europe
Stock
Special Order
Global
Europe
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Special Order
Europe
Metcoloy 4
Chemistry:
Wire Size:
Morphology:
Metcoloy 5
Chemistry:
Wire Size:
Morphology:
Specifications:
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.
Order No.
3.2 mm (1/8):
1000051
1002499
4.8 mm (3/16):
1030514
EU
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Stock
Global
Metcoloy 1
Chemistry:
Wire Size:
Morphology:
Very low carbon stainless steel material with good wear properties and high corrosion resistance. Produces excellent machine
finish.
Order No.
3.2 mm (1/8):
1002461
4.8 mm (3/16):
1002447
Issued February 2006
Package Size
Availability
Distribution
Special Order
Europe
Special Order
Europe
CW-4
SULZER
Sulzer Metco
Combustion Wire Spray / Lead Base
Lead based coatings provide a self-lubricating bearing surface and exhibit good resistance to acids and other strong
reagents. If used on steel substrates, the use of a sealer is recommended to minimize the effects of a galvanic
reaction of the coating with the substrate. Customers considering the use of these materials are strongly advised to
research local regulations on the transportation, handling and processing of materials containing lead. Similar
materials that are tin based may be an acceptable alternative to lead based materials.
EU
Sprababbitt L
Chemistry:
Wire Size:
Morphology:
Coatings provide good conformity and run-in conditions in applications with relatively low load-bearing stresses and moderate
temperatures.
Order No.
3.2 mm (1/8):
1006313
Package Size
Availability
Distribution
Special Order
Europe
CW-5
SULZER
Sulzer Metco
Combustion Wire Spray / Molybdenum Base
Molybdenum based wire coatings produce hard, lubricious surfaces that are resistant to abrasion, galling and scuffing
and exhibit a very low coefficient of friction. These characteristics are the result of of molybdenum oxide formation on
the surface. Key applications for this material are for automotive and other transportation equipment components.
EU
Sprabond
Chemistry:
Wire Size:
Mo 99.9%
1.45 mm (15 gauge), 2.3 mm (11 gauge) or 3.2 mm (1/8"),
Morphology:
Pure Metal Wire
Specifications: Honeywell Allied Signal FP 5045, Type I (made to order only)
Volvo PM 819-49 (made to order only)
Coatings are self-lubricating. Applications: synchron rings, shifter forks and piston rings.
Order No.
Package Size
Availability
1.45 mm (15 gauge):
1002479
12.5 kg (approx. 27.5 lb) 300 mm Dia. Spool Special Order
2.3 mm (11 gauge):
1002449
12.5 kg (approx. 27.5 lb) Coil
Special Order
1002473
25 kg (approx. 55 lb) Coil
Special Order
1002474
25 kg (approx. 55 lb) Coil
Special Order
Not wrapped in paper
3.2 mm (1/8):
1002516
12.5 kg (approx. 27.5 lb) Coil
Special Order
1002518
12.5 kg (approx. 27.5 lb) Coil
Special Order
Packed in plastic in 300 kg drums
1002481
25 kg (approx. 55 lb) Coil
Special Order
1002483
25 kg (approx. 55 lb) Coil
Special Order
Packed in 300 kg drums, not wrapped in paper
1002476
25 kg (approx. 55 lb) Coil
Special Order
Special, brite finish
CW-6
Distribution
Europe
Europe
Europe
Europe
Europe
Europe
Europe
Europe
Europe
SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base
Applications for nickel aluminum based wires include salvage and repair of nickel based substrates and as a selfbonding, oxidation resistant, bond coat for other coating materials such as thermal barriers and abradables. Nickel
copper based materials (Monel) is used for corrosion prevention in various non-acidic environments. When used on
steel substrates, Monel materials should be sealed for best results.
Metco Nickel
Chemistry:
Wire Size:
Morphology:
Ni 99.7%
3.2 mm (1/8")
Pure Metal Wire
Can be used for restoration and coating of machine elements such as pump components, seal rings and valve components
where nickel is corrosion resistant within the service environment.
Order No.
3.2 mm (1/8):
1006307
Package Size
Availability
Distribution
Special Order
Global
Metco 405-1
Chemistry:
Wire Size:
Morphology:
Ni 20Al
3.2 mm (1/8")
Composite Wire
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.
Order No.
3.2 mm (1/8):
1001033
Package Size
Availability
Distribution
Stock
Global
Metco 405NS
Chemistry:
Wire Size:
Morphology:
Specifications:
Ni 20Al
3.2 mm (1/8")
Composite Wire
AWS C.25/C.2.25
Honeywell M3952
Pratt Whitney PWA 1334
Rolls-Royce Allison EMS 70013
Volvo PM 819-08
GE B50TF69, Class A
Honeywell Allied Signal FP 5045AB, Type II
Rolls-Royce MSRR 9507/101
SNECMA DMR 33.050
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.
Order No.
3.2 mm (1/8):
1000082
Package Size
Availability
Distribution
Stock
Global
Metco 402
Chemistry:
Wire Size:
Morphology:
Especially developed to produce thin, self-bonding, hard "stainless" coatings with good wear, corrosion and oxidation
resistance.
Order No.
3.2 mm (1/8):
1000440
Package Size
Availability
Distribution
Special Order
Global
CW-7
SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base (Continued)
EU
Metco Monel
Chemistry:
Wire Size:
Morphology:
Ni 30Cu
3.2 mm (1/8")
Alloy Wire
Used for corrosion protection against brine or lye solutions; however should not be used in acidic environments. Easily finished
after coating.
Order No.
3.2 mm (1/8):
1002468
EU
Package Size
Availability
Distribution
Special Order
Europe
Metcoloy 33
Chemistry:
Wire Size:
Morphology:
Package Size
Availability
Distribution
Special Order
Europe
CW-8
SULZER
Sulzer Metco
Combustion Wire Spray / Silver Base
Silver alloy wire coatings produce somewhat soft, ductile and malleable surfaces that are good conductors of heat and
electricity.
Silvaloy
Chemistry:
Wire Size:
Morphology:
Specifications:
GE B20A4
Silvaloy alloy used as a soft abradable material in the compressor section of turbine engines, or for electrical contact surfaces.
(Silvaloy is a trademark of Wolverine Joining Technologies)
Order No.
3.2 mm (1/8):
1036346
Package Size
Availability
Distribution
Special Order
Global
CW-9
SULZER
Sulzer Metco
Combustion Wire Spray / Tin Base
Tin based coating materials are generally used for soft bearing applications and solderable surfaces for electrical
connections and in the food industry to combat the corrosive effects of certain foodstuffs. As a result of its low melting
point, tin based materials can be sprayed onto non-metallic substrates such as wood and plaster.
Metco Tin
Chemistry:
Wire Size:
Morphology:
Sn 99.9%
3.2 mm (1/8")
Pure Metal Wire
Block tin wire. Applications: protection of food vessels, repair of glass-lined tanks and solderable surfaces for electrical
connections.
Order No.
3.2 mm (1/8):
1030421
1002488
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Sprababbitt A
Chemistry:
Wire Size:
Morphology:
Coatings are dense and particularly suitable for high speed and heavy duty bearings.
Order No.
3.2 mm (1/8):
1030418
1002486
4.8 mm (3/16):
1030445
Package Size
Availability
Distribution
Stock
Special Order
Global
Europe
Stock
Global
CW-10
SULZER
Sulzer Metco
Combustion Wire Spray / Zinc Base
Zinc materials provide sacrificial corrosion protection for a wide range of applications, including large structures such
as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich phase provides cathodic protection to
noble substrates, such as steel, while the aluminum rich phase allows passive protection against corrosive industrial
atmospheric environments. The maximum service temperature of Zn/Al is 315 C (600 F).
Metco Zinc
Chemistry:
Wire Size:
Morphology:
Zn 99.9% +
1.45 mm (15 gauge), 2 mm (5/64"), 2.3 mm (11 gauge), 3.2 mm (1/8"), 4 mm (5/32") or 4.8 mm (3/16")
Pure Metal Wire
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Can be used as a primer on surfaces that will
be painted.
Order No.
Package Size
1.45 mm (15 gauge):
1030497
500 lb (approx. 227 kg) Production Pack
2 mm (5/64):
1002507
250 kg (approx. 550 lb) Drum
2.3 mm (11 gauge):
1030496
500 lb (approx. 227 kg) Production Pack
1002503
250 kg (approx. 550 lb) Drum
3.2 mm (1/8):
1030499
50 lb (approx. 22.7 kg) Coil
1002493
25 kg (approx. 55. lb) Large Rim Spool
1030495
500 lb (approx. 227 kg) Production Pack
1002505
250 kg (approx. 550 lb) Drum
4 mm (5/32):
1002508
25 kg (approx. 55. lb) Coil
4.8 mm (3/16):
1030498
50 lb (approx. 22.7 kg) Coil
1002492
25 kg (approx. 55. lb) Coil
1030494
500 lb (approx. 227 kg) Production Pack
1002506
250 kg (approx. 550 lb) Drum
EU
Availability
Distribution
Stock
Global
Special Order
Europe
Stock
Special Order
Global
Europe
Stock
Special Order
Stock
Special Order
Global
Europe
Global
Europe
Special Order
Europe
Stock
Special Order
Stock
Special Order
Global
Europe
Global
Europe
Metco Zn/Al
Chemistry:
Wire Size:
Morphology:
85Zn 15Al
2.3 mm (11 gauge) or 3.2 mm (1/8")
Alloy Wire
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted.
Order No.
Package Size
2.3 mm (11 gauge):
1006317
250 kg (approx. 550 lb) Drum
3.2 mm (1/8):
1002529
25 kg (approx. 55. lb) Large Rim Spool
1002513
250 kg (approx. 550 lb) Drum
Availability
Distribution
Special Order
Europe
Special Order
Special Order
Europe
Europe
CW-11
SULZER
Sulzer Metco
Auxiliary Supplies / Sealers
Sealants are materials that penetrate the pores of thermal spray coatings. Once dried and cured, these sealants form a
protective barrier to gases and liquids. This is especially important in situations where a galvanic potential between the
coating and the substrate is a concern. Sealers are often recommended for porous coating systems, such as ceramics,
that will be used in liquid or atmospheric chemical environments, and for metallic coatings that have higher nobility than
the substrate. Coatings that are anodic with respect to the substrate may be sealed to improve coating service life.
Metcoseal AP
Size:
Processes:
Air drying phenolic sealer. High resistance to most organic chemicals except alkalis. Good continuous heat resistance at 145 205C (300 - 400F) and intermittently at 205 - 260C (400 - 500F).
Order No.
1030510
1002891
Package Size
1 quart (approx. 0.95 liter) Can
1 liter (approx. 1.06 quart) Can
Availability
Stock
Special Order
Distribution
Global
Europe
Package Size
1 quart (approx. 0.95 liter) Can
1 liter (approx. 1.06 quart) Can
Availability
Stock
Special Order
Distribution
Global
Europe
Metcoseal ERS
Size:
Processes:
Two component, epoxy based sealer with no volatile organic compounds (VOC). Resistant to inorganic and organic acids,
bases, alkalis, water and many organic solvents. Recommended for more severe environments. Dielectric strength: 440
volts/mil. Can be heated to 40 C (100 F) to increase penetration and reduce viscosity. Good heat resistance to 150C
(360F).
Order No.
1001607
Package Size
1 pint (approx. 0.47 liter) per component,
2 components per kit
Availability
Stock
Distribution
Global
Metcoseal SA
Size:
Processes:
Air drying, silicone resin containing aluminum flake. Excellent sealer for atmospheric exposure to 480C (900F).
Order No.
1030446
1002895
Package Size
1 gallon (approx.3.8 liter) Can
4 liter (approx. 1.06 gallon) Can
Availability
Stock
Special Order
AUX-1
Distribution
Global
Europe
SULZER
Sulzer Metco
Auxiliary Supplies / Sealers (Continued)
Metcoseal URS
Size:
Processes:
Single component urethane sealer with only 4g/l volatile organic compounds (VOC). Resistant to inorganic and organic acids,
water, alkalis, solvents and aromatic hydrocarbons. Low-cost all purpose sealer; dielectric strength: 250 volts/mil. Good
resistance to 200C (400F).
Order No.
1001608
Package Size
1 quart (approx. 0.95 liter) Can
Availability
Stock
Distribution
Global
Inert, petroleum base, microcrystalline wax for sealing and lubrication of sprayed coatings. Resistant to salt, fresh water, most
acids and bases but not to hydrocarbons and solvents. Melts at 85 C (185 F).
Order No.
1000022
Package Size
1 lb (approx.0.45 kg) Stick
Availability
Stock
AUX-2
Distribution
Global
SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials
Masking tapes and liquid masking compounds prevent the adherence of the coating on those surfaces where it is not
required. They are designed to withstand the temperatures and particle impact associated with thermal spray
processes. When choosing masking materials for the HVOF process, the effects of exceptionally high particle impact
must be considered. Adhesive tapes are convenient for simple geometries. Liquid masking compounds can be used
on geometries that are more complex. These masking materials are not appropriate for ChamPro spray processes.
Metco Anti-bond
Size:
Processes:
Prevents undesirable bonding of particles deposited using the ThermoSpray, Metallizing and Plasma process. Water soluble.
Order No.
1000238
Package Size
1 quart (approx. 0.95 liter) Can
Availability
Stock
Distribution
Global
Easy to apply and remove. Will not run or bleed when heated. Prevents bonding in low energy coating systems. Water based.
Order No.
1000021
Package Size
1 quart (approx. 0.95 liter) Can
Availability
Special Order
Distribution
Global
Package Size
1 quart (approx. 0.95 liter) Can
Availability
Special Order
Distribution
Global
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1000427
Package Size
Roll
Availability
Special Order
Distribution
Global
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1000428
Package Size
Roll
Availability
Special Order
AUX-3
Distribution
Global
SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials (Continued)
Flame Spray Masking Tape
Size:
Processes:
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1029028
Package Size
Roll
Availability
Special Order
Distribution
Global
High performance masking tape that provides greater protection capabilities for all flame spray processes. Easy to use with an
easily remove crepe paper release liner for ease of handling
Order No.
1000450
EU
Package Size
Roll
Availability
Special Order
Distribution
Global
AMDRY T-3325
Size:
Processes:
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.
Order No.
1002836
EU
Package Size
Roll
Availability
Special Order
Distribution
Europe
AMDRY T-3350
Size:
Processes:
50 mm x 33 m (2 in. x 36 yards)
Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.
Order No.
1006310
EU
Package Size
Roll
Availability
Special Order
Distribution
Europe
AMDRY AL-3325
Size:
Processes:
25 mm x 33 m (1 in. x 36 yards)
Air Plasma, HVOF
Adhesive masking tape with aluminum foil and increased temperature resistance for air plasma and HVOF-spraying.
Order No.
1005573
Package Size
Roll
Availability
Special Order
AUX-4
Distribution
Europe
SULZER
Sulzer Metco
Auxiliary Supplies / Cleaning (Blast) Media
Relatively coarse, sharp clean abrasives are required for to prepare substrate surfaces for thermal spray applications.
Aluminum oxide grit (Metcolite) is recommended for surfaces with a hardness of Rc 40 or greater. The resulting
surface profile is determined by the size of the grit, which should be appropriately chosen for the application. Grit
blasted surfaces should be properly cleaned prior to coating to insure proper bonding of the coating.
EU
Metcolite 14
Size:
14 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1002886
Package Size
25 kg (approx. 55 lb)
Availability
Special Order
Distribution
Europe
Metcolite C
Size:
20 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1036437
1002887
Package Size
400 lb (approx. 181 kg) Drum
25 kg (approx. 55 lb)
Availability
Stock
Special Order
Distribution
Global
Europe
Metcolite F
Size:
24 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1030423
1002888
EU
Package Size
50 lb (approx. 22.7 kg)
25 kg (approx. 55 lb)
Availability
Stock
Special Order
Distribution
Global
Europe
Metcolite F36
Size:
36 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1002889
Package Size
25 kg (approx. 55 lb)
Availability
Special Order
Distribution
Europe
Metcolite VF
Size:
54 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1031422
1002890
1005573
Issued February 2006
Package Size
50 lb (approx. 22.7 kg)
25 kg (approx. 55 lb)
Roll
Availability
Stock
Special Order
Special Order
AUX-5
Distribution
Global
Europe
Europe
Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Notes
SULZER
Sulzer Metco
Notes
SULZER
Sulzer Metco
Advanced Technology Solutions and Services
Perfect Solutions through Optimum Materials and Innovative Technologies
Sulzer Metco is a global leader in surface engineering solutions and services offering:
A broad range of thermal spray, thin film and other advanced surface technology equipment,
integrated systems and materials
Specialized coating and surface enhancement services
Manufactured components for the turbine, automotive and other industries
Customer support services
Sulzer Metco provides a comprehensive manufacturing, distribution and service network, catering
to aerospace, power generation, automotive and other strategic growth industries.
To take control of your surface engineering challenges, contact your Sulzer Metco sales office,
visit our website at www.sulzermetco.com or email us at info@sulzermetco.com.
www.sulzermetco.com info@sulzermetco.com