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SULZER

Sulzer Metco

Thermal Spray Materials Guide

Issued February 2006

SULZER
Sulzer Metco

Thermal Spray Materials Guide


Introduction
Sulzer Metco is a world-class thermal spray materials manufacturer in diversity, versatility and quality. Using a
broad range of materials manufacturing methods, including proprietary processes weve pioneered, our materials
manufacturing facilities provide you with hundreds of different products; the broadest line of thermal spray
coating materials and auxiliary thermal spray materials products in the world.
Our quality commitment is evidenced by our ISO 9001/AS 9000 quality standards and NADCAP approved
laboratories. Materials composition and particle size are verified through a stringent in-process testing program.
While coatings meeting these certifications are mandated for certain applications, compliance assures that our
off-the-shelf solutions and custom thermal coating materials perform to your own demanding requirements.
Whether your goal is better durability from wear or abrasion, corrosion resistance, surfacing rebuilding or
engineering other desirable properties into a component or system, you will find solutions in these pages.

Product Availability
The majority of the products listed in this guide are available worldwide; however, some products are only
available on a regional basis. Regionally available products may be obtainable outside of the specified region as
a special order. Please contact your Sulzer Metco account representative for further information.
EU

Products, or product sizes, marked with this symbol are available only in Europe

AM

Products, or product sizes, marked with this symbol are available only in the Americas

Items designated as Stock are warehoused and generally available for immediate shipment or for shipment
within a few days. Please note that not all Sulzer Metco warehouses may have supplies onhand or in sufficient
quantities; however, every effort will be made to accommodate your needs as quickly as possible. Lead time to
shipment for items marked Special Order will be provided at time of order placement.

Chemical Symbols Used In This Guide


Symbol

Element

Ag ................... Silver
Al .................... Aluminum
B ..................... Boron
C..................... Carbon or Carbide
Ca................... Calcium
Co................... Cobalt
Cr ................... Chrome
Cu................... Copper
Fe ................... Iron
H..................... Hydrogen
Hf.................... Hafnium

Issued April 2005

Symbol

Element

Symbol

In .................... Indium
M .................... Metal (undisclosed type)
Mg .................. Magnesium
Mn .................. Manganese
Mo .................. Molybdenum
N..................... Nitrogen
Nb (Cb)........... Niobium
Ni.................... Nickel
O .................... Oxygen
P..................... Phosphorus
Pb................... Lead

Element

Sb ...................Antimony
Si.....................Silicon
Sn ...................Tin
Ta....................Tantalum
Ti.....................Titanium
V .....................Vanadium
W ....................Tungsten
Y .....................Yttrium
Zn....................Zinc
Zr ....................Zirconium

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

Thermal Spray Materials Guide


How to Use This Guide
This guide is designed for use electronically (on screen). To facilitate navigation, the table of contents entries are
linked to sections within the guide and index entries are linked to material product descriptions. To navigate,
simply click on a entry within the contents or indexes.
In this example, a click on the link
provided for AMDRY 301 in the
Product Index (1) will navigate directly
to the description for AMDRY 301 in
the body (2) of the guide.

Information in this guide is classified into eight sections. Within each section, the headings at the top of each
page are color-coded. Page numbers are prefixed and restart at the beginning of each section:
Section

Heading Color

General Information, Contents and Indexes:

Page Number Prefix


None (Roman numerals)

Air Plasma Spray Materials:

AP

ChamPro (LVPS, LPPS, VPS) Materials:

VP

Combustion Powder (Thermospray ) Materials:

CP

HVOF (High Velocity Oxy-Fuel) Materials:

HVOF

Electric Arc Wire Materials:

AW

Combustion Wire Materials:

CW

Auxiliary Materials:

AUX

Issued December 2005

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Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Contents

Please click on a table of contents entry to go to that page

Page
Customer Specifications ................................... iv
Product Index .................................................... xii
Alphabetical ................................................ xii
By Recommended Process ........................ xv
Order Numbers.................................................. xix
Air Plasma Spray .............................................. AP-1
Abradables and Plastics ............................. AP-1
Aluminum Base .................................... AP-1
Cobalt Base.......................................... AP-3
Copper Base ........................................ AP-4
Plastic Base ......................................... AP-5
Zirconium Base .................................... AP-6
Metals, Alloys, Composites and Blends ..... AP-7
Aluminum Base .................................... AP-7
Cobalt Base.......................................... AP-9
Copper Base ........................................ AP-13
Iron Base .............................................. AP-16
Molybdenum Base ............................... AP-18
Nickel Base .......................................... AP-20
Titanium Base ...................................... AP-31
Cermets ...................................................... AP-32
Carbides ..................................................... AP-33
Chrome Carbide................................... AP-33
Tungsten Carbide................................. AP-36
Ceramic Powders ....................................... AP-42
Aluminum Oxide................................... AP-42
Chrome Oxide ...................................... AP-48
Titanium Oxide ..................................... AP-51
Zirconium Oxide ................................... AP-52
Self-Fluxing Powders.................................. AP-56
Cobalt Base.......................................... AP-56
Nickel Base .......................................... AP-57

ChamPro (LVPS, LPPS, VPS)......................... VP-1


Metals and Alloys........................................ VP-1
Cobalt Base.......................................... VP-1
Nickel Base .......................................... VP-3
Titanium Base ...................................... VP-5
Combustion Powder Spray (Thermospray) ..... CP-1
Abradables.................................................. CP-1
Aluminum Base .................................... CP-1
Nickel Base .......................................... CP-2
Metals, Alloys, Composites and Blends ..... CP-9
Aluminum Base .................................... CP-9
Cobalt Base.......................................... CP-10
Copper Base ........................................ CP-11
Iron Base .............................................. CP-13
Nickel Base .......................................... CP-15

Issued December 2005

Page
Combustion Powder Spray (continued)
Cermets ...................................................... CP-21
Carbide Powders ........................................ CP-22
Chrome Carbide................................... CP-22
Tungsten Carbide................................. CP-23
Ceramic Powders ....................................... CP-24
Aluminum Oxide................................... CP-24
Titanium Oxide ..................................... CP-26
Self-Fluxing Powders.................................. CP-27
Cobalt Base.......................................... CP-27
Nickel Base .......................................... CP-28
HVOF (High Velocity Oxy-Fuel) Spray.............. HVOF-1
Metals, Alloys and Blends .......................... HVOF-1
Cobalt Base.......................................... HVOF-1
Copper Base ........................................ HVOF-4
Iron Base.............................................. HVOF-5
Nickel Base .......................................... HVOF-6
Carbide Powders ........................................ HVOF-10
Chrome Carbide................................... HVOF-10
Tungsten Carbide................................. HVOF-15
Self-Fluxing Powders.................................. HVOF-25
Nickel Base .......................................... HVOF-25
Electric Arc Wire Spray ..................................... AW-1
Aluminum Base .......................................... AW-1
Copper Base............................................... AW-3
Iron Base .................................................... AW-4
Molybdenum Base...................................... AW-7
Nickel Base................................................. AW-8
Tin Base...................................................... AW-10
Titanium Base............................................. AW-11
Zinc Base.................................................... AW-12
Combustion Wire Spray .................................... CW-1
Aluminum Base .......................................... CW-1
Copper Base............................................... CW-2
Iron Base .................................................... CW-3
Lead Base................................................... CW-5
Molybdenum Base...................................... CW-6
Nickel Base................................................. CW-7
Silver Base.................................................. CW-9
Tin Base...................................................... CW-10
Zinc Base.................................................... CW-11
Auxiliary Supplies.............................................. AUX-1
Sealers........................................................ AUX-1
Masking Materials....................................... AUX-3
Cleaning (Blast) Media ............................... AUX-5

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Sulzer Metco
Customer Specifications
Specification

Material

Please click on a customer specification entry to go to that product

Page

Specification

Material

Page

Alstom

Canada Pratt Whitney (continued)

HMHD 658042 ...................... Metco 204NS-AP ........ AP-55


HMHD 658043 ...................... Metco 204NS-AP ........ AP-55
HTCT 650564 ....................... Metco 204NS-G .......... AP-55

CPW 42................................. Metco 71NS ................ AP-37


CPW 490............................... Metco 480NS .............. AP-21
CPW 490............................... Metco 480NS .............. CP-16
CPW 517............................... AMDRY 2010 .............. AP-2
CPW 517............................... Metco 601NS .............. AP-1
CPW 555............................... Metco 313NS .............. AP-1

AWS
BAG-20.................................. Silvaloy........................ CW-9
C.25/C.2.25 ........................... Metco 405NS .............. CW-7

CFM International

BMS 10-67, Type 1 ............... Metco 71VF-NS........... AP-37


BMS 10-67, Type I ................ Diamalloy 2005NS....... HVOF-22
BMS 10-67, Type II ............... Metco 51F-NS ............. AP-14
BMS 10-67, Type III .............. Metco 101NS .............. AP-43
BMS 10-67, Type III .............. Metco 101NS .............. CP-24
BMS 10-67, Type VI .............. Metco 43C-NS............. AP-23
BMS 10-67, Type VI .............. Metco 43C-NS............. CP-17
BMS 10-67, Type VII ............. Metco 54NS ................ AP-7
BMS 10-67, Type VII ............. Metco 54NS ................ CP-9
BMS 10-67, Type XIV............ AMDRY 500C.............. AP-14
BMS 10-67, Type XV............. Metco 66F-NS ............. AP-11
BMS 10-67, Type XV............. Diamalloy 3002NS....... HVOF-2
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... AP-39
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... HVOF-17

CP 6002 ................................ Metco 45VF-NS........... AP-9


CP 6004 ................................ AMDRY 9830 .............. AP-40
CP 6004 ................................ Metco 73F-NS-1.......... AP-39
CP 6007 ................................ Metco 480NS .............. AP-21
CP 6007 ................................ Metco 480NS .............. CP-16
CP 6009 ................................ AMDRY 187 ................ AP-44
CP 6009 ................................ Metco 101B-NS........... AP-44
CP 6011 ................................ Metco 51F-NS ............. AP-14
CP 6019 ................................ Metco 63NS ................ AP-18
CP 6019 ................................ AMDRY 313X.............. AP-18
CP 6020 ................................ Metco 66F-NS ............. AP-11
CP 6021 ................................ Metco 68F-NS-1.......... AP-11
CP 6025 ................................ AMDRY 718 Cl.B ........ AP-28
CP 6026 ................................ AMDRY 9831 .............. AP-40
CP 6028 ................................ Metco 54NS-1 ............. AP-7
CP 6028 ................................ Metco 54NS-1 ............. CP-9

Boeing McDonald-Douglas

Chemtronics

DMS 2049, Type II ................ Metco 71VF-NS........... AP-37

Op. Man. 5.4.3....................... Diamalloy 2005NS ...... HVOF-22

Canada Pratt Whitney

Chromalloy

CPW 210 ............................... Metco 105NS .............. AP-42


CPW 210 ............................... Metco 105NS .............. CP-24
CPW 212 ............................... Metco 201B-NS........... AP-52
CPW 213 ............................... Metco 63NS ................ AP-18
CPW 213 Amend. 1............... AMDRY 313X.............. AP-18
CPW 215 ............................... Metco 43C-NS............. AP-23
CPW 215 ............................... Metco 43C-NS............. CP-17
CPW 217 ............................... Metco 43F-NS ............. AP-24
CPW 218 ............................... Metco 45C-NS............. AP-9
CPW 218 ............................... Metco 45C-NS............. CP-10
CPW 220 ............................... Metco 54NS ................ AP-7
CPW 220 ............................... Metco 54NS ................ CP-9
CPW 224 ............................... Metco 56F-NS ............. AP-20
CPW 235 ............................... Metco 52C-NS............. AP-7
CPW 235 ............................... Metco 52C-NS............. CP-9
CPW 236 ............................... Metco 45VF-NS........... AP-9
CPW 247 ............................... AMDRY 956 ................ AP-21
CPW 247 ............................... AMDRY 956 ................ CP-15
CPW 247 ............................... Metco 450NS .............. AP-21
CPW 247 ............................... Metco 450NS .............. CP-16
CPW 281 ............................... Metco 101B-NS........... AP-44
CPW 369 ............................... Metco 443NS .............. AP-26
CPW 369 ............................... Metco 443NS .............. CP-19
CPW 369 ............................... AMDRY 960 ................ AP-25
CPW 369 ............................... AMDRY 960 ................ CP-18
CPW 387 ............................... AMDRY 365-2 ............. AP-30
CPW 42 ................................. AMDRY 302 ................ AP-38

C-68 ...................................... Metco 600NS .............. AP-5


C-72 ...................................... Metco 404NS .............. AP-22
BZ-003, Type 1...................... Metco 63NS ................ AP-18
BZ-003, Type 2...................... Metco 404NS .............. AP-22
BZ-003, Type 34.................... Metco 601NS .............. AP-1

Boeing

Issued February 2006

Dana Perfect Circle


PC 110-265 ........................... Metco 447NS .............. AP-29
PC 110-265 ........................... Metco 447NS .............. CP-20

de Havilland
DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22

GE
A17 B111S-1 ......................... Metco 600NS .............. AP-5
A50A557 ............................... Metco 204NS-G .......... AP-55
A50A558, Class C ................. Metco 204C-NS........... AP-54
A50A565 ............................... Metco 101B-NS........... AP-44
A50TF87, Class A ................. Metco 101NS .............. AP-43
A50TF87, Class A ................. Metco 101NS .............. CP-24
A50TF87, Class B ................. AMDRY 187 ................ AP-44
A50TF87, Class B ................. Metco 101B-NS........... AP-44
A50TF87, Class C ................. Metco 101SF............... AP-43
A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52
A50TF155, Class A ............... AMDRY 333 ................ AP-53
A50TF204, Class A ............... Metco 202NS .............. AP-55

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Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

GE (continued)

GE (continued)

A50TF204, Class B ............... Metco 204B-NS........... AP-54


A50TF278, Class A ............... Metco 204C-NS........... AP-54
A50TF278, Class B .............. Metco 204NS .............. AP-54
A50TF278, Class C ............... Metco 204NS-G .......... AP-55
A50TF278-50-S-4, Class B ... AMDRY 204NS-1 ........ AP-54
A8Y5 ..................................... Metco 605NS .............. AP-4
B20A4.................................... Silvaloy........................ CW-9
B50A845, Class B ................. Diamalloy 3007 ........... HVOF-11
B50A888................................ Metco 410NS .............. AP-32
B50A888................................ Metco 410NS .............. CP-21
B50A890................................ Metco 443NS .............. AP-26
B50A890................................ Metco 443NS .............. CP-19
B50A891................................ Metco 450NS .............. AP-21
B50A891................................ Metco 450NS .............. CP-16
B50A892................................ AMDRY 962 ................ AP-27
B50A893................................ Metco 81VF-NS........... AP-34
B50A960................................ Diamalloy 4060NS....... HVOF-2
B50AG5 (GT20) .................... Sulzer Metco 4195 ...... AP-11
B50AG5 (GT20) .................... Sulzer Metco 4195 ...... VP-2
B50AG6, Class A .................. Sulzer Metco 4200 ...... VP-2
B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... AP-12
B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... HVOF-3
B50AG12, Class C (GT33) .... Sulzer Metco 4199 ...... AP-12
B50AG16, Class A ................ AMDRY 9621 .............. AP-27
B50AG16 Class B ................. Sulzer Metco 4516 ...... HVOF-9
B50TF13, Class A & B........... Metco 2101 ................. AP-22
B50TF13, Class A & B........... Metco 2101 ................. CP-17
B50TF27, Class A ................. Metco 72F-NS ............. AP-37
B50TF27 S8, Class A ........... Diamalloy 5872NS....... HVOF-16
B50TF27 S8, Class B ........... Diamalloy 2004 ........... HVOF-17
B50TF28, Class A ................. Metco 430NS .............. AP-33
B50TF28, Class A ................. Metco 430NS .............. CP-22
B50TF30, Class A ................. Metco 439NS .............. AP-36
B50TF33, Class A ................. Metco 404NS .............. AP-22
B50TF40 Class A .................. Metco 43C-NS............. AP-23
B50TF40 Class A .................. Metco 43C-NS............. CP-17
B50TF40, Class A ................. Sulzer Metco 5640NS . AP-23
B50TF40, Class B ................. Metco 43F-NS ............. AP-24
B50TF42, Class A ................. Metco 57NS ................ AP-14
B50TF42, Class A ................. Metco 57NS ................ CP-11
B50TF52, Class B ................. Durabrade 2221 .......... CP-5
B50TF52, Class B ................. Metco 307NS-3 ........... CP-5
B50TF53, Class B ................. Durabrade 2241 .......... CP-3
B50TF53, Class B ................. Metco 308NS-3 ........... CP-3
B50TF56, Class A ................. AMDRY 956 ................ AP-21
B50TF56, Class A ................. AMDRY 956 ................ CP-15
B50TF56, Class A ................. Metco 450NS .............. AP-21
B50TF56, Class A ................. Metco 450NS .............. CP-16
B50TF56, Class A ................. Sulzer Metco 8400 ...... AW-8
B50TF56, Class B ................. Metco 480NS .............. AP-21
B50TF56, Class B ................. Metco 480NS .............. CP-16
B50TF57, Class A ................. Metco 54NS-1 ............. AP-7
B50TF57, Class A ................. Metco 54NS-1 ............. CP-9
B50TF64, Class A ................. Metco 410NS .............. AP-32
B50TF64, Class A ................. Metco 410NS .............. CP-21
B50TF69, Class A ................. Metco 405NS .............. CW-7
B50TF72, Class A ................. AMDRY 500C.............. AP-14
B50TF72, Class A ................. Metco 58NS ................ CP-12

B50TF72, Class A ................. Metco 58NS ................ AP-15


B50TF72, Class B ................. AMDRY 500F .............. AP-14
B50TF92, Class A ................. Metco 52C-NS............. AP-7
B50TF92, Class A ................. Metco 52C-NS............. CP-9
B50TF119 ............................. Sulzer Metco 8443 ...... AW-8
B50TF119 Class A ................ AMDRY 960 ................ AP-25
B50TF119 Class A ................ AMDRY 960 ................ CP-18
B50TF119, Class A ............... Metco 443NS .............. AP-26
B50TF119, Class A ............... Metco 443NS .............. CP-19
B50TF137, Class A ............... Metco 81VF-NS........... AP-34
B50TF137, Class B ............... Metco 81NS ................ AP-34
B50TF155, Class A ............... Metco 66F-NS ............. AP-11
B50TF155, Class A ............... Diamalloy 3002NS ...... HVOF-2
B50TF161, Class A ............... Metco 51NS ................ AP-13
B50TF161, Class B ............... Metco 51F-NS ............. AP-14
B50TF161, Class A ............... Metco 51NS ................ CP-11
B50TF162 ............................. AMDRY 962 ................ AP-27
B50TF164, Class A & B ........ Durabrade 2211 .......... CP-6
B50TF164, Class B ............... AMDRY 951 ................ CP-6
B50TF166, Class A ............... Metco 447NS .............. AP-29
B50TF166, Class A ............... Metco 447NS .............. CP-20
B50TF167, Class A ............... Metco 73F-NS-1.......... AP-39
B50TF167, Class A ............... AMDRY 9831 .............. AP-40
B50TF167, Class A ............... Diamalloy 2005NS ...... HVOF-22
B50TF167, Class C ............... AMDRY 9830 .............. AP-40
B50TF172, Class A ............... Durabrade 2231 .......... CP-3
B50TF172, Class A ............... Metco 309NS-3 ........... CP-4
B50TF183, Class C ............... Diamalloy 4004NS ...... HVOF-7
B50TF185, Class A ............... AMDRY X40................ AP-9
B50TF190, Class A ............... Metco 68F-NS-1.......... AP-11
B50TF190, Class A ............... Diamalloy 3001NS ...... HVOF-3
B50TF192, Class A ............... AMDRY 962 ................ AP-27
B50TF195, Class A ............... AMDRY 9954 .............. HVOF-1
B50TF202, Class A ............... AMDRY 718 ................ AP-28
B50TF202, Class B ............... AMDRY 718 Cl.B ........ AP-28
B50TF202, Class D ............... AMDRY 1718 .............. AP-28
B50TF202, Class D ............... AMDRY 1718 .............. HVOF-8
B50TF222, Class A ............... Metco 601NS .............. AP-1
B50TF222, Class A & C ........ AMDRY 2010 .............. AP-2
B50TF232, Class A ............... Durabrade 2311 .......... CP-6
B50TF232, Class A ............... Metco 312NS .............. CP-7
B50TF232, Class A ............... Metco 312NS-1 ........... CP-7
B50TF263, Class A ............... AMDRY 5260 .............. HVOF-12
B50TF290, Class A ............... Sulzer Metco 4538 ...... HVOF-8
Std. Practice 70-49-38 .......... Sulzer Metco 8400 ...... AW-8
Std. Practice 70-49-39 .......... Sulzer Metco 8443 ...... AW-8
Std. Practice C07-031 .......... Metco 68F-NS-1.......... AP-11

M 3962 .................................. Metco 52C-NS............. AP-7


M 3962 .................................. Metco 52C-NS............. CP-9
M3951 ................................... Metco 450NS .............. AP-21
M3951 ................................... Metco 450NS .............. CP-16
M3951 ................................... AMDRY 956 ................ AP-21
M3951 ................................... AMDRY 956 ................ CP-15
M3952 ................................... Metco 404NS .............. AP-22
M3952 ................................... Metco 405NS .............. CW-7

Issued February 2006

Honeywell

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

Honeywell (continued)

Honeywell Allied Signal (continued)

M3953 ................................... Metco 63NS ................ AP-18


M3954 ................................... Metco 439NS .............. AP-36
M3955 ................................... Metco 601NS .............. AP-1
M3955 ................................... AMDRY 2010 .............. AP-2
M3956 ................................... Metco 443NS .............. AP-26
M3956 ................................... Metco 443NS .............. CP-19
M3956 ................................... AMDRY 960 ................ AP-25
M3956 ................................... AMDRY 960 ................ CP-18
M3960 ................................... AMDRY 9625 .............. AP-27
M3961 ................................... Metco 447NS .............. AP-29
M3961 ................................... Metco 447NS .............. CP-20
M3963 ................................... Metco 45VF-NS........... AP-9
M3964 ................................... Metco 605NS .............. AP-4
M3965 ................................... Metco 81VF-NS........... AP-34
M3966, Type 1 ...................... Metco 202NS .............. AP-55
M3966, Type II ...................... Metco 204NS .............. AP-54
M3970 ................................... Metco 301NS .............. CP-8
M3975 ................................... Metco 73F-NS-1 .......... AP-39
M3978 ................................... Metco 204NS-G .......... AP-55
M3978 ................................... Metco 204NS .............. AP-54

EMS 57745, Type I,


Class A, Grade A .............. AMDRY 302 ................ AP-38
EMS 57745, Type II,
Class 2, Grade C............... Metco 73SF-NS .......... AP-39
EMS 57746, Type I ............... AMDRY 956 ................ AP-21
EMS 57746, Type I ............... AMDRY 956 ................ CP-15
EMS 57746, Type I ............... Metco 450NS .............. AP-21
EMS 57746, Type I ............... Metco 450NS .............. CP-16
EMS 57746, Type I, Class 1 . Metco 480NS .............. AP-21
EMS 57746, Type I, Class 1 . Metco 480NS .............. CP-16
EMS 57746, Type II Class 2 . Metco 404NS .............. AP-22
EMS 57748 ........................... Metco 443NS .............. AP-26
EMS 57748 ........................... Metco 443NS .............. CP-19
EMS 57749 ........................... Metco 447NS .............. AP-29
EMS 57749 ........................... Metco 447NS .............. CP-20
EMS 57749, Class I .............. AMDRY 387 ................ AP-29
EMS 57750, Type I, Class 1 . AMDRY 204NS-1........ AP-54
EMS 57750 Type I, Class 1 .. Metco 204NS .............. AP-54
EMS 57753, Type I ............... Metco 81NS ................ AP-34
FP 5045, Type I .................... Sprabond .................... CW-6
FP5045, Type II..................... Metco 404NS .............. AP-22
FP 5045, Type II.................... Metco 405NS .............. CW-7
FP 5045, Type III................... Metco 16C................... AP-58
FP 5045, Type III................... Metco 16C................... CP-29
FP 5045, Type IV ................. Metcoloy 5................... AW-5
FP 5045, Type V .................. Metcoloy 2................... AW-4
FP 5045, Type V .................. Metcoloy 5................... CW-4
FP 5045, Type V .................. Metcoloy 2................... CW-4
FP 5045, Type VI ................. Metco Aluminum ......... AW-1
FP 5045, Type VI ................. Metco Aluminum ......... CW-1
FP 5045, Type VIII ............... Metco SF Aluminum.... CW-1
FP 5045, Type XI .................. Metco 308NS .............. CP-2
FP 5045, Type XII, Tb 1 ........ Metco 307NS .............. CP-4
FP 5045, Type XIV, Tb 1....... Metco 201NS .............. AP-52
FP 5045, Type XV................. Metco 450NS .............. AP-21
FP 5045, Type XV................. Metco 450NS .............. CP-16
FP 5045, Type XV................. AMDRY 956 ................ AP-21
FP 5045, Type XV................. AMDRY 956 ................ CP-15
FP 5045, Type XV................. Sulzer Metco 8400 ...... AW-8
FP 5045, Type XVI................ Metco 447NS .............. AP-29
FP 5045, Type XVI................ Metco 447NS .............. CP-20
FP 5045, Type XVII............... Metco 445 ................... AP-13
FP 5045, Type XVII............... Metco 445 ................... CP-11
FP 5045, Type XVIII.............. Metco 443NS .............. AP-26
FP 5045, Type XVIII.............. Metco 443NS .............. CP-19
FP 5045, Type XIX................ Metco 15F ................... AP-57
FP 5045, Type XIX................ Metco 15F ................... CP-28
FP 5045, Type XX................. Metco 301NS .............. CP-8
FP 5045, Type XXIII.............. Metco 442 ................... AP-26
FP 5045, Type XXIII.............. Metco 442 ................... CP-19
FP 5045, Type XXV .............. Durabrade 2311 .......... CP-6
FP 5045, Type XXV .............. Durabrade 2312 .......... CP-6
FP 5045, Type XXV .............. Metco 312NS .............. CP-7
FP 5091 ................................ Metco 601NS .............. AP-1

Honeywell Allied Signal


91547-EMS 52564, App. A.... Metco 204B-NS........... AP-54
EMS 52432, Class I............... Metco 439NS .............. AP-36
EMS 52432, Class II.............. Metco 81VF-NS........... AP-34
EMS 52432, Class IX ............ AMDRY 302 ................ AP-38
EMS 52432, Class IX ............ Metco 71NS ................ AP-37
EMS 52432, Class XIII .......... AMDRY 387 ................ AP-29
EMS 52432, Class XIV .......... AMDRY 1371 .............. AP-19
EMS 52432, Class. XV .......... Metco 68F-NS-1 .......... AP-11
EMS 52432, Class XVI .......... Metco 66F-NS ............. AP-11
EMS 52432, Class XXI .......... AMDRY 964 ................ AP-27
EMS 52432, Class XXIX........ Metco 444 ................... AP-25
EMS 52432, Class XXIX........ Metco 444 ................... CP-18
EMS 52432, Class XXXII....... AMDRY 500C.............. AP-14
EMS 52432, Class XXXII....... Metco 58NS ................ AP-15
EMS 52432, Class XXXII....... Metco 58NS ................ CP-12
EMS 57728............................ Metco 605NS .............. AP-4
EMS 57728............................ Metco 610NS .............. AP-4
EMS 57735............................ AMDRY 2010 .............. AP-2
EMS 57735............................ Metco 601NS .............. AP-1
EMS 57736 ........................... Diamalloy 2004 ........... HVOF-17
EMS 57737............................ AMDRY 964 ................ AP-27
EMS 57737, Type II............... AMDRY 9625 .............. AP-27
EMS 57738............................ Metco 63NS ................ AP-18
EMS 57739............................ Durabrade 2231 .......... CP-3
EMS 57739............................ Metco 309NS-3 ........... CP-4
EMS 57739, Class 2 ............. Metco 307NS .............. CP-4
EMS 57739, Class 2.............. Durabrade 2222 .......... CP-4
EMS 57741, Grade A ............ AMDRY 995C.............. AP-10
EMS 57741, Grade B ............ AMDRY 9954 .............. HVOF-1
EMS 57742............................ Metco 52C-NS............. AP-7
EMS 57742............................ Metco 52C-NS............. CP-9
EMS 57743............................ Metco 54NS ................ AP-7
EMS 57743............................ Metco 54NS ................ CP-9

Issued February 2006

vi

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Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

Howmet

Pratt Whitney (continued)

CD 1115 ................................ AMDRY 386 ................ VP-3


CD 1115 ................................ AMDRY 386 ................ HVOF-8
CD 1128 ................................ AMDRY 9954 .............. HVOF-1
MS 1068 ................................ AMDRY MM509 .......... AP-9

PWA 1312 ............................. Metco 201B-NS........... AP-52


PWA 1313 ............................. AMDRY 313X.............. AP-18
PWA 1313 ............................. Metco 63NS ................ AP-18
PWA 1315 ............................. Metco 43C-NS ............ AP-23
PWA 1315 ............................. Metco 43C-NS ............ CP-17
PWA 1316 ............................. Metco 45VF-NS .......... AP-9
PWA 1317 ............................. Metco 43F-NS ............. AP-24
PWA 1318 ............................. Metco 45C-NS ............ AP-9
PWA 1318 ............................. Metco 45C-NS ............ CP-10
PWA 1319 ............................. Metco 43VF-NS .......... AP-24
PWA 1320 ............................. Metco 54NS-1 ............. AP-7
PWA 1320 ............................. Metco 54NS-1 ............. CP-9
PWA 1320 ............................ Metco 54NS ................ AP-7
PWA 1320 ............................ Metco 54NS ................ CP-9
PWA 1321 ............................. Metco 404NS .............. AP-22
PWA 1322 ............................. Metco 439NS .............. AP-36
PWA 1324 ............................. Metco 56F-NS ............. AP-20
PWA 1325 ............................ Metco 106NS .............. AP-49
PWA 1333 ............................. Metco 210NS-1 ........... AP-53
PWA 1333 ............................. AMDRY 333 ................ AP-53
PWA 1334 ............................. Metco 405NS .............. CW-7
PWA 1335 ............................. Metco 52C-NS ............ AP-7
PWA 1335 ............................. Metco 52C-NS ............ CP-9
PWA 1337 ............................. Metco 450NS .............. AP-21
PWA 1337 ............................. Metco 450NS .............. CP-16
PWA 1337 ............................. AMDRY 956 ................ AP-21
PWA 1337 ............................. AMDRY 956 ................ CP-15
PWA 1342 ............................. Metco 301NS .............. CP-8
PWA 1346 ............................. Metco 303NS-1 ........... AP-32
PWA 1347 ............................. Metco 443NS .............. AP-26
PWA 1347 ............................. Metco 443NS .............. CP-19
PWA 1347 ............................. AMDRY 960 ................ AP-25
PWA 1347 ............................. AMDRY 960 ................ CP-18
PWA 1348-2.......................... AMDRY 345 ................ AP-11
PWA 1348-2.......................... AMDRY 345 ................ VP-1
PWA 1349 ............................. Metco 601NS .............. AP-1
PWA 1352-1.......................... Durabrade 2222 .......... CP-4
PWA 1352-1.......................... Metco 307NS .............. CP-4
PWA 1352-2.......................... Durabrade 2242 .......... CP-2
PWA 1352-2.......................... Metco 308NS .............. CP-2
PWA 1355 ............................. AMDRY 355 ................ AP-8
PWA 1364 ............................. Metco 82VF-NS .......... AP-33
PWA 1364 ............................. Metco 82VF-NS .......... HVOF-10
PWA 1365-1.......................... AMDRY 365-1 ............. AP-29
PWA 1365-1.......................... AMDRY 365-1 ............. VP-3
PWA 1365-1.......................... AMDRY 365-1 ............. HVOF-8
PWA 1365-2.......................... AMDRY 365-2 ............. AP-30
PWA 1367 ............................. AMDRY 367 ................ AP-34
PWA 1369 ............................. Metco 57NS ................ AP-14
PWA 1369 ............................. Metco 57NS ................ CP-11
PWA 1375 ............................. Metco 204NS .............. AP-54
PWA 1375 ............................. AMDRY 204NS-1 ........ AP-54
PWA 1378-2.......................... Metco 51F-NS ............. AP-14
PWA 1379-1.......................... Metco 71VF-NS-5 ....... AP-38
PWA 1379-2.......................... AMDRY 301 ................ AP-38
PWA 1380 ............................. Metco 480NS .............. AP-21
PWA 1380 ............................. Metco 480NS .............. CP-16

Jet Avion
JA 13006 ............................... Metco 430NS .............. AP-33
JA 13006 ............................... Metco 430NS .............. CP-22
JA 1317 ................................. Metco 43F-NS ............. AP-24
JA 1333 ................................. Metco 210NS-1-G ....... AP-52
JA 1346 ................................. Metco 210NS-1 ........... AP-53
JA 1346 ................................. Metco 303NS-1 ........... AP-32
JA1320 .................................. Metco 54NS-1 ............. AP-7
JA1320 .................................. Metco 54NS-1 ............. CP-9

Light Helicopter
LHM 3314, Type 1................. Metco 204B-NS........... AP-54
LHM 3315.............................. AMDRY 964 ................ AP-27

Lucas Aerospace
LA-M-093............................... Metco 73F-NS-2 .......... AP-39

MTU
MTS 1050.............................. Metco 43C-NS............. AP-23
MTS 1050.............................. Metco 43C-NS............. CP-17
MTS 1052.............................. Metco 54NS-1 ............. AP-7
MTS 1052.............................. Metco 54NS-1 ............. CP-9
MTS 1059.............................. Metco 101NS .............. AP-43
MTS 1059.............................. Metco 101NS .............. CP-24
MTS 1061.............................. Metco 101B-NS........... AP-44
MTS 1067.............................. Metco 201B-NS........... AP-52
MTS 1071.............................. Metco 308NS-3 ........... CP-3
MTS 1077.............................. Metco 443NS .............. AP-26
MTS 1077.............................. Metco 443NS .............. CP-19
MTS 1077.............................. AMDRY 960 ................ AP-25
MTS 1077.............................. AMDRY 960 ................ CP-18
MTS 1080.............................. Metco 450NS .............. AP-21
MTS 1080.............................. Metco 450NS .............. CP-16
MTS 1080.............................. AMDRY 956 ................ AP-21
MTS 1080.............................. AMDRY 956 ................ CP-15

Parker Hanefin
ES6-423 ................................ Metco 430NS .............. AP-33
ES6-423 ................................ Metco 430NS .............. CP-22

Pratt Whitney
PWA 1185-2 .......................... AMDRY MM509 .......... AP-9
PWA 1302 ............................. AMDRY 302 ................ AP-38
PWA 1302 ............................. Metco 71NS ................ AP-37
PWA 1306 ............................. Metco 70C-NS............. AP-33
PWA 1307 ............................. Metco 81NS ................ AP-34
PWA 1310 ............................. Metco 105NS .............. AP-42
PWA 1310 ............................. Metco 105NS .............. CP-24
PWA 1311-1 .......................... AMDRY 187 ................ AP-44
PWA 1311-1 .......................... Metco 101B-NS........... AP-44

Issued February 2006

vii

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Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

Pratt Whitney (continued)

Rolls-Royce (continued)

PWA 1386-1 .......................... AMDRY 386 ................ VP-3


PWA 1386-1 .......................... AMDRY 386 ................ HVOF-8
PWA 1393 ............................. Durabrade 2311 .......... CP-6
PWA 1393 ............................. Durabrade 2312 .......... CP-6
PWA 1393 ............................. Metco 312NS .............. CP-7
PWA 36087 ........................... Metco 202NS .............. AP-55
PWA 36097D......................... Metco 600NS-1 ........... AP-5
PWA 36118 ........................... AMDRY 713C.............. AP-24
PWA 36331-2 ........................ Diamalloy 2005NS....... HVOF-22
PWA 36332 .......................... Diamalloy 3007 ........... HVOF-11
PWA 36333 ........................... Sulzer Metco 5255 ...... AP-35
PWA 36333 ........................... Sulzer Metco 5255 ...... HVOF-13
PWA 36364 ........................... Metco 203NS .............. AP-53
PWA 36937 ........................... Sulzer Metco 8400 ...... AW-8

MSRR 9507/18 ..................... Metco 201NS .............. AP-52


MSRR 9507/19 ..................... AMDRY 313X.............. AP-18
MSRR 9507/19 ..................... Metco 63NS ................ AP-18
MSRR 9507/20 ..................... Metco 441NS-1 ........... AP-32
MSRR 9507/21 ..................... Metco 210NS-1 ........... AP-53
MSRR 9507/21 ..................... AMDRY 333 ................ AP-53
MSRR 9507/23 ..................... Metco 45VF-NS .......... AP-9
MSRR 9507/24 ..................... Metco 51NS ................ AP-13
MSRR 9507/24 ..................... Metco 51NS ................ CP-11
MSRR 9507/26 ..................... Metco 41C-NS ............ AP-17
MSRR 9507/26 ..................... Metco 41C-NS ............ CP-13
MSRR 9507/27 ..................... Metco 43F-NS............. AP-24
MSRR 9507/28 ..................... Metco 303NS-1 ........... AP-32
MSRR 9507/29 ..................... Metco 51F-NS............. AP-14
MSRR 9507/30 ..................... Metco 310NS .............. CP-1
MSRR 9507/31 ..................... AMDRY 500C ............. AP-14
MSRR 9507/31 ..................... Metco 58NS ................ AP-15
MSRR 9507/31 ..................... Metco 58NS ................ CP-12
MSRR 9507/34 ..................... Metco 430NS .............. AP-33
MSRR 9507/34 ..................... Metco 430NS .............. CP-22
MSRR 9507/35 ..................... Metco 447NS .............. AP-29
MSRR 9507/35 ..................... Metco 447NS .............. CP-20
MSRR 9507/36 ..................... Metco 101NS .............. AP-43
MSRR 9507/36 ..................... Metco 101NS .............. CP-24
MSRR 9507/37 ..................... Metco 202NS .............. AP-55
MSRR 9507/38 ..................... Metco 445 ................... AP-13
MSRR 9507/38 ..................... Metco 445 ................... CP-11
MSRR 9507/39 .................... Metco 18C .................. AP-56
MSRR 9507/39 .................... Metco 18C .................. CP-27
MSRR 9507/40 ..................... Metco 605NS .............. AP-4
MSRR 9507/41 ..................... AMDRY 301 ................ AP-38
MSRR 9507/41 ..................... Metco 71VF-NS .......... AP-37
MSRR 9507/42 ..................... Metco 73SF-NS .......... AP-39
MSRR 9507/43 ..................... Metco 450P................. AP-20
MSRR 9507/43 ..................... Metco 450P................. CP-15
MSRR 9507/44 ..................... Metco 313NS .............. AP-1
MSRR 9507/45 ..................... Durabrade 2311 .......... CP-6
MSRR 9507/45 ..................... Durabrade 2312 .......... CP-6
MSRR 9507/45 ..................... Metco 312NS .............. CP-7
MSRR 9507/46 ..................... Metco 204B-NS........... AP-54
MSRR 9507/47 ..................... AMDRY 995C ............. AP-10
MSRR 9507/48 ..................... AMDRY 963 ................ AP-26
MSRR 9507/50 ..................... Metco 101B-NS........... AP-44
MSRR 9507/50 ..................... AMDRY 187 ................ AP-44
MSRR 9507/53 ..................... Metco 106NS .............. AP-49
MSRR 9507/54 ..................... Durabrade 2313 .......... CP-7
MSRR 9507/54 ..................... Metco 314NS .............. CP-8
MSRR 9507/55 ..................... AMDRY 500F.............. AP-14
MSRR 9507/58 ..................... Metco 72F-NS............. AP-37
MSRR 9507/60 ..................... Metco 52C-NS ............ AP-7
MSRR 9507/60 ..................... Metco 52C-NS ............ CP-9
MSRR 9507/64 ..................... Metco 600NS .............. AP-5
MSRR 9507/66 ..................... Metco 320NS .............. AP-1
MSRR 9507/69 ..................... Diamalloy 2005NS ...... HVOF-22
MSRR 9507/73 ..................... AMDRY 9951 .............. VP-1
MSRR 9507/73 ..................... AMDRY 9951 .............. HVOF-1

Rockwell International
RB0170-251 .......................... Metco 55 ..................... AP-13
RB0170-251 .......................... Metco 55 ..................... CP-11

Rolls-Royce
MSRR 9507/1........................ AMDRY 9830 .............. AP-40
MSRR 9507/1........................ Metco 73F-NS-2 .......... AP-39
MSRR 9507/1........................ AMDRY 9831 .............. AP-40
MSRR 9507/2........................ Metco 81NS ................ AP-34
MSRR 9507/3........................ Metco 45C-NS............. AP-9
MSRR 9507/3........................ Metco 45C-NS............. CP-10
MSRR 9507/4........................ Metco 404NS .............. AP-22
MSRR 9507/5........................ AMDRY 956 ................ AP-21
MSRR 9507/5........................ AMDRY 956 ................ CP-15
MSRR 9507/5........................ Metco 450NS .............. AP-21
MSRR 9507/5........................ Metco 450NS .............. CP-16
MSRR 9507/5........................ Metco 480NS .............. AP-21
MSRR 9507/5........................ Metco 480NS .............. CP-16
MSRR 9507/6........................ Durabrade 2223 .......... CP-4
MSRR 9507/6........................ Metco 307NS-2 ........... CP-5
MSRR 9507/7........................ Metco 16C................... AP-58
MSRR 9507/7........................ Metco 16C................... CP-29
MSRR 9507/8........................ Metco 43C-NS............. AP-23
MSRR 9507/8........................ Metco 43C-NS............. CP-17
MSRR 9507/9........................ Metco 105NS .............. AP-42
MSRR 9507/9........................ Metco 105NS .............. CP-24
MSRR 9507/10...................... Metco 301C-NS........... CP-8
MSRR 9507/11...................... Metco 55 ..................... AP-13
MSRR 9507/11...................... Metco 55 ..................... CP-11
MSRR 9507/12...................... Durabrade 2224 .......... CP-5
MSRR 9507/13...................... Metco 54NS-1 ............. AP-7
MSRR 9507/13...................... Metco 54NS-1 ............. CP-9
MSRR 9507/14...................... AMDRY 960 ................ AP-25
MSRR 9507/14...................... AMDRY 960 ................ CP-18
MSRR 9507/14...................... Metco 443NS .............. AP-26
MSRR 9507/14...................... Metco 443NS .............. CP-19
MSRR 9507/15...................... Metco 601NS .............. AP-1
MSRR 9507/16...................... Durabrade 2241 .......... CP-3
MSRR 9507/16...................... Metco 308NS-3 ........... CP-3
MSRR 9507/17...................... Metco 81VF-NS........... AP-34

Issued February 2006

viii

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

Rolls-Royce (continued)

Rolls-Royce Allison (continued)

MSRR 9507/77...................... AMDRY 991 ................ VP-2


MSRR 9507/86...................... Diamalloy 4700 ........... HVOF-2
MSRR 9507/87...................... AMDRY 9911 .............. HVOF-3
MSRR 9507/88...................... Durabrade 2614 .......... CP-7
MSRR 9507/101.................... Metco 405NS .............. CW-7
MSRR 9513........................... Metco 56C-NS............. AP-20
MSRR 9513........................... Metco 56C-NS............. CP-15
MSRR 9570........................... Metco 2501 ................. AP-23
MSRR 9570........................... Metco 2501 ................. CP-17
OMAT 3/229A........................ Sulzer Metco 8400 ...... AW-8
OMAT 3/271 .......................... Sulzer Metco 8443 ...... AW-8
OMAT 3/277A........................ Metcoloy 2................... AW-4

EMS 56786 ........................... Metco 58NS ................ AP-15


EMS 56786 ........................... Metco 58NS ................ CP-12
EMS 70013 ........................... Metco 405NS .............. CW-7
EPS 10479 ............................ Metco 204B-NS........... AP-54
PMI 1163............................... AMDRY 956 ................ AP-21
PMI 1163............................... AMDRY 956 ................ CP-15
PMI 1332............................... AMDRY 2000 .............. AP-2

Rolls-Royce Allison
EMS 29005............................ Metcolite 14................. AUX-5
EMS 29005............................ Metcolite C .................. AUX-5
EMS 29005............................ Metcolite F................... AUX-5
EMS 29005............................ Metcolite F36............... AUX-5
EMS 29005............................ Metcolite VF ................ AUX-5
EMS 38850............................ Metco 54NS ................ AP-7
EMS 38850............................ Metco 54NS ................ CP-9
EMS 38900............................ Metco 601NS .............. AP-1
EMS 39660............................ Diamalloy 2005NS....... HVOF-22
EMS 39661............................ Diamalloy 4008NS....... HVOF-6
EMS 56705............................ AMDRY 313X.............. AP-18
EMS 56705............................ Metco 63NS ................ AP-18
EMS 56712............................ Metco 66F-NS ............. AP-11
EMS 56713............................ Metco 68F-NS-1 .......... AP-11
EMS 56719............................ AMDRY 963 ................ AP-26
EMS 56720............................ Metco 201NS .............. AP-52
EMS 56722............................ Metco 204B-NS ........... AP-54
EMS 56730............................ Metco 301NS .............. CP-8
EMS 56754............................ Durabrade 2224 .......... CP-5
EMS 56755............................ Durabrade 2244 .......... CP-2
EMS 56755............................ Metco 308NS-1 ........... CP-3
EMS 56756............................ Metco 72F-NS ............. AP-37
EMS 56757............................ Metco 450NS .............. AP-21
EMS 56757............................ Metco 450NS .............. CP-16
EMS 56757............................ AMDRY 956 ................ AP-21
EMS 56757............................ AMDRY 956 ................ CP-15
EMS 56758............................ Metco 105NS .............. AP-42
EMS 56758............................ Metco 105NS .............. CP-24
EMS 56760............................ Metco 43C-NS............. AP-23
EMS 56760............................ Metco 43C-NS............. CP-17
EMS 56762............................ Metco 444 ................... AP-25
EMS 56762............................ Metco 444 ................... CP-18
EMS 56764............................ Metco 311NS .............. AP-1
EMS 56764............................ Metco 310NS .............. CP-1
EMS 56766............................ Metco 52C-NS............. AP-7
EMS 56766............................ Metco 52C-NS............. CP-9
EMS 56767............................ AMDRY 2000 .............. AP-2
EMS 56768............................ Sulzer Metco 2043 ...... AP-3
EMS 56769............................ AMDRY 995C.............. AP-10
EMS 56772............................ Metco 443NS .............. AP-26
EMS 56772............................ Metco 443NS .............. AP-26
EMS 56786............................ AMDRY 500C.............. AP-14

Issued February 2006

SAE International
AMS 5391 ............................. AMDRY 713C.............. AP-24
AMS 7875 ............................. Metco 81VF-NS........... AP-34
AMS 7879 ............................. AMDRY 301 ................ AP-38
AMS 7879 ............................. Metco 71VF-NS-1 ....... AP-37
AMS 7879 ............................. Metco 71VF-NS........... AP-37
AMS 7880 ............................. Metco 72F-NS ............. AP-37

Sermatech Klock
PAB 360 ................................ Metco 601NS .............. AP-1

Siemens
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464-2 ........... HVOF-9
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464 .............. VP-4
SICOAT 2464
....(TLV 51100305 Index B) ... AMDRY 2464-4 ........... VP-4
SICOAT 2231 ........................ Sulzer Metco 4201 ...... AP-12
SICOAT 2231 ........................ Sulzer Metco 4201 ...... VP-2
SICOAT 2453 ........................ Sulzer Metco 4485 ...... AP-30
SICOAT 2453 ........................ Sulzer Metco 4485 ...... VP-4

Siemens/Westinghouse
83336AB Sec. 5.3.1 .............. AMDRY 204NS-1 ........ AP-54
PD13445DB .......................... AMDRY 500C.............. AP-14

Sikorsky
SS9212 ................................ Metco 604NS .............. AP-4

SMUK
DTD900-4950 ....................... Metco 18C................... AP-56
DTD900-4950 ....................... Metco 18C................... CP-27

SNECMA
DMR 33.005 .......................... Metco 81NS ................ AP-34
DMR 33.006 .......................... Metco 81VF-NS........... AP-34
DMR 33.007 .......................... Metco 45C-NS............. AP-9
DMR 33.007 .......................... Metco 45C-NS............. CP-10
DMR 33.008 ......................... Metco 45VF-NS........... AP-9
DMR 33.010 .......................... Metco 404NS .............. AP-22
DMR 33.011 .......................... Metco 450NS .............. AP-21
DMR 33.011 .......................... Metco 450NS .............. CP-16
DMR 33.011 .......................... AMDRY 956 ................ AP-21
DMR 33.011 .......................... AMDRY 956 ................ CP-15
DMR 33.012 .......................... Metco 54NS ................ AP-7

ix

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Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

SNECMA (continued)

Turbomeca (continued)

DMR 33.012 .......................... Metco 54NS ................ CP-9


DMR 33.013 .......................... Metco 101B-NS........... AP-44
DMR 33.013 .......................... AMDRY 187 ................ AP-44
DMR 33.014 .......................... Metco 430NS .............. AP-33
DMR 33.014 .......................... Metco 430NS .............. CP-22
DMR 33.015 .......................... Metco 57NS ................ AP-14
DMR 33.015 .......................... Metco 57NS ................ CP-11
DMR 33.016 .......................... AMDRY 500C.............. AP-14
DMR 33.016 .......................... Metco 58NS ................ AP-15
DMR 33.016 .......................... Metco 58NS ................ CP-12
DMR 33.017 .......................... Metco 63NS ................ AP-18
DMR 33.018 .......................... Metco 443NS .............. AP-26
DMR 33.018 .......................... Metco 443NS .............. CP-19
DMR 33.018 .......................... AMDRY 960 ................ AP-25
DMR 33.018 .......................... AMDRY 960 ................ CP-18
DMR 33.019 .......................... AMDRY 9830 .............. AP-40
DMR 33.019 .......................... Metco 73F-NS-1 .......... AP-39
DMR 33.020 .......................... Metco 101NS .............. AP-43
DMR 33.020 .......................... Metco 101NS .............. CP-24
DMR 33.027 .......................... Metco 52C-NS............. AP-7
DMR 33.027 .......................... Metco 52C-NS............. CP-9
DMR 33.033 .......................... Metco 71NS ................ AP-37
DMR 33.050 .......................... Metco 405NS .............. CW-7
DMR 33.053 ......................... Metco SF Aluminum .... CW-1
DMR 33.055 ......................... Sprabronze AA ............ AW-3
DMR 33.070 ......................... AMDRY 958 ................ AP-10
DMR 33.070 ......................... AMDRY 958 ................ HVOF-1
DMR 33.078 .......................... Metco 43C-NS............. AP-23
DMR 33.078 .......................... Metco 43C-NS............. CP-17
DMR 33.079 .......................... Metco 43F-NS ............. AP-24
DMR 33.080 .......................... Metco 105NS .............. AP-42
DMR 33.080 .......................... Metco 105NS .............. CP-24
DMR 33.081 .......................... Metco 410NS .............. AP-32
DMR 33.081 .......................... Metco 410NS .............. CP-21
DMR 33.084 .......................... Metco 307NS-3 ........... CP-5
DMR 33.085 .......................... Metco 301NS .............. CP-8
DMR 33.087 .......................... Metco 601NS .............. AP-1
DMR 33.089 ......................... Metco 201B-NS........... AP-52
DMR 33.090 .......................... AMDRY 962 ................ AP-27
DMR 33.092 .......................... Metco 51F-NS ............. AP-14
DMR 33.095 .......................... AMDRY 9951 .............. VP-1
DMR 33.095 .......................... AMDRY 9951 .............. HVOF-1
DMR 33.098 .......................... Metco 204B-NS........... AP-54
DMR 33.502 .......................... AMDRY 1718 .............. AP-28
DMR 33.502 .......................... AMDRY 1718 .............. HVOF-8

LA 657 Ed.1 PW 1 Ind.0........ Metco 601NS .............. AP-1


LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ AP-25
LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ CP-18
LA 657 PE1 Ind. 0 ................. AMDRY 995C ............. AP-10
LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ AP-29
LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ VP-3
LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ HVOF-8

U. S. Military
Kelly AFB 97P1271 ............... Metco 204NS .............. AP-54
MIL 1687 ............................... Metco 445 ................... AP-13
MIL 1687 ............................... Metco 445 ................... CP-11
MIL-P-83348, Type 1, Cl II .... Metco 63NS ................ AP-18
MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ AP-7
MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ CP-9
MIL-P-85856/20 .................... Metco 43VF-NS .......... AP-24
MIL-P-85856/39 .................... Metco 81VF-NS .......... AP-34
MIL-STD-1687....................... Sulzer Metco 5803 ...... AP-41
MIL-STD-1687....................... Sulzer Metco 5803 ...... HVOF-23
MIL-STD-1687....................... Sulzer Metco 5803-1 ... HVOF-23
Naval OS10604..................... Metco 201B-NS........... AP-52
USAF 67A 60753A................ Metco 54NS ................ AP-7
USAF 67A 60753A................ Metco 54NS ................ CP-9
USAF 67A60753 ................... Metco 404NS .............. AP-22
USAF 67A60753 ................... Metco 63NS ................ AP-18
USAF 67A60753A, Type P4.. Metco 56F-NS............. AP-20

Voight
207-2-402.............................. Metco 54NS ................ AP-7
207-2-402.............................. Metco 54NS ................ CP-9

Volvo

LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ AP-21


LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ CP-15
LA 657 Ed. 1 PD2 Ind.0......... AMDRY 962 ................ AP-27
LA 657 Ed. 2 PL2 Ind. 0 ....... AMDRY 9830 .............. AP-40

PM 819-00............................. Metco 101SF............... AP-43


PM 819-01............................. Metco 71VF-NS .......... AP-37
PM 819-02............................. Metco 71NS ................ AP-37
PM 819-05............................. Metco 81VF-NS .......... AP-34
PM 819-06 ............................ Metco SF Aluminum.... CW-1
PM 819-07............................. Metco 81NS ................ AP-34
PM 819-08............................. Metco 405NS .............. CW-7
PM 819-09 ............................ Metco Aluminum ......... AW-1
PM 819-09 ............................ Metco Aluminum ......... CW-1
PM 819-11............................. Metco 101NS .............. AP-43
PM 819-11............................. Metco 101NS .............. CP-24
PM 819-12............................. Metco 101B-NS........... AP-44
PM 819-13............................. Metco 63NS ................ AP-18
PM 819-15............................. Metco 68F-NS-1.......... AP-11
PM 819-16............................. Metco 45VF-NS .......... AP-9
PM 819-20............................. Metco 204NS .............. AP-54
PM 819-21............................. Metco 404NS .............. AP-22
PM 819-23............................. Metco 54NS-1 ............. AP-7
PM 819-23............................. Metco 54NS-1 ............. CP-9
PM 819-24............................. Metco 447NS .............. AP-29
PM 819-24............................. Metco 447NS .............. CP-20
PM 819-25............................. Metco 72F-NS ............. AP-37
PM 819-26............................. Metco 201NS .............. AP-52
PM 819-30............................. Metco 601NS .............. AP-1
PM 819-31............................. Metco 410NS .............. AP-32

Issued February 2006

Technetics
RM-1050................................ Metco 600NS .............. AP-5

Turbine Airfoil Coating and Repair


MS101.1 ................................ AMDRY 204NS-1 ........ AP-54

Turbomeca

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications (Continued)
Specification

Material

Page

Specification

Material

Page

Volvo (continued)

Williams

PM 819-31............................. Metco 410NS .............. CP-21


PM 819-34............................. Metco 308NS-3 ........... CP-3
PM 819-35............................. Metco 52C-NS............. AP-7
PM 819-35............................. Metco 52C-NS............. CP-9
PM 819-36............................. Metco 430NS .............. AP-33
PM 819-36............................. Metco 430NS .............. CP-22
PM 819-37............................. AMDRY 956 ................ AP-21
PM 819-37............................. AMDRY 956 ................ CP-15
PM 819-41............................. Metco 307NS .............. CP-4
PM 819-42............................. Metco 57NS ................ AP-14
PM 819-42............................. Metco 57NS ................ CP-11
PM 819-44............................. AMDRY 962 ................ AP-27
PM 819-45............................. Metco 309NS-3 ........... CP-4
PM 819-47............................. Metco 443NS .............. AP-26
PM 819-47............................. Metco 443NS .............. CP-19
PM 819-49 ............................ Sprabond..................... CW-6
PM 819-51............................. AMDRY 365-2 ............. AP-30
PM 819-52............................. Metco 73F-NS-1 .......... AP-39
PM 819-53............................. Metco 71VF-NS-1........ AP-37
PM 819-54............................. Durabrade 2311 .......... CP-6
PM 819-54............................. Metco 312NS .............. CP-7
PM 819-54............................. Metco 312NS-1 ........... CP-7
PM 819-55............................. Metco 204B-NS ........... AP-54
PM 819-56............................. Metco 480NS .............. AP-21
PM 819-56............................. Metco 480NS .............. CP-16
PM 819-58............................. AMDRY 995C.............. AP-10
PM 819-62............................. Metco 66F-NS ............. AP-11
PM 819-63............................. Diamalloy 2005NS....... HVOF-22
PM 819-64............................. Metco 313NS .............. AP-1
PM 819-66............................. Metco 301NS .............. CP-8
PM 819-80............................. Metco 73SF-NS........... AP-39
PM 819-81............................. Metco 307NS-3 ........... CP-5

CWIMS 765........................... Metco 105NS .............. AP-42


CWIMS 765........................... Metco 105NS .............. CP-24
WIMS 642 ............................. Metco 81NS ................ AP-34
WIMS 643 ............................. Metco 81VF-NS .......... AP-34
WIMS 644 ............................. Metco 450NS .............. AP-21
WIMS 644 ............................. Metco 450NS .............. CP-16
WIMS 644 ............................. AMDRY 956 ................ AP-21
WIMS 644 ............................. AMDRY 956 ................ CP-15
WIMS 645 ............................. Metco 447NS .............. AP-29
WIMS 645 ............................. Metco 447NS .............. CP-20
WIMS 646 ............................. AMDRY 960 ................ AP-25
WIMS 646 ............................. AMDRY 960 ................ CP-18
WIMS 646 ............................. Metco 443NS .............. AP-26
WIMS 646 ............................. Metco 443NS .............. CP-19
WIMS 647 ............................. Metco 601NS .............. AP-1
WIMS 648 ............................. Metco 136F ................. AP-49
WIMS 649 ............................. Metco 130 ................... AP-45
WIMS 649 ............................. Metco 130 ................... CP-24
WIMS 650 ............................. Metco 101B-NS........... AP-44
WIMS 652 ............................. Metco 204B-NS........... AP-54
WIMS 654, Class A ............... AMDRY 961 ................ AP-25
WIMS 654, Class B ............... AMDRY 962 ................ AP-27
WIMS 742 ............................. Sulzer Metco 2043 ...... AP-3

Issued February 2006

xi

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Alphabetical
Product

Page

AMDRY 187 ........................... AP-44


AMDRY 204NS-1 ................... AP-54
AMDRY 301 ........................... AP-38
AMDRY 302 ........................... AP-38
AMDRY 313X ......................... AP-18
AMDRY 333 ........................... AP-53
AMDRY 345 ........................... AP-11
AMDRY 345 ........................... VP-1
AMDRY 350C......................... AP-28
AMDRY 350C......................... CP-19
AMDRY 355 ........................... AP-8
AMDRY 365-1 ........................ AP-29
AMDRY 365-1 ........................ VP-3
AMDRY 365-1 ........................ HVOF-8
AMDRY 365-2 ........................ AP-30
AMDRY 367 ........................... AP-34
AMDRY 386 ........................... VP-3
AMDRY 386 ........................... HVOF-8
AMDRY 387 ........................... AP-29
AMDRY 500C......................... AP-14
AMDRY 500F ......................... AP-14
AMDRY 713C......................... AP-24
AMDRY 718 ........................... AP-28
AMDRY 718 Cl.B.................... AP-28
AMDRY 920 ........................... VP-1
AMDRY 951 ........................... CP-6
AMDRY 956 ........................... AP-21
AMDRY 956 ........................... CP-15
AMDRY 958 ........................... AP-10
AMDRY 958 ........................... HVOF-1
AMDRY 959 ........................... AP-17
AMDRY 959 ........................... CP-14
AMDRY 960 ........................... AP-25
AMDRY 960 ........................... CP-18
AMDRY 961 ........................... AP-25
AMDRY 962 ........................... AP-27
AMDRY 963 ........................... AP-26
AMDRY 964 ........................... AP-27
AMDRY 991 ........................... VP-2
AMDRY 995C......................... AP-10
AMDRY 995M ........................ AP-10
AMDRY 997 ........................... AP-29
AMDRY 997 ........................... VP-3
AMDRY 997 ........................... HVOF-8
AMDRY 1371 ......................... AP-19
AMDRY 1718 ......................... AP-28
AMDRY 1718 ......................... HVOF-8
AMDRY 2000 ......................... AP-2
AMDRY 2010 ......................... AP-2
AMDRY 2464 ......................... VP-4
AMDRY 2464-2 ...................... HVOF-9
AMDRY 2464-4 ...................... VP-4
AMDRY 4532 ......................... HVOF-6
AMDRY 4535 ......................... HVOF-6
AMDRY 5260 ......................... HVOF-12
AMDRY 5670 ......................... AP-40
AMDRY 5670 ......................... CP-23
AMDRY 5843 ......................... HVOF-17
AMDRY 6060 ......................... AP-42

Issued February 2006

Please click on an index entry to go to that product

Product

Page

AMDRY 6062 ..........................AP-42


AMDRY 6200 ..........................AP-43
AMDRY 6204 ..........................AP-44
AMDRY 6208 ..........................AP-44
AMDRY 6220 ..........................AP-45
AMDRY 6224 ..........................AP-45
AMDRY 6228 ..........................AP-45
AMDRY 6240 ..........................AP-46
AMDRY 6244 ..........................AP-46
AMDRY 6250 ..........................AP-46
AMDRY 6254 .........................AP-46
AMDRY 6257 ..........................AP-47
AMDRY 6415 ..........................AP-48
AMDRY 6420 ..........................AP-48
AMDRY 6462 ..........................AP-50
AMDRY 6505 ..........................AP-51
AMDRY 6510 ..........................AP-51
AMDRY 6643 ..........................AP-55
AMDRY 9621 ..........................AP-27
AMDRY 9624 ..........................VP-3
AMDRY 9625 ..........................AP-27
AMDRY 9830 ..........................AP-40
AMDRY 9831 ..........................AP-40
AMDRY 9911 ..........................HVOF-3
AMDRY 9951 ..........................VP-1
AMDRY 9951 ..........................HVOF-1
AMDRY 9954 ..........................HVOF-1
AMDRY AL-3325 ....................AUX-4
AMDRY MM509 ......................AP-9
AMDRY T-3350 Masking
Tape.....................................AUX-4
AMDRY X40............................AP-9
Diamalloy 1003 .......................HVOF-5
Diamalloy 1004 .......................HVOF-4
Diamalloy 1005 .......................HVOF-6
Diamalloy 1006 .......................HVOF-7
Diamalloy 1006-1 ....................HVOF-7
Diamalloy 1007 .......................HVOF-4
Diamalloy 1008 .......................HVOF-5
Diamalloy 2001 .......................HVOF-25
Diamalloy 2002 .......................HVOF-25
Diamalloy 2003 .......................HVOF-17
Diamalloy 2004 .......................HVOF-17
Diamalloy 2005NS ..................HVOF-22
Diamalloy 2006 .......................HVOF-22
Diamalloy 3001NS ..................HVOF-3
Diamalloy 3002NS ..................HVOF-2
Diamalloy 3002NS-1 ...............HVOF-2
Diamalloy 3004 .......................HVOF-13
Diamalloy 3006 .......................HVOF-13
Diamalloy 3007 .......................HVOF-11
Diamalloy 4004NS ..................HVOF-7
Diamalloy 4006 .......................HVOF-7
Diamalloy 4008NS ..................HVOF-6
Diamalloy 4010 .......................HVOF-5
Diamalloy 4060NS ..................HVOF-2
Diamalloy 4454 .......................HVOF-1
Diamalloy 4700 .......................HVOF-2
Diamalloy 5815 .......................HVOF-16

xii

Product

Page

Diamalloy 5826....................... HVOF-21


Diamalloy 5847-1 ................... HVOF-18
Diamalloy 5848....................... HVOF-18
Diamalloy 5849....................... HVOF-19
Diamalloy 5872NS.................. HVOF-16
Durabrade 2211 ..................... CP-6
Durabrade 2221 ..................... CP-5
Durabrade 2222 ..................... CP-4
Durabrade 2223 ..................... CP-4
Durabrade 2224 ..................... CP-5
Durabrade 2231 ..................... CP-3
Durabrade 2241 ..................... CP-3
Durabrade 2242 ..................... CP-2
Durabrade 2244 ..................... CP-2
Durabrade 2311 ..................... CP-6
Durabrade 2312 ..................... CP-6
Durabrade 2313 ..................... CP-7
Durabrade 2614 ..................... CP-7
Flame Spray Masking
Tape (1).............................. AUX-3
Flame Spray Masking
Tape (1.5)........................... AUX-3
HP Flame Spray Masking
Tape (1).............................. AUX-4
Metco 12C .............................. AP-57
Metco 12C .............................. CP-28
Metco 14E .............................. AP-57
Metco 14E .............................. CP-28
Metco 15E .............................. AP-57
Metco 15E .............................. CP-28
Metco 15F .............................. AP-57
Metco 15F .............................. CP-28
Metco 16C .............................. AP-58
Metco 16C .............................. CP-29
Metco 18C .............................. AP-56
Metco 18C .............................. CP-27
Metco 19E .............................. AP-58
Metco 19E .............................. CP-30
Metco 20................................. CP-29
Metco 31C-NS........................ AP-58
Metco 31C-NS........................ CP-30
Metco 32C .............................. AP-58
Metco 32C .............................. CP-30
Metco 34F .............................. AP-59
Metco 34F .............................. CP-30
Metco 34FP ............................ AP-59
Metco 34FP ............................ CP-31
Metco 36C .............................. AP-58
Metco 36C .............................. CP-30
Metco 41C .............................. AP-16
Metco 41C .............................. CP-13
Metco 41C-NS........................ AP-17
Metco 41C-NS........................ CP-13
Metco 42C .............................. AP-16
Metco 42C .............................. CP-13
Metco 43C-NS........................ AP-23
Metco 43C-NS........................ CP-17
Metco 43F-NS ........................ AP-24
Metco 43VF-NS...................... AP-24

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Product

Page

Metco 44................................. AP-25


Metco 44................................. CP-18
Metco 45C-NS........................ AP-9
Metco 45C-NS........................ CP-10
Metco 45VF-NS...................... AP-9
Metco 51F-NS ........................ AP-14
Metco 51NS............................ AP-13
Metco 51NS............................ CP-11
Metco 52C-NS........................ AP-7
Metco 52C-NS........................ CP-9
Metco 54NS............................ AP-7
Metco 54NS............................ CP-9
Metco 54NS-1 ........................ AP-7
Metco 54NS-1 ........................ CP-9
Metco 55................................. AP-13
Metco 55................................. CP-11
Metco 56C-NS........................ AP-20
Metco 56C-NS........................ CP-15
Metco 56F-NS ........................ AP-20
Metco 57NS............................ AP-14
Metco 57NS............................ CP-11
Metco 58NS............................ AP-15
Metco 58NS............................ CP-12
Metco 63NS............................ AP-18
Metco 64................................. AP-19
Metco 66F-NS ........................ AP-11
Metco 68F-NS-1 ..................... AP-11
Metco 70C-NS........................ AP-33
Metco 71NS............................ AP-37
Metco 71VF-NS...................... AP-37
Metco 71VF-NS-1................... AP-37
Metco 71VF-NS-5................... AP-38
Metco 72F-NS ........................ AP-37
Metco 73F .............................. HVOF-21
Metco 73F-NS-1 ..................... AP-39
Metco 73F-NS-2 ..................... AP-39
Metco 73SF-NS...................... AP-39
Metco 76F-NS ........................ AP-40
Metco 76F-NS ........................ CP-23
Metco 81NS............................ AP-34
Metco 81VF-NS...................... AP-34
Metco 82VF-NS...................... AP-33
Metco 82VF-NS...................... HVOF-10
Metco 101B-NS ...................... AP-44
Metco 101NS.......................... AP-43
Metco 101NS.......................... CP-24
Metco 101SF .......................... AP-43
Metco 102............................... AP-51
Metco 102............................... CP-26
Metco 105NS.......................... AP-42
Metco 105NS.......................... CP-24
Metco 105SFP........................ AP-42
Metco 105SFP........................ CP-24
Metco 106............................... AP-49
Metco 106F ............................ AP-49
Metco 106NS.......................... AP-49
Metco 111............................... AP-51

Issued February 2006

Product

Page

Metco 111 ............................... CP-26


Metco 130 ............................... AP-45
Metco 130 ............................... CP-24
Metco 130SF .......................... AP-45
Metco 131VF .......................... AP-46
Metco 131VF .......................... CP-25
Metco 136CP .......................... AP-49
Metco 136F............................. AP-49
Metco 143 ............................... AP-53
Metco 185 Sealer.................... AUX-2
Metco 201B-NS ...................... AP-52
Metco 201NS .......................... AP-52
Metco 202NS .......................... AP-55
Metco 203NS .......................... AP-53
Metco 204B-NS ...................... AP-54
Metco 204C-NS ...................... AP-54
Metco 204NS .......................... AP-54
Metco 204NS-AP .................... AP-55
Metco 204NS-G ...................... AP-55
Metco 205NS .......................... AP-53
Metco 210 ............................... AP-52
Metco 210NS-1....................... AP-53
Metco 210NS-1-G ................... AP-52
Metco 301C-NS ...................... CP-8
Metco 301NS .......................... CP-8
Metco 303NS-1....................... AP-32
Metco 307NS .......................... CP-4
Metco 307NS-2....................... CP-5
Metco 307NS-3....................... CP-5
Metco 308NS .......................... CP-2
Metco 308NS-1....................... CP-3
Metco 308NS-3....................... CP-3
Metco 309NS-3....................... CP-4
Metco 310NS .......................... CP-1
Metco 311NS .......................... AP-1
Metco 312NS .......................... CP-7
Metco 312NS-1....................... CP-7
Metco 313NS .......................... AP-1
Metco 314NS .......................... CP-8
Metco 320NS .......................... AP-1
Metco 350NS .......................... AP-17
Metco 350NS .......................... CP-14
Metco 402 ............................... CW-7
Metco 404NS .......................... AP-22
Metco 405-1............................ CW-7
Metco 405NS .......................... CW-7
Metco 410NS .......................... AP-32
Metco 410NS .......................... CP-21
Metco 430NS .......................... AP-33
Metco 430NS .......................... CP-22
Metco 439NS-2....................... AP-36
Metco 439NS .......................... AP-36
Metco 441NS-1....................... AP-32
Metco 442 ............................... AP-26
Metco 442 ............................... CP-19
Metco 443NS .......................... AP-26
Metco 443NS .......................... CP-19

xiii

Product

Page

Metco 444 .............................. AP-25


Metco 444 .............................. CP-18
Metco 445 .............................. AP-13
Metco 445 .............................. CP-11
Metco 447NS ......................... AP-29
Metco 447NS ......................... CP-20
Metco 449P ............................ AP-16
Metco 449P ............................ CP-13
Metco 450NS ......................... AP-21
Metco 450NS ......................... CP-16
Metco 450P ............................ AP-20
Metco 450P ............................ CP-15
Metco 451 .............................. AP-23
Metco 451 .............................. CP-16
Metco 452 .............................. AP-17
Metco 452 .............................. CP-14
Metco 453 .............................. AP-17
Metco 453 .............................. CP-14
Metco 461NS ......................... AP-26
Metco 461NS ......................... CP-19
Metco 470 AW........................ AW-9
Metco 480NS ......................... AP-21
Metco 480NS ......................... CP-16
Metco 600NS ......................... AP-5
Metco 600NS-1 ...................... AP-5
Metco 601NS ......................... AP-1
Metco 604NS ......................... AP-4
Metco 605NS ......................... AP-4
Metco 610NS ......................... AP-4
Metco 700 .............................. AP-28
Metco 1101 ............................ AP-22
Metco 1101 ............................ CP-17
Metco 1123 ............................ AP-41
Metco 2101 ............................ AP-22
Metco 2101 ............................ CP-17
Metco 2501 ............................ AP-23
Metco 2501 ............................ CP-17
Metco 6155 ............................ AP-48
Metco 6156 ............................ AP-48
Metco AlMg ............................ AW-1
Metco AlSi .............................. AW-2
Metco Aluminum..................... AW-1
Metco Aluminum..................... CW-1
Metco Aluminum AW.............. AW-1
Metco Anti-bond ..................... AUX-3
Metco Copper......................... AW-3
Metco Copper......................... CW-2
Metco Copper AW .................. AW-3
Metco Masking Compound..... AUX-3
Metco Monel........................... CW-8
Metco Nickel........................... CW-7
Metco SF Aluminum ............... CW-1
Metco SF Aluminum AW ........ AW-2
Metco SF-NS Aluminum......... CW-1
Metco Super Spray Mask ....... AUX-3
Metco Tin ............................... CW-10
Metco Titanium....................... AW-11

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Product

Page

Metco Zinc.............................. AW-12


Metco Zinc.............................. CW-11
Metco Zinc AW ....................... AW-12
Metco Zn/Al ............................ AW-12
Metco Zn/Al ............................ CW-11
Metcolite 14 ........................... AUX-5
Metcolite C ............................. AUX-5
Metcolite F.............................. AUX-5
Metcolite F36 ......................... AUX-5
Metcolite VF ........................... AUX-5
Metcoloy 1 ............................. CW-4
Metcoloy 2 .............................. AW-4
Metcoloy 2 .............................. CW-4
Metcoloy 4 .............................. AW-5
Metcoloy 4 .............................. CW-4
Metcoloy 5 ............................. AW-5
Metcoloy 5 .............................. CW-4
Metcoloy 33 ............................ CW-8
Metcoseal AP ......................... AUX-1
Metcoseal APT Thinner .......... AUX-1
Metcoseal ERS....................... AUX-1
Metcoseal SA ......................... AUX-1
Metcoseal URS ...................... AUX-2
Silvaloy ................................... CW-9
Sprababbitt A.......................... AW-10
Sprababbitt A.......................... CW-10
Sprababbitt L .......................... CW-5
Sprabond................................ AW-7
Sprabond................................ CW-6
Sprabronze AA ....................... AW-3
Sprabronze AA ....................... CW-2
Sprabronze P ......................... AW-3
Sprabronze TM....................... CW-2
Sprasteel 25 ........................... CW-3
Sprasteel 80 ........................... AW-4
Sprasteel 80 ........................... CW-3
Sprasteel LS........................... CW-3
Sulzer Metco 2042 ................. AP-3
Sulzer Metco 2043 ................. AP-3
Sulzer Metco 2460NS ............ AP-6
Sulzer Metco 4010 ................. AP-31
Sulzer Metco 4010 ................. VP-5
Sulzer Metco 4017 ................. AP-31
Sulzer Metco 4018 ................. AP-31
Sulzer Metco 4018 ................. VP-5
Sulzer Metco 4020 ................. AP-31

Issued February 2006

Product

Page

Sulzer Metco 4020 .................. VP-5


Sulzer Metco 4052 .................. AP-16
Sulzer Metco 4195 .................. AP-11
Sulzer Metco 4195 .................. VP-2
Sulzer Metco 4198 .................. AP-12
Sulzer Metco 4198 .................. HVOF-3
Sulzer Metco 4199 .................. AP-12
Sulzer Metco 4200 .................. VP-2
Sulzer Metco 4201 .................. AP-12
Sulzer Metco 4201 .................. VP-2
Sulzer Metco 4207 .................. AP-18
Sulzer Metco 4451 .................. AP-10
Sulzer Metco 4451 .................. VP-1
Sulzer Metco 4485 .................. AP-30
Sulzer Metco 4485 .................. VP-4
Sulzer Metco 4516 .................. HVOF-9
Sulzer Metco 4538 .................. HVOF-8
Sulzer Metco 4548 .................. AP-24
Sulzer Metco 4548 .................. CP-18
Sulzer Metco 5241 .................. HVOF-13
Sulzer Metco 5255 .................. AP-35
Sulzer Metco 5255 .................. HVOF-13
Sulzer Metco 5265 .................. AP-33
Sulzer Metco 5546NS ............. AP-34
Sulzer Metco 5640NS ............. AP-23
Sulzer Metco 5803 .................. AP-41
Sulzer Metco 5803 .................. HVOF-23
Sulzer Metco 5803-1............... HVOF-23
Sulzer Metco 5810 .................. AP-36
Sulzer Metco 5810 .................. HVOF-16
Sulzer Metco 5812 .................. AP-36
Sulzer Metco 5812 .................. HVOF-16
Sulzer Metco 5842 .................. AP-38
Sulzer Metco 5847 .................. AP-39
Sulzer Metco 5847 .................. HVOF-17
Sulzer Metco 5860 .................. AP-41
Sulzer Metco 6203 .................. AP-43
Sulzer Metco 6483 .................. AP-50
Sulzer Metco 7012 .................. AP-22
Sulzer Metco 7012 .................. CP-16
Sulzer Metco 7837 .................. AP-19
Sulzer Metco 8222 .................. AW-5
Sulzer Metco 8223 .................. AW-6
Sulzer Metco 8228 .................. AW-7
Sulzer Metco 8234 .................. AW-2
Sulzer Metco 8235 .................. AW-4

xiv

Product

Page

Sulzer Metco 8276 ................. AW-9


Sulzer Metco 8295 ................. AW-5
Sulzer Metco 8297 ................. AW-6
Sulzer Metco 8400 ................. AW-8
Sulzer Metco 8443 ................. AW-8
Sulzer Metco 8447 ................. AW-9
Sulzer Metco 8625 ................. AW-8
WOKA 3101 ........................... HVOF-15
WOKA 3102 ........................... HVOF-15
WOKA 3103 ........................... HVOF-15
WOKA 3104 ........................... HVOF-16
WOKA 3201 ........................... HVOF-20
WOKA 3202 ........................... HVOF-21
WOKA 3203 ........................... HVOF-21
WOKA 3301 ........................... HVOF-24
WOKA 3302 ........................... HVOF-24
WOKA 3303 ........................... HVOF-24
WOKA 3501 ........................... HVOF-24
WOKA 3601 ........................... HVOF-19
WOKA 3602 ........................... HVOF-20
WOKA 3603 ........................... HVOF-20
WOKA 3604 ........................... HVOF-20
WOKA 3651 ........................... HVOF-18
WOKA 3652 ........................... HVOF-18
WOKA 3653 ........................... HVOF-19
WOKA 3654 ........................... HVOF-19
WOKA 3701 ........................... HVOF-22
WOKA 3702 ........................... HVOF-22
WOKA 3703 ........................... HVOF-23
WOKA 3704 ........................... HVOF-23
WOKA 7102 ........................... HVOF-10
WOKA 7104 ........................... HVOF-10
WOKA 7105 ........................... HVOF-10
WOKA 7202 ........................... HVOF-11
WOKA 7204 ........................... HVOF-11
WOKA 7205 ........................... HVOF-11
WOKA 7302 ........................... HVOF-12
WOKA 7304 ........................... HVOF-12
WOKA 7305 ........................... HVOF-12
WOKA 7402 ........................... HVOF-14
WOKA 7502 ........................... HVOF-14
WOKA 7504 ........................... HVOF-14
WOKA 7505 ........................... HVOF-14
WOKA 7701 ........................... CP-29
WOKA 7702 ........................... CP-29

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Recommended Processes
Product

Page

Please click on an index entry to go to that product

Product

Page

Product

Page

Air Plasma Spray

Air Plasma Spray (continued)

Air Plasma Spray (continued)

AMDRY 187 ........................... AP-44


AMDRY 204NS-1 ................... AP-54
AMDRY 301 ........................... AP-38
AMDRY 302 ........................... AP-38
AMDRY 313X ......................... AP-18
AMDRY 333 ........................... AP-53
AMDRY 345 ........................... AP-11
AMDRY 350C......................... AP-28
AMDRY 355 ........................... AP-8
AMDRY 365-1 ........................ AP-29
AMDRY 365-2 ........................ AP-30
AMDRY 367 ........................... AP-34
AMDRY 387 ........................... AP-29
AMDRY 500C......................... AP-14
AMDRY 500F ......................... AP-14
AMDRY 713C......................... AP-24
AMDRY 718 ........................... AP-28
AMDRY 718 Cl.B.................... AP-28
AMDRY 956 ........................... AP-21
AMDRY 958 ........................... AP-10
AMDRY 959 ........................... AP-17
AMDRY 960 ........................... AP-25
AMDRY 961 ........................... AP-25
AMDRY 962 ........................... AP-27
AMDRY 963 ........................... AP-26
AMDRY 964 ........................... AP-27
AMDRY 995C......................... AP-10
AMDRY 995M ........................ AP-10
AMDRY 997 ........................... AP-29
AMDRY 1371 ......................... AP-19
AMDRY 1718 ......................... AP-28
AMDRY 2000 ......................... AP-2
AMDRY 2010 ......................... AP-2
AMDRY 5670 ......................... AP-40
AMDRY 6060 ......................... AP-42
AMDRY 6062 ......................... AP-42
AMDRY 6200 ......................... AP-43
AMDRY 6204 ......................... AP-44
AMDRY 6208 ......................... AP-44
AMDRY 6220 ......................... AP-45
AMDRY 6224 ......................... AP-45
AMDRY 6228 ......................... AP-45
AMDRY 6240 ......................... AP-46
AMDRY 6244 ......................... AP-46
AMDRY 6250 ......................... AP-46
AMDRY 6254 ......................... AP-46
AMDRY 6257 ......................... AP-47
AMDRY 6415 ......................... AP-48
AMDRY 6420 ......................... AP-48
AMDRY 6462 ......................... AP-50
AMDRY 6505 ......................... AP-51
AMDRY 6510 ......................... AP-51
AMDRY 6643 ......................... AP-55
AMDRY 9621 ......................... AP-27
AMDRY 9625 ......................... AP-27
AMDRY 9830 ......................... AP-40

AMDRY 9831.......................... AP-40


AMDRY AL-3325 .................... AUX-4
AMDRY MM509...................... AP-9
AMDRY T-3350 Masking
Tape..................................... AUX-4
AMDRY X40 ........................... AP-9
Flame Spray Masking
Tape (1") .............................. AUX-3
Flame Spray Masking
Tape (1.5") ........................... AUX-3
HP Flame Spray Masking
Tape (1") .............................. AUX-4
HP Flame Spray Masking
Tape (1.5") ........................... AUX-4
Metco 12C .............................. AP-57
Metco 15E............................... AP-57
Metco 15F............................... AP-57
Metco 16C .............................. AP-58
Metco 18C .............................. AP-56
Metco 19E............................... AP-58
Metco 32C .............................. AP-58
Metco 34F............................... AP-59
Metco 34FP ............................ AP-59
Metco 36C .............................. AP-58
Metco 41C .............................. AP-16
Metco 41C-NS ........................ AP-17
Metco 42C .............................. AP-16
Metco 43C-NS ........................ AP-23
Metco 43F-NS......................... AP-24
Metco 43VF-NS ...................... AP-24
Metco 44 ................................. AP-25
Metco 45C-NS ........................ AP-9
Metco 45VF-NS ...................... AP-9
Metco 51F-NS......................... AP-14
Metco 51NS ............................ AP-13
Metco 52C-NS ........................ AP-7
Metco 54NS ............................ AP-7
Metco 54NS-1......................... AP-7
Metco 55 ................................. AP-13
Metco 56C-NS ........................ AP-20
Metco 56F-NS......................... AP-20
Metco 57NS ............................ AP-14
Metco 58NS ............................ AP-15
Metco 63NS ............................ AP-18
Metco 64 ................................. AP-19
Metco 66F-NS......................... AP-11
Metco 68F-NS-1 ..................... AP-11
Metco 70C-NS ........................ AP-33
Metco 71NS ............................ AP-37
Metco 71VF-NS ...................... AP-37
Metco 71VF-NS-1 ................... AP-37
Metco 71VF-NS-5 ................... AP-38
Metco 72F-NS......................... AP-37
Metco 73F-NS-1 ..................... AP-39
Metco 73F-NS-2 ..................... AP-39
Metco 73SF-NS ...................... AP-39

Metco 76F-NS ........................ AP-40


Metco 81NS ........................... AP-34
Metco 81VF-NS...................... AP-34
Metco 82VF-NS...................... AP-33
Metco 101B-NS ...................... AP-44
Metco 101NS ......................... AP-43
Metco 101SF .......................... AP-43
Metco 102 .............................. AP-51
Metco 105NS ......................... AP-42
Metco 105SFP ....................... AP-42
Metco 106 .............................. AP-49
Metco 106F ............................ AP-49
Metco 106NS ......................... AP-49
Metco 111 .............................. AP-51
Metco 1123 ............................ AP-41
Metco 130 .............................. AP-45
Metco 130SF .......................... AP-45
Metco 131VF .......................... AP-46
Metco 136CP ......................... AP-49
Metco 136F ............................ AP-49
Metco 143 .............................. AP-53
Metco 185 Sealer ................... AUX-2
Metco 201B-NS ...................... AP-52
Metco 201NS ......................... AP-52
Metco 202NS ......................... AP-55
Metco 203NS ......................... AP-53
Metco 204B-NS ...................... AP-54
Metco 204C-NS...................... AP-54
Metco 204NS ......................... AP-54
Metco 204NS-AP.................... AP-55
Metco 204NS-G ..................... AP-55
Metco 205NS ......................... AP-53
Metco 210 .............................. AP-52
Metco 210NS-1 ...................... AP-53
Metco 210NS-1-G .................. AP-52
Metco 303NS-1 ...................... AP-32
Metco 311NS ......................... AP-1
Metco 313NS ......................... AP-1
Metco 31C-NS........................ AP-58
Metco 320NS ......................... AP-1
Metco 350NS ......................... AP-17
Metco 404NS ......................... AP-22
Metco 410NS ......................... AP-32
Metco 430NS ......................... AP-33
Metco 439NS ......................... AP-36
Metco 439NS-2 ...................... AP-36
Metco 441NS-1 ...................... AP-32
Metco 442 .............................. AP-26
Metco 443NS ......................... AP-26
Metco 444 .............................. AP-25
Metco 445 .............................. AP-13
Sulzer Metco 2042 ................. AP-3
Metco 447NS ......................... AP-29
Metco 449P ............................ AP-16
Metco 450NS ......................... AP-21
Metco 450P ............................ AP-20

Issued February 2006

xv

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product

Page

Product

Page

Product

Page

Air Plasma Spray (continued)

ChamPro (LVPS / LPPS / VPS)

Combustion Powder Spray (contd)

Metco 451............................... AP-23


Metco 452............................... AP-17
Metco 453............................... AP-17
Metco 461NS.......................... AP-26
Metco 480NS.......................... AP-21
Metco 600NS.......................... AP-5
Metco 600NS-1 ...................... AP-5
Metco 601NS.......................... AP-1
Metco 604NS.......................... AP-4
Metco 605NS.......................... AP-4
Metco 610NS.......................... AP-4
Metco 700............................... AP-28
Metco 1101............................. AP-22
Metco 2101............................. AP-22
Metco 2501............................. AP-23
Metco 1123............................. AP-41
Metco 6155............................. AP-48
Metco 6156............................. AP-48
Metco Anti-bond ..................... AUX-3
Metco Masking Compound..... AUX-3
Metco Super Spray Mask ....... AUX-3
Metcolite 14 ............................ AUX-5
Metcolite C ............................. AUX-5
Metcolite F.............................. AUX-5
Metcolite F36.......................... AUX-5
Metcolite VF ........................... AUX-5
Metcoseal AP ......................... AUX-1
Metcoseal APT Thinner .......... AUX-1
Metcoseal ERS....................... AUX-1
Metcoseal SA ......................... AUX-1
Metcoseal URS ...................... AUX-2
Sulzer Metco 2043 ................. AP-3
Sulzer Metco 2460NS ............ AP-6
Sulzer Metco 4010 ................. AP-31
Sulzer Metco 4017 ................. AP-31
Sulzer Metco 4018 ................. AP-31
Sulzer Metco 4020 ................. AP-31
Sulzer Metco 4052 ................. AP-16
Sulzer Metco 4195 ................. AP-11
Sulzer Metco 4198 ................. AP-12
Sulzer Metco 4199 ................. AP-12
Sulzer Metco 4201 ................. AP-12
Sulzer Metco 4207 ................. AP-18
Sulzer Metco 4451 ................. AP-10
Sulzer Metco 4485 ................. AP-30
Sulzer Metco 5255 ................. AP-35
Sulzer Metco 5265 ................. AP-33
Sulzer Metco 5546NS ............ AP-34
Sulzer Metco 5640NS ............ AP-23
Sulzer Metco 5803 ................. AP-41
Sulzer Metco 5810 ................. AP-36
Sulzer Metco 5812 ................. AP-36
Sulzer Metco 5842 ................. AP-38
Sulzer Metco 5860 ................. AP-41
Sulzer Metco 6203 ................. AP-43
Sulzer Metco 6483 ................. AP-50
Sulzer Metco 7012 ................. AP-22
Sulzer Metco 7837 ................. AP-19

AMDRY 345............................ VP-1


AMDRY 365-1......................... VP-3
AMDRY 386............................ VP-3
AMDRY 920............................ VP-1
AMDRY 991............................ VP-2
AMDRY 997............................ VP-3
AMDRY 2464.......................... VP-4
AMDRY 2464-4....................... VP-4
AMDRY 9624.......................... VP-3
AMDRY 9951.......................... VP-1
Metcolite 14 ............................ AUX-5
Metcolite C.............................. AUX-5
Metcolite F .............................. AUX-5
Metcolite F36 .......................... AUX-5
Metcolite VF............................ AUX-5
Sulzer Metco 4010 .................. VP-5
Sulzer Metco 4018 .................. VP-5
Sulzer Metco 4020 .................. VP-5
Sulzer Metco 4195 .................. VP-2
Sulzer Metco 4200 .................. VP-2
Sulzer Metco 4201 .................. VP-2
Sulzer Metco 4451 .................. VP-1
Sulzer Metco 4485 .................. VP-4

Metco 18C .............................. CP-27


Metco 19E .............................. CP-30
Metco 20 ................................ CP-29
Metco 31C-NS........................ CP-30
Metco 32C .............................. CP-30
Metco 34F .............................. CP-30
Metco 34FP ............................ CP-31
Metco 36C .............................. CP-30
Metco 41C .............................. CP-13
Metco 41C-NS........................ CP-13
Metco 42C .............................. CP-13
Metco 43C-NS........................ CP-17
Metco 44 ................................ CP-18
Metco 51NS ........................... CP-11
Metco 52C-NS........................ CP-9
Metco 54NS ........................... CP-9
Metco 54NS-1 ........................ CP-9
Metco 55 ................................ CP-11
Metco 56C-NS........................ CP-15
Metco 57NS ........................... CP-11
Metco 58NS ........................... CP-12
Metco 76F-NS ........................ CP-23
Metco 101NS ......................... CP-24
Metco 102 .............................. CP-26
Metco 105NS ......................... CP-24
Metco 105SFP ....................... CP-24
Metco 111 .............................. CP-26
Metco 130 .............................. CP-24
Metco 131VF .......................... CP-25
Metco 185 Sealer ................... AUX-2
Metco 301C-NS...................... CP-8
Metco 301NS ......................... CP-8
Metco 307NS ......................... CP-4
Metco 307NS-2 ...................... CP-5
Metco 307NS-3 ...................... CP-5
Metco 308NS ......................... CP-2
Metco 308NS-1 ...................... CP-3
Metco 308NS-3 ...................... CP-3
Metco 309NS-3 ...................... CP-4
Metco 310NS ......................... CP-1
Metco 312NS ......................... CP-7
Metco 312NS-1 ...................... CP-7
Metco 314NS ......................... CP-8
Metco 350NS ......................... CP-14
Metco 410NS ......................... CP-21
Metco 430NS ......................... CP-22
Metco 442 .............................. CP-19
Metco 443NS ......................... CP-19
Metco 444 .............................. CP-18
Metco 445 .............................. CP-11
Metco 447NS ......................... CP-20
Metco 449P ............................ CP-13
Metco 450NS ......................... CP-16
Metco 450P ............................ CP-15
Metco 451 .............................. CP-16
Metco 452 .............................. CP-14
Metco 453 .............................. CP-14
Metco 45C-NS........................ CP-10

Issued February 2006

Combustion Powder Spray


AMDRY 350C ......................... CP-19
AMDRY 951............................ CP-6
AMDRY 956............................ CP-15
AMDRY 959............................ CP-14
AMDRY 960............................ CP-18
AMDRY 5670.......................... CP-23
AMDRY T-3350 Masking
Tape..................................... AUX-4
Durabrade 2211...................... CP-6
Durabrade 2221...................... CP-5
Durabrade 2222...................... CP-4
Durabrade 2223...................... CP-4
Durabrade 2224...................... CP-5
Durabrade 2231...................... CP-3
Durabrade 2241...................... CP-3
Durabrade 2242...................... CP-2
Durabrade 2244...................... CP-2
Durabrade 2311...................... CP-6
Durabrade 2312...................... CP-6
Durabrade 2313...................... CP-7
Durabrade 2614...................... CP-7
Flame Spray Masking
Tape (1") .............................. AUX-3
Flame Spray Masking
Tape (1.5") ........................... AUX-3
HP Flame Spray Masking
Tape (1") .............................. AUX-4
Metco 12C .............................. CP-28
Metco 14E............................... CP-28
Metco 15E............................... CP-28
Metco 15F............................... CP-28
Metco 16C .............................. CP-29
xvi

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product

Page

Product

Page

Product

Page

Combustion Powder Spray (contd)

HVOF (continued)

HVOF (continued)

Metco 461NS.......................... CP-19


Metco 480NS.......................... CP-16
Metco 1101............................. CP-17
Metco 2101............................. CP-17
Metco 2501............................. CP-17
Metco Anti-bond ..................... AUX-3
Metco Masking Compound..... AUX-3
Metco Super Spray Mask ....... AUX-3
Metcolite 14 ............................ AUX-5
Metcolite C ............................. AUX-5
Metcolite F.............................. AUX-5
Metcolite F36.......................... AUX-5
Metcolite VF ........................... AUX-5
Metcoseal AP ......................... AUX-1
Metcoseal APT Thinner .......... AUX-1
Metcoseal ERS....................... AUX-1
Metcoseal SA ......................... AUX-1
Metcoseal URS ...................... AUX-2
Sulzer Metco 4548 ................. CP-18
Sulzer Metco 7012 ................. CP-16
WOKA 7701 ........................... CP-29
WOKA 7702 ........................... CP-29

Diamalloy 3004 ....................... HVOF-13


Diamalloy 4006 ....................... HVOF-7
Diamalloy 3006 ....................... HVOF-13
Diamalloy 3007 ....................... HVOF-11
Diamalloy 4004NS .................. HVOF-7
Diamalloy 4008NS .................. HVOF-6
Diamalloy 4010 ....................... HVOF-5
Diamalloy 4060NS .................. HVOF-2
Diamalloy 4454 ....................... HVOF-1
Diamalloy 4700 ....................... HVOF-2
Diamalloy 5815 ....................... HVOF-16
Diamalloy 5826 ....................... HVOF-21
Diamalloy 5847-1 .................... HVOF-18
Diamalloy 5848 ....................... HVOF-18
Diamalloy 5849 ....................... HVOF-19
Diamalloy 5872NS .................. HVOF-16
HP Flame Spray Masking
Tape (1") .............................. AUX-4
Metco 73F............................... HVOF-21
Metco 82VF-NS ...................... HVOF-10
Metco Super Spray Mask........ AUX-3
Metcolite 14 ............................ AUX-5
Metcolite C.............................. AUX-5
Metcolite F .............................. AUX-5
Metcolite F36 .......................... AUX-5
Metcolite VF............................ AUX-5
Sulzer Metco 4198 .................. HVOF-3
Sulzer Metco 4516 .................. HVOF-9
Sulzer Metco 4538 .................. HVOF-8
Sulzer Metco 5241 .................. HVOF-13
Sulzer Metco 5255 .................. HVOF-13
Sulzer Metco 5803 .................. HVOF-23
Sulzer Metco 5803-1............... HVOF-23
Sulzer Metco 5810 .................. HVOF-16
Sulzer Metco 5812 .................. HVOF-16
Sulzer Metco 5847 .................. HVOF-17
WOKA 3101............................ HVOF-15
WOKA 3102............................ HVOF-15
WOKA 3103............................ HVOF-15
WOKA 3104............................ HVOF-16
WOKA 3201............................ HVOF-20
WOKA 3202............................ HVOF-21
WOKA 3203............................ HVOF-21
WOKA 3301............................ HVOF-24
WOKA 3302............................ HVOF-24
WOKA 3303............................ HVOF-24
WOKA 3501............................ HVOF-24
WOKA 3601............................ HVOF-19
WOKA 3602............................ HVOF-20
WOKA 3603............................ HVOF-20
WOKA 3604............................ HVOF-20
WOKA 3651............................ HVOF-18
WOKA 3652............................ HVOF-18
WOKA 3653............................ HVOF-19
WOKA 3654............................ HVOF-19

WOKA 3701 ........................... HVOF-22


WOKA 3702 ........................... HVOF-22
WOKA 3703 ........................... HVOF-23
WOKA 3704 ........................... HVOF-23
WOKA 7102 ........................... HVOF-10
WOKA 7104 ........................... HVOF-10
WOKA 7105 ........................... HVOF-10
WOKA 7202 ........................... HVOF-11
WOKA 7204 ........................... HVOF-11
WOKA 7205 ........................... HVOF-11
WOKA 7302 ........................... HVOF-12
WOKA 7304 ........................... HVOF-12
WOKA 7305 ........................... HVOF-12
WOKA 7402 ........................... HVOF-14
WOKA 7502 ........................... HVOF-14
WOKA 7504 ........................... HVOF-14
WOKA 7505 ........................... HVOF-14

HVOF (High Velocity Oxy-Fuel)


AMDRY 365-1 ........................ HVOF-8
AMDRY 386 ........................... HVOF-8
AMDRY 958 ........................... HVOF-1
AMDRY 997 ........................... HVOF-8
AMDRY 1718 ......................... HVOF-8
AMDRY 2464-2 ...................... HVOF-9
AMDRY 4532 ......................... HVOF-6
AMDRY 4535 ......................... HVOF-6
AMDRY 5260 ......................... HVOF-12
AMDRY 5843 ......................... HVOF-17
AMDRY 9911 ......................... HVOF-3
AMDRY 9951 ......................... HVOF-1
AMDRY 9954 ......................... HVOF-1
AMDRY AL-3325.................... AUX-4
Diamalloy 1003....................... HVOF-5
Diamalloy 1004....................... HVOF-4
Diamalloy 1005....................... HVOF-6
Diamalloy 1006....................... HVOF-7
Diamalloy 1006-1 ................... HVOF-7
Diamalloy 1007....................... HVOF-4
Diamalloy 1008....................... HVOF-5
Diamalloy 2001....................... HVOF-25
Diamalloy 2002....................... HVOF-25
Diamalloy 2003....................... HVOF-17
Diamalloy 2004....................... HVOF-17
Diamalloy 2005NS.................. HVOF-22
Diamalloy 2006....................... HVOF-22
Diamalloy 3001NS.................. HVOF-3
Diamalloy 3002NS.................. HVOF-2
Diamalloy 3002NS-1 .............. HVOF-2

Issued February 2006

xvii

Electric Arc Wire


AMDRY T-3350 Masking
Tape .................................... AUX-4
Flame Spray Masking
Tape (1") ............................. AUX-3
Flame Spray Masking
Tape (1.5") .......................... AUX-3
HP Flame Spray Masking
Tape (1") ............................. AUX-4
Metco 185 Sealer ................... AUX-2
Metco 470 AW........................ AW-9
Metco AlMg ............................ AW-1
Metco AlSi .............................. AW-2
Metco Aluminum..................... AW-1
Metco Aluminum AW.............. AW-1
Metco Anti-bond ..................... AUX-3
Metco Copper......................... AW-3
Metco Copper AW .................. AW-3
Metco SF Aluminum AW ........ AW-2
Metco Super Spray Mask ....... AUX-3
Metco Titanium....................... AW-11
Metco Zinc.............................. AW-12
Metco Zinc AW ....................... AW-12
Metco Zn/Al ............................ AW-12
Metcoloy 2.............................. AW-4
Metcoloy 4.............................. AW-5
Metcoloy 5.............................. AW-5
Metcolite 14............................ AUX-5
Metcolite C ............................. AUX-5
Metcolite F.............................. AUX-5
Metcolite F36.......................... AUX-5
Metcolite VF ........................... AUX-5
Metcoseal AP ......................... AUX-1
Metcoseal APT Thinner.......... AUX-1
Metcoseal ERS ...................... AUX-1
Metcoseal SA ......................... AUX-1

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Product

Page

Product

Page

Product

Page

Electric Arc Wire (continued)

Combustion Wire Spray (continued)

Combustion Wire Spray (continued)

Metcoseal URS ...................... AUX-2


Sprababbitt A.......................... AW-10
Sprabond................................ AW-7
Sprabronze AA ....................... AW-3
Sprabronze P ......................... AW-3
Sprasteel 80 ........................... AW-4
Sulzer Metco 8222 ................. AW-5
Sulzer Metco 8223 ................. AW-6
Sulzer Metco 8228 ................. AW-7
Sulzer Metco 8234 ................. AW-2
Sulzer Metco 8235 ................. AW-4
Sulzer Metco 8276 ................. AW-9
Sulzer Metco 8295 ................. AW-5
Sulzer Metco 8297 ................. AW-6
Sulzer Metco 8400 ................. AW-8
Sulzer Metco 8443 ................. AW-8
Sulzer Metco 8447 ................. AW-9
Sulzer Metco 8625 ................. AW-8

AMDRY T-3350 Masking


Tape..................................... AUX-4
Flame Spray Masking
Tape (1") .............................. AUX-3
Flame Spray Masking
Tape (1.5") ........................... AUX-3
HP Flame Spray Masking
Tape (1") .............................. AUX-4
Metco 185 Sealer.................... AUX-2
Metco 402 ............................... CW-7
Metco 405-1............................ CW-7
Metco 405NS .......................... CW-7
Metco Aluminum ..................... CW-1
Metco Copper ......................... CW-2
Metco Monel ........................... CW-8
Metco Nickel ........................... CW-7
Metco SF Aluminum................ CW-1
Metco SF-NS Aluminum ......... CW-1
Metco Tin ................................ CW-10
Metco Zinc .............................. CW-11
Metco Zn/Al............................. CW-11
Metco Anti-bond...................... AUX-3
Metco Masking Compound ..... AUX-3
Metco Super Spray Mask........ AUX-3

Metcolite 14............................ AUX-5


Metcolite C ............................. AUX-5
Metcolite F.............................. AUX-5
Metcolite F36.......................... AUX-5
Metcolite VF ........................... AUX-5
Metcoloy 1.............................. CW-4
Metcoloy 2.............................. CW-4
Metcoloy 33............................ CW-8
Metcoloy 4.............................. CW-4
Metcoloy 5.............................. CW-4
Metcoseal AP ......................... AUX-1
Metcoseal APT Thinner.......... AUX-1
Metcoseal ERS ...................... AUX-1
Metcoseal SA ......................... AUX-1
Metcoseal URS ...................... AUX-2
Silvaloy................................... CW-9
Sprababbitt A ......................... CW-10
Sprababbitt L.......................... CW-5
Sprabond................................ CW-6
Sprabronze AA ....................... CW-2
Sprabronze TM ...................... CW-2
Sprasteel 25 ........................... CW-3
Sprasteel 80 ........................... CW-3
Sprasteel LS........................... CW-3

Issued February 2006

xviii

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers
Order No.

Material

Please click on an order number entry to go to that product

Page

1000021 .......... Metco Masking Compound................ AUX-3


1000022 .......... Metco 185 Sealer .............................. AUX-2
1000023 .......... Metco 16C......................................... AP-58
1000023 .......... Metco 16C......................................... CP-29
1000024 .......... Metco 41C......................................... AP-16
1000024 .......... Metco 41C......................................... CP-13
1000025 .......... Metco 42C......................................... AP-16
1000025 .......... Metco 42C......................................... CP-13
1000050 .......... Metco 32C......................................... AP-58
1000050 .......... Metco 32C......................................... CP-30
1000051 .......... Metcoloy 5......................................... CW-4
1000053 .......... Metco 18C......................................... AP-56
1000053 .......... Metco 18C......................................... CP-27
1000054 .......... Metco 43C-NS................................... AP-23
1000054 .......... Metco 43C-NS................................... CP-17
1000055 .......... Metco 201NS .................................... AP-52
1000056 .......... Metco 55 ........................................... AP-13
1000056 .......... Metco 55 ........................................... CP-11
1000057 .......... Metco 34FP....................................... AP-59
1000057 .......... Metco 34FP....................................... CP-31
1000058 .......... Metco 63NS ...................................... AP-18
1000059 .......... Metco 201B-NS................................. AP-52
1000060 .......... Metco 404NS .................................... AP-22
1000061 .......... Metco 439NS .................................... AP-36
1000062 .......... Metco 101NS .................................... AP-43
1000062 .......... Metco 101NS .................................... CP-24
1000065 .......... Metco 81NS ...................................... AP-34
1000066 .......... Metco 44 ........................................... AP-25
1000066 .......... Metco 44 ........................................... CP-18
1000067 .......... Metco 56F-NS ................................... AP-20
1000068 .......... Metco 43F-NS ................................... AP-24
1000069 .......... Metco 430NS .................................... AP-33
1000069 .......... Metco 430NS .................................... CP-22
1000075 .......... Metco 71NS ...................................... AP-37
1000077 .......... Metco 210 ......................................... AP-52
1000078 .......... Metco 451 ......................................... AP-23
1000078 .......... Metco 451 ......................................... CP-16
1000080 .......... Metco 111 ......................................... AP-51
1000080 .......... Metco 111 ......................................... CP-26
1000081 .......... Metco 45C-NS................................... AP-9
1000081 .......... Metco 45C-NS................................... CP-10
1000082 .......... Metco 405NS .................................... CW-7
1000083 .......... Metco 45VF-NS................................. AP-9
1000084 .......... Metco 71VF-NS................................. AP-37
1000085 .......... Metco 81VF-NS................................. AP-34
1000086 .......... Metco 34F ......................................... AP-59
1000086 .......... Metco 34F ......................................... CP-30
1000087 .......... Metco 101B-NS................................. AP-44
1000088 .......... Metco 72F-NS ................................... AP-37
1000089 .......... Metco 450NS .................................... AP-21
1000089 .......... Metco 450NS .................................... CP-16
1000126 .......... Metco 130 ......................................... AP-45
1000126 .......... Metco 130 ......................................... CP-24
1000128 .......... Metco 439NS-2 ................................. AP-36
1000129 .......... Metco 51F-NS ................................... AP-14
1000130 .......... Metco 450NS .................................... AP-21
1000130 .......... Metco 450NS .................................... CP-16
1000131 .......... Metco 57NS ...................................... AP-14
1000131 .......... Metco 57NS ...................................... CP-11
1000132 .......... Metco 58NS ...................................... AP-15
Issued February 2006

Order No.

Material

Page

1000132 .......... Metco 58NS ...................................... CP-12


1000133 .......... Metco 301NS .................................... CP-8
1000238 .......... Metco Anti-bond ................................ AUX-3
1000239 .......... Metco 52C-NS................................... AP-7
1000239 .......... Metco 52C-NS................................... CP-9
1000241 .......... Metco 131VF..................................... AP-46
1000241 .......... Metco 131VF..................................... CP-25
1000243 .......... Metco 51F-NS ................................... AP-14
1000298 .......... Metco 601NS .................................... AP-1
1000299 .......... Metco 307NS .................................... CP-4
1000300 .......... Metco 443NS .................................... AP-26
1000300 .......... Metco 443NS .................................... CP-19
1000302 .......... Metco 308NS .................................... CP-2
1000303 .......... Metco 410NS .................................... AP-32
1000303 .......... Metco 410NS .................................... CP-21
1000304 .......... Metco 73F-NS-1................................ AP-39
1000305 .......... Metco 36C......................................... AP-58
1000305 .......... Metco 36C......................................... CP-30
1000306 .......... Metco 106 ......................................... AP-49
1000307 .......... Metco 106F ....................................... AP-49
1000308 .......... Metco 73SF-NS................................. AP-39
1000325 .......... Metco 301C-NS................................. CP-8
1000326 .......... Metco 444 ......................................... AP-25
1000326 .......... Metco 444 ......................................... CP-18
1000328 .......... Metco 102 ......................................... AP-51
1000328 .......... Metco 102 ......................................... CP-26
1000329 .......... Metco 101SF..................................... AP-43
1000330 .......... Metco 51NS ...................................... AP-13
1000330 .......... Metco 51NS ...................................... CP-11
1000331 .......... Metco 605NS .................................... AP-4
1000352 .......... Metco 64 ........................................... AP-19
1000353 .......... Metco 310NS .................................... CP-1
1000355 .......... Metco 19E ......................................... AP-58
1000355 .......... Metco 19E ......................................... CP-30
1000356 .......... Metco 307NS-3 ................................. CP-5
1000357 .......... Metco 308NS-3 ................................. CP-3
1000364 .......... Metco 56C-NS................................... AP-20
1000364 .......... Metco 56C-NS................................... CP-15
1000368 .......... Metco 130SF..................................... AP-45
1000370 .......... Metco 307NS-2 ................................. CP-5
1000397 .......... Metco 447NS .................................... AP-29
1000397 .......... Metco 447NS .................................... CP-20
1000417 .......... Metco 136F ....................................... AP-49
1000422 .......... Metco 54NS ...................................... AP-7
1000422 .......... Metco 54NS ...................................... CP-9
1000423 .......... Sprababbitt A .................................... AW-10
1000427 .......... Flame Spray Masking Tape .............. AUX-3
1000428 .......... Flame Spray Masking Tape .............. AUX-3
1000434 .......... Metco 71VF-NS-1 ............................. AP-37
1000435 .......... Metco 54NS-1 ................................... AP-7
1000435 .......... Metco 54NS-1 ................................... CP-9
1000437 .......... Metco 445 ......................................... AP-13
1000437 .......... Metco 445 ......................................... CP-11
1000438 .......... Metco 43VF-NS................................. AP-24
1000439 .......... Metco 450P ....................................... AP-20
1000439 .......... Metco 450P ....................................... CP-15
1000440 .......... Metco 402 ......................................... CW-7
1000441 .......... Metco 105SFP .................................. AP-42
1000441 .......... Metco 105SFP .................................. CP-24
1000442 .......... Metco 66F-NS ................................... AP-11
xix

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.

Material

Page

1000443 .......... Metco 31C-NS................................... AP-58


1000443 .......... Metco 31C-NS................................... CP-30
1000444 .......... Metco 309NS-3 ................................. CP-4
1000445 .......... Metco 442 ......................................... AP-26
1000445 .......... Metco 442 ......................................... CP-19
1000446 .......... Metco Copper AW ............................. AW-3
1000447 .......... Metco 312NS .................................... CP-7
1000448 .......... Metco 308NS-1 ................................. CP-3
1000449 .......... Metco 73F-NS-2 ................................ AP-39
1000450 .......... HP Flame Spray Masking Tape ........ AUX-4
1000568 .......... Metco 68F-NS-1 ................................ AP-11
1000569 .......... Metco 313NS .................................... AP-1
1000571 .......... Metco 600NS .................................... AP-5
1000572 .......... Metco 1123 ....................................... AP-41
1000573 .......... Metco 82VF-NS................................. AP-33
1000573 .......... Metco 82VF-NS................................. HVOF-10
1000574 .......... Metco 311NS .................................... AP-1
1000576 .......... Metco 480NS .................................... AP-21
1000576 .......... Metco 480NS .................................... CP-16
1000577 .......... Metco 204NS .................................... AP-54
1000578 .......... Metco 210NS-1 ................................. AP-53
1000579 .......... Metco 143 ......................................... AP-53
1000583 .......... Metco 303NS-1 ................................. AP-32
1000584 .......... Metco 452 ......................................... AP-17
1000584 .......... Metco 452 ......................................... CP-14
1000585 .......... AMDRY 355 ...................................... AP-8
1000586 .......... Metco 610NS .................................... AP-4
1000587 .......... Metco 202NS .................................... AP-55
1000588 .......... Metco 70C-NS................................... AP-33
1000589 .......... Metco 350NS .................................... AP-17
1000589 .......... Metco 350NS .................................... CP-14
1000591 .......... Metco 204NS .................................... AP-54
1000592 .......... Metco 314NS .................................... CP-8
1000593 .......... Metco 700 ......................................... AP-28
1000594 .......... Metco 453 ......................................... AP-17
1000594 .......... Metco 453 ......................................... CP-14
1000596 .......... Metco 443NS .................................... AP-26
1000596 .......... Metco 443NS .................................... CP-19
1000597 .......... Metco 449P ....................................... AP-16
1000597 .......... Metco 449P ....................................... CP-13
1000598 .......... Metco Super Spray Mask .................. AUX-3
1000599 .......... Metco 205NS .................................... AP-53
1000600 .......... Metco 210NS-1-G ............................. AP-52
1000601 .......... Metco 461NS .................................... AP-26
1000601 .......... Metco 461NS .................................... CP-19
1000603 .......... Metco 105NS .................................... AP-42
1000603 .......... Metco 105NS .................................... CP-24
1000604 .......... Metco 441NS-1 ................................. AP-32
1000782 .......... Diamalloy 1003 ................................. HVOF-5
1000783 .......... Diamalloy 1004 ................................. HVOF-4
1000784 .......... Diamalloy 1005 ................................. HVOF-6
1000785 .......... Diamalloy 1006 ................................. HVOF-7
1000786 .......... Diamalloy 1007 ................................. HVOF-4
1000787 .......... Diamalloy 2001 ................................. HVOF-25
1000788 .......... Diamalloy 2002 ................................. HVOF-25
1000789 .......... Diamalloy 2003 ................................. HVOF-17
1000790 .......... Diamalloy 2004 ................................. HVOF-17
1000791 .......... Diamalloy 2006 ................................. HVOF-22
1000792 .......... Diamalloy 3001NS............................. HVOF-3
1000793 .......... Diamalloy 3004 ................................. HVOF-13
Issued February 2006

Order No.

Material

Page

1000795 .......... Diamalloy 3006 ................................. HVOF-13


1000796 .......... WOKA 7105 ...................................... HVOF-10
1000797 .......... Diamalloy 4006 ................................. HVOF-7
1000798 .......... Metco 203NS .................................... AP-53
1000799 .......... Metco 76F-NS ................................... AP-40
1000799 .......... Metco 76F-NS ................................... CP-23
1000800 .......... Metco 204NS-G ................................ AP-55
1000801 .......... Diamalloy 4008NS ............................ HVOF-6
1000802 .......... Diamalloy 1008 ................................. HVOF-5
1000805 .......... Diamalloy 4010 ................................. HVOF-5
1000806 .......... Diamalloy 3002NS ............................ HVOF-2
1000807 .......... Diamalloy 2005NS ............................ HVOF-22
1001033 .......... Metco 405-1 ...................................... CW-7
1001034 .......... AMDRY 1371 .................................... AP-19
1001035 .......... AMDRY 301 ...................................... AP-38
1001036 .......... AMDRY 302 ...................................... AP-38
1001037 .......... AMDRY 313X.................................... AP-18
1001038 .......... AMDRY 333 ...................................... AP-53
1001040 .......... AMDRY 365-2 ................................... AP-30
1001042 .......... AMDRY 387 ...................................... AP-29
1001043 .......... AMDRY 500C.................................... AP-14
1001044 .......... AMDRY 500F .................................... AP-14
1001047 .......... AMDRY 718 ...................................... AP-28
1001048 .......... AMDRY 718 Cl.B .............................. AP-28
1001049 .......... AMDRY 956 ...................................... AP-21
1001049 .......... AMDRY 956 ...................................... CP-15
1001050 .......... AMDRY 959 ...................................... AP-17
1001050 .......... AMDRY 959 ...................................... CP-14
1001051 .......... AMDRY 960 ...................................... AP-25
1001051 .......... AMDRY 960 ...................................... CP-18
1001052 .......... AMDRY 962 ...................................... AP-27
1001053 .......... AMDRY 9625 .................................... AP-27
1001054 .......... AMDRY 963 ...................................... AP-26
1001055 .......... AMDRY 964 ...................................... AP-27
1001056 .......... AMDRY 9830 .................................... AP-40
1001057 .......... AMDRY 9831 .................................... AP-40
1001059 .......... AMDRY 9951 .................................... HVOF-1
1001059 .......... AMDRY 9951 .................................... VP-1
1001060 .......... AMDRY 9954 .................................... HVOF-1
1001061 .......... AMDRY 995C.................................... AP-10
1001062 .......... AMDRY 997 ...................................... AP-29
1001062 .......... AMDRY 997 ...................................... HVOF-8
1001062 .......... AMDRY 997 ...................................... VP-3
1001063 .......... AMDRY 1718 .................................... AP-28
1001063 .......... AMDRY 1718 .................................... HVOF-8
1001064 .......... AMDRY 2000 .................................... AP-2
1001065 .......... AMDRY 2010 .................................... AP-2
1001066 .......... AMDRY 4535 .................................... HVOF-6
1001067 .......... AMDRY 5260 .................................... HVOF-12
1001068 .......... AMDRY 5670 .................................... AP-40
1001068 .......... AMDRY 5670 .................................... CP-23
1001069 .......... AMDRY 5843 .................................... HVOF-17
1001070 .......... AMDRY 6420 .................................... AP-48
1001073 .......... AMDRY 365-1 ................................... AP-29
1001073 .......... AMDRY 365-1 ................................... HVOF-8
1001073 .......... AMDRY 365-1 ................................... VP-3
1001074 .......... AMDRY 187 ...................................... AP-44
1001075 .......... Sulzer Metco 8400 ............................ AW-8
1001584 .......... Sulzer Metco 8276 ............................ AW-9
1001585 .......... AMDRY 204NS-1 .............................. AP-54
xx

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.

Material

Page

1001586 .......... Sulzer Metco 5803 ............................ AP-41


1001586 .......... Sulzer Metco 5803 ............................ HVOF-23
1001587 .......... Metco 320NS .................................... AP-1
1001588 .......... Sulzer Metco 5810 ............................ AP-36
1001588 .......... Sulzer Metco 5810 ............................ HVOF-16
1001591 .......... Sulzer Metco 5860 ............................ AP-41
1001593 .......... Metco 204C-NS................................. AP-54
1001594 .......... Sulzer Metco 8625 ............................ AW-8
1001595 .......... Sulzer Metco 2043 ............................ AP-3
1001596 .......... Sulzer Metco 4538 ............................ HVOF-8
1001598 .......... Metco 73F ......................................... HVOF-21
1001599 .......... Sulzer Metco 8443 ............................ AW-8
1001600 .......... Sulzer Metco 5812 ............................ AP-36
1001600 .......... Sulzer Metco 5812 ............................ HVOF-16
1001601 .......... Sulzer Metco 5847 ............................ AP-39
1001601 .......... Sulzer Metco 5847 ............................ HVOF-17
1001602 .......... Sulzer Metco 8222 ............................ AW-5
1001603 .......... Sulzer Metco 5241 ............................ HVOF-13
1001607 .......... Metcoseal ERS ................................. AUX-1
1001608 .......... Metcoseal URS ................................. AUX-2
1001609 .......... Diamalloy 4700 ................................. HVOF-2
1001610 .......... Sulzer Metco 2042 ............................ AP-3
1001611 .......... Diamalloy 4004NS............................. HVOF-7
1002099 .......... AMDRY MM509 ................................ AP-9
1002385 .......... Sulzer Metco 2460NS ....................... AP-6
1002391 .......... AMDRY X40...................................... AP-9
1002397 .......... Sulzer Metco 4052 ............................ AP-16
1002400 .......... Sulzer Metco 5546NS ....................... AP-34
1002425 .......... Sulzer Metco 4010 ............................ AP-31
1002425 .......... Sulzer Metco 4010 ............................ VP-5
1002426 .......... Sulzer Metco 4017 ............................ AP-31
1002427 .......... Sulzer Metco 4018 ............................ AP-31
1002427 .......... Sulzer Metco 4018 ............................ VP-5
1002428 .......... Sulzer Metco 4020 ............................ AP-31
1002428 .......... Sulzer Metco 4020 ............................ VP-5
1002446 .......... Metco Zinc......................................... AW-12
1002447 .......... Metcoloy 1......................................... CW-4
1002448 .......... Metcoloy 4......................................... AW-5
1002449 .......... Sprabond........................................... CW-6
1002451 .......... Metco Aluminum ............................... AW-1
1002452 .......... Metco Aluminum ............................... AW-1
1002452 .......... Metco Aluminum ............................... CW-1
1002454 .......... Metco Aluminum ............................... CW-1
1002455 .......... Sprasteel 80 ...................................... AW-4
1002458 .......... Sprasteel 25 ...................................... CW-3
1002461 .......... Metcoloy 1......................................... CW-4
1002463 .......... Metcoloy 2......................................... CW-4
1002464 .......... Metcoloy 2......................................... CW-4
1002465 .......... Metcoloy 33....................................... CW-8
1002467 .......... Metco Copper.................................... CW-2
1002468 .......... Metco Monel...................................... CW-8
1002469 .......... Metco Aluminum ............................... AW-1
1002472 .......... Metcoloy 2......................................... AW-4
1002473 .......... Sprabond........................................... CW-6
1002474 .......... Sprabond........................................... CW-6
1002475 .......... Metcoloy 2......................................... AW-4
1002476 .......... Sprabond........................................... CW-6
1002477 .......... Metcoloy 2......................................... AW-4
1002478 .......... Metcoloy 4......................................... CW-4

Issued February 2006

Order No.

Material

Page

1002479 .......... Sprabond .......................................... CW-6


1002480 .......... Sprabond .......................................... AW-7
1002481 .......... Sprabond .......................................... CW-6
1002483 .......... Sprabond .......................................... CW-6
1002485 .......... Sprasteel LS ..................................... CW-3
1002486 .......... Sprababbitt A .................................... CW-10
1002488 .......... Metco Tin .......................................... CW-10
1002492 .......... Metco Zinc ........................................ CW-11
1002493 .......... Metco Zinc ........................................ CW-11
1002494 .......... Metco Aluminum ............................... CW-1
1002496 .......... Metco Aluminum ............................... CW-1
1002497 .......... Metco SF-NS Aluminum.................... CW-1
1002498 .......... Sprabronze TM ................................. CW-2
1002499 .......... Metcoloy 5......................................... CW-4
1002500 .......... Metco 16C......................................... AP-58
1002500 .......... Metco 16C......................................... CP-29
1002501 .......... Metco 15E ......................................... AP-57
1002501 .......... Metco 15E ......................................... CP-28
1002502 .......... Metco Zinc ........................................ AW-12
1002503 .......... Metco Zinc ........................................ AW-12
1002503 .......... Metco Zinc ........................................ CW-11
1002504 .......... Sprabronze AA.................................. CW-2
1002505 .......... Metco Zinc ........................................ CW-11
1002506 .......... Metco Zinc ........................................ CW-11
1002507 .......... Metco Zinc ........................................ AW-12
1002507 .......... Metco Zinc ........................................ CW-11
1002508 .......... Metco Zinc ........................................ CW-11
1002509 .......... Metco Zinc ........................................ AW-12
1002510 .......... Metco Zinc ........................................ AW-12
1002513 .......... Metco Zn/Al ....................................... CW-11
1002514 .......... Metco Copper.................................... AW-3
1002516 .......... Sprabond .......................................... CW-6
1002518 .......... Sprabond .......................................... CW-6
1002519 .......... Metco 12C......................................... AP-57
1002519 .......... Metco 12C ........................................ CP-28
1002520 .......... Metcoloy 2......................................... CW-4
1002521 .......... Metco 14E ......................................... AP-57
1002521 .......... Metco 14E ......................................... CP-28
1002522 .......... Metco 20 ........................................... CP-29
1002523 .......... Metco 15F ......................................... AP-57
1002523 .......... Metco 15F ......................................... CP-28
1002524 .......... Metcoloy 2......................................... AW-4
1002525 .......... Metcoloy 5......................................... AW-5
1002527 .......... Sprabronze AA.................................. AW-3
1002528 .......... Metco 470 AW................................... AW-9
1002529 .......... Metco Zn/Al ....................................... CW-11
1002530 .......... Metcoloy 4......................................... CW-4
1002531 .......... Sulzer Metco 4548 ............................ AP-24
1002531 .......... Sulzer Metco 4548 ............................ CP-18
1002532 .......... Sulzer Metco 4207 ............................ AP-18
1002533 .......... Sulzer Metco 5265 ............................ AP-33
1002534 .......... Sulzer Metco 6483 ............................ AP-50
1002536 .......... Sulzer Metco 6203 ............................ AP-43
1002538 .......... Sulzer Metco 5842 ............................ AP-38
1002818 .......... AMDRY 6060 .................................... AP-42
1002819 .......... AMDRY 6062 .................................... AP-42
1002820 .......... AMDRY 6200 .................................... AP-43
1002822 .......... AMDRY 6204 .................................... AP-44
1002823 .......... AMDRY 6208 .................................... AP-44

xxi

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.

Material

Page

1002824 .......... AMDRY 6220 .................................... AP-45


1002825 .......... AMDRY 6224 .................................... AP-45
1002826 .......... AMDRY 6228 .................................... AP-45
1002827 .......... AMDRY 6240 .................................... AP-46
1002828 .......... AMDRY 6244 .................................... AP-46
1002829 .......... AMDRY 6250 .................................... AP-46
1002830 .......... AMDRY 6254 .................................... AP-46
1002831 .......... AMDRY 6257 .................................... AP-47
1002833 .......... AMDRY 6462 .................................... AP-50
1002834 .......... AMDRY 6510 .................................... AP-51
1002835 .......... AMDRY 6643 .................................... AP-55
1002836 .......... AMDRY T-3325 ................................. AUX-4
1002886 .......... Metcolite 14 .................................... AUX-5
1002887 .......... Metcolite C...................................... AUX-5
1002888 .......... Metcolite F ...................................... AUX-5
1002889 .......... Metcolite F36 .................................. AUX-5
1002890 .......... Metcolite VF.................................... AUX-5
1002891 .......... Metcoseal AP ................................. AUX-1
1002892 .......... Metcoseal APT Thinner .................. AUX-1
1002895 .......... Metcoseal SA ................................. AUX-1
1002992 .......... Metco Zinc......................................... AW-12
1004594 .......... Sprasteel 80 ................................... CW-3
1004631 .......... Metco 136CP .................................... AP-49
1004638 .......... AMDRY 991 ...................................... VP-2
1004640 .......... Metco 106NS .................................... AP-49
1004647 .......... Sulzer Metco 4201 ............................ AP-12
1004647 .......... Sulzer Metco 4201 ............................ VP-2
1005557 .......... AMDRY 4532 .................................... HVOF-6
1005561 .......... AMDRY 6420 .................................... AP-48
1005562 .......... AMDRY 6505 .................................... AP-51
1005573 .......... AMDRY AL-3325............................... AUX-4
1006131 .......... Metco 604NS .................................... AP-4
1006158 .......... Diamalloy 4454 ................................. HVOF-1
1006159 .......... Sulzer Metco 4451 ............................ AP-10
1006159 .......... Sulzer Metco 4451 ............................ VP-1
1006307 .......... Metco Nickel...................................... CW-7
1006310 .......... AMDRY T-3350 ................................. AUX-4
1006313 .......... Sprababbitt L .................................. CW-5
1006317 .......... Metco Zn/Al ....................................... AW-12
1006317 .......... Metco Zn/Al ....................................... CW-11
1006377 .......... Diamalloy 5872NS............................. HVOF-16
1006415 .......... Metco Titanium.................................. AW-11
1015309 .......... Sulzer Metco 4198 ............................ AP-12
1015309 .......... Sulzer Metco 4198 ............................ HVOF-3
1015393 .......... Metco 12C......................................... AP-57
1015393 .......... Metco 12C ........................................ CP-28
1015614 .......... Metco 404NS .................................... AP-22
1018636 .......... Sulzer Metco 8234 ............................ AW-2
1019247 .......... AMDRY 9621 .................................... AP-27
1019408 .......... Metco Aluminum ............................... AW-1
1019811 .......... AMDRY 920 ..................................... VP-1
1019951 .......... Sulzer Metco 8447 ............................ AW-9
1020141 .......... Diamalloy 5849 ................................. HVOF-19
1020252 .......... Metco 470 AW................................... AW-9
1020399 .......... Sprabronze AA ............................... AW-3
1020419 .......... Metco 6155 ....................................... AP-48
1020475 .......... Metco SF Aluminum AW ................... AW-2
1020495 .......... Sulzer Metco 4485 ............................ AP-30
1020495 .......... Sulzer Metco 4485 ............................ VP-4

Issued February 2006

Order No.

Material

Page

1020646 .......... Metco 15E ......................................... AP-57


1020646 .......... Metco 15E ......................................... CP-28
1020688 .......... AMDRY 345 ...................................... AP-11
1020688 .......... AMDRY 345 ...................................... VP-1
1021280 .......... Metco Zinc ........................................ AW-12
1029021 .......... Sulzer Metco 4200 ............................ VP-2
1029028 .......... Flame Spray Masking Tape .............. AUX-4
1029031 .......... Metco 42C......................................... AP-16
1029031 .......... Metco 42C......................................... CP-13
1029036 .......... Metco 41C......................................... AP-16
1029036 .......... Metco 41C......................................... CP-13
1029050 .......... Sulzer Metco 8228 ............................ AW-7
1029051 .......... Metco Aluminum ............................... CW-1
1029052 .......... Metco Aluminum ............................... AW-1
1030072 .......... Sulzer Metco 7012 ............................ AP-22
1030072 .......... Sulzer Metco 7012 ............................ CP-16
1030090 .......... AMDRY 951 ...................................... CP-6
1030107 .......... Sulzer Metco 5640NS ....................... AP-23
1030112 .......... AMDRY 9911 .................................... HVOF-3
1030118 .......... Sulzer Metco 7837 ............................ AP-19
1030415 .......... Metcoloy 2 ...................................... CW-4
1030416 .......... Metcoloy 2 ...................................... CW-4
1030418 .......... Sprababbitt A.................................. CW-10
1030420 .......... Metco Copper.................................... CW-2
1030421 .......... Metco Tin .......................................... CW-10
1030423 .......... Metcolite F...................................... AUX-5
1030425 .......... Sprabronze AA ............................... CW-2
1030426 .......... Sprabronze AA ............................... CW-2
1030445 .......... Sprababbitt A.................................. CW-10
1030446 .......... Metcoseal SA ................................. AUX-1
1030454 .......... Metcoloy 4 ...................................... CW-4
1030487 .......... Sprasteel LS................................... CW-3
1030494 .......... Metco Zinc ........................................ CW-11
1030495 .......... Metco Zinc ........................................ CW-11
1030496 .......... Metco Zinc ........................................ AW-12
1030496 .......... Metco Zinc ........................................ CW-11
1030497 .......... Metco Zinc ........................................ CW-11
1030498 .......... Metco Zinc ........................................ CW-11
1030499 .......... Metco Zinc ........................................ CW-11
1030501 .......... Metco Aluminum ............................... CW-1
1030505 .......... Metco Aluminum ............................... CW-1
1030506 .......... Metco Aluminum ............................... CW-1
1030508 .......... Metco SF Aluminum.......................... CW-1
1030510 .......... Metcoseal AP ................................. AUX-1
1030511 .......... Metcoseal APT Thinner .................. AUX-1
1030512 .......... Sprabronze TM............................... CW-2
1030514 .......... Metcoloy 5 ...................................... CW-4
1030515 .......... Metco 16C......................................... AP-58
1030515 .......... Metco 16C......................................... CP-29
1030516 .......... Metco 15E ......................................... AP-57
1030516 .......... Metco 15E ......................................... CP-28
1030519 .......... Metco 15F ......................................... AP-57
1030519 .......... Metco 15F ......................................... CP-28
1030592 .......... Metco 54NS ...................................... AP-7
1030592 .......... Metco 54NS ...................................... CP-9
1031118 .......... Metco 57NS ...................................... AP-14
1031118 .......... Metco 57NS ...................................... CP-11
1031422 .......... Metcolite VF ................................... AUX-5
1031589 .......... Metcoloy 2 ...................................... AW-4

xxii

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.

Material

Page

1031590 .......... Metcoloy 5 ...................................... AW-5


1031591 .......... Metco Aluminum AW......................... AW-1
1031592 .......... Metco Zinc AW .................................. AW-12
1031601 .......... Metco Zinc AW .................................. AW-12
1031721 .......... Metco 71VF-NS-5.............................. AP-38
1031731 .......... Metco 42C......................................... AP-16
1031731 .......... Metco 42C......................................... CP-13
1031732 .......... Sulzer Metco 8223 ............................ AW-6
1031864 .......... Metco 600NS-1 ................................. AP-5
1031929 .......... AMDRY 367 ...................................... AP-34
1031939 .......... AMDRY 961 ...................................... AP-25
1031959 .......... AMDRY 350C.................................... AP-28
1031959 .......... AMDRY 350C.................................... CP-19
1032370 .......... AMDRY 713C.................................... AP-24
1032560 .......... Sulzer Metco 4195 ............................ AP-11
1032560 .......... Sulzer Metco 4195 ............................ VP-2
1032563 .......... Metco SF Aluminum AW ................... AW-2
1032564 .......... Sulzer Metco 5255 ............................ AP-35
1032564 .......... Sulzer Metco 5255 ............................ HVOF-13
1032569 .......... Diamalloy 5815 ................................. HVOF-16
1032570 .......... Diamalloy 5826 ................................. HVOF-21
1032571 .......... Diamalloy 5848 ................................. HVOF-18
1032572 .......... Sulzer Metco 4199 ............................ AP-12
1032575 .......... Sulzer Metco 4516 ............................ HVOF-9
1032598 .......... AMDRY 9624 .................................... VP-3
1033607 .......... Metco Zinc AW .................................. AW-12
1034411 .......... AMDRY 386 ...................................... HVOF-8
1034411 .......... AMDRY 386 ..................................... VP-3
1034855 .......... Sulzer Metco 8400 ............................ AW-8
1035633 .......... Metco Zn/Al ....................................... AW-12
1036262 .......... AMDRY 2464 .................................... VP-4
1036263 .......... AMDRY 2464-2 ................................. HVOF-9
1036346 .......... Silvaloy.............................................. CW-9
1036437 .......... Metcolite C...................................... AUX-5
1036950 .......... Metco AlSi ......................................... AW-2
1037003 .......... Diamalloy 4060NS............................. HVOF-2
1037601 .......... Metco 204NS-AP .............................. AP-55
1037603 .......... Metco 312NS-1 ................................. CP-7
1038359 .......... AMDRY 964 ...................................... AP-27
1038360 .......... Metco 204B-NS................................. AP-54
1039040 .......... Sulzer Metco 6203 ............................ AP-43
1040881 .......... Metco Aluminum ............................... AW-1
1040882 .......... Metco Aluminum ............................... AW-1
1041049 .......... WOKA 3101 ...................................... HVOF-15
1041050 .......... WOKA 3102 ...................................... HVOF-15
1041051 .......... WOKA 3103 ...................................... HVOF-15
1041060 .......... WOKA 3201 ...................................... HVOF-20
1041061 .......... WOKA 3203 ...................................... HVOF-21
1041064 .......... WOKA 3301 ...................................... HVOF-24
1041065 .......... WOKA 3302 ...................................... HVOF-24
1041066 .......... WOKA 3602 ...................................... HVOF-20
1041067 .......... WOKA 3604 ...................................... HVOF-20
1041071 .......... WOKA 3702 ...................................... HVOF-22
1041075 .......... WOKA 7202 ...................................... HVOF-11
1041076 .......... WOKA 7205 ...................................... HVOF-11
1041093 .......... Metcoloy 2 ...................................... AW-4
1041095 .......... WOKA 3101 ...................................... HVOF-15

Issued February 2006

Order No.

Material

Page

1041096 .......... WOKA 3102 ...................................... HVOF-15


1041097 .......... WOKA 3103 ...................................... HVOF-15
1041106 .......... WOKA 3201 ...................................... HVOF-20
1041107 .......... WOKA 3203 ...................................... HVOF-21
1041110 .......... WOKA 3301 ...................................... HVOF-24
1041111 .......... WOKA 3302 ...................................... HVOF-24
1041112 .......... WOKA 3602 ...................................... HVOF-20
1041113 .......... WOKA 3604 ...................................... HVOF-20
1041117 .......... WOKA 3702 ...................................... HVOF-22
1041121 .......... WOKA 7202 ...................................... HVOF-11
1041122 .......... WOKA 7205 ...................................... HVOF-11
1041148 .......... WOKA 3303 ...................................... HVOF-24
1041149 .......... WOKA 3603 ...................................... HVOF-20
1041150 .......... WOKA 3703 ...................................... HVOF-23
1041152 .......... WOKA 7305 ...................................... HVOF-12
1041153 .......... WOKA 7505 ...................................... HVOF-14
1041155 .......... WOKA 3202 ...................................... HVOF-21
1041157 .......... WOKA 3601 ...................................... HVOF-19
1041158 .......... WOKA 3701 ...................................... HVOF-22
1041159 .......... WOKA 7102 ...................................... HVOF-10
1041160 .......... WOKA 7302 ...................................... HVOF-12
1041161 .......... WOKA 7502 ...................................... HVOF-14
1041168 .......... WOKA 3202 ...................................... HVOF-21
1041169 .......... WOKA 3601 ...................................... HVOF-19
1041170 .......... WOKA 3701 ...................................... HVOF-22
1041171 .......... WOKA 7102 ...................................... HVOF-10
1041172 .......... WOKA 7302 ...................................... HVOF-12
1041173 .......... WOKA 7502 ...................................... HVOF-14
1041177 .......... WOKA 3104 ...................................... HVOF-16
1041178 .......... WOKA 3704 ...................................... HVOF-23
1041179 .......... WOKA 7104 ...................................... HVOF-10
1041180 .......... WOKA 7204 ...................................... HVOF-11
1041181 .......... WOKA 7304 ...................................... HVOF-12
1041182 .......... WOKA 7504 ...................................... HVOF-14
1041183 .......... WOKA 3303 ...................................... HVOF-24
1041184 .......... WOKA 3603 ...................................... HVOF-20
1041185 .......... WOKA 3703 ...................................... HVOF-23
1041187 .......... WOKA 7305 ...................................... HVOF-12
1041188 .......... WOKA 7505 ...................................... HVOF-14
1041189 .......... WOKA 3104 ...................................... HVOF-16
1041190 .......... WOKA 3704 ...................................... HVOF-23
1041191 .......... WOKA 7104 ...................................... HVOF-10
1041192 .......... WOKA 7204 ...................................... HVOF-11
1041193 .......... WOKA 7304 ...................................... HVOF-12
1041194 .......... WOKA 7504 ...................................... HVOF-14
1041253 .......... WOKA 3651 ...................................... HVOF-18
1041254 .......... WOKA 3652 ...................................... HVOF-18
1041255 .......... WOKA 3653 ...................................... HVOF-19
1041256 .......... WOKA 3654 ...................................... HVOF-19
1041264 .......... WOKA 3651 ...................................... HVOF-18
1041265 .......... WOKA 3652 ...................................... HVOF-18
1041266 .......... WOKA 3653 ...................................... HVOF-19
1041267 .......... WOKA 3654 ...................................... HVOF-19
1041322 .......... AMDRY 2464-4 ................................. VP-4
1041393 .......... Sprabronze P ................................. AW-3
1041586 .......... WOKA 3501 ...................................... HVOF-24
1041638 .......... WOKA 3501 ...................................... HVOF-24

xxiii

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Order Numbers (Continued)
Order No.

Material

Page

1041744 .......... Diamalloy 5847-1 .............................. HVOF-18


1041771 .......... Metco AlMg ....................................... AW-1
1042617 .......... AMDRY 995M ................................... AP-10
1043517 .......... Durabrade 2211 ................................ CP-6
1043520 .......... Durabrade 2211 ................................ CP-6
1043522 .......... Durabrade 2221 ................................ CP-5
1043526 .......... Durabrade 2221 ................................ CP-5
1043529 .......... Durabrade 2222 ................................ CP-4
1043531 .......... Durabrade 2222 ................................ CP-4
1043533 .......... Durabrade 2223 ................................ CP-4
1043536 .......... Durabrade 2224 ................................ CP-5
1043541 .......... Durabrade 2231 ................................ CP-3
1043544 .......... Durabrade 2241 ................................ CP-3
1043546 .......... Durabrade 2241 ................................ CP-3
1043549 .......... Durabrade 2242 ................................ CP-2
1043552 .......... Durabrade 2244 ................................ CP-2
1043555 .......... Durabrade 2311 ................................ CP-6
1043563 .......... Durabrade 2312 ................................ CP-6
1043564 .......... Durabrade 2313 ................................ CP-7
1043568 .......... Durabrade 2313 ................................ CP-7
1043574 .......... Durabrade 2614 ................................ CP-7
1043589 .......... Metco 1101 ....................................... AP-22

Issued February 2006

Order No.

Material

Page

1043589 .......... Metco 1101 ....................................... CP-17


1043511 .......... Metco 2101 ....................................... AP-22
1043511 .......... Metco 2101 ....................................... CP-17
1043570 .......... Metco 2501 ....................................... AP-23
1043570 .......... Metco 2501 ...................................... CP-17
1049879 .......... Diamalloy 3002NS-1 ......................... HVOF-2
1049880 .......... Diamalloy 1006-1 .............................. HVOF-7
1050449 .......... AMDRY 6415 .................................... AP-48
1050672 .......... Sulzer Metco 5803-1 ......................... HVOF-23
1050705 .......... Metco 41C-NS................................... AP-17
1050705 .......... Metco 41C-NS................................... CP-13
1051139 .......... WOKA 7701 ...................................... CP-29
1051140 .......... WOKA 7702 ...................................... CP-29
1051782 .......... AMDRY 958 ...................................... AP-10
1051782 .......... AMDRY 958 ...................................... HVOF-1
1058788 .......... Sulzer Metco 8295 ............................ AW-5
1058789 .......... Sulzer Metco 8297 ............................ AW-6
1059308 .......... Sulzer Metco 8295 ............................ AW-5
1059868 .......... WOKA 7402 ...................................... HVOF-14
1059871 .......... WOKA 7402 ...................................... HVOF-14
1059695 .......... Metco 6156 ....................................... AP-48
Call .................. Sulzer Metco 8235 ............................ AW-4

xxiv

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.

Metco 320NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 8Si 20BN
-212 +45 m (-70 mesh +325 mesh)
Clad
Rolls-Royce MSRR 9507/66

High quality abradable coating material for use in compressor section of jet engines. Superior corrosion resistance. Suitable for
service temperatures to 480C (900F). Appropriate for use against titanium and ferrous blades.
Order No.
1001587

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 311NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 7Si 26Graphite
-150 +7.8 m (-100 mesh +7.8 m)
Clad
Rolls-Royce Allison EMS 56764

High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415C (600 - 800F).
Order No.
1000574

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 313NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 5.5Si 45.5Graphite
-150 +7.8 m (-100 mesh +7.8 m)
Clad
Canada Pratt Whitney CPW 555
Volvo PM 819-64

Rolls-Royce MSRR 9507/44

High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 415C (600 - 800F).
Order No.
1000569

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Al 12Si 40Polyester
-125 +11m (-120 mesh +11 m)
Blend
Canada Pratt Whitney CPW 517
GE B50TF222, Class A
Honeywell Allied Signal EMS 57735
Pratt Whitney PWA 1349
Rolls-Royce Allison EMS 38900
SNECMA DMR 33.087
Volvo PM 819-30

Chromalloy BZ-003, Type 34


Honeywell M3955
Honeywell Allied Signal FP 5091
Rolls-Royce MSRR 9507/15
Sermatech Klock PAB 360
Turbomeca LA 657 Ed.1 PW 1 Ind.0
Williams WIMS 647

Metco 601NS
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coating material for use in the compressor section of jet engines. Suitable for operating temperatures up
to 325C (617F).
Order No.
1000298
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock
AP-1

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base (continued)
AMDRY 2010
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 12Si 40Polyester
-125 +11m (-120 mesh +11 m)
Blend
Canada Pratt Whitney CPW 517
Honeywell M3955

GE B50TF222, Class A & C


Honeywell Allied Signal EMS 57735

High Quality abradable coating material for the compressor section of jet engines. Suitable for operating temperatures up to
325C (617F).
Order No.
1001065

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Al 12Si 47Polyimide
-176 + 16 m
Composite
Rolls-Royce Allison EMS 56767

Rolls-Royce Allison PMI 1332

AMDRY 2000
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coating material for use in the compressor section of jet engines. Maximum service temperature of
350C (660F).
Order No.
1001064

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-2

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Cobalt Base
Cobalt-nickel based abradables are used in high pressure compressor of gas turbine engines. Typically, the materials
are plasma sprayed and then heat-treated to burn off the polymer, resulting in high porosity coatings that are
abradable and have the proper level of erosion resistance. Applications that cut against titanium have a 550 C (1025
F) temperature limit; those that cut against Inconel and stainless steel can be used at temperatures up to 850 C
(1550 F). Bond coats of MCrAlY, NiCrAl or NiCr are recommended.

Sulzer Metco 2043


Chemistry:
Particle Size:
Morphology:
Specifications:

Co 25Ni 16Cr 6.5Al 0.5Y


-176 + 7.8 m
Spheroidal, Composite Blend
Rolls-Royce Allison EMS 56768

Williams WIMS 742

High temperature abradable good up to 750C (1380F) against Inconel* and steel blades. With tipped blades, maximum
service temperature increases to 850C (1560F).
*Inconel is a registered trademark of INCO
Order No.
1001595

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 2042


Chemistry:
Particle Size:
Morphology:

CoNiCrAlY Polyester/BN
-176 + 11 m
Spheroidal, Composite Blend

Gas path seals up to 850C (1560F). Gas path seals against titanium alloy blades up to 600C (1110F). Clearance control in
compressor housings.
Order No.
1001610

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-3

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Copper Base
Copper based materials are used in aerospace and industrial abradable coating applications as a protective,
clearance control surface for rotating titanium blades to cut into or as a labyrinth seal coating against 17-4 PH steel or
Inconel knife edges, at services temperatures up to 650 C (1200 F). Corrosion resistance in marine environments is
superior to aluminum based abradables. As with other soft matrix abradables, a polymer filler is used to reduce interparticle cohesion and improve the friability of the coating structure. This helps to improve machinability prior to service
and helps to prevent material transfer and component wear during service.

Metco 605NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Aluminum Bronze Alloy 10 Polyester


-125 +11 m (-120 mesh +11 m)
Blend
GE A8Y5
Honeywell Allied Signal EMS 57728

Honeywell M3964
Rolls-Royce MSRR 9507/40

Abradable coating material having operational temperatures up to 650C (1200F).


Order No.
1000331

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 610NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Aluminum Bronze Alloy 14 Polyester


-125 +11 m (-120 mesh +11 m)
Clad
Honeywell Allied Signal EMS 57728

Abradable coating material having operational temperatures up to 650C (1200F).


Order No.
1000586

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 604NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Aluminum Bronze Alloy 95 (Cu 9.5 Al 1 Fe)


-125 +11 m (-120 mesh +11 m)
Blend
Sikorsky SS9212 (made to order as SP8847)

Abradable coating material having operational temperatures up to 650C (1200F).


Order No.
1006131

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-4

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Plastic Base
Polymer materials are used for self-lubricating applications and to provide friability in clearance control coating
systems with service temperatures below 350 C (660 F). Controlled porosity is achieved through entrapment of the
polymer within the coating structure. For higher temperature applications, a post-coat burn-out of the polymer material
can be performed. Sulzer Metco polyester products are high quality, liquid crystalline polymers (LCP) having
consistent performance.. The high quality of these products improves temperature capability. Coatings that undergo a
post-heat treatment of 325 350 C (615 660 F) are less likely to sinter and change dimension when compared to
more amorphous polymers.

Metco 600NS
Chemistry:
Polyester Reactor Product
Particle Size:
-125 + 45 m (-120 + 325 mesh)
Specifications: Chromalloy C-68
Rolls-Royce MSRR 9507/64

GE A17 B111S-1
Technetics RM-1050

Low friction, self-lubricating coating. Suitable for light compressive loading. Maximum service temperature 325C (617F).
Order No.
1000571

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 600NS-1
Chemistry:
Polyester Reactor Product
Particle Size:
-150 + 45 m (-100 + 325 mesh)
Specifications: Pratt Whitney PWA 36097D
Low friction, self-lubricating coating. Suitable for light compressive loading. Maximum service temperature 325C (617F).
Order No.
1031864

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-5

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Zirconium Base
Yttria-stabalized Zirconium based ceramic powders with a controlled amount of polymer materials are used to produce
high temperature abradable coatings that can be used in the hottest sections of tubine engines. The polymer
constitutent provides friability in the clearance control coating system. A post-coat burn-out of the polymer material
can be performed, or it can be allowed to burn-out in service. Sulzer Metco polyester products are high quality, liquid
crystalline polymers (LCP) having consistent performance.

Sulzer Metco 2460NS


Chemistry:
Particle Size:
Morphology:

ZrO2 7Y2O3 4Polyester


-125 +16 m
Blend

High temperature abradable seal coating material for hot section components of turbine entines with a temperature capability
of 1250C.
Order No.
1002385

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-6

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 C (600 F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.

Metco 54NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 99%
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
CFM International CP 6028
Jet Avion JA1320
Pratt Whitney PWA 1320
Volvo PM 819-23

GE B50TF57, Class A
MTU MTS 1052
Rolls-Royce MSRR 9507/13

Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000435

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Al 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type VII
Honeywell Allied Signal EMS 57743
Rolls-Royce Allison EMS 38850
U. S. Military USAF 67A 60753A

Canada Pratt Whitney CPW 220


Pratt Whitney PWA 1320
SNECMA DMR 33.012
Voight 207-2-402

Metco 54NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000422
1030592

Package Size
5 lb (approx. 2.25 kg)
10 lb (approx 4.5 kg)

Availability
Stock
Stock

Distribution
Global
Global

Al 12Si
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 235
Honeywell M 3962
Pratt Whitney PWA 1335
Rolls-Royce Allison EMS 56766
U. S. Military MIL-P-83348, Type 1, Comp. E

GE B50TF92, Class A
Honeywell Allied Signal EMS 57742
Rolls-Royce MSRR 9507/60
SNECMA DMR 33.027
Volvo PM 819-35

Metco 52C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.
Order No.
1000239

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-7

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base (continued)
AMDRY 355
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 12Si
-45 m (-325 mesh)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1355

Suitable for chambered plasma. May also be used for APS.


Order No.
1000585

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-8

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. The CoMoCrSi alloys (Tribaloy family) are known for their
excellent high temperature sliding wear, corrosion, oxidation and general wear properties. They are characterized by
molybdenum rich phases that are dispersed in a softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit
from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based
alloys can enhance overall performance.

Metco 45C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 25.5Cr 10.5Ni 7.5W 0.5C


-75 + 45 m (-200 +325 mesh)
Water Atomized
Canada Pratt Whitney CPW 218
Rolls-Royce MSRR 9507/3

Pratt Whitney PWA 1318


SNECMA DMR 33.007

Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F).
Order No.
1000081

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 45VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 25.5Cr 10.5Ni 7.5W 0.5C


-45 +5 m (-325 +5 m)
Water Atomized
Canada Pratt Whitney CPW 236
Honeywell M3963
Rolls-Royce MSRR 9507/23
Volvo PM 819-16

CFM International CP 6002


Pratt Whitney PWA 1316
SNECMA DMR 33.008 (supplied on a lot select basis only)

Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F)
Order No.
1000083

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY X40
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 25.5Cr 10.5Ni 7.5W .5C


-106 +37 m (-140 +400 mesh)
Spheroidal, Gas Atomized
GE B50TF185, Class A

Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.
Order No.
1002391

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Co 24Cr 10Ni 7W 3.5Ta .6C


-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Howmet MS 1068

Pratt Whitney PWA 1185-2

Distribution
Global

AMDRY MM509
Chemistry:
Particle Size:
Morphology:
Specifications:

Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.
Order No.
1002099
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order
AP-9

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
AMDRY 958
Chemistry:
Particle Size:
Morphology:
Specifications:

85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN)


-177 +11 m
Spheroidal, Composite Blend
SNECMA DMR 33.070

Designed to combat fretting wear on compressor blade roots with service temperatures up to 450C (840F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.
Order No.
1051782

Package Size
12.5 lb (approx. 5.7 kg) 4 bottle minimum

Availability
Stock

Distribution
Global

Sulzer Metco 4451


Chemistry:
Particle Size:
Morphology:

Co 32Ni 21Cr 8Al 0.5Y


-38 +5 m (-400 mesh +5 m)
Spheroidal, Gas Atomized

Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.
Order No.
1006159

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

AMDRY 995C
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 32Ni 21Cr 8Al 0.5Y


-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal EMS 57741, Grade. A
Rolls-Royce MSRR 9507/47
Rolls-Royce Allison EMS 56769
Turbomeca LA 657 PE1 Ind. 0
Volvo PM 819-58

For demanding aerospace applications in a coarse size that can be sprayed using air plasma. Used for protection in hot
corrosive or oxidizing environments up to approximately 850C (1560F) for APS coatings.
Order No.
1001061

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 995M
Chemistry:
Particle Size:
Morphology:

Co 32Ni 21Cr 8Al 0.5Y


-63 +45 m (-230 +325 mesh)
Spheroidal, Gas Atomized

For demanding aerospace applications that can be sprayed using air plasma. Coating as-sprayed surface profile is generally
smoother than that attained using AMDR Y 995C, with fewer unmelted particles in the coating material. Used for protection in
hot corrosive or oxidizing environments up to approximately 850C (1560F) for APS coatings.
Order No.
1042617

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-10

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
Metco 66F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 28Mo 8Cr 2Si


-45 +15 m (-325 mesh +15 m)
Water Atomized
CFM International CP 6020
GE B50TF155, Class A
Rolls-Royce Allison EMS 56712

Boeing BMS 10-67, Type XV


Honeywell Allied Signal EMS 52432, Class XVI
Volvo PM 819-62

Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000442

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Co 28Mo 17Cr 3Si


-45 +15 m (-325 mesh +15 m)
Water Atomized
CFM International CP 6021
GE Std. Prac. C07-031 (material only)
Rolls-Royce Allison EMS 56713

GE B50TF190, Class A
Honeywell Allied Signal EMS 52432, Class. XV
Volvo PM 819-15

Metco 68F-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Similar to Tribaloy* 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F).
(*Tribaloy is a registered trademark of Deloro Stellite, Inc.)
Order No.
1000568

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 345
Chemistry:
Proprietary MCrAlY
Specifications: Pratt Whitney PWA 1348-2
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.
Order No.
1020688

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Availability
Stock

Distribution
Global

Sulzer Metco 4195


Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG5 (GT20)
Proprietary alloy available to approved users.
Order No.
1032560

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

AP-11

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
Sulzer Metco 4198
Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG12, Class A (GT33)
Proprietary alloy available to approved users.
Order No.
1015309

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Availability
Stock

Distribution
Global

Availability
Stock

Distribution
Global

Sulzer Metco 4199


Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG12, Class C (GT33)
Proprietary alloy available to approved users.
Order No.
1032572

Package Size
10 lb (approx. 4.5 kg)

Sulzer Metco 4201


Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2231
Proprietary alloy available to approved users.
Order No.
1004647

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

AP-12

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F).

Metco 55
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Rockwell Int. RB0170-251(made to order only as Metco 55NS)
Rolls-Royce MSRR 9507/11

Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000056

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 445
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 10 Al Aluminum Bronze
-106 +45 m (-140 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38
U. S. Military MIL 1687

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000437

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Cu 9.5Al 1Fe
-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF161, Class A

Rolls-Royce MSRR 9507/24

Metco 51NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000330

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-13

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 51F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 9.5Al 1Fe Aluminum Bronze


-53 +11 m (-270 mesh +11 m)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type II
GE B50TF161, Class B
Rolls-Royce MSRR 9507/29

CFM International CP 6011


Pratt Whitney PWA 1378-2
SNECMA DMR 33.092

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000129
1000243

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)

Availability
Stock
Special Order

Cu 38Ni
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF42, Class A
SNECMA DMR 33.015

Pratt Whitney PWA 1369


Volvo PM 819-42

Distribution
Global
Global

Metco 57NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are very dense with low porosity and oxide content.
Order No.
1000131
1031118

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)

Availability
Stock
Special Order

Distribution
Global
Global

Cu 36Ni 5In
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
GE B50TF72, Class B

Rolls-Royce MSRR 9507/55

AMDRY 500F
Chemistry:
Particle Size:
Morphology:
Specifications:

Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1001044

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 500C
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type XIV
GE B50TF72, Class A
Honeywell Allied Signal EMS 52432, Class XXXII
Rolls-Royce MSRR 9507/31
Rolls-Royce Allison EMS 56786
Siemens/Westinghouse PD13445DB
SNECMA DMR 33.016

Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1001043

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-14

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF72, Class A
Rolls-Royce MSRR 9507/31
SNECMA DMR 33.016

Honeywell Allied Signal EMS 52432, Class XXXII


Rolls-Royce Allison EMS 56786

Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1000132

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-15

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings.

Metco 449P
Chemistry:
Particle Size:
Morphology:

Fe 3Al 3Mo 3C 0.1B


-125 +45 m (-120 +325 mesh)
Clad

Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.
Order No.
1000597

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 4052


Chemistry:
Particle Size:
Morphology:

Fe 1.4Cr 1.4Mn 1.2C


-38 +15 m (-400 mesh +15 m)
Spheroidal, Gas Atomized

Produces hard surfaces to provide wear resistance in cylinder bore applications for the automotive industry.
Order No.
1002397

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Metco 42C
Chemistry:
Particle Size:
Morphology:

Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel)


-106 +45 m (-140 +325 mesh)
Water Atomized

Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.
Order No.
1000025
1031731
1029031

Package Size
5 lb (approx. 2.25 kg)
20 lb (approx. 9 kg)
50 lb pails (approx. 22.7 kg)

Availability
Stock
Stock
Stock

Distribution
Global
Global
Global

Metco 41C
Chemistry:
Particle Size:
Morphology:

Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized

Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000024
1029036

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
50 lb pails (approx. 22.7 kg)

Availability
Stock
Stock

AP-16

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 41C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Rolls-Royce MSRR 9507/26

Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1050705

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 350NS
Chemistry:
Particle Size:
Morphology:

Fe 18Mo 3C 0.25Mn
-90 +11 m (-170 mesh +11 m)
Clad

Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000589

Package Size
25 lb (approx. 11.3 kg)

Availability
Stock

Distribution
Global

AMDRY 959
Chemistry:
Particle Size:
Morphology:

Fe 37Ni 6Al
-106 +45 m (-140 +325 mesh)
Clad

Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings that are oxidation resistant up to 815C (1500F).
Order No.
1001050

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 453
Chemistry:
Particle Size:
Morphology:

Fe 35Ni 5Al 5Mo


-125 +45 m (-120 +325 mesh)
Clad

Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.
Order No.
1000594

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 452
Chemistry:
Particle Size:
Morphology:

Fe 38Ni 10Al
-125 +45 m (-120 mesh +325
Clad

Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings which are oxidation resistant up to 815C (1500F).
Order No.
1000584

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-17

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base
Molybdenum based coatings are generally used for sliding wear applications. Common applications are piston rings
and synchronizing rings in the automobile market. Self-fluxing alloy additions improve the wear resistance properties
and reduce inter-particle oxidation. Carbon additions result in molybdenum carbide formation within the molybdenum
coating, which enhances wear resistance. Typical upper operating limit for pure molybdenum in oxidizing
environments is 315 C (600 F). Molybdenum coatings in non-oxidizing / reducing environments can be used at
substantially higher temperatures. General properties of molybdenum are high thermal conductivity, low thermal
expansion and self-bonding to steel substrates.

Metco 63NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Mo 99%
-75 +45 m (-200 mesh +45 m)
Sintered, Crushed
Canada Pratt Whitney CPW 213
Chromalloy BZ-003, Type 1
Honeywell Allied Signal EMS 57738
Rolls-Royce MSRR 9507/19
SNECMA DMR 33.017
U. S. Military USAF 67A60753

CFM International CP 6019


Honeywell M3953
Pratt Whitney PWA 1313
Rolls-Royce Allison EMS 56705
U. S. Military MIL-P-83348, Type 1, Class II
Volvo PM 819-13

Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340C (650F). Used for pump parts, diesel engine fuel injectors, piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.
Order No.
1000058
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 4207


Chemistry:
Particle Size:
Morphology:
Specifications:

Mo 99.5%
-90 +38 m (-170 +400 mesh)
Sintered, Crushed
Pratt Whitney PWA 1313

Coatings are tough and hard with excellent sliding properties, wear resistance and emergency running characteristics.
Resistant to arc erosion. Very thick coatings are possible. Should not be used above temperatures of 340 C (650 F) in
oxidizing or atmospheric environments. Typical applications include pump parts, nozzles in diesel injection pumps, piston rings,
synchronizing rings, press fits on valves, cam followers and similar applications. High bond strength on steel substrates.
Order No.
1002532

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

AMDRY 313X
Chemistry:
Particle Size:
Morphology:
Specifications:

Mo 99.5%
-90 +37 m (-170 +400 mesh)
Spheroidal, Agglomerated and Densified
Canada Pratt Whitney CPW 213 Amend. 1
Pratt Whitney PWA 1313
Rolls-Royce Allison EMS 56705

CFM International CP 6019


Rolls-Royce MSRR 9507/19

Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340C (650F). Used for pump parts, diesel engine fuel injectors piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.
Order No.
1001037

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-18

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base (continued)
Metco 64
Chemistry:
Particle Size:
Morphology:

Mo 3C
-90 +45 m (-170 mesh +325 mesh)
Agglomerated and Sintered

Tough, hard, excellent sliding wear properties.


Order No.
1000352

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 1371
Chemistry:
Particle Size:
Morphology:
Specifications:

Mo 25(NiCrBSiFe)
-90 +45 m (-170 mesh +325 mesh)
Blend
Honeywell Allied Signal EMS 52432, Class XIV

Self-fusing, produces coatings which have high wear resistance, a low coefficient of friction and good scuff resistance. Can be
used for hardfacings, hard bearing surfaces and abrasive wear resistant coatings up to approx. 350C (660F). Used in piston
ring applications.
Order No.
1001034

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 7837


Chemistry:
Particle Size:
Morphology:

37.5Mo 50(NiAlMo) 12.5(NiCrBSiFe)


-90 +44 m (-140 +325 mesh)
Blend

Coatings are wear resistant and lubricious. Appropriate for automotive industry piston ring applications.
Order No.
1030118

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

AP-19

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and
yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high
chromium content are preferred for hot corrosion / sulfidation resistance. Self-bonding composites rely on aluminum to
create an exothermic reaction during spraying that results in micro-welding at the surface that improves bond strength
and thickness limits.

Metco 56C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 99.5%
-75 +45 m (-200 +325 mesh)
Precipitated, Spheroidal
Rolls-Royce MSRR 9513

Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.
Order No.
1000364

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 56F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 99.5%
-45 +11 m (-325 mesh +11 m)
Precipitated, Spheroidal
Canada Pratt Whitney CPW 224
U. S. Military USAF 67A60753A Type P4

Pratt Whitney PWA 1324

Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.
Order No.
1000067

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 450P
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4.5 Al
-90 +45 m (-170 +325 mesh)
Clad
Rolls-Royce MSRR 9507/43

Premium grade composite powder results in coatings with excellent machinability. Coatings are dense and resistant to
oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800C (1470F).
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust
valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000439

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-20

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 956
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
SNECMA DMR 33.011
Volvo PM 819-37

GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
Rolls-Royce Allison PMI 1163
Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Williams WIMS 644

Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1001049

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
SNECMA DMR 33.011

GE B50A891
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
Williams WIMS 644

Metco 450NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000089
1000130

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)

Availability
Stock
Stock

Distribution
Global
Global

Metco 480NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Al
-90+45 m (-170+325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 490
GE B50TF56, Class B
Pratt Whitney PWA 1380
Volvo PM 819-56

CFM International CP 6007


Honeywell Allied Signal EMS 57746, Type I, Class 1
Rolls-Royce MSRR 9507/5

Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000576

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-21

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Sulzer Metco 7012
Chemistry:
Particle Size:
Morphology:

91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr)


-106 +44 m (-140 +325 mesh)
Blend

Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.
Order No.
1030072

Package Size
10 lb (approx.4.5 kg)

Availability
Stock

Distribution
Global

Metco 1101
Chemistry:
Particle Size:
Morphology:

Ni 18Al
-90 +45 m (-170 +325 mesh)
Clad

Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650C (1200F) Formerly supplied by Westaim Ambeon as Westaim 1101.
Order No.
1043589

Package Size
25 kg (approx. 55 lb) pail

Availability
Stock

Distribution
Global

Metco 2101
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 20Al
-125 +45 m (-120 +325 mesh)
Clad
GE B50TF13, Class A & B

Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650C (1200F). Formerly supplied by Westaim Ambeon as Westaim
2101
Order No.
1043511

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Ni 20Al
-90 +53 m (-170 +270 mesh)
Clad
Chromalloy C-72
GE B50TF33 Class A
Honeywell Allied Signal FP5045, Type II
Pratt Whitney PWA 1321
SNECMA DMR 33.010

Chromalloy BZ-003, Type 2


Honeywell Allied Signal EMS 57746, Type II Class 2
Honeywell M3952
Rolls-Royce MSRR 9507/4
U. S. Military USAF 67A60753 Volvo PM 819-21

Metco 404NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures
below 650C (1200F).
Order No.
1000060
1015614

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)

Availability
Stock
Special Order

AP-22

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 2501
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni Al / Ni
-125 +45 m (-120 +325 mesh)
Clad / Blend
Rolls-Royce MSRR 9570

Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100C (2000F). Formerly supplied by Westaim Ambeon as Westaim 2501.
Order No.
1043570

Package Size
5 kg (approx. 11 lb)

Availability
Stock

Distribution
Global

Metco 451
Chemistry:
Particle Size:
Morphology:

Ni 9.5Cr 2.5Si 1.5B 0.5Al


-106 +22 m (-140 +22 m)
Blend

Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.
Order No.
1000078

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5640NS


Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 20Cr
-106 +44 m (-140 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF40, Class A

Appropriate to produce surfaces using the laser cladding process. Creates hard, corrosion resistant surfaces. Formerly
supplied as XPT 647.
Order No.
1030107

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 20Cr
-106 +45 m (-140 +325 mesh)
Water Atomized
Boeing BMS 10-67, Type VI
GE B50TF40 Class A
Pratt Whitney PWA 1315
Rolls-Royce Allison EMS 56760

Canada Pratt Whitney CPW 215


MTU MTS 1050
Rolls-Royce MSRR 9507/8
SNECMA DMR 33.078

Metco 43C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.
Order No.
1000054

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-23

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 43F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 20Cr
-53 +11 m (-270 mesh +11 m)
Water Atomized
Canada Pratt Whitney CPW 217
Jet Avion JA 1317
Rolls-Royce MSRR 9507/27

GE B50TF40, Class B
Pratt Whitney PWA 1317
SNECMA DMR 33.079

Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1000068

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 20Cr
-45 +5 m (-325 mesh +5 m)
Water Atomized
Pratt Whitney PWA 1319

U. S. Military MIL-P-85856/20

Metco 43VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1000438
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 4548


Chemistry:
Particle Size:
Morphology:

Ni 20Cr
-106 +38 m (-140 +400 mesh)
Water Atomized

Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 C (1800 F). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.
Order No.
1002531

Package Size
5 kg (approx.11 lb)

Availability
Special Order

Distribution
Europe

AMDRY 713C
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 14Cr 2(Nb+Ta) 1 Ti 6Al 0.01B 0.1Zr 0.15C


-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Pratt Whitney PWA 36118
SAE International AMS 5391 (Chemistry Only)

Designed for use on superalloys, especially Inconel* 713 and 718. Oxidation and corrosion resistant up to approximately
1000C (1850F).
(*Inconel is a registered trademark of INCO)
Order No.
1032370

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-24

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 961
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 17Cr 6Al 0.5Y


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized
Williams WIMS 654, Class A

Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1031939

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 44
Chemistry:
Particle Size:
Morphology:

Ni 16Cr 8Fe
-106 +45 m (-140 +325 mesh)
Water Atomized

Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.
Order No.
1000066

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 444
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 9Cr 5Al 5.5Mo 5Fe


-125 +45 m (-120 +325 mesh)
Clad
Honeywell Allied Signal EMS 52432, Class XXIX
Rolls-Royce Allison EMS 56762

Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.
Order No.
1000326

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 960
Chemistry:
Particle Size:
Morphology:
Specifications:

(NiCr) 6Al
-125 +37 m (-120 +400 mesh)
Clad
Canada Pratt Whitney CPW 369
Honeywell M3956
Pratt Whitney PWA 1347
SNECMA DMR 33.018
Williams WIMS 646

GE B50TF119 Class A
MTU MTS 1077
Rolls-Royce MSRR 9507/14
Turbomeca LA 657 Ed.1,PC.2, Ind. 0

Plasma sprayed coatings are self bonding. ThermoSpray coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.
Order No.
1001051

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-25

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 443NS
Chemistry:
Particle Size:
Morphology:
Specifications:

(NiCr) 6Al
-125 +45 m (-120 +325 mesh)
Clad
Canada Pratt Whitney CPW 369
GE B50TF119, Class A
Honeywell Allied Signal EMS 57748
MTU MTS 1077
Rolls-Royce MSRR 9507/14
SNECMA DMR 33.018
Williams WIMS 646

GE B50A890
Honeywell M3956
Honeywell Allied Signal FP 5045, Type XVIII
Pratt Whitney PWA 1347
Rolls-Royce Allison EMS 56772
Volvo PM 819-47

Plasma sprayed coatings are self bonding. ThermoSpray coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.
Order No.
1000300
1000596

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)

Availability
Stock
Stock

Distribution
Global
Global

Metco 461NS
Chemistry:
Particle Size:
Morphology:

Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3


-150 +22 m (-100 mesh +22 m)
Clad

Coatings are self bonding, oxidation and corrosion resistant. For use below 980C (1800F). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.
Order No.
1000601

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 442
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2


-125 +45 m (-120 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XXIII

Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.
Order No.
1000445

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 25Cr 6Al 0.4Y


-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/48

Rolls-Royce Allison EMS 56719

AMDRY 963
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001054

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-26

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 962
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 22Cr 10Al 1.0Y


-106 +56 m (-140 +270 mesh)
Spheroidal, Gas Atomized
GE B50A892
GEB50TF192, Class A
Turbomeca LA 657 Ed. 1 PD2 Ind.0
Williams WIMS 654, Class B

GE B50TF162
SNECMA DMR 33.090
Volvo PM 819-44

Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1001052

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 9621
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 22Cr 10Al 1.0Y


-90 +56 m (-170 +270 mesh)
Spheroidal, Gas Atomized
GE B50AG16, Class A

Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1019247

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 22Cr 10Al 1.0Y


-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
Honeywell M3960

Honeywell Allied Signal EMS 57737, Type II

AMDRY 9625
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001053

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 964
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 31Cr 11Al 0.6Y


-90 +37 m (-170 +400 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal EMS 52432, Class XXI
Honeywell Allied Signal EMS 57737
Light Helicopter LHM 3315

Coatings usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or
oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.
Order No.
1001055
1038359

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11 kg)

Availability
Stock
Stock

AP-27

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 700
Chemistry:
Particle Size:
Morphology:

Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe


-125 +16 m
Spheroidal, Water Atomized

Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.
Order No.
1000593

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 718
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C


-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF202, Class A

Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001047

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 718 Cl.B


Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C


-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
CFM International CP 6025
GE B50TF202, Class B

Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001048

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 1718
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C


-325 mesh +15 m
Spheroidal, Gas Atomized
GE B50TF202, Class D
SNECMA DMR 33.502

Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001063

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 350C
Chemistry:
Particle Size:
Morphology:

Ni 50Cr
-106 +38 m (-140 +400 mesh)
Spheroidal, Gas Atomized

Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..
Order No.
1031959
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order
AP-28

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 23Co 20Cr 8.5Al 4Ta 0.6Y


-37 m (-400 mesh)
Spheroidal, Gas Atomized
Turbomeca LA 657 PF1 Ind. 0

Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 5Mo 5.5Al
-90 +45 m (-170 +325 mesh)
Clad
Dana Perfect Circle PC 110-265
Honeywell M3961
Honeywell Allied Signal FP 5045, Type XVI
Volvo PM 819-24

GE B50TF166, Class A
Honeywell Allied Signal EMS 57749
Rolls-Royce MSRR 9507/35
Williams WIMS 645

Metco 447NS
Chemistry:
Particle Size:
Morphology:
Specifications:

General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1000397

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 387
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Mo 5Al
-90 +37 m (-170 +400 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal EMS 52432, Class XIII
Honeywell Allied Signal EMS 57749, Class I

General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1001042

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-29

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 365-2
Chemistry:
Particle Size:
Morphology:
Specifications:

Proprietary MCrAlY
-53 +45 m (-270 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 387
Volvo PM 819-51

Pratt Whitney PWA 1365-2

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F)
Order No.
1001040

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 4485


Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2453
Proprietary alloy available to approved users. Custom sizing is available on request for this material.
Order No.
1020495

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

AP-30

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Titanium Base
Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is
required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For
these applications, coarser particle sizes may be desirable.
EU

Sulzer Metco 4010


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-90 +22 m (-170 mesh +22 m)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-310.


Order No.
1002425
EU

Package Size
1.5 kg (approx.3.3 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 4017


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-180 +75 m (-80 +200 mesh)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-310.


Order No.
1002426
EU

Package Size
1.5 kg (approx.3.3 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 4018


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-45 m (-325 mesh)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-318.


Order No.
1002427
EU

Package Size
1.5 kg (approx.3.3 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 4020


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-250 +90 m (-60 +170 mesh)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-310.


Order No.
1002428

Issued February 2006

Package Size
1.5 kg (approx.3.3 lb)

Availability
Special Order

AP-31

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.

Metco 410NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 30(Ni 20Al)


-90 +15 m (-170 mesh +15 m)
Blend
GE B50A888 & B50TF64, Class A
Volvo PM 819-31

SNECMA DMR 33.081

Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.
Order No.
1000303

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 303NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

MgZrO3 35NiCr
-90 +11 m (-170 mesh +11 m)
Blend
Jet Avion JA 1346
Rolls-Royce MSRR 9507/28

Pratt Whitney PWA 1346

Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.
Order No.
1000583

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 441NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

65 MgZrO3 26Ni 7Cr 2Al


-90 +11 m (-170 mesh +11 m)
Blend
Rolls-Royce MSRR 9507/20

Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.
Order No.
1000604

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-32

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion.

Metco 70C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2
-106 +30 m (-140 mesh +30 m)
Sintered, Crushed
Pratt Whitney PWA 1306

Coarse grade crystalline chromium-carbide powder. Produces hard, somewhat porous coatings with relatively poor interparticle
strength.
Order No.
1000588
EU

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5265


Chemistry:
Particle Size:
Morphology:

Cr3C2
-106 +30 m (-140 mesh +30 m)
Sintered

Coarse, crystalline chrome carbide powder. Produces hard porous layers with relatively low interparticle strength. Formerly
supplied as PEM 70C.
Order No.
1002533

Package Size
5 kg (approx.11 lb)

Availability
Special Order

Distribution
Europe

Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy


-53 +11 m (-270 mesh +11 m)
Blend
GE B50TF28, Class A
Parker Hanefin ES6-423
SNECMA DMR 33.014

Jet Avion JA 13006


Rolls-Royce MSRR 9507/34
Volvo PM 819-36

Metco 430NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815C (1000-1500F).
Order No.
1000069

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 82VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 7(Ni 20Cr)


-45 +5.5 m (-325 mesh +5.5 m)
Blend
Pratt Whitney PWA 1364

Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.
Order No.
1000573

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-33

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
AMDRY 367
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 10(Ni 20Cr)


-45 m (-325 mesh)
Blend
Pratt Whitney PWA 1367

Resistant to sliding wear, fretting, abrasion and particle erosion at service temperatures from 500 to 850C (1000 to 1560F).
Order No.
1031929

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 81NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 25(Ni 20Cr)


-106 +11 m (-140 mesh +11 m)
Blend
GE B50TF137, Class B
Pratt Whitney PWA 1307
SNECMA DMR 33.005
Williams WIMS 642

Honeywell Allied Signal EMS 57753, Type I


Rolls-Royce MSRR 9507/2
Volvo PM 819-07

Good abrasion, particle erosion, cavitation and fretting resistance up to 815C (1500F). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900C
(1650F). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.
Order No.
1000065

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Cr3C2 25(Ni 20Cr)


-45 +5 m (-325 mesh +5 m)
Blend
GE B50A893
Honeywell M3965
Rolls-Royce MSRR 9507/17
SNECMA DMR 33.006
Volvo PM 819-05

GE B50TF137, Class A
Honeywell Allied Signal EMS 52432, Class II
SAE International AMS 7875
U. S. Military MIL-P-85856/39
Williams WIMS 643

Metco 81VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Good abrasion, particle erosion, cavitation and fretting resistance up to 815C (1500F). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900C
(1650F). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.
Order No.
1000085

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5546NS


Chemistry:
Particle Size:
Morphology:

Cr3C2 25(NiCrAlY)
-37 +5.5 m (-400 mesh +5.5 m)
Blend

Provides high temperature wear resistance and corrosion resistance on turbine components.
Order No.
1002400

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

AP-34

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
Sulzer Metco 5255
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 50(Ni 20Cr)


-62 +7.8 m
Blend
Pratt Whitney PWA 36333

High temperature erosion and corrosion resistant coatings.


Order No.
1032564

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

AP-35

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Higher quality coatings are generally achieved using high energy plasma or HVOF processes such as Hybrid
Diamond Jet.

Sulzer Metco 5810


Chemistry:
WC 12Co
Particle Size:
-63 +11 m (-230 mesh +11 m)
Morphology:
Spherical Composite
Specifications:
Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet standard air-cooled hardware. Produces
smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars.
Order No.
1001588

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5812


Chemistry:
Particle Size:
Morphology:

WC 12Co
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered

Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.
Order No.
1001600

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 439NS
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 12Co Self-Fusing Nickel Alloy


-63 +15 m (-230 mesh +15 m)
Blend
GE B50TF30, Class A
Honeywell M3954
Honeywell Allied Signal EMS 52432, Class I Pratt Whitney PWA 1322

As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.
Order No.
1000061

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 439NS-2
Chemistry:
Particle Size:
Morphology:

WC 12Co Self-Fusing Nickel Alloy


-90+15 m (-170 mesh +15m)
Blend

As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.
Order No.
1000128

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-36

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Metco 72F-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 12Co
-45 +15 m (-325 mesh +15 m)
Sintered
GE B50TF27, Class A
Rolls-Royce Allison EMS 56756
Volvo PM 819-25

Rolls-Royce MSRR 9507/58


SAE International AMS 7880

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000088

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 71NS
Chemistry:
Particle Size:
Morphology:
Specifications:

W2C / WC 12Co
-125 +31 m
Fused
Canada Pratt Whitney CPW 42
Pratt Whitney PWA 1302
Volvo PM 819-02

Honeywell Allied Signal EMS 52432, Class IX


SNECMA DMR 33.033

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000075

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 71VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
Boeing BMS 10-67, Type 1
Rolls-Royce MSRR 9507/41
Volvo PM 819-01

Boeing McDonald-Douglas DMS 2049, Type II


SAE International AMS 7879

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1000084

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
SAE International AMS 7879

Volvo PM 819-53

Distribution
Global

Metco 71VF-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Recommended for PWA 257-1 coating. Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above
500C (930F) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used
for machine parts, pump housing, etc.
Order No.
1000434

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-37

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Metco 71VF-NS-5
Chemistry:
Particle Size:
Morphology:
Specifications:

W2C / WC 12Co
-31 +5 m
Fused
Pratt Whitney 1379-1

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1031721

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 301
Chemistry:
Particle Size:
Morphology:
Specifications:

W2C / WC 12Co
-45 +5 m (-325 mesh +5 m)
Fused
Pratt Whitney PWA 1379-2
SAE International AMS 7879

Rolls-Royce MSRR 9507/41

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1001035

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 302
Chemistry:
Particle Size:
Morphology:
Specifications:

W2C / WC 12Co
-125 +45 m (-120 +325 mesh)
Fused
Canada Pratt Whitney CPW 42
Honeywell Allied Signal EMS 52432, Class IX
Honeywell Allied Signal EMS 57745, Type I, Class A, Grade A
Pratt Whitney PWA 1302

Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500C (930F) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.
Order No.
1001036
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 5842


Chemistry:
Particle Size:
Morphology:

WC 10Co 4Cr
-22 +5 m
Sintered

Coatings provide protection against erosion and abrasion in aqueous solutions. The cobalt-chrome matrix offers higher
abrasions and corrosion resistance than a cobalt matrix. Used in the paper industry for protection against corrosion in wet
environments on machine rolls. Formerly supplied as PEX 227
Order No.
1002538

Issued February 2006

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

AP-38

Distribution
Europa

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Sulzer Metco 5847
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 10Co 4Cr
-53 + 11 m (-270 mesh + 11 m)
Agglomerated and Sintered
Boeing BMS 10-67K Type XVII

Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1001601

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
CFM International CP 6004
GE B50TF167, Class A
SNECMA DMR 33.019

Honeywell M3975
Volvo PM 819-52

Distribution
Global

Metco 73F-NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000304

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
Lucas Aerospace LA-M-093

Rolls-Royce MSRR 9507/1

Distribution
Global

Metco 73F-NS-2
Chemistry:
Particle Size:
Morphology:
Specifications:

Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000449

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 73SF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 17Co
-38 +5.5 m (-400 mesh +5.5 m)
Spray Dried / Sintered
Honeywell Allied Signal EMS 57745, Type II, Class 2, Grade C
Rolls-Royce MSRR 9507/42
Volvo PM 819-80

Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1000308

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-39

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
AMDRY 9830
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 17Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Densified
CFM International CP 6004
Rolls-Royce MSRR 9507/1
Turbomeca LA 657 Ed. 2 PL2 Ind. 0

GE B50TF167, Class C
SNECMA DMR 33.019

Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1001056

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 9831
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 17Co
-53 +11 m (-270 mesh +11 m)
Spheroidal, Agglomerated and Densified
CFM International CP 6026
Rolls-Royce MSRR 9507/1

GE B50TF167, Class A

Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500C (930F) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.
Order No.
1001057

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 76F-NS
Chemistry:
Particle Size:
Morphology:

WC 20Co
-53 +11 m (-270 mesh +11 m)
Sintered

Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.
Order No.
1000799

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 5670
Chemistry:
Particle Size:
Morphology:

WC 20Co
-90 + 45m (-170 mesh +325)
Sintered

Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.
Order No.
1001068

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-40

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Sulzer Metco 5803
Chemistry:
Particle Size:
Morphology:
Specifications:

(WC 12Co) 25(Ni-Based Superalloy)


-45 +11 m (-325 mesh +11 m)
Blend
U. S. Military MIL-STD-1687

Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1001586

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 1123
Chemistry:
Particle Size:
Morphology:

75 (WC 12Co) 17.5 Ni 4.3Cr 1.0Fe 1.0Si 1.0B 0.2C


-75 +45 m (-200 +325 mesh)
Blend

Coatings have excellent erosion and abrasion resistance. Applications: induced draft centrifugal fan blades found in coal, oil
and gas fired power plants.
Order No.
1000572

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 5860


Chemistry:
Particle Size:
Morphology:

WC 12Co 35(Cr3C2 / 20(Ni 20Cr))


-45 +5.5 m (-325 mesh +5.5 m)
Blend

Ideal for hard chrome replacement. High corrosion resistance. Good abrasion, erosion and fretting resistance. Applications:
petrochemical gate valves.
Order No.
1001591

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-41

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Typically applied by plasma
spraying, this material has been used in many applications. Medium to coarse grades can be used as a cutting
medium such as knife edge seals in turbine applications. High purity grades (white alumina) exhibit excellent dielectric
characteristics. Blends with small to moderate amounts of titanium oxide increase overall coating toughness.

Metco 105SFP
Chemistry:
Particle Size:
Morphology:

Al2O3 99.5+
-31 +3.9 m
Angular / Blocky, Fused and Crushed

Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.
Order No.
1000441
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 6060
Chemistry:
Particle Size:
Morphology:

Al2O3 99.5+
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed

Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 C (1470 F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.
Order No.
1002818
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

AMDRY 6062
Chemistry:
Particle Size:
Morphology:

Al2O3 99.5+
-45 +22 m (-325 mesh +22 m)
Angular / Blocky, Fused and Crushed

Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 C (1470 F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.
Order No.
1002819

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Al2O3 98+
-45 +15 m (-325 mesh +15 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 210
Rolls-Royce MSRR 9507/9
SNECMA DMR 33.080

Pratt Whitney PWA 1310


Rolls-Royce Allison EMS 56758
Williams CWIMS 765

Metco 105NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Dense coatings which resist wear by fibers and threads and also resist erosion in high temperatures ranging from 840 1650C (1550 - 3000F).
Order No.
1000603

Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

AP-42

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 101SF
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 3TiO2
-22 +5 m
Angular / Blocky, Fused and Crushed
GE A50TF87, Class C

Volvo PM 819-00

Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000329
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 6200
Chemistry:
Particle Size:
Morphology:

Al2O3 3TiO2
-22 +5 m
Angular / Blocky, Fused and Crushed

Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002820
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 6203


Chemistry:
Particle Size:
Morphology:

Al2O3 3TiO2
-38 +16 m (-400 mesh +16 m)
Angular / Blocky, Fused and Crushed

Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production. Formerly provided as PEM 10-231.
Order No.
1039040
1002536

Package Size
5 kg (approx. 11 lb)
10 kg (approx. 22 lb)

Availability
Special Order
Special Order

Distribution
Europe
Europe

Al2O3 3TiO2
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed
Boeing BMS 10-67, Type III
MTU MTS 1059
SNECMA DMR 33.020

GE A50TF87
Rolls-Royce MSRR 9507/36
Volvo PM 819-11

Metco 101NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000062

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-43

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU

AMDRY 6204
Chemistry:
Particle Size:
Morphology:

Al2O3 3TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed

Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002822

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Al2O3 3TiO2
-75 +30 m (-200 mesh +30 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 281
GE A50A565
MTU MTS 1061
Rolls-Royce MSRR 9507/50
Volvo PM 819-12

CFM International CP 6009


GE A50TF87, Class B
Pratt Whitney PWA 1311-1
SNECMA DMR 33.013
Williams WIMS 650

Distribution
Europe

Metco 101B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000087

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

AMDRY 187
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 3TiO2
-75 +30 m (-200 mesh +30 m)
Angular / Blocky, Fused and Crushed
CFM International CP 6009
Pratt Whitney PWA 1311-1
SNECMA DMR 33.013

GE A50TF87, Class B
Rolls-Royce MSRR 9507/50

Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1001074
EU

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Special Order

Distribution
Global

AMDRY 6208
Chemistry:
Particle Size:
Morphology:

Al2O3 3TiO2
-90 +5 m (-170 mesh +5 m)
Angular / Blocky, Fused and Crushed

Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 C
(2040 F). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.
Order No.
1002823

Issued February 2006

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

AP-44

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU

AMDRY 6220
Chemistry:
Particle Size:
Morphology:

Al2O3 13TiO2
-22 +5 m
Angular/Blocky, Fused and Crushed

Produces dense coatings with a smooth as-sprayed surface finish. Good abrasive wear resistance with fair resistance to
chemical attack. Recommended for hydraulic parts, plungers, shaft sleeves, mechanical seals or textile machine parts.
Order No.
1002824

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Metco 130SF
Chemistry:
Particle Size:
Morphology:

Al2O3 13TiO2
-30 +5 m
Clad

Can be used for applications similar to alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant
to chemical attack. 550C (1020F) service temperature.
Order No.
1000368
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 6224
Chemistry:
Particle Size:
Morphology:

Al2O3 13TiO2
-30 +5 m (-400 mesh +5 m)
Angular / Blocky, Fused and Crushed

Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 C
(2040 F). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.
Order No.
1002825
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

AMDRY 6228
Chemistry:
Particle Size:
Morphology:

Al2O3 13TiO2
-45 +22 m (-325 mesh +22 m)
Angular / Blocky, Fused and Crushed

Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 C
(2040 F). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.
Order No.
1002826

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Metco 130
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 13TiO2
-53 +15 m (-270 mesh +15 m)
Clad
Williams WIMS 649

Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550C (1020F) service temperature.
Order No.
1000126

Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

AP-45

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU

AMDRY 6240
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-22 +5 m
Angular / Blocky, Blend

Coatings are not as hard but more grindable than coatings with lower TiO2 content.
Order No.
1002827
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

AMDRY 6250
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-22 m +5 m
Angular / Blocky, Fused and Crushed

Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.
Order No.
1002829

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Metco 131VF
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m
Spheroidal, Spray Dried

Good abrasive wear resistance and erosion resistance below 550C (1020F). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.
Order No.
1000241
EU

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 6244
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Blend

Coatings are not as hard but have more grindable than coatings with lower TiO2 content.
Order No.
1002828
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

AMDRY 6254
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed

Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.
Order No.
1002830

Issued February 2006

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

AP-46

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
EU

AMDRY 6257
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-45 +22 m (-325 mesh +22 m)
Angular/blocky, Fused and Crushed

Produces coatings with good friction characteristics that are appropriate for hard, bearing surfaces. Hardness of coatings
permits good grindability. Ground and polished coatings have low degree of wettability and may be used to resist dilute
solutions of common acids. Applications include pump components, shaft sleeeves, mechanical seals, thread guides and
textile machinery components.
Order No.
1002831

Issued February 2006

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

AP-47

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide
Chromium oxide is the most chemically inert and wear resistant of all the oxides within the Sulzer Metco product line,
and can be used at service temperatures below 540 C (1000 F). Applications such as in the laser engraved printing
rolls, pump seals and textile manufacturing components are typical. Excellent coatings are achieved using by the
plasma process. Additions of titanium oxide and silicon dioxide results in improved cohesive strength, better
toughness and abrasive wear resistance. These coatings exhibit higher thermal conductivity than zirconia based
ceramics but higher micro and macro hardness and wear resistance.

AMDRY 6415
Chemistry:
Particle Size:
Morphology:

Cr2O3
-15 +5 m
Blocky, Chemically Smoothed

Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.
Order No.
1050449

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Metco 6156
Chemistry:
Particle Size:
Morphology:

Cr2O3
-30 +10 m
Blocky, Chemically Smoothed

High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-DH-1156.
Order No.
1059695

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Global

Metco 6155
Chemistry:
Particle Size:
Morphology:

Cr2O3
-45 +15 m (-325 mesh +15 m)
Blocky, Chemically Smoothed

High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-D-062.
Order No.
1020419

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Global

AMDRY 6420
Chemistry:
Particle Size:
Morphology:

Cr2O3
-45 +22 m (-325 mesh +22 m)
Blocky, Chemically Smoothed

Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.
Order No.
1001070
1005561

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

AP-48

Distribution
Global
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU

Metco 106NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr2O3
-106 +11 m (-140 mesh +11 m)
Angular / Blocky, Sintered and Crushed
Pratt Whitney PWA 1325

Rolls-Royce MSRR 9507/53

Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1004640

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

Metco 106
Chemistry:
Particle Size:
Morphology:

Cr2O3 2TiO2
-125 +11 m
Angular / Blocky, Fused and Crushed

Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion
and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1000306

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 106F
Chemistry:
Particle Size:
Morphology:

Cr2O3 2TiO2
-88 +3.9 m
Angular / Blocky, Fused and Crushed

Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended to resist to wear by abrasive grains, hard surfaces, particle erosion and
cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Order No.
1000307

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 136CP
Chemistry:
Particle Size:
Morphology:

Cr2O3 5SiO2 3TiO2


-90 +16 m (-170 mesh +16 m)
Clad

High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.
Order No.
1004631

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 136F
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr2O3 5SiO2 3TiO2


-88 +11 m
Clad
Williams WIMS 648

High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.
Order No.
1000417
Issued February 2006

Package Size
12.5 lb (approx. 5.67 kg)

Availability
Stock
AP-49

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)

EU

AMDRY 6462
Chemistry:
Particle Size:
Morphology:

Cr2O3 5SiO2 3TiO2


-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed

Coatings exhibit high wear and corrosion resistance, and are tough with high resistance to mechanical shock compared to
other ceramics. Good friction characteristics.
Order No.
1002833
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 6483


Chemistry:
Particle Size:
Morphology:

Cr2O3 40TiO2
-90 +16 m (-170 mesh +11 m)
Sintered

Produces hard coatings with excellent resistance against abrasion, heat and corrosion. Formerly supplied as PEM 111.
Order No.
1002534

Issued February 2006

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

AP-50

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 C (1000 F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.

Metco 102
Chemistry:
Particle Size:
Morphology:

TiO2 99%
-88 +7.8 m (-170 mesh + 7.8 m)
Angular / Blocky, Fused and Crushed

Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1000328
EU

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

AMDRY 6505
Chemistry:
Particle Size:
Morphology:

TiO2 99%
-45 +5 m (-325 mesh +5 m)
Angular / Blocky, Fused and Crushed

Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1005562
EU

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

AMDRY 6510
Chemistry:
Particle Size:
Morphology:

TiO2 99%
-106 +38 m (-140 +400 mesh)
Angular / Blocky, Fused and Crushed

Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1002834

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Metco 111
Chemistry:
Particle Size:
Morphology:

TiO2 45Cr2O3
-125 +7.8 m (-120 mesh + 7.8 m)
Blend

Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.
Order No.
1000080

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-51

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide
Zirconia based ceramics are used in heat insulation applications as thermal barriers to improve efficiency and service
life of components in high temperature service. These materials are generally plasma sprayed over an appropriate
bond coat. Stabilizers such as magnesia, ceria, calcia and yttria are alloyed with the zirconia to help minimize phase
transformation that can cause volume changes within the coating, which can lead to coating spallation and cracking
during service. Key applications are gas turbine hot section components, diesel engine piston crowns and seats.

Metco 201B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides


-90 +30 m (-170 mesh +30 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 212
MTU MTS 1067
Pratt Whitney PWA 1312
SNECMA DMR 33.089 (Special Order as Metco 201B-NS-1)
U. S. Military Naval OS10604

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000059

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 201NS
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides


-53 +11 m (-270 mesh +11 m)
Angular / Blocky, Fused and Crushed
Honeywell Allied Signal FP 5045 XIV, Table 1
Rolls-Royce MSRR 9507/18
Rolls-Royce Allison EMS 56720
Volvo PM 819-26

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000055

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 210
Chemistry:
Particle Size:
Morphology:

ZrO2 24MgO
-53 +11 m (-270 mesh +11 m)
Angular / Blocky, Fused and Crushed

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000077

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

ZrO2 24MgO
-75 +11 m ( -200 mesh +11 m)
Spheroidal, HOSP
GE A50TF155, Class A

Jet Avion JA 1333

Distribution
Global

Metco 210NS-1-G
Chemistry:
Particle Size:
Morphology:
Specifications:

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000600
Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Special Order
AP-52

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 210NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 24MgO
-90 +11 m (-170 mesh +11 m)
Spheroidal, HOSP
Jet Avion JA 1346
Rolls-Royce MSRR 9507/21

Pratt Whitney PWA 1333

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1000578

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

AMDRY 333
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 24MgO
-53 +11 m (-270 mesh +11 m)
Angular / Blocky, Fused and Crushed
GE A50TF155, Class A
Rolls-Royce MSRR 9507/21

Pratt Whitney PWA 1333

Recommended for combustion applications. Abrasive wear resistant up to approx. 900C (1650F). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.
Order No.
1001038

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 205NS
Chemistry:
Particle Size:
Morphology:

ZrO2 25CeO2 2.5Y2O3


-90 +16 m (-170 mesh +16 m)
Spheroidal, HOSP

Ideally suited for severe thermal barrier applications and offers greater high temperature corrosion resistance against sodium,
sulfur and chlorine contaminants compared to 8% yttria zirconia coatings.
Order No.
1000599

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 143
Chemistry:
Particle Size:
Morphology:

ZrO2 18TiO2 10Y2O3


-75 +5 m (-200 mesh +5 m)
Spheroidal, Spray Dried

Coatings exhibit excellent scuff resistance, high temperature hardness, excellent thermal shock properties and resistance to
sulfidation, chlorinization and sodium hot corrosion.
Order No.
1000579

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 203NS
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 8Y2O3
-125 +16 m (-120 mesh +16 m)
Spheroidal, Spray Dried
Pratt Whitney PWA 36364

A flame-stabilized yttria zirconia that stabilizes when melted during the spray coating process.
Order No.
1000798
Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Special Order
AP-53

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 204B-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 8Y2O3
-75 +45 m (-200 +325 mesh)
Spheroidal, HOSP
GE A50TF204, Class B
Light Helicopter LHM 3314, Type 1
Rolls-Royce Allison EMS 56722
SNECMA DMR 33.098
Williams WIMS 652

Honeywell Allied Signal 91547-EMS 52564, App. A


Rolls-Royce MSRR 9507/46
Rolls-Royce Allison EPS 10479
Volvo PM 819-55

Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Primarily used as a thermal barrier coating for turbine combustion liners and
airfoils.
Order No.
1038360

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

ZrO2 8Y2O3
-125 +45 m
Spheroidal, HOSP
GE A50A558, Class C

GE A50TF278, Class A

Distribution
Global

Metco 204C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No
1001593

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 204NS
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 8Y2O3
-125 +11 m (-120 mesh +11 m)
Spheroidal, HOSP
GE A50TF278, Class B (sized to drawing 10042376)
Honeywell Allied Signal EMS 57750 Type I, Class 1
Honeywell M3966, Type II
Honeywell M3978
Pratt Whitney PWA 1375
U. S. Military Kelly AFB 97P1271
Volvo PM 819-20

Very high purity product. Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability. Coatings
have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No.
1000577
1000591

Package Size
5 lb (approx. 2.25 kg)
12.5 lb (approx. 5.7 kg)

Availability
Stock
Stock

Distribution
Global
Global

AMDRY 204NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 8Y2O3
-125 +11 m (-120 mesh +11 m)
Spheroidal, HOSP
GE A50TF278-50-S-4, Class B
Honeywell Allied Signal EMS 57750, Type I, Class 1
Pratt Whitney PWA 1375
Siemens/Westinghouse 83336AB Sec. 5.3.1
Turbine Airfoil Coating and Repair MS101.1

Similar to Metco204NS, with good, rather than exceptional purity. Spheroidal with excellent flowability, chemical homogeneity,
structural stability. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.
Order No.
1001585
Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock
AP-54

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 204NS-G
Chemistry:
Particle Size:
Morphology:
Specifications:

ZrO2 8Y2O3
-106 + 11 m (-140 mesh + 11 m)
Spheroidal, HOSP
Alstom HTCT 650564 (exception to 125 requirement allowed)
GE A50A557
GE A50TF278, Class C
Honeywell M3978

Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No.
1000800

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 204NS-AP
Chemistry:
ZrO2 8Y2O3
Particle Size:
-106 + 16 m (-140 mesh + 16 m)
Morphology:
Spheroidal, HOSP
Specifications: Alstom HMHD 658042
Alstom HMHD 658043
Powder with reduced fines. Powder particles are spheroidal with excellent flowability, chemical homogeneity, structural stability
and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.
Order No.
1037601
EU

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

AMDRY 6643
Chemistry:
Particle Size:
Morphology:

ZrO2 8Y2O3
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed

AMDRY 6643 is a stabilized Yttria Zirconia. The Zirconia is not flame stabilized. Coatings can be used at temperatures up to
approximately 1350 C (2460 F), depending on operating conditions.
Order No.
1002835

Package Size
10 kg (approx. 22 lb)

Availability
Special Order

Distribution
Europe

Metco 202NS
Chemistry:
Particle Size:
Morphology:

ZrO2 20Y2O3
-106 +16 m (-140 mesh +16 m)
Spheroidal, Spray Dried

A flame stabilized yttria zirconia, designed to produce coatings that are stable at high temperatures. Recommended for
resistance to erosion at temperatures above 845C (1550F). Applications: thermal barrier coatings in rocket and jet engines.
Specifications: GE A50TF204, Class A
Pratt Whitney PWA 36087

Honeywell M3966, Type 1


Rolls-Royce MSRR 9507/37

Order Number
1000587

Availability
Stocked

Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

AP-55

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Cobalt Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling.

Metco 18C
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C


-125 +53 m (-120 +270 mesh)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS)
SMUK DTD900-4950 (made to order only as Metco 18C-NS)

Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.
Order No.
1000053

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

AP-56

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding.

Metco 12C
Chemistry:
Particle Size:
Morphology:

Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C


-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized

Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840C (1550F).
Order No.
1015393
1002519
EU

Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Europe

Metco 14E
Chemistry:
Particle Size:
Morphology:

Ni 14Cr 4Fe 3.3Si 2.8B 0.6C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540 C (1000 F).
Order No.
1002521

Package Size
5 kg (approx.11 lb)

Availability
Special Order

Distribution
Europe

Metco 15E
Chemistry:
Particle Size:
Morphology:

Ni 17Cr 4Fe 4Si 3.5B 1C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1020646
1030516
1002501

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)

Availability
Stock
Special Order
Special Order

Distribution
Global
Global
Europe

Metco 15F
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 17Cr 4Fe 4Si 3.5B 1C


-53 +15 m (-270 mesh +15m)
Spheroidal, Gas Atomized
Honeywell Allied Signal FP 5045, Type XIX

Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1030519
1002523

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)

Availability
Stock
Special Order

AP-57

Distribution
Global
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 16C
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C


-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal FP 5045, Type III, P/N 3181458
Rolls-Royce MSRR 9507/7

Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.
Order No.
1000023
1030515
1002500

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx 11 lb)

Availability
Stock
Stock
Special Order

Distribution
Global
Global
Europe

Metco 19E
Chemistry:
Particle Size:
Morphology:

Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Can be used in the as-sprayed or fused condition. Coatings are dense, hard, essentially oxide free and very dense when
fused. Readily coalesces during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting.
Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust
fans.
Order No.
1000355

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 36C
Chemistry:
Particle Size:
Morphology:

Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C


-150 +45 m (-100 +325 mesh)
Blend

The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.
Order No.
1000305

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 31C-NS
Chemistry:
Particle Size:
Morphology:

Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C


-125 +45m (-120 +325 mesh)
Blend

Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.
Order No.
1000443

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 32C
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C


-125 +45 m (-120 +325 mesh)
Blend

Coatings are capable of in service temperatures to 540C (1000F) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.
Order No.
1000050
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock
AP-58

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34F
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C


-53 +15 m (-270 mesh +15 m)
Blend

Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000086

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 34FP
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C


-53 +15 m (-270 mesh +15 m)
Blend

Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000057

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

AP-59

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base


Sulzer Metcos ChamPro family of cobalt based materials is used in applications to resist high temperature wear, hot
corrosion and oxidation. These coatings can act as bond coats for other materials, such as ceramics. Post-coating
heat-treatment of cobalt based alloys can enhance overall performance. When sprayed using ChamPro processes,
these materials can produce coatings with characteristics approaching those of as-cast or wrought materials.

AMDRY 920
Chemistry:
Particle Size
Morphology:

Co 29Cr 6Al 2Si 0.3Y


-38 +5M (-400 Mesh + 5.5 m)
Spheroidal, Gas Atomized

For oxidation and hot corrosion resistantance as a bond coat or alone, in situations where additional cobalt is helpful for
occasional temperature excursions. Recommended service temperature up to 1050C (1920F).
Order No.
1019811

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 4451


Chemistry:
Particle Size:
Morphology:

Co 32Ni 21Cr 8Al 0.5Y


-38 +5 m (-400 mesh +5 m)
Spheroidal, Gas Atomized

Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.
Order No.
1006159

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Co 32Ni 21Cr 8Al 0.5Y


-37 +5 m (-400 mesh + 5 m)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/73

SNECMA DMR 33.095

Distribution
Global

AMDRY 9951
Chemistry:
Particle Size:
Morphology:
Specifications:

For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings.
Order No.
1001059

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

AMDRY 345
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Pratt Whitney PWA 1348-2
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.
Order No.
1020688

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

VP-1

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base (Continued)
AMDRY 991
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Rolls Royce MSRR 9507/77
Proprietary alloy available to approved users.
Order No.
1004638

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Availability
Stock

Distribution
Global

Availability
Special Order

Distribution
Global

Availability
Stock

Distribution
Global

Sulzer Metco 4195


Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG5 (GT20)
Proprietary alloy available to approved users.
Order No.
1032560

Package Size
10 lb (approx. 4.5 kg)

Sulzer Metco 4200


Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG6, Class A
Proprietary alloy available to approved users.
Order No.
1029021

Package Size
10 lb (approx. 4.5 kg)

Sulzer Metco 4201


Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2231
Proprietary alloy available to approved users.
Order No.
1004647

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

VP-2

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base


Nickel based materials sprayed using ChamPro spray processes are primarily used for high temperature hot corrosion
and oxidation resistant coatings that may also be a bond coat for other materials such as ceramics. Key additives to
nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and yttrium, which affect the oxidation
rate and, more importantly, the type of oxide scale and adherence. Alloys with high chromium content are preferred for
hot corrosion / sulfidation resistance. The ChamPro spray processes produce superior low oxide coatings that
machine well and closely resemble wrought alloys.

AMDRY 9624
Chemistry:
Ni 22Cr 10Al 1.0Y
Particle Size:
-38 m (-400 mesh)
Morphology:
Spheroidal, Gas Atomized
Specifications:
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems
Order No.
1032598

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 23Co 20Cr 8.5Al 4Ta 0.6Y


-37 m (-400 mesh)
Spheroidal, Gas Atomized
Turbomeca LA 657 PF1 Ind. 0

Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 386
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Howmet CD 1115

Pratt Whitney PWA 1386-1

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1034411

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

VP-3

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base (Continued)
AMDRY 2464
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Fine particle sized for chambered plasma spray.
Order No.
1036262

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

AMDRY 2464-4
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Coarse particle sized for chambered plasma spray.
Order No.
1041322

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 4485


Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2453
Proprietary alloy available to approved users. Custom sizing is available on request for this material.
Order No.
1020495

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

VP-4

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco

ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Titanium Base


Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is
required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For
these applications, coarser particle sizes may be desirable. The ChamPro spray processes produce coatings that are
of superior quality, with very low oxide content and well-bonded to the substrate.
EU

Sulzer Metco 4010


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-90 +22 m (-170 mesh +22 m)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-310.


Order No.
1002425
EU

Package Size
1.5 kg (approx. 3.3 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 4018


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-45 m (-325 mesh)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-318.


Order No.
1002427
EU

Package Size
1.5 kg (approx. 3.3 lb)

Availability
Special Order

Distribution
Europe

Sulzer Metco 4020


Chemistry:
Particle Size:
Morphology:

Ti 99.6%
-250 +90 m (-60 +170 mesh)
HDH Process, Uniform and Blocky

Used in medical technology applications. Formerly supplied as XPT-D-W-310.


Order No.
1002428

Issued February 2006

Package Size
1.5 kg (approx. 3.3 lb)

Availability
Special Order

VP-5

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.

Metco 310NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 8Si 23Graphite
-125 +5 m (-120 mesh +5 m)
Clad
Rolls-Royce MSRR 9507/30

Rolls-Royce Allison EMS 56764

High quality abradable coating for use in the compressor section of jet engines. Operating temperature up to 480C (900F).
Order No.
1000353

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-1

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base
Nickel base abradable coating systems are good candidates for gas turbine rear compressor and aft-stage hot section
applications. Service temperature limits of between 480 to 815 C (900 to 1500 F) are typical, depending on the
specific material system. Coatings with graphite should be used at lower service temperatures, below 480 C (900F),
to avoid decomposition of the graphite constituent. To attain optimally high porosity within the coating structure, these
coatings should be applied using the combustion spray process. Combustion spray process deposit efficiencies of 50
to 85 percent can be expected except on small ID's, OD's or lands.

Durabrade 2242
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Pratt Whitney PWA 1352-2

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2242
Order No.
1043549

Package Size
25 lb (approx. 11 kg)

Availability
Stock

Distribution
Global

Metco 308NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal FP 5045AB, Type XI
Pratt Whitney PWA 1352-2

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000302

Package Size
25 lb (approx. 11.3 kg)

Availability
Stock

Distribution
Global

Durabrade 2244
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Rolls-Royce Allison EMS 56755

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2244
Order No.
1043552

Issued February 2006

Package Size
5 lb (approx. 2.2 kg)

Availability
Stock

CP-2

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 308NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Rolls-Royce Allison EMS 56755

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000448

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Ni 15 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF53, Class B

Rolls-Royce MSRR 9507/16

Distribution
Global

Durabrade 2241
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2241
Order No.
1043544
1043546

Package Size
2.5 kg (approx. 5.5 lb)
10 lb (approx. 4.5 kg)

Availability
Stock
Stock

Ni 15 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF53, Class B
Rolls-Royce MSRR 9507/16

MTU MTS 1071


Volvo PM 819-34

Distribution
Global
Global

Metco 308NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000357

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 20 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF172, Class A

Honeywell Allied Signal EMS 57739

Durabrade 2231
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2231
Order No.
1043541

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

CP-3

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 309NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 20 Graphite
-106 +45 m (-140 +325 mesh)
Clad
GE B50TF172, Class A
Volvo PM 819-45

Honeywell Allied Signal EMS 57739

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000444

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Durabrade 2222
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal EMS 57739, Class 2
Pratt Whitney PWA 1352-1

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2222
Order No.
1043529
1043531

Package Size
10 lb (approx. 4.5 kg)
75 kg (approx. 165 lb) drum

Availability
Stock
Stock

Distribution
Global
Global

Metco 307NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
Honeywell Allied Signal EMS 57739, Class 2 (only)
Honeywell Allied Signal FP 5045, Type XII, Table 1
Pratt Whitney PWA 1352-1
Volvo PM 819-41

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000299

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Durabrade 2223
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce MSRR 9507/6

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2223
Order No.
1043533

Issued February 2006

Package Size
2.5 kg (approx. 5.5 lb)

Availability
Stock

CP-4

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Durabrade 2224
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce Allison EMS 56754

Rolls-Royce MSRR 9507/12

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2224
Order No.
1043539

Package Size
2.5 kg (approx. 5.5 lb)

Availability
Stock

Distribution
Global

Metco 307NS-2
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +20 m (-170 mesh +20 m)
Clad
Rolls-Royce MSRR 9507/6

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000370

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Durabrade 2221
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF52, Class B

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2221
Order No.
1043522
1043526

Package Size
2.5 kg (approx. 5.5 lb)
25 kg (approx. 55 lb) pail

Availability
Stock
Stock

Distribution
Global
Global

Metco 307NS-3
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 25 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF52, Class B
Volvo PM 819-81

SNECMA DMR 33.084

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000356

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-5

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Durabrade 2211
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 40 Graphite
-90 +30 m (-170 mesh +30 m)
Clad
GE B50TF164 Class A & B

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings. Should be blended with NiCrAl (Metco 443NS or
AMDRY 960) in a proportion of 32.5% abradable to 67.5% NiCrAl. Formerly supplied by Westaim Ambeon as Westaim 2211.
Order No.
Package Size
Specification GE B50TF164, Class A:
1043520
25 kg (approx. 55 lb) pail
Specification GE B50TF164, Class B:
1043517
5 kg (approx. 11 lb)

Availability

Distribution

Stock

Global

Stock

Global

AMDRY 951
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 40 Graphite
-90 +45 m (-170 +325 mesh)
Clad
GE B50TF164, Class B

High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1030090

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Durabrade 2311
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4Cr 4Al 21Bentonite


-150 +45 m (-100 +325 mesh)
Clad
GE B50TF232, Class A
Pratt Whitney PWA 1393
Volvo PM 819-54

Honeywell Allied Signal FP 5045, Type XXV


Rolls-Royce MSRR 9507/45

Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2311.
Order No.
1043555

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Durabrade 2312
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4Cr 4Al 21Bentonite


-145 +45 m (-100 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XXV
Pratt Whitney PWA 1393
Rolls-Royce MSRR 9507/45

Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2312
Order No.
1043563

Issued February 2006

Package Size
5 kg (approx. 11 lb)

Availability
Stock

CP-6

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 312NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4Cr 4Al 21Bentonite


-150 +63 m (-100 +270 mesh)
Clad
GE B50TF232, Class A
Pratt Whitney PWA 1393
Volvo PM 819-54

Honeywell Allied Signal FP 5045AB, Type XXV


Rolls-Royce MSRR 9507/45

Bentonite-containing abradable material that is suitable for higher operating temperatures to 815C (1500F).
Order No.
1000447

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Ni 4Cr 4Al 21Bentonite


-150 +63 m (-100 +270 mesh)
Clad
GE B50TF232, ClassA

Volvo PM 819-54

Distribution
Global

Metco 312NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Bentonite-containing abradable material with tightly controlled material composition that is suitable for higher operating
temperatures to 815C (1500F).
Order No.
1037603

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Durabrade 2313
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4Cr 4Al 21Bentonite


-150 +75 m (-100 +200 mesh)
Clad
Rolls-Royce MSRR 9507/54

Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F). Formerly supplied
by Westaim Ambeon as Westaim 2313
Order No.
1043564
1043568

Package Size
5 kg (approx. 11 lb)
10 lb (approx. 4.5 kg)

Availability
Stock
Stock

Distribution
Global
Global

Durabrade 2614
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 3Cr 3Al 18Bentonite 15BN


-150 +45 m
Blend
Rolls-Royce MSRR 9507/88

For use on turbine engine clearance control abradable applications. Coatings show outstanding ageing resistance and are
compatible with titanium and nickel alloy blades. For use at service temperature up to 750 C (1380 F).
Order No.
1043574

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

CP-7

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 314NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4Cr 4Al 21Bentonite


-150 +75 m (-100 +200 mesh)
Clad
Rolls-Royce MSRR 9507/54

Bentonite-containing abradable materials are suitable for higher operating temperatures to 815C (1500F).
Order No.
1000592

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 301C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 14Cr 8Fe 5.5BN 3.5Al


-125 +45 m (-120 +325 mesh)
Clad
Rolls-Royce MSRR 9507/10

High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000325

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Ni 14Cr 8Fe 5.5BN 3.5Al


-125 +45 m (-120 +325 mesh)
Clad
Honeywell M3970
Pratt Whitney PWA 1342
SNECMA DMR 33.085

Honeywell Allied Signal FP 5045, Type XX


Rolls-Royce Allison EMS 56730
Volvo PM 819-66

Metco 301NS
Chemistry:
Particle Size:
Morphology:
Specifications:

High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480C (900F). Self-lubricating, can be used for friction reducing bearings.
Order No.
1000133

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-8

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 C (600 F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.

Metco 54NS-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Al 99%
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
CFM International CP 6028
Jet Avion JA1320
Pratt Whitney PWA 1320
Volvo PM 819-23

GE B50TF57, Class A
MTU MTS 1052
Rolls-Royce MSRR 9507/13

Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000435

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Al 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Boeing BMS 10-67, Type VII
Honeywell Allied Signal EMS 57743
Rolls-Royce Allison EMS 38850
U. S. Military USAF 67A 60753A

Canada Pratt Whitney CPW 220


Pratt Whitney PWA 1320
SNECMA DMR 33.012
Voight 207-2-402

Metco 54NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.
Order No.
1000422
1030592

Package Size
5 lb (approx. 2.25 kg)
10 lb (approx. 4.5 kg)

Availability
Stock
Stock

Distribution
Global
Global

Al 12Si
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 235
Honeywell M 3962
Pratt Whitney PWA 1335
Rolls-Royce Allison EMS 56766
U. S. Military MIL-P-83348, Type 1, Comp. E

GE B50TF92, Class A
Honeywell Allied Signal EMS 57742
Rolls-Royce MSRR 9507/60
SNECMA DMR 33.027
Volvo PM 819-35

Metco 52C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.
Order No.
1000239

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-9

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. The CoCrNiWC (Stellite family) alloys benefit from the
addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can
enhance overall performance.

Metco 45C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 25.5Cr 10.5Ni 7.5W 0.5C


-75 + 45 m (-200 +325 mesh)
Water Atomized
Canada Pratt Whitney CPW 218
Rolls-Royce MSRR 9507/3

Pratt Whitney PWA 1318


SNECMA DMR 33.007

Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540840C (1000-1550F).
Order No.
1000081

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-10

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F).

Metco 55
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 99%
-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized
Rockwell Int. RB0170-251(made to order only as Metco 55NS)
Rolls-Royce MSRR 9507/1

Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000056

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 445
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 10 Al Aluminum Bronze
-106 +45 m (-140 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38
U. S. Military MIL 1687

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000437

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Cu 9.5Al 1Fe
-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF161, Class A

Rolls-Royce MSRR 9507/24

Distribution
Global

Metco 51NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000330

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Cu 38Ni
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF42, Class A
SNECMA DMR 33.015

Pratt Whitney PWA 1369


Volvo PM 819-42

Distribution
Global

Metco 57NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are very dense with low porosity and oxide content.
Order No.
1000131
1031118
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
10 lb (approx. 4.5 kg)

Availability
Stock
Special Order
CP-11

Distribution
Global
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cu 36Ni 5In
-75 +45 m (-200 +325 mesh)
Spheroidal, Gas Atomized
GE B50TF72, Class A
Rolls-Royce MSRR 9507/31
SNECMA DMR 33.016

Honeywell Allied Signal EMS 52432, Class XXXII


Rolls-Royce Allison EMS 56786

Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150C (2100F). Applications: jet
engine parts such as turbine blade roots.
Order No.
1000132

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-12

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings.

Metco 449P
Chemistry:
Particle Size:
Morphology:

Fe 3Al 3Mo 3C 0.1B


-125 +45 m (-120 +325 mesh)
Clad

Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.
Order No.
1000597

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 42C
Chemistry:
Particle Size:
Morphology:

Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel)


-106 +45 m (-140 +325 mesh)
Water Atomized

Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.
Order No.
1000025
1031731
1029031

Package Size
5 lb (approx. 2.25 kg)
20 lb (approx. 9 kg)
50 lb pails (approx. 22.7 kg)

Availability
Stock
Stock
Stock

Distribution
Global
Global
Global

Metco 41C
Chemistry:
Particle Size:
Morphology:

Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized

Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000024
1029036

Package Size
5 lb (approx. 2.25 kg)
50 lb pails (approx. 22.7 kg)

Availability
Stock
Stock

Distribution
Global
Global

Metco 41C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
-106 +45 m (-140 +325 mesh)
Water Atomized
Rolls-Royce MSRR 9507/26

Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1050705

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

CP-13

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 350NS
Chemistry:
Particle Size:
Morphology:

Fe 18Mo 3C 0.25Mn
-90 +11 m (-170 mesh +11 m)
Clad

Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000589

Package Size
25 lb (approx. 11.3 kg)

Availability
Stock

Distribution
Global

AMDRY 959
Chemistry:
Particle Size:
Morphology:

Fe 37Ni 6Al
-106 +45 m (-140 +325 mesh)
Clad

Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings that are oxidation resistant up to 815C (1500F).
Order No.
1001050

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 453
Chemistry:
Particle Size:
Morphology:

Fe 35Ni 5Al 5Mo


-125 +45 m (-120 +325 mesh)
Clad

Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.
Order No.
1000594

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 452
Chemistry:
Particle Size:
Morphology:

Fe 38Ni 10Al
-125 +45 m (-120 mesh +325
Clad

Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings which are oxidation resistant up to 815C (1500F).
Order No.
1000584

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-14

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium and aluminum, which
affect the oxidation rate. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance.
Self-bonding composites rely on aluminum to create an exothermic reaction during spraying that results in microwelding at the surface that improves bond strength and thickness limits.

Metco 56C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 99.5%
-75 +45 m (-200 +325 mesh)
Precipitated, Spheroidal
Rolls-Royce MSRR 9513

Can be used for salvage and build-up of nickel base alloy components which have been damaged or mis-machined.
Order No.
1000364

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 450P
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 4.5 Al
-90 +45 m (-170 +325 mesh)
Clad
Rolls-Royce MSRR 9507/43

Premium grade composite powder that produces dense, oxidation and abrasion resistant coatings with excellent machinability.
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Recommended for use up to 800C (1470F) as an oxidation-resistant bond coat. Applications: salvage and build-up on
machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for
exhaust mufflers and heat treating fixtures.
Order No.
1000439

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
SNECMA DMR 33.011
Volvo PM 819-37

GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
Rolls-Royce Allison PMI 1163
Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Williams WIMS 644

AMDRY 956
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800C (1470F) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1001049

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-15

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 450NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Al
-90 +45 m (-170 +325 mesh)
Clad
Canada Pratt Whitney CPW 247
GE B50TF56, Class A
Honeywell Allied Signal EMS 57746, Type I
MTU MTS 1080
Rolls-Royce MSRR 9507/5
SNECMA DMR 33.011

GE B50A891
Honeywell M3951
Honeywell Allied Signal FP 5045, Type XV
Pratt Whitney PWA 1337
Rolls-Royce Allison EMS 56757
Williams WIMS 644

Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800C (1470F) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000089
1000130

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)

Availability
Stock
Stock

Distribution
Global
Global

Metco 480NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Al
-90+45 m (-170+325 mesh)
Spheroidal, Gas Atomized
Canada Pratt Whitney CPW 490
GE B50TF56, Class B
Pratt Whitney PWA 1380
Volvo PM 819-56

CFM International CP 6007


Honeywell Allied Signal EMS 57746, Type I, Class 1
Rolls-Royce MSRR 9507/5

Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which
can be used up to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000576

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 7012


Chemistry:
Particle Size:
Morphology:

91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr)


-106 +44 m (-140 +325 mesh)
Blend

Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.
Order No.
1030072

Package Size
10 lb (approx.4.5 kg)

Availability
Stock

Distribution
Global

Metco 451
Chemistry:
Particle Size:
Morphology:

Ni 9.5Cr 2.5Si 1.5B 0.5Al


-106 +22 m (-140 +22 m)
Blend

Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.
Order No.
1000078

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-16

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 1101
Chemistry:
Particle Size:
Morphology:

Ni 18Al
-90 +45 m (-170 +325 mesh)
Clad

Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650C (1200F) Formerly supplied by Westaim Ambeon as Westaim 1101.
Order No.
1043589

Package Size
25 kg (approx. 55 lb) pail

Availability
Stock

Distribution
Global

Metco 2101
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 20Al
-125 +45 m (-120 +325 mesh)
Clad
GE B50TF13, Class A & B

Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650C (1200F). Formerly supplied by Westaim Ambeon as Westaim
2101
Order No.
1043511

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Metco 2501
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni Al / Ni
-125 +45 m (-120 +325 mesh)
Clad / Blend
Rolls-Royce MSRR 9570

Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100C (2000F). Formerly supplied by Westaim Ambeon as Westaim 2501
Order No.
1043570

Package Size
5 kg (approx. 11 lb)

Availability
Stock

Distribution
Global

Ni 20Cr
-106 +45 m (-140 +325 mesh)
Water Atomized
Boeing BMS 10-67, Type VI
GE B50TF40 Class A
Pratt Whitney PWA 1315
Rolls-Royce Allison EMS 56760

Canada Pratt Whitney CPW 215


MTU MTS 1050
Rolls-Royce MSRR 9507/8
SNECMA DMR 33.078

Metco 43C-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.
Order No.
1000054

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-17

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
EU

Sulzer Metco 4548


Chemistry:
Particle Size:
Morphology:

Ni 20Cr
-106 +38 m (-140 +400 mesh)
Water Atomized

Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 C (1800 F). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.
Order No.
1002531

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

Metco 44
Chemistry:
Particle Size:
Morphology:

Ni 16Cr 8Fe
-106 +45 m (-140 +325 mesh)
Water Atomized

Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.
Order No.
1000066

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 444
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 9Cr 5Al 5.5Mo 5Fe


-125 +45 m (-120 +325 mesh)
Clad
Honeywell Allied Signal EMS 52432, Class XXIX
Rolls-Royce Allison EMS 56762

Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.
Order No.
1000326

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 960
Chemistry:
Particle Size:
Morphology:
Specifications:

(NiCr) 6Al
-125 +37 m (-120 +400 mesh)
Clad
Canada Pratt Whitney CPW 369
Honeywell M3956
Pratt Whitney PWA 1347
SNECMA DMR 33.018
Williams WIMS 646

GE B50TF119 Class A
MTU MTS 1077
Rolls-Royce MSRR 9507/14
Turbomeca LA 657 Ed.1,PC.2, Ind. 0

ThermoSpray coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.
Order No.
1001051

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-18

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 443NS
Chemistry:
Particle Size:
Morphology:
Specifications:

(NiCr) 6Al
125 +45 m (-120 +325 mesh)
Clad
Canada Pratt Whitney CPW 369
GE B50TF119, Class A
Honeywell Allied Signal EMS 57748
MTU MTS 1077
Rolls-Royce MSRR 9507/14
SNECMA DMR 33.018
Williams WIMS 646

GE B50A890
Honeywell M3956
Honeywell Allied Signal FP 5045, Type XVIII
Pratt Whitney PWA 1347
Rolls-Royce Allison EMS 56772
Volvo PM 819-47

ThermoSpray coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.
Order No.
1000300
1000596

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)

Availability
Stock
Stock

Distribution
Global
Global

Metco 461NS
Chemistry:
Particle Size:
Morphology:

Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3


-150 +22 m (-100 mesh +22 m)
Clad

Coatings are self bonding, oxidation and corrosion resistant. For use below 980C (1800F). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.
Order No.
1000601

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 442
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2


-125 +45 m (-120 +325 mesh)
Clad
Honeywell Allied Signal FP 5045, Type XXIII

Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.
Order No.
1000445

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 350C
Chemistry:
Particle Size:
Morphology:

Ni 50Cr
-106 +38 m (-140 +400 mesh)
Spheroidal, Gas Atomized

Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..
Order No.
1031959

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

CP-19

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 447NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 5Mo 5.5Al
-90 +45 m (-170 +325 mesh)
Clad
Dana Perfect Circle PC 110-265
Honeywell M3961
Honeywell Allied Signal FP 5045, Type XVI
Volvo PM 819-24

GE B50TF166, Class A
Honeywell Allied Signal EMS 57749
Rolls-Royce MSRR 9507/35
Williams WIMS 645

General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.
Order No.
1000397

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-20

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.

Metco 410NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 30(Ni 20Al)


-90 +15 m (-170 mesh +15 m)
Blend
GE B50A888 & B50TF64, Class A
Volvo PM 819-31

SNECMA DMR 33.081

Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.
Order No.
1000303

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-21

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
The presence of nickel and chromium prevents chromium carbide decomposition during spraying (carbon loss) and
also serves as a matrix to improve overall coating integrity, corrosion resistance and wear resistance. Coatings of
these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting
and cavitation) and hot corrosion. Service life and performance is moderate using the combustion powder spray
process. For longer service life or use on critical components, coating materials applied using air plasma or HVOF
spray processes are recommended.

Metco 430NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy


-53 +11 m (-270 mesh +11 m)
Blend
GE B50TF28, Class A
Parker Hanefin ES6-423
SNECMA DMR 33.014

Jet Avion JA 13006


Rolls-Royce MSRR 9507/34
Volvo PM 819-36

Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815C (1000-1500F).
Order No.
1000069

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-22

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. Powder selection and
spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed
surfaces, fine ground and finished surfaces or super finishes. Service life and performance is moderate using the
combustion powder spray process. For improved performance, use on critical components or applications requiring
improved surface finishes, coating materials applied using air plasma or HVOF spray processes are recommended.

Metco 76F-NS
Chemistry:
Particle Size:
Morphology:

WC 20Co
-53 +11 m (-270 mesh +11 m)
Sintered

Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.
Order No.
1000799

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 5670
Chemistry:
Particle Size:
Morphology:

WC 20Co
-90 + 45m (-170 mesh +325)
Sintered

Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.
Order No.
1001068

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-23

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Medium to coarse grades can
be used as a cutting medium such as knife edge seals in turbine applications. High purity grades (white alumina)
exhibit excellent dielectric characteristics. Blends with small to moderate amounts of titanium oxide increase overall
coating toughness. Good performance can be obtained for many applications using combustion powder spray. For
critical applications or those where a smoother surface finish is required, air plasma sprayed materials should be
considered.

Metco 105SFP
Chemistry:
Particle Size:
Morphology:

99.5+ Al2O3
-31 +3.9 m
Angular / Blocky, Fused and Crushed

Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.
Order No.
1000441

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

98+ Al2O3
-45 +15 m (-325 mesh +15 m)
Angular / Blocky, Fused and Crushed
Canada Pratt Whitney CPW 210
Rolls-Royce MSRR 9507/9
SNECMA DMR 33.080

Pratt Whitney PWA 1310


Rolls-Royce Allison EMS 56758
Williams CWIMS 765

Metco 105NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Dense coatings which resist wear caused by fibers and threads and also resist erosion in high temperatures ranging from 840 1650C (1550 - 3000F).
Order No.
1000603

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Al2O3 3TiO2
-45 +11 m (-325 mesh +11 m)
Angular / Blocky, Fused and Crushed
Boeing BMS 10-67, Type III
MTU MTS 1059
SNECMA DMR 33.020

GE A50TF87
Rolls-Royce MSRR 9507/36
Volvo PM 819-11

Distribution
Global

Metco 101NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100C (2040F). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.
Order No.
1000062

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 130
Chemistry:
Particle Size:
Morphology:
Specifications:

Al2O3 13TiO2
-53 +15 m (-270 mesh +15 m)
Clad
Williams WIMS 649

Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550C (1020F) service temperature.
Order No.
1000126
Issued February 2006

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock
CP-24

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 131VF
Chemistry:
Particle Size:
Morphology:

Al2O3 40TiO2
-45 +5 m (-325 mesh +5 m
Spheroidal, Spray Dried

Good abrasive wear resistance and erosion resistance below 550C (1020F). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.
Order No.
1000241

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-25

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 C (1000 F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.

Metco 102
Chemistry:
Particle Size:
Morphology:

TiO2 99%
-88 +7.8 m (-170 mesh + 7.8 m)
Angular / Blocky, Fused and Crushed

Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.
Order No.
1000328

Package Size
12.5 lb (approx. 5.7 kg)

Availability
Stock

Distribution
Global

Metco 111
Chemistry:
Particle Size:
Morphology:

TiO2 45Cr2O3
-125 +7.8 m (-120 mesh + 7.8 m)
Blend

Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.
Order No.
1000080

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

CP-26

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Cobalt Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling. Coatings of this type are quite suitable for application using combustion powder spray.

Metco 18C
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C


-125 +53 m (-120 +270 mesh)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS)
SMUK DTD900-4950 (made to order only as Metco 18C-NS)

Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.
Order No.
1000053

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

CP-27

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding. Coatings of this type are
quite suitable for application using combustion powder spray.

Metco 12C
Chemistry:
Particle Size:
Morphology:

Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C


-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized

Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840C (1550F).
Order No.
1015393
1002519
EU

Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Europe

Metco 14E
Chemistry:
Particle Size:
Morphology:

Ni 14Cr 4Fe 3.3Si 2.8B 0.6C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540 C (1000 F).
Order No.
1002521

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

Metco 15E
Chemistry:
Particle Size:
Morphology:

Ni 17Cr 4Fe 4Si 3.5B 1C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1020646
1030516
1002501

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)

Availability
Stock
Special Order
Special Order

Distribution
Global
Global
Europe

Metco 15F
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 17Cr 4Fe 4Si 3.5B 1C


-53 +15 m (-270 mesh +15m)
Spheroidal, Gas Atomized
Honeywell Allied Signal FP 5045, Type XIX

Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.
Order No.
1030519
1002523

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)
5 kg (approx. 11 lb)

Availability
Stock
Special Order

CP-28

Distribution
Global
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (continued)
EU

Metco 20
Chemistry:
Particle Size:
Morphology:

Ni 17Cr 4Fe 4.5Si 3.5B 0.6C


-90 +45 m (-170 +325 mesh)
Spheroidal, Gas Atomized

Produces very thick, corrosion-resistant coatings. Recommended for protection against wear resulting from abrasive particles,
contact with hard surfaces, friction, cavitation and erosion at temperatures up to 540 C (1000 F)..
Order No.
1002522

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

Metco 16C
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C


-125 +45 m (-120 +325 mesh)
Spheroidal, Gas Atomized
Honeywell Allied Signal FP 5045, Type III, P/N 3181458
Rolls-Royce MSRR 9507/7

Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.
Order No.
1000023
1030515
1002500
EU

Package Size
5 lb (approx. 2.25 kg)
25 lb (approx. 11.3 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock
Special Order

Distribution
Global
Global
Europe

WOKA 7701
Chemistry:
Particle Size:
Morphology:

65(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 35(WC 12Co)


-106 +45 m (-140 +325 mesh)
Blend

Produces coatings with a dense microstructure with high abrasion resistance and fair impact strength. Contains a consistent
distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat treatable steel, stainless steel
and nickel alloy substrates.
Order No.
1051139
EU

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Europe

WOKA 7702
Chemistry:
Particle Size:
Morphology:

60(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 40(WC 12Co)


-106 +45 m (-140 +325 mesh)
Blend

Produces coatings with a dense microstructure with high abrasion resistance, including abrasive slurries, and fair impact
strength. Contains a consistent distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat
treatable steel, stainless steel and nickel alloy substrates.
Order No.
1051140

Issued February 2006

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

CP-29

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 19E
Chemistry:
Particle Size:
Morphology:

Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C


-106 +45 m (-140 +325 mesh)
Spheroidal, Gas Atomized

Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.
Order No.
1000355

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Metco 36C
Chemistry:
Particle Size:
Morphology:

Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C


-150 +45 m (-100 +325 mesh)
Blend

The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.
Order No.
1000305

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 31C-NS
Chemistry:
Particle Size:
Morphology:

Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C


-125 +45m (-120 +325 mesh)
Blend

Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.
Order No.
1000443

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 32C
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C


-125 +45 m (-120 +325 mesh)
Blend

Coatings are capable of in service temperatures to 540C (1000F) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.
Order No.
1000050

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 34F
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C


-53 +15 m (-270 mesh +15 m)
Blend

Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000086

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-30

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34FP
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C


-53 +15 m (-270 mesh +15 m)
Blend

Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.
Order No.
1000057

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

CP-31

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base
Sulzer Metcos family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. High temperature wear and part restoration alloys
include The CoMoCrSi alloys (Tribaloy family) are known for their excellent high temperature sliding wear, corrosion,
oxidation and general wear properties. They are characterized by molybdenum rich phases that are dispersed in a
softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness
and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance. HVOF
spray of these materials produces dense, low oxide, well-bonded coatings.

AMDRY 958
Chemistry:
Particle Size:
Morphology:
Specifications:

85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN)


-177 +11 m
Spheroidal, Composite Blend
SNECMA DMR 33.070

Designed to combat fretting wear on compressor blade roots with service temperatures up to 450C (840F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.
Order No.
1051782

Package Size
12.5 lb (approx. 5.7 kg) 4 bottle minimum

Availability
Stock

Distribution
Global

Diamalloy 4454
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Co 32Ni 21Cr 8Al 0.5Y


-45 +22 m (-325 mesh +22 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Provides oxidation and hot corrosion resistance for hot section turbine components where thicker coatings are required.
Order No.
1006158

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Co 32Ni 21Cr 8Al 0.5Y


-37 +5 m (-400 mesh + 5 m)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/73

SNECMA DMR 33.095

Distribution
Global

AMDRY 9951
Chemistry:
Particle Size:
Morphology:
Specifications:

For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings.
Order No.
1001059

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 9954
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 32Ni 21Cr 8Al 0.5Y


-62 + 11 m
Spheroidal, Gas Atomized
GE B50TF195, Class A
Howmet CD 1128

Honeywell Allied Signal EMS 57741, Grade B

For demanding aerospace applications in a size which is suitable for chambered plasma spray or air plasma spray. Used for
protection in hot corrosive or oxidizing environments up to approximately 1050C (1920F) for heat treated chambered coatings
and approximately 850C (1560F) for aps coatings.
Order No.
1001060

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-1

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 4700
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 32Ni 21Cr 8Al 0.5Y


-45 +15 m (-325 mesh + 15 m)
Spheroidal, Gas Atomized
Rolls-Royce MSRR 9507/86

For demanding aerospace applications in a size which is suitable for HVOF spray. Used for protection in hot corrosive or
oxidizing environments.
Order No.
1001609

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Diamalloy 3002NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

Co 28Mo 8Cr 2Si


-45 +5.5 m (-325 mesh +5.5 m)
Water Atomized
Sulzer Metco Diamond Jet
GE B50TF155, Class A

Boeing BMS 10-67, Type XV

Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000806

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 3002NS-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Co 28Mo 8Cr 2Si


-45 +15 m (-325 mesh +15 m)
Water Atomized
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1049879

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Diamalloy 4060NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Co 28Cr 4W 3Ni 3Fe 1.5Si 1C 1Mo


-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
GE B50A960

Similar to Stellite 6. Used as a general restoration and repair material when compatibility with Stellite 6 is desirable. Forms
dense, wear resistant, oxidation resistant coatings which may be used for turbine hot section applications such as combustion
liners. Formerly sold as XPT-D-1056. (Stellite is a registered trademark of Deloro Stellite, Inc.)
Order No.
1037003

Issued February 2006

Package Size
10 lb (approx.4.5 kg)

Availability
Special Order

HVOF-2

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 3001NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

Co 28Mo 17Cr 3Si


-45 +5.5 m (-325 mesh +5.5 m)
Water Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50TF190, Class A

Similar to Tribaloy 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800C (1470F). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)
Order No.
1000792

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Availability
Special Order

Distribution
Global

Availability
Stock

Distribution
Global

AMDRY 9911
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Rolls Royce MSRR 9507/87
Proprietary alloy available to approved users.
Order No.
1030112

Package Size
10 lb (approx. 4.5 kg)

Sulzer Metco 4198


Chemistry:
Proprietary MCrAlY
Specifications: GE B50AG12, Class A (GT33)
Proprietary alloy available to approved users.
Order No.
1015309

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

HVOF-3

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, antifretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. Aluminum bronze alloys are more wear and oxidation resistant than pure copper
materials. (Recommended upper application temperature limit of pure copper is 230 C (450 F). Copper coatings
applied using the HVOF process are low in oxides and well bonded.

Diamalloy 1007
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cu 99%
-88 +31 m
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.
Order No.
1000786

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 1004
Chemistry:
Particle Size:
Morphology:

Cu 9.5Al 1Fe Aluminum Bronze


-45 +15 m (-325 mesh +15 m)
Spheroidal, Gas Atomized

Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040C (1900F).
Order No.
1000783

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

HVOF-4

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings. HVOF spray of these materials produces dense, hard and
well-bonded coatings.

Diamalloy 1003
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Fe 17Cr 12Ni 2.5Mo 1Si 0.1C (AISI Type 316 stainless steel)
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.
Order No.
1000782

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 1008
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Fe 17Cr 11Mo 3Ni 3Si 3Cu 4B 0.4C


-45 +5.5 m (-325 mesh +5.5 m)
Blend
Sulzer Metco Diamond Jet, WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Iron based hardfacing material developed for corrosive wear applications below 650C (1200F).
Order No.
1000802

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 4010
Chemistry:
Particle Size:
Morphology:

Fe 30Mo 1.8C 0.2Mn


-45 +5.5 m (-325 mesh +5.5 m)
Blend

Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.
Order No.
1000805

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-5

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base
Nickel based materials is used in many different market segments and applications. Key functions include bond coats
for ceramic materials, repair and restoration of superalloy substrates using a coating material of similar chemistry and
alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are
chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and
adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. The HVOF
process produces low oxide coatings with very good machinability and excellent microstructure.

Diamalloy 4008NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

Ni 5Al
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50TF56, Class C
Rolls-Royce Allison EMS 39661

Coatings are dense and resistant to oxidation and abrasion. Used as an oxidation-resistant bond coats which can be used up
to 800C (1470F). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the
substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.
Order No.
1000801

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 4532
Chemistry:
Particle Size:
Morphology:

Ni 20Cr
-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized

Coatings are dense and designed to resist oxidation and corrosive gases in temperatures to 980C (1800F). Used to resist
heat and prevent scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1005557

Package Size
5 kg (approx. 11 lb)

Availability
Special Order

Distribution
Global

AMDRY 4535
Chemistry:
Particle Size:
Morphology:

Ni 20Cr
-45 +22 m (-325 mesh +22 m)
Spheroidal, Gas Atomized

High deposit efficiency material that produces coatings that are dense and designed to resist oxidation and corrosive gases in
temperatures to 980C (1800F). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres.
Order No.
1001066

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Diamalloy 1005
Chemistry:
Particle Size:
Morphology:

Ni 21.5Cr 8.5Mo 3Fe 0.5Co


-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized

Similar to Inconel* 625 and intended for restoration of worn or mismachined components of Inconel 625 or similar material.
(Inconel is a registered trademark of INCO)
Order No.
1000784

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-6

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
Diamalloy 4004NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 14Cr 9.5Co 5Ti 4Mo 4W 3Al


-45 + 15 m (-325 mesh + 15 m)
Spheroidal, Gas Atomized
GE B50TF183, Class C

Similar to RENE 80. Oxidation and corrosion resistance up to 1000C (1850F). Applications: surface restoration of worn or
damaged parts such as airfoils, combustors, blades or vanes in gas turbines. (RENE is a registered trademark of GE)
Order No.
1001611

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Diamalloy 1006
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Ni 19Cr 18Fe 3Mo 1Co 1Ti


-45 +11 m (-325 mesh +11 m)
Spheroidal, Gas Atomized
Sulzer Metco Diamond Jet

Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)
Order No.
1000785

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Diamalloy 1006-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Ni 19Cr 18Fe 3Mo 1Co 1Ti


-45 +15 m (-325 mesh +15 m)
Spheroidal, Gas Atomized
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)
Order No.
1049880

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Diamalloy 4006
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe


-53 + 11m (-270 mesh +11 m)
Spheroidal, Water Atomized
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.
Order No.
1000797

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-7

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
AMDRY 1718
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C


-325 mesh +15 m
Spheroidal, Gas Atomized
GE B50TF202, Class D
SNECMA DMR 33.502

Oxidation and corrosion resistant up to approximately 1000C (1850F). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)
Order No.
1001063

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 4538


Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 22Fe 16Cr 1.5Si


-45 +16 m (-325 mesh +16 m)
Spheroidal, Gas Atomized
GE B50TF290, Class A

Heat and oxidation resistant, hard coatings which may be used at service temperatures up to 1000C (1850F).
Order No.
1001596

Package Size
10 lb (approx. 5.7 kg)

Availability
Special Order

Distribution
Global

AMDRY 997
Chemistry:
Particle Size:
Morphology:
Specifications:

Ni 23Co 20Cr 8.5Al 4Ta 0.6Y


-37 m (-400 mesh)
Spheroidal, Gas Atomized
Turbomeca LA 657 PF1 Ind. 0

Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.
Order No.
1001062

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 365-1
Chemistry:
Particle Size:
Morphology:
Specifications:

Proprietary MCrAlY
-45 +5 m (-325 mesh +5 m)
Spheroidal, Gas Atomized
Pratt Whitney PWA 1365-1

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1001073

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

AMDRY 386
Chemistry:
Proprietary MCrAlY
Morphology:
Spheroidal, Gas Atomized
Specifications: Howmet CD 1115

Pratt Whitney PWA 1386-1

Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850C (1560F).
Order No.
1034411

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

HVOF-8

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
AMDRY 2464-2
Chemistry:
Proprietary MCrAlY
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Sized for HVOF spray.
Order No.
1036263

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 4516


Chemistry:
Proprietary MCrAlY
Specifications: B50AG16 Class B
Proprietary alloy available to approved users. Custom sizing is available on request for this material.
Order No.
1032574

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

HVOF-9

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 C (1000 to 1500 F).
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion. Coatings applied
using the HVOF process are dense and very well-bonded, with a more homogeneous structure than can be obtained
using air plasma or combustion powder spray processes.

Metco 82VF-NS
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 7(Ni 20Cr)


-45 +5.5 m (-325 mesh +5.5 m)
Blend
Pratt Whitney PWA 1364

Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.
Order No.
1000573

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

WOKA 7102
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 20(Ni 20Cr)


-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet, Sulzer Metco WokaStar,
Deloro Stellite Jet Kote

Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850 C (1560 F).
Order No.
1041159
1041171

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7104
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 20(Ni 20Cr)


-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850 C (1560 F).
Order No.
1041191
1041179

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7105
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 20(Ni 20Cr)


-38 +10 m (-400 mesh +10 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Diamond Jet Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)

Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850C (1560F).
1041186
1041151
Issued February 2006

10 lb (approx. 4.5 kg)


5 kg (approx. 11 lb)

Special Order
Special Order
HVOF-10

Global
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
Diamalloy 3007
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

Cr3C2 20(Ni 20Cr)


-45 +5.5 m (-325 mesh +5.5 m)
Clad
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50A845, Class B
Pratt Whitney PWA 36332

Coatings have the highest micro and macrohardness and finest as-sprayed surface finish of any Diamalloy chromium carbide.
Recommended for severe abrasive and fretting wear applications in the temperature range between 540-815C (1000-1500F).
Coatings exhibit excellent solid particle erosion resistance properties.
Order No.
1000796

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

WOKA 7202
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000,
Deloro Stellite Jet Kote
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041075
1041121

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 7204
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041192
1041180

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7205
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-38 +10 m (-400 mesh +10 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Diamond Jet Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)

Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041076
1041122

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

HVOF-11

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
WOKA 7302
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and HIP Densified
GTV K2, Sulzer Metco WokaJet, Sulzer Metco WokaStar and Praxair / Tafa JP 5000,
Deloro Stellite Jet Kote

Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041160
1041172

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7304
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-30 +10 m
Spheroidal, Agglomerated and HIP Densified
Thermico CJS

Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041193
1041181

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7305
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 25(Ni 20Cr)


-38 +10 m (-400 mesh +10 m)
Spheroidal, Agglomerated and HIP Densified
Sulzer Metco Diamond Jet Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)

Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 C (1560 F).
Order No.
1041187
1041152

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

AMDRY 5260
Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 25(Ni 20Cr)


-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Densified
GE B50TF263, Class A

Good sliding properties. Produces dense erosion and corrosion resistant coatings.
Order No.
1001067

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-12

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
Diamalloy 3004
Chemistry:
Particle Size:
Morphology:

Cr3C2 25(Ni 20Cr)


-45+ 5.5 m (-325 mesh +5.5 m)
Blend

Recommended for use with Sulzer Metco Diamond Jet HVOF systems. Good abrasion, particle erosion, cavitation and fretting
resistance up to 815C (1500F). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous
gases. Oxidation and erosion resistant up to approximately 900C (1650F). Applications: fuel rod mandrels and hot forming
dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts.
Order No.
1000793

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Availability
Stock

Distribution
Global

Sulzer Metco 5255


Chemistry:
Particle Size:
Morphology:
Specifications:

Cr3C2 50(Ni 20Cr)


-62 +7.8 m
Blend
Pratt Whitney PWA 36333

High temperature erosion and corrosion resistant coatings.


Order No.
1032564

Package Size
10 lb (approx. 4.5 kg)

Diamalloy 3006
Chemistry:
Particle Size:
Morphology:

Cr3C2 50(Ni 20Cr)


-88 +5.5 m
Clad

High NiChrome content produces coatings that are very tough. Recommended for applications requiring resistance to wear by
hard surfaces and abrasive particles at elevated temperatures between 540-815C (1000-1500F).
Order No.
1000795

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Sulzer Metco 5241


Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr 34Ni 7C
-53 +15 m (-270 mesh +15 m)
Proprietary
Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Ideal for hard chrome replacement Higher deposition efficiency compared to other HVOF sprayed chromium carbide powders
Lower oxide-containing coatings, lower carbon loss during spraying Excellent erosion and oxidation properties up to 900C
(1650F). Good wear properties and corrosion resistance. Excellent superfinished surface (0.25 m, 1 in.). Applications: ball
valves, hydraulic rods, boiler tubes, stationary and flight turbine components, textile rolls, exhaust stacks.
Order No.
1001603

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Special Order

HVOF-13

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
WOKA 7402
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr 20Ni 16Fe 7C
-45 +15 m
Spheroidal, Agglomerated and Sintered
GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet, Sulzer Metco WokaStar,
Deloro Stellite Jet Kote

Complex chromium-iron carbide material designed as an alternative to galvanic chromium plating with good oxidation and
corrosion resistance in most aqueous and atmospheric environments. Can be used at operating temperatures up to 800C
(1475F).
Order No.
1059871
1059868

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7502
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 37WC 18Metal Alloy


-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000,
Deloro Stellite Jet Kote

Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041161
1041173

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 7504
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 37WC 18Metal Alloy


-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041194
1041182

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 7505
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Cr3C2 37WC 18Metal Alloy


-38 +10 m (-400 mesh +10 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Diamond Jet Hybrid, Praxair / Tafa HV 2000 and UTP Top Gun (distributed by GTV)

Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 700 C (1292 F).
Order No.
1041188
1041153

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

HVOF-14

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 C (930 F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Coatings applied using the HVOF process are dense and well-bonded, with a more homogeneous structure
than can be obtained using air plasma or combustion powder spray processes.

WOKA 3101
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 12Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041049
1041095

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3102
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 12Co
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000,
UTP Top Gun (distributed by GTV)

Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041050
1041096

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3103
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 12Co
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041051
1041097

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

HVOF-15

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3104
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 12Co
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 C (900 F).
Order No.
1041189
1041177

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

Sulzer Metco 5810


Chemistry:
Particle Size:
Morphology:

WC 12Co
-63 +11 m (-230 mesh +11 m)
Spherical Composite

Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet standard air-cooled hardware. Produces
smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars.
Order No.
1001588

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5812


Chemistry:
Particle Size:
Morphology:

WC 12Co
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered

Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.
Order No.
1001600
AM

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 5815
Chemistry:
Morphology:
HVOF Guns:

WC 12Co
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Resistance against abrasion, erosion and sliding wear. Recommended for use on sucker rod couplings, exhaust fans,
conveyor screws, thread guides, impeller shafts, anti-galling sleeves, oil field ball and gate valves.
Order No.
1032569

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Americas

Diamalloy 5872NS
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

WC 12Co
-32 +3 m
Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP-5000
GE B50TF27 S8, Class A (chemistry only)

Resists abrasion, erosion and sliding wear. Formerly available as SPM5-2470.


Order No.
1006377
Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order
HVOF-16

Distribution
Global
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 2004
Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

WC 12Co
-45 +5 m (-325 mesh +5 m)
Sintered
Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000
GE B50TF27 S8, Class B (special order)
Honeywell Allied Signal EMS 57736 (except physical and chemistry special order)

Produces superior coatings for abrasion and erosion resistance with good sliding wear and fretting resistance. For use below 500C
(930F) and in corrosive media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.
Order No.
1000790

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 2003
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

W2C / WC 12Co
-45 +5.5 m (-325 mesh +5.5 m)
Fused
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Resists abrasion and erosion with good sliding wear and fretting resistance. Do not use above 500C (930F) or in corrosive
media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.
Order No.
1000789

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

AMDRY 5843
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-45 + 11 m (-325 + 11 m)
Blocky, Sintered and Crushed
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.
Order No.
1001069

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5847


Chemistry:
Particle Size:
Morphology:
Specifications:

WC 10Co 4Cr
-53 +11 m (-270 mesh +11 m)
Agglomerated and Sintered
Boeing BMS 10-67K Type XVII

Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1001601

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-17

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 5847-1
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-45 +11 m (-325 mesh +11 m)
Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.
Order No.
1041744
AM

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

Diamalloy 5848
Chemistry:
Morphology:
HVOF Guns:

WC 10Co 4Cr
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Resistance against abrasion and erosion in corrosive environments. Recommended for use on slurry pump components,
hydroelectric power plant turbine parts, and as an alternative to hard chrome plating.
Order No.
1032571

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Americas

WOKA 3651
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041253
1041264

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

WOKA 3652
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000, HV 2000,
UTP Top Gun (distributed by GTV)

Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041254
1041265

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

HVOF-18

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3653
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041255
1041266

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3654
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 C (840 F).
Order No.
1041256
1041267

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

Diamalloy 5849
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Co 4Cr
-45 + 11 m (-325 + 11 m)
Sintered and Crushed
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.
Order No.
1020141

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

WOKA 3601
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 9Co 5Cr 1Ni


-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041157
1041169

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

HVOF-19

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3602
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 9Co 5Cr 1Ni


-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)

Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F). This product is optimized for use with HVOF guns.
Order No.
1041066
1041112

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3603
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 9Co 5Cr 1Ni


-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041184
1041149

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3604
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 9Co 5Cr 1Ni


-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 C (840 F).
Order No.
1041067
1041113

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3201
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 17Co
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F).
Order No.
1041060
1041106

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

HVOF-20

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3202
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 17Co
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000, HV 2000 UTP Top Gun
(distributed by GTV)

Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F). This product is optimized for use with.
Order No.
1041155
1041168

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3203
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 17Co
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 C (900 F).
Order No.
1041061
1041107

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

Diamalloy 5826
Chemistry:
Morphology:
HVOF Guns:

WC 17Co
Agglomerated and Sintered
Sulzer Metco Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Higher toughness and fretting resistance than carbide coatings with a 12% Co resulting from the higher cobalt levels. Resists
against abrasion, erosion and sliding wear. Typical applications include aircraft flap tracks, sucker rod couplings, extrusion
dies, exhaust fans, wire drawing capstans and impeller shafts (hard bearings) Not for use at temperatures above 500 C (930
F) or in corrosive environments.
Order No.
1032570

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Metco 73F
Chemistry:
Particle Size:
Morphology:

WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered

Ideal for hard chrome replacement. High toughness and fretting wear resistance. Produces compressive coatings. Well
bonded, smooth as-sprayed surfaces. Can be ground to high finishes. Applications: landing gear, shifter forks, pump seals,
dump valves, polished rod liners.
Order No.
1001598

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

HVOF-21

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
Diamalloy 2005NS
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 17Co
-53 +11 m (-270 mesh +11 m)
Spray Dried / Sintered
Boeing BMS 10-67, Type I
de Havilland DHMS C4.19
Pratt Whitney PWA 36331-2
Rolls-Royce Allison EMS 39660

Chemtronics Op. Man. 5.4.3


GE B50TF167, Class A
Rolls-Royce MSRR 9507/69
Volvo PM 819-63

Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500C (930F) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.
Order No.
1000807

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 2006
Chemistry:
Particle Size:
Morphology:

WC 17Co
-30 +5.5 m
Spray Dried / Sintered

Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500C (930F) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.
Order No.
1000791

Package Size
5 lb (approx. 2.25 kg)

Availability
Special Order

Distribution
Global

WOKA 3701
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 20CrC 7Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041158
1041170

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3702
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 20CrC 7Ni
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)

Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F). This product is optimized for use with.
Order No.
1041071
1041117

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

HVOF-22

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3703
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 20CrC 7Ni
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041185
1041150

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3704
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 20CrC 7Ni
-30 +10 m
Spheroidal, Agglomerated and Sintered
Thermico CJS

Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 C (930 F).
Order No.
1041190
1041178

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

Distribution
Global
Global

Sulzer Metco 5803


Chemistry:
Particle Size:
Morphology:
Specifications:

(WC 12Co) 25(Ni-Based Superalloy)


-45 +11 m (-325 mesh +11 m)
Blend
U. S. Military MIL-STD-1687

Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1001586

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Sulzer Metco 5803-1


Chemistry:
Particle Size:
Morphology:
HVOF Guns:
Specifications:

(WC 12Co) 25(Ni-Based Superalloy)


-45 +10 m (-325 mesh +10 m)
Blend
Sulzer Metco Water-Cooled Diamond Jet
U. S. Military MIL-STD-1687

Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.
Order No.
1050672

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)

Availability
Stock

HVOF-23

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3301
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F).
Order No.
1041064
1041110

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3302
Chemistry:
Particle Size:
Morphology:
Specifications:

WC 10Ni
-45 +15 m (-325 mesh +15 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)

Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F). This product is optimized for use with.
Order No.
1041065
1041111

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3303
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 10Ni
-45 +11 m (-325 mesh +11 m)
Spheroidal, Agglomerated and Sintered
Sulzer Metco Water-Cooled Diamond Jet

Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 C (900 F).
Order No.
1041183
1041148

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Stock
Stock

Distribution
Global
Global

WOKA 3501
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

WC 17Ni
-53 +20 m (-270 mesh +20 m)
Spheroidal, Agglomerated and Sintered
GTV K2, Deloro Stellite Jet Kote

Distribution of tungsten carbide and nickel is very uniform. Coatings generated are resistant to fretting under impact and
frictional loading at service temperatures up to 480 C (900 F). Coatings can be used in radioactive environments.
Order No.
1041586
1041638

Issued February 2006

Package Size
10 lb (approx. 4.5 kg)
5 kg (approx. 11 lb)

Availability
Special Order
Special Order

HVOF-24

Distribution
Global
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
HVOF Spray / Self-Fluxing Powders / Nickel Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxyacetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding.

Diamalloy 2001
Chemistry:
Particle Size:
Morphology:
HVOF Guns:

Ni 17Cr 4Fe 4Si 3.5B 1C


-45 +15 m (-325 mesh +15 m)
Spheroidal, Gas Atomized
Diamond Jet, Sulzer Metco WokaJet, Sulzer Metco WokaStar, Praxair / Tafa JP 5000

Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.
Order No.
1000787

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

Distribution
Global

Diamalloy 2002
Chemistry:
Particle Size:
Morphology:

(WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C


-45 +11 m (-325 mesh +11m)
Blend

Coatings are very dense and effectively resist wear by abrasive grains, hard surfaces, particle erosion/abrasion and fretting at
temperatures to 540C (1000F).
Order No.
1000788

Issued February 2006

Package Size
5 lb (approx. 2.25 kg)

Availability
Stock

HVOF-25

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Aluminum coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. The repair and restoration of aluminum and magnesium
substrates are key applications and are alternatives to flame sprayed aluminum alloys for seal areas. The addition of
silicon improves hardness when exposed to higher temperatures as a result of aging of the aluminum alloy; however,
this aging does not affect coating integrity.

Metco Aluminum AW
Chemistry:
Wire Size:
Morphology:

Al 99.0%
1.62 mm (14 gauge)
Pure Metal Wire

Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.62 mm (14 gauge):
1031591
15 lb (approx. 6.8 kg) Spool

Availability

Distribution

Stock

Global

Metco Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:

Al 99.0%
1.62 mm (14 gauge), 2 mm (5/64) or 2.3 mm (11 gauge)
Pure Metal Wire
Honeywell Allied Signal FP 5045, Type VI (made to order only)
Volvo PM 819-09 (made to order only)

Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.62 mm (14 gauge):
1040882
15 lb (approx. 7 kg) Spool
1029052
20 lb (approx. 9 kg) Spool
1019408
100 kg (approx. 220 lb) E560 Spool
1040881
7 kg (approx. 15 lb) Spool
1002469
7 kg (approx. 15 lb) Wire Basket Reel
2 mm (5/64)
1002452
100 kg (approx. 220 lb) E560 Spool
1002451
7 kg (approx. 15 lb) Wire Basket Reel
EU

Availability

Distribution

Stock
Stock
Special Order
Special Order
Special Order

Global
Global
Europe
Europe
Europe

Special Order
Special Order

Europe
Europe

Metco AlMg
Chemistry:
Wire Size:
Morphology:

Al 5Mg
2.3 mm (11 gauge)
Alloy Wire

Produces coatings having very good corrosion protection in seawater or weak alkaline solutions. Recommended for use in
offshore applications.
Order No.
Package Size
2.3 mm (11 gauge):
1041771
7 kg (approx. 15 lb) 300mm Dia. Spool

Issued February 2006

AW-1

Availability

Distribution

Special Order

Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base (Continued)
Metco SF Aluminum AW
Chemistry:
Wire Size:
Morphology:

Al 6Si
1.62 mm (14 gauge)
Alloy Wire

Coatings are harder but somewhat less corrosion resistant than pure aluminum. Sprays faster than pure aluminum and
produces coatings which are dense and fine in texture. Recommended for machine element repair / restoration of dimension,
aircraft inlet cases and seal area and flange repairs on gearboxes.
Order No.
Package Size
1.62 mm (14 gauge):
1032563
15 lb (approx. 6.8 kg) Spool
1020475
7 kg (approx. 15 lb) Wire Basket Reel

Availability

Distribution

Stock
Special Order

Global
Europe

Sulzer Metco 8234


Chemistry:
Wire Size:
Morphology:

Al 12Si
1.62 mm (14 gauge)
Alloy Wire

Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.
Order No.
Package Size
1.62 mm (14 gauge):
1018636
15 lb (approx. 6.8 kg) Spool
EU

Availability

Distribution

Stock

Global

Metco AlSi
Chemistry:
Wire Size:
Morphology:

Al 12Si
1.62 mm (14 gauge)
Alloy Wire

Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.
Order No.
Package Size
1.62 mm (14 gauge):
1036950
7 kg (approx. 15 lb) Wire Basket Reel

Issued February 2006

AW-2

Availability

Distribution

Special Order

Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Copper Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Copper coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Key applications for aluminum bronze are for repair and
restoration of copper based substrates. Pure copper coatings exhibit excellent electrical conductivity. Some
applications may benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in these
copper based coatings.

Metco Copper AW
Chemistry:
Wire Size:
Morphology:

Cu 99.8%
1.62 mm (14 gauge)
Pure Metal Wire

Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
Package Size
1.62 mm (14 gauge):
1000446
25 lb (approx. 11.3 kg) Spool
EU

Availability

Distribution

Stock

Global

Metco Copper
Chemistry:
Wire Size:
Morphology:

Cu 99.8%
1.62 mm (14 gauge)
Pure Metal Wire

Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
Package Size
1.62 mm (14 gauge):
1002514
12 kg (approx. 26.5 lb) Wire Basket Reel
EU

Availability

Distribution

Special Order

Europe

Sprabronze P
Chemistry:
Wire Size:
Morphology:

Cu 5Al
1.62 mm (14 gauge)
Alloy Wire

"Phosphor" type bronze which produces coatings that are not as hard as other Sprabronze materials. Recommended in
applications where a good color match to the substrate material is desirable.
Order No.
Package Size
1.62 mm (14 gauge):
1041393
12 kg (approx. 26.5 lb) Spool

Availability

Distribution

Special Order

Europe

Sprabronze AA
Chemistry:
Wire Size:
Morphology:
Specifications:

Cu 9Al 1Fe
1.62 mm (14 gauge)
Alloy Wire
SNECMA DMR 33.055 (made to order)

Produce dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the strength
and hardness of other bronzes.
Order No.
Package Size
1.62 mm (14 gauge):
1020399
25 lb (approx. 11.3 kg) Spool
1002527
12.5 kg (approx. 27.6 lb) Wire Basket Reel

Issued February 2006

AW-3

Availability

Distribution

Stock
Special Order

Global
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Iron based coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Iron based arc coatings are used for salvage and repair of
cast iron, alloyed steel and stainless steel substrates. The addition of carbon results in increased wear and hardness,
while nickel and chromium improves corrosion and oxidation resistance. The addition of molybdenum can also prove
beneficial to corrosion control, as well as improving friction and sliding wear characteristics. Some applications may
benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in the coating.
EU

Sprasteel 80
Chemistry:
Wire Size:
Morphology:

Fe 0.7Mn 0.80C 0.04P 0.04S


1.62 mm (14 gauge)
Alloy Wire

Produces very hard, low shrink, carbon steel coatings.


Order No.
Package Size
1.62 mm (14 gauge):
1002455
12.5 kg (approx. 27.6 lb) Spool

Availability

Distribution

Special Order

Europe

Sulzer Metco 8235


Chemistry:
Wire Size:
Morphology:

Fe 5Al 2C
1.62 mm (14 gauge)
Composite Wire

Produces surfaces with very good traction and anti-skid characteristics, with high wear resistance.
Order No.
Package Size
1.62 mm (14 gauge):
Please Call
25 lb (approx. 11.3 kg) Spool

Availability

Distribution

Stock

Global

Metcoloy 2
Chemistry:
Wire Size:
Morphology:
Specifications:

Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C


1.62 mm (14 gauge), 2 mm (5/64)
Alloy Wire
Honeywell Allied Signal FP 5045, Type V (made to order)
Rolls Royce OMAT 3/277A

High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.
Order No.
Package Size
Availability
1.62 mm (14 gauge):
1031589
25 lb (approx. 11.3 kg) Spool
Stock
1002524
12.5 kg (approx. 27.6 lb) Wire Basket Reel Special Order
1.62 mm (14 gauge) Copper Coated for Enhanced Conductivity:
1002475
15 kg (approx. 33 lb) Wire Basket Reel
Special Order
1041093
15 kg (approx.33 lb) Large Rim Spool
Special Order
1002477
250 kg (approx.550 lb) Production Pack
Special Order
2 mm (5/64) Copper Coated for Enhance Conductivity:
1002472
15 kg (approx. 33 lb) Large Rim Spool
Special Order

Issued February 2006

AW-4

Distribution
Global
Europe
Europe
Europe
Europe
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Metcoloy 5
Chemistry:
Wire Size:
Morphology:
Specifications:

Fe 18Cr 8.5Mn 5Ni 1Si 0.15C


1.62 mm (14 gauge)
Alloy Wire
Honeywell Allied Signal FP 5045, Type IV (made to order)

Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.
Order No.
Package Size
1.62 mm (14 gauge):
1031590
25 lb (approx. 11.3 kg) Spool
1002525
15 kg (approx. 33 lb) Wire Basket Reel

Availability

Distribution

Stock
Special Order

Global
Europe

Sulzer Metco 8295


Chemistry:
Wire Size:
Morphology:

Fe 29Cr 3.7B 1.25Si


1.62 mm (14 gauge)
Composite Wire

Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
927C (1700F). High chrome-like finishes can be obtained by grinding and lapping.
Order No.
Package Size
1.62 mm (14 gauge):
1058788
25 lb (approx. 11.3 kg) Spool
1059308
15 kg (approx. 33 lb) Spool
EU

Availability

Distribution

Stock
Special Order

Global
Europe

Availability

Distribution

Special Order

Europe

Metcoloy 4
Chemistry:
Wire Size:
Morphology:

Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C


1.62 mm (14 gauge)
Alloy Wire

Type 316 austenitic stainless steel wire.


Order No.
Package Size
1.62 mm (14 gauge):
1002448
15 kg (approx. 33 lb) Wire Basket Reel

Sulzer Metco 8222


Chemistry:
Wire Size:
Morphology:

Fe 28Cr 5C 1Mn
1.62 mm (14 gauge)
Composite Wire

High chromium stainless steel wire. Excellent abrasion wear resistance and fair corrosion resistance. High hardness material.
Applications: machine element repair or restoration of dimension for agricultural, paper, printing, textile manufacture or power
generation components.
Order No.
Package Size
1.62 mm (14 gauge):
1001602
25 lb (approx. 11.3 kg) Spool

Issued February 2006

AW-5

Availability

Distribution

Stock

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Sulzer Metco 8223
Chemistry:
Wire Size:
Morphology:

Fe 21Mo 2C 1B
1.62 mm (14 gauge)
Composite Wire

Low-cost alternative for molybdenum having high interparticle cohesive bond strength compared to pure molybdenum.
Applications: piston rings, synchronizer rings, transmission ring gears, piston shafts.
Order No.
Package Size
1.62 mm (14 gauge):
1031732
25 lb (approx. 11.3 kg) Spool

Availability

Distribution

Stock

Global

Sulzer Metco 8297


Chemistry:
Wire Size:
Morphology:

Fe 14Cr 5Ni 1.5B 1Si (30 (25WC / 5TiC)


1.62 mm (14 gauge)
Composite Wire

Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
538C (1000F).
Order No.
Package Size
1.62 mm (14 gauge):
1058789
25 lb (approx. 11.3 kg) Spool

Issued February 2006

AW-6

Availability

Distribution

Stock

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Molybdenum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Molybdenum based
coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to
greater thicknesses than coatings applied using other processes. Molybdenum based arc coatings produce hard
surfaces that are resistant to abrasion, galling and scuffing and exhibit a very low coefficient of friction.

Sulzer Metco 8228


Chemistry:
Wire Size:
Morphology:

Mo 99.9+
1.62 mm (14 gauge)
Pure metal wire

Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing. Similar to Metco Sprabond.
Order No.
Package Size
1.62 mm (14 gauge):
1029050
25 lb (approx. 11.3 kg) Spool
EU

Availability

Distribution

Stock

Global

Sprabond
Chemistry:
Wire Size:
Morphology:

Mo 99.9+
1.62 mm (14 gauge)
Pure metal wire

Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing.
Order No.
Package Size
1.62 mm (14 gauge):
1002480
23 kg (approx. 50 lb) 300 mm Dia. Spool

Issued February 2006

AW-7

Availability

Distribution

Special Order

Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Coatings sprayed
using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Applications for these materials include the repair and
restoration of nickel based components, including superalloy components when a wire of similar chemistry is chosen
as the coating material. Other applications are as bond coats for thermal barrier materials and coatings to combat
oxidation and hot corrosion.

Sulzer Metco 8400


Chemistry:
Wire Size:
Morphology:
Specifications:

Ni 5Al
1.62 mm (14 gauge)
Alloy Wire
GE B50TF56S11, Class A
Honeywell Allied Signal FP 5045, Type XV
Rolls Royce OMAT 3/229A

GE Std. Practice 70-49-38 (material only)


Pratt Whitney PWA 36937

Primarily used as a bond coat. Suitable for dimension restoration on nickel and nickel alloys. Resists oxidation.
Order No.
Package Size
1.62 mm (14 gauge):
1001075
25 lb (approx. 11.3 kg) Spool
1034855
400 lb (approx. 180 kg) Production Pack

Availability

Distribution

Stock
Special Order

Global
Global

Sulzer Metco 8443


Chemistry:
Wire Size:
Morphology:
Specifications:

Ni 18Cr 6Al 2Mn


1.62 mm (14 gauge)
Composite Wire
GE B50TF119
Rolls Royce OMAT 3/271

GE Std. Practice 70-49-39 (material only)

High temperature resistance to oxidation and corrosion and self bonding. Undercoat for final coatings of ceramics.
Recommended for salvage and build-up of worn or mismatched parts.
Order No.
Package Size
1.62 mm (14 gauge):
1001599
25 lb (approx. 11.3 kg) Spool

Availability

Distribution

Stock

Global

Sulzer Metco 8625


Chemistry:
Wire Size:
Morphology:

Ni 21Cr 9Mo 4(Ta+Nb)


1.62 mm (14 gauge)
Alloy Wire

Similar to Inconel 625. Superalloy wire intended for restoration of worn or mismachined Inconel 625 components. Oxidation
and corrosion resistant up to 1000C (1850F). Excellent resistance to sea water, with high bond strength and fast build-up
rates. Quality finishes readily obtained from machining or grinding. Applications: Machine element repair and dimensional
restoration for agricultural, petrochemical, maritime or power generation components. (Inconel is a registered trademark of
INCO)
Order No.
Package Size
1.62 mm (14 gauge):
1001594
30 lb (approx. 13.6 kg) Spool

Issued February 2006

AW-8

Availability

Distribution

Stock

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base (Continued)
Sulzer Metco 8276
Chemistry:
Wire Size:
Morphology:

C 276 Ni Alloy Ni 16Cr 15.5Mo 3.8W 5.5Fe


1.62 mm (14 gauge)
Alloy Wire

Similar to Hastelloy 276. Resists attack by strong acids (ex: sulfuric, hydrochloric) and organic acids. Recommended for repair
and restoration of components in severe corrosive environments. (Hastelloy is a registered trademark of Haynes International
Inc.)
Order No.
Package Size
1.62 mm (14 gauge):
1001584
25 lb (approx. 11.3 kg) Spool

Availability

Distribution

Stock

Global

Metco 470 AW
Chemistry:
Wire Size:
Morphology:

Ni 25Fe 15Cr
1.62 mm (14 gauge)
Alloy Wire

Self-bonding. For use as a bond-coat and general repair on annealed or hardened carbon or alloy steels, aluminum, nickel,
cast iron, titanium, Kovar*, columbium and tantalum.
(*Kovar is a registered trademark of Carpenter Technologies Corporation)
Order No.
Package Size
1.62 mm (14 gauge):
1020252
15 lb (approx. 6.8 kg) Spool
1002528
12.5 kg (approx. 27.6 lb) Spool

Availability

Distribution

Stock
Special Order

Global
Europe

Sulzer Metco 8447


Chemistry:
Wire Size:
Morphology:

Ni 5Mo 5.5Al
1.62 mm (14 gauge)
Composite Wire

Recommended for salvage and build-up of both machinable and grindable carbon steels. Wear and particle resistance. Used
for high strength and low-shrink coating requirements and self-bonding.
Order No.
Package Size
1.62 mm (14 gauge):
1019951
25 lb (approx. 11.3 kg) Spool

Issued February 2006

AW-9

Availability

Distribution

Stock

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Tin Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Typical applications for tin based electric arc wire coatings are as a material
that can be readily soldered for electrical connections and as a protective surface that is resistant to the effects of
certain foodstuffs. In addition, certain tin based alloys are suitable as a replacement for lead in certain bearing
applications.

Sprababbitt A
Chemistry:
Wire Size:
Morphology:

Sn 7.5Sb 3.5Cu 0.25Pb


1.62 mm (14 gauge)
Alloy Wire

Coatings are dense and particularly suitable for high speed and heavy duty bearings.
Order No.
Package Size
1.62 mm (14 gauge):
1000423
25 lb (approx. 11.3 kg) Spool

Issued February 2006

AW-10

Availability

Distribution

Stock

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Titanium Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Titanium based materials can be used for corrosion resistance and as a
biologically compatible material in medical implant applications.

Metco Titanium
Chemistry:
Wire Size:
Morphology:

Ti 99.8+
1.62 mm (14 gauge)
Pure metal wire

Recommended as a corrosion resistant coating material or for medical implant applications. May be used as a bond coat for
hydroxylapatite coatings.
Order No.
Package Size
1.62 mm (14 gauge):
1006415
20 lb (approx. 9 kg) Spool

Issued February 2006

AW-11

Availability

Distribution

Special Order

Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Electric Arc Wire Spray / Zinc Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Zinc materials provide sacrificial corrosion protection for a wide range of
applications, including large structures such as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich
phase provides cathodic protection to noble substrates, such as steel, while the aluminum rich phase allows passive
protection against corrosive, atmospheric environments. The maximum service temperature of Zn/Al is 315 C (600 F).

Metco Zinc AW
Chemistry:
Wire Size:
Morphology:

Zn 99.9% +
1.62 mm (14 gauge) or 2 mm (5/64)
Pure Metal Wire

Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.
Order No.
Package Size
1.62 mm (14 gauge):
1031592
25 lb (approx. 11.3 kg) Spool
1031601
500 lb (approx. 226 kg) Production Pack
2 mm (5/64):
1033607
500 lb (approx. 226 kg) Spool

Availability

Distribution

Stock
Stock

Global
Global

Special Order

Global

Metco Zinc
Chemistry:
Wire Size:
Morphology:

Zn 99.9% +
1.45 mm (15 gauge), 2 mm (5/64) or 2.3 mm (11 gauge)
Pure Metal Wire

Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.
Order No.
Package Size
1.62 mm (14 gauge):
1002446
20 kg (approx. 44 lb) Spool
1002509
20 kg (approx. 44 lb) Wire Basket Reel
1002992
100 kg (approx. 220 lb) Drum
1002510
250 kg (approx. 550lb) Drum
2 mm (5/64):
1002507
250 kg (approx. 550lb) Drum
2.3 mm (11 gauge):
1030496
500 lb (approx. 226 kg) Production Pack
1002502
20 kg (approx. 44 lb) Wire Basket Reel
1021280
100 kg (approx. 220 lb) Drum
1002503
250 kg (approx. 550lb) Drum
EU

Availability

Distribution

Special Order
Special Order
Special Order
Special Order

Europe
Europe
Europe
Europe

Special Order

Europe

Stock
Special Order
Special Order
Special Order

Global
Europe
Europe
Europe

Metco Zn/Al
Chemistry:
Wire Size:
Morphology:

85Zn 15Al
1.62 mm (14 gauge), 2.3 mm (11 gauge)
Alloy Wire

Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted. Not recommended for
use with Sulzer Metco SmartArc or ValuArc systems.
Order No.
Package Size
1.62 mm (14 gauge):
1035633
250 kg (approx. 550lb) Drum
2.3 mm (11 gauge):
1006317
250 kg (approx. 550lb) Drum
Issued February 2006

AW-12

Availability

Distribution

Special Order

Europe

Special Order

Europe
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Aluminum Base
Aluminum coatings provide protection against corrosive atmospheric environments. Aluminum silicon coatings are
used for repair and restoration of aluminum based substrates and for low temperature abradable seal applications in
compressors. The addition of silicon in the aluminum alloy provides improved machining capability over coatings of
pure aluminum. Coating hardness will vary with application temperature and during the service life of the coating;
however this will not affect the integrity of the coating structure.

Metco Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:

Al 99.0%
1.45 mm (15 gauge), 2 mm (5/64), 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16")
Pure Metal Wire
Honeywell Allied Signal FP 5045, Type VI (made to order only)
Volvo PM 819-09 (made to order only)

Resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.
Order No.
Package Size
1.45 mm (15 gauge):
1030506
50 lb (approx. 22.7 kg) Coil
1029051
200 lb (approx. 90 kg) Spool
1002454
7 kg (approx. 15.4 lb) Wire Basket Reel
2 mm (5/64):
1002452
100 kg (approx. 220 lb) E560 Spool
3.2 mm (1/8):
1030501
50 lb (approx. 22.7 kg) Coil
1002494
25 kg (approx. 55 lb) Coil
4.8 mm (3/16):
1030505
50 lb (approx. 22.7 kg) Coil
1002496
25 kg (approx. 55 lb) Coil

Availability

Distribution

Stock
Special Order
Special Order

Global
Global
Europe

Special Order

Europe

Stock
Special Order

Global
Europe

Stock
Special Order

Global
Europe

Metco SF Aluminum
Chemistry:
Wire Size:
Morphology:
Specifications:

Al 6Si
3.2 mm (1/8")
Alloy Wire
Honeywell Allied Signal FP 5045, Type VIII (made to order only)
SNECMA DMR 33.053 (made to order only)
Volvo PM 819-06 (made to order only)

Coatings are harder but somewhat less corrosion resistant than pure Al coatings. SF aluminum sprays faster than Aluminum
and produces coatings that are denser and finer in texture.
Order No.
3.2 mm (1/8):
1030508
EU

Package Size

Availability

Distribution

50 lb (approx. 22.7 kg) Coil

Stock

Global

Metco SF-NS Aluminum


Chemistry:
Wire Size:
Morphology:

Al 6Si
3.2 mm (1/8")
Alloy Wire

Coatings are harder but somewhat less corrosion resistant than pure aluminum coatings. SF aluminum sprays faster than
aluminum and produces coatings that are denser and finer in texture.
Order No.
3.2 mm (1/8):
1002497

Issued February 2006

Package Size

Availability

Distribution

25 kg (approx. 55 lb) Coil

Special Order

Europe

CW-1

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Copper Base
Coatings of pure copper provide good conductivity for electrical applications. Copper alloy coatings are used for
machine element work, salvage, repair and restoration of copper based substrates. If the coating is applied to a steel
substrate, sealing is recommended to minimize the possibility of a galvanic reaction of the coating with the substrate.

Metco Copper
Chemistry:
Wire Size:
Morphology:

Cu 99.8%
3.2 mm (1/8")
Pure Metal Wire

Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.
Order No.
3.2 mm (1/8):
1030420
1002467

Package Size

Availability

Distribution

50 lb (approx. 22.7 kg) Coil


25 kg (approx. 55 lb) Coil

Stock
Special Order

Global
Europe

Sprabronze AA
Chemistry:
Wire Size:
Morphology:

Cu 9Al 1Fe
3.2 mm (1/8") or 4.8 mm (3/16")
Alloy Wire

Produces dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the
strength and hardness of other bronzes.
Order No.
3.2 mm (1/8):
1030426
1002504
4.8 mm (3/16):
1030425

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


12.5 kg (approx. 27.5 lb) Coil

Stock
Special Order

Global
Europe

50 lb (approx. 22.7 kg) Coil

Stock

Global

Sprabronze TM
Chemistry:
Wire Size:
Morphology:

Cu 40Zn 0.8Sn 0.75Fe 0.24Mn


3.2 mm (1/8")
Alloy Wire

Tobin type bronze which is widely used for metallizing work. More difficult to machine than Sprabronze AA.
Order No.
3.2 mm (1/8):
1030512
1002498

Issued February 2006

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


12.5 kg (approx. 27.5 lb) Coil

Stock
Special Order

Global
Europe

CW-2

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base
Sulzer Metco Sprasteel products are carbon and low alloy steel wires appropriate for general purpose wear
applications. Higher Sprasteel numbers have higher carbon content and, therefore, higher hardness and wear
resistance. Carbon difference will effect coating hardness and wear resistance. LS designation indicates low shrink.
The Metcoloy brand of wire materials are stainless steel alloys. All of these products are appropriate for general
restoration, salvage and build-up of worn and mis-machined components, with harder alloys providing additional wear
resistance.
EU

Sprasteel 25
Chemistry:
Wire Size:
Morphology:

Fe 0.6Mn 0.23C 0.04P 0.04S


3.2 mm (1/8")
Alloy Wire

Coatings are more wear resistant than those of Sprasteel 10 with a high shrink rate
Order No.
3.2 mm (1/8):
1002458
EU

Package Size

Availability

Distribution

12.5 kg (approx. 27.5 lb) Coil

Special Order

Europe

Package Size

Availability

Distribution

25 kg (approx. 55 lb) Coil

Special Order

Europe

Sprasteel 80
Chemistry:
Wire Size:
Morphology:

Fe 0.7Mn 0.80C 0.04P 0.04S


3.2 mm (1/8")
Alloy Wire

Produces very hard, low shrink, carbon steel coatings.


Order No.
3.2 mm (1/8):
1004594

Sprasteel LS
Chemistry:
Fe 4Ni 2Mn 1.5Mo 1.5Cr 0.04C 0.03P 0.03S
Wire Size:
3.2 mm (1/8")
Morphology:
Alloy Wire
Specifications:
Premium steel. Most versatile and satisfactory metallizing steel available for applications where the coatings must be
machined. Thicker build-up. Less prone to shrinkage cracks.
Order No.
3.2 mm (1/8):
1030487
1002485

Issued February 2006

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


12.5 kg (approx. 27.5 lb) Coil

Stock
Special Order

Global
Europe

CW-3

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base (Continued)
Metcoloy 2
Chemistry:
Wire Size:
Morphology:
Specifications:

Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C


2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16")
Alloy Wire
Honeywell Allied Signal FP 5045, Type V (made to order only)

High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.
Order No.
Package Size
2.3 mm (11 gauge):
1002520
25 kg (approx. 55 lb) Coil
3.2 mm (1/8):
1030415
50 lb (approx. 22.7 kg) Coil
1002463
25 kg (approx. 55 lb) Coil
4.8 mm (3/16):
1030416
50 lb (approx. 22.7 kg) Coil
1002464
25 kg (approx. 55 lb) Coil

Availability

Distribution

Special Order

Europe

Stock
Special Order

Global
Europe

Stock
Special Order

Global
Europe

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


25 kg (approx. 55 lb) Coil

Stock
Special Order

Global
Europe

25 kg (approx. 55 lb) Coil

Special Order

Europe

Metcoloy 4
Chemistry:
Wire Size:
Morphology:

Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C


3.2 mm (1/8") or 4.8 mm (3/16)
Alloy Wire

Type 316 austenitic stainless steel wire.


Order No.
3.2 mm (1/8):
1030454
1002478
4.8 mm (3/16):
1002530

Metcoloy 5
Chemistry:
Wire Size:
Morphology:
Specifications:

Fe 18Cr 8.5Mn 5Ni 1Si 0.15C


3.2 mm (1/8") or 4.8 mm (3/16")
Alloy Wire
Honeywell Allied Signal FP 5045, Type V (made to order only)

Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.
Order No.
3.2 mm (1/8):
1000051
1002499
4.8 mm (3/16):
1030514
EU

Package Size

Availability

Distribution

50 lb (approx. 22.7 kg) Coil


25 kg (approx. 55 lb) Coil

Stock
Special Order

Global
Europe

50 lb (approx. 22.7 kg) Coil

Stock

Global

Metcoloy 1
Chemistry:
Wire Size:
Morphology:

Fe 18Cr 8Ni 2Mn 0.75Si 0.08C 0.03P 0.03S


3.2 mm (1/8") or 4.8 mm (3/16)
Alloy Wire

Very low carbon stainless steel material with good wear properties and high corrosion resistance. Produces excellent machine
finish.
Order No.
3.2 mm (1/8):
1002461
4.8 mm (3/16):
1002447
Issued February 2006

Package Size

Availability

Distribution

25 kg (approx. 55 lb) Coil

Special Order

Europe

25 kg (approx. 55 lb) Coil

Special Order

Europe

CW-4

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Lead Base
Lead based coatings provide a self-lubricating bearing surface and exhibit good resistance to acids and other strong
reagents. If used on steel substrates, the use of a sealer is recommended to minimize the effects of a galvanic
reaction of the coating with the substrate. Customers considering the use of these materials are strongly advised to
research local regulations on the transportation, handling and processing of materials containing lead. Similar
materials that are tin based may be an acceptable alternative to lead based materials.
EU

Sprababbitt L
Chemistry:
Wire Size:
Morphology:

Pb 12.5Sb 9.2Sn 0.5Cu


3.2 mm (1/8")
Alloy Wire

Coatings provide good conformity and run-in conditions in applications with relatively low load-bearing stresses and moderate
temperatures.
Order No.
3.2 mm (1/8):
1006313

Issued February 2006

Package Size

Availability

Distribution

12 kg (approx. 26.5 lb) Coil

Special Order

Europe

CW-5

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Molybdenum Base
Molybdenum based wire coatings produce hard, lubricious surfaces that are resistant to abrasion, galling and scuffing
and exhibit a very low coefficient of friction. These characteristics are the result of of molybdenum oxide formation on
the surface. Key applications for this material are for automotive and other transportation equipment components.
EU

Sprabond
Chemistry:
Wire Size:

Mo 99.9%
1.45 mm (15 gauge), 2.3 mm (11 gauge) or 3.2 mm (1/8"),

Morphology:
Pure Metal Wire
Specifications: Honeywell Allied Signal FP 5045, Type I (made to order only)
Volvo PM 819-49 (made to order only)
Coatings are self-lubricating. Applications: synchron rings, shifter forks and piston rings.
Order No.
Package Size
Availability
1.45 mm (15 gauge):
1002479
12.5 kg (approx. 27.5 lb) 300 mm Dia. Spool Special Order
2.3 mm (11 gauge):
1002449
12.5 kg (approx. 27.5 lb) Coil
Special Order
1002473
25 kg (approx. 55 lb) Coil
Special Order
1002474
25 kg (approx. 55 lb) Coil
Special Order
Not wrapped in paper
3.2 mm (1/8):
1002516
12.5 kg (approx. 27.5 lb) Coil
Special Order
1002518
12.5 kg (approx. 27.5 lb) Coil
Special Order
Packed in plastic in 300 kg drums
1002481
25 kg (approx. 55 lb) Coil
Special Order
1002483
25 kg (approx. 55 lb) Coil
Special Order
Packed in 300 kg drums, not wrapped in paper
1002476
25 kg (approx. 55 lb) Coil
Special Order
Special, brite finish

Issued February 2006

CW-6

Distribution
Europe
Europe
Europe
Europe

Europe
Europe
Europe
Europe
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base
Applications for nickel aluminum based wires include salvage and repair of nickel based substrates and as a selfbonding, oxidation resistant, bond coat for other coating materials such as thermal barriers and abradables. Nickel
copper based materials (Monel) is used for corrosion prevention in various non-acidic environments. When used on
steel substrates, Monel materials should be sealed for best results.

Metco Nickel
Chemistry:
Wire Size:
Morphology:

Ni 99.7%
3.2 mm (1/8")
Pure Metal Wire

Can be used for restoration and coating of machine elements such as pump components, seal rings and valve components
where nickel is corrosion resistant within the service environment.
Order No.
3.2 mm (1/8):
1006307

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil

Special Order

Global

Metco 405-1
Chemistry:
Wire Size:
Morphology:

Ni 20Al
3.2 mm (1/8")
Composite Wire

Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.
Order No.
3.2 mm (1/8):
1001033

Package Size

Availability

Distribution

10 lb (approx. 4.5 kg) Coil

Stock

Global

Metco 405NS
Chemistry:
Wire Size:
Morphology:
Specifications:

Ni 20Al
3.2 mm (1/8")
Composite Wire
AWS C.25/C.2.25
Honeywell M3952
Pratt Whitney PWA 1334
Rolls-Royce Allison EMS 70013
Volvo PM 819-08

GE B50TF69, Class A
Honeywell Allied Signal FP 5045AB, Type II
Rolls-Royce MSRR 9507/101
SNECMA DMR 33.050

Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.
Order No.
3.2 mm (1/8):
1000082

Package Size

Availability

Distribution

10 lb (approx. 4.5 kg) Coil

Stock

Global

Metco 402
Chemistry:
Wire Size:
Morphology:

Ni 20Al 20Fe 4Cr 4 other


3.2 mm (1/8")
Composite Wire

Especially developed to produce thin, self-bonding, hard "stainless" coatings with good wear, corrosion and oxidation
resistance.
Order No.
3.2 mm (1/8):
1000440

Issued February 2006

Package Size

Availability

Distribution

10 lb (approx. 4.5 kg) Coil

Special Order

Global

CW-7

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base (Continued)
EU

Metco Monel
Chemistry:
Wire Size:
Morphology:

Ni 30Cu
3.2 mm (1/8")
Alloy Wire

Used for corrosion protection against brine or lye solutions; however should not be used in acidic environments. Easily finished
after coating.
Order No.
3.2 mm (1/8):
1002468
EU

Package Size

Availability

Distribution

12.5 kg (approx.27.5 lb) Coil

Special Order

Europe

Metcoloy 33
Chemistry:
Wire Size:
Morphology:

Ni 22.5Fe 16Cr 1.5Si


3.2 mm (1/8")
Alloy Wire

Particularly suitable for applications where resistance to heat corrosion is required.


Order No.
3.2 mm (1/8):
1002465

Issued February 2006

Package Size

Availability

Distribution

25 kg (approx.55 lb) Coil

Special Order

Europe

CW-8

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Silver Base
Silver alloy wire coatings produce somewhat soft, ductile and malleable surfaces that are good conductors of heat and
electricity.

Silvaloy
Chemistry:
Wire Size:
Morphology:
Specifications:

30Ag 38Cu 32Zn


3.2 mm (1/8")
Alloy Wire
AWS BAG-20

GE B20A4

Silvaloy alloy used as a soft abradable material in the compressor section of turbine engines, or for electrical contact surfaces.
(Silvaloy is a trademark of Wolverine Joining Technologies)
Order No.
3.2 mm (1/8):
1036346

Issued February 2006

Package Size

Availability

Distribution

Sold by the Troy Ounce

Special Order

Global

CW-9

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Tin Base
Tin based coating materials are generally used for soft bearing applications and solderable surfaces for electrical
connections and in the food industry to combat the corrosive effects of certain foodstuffs. As a result of its low melting
point, tin based materials can be sprayed onto non-metallic substrates such as wood and plaster.

Metco Tin
Chemistry:
Wire Size:
Morphology:

Sn 99.9%
3.2 mm (1/8")
Pure Metal Wire

Block tin wire. Applications: protection of food vessels, repair of glass-lined tanks and solderable surfaces for electrical
connections.
Order No.
3.2 mm (1/8):
1030421
1002488

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


12 kg (approx. 26.5 lb) Coil

Stock
Special Order

Global
Europe

Sprababbitt A
Chemistry:
Wire Size:
Morphology:

Sn 7.5Sb 3.5Cu 0.25Pb


3.2 mm (1/8") or 4.8 mm (3/16")
Alloy Wire

Coatings are dense and particularly suitable for high speed and heavy duty bearings.
Order No.
3.2 mm (1/8):
1030418
1002486
4.8 mm (3/16):
1030445

Issued February 2006

Package Size

Availability

Distribution

25 lb (approx. 11.3 kg) Coil


12 kg (approx. 26.5 lb) Large Rim Spool

Stock
Special Order

Global
Europe

50 lb (approx. 22.7 kg) Coil

Stock

Global

CW-10

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Combustion Wire Spray / Zinc Base
Zinc materials provide sacrificial corrosion protection for a wide range of applications, including large structures such
as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich phase provides cathodic protection to
noble substrates, such as steel, while the aluminum rich phase allows passive protection against corrosive industrial
atmospheric environments. The maximum service temperature of Zn/Al is 315 C (600 F).

Metco Zinc
Chemistry:
Wire Size:
Morphology:

Zn 99.9% +
1.45 mm (15 gauge), 2 mm (5/64"), 2.3 mm (11 gauge), 3.2 mm (1/8"), 4 mm (5/32") or 4.8 mm (3/16")
Pure Metal Wire

Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Can be used as a primer on surfaces that will
be painted.
Order No.
Package Size
1.45 mm (15 gauge):
1030497
500 lb (approx. 227 kg) Production Pack
2 mm (5/64):
1002507
250 kg (approx. 550 lb) Drum
2.3 mm (11 gauge):
1030496
500 lb (approx. 227 kg) Production Pack
1002503
250 kg (approx. 550 lb) Drum
3.2 mm (1/8):
1030499
50 lb (approx. 22.7 kg) Coil
1002493
25 kg (approx. 55. lb) Large Rim Spool
1030495
500 lb (approx. 227 kg) Production Pack
1002505
250 kg (approx. 550 lb) Drum
4 mm (5/32):
1002508
25 kg (approx. 55. lb) Coil
4.8 mm (3/16):
1030498
50 lb (approx. 22.7 kg) Coil
1002492
25 kg (approx. 55. lb) Coil
1030494
500 lb (approx. 227 kg) Production Pack
1002506
250 kg (approx. 550 lb) Drum
EU

Availability

Distribution

Stock

Global

Special Order

Europe

Stock
Special Order

Global
Europe

Stock
Special Order
Stock
Special Order

Global
Europe
Global
Europe

Special Order

Europe

Stock
Special Order
Stock
Special Order

Global
Europe
Global
Europe

Metco Zn/Al
Chemistry:
Wire Size:
Morphology:

85Zn 15Al
2.3 mm (11 gauge) or 3.2 mm (1/8")
Alloy Wire

Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted.
Order No.
Package Size
2.3 mm (11 gauge):
1006317
250 kg (approx. 550 lb) Drum
3.2 mm (1/8):
1002529
25 kg (approx. 55. lb) Large Rim Spool
1002513
250 kg (approx. 550 lb) Drum

Issued February 2006

Availability

Distribution

Special Order

Europe

Special Order
Special Order

Europe
Europe

CW-11

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Auxiliary Supplies / Sealers
Sealants are materials that penetrate the pores of thermal spray coatings. Once dried and cured, these sealants form a
protective barrier to gases and liquids. This is especially important in situations where a galvanic potential between the
coating and the substrate is a concern. Sealers are often recommended for porous coating systems, such as ceramics,
that will be used in liquid or atmospheric chemical environments, and for metallic coatings that have higher nobility than
the substrate. Coatings that are anodic with respect to the substrate may be sealed to improve coating service life.

Metcoseal AP
Size:
Processes:

0.95 liter (1 quart) or 1 liter (1.06 quart)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Air drying phenolic sealer. High resistance to most organic chemicals except alkalis. Good continuous heat resistance at 145 205C (300 - 400F) and intermittently at 205 - 260C (400 - 500F).
Order No.
1030510
1002891

Package Size
1 quart (approx. 0.95 liter) Can
1 liter (approx. 1.06 quart) Can

Availability
Stock
Special Order

Distribution
Global
Europe

Metcoseal APT Thinner (for AP)


Size:
Processes:

0.946 liter (1 quart) or 1 liter (1.06 quart)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Thinner used to remove / thin Metcoseal AP.


Order No.
1002892
1030511

Package Size
1 quart (approx. 0.95 liter) Can
1 liter (approx. 1.06 quart) Can

Availability
Stock
Special Order

Distribution
Global
Europe

Metcoseal ERS
Size:
Processes:

0.95 liter (1 quart), 2 component kit


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Two component, epoxy based sealer with no volatile organic compounds (VOC). Resistant to inorganic and organic acids,
bases, alkalis, water and many organic solvents. Recommended for more severe environments. Dielectric strength: 440
volts/mil. Can be heated to 40 C (100 F) to increase penetration and reduce viscosity. Good heat resistance to 150C
(360F).
Order No.
1001607

Package Size
1 pint (approx. 0.47 liter) per component,
2 components per kit

Availability
Stock

Distribution
Global

Metcoseal SA
Size:
Processes:

3.8 liter (1 gallon) or 4 liter (1.06 gallon)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Air drying, silicone resin containing aluminum flake. Excellent sealer for atmospheric exposure to 480C (900F).
Order No.
1030446
1002895

Issued February 2006

Package Size
1 gallon (approx.3.8 liter) Can
4 liter (approx. 1.06 gallon) Can

Availability
Stock
Special Order

AUX-1

Distribution
Global
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Auxiliary Supplies / Sealers (Continued)
Metcoseal URS
Size:
Processes:

0.95 liter (1 quart), single component kit


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Single component urethane sealer with only 4g/l volatile organic compounds (VOC). Resistant to inorganic and organic acids,
water, alkalis, solvents and aromatic hydrocarbons. Low-cost all purpose sealer; dielectric strength: 250 volts/mil. Good
resistance to 200C (400F).
Order No.
1001608

Package Size
1 quart (approx. 0.95 liter) Can

Availability
Stock

Distribution
Global

Metco 185 Sealer


Size:
Processes:

0.45 kg (1 lb) sticks


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Inert, petroleum base, microcrystalline wax for sealing and lubrication of sprayed coatings. Resistant to salt, fresh water, most
acids and bases but not to hydrocarbons and solvents. Melts at 85 C (185 F).
Order No.
1000022

Issued February 2006

Package Size
1 lb (approx.0.45 kg) Stick

Availability
Stock

AUX-2

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials
Masking tapes and liquid masking compounds prevent the adherence of the coating on those surfaces where it is not
required. They are designed to withstand the temperatures and particle impact associated with thermal spray
processes. When choosing masking materials for the HVOF process, the effects of exceptionally high particle impact
must be considered. Adhesive tapes are convenient for simple geometries. Liquid masking compounds can be used
on geometries that are more complex. These masking materials are not appropriate for ChamPro spray processes.

Metco Anti-bond
Size:
Processes:

0.95 liter (1 quart)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Prevents undesirable bonding of particles deposited using the ThermoSpray, Metallizing and Plasma process. Water soluble.
Order No.
1000238

Package Size
1 quart (approx. 0.95 liter) Can

Availability
Stock

Distribution
Global

Metco Masking Compound


Size:
Processes:

0.95 liter (1 quart)


Air Plasma, Combustion Powder, Combustion Wire

Easy to apply and remove. Will not run or bleed when heated. Prevents bonding in low energy coating systems. Water based.
Order No.
1000021

Package Size
1 quart (approx. 0.95 liter) Can

Availability
Special Order

Distribution
Global

Metco Super Spray Mask


Size:
Processes:

0.95 liter (1 quart)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF

Versatile, easy to use, solvent-soluble masking compound.


Order No.
1000598

Package Size
1 quart (approx. 0.95 liter) Can

Availability
Special Order

Distribution
Global

Flame Spray Masking Tape


Size:
Processes:

25.4 mm x 32.9 m (1 in. x 36 yards)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1000427

Package Size
Roll

Availability
Special Order

Distribution
Global

Flame Spray Masking Tape


Size:
Processes:

38 mm x 32.9 m (1.5 in. x 36 yards)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1000428

Issued February 2006

Package Size
Roll

Availability
Special Order

AUX-3

Distribution
Global

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials (Continued)
Flame Spray Masking Tape
Size:
Processes:

51 mm x 32.9 m (2 in. x 36 yards)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.
Order No.
1029028

Package Size
Roll

Availability
Special Order

Distribution
Global

HP Flame Spray Masking Tape


Size:
Processes:

25.4 mm x 32.9 m (1 in. x 36 yards)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF

High performance masking tape that provides greater protection capabilities for all flame spray processes. Easy to use with an
easily remove crepe paper release liner for ease of handling
Order No.
1000450
EU

Package Size
Roll

Availability
Special Order

Distribution
Global

AMDRY T-3325
Size:
Processes:

25 mm x 33 m (0.98 in. x 36 yards)


Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.
Order No.
1002836
EU

Package Size
Roll

Availability
Special Order

Distribution
Europe

AMDRY T-3350
Size:
Processes:

50 mm x 33 m (2 in. x 36 yards)
Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire

Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.
Order No.
1006310
EU

Package Size
Roll

Availability
Special Order

Distribution
Europe

AMDRY AL-3325
Size:
Processes:

25 mm x 33 m (1 in. x 36 yards)
Air Plasma, HVOF

Adhesive masking tape with aluminum foil and increased temperature resistance for air plasma and HVOF-spraying.
Order No.
1005573

Issued February 2006

Package Size
Roll

Availability
Special Order

AUX-4

Distribution
Europe

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Auxiliary Supplies / Cleaning (Blast) Media
Relatively coarse, sharp clean abrasives are required for to prepare substrate surfaces for thermal spray applications.
Aluminum oxide grit (Metcolite) is recommended for surfaces with a hardness of Rc 40 or greater. The resulting
surface profile is determined by the size of the grit, which should be appropriately chosen for the application. Grit
blasted surfaces should be properly cleaned prior to coating to insure proper bonding of the coating.
EU

Metcolite 14
Size:
14 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1002886

Package Size
25 kg (approx. 55 lb)

Availability
Special Order

Distribution
Europe

Metcolite C
Size:
20 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1036437
1002887

Package Size
400 lb (approx. 181 kg) Drum
25 kg (approx. 55 lb)

Availability
Stock
Special Order

Distribution
Global
Europe

Metcolite F
Size:
24 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1030423
1002888
EU

Package Size
50 lb (approx. 22.7 kg)
25 kg (approx. 55 lb)

Availability
Stock
Special Order

Distribution
Global
Europe

Metcolite F36
Size:
36 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1002889

Package Size
25 kg (approx. 55 lb)

Availability
Special Order

Distribution
Europe

Metcolite VF
Size:
54 grit
Processes:
Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Specifications: Rolls-Royce Allison EMS 29005
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.
Order No.
1031422
1002890
1005573
Issued February 2006

Package Size
50 lb (approx. 22.7 kg)
25 kg (approx. 55 lb)
Roll

Availability
Stock
Special Order
Special Order
AUX-5

Distribution
Global
Europe
Europe
Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Notes

Issued February 2006

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Notes

Issued February 2006

Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Advanced Technology Solutions and Services
Perfect Solutions through Optimum Materials and Innovative Technologies
Sulzer Metco is a global leader in surface engineering solutions and services offering:
A broad range of thermal spray, thin film and other advanced surface technology equipment,
integrated systems and materials
Specialized coating and surface enhancement services
Manufactured components for the turbine, automotive and other industries
Customer support services
Sulzer Metco provides a comprehensive manufacturing, distribution and service network, catering
to aerospace, power generation, automotive and other strategic growth industries.
To take control of your surface engineering challenges, contact your Sulzer Metco sales office,
visit our website at www.sulzermetco.com or email us at info@sulzermetco.com.

Sulzer Metco (US) Inc.


1101 Prospect Avenue
Westbury NY 11590
USA
Tel. +1 516 334 1300
Fax +1 516 338 2414

Sulzer Metco Management AG


Zrcherstrasse 12
Building 211
CH-8401 Winterthur
Switzerland
Tel. +41 52 262 30 02
Fax +41 52 262 01 66

Sulzer Metco (US) Inc.


West Coat Distribution
615 N. Berry Street
Unit C
Brea, California 91821
USA
Tel. +1 714 990 2847
Fax +1 714 990 2647

Sulzer Metco Europe GmbH


Am Eisernen Steg 18
D-65795 Hattersheim
Germany
Tel. +49 6190 8090
Fax +49 6190 3009

Sulzer Metco (Canada) Inc.


10108 114 Street
Fort Saskatchewan
Alberta T8L4R1
Canada
Tel. +1 780 992 5283
Fax +1 780 992 5275
Sulzer Metco (US) Inc.
Sales Latin America
13899 Biscayne Blvd #229
North Miami Beach, Florida 33181
USA
Tel. +1 305 341 3525
Fax +1 305 341 3526

Sulzer Metco (Switzerland) AG


Rigackerstrasse 16
CH-5610 Wohlen
Switzerland
Tel. +41 56 618 81 81
Fax +41 56 618 81 00
Sulzer Metco WOKA GmbH
Im Vorwerk
D-36456 Barchfeld
Germany
Tel. +49 (0)3 69 61 861-0
Fax +49 (0)3 69 61 861-0

Sulzer Metco (Japan) Ltd.


3-4-2 Hikawadai, Nerima-ku
Tokyo 170-0084
Japan
Tel. +81 359 203 302
Fax +81 359 203 512
Sulzer Metco (Singapore) Pte. Ltd.
2 Loyang Lane
# 06-02
Singapore 508913
Tel. +65 6545 0870
Fax +65 6545 0816
Sulzer Metco Surface Technology
(Shanghai) Co. Ltd.
666 Min Bei Road, Minhang
Shanghai 201107
Peoples Republic of China
Post Code: 201 107
Tel. +86 21 6221 2509
Fax +86 21 6221 7685
Sulzer Metco Australia Pty Ltd
2/89 Gow Street (P.O. Box 307)
Padstow NSW 2211
Australia
Tel. +61 2 9796 2011
Fax +61 2 9790 0304

Sulzer Metco OSU GmbH


Weseler Strae 1
D-47169 Duisburg
Germany
Tel. +49 (0)203 54411 0
Fax +49 (0)203 54411 28

www.sulzermetco.com info@sulzermetco.com

Information is subject to change without prior notice.

Copyright 2006 Sulzer Metco All rights reserved.

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