Professional Documents
Culture Documents
GAS 3 P/M
80/130
GAS 4 P/M
120/180
GAS 5 P/M
155/320
GAS 6 P/M
300/520
GAS 7 P/M
400/800
GAS 8 P/M 640/1162
GAS 9 P/M 870/1744
GAS 10 P/M 1140/2441
350 kW
470 kW
660 kW
1050 kW
1760 kW
2210 kW
3488 kW
4885 kW
The GAS P/M series cover a firing range from 80 to 4885 kW.
Operation is featured by progressive two stage operation or full modulation, with an
advanced modulating control system and probes.
The burners of GAS P/M series are well suited for applications requiring versatility of
control (process, steam, refrigerating absorption) where a variable output is needed.
Due to their metal sheet structures, they are specifically suitable for process applications
where plastic materials could be easily damaged or deformed.
Simplified maintenance is achieved by sliding bars which permit the access to the
combustion head without need of removing the burner from the boiler.
TS0049UK00
TECHNICAL DATA
GAS 3 P/M
Model
GAS 5 P/M
GAS 4 P/M
Heat output
SQM 10
s
42
kW
80/130350
120/180470
155/320660
300/5201050
400/8001760
Mcal/h
69/112301
104/155404
133/275568
258/447903
344/6881514
550/10001900 750/15003000
kg/Nm3
Nm3/h
10
0,71
8/1335
15,5/3266
12/1847
kg/Nm3
Nm3/h
kg/Nm3
Nm3/h
Fan
type
Air temperature
max. C
Electrical supply
Ph/Hz/V
Electrical data
87/174,4348,8 114/244,1488,5
0,78
9,3/15,140,7
18/37,276,7
13,9/20,954,6
64/116,3221
8,6
29,2
2,16
2,7/4,512
5,3/1122,6
4,1/6,216,1
13,7/27,460,3
10,3/17,836
3N/50/400-230 (10%)
1/50/230 (10%)
1/50/230 (10%)
type
0,4
0,54
0,85
1,7
3,4
14
0,15
0,17
0,1
0,2
0,4
1,5
Protection level
IP
40
0,25
0,37
0,75
1,5
7,5
12
1,8
2,9
2,85 - 1,65
5,9 - 3,4
8 - 13,5
9,5 - 16,4
17,5 - 30
26 - 45
4,8
9,5
10 - 6
22,5 - 13
51 - 86
48 - 83
113 - 195
151 - 261
44
55
type
Ignition
transformer
--
V1 - V2
230V - 1x8 kV
I1 - I2
1,8A - 30 mA
Sound pressure
dB(A)
Intermittent (at least one stop every 24 h) - Continuous (at least one stop every 72 h)
83,8
84,8
89,4
85,9
83,7
78
Sound output
CO emission
mg/kWh
< 60
NOx emission
mg/kWh
< 120
Operation
Approval Emissions
40/80176
30/52105
980/21004200
0/40
Control box
GAS 10 P/M
41
Type
Run time
GAS 9 P/M
GAS 8 P/M
Servomotor
GAS 7 P/M
GAS 6 P/M
Directive
74,6
Conforming to
Certification
90
--
EN 676
CE 0085AQ0710
Reference conditions:
Temperature: 20C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features, the
technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information shall
not be divulged, nor duplicated in whole or in part.
FIRING RATES
140
14
130
13
120
12
110
11
100
10
90
80
GAS 7 P/M
GAS 6 P/M
70
60
50
40
30
20
10
0
hPa (mbar)
mm H2O
GAS 3 P/M
1
0
0
100
100
180
200
300
400
300
500
500
600
700
700
800
900
900
1000
1100
1100
1200
1300
1300
1400
1500
1500 Mcal/h
1700
kW
GAS 10 P/M
18
GAS 9 P/M
120
12
90
60
30
hPa (mbar)
15
mm H2O
150
GAS 8 P/M
0
1000
500
500
1000
2000
1500
1500
2000
3000
2500
2500
3000
3500
3500
4000
4000
Mcal/h
4500
5000 kW
FUEL SUPPLY
GAS TRAIN
The burners are fitted with a butterfly valve to regulate the fuel,
controlled by a variable profile cam servomotor.
Fuel can be supplied either
from the right or left hand sides, on the basis of the application
requirments. A maximum gas pressure switch stops the burner
in case of an excess of pressure in fuel line.
The gas train can be selected to best fit system requirements
depending on the fuel output and pressure in the supply line.
The gas train can be Multibloc type (containing the main
components in a single unit) or Composed type (assembly
of the single components).
12
P1
4
11
15
10
MULTIBLOC
14
P2
P3
Manual valve
Anti-vibration joint
Filter
L1
12
P1
15
11
10
MULTIBLOC
14
13
P2
L
L
L1
L1 Installer s responsibility
12
12
P1
15
P1
4
11
10
14
15
P2
11
10
P3
L1
14
13
P2
P3
L1
i
o
Y
o
i
Z
Gas trains are approved by standard EN 676 together with the burner.
The overall dimensions of the gas train depends on how they are constructed. The following table
shows the maximum dimensions of the gas trains that can be fitted to GAS P/M burners, intake and
outlet diameters and seal control if fitted.
Please note that the seal control can be installed as an accessory, if not already installed on the gas
train.
The maximum gas pressure of gas train Multibloc type is 300 mbar, and that one of gas train
Composed type is 500 mbar.
GAS TRAINS
COMPOSED
GAS TRAINS
MULTIBLOC
Name
Code
X mm
Y mm
Z mm
Seal Control
MBD 407
3970076
3/4
3/4
371
196
120
MBD 410
3970077
3/4
405
217
145
MBD 412
3970144
11/4
11/2
433
217
145
MBD 415
3970180
11/2
11/2
523
250
100
MBD 420
3970181
523
300
100
MBD 420 CT
3970182
523
300
227
Incorporated
CB 40/1
3970145
11/2
11/2
891
261
195
CB 50/1
3970146
986
328
250
CB 50/1 CT
3970160
986
328
320
Incorporated
CBF 65/1
3970147
DN 65
DN 65
874
356
285
CBF 65/1 CT
3970161
DN 65
DN 65
874
356
285
Incorporated
CBF 80/1
3970148
DN 80
DN 80
934
416
285
CBF 80/1 CT
3970162
DN 80
DN 80
934
416
285
Incorporated
CBF 100/1
3970149
DN 100
DN 100
1054
501
350
CBF 100/1 CT
3970163
DN 100
DN 100
1054
501
350
Incorporated
NATURAL GAS
LPG
G25
60
BD
07
60
40
50
40
30
10
D4
MB
30
412
MBD
0/1
4
B
C
15
4
D
MB
10
130
150
200
200
250
250
50
40
MBD
30
410
MBD
412
MBD
10
301
kcal/h x 1000
100 112
350 kW
300
407
20
CB 50/1 - 50/1 CT
150
LPG
60
20
10
100 112
70
50
20
Pressure drop
Pressure drop
mbar
GAS 3 P/M
G20
mbar
GAS 3 P/M
150
200
150
200
Gas train
250
250
301
kcal/h x 1000
350 kW
300
Gas train
Code
Adapter
Seal Control
Code
Adapter
Seal Control
MBD 407
3970076
3000824
Accessory
MBD 420 CT
3970182
3000822
Incorporated
MBD 410
3970077
3000824
Accessory
CB 40/1
3970145
Accessory
MBD 412
3970144
Accessory
CB 50/1
3970146
3000822
Accessory
MBD 415
3970180
Accessory
CB 50/1 CT
3970160
3000822
Incorporated
MBD 420
3970181
3000822
Accessory
BD
41
50
40
30
12
D4
MB 0/1
4
CB
415
MBD
20
20
D4
MB
10
CB
50/
C
420
30
180
200
250
250
300
300
350
350
400
40
30
20
20
420
MBD
T
10
0
200
LPG
50
1C
/
- 50
0
155
40
Pressure drop
60
Pressure drop
41
0
50
M
BD
G25
mbar
GAS 4 P/M
G20
mbar
GAS 4 P/M
12
D4
MB
0/1
B4
- C
15
CT
4
D
/1
MB
- 50
0/1
B5
C
T 0C
- 42
10
404
kcal/h x 1000
155
450 470 kW
180
Gas train
200
200
250
250
300
300
350
350
400
404
kcal/h x 1000
450 470 kW
Gas train
Code
Adapter
Seal Control
Code
Adapter
Seal Control
MBD 410
3970077
3000824
Accessory
MBD 420 CT
3970182
3000822
Incorporated
MBD 412
3970144
Accessory
CB 40/1
3970145
Accessory
MBD 415
3970180
Accessory
CB 50/1
3970146
3000822
Accessory
MBD 420
3970181
3000822
Accessory
CB 50/1 CT
3970160
3000822
Incorporated
NATURAL GAS
LPG
GAS 5 P/M
G20
70
50
60
40
12
D4
MB 0/1
4
B
C
15
D4
MB
30
50
40
mbar
BD
M
LPG
60
0
41
mbar
G25
60
50
40
30
MBD
Pressure drop
CB
50/1
50/1 -
20
CT
CT
10
10
0
250 275 300
350
400
400
320
450
600
660
415
0/1
4
- CB
1 CT
- 50/
0/1
CB 5
10
568 600
kcal/h x 1000
500
500
CT
- 420
420
MBD
20
Pressure drop
0 - 420
MBD 42
12
D4
MB
30
20
10
D4
MB
350
kW
400
400
320
Gas train
450
568 600
kcal/h x 1000
500
500
600
660
kW
Gas train
Code
Adapter
Seal Control
Code
Adapter
Seal Control
MBD 410
3970077
3000824
Accessory
MBD 420 CT
3970182
3000822
Incorporated
MBD 412
3970144
Accessory
CB 40/1
3970145
Accessory
MBD 415
3970180
Accessory
CB 50/1
3970146
3000822
Accessory
MBD 420
3970181
3000822
Accessory
CB 50/1 CT
3970160
3000822
Incorporated
GAS 6 P/M
GAS 6 P/M
G20
/
2
41 B 40
C
BD
1
D
MB
70
50
60
12
D4
MB
50
60
40
50
CT
- 420
420
CT
1
/
MBD
0
-5
0/1
CB 5
40
500
550
600
600
700
650
700
800
750
800
900
850
903
kcal/h x 1000
1000
420
- 420
CT
1
40/
- CB
415
CT
1
/
MBD
0
-5
50/1
- CB
20
10
500
MBD
20
10
447
30
30
/1 CT
/1 - 65
CBF 65
80/1 CT
CBF 80/1 -
20
40
kW
Pressure drop
30
Pressure drop
LPG
P
5
41
60
G25
10
0
447
500
Gas train
Code
Adapter
Seal Control
Gas train
MBD 412
3970144
3010126
Accessory
CB 50/1 CT
MBD 415
3970180
3000843
Accessory
CBF 65/1
MBD 420
3970181
Accessory
MBD 420 CT
3970182
Incorporated
CB 40/1
3970145
3000843
Accessory
CB 50/1
3970146
Accessory
500
550
600
600
700
Code
650
700
800
750
800
900
850
903
kcal/h x 1000
1000
Adapter
Seal Control
3970160
Incorporated
3970147
3000825
Accessory
CBF 65/1 CT
3970161
3000825
Incorporated
CBF 80/1
3970148
3000826
Accessory
CBF 80/1 CT
3971062
3000826
Incorporated
kW
NATURAL GAS
LPG
GAS 7 P/M
GAS 7 P/M
G20
4
MB
50
20
42
CT
5
CB
0/
1
70
60
40
50
30
CBF
T
1C
65/
1-
65/
40
0/1 C
1-8
F 80/
CB
20
30
BD
40
BD /1
41
5
12
CB
mbar
LPG
G25
60
90
70
60
50
4
MBD
40
20 -
4
MBD
5
- CB
0 CT
600
700
700
800
800
900
900
1000
1100 1200
1000
1100
1200
1300
1400
1300
1 CT
65/1
CT
20
10
0
1400
1500
kcal/h x 1000
600
1700 kW
1760
1500 1600
40/
- 50/
5/1 -
CBF 6
Pressure drop
Pressure drop
- CB
42
20
10
15
0/1
30
10
41
BD
80
700
700
800
800
900
900
1000
1000
1100 1200
1100
1200
1300
1400
1300
1400
1500
kcal/h x 1000
1500 1600
1700 kW
1760
Gas train
Code
Adapter
Seal Control
Code
Adapter
Seal Control
MBD 412
3970144
3010126
Accessory
CB 50/1 CT
3970160
Incorporated
MBD 415
3970180
3000843
Accessory
CBF 65/1
3970147
3000825
Accessory
MBD 420
3970181
Accessory
CBF 65/1 CT
3970161
3000825
Incorporated
MBD 420 CT
3970182
Incorporated
CBF 80/1
3970148
3000826
Accessory
CB 40/1
3970145
3000843
Accessory
CBF 80/1 CT
3971062
3000826
Incorporated
CB 50/1
3970146
Accessory
Gas train
GAS 8 P/M
G25
100
42
MB
80
1-
0/
B5
120
1C
50/
100
80
60
- 65/1
CBF 65/1
40
CT
/1 CT
CBF 80/1 - 80
LPG
P
60
100
mbar
0-
2
D4
CT
mbar
GAS 8 P/M
G20
80
60
0/1 CT
0/1 - 5
- CB 5
T
C
0
2
20 - 4
MBD 4
/1 CT
/1 - 65
CBF 65
40
40
20
20
0
1000
1100
1200
130
1400
1500
1600
1700
1800 1900
kcal/h x 1000
kW
2210
Gas train
Code
Adapter
Seal Control
MBD 420
3970181
3010128
Accessory
MBD 420 CT
3970182
3010128
Incorporated
CB 50/1
3970146
3010128
Accessory
CB 50/1 CT
3970160
3010128
Incorporated
CBF 65/1
3970147
3000831
Accessory
Pressure drop
Pressure drop
0
1000
1100
1200
130
1400
1500
1600
1700
1800 1900
kcal/h x 1000
Gas train
kW
2210
Code
Adapter
Seal Control
CBF 65/1 CT
3970161
3000831
Incorporated
CBF 80/1
3970148
3000832
Accessory
CBF 80/1 CT
3971062
3000832
Incorporated
CBF 100/1
3970149
3010127
Accessory
CBF 100/1 CT
3970163
3010127
Incorporated
NATURAL GAS
LPG
GAS 9 P/M
GAS 9 P/M
G25
100
F
CB
65
/1
100
80
60
CBF
40
CT
0/1
1-8
80/
60
1744
2000
2500
2500
60
5/1 -
CBF 6
20
0
1500
kW
3488
3000
Code
Adapter
Seal Control
CBF 65/1
3970147
3000831
Accessory
CBF 65/1 CT
3970161
3000831
Incorporated
CBF 80/1
3970148
3000832
Accessory
CT
65/1
40
3000
kcal/h x 1000
Gas train
1744
Gas train
GAS 10 P/M
2000
2000
2500
2500
3000
kcal/h x 1000
kW
3488
3000
Code
Adapter
Seal Control
CBF 80/1 CT
3971062
3000832
Incorporated
CBF 100/1
3970149
3010127
Accessory
CBF 100/1 CT
3970163
3010127
Incorporated
GAS 10 P/M
G20
LPG
G25
P
120
65
/1
-6
5/
mbar
CT
100
80
CB
80
1-
0/
8
BF
/1
80
CT
100
80
60
1-
00/
1
CBF
40
T
1C
100
60
100
mbar
Pressure drop
20
2000
100
40
20
1500
1-
/
65
Pressure drop
80
120
CT
T
00/1 C
0/1 - 1
CBF 10
LPG
P
mbar
mbar
G20
80
/1
65
CT
F6
CB
/1
60
40
20
20
0
2100
2441
2500
3000
3000
3500
3500
4000
20
4000 4200
kcal/h x 1000
4500
2100
kW
4885
Gas train
Code
Adapter
Seal Control
CBF 65/1
3970147
3000831
Accessory
CBF 65/1 CT
3970161
3000831
Incorporated
CBF 80/1
3970148
3000832
Accessory
note
Pressure drop
Pressure drop
40
2441
Gas train
2500
3000
3000
3500
3500
4000
4000 4200
kcal/h x 1000
4500
kW
4885
Code
Adapter
Seal Control
CBF 80/1 CT
3971062
3000832
Incorporated
CBF 100/1
3970149
3010127
Accessory
CBF 100/1 CT
3970163
3010127
Incorporated
Please contact the Riello Burner Technical Office for different pressure levels from those
above indicated.
- gas used
- gas output
- pressure at the gas meter
- gas line length
- conversion coefficient
G25
9.51 mc/h
20 mbar
15 m
0.62 (see figure A)
9.51
0.62
= 15.34 mc/h
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
- correct pressure = ( 20-1.4 ) = 18.6 mbar
30
22
15
12
9
6
45 61 76 95 122 152
1
10
20
15,34
5 6 7 8 10
20
30 40 50 60
80 100
200
400
6"
PIP
EL
EN
GT
4"
H(
m)
Figure A
0,1
0,2
PIPE DIAMETER
0,3
1,4
2"
1
- G20
0,62 - G25
1,18 - G31
1/
3/
1/
1"
3"
2"
2
1/
1"
4
1/
1"
VENTILATION
COMBUSTION HEAD
ax
Lm
Lm
3
2,5
in
2
3
D max
1,5
D min
0,5
0
0
4
5
6
7
Burner output (MW)
10
3,5
Example:
Burner thermal output = 3500 kW;
L flame (m) = 3,5 m (medium value);
D flame (m) = 1 m (medium value)
ADJUSTMENT
C
bar
Time
MAX
MIN
Time
Output
Output
D u r i n g m o d u l a t i n g Modulating operation
operation, normally required
C
in steam generators, in
bar
superheated boilers or
thermal oil burners, a specific
regulator and probes are
required. These are supplied
as accessories that must be
MAX
ordered separately. The
burner can work for long
MIN
periods at intermediate
output levels (see figure B).
Controlled variable
Controlled variable
Time
Figure A
Time
Figure B
START UP CYCLE
GAS 3 P/M - 4 P/M - 5 P/M - 6 P/M - 7 P/M - 8 P/M - 9 P/M - 10 P/M
0"
TL
TR
M
VS
VR
max
M
min
0
max
min
0
time (s)
WIRING DIAGRAMS
Electrical connections must be made by qualified and skilled personnel, according to the local
regulations.
L N
1 2 3
TL
4 5 L W1W2 Y2 Y1 Q N M B1 G N
P P
PG
TR
L1 L2 L3 N L
1 2 3
T6A
TS
P
IN
TS
MB
VR
VS
TL
4 5 L W1W2 Y2 Y1 Q N M B1 G N
P P
TR
PG
IN
VR
VS
L
N L
PE
IN
MB
PG
S
TR
TL
TS
VR
VS
F
L
L N
50Hz 230V
PE L1 L2 L3
~
~
~ 50Hz
3N 50Hz 400/230V
3 50Hz 230V
L N
1 2 3
5 L W1W2 Y2 Y1 Q N M B1 G N
T8
T6
TL
L1 L2 L3 N L
PG
P
1 2 3
T6A
TS
IN
TS
MB
TR
IN
MB
PG
S
TR
TL
TS
VR
VS
F
L
VR
VS
5 L W1W2 Y2 Y1 Q N M B1 G N
T8
T6
TL
TR
PG
IN
S1
S1
XP
T8
PE
T7
230V
T6
B5
XP
L1
PE L1 L2 L3
L N
50Hz 230V
VPS
~
~
3N 50Hz 400/230V
3 50Hz 230V
N L
50Hz 230V
3
T8
T7
T6
B5
L1
VPS
VR
VS
L1 L2 L3 N
N 1 2 3
T6A
TL
P
TS
P
T8
T6
3536 37 38 39 40 41 42 43 44 N L
MB
L W1W2 Y2 Y1 Q N M B1 G N V 20 21
LA
PG
P
S1
IN
S2
~ 50Hz
N
T8 T7 T6 B5 N
VR
MA
L1
~
~
PG
P
XP
T8 T7 T6 B5 N
L1
PE L1 L2 L3 N
VPS
VS
S1
F
L
PE L1 L2 L3 N
3N 50Hz 400/230V
3 50Hz 230V
3
N V
TR
P
35 36 37 38 39 40 41 42 43 44 45 5 6
XP
230V
T8 T6
IN
1 2 3 4
TL
P
T6A
VS
VR
4 5 L W1W2 Y2 Y1 Q N M B1 G N V 20 21
1 2 3
TS
P
N V
TR
P
~
~
3N 50Hz 400/230V
3 50Hz 230V
VPS
TS
VR
VS
VPS
MA
S2
F
L
- Safety thermostat
- Adjustment valve
- Safety valve
- Seal control device
- Star-delta starter terminal
strip
- Motor strip remote signal
- Fuse (see table B)
- Lead section (see table B)
Q13 Q14
MB
L N
1 2
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
F
L
RWF 40
TE
5 L W1W2 Y2 Y1 Q N M B1 G
T8
T6
a b
MB
Q13 Q14
L1 L2 L3 N L
c d
T6A
TS
BT
IN
VR
VS
5 L W1W2 Y2 Y1 Q N M B1 G
T8
T6
a b
PG
S1
S1
XP
T8
PE
T6
B5
XP
L1
PE L1 L2 L3
L N
~ 50Hz
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BT
RWF40
T7
c d
BT
IN
PG
TS
1 2
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
230V
VPS
~
~
3N 50Hz 400/230V
3 50Hz 230V
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BT
RWF40
N L
50Hz 230V
3
T8
T7
T6
B5
L1
VPS
VR
VS
L1 L2 L3 N
N 1 2
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
T6A
TS
P
T8
T6
IN
~ 50Hz
PG
P
TS
P
LA
T8 T7 T6 B5 N
TE
4 5 L W1W2 Y2 Y1 Q N M B1 G
N V 20 21
T8 T6
N V
a b
c d
BT
T6A
VR
VS
VR
VS
35 36 37 38 39 40 41 42 43 44 45 5 6
MA
L1
PG
P
S1
F
L
~
~
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BT
RWF40
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
IN
S2
XP
230V
1 2
N V
c d
1 2 3 4
PE L1 L2 L3 N
3N 50Hz 400/230V
3 50Hz 230V
3
Q13 Q14
3536 37 38 39 40 41 42 43 44 N L
MB
N V 20 21
BT
S1
TE
L W1W2 Y2 Y1 Q N M B1 G
a b
RWF 40
XP
T8 T7 T6 B5 N
L1
PE L1 L2 L3 N
~
~
VPS
3N 50Hz 400/230V
3 50Hz 230V
VPS
VPS
MA
Q13 Q14
MB
L N
1 2
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
F
L
RWF 40
TE
5 L W1W2 Y2 Y1 Q N M B1 G
T8
T6
BP
IN
MB
Q13 Q14
L1 L2 L3 N L
1 2
T6A
TS
1 2
4/20mA
PG
TS
VR
VS
5 L W1W2 Y2 Y1 Q N M B1 G
T8
T6
BP
IN
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
PG
S1
S1
XP
T8
PE
T7
T6
B5
XP
L1
PE L1 L2 L3
L N
50Hz 230V
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BP
RWF40
1 2
4/20mA
VPS
~
~
3N 50Hz 400/230V
3 50Hz 230V
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BP
RWF40
N L
50Hz 230V
3
T8
T7
T6
B5
L1
VPS
VR
VS
L1 L2 L3 N
N 1 2
T6A
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
S
TS
P
T8
T6
~ 50Hz
TE
L W1W2 Y2 Y1 Q N M B1 G
BP
VR
N V
BP
T6A
MA
XP
T8 T7 T6 B5 N
3N 50Hz 400/230V
3 50Hz 230V
3
VPS
VPS
MA
The following table shows the supply lead sections and the type of fuse to be used.
Single phase
F
L
A
mm2
GAS 4 P/M
GAS 5 P/M
GAS 6 P/M
GAS 7 P/M
230V
230V
230V
400V
230V
400V
230V
400V
T5
1,5
T6
1,5
T6
1,5
T6
1,5
T16
1,5
T10
1,5
T25
2,5
T16
1,5
Table A
Model
F
L
A
mm2
Table B
GAS 8 P/M
L1
~
~
VPS
GAS 3 P/M
VS
PG
P
F
L
Model
1 2
4/20mA
S1
PE L1 L2 L3 N
T8 T6
35 36 37 38 39 40 41 42 43 44 45 5 6
XP
N V 20 21
VR
L1
TE
4 5 L W1W2 Y2 Y1 Q N M B1 G
IN
S2
1 2 3 4
T8 T7 T6 B5 N
L1 G- G+ Y1 Y2 Q N M1 I1 G1+
VS
~
~
XP
S1
IN
MB
PG
S
TS
VR
VS
VPS
F
L
BP
RWF40
TS
P
LA
PG
P
N
230V
1 2
N V
IN
PE L1 L2 L3 N
3N 50Hz 400/230V
3 50Hz 230V
3
Q13 Q14
3536 37 38 39 40 41 42 43 44 N L
MB
N V 20 21
1 2
4/20mA
S1
L
RWF 40
GAS 9 P/M
GAS 9 P/M
GAS 10 P/M
230V
400V
230V
400V
230V
400V
230V
400V
T35
4
T25
2,5
T50
6
T35
4
T35
4
T25
2,5
T63
6
T35
4
mg/kWh
EMISSIONS
175
NOx EMISSIONS
150
125
100
75
50
25
0
mg/kWh
GAS 3 P/M GAS 4 P/M GAS 5 P/M GAS 6 P/M GAS 7 P/M GAS 8 P/M GAS 9 P/M GAS 10 P/M
60
CO EMISSIONS
50
40
30
20
10
0
dB(A)
GAS 3 P/M GAS 4 P/M GAS 5 P/M GAS 6 P/M GAS 7 P/M GAS 8 P/M GAS 9 P/M GAS 10 P/M
120
NOISE EMISSIONS
100
80
60
40
20
0
GAS 3 P/M GAS 4 P/M GAS 5 P/M GAS 6 P/M GAS 7 P/M GAS 8 P/M GAS 9 P/M GAS 10 P/M
The emission data has been measured in the various models at maximum output, according to
EN 676 standard.
BURNERS
GAS 3 P/M - 4 P/M - 5 P/M - 6 P/M - 7 P/M
A
G - G(1)
G - G(1)
H
D
L
I
I
N
N
B
C
O - O(1)
O - O(1)
Model
GAS 3 P/M
GAS 4 P/M
GAS 5 P/M
GAS 6 P/M
GAS 7 P/M
GAS 8 P/M
GAS 9 P/M
GAS 10 P/M
585
585
581
628
758
755
817
917
205
205
226
258
358
396
447
508
380
380
355
370
400
359
370
409
G - G(1)
397 610 185 397 610 187 437 645 207 485 770 227 590 920 240 1090 391 1200 444 1320 476 -
320
320
365
360
400
501
574
606
140
150
155
175
220
260
295
336
292
292
332
370
445
467
496
525
- O(1)
775
225 11/2 97
775
225 11/2 97
810
225 11/2 97
966
2 131
250
1142
2 140
305
DN 80 158 1541 - 1644
DN 80 168 1627 - 1757
DN 80 203 1730 - 1860
-
45
D1
45
D2
D1
D2
155
165
165
185
230
265
300
350
226
226
226
276
325
368
368
438
M10
M10
M10
M12
M12
M16
M18
M20
kg
705
705
705
705
865
820
920
1101
555
555
555
555
665
880
910
930
37
43
46
63
101
195
240
290
PACKAGING
Model
Z
Y
X - X (1)
GAS 3 P/M
GAS 4 P/M
GAS 5 P/M
GAS 6 P/M
GAS 7 P/M
GAS 8 P/M
GAS 9 P/M
GAS 10 P/M
(1) dimension with extended head
X - X (1)
930 930 930 1045 1203 1690
1870
2040
INSTALLATION DESCRIPTION
BURNER SETTING
All the burners have slide bars, for easier installation and maintenance.
After drilling the boilerplate, using the supplied gasket as a template, dismantle the blast tube
from the burner and fix it to the boiler.
Adjust the combustion head.
Fit the gas train, choosing this on the basis of the maximum output of the boiler and considering
the enclosed diagrams.
Refit the burner casing to the slide bars.
Close the burner, sliding it up to the flange.
BURNER ACCESSORIES
Extended head
length (mm)
Kit code
GAS 3 P/M
185
320
3000605
GAS 4 P/M
187
320
3000606
GAS 5 P/M
207
365
3000607
GAS 6 P/M
227
360
3000608
GAS 7 P/M
240
400
3000609
Burner
Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying thickness spacers
are available, as given in the following table:
Spacer kit
Burner
GAS 3 - 4 - 5 - 6 P/M
GAS 7 - 8 P/M
GAS 9 P/M
GAS 10 P/M
Kit code
142
102
130
130
3000755
3000722
3000723
3000751
Kit code
GAS 3 - 4 - 5 - 6 - 7 P/M
3010030
GAS 3 - 4 - 5 P/M
GAS 6 P/M
GAS 7 P/M
GAS 8 P/M
GAS 9 - 10 P/M
Box type
Box code
C2
C3
C4
C5
C6
3000777
3000778
3000779
3000780
3000781
GAS 3 - 4 - 5 - 6 - 7 P/M
GAS 8 - 9 - 10 P/M
Regulator type
Regulator code
RWF 40
3010210
RWF 40
3010211
The relative temperature or pressure probes fitted to the regulator must be chosen on the basis of
the application.
Probe type
Temperature PT 100
Pressure 4 20 mA
Pressure 4 20 mA
Probe code
-100 500C
0 2,5 bar
0 16 bar
3010110
3010213
3010214
Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 ) can be installed
to check the position of the servomotor. The KITS available for the various burners are listed below.
Burner
Kit code
3010021
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on the burner, as
given in the following table:
LPG kit
Burner
GAS 3 P/M
GAS 4 P/M
GAS 5 P/M
GAS 6 P/M
GAS 7 P/M
GAS 8 P/M
GAS 9 P/M
GAS 10 P/M
3000657
3000658
3000659
3000753
3000806
3000875
3000876
3010152
3000807
3000808
3000809
3000810
3000811
3010029
3010028
3010153
Adapters
When the diameter of the gas train is different from the set diameter of the burners, an adapter must
be fitted between the gas train and the burner. The following table lists the adapters for various
burners.
Adapters
Burner
Gas train
Dimensions
3/4"
Adapter code
1" 1/2
3000824
1" 1/2
3000822
1" 1/2
3000824
1" 1/2
3000822
2"
3000843
GAS 3 P/M
MBD 420 - CB 50/1
2"
MBD 410
3/4"
GAS 4 - 5 P/M
MBD 420 - CB 50/1
2"
1" 1/2
1" 1/2
GAS 6 - 7 P/M
CB 65
DN 65
3000825
2"1/2
2"
CB 80
DN 80
2"1/2
3000826
2"
DN 80
DN 65
2"
2"1/2
3010128
DN 80
CB 65
DN 65
CB 80
DN 80
GAS 8 P/M
3000831
DN 80
3000832
DN 80
CB 100
3010127
DN 100
DN 80
CB 65
DN 65
CB 80
DN 80
DN 80
DN 80
CB 100
DN 100
3000831
3000832
3010127
GAS 3 P/M
GAS 4 P/M
GAS 5 P/M
GAS 6 P/M
GAS 7 P/M
GAS 8 P/M
GAS 9 P/M
GAS 10 P/M
Gas train
Kit code
3010123
3010125
3010123
3010125
3010123
3010125
3010123
3010125
3010123
3010125
3010125
3010125
3010125
Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers. The following
table shows these accessories with their application range
Stabiliser spring
Gas train
Spring
Spring code
3010133
3010134
3010135
3010136
3090456
3090489
Please refer to the technical manual for the correct choice of spring.
SPECIFICATION
DESIGNATION OF SERIES
Series :
GAS
Size
Operation :
...
/2
P/M
One stage
Two stage
Modulating
Emission :
Head :
...
TC
TL
GAS
P/M
TC
BASIC DESIGNATION
EXTENDED DESIGNATION
TC
TC
FS1
FS1
1/210/60
1/230/50
120/50-60
230/50-60
GAS 4 P/M
GAS 4 P/M
GAS 4 P/M
TC
TC
TC
FS1
FS1
FS1
1/230/50
3/210/60
3/220-380/60
230/50-60
120/50-60
220/60
GAS 5 P/M
GAS 5 P/M
GAS 5 P/M
TC
TC
TC
FS1
FS1
FS1
3/210/60
3/220-380/60
3/230-400/50
120/50-60
220/60
230/50-60
GAS 6 P/M
GAS 6 P/M
GAS 6 P/M
TC
TC
TC
FS1
FS1
FS1
3/210/60
3/220-380/60
3/230-400/50
120/50-60
220/60
230/50-60
GAS 7 P/M
GAS 7 P/M
GAS 7 P/M
TC
TC
TC
FS1
FS1
FS1
3/210/60
3/220-380/60
3/230-400/50
120/50-60
220/60
230/50-60
GAS 8 P/M
GAS 8 P/M
GAS 8 P/M
GAS 8 P/M
GAS 8 P/M
GAS 8 P/M
TC
TC
TC
TL
TL
TL
FS1
FS1
FS1
FS1
FS1
FS1
3/220-380/60
3/230-400/50
3/230-400/50
3/220-380/60
3/230-400/50
3/230-400/50
220/60
230/50
230/50-60
220/60
230/50
230/50-60
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
GAS 9 P/M
TC
TC
TC
TC
TC
TC
TC
TL
TL
TL
TL
TL
TL
TL
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
3/220-380/60
3/230/50
3/230/50
3/230-400/50
3/230-400/50
3/400/50
3/400/50
3/220-380/60
3/230/50
3/230/50
3/230-400/50
3/230-400/50
3/400/50
3/400/50
220/60
230/50
230/50-60
230/50
230/50-60
230/50
230/50-60
220/60
230/50
230/50-60
230/50
230/50-60
230/50
230/50-60
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
GAS 10 P/M
TC
TC
TC
TC
TC
TC
TL
TL
TL
TL
TL
TL
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
FS1
3/220/60
3/230/50
3/230/50
3/380/60
3/400/50
3/400/50
3/220/60
3/230/50
3/230/50
3/380/60
3/400/50
3/400/50
220/60
230/50
230/50-60
220/60
230/50
230/50-60
220/60
230/50
230/50-60
220/60
230/50
230/50-60
PRODUCT SPECIFICATION
Burner:
Monoblock forced draught gas burner, two stage progressive operation or modulating with a kit, made
up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for air setting controlled by a servomotor;
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Servomotor for air and gas delivery regulation
- Maximum gas pressure switch
- Minimum air pressure switch
- Single phase or three phases electrical motor
- UV photocell for flame detection
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 40 protection level.
Gas train
Fuel supply line, in the MULTIBLOC configuration (from a diameter of 3/4 until a diameter 2) or
COMPOSED configuration (from a diameter of DN 65 until a diameter of DN 100), fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- Valve seal control (for output > 1200 kW)
- One stage working valve with ignition gas output regulator.
Conforming to:
- 89/336/EEC directive (electromagnetic compatibility)
- 73/23/EEC directive (low voltage)
- 92/42/EEC directive (performance)
- 90/396/EEC directive (gas)
- EN 676 (gas burners).
Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 1 insulating screen
- 8 screws for fixing the burner flange to the boiler (12 for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 4 wiring looms for electrical connections
- 1 star delta starter (for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 2 wiring looms for electrical connections to the star delta starter (for GAS 8 P/M - GAS 9 P/M and GAS
10 P/M)
- 8 washers (for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 2 bar extensions (only for long head versions of GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
Available accessories to be ordered separately:
- Head extension kit
- Head length reduction kit
- Continuous ventilation kit
- Sound-proofing box
- RWF 40 output regulator
- Pressure probe 0 2.4 bar
- Pressure probe 0 16 bar
- Temperature probe -100 500C
- Potentiometer kit for the servomotor
- LPG kit
- Gas train adapter
- Seal control kit
- Stabiliser spring.
Lineagrafica
RIELLO S.p.A.