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Ps T1 Zs
P1 Ts Z1
ACFM = SCFM
(2) Calculate the Volumetric Flow coefficient for the inlet conditions
v1 = Volumetric flow value for inlet conditions (ft3/lb)
Z1 = Compressibility value for inlet conditions
R = Gas Constant (1545 mole-ft/R/Moleweight)
T1 = Temperature at inlet conditions (F)
p1 = Pressure at inlet conditions (psi)
Z1
R
T1
MW
p1
v1 =
where;
MF =
ACFM
v1
P2
P1
n=
v1
ln
v2
ln
P2
P1
n 1
n n
Headpoly = Z1
T1
1
rp
MW
n
Rc
7) Polytropic Efficiency
T2
T1
n=
P2
ln
P1
ln
k 1 n
k n 1
poly =
Hppoly =
poly 33000
lb ft
min hp
9) Adiabatic Conditions
a) Calculate Adiabatic Head
Headadia
k 1
k k
=
T1
1
rp
MW
k
Rc
b) Adiabatic Efficiency
adia
k 1
k
T1 rp
1
=
T2 T1
Hpadia =
MF Headadia
adia 33000
lb ft
min hp
S=
c P
Ld =
d
2
T N
1050
R1
hc
and
m =
R1
hc
where;
m =
R1 =
hc =
g =
Slope parameter
Thrust Pad ID (inches)
Thrust clearance at load point (inches)
Angular movement (degrees)
W hc
6 ( R2 R1)
= Bearing_Loading
= film_thickness
4) Horsepower Calculation
H hc
2
( R2 R1)
= Horsepower
where;
R2 = Outside Radius of Bearing Pad(inches)
R1 = Inside Radius of Bearing Pad (inches)
m = Oil viscosity (mreyn)
hc = Axial clearance of the rotor (inches)
w = Angular Velocity (rad/sec)
N = Rotational Speed (rpm)
W = Unit Load of Bearing (lbf)
hmin = Minimum film thickness of bearing (inches)
Powermotor =
Amps =
and
Powermotor
1.73 E motor PF
Discharge Conditions
T1 := 560 R
P1 := 343
T2 := 869 R
lb
in
+ Patm
P1 = 357.7 lb in
P2 := 1205
lb
in
Gage
+ Patm
3 lb
2
P2 = 1.22 10
in
SCFM := 111965
ft
min
Gas Composition
mol
hr
mol
CO := 3727 lb
hr
H2O := 47.36 lb
CO2 := 1424 lb
mol
hr
C1 := 306.94 lb
mol
hr
AR := 17.54 lb
mol
hr
mol
hr
mol
N2 := 28.06 lb
hr
H2 := 11988.18 lb
MW c1 := 16.04 mol
MW co := 28.01 mol
MW h2 := 2.02 mol
MW n2 := 28.02 mol
Mtotal = 1.754 10 lb
mol
hr
Mcp_h2 := 6.86
Mcp_n2 := 6.96
Mcp_ar := 4.97
Mcp_c1 := 8.38
(4) Percentages of each gas in the mixture
Ph2o :=
Pco :=
Pco2 :=
Pc1 :=
H2O
Mtotal
CO
Mtotal
CO2
Mtotal
C1
Mtotal
Ph2o = 2.7 10
Pco = 0.212
Pco2 = 0.081
Pc1 = 0.018
MW ar := 39.94 mol
Ph2 :=
H2
Mtotal
Ph2 = 0.684
Pn2 :=
N2
Mtotal
Pn2 = 1.6 10
Par :=
AR
Mtotal
Par = 1 10
Mc1 := MW c1 Pc1
Mh2 := MW h2 Ph2
Mn2 := MW n2 Pn2
Critical Temperatures
Pcr_h2o := 3208 lb in
Pcr_co := 510 lb in
Pcr_co2 := 1073 lb in
Pcr_c1 := 673 lb in
Pcr_h2 := 188 lb in
Pcr_n2 := 492 lb in
Pcr_ar := 705 lb in
2
2
Tcr_h2o := 1166 R
Tcr_co := 242 R
Tcr_co2 := 548 R
Tcr_c1 := 344 R
Tcr_h2 := 60 R
Tcr_n2 := 228 R
Tcr_ar := 272 R
Ct_h2o = 3.148 R
Ct_co := Tcr_co Pco
Ct_co = 51.424 R
Ct_co2 = 44.492 R
Cp_c1 = 11.778 lb in
Ct_c1 = 6.02 R
Cp_h2 = 128.5 lb in
Ct_h2 = 41.011 R
Cp_n2 = 0.787 lb in
Ct_n2 = 0.365 R
Ct_ar = 0.272 R
k :=
Mcp
where
Mcp 1.985
k = 1.391
b) Determine Compressibility Value by determining Tr1, Pr1, Tr2 & Pr2. Compressibility
values (Z) are determined from Compressibility Chart in above Reference (Pg. 112)
TR1 :=
T1
Tcritical_mix
where
TR1 = 3.816
Z1 := 1.024
PR1 :=
TR2 :=
P1
Pcritical_mix
T2
Tcritical_mix
where
PR1 = 1.034
where
TR2 = 5.922
Z2 := 1.027
PR2 :=
P2
Pcritical_mix
PR2 = 3.526
where
Ps T1 Zs
P1 Ts Z1 where;
ACFM := SCFM
Discharge Conditions
Rc
T1
MW
Z1
v1 :=
P1
3
v1 = 1.519
ft
lb
Rc
T2
MW
Z2
v2 :=
P2
3
v2 = 0.694 ft lb
3
3 ft
ACFM = 4.839 10
min
ACFM = MF v1
MF :=
3 lb
and
MF = 3.185 10
ACFM
v1
min
P2
P1
n :=
v1
ln
v2
ln
where
n = 1.564
P2
where
P1
rp = 3.41
n 1
n n
Headpoly := Z1
T1
1
rp
MW
n
Rc
Headpoly = 1.207 10 ft
h) Polytropic Efficiency
poly :=
k 1 n
k n 1
where
poly = 0.78
MF Headpoly
wher
e
lb ft
poly 33000
min hp
Hppoly_makeup = 1.494 10 hp
T2d_makeup := T1 rp
where
T2d_makeup = 871.546 R
Adiabatic Conditions
1) Calculate Adiabatic Head
k 1
k k
Headadia :=
T1
1
rp
MW
k
Rc
Headadia = 1.12 10 ft
2) Adiabatic Efficiency
k 1
k
T1 rp
1
adia :=
where
T2 T1
adia = 0.746
Hpadia :=
MF Headadia
lb ft
adia 33000
min hp
where
Discharge Conditions
T1 := 560 R
P1 := 1133
Hpadia = 1.447 10 hp
T2 := 570 R
lb
in
3
+ Patm
P1 = 1.148 10 lb in
P2 := 1220.79
lb
+ Patm
2
in
3 lb
P2 = 1.235 10
2
in
SCFM := 487738
ft
min
mol
hr
CO := 16843 lb
mol
hr
CO2 := 32517 lb
mol
hr
C1 := 184519 lb
mol
hr
H2 := 421218 lb
mol
hr
N2 := 18768 lb
mol
hr
mol
METH := 2474 lb
hr
AR := 10999.7 lb
mol
hr
MW c1 := 16.04 mol
MW co := 28.01 mol
MW h2 := 2.02 mol
MW n2 := 28.02 mol
Mtotal = 6.851 10 lb
mol
hr
Mcp_h2 := 6.86
Mcp_n2 := 6.96
Mcp_ar := 4.97
Mcp_meth := 10.5
Pco :=
Pco2 :=
H2O
Mtotal
CO
Mtotal
CO2
Mtotal
Ph2o = 3.007 10
Pco = 0.025
Pco2 = 0.047
MW ar := 39.94 mol
MW meth := 32.04 mol
Pc1 :=
C1
Mtotal
Pc1 = 0.269
Ph2 :=
H2
Mtotal
Ph2 = 0.615
Pn2 :=
N2
Mtotal
Pn2 = 0.027
Par :=
AR
Mtotal
Par = 0.016
Pmeth :=
METH
Mtotal
Pmeth = 3.611 10
Mc1 := MW c1 Pc1
Mh2 := MW h2 Ph2
Mn2 := MW n2 Pn2
Critical Temperatures
Pcr_h2o := 3208 lb in
Pcr_co := 510 lb in
Pcr_co2 := 1073 lb in
Pcr_c1 := 673 lb in
Pcr_n2 := 492 lb in
Tcr_co2 := 548 R
Tcr_c1 := 344 R
Tcr_h2 := 60 R
Tcr_n2 := 228 R
Pcr_meth := 1157 lb in
Tcr_h2o := 1166 R
Tcr_co := 242 R
Pcr_h2 := 188 lb in
Pcr_ar := 705 lb in
Tcr_ar := 272 R
2
Tcr_meth := 924 R
Ct_h2o = 0.351 R
Cp_co = 12.539 lb in
Ct_co = 5.95 R
Ct_co2 := Tcr_co2 Pco2
Ct_co2 = 26.011 R
Cp_c1 = 181.268 lb in
Ct_c1 = 92.654 R
Cp_h2 = 115.592 lb in
Ct_h2 = 36.891 R
Ct_n2 := Tcr_n2 Pn2
Cp_n2 = 13.479 lb in
Ct_n2 = 6.246 R
Ct_ar = 4.367 R
Ct_meth := Tcr_meth Pmeth
Ct_ar = 4.367 R
k :=
Mcp
where
Mcp 1.985
k = 1.369
b) Determine Compressibility Value by determining Tr1, Pr1, Tr2 & Pr2. Compressibility
values (Z) are determined from Compressibility Chart in above Reference (Pg. 112)
TR1 :=
PR1 :=
TR2 :=
PR2 :=
T1
where
TR1 = 3.816
Z1 := 1.013
Tcritical_mix
P1
where
PR1 = 1.034
where
TR2 = 5.922
Pcritical_mix
T2
Tcritical_mix
P2
Z2 := 1.013
where
PR2 = 3.526
Pcritical_mix
Ps T1 Zs
P1 Ts Z1 where;
ACFM := SCFM
3
3 ft
ACFM = 6.641 10
min
Discharge Conditions
Rc
T1
MW
Rc
T2
MW
Z1
v1 :=
Z2
v2 :=
P1
P2
v1 = 0.537
ft
lb
v2 = 0.508 ft lb
ACFM = MF v1
MF :=
4 lb
and
MF = 1.236 10
ACFM
v1
min
P2
P1
n :=
v1
ln
v2
ln
where
n = 1.316
P2
P1
where
rp = 1.076
n 1
n n
Headpoly := Z1
T1
rp
1
MW
n 1
Rc
Headpoly = 6.604 10 ft
h) Polytropic Efficiency
poly :=
k 1 n
k n 1
where
poly = 1.122
MF Headpoly
where
lb ft
poly 33000
min hp
Hppoly_recycle = 2.205 10 hp
T2d_recycle := T1 rp
where
T2d_recycle = 570 R
Adiabatic Conditions
1) Calculate Adiabatic Head
Headadia
k 1
k k
:=
T1
1
rp
MW
k
Rc
Headadia = 6.526 10 ft
2) Adiabatic Efficiency
k 1
k
T1 rp
1
adia :=
where
T2 T1
adia = 1.123
Hpadia :=
MF Headadia
adia 33000
lb ft
min hp
where
Hpadia = 2.177 10 hp
Bearing Losses
Given : Compressor Speed is 10800 rpm, ID of pad 4.125", OD of pad 11.18 (pad
effective areas is 27 square inches), Radial clearance is 0.006 - 0.008", viscosity is
50EE-5 reyn, Length of journal is 1.625", .
6
D1 := 4.125 in
:= 7 10
reyn
c := 0.006 in
N := 10800
rev
min
P := 50
R1 :=
D1
2
lb
in
therefore;
PL := 50
:= 2 N
lbf
in
R1 = 0.172 ft
L := 1.625 in
3 1
= 1.131 10 s
= 0.032 ft
lb s
S :=
R1 N
c PL
S = 2.978
L
D1
Ld = 0.394
W1 := 800 lbf
Reference Figure 12-17, using the Sommerfield number & L/D ratio in
Shigley 5th
R1
c
f := 75
T := f W1
f :=
75 c
R1
f = 0.218
D1
2
T = 360 lbf in
Hbearing = 9.818 hp
Htotal_4 := 4 Hbearing
=
Htotal_4 = 39.273 hp
Note :Bearing count is 2 journals with this approximate size for the 2
compressors and additional size increase to 6" Dia & 6 " wide for the
compressor and gear HSP). There are three (3) sets of bearings for the Motor
and the Low speed gear shaft not accounted for. Use the same formula listed
above for these calculations.
Hjournal_total := Htotal_4 + Htotal_6 + Htotal_10
3
Hjournal_total = 1.235 10 hp
b) Thrust Bearing Calculations
1) Calculate Radial and Tangential slope parameters
(Note: The Radial tilt is defined as Zero and the standand angle for the
tangential tilt is 0.03333 degrees)
r := 0
:=
0.03333 2
360
= 5.817 10
hc := 0.012 in
therefore;
mr :=
R1
hc
and
m :=
R1
hc
where;
m =
R1 =
hc =
g =
Slope parameter
Thrust Pad ID (inches)
Thrust clearance at load point (inches)
Angular movement (degrees)
mr = 0
m = 0.1
RT1 :=
DT2 := 11.18 in
RT2 :=
DT1
2
DT2
2
W hc
6 ( R2 R1)
= 0.006
where;
W := 0.006 6 ( RT2 RT1)
W = 0.333 lb s
= 0.95
hmin := 0.95 hc
hc = 0.012 in
hmin = 0.011 in
4) Horsepower Calculation
H hc
2
( RT2 RT1)
= 2.5
3 1
= 1.131 10 s
where;
2.5 ( ) ( RT2 RT1)
2
Hthrust :=
hc
Hthrust = 23.744 hp
Hthrust_total := 4 Hthrust
Hthrust_total = 94.976 hp
Htotal = 1.33 10 hp
c) Seal losses are accounted for by using nomograph for Seal leakage. Reference
Elliott sizing criteria charts.
Hseal := 6 60 hp
=
Hseal = 360 hp
d) Gear losses are accounted for by taking a 5% increase in the total Horsepower
requirements of all the driven equipment.
GearBHP := 0.05 ( Hppoly_makeup + Hppoly_recycle + Htotal + Hseal)
GearBHP = 941.98 hp
Conclusion: Total Horsepower required by the motor is as follows:
BHP := GearBHP + ( Hppoly_makeup + Hppoly_recycle + Htotal)
4
BHP = 1.942 10 hp
a) Power required for the motor to operate
Powermotor :=
BHP
motor
where
motor := 0.98
Powermotor = 1.982 10 hp
b) Amperage Draw Requirements
Amps :=
Powermotor
1.73 E motor PF