[BP ANDREW AREA DEVELOPMENT ‘TOPSIDE DETAILED DESIGN ANDREW AREA DEVELOPMENT DETAILED DESIGN SPECIFICATION FOR COATING OF STRUCTURAL STEEL, PIPING AND VESSELS Document No: 37AND-F041G7001-Y-SD-0011-000 ‘BP Document No: ADP-ME-SPE 0576-000 Wooo anoUP ENaWEERNG (NORTH Beato ‘a Conant 7000 ‘veoumweoiecr omer 2}e]=}e}=] fff 9] #/ 8] 2] 9/9) a} alaWOOD GROUP ENGINEERING LTD ‘BP Andrew rea Development TOPSIDES DETAILED DESIGN, Page 20 52 Tie: Speciation for Coating of Stuctua Sea, Piping and Vessels Contract No, 878ND Job No: Fos1G7001 ‘Document No: 37AND-F041G700"-Y:S0-0011-000 Rev CS REVISION RECORD Current revisions ar dented onthe relevant page(s) by a revision wiangle REV. | DATE REVISION DETAILS | osioze0 MENT 10 Be) 130420 ‘APPROVED FOR DESIGN 10 er | vains20 REISSUED APPROVED FOR DESIGN 10 G1 | eacere0 REASSUED APPROVED FOR DESIGN 12 | amended to reference painting of stainless steels under PFPn section 72 an Appa | 2 | 1ar0220 EISSUED APPROVED FOR CONSTRUCTION 13 Notechnical changes, 3 | cana REASSUED APPROVED FOR CONSTRUCTION 13 | section 1.1: Added reference to NSSPU specs, Added "HOLD" to BP ETP and NSSPU references Section 5, Table §: Removed System B14, Added System Bt. Sution 7.2: Removed section related to PFP responsi, updated section numbering and romoved related Appendix 2 rte ‘Appendix 1: Removed System B14. Addod Systom Bt, ca | aanans WUCTION Seation 1.1: Add references to NSSPU specs (Removed hod Deleted GP relerences. Section 1.5: final paragraph added fr cary, Seation 1.7 abbreviation lst madi to rele current document. Seation 2.6: BS 5488 removed specication superseded wih ISO yo ‘Section 4: Amended to reflect requirements of NSSPU 06-60. Sections 4.2.4.5 remaved,WOOD GROUP ENGINEERING LTD 'BP Andrew Area Development: TOPSIDES DETAILED DESIGN Page Sot 52 Tie: Specteation for Coating of Stuctural Stoo, Piping and Vessels. Contract No. 37AND sob No: FourG700% Document No: STANO-F0616700'-¥:S0-0011-000 Rev C5 ‘Seaton 5. Table 6.0 and associated text deleted, Reference to appendix 1 added to reduce potential contusion. ‘Sections: section 6.2 amended to incorporate the folloing text” Blasting media for use on oss steel shall be free from chordes, ‘Secton7.1: Last paragraph added for laity.” ‘Section 7.2: Reinistatatement of section to cover PFP and paint supplier. ‘Appendix. 1: table fom NSSPU GP 06-60 added Pant system ‘nomenclature amended to System B-14a NS.1.c 0s | arias {SUED APPROVED FOR CONSTRUCTION ‘Systems amended to provide manufacturers recommended coatings ‘and thicknesses In table 1 of append A,WOOO GROUP ENGINEERING LTD ‘BP Andrew Area Development TOPSIDES DETAILED DESIGN Page do 52 Tite: Speciation for Coating of Sructural Stee, Piping and Vessels. CConract No. S7AND Job No: Fou 700% [Document No: 37AND-F041G700'-Y:0-0011-000 Rev C5 ‘SPECIFICATION FOR COATING OF STRUCTURAL STEEL, PIPING & VESSELS. Table of Content 1.0 INTRODUCTION... 1.4 Scope 12 Safety 1.3 Equipment 1.4 Personnel 1.5 Hazardous Matorals/Substances 1.6 Definitions, 1.7 Abbreviations. Se " 2.0 APPLICABLE CODES AND STANDARDS. 2.1 Revisions 4 ts 22 Confit of Information —— 13 23 Referenced Documents i 13 24 Codes and Standard nnn 13 25 American Standards.cx.oonn soo 18 26 British Standards. 13 2.7 Intemational Organization for Standardization, soos 4 28 _Nomegian Standards. —— 15 29° Others. a 18 3.0. GENERAL REQUIREMENTS. 16 3.1 Procedures . 16 8.2 Qualification of CONTRACTORS and Personnel. 16 33 Responsibilities. sen naeWOOO GROUP ENGINEERING LTD ‘BP Andrew ra Dovolopnent TOPSIDES DETAILED DESIGN, Page Sot 52 “Tie: Specification for Coating of Structural Stoo, Piping and Vessels (Contract No. 37AND Job No: Foe1e7001 ‘Document No: 37AND-F041G700"-Y-S0-0011.000 Rev CS 40° MATERIALS, 44 General . 18 42. Materials Control and Usage =) 43. Spectc Compositional and Matrial Requirements see 18 44 MANUFACTURER’: Representative = 18 5.0 COATING SYSTEMS. 51 Specie Cotng S168 9 52 Fished Cong Cotours 10 53. Stencing and Colour locks, so 18 6.0 SURFACE PREPARATION, 21 61 onl nn | 2 62 Blast Cleaning | a 63. Adtonal Preparation. sn 88 7.0 COATING APPLICATION. 7.4 General — 23 7.2. Passive Fie Protection - 23 7.3 Coating Thickness son 24 7A Wield Areas, 24 75 Flanges and VANES sons 85 7.6 Protection of Applied Coatings 28 80 COATING REPAIRS ~ a7 8.1 Gonora se BT 82 Damage to Coatings During Fabrication... ee BF 8.3 Insufficient Thickness. : - arWOOD GROUP ENGINEERING LTD {8P Anren ra Dovelopment TOPSIDES DETAILED DESIGN. Page ot 82 Tie: Speciation for Coating of Stuctura Stoo, Piping and Vessels (contrat No. 37AND ob No: Foare7001 Becument No: 37AND-F0416700"-Y-S0-0011.000 Rev CS 9.0 INSPECTION AND TESTING OF COATINGS 28 8.1 General 28 92 Environmental Condtons. er] 8.3 Abrasive inspection nn 28 84 Inspection of Prepared Suraces — 23 95 Visual Inspection of Suraces ss 29 96 Sat Test svn 29 97 Coating Thickness Measurement 2 9.8 Holiday Detection nn. — 8.9 Adhesion Tests 30 8.10 Additional Tests. ss 4 100 QUALITY ASSURANCE & QUALITY CONTRO 101 Gener 102 Nanutacur and Tet Quay Pan 103. Spec Process Procodes 104 Quay Recad, oe : 185. Fentbepesion =n . 108. Vsieson : 11.0 DOCUMENTATION & CERTIFICATION. 11.1 Certication Requirements sone 11.2 Documentation with Delivery 95, 11.8 Manufacturing Record Book 38 APPENDIX 1 ~ SPECIFIC COATING SYSTEMS FOR OFFSHORE (NEW CONSTRUCTION)WOOD GROUP ENGINEERING LTD BP Androw Area Dovelopmt: TOPSIDES DETAILED DESIGN Page 7 of 52 “Tile: Spectcation or Coating of Sructual See, Pping and Vessels Contact No. S7AND Job No:Fou@700% Document No: S7AND-FO41G7001-¥-S0-0011-000 Rev CS "APPENDIX 2— FINISHED COATING COLOURS [APPENDIX 3- INSPECTION AND TESTING REQUIREMENTSWOOD GROUP ENGINEERING ETD {BP Andrew ra Development TOPSIDES DETAILED DESIGN Page 8 of 2 Tie: Specification or Coating of Srucual Sea, Peng and Vessels, Contract No. 37AND Job No: Fost 7001 Document No: 37AND-F041G700"-¥:S0-001 1-000 Rev CS 10 INTRODUCTION 14 Scope: “This spectication when read in conjunction withthe referonoed standards, specication, Cther listed documents and relevant AFC drawings, defines the minimum technical ‘requirements forthe coating of structural ste piping and vessels. Pumps associated with the various piping systems shall be coated in accordance with this specication Instruments and electrical equipment may be supplied with the Manufacturers own pint specication, provided that the Manufacturer can domonstate the sultebilly of the proposed coating system for the design conditions in an offshore environment, and for @ minimum design life of 18 years. Manufacturers paint specication shall be submited for COMPANY review and approval prior to coating application, + NSSPU GP 05-60 (Issue 1, December 2007) ~ Painting of Metal Surfaces for Offshore Facilites and Onshore Plant ‘+ NSSPU GPO6.60-1 Paining of Motal Suraces for Offshore Facies and ‘Onshore Plant." December 2008) ‘The CONTRACTOR shall be responsible forthe application and testing ofthe coating() in accordance with this speciation 12 Satety Safety is paramount. All risks to personnel and the environment resulting fon the Project ‘hall bo As Low As Reasonably Practical (LARP). CONTRACTOR shall subject all procedures to Risk Assessments, HAZOP and HAZID analysis as appropriat, as an integral pat of the review process prior t procedure approval and the mobilisation of resources to perform the work, COMPANY shall be Invited to attend all such reviews. CONTRACTOR shal sue a Risk Aesaserrent, HAZOP ‘or HAZID Report and ensure that all recommendations are implemented and detaled in revised procedures prior tothe work commencing. rojb briefings or Too! box talks shall be undertaken, Including al personnel invoived in the activity, prior to an operation commencing and at reguar intervals througheut execution ofthe procedure. As a minimum they shall be undertaken at shit changes, A record shall bbe maintained of al such briefing, including attendees.‘BP Andrew Area Development TOPSIDES DETAILED DESIGN Page 9ot 52 Tie: Speciation or Coating of Stuctual Stool, Png and Vessel. (Contract No. 37AND ob No: Fo4sG700% Document No: S7AND-FO61G700"-¥.S0-0011-000 Rev C5 ‘CONTRACTOR shall provide support to COMPANY in responding to actions delegated {tom other safety assessments and reviews. 1.3 Equipment ‘AL temporary equipment provided to comple appropriate legislative and COMPANY requirements the work shall fully comply with al Pressured hoses shall have test certificates stating the maximum safe working pressure tobe used, They shall also be inspected once a wok to ensure ne damage has occurred to them and a log of these ealety inepections kept The “doad man’ handle shal only be ‘manually held in poston bythe operator. Al pressurised hoses shall have the appropriate test certificate available for verification purposes, 1.4 Personnel ‘Al personnel engaged on the project shall be experianced, qualified, competent and appropriately supervised inorder to discharge the dutis delegated ina safe and efficient 1.5 Hazardous Materils/Substances ‘Al materials or substances classified as hazardous, or potentially hazerdous, shall Undergo an HSE assessment and be handled, used and discharged in accordance with legislative and COMPANY requirements. Appropriate safety precautors, including contingency, emergency and fist ald, procedures and PPE to be worn by personnel using ‘any such materials shall be detalled in the Project Spectic Procedure, The PPE appropriate forthe activities to be undertaken shal be addressed in each Tool Box Talk Unused materials or substances and those collected for disposal, racyeling or re-use shall be packaged appropriately and accompaniod by all relevant and necessary documentation, CONTRACTOR shall take all appropriate measures to remove the uso of hazardous ‘materaisfsubstances in the work area(s) whore reasonably practicable. Maacieas shall a taken to enue areata vetiation and contal the qualty af breathing ir uring coating operations, ‘Tho CONTRACTOR shall pay due regard to local and statutory regulations in respect to personnel safety. CONTRACTOR'S attention is drawn to the potential fie and explosion hazards which may exist due to the presence of solvent vapours or abome dust, and to‘BP Andrew Area Development TOPSIDES DETAILED DESIGN Page 100152 Tie: Specteation for Coating f Stucural See, Pigng and Vesses. Contract No, AND sob No Fosta700r Document No: S7AND-FO41G700'-Y-S0-0011-000 Rev C5 ‘the potential dangers to personnel in the vicinity of equipment operating at high nozzle pressure and using materials which may be ether toxe or tant tothe ekn, eyes or lungs, ‘The MANUFACTURER's safety data shoots shall be obtained and shall be made conruet aval ao wr acs. \hen cain ssomls raat te flog decent shale prowied + Chama rane ste an chen + OAR mba sco othe cur egos: + VoCcomtentingt: + Lown epr corte lea weg < 700; + Conan tharos stance + syeleton tharos homal dado comport + combust «| Sell ning preaton ae pamela, MANUFACTURER'S instructions on handling and storage shall be folowed. Flammable products are to be stored in accordance with the curent Flammable Liquids Regulations, ‘way from combustible materials and all precautions taken to avoid creating ate hazard, [MANUFACTURER and all patos responsible for supply and application of insulation and Pint shall be consulted it insulation isto cover paint coating regarding physical sutabiy ‘and chemical compatibility between the paint and coating prior to config selection Definitions COMPANY BBP Exploration Oporating Company Lid or any of is subsilarles or representative agents, CONTRACTOR ‘The Parly contracted by the COMFANY to be responsible fo the coating actos, shat Indicates mandatory requirements May Verbal form used to indicate a course of acton permissible within th itso he standard1 Andrw Avon Dovelopmen: TOPSIDES DETAILED DESIGN Page 11 of 52 “Tile: Spectcaton or Coating of Structural Stel, Pping and Vessel, ‘Contact No. S7AND Job No: Foa1a7001 Document No: S7AND-FO41G700"-Y.S0-0011-000 Rev C5 can Verbal form used for statements of possibilty and capabilly, whether mati, physical or ces Approval Consent given in wring, on behalf ofthe COMPANY in advance of an event, by a person wir appropiate authority. Approval by the COMPANY doos not relieve the CONTRACTOR from any of is contractual joblgations nor fram having to make goed any part of COMPANY BP Exploration Operating COMPANY Lid or any ofits subsiiavis or represenative agents. Manufacturer ‘A. supplier proving goods or equipment to COMPANY. 1.7 Abbreviations ALARP As Lowas Reasonably Practcable arc = Approved for Construction 8s = Bish Standard cs = Carbon Stet Fr = Dry Film Thickness en = European Nom cs = Group instruction for Supply op = Group Practice iso = Intemational Organization for Standardization ut = Lowest astronemical ido ue = Low Temperature Cure NACE = National Assocation of Corosion Engineers NOFT = Neminal Dry Film Thickness NORSOK = Norsk Sokkels Konkuransepession NSSPU = Neth Sea Strategic Performance Unt oR = Occupational Air RequirementsBP Ancow Arca Development: TOPSIDES DETAILED DESIGN. “il: Speciation for Coating of Stucturl Stel, Pping and Vessel Contact No, S7AND Document No: S7AND -FO#1G7001-Y-SD-0011-000 Rev GS Page 120852 Job No F416 7001 00 PrP PP on oc RP sP ss voo ‘Outer Diameter Passive Fire Protection Personne Potton Quality Assurance Qualty Control Recommended Practice Standard Practice Stanioss Sto! Volatile Organic Component'P Andrew Aven Development: TOPSIDES DETAILED DESIGN, Page 190 52 ‘Tile: Speciation or Coating of Stucural Ste, Piping and Vessel ‘Contact No, S7AND 4b No: F041 7001 Document No: STAND -FO81G7001-¥-S0:0011.000 Rev CS 20 APPLICABLE CODES AND STANDARDS 24 Revisions ‘The latest ives forthe relevant standards, codes, statutory regulations and specications referenced herein shall bo applid to the work unless stated otherwise, 22 Conflict of Information In the event of any conf, inconsistency or ambiguity between the contact decuments, this ‘specication or any other specication and associated data sheets, or with any of the applicable codes, standards and regulations the CONTRACTOR shal immediately inform the ‘COMPANY in witing and receive wren clarification fram the COMPANY before proceeding with the werk, 23 Referenced Documents, It is the responsibilty of the CONTRACTOR to ensure that he has receted fram the COMPANY all specications, ete which are referenced within applicable specications to nee ered a omy ot mpc of wor tbe pred rn ‘COMPANY. 24 Codes and Standards ‘The CONTRACTOR is responsible for the quality of the work and comptance with the requirements ofthe appbcabe International Codes, Statutory Regulations and Spectcations as listed. The folowing Codes, Standards and Speciicatione with thelr latest published amendments shall ply 25. Ameriean Standards NACE RP0287 Standard Recommended Practice ~ Field Measurement of Surfaco Profle of Abrasive Blast Glsaned Stee! Surfaces Using a Roplca Test NACE P0188 —_Discontinuty Testing of New Protective Coatings On Conductive Substrates 26 Biitsh Standards BS 3900 Methods of Test for Pints Bs 5378 Satety Signs & Colours Bs 2042 Whiting Hygrometer‘BP Arrow ra Development TOPSIDES DETAILED DESIGN Page 14052 Tie: Specification for Coating of Stucural Stel, Piping and Vessel (Contract No, 37AND ob No: F04x67001 ‘Document No: STANO-FO41G7001-¥-S0.001 1-000 Rev C5 185 4800 Painting Colours for Bulaing Purposes Bs 729 Speciation for hot aip galvanized coatings on in and stee! aricles 2.7 International Organization for Standardization 150 1461 Hot dp galvanised coatings on fabricated ion and stel ait. 150 4824 Points and Varnishes: Pul-off Tes for Adhesion Iso as01-1 Preparation of Stee! Substrates before Applicaton et Paints and Flatod Products ~ Visual Assessment of Surface Cleaniness; 180 8800-3 Preparation of Ste! Substrates before Apoliaton ef Paints and Related Products. Tests forthe Assessment of Surface Cleanliness, Part 8: Assessment of Dust on Steel Surfaces Prepared for Painting (Prossure-Sensive Tape Method) 10 8502-6 Preparation of Stee! Substrates before Application cf Paints and Related Products. Tests forthe Assossment Of Surface Cleaniiness ~ Patt 6: Extraction of Sluble Contaminants for Analysis, The Brosle Method 150 8502-9 Preparation of Steo! Substrates before Application cf Paints and Related Products. Tass fr the Assessment of Surtace Cleaniness ~ Part 9: Field Method for the Conductometic Determination of ‘Water Soluble Sats 180.9001 (Qualty Managoment Systems ~ Requirements 180 11126 tion of steel substrates before application of paints and related products ~ Speoiication for non-metalle bast cleaning abrasives. 180 12044 Paints & Varnishes, Corrosion protection of steel structures by protective paint systoms. 180 19840, Paints and Varnishes - Corrosion Protection of Stoel Sructures by Protective Pint Systems - Measurement of, and Accoplance Crt for, the Thickness of Dry Fis on Rough Surfaces'BP Ancrow Area Develpment TOPSIDES DETAILED DESIGN, Page 15.152 Tie: Spectication for Coating of Stuctural Stee, Piping and Vessels Contract No. S7AND Job Na Foeta7001 [Document No: a7AND-F041G700"-Y-S0-0011-000 Rew C5 28 Norwegian Standards NORSOKW-001 Materials Selection NORSOK™M-501 Surface Preparation and Protective Coating 29° Others EN 10206 Metalic Produts~ Type a Inspection Documents SS7AND-F04167001-V-S0.0009-000 Material Specification for Freproofing Equipment, Pipework, Riser Pipework, Vessels and Structural Stelwork'P Andrew Area Development: TOPSIDES DETALED DESIGN, Page 160 52 Tite: Speciation for Coating of Stucual Stes, Peng and Vessels, Contract No, 37AND ob No: Foa1G7001 [Document No: 37AND-F0416700"-Y:S0-0011-000 Rev CS 30. GENERAL REQUIREMENTS 31 Procedures Prior tothe! commencement of the work, CONTRACTOR'S fully comprehensive coating procedures shall bo submited to the COMPANY for approval. The approved procedures shall bo folowas for al the work for which the CONTRACTOR is responsible. ‘The detalled procedures submitted for approval shall include, but not necessarly be limited to, the flowing ‘© Method and equipment for surface preparation, consumable and other parameters; ‘= Coating ning application and curing methed and equipment; + Coating / lining materials data (MANUFACTURER'S product data sheets and application notes) + Ranges of temperature and relative humidty contol methods for surface preparation ‘and coating ning work; + Tne ee ac proprio ncn and eubeeqer con rings + be tin nd ian ta yn ess + Processor est danse costs rings + Matos trees an testing ing ccna ite: + Frege of en. hapecon and tts + surtcerpaatn an cots ns en shoots ‘All coating procedures shall be qualified in accordance withthe requirements of Ciause 10.3 of NORSOK M-501. However the tests, frequency and acceptance aiteria of tis Specification shall apply. 3.2 Qualification of CONTRACTORS and Personnel CONTRACTOR shall provide to COMPANY historical data in organising, planning and ‘exocution of work wth similar size and complexity.[BP Anew Area Development TOPSIDES DETAILED DESIGN. Page 170 52 “Tie: Speciation for Coating af Stuctural Stel, Piping and Vessels. ‘Contact No, 37AND 4 No: 0417001 Document No: STAND FO81G7001-Y-S0:0011.000 Rev C5 Paint operators qualifications along with qualification of suporisors, foremen and QC) Personnel in accordance with Clause 102 of NORSOK NASO1 shall be provided for COMPANY's review, 33 Responsibilities ‘The CONTRACTOR shal be responsible for the procurement, application and guarantoed time forall coatings and itis his responsibilty to ensure that they comply with tis ‘Spectcation and MANUFACTURER'S recommendations and data shests “The proposed coating system shall be sulable for the design conditions nan offshore environment and for a minimum design We of 15 years. During the coating / ining work the CONTRACTOR shal be responsible for he protection fall structure and equipment surfaces trom mechanical damage or paint over spray and oppings. Examples of surfaces to be protected from damage are vale spindes, glass facod ot ure gauges, delicate machinery, electrical cables, stainless stool, gratings, name plates, instrument panels, sacifclal anodes, machined washer recesses of flanges and ‘sealing surfaces of tanges. Bearing areas for ruts on flange faces and flange sealing surfacas shal remain uncoated te ensure 100% metal to metal contact on assembly of flanges. ‘Atul reporting / recording system shall be maintained by the CONTRACTOR who shall ‘comprehensively log the following data: air and steol tomporatures, relative humidity, painting progress, fm thickness measured, batch no and any other information pertinent 1 the work‘BP Andrew Area Development: TOPSIDES DETAILED DESIGN, Pago 18.0852 Tie: Spectcation for Coating of Stuctura Sto0,Plpng and Vessels Consract No. STAND, 4b No: F041 7001 Document No: STAND FO81G7001-Y-SD-0011-000 Rev C5 40° MATERIALS 41 Ga Accoptance of the coating systems shall be subjected to satisfactory resus from the ‘qualification tot 42 ‘The CONTRACTOA shal obtain from COMPANY approved manufacturers, all abrasives, coating and thinners o cary out the work. ‘The materials shall bo delivered tothe site, or CONTRACTOR's premises, eddressed for th ob, in the vignal containers with labels Intact andthe seals unbroken Materials that have lered, golled or otherwise deteriorated during storage shall not be Used. Thixotropic materials that must be stired to obtain normal consistency are ‘acceptable, 1 coating material requires the atkition of a catalyst, the pot life under application Cortions shal te clary stated onthe label and shall not be exceeded irrespective ofthe ‘apparent conlton of the material, When the pote limit is reached, the spray pot shall be ‘emptied, material ciscarded, the equipment cleaned and new material catalysed 4.3 Specific Compositional and Material Requirements Epoxy coatings shall be two-pack products formulated to provide the specfed tlm build without sagging or running. They shall contain polyamide or amine adduct curing agents, although other curing agents may be acceptable for low temperature use subject to specific COMPANY approval. Pigments shall be solectod to provide maximum environmental resistance. 4.4 MANUFACTURER'S Reprosentative ‘Tho MANUFACTURER shall Keep avaliable a technical representative for provision of ‘advice, instruction and assistance to CONTRACTOR. The technical representative shal be fully familar wih requiromants ofthis Spectication and with application charactristios| of the coating ning systam under consideration'BP Andrew Area Dovelopment: TOPSIDES DETAILED DESIGN. Page 190 62 “ile: Speciation for Coating of Stuctural Steel, Pping and Vessels Contact No, STAND Job No:F04x67001, Document No: STAND FO81G7001-Y-S0:0011-000 Rev CS 50 COATING SYSTEMS: 5.1 Specitic Coating Systems ‘Tho spectc coating systems relating to the generic systems In Table 6:0 are contained in Appendix 1 5.2 Finished Coating Colours. Finish colour schedules forthe folowing tame are det fone Blocks shall be painted in a prominent and easily readable poston as directed by COMPANY and shall be not lass than 600 mm (24 In) long and 600 mm 24 in) deep Stonciling for corrosive contents shall be in yellow gloss corresponding to OBES (AS 44800} and for toxic contents in tangerine gloss corresponding to OBES (BS 4800), Pipework contents shall be banded at intervals tobe agreed with COMPANY. 542 Stenilediters 4, Stencil eters shal be nots than 38 mm (1 in), but preferably 50 mm (2 igh, rnd shal be black oss for bath eclour blocks and staigh.on stenting. ». Stoned information shall consist of he flloning: 1. Plant tem number. 2, Deseraton of plant itm,{BP Andrew Area Development TOPSIDES DETAILED DESIGN Page 2001 52 Tie: Speciation or Coating of Stuur Stoo, Piping and Vessels. (Contract No. S7AND ob No: Fost7a01 Document No: S7AND-F041G70-S0-0011-000 Rev CS '. Name of contents -corosive and tonic contents only, May be omied f covered by plant item description,WOOD GROUP ENGINEERING ETD 1 Andrew rea Development: TOPSIDES DETAILED DESIGN Tie: Speciation for Coating of Stuctura See, Ping and Vessels ‘Contract No. S7AND Job No: Foexa7001 [Document No: 37AND-F041G7001-Y-S0-0011-000 Rew C5 60 SURFACE PREPARATION 6.1 General Unless specifically excluded herein, sto! surlaces chal be prepared prior to coating by dey abrasive blast cleaning, o the MANUFACTURER's standard and that spestied for the appropriate system in Appendix 1 Surfaces not to be coated shall be masked to protect from damage by abrasive blast cleaning. Boltholes shall be plugged and threaded studs shall have protective caps ited, 62 last Cleaning Blast cleaning is defined as the removal of mil scale, rust, rust scale, foreign material of ‘coatings from a surface by the use of abrasives propeled through nezzes or by contitugal wheels Blast cleaning shal be carried out using dry gi to provide a visual standard ofSa2¥ or Sa 3 in accordance wih ISO 6501-1 as specie fr the appropiate system In Append 1 ‘Blasting media for use on stainless steel shall be fae from chlorides. | Where used, re-usable abrasives shall be regulatly checked and sieved to remove dint and ‘contamination. COMPANY may at its discretion require virgin grit, only, tobe used on any application where It Is considered that the used of recycled git could impair coating performance. The CONTRACTOR shall have avaliable for review by COMPANY full details of the proposed abrasive. {An aluminium oxide or calcium silicate abrasive shall be used fr stainless steel and othor noble surfaces. Abrasive containing soluble chlorides or ferrous material shall not be used ‘The CONTRACTOR shall exercise adequate segregation control to prevent carbon steel ‘contaminations of stainloss alloys. This shall be proven by regular fextoxy testing, Surface preparation comparators complying with ISO 8501-1 shall be used at all tes to ‘ensure the spected surface prota is achieved and that the profle is sharp and angula. “The photographic plates in ISO 8501-1 shall be used o ensure thatthe speced degree of ‘surface cleanness is achioved. The appropriate grade of Testex Tape or equal surface proflle measurement fims shall be used and be appended tothe surface preparation and coating work record sheets to provide a permanent record ofthe achieved surtae pf'P Andrew Area Development TOPSIDES DETAILED DESIGN, Page 220 52 “Tile: Speciation for Coating of Structural Stel, Pping and Vesss. Contract Na, AND Job No: Foata@7oot [Document No: 37AND-F041G700"-:S0-0011-000 Rev CS ‘Grit blasting shall not be done in areas close to coating operations and / er wet coated ‘surfaces in order to prevent dust or git contamination, Welded areas and appurtenances shall be given special attention for the removal of \elding flux in crevices. Welding sliver, laminations and underying mil scale exposed bore and during gt basting operations shal be removed by the bast mechanical m and the adges smoothed or rendered flush 'No acd or inhibitor solutions shall be used on blast cleaned surtaces, Propared surfaces shall be kept fr from any contamination and shall be completely fee ‘rom bast residues, dust or git 6.3 Additional Preparation Intended weld areas shall be masked toa di after blast cleaning and before coating 08 of SOmm to either side of te weld area, ‘100mm wide stip of uncoated bast leaned surface shal bel Betweon coated and ut es pe og» ety eta ia sg is done. When bast laring is rsimed, the 100mm stip of previously std sutace shal equi ony aight brush bast remove any rs hat might remain, ‘When rectification has baen necessary on abrasive blast cleaned or previously coated surfaces, the dressed areas shall be re-basted to remove all rut and contaminants and to Provide adequate key. Blasting shal overlap a minimum of 25mm into the adsining coated surace.'8P Andrew rea Davelopment: TOPSIDES DETAILED DESIGN Pago 230 52 Tie: Speciation for Coating of Stuctual Stoel, Png and Vessel. Contract No 37AND sob No:Foare700% ‘Document No: S7ANO-F061G700"-:S0.0011-000 Rev CS 7.0 COATING APPLICATION 74 General ‘All appicaton procedures and equipment shall be avaiable for review by the GOMPANY. ‘Coating shall only take place under conditions recommended by the MANUFACTURER, 900 series staniess that has an operating temperature greater than 50°C and Super ‘Duplex grades and 6% score re Paring Zn eh epry x00 Taeost2paepo9) | 1x28 \ ntr—2 pack opory 2x 100 Frish— Acyl mosted 2 pack porno | 1x50 Baz oS enna Pispae— Bas SORS0T Sa sow rake Pang Zech epoy x50 oral areas, tush, to | er—2 pack opry 2x95 sons er stove cadeoatng Fish— Aon esied pack poteratane (1X50 wore 83-1 was 68) oe oe Be CS ara Pipa Bas SO RSHT SAS taf'owase'c Paring Iara Zine Siete x60 Fish Modes Auminum sone x20 rat[8 Arrow Ar Dovelopmant TOPSIDES DETAILED DESIGN Tie: Specification or Coating of Srucural Stel, Pping and Vessel Contact No, 37AND ‘Document No: S7AND-FO41G7001-¥:S0.0011-000 Rev C5 Page 390 52 Job No:Fo41G700% vere scone SeECEATION conta ries more tena TS] ea aR — | P-BEETETET reeset =e e Fo eh Hener xm stent iy ae 3 err STE aowiste onto Poe x0 time 37 mas aeRO roesite gn ee xe iA Soe xm 55 ar ESS pe | c toeemne — (aeraeamart pat aay ores FarageE rar OE ea aoe na Seer oso a at epteoat aeanaaeanae pate cts FS 725) ‘Priming ~2 pack low temperature cure epoxy manemrotoncasane itm sae ona ne ue toe feu in coating gratings, tmayoo | *°? ccomevonimtremtticere Siorccamacnane — (Micke gue xc peeiig)‘BP Andrew Ara Dovelopment TOPSIDES DETAILED DESIGN Tie: Specification for Coating of Sutra Se ‘Contact No, S7AND ‘Document No: S7AND-F041G700"-:S0-0011.000 Rev CS Piping and Vessels, Page 400t 52 Job No: Fosta7001 BT n= aay | oe Bas SORT SST ning 20 er puck oy veo Fri Seed mo ony ar, cov | xan conspoing noe, oe any eas Seat pk soy 1x80 Bie aaa — Rapa Ba SORT HTT Pin -20 29 veo Frit =2pckenoy ranaptingopeote | x280 Tenis ara ars Fp = Bat BOT ET scins200(seotunte | Prg- 2pckrputare’ 2 Pakepny | 1450 nso act -102 Pc pny vas Eaeeae iy Fried pc pane wow acter | a monte de (58/6 rica bone) cua reed Big soreness — apes ETT eaa —[ susie SS, Ovi SP" | Coating — EponyPhanokc wih succes ack ‘etal 160 iene record on $5, Foster alas Neat resistant costing 57- raped apt TANK LINING CI ea Fao Ba STEEN fcc sonn ih-tamerenite pryorepyaterte|4x 50{BP Andrew rea Dovelopent TOPSIDES DETAILED DESIGN Pago 4 of 82 Tie: Specification for Coating of Stuctural See, Piping and Vessel Contact Ne. STAND ob No: 0487001 ‘Document No: S7ANO-FO41.G7001-¥-$0.001 1-000 Rev C5 G42 | CS reconvene Pepa Ghat SOSSOT Sa ooo tag Ping -Pabjetr xe Frch—lue fate espeyestarorvintester |2X05mIm al mm +50 Sound. of seconpresion may niet to be cand dag acotan of caning fr his CHS | CS Reeve Pepa Oa SORT SET act bar Pinger xs Fic Ge fat ince yee: 3x05 Speed of decompression may need 10 be| “tat Sam+ esate arg salaton of casings fr ths |50 Noi! 1 1. Aluminium epoxy primer can be applied to a damp surtaco provided its foe of water and that no ‘more than sight gingerng ofthe surface has taken place. Flash rusting must be no mare than as Getined in the SSPC-SP1ZINACE ne 2. Blasting mea and pains for use of Stainless steal shall be foe from chlorides. Suiable blasting ‘medda are game, stonegtt and aluminium oxide. 3. For specification 1b an epoxy primer fish system may be acceptable Hf it is supported by independent test data andor proven track ord 4. Manufacturers test data shall demonstrat suitably ofthe pant systom down to 100°.{BP Ancow Arva Development: TOPSIDES DETAILED DESIGN “Tie: Specification or Coating f Sutra Stee, Piping and Vessels (Contact No, STAND Job No: Fosta7001 ‘Document No: S7AND-F041G700"- '$0.0011-000 Rev C5 APPENDIX 2~ FINISHED COATING COLOURS1 Andrew rea Development TOPSIDES DETAILED DESIGN, Pago 480 52 Tie: Specification for Coating of Stuctural Ste, Pping and Vessel Contact No. 37ANO ob No: F041 7001 ‘Document No: S7AND-FO41G700-¥:S0-0017-000 Rev C5 ‘R21 COLOUR SCHEDULE, EQUIPMENT AND STRUCTURAL SUPPORT (EXCLUDING PIPING) ‘Al ejuipmentrequiing painting shall be fish painted to an off wile colour in accordance with BS 4800-colour code 08 B15 unless noted otherwise below or where subject to Mandatory Government Reguatons. ‘Safety equipment shal be painted as noted in Table A2.1. All acitional marnglcolours shall confi to BS 4800. ‘STANDARD COLOUR SCHEDULE. em, (Colour Bs 4800 Number Exterior structural steelwork ofr White osBis Flare tower, iling derrick, ‘YetlowiRed osEsi/ ‘rae boom and A frame "Bands FESS Pedestal cranes, oveibead Yellow OSES! rans, chain boss et ‘Vessel, heat exchangers and On White oss tanks (exluding elf ak) Hifi tank Yellow OES Firefighting equipment Red OES ‘Pumps (eluding Grewater servi) OFF white osBis ‘Motors, gemtor, compressors Bue 18ES3 Teetrament, lectrical igh Blue 1850 switchgear, transformers Semi gloss Gear cases, couplings, guards Yellow O8ES Inside of machinery guards Orange O6ES1 All elo valves Datk Grey ovAooCc = ERTS] PRD SAT 15390 ag | pra aoa T_T a tant swaip | scan 2 am) i Goes[BP Androw Area Development: TOPSIDES DETAILED DESIGN. Pago 45 0 52 Tie: Specteation for Coating of Stucual See, Pping and Vessel. Contract No. STAND Job No: Fost 7001 ‘Document No: STAND-FO41G700'-¥-$0-001-000 Rev OS ‘822. PIPEWORK COLOUR SCHEDULE AND INDENTIFICATION A.22.1General [All pipework pint colour coding and ientfcation shall be in accordance with this Appendix except ‘whee subject to mandatory UK or other Goverment Regulations. Unless saad athe, British Standard Colours re refered to in BS 4800, [All pipework and valves except for Grewse lines shal be punted off-vhite (BS 4800 colour code (08 B15) and banded at strategic positions by PVC colour type specifically designed and manufactur {er this purpose. Firewater Hines and fitigs shal be pat rd (BS 4800 colour code O4 E $3) houghost their Jeng. ach sevice except Srewater sal be coded using two colors of PVC colour tap. The primary colour band shall Henify the pie contents eg. water, at, oil The secondary edlour band shall ‘rovde additional deal to Frere he servic. Thus the sevice shal be fly enti bythe cemmbination ofthe two banding colour. A.2.2.2Colour Banding System ach colour band system shall esis of: 1) Adhesive PVC met tape - the primary clout. This also indicates the dvcton of the pipe eaten How witha a0. 1) Adhesive PVC masher tape =the secodaryeaout. ©) Adhesive text abel, “The colour bands shal be appliod over the pipework paint coating. Prior othe band application the paint coating shal be thoroughly cleaned ofall surfice contamination such aso, grea, sale dst. by the application of en approved cleaning slvet compatible with he pant coating system ung only ean rags or brushes, The cleaned aurface shal be allowed to completely dry out bef applying the PVC colour bands'P Androw ea Developmen: TOPSIDES DETAILED DESIGN, Page 460 52 Tie: Specteation for Coating of Stvetural Soe, Ping and Vessels Constact No. S7AND Job No:Foex@7001 Document No: S7AND-FO81G7001-Y-S0-0011-000 Rev CS “The PVC colour bands shall be appli tothe pipework immediatly the solvent cleaned surface i dry. ‘The banding eytom shal be applied as follows: 4) The length ofthe tapes nested shal be removed by applying a length of ape aroun! the pipework ‘withthe backing pape still atached. An overlap of SOmm shall be allowed for, andthe tapes cat tothe desired length 1) The comer edges (opprox. 25mm) shall be cut of at an angle of 45°C a the overlap ed ofthe tapes to prevent pel 9) The backing paper sal be removed from the primary band tape tothe extent that he arrow under ‘which the text strip eo be pico i cea. The arow sal point nthe dreton cf pipe contents flow andthe txt strip shall be applied to the back face of the primary tape 9 atthe text is ‘early located and clearly visible within the transparent low arow window. @ The tape shall be held wih both ands agnnst the pipe andthe low arrow adjusted into the best reading poston forthe operations personel, The tape shall be applied by smooting ion to the ipowork withthe ands, carefillyavidng tapping ac bubbles and without etching the tape. ‘Te ape shoal be a snug it on th pipework with SOmm overlap of the two tape nds the 45°C cit comer ying ove the top onthe oven ©) The two secondary plain band tapes should be appli inthe same manner asthe primary band tape ‘The PVC banding system shall be appli onal pipelines, ered so thatthe flow dietonalarow nd label text would be clearly visible by operations personnel. The banding stem dal be appli ‘immediately ajacent 8) All vessel exchangers pumps et, » Alvales 9) All pipework junctions © Allservie appliances 9) Allwallfloceing penetrations In addition to the above locations, the band sytem shall be appiod on pipework runs at + Im interval‘BP Andrew Area Development: TOPSIDES DETAILED DESIGN. age 47 of 62 “Tile: Speciation or Coating of Stuctural Stel, Ping and Vessels Contact No, 87ND Job Ne:F0ex@7001 Document Na: S7AND-FO41G7001-Y-S0-0011-000 Rev CS ‘COLOUR SCHEDULES ‘BZ FLUID IDENTIFICATION COLOURS SERVICE PRIMARY BAND S480) SECONDARY BAND BS4800 REF AIR Isrent Air Light Bae 20851 Plant Air Ligh Ble 20651 DRILLING RIG BULK SYSTEMS an Bone Wise 27 Oven nas a Cone visa 22037 Boe hes Daling ed vise 2037 hewn scm ak Vnng vise 203 Sanh wens cuemicas | Bie iu) Vii 22037 barpnly spas Wer attr Vise 2C8 Ome seat Deemer Voie nes Yaw woes: Deane Vous 2C3 Datei oes Stet Vii nen Bad woes Nena Vets ne” te mos Onecare) Vel RCH DkGreen hem ness aise Via Rea White woes Sele iaibitoe Violet 237 Gem nos{> Andon Ara Development: TOPSIDES DETAILED DESIGN Page 4.0152 Tie: Speciation fr Casting of Stucral Set, Ping and Vessels Coneat No. 378ND Job No: F0ss7001 Document No: S7ANO-F041G7001Y-S0.0011.000 Rev C5 DRAINS Minas din Black coEsS Red Ess Ding Drains ck CESS OFWie tosis Din (open taarcus) Black ESS Gry A Mod Dre ick (ESS omits 1081s Din (open, no-tazarous) Black CESS Vie nen vents AamosplriBlowtown ick (OES Santwond oncss HP fae Ssndaond —ORC3S-— Vike mss LP tare Sundlvood —OBC3S-— Vit nos DRILLING RIG SYSTEMS. Md and el il eye Vile 2037 Brom 05039 Conca cement aitives Vit mcs Bhe ESS FIREFIGHTING SERVICES | | IPE TO BE FULLY COATED WITH PRIMARY COLOUR carte oxi at 04859 Emerald Gre Mess Fam Re OES PaleGreen ocs3 Wate Re HESS Forts Dice! Brown 0639 White woes Foal Gas Sandia o8c35 white 0085s ‘Aviation Fa Bick ESS white OOESS (mL NON PROCESS) Ayo SaincoPink 433 Late os Brows 06039 Emerald Green MES‘bP Androw Area Development: TOPSIDES DETAILED DESIGN Tis: Spocteation for Coating of Stctua Stee, Piping and Vessels Contact No, 37ND Document No: S7AND-F081G7001-¥-S0-0011-000 Rev CS Page 490 52 ob No: Fos1700% PROCESS Hydrocarbon Gas Sandalwood Hydrocarbon Liquid Sandalwood Cadence Sandalwood Produced Water Groen UTILITIES GAS FLUID itegen Blue Green WATER Water injection (tare) Potable Water osc3s o8c3s o8c3s npas WES uc39 npas npas FEE Wess 2051 Ess O4ES3 O4ES3 WES'BP Andrw Area Developmen: TOPSIDES DETAILED DESIGN Page 50052 Tile: Spectcation lor Coating of Stutura Soe, igng and Vessels Contract No. S7AND Job No: Foa1G7001 Document No: 37AND-F08%G700-¥:S0-0011-000 Rev CS | Aone 9-SPECTION AND TST REQUIREMENTS'P Andrew Avea Development: TOPSIDES DETAILED DESIGN, Page 51 of 52 “Tile: Speciation or Coating of Structural Stel, Piping and Vessel Contract Na. 87ND Job Ne: Fost 7001 [Document Na: 87AND-F04147001-Y-S0-0011-000 Rev CS Appendix 3 INSPECTION AND TESTING REQUIREMENTS TREGEPTANGE estes | weTH00 rneguencr | SCSEPTANCE | consequence Ermer | iaionanaee | Sate aaactecranh | neces wh |Nobatg cn cmane™ |icpcac | Scemamceenn | es tna | Sire Yas | Waustormen. | onc erateaam | oaaacnin Goan eared Bn |S la cee me sci = ‘aera ee tee, | a Sige |) eee 8 Sette ‘Sago © twine, | Sob como Seong Tea | oes Sanam Maman Reagan 'soescee eee, [st Toagmes —RepeaTape | Nagamine | Aeeetes | Ptr fect nor [poor ine | eC Seaton | Say oman, | cut fest | ace Soa” | Stew TSoimmere, | ermutorate at free eater Serene Sone ener | om ie | eset aun Tati, Truceoina | so ewe _[ ohn Ppa actin | ersoece | gatentrme enc! |" | os Stexewoue | twocsthesrtcs, | Sasso ne Poco sadence |oesemte | = | Tiaras SO a | ea 1 es aca apr nais Soom | arog Srv