Professional Documents
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• Chapter 22
– Review questions:
• 1,2,5,7,11,15,16,20
– Multiple choice:
• 2,9
– Problems:
• 1,2,5,12,13
1
Cutting Parameters
• We require relative motion between the cutter
and material to perform the machining
operation
• 2 Motions: Speed and Feed
– Speed: How fast the material moves past the
cutting edge
– Feed: How fast the cutting edge moves
across(into) the material
• For example:
– How much you squeeze the trigger on a hand drill
will change the SPEED
– How fast you push the drill bit into your material
will change the FEED
2
Cutting Parameters for Turning
3
Cutting Parameters for Turning
• L : The total length (along the axis of rotation) that we are cutting
• Do : The original Diameter
• Df : The final Diameter
• d : The depth of the cut (measured radially) = (Do-Df)/2
4
Turning Calculations
• Speeds and Feeds are material and
operation specific and can be found in a
Machinist’s Handbook
• We need to calculate the settings for our
machine, how long it will take to machine the
piece, and how fast we will remove material
5
6
7
8
Turning Calculations
• fr : Feed Rate is the linear travel rate (along the axis)
fr = N * f
Feed Rate is in (in/min) or (mm/min)
• The time to turn a part from Do to Df is
simply the time to travel across the length
L…so,
Tm: Time to machine = L / fr
9
Turning Calculations
• Material Removal Rate (MRR):
volumetric amount of material being cut
away per unit time
– In Turning
MRR ~ v * f * d (approximation)
10
Turning Calculations (example)
• We wish to turn a piece of 1” steel round stock down to 0.8” in
one pass. The total length of the cut is to be 4”. We want to
calculate the feedrate and rotational speed for our lathe,
material removal rate, and the time it will take to machine.
11
Turning Calculations (example)
• We wish to turn a piece of 1” steel round stock down to 0.8” in
one pass. The total length of the cut is to be 4”. We want to
calculate the feedrate and rotational speed for our lathe,
material removal rate, and the time it will take to machine.
12
Milling Calculations
N w
N v
13
Milling Calculations
N w
N v
14
Milling Calculations: Approach and Overtravel
Peripheral
or “slab”
milling
15
Milling Calculations: Approach and Overtravel
FACE
MILLING
(CENTERED)
16
Milling Calculations: Approach and Overtravel
FACE
MILLING
(OFFSET)
17
Machining Calculations (example)
18
Machining Calculations (example)
19
Machining Calculations (example)
20