They are:

- satisfaction at optimal levels of our clients

- commitment to quality producing
- investment in technology
- permanent training of employees

PROFILE
ASAM is one of the largest private industrial manufacturers. It's activities are related
to projecting, manufacturing and trading auto spare parts for the Romanian aftermarket,
first-assembly auto parts for Dacia Group Renault and parts for rolling stock, oil equip-
ment for internal and external customers from Germany, Austria, France, others.
TRADITION
Established since 1924, ASAM, whose name signified at that time The Administration
of the Aviation and Navy Establishments, was working as a maintenance unit for the 2nd
Fleet within the Military Air Force. Starting 2004, ASAM becomes a member of the
Industrial Companies Group CONEX, one of the most powerful private capital group in
Romania.
QUALITY CERTIFICATES
Our commitment to quality manufacturing is done by testing and verification of all
products in its own laboratories.
ASAM follows the continuous improvement of the quality management system
implemented in accordance with:
- EN ISO 9001:2000, certified by TUV Thuringen
- EN ISO 9001:2000, certified by Moody International
- OHSAS 18001:2004, certified by CertRom
- ISO 14001:2004, certified by Moody International
- ISO / TS 16949:2002, certified by Moody International
RANGE OF PRODUCTS
- auto spare parts:clutch discs, brake discs, logs, linchpin, brake drums, brake lever
- railway: brake shoes for wagons and locomotives, parts for bogie and chassis,
welded construction for chassis
- energy: eyelets support, slings double
- industry (mining, oil): forged spare parts for mud pumps, nuts, valve tray, tray
packing of different sizes
- agriculture: tractor spare parts, spare parts for agricultural machinery

By applying a solid investment plan, it succeeded in broadening its range of products,

increase the level of expertise of employees and a dynamic and rigorous approach to
foreign markets with potential for absorption of products manufactured in ASAM.

MISSION
The major goal in our activity is the success of our clients.
In order to accomplish this goal, the entire staff works in 4 directions, namely:
- showing a special attention to the customers requests
- developing new product groups and diversification of existing ones
- strengthening relationships with current collaborators and initiation of new
partnerships with companies in the country and abroad
- achieving new quality standards

VALUES
From the desire of delineate more clearly which are the benefits of our clients, we
have built a system of values by which we guide in our entire activity.

www.asam.ro www.asam.ro
 B. BLANKS FORGED ON HORIZONTAL FORGING MACHINES

Blank HFM
Forging method Material
weight (kg) strength
Die work
FORGE (repression, punching, tension or
contracting, deburring). 1 0,9÷5 800 tf
-max Ø repressed = 100 mm steel
-max. length = 900 mm
- max. dia. repressed = 100 mm
3 10 1000 tf
- max. length = 800 mm

A. BLANKS FORGED ON MAXI-PRESSES

C. OTHER ENDOWMENTS IN THE FORGING
Blank Maxi - SECTOR
Deburring
Forging method Material weight Press
press Die hammers
(kg) strength
Die work Die hammers force: 1250 tf, 2500 tf, 3150 tf
1 0,2÷1,3 630 tf PE 100 tf
-die forging bevels
for exterior -3÷5° 2 1,3÷3 1600 tf PE 250 tf Drafting cutters
for interior -5÷7° Guillotine press 500 tf
ste 3 3÷4,5 2000 tf PE 250 tf Guillotine press 1000 tf
-max. forging
el 4 4,5÷8 2500 tf PE 400 tf Precision cutting Press PAI 100
dia=300mm
-max. Length = 400 mm Band iron saws
-max. height = 200 mm 5 8÷15 4000 tf PE 400 tf
Blasting
-induction heating
Ecological installation with a capacity of 500 kg
(shotblasting)
Note: The 2500 and 4000tf die forging lines also have drafting rollers.
The 630 tf line is equipped with automated sorting equipment for the heated Cold calibration
parts. LLR 1000tf Press
The 1600 tf line is equipped with an automated sorting equipment for the heated Hydraulic press PH 200
parts and with an automatic installation for die lubricating
The 630 tf and 1600 tf lines are equipped with facilities for monitoring the tem- Hardness control
perature of the heating parts. Electronic display device

One can die forging: Heat Treatment

- revolution parts with variable section Continuous pit gas heat treatment line 1000 kg/h
- prismatic parts with variable section
- optimal quantity/order: min.5000 pc Crack Control
- lead time for placing in operation (new part) 45-60 days depending on the Magnaflux installation and Contramag
complexity of the part

www.asam.ro www.asam.ro
 CAST BLANKS

Pos. Processing Casting Max. weight of

method procedure Casted material casted part
FOUNDRY In induction oven
Grey cast iron
1 On BMD line Nodular grey 100Kg
2t
cast iron
Grey cast iron
In induction oven Nodular grey
2 On mechanizedl 50Kg
1t line cast iro n
Steel
Grey cast iron
Endowments In induction oven Manually Nodular grey
3 150 Kg
1. BMD semi-automatic forming line 1t (in an unique) cast iron
2. Forming line: mechanized jolting-pressing for cast iron and steel Steel
3. EIRICH mixer Grey cast iron
In induction oven
4. Inductotherm oven 2, 0 to 4 In peels Nodular grey max.4 Kg
1t
5. Inductotherm oven 1 to cast iron
6. Pattern shop

Processed materials Note : 1. The moulds for casting are manufactured of wood or metal.
Plain steel SR ISO 3755/95 Grey cast iron SR EN 1561/99 2. Heat treatments those are specific after casting.
-200-400 - 270-480 -Fc 150
-200-400W - 270-480W -Fc 200
-230-450 - 340-550 -Fc 250
-230-450W - 340-550W Cast iron alloyed with phosphorus - UIC 840
Note: W = unlimited weldable steel -P8
Low-alloy steel -P10
-with max. 1,5% Mn -P14
-with max. 5,0% Cu, Ni, Cr, Mo,V Cast iron with graphite nodule SR EN 1563/99
Manganese steel T105Mn120 -FGN 400-15- FGN 600-3
-C = 0.9-1.2% -FGN 450-10- FGN 500-7
-Si = max.1%
-Mn = 11.5 - 13.5%
-P = max. 0.11%
-S = max. 0.05%
-Ni = max. 0.8%

Dimensions for forming frames

- 700x800x300/300 for cast iron
- 550x600x200/150 for steel

www.asam.ro www.asam.ro
 4. CNC ACE SERIES V430
- table`s total area -X=560 mm
-Y=430 mm
-Z=570 mm
- max. Weight -2x300 kg
MECHANICAL WORKING - processing accuracy -0.02 mm

5.CNC MAZAK
- table working surface - 1300x550 mm
1. CNC “PUMA”400B LATHE - table longitudinal race - 1050 mm
- max. diameter for processing -Ø500 mm - able cross race - 510 mm
- min. diameter for processing -Ø60 mm - max. race of tool-port achse - 510 mm
- max. length for processing -1000 mm - max. distance between work ing - 610 mm
- max. weight of the part -500 kg table and tool-port achse
- processing accuracy -0.02 mm - max. part weight - 1200 kg
- rotational speed per minute - 12000 rot/min

2.CNC ”PUMA”240M 6. BORING MACHINE IN

- max. diameter for processing -Ø350 mm COORDINATES
- min. diameter for processing -Ø60 mm - work surface of the table -700x500 mm
- max. length for processing -560 mm - longitudinal race of the table -700 mm
- max. weight of the part -100 kg - cross race of the table - 400 mm
- processing accuracy -0.02 mm - max. diameter for boring - 40 mm
- max. diameter for broaching -350 mm
- max. weight on table -200 kg

3. CNC VT 26/110 LATHE

- max. diameter for processing -Ø360 mm
- min. diameter for processing -Ø10 mm 7. VERTICAL LATHE
- max. length for processing -980 mm - max. length for processing -Ø1200 mm
- max. weight of the part -25 kg - max. height of the processed part -1000 mm
- processing accuracy -0.02 mm - weight of the processed part -1500 kg
- inner diameter of the main axle -Ø75 mm

www.asam.ro www.asam.ro
 ELECTROCHEMICAL
MECHANO WELDING COVERINGS

Endowments
- welding converter In this sector modern operations are made to protect the surfaces of phosphating,
- MIG/MAG welding appliances slightly acid electronic zinc coating, iridescent passivation white or yellow and black
- automatic appliances for linear weldings passivation.
- boring machines Terms of quality: SR 12329 and SR EN EN 12476
- hydraulic presses Dimensions of baths in mm (LxWxH):
- shot-blasting appliances - 1000x650x900 for slightly acid electronic zinc coating
- spring oxygen cutting machine - 1000x800x500 on chemical phosphating
Maximum weight of the part protected: 75 kg.
Welded structures
- with dimensions between 100-3000 mm
- weights: max.3000kg

Welding technologies
- with super-basic electrodes
- in protective environment with CO2 and argon

Used materials
LABORATORY TESTS
- OL 37.2
- OL52.3
- weldable cast steels - Chemical analysis, metrology and mechanical tests
- Spectral analysis for steel and cast metals (chemically)
Welding materials used - Metallographic analysis
- super-basic electrodes EN 499 E4.2.38 - Mechanical testing
- welding wire EN 440-G3Si1, 0,8-1,6. - Measurements of hardness
Currently 1,2

Used tooling
- welding clearances
- checkers for dimensions and welding belts
- universal measuring means

www.asam.ro www.asam.ro
 - Maximum weight injected 200g
- Simple parts: 50-110 pieces/hour
- Complex parts: 25-70 pieces/hour

3. Blew extruded bodies machine, semi-automated control

PLASTIC MASSES 4. Hydraulic presses

5. Cooling system with closed-circuit for oil bathing of the injection machines
and dies;

6. Electronic control system

7. Drying system for technical plastic masses and armed with glass fibers.
Department of Plastic Masses runs at the highest standards, according to the rules
in force, producing injected and vulcanized pieces of plastic for automotive parts, of
various complexity with weights between 2 g and 2300g.

Processed materials
- Polythene
- Polypropyethelene
- ABS
- Simple polyamide and reinforced glass fibers
- Polyacetals
- Simple polycarbonate and reinforced glass fibers

Endowments
1. B2700/1330 Battenfeld injection machine; control type UNILOG B4
- Closing force 2700 kN
- Size of the boards for fixing 940 mm
- Free distance between the axes 630 mm
- The height of mounting the samples 250-650 mm
- Course opening at height =max 550 mm
- Maximum weight injected 594 mm (polystyrene)
- Simple parts: 70-120 pieces/ hour
- Complex parts: 30-50 pieces/hour

2. MI 400/130-TR injection machine; semi-automated control

- Closing force 1300 kN
- Size of the boards for fixing 600x600 mm
- Free distance between the axes 360x360 mm
- The height of mounting the samples 140-360 mm
- Cursa deschidere la H=max 330 mm

www.asam.ro www.asam.ro
 MANA ORGANISM
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www.asam.ro www.asam.ro