A1 Umwaelzpumpen

Catalogue Heating, Air-conditioning, Cooling
Circulating Pumps
Glandless Pumps
and Accessories,
Package Heat Exchanger Assembly
Catalogue A1 - 50 Hz - 2008
A1
1
3 8 11
13
9
6
7
2
10 12
Wilo-Comfort-
Vario CO 1/MVIE Series 4
B4 Catalogue
1 2 3 4 5 6 7 8 9 10 11 12 13
Wilo-Jet WJ Wilo-Sub Wilo- Wilo-Sub TWU 3 Wilo-RainSystem Wilo-Comfort- Wilo-Stratos Wilo-Safe Wilo-Star- Wilo- Wilo-Stratos Wilo-Drain TM/ Wilo-DrainLift S
TW5-SE PnP SilentMaster AF Comfort Vario COR ECO Z 15 TT DrainLift Con TMW 32 Twister
B1 B1 B1 B1 B1 B4 A1 A1 A1 C3 A1 C1 C3
2 6 8
7
3 4
5 9
8
Wilo-
CronoBloc-BL Series
10
A3 Catalogue
1 2 3 4 5 6 7 8 9 10
Wilo- Wilo-RainSystem Wilo-Comfort-Vario Wilo-Stratos-D Wilo- Wilo-TOP-Z Wilo-Stratos Wilo- Wilo- Wilo-
EMU KS AF 150 COR 4 CronoLine-IL-E CronoBloc-BL DrainLift M DrainLift WS
C1 B1 B4 A1 A2 A1 A1 A3 C3 C3
Program Overview and Fields of Application
Glandless pumps
Pump type Main field of application
Page
Heating, air-conditioning, cooling 35

High-efficiency pumps Wilo-Stratos ECO S/M – S/M – – – 40
– Single-head pumps
Wilo-Stratos M/C – – C M/C – 40
– Twin-head pumps Wilo-Stratos-D C – – C C – 40
Energy-saving pumps Wilo-Star-E (EasyStar) S/M – S – – – 82
Wilo-TOP-E M/C – – – – – 82
– Twin-head pumps Wilo-TOP-ED C – – – – – 82
Automatic pumps Wilo-Smart
S/M – S/M S – – 120
Standard pumps Wilo-Star-RS (ClassicStar) S/M – – S/M – – 130
Wilo-AXL (maximum 2440 1/min) M/C – – – – – 130
Wilo-TOP-RL (maximum 2660 1/min) M/C – – C – – 130
Wilo-SE (maximum 2880 1/min) M/C – – C – – 132
Wilo-TOP-S (maximum 2880 1/min) M/C – – C – – 132
Wilo-TOP-D (maximum 1400 1/min) M/C – – C – – 132
Wilo-RP (maximum 1400 1/min) S/M – – – – – 134
Wilo-P (maximum 1400 1/min) M/C – – – – – 134
– Twin-head pumps Wilo-Star-RSD (ClassicStar) S/M – – S/M – – 136
Wilo-TOP-SD (maximum 2850 1/min) C – – C – – 136
Wilo-SE-TW (maximum 2880 1/min) – – – C – – 136
Wilo-DOP (maximum 1400 1/min) C – – – – – 138
Secondary hot water circulation 288
High-efficiency pumps Wilo-Stratos ECO-Z – M – – – – 290
Wilo-Stratos-Z – M/C M/C C M/C – 290
– Twin-head pumps Wilo-Stratos-ZD C – – C C – 290
Standard pumps Wilo-Star-Z 15 (CircoStar) – S – – – – 322
Wilo-Star-Z 20/25 (CircoStar) – M M – – – 322
Wilo-TOP-Z (maximum 2850 1/min) – M/C M/C – – – 322
- Special single-head pumps Wilo-VeroLine-IP-Z M/C M/C M/C M/C – – 322
Solar thermal, geothermal energy 359
High-efficiency pumps Wilo-Stratos ECO-ST
– – – – S/M – 360
Standard pumps Wilo-Star-ST – – – – S/M – 372
– Single-head pumps Wilo-Star-RSG – – – – – S/M 372
Legend: Fields of application:

- Cannot be used
D Single- and two-family houses Heating Air-conditioning/cooling sector
M Multi-family houses
C Commercial
Secondary hot water circulation Solar thermal
New in the program or series extension
or modification
Floor heating Geothermal energy systems
2 Subject to change without prior notice 09/2007 WILO AG

Best in energy saving.*
Wilo-Stratos ECO high-efficiency pump.
*With a grade of 1.3, the Wilo-Stratos ECO is even a test winner in terms of energy efficiency:
• 23 % lower energy consumption than the runner-up.
• savings of up to 3,000 Euros in 20 years compared to uncontrolled heating pumps.
Very good? We call this Pumpen Intelligenz.
www.wilo.com
Contents
General notes and abbreviations 4
Planning guide 6
Heating, air-conditioning, cooling 35
Heating, Air-conditioning,
Contents 35
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Wilo-Star-E, TOP-E, TOP-ED
Wilo-Smart
Wilo-Star-RS, AXL, TOP-RL
Cooling
Wilo-SE, TOP-S, TOP-D
Wilo-RP, P
Wilo-Star-RSD, TOP-SD, SE-TW, DOP
Secondary hot water circulation
Contents 290
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Secondary Hot Water

Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Circulation
Solar thermal, geothermal energy systems
Solar Thermal, Geothermal

Contents 361
Wilo-Stratos ECO-ST
Wilo-Star-ST, Star-RSG
Energy Systems
Service/accessories systems
Service/Accessories, Systems
Contents service/accessories 393
Wilo-TOP motor technology, motor technology, circuit diagrams
Switching plug, servicing apparatus
Threaded pipe unions, adapter fittings
Wilo thermal insulation shells, ClimaForm
Contents systems 409
Wilo-Safe-WS, DrainLift Con
Switchgears and control devices

Switchgears and Control Devices
Pump management systems

Pump Management Systems
Contents switchgears and control devices 417

Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR
Contents pump management Wilo-Control 489
Wilo-IF-Module Stratos, Wilo-IF-Module
IR-Module, IR-Monitor, Protect-Module-C
Wilo-Control AnaCon/DigiCon/DigiCon-A
Wilo-Control BusBox, CAN-Bus wires
Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 3

General Notes and Abbreviations
Abbreviations and what they mean

Abbreviation Meaning Abbreviation Meaning
1~ 1-phase alternating current PLR Pump central control, Wilo-specific data interface
1/min Revolutions per minute (rpm) PT 100 Platinum temperature sensor with a resistance value
of 100 at 0 °C
3~ 3-phase alternating current .
Q (= V ) Volume flow
Autopilot Automatic adjustment of pump performance during
setback phases, e.g. boiler setback operation over- rbc Blocking current-proof, no motor protection re-
night quired
BA Building automation RCD Residual current device
Cap Capacitors SBM Run signal or collective run signal
Control input Analogue input for external control of functions SSM Fault signal or collective fault signal
0 - 10 V
TrinkwV 2001 German Drinking Water Ordinance of 2001
°d Degree of German water hardness, unit for assessing (valid from 01.01.2003)
water hardness
TRS PTC thermistor sensor
DM 3-phase AC motor
VDI 2035 VDI guideline for the prevention of damage in hot-
p-c Control mode for constant differential pressure water heating installations
p-T Control mode for differential-pressure control as a Wilo- Building automation management with pumps and
function of fluid temperature Control accessories
p-v Control mode for variable differential pressure WRAS Water Regulations Advisory Scheme
(Secondary hot water regulations for Great Britain
T Control mode for differential temperature and Northern Ireland)
ECM Electronically commutated motor with new wet rotor WSK Thermal winding contacts (in motor for monitoring
technology encapsulation, newly developed glandless drive con- winding temperature. full motor protection through
cept for high-efficiency pumps additional relay)
EM 1-phase AC motor Operating mode of twin-head pumps:
Individual operation of the respective operating
EnEV German Energy Savings Ordinance [Energieeinspar- pump
verordnung (EnEV)]
+ Operating mode of twin-head pumps:
Ext. Off Control input ”Overriding Off” Parallel operation of both pumps
Ext. Min Control input ”Overriding Min”, e.g. for setback oper- Number of poles on electrical motors:
ation without Autopilot 2-pole motor = approximately 2900 1/min with 50 Hz
GRD Mechanical seal Number of poles on electrical motors:
4-pole motor = approximately 1450 1/min with 50 Hz
GTW Special cast iron: white malleable cast iron
Number of poles on electrical motors:
H Delivery head 6-pole motor = approximately 950 1/min with 50 Hz
Hz Approval range for sprinkler pumps
IF Interface
Int. MS Internal motor protection: Pumps with internal protec-
tion against unacceptably high winding temperatures
IR Infrared interface
KTL coating Cataphoretic coating: Paintwork with high adhesive
strength for long-lasting corrosion protection
KTW Authorisation for products with plastics, for utilisa-
tion in secondary hot water applications
LON Local operating network (open. non- manufacturer-
dependent, standardised data bus system in LON-
Works networks)

General Notes and Abbreviations
Material designations and their meaning Wear and tear

Pumps components are subject to wear and tear and abrasion in ac-
Material Meaning
cordance with state-of-the-art technology (DIN 31051/DIN-
1.4021 Chromium steel X20Cr13 EN 13306). This wear may vary depending on operating parameters
(temperature, pressure, water conditions) and the installation/usage
1.4034 Chromium steel X46Cr13
situation and may result in the malfunction or failure at different
1.4057 Chromium steel X17CrNi16-2 times of the aforementioned products/components, including their
electrical/electronic circuitry.
1.4122 Chromium steel X39CrMo17-1
Cooling
1.4301 Chromium-nickel steel X5CrNi18-10 Wearing parts are all components subject to rotary or dynamic strain,
1.4305 Chromium-nickel steel X8CrNiS18-9 including electronic components under tension, in particular:
- seals/gaskets (including rotating mechanical seals), seal ring
1.4306 Chromium-nickel steel X2CrNi19-11 - bearings and shafts
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo17-12-2 - stuffing boxes
- capacitors
1.4408 Chromium-nickel-molybdenum steel - relays/contactors/switches
GX5CrNiMo19-11-2
Secondary Hot Water

- electronic circuits, semiconductor components, etc.
1.4462 Chromium-nickel-molybdenum steel - impellers
X2CrNiMoN22-5-3 - wear ring/wear plate
Circulation
1.4541 Chromium-nickel steel with titanium additive
X6CrNiTi18-10 When pumps and dynamic-type compressors (and their components)
have a coating (cataphoresis coating. 2K- or ceram coating). this
1.4542 Chromium-nickel steel with copper and niobium ad-
ditives X5CrNiCuNb16-4 coating is subjected to constant wear from the abrasive components
of the medium. It is for that reason that the coating is also listed with
1.4571 Chromium-nickel steel with titanium additive the wearing parts contained in these units!
X6CrNiMoTi17-12-2
Abrasite Permanent mould casting material for utilisation in We do not accept liability for faults or defects arising from natural

strongly abrasive media wear and tear.
Al Light metal material (aluminium)
Note
Energy Systems
Ceram Fluid ceramic coating; coating with extremely high In accordance with the German Energy Savings Ordinance [Ener-
adhesive strength for long-lasting corrosion protec-
tion gieeinsparverordnung EnEV]. as of the 1.2.2002 for boiler outputs
from 25 kW, heating pumps are to be equipped with switchgears for
Composite High-strength plastic material automatic performance control or electronically controlled pumps
EN-GJL Cast iron (cast iron with lamellar graphite) are to be installed.
In accordance with the TrinkwV 2001 and DIN 50930-6, only circu-
EN-GJS Cast iron (cast iron. also known as spheroidal cast iron) lating pumps with corrosion-resistant pump housings made of stain-
G-CuSn10 Zinc-free bronze less steel or red brass (CC 491K) are to be utilised in secondary hot
water circulation systems.
GfK Fibreglass plastic
GG See EN-GJL Pump replacement
Detailed information on the subject of ”Replacing heating pumps” can
GGG See EN-GJS be found in the current Wilo replacement guide for heating pumps.
Inox Stainless steel
Wilo – General terms of delivery and service
NiAl-Bz Nickel-aluminium bronze
The latest version of our General terms of delivery and service can be
PPO Trade name: Noryl. fibreglass-reinforced plastic found on the Internet at
PP-GF30 Polypropylene. reinforced with 30% fibreglass

www.wilo.com
PPS-40%GF Polyphenylene sulphide. reinforced with 40% fibreglass
PUR Polyurethane
Switchgears and Control
SiC Silicone carbide

ST Steel
V2A Materials group. e.g. 1.4301. 1.4306
Devices
V4A Materials group. e.g. 1.4404. 1.4571

Planning Guide
Glandless pumps (general)
Pump selection: General notes Maximum secondary hot water temperature

Circulating pumps should always be selected so that the specified In view of the hardness-forming components contained in the water,
duty point is located on or as near as possible to the point of maxi- secondary hot water circulation systems should not be operated at
mum efficiency (optimum capacity) of the maximum speed H/Q temperatures over 65 °C.
pump curve. This limit is required to avoid the formation of lime deposits.
Circulation pipe
Wilo recommends the installation of a check valve in order to stop
faulty circulation patterns and to prevent gravity circulation in pumps
ma that have been switched off.
x. (
1
)
Control systems for automatic time-sensitive ON/OFF switching:
min (2
. (3 ) Switchgear Wilo-SK 601 for Wilo-TOP-Z series pumps
)
Optimal flow rate

Fig.: Pump curve
If the specified duty point lies between two pump curves, then the
smaller pump is always to be selected:
max. 1
A
Duty point
Fig.: Wilo-SK 601 switchgear
max. 2
B - Wall-mounted installation, protection class IP 31

- Direct connection for AC pumps (EM) without thermal winding con-
tacts (WSK)
For three-phase pumps or for AC pumps with WSK only in conjunc-
tion with Wilo-SK 602 or contactor
Flow rate
- Clock timer for daily programme ON/OFF with 15-minute switching
Fig.: Pump selection interval
Special-design clock timer with daily/weekly program and battery
The resulting flow volume reduction has no appreciable effect on the backup (120 hrs.), with digital display
actual heating performance in heating systems. This applies to
pumps for cooling systems. Variable speed control
Experience shows that variable speed control is only required in cir-
Pump selection: Secondary hot water circulation systems culating pumps in secondary hot water circulation systems for basic
Pump selection adjustment of performance. Automatic speed control is not required.
- In order to ensure correct configuration of the secondary hot water A time-sensitive ON/OFF control should however be provided for
circulator, the pipeline system must be designed as per both each installation.
DIN 1988 and the DVGW Worksheets W 551 to W 553
- The necessary flow volume should be based on the figures recom- Motor protection
mended in the standard and the DVGW guideline. Blocking current-proof pumps and pumps with internal protection
- If the hydraulic duty point is between two pump curves, then the against unacceptably high winding temperatures do not require
next-largest circulator per speed stage is to be selected as per DVGW motor protection. All other pumps have integrated full motor protec-
Worksheet W 553 tion, including trip electronics or full motor protection (WSK) in con-
- The heat losses in the ascending and circulating secondary hot water junction with the relay Wilo-SK 602/SK 622.
lines are to be reduced to a minimum through the use of appropriate
insulation.
Because of the fact that most secondary hot water circulation sys-
tems permit periodic circulating pump switch-offs (as a rule at night),
a clock timer should be included in the standard equipment for auto-
matic ON-/OFF operation.
The German EnEV requires periodic pump shutdown.
Legionellae switching in the heat generator and/or in the heating
control unit are to be observed and taken into account during pro-
gramming.

Planning Guide
Pump-performance splitting Flow rate in pipes and pump

General notes on twin-head pumps Theflow rate of the fluid through the pipe system is determined by
- Two pump heads mounted in a common housing, hydraulically sepa- the cross-section sizes in the pipeline network.
rated by a switchover valve The values listed below should not be exceeded:
- Specific design characteristics as with corresponding single-head
pump series Nominal connection diameter DN Flow rate v
- Replacement of an equal-performance single-head pump with iden- [Ø mm] [m/s]
tical installation dimensions
In building installations
Cooling
- Wide range of applications due to 3-/4-stage connection fitted as
standard Up to Rp 11/4 or DN 32 up to 1.2
DN 40 and DN 50 up to 1.5
Pump-performance splitting DN 65 and DN 80 up to 1.8
Splitting the assigned maximum design performance to a twin-head DN 100 and greater up to 2.0
pump in parallel operation makes possible - particularly in the heat- In long-distance heating pipes 2.5 to a maximum of 3.5
ing field - significantly improved adaptability to partial-load condi-
tions and optimum economic efficiency. The partial load pump per- The flow rates [m/s] in the pump are all specified in the pump curve
Secondary Hot Water

formance to be achieved in the average season, i.e. 85 % the heating fields for Wilo Pumps as a function of the pump output.
season is sufficient for the operation of only one pump; the second
pump is available for parallel operation on the occasions that full- Viscous fluids
Circulation
load requirements need to be met. All of the pump curves contained in the catalogue apply for the
pumping of water (kinematic viscosity = 1 mm2/s). The hydraulic val-
Advantages of splitting the performance output between two ues of the pump and of the pipe system change when liquids of dif-
pumps: ferent densities and/or viscosities (e.g. water/glycol mixtures) are
- Reduced operating costs of between 50 % and 70 % pumped!
- Increased reliability due to the constant availability of a standby unit Documents for calculating the correction factors for pump selec-
ready for operation tion can be obtained from Wilo on request.
The individual pump duty charts for twin-head pumps featured in the Correction factors applicable to the individual pipe system

relevant chapters specify the hydraulic performance values for both (increased pressure loss, lower specific heat capacity) cannot be fur-
individual and parallel operation. nished by the pump manufacturer. They must be calculated by the
planner in co-operation with the chemical additive suppliers and the
Energy Systems
Operating modes for twin-head pumps makers of pipes, valves and fittings.
Twin-head pumps are suitable for operation in either of two dis-
tinctly different operating modes: Minimum inlet pressure for the prevention of cavitation
- Main/Standby operation To avoid cavitation (vapour bubble formation within the pump), it is
- Parallel operation necessary to maintain a sufficiently high positive pressure (suction
head) at the pump suction port in relation to the vapour pressure of
Main/Standby operation Parallel operation the fluid being handled.
(STANDBY) (ADDITION) The minimum suction heads are shown in the respective tables for
all glandless pumps. These reference values apply for heating sys-
tems up to 130 °C feed temperature and installation site up to
300 m above sea level.
For higher altitudes: 0.1 m/100 m height increase.
The values must be increased respectively when handling fluids of
higher temperatures or lower densities, where there is greater flow
resistance on the pump suction side and in regions of lower atmos-
pheric pressures.
No. I or No. II pump in operation Both pumps in operation

The model-specific pump perform- The version-specific pump perform-

ance is provided by whichever one of ance is covered by the two units of
the two pumps is acting as the main the dual pump operating in parallel.
pump; the second pump remains on One pump can be switched off during
standby, ready for time- or fault- partial-load states.
Devices
actuated switchovers.

Planning Guide
Notes on installation and operation Intermittent operation

Permissible ambient temperature: 0 °C up to +40 °C The series
- Stratos/Stratos-D/Stratos-Z/Stratos-ZD
Installation - Star-RS/RSD
Installation inside a building - TOP-S/-SD
Glandless pumps must be installed in dry, well-ventilated, frost-free - TOP-D
spaces. - TOP-Z
- TOP-RL
Installation outside a building (outdoor installation) - AXL/SE/SE-TW
The glandless pumps of the following series are suitable for outdoor can also be utilised for intermittent operation.
installation:
- Wilo-Stratos/-D Operating pressure
- Wilo-TOP-S/-SD The maximum system pressure (operating pressure) and the flange
- Wilo-TOP-RL versions for the pumps are listed in the relevant tables. All flanges on
- Wilo-SE / SE-TW glandless pumps (except Stratos, Stratos-Z, Stratos-D and Stratos-
The following conditions must be complied with: ZD) have pressure-measurement connections R 18.
- Install pump in a sump (e.g. light sump, ring sump) with cover or in a
cabinet/housing as protection against the weather Connections
- Avoid direct sunlight on the pump Screw-end pumps
- Protect pump against rain. Dripping water from above is permissible Screw-end pumps are equipped with connecting threads as per DIN
on the condition that the electrical connection has been set up in EN ISO 228 Part 1. Seals are included in the scope of delivery.
accordance with the installation and operating instructions and the Threaded pipe unions with threads as per DIN 2999 must be ordered
terminal box has been properly sealed separately.
- Provide adequate ventilation/heating in situations where the permit- .
DIN EN ISO 228/1

ted ambient temperature is exceeded or not maintained DIN 2999
(longitudinal-side sealing pipe
- Permissible ambient temperature for outdoor installation: (pipe thread sealed in thread)
thread with flat gasket)
Stratos/-D: -10 °C to +40 °C Female thread of pipe Rp 11/2 Female thread of pipe G 11/2
TOP-S/-SD: -20 °C to +40 °C
Male thread of pipe 11/2 Male thread of pipe G 11/2
TOP-RL: -20 °C to +40 °C
Wilo-SE /SE-TW:-20 °C to +40 °C Flange-end pumps
The pump flanges are designed as per DIN 2531 or DIN 2533 and/or
Condensation as per DIN EN 1092-2. Detailed information is provided with the
All standard-series pumps utilisable up to -10 °C/-20 °C for cold respective pump series.
water operation are condensation waterproof. The cast iron pump
housing that comes as the following series Combination flange pumps
- Stratos/Stratos-D Flange-ended pumps with combination flanges can be mounted with
- TOP-E/-ED counter flanges PN 6 and PN 16 as per DIN or DIN EN up to and includ-
- TOP-S/-SD ing DN 65 . The installation of combination flange with combination
- TOP-D flange is not permitted. Bolts of tensile strength class 4.6 or higher
- TOP-RL must be used for the flanged connections. The washers included in the
- P/RP scope of delivery must be mounted between heads of the screws/nuts
- DOP and the combination flange.
- AXL/SE/SE-TW Recommended bolt lengths:
is provided with a special coating for surface finishing (KTL: cata-
phoretic painting). Minimum bolt length
Thread Starting torque
The benefits provided by this coating are: DN 32/DN 40 DN 50/DN 65
- optimum corrosion protection against condensation formation on Flanged connection PN 6
the pump housings in cold-water installations
M12 40 Nm 55 mm 60 mm
- very high scratch and impact resistance
The fluid temperature must always be the same as or higher than the Flanged connection PN 10
ambient temperature in order to avoid the formation of condensation M16 95 Nm 60 mm 65 mm
with Wilo TOP-E/-ED pumps.

Planning Guide
Motor Standards/directives
Glandless pump motors with protection class: - CE mark (all Wilo pumps)
- Wilo-Stratos series IP 44 - Certification as per:
- Wilo-EasyStar series IP 42 - ISO 9001,
- Wilo-ClassicStar series IP 44 - ISO 14001,
- Wilo-TOP program IP 44 - VDA 6.1
- Other pump product range IP 42
- Insulation class F Pump curves
Cooling
- Emitted interference: 61000-6-3 The pump curves apply where water +20°C and kinematic viscosity
- Immunity to interference: 61000-6-2 = 1 mm2/s.
The pump curves take into account the standard European voltages
Electrical connection of 230/400 V.
- All Wilo pumps are for designed for voltages of 400/230 V
(tolerance ±10 %) as per DIN IEC 60038. Pump control
- All Wilo pumps have been labelled with the CE mark since 01.01.1995 Electrical operating conditions in accordance with VDE 0160 are to be
as per EU Machinery Directives. maintained during the operation of Wilo pumps with control devices
Secondary Hot Water

- A sufficiently heat-resistant connection line must be used when the or module accessories.
pumps are utilised in systems with fluid temperatures above 90 °C. When operating glandless and glanded pumps with brands of fre-
quency converters other than those supplied by Wilo, output filters
Circulation
Electronic performance control for reducing motor noise and for preventing harmful voltage peaks
Heating pumps are, due to their high annual operating hours, among are to be used and the following limit values are to be complied with:
the largest power-consuming appliances in buildings. - Glandless pumps with P2 1.3 kW and glanded pumps with P2 1.1 kW
Automatic pump performance control helps to reduce drastically rate of voltage rise du/dt < 500 V/s
power consumption in heating pumps. Reductions of up to 50 % can voltage peaks û < 650 V
be achieved with this. In comparison with standard pumps, high-effi- For noise reduction on glandless pump motors, it is recommended that
ciency pumps can even save up to 80 % in electricity costs. sine filters (LC filters) be used rather than du/dt filters (RC filters).
All operating states, in particular for the partial load range that is typ- - Glanded pumps with P2 > 1.1 kW

ical for heating systems, can be optimised hydraulically by means of rate of voltage rise du/dt < 500 V/s
automatic pump performance control. voltage peaks û < 850 V
A further significant effect connected with the prevention of a rise in
Energy Systems
pump pressure is the avoidance of flow noise in thermostatic valves. Installations with large cable lengths (l > 10 m) between converter
and motor may cause increases of the du/dt and û levels (resonance).
German Energy Savings Ordinance EnEV The same may happen for operation with more than 4 motor units at
Within the framework of legislative measures for CO2 reduction, Ger- one voltage source.
man legislation states, under the Energy Savings Ordinance [Ener- The output filters must be selected as recommended by the con-
gieeinsparverordnung (EnEV)] and with reference to the electricity verter manufacturer or filter supplier, respectively.
consumption of heating circulating pumps, that circulating pumps The pumps must be operated at a maximum of 95 % of their rated
installed after 1 Feb. 2002 with nominal thermal outputs of 25 kW or motor speed if the frequency converter causes motor losses.
greater must be equipped in such a way that their electrical power The following limit values at the pump connection terminals must not
consumption adjusts itself automatically to operation-related pump- be undershot. Ifglandless pumps of the TOP-S/-SD, TOP-D and TOP-
ing requirements at a minimum of three different levels. Z series are operated in conjunction with a frequency converter:
Even though the EnEV does not require the use of automatic pump Umin = 150 V
performance control mechanisms for pumps with nominal thermal fmin = 30 Hz
outputs under 25 kW, it is nevertheless the case that by far the
greater opportunity for potential savings in terms of electricity and Minimum flow volume
CO2 is to be found in the 1- and 2-family house sector, i.e. with Larger pumps require a minimum flow volume to ensure trouble-free
installations under 25 kW. operation. Operating against a closed slide valve, flow volume
Pump performance control does not replace the need for correct Q = 0 m3/h, can lead to overheating inside the pump.
dimensioning of the circulating pump! The pump performance - Limiting conditions for pump operation when Q = 0 m3/h:
installed must also be checked when the pump is replaced. Controlled up to P2 = 1 kW is harmless, as long as the fluid temperature is 10 K
pumps that are slightly overdimensioned do not pose any risk if they lower than the maximum permissible fluid temperature
are correctly set to the nominal load requirement. - Starting with P2 > 1 kW permanent operation, a minimum pumping
flow of
Q = 10 % QNom is required
Further information in special cases on request.
Devices

Planning Guide
Motor protection Insulation for air-conditioning/cooling applications

Service life and operational reliability of a circulating pump depend to a If pumps from the following series
great extent on the choice of the correct motor protection device. - Stratos, Stratos-D, Stratos-Z
Motor protection switches can no longer be justified for utilisation in - TOP-S/-SD
conjunction with multi-speed pumps due to the fact that their motors - TOP-D
demonstrate different rated currents in the various speed stages and - TOP-Z
this requires correspondingly different types of fuse protection. - TOP-RL
All circulating pumps are either - SE/SE-TW
- blocking current-proof are utilised in air-conditioning/cooling applications, no vapour-proof
- provided with internal protection against unacceptably high winding insulation is permitted to cover the drain labyrinth between the pump
temperatures housing and the motor, to ensure that any condensate having possi-
- with full motor protection through thermal winding contacts (WSK) bly accumulated in the motor can drain off freely through the con-
and separate Wilo relay (e.g. Wilo-SK 602/SK 622) densate drain openings in the motor housing.
- with full motor protection and integrated triggering mechanism The Wilo-ClimaForm diffusion-proof insulation obtainable as acces-
(Wilo-Stratos series, Wilo-TOP series, except TOP-D, see Pump data) sory equipment for the Stratos, TOP-S, TOP-RL and SE series for the
No further onsite motor protection is required, except in cases where purpose of insulating pump housings in cold water applications
required by the EVU for blocking current-proof motors and motors ensures this automatically as a result of its specific construction.
with internal protection against unacceptably high winding tempera-
tures. Wilo-ClimaForm:
- Water vapour diffusion resistance 7000
Sound pressure level - Normal flammability, as per DIN 4102-B2, Part 1
The construction of the glandless pumps is the reason for their low- - Quality-monitored as per DIN 18200
noise operation. Its airborne noise values with measuring-surface
sound pressure level Lp (A) [dB] depend on the motor power output Quality and safety marks
and are determined under normal operating conditions.
[dB] 60
50
40 For pump types:

Star-E 25/ ..., -E 30/ ...,
30 Stratos ECO
Star-RS 25/ ..., -RS 30/ ...,
20 RSD 30/ ..., Star-Z 20/1, -Z 25/6
10 Certificate of conformity/acceptance test certificate

Available upon request at additional charge for all glandless circulat-
0
ing pumps of the series
10 20 50 100 200 500 1000 2000 3000 5000
W
- Stratos, Stratos-D, Stratos-Z, Stratos-ZD
Rate motor output P2
Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series
- TOP-E/-ED
Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series - TOP-S/-SD
Fig.: Sound pressure level of glandless pumps, determined as per - TOP-D
DIN EN ISO 3745 - TOP-Z
- TOP-RL
- P/RP
Thermal insulation with heating applications
- DOP
All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO
- SE/SE-TW
single-head pumps are equipped as standard with insulation shells
- Certificate of conformity 2.1
for the purpose of preventing thermal losses at the pump housing.
Contents: Certification that the product supplied conforms to the
Material: EPP, polypropylene foam
order, without details of test results.
Thermal conductivity: 0.04 W/mK as per DIN 2612
- Certificate of conformity 2.2
Flammability: class B2 as per DIN 4102; FMVSS 302
When insulating the pump onsite, care must be taken to cover the
order, with details of series test results.
pump up to the top edge of the pump housing only (the motor must
- Inspection certificate 3.1B
be left uncovered).
order, with details of test results actually measured on the product.
The required test procedure and scope must be specified with the
order.

Planning Guide
Non-standard versions
Pumps for other voltages or 60 Hz frequency possible on request
(at additional charge).
Other materials and design versions (RG, PN 16) for pumps are listed
in the pump tables.
Winding
The glandless circulating pump Rotor
With this design, all the rotating components inside the canned
Cooling
motor run in the pumped fluid. The required shaft sealing in conven- Bearings
Impeller
tional pump types accomplished through the use of stuffing boxes or
Spacer can
mechanical seals is dispensed with. The pumped fluid lubricates the
Hydraulic seal
shaft bearings and cools the components from the electrical motor.
The electrical part of the pump motor (stator with winding) is sepa-
rated from the so-called encapsulated rotor compartment by means
Fluid
of an encapsulated motor cartridge (with the TOP-Wilo series) and/or
by a can sealed off with O-rings.
Secondary Hot Water

Installation positions for glandless pumps1)
Circulation
Installation positions not Permitted without limitation Permitted without limitation
permitted All energy-saving pumps, All standard and secondary hot water circulators,
stageless control 1-, 3- or 4-speed stages

1) Installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD see “Planning guide High-efficiency pumps”
Energy Systems
Additional terminal box positions for single-head and twin-head pumps
Pump types
Energy-saving pumps
Star-E 20 (25, 30) • – • –
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4
• – • –
TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7 • – – •
TOP-ED 50/1-6
Standard and secondary hot water circulators
Star-RS, Star-Z • • • •
Stratos ECO-Z • – • –
Star-RSD • • • •
Install pumps under voltage-free conditions. Valid for all operating conditions.
TOP-ED twin-head pumps cannot be utilised for additional installation units because of the tilted alignment of the terminal boxes.
If in doubt, please contact Wilo.
Devices

Planning Guide
Connecting instructions Wilo-TOP and Wilo-Stratos
Connection Wilo-TOP... and -Stratos ... to Wilo switchgears present onsite
New pump Accessories: Modules

type Switchgear connection
possible as per circuit diagram Wilo-IF-Module
Single-phase
Wilo-TOP-SD Wilo-TOP-ED
Wilo-TOP-ED
Wilo-SE-TW Stratos-D
Wilo-TOP-S Wilo- Wilo- Stratos-D
or Stratos-ZD
Wilo-TOP-Z TOP-E TOP-E Stratos-ZD or
2 x Wilo-TOP-S Wilo-TOP-D or
Wilo-TOP-RL Stratos Stratos 2 x TOP-E
2 x Wilo-TOP-Z 2 x TOP-E
Wilo-SE Stratos-Z Stratos-Z 2 x Stratos
2 x Wilo-TOP-RL 2 x Stratos
2 x Stratos-Z
2 x Wilo-SE 2 x Stratos-Z
Available 1~ 3~ 1~ 3~ 1~ 3~ 1~ 1~ 1~ 1~
Wilo WSK WSK
IS IS SSM IS IS SSM IS WSK IS WSK
switchgear SSM SSM
SK 601 A B C 1) D 1) A B C 1) D 1) U W Y 1) Z E E Yes Yes
SK 602/622 F G H I F G H I V X Y1 Z1 J J Yes Yes
SK 632 – – K L – – K L – – K L – – Yes Yes
S2R 0.2-1
Switchgear not utilisable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S2R 2.5
S2R 3D – – – – M N o P – – – – – Q or R Yes Yes
S4R 2.5
Switchgear not utilisable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S4R 2.5D
AS 08/1.5(P) – S – T – – – – – – – – – – – –
2 Pcs.
– – – – – S – T – – – – – – – –
AS 08/1.5(P)
08/1.5(P)
– – – – – N+S – P+T – – – – – – – –
plus S2R 3D
AR/DR/CR – – – T – – – T – – – – – – – –
IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal
– = connection not possible,
1) Only in conjunction with contactor and/or Wilo-SK 602/622; SK602/622 also can be used as ON/OFF switch or contactor
Wiring diagram A Wiring diagram B Wiring diagram C

Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz Mains 3~400 V/N/50 Hz
L N PE N PE N PE
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
PE L1 N PE L1 L2 L3 N
SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N
L N WSK L1 L2 L3
1) Wilo-TOP-S/-Z/-SD/-RL 1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD

Wilo-SE/SE-TW
1) Automatic restart after power failure
2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective run signals and collective fault signals
Take care to ensure perfect protective multiple earthing when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consultation with Wilo is mandatory when installing Wilo pumps in conjunction with unlisted Wilo switchgears or with switchgears not
supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps, consult Chapter “Service/accessories” or the pump data.

Planning Guide
Wiring diagram D Wiring diagram E Wiring diagram F

N PE L N PE PE L N
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
SK 602
SK 622 PE L1 L2 L3 N N 1 2
PE L1 L2 L3 N WSK
PE U V W N 15 10 10 11
SK 602
SK 622
Cooling
PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
L N SSM L N
L1 L2 L3 SSM
1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD/-RL

Wilo-Stratos/-Z/-D/-ZD Wilo-SE/SE-TW
Secondary Hot Water

Wiring diagram G Wiring diagram H Wiring diagram I
Circulation
PE L N PE L1 L2 L3 N PE L1 L2 L3 N
SK 602 SK 602 SK 602

SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11

L N WSK L1 L2 L3 L1 L2 L3 SSM
1) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD 1) 2) 3) Wilo-TOP-S/-Z/-SD
Energy Systems
Wiring diagram J Wiring diagram K Wiring diagram L
or 1~230 V/N/50 Hz
PE L1 L2 L3 N PE L1 L2 L3 PE L1 L2 L3
SK 602 SK 632 SK 632
SK 622 PE L1 L2 L3 N N 1 2 PE L1 L2 L3 PE L1 L2 L3
WSK WSK WSK
L N SSM L1 L2 L3 L1 L2 L3 SSM
1) 2) 3) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD

Wilo-Stratos/-Z/-D/-ZD

supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps consult Chapter “Service/accessories” or the pump data.
Devices

Planning Guide
Wiring diagram M Wiring diagram N Wiring diagram O

PE L N PE L N PE L1 L2 L3 N
S2R 3D S2R 3D S2R 3D

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11
1 1 1
L N L N WSK L1 L2 L3
2 2 2
1) Wilo-TOP-S/-Z/-SD/-RL 1) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD

Wilo-SE/SE-TW
Wiring diagram P Wiring diagram Q Wiring diagram R

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 N
S2R 3D S2R 3D S2R 3D

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11
1 1 1
L1 L2 L3 SSM L1 N SSM L1 N SSM
2 2 2
1) 2) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-E/-ED 1) 2) Wilo-TOP-E/-ED

Wilo-Stratos/-Z/-D/-ZD Wilo-Stratos/-Z/-D/-ZD
Wiring diagram S Wiring diagram T Wiring diagram U

PE L N PE L1 L2 L3 N L1 N PE
AS 08 AS 08/1,5 SK 601 L1 N PE PE N 2
PE L1 L2 L3 N AR/DR/CR PE L1 L2 L3 N
WSK WSK
PE U V W N 15 10 PE U V W N 15 10
TOP-D U1 V1 W1
L N WSK/SSM W2 U2 V2
L1 L3 L3 SSM
1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD 1)

supplied by Wilo.

Planning Guide
Wiring diagram V Wiring diagram W Wiring diagram X

PE L1 N N PE PE L1 N
SK 602 SK 601 L1 N PE PE N 2 SK 602

WSK WSK
PE U V W N 15 10 10 11 PE L1 N PE U V W N 15 10 10 11
SK 602
Cooling
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
W2 U2 V2 W2 U2 V2 WSK
TOP-D U1 V1 W1
15 10
W2 U2 V2 WSK
Secondary Hot Water

1) 1) 3) 1) 3)
Circulation
Wiring diagram Y Wiring diagram Y1 Wiring diagram Z
N PE PE L1 L2 L3 N N PE
SK 601 L1 N PE PE N 2 SK 602 SK 601 L1 N PE PE N 2
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE L1 L2 L3 N PE U V W N 15 10 10 11 PE L1 L2 L3 N
SK 602 SK 602

WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
TOP-D U1 V1 W1
Energy Systems
W2 U2 V2
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2 W2 U2 V2
1) 3) 1) 1) 3)
Wiring diagram Z1
Mains 3~400 V/N/50 Hz
PE L1 L2 L3 N
SK 602
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2
1) 3)

Devices
supplied by Wilo.

Planning Guide
Designation key
Designation name plate Wilo-Stratos series
Insulation class Standard version

Protection class IP Series abbreviation for the Wilo-Stratos
PN = nominal pressure of the pump program
Tmax = maximum fluid temperature
SW = software version Type: Version
Wilo-...
Voltage 1~230 V Class F High-efficiency pumps
Frequency 50 Hz IP 44 Stageless speed:
IFC 38 PN 6/10 Stratos Single-head pump
Tmax.110°C Stratos-D Twin-head pump
310 1,37 SW 3.06 Stratos-Z Single-head pump for
secondary hot water circu-
18 0,17 lation systems
Made by WILO
Maximum power consumption WILO AG Stratos-ZD Twin-head pump for sec-
Maximum current I Nortkirchenstr.100 ondary hot water circulation
44263 Dortmund Germany
systems
Series/pump type Typ Stratos 40/1-8 S/N70000100008
Art.-No.2030570/08w01
Item no./date of manufacture
08w01
Week
Year
Sequential numbering
Designation name plate Wilo-TOP program
Voltage Standard version

Frequency Series abbreviation for the Wilo-TOP pro-
Three-phase current gram
3~400 V
or 3~230 V with Type: Version
switching plug 230 V Wilo-...
SW = Software version
Energy-saving pumps
stageless speed:
1~230 V
Insulation class TOP-E Single-head pump
50 Hz
Protection class IP TOP-ED Twin-head pump
IEC 38 390 1,70
PN = nominal Standard pumps
SW 4.00 70 0,35
pressure of Maximum 2 or 3 speed stages:
the pump current I TOP-S/-RL, Single-head pump
Maximum fluid Class F IP 43 PN 6/10 Tmax 110°C
Maximum power SE
temperature Tmax Made by WILO
consumption TOP-SD, Twin-head pump
WILO AG Nortkirchenstr.100 44263 Dortmund Germany
SE-TW
Series/pump type Typ TOP-E50/1-6 Standard pumps
Art.-No.-2039649/07w01 1 speed stage:
S/N20000100004 Sequential
Item no./date of manufacture numbering TOP-D Single-head pump
07w01 Circulating pumps for sec-
Week ondary hot water circulation
systems
Year 3 speed stages:
TOP-Z Single-head pump

Planning Guide
Designation key
Designation name plate Wilo-Stratos ECO, Wilo-Star
Standard version
Series abbreviations for the programmes
Wilo-Star and Wilo-Stratos ECO.
Type: Version
Wilo-...
Voltage High-efficiency pumps
Cooling
Frequency 1 ~ 230 V Stageless speed:
Power consumption 50 Hz Stratos ECO Single-head pump
Maximum current I 5,8-59 W Stratos ECO-L Ventilation pump
Pressure stage PN Energy-saving pumps
Imax 0,46 A
Maximum fluid temperature Tmax stageless speed:
PN 10 WILO AG
Protection class Nortkirchenstr.100 Star-E Single-head pump
TF 110
44263 Dortmund
IP 44 Germany Standard pumps
3 speed stages:
Series/pump type Stratos ECO 25/1-5 Star-RS Single-head pump
Art.-No. 4092510/07w01 Star-RSD Twin-head pump
Secondary Hot Water

Item no./date of manufacture Star-RSL Ventilation pump
07w01 Secondary hot water cir-
Week culators:
Circulation
Year Stratos ECO-Z Single-head pump in
high-efficiency construc-
tion for secondary hot
water circulation systems
Star-Z Single-head pumps,

1 or 3 speed stages
Solar thermal pumps:
Stratos ECO-ST Single-head pump, high-

efficiency version for solar
thermal systems
Star ST Single-head pumps,
3 speed stages for solar
Energy Systems
thermal systems
Star-RSG Single-head pumps,
3 speed stages for geo-
thermal systems
Non-standard versions
Several pumps can be supplied in the following non-standard versions at additional charge, if desired
(the type of the special version is marked on the name plate):
- 130 Pump with short over-all length 130 mm
- RG Red brass version
Example:
Star-RS 25/4 RG = Star-RS 25/4 with red brass housing
Devices

Planning Guide
Designation key
Type key
High-efficiency pumps Standard pumps, maximum 2800 1/min
Example: Wilo-Stratos 30/1-12 Example: Wilo-Star-RS 25/6
Wilo-TOP-S 50/4
Stratos Screw-end or flange-end pump stageless elec- Star-RS Screw-end pump 3 speed stages,
tronic control manually reversi-
Stratos-D Flange twin-head pump stageless elec- ble
tronic control Star-RSD Screw-end twin-head pump 3 speed stages,
Stratos-Z Screw-end or flange-end pump for stageless elec- manually reversi-
secondary hot water circulation sys- tronic control ble
tems Star-Z Screw-end pump for secondary hot 1/3 speed stages,
Stratos- Flange twin-head pump for second- stageless elec- water circulation systems manually reversi-
ary hot water circulation systems tronic control ble
ZD
Star ST Screw-end pump for solar thermal 3 speed stages,
Stratos Screw-end pump, high-efficiency stageless elec- manually reversi-
ECO version, specially designed for tronic controlled ble
1-6-family houses
Star-RSG Version with special hydraulics for 3 speed stages,
Stratos Screw-end pump, high-efficiency utilisation in geothermal installa- manually reversi-
ECO-Z version, for secondary hot water cir- tions ble
culation systems
TOP-S Screw-end or flange-end pump 2 or 3 speed
30/ Nominal connection width stages, manually
1-12 Nominal delivery head range (m) reversible
BMS Version with the option of connec- TOP-RL Screw-end or flange-end pump 3 speed stages,
tion to a Building Management Sys- SE manually reversi-
tem ble
ST Version with special hydraulics for TOP-Z Screw-end or flange-end pump for 3 speed stages,
utilisation in solar thermal installa- secondary hot water circulation sys- manually reversi-
tions tems ble
L Ventilation pump TOP-SD Flange twin-head pump 2 or 3 speed
stages, manually
reversible
Energy-saving pumps
Example: Wilo-Star-E 25/1-5 SSM, SE-TW Flange twin-head pump 3 speed stages,
manually reversi-
Wilo-TOP-E 50/1-6 ble
Star-E Screw-end pump stageless elec- 25/ Nominal connection width
tronic control
6 Nominal delivery head (m) at
Star-EP Screw-end pump with RG housing stageless elec- Q = 0 m3/h
for floor heating tronic control
EM Version with single-phase AC motor
Star-EL Screw-end pump with connection stageless elec-
for automatic ventilation tronic control DM Version with three-phase AC motor
TOP-E Screw-end or flange-end pump stageless elec- L Ventilation pump
tronic control
TOP-ED Flange twin-head pump stageless elec- Standard pumps, maximum 1400 1/min
tronic control Example: Wilo-RP 25/80 r,
50/ Nominal connection width Wilo-TOP-D 40
1-6 Nominal delivery head range (m) RP Screw-end pump 4 speed stages,
manually reversi-
SSM Version with collective fault signal ble
P Flange-end pump 4 speed stages,
manually reversi-
ble
TOP-D Screw-end or flange-end pump 1 speed stage
DOP Flange twin-head pump 4 speed stages,
manually reversi-
ble
25 Nominal connection width
/80 Nominal impeller diameter
r 4-stage manual switching

Planning Guide
Energy efficiency classification
Energy efficiency classification 180%

160%
Relative power consumption

Under the auspices of the Kyoto Agreement, the European govern- 140%
ments in particular are pursuing the goal of drastically reducing 120%
CO2-emissions. Energy-specific designations, particularly for high- 100%
consumption household devices such as washing machines and 80%
refrigerators, is prescribed as an important control element for pro- 60%
viding the end consumer with an aid for making decisions in favour of 40%
Cooling
energy-saving appliances. 20%
Because of the fact that heating circulating pumps are numbered 0%
A B C D E F G
among the biggest energy consumers in household use because of
Energy class
their long running times, leading European heating pump manufac- Fig.: Comparison of the energy consumption rates of pumps with the same
turers have voluntarily declared their intention of henceforth attach- hydraulic output
ing energy consumption labels to their heating pumps. This makes it
possible for users and end consumers to recognise, on the basis of an
already familiar classification system, whether a heating circulating
Secondary Hot Water

pump being utilised is especially energy-efficient.
The classification of the energy efficiency of heating pumps is carried
out by means of a monitoring procedure which yields the Energy Effi-
Circulation
ciency Index EEI. The smaller the EEI, the less electrical energy the
pump consumes and the more favourable the energy classification.
Energy Class Energy Efficiency Index

A EEI <0.4
B 0.4 EEI < 0.6

C 0.6 EEI < 0.8
Fig.: Energy label for heating circulating pumps,
D 0.8 EEI < 1.0 example: energy class A
1.0 EEI < 1.2
Energy Systems
E
F 1.2 EEI < 1.4
G 1.4 EEI
Tab.: Breakdown of the Energy Efficiency Index into 7 different energy classes
The following tables identify the associated energy class for all the
heating pumps to be labelled, which can be seen to be incorporated
into the energy label on the packaging. In accordance with the letter-
ing system familiar from household appliances, A is the best possible
and G is the worst possible of the energy classes.
A comparison of hydraulically similar pumps with different energy
classifications reveals that there is a difference of approximately
22 percentage points in terms of energy expenditure between two
sequentially numbered energy classes. Accordingly, an energy class A
pump requires on average only around 33 % of the electrical energy
used by a class D pump.
Even though the energy-related requirements of a class A pump are
very high, high-efficiency energy class A pumps have in the mean-
time become available for utilisation throughout the entire perform-
ance range that runs from single-family houses to large buildings.
Devices

Planning Guide
EEI classifications
EEI classification – Single-head pumps/ twin-head pumps (area of application: single-family and two-family houses)
Nominal Wilo-Stratos ... EEI Wilo-Star-E... EEI- Wilo-Smart... EEI- Wilo-Star-RS... EEI- Wilo- EEI-
diameter class (EasyStar) class class (ClassicStar) class Star-RSD... class
(ClassicStar)
DN 15 (Rp ½) – – 15/1-3 – – – 15/4 B – –
– – 15/1-5 – – – 15/6 C – –
DN 25 (Rp 1) 25/1-3 A 25/1-3 B 25/4 B 25/2 C – –
25/1-5 A 25/1-5 B 25/6 B 25/4 B – –
– – – – – – 25/6 C – –
– – – – – – 25/7 D – –
– – – – – – 25/8 D – –
DN 30 (Rp 1 ¼) 30/1-3 A 30/1-3 B – – 30/2 C – –
30/1-5 A 30/1-5 B 30/4 B 30/4 B 30/4 D
– – – – 30/6 B 30/6 C 30/6 D
– – – – 30/7 D
– – – – 30/8 D
EEI classification – Single-head pumps (range of applications: multi-family houses, commercial applications)
Nominal Wilo-Stratos... EEI Wilo-TOP-E... EEI Wilo-TOP-S... EEI Wilo-RP/P... EEI

diameter class class class class
DN 25 (Rp 1) 25/1-6 A 25/1-7 C 25/5 EM/DM D/D RP 25/80 r EM/DM G/G
25/1-8 A – – 25/7 EM/DM D/D RP 25/100 r EM/DM F/E
– – – – 25/10 EM/DM D/D – –
– – – – 25/13 EM/DM F/F – –
DN 30 (Rp 1 ¼) 30/1-6 A 30/1-7 C 30/4 EM/DM D/D RP 30/80 r EM/DM G/F
30/1-8 A 30/1-10 C 30/5 EM/DM D/D RP 30/100 r EM/DM F/F
30/1-12 A – – 30/7 EM/DM D/D – –
– – – 30/10 EM/DM D/D – –
DN 32 32/1-12 A – – – – – –
DN 40 40/1-4 A 40/1-4 C 40/4 EM/DM D/D P 40/100 r EM/DM F/D
40/1-8 A 40/1-10 B 40/7 EM/DM D/C P 40/160 r E
40/1-12 A – – 40/10 EM/DM D/C – –
– – – – 40/15 EM/DM D/D – –
DN 50 50/1-8 A 50/1-6 C 50/4 EM/DM D/D P 50/125 r D
50/1-9 A 50/1-7 B 50/7 EM/DM E/C P 50/160 r E
50/1-12 A 50/1-10 B 50/10 EM/DM D/C P 50/250 r E
– – – – 50/15 C – –
DN 65 65/1-9 A 65/1-10 B 65/7 EM/DM F/D P 65/125 r D
65/1-12 A – – 65/10 EM/DM F/D P 65/160 r D
– – – – 65/13 C P 65/250 r E
– – – – 65/15 C – –
DN 80 80/1-12 A 80/1-10 B 80/7 EM/DM F/D P 80/125 r D
– – – – 80/10 D P 80/160 r C
– – – – – – P 80/250 r E
DN 100 100/1-12 A 100/1-10 B 100/10 D P 100/160 r E
– – – – – – P 100/200 r E

Planning Guide
EEI classifications
EEI classification – Single-head pumps (range of applications: multi-family houses, commercial applications) (continued)
Nominal Wilo-TOP-D... EEI Wilo-TOP-RL... EEI Wilo-AXL... EEI Wilo-SE... EEI
diameter class class class class
DN 25 (Rp 1) – – 25/7.5 E 80-25-130 D 125-N D
DN 30 (Rp 1 ¼) 30 EM/DM G/F 30/4 D – – 110-N D
– – 30/6.5 E – – – –
– – 30/7.5 E – – – –
Cooling
DN 32 – – – – – – – –
– – – – – – – –
DN 40 40 EM/DM E/E 40/4 D 150-N D
– – – – – – 200-N D
DN 50 50 EM/DM E/E – – – – – –
– – – – – – –
DN 65 65 EM/DM E/E – – – – – –
Secondary Hot Water

DN 80 80 EM/DM E/E – – – – – –
DN 100 100 EM/DM E/E – – – – – –
DN 125 125 D – – – – – –
Circulation
EEI classification – Twin-head pumps (area of application: multi-family houses, commercial applications)
Nominal Wilo- EEI Wilo-TOP-ED... EEI Wilo-TOP-SD... EEI Wilo-DOP... EEI Wilo- EEI
diameter Stratos-D.... class class class class SE-TW... class
DN 25 (Rp 1) – – – – – – – – – –
DN 30 (Rp 1 ¼) – – – – 30/5 EM/DM D/D – – 125-N-TW D

DN 32 32/1-8 A 32/1-7 C 32/7 EM/DM E/D – – – –
32/1-12 A – – 32/10 EM/DM D/D – – – –
Energy Systems
DN 40 40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E
40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 F 200-N-TW E
– – – – 40/10 EM/DM E/C – – – –
– – – – 40/15 EM/DM E/D – – – –
DN 50 50/1-8 A 50/1-6 C 50/7 EM/DM F/D DOP 50/100 r D – –
50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 E – –
– 50/1-10 B 50/15 D – – –
DN 65 65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 D – –
– – – – 65/13 D 65/160 D – –
– – – – 65/15 D – – – –
DN 80 80/1-12 A 80/1-10 B 80/7 EM F 80/125 D – –
– – – – 80/10 D 80/160 E – –
DN 100 – – – – – – 100/160 D – –
DN 125 – – – – – – – – – –
Devices

Planning Guide
High-efficiency pumps
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Planning guide: Air-conditioning/cooling application

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD The restriction for conventional variable speed pumps with respect to
Wilo-Stratos is the first high-efficiency pump in the world to exhibit the dependency of fluid temperature to ambient temperature does
the following advantages as a glandless pump: not apply to the Wilo-Stratos.
- Electricity savings of up to 80 % compared with standard pumps Condensation takes place on cold surfaces if the fluid temperature is
- For all heating, air-conditioning and cooling systems in the tempera- lower than the ambient air temperature. The Wilo-Stratos can also be
ture range of -10 °C to +110 °C utilised in such cases. They are constructed in such a way that dam-
- Automatic adjustment of pump performance to continually changing age to electrical parts caused by condensation water is prevented.
hydraulic system load conditions
- Preventing flow noise
- Reliability and comfort during installation and operation
Fields of application
The Wilo-Stratos series is utilised as a high-efficiency pump in circu-
lation systems for heating, ventilation and air-conditioning systems
in commercial residential and functional construction:
- Large residential buildings
- Apartment blocks
- Residential complexes
- Hospitals
- Schools
- Administrative office buildings
- Real-estate developments
Temperature range
Fluid temperature range from -10 °C to +110 °C without to for ambi- 1
ent temperatures for from -10 °C to a maximum of +40 °C.
1 Drain labyrinth for condensation water
Heating application Thermal insulation for air-conditioning/cooling

In nearly all circulation systems, correctly sized controlled glandless If vapour-proof insulation is installed onsite, care must be taken that
pumps ensure adequate heat supply at all times at significantly the drain labyrinth between pump housing and motor is left free to
reduced energy costs, while at the same time preventing noise gen- ensure that any condensate having possibly accumulated in the
eration. motor can drain off freely through the condensate drain openings in
Controlled heating circulating pumps have been mandated by law the motor housing.
under the German Energy Savings Ordinance [Energieeinspar- The Wilo-ClimaForm diffusion-proof insulation obtainable as acces-
verordnung (EnEV)] for 25 kW nominal thermal output and greater sory equipment for the Wilo-Stratos series for the purpose of insu-
since 01.01.2002. lating pump housings in cold water applications ensures this auto-
Because of its corrosion-resistant pump housing made of red brass, matically as a result of its specific construction.
the Wilo-Stratos-Z is particularly suitable for installations with possi-
ble oxygen entry such as floor heating systems constructed of plastic Corrosion-proof pump design
tubing. Corrosion-proof designs are required for e.g. radiant cooling or heat-
ing ceiling panels. For these applications, the pump housing is coated.
Thermal insulation for heating As an alternative, the Wilo-Stratos-Z with its corrosion-resistant
The Wilo-Stratos/-Stratos-Z single-head pump series are equipped pump housing made of red brass can be utilised as the highest-qual-
as standard with a thermal insulation shell for the prevention of heat ity version available.
losses through the pump housing. The PP material used, foamed
polypropylene, has the following properties:
- Environmental compatibility: easily recyclable
- Thermal resistance: up to 120 °C
- Transmission coefficient: 0.04 W/mK as per DIN 52612
- Flammability: class B2 as per DIN 4102 (normal flammability)
Normally flammable materials are permitted to be utilised in heating
areas in Germany in accordance with fire prevention regulations as
long as a minimum clearance of 20 cm is maintained between them
and the fireplace.

Planning Guide
Applications for secondary hot water circulation Comparison of motor components

(Wilo-Stratos-Z/Stratos-ZD)
Pumps which are utilised in secondary hot water circulation systems
are subject to specific requirements that are fulfilled by the Wilo-
Stratos-Z/Stratos-ZD series: Wilo-TOP-E with AC motor
- Fluids are secondary hot water and water for food businesses as per
TrinkwV 2001. The formation of calcium deposits has been taken into
account in the structural design, so that a total carbonate hardness of
Cooling
20°d is authorised for a maximum fluids temperature of +80 °C.
- All plastic parts that come into contact with the pumped liquid are in Wilo-Stratos with EC motor
conformance with KTW recommendations.

- The differential pressure control modes p-c and p-v enable auto-
matic adaptation of the pump performance in volume flow-variable
secondary hot water circulation systems with thermostatically con-
trolling line shutoff valves.
- The manual control mode allows optimum manual adjustment of
Advantage: The magnetic field required in the rotor does not first
Secondary Hot Water

pump performance to the constant volume flow circulation system.
have to be generated with losses.
This can take place with the Wilo-IR-Monitor, for example. The crite-
Advantage: Especially in the partial load range (up to 98 % of the
rion for this is the temperature of the secondary hot water in the cir-
operating time) the difference in efficiency in
Circulation
culation line, which may not register a temperature more than 5 K
comparison with an asynchronous motor will be even
below the storage temperature at the time it enters the secondary
greater than it already is anyway in the full-load range.
hot water storage tank.
Advantage: This motor can be operated at higher speeds than with
an asynchronous motor. This leads to a reduction in
High-efficiency pumps size and weight of the pump with comparable
The pump overall efficiency is determined by the hydraulic and motor hydraulics.
efficiencies. Both components were able to be doubled for the Wilo-
Stratos in comparison with the glandless pumps previously used in Wet rotor encapsulation

building services, thus undergoing considerable improvement. The rotor of the glandless pump motor runs in the pumping medium.
The applied ECM technology drastically reduces the annual power This fluid serves to lubricate the bearings and cool the motor.
consumption. Comparisons show considerable savings over conven- The current-carrying stator is separated from the pumping medium
Energy Systems
tional pumps. by a can, this being known as the wet rotor encapsulation.
Annual power consumption of a heating pump (DN 30) with setback operation* This wet rotor encapsulation directly influences efficiency
- through the size of the necessary gap between stator and rotor,
Comparison of different pump types - through the magnetic resistance of the selected can material.
- The improvement in terms of efficiency of the Wilo-Stratos at this
High-efficiency pump Stratos 30/1-12 396
position is the result of:
- reduction of the air gap and
Energy-saving pump TOP-E 30/1-10 1216
- utilisation of an innovative can material with smaller losses to the
magnetic flux between stator and rotor.
Standard pump TOP-S 30/10 1832
0 1000
Power consumption [kWh/a]
2000 Hydraulic optimisation
Optimised hydraulic conditions are provided by a 3D spiral housing, a
* Load profile with 5500 operating hours per year: 2% ( 110 hrs.) at 100% QN (peak load)
25% (1375 hrs.) at 65% Q N (partial load)
3D impeller and a smooth surface in the pump housing (cataphoretic
40% (2200 hrs.) at 30% Q N (low load) painting).
33% (1815 hrs.) setback operation
The suction throat seal between impeller and pump housing reduces
radial gap losses. Axial losses are reduced by the sealing lip on the
ECM technology longitudinal side of the impeller.
The new ECM technology is the basis for outstanding efficiency of
Wilo-Stratos. It is made up of:
EC motor
EC stands for electronically commutated motor. Its basis is a syn-

chronous motor with permanent magnet rotor. The rotating stator
flux is generated by electronic commutation, meaning that the stator
windings are specifically activated for the reciprocal action of the
electrical and magnetic poles.
Devices

Planning Guide
Advantage: The automatic ventilation of the rotor space is

accelerated, thus reducing both dry-running times and
ventilation noise.
Suction throat seal
Smooth inside Advantage: Damage to the radial bearings or to the can is reduced
surface by the filtering-out feature.
3-D impeller
Motor protection
The standard series integrated protection device reliably protects the
pump, in all settings, against excess temperature, excess current
draw and rotor locking.
Lip seal Advantage: No external motor protection switch is required.
The connecting instructions of the local electricity
3-D spiral
supply companies are to be observed.
If, for example at the time of replacement, a motor
protection switch is present in the electrical installa-
tion that cannot be bridged, then it is to be set to the
Automatic performance control maximum current specified on the name plate.
The volume flow conveyed through a circulating pump is dependent
on the thermal output/cooling output requirement of the system Manual operation
being supplied.
This requirement varies as per Control button
- climatic changes The Wilo-Stratos is operated by means of the proven red-button
- user behaviour technology (1-button operation). The important basic functions can
- external heat influence be set easily and safely, directly at the pump.
- influence of hydraulic control devices, etc.
The circulating pump designed for maximum load status is adapted All-way (non-position-dependent) display
by means of a continuous setpoint/actual-value comparison to the The pump monitor to be read from the front with its non-position-
relevant system operating state. This automatic control functions dependent display offers important information at all times during
serves to adapt the pump performance and thus also the power con- pump operation.
sumption continuously to the actual requirement/demand. The extension of the manual operation level enables the use of the
Electricity savings of up to 80 % in comparison with conventional Wilo-IR-Monitor operating and service unit via wireless communica-
standard pumps can be achieved when the entire array of measures tion for special utilisation purposes.
described here are implemented in conjunction with Wilo-Stratos
high-efficiency pumps.
Automatic air ventilation

Air ventilation from the rotor space is effected automatically by the
filter and flow channel system. As the fluid flows into the rotor space,
a filter plug in the shaft and a filter disc in the bearing plate reduce
the ingress of the smallest abrasive particles.
The seal between impeller and bearing plate prevents dirt from accu-
mulating in the A-bearing gap on the motor side.
Fig.: All symbols can be read in horizontal or vertical set-up installation

Bearing plate
Impeller
Lip seal
A-bearing

Planning Guide
Control modes Operating modes
Control mode p-c Auto operating mode (setback function)
In the p-c control mode, the electronics circuitry maintains the dif-
130 65
ferential pressure generated by the pump constant at the setpoint
120 Power consumption 60
value Hs over the permitted flow rate range.
Feed temperature [°C]

100 50
Cooling
H
Power consumption [%]

80 40
H max 60 30
Hs 40 20
20 Feed temperature 10
H min 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00
Secondary Hot Water

Time
Q
Fig.: Measurement of an electronic pump with automatic setback operation
Fig.: Control mode p-c
Circulation
The patented setback feature, by means of fuzzy control, further
Control mode p-v
optimises the power input requirements of the pump during periods
In the control mode p-v, the electronics alters the differential pres-
of low-load demand for heating systems. During periods where there
sure setpoint to be maintained by the pump in linear fashion between
is no pump performance (e.g. reduction of feed temperature by
Hs and ½ Hs. The setpoint differential-pressure value H varies with
weather-/time-prompted heating controller) the pump performance
the flow volume Q.
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to
H 25 % compared with previous stageless heating circu-

lating pumps.
H max
Manual control mode
Energy Systems
This operating mode deactivates the control function in the elec-
Hs
tronics module. The pump speed can be manually set to a constant
1
/2 Hs value (setting range, see pump motor data).
H min
Q
Fig.: Control mode p-v
Control mode p-T
In the control mode p-T, (programmable with IR-Module, IR-Moni-
tor, LON and CAN) the electronics alters the differential pressure set-
point to be maintained by the pump depending on the measured fluid
temperature. This temperature-prompted differential-pressure con-
trol mode can be used in constant-volume (e.g. one-pipe systems)
and variable-flow systems with varying feed temperature. Con-
versely, the p-T control mode supports condensing-boiler technol-
ogy, provided the pump is installed in the return pipe of the system.
Hs Hs
H s max
Hs var.
H s min
T min T max T med Q min Q max Q

Devices
Fig.: Control mode p-T

Planning Guide
DDC operating mode Collective fault signal SSM

In this mode the actual/setpoint level assessment required for control A potential-free normally closed contact as per VDI 3814 is provided
is referred to a remote controller. An analogue signal (0 - 10 V) is as standard for collective fault signalling.
supplied to the Wilo-Stratos as a manipulated variable from the Contact rating: 250 VAC, 1A
external controller. The current speed is shown on the pump display, Contacts are closed under the following conditions:
manual operation of the pump is deactivated. - The pump is without current
- There is no fault present
Required accessory: Stratos IF-Module (see also Chapter “Pump man- - Total breakdown of the control module
agement Wilo-Control”). Contacts open under the following conditions:
- The pump is activated and one of the following faults exists:
n[1/min] Motor excess temperature
Control module excess temperature
n max Excess current draw
Locking of shaft
Short circuit and fault to ground
Faulty contact between motor/module
Mains undervoltage
Mains overvoltage
n min Accessories
Stratos IF-Module CAN

Off
Aus (see also Chapter “Pump management Wilo-Control”)
1 2 3 10 U[V]
Retrofittable module with serial, digital CAN interface for connection
Remote setpoint adjustment operating mode to a CAN bus system and twin-head pump interface for communica-
The setpoint for the internal differential pressure control (p-c, p-v) is tion with an additional Stratos PLR IF-Module.
specified for the Wilo-Stratos by means of a 0 - 10 V analogue signal.
Required accessory: Stratos IF-Module (see also Chapter “Pump man- Stratos IF-Module LON
agement Wilo-Control”). (see also Chapter “Pump management Wilo-Control”)
Retrofittable module with serial, digital LON interface for connection
H[m] to LONWorks networks and twin-head pump interface for communi-
cation with an additional Stratos PLR IF-Module.
H max
Stratos IF-Module PLR
(see also Chapter “Pump management Wilo-Control”)
Retrofittable module with serial, digital PLR interface for connection
to the BA building automation via Wilo interface converter or onsite
coupling module and twin-head pump interface for communication
with an additional Stratos PLR IF-Module.
H min
Stratos IF-Module Ext. Off
Off
Aus Retrofittable module with “Overriding Off” control input, control
1 2 3 10 U[V]
input 0 - 10 V and twin-head pump interface for communication
with an additional Stratos PLR IF-Module.
BA linkup
The Wilo-Stratos features standard-series and optional interfaces for
Stratos IF-Module Ext. Min.
linkup to external monitoring units (e.g. BA building automation or
DDC installations).
Retrofittable module with “Overriding Min.” (setback operation with-
out Autopilot), control input 0 - 10 V and twin-head pump interface
for communication with an additional Stratos PLR IF-Module.
Stratos IF-Module SBM

Retrofittable module with “SBM” collective run signal, control input
0 - 10 V and twin-head pump interface for communication with an
additional Stratos SBM IF-Module.

Planning Guide
Stratos IF-Module Ext.Aus/SBM

.
1400
Retrofittable module with “Overriding Off” control input, “SBM” col-
1200
lective run signal and twin-head pump interface for communication Activation of peak-
with an additional Stratos Ext. Off/SBM IF-Module. 1000 load operation
800
Dual pump management
P 1[W]
Synchronised operation
The new high-efficiency pumps are suitable to operate under automatic (2 pumps)
600
Cooling
dual pump management without the use of external switchgears:
Required accessory: 2 pcs Stratos IF-Modules (for possible module com- Q*
400
Q* = Efficiency-optimised
binations see catalogue section “Pump management Wilo-Control”). cut-in and out
200
The following operating modes are possible as a result of intelligent
dual pump management with a Wilo-Stratos-D twin-head pump or
0
with two Wilo-Stratos single-head pumps: 05 10 15 20 25 30 35 40
Q [m 3/h]
- Standby operation Fig.: Efficiency-optimised peak-load operation
The version-specific pump performance is provided by one pump,
Secondary Hot Water

the other pump remains available on standby for time changeover (24
hours of pure operating time) or fault-actuated switchover. Infrared monitoring
Circulation
Standby operation can be carried out with all twin-head pumps and The Wilo-Stratos pumps are equipped with a powerful IR interface for
with all single-head pumps (2 x identical type). wireless remote control and remote diagnosis.
- Parallel operation (only in remote speed control, n = const.)

The version-specific pump performance is covered by the two units
of the dual pump operating in parallel. The power adjustment is
achieved by synchronous operation of both pumps. Parallel operation
can be carried out with all twin-head pumps and with all single-head

pumps (2 x identical type).
- Efficiency-optimised peak-load operation
Energy Systems
For peak duty operating mode, the specified hydraulic duty is covered
by the two units of the twin-head pump operating in parallel. During
low load operation (the base-duty pump only operating) the trailing
pump is ready for standby operation. It is automatically additionally Fig.: Wilo-IR-Module
started on efficiency-optimised operation if load conditions require a
All basic functions of Stratos pumps can be simply set and adjusted
higher pump performance. Efficiency-optimised cut-in takes place
directly at the pump by means of the manual operating panel (single-
when the sum total of the power consumptions P1 of both pumps is
button operation).
lower than the power consumption P1 of one pump. From this point
IR-Modules, in conjunction with a commercially available PDA/
onwards both pumps will be synchronously run up to their maximum
Pocket-PC or the self-sufficient IR-Monitor, are available as operat-
speed (rated motor speed).
ing and service units for IR communications. Both devices include
A time-sensitive pump alteration feature (24 hours of pure operating
important additional functions that far exceed what is possible at the
time) allocates the basic-load function to the different pumps in
pump itself.
alteration. This operating mode (load-sensitive ON/OFF control)
achieves further power savings compared to the conventional peak-
The operating and service units Wilo-IR-Module (with PDA/Pocket-PC)
duty operation.
or Wilo-IR-Monitor for:
Efficiency-optimised peak load operation is possible with all twin-head
- Inaccessibly installed pumps
pumps, as well as with 2 identical single-head pumps, if an equivalent
- Comprehensive operating information
twin-head pump type exists for the single-head pump model.
- Detailed fault diagnosis
- Statistical functions
- Special adjustments/control modes for unusual demands
- Protection against unauthorised access
- Rotation test unit for all pumps and standard motors

(only IR-Monitor)
- Archiving of pump data sets (only IR-Module with PDA/Pocket-PC)
Devices

Planning Guide
As is the case with the Stratos pumps, the IR-Monitor is equipped Permitted installation positions
with 1-button operation and an LC display. An operator program with
a graphics user interface runs on the PDA/Pocket-PC. Single-head pumps:
Application in compact manifolds

In narrow and low-clearance situations the control module can be put
in a vertical position by turning the motor. Dimension b4 serves as
the minimum clearance (x) for application of thermal insulation shells
(see Chapter “Dimensions, weights”).
Twin-head pumps:
Fig.: Simplified illustration, installation dimensions of additional fittings must

be allowed for.
Installation and electrical connection

Installation of the Wilo-Stratos is uncomplicated, because the flanges
are readily accessible due to the positioning of the control module and
because the terminal room is also accessible from the front. The pump
and module installation positions provide for highly variable installa-
tions.
All of the high-efficiency pumps of the Wilo-Stratos/Stratos-Z/
Operation on residual-current devices (RCD)
Stratos-D/Stratos-ZD series can be hooked up to the following volt- The operation of the Wilo-Stratos at residual current-operated pro-
ages and frequencies: tective devices in accordance with DIN EN 61008-1 is permissible
1~230 V, 50/60 Hz, tolerance as per DIN IEC 60038 ± 10 % without functional impairment of the residual current-operated pro-
3~230 V, 50/60 Hz, tolerance as per DIN IEC 60038 ± 10 % tective device (DIN VDE 0160). Suitable RCD circuit-breakers are
identified by or .

Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z, Automatic air ventilation

Stratos ECO-Z-BMS, Stratos ECO-ST Rotor space ventilation is effected automatically by the filter and
The Wilo-Stratos ECO series with the variants Stratos ECO-BMS, ECO-Z, flow channel system. As the pumping medium flows into the rotor
ECO-Z-BMS and ECO-ST are extensions of the previously described space, a filter plug in the shaft and a filter disc in the bearing plate
Wilo-Stratos series that have the following advantages: prevent the ingress of the smallest abrasive particles.
- Energy savings of up to 80 % compared with standard pumps The seal between impeller and bearing plate prevents dirt from accu-
- Stratos ECO and ECO-BMS version for all heating systems in the tem- mulating in the A-bearing gap on the motor side.
perature range +15 °C to +110 °C Advantage: The automatic ventilation of the rotor space is accel-
Cooling
- Stratos ECO-ST version for solar thermal systems in the temperature erated, thus reducing both dry-running times and
range +15 °C to +110 °C ventilation noise.
- Automatic adjustment of pump performance to continually changing Advantage: Damage to the radial bearings or to the can is avoided
hydraulic system load conditions by the filtering-out feature.
- Preventing flow noise
- Reliability and comfort during installation and operation Motor protection
The standard series integrated protection device reliably protects the
Fields of application pump, in all settings, against excess temperature, excess current
Secondary Hot Water

The Wilo-Stratos ECO, ECO-BMS and ECO-ST series are suitable for draw and rotor locking.
utilisation as high-efficiency pumps in circulation systems for heat- Advantage: No external motor protection switch is required.
ing and in solar-powered systems in 1-6-family houses. The connecting instructions of the local electricity
Circulation
supply companies are to be observed.
Temperature range If, for example at the time of replacement, a motor
Fluid temperature range from +15 °C to +110 °C at ambient temper- protection switch is present in the electrical installa-
atures of 0 °C up to a maximum of +40 °C. tion that cannot be bridged, then it is to be set to the
maximum current specified on the name plate.
Heating application
Because of its corrosion-resistant pump housing made of red brass, Manual operation
the Wilo-Stratos ECO in the RG version is particularly suitable for

installations subject to possible oxygen entry, e.g. floor heating sys- Control button
tems with heating surfaces made of plastic tubing. All versions of the Wilo-Stratos ECO series are operated using the
proven red-button technology (1-button operation). The important
Energy Systems
Thermal insulation with heating applications basic functions can thus be safely and comfortably set and adjusted.
The pumps of the Wilo-Stratos ECO series (except Stratos ECO-ST)
are equipped as standard with thermal insulation shells in order to Control mode p-v
prevent thermal losses through the pump housing. The EPP material In the control mode p-v, the differential pressure setpoint is raised
used (foamed polypropylene), has the following properties: above the permitted volume flow range in linear fashion between ½ Hs
- Environmental compatibility: easily recyclable and Hs. The differential pressure generated by the pump is regulated to
- Thermal resistance: up to 120 °C the respective differential pressure setpoint.
- Transmission coefficient: 0.04 W/mK as per DIN 52612
- Flammability: class B2 as per DIN 4102 (normal flammability)
H
Normally flammable materials are permitted to be utilised in heating
areas in Germany in accordance with fire prevention regulations as
long as a minimum clearance of 20 cm is maintained between them H max
and the fireplace.
Hs
1
Application of secondary hot water circulation /2 Hs
(Wilo-Stratos ECO-Z, ECO-Z-BMS) H min

Pumps which are utilised in secondary hot water circulation system
are subject to specific requirements that are fulfilled by the Wilo- Q
Stratos ECO-Z and ECO-Z-BMS series: Fig.: Control mode p-v

- Fluids are secondary hot water and water for food businesses as per
TrinkwV 2001. The formation of calcium deposits has been taken into
account in the structural design, so that a total carbonate hardness of

20°d is authorised for a maximum fluids temperature of +65 °C.

- All plastic parts that come into contact with the pumped liquid are in
conformance with KTW recommendations.
Devices

Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Auto operating mode (setback function) Control input 0 - 10 V

In this mode the actual/setpoint level assessment required for control is
130 65
referred to a remote controller. The Wilo-Stratos ECO-BMS/ECO-Z-BMS
and ECO-ST are supplied with an analogue signal (0 - 10 V) from the
external controller as manipulated variable. As an alternative, a fixed
100 50
speed can be set locally at the red button.

80 40
n[1/min]
60 30
n max
40 20
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
Time

n min
The patented setback feature, by means of fuzzy control, further
optimises the power input requirements of the pump during periods
Off
Aus
1 2 3 10 U[V]
Control input External OFF
is set back to a reduced constant speed.
Input for potential-free NC contact.
Advantage: This operating mode offers further savings of up to
The pump operates under auto control when the contact is closed.
25 % compared with previous stageless heating circu-
An open contact stops the pump.
lating pumps.
Building automation (BA) connection

(with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)
The Wilo-Stratos versions ECO-BMS, ECO-Z-BMS and ECO-ST fea-
ture as standard equipment a collective fault signal, the function
External OFF and the 0 - 10 V control input for linkup to external
monitoring units (e.g. BA building automation or DDC installations).
Collective fault signal SSM

A potential-free normally closed contact as per VDI 3814 is provided
as standard for collective fault signalling.
Contact rating: 250 VAC, 1A
Contacts are closed under the following conditions:
- The pump is without current
- There is no fault present
- Total breakdown of the control module
Contacts open under the following conditions:
- The pump is activated and one of the following faults exists:
- motor overheating
- excess temperature control module
- excess current draw
- blocking of the shaft
- short circuit and fault to ground
- faulty contact between motor/module
- mains undervoltage
- mains overvoltage

Planning Guide
Energy-saving pumps
Wilo-Star-E, Wilo-TOP-E, TOP-ED
Wilo-Star-E (EasyStar) series Standards

The energy-saving pumps of the Wilo-Star-E series provide the The Wilo energy-saving pumps are distinguished by proven stand-
entire performance range for one-family to six-family houses. ards such as the “red-button technology” for practice-oriented
They can be utilised with all conventional pipe systems (single-pipe delivery head presetting.
and twin-pipe heating systems) and offer the possibility of adjusting
the delivery head-setpoints between 0.5 m and 5 m. Wilo-TOP-E/-ED series
The world’s first electronically controlled circulating pump with
Control technology Wilo-Star-E standard integrated display screen and manual control panel (single
Cooling
button operation). It comes as standard with the unique, patented
“Autopilot” automatic setback control facility based on the latest
H
control mode
Regelungsart cutting-edge Fuzzy technology.
Without the need for external switchgears, automatic stageless dif-
ferential-pressure control offers:
- Energy savings of up to 50 % and thus reduced operating costs and
reduced CO2 emissions
- Elimination of noises from thermostatic valves.
Hs
The Wilo-TOP-E series is available across the entire performance
Secondary Hot Water

p-v range from Rp 1 to DN 100 and is suitable for fluid temperatures up
to Tmax = 110 °C.
Circulation
1/ 2Hs
Manual operation
The basic functions of the Wilo-TOP-E/-ED pumps can be parame-
terised at the manual operation level:
Q - ON/OFF control
- Control mode (p-c, p-v, manual control mode)
Control mode p-variable (p-v): - Differential pressure setpoint
In the control mode p-v, the electronics alters the differential pres- - Automatic setback to minimum speed

sure to be maintained by the pump in linear fashion between Hs and - Twin-head pump function (main/standby or parallel operation)
1/ Hs. The differential pressure setpoint H alters with the flow volume Q. All operating states as well as a wide range of fault and alarm signals
2
(fault signals result in immediate shutdown) are indicated directly in
Energy Systems
“Autopilot” automatic setback operation the standard series pump display.
With the standard series integrated Autopilot Wilo is the first pump
manufacturer worldwide to offer a fully automatic self-teaching set-
back operation for small electronically controlled pumps with
screwed connections.
auto
The patented setback process by fuzzy control enables further opti-
misation on the power input demand of the pump under low-load H m
conditions of the heating system. When the heating water reaches a on
specific lower temperature (e.g. reduction of feed temperature by
weather-/time-prompted heating controller), the pump is run down
to a reduced constant speed. Fig.: Manual operation level (pump display and operating button)
This operating mode features further savings of up to 25 % in com-
parison with previous steplessly adjustable pumps.
Pump under auto control Current set point level
130 65
Pump at min. speed Parallel operation
Automatic setback operation auto + / Standby operation

Keyboard lock
100 50 RPM Unit, motor speed
GLT communication H m x100
Unit, delivery head
Control mode Dp-c 10V on off

80 40
Control mode Dp-v Pump Off

Control mode (n-const.) Pump On
60 30
Control mode Dp-T Analog input 0-10 V
Fig.: Symbols featured in pump display

40 20
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
Time

Devices

Planning Guide
Energy-saving pumps
Control operation Control mode p-T

Stageless differential pressure control according to the pre-set set- In the control mode p-T, (programmable with IR-Module, IR-Monitor,
point value. Combined operating and display panel directly on the LON or CAN) the electronics alters the differential pressure setpoint to
terminal box for: be maintained by the pump depending on the measured fluid tempera-
- selection of different control modes ture. This control mode can be applied in conjunction with constant-
- setpoint adjustment in m (the lower setpoint value is 1 m) volume (e.g. one-pipe) systems and variable-flow systems with mod-
- indication of the actual operating condition on a graphical display ulating feed temperature control. Conversely, the p-T control mode
- logging of fault and alarm signals. supports condensing-boiler technology, provided the pump is installed
in the return pipe of the system.
Control mode p-c
In the p-c control mode, the electronics circuitry maintains the dif-
ferential pressure generated by the pump constant at the setpoint Hs Hs
value Hs over the permitted flow rate range. Hs max
Hs var .
H
Hs min
H max T min T max TMed Q min Q max Q
Fig.: Control mode p-T

Hs
“Autopilot” automatic setback operation
H min 130 65
Q
Fig.: Control mode p-c 100 50

Control mode p-v 80 40
In the control mode p-v, the electronics alters the differential pres-
sure setpoint to be maintained by the pump in linear fashion between 60 30
Hs and 1/2 Hs. The differential pressure setpoint H alters with the flow
volume Q. 40 20
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
H Time
H max The patented setback feature, by means of fuzzy control, further

Hs optimises the power input requirements of the pump during periods
½Hs
H min is set back to a reduced constant speed.
Q
This operating mode offers further savings of up to 25 % compared
Fig.: Control mode p-v with previous stageless heating circulating pumps.

Planning Guide
Energy-saving pumps
Manual control mode The speed can be adjusted in the Manual control mode, depending on
an external control voltage (0 - 10 V), with Wilo-TOP-E/-ED pumps
and a rated motor power of P2 = 350 W or higher. The electronics
module control is deactivated in such case.
RPM
x100
n[1/min]
on
Cooling
n max
The manual control mode deactivates the control in the electronics

module. The speed of the pump can be set manually to a constant
value between 800 and 2.800 1/min. n min
BA linkup Off
Aus
1 2 3 10 U[V]
The Wilo-TOP-E/-ED pumps feature standard-series and optional
Secondary Hot Water

interfaces for linkup to external monitoring units (e.g. DDC/BA). “IF-Module” serial interface
The Wilo-IF-Module has the option of being retrofitted in the termi-
Collective fault signal SSM
Circulation
nal boxes of Wilo-TOP-E/-ED pumps. Extensive Wilo-TOP-E/-ED
All pumps of the Wilo-TOP-E/-ED series are equipped with a poten- pumps operating data is available with the Wilo-IF-Module. This data
tial-free contact (normally closed contact in accordance with VDI 3814) can be transferred with the Wilo-specific, serial, digital PLR interface
for collective fault signalling. Contact load of the PLR IF-Module by means of a two-wire connection via inter-
- minimum permissible: 12 V DC, 10 mA, face converter or company-specific coupling module to modern
- maximum permissible: 250 V AC, 1 A. building automation systems (BA).
Any fault, due to any one of the following causes, will be signalled by With the LON IF-Module, this data can also be transferred by means
the collective fault signal: of two-wire connection via a manufacturer-neutral, open LONWorks

- motor excess temperature network to modern BA systems.
- module excess temperature
- excess current draw Dual pump management
Energy Systems
- blocking The electronic pumps are suitable for operation under automatic dual
- short circuit and fault to ground pump management without the use of external control devices.
Neither a mains failure nor a total failure of the electronics is inter- Required accessory: 2 pieces IF-Module.
preted as a fault. The pump resumes running automatically after the The following operating modes are possible as a result of intelligent dual
resumption of electricity from the mains. pump management with one Wilo-TOP-ED- or two Wilo-TOP-E pumps.
Control input Overriding Off - Stand-by operation

The Wilo-TOP-E/-ED pumps, beginning with a rated motor power of The configuration pump performance is achieved by the respective
P2 = 350 W, are equipped with an Ext. Off. control input for the pur- main pump in individual operation. The other pump stands in reserve,
pose of switchoff by external control units. The control input received ready for time-actuated (24-hour) and/or fault-actuated switchover.
here overrides all other control commands (contacts open: pump off). Standby operation can be carried out with all twin-head pumps and
Wilo-TOP-E/-ED pumps with lower rated outputs can be switched with all single-head pumps (2 x identical type).
off directly via the mains power cable.
- Parallel operation (only in remote speed control, n =const.)
Analogue input 0 - 10 V The version-specific pump performance is covered by the two units
of the dual pump operating in parallel. The power adjustment is
achieved by synchronous operation of both pumps. Parallel operation
can be carried out with all twin-head pumps and with all single-head
pumps (2 x identical type).
RPM
x100
10V on
For peak duty operating mode, the specified hydraulic duty is covered
by the two units of the twin-head pump operating in parallel.

During low load operation (the base-duty pump only operating) the
trailing pump is ready for standby operation. It is automatically addi-
tionally started on efficiency-optimised operation if load conditions
require a higher pump performance. Efficiency-optimised cut-in
Devices
takes place when the sum total of the power consumptions P1 of

both pumps is lower than the power consumption P1 of one pump.

Planning Guide
Energy-saving pumps
From this point onwards both pumps will be synchronously run up to Operation on residual-current devices (RCD)
their maximum speed (rated motor speed). The operation of the Wilo-TOP-E/-ED series at residual current-
Time-sensitive pump duty cycling (24 h operating period) alternately operated protective devices in accordance with DIN EN 61008-1 is
allocates the basic-load function to the pumps. This operating mode permissible without functional impairment of the residual current-
(load-sensitive ON/OFF control) achieves further power savings operated protective device (DIN VDE 0160). Suitable RCD circuit-
compared to the conventional peak-duty operation. breakers are identified by or .
Efficiency-optimised peak load operation is possible with all twin-
head pumps, as well as with 2 identical single-head pumps, if an
equivalent twin-head pump type exists for the single-head pump
model.
1400
1200
Activation of peak-
1000 load operation
800
P 1[W]
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efficiency-optimised
cut-in and out
200
0
0 5 10 15 20 25 30 35 40
Q [m 3/h]
Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7;
p-c; Hs = 2 m)
Infrared monitoring
TOP-E/-ED pumps are equipped with a powerful IR interface for wireless
remote control and remote diagnosis. All basic functions of TOP-E/-ED
pumps can be simply set and adjusted directly at the pump by means
of the manual operating panel (single-button operation).
IR-Modules, in conjunction with a commercially available PDA/Pocket-PC
or the self-sufficient IR-Monitor, are available as operating and serv-
ice units for IR communications. Both devices include important addi-
tional functions that far exceed what is possible at the pump itself.
The operating and service units Wilo-IR-Module (with PDA/Pocket-PC)

or Wilo-IR-Monitor for:
- Inaccessibly installed pumps
- Comprehensive operating information
- Detailed fault diagnosis
- Statistical functions
- Special adjustments/control modes for unusual demands
- Protection against unauthorised access
- Rotation test unit for all pumps and standard motors
(only IR-Monitor)
- Archiving of pump data sets (only IR-Module with PDA/Pocket-PC)
As is the case with the TOP-E/-ED pumps, the IR-Monitor is equipped

with a 1-button operation and an LC display. The main operating func-
tion of the IR-Monitor corresponds to those at the pump itself. An oper-
ator program with a graphics user interface runs on the PDA/Pocket-PC.

Heating, Air-conditioning, Cooling
Contents
Heating, air-conditioning, cooling
High-efficiency pumps Wilo-Stratos ECO, Stratos, Stratos-D 40
Series overview 40
Wilo-Stratos-ECO 40
Equipment/function 42
Cooling
Series description 44
Technical data 46
Pump curves 48
Terminal diagrams, motor data 49
Dimensions, weights 50
Wilo-Stratos 40
Secondary Hot Water

Circulation
Technical data 54
Pump curves 58
Wilo-Stratos-D 40

Technical data 72
Pump curves 74
Energy Systems
Energy-saving pumps Wilo-Star-E (EasyStar), TOP-E, TOP-ED 82
Series overview 82
Wilo-Star-E (EasyStar) 82
Technical data 88
Pump curves 90
Wilo-TOP-E 82
Technical data 96
Pump curves 98
Devices

Contents
Energy-saving pumps (continued) Wilo-TOP-ED 82

Technical data 111
Pump curves 113
Automatic pumps Wilo-Smart 122
Series overview 122
Wilo-Smart 122
Technical data 128
Pump curves 130
Terminal diagrams, motor data, dimensions, weights 131
Standard pumps Wilo-Star-RS (ClassicStar), Wilo-AXL, Wilo-TOP-RL 132
Series overview 132
Wilo-SE, Wilo-TOP-S, Wilo-TOP-D 134
Series overview 134
Wilo-RP, Wilo-P 136
Series overview 136
Wilo-Star-RSD (ClassicStar), Wilo-TOP-SD, Wilo-SE-TW 138
Series overview 138
Wilo-DOP 140
Series overview 140
Wilo-Star-RS (ClassicStar) 132

Technical data 150
Pump curves 154

Contents
Standard pumps (continued) Wilo-AXL 132
Technical data 160
Pump curves, terminal diagrams, motor data 162
Cooling
Wilo-TOP-RL 132
Technical data 166
Pump curves 168
Secondary Hot Water

Terminal diagram, motor data 170
Circulation
Wilo-SE 134
Technical data 174
Pump curves 176

Wilo-TOP-S 134
Energy Systems
Technical data 182
Pump curves 188
Terminal diagrams 197
Motor data 198
Wilo-TOP-D 134
Technical data 206
Pump curves 208
Motor data 211
Wilo-RP 136

Technical data 216
Pump curves 218
Devices
Motor data 220


Contents
Standard pumps (continued) Wilo-P 136

Technical data 224
Pump curves 226
Motor data 230
Wilo-Star-RSD (ClassicStar) 138

Technical data 240
Pump curves 242
Terminal diagrams, motor data, dimensions, weights 243
Wilo-TOP-SD 138
Technical data 246
Pump curves 250
Wilo-SE-TW 138
Technical data 270
Pump curves 272
Wilo-DOP 140
Technical data 278
Pump curves 280
Motor data 286

Exchange recommendation via mobile phone.
All types of pumps available.
Always reachable.
Quick help.
Fast pump exc

hange at
+49 15 11 4 4
4 44 66.
Wilo text message replacement guide.
With the Wilo text message replacement guide, you will now get individual
recommendations sent to your mobile phone – and that 24 hours a day,
7 days a week. After a simple text message query with the pump designation
(e.g., S 50/100), Wilo will send you the ideal exchange product solution within
a maximum of 20 seconds with all installation and fitting information,
including the order numbers. Advanced? We call this Pumpen Intelligenz.
www.wilo.com
High-efficiency pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Stratos ECO, Stratos, Stratos-D
Series: Wilo-Stratos ECO
> Single-head pumps:
H [m]
Wilo-Stratos ECO
• Electronically controlled circulating pumps
BMS with screwed connection
4 > Application:
25(30)1-5
3 • High efficiency pump especially for single-
and two-family houses, as well as for two to
2
25(30)1-3 six-family houses. For hot water heating
1 systems of all kinds.
0
> Special features:
0 0,5 1,0 1,5 2,0 Q [m³/h]
• Obtainable with pump housing in red brass
as version …RG
• Can be connected to building automation
devices as model …BMS (with Building Man-
agement System)
• Obtainable as a ventilation pump as model
Series: Wilo-Stratos

with screwed or flanged connection
> Application:
• Hot-water heating systems for all systems,
air-conditioning systems, closed cooling
circuits, industrial circulating systems
Series: Wilo-Stratos-D
> Twin-head pumps:

with flanged connection
> Application:
air-conditioning systems, closed cooling
circuits, industrial circulating systems

Series overview Wilo-Stratos ECO, Stratos, Stratos-D
Series: Wilo-Stratos-ECO
> Product advantages: > Additional information: Page:
• Energy efficiency class A • Planning guide:. . . . . . . . . . . . . . . . . . . 6/29
• Up to 80% energy savings in comparison to uncontrolled circulating pumps • Equipment/function . . . . . . . . . . . . . . 42
• High efficiency pump especially for single- and two-family houses, as well as for two to six- • Series description: . . . . . . . . . . . . . . . . 44
family houses. • Technical data: . . . . . . . . . . . . . . . . . . . 46
• Highest degrees of efficiency due to ECM technology • Pump curves: . . . . . . . . . . . . . . . . . . . . 48
Cooling
• Very high starting torque for secure starting (starting torque 3 x higher than conventional cir- • Terminal diagrams, motor data: . . . . 49
culating pumps) • Dimensions, weights: . . . . . . . . . . . . . 50
• Quick connection with spring clips • Service/accessories: . . . . . . . . . . . . . . 393
• Optimal handling through front operation, variable installation positions • Switching and control devices:. . . . . 417
• No noise due to Autopilot • Pump management Wilo-Control:. . 489
• Only 5.8 W minimum power consumption
• Standard series thermal insulation for heating applications
Secondary Hot Water

Circulation
Series: Wilo-Stratos

• Highest degrees of efficiency due to ECM technology • Equipment/function:. . . . . . . . . . . . . . 42
• Up to 80% energy savings in comparison to uncontrolled circulating pumps • Series description: . . . . . . . . . . . . . . . . 52
• Optimum handling through front-side operation and front-side access to the terminal room, • Technical data: . . . . . . . . . . . . . . . . . . . 56
variable installation positions, position-independent display, combination flange PN 6/PN 10 • Pump curves: . . . . . . . . . . . . . . . . . . . . 58

(for DN 32 to DN 65) • Terminal diagrams, motor data: . . . . 65
• Standard series thermal insulation for heating applications • Dimensions, weights: . . . . . . . . . . . . . 66
• Utilisation in cooling/air-conditioning systems possible without ambient temperature restric- • Service/accessories: . . . . . . . . . . . . . . 393
Energy Systems
tions • Switching and control devices:. . . . . 417
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Pump management Wilo-Control:. . 489
• Remote control via infrared interface (IR-Module/IR-Monitor)
Series: Wilo-Stratos-D
• Highest degrees of efficiency due to ECM technology • Equipment/function:. . . . . . . . . . . . . . 68
• Up to 80% energy savings in comparison to uncontrolled circulating pumps • Series description: . . . . . . . . . . . . . . . . 70
• Optimum handling through front-side operation and front-side access to the terminal room, • Technical data: . . . . . . . . . . . . . . . . . . . 72
variable installation positions, position-independent display, combination flange PN 6/PN 10 • Pump curves: . . . . . . . . . . . . . . . . . . . . 74
(for DN 32 to DN 65) • Terminal diagrams, motor data: . . . . 79
• Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • Dimensions, weights: . . . . . . . . . . . . . 80
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Service/accessories: . . . . . . . . . . . . . . 393
• Remote control via infrared interface (IR-Module/IR-Monitor) • Switching and control devices:. . . . . 417
• Integrable dual pump management through retrofittable Stratos IF-Modules for: • Pump management Wilo-Control:. . 489
- Main/standby operation with fault-dependent switchover


Devices

High-efficiency pumps (single-head pumps)
Equipment/function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO Wilo-Stratos
Operating modes
Speed-stage switching – –
Manual control mode (n=constant)

• •
(only Stratos ECO...-BMS)
p-c for constant differential pressure

• •
p-v for variable differential pressure • •
– •
p-T for temperature-prompted differential pressure (programmable via IR-Module, IR-Monitor,
LON or CAN)
Manual functions
Setting the operating mode

• •
Setting the differential-pressure setpoint • •
Setting to “Autopilot” (automatic setback operation) • •
Setting the pump to ON/OFF
• •
Setting the speed (manual setting mode)

• •
Setting the speed stages – –
Automatic functions
Stageless power adjustment depending on the oper- • •
ating mode
“Autopilot” automatic setback operation • •
Deblocking function • •
Soft start • •
Safety control • –
Full motor protection with integrated trip electronics – •
External control functions
Control input “Overriding Off”

• •
(only Stratos ECO...-BMS) Possible with Stratos IF-Modules (accessory)
Control input “Overriding Min”

– •
Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” • •
(remote speed adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” • •
(remote setpoint adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modules (accessory)
Signal and display functions

Single/collective fault signal (potential-free NC contact) – –
Collective fault signal (potential-free NC contact)

• •
Individual run signal (potential-free NO contact)

– •
Thermal winding contact (WSK, potential-free NC
– –
contact)
• = available, – = not available

Equipment/function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO Wilo-Stratos
Signal and display functions (continued)
Fault signal light
•
Direction-of-rotation control lamp – –
LC display for showing pump data and fault codes – •
Cooling
Data exchange
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor – •
Function table)
Serial digital PLR interface for connection to BA – •
building automation via Wilo interface converter or
company-specific coupling module Possible with Stratos IF-Modules (accessory)
Serial digital LON interface for connection to – •

a LONWorks network
Secondary Hot Water

Serial digital CAN interface for connection to
a CAN bus system
– •
Circulation
Dual pump management (twin-head pump or 2 x
single-head pump)
Main/standby operation (automatic fault-actuated

– •
Various combinations with Stratos
switchover/time-sensitive pump alteration)
IF-Modules (accessory) possible
Parallel operation (efficiency-optimised peak-load

– •
cut-in and out) Various combinations with Stratos

IF-Modules (accessory) possible
Equipment/scope of delivery
Energy Systems
Wrench attachment point on pump body • •
(threaded pipe union pumps with P2 < 100 W)
Double switchover valve in pump housing – –
Cable entry possible on both sides • –
Wilo quick connection with spring clips • –
Integrated air extraction fitting for automatic rapid • –
ventilator Rp 3/8 (only Stratos ECO-L)
Slot for optional extensions with Wilo-IF-Modules – •
Blocking current-proof motor • –
Including seals for threaded connection (loose) • •
Including installation and operating instructions • •
Including thermal insulation • •
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
– •
Incl. 1.8 m power cable with grounding plug – –
Integrated non-return valve – –
Integrated ball shutoff valve – –

Including clock timer – –

Particle filter • –

Devices

Series description Wilo-Stratos ECO
Wilo-Stratos ECO Special features/product advantages

• Energy efficiency class A
Construction • Up to 80% energy savings in comparison to uncontrolled circulating
Glandless circulating pump with screwed connection, EC motor and pumps
automatic power adjustment • High efficiency pump especially for single- and two-family houses,
as well as for two to six-family houses
Application • Highest degrees of efficiency due to ECM technology
Hot-water heating systems for all systems, industrial circulation systems • Very high starting torque for secure starting (starting torque
3 x higher than conventional circulating pumps)
Type key • Quick connection with spring clips
Example: Wilo-Stratos ECO 30/1-3 • Optimal handling through front operation, variable installation positions
Stratos ECO High-efficiency pump (screw-end pump) • No noise due to Autopilot
30/ Nominal connection width • Only 5.8 W minimum power consumption
1-3 Nominal delivery head range [m] • Standard series thermal insulation for heating applications
Options
• Stratos ECO 25/1-5-130: Version with short over-all length 130 mm
• Stratos ECO 25/1-5 RG: Version with red brass housing
• Stratos ECO 25/1-5 BMS: Version with Building Management System,
can be linked to building automation
• Stratos ECO-L 25/1-5: Version as ventilation pump
H[m]
Wilo-Stratos-ECO
5
BMS
25(30)1-5
25(30)1-3
0
0 0,5 1,0 1,5 2,0 2,5 Q[m³/h]

Series description Wilo-Stratos ECO
Equipment/function
Operating modes
• Remote speed control (n=constant) (only Stratos ECO...BMS)
• p-c for constant differential pressure (only Stratos ECO...BMS)
• p-v for variable differential pressure
Manual functions
Cooling
• Selection of operating mode (only Stratos ECO...BMS)
• Setting the differential-pressure setpoint
• Setting to “Autopilot” (automatic setback operation)
• Selection Pump ON/OFF (only Stratos ECO...BMS)
• Selection of speed (manual speed setting) (only Stratos ECO...BMS)
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
Secondary Hot Water

• Deblocking function
• Soft start
• Safety control
Circulation
• Control input “Overriding Off” (only Stratos ECO...BMS)
• Control input “Analogue In 0 - 10 V” (remote speed adjustment)
(only Stratos ECO...BMS)
• Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)
(only Stratos ECO...BMS)

• Collective fault signal (potential-free NC contact) (only Stratos
Energy Systems
ECO...BMS)
• Fault signal light (only Stratos ECO...BMS)
• Wrench attachment point on pump body
• Cable entry possible on both sides
• Quick connection with spring clips
• Integrated air extraction fitting for automatic quick aspirator Rp 3/8
(only Stratos ECO-L)
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
• Including thermal insulation
• Particle filter
Accessories
• Screwed connections
Devices

Technical data Wilo-Stratos ECO

Wilo-Stratos ECO...
25/1-5
25/1-3 25/1-5-130 30/1-5
25/1-5 RG 30/1-3
25/1-3-130 25/1-5 BMS 30/1-5 BMS
-L 25/1-5
Approved fluids (other fluids/media on request)
Heating water (as per VDI 2035) • • • • •

Water/glycol mixtures (maximum 1:1; mixtures with
more than 20 % glycol content require rechecking of • • • • •
the pumping data)
Secondary hot water and water for food businesses
– – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 2.5 5 5 2.5 5

Maximum flow volume [m3/h] 2.5 2.5 2.5 2.5 2.5
Permitted field of application
Temperature range for utilisation in heating, ventila-

tion & air conditioning systems
+ 15 to + 110
at maximum ambient temperature +25 °C [°C]
at maximum ambient temperature +40 °C [°C] + 15 to + 95
Temperature range for utilisation in secondary hot

at maximum ambient temperature +40 °C [°C] – – – – –
with maximum ambient temperature +40 °C in
short-term operation 2 h [°C] – – – – –
Maximum permissible total hardness in secondary – – – – –
hot water circulation systems [°d]
Standard version with nominal pressure, pmax [bar] 10 10 10 10 10
Special version with nominal pressure, pmax [bar] – – – – –
Pipe connections
Screwed connection Rp 1 1 1 1 1/4 1 1/4

Nominal connection diameter flange DN – – – – –
Flange for counter flange PN 6, standard version – – – – –
Flange for counter flange PN 16, special version – – – – –
Combination flange PN 6/10 for counter flange
– – – – –
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
only), standard version – – – – –

– – – – –
only), special version
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – –
Mains connection 3~ [V], with optional switching plug – – – – –
Mains frequency [Hz] 50 50 50 50 50

Technical data Wilo-Stratos ECO

Wilo-Stratos ECO...
25/1-5
25/1-3 25/1-5-130 30/1-5
25/1-5 RG 30/1-3
25/1-3-130 25/1-5 BMS 30/1-5 BMS
-L 25/1-5
Motor/electronics
Electromagnetic compatibility EN 61800-3
Cooling
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F
Materials
Secondary Hot Water

Red brass
(CC 491K) as per
Pump housing Cast iron (EN-GJL-200) DIN EN 1982, as Cast iron (EN-GJL-200)
Circulation
per
TrinkwV 2001
Impeller Plastic (PP - 40 % GF)
Shaft Stainless steel
Bearing Metal-impregnated carbon

Minimum suction head at suction port [m]
for the prevention of cavitation at water delivery
temperature
Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5
95 °C 3.0 3.0 3.0 3.0 3.0
110 °C 10.0 10.0 10.0 10.0 10.0
Devices

Pump curves Wilo-Stratos ECO
Pump Wilo-Stratos ECO 25/1-3, 30/1-3 Wilo-Stratos ECO 25/1-5, 30/1-5, ECO-L 25/1-5
curves p-v (variable) p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1¼ 0 0,2 0,4 0,6 0,8 Rp 1¼
3 6
Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 25/1-5
Wilo-Stratos ECO 30/1-3 Wilo-Stratos ECO 30/1-5
1~230 V - Rp 1/ Rp 1¼ 5 1~230 V - Rp 1/ Rp 1¼
2,5
p- p-v
v
2 4
m
ax
H [m]
.
H [m]
1,5 3
1 2
ma
x.
min.
0,5 1
min.
0
0 0 0,5 1 1,5 2 2,5 Q [m³/h]
0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q [l/s]
0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q [lgpm]
0 2 4 6 8 Q[lgpm]
70
35 max.
60
30
max. 50
25 m m
1,
5 5m 4m 3m 2
P1 [W]
40
5m 2m
P1 [W]
20
2, 1m 30 1m
15
20
10 min.
10
5 min.
0
0 0 0,5 1 1,5 2 2,5 Q [m³/h]
0 0,5 1 1,5 2 2,5 Q[m³/h]
Wilo-Stratos ECO 25/1-5 BMS, 30/1-5 BMS

p-c (constant) p-v (variable)
00 0,2
0,2 0,4 0,4 0,6
0,6 0,8
0,8 1,0
1,0 1,21,2 1,4RpRp1 [m/s]
1,4 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
0,2 0,4 0,6 0,8 RpRp1¼ [m/s] [m/s]
0 0,2 0,4 0,6 0,8 1¼ 0,2 0,4 0,6 0,8
6 60 6
0 Rp 1¼
Wilo-Stratos
Wilo-Stratos ECOECO 25/1-5
25/1-5 BMSBMS Wilo-Stratos ECO 25/1-5 BMS
Wilo-Stratos ECO
1 ~ 230 V - Rp 30/1-5
1/ Rp 1¼ BMS Wilo-Stratos ECO 30/1-5 BMS
55 p-c 1~230 V - Rp 1/ Rp 1¼ 5 1~230 V - Rp 1/ Rp 1¼
p-c p-v
44 4
H [m]
m
H [m]
H [m]
max.
33 3
ax
.
22 2
ma
x.
11 1
min
min. .
min.
00 0
00 0,5
0,5 11 1,5
1,5 22 2,5 Q[m³/h]
2,5 [m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
00 0,2
0,2 0,4
0,4 0,6
0,6 Q[l/s]
[l/s] 0 0,2 0,4 0,6 Q[l/s]
00 22 44
Q 6
6 88 Q[lgpm]
[lgpm] 0 2 4 6 8 Q[lgpm]
7070 70
max. max.
6060 60
5050 50
max. m 44 m 3m 3m m
5 m
2
m 5m 4m 3m 2
P1 [W]
P [W]
P11 [W]
4040 m 40
2
3030
m 1m 30 1m
5
2020 1m 20
1010 min. min. 10
min.
00 0
00 0,5
0,5 11 1,5
1,5 22 2,5 Q[m³/h]
2,5 [m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]

Terminal diagrams, motor data Wilo-Stratos ECO
Terminal diagram A Terminal diagram B
Standard
Cooling
L N PE SSM Ext. off In
0~10V
1~230 V, 50 Hz
Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz
Motor data
Secondary Hot Water

Wilo-Stratos ECO... Speed Power Current Motor Threaded cable Terminal
consumption maximum protection connection diagram
- P1 I - PG -
Circulation
[1/min] [W] [A] [-] [-] -
not necessary
25/1-3 1400 - 2700 5.8 - 32 0.30 (blocking current- 1 x 11 A
proof)
not necessary
25/1-3-130 1400 - 2700 5.8 - 32 0.30 (blocking current- 1 x 11 A
proof)
not necessary

proof)
not necessary
Energy Systems
25/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5 RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary 1x7
25/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
not necessary
-L 25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
proof)
not necessary
proof)
not necessary 1x7
proof) 1 x 11
Devices

Dimensions, weights Wilo-Stratos ECO
Dimension drawing A Dimension drawing B
b1 G
b3 b5 G
b5
l3
l3
b4
b1
b2
I0
I0
b3
I4 I5
I4 I5 b4
a2 I1
a
b2 a2 I1
a
Dimension drawing C Dimension drawing D
b1 b1
b3 b5 G b3 b5 G
43 47,75
l3
b4
l3
71
b4
I0
48 57
I0
I5 I4 I5
I4
b2 a2 I1
b2 a2 I1 a
a
Dimensions, weights
Wilo-Stratos ECO... Pipe Thread Dimensions Weight Dimension

connection about drawing
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 - -
[-] [-] [mm] [kg] [-]
25/1-3 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-3-130 1 1 1/2 130 96 90 78 50 60 32.5 133 93.5 61 73 69 2.5 A
25/1-5 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5-130 1 1 1/2 130 96 65 78 50 60 32.5 133 93.5 61 73 69 2.5 B
25/1-5 RG 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.9 D
-L 25/1-5 1 1 1/2 180 100 90 78 50 62 28.0 129 93.5 61 73 69 3.2 C
30/1-3 1 1/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A
30/1-5 1 1/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A
30/1-5 BMS 1 1/4 2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.9 D

Best in energy saving.*
Wilo-Stratos ECO high-efficiency pump.
*With a grade of 1.3, the Wilo-Stratos ECO is even a test winner in terms of energy efficiency:
• 23 % lower energy consumption than the runner-up.
• savings of up to 3,000 Euro in 20 years compared to uncontrolled heating pumps.
Very good? We call this Pumpen Intelligenz.
www.wilo.com
Series description Wilo-Stratos
Wilo-Stratos Special features/product advantages

Construction • Highest degrees of efficiency due to ECM technology
Glandless circulating pump with screwed connection or flange con- • Up to 80% energy savings in comparison to uncontrolled circulating
nection, EC motor and automatic power adjustment. pumps
• Optimum handling through front-side operation and front-side access
Application to the terminal room, variable installation positions, position-inde-
Hot-water heating systems for all systems, air-conditioning systems, pendent display, combination flange PN 6/PN 10 (for DN 32 to DN 65)
closed cooling circuits, industrial circulating systems. • Standard series thermal insulation for heating applications
• Utilisation in cooling/air-conditioning systems possible without
Type key ambient temperature restrictions
Example: Wilo-Stratos 30/1-12 • System expansion through retrofittable communication modules
Stratos High-efficiency pump (screw-end or flange-end pump), LON, CAN, PLR, etc.
electronically controlled • Remote control via infrared interface (IR-Module/IR-Monitor)
30/ Nominal connection width
1-12 Nominal delivery head range [m]
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Can also be utilised for 1 x 230 V/60 Hz
H[m]
Wilo-Stratos
14
12 50
/1
-1
2
10 32/1-12
80(
40
100
/1-
8
12
65
)/1-
/1-
25
12
65/
(3
12
0)
6
1-9
/1
30/1
-8
40
50
(50
-12
/1-
25 40
(3 /1-
)/1
4
9
0) 4
-
/1
8
-6
2
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100Q[m³/h]

Series description Wilo-Stratos
Equipment/function Equipment/scope of delivery

• Wrench attachment point at pump body (for threaded pipe union
Operating modes pumps with P2 < 100 W)
• Manual control mode (n=constant) • Plug-in slot for optional expansion with Wilo-IF-Modules
• p-c for constant differential pressure • Including seals for threaded connection (loose)
• p-v for variable differential pressure • Including installation and operating instructions
• p-T for temperature-controlled differential pressure (programma- • Including thermal insulation
ble via IR-Module, IR-Monitor, LON or CAN) • Including washers for flange bolts (for nominal connection widths
Cooling
DN 32 - DN 65)
Manual functions
• Setting the operating mode Accessories
• Setting the differential-pressure setpoint • Screwed connections with screw thread
• Setting to “Autopilot” (automatic setback operation) • Cold water insulation for pumps Wilo-Climaform
• Setting the pump to ON/OFF • IR-Module
• Setting the speed (manual setting mode) • IR-Monitor
• IF-Modules Stratos:
Automatic functions
Secondary Hot Water

PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
• Stageless power adjustment depending on the operating mode • Analogue interface converter AnaCon
• “Autopilot” automatic setback operation • Digital interface converter DigiCon/DigiCon-A
Circulation
• Soft start
• Full motor protection with integrated trip electronics

• Control input “Overriding Off” (possible with Stratos IF-Modules)
• Control input “Overriding Min” (possible with Stratos IF-Modules)

(possible with Stratos IF-Modules)
Energy Systems
• Collective fault signal (potential-free NC contact)
• Individual run signal (potential-free NO contact) (possible with
Stratos IF-Modules)
• Fault signal light
• LC display for showing pump data and fault codes
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-
Monitor (see IR-Module/IR-Monitor Function table)
• Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling module (possible with
Stratos IF-Modules)
• Serial digital LON interface for connection to a LONWorks network
• Serial digital CAN interface for connection to a CAN bus system
Dual pump management (twin-head pump or 2 x single-head pump)

• Main/standby operation (automatic fault-actuated switchover/time-
sensitive pump alteration): Various combinations with Stratos

IF-modules (accessory) possible

• Parallel operation (efficiency-optimised peak-load cut-in and out):
Various combinations with Stratos IF-Modules (accessory) possible
Devices

Technical data Wilo-Stratos

Wilo-Stratos
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12
Approved fluids (other fluids on request)
Heating water (as per VDI 2035) • • • • • • • • •

Water/glycol mixtures (maximum 1:1; mixtures
with more than 20 % glycol content require • • • • • • • • •
rechecking of the pumping data)
Secondary hot water and water for food busi-
– – – – – – – – –
nesses as per TrinkwV 2001
Performance
Maximum delivery head [m] 6 7 6 7 11 9 5 8 12

Maximum flow volume [m3/h] 7 8 7 8 10 13 11 13 21
Temperature range for utilisation in heating, ven-

tilation & air conditioning systems
–
at maximum ambient temperature +40 °C [°C] - 10 to + 110

at maximum ambient temperature +40 °C [°C] – – – – – – – – –
at maximum ambient temperature +40 °C in
short-term operation 2 h [°C] – – – – – – – – –
Maximum permissible total hardness in secondary – – – – – – – – –
hot water-circulation systems [°d]
Standard version with nominal pressure, pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 16
Pipe connections
Screwed connection Rp 1 1 1 1/4 1 1/4 1 1/4 – – – –

Nominal connection diameter flange DN – – – – – 32 40 40 40
Flange for counter flange PN 6, standard version – – – – – – – – –
Flange for counter flange PN 16, special version – – – – – • • • •
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version
– – – – – • • • •
only), standard version – – – – – – – – –

– – – – – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching
plug – – – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60


Wilo-Stratos
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12
Motor/electronics

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F
Materials
Pump housing Cast iron (EN-GJL-200) Cast iron (EN-GJL-250)
Secondary Hot Water

Impeller Plastic (PPS - 40 % GF)
Shaft Stainless steel (X46Cr13)
Circulation

temperature
50 °C 3 3 3 3 3 3 3 3 5
95 °C 10 10 10 10 10 10 10 10 12

110 °C 16 16 16 16 16 16 16 16 18
Energy Systems
Devices


Wilo-Stratos
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12
Heating water (as per VDI 2035) • • • • • • •

more than 20 % glycol content require rechecking of • • • • • • •
the pumping data)
– – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 8 9 11 10 11 13 13

Maximum flow volume [m3/h] 13 24 29 29 41 61 61

–

at maximum ambient temperature +40 °C [°C] – – – – – – –
short-term operation 2 h [°C] – – – – – – –
Maximum permissible total hardness in secondary – – – – – – –
Standard version with nominal pressure, pmax [bar] 6/10 6/10 6/10 6/10 6/10 6 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 10, 16
Pipe connections
Screwed connection Rp – – – – – – –
Nominal connection diameter flange DN 50 50 50 65 65 80 100
Flange for counter flange PN 6, standard version – – – – – • •
Flange for counter flange PN 16, special version • • • • • • •
• • • • • – –

only), standard version – – – – – – –

– – – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
plug – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60


Wilo-Stratos
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12
Motor/electronics

Cooling
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Pump housing Cast iron (EN-GJL-250)
Secondary Hot Water

Impeller Plastic (PPS - 40% GF) Plastic (PP - 50% GF)
Circulation

temperature
50 °C 3 5 5 5 7 7 7
95 °C 10 12 12 12 15 15 15

110 °C 16 18 18 18 23 23 23
Energy Systems
Devices

Pump curves Wilo-Stratos
Wilo-Stratos 25/1-6, 30/1-6

v v
0 0,5 1 1,5 2 2,5 3 3,5 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp 1¼ 0 0,5 1 1,5 2 Rp 1¼
7 7
Wilo-Stratos 25/1-6 Wilo-Stratos 25/1-6
6 1 ~ 230 V - Rp1 / Rp1¼ 6 1 ~ 230 V - Rp1 / Rp1¼
p-
p-
v
c
5 5
4 4
H [m]
H [m]
3 m 3 ma
ax x.
.
2 2
min.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 [m³/h] 0 1 2 3 4 5 6 7 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
100 100
max. max.
80 80
x. 5m 4m 3m m m
ma 6m 4
6m
60 60
5 3m
P1 [W]
P1 [W]
2m 2m
40 40
1m
min. min.
20 20
0 0
0 1 2 3 4 5 6 7 [m³/h] 0 1 2 3 4 5 6 7 [m³/h]
Wilo-Stratos 25/1-8, 30/1-8

v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 ¼ 0 0,5 1 1,5 2 2,5 Rp 1 ¼
8 8
Wilo-Stratos 30/1-8 7 Wilo-Stratos 30/1-8
7
1 ~ 230 V - Rp 1 / Rp 1 ¼ 1 ~ 230 V - Rp 1 / Rp 1 ¼
p-
p-
v
c
6 6
5 5
H [m]
H [m]
4 4 m
m ax
ax .
.
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
. 6m 100
m
100 x
ma
7
5m 6m m
P1 [W]
80
P1 [W]
80
4m 5
60 3m 60 4m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]

Wilo-Stratos 30/1-12
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
1 ~ 230 V - Rp 1 ¼ 1 ~ 230 V - Rp 1 ¼
12 12
Cooling
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4
min.
2 2 min
.
Secondary Hot Water

0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
Circulation
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0

0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
Energy Systems
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
10 10
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
8 8
p- p-
c v
6 6
H [m]
H [m]
ma ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
350 350
max. max.
300 300
.
max
250 9m 8m 6m 4m 250
8m 7m 6m 5m 4m
P1 [W]
P1 [W]
200 200
150 150
100 2m 100
min.
50 min. 50
1m
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m³/h]
Devices

Wilo-Stratos 40/1-4
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 [m/s]
6 6
1~230 V - DN 40 1~230 V - DN 40
5 5
Δp Δp
-c -v
4 4
ma ma
H [m]
H [m]
3 x. 3 x.
2 2
1 1
min. min.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
0 0.5 1.0 1.5 2.0 2.5 [l/s] 0 0.5 1.0 1.5 2.0 2.5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
140 140
.
120 max 120 m
5 5m 2.5
m
100 5m 4m 3m 2m 100 m 4. 4m 3. 3m 2m
5
P1 [W]
P1 [W]
80 1m 80
60 60
40 40
20 min. 20 min.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
Wilo-Stratos 40/1-8
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
Cooling
10 10
p- p-
c v
8 8
ma ma
H [m]
H [m]
x. x.
6 6
4 4
min. min.
2 2
Secondary Hot Water

0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
70 [lgpm] 70 [lgpm]
Circulation
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Q Q
500 500 max.
max.
x. m
400 ma 12 400
m
m
10 m
11 10 m m
12
8m
P1 [W]
P1 [W]
300 300 9 8m
6m 7m m
6 m
200 4m 200 5 m
4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]

Energy Systems
Wilo-Stratos 50/1-8
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
8 8
7 7
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
.
max
250 250
7m 6m 5m 7m 6m 5m 4m 3m
4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Devices

Wilo-Stratos 50/1-9
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
ma ma
x. x.
6 6
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 x. 600
ma m
500 11 0 m 500
m
1 9m
11 0 m m
P1 [W]
P1 [W]
400 8m m 400
7 m 1 9 m
300 6 m 300 8 m
5 m 7 6m
4 5mm
200 3mm 200 4
2
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]

Wilo-Stratos 65/1-9
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
Cooling
p- p-
c v
8 8
m m
ax ax
H [m]
H [m]
. .
6 6
4 4
2 min 2 min
. .
Secondary Hot Water

0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
[lgpm] [lgpm]
Circulation
0 20 40 60 80 0 20 40 60 80
Q Q
700 700
max. max.
600 600
x.
500 ma 9m 500 m
8m 10
P1 [W]
P1 [W]
400 7m 400 9mm

6m 8 m
300 5m 300 7 m
6 m
4m 5 m
200 3m 200 4
2m
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]

Energy Systems
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
12 12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
p- p-
c
v
8 8
H [m]
H [m]
6 6
m m
ax ax
. .
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
700 10 9 m 700
m
600 8m 600 10
9m m
P1 [W]
P1 [W]
500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
Devices

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
14 14
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
12 12
10 10
p-
p-
c
v
8 8
H [m]
H [m]
6 6
ma
ma
x.
x.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. 1600 max.
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]
P1 [W]
1000 10 1000 1 9 m
8m 8 7m
800
6m
800 6m5 mm
600 600 4
4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
14 14
1 ~ 230 V - DN 100 1 ~ 230 V - DN 100
12 12
10 10
p-
p-
c
8 8
H [m]
H [m]
6 6
ma
ma
x.
x.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. max.
1600
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]
10
P1 [W]
1000 1000 1 9 m
8m 8 m
7 m
800 800 6 5m
6m
600 4m 600 4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]

Terminal diagrams, motor data Wilo-Stratos
Terminal diagram
DP: Dual pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWorks interface
L N PE SSM L1 L3 PE SSM CAN: Serial digital bus interface CAN
1~230 V, 50/60 Hz
SSM Collective fault signal
L2 L3
(Normally closed contact as per VDI 3814, load capacity 1 A,
Cooling
L1 L2
250 V ~) Function see Chapter “Pump management Wilo-Control,
3~230 V, 50/60 Hz
Planning guide”
Option: IF-modules Stratos *)
PLR-module LON-module CAN-module
DP DP DP
PLR LON CAN
Secondary Hot Water

*) For additional Stratos IF-Modules, see Chapter “Pump management sys-
tems Wilo-Control”
Circulation
Motor data
Wilo-Stratos Nominal Speed Power Current at Current at Current at Motor Threaded cable
power consumption 1~230 3~230 3~400 protection connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -

25/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
Energy Systems
30/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-4 100 1600 - 3700 14 - 130 0.16 - 1.20 0.16 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
65/1-9 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
100/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
Devices

Dimensions, weights Wilo-Stratos
Rp
G
l1
Pg 7
l2
l0
Pg 9
Pg 7
l1
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
ATTENTION: The cable thread protrudes above the pump flange ATTENTION: The cable thread protrudes above the pump flange
with vertical module configuration with vertical module configuration
(Total dimension: dimension b5 + maximum 9 mm)! (Total dimension: dimension b5 + maximum 9 mm)!
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2

Dimensions, weights Wilo-Stratos
Dimensions, weights
Wilo-Stratos Nominal Pipe Thread Dimensions Weight Dimension
diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-6 – 1 1 1/2 180 90 49 182 43 56 76 89 114 4.1 A
25/1-8 – 1 1 1/2 180 90 49 182 43 56 76 89 114 4.1 A
Cooling
30/1-6 – 1 1/4 2 180 90 49 182 43 56 76 89 114 4.2 A
30/1-8 – 1 1/4 2 180 90 49 182 43 56 76 89 114 4.2 A
30/1-12 – 1 1/4 2 180 90 55 201 50 56 82 106 120 5.5 A
32/1-12 32 – – 220 110 55 204 48 65 82 106 120 9.0 B
40/1-4 40 – – 220 110 49 177 57 70 79 89 114 8.3 B
40/1-8 40 – – 220 110 55 203 53 63 82 106 120 9.2 B
40/1-12 40 – – 250 125 66 252 62 84 96 120 136 14.0 B
Secondary Hot Water

50/1-8 50 – – 240 120 55 208 49 65 82 106 120 10.6 B
50/1-9 50 – – 280 140 66 256 62 83 96 120 136 15.5 B
50/1-12 50 – – 280 140 66 256 62 83 96 120 136 15.5 B
Circulation
65/1-9 65 – – 280 140 66 256 62 83 96 120 136 17.5 B
65/1-12 65 – – 340 170 78 325 87 107 120 157 164 29.0 B
80/1-12 80 – – 360 180 78 329 90 114 127 157 164 31.0/31.0 B
100/1-12 100 – – 360 180 78 339 80 104 127 157 164 34.0/34.0 B
Flange dimensions
Wilo-Stratos Flange Nominal Pump flange dimensions Dimension

diameter drawing
nx
- DN ØD Ød Ø KL1/KL2 Øk n x Ø dL -
Ø dL1/dL2
Energy Systems
- - [mm] [pcs. x mm] -
Combination flange PN 6/10
32/1-12 32 140 76 90/100 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
40/1-4 40 150 84 100/110 – 4 x 14 / 19 – C
40/1-8 40 150 84 100/110 – 4 x 14 / 19 – C
40/1-12 40 150 84 100/110 – 4 x 14 / 19 – C
50/1-8 50 165 99 110/125 – 4 x 14 / 19 – C
50/1-9 50 165 99 110/125 – 4 x 14 / 19 – C
50/1-12 50 165 99 110/125 – 4 x 14 / 19 – C
65/1-9 65 185 118 130/145 – 4 x 14 / 19 – C
65/1-12 65 185 118 130/145 – 4 x 14 / 19 – C
Flange PN 6 (dimensioned to PN
80/1-12 80 200 132 – 150 – 4 x 19 D
16, according as per EN 1092-2)
80/1-12 Flange PN 16 (as per EN 1092-2) 80 200 132 – 160 – 8 x 19 D
Flange PN 6 (dimensioned to PN
100/1-12 100 220 156 – 170 – 4 x 19 D

16, according as per EN 1092-2)
100/1-12 Flange PN 16 (as per EN 1092-2) 100 220 156 – 180 – 8 x 19 D
Devices

High-efficiency pumps (twin-head pumps)
Equipment/function Wilo-Stratos-D
Wilo-Stratos-D
Operating modes
Speed-stage switching –
Manual control mode (n=constant) •
p-c for constant differential pressure •
p-v for variable differential pressure •
p-T for temperature-prompted differential pressure
•
(programmable via IR-Module, IR-Monitor, LON or CAN)
Manual functions
Setting the operating mode •

Setting the differential-pressure setpoint •
Setting to “Autopilot” (automatic setback operation) •
Setting the pump to ON/OFF •
Setting the speed (manual setting mode) •
Setting the speed stages –
Automatic functions
Stageless power adjustment depending on the oper- •

ating mode
“Autopilot” automatic setback operation •
Deblocking function •
Soft start •
Safety control –
Full motor protection with integrated trip electronics •

•

•
Control input “Analogue In 0 - 10 V” •

(remote speed adjustment) Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” •

(remote setpoint adjustment) Possible with Stratos IF-Modules (accessory)
Individual/collective fault signal •

(potential-free NC contact) (programmable with IR-Monitor)
Collective fault signal (potential-free NC contact) •
•
Thermal winding contact
(WSK, potential-free NC contact) –
Fault signal light •


Equipment/function Wilo-Stratos-D
Wilo-Stratos-D
Direction-of-rotation control lamp –
LC display for showing pump data and fault codes •
Data exchange
Cooling
IR-Module/IR-Monitor (see IR-Module/IR-Monitor •
Function table)
Serial digital PLR interface for connection to BA •
Serial digital LON interface for connection to •

a LONWorks network Possible with Stratos IF-Modules (accessory)
Serial digital CAN interface for connection to •
Secondary Hot Water

a CAN bus system

single-head pump)
Circulation
Main/standby operation (automatic fault-actuated •
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modules (accessory) possible
Parallel operation (efficiency-optimised peak-load •

cut-in and out) Various combinations with Stratos IF-Modules (accessory) possible

Wrench attachment point on pump body –
Double switchover valve in pump housing •
Energy Systems
Cable entry possible on both sides –
Wilo quick connection with spring clips –
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 –
Plug-in slot for optional expansion with

Wilo-IF-Modules
•
Blocking current-proof motor –
Including seals for threaded connection (loose) –
Including installation and operating instructions •
Including thermal insulation –
•
Incl. 1.8 m power cable with grounding plug –
Integrated non-return valve –
Integrated ball shutoff valve –
Including clock timer –

Devices

Series description Wilo-Stratos-D
Wilo-Stratos-D Special features/product advantages

Construction • Highest degrees of efficiency due to ECM technology
Glandless twin-head circulating pump with flange connection, • Up to 80% energy savings in comparison to uncontrolled circulating
EC motor and automatic power adjustment pumps
• Optimum handling through front-side operation and front-side access
Application to the terminal room, variable installation positions, position-inde-
Hot-water heating systems for all systems, air-conditioning systems, pendent display, combination flange PN 6/PN 10 (for DN 32-DN 65)
closed cooling circuits, industrial circulating systems • Utilisation in cooling/air-conditioning systems possible without
ambient temperature restrictions
Type key • System expansion through retrofittable communication modules
Example: Wilo-Stratos-D 40/1-8 LON, CAN, PLR, etc.
Stratos High-efficiency pump (flange-end pump), • Remote control via infrared interface (IR-Module/IR-Monitor)
electronically controlled • Integrable dual pump management through retrofittable Stratos
D Twin-head pump IF-modules for:
40/ Nominal connection width - Main/standby operation with fault-dependent switchover
1-8 Nominal delivery head range [m] - Efficiency-optimised peak-load operation
Options
• Can also be utilised for 1 x 230 V/60 Hz
H[m]
Wilo-Stratos-D
+
12
10
32
/1
-1
50 80/
2
1-1
40
/1
-1 2
/1
8 2
-1
65
/1-
2
12
6
40
50
(5
/1
32/
-9
0)
/1
1-8
-8
0
0 10 20 30 40 50 60 70 80 90 100 Q[m³/h]

Series description Wilo-Stratos-D

• Double switchover valve in pump housing
Operating modes • Plug-in slot for optional expansion with Wilo-IF-Modules
• Manual control mode (n=constant) • Including installation and operating instructions
• p-c for constant differential pressure • Including washers for flange bolts (for nominal connection widths
• p-v for variable differential pressure DN 32 - DN 65)
• p-T for temperature-controlled differential pressure
(programmable via IR-Module, IR-Monitor, LON or CAN) Accessories
Cooling
• IR-Module
Manual functions • IR-Monitor
• Setting the operating mode • IF-Modules Stratos:
• Setting the differential-pressure setpoint PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
• Setting to “Autopilot” (automatic setback operation) • Analogue interface converter AnaCon
• Setting the pump to ON/OFF • Digital interface converter DigiCon/DigiCon-A
• Setting the speed (manual setting mode)
Automatic functions
Secondary Hot Water

Circulation
• Soft start


Energy Systems
• Individual / collective fault signal (potential-free NC contact)
(programmable with the IR-Monitor)
• Individual run signal (potential-free NO contact)
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-Monitor
(see IR-Module/IR-Monitor Function table)
converter or company-specific coupling module (possible with Stratos
IF-Modules)
• Serial digital CAN interface for connection to a CAN bus system CAN
Dual pump management (twin-head pump or 2 x single-head

pump)
sensitive pump alteration): Various combinations with Stratos
IF-modules (accessory) possible
Devices

Technical data Wilo-Stratos-D

s
Wilo-Stratos-D
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12
Approved fluids (other fluids/media on request)

more than 20 % glycol content require rechecking of • • • • • • • • •
the pumping data)
– – – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 9 8 12 8 9 11 11 13


tion & air conditioning systems –

short-term operation 2 h [°C] – – – – – – – – –
Maximum permissible total hardness in secondary
– – – – – – – – –
Standard version with nominal pressure, pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 10, 16
Pipe connections
Screwed connection Rp – – – – – – – – –
Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80
Flange for counter flange PN 6, standard version – – – – – – – – •
Flange for counter flange PN 16, special version • • • • • • • • •
• • • • • • • • –

– – – – – – – – –
only), standard version
– – – – – – – – –
Mains connection 3~ [V], with optional switching plug – – – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60

Technical data Wilo-Stratos-D

Wilo-Stratos-D
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12
Motor/electronics
Cooling
Materials

Plastic
Secondary Hot Water

Impeller Plastic (PPS - 40 % GF)
(PP - 50% GF)
Circulation

temperature
50 °C 3 3 3 5 3 5 5 7 7
95 °C 10 10 10 12 10 12 12 15 15

110 °C 16 16 16 18 16 18 18 23 23
Energy Systems
Devices

Pump curves Wilo-Stratos-D
Wilo-Stratos-D 32/1-8
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
8 8
Wilo-Stratos-D 32/1-8 Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32 p- 1 ~ 230 V - DN 32
7 7 v
p- + +
c
6 6
5 5
H [m]
H [m]
4 4
m m
ax ax
. .
3 3
2 2
min.
1 1 mi
n.
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m 3 /h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
300 300
max. 250 max.
250
x.
ma 4m
200 6m 5m 200 7m
7m 6m
P1 [W]
P1 [W]
3m 5m
150 150
4m m
2m 100
3
100
50 1m 50
min. P1 Wilo-Stratos 32/1-8 min. P1 Wilo-Stratos 32/1-8
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m 3 /h]
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]

v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
Cooling
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
Secondary Hot Water

0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
[lgpm] [lgpm]
Circulation
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]

Energy Systems
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 + 12 +
p- p-
10 c 10 v
8 8
m m
H [m]
H [m]
ax ax
. .
6 6
4 4
min.
2 2 mi
n.
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900 max.
.
800 max m 800
12
m
700 700
12
10 m
m
600 600 m
11
10 9 m
P1 [W]
P1 [W]
500 8m 500
8 mm
400 6m 400 7 m
6 m
300 4m 300 5 m
4
200 2m 200
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 40/1-12 min. 40/1-12
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
Devices

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 70 60 80 90 [lgpm] 0 10 20 30 40 50 70 60 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
min. 50/1-8 min. 50/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 + 10 +
8 8
p- p-
c v
H [m]
H [m]
6 6
ma ma
x. x.
4 4
2 min 2
. min
.
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900
max. max.
800 800
700 700
8m
600 600
8m
P1 [W]
P1 [W]
500 6m 500 7m
400 400 6m
4m 5m
300 300
4m
200 2m 200 3m
50/1-9 min. 50/1-9
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]

v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
11 1 ~ 230 V - DN 50 11 1 ~ 230 V - DN 50
10 + 10 +
9
Cooling
9
8 p- 8 p-
c v
7 7
H [m]
H [m]
6 ma 6 ma
x. x.
5 5
4 4
3 3
2 mi 2 mi
n. n.
Secondary Hot Water

1 1
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
[lgpm] [lgpm]
Circulation
0 25 50 75 100 125 0 25 50 75 100 125
Q Q
1200 1200 max.
. m
1000 max 11 m 1000
10
m
9m
11
800 800 m
8m 10 m
P1 [W]
P1 [W]
600 7m 600 9 m
6m 8
5m 7 mm
400 4m 400 6 m
3m 5 m
4
min. 1m 50/1-12 min. 50/1-12
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]

Energy Systems
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
11 1 ~ 230 V - DN 65 11 1 ~ 230 V - DN 65
10 + 10 +
9 9
8 8
p- p-
7 c 7 v
H [m]
H [m]
6 6
5 m 5 m
ax ax
. .
4 4
3 3
2 mi 2 mi
n. n.
1 1
0 0
0 10 20 30 40 50 60 70 [m³/h] 0 10 20 30 40 50 60 70 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1800 1800
max. max.
1600 . 1600
max m
1400 1400 m
10 m 10
1200 9 1200 9m m
8m
P1 [W]
8 m
P1 [W]
1000 7m 1000 7 m
800 6m 800 6 m
5 m
5m 4
600 4m 600
3m 400
400 2m
1m P1 Wilo-Stratos 200 P1 Wilo-Stratos
200 min. min. 65/1-12
65/1-12
0 0
0 10 20 30 40 50 60 70 [m³/h] 0 10 20 30 40 50 60 70 [m³/h]
Devices

v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
16 16
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
14 14
+ +
12 12
10 10
p- p-
c v
H [m]
H [m]
8 8
m m
6 ax 6 ax
. .
4 4
2 mi 2 mi
n. n.
0 0
0 20 40 60 80 100 [m³/h] 0 20 40 60 80 100 [m³/h]
0 10 20 30 [l/s] 0 10 20 30 [l/s]
0 100 200 300 [lgpm] 0 100 200 300 [lgpm]
Q Q
3500 3500
max. max.
3000 3000
x. m m
ma 12
2500 m 2500 12 1 m
10 1 0m m
1 9 m
P1 [W]
P1 [W]
2000 8m 2000 8 m
7 6m
1500 6m 1500 5 mm
4
1000 4m 1000
min. 1m 80/1-12 min. 80/1-12
0 0
0 20 40 60 80 100 [m³/h] 0 20 40 60 80 100 [m³/h]

Terminal diagrams, motor data Wilo-Stratos-D
Terminal diagram
1~230 V, 50/60 Hz
L2 L3
Cooling
L1 L2
250 V ~) Function see Chapter “Pump management
3~230 V, 50/60 Hz
Wilo-Control, Planning guide”
Option: IF-modules Stratos *)
DP DP DP
PLR LON CAN
Secondary Hot Water

*) For additional Stratos IF-Modules, see Chapter “ Pump management sys-
tems” Wilo-Control”
Circulation
Motor data
Wilo-Stratos D... Nominal Speed Power Current for Current for Current for Motor Cable screwed
power consumption 1~230 V 3~230 V 3~400 V protection connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -

32/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.17 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
Energy Systems
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/1 x 9 /1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/1 x 9 /1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/1 x 9 /1 x 13.5
Devices

Dimensions, weights Wilo-Stratos-D
Dimension drawing A
b4 b5 a2 a1
b2
l1
l4
l0
b1
l3
Pg 7
Pg 13,5 Pg 9
Permitted installation positions, see Planning guide

ATTENTION: The cable connection protrudes above the pump flange
(total dimension: dimension l3 + maximum 9 mm)!
Dimension drawing B Dimension drawing C
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2
Dimensions, weights
Wilo-Stratos D... Nominal Dimensions Weight Dimension

diameter about drawing
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-8 32 220 110 114 89 182 44 112 106 107 107 12.0 A
32/1-12 32 220 110 120 106 204 57 117 130 110 130 16.5 A
40/1-8 40 220 110 120 106 200 64 125 138 115 135 16.6 A
40/1-12 40 250 125 136 120 252 62 151 144 145 145 25.0 A
50/1-8 50 240 120 120 106 204 61 123 135 113 132 18.0 A
50/1-9 50 280 140 136 120 256 62 159 148 145 145 27.0 A
50/1-12 50 280 140 136 120 256 62 159 148 145 145 27.0 A
65/1-12 65 340 170 164 156 325 88 209 196 188 188 52.8 A
80/1-12 80 360 180 164 156 329 100 235 221 203 203 61.0/61.0 A

Dimensions, weights Wilo-Stratos-D
Flange dimensions
Wilo-Stratos-D... Flange Nominal Pump flange dimensions Dimension
diameter drawing
nx
- DN ØD Ød Ø KL1/KL2 Øk n x Ø dL -
Ø dL1/dL2
- - [mm] [pcs. x mm] -
32/1-8 32 140 76 90/100 – 4 x 14 / 19 – B
Cooling
32/1-12 32 140 76 90/100 – 4 x 14 / 19 – B
40/1-8 40 150 84 100/110 – 4 x 14 / 19 – B
40/1-12 40 150 84 100/110 – 4 x 14 / 19 – B
50/1-8 50 165 99 110/125 – 4 x 14 / 19 – B
Secondary Hot Water

50/1-9 50 165 99 110/125 – 4 x 14 / 19 – B
50/1-12 50 165 99 110/125 – 4 x 14 / 19 – B
Circulation
65/1-12 65 185 118 130/145 – 4 x 14 / 19 – B
Flange PN 6 (dimensioned to PN 16,
80/1-12 80 200 132 – 150 – 4 x 19 C
according as per EN 1092-2)
Flange PN 16
80/1-12 80 200 132 – 160 – 8 x 19 C
(as per EN 1092-2)

Energy Systems
Devices

Series overview Wilo-Star-E, TOP-E, TOP-ED
Series: Wilo-Star-E (EasyStar)
H[m]
Wilo-EasyStar
4
St
ar
-E
15 with screwed connection
(2
3 St
ar-
5,
30
> Application:
E1 )/1
5( -5 • Hot-water heating systems for all systems
25
2 ,3
0)
/1
-3
1
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]
Series: Wilo-TOP-E

H[m]
Wilo-TOP-E • Electronically controlled circulating pumps

10
with screwed connection or flanged con-
30/1
8 nection
-10
50
40
/1
> Application:
2 5 (3 0
-1
/1-
6
0
10
• Hot-water heating systems for all systems

65
)/ 1 -7
/1
80/1-10
-1
50
4 and industrial circulation systems

0
/1-
50/1-7 100/1-10
6
2
40/1-4
1
0
0 10 20 30 40 50 Q[m3/h]
Series: Wilo-TOP-ED
> Twin-head pumps:

H[m]
Wilo-TOP-ED
10 + • Electronically controlled circulating pumps
8
40/1-10 50
/1 80/1-10 > Application:
-1
6 0
• Hot-water heating systems for all systems
3 2 /1
4
40/1-7 65/1-10
and industrial circulation systems
50/1-6 50/1-7
-7
2
1
0
0 10 20 30 40 50 60 70 80 Q[m3/h]

Series overview Wilo-Star-E, TOP-E, TOP-ED
Series: Wilo-Star-E (EasyStar)
> Product advantages: > Additional information: Page
• Energy-saving pump especially for single- and two-family houses, as well as for two to six- • Planning guide:. . . . . . . . . . . . . . . . . . . 6/31
family houses. • Equipment/function:. . . . . . . . . . . . . . 84
• Up to 50% energy savings in comparison to uncontrolled heating pumps • Series description: . . . . . . . . . . . . . . . . 86
• Optimum heating comfort with maximum energy savings • Technical data: . . . . . . . . . . . . . . . . . . . 88
• Easy installation by means of wrench attachment point on the pump body and quick connec- • Pump curves: . . . . . . . . . . . . . . . . . . . . 90
Cooling
tion with spring clips. • Terminal diagrams, motor data: . . . . 91
• Easy operation. Ex-works setting suitable for 90 % of all heating systems requirements. The • Dimensions, weights: . . . . . . . . . . . . . 92
“Red Button” allows individual settings to be made for specific systems. • Service/accessories: . . . . . . . . . . . . . . 393
• Activated Autopilot offers automatic adaptation of pump performance in boiler setback operation.
• Avoids irritating flow noise in the heating system
• Operational reliability through deblocking function and Safety Control.
Secondary Hot Water

Series: Wilo-TOP-E
Circulation
• Stageless power control and several control functions for energy-saving operation (up to 50% • Planning guide:. . . . . . . . . . . . . . . . . . . 6/31
current savings in comparison with uncontrolled heating pumps) • Equipment/function:. . . . . . . . . . . . . . 84
• Autopilot for automatic setback operation by means of self-teaching “Fuzzy Logic” • Series description: . . . . . . . . . . . . . . . . 94
• Easy operation by means of standard-series integrated pump display and manual operation • Technical data: . . . . . . . . . . . . . . . . . . . 96
level (one-button operation) • Pump curves: . . . . . . . . . . . . . . . . . . . . 98
• Optional retrofitting of IF-Modules with interfaces to the building automation systems • Terminal diagrams, motor data: . . . . 103

• Remote control and remote query of the pump functions possible with Wilo-IR-Module/IR-Monitor • Dimensions, weights: . . . . . . . . . . . . . 104
• System expansion with retrofittable LON and PLR communication modules • Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices . . . . . 417
Energy Systems
• Pump management Wilo-Control:. . 489
Series: Wilo-TOP-ED

• Stageless power control and several control functions for energy-saving operation (up to 50% • Planning guide:. . . . . . . . . . . . . . . . . . . 6/31
current savings in comparison with uncontrolled heating pumps) • Equipment/function:. . . . . . . . . . . . . . 106
• Autopilot for automatic setback operation by means of self-teaching “Fuzzy Logic” • Series description: . . . . . . . . . . . . . . . . 109
• Easy operation by means of standard-series integrated pump display and manual operation • Technical data: . . . . . . . . . . . . . . . . . . . 111
level (one-button operation) • Pump curves: . . . . . . . . . . . . . . . . . . . . 113
• Optional retrofitting of IF-Modules with interfaces to the building automation systems • Terminal diagrams, motor data: . . . . 117
• Remote control and remote query of the pump functions possible with Wilo-IR-Module/IR-Monitor • Dimensions, weights: . . . . . . . . . . . . . 118
• System expansion with retrofittable LON and PLR communication modules • Service/accessories: . . . . . . . . . . . . . . 393
• Integrable dual pump management through retrofittable IF-Modules for: • Switching and control devices . . . . . 417
- Main/standby operation with fault-dependent switchover • Pump management Wilo-Control:. . 489
Devices

Energy-saving pumps (single-head pumps)
Equipment/function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E Wilo-TOP-E
(EasyStar)
Operating modes
Manual control mode (n=constant) – •
p-c for constant differential pressure – •
•
p-T for temperature-prompted differential pressure – (programmable via IR-Module, IR-Monitor,
LON or CAN)
Manual functions
Setting the operating mode – •

Setting the pump to ON/OFF – •
Setting the speed (manual setting mode) – •
Automatic functions
Stageless power adjustment depending on the oper- • •

ating mode
• •
Soft start (not for TOP-E 25(30)/1-7, 30/1-10,
40/1-4, 50/1-6)
– •
Control input “Overriding Off” (not for TOP-E 25(30)/1-7, 30/1-10,
40/1-4, 50/1-6)
Control input “Overriding Min” – –
Control input “Analogue In 0 - 10 V”

– •
(not for TOP-E 25(30)/1-7, 30/1-10,
(remote speed adjustment)
40/1-4, 50/1-6)
– –
(remote setpoint adjustment)
Single/collective fault signal (potential-free NC con-

– –
tact)
Collective fault signal (potential-free NC contact) – •
Individual run signal (potential-free NO contact) – –
– –
contact)

Equipment/function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E Wilo-TOP-E
(EasyStar)
Fault signal light – •
Cooling
Data exchange

Function table)
Serial digital PLR interface for connection to BA – •
company-specific coupling module Possible with IF-Modules (accessories)
Secondary Hot Water

a LONWorks network Possible with IF-Modules (accessories)
Serial digital CAN interface for connection to a CAN
– –
bus system
Circulation
single-head pump)
(Dual pump management with 2 single-head pumps
possible only if the equivalent double pump is also listed
in the Wilo Catalogue)

– •
switchover/time-sensitive pump alteration) Different combinations with IF-Modules
(accessories) possible

– •
cut-in and out) Different combinations with IF-Modules
Energy Systems
Wrench attachment point on pump body • –

Quick connection with spring clips • –
ventilator Rp 3/8 – –

Wilo-IF-Modules – •
Including thermal insulation – •
– •


Devices

Series description Wilo-Star-E (EasyStar)
Wilo-Star-E (EasyStar) Special features/product advantages

• Energy-saving pump especially for single- and two-family houses, as
Construction well as for two to six-family houses.
Glandless circulating pump with screwed connection and automatic • Up to 50 % electricity savings in comparison with uncontrolled heat-
power adjustment ing pumps
• Optimum heating comfort with maximum energy savings
Application • Easy installation by means of wrench attachment point on the pump
Hot-water heating systems for all systems, industrial circulation sys- body and quick connection with spring clips.
tems • Easy operation. Ex-works setting suitable for 90 % of all heating sys-
tems requirements. The “Red Button” allows individual settings to be
Type key made for specific systems.
Example: Wilo-Star-E 25/1-3 • Activated Autopilot offers automatic adaptation of pump perform-
Star-E Energy-saving pump (screw-end pump) ance in boiler setback operation.
25/ Nominal connection width DN • Avoids irritating flow noise in the heating system
1-3 Nominal delivery head range [m] • Operational reliability through deblocking function and Safety Control.
Options
• Wilo Star-E 15(25)...-130: pump with short over-all length 130 mm
H[m]
Wilo-Star-E
4
Sta
r-E
15
(25
, 30
3 )/1
-5
Sta
r-E
2 15
(25
, 30
)/1-
3
0
0 0,5 1 1,5 2 2,5 3 3,5 Q[m³/h]

Series description Wilo-Star-E (EasyStar)
Equipment/function
Operating modes
Manual functions
Cooling
Automatic functions
• Soft start
• Safety control
Secondary Hot Water

Circulation
Accessories
• Thermal insulation shells

Energy Systems
Devices

Technical data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
15/1-3 15/1-5 25/1-3 25/1-5 30/1-3 30/1-5
15/1-3-130 15/1-5-130 25/1-3-130 25/1-5-130
Approved fluids
(other fluids on request)
Heating water (as per VDI 2035) • • • • • •

more than 20 % glycol content require rechecking of • • • • • •
the pumping data)
– – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 3 5 3 5 3 5

Maximum flow volume [m3/h] 2.5 3.5 2.5 3.5 2.5 3.5
Temperature range for utilisation in HVAC systems

with maximum ambient temperature +25 °C [°C] +15 to +110
Temperature range for application in secondary hot

water-circulation systems [°C]
with maximum ambient temperature of +40 °C [°C] – – – – – –
Maximum permissible total hardness in secondary – – – – – –
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10
Special version for operating pressure pmax [bar] – – – – – –
Pipe connections
Screwed connection Rp 1/ 1/ 1 1 1 1/4 1 1/4

2 2
Nominal connection diameter flange DN – – – – – –

Flange for counter flange PN 6, standard version – – – – – –
Counter flange for PN 16, flange, special version – – – – – –
– – – – – –
only), standard version – – – – – –

– – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – – –
Mains connection 3~ [V], with optional switching plug – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50

Technical data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
15/1-3 15/1-5 25/1-3 25/1-5 30/1-3 30/1-5
15/1-3-130 15/1-5-130 25/1-3-130 25/1-5-130
Motor/electronics
Electromagnetic compatibility EN 61000-6-3

Cooling
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F
Materials
Secondary Hot Water

Impeller Plastic (PP - 40% GF)
Circulation
Shaft Stainless steel (X40 Cr13)

temperature
50 °C 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3 3 3 3 3 3
110 °C 10 10 10 10 10 10
Energy Systems
Devices

Pump curves Wilo-Star-E
Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3 Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5

p-v (variable) p-v (variable)
v v
0 1 2 3 4 5 Rp ½ 0 1 2 3 4 5 Rp ½
0 0,5 1 1,5 Rp 1 [m/s] 0 0,5 1 1,5 Rp 1 [m/s]
0 0,25 0,5 0,75 0,75 Rp 1¼ 0 0,25 0,5 0,75 0,75 Rp 1¼
3,5 6
Wilo-Star-E Wilo-Star-E
3 15/1-3, 25/1-3, 30/1-3 5
15/1-5, 25/1-5, 30/1-5
1 ~ 230 V - Rp ½, Rp 1, Rp 1¼ 1 ~ 230 V - Rp ½, Rp 1, Rp 1¼
2,5
4
2
p- p-
H[m]
H[m]
v 3 v
1,5 m m
ax ax
. .
2
1
1
0,5
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m³/h] 0 0,5 1 1,5 2 2,5 3 3,5[m³/h]
0 0,2 0,4 0,6 0,8 1,0 [l/s] 0 0,2 0,4 0,6 0,8 1,0 [l/s]
Q Q
50 100
max.
40 80 max.
3m 2m
30 60
P1 [W]
P1 [W]
3m
2m
20 min. 40
min.
10 20
0 0
0 0,5 1 1,5 2 2,5 [m³/h] 0 0,5 1 1,5 2 2,5 3 3,5[m³/h]

Terminal diagrams, motor data Wilo-Star-E
Terminal diagram
Cooling
L N PE
Blocking current-proof motor

Single-phase AC motor 1~230 V, 50 Hz, with installed capacitor
Motor data
Secondary Hot Water

Wilo-Star-E... Speed Power Current at Motor protection Capacitor Threaded
consumption cable con-
1~230 V 3~230 V 3~400 V nection
Circulation
n P1 I – Capacity PG
[1/min] [W] [A] – [mF/VDB] –
not necessary
15/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 – – (blocking current- 1.7/400 11
proof)
not necessary
proof)

not necessary
25/1-3 1060 - 2350 18 - 42 0.13 - 0.19 – – (blocking current- 1.7/400 11
proof)
Energy Systems
not necessary
proof)
not necessary
proof)
not necessary
proof)
not necessary
proof)
not necessary
proof)
Devices

Dimensions, weights Wilo-Star-E
Dimension drawing
b1 l4
b2 G
l2
b3
l0
l3
Rp/DN b0 a1 l1
Dimensions, weights
Wilo-Star-E... Pipe connection/ Thread Pump dimensions Weight

nominal diameter about
Rp G a1 I0 l1 l2 l3 l4 b0 b1 b2 b3 –
– – [mm] [kg]
15/1-3-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.2
15/1-5-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.5
25/1-3 Rp 1 G 1 1/2 33 180 96 90 78 160 93 106 56 74 2.4
25/1-3-130 Rp 1 G 1 1/2 33 130 96 65 78 160 93 106 56 74 2.2
25/1-5 Rp 1 G 1 1/2 33 180 96 90 78 160 93 106 56 74 2.7
25/1-5-130 Rp 1 G1 1/ 33 130 96 65 78 160 93 106 56 74 2.5
2
30/1-3 Rp 1 1/4 G2 33 180 96 90 78 160 93 106 56 74 2.6
30/1-5 Rp 1 1/4 G2 33 180 96 90 78 160 93 106 56 74 2.8

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Used 9000 times in 14 days.
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Did you know? The knowledge database from Wilo will give you good and quick
advice: with approx. 500 responses to the most frequently asked questions (FAQs)
all about pumps, installations and systems. It is already being visited extensively by
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recently registered. The best thing: With every new question which you ask us
with the contact form, we all become wiser together. Because the corresponding
answer is naturally incorporated as soon as possible.
Know-how? We call this Pumpen Intelligenz.
www.wilo.com
Series description Wilo-TOP-E
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Wilo-TOP-E Special features/product advantages

• Stageless power control and several control functions for energy-
Construction saving operation (up to 50% current savings in comparison with
Glandless circulating pump with screwed connection or flange con- uncontrolled heating pumps)
nection, EC motor and automatic power adjustment. • Autopilot for automatic setback operation by means of self-teaching
“Fuzzy Logic”
Application • Easy operation by means of standard-series integrated pump display
Hot-water heating systems for all systems and industrial circulation and manual operation level (one-button operation)
systems • Optional retrofitting of IF-Modules with interfaces to the building
automation systems
Type key • Remote control and remote query of the pump functions possible
Example: Wilo-TOP-E 40/1-10 with Wilo-IR-Module/IR-Monitor
TOP-E Energy-saving pump (screw-end or flange-end pump), • System expansion with retrofittable LON and PLR communication
electronically controlled modules
Options
• Special versions with housing made of red brass (at additional charge)
H[m]
Wilo-TOP-E
11
10
6
25(3
30
50
0)/1
40
-7
/1
/1-
/1-
5
- 10
10
10
80/1-10
50
4
10
50
100/1-10
/1
-
/1
-7
/1
-6
3 65
40/
2 1-4
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]

Series description Wilo-TOP-E

• Plug-in slot for optional expansion with Wilo-IF-Modules
Operating modes • Including seals for threaded connection (loose)
• p-c for constant differential pressure • Including thermal insulation
• p-v for variable differential pressure • Including washers for flange bolts (for nominal connection widths
• p-T for temperature-controlled differential pressure (programma- DN 32 - DN 65)
ble via IR-Module, IR-Monitor or LON)
Cooling
Accessories
Manual functions • Screwed connections with screw thread
• Setting the operating mode • IR-Module
• Setting the differential-pressure setpoint • IR-Monitor
• Setting to “Autopilot” (automatic setback operation) • IF-Modules: PLR, LON
• Setting the pump to ON/OFF • Analogue interface converter AnaCon
• Setting the speed (manual setting mode) • Digital interface converter DigiCon/DigiCon-A
Automatic functions
Secondary Hot Water

Circulation
• Soft start
(not with TOP-E 25(30)/1-7, TOP-E 30/1-10, TOP-E 40/1-4 and
TOP-E 50/1-6)

• Control input “Overriding Off” (not with TOP-E 25(30)/1-7, TOP-E

30/1-10, TOP-E 40/1-4 and TOP-E 50/1-6)
(not with TOP-E 25(30)/1-7, TOP-E 30/1-10, TOP-E 40/1-4 and
Energy Systems
TOP-E 50/1-6)

Data exchange
• Serial digital PLR interface for connection to BA building automation
via Wilo interface converter or company-specific coupling module
Possible with IF-Modules (accessories)
• Serial digital LON interface for connection to a LONWorks network;
Dual pump management (twin-head pump or 2 x single-head pumps)

• Main/standby operation (automatic fault-actuated switchover/me-
sensitive pump alteration): Different combinations with IF-Modules
Different combinations with IF-Modules (accessories) possible
Devices

Technical data Wilo-TOP-E

Wilo-TOP-E...
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Approved fluids
Heating water (as per VDI 2035) • • • • • • • • • • •
more than 20 % glycol content require rechecking of • • • • • • • • • • •
the pumping data)
– – – – – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 7 11 4 10 7 7 10 9 10 10
Maximum flow volume [m3/h] 6.5 6.5 9 11 18 15 24 27 32 62 62

for maximum ambient temperature +25 °C [°C]
for maximum ambient temperature +40 °C [°C] +20 to +110
Temperature range for application in secondary hot

water-circulation systems [°C]
with maximum ambient temperature of +40 °C [°C] – – – – – – – – – – –
Maximum permissible total hardness in secondary – – – – – – – – – – –
Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10 6/10 6/10 6 6
10 10
Special version for operating pressure pmax [bar] – – 16 – 16 16 16 16 16
16 16
Pipe connections
Screwed connection Rp 1 1 1/4 1 1/4 – – – – – – – –
Nominal connection diameter DN – – – 40 40 50 50 50 65 80 100
Flange for counter flange PN 6, standard version – – – – – – – – – • •
Counter flange for PN 16, flange, special version – – – – • • • • • • •
– – – • • • • • • – –

only), standard version – – – – – – – – – – –

– – – – – – – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50

Technical data Wilo-TOP-E

Wilo-TOP-E...
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Motor/electronics
Cooling
High-
fre-
Fre-
High-frequency quency
Power electronics quency Frequency converter
PWM procedure PWM
conv.
proce-
dure
Secondary Hot Water

Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43
Insulation class F F F F F F F F F F F
Circulation
Materials
Cast iron Cast iron (EN-GJL-250)
(EN-GJL-200)
Pump housing TOP-E 30/1-7: TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:
Also as special version Also as special version in red brass (CC 491K)
in red brass
(CC 491K)

Energy Systems

temperature
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 3 3 3 3 3
95 °C 5 5 5 5 5 5 10 10 10 10 10
110 °C 11 11 11 11 11 11 16 16 16 16 16

Devices

Pump curves Wilo-TOP-E
Pump Wilo-TOP-E 25/1-7, 30/1-7

curves p-c (constant) p-v (variable)
Wilo- v v
TOP-E 0 1 2 3 Rp 1
[m/s]
0 1 2 3 Rp 1
[m/s]
0 0,5 1 1,5 2 Rp 11/4 0 0,5 1 1,5 2 Rp 11/4
7 7
Pump Wilo-TOP-E 25/1-7 Wilo-TOP-E 25/1-7
∆p
curves 6
-c Wilo-TOP-E 30/1-7 6
Wilo-TOP-E 30/1-7
1 ~ 230 V - Rp 1/Rp 11/4 1 ~ 230 V - Rp 1/Rp 11/4
?p
5 5 -v
m
ax
4 . 4 m
ax
H[m]
H[m]
3 3
2 2
1 1
min min.
.
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 200
max.
175 max. 175
5m 4m 3m
150 150
6m 2m 5m 4m 3m
125 125
1m 6m 2m
P1[W]
100 100
P1[W]
75 min. 75 min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
Wilo-TOP-E 30/1-10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
12 12
11
Wilo-TOP-E 30/1-10 11
Wilo-TOP-E 30/1-10
1 ~ 230 V - Rp 11/4 1 ~ 230 V - Rp 11/4
10 10
p ?p
-c -v
9 9
8 8
7 7
H[m]
m m
ax ax
H[m]
6 . 6 .
5 5
4 4
3 3
2 2
min
.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400
max. max.
6m 4m 6m
300 300
8m 2m 8m 4m
P1[W]
m m
10 10
P1[ W ]
200 200
min.
min.
1m
100 100
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]

Wilo-TOP-E 40/1-4
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
5 5
Wilo-TOP-E 40/1-4 Wilo-TOP-E 40/1-4
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
4 p 4 p
-c -c
Cooling
3 ma 3 ma
H[m]
H[m]
x. x.
2 2
1 1
min. min.
Secondary Hot Water

0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Circulation
Q Q
225 225
200 200
max. max.
175 175
P1[W]
P1[W]
150 150
3m 2m 3m 2m
125 125
1m 1m
100 100
75 min. 75 min.
50 50
25 25
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]

Wilo-TOP-E 40/1-10
Energy Systems
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
p-
c Wilo-TOP-E 40/1-10 Wilo-TOP-E 40/1-10
9 1 ~ 230 V - DN 40 9 1 ~ 230 V - DN 40
8 8
p
-v
7 7
ma
6 x. 6 m
ax
.
H[m]
5 5
H[m]
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
P1[W]
400 400
P1[W]
7m 8m 7m 4m
5m 5m
300 300
3m 6m
200 200
100 min. 100

1m min.
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
Devices

Wilo-TOP-E 50/1-6
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
-c
6 6 p
-v
5 5
m
ax
.
m
4 4 ax
H[m]
H[m]
3 3
2 2
1 1 min.
min
.
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
450 450
400 400
max.
350 350
max. 4m 3m 5m
300 300
5m 2m 6m 4m 3m
250 250
P1[W]
6m 1m 2m
P1[W]
200 200
150 min. 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
Wilo-TOP-E 50/1-7
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p-
c
6 6
p
-v
m
5 ax 5
.
m
H[m]
ax
.
H[m]
4 4
3 3
2 2
1 1
min min
. .
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
6m 6m
P1[W]
400 400
P1[ W ]
5m
4m 5m
300 300
3m 4m 3m
200 200
2m
1m
100 100
min. min.
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]

Wilo-TOP-E 50/1-10
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
p
-c Wilo-TOP-E 50/1-10 Wilo-TOP-E 50/1-10
9 1 ~ 230 V - DN 50 9 1 ~ 230 V - DN 50
8 8

Cooling
7 7 p-
m v
ax
.
6 6
m
H[m]
ax
H[m]
.
5 5
4 4
3 3
min. min.
2 2
1 1
Secondary Hot Water

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Circulation
Q Q
1000 1000
max.
max.
800 800
P1[W]
600 600
P1[ W ]
9m 7m 8m m
7
400 400
5m 6m 5m
3m 4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

Wilo-TOP-E 65/1-10
Energy Systems
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
8 p 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
-c
7 7
p
-v
6 6
ma ma
x.
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min.
1 min 1
.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 2 4 6 8 [l/s] 0 2 4 6 8 [l/s]
0 25 50 75 100 [lgpm] 0 25 50 75 100 [lgpm]
Q Q
1000 1000
max.
max.
800 800
5m
7m
P1[ W ]
600 600
P1[W ]
7m
3m 6m
400 400
5m
4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Devices

Wilo-TOP-E 80/1-10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
5 . 5 ax
.
H[m]
4 4
3 3
min. min.
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
max. max.
1600 1600
1400 1400
9m
P1[W]
1200 1200
7m 7m
P1[ W ]
1000 1000
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Wilo-TOP-E 100/1-10
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
10 10
9 1 ~ 230 V - DN 100 9 1 ~ 230 V - DN 100
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
H[m]
5 . 5 ax
.
4 4
3 3
2 min. 2 min.
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 max. 1800 max.
1600 1600
1400 1400
9m 7m
P1[ W ]
1200 1200
P1[ W ]
1000 1000 7m
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Terminal diagrams, motor data Wilo-TOP-E
Standard Standard
L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM

0… 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3
Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF-Module PLR Option: IF-Module LON Option: IF-Module PLR Option: IF-Module LON
DP LON DP LON
PLR DP PLR DP
Secondary Hot Water

DP: Dual pump management (2 pumps) DP: Dual pump management (2 pumps)
Circulation
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWorks interface LON: Serial digital LONWorks interface
SSM Collective fault signal SSM Collective fault signal
(normally closed contact as per VDI 3814, load capacity 1 A, (normally closed contact as per VDI 3814, load capacity 1 A,
250 V ~) for function, see Chapter “Pump management 250 V ~) for function, see Chapter “Pump management
Wilo-Control, Planning guide” Wilo-Control, Planning guide”
/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input override “Off” for ext. potential-free
contact (normally closed contact):

Contact closed: Pump enabled,
contact open: Pump “Off”
Energy Systems
Motor data
Wilo-TOP-E... Nominal Speed Power Current at Motor Threaded cable Terminal

power consumption 1~230V 3~230V 3~400V protection connection diagram
P2 n P1 I – PG –
[W] [1/min] [W] [A] – – –
25/1-7 90 1000 – 2800 30 – 200 0.2 – 0.9 0.20 – 0.90 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-7 90 1000 – 2800 30 – 200 0.2 – 0.9 0.20 – 0.90 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-10 180 900 – 2800 45 – 400 0.25 – 1.8 0.25 – 1.80 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-4 90 1250 – 2700 60 – 200 0.3 – 0.9 0.30 – 0.90 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-10 350 850 – 2850 25 – 625 0.18 – 2.75 0.18 – 2.75 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-6 180 1000 – 2800 70 – 390 0.35 – 1.7 0.35 – 1.70 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
50/1-7 350 850 – 2850 25 – 645 0.18 – 2.81 0.18 – 2.81 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-10 450 850 – 2850 30 – 930 0.28 – 4.1 0.28 – 4.10 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
65/1-10 570 850 – 2850 35 – 980 0.27– 4.31 0.27– 4.31 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
80/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.20 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
100/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.20 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
Devices

Dimensions, weights Wilo-TOP-E
b4 b5 b4 b5
Pg Rp Pg Rp
l2
l2
l1
l1
l0
l0
G a2 G a2
b1 b2 a3 a1 b1 b2 a3 a1
b3 b3 b3 b3
b4 b5 b4 b5
Pg Pg
l2
l2
l1
l1
l0
l0
R 1/8 R 1/8 a2
b1 b2 a2 b1 b2
b3 b3 a3 a1 b3 b3 a3 a1
Dimension drawing E Dimension drawing F Dimension drawing G
b4 b5 ØD ØD
Pg Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
l2
l1
l0
n x Ø d1
n x Ø dL
n x Ø d2
R 1/8
b1 b2 a2
b3 b3 a3 a1

Dimensions, weights Wilo-TOP-E
Dimensions, weights
Wilo-TOP-E... Pipe Thread Pump Weight Dimen-
connection/ dimensions about sional
nominal drawing
diameter
Rp/DN G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN 6/10 –
– – [mm] [kg] –
Cooling
25/1-7 Rp 1 G 1 1/2 180 90 123 225 34 56 66 57 80 52 76 5.5 A
30/1-7 Rp 1 1/4 G2 180 90 123 232 34 64 66 57 88 56 76 5.5 A
30/1-10 Rp 1 1/4 G2 180 90 131 257 40 68 73 66 93 56 83 7.5 B
40/1-4 40 – 220 110 123 237 54 76 83 60 103 52 76 10.0 C
40/1-10 40 – 250 125 160 306 57 88 90 87 115 77 87 15.5 E
50/1-6 50 – 240 120 133 275 39 82 78 62 112 56 83 13.0 D
50/1-7 50 – 280 140 160 314 63 82 91 74 119 77 87 17.5 E
50/1-10 50 – 280 140 190 337 69 91 101 86 123 77 87 19.5 E
Secondary Hot Water

65/1-10 65 – 340 170 200 368 79 100 118 98 136 77 87 26.0 E
80/1-10 80 – 360 180 200 371 95 130 135 135 159 77 87 30.5/32.5 E
Circulation
100/1-10 100 – 360 180 200 371 95 130 135 135 159 77 87 31.0/33.0 E
Flange dimensions
Wilo-TOP-E... Flange Nominal Pump flange Dimen-

diameter dimensions sional
drawing

– DN ØD Ød Ø kL1/kL2 Øk n x Ø dL1/dL2 n x Ø dL –
– – [mm] [pcs. x mm] [pcs. x mm] –
40/1-4 Combination flange PN 6/10
Energy Systems
(flange PN 16, as per DIN 2533) 40 150 88 100/110 – 4 x 14/19 – F
40/1-10
50/1-6
50/1-7 Combination flange PN 6/10 50 165 102 110/125 – 4 x 14/19 – F
(flange PN 16, as per DIN 2533)
50/1-10
65/1-10 65 185 122 130/145 – 4 x 14/19 – F
Flange PN 6
80 190 128 – 150 – 4 x 19 G
(as per DIN DIN 2531)
80/1-10 Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 160 – 8 x 19 G
EN 1092-2)
Flange PN 6
100 210 148 – 170 – 4 x 19 G
(as per DIN DIN 2531)
100/1-10 Flange PN 16
(as per DIN 2533, drilled as per 100 220 158 – 180 – 8 x 19 G
EN 1092-2)
n = No. of bolt holes
Devices

Energy-saving pumps (twin-head pumps)
Equipment/function Wilo-TOP-ED
Wilo-TOP-ED
Operating mode
p-T for temperature-prompted differential pressure
•
(programmable via IR-Module, IR-Monitor or LON)
Manual functions

Automatic functions

ating mode
•
Soft start (not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Safety control –
•
Control input “Overriding Off” (not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Control input “Overriding Min” –

•
(not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
–
Single/collective fault signal (potential-free NC con- •

tact) (programmable with the IR-Module/IR-Monitor)
Individual run signal (potential-free NO contact) –
contact) –

Wilo-TOP-ED
Fault signal light
LC display for showing pump data and fault codes •
Data exchange
Cooling
Function table)
company-specific coupling module Possible with IF-Modules (accessories)

a LONWorks network Possible with IF-Modules (accessories)
Secondary Hot Water

Serial digital CAN interface for connection to a CAN –
bus system
Circulation
single-head pump)
(Dual pump management with 2 single-head pumps
possible only if the equivalent tiwn-head pump is also
listed in the Wilo Catalogue)

•
(see Chapter “pump Management Wilo-Control”)

•
cut-in and out)
(see Chapter “pump Management Wilo-Control”)
Energy Systems

Quick connection with spring clips –
–
ventilator Rp 3/8
Wilo-IF-Modules •
•


Devices


Series description Wilo-TOP-ED
Wilo-TOP-ED
Cooling
ATTENTION:
Secondary Hot Water

Wilo-TOP-ED Special features/Product advantages
Circulation
• Stageless power control and several control functions for energy-
Construction
saving operation (up to 50% current savings in comparison with
Glandless twin-head circulating pump with flange connection and
uncontrolled heating pumps)
automatic power adjustment
• Autopilot for automatic setback operation by means of self-teaching
Application “Fuzzy Logic”
Hot-water heating systems for all systems and industrial circulation • Easy operation by means of standard-series integrated pump display
systems and manual operation level (one-button operation)
• Optional retrofitting of IF-Modules with interfaces to the building

Type key automation systems
Example: Wilo-TOP-ED 40/1-10 • Remote control and remote query of the pump functions possible
TOP-ED Energy-saving pump (flange twin-head pump), with Wilo-IR-Module/IR-Monitor
Energy Systems
electronically controlled • System expansion with retrofittable LON and PLR communication
40/ Nominal connection width modules
1-10 Nominal delivery head range [m] • Integrable dual pump management through retrofittable IF-Modules
for:
Options - Main/standby operation with fault-dependent switchover
H[m]
Wilo-TOP-ED
10 +
40/1-10
9
50/1-
10
8
7
80
6
/ 1-
40
10
/1-
5 50 7
32 /1-
6 50
65
/1-
7 /1
/1-
4 -7
10
3
0
1 2 3 4 5 6 8 10 20 30 40 50 60 Q[m³/h]
Devices

Series description Wilo-TOP-ED

• Manual control mode (n=constant) • Including seals for threaded connection (loose)
• p-c for constant differential pressure • Including installation and operating instructions
• p-v for variable differential pressure • Including washers for flange bolts (for nominal connection widths
• p-T for temperature-controlled differential pressure (programma- DN 32 - DN 65)
ble via IR-Module, IR-Monitor or LON)
Accessories
Manual functions • Mounting brackets for pump fixation
• Setting the operating mode • IR-Module
• Setting the differential-pressure setpoint • IR-Monitor
• Setting to “Autopilot” (automatic setback operation) • IF-Modules: PLR, LON
• Setting the pump to ON/OFF • Analogue interface converter AnaCon
• Setting the speed (manual setting mode) • Digital interface converter DigiCon/DigiCon-A
Automatic functions
• Soft start
(not with TOP-ED 32/1-7, TOP-ED 40/1-4 and TOP-ED 50/1-6)

• Control input “Overriding Off”

• Individual/collective fault signal (potential-free NC contact)
(programmable with the IR-Monitor)
Data exchange
via Wilo interface converter or company-specific coupling module
• Serial digital LON interface for connection to a LONWorks network;
Dual pump management (twin-head pump or 2 x single-head pump)

sensitive pump alteration): Different combinations with IF-Modules

Technical data Wilo-TOP-ED

Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10
Approved fluids
Heating water (as per VDI 2035) • • • • • • • •

more than 20 % glycol content require rechecking of • • • • • • • •
Cooling
the pumping data)
– – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 7 10 7 7 10 9 10

Maximum flow volume [m3/h] 10 23 27 24 39 43 59 93
Secondary Hot Water

Circulation
with maximum ambient temperature +25 °C [°C] –

at maximum ambient temperature +40 °C [°C] – – – – – – – –

– – – – – – – –

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
10
Special version for operating pressure pmax [bar] – 16 16 16 16 16 16
16
Energy Systems
Pipe connections
Screwed connection Rp – – – – – – – –
Nominal connection diameter DN 32 40 40 50 50 50 65 80
Flange for counter flange PN 6, standard version – – – – – – – •
Counter flange for PN 16, flange, special version – • • • • • • •
• • • • • • • –

– – – – – – • •
only), special version – • • • • • – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50 50 50

Devices

Technical data Wilo-TOP-ED

Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10
Motor/electronics

High-fre-
Fre-
High-frequency PWM quency
Power electronics quency Frequency converter
procedure PWM pro-
converter
cedure
Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43
Insulation class F F F F F F F F
Materials


temperature
50 °C 0.5 0.5 0.5 0.5 3 3 3 3

95 °C 5 5 5 5 10 10 10 10
110 °C 11 11 11 11 16 16 16 16

Pump curves Wilo-TOP-ED
Wilo-TOP-ED 32/1-7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-ED 32/1-7 Wilo-TOP-ED 32/1-7
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
6 p
-c + 6 +
p
Cooling
5 5 -v
ma
m x.
4 ax 4
.
H[m]
H[m]
3 3
2 2
1 min 1 min
.
.
Secondary Hot Water

0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Circulation
Q Q
400 400
max.
350 max. 350
300 300
6m 3m 2m 5m 4m
250 5m 4m
250 6m
P1[ W ]
1m 3m 2m
200 200
150 150
100 100
min. P1- Wilo-TOP-E 30/1-7 P 1- Wilo-TOP-E 30/1-7
50 50 min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]

Wilo-TOP-ED 40/1-7
Energy Systems
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7 1 ~ 230 V - DN 40 7 1 ~ 230 V - DN 40
p
+ +
-c
6 6
p
-v
m
H[m]
5 ax 5
.
H[m]
4 4
m
ax
.
3 3
2 2
mi
1 1 n.
min
.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
P1[W]
700 700
5m 4m 4m 3m
600 600
6m 3m 6m 5m
P1[W]
500 500
2m 2m
400 400
1m
300 300
200 200
P1 - Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100 min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Devices

Wilo-TOP-ED 40/1-10
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
11 11
10
1 ~ 230 V - DN 40 10 1 ~ 230 V - DN 40
+ +
9 p 9
-c
8 8 p
-v
7 ma 7
x. m
ax
H[m]
6 6 .
H[m]
5 5
4 4
3 3
2 min 2 min
.
.
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
1200 1200
max.
1000 1000
max.
7m 8m
800 8m 800
P1[W]
P1[ W ]
6m 5m 7m
600 600
6m 5m
4m 3m
400 400
4m
2m
200 P 1- Wilo-TOP-E 40/1-10 200 P1- Wilo-TOP-E 40/1-10
1m min.
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Wilo-TOP-ED 50/1-6
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
+ +
-c
6 6
p
-v
m
5 ax 5
.
H[m]
H[m]
4 4
m
ax
.
3 3
2 2
1 1
mi mi
n. n.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
700 700
5m 4m 4m 3m
P1[W]
P1[W]
600 2m 600
6m 5m
500 3m 500 6m
1m 2m
400 400
300 300
200 200
P 1- Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

Wilo-TOP-ED 50/1-7
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p- + +
c
6 6
Cooling
ma p
x. -v
5 5
ma
x.
H[m]
H[m]
4 4
3 3
2 2
mi
1 1 n.
mi
Secondary Hot Water

n.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Circulation
Q Q
1400 1400
1200 1200 max.

max.
1000 1000
6m 5m 6m
800 800
P1[W]
P1[W]
4m 5m 4m
3m
600 600
2m 3m
400 400
1m P 1- Wilo-TOP-E 50/1-7 P 1- Wilo-TOP-E 50/1-7
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]

Wilo-TOP-ED 50/1-10
Energy Systems
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
9
1 ~ 230 V - DN 50 9
1 ~ 230 V - DN 50
p-
c + +
8 8
p
-v
7 7
6 m 6 m
ax ax
H[m]
. .
H[m]
5 5
4 4
3 3
2 2
min
.
1 1
mi
n.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
2000 2000
1800 1800
max.
1600 1600
max.
1400 1400
7m
P1[W]
1200 8m 1200
6m 8m 7m
P1[W]
1000 1000
5m 6m
800 800
4m m
5 4m
600 600
3m 2m
400 400
1m P 1- Wilo-TOP-E 50/1-10 P1- Wilo-TOP-E 50/1-10
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
Devices

Wilo-TOP-ED 65/1-10
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
9 9
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
8
p
-c
+ 8 +
7 7
p
-v
6 6
ma
x. ma
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min
.
1 1
mi
n.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 180 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
2000 2000
max.
1600 max. 1600
7m 6m 5m 7m
P1[W]
P1[W]
1200 1200
4m 6m
3m 5m
800 800
4m
2m
400 400
1m P1- Wilo-TOP-E 65/1-10 P1- Wilo-TOP-E 65/1-10
min. min.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
Wilo-TOP-ED 80/1-10
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
10 10
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
9 9
p
-c
+ +
8 8
p
-v
7 7
m m
ax ax
6 . 6
.
H[m]
H[m]
5 5
4 4
3 3
min
2 . 2 min
.
1 1
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
0 4 8 12 16 20 24 [l/s] 0 4 8 12 16 20 24 [l/s]
0 40 80 120 160 200 240 280 320 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
4000 4000
max. max.
3000 3000
8m 8m
7m
P1[W]
P1[W]
6m 7m
2000 2000
5m 6m 5m
4m
4m
1000 3m 1000
2m
P1- Wilo-TOP-E 80/1-10 P1- Wilo-TOP-E 80/1-10
1m
min. min.
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]

Terminal diagrams, motor data Wilo-TOP-ED
Standard Standard
L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM

0… 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3
Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF-Module PLR Option: IF-Module LON Option: IF-Module PLR Option: IF-Module LON
DP LON DP LON
PLR DP PLR DP
Secondary Hot Water

DP: Dual pump management (2 pumps) DP: Dual pump management (2 pumps)
Circulation
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWorks interface LON: Serial digital LONWorks interface
SSM Collective fault signal SSM Collective fault signal
(normally closed contact as per VDI 3814, load capacity 1 A, (normally closed contact as per VDI 3814, load capacity 1 A,
250 V ~) for function, see Chapter “Pump management 250 V ~) for function, see Chapter “Pump management
Wilo-Control, Planning guide” Wilo-Control, Planning guide”
/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input override “Off” for ext. potential-free
contact (normally closed contact):

Contact closed: Pump enabled,
contact open: Pump “Off”
Energy Systems
Motor data
Wilo-TOP-ED... Nominal Speed Power Current at Motor Threaded cable Terminal

power consumption 1~230 V 3~230 V 3~400 V protection connection diagram
P2 n P1 I – PG –
[W] [1/min] [W] [A] – – –
32/1-7 90 1000 - 2800 30 - 200 0.2 - 0.9 0.2 - 0.9 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-7 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-10 350 850 - 2850 25 - 625 0.18 - 2.75 0.18 - 2.75 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-6 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
50/1-7 350 850 - 2850 25 - 645 0.18 - 2.81 0.18 - 2.81 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-10 450 850 - 2850 30 - 930 0.28 - 4.1 0.28 - 4.1 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
65/1-10 570 850 - 2850 35 - 980 0.27 - 4.31 0.27 - 4.31 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
80/1-10 1100 850 - 2850 60 - 1650 0.33 - 7.2 0.33 - 7.2 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
Devices

Dimensions, weights Wilo-TOP-ED
Dimension drawing A
b4 b5
1
R /8
b1 b2
l3
l1
a2
l0
Pg
a1
R 1/8
Dimension drawing B
b4 b5
1
R /8
b1 b2
M10
l2
l1
a2
l0
Pg
a1
R 1/8
Dimension drawing C
b4 b5 b1 b2
M10
l1
l2
a2
l0
Pg
R 1/8
a1

Dimension drawing D Dimension drawing E
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
Cooling
n x Ø d1
n x Ø dL
n x Ø d2
Secondary Hot Water

Dimension drawing F
Circulation
z1
18
18
50
y2
30 30

y1
30
Energy Systems
50
18
Dimensions, weights
Wilo-TOP-ED... Nominal Pump Weight Dimen-

flange dimensions approxi- sional
diameter mately drawing
DN I0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– [mm] [kg] –
32/1-7 32 220 115 124 232 38 127 120 135 158 – – – 15.0 A
40/1-7 40 250 135 133 266 75 145 135 152 175 108 11 172 22.0 B/F
40/1-10 40 250 135 165 306 75 178 172 182 195 132 35 225 32.0 C/F
50/1-6 50 280 160 132 275 83 149 139 152 175 113 11 172 24.0 B/F
50/1-7 50 280 160 165 314 83 179 169 182 195 132 30 225 33.5 C/F
50/1-10 50 280 155 192 337 83 198 192 192 215 157 50 228 38.0 C/F
65/1-10 65 340 185 203 368 93 223 209 202 226 162 25 225 51.0 C/F
80/1-10 80 360 205 202 371 100 249 231 219 234 180 43 240 59.5/61.0 C/F
Note for support-bracket mounting:

For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.
Devices

Flange dimensions
Wilo-TOP-ED... Dimen-
Nominal
Flange Pump flange dimensions sional
diameter
drawing
32/1-7 32 140 78 90/100 – 4 x 14/19 – D
40/1-7 Combination flange PN 6/10
(flange PN 16, as per DIN 2533) 40 150 88 100/110 – 4 x 14/19 – D
40/1-10
50/1-6
50/1-7 50 165 102 100/125 – 4 x 14/19 – D
50/1-10
65/1-10 Combination flange PN 6/10 65 185 122 130/145 – 4 x 14/19 – D
Flange PN 6 80 190 128 – 150 – 4 x 19 E
(as per DIN 2531)
80/1-10 Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 150 – 8 x 19 E
EN 1092-2)

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design

121
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Automatic pumps (single-head pumps)
Series overview Wilo-Smart
Series: Wilo-Smart
H[m]
Wilo-Smart
5 • Automatic circulating pumps with screw
connection
4 Sm
art
> Application:
25 • Hot-water heating systems for all systems
3 Sm /3
0/
art 6
25
2 /30
/4
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]

Series overview Wilo-Smart
Series: Wilo-Smart
• Simple pipe connection due to the safe and practical wrench attachment point on the pump • Planning guide:. . . . . . . . . . . . . . . . . . . 6
body. • Equipment/function:. . . . . . . . . . . . . . 124
• Secure electrical connection through ergonomically optimised terminal box. • Series description: . . . . . . . . . . . . . . . . 126
Quick connection with spring clips. • Technical data: . . . . . . . . . . . . . . . . . . . 128
• Easy operation. Ex-works setting suitable for 80 % of all heating systems requirements. Simple • Pump curves: . . . . . . . . . . . . . . . . . . . . 130
Cooling
selection of the 3 pre-programmed control channels is accomplished with the “red button”. • Terminal diagrams, motor data: . . . . 131
• The automatic controller of the Wilo-Smart prevents flow noise in the heating system and • Dimensions, weights: . . . . . . . . . . . . . 131
reduces electricity consumption. • Service/accessories: . . . . . . . . . . . . . . 393
• Operational reliability due to automatic deblocking function. A special bronze filter prevents
particles from reaching the motor space.
Secondary Hot Water

Circulation
Energy Systems
Devices

Equipment/function Wilo-Smart
Wilo-Smart
Operating modes
Speed-stage switching •
Manual control mode (n=constant) –
Differential pressure control •
p-v for variable differential pressure –
p-T for temperature-controlled differential pressure –
Manual functions
Setting the operating mode –

Setting the differential-pressure setpoint –
Setting to “Autopilot” –
(automatic setback operation)
Setting the pump to ON/OFF –
Setting the speed (manual setting mode) –
Setting the control channels 3
Automatic functions
Stageless power adjustment depending on the oper-

–
ating mode
“Autopilot” automatic setback operation –
Soft start –
Safety control •
Full motor protection with integrated trip electronics –
Control input “Overriding Off” –

–
–

–
tact)
Collective fault signal (potential-free NC contact) –
–
contact)

Equipment/function Wilo-Smart
Wilo-Smart
Fault signal light –
LC display for showing pump data and fault codes –
Data exchange
Cooling
IR-Module/IR-Monitor (see IR-Module/IR-Monitor –
Function table)
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or –
company-specific coupling module
Serial digital LON interface for connection to
–
a LONWorks network
Secondary Hot Water

–
bus system
Circulation
single-head pumps)
Main/standby operation (automatic fault-actuated –

duty changeover/time-sensitive pump alteration)
–
cut-in and out)

Wrench attachment point on pump body •

Double switchover valve in pump housing –
Energy Systems
Wilo quick connection with spring clips •
ventilator Rp 3/8 –

–
Wilo-IF-Modules
Blocking current-proof motor •
Particle filter •
Including seals for threaded connection (loose) •
–


Devices

Series description Wilo-Smart
Wilo-Smart Special features/product advantages

• Operating safety through
Construction • Simple pipe connection due to the safe and practical wrench attach-
Glandless circulating pump with screwed connection and automatic ment point on the pump body.
power adjustment • Secure electrical connection through ergonomically optimised termi-
nal box.
Application Quick connection with spring clips.
Hot-water heating systems for all systems, industrial circulation sys- • Easy operation. Ex-works setting suitable for 80 % of all heating sys-
tems tems requirements. Simple selection of the 3 pre-programmed con-
trol channels is accomplished with the “red button”.
Type key • The automatic controller of the Wilo-Smart prevents flow noise in
Example: Wilo-Smart 25/6 the heating system and reduces electricity consumption.
Smart Automatic pump (screw-end pump) • Operational reliability due to automatic deblocking function. A special
25/ Nominal connection width R bronze filter prevents particles from reaching the motor space.
6 Nominal delivery head [m]
H[m]
Wilo-Smart
5
4
Sm
art
25/
30/
6
3
Sma
rt 2
5/3
0/4
2
0
0 0,5 1 1,5 2 2,5 3 3,5 Q[m³/h]

Series description Wilo-Smart
Equipment/function
Operating modes
• Speed-stage switching
• Differential pressure control
• p-c for constant differential pressure
Manual functions
Cooling
• Control channel adjustment (3 control channels)
Automatic functions
• Safety control
Secondary Hot Water

• Particle filter
Circulation
Accessories

Energy Systems
Devices

Technical data Wilo-Smart

Wilo-Smart...
25/4 25/6 30/4 30/6
Approved fluids
(other fluids/media on request)
Heating water (as per VDI 2035) • • • •

more than 20% glycol content require rechecking of • • • •
the pumping data)
– – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 4 6 4 6

Maximum flow volume [m3/h] 3 3.5 3 3.5

with maximum ambient temperature +25 °C [°C] – – – –
with maximum ambient temperature +40 °C [°C] +2°C to +95°C +2°C to +95°C +2°C to +95°C +2°C to +95°C
water circulation systems – – – –
Maximum permissible total hardness in secondary – – – –
Standard version for operating pressure pmax [bar] 10 10 10 10
Special version for operating pressure pmax [bar] – – – –
Pipe connections
Screwed connection Rp 1 1 1 1/4 1 1/4

Nominal connection diameter flange DN – – – –
Flange for counter flange PN 6, standard version – – – –
Flange for counter flange PN 16, special version – – – –
– – – –
only), standard version – – – –

– – – –
Mains connection 1~ [V], standard version 230 230 230 230

Mains connection 3~ [V], standard version – – – –
Mains connection 3~ [V], with optional switching plug – – – –
Mains frequency [Hz] 50 50 50 50

Technical data Wilo-Smart

Wilo-Smart...
25/4 25/6 30/4 30/6
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics – – – –
Protection class IP 42 IP 42 IP 42 IP 42
Insulation class F F F F
Materials
Secondary Hot Water

Impeller Plastic (PP – 40% GF)
Circulation

temperature
50°C 0.5 0.5 0.5 0.5

95°C 3 3 3 3

Energy Systems
Devices

Pump curves Wilo-Smart
Wilo-Smart 25/4, 30/4 Wilo-Smart 25/6, 30/6
v v
0 0,5 1 1,5 Rp1 0 0,5 1 1,5 Rp1
[m/s] [m/s]
0 0,5 1 Rp1¼ 0 0,5 1 Rp1¼
5 6
Wilo-Smart 25/4 Wilo-Smart 25/6
Wilo-Smart 30/4 Wilo-Smart 30/6
1~230V - Rp1, Rp1¼ 5 1~230V - Rp1, Rp1¼
4
4
3
H [m]
H [m]
3
2
2
1
1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1 1,5 2 2,5 3 3,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5 7,5 10 12,5 [lgpm] 0 2,5 5 7,5 10 12,5 [lgpm]

Q Q
50 80
40 60
P1[W]
P1[W]
30 40
20 20
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]

Terminal diagram, motor data, dimensions, weights Wilo-Smart
Terminal diagram Dimension drawing
b1
b3 G
Cooling
l3
b2 x b2
l0
L N PE
b4
l4
Secondary Hot Water

a l1
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz Motor horizontal

with integrated capacitor Terminal-box position possible for 3, 6, 9 and 12 o’clock
Circulation
Motor data
Wilo-Smart... Speed Power Current Motor Capacitor Threaded cable

consumption protection connection
n P1 I – Capacity PG
[1/min] [W] [A] – [F/VDB] [-]
not necessary

25/4 1250 - 2690 22 - 49 0.10 - 0.22 (blocking current- 1.7/400 11
proof)
not necessary
Energy Systems
proof)
not necessary
proof)
not necessary
proof)
Dimensions. weights
Wilo-Smart... Pipe connection/ Thread Pump dimensions Weight

Rp/DN G I0 l1 l3 l4 a b1 b2 b3 b4 –
– – [mm] [kg]
25/4 Rp 1 G1½ 180 97 90 79 34 117 93.5 71 85 2.4
25/4-130 Rp 1 G1½ 130 97 65 79 34 117 93.5 71 85 2.3
25/6 Rp 1 G1½ 180 97 90 79 34 117 93.5 71 88 2.6
25/6-130 Rp 1 G1½ 130 97 65 79 34 117 93.5 71 85 2.5
30/4 Rp 1 1/4 G2 180 97 90 79 34 117 93.5 71 85 2.6
30/6 Rp 1 1/4 G2 180 97 90 79 34 117 93.5 71 85 2.9

Devices

Standard pumps (single-head pumps)
Series overview Wilo-Star-RS, Wilo-AXL
Series: Wilo-Star-RS (ClassicStar) (maximum 2850 1/min)
H[m]
Wilo-Star-RS • Circulating pumps with screwed connection
7 St
ar
6
-R
S1
> Application:
Sta
r-R 5/ • Hot-water heating systems for all systems,
5 S1 8,
St 5/7 25
ar ,2 /8 industrial circulating systems, cold water
4 -R 5/7 ,3
S1 ,3 0/ systems and air-conditioning systems
Sta 5/ 0/7 8
3 r-R 6, > Special features:
S1 25
2 5/4 /6
Sta ,2
5/4
,3
0/
• Obtainable with pump housing in red brass
r-R 6
1 S2
5/2 ,3 as version …RG
, 30 0/4
/2
0 • Obtainable as version …-130 with short
0 1 2 3 4 Q [m³/h]
overall length (130 mm)
• Obtainable as a ventilation pump as version …-
RSL
Series: Wilo-AXL (maximum 2440 1/min)

H [m]
Wilo-AXL
• Circulating pumps with screwed connection
6
> Application:
5
2 • Hot-water heating systems for all systems,
4 industrial circulating systems, air-condi-
3 tioning systems and closed cooling circuits
1
2
0
0 1 2 3 4 5 6 Q [m3/h]
Series: Wilo-TOP-RL (maximum 2660 1/min)

H [m]
Wilo-TOP-RL
• Circulating pumps with screwed or flanged
6
30
connection
/6,
5 5 > Application:
4 30/4, 40/4 • Hot-water heating systems for all systems,
25

/ 7,5
,3
0/
1
7,5
0
0 2 4 6 8 10 Q [m3/h]

Series overview Wilo-Star-RS, Wilo-AXL
Series: Wilo-Star-RS (ClassicStar) (maximum 2850 1/min)
• Suitable for any installation position with horizontal shaft; • Planning guide: . . . . . . . . . . . . . . . . . . 6
Terminal box in 3-6-9-12 o'clock position • Equipment/function: . . . . . . . . . . . . . 142
• Preselectable three speed stages for load adjustment • Series description: . . . . . . . . . . . . . . . . 148
• Easy, secure installation with the practical wrench attachment point on the pump body • Technical data:. . . . . . . . . . . . . . . . . . . 150
• Simplified electrical installation through the terminal box with removable threaded cable con- • Pump curves: . . . . . . . . . . . . . . . . . . . . 154
Cooling
nection that can be used on both sides; quick connection with spring clips • Terminal diagrams, motor data: . . . . 156
• Dimensions, weights: . . . . . . . . . . . . . 157
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
Secondary Hot Water

Circulation
Series: Wilo-AXL (maximum 2440 1/min)

• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Planning guide: . . . . . . . . . . . . . . . . . . 6
tion formation • Equipment/function: . . . . . . . . . . . . . 142
• Pump with short installation length 130 mm • Series description: . . . . . . . . . . . . . . . . 159
• Technical data:. . . . . . . . . . . . . . . . . . . 160
• Pump curves: . . . . . . . . . . . . . . . . . . . . 162

• Terminal diagrams, motor data: . . . . 162
Energy Systems
Series: Wilo-TOP-RL (maximum 2660 1/min)
• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Manual power adjustment with 3 speed stages • Equipment/function: . . . . . . . . . . . . . 142
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Series description: . . . . . . . . . . . . . . . . 164
tion formation • Technical data:. . . . . . . . . . . . . . . . . . . 166
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Pump curves: . . . . . . . . . . . . . . . . . . . . 168
• Protection class IP 44 • Terminal diagrams, motor data: . . . . 170
• Pump management Wilo-Control: . 489
Devices

Series overview Wilo-TOP-RL, Wilo-SE, Wilo-TOP-S
Series: Wilo-SE (maximum 2880 1/min)
H [m]
Wilo-SE • Circulating pumps with screwed or flanged
6
connection
SE > Application:
5 20
4
industrial circulating systems, air-condi-
2 SE
110
SE , SE
1 150
1
25
0
0 2 4 6 8 10 12 Q [m3/h]
Series: Wilo-TOP-S (maximum 2850 1/min)
H[m]
Wilo-TOP-S • Circulating pumps with screwed or flanged
14 25/5
25/7
connection
12 40/10
25/13 > Application:
10 30/4 50/4
50/7 • Hot-water heating systems for all systems,
8 30/5
50/10 industrial circulating systems, air-condi-
6 30/7 50/15 65/15
30/10 80/7 tioning systems and closed cooling circuits
4 65/7
40/4 65/10 80/10
2 40/7 65/13 100/10
0
0 10 20 30 40 50 Q[m³/h]
n:
ensio
s ext
Serie-S 25/13
TOP
Series: Wilo-TOP-D (maximum 1400 1/min)

H[m]
Wilo-TOP-D
2,8 • Circulating pumps with screwed or flanged
2,4 D1 connection
25
2,0 > Application:
1,6 D1
1,2 D8 industrial circulating systems, air-condi-
0
0,8 tioning systems and closed cooling circuits
D6
D4
0,4 D3
0 0 D5 5
0
0
1 2 3 4 5 6 7 89 10 20 30 40 Q[m³/h]

Series overview Wilo-TOP-RL, Wilo-SE, Wilo-TOP-S
Series: Wilo-SE (maximum 2880 1/min)
• Manual power adjustment with 3 speed stages. • Equipment/function: . . . . . . . . . . . . . 142
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Series description: . . . . . . . . . . . . . . . . 172
tion formation • Technical data:. . . . . . . . . . . . . . . . . . . 174
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Pump curves: . . . . . . . . . . . . . . . . . . . . 176
Cooling
• With kit including seal for length compensation between the connection adapters from • Terminal diagrams, motor data: . . . . 177
244 mm to 250 mm. Equipped as standard for all pump types with flange connection • Dimensions, weights: . . . . . . . . . . . . . 178
• Protection class IP 44 • Service/accessories: . . . . . . . . . . . . . . 393
Secondary Hot Water

Circulation
Series: Wilo-TOP-S (maximum 2850 1/min)

• Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 350 W) or with • Equipment/function: . . . . . . . . . . . . . 145
3 speed stages • Series description: . . . . . . . . . . . . . . . . 180
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Technical data:. . . . . . . . . . . . . . . . . . . 182
tion formation • Pump curves: . . . . . . . . . . . . . . . . . . . . 188

• With thermal insulation as standard • Terminal diagrams: . . . . . . . . . . . . . . . 197
• Easy installation using combination flange PN 6/PN 10 (for DN 40 - DN 65) • Motor data: . . . . . . . . . . . . . . . . . . . . . . 198
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated • Dimensions, weights: . . . . . . . . . . . . . 201
Energy Systems
strain-relief device • Service/accessories: . . . . . . . . . . . . . . 393
• Protection class IP 44 • Switching and control devices:. . . . . 417
Series: Wilo-TOP-D (maximum 1400 1/min)
• For installations with low pipework resistances, can be utilised in heating systems and in cool- • Planning guide: . . . . . . . . . . . . . . . . . . 6
ing/air-conditioning systems from -20 °C to +130 °C • Equipment/function: . . . . . . . . . . . . . 145
• Universal utilisation for various mains operations, 3~400 V as standard connection, 3~230 V • Series description: . . . . . . . . . . . . . . . . 204
with modification of the terminal allocation and 1~230 V with the use of a capacitor (accesso- • Technical data:. . . . . . . . . . . . . . . . . . . 206
ries) • Pump curves: . . . . . . . . . . . . . . . . . . . . 208
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Terminal diagrams: . . . . . . . . . . . . . . . 210
tion formation • Motor data . . . . . . . . . . . . . . . . . . . . . . 211
• With thermal insulation as standard • Dimensions, weights: . . . . . . . . . . . . . 212
• Easy installation using combination flange PN 6/PN 10 (for DN 40 - DN 65) • Service/accessories: . . . . . . . . . . . . . . 393
• Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with inte- • Switching and control devices:. . . . . 417
grated strain-relief device • Pump management Wilo-Control: . 489

• Protection class IP 44
Devices

Series overview Wilo-TOP-D, Wilo-RP, Wilo-P
Series: Wilo-RP (maximum 1400 1/min)
H[m]
Wilo-RP
RP 2
3 5 /1 0 0 r,
RP 3
> Application:
0 /1 00r
2
RP 2
industrial circulation systems
5 /8 0
r, RP 3
0 /8 0r
1
0
0 1 2 3 4 5 Q[m³/h]
Series: Wilo-P (maximum 1400 1/min)

H [m]
Wilo-P
P6
• Circulating pumps with flanged connection
12 P 50 5/2 P
/250
r 50 80/25 > Application:
10 r 0r
9
8 P1
7 00/
P 65 200
6 P5 /160 P 80/1 r industrial circulation systems
5 0/1 r 60 r P 10
60 0/16
4 P 40/160 r r
P8 0r
3 0/1
P5 P 2
2 P 40 0/1
25 12 65/ 5 r
/100 r 5r
1 r
0
0 2 4 6 8 10 15 20 25 30 35 40 45 50 60 70 Q [m 3/h]

Series overview Wilo-TOP-D, Wilo-RP, Wilo-P
Series: Wilo-RP
• Manual power adjustment with 4 speed stages. • Planning guide:. . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function:. . . . . . . . . . . . . . 145
tion formation • Series description: . . . . . . . . . . . . . . . . 214
• Technical data: . . . . . . . . . . . . . . . . . . . 216
• Pump curves: . . . . . . . . . . . . . . . . . . . . 218
Cooling
• Terminal diagrams: . . . . . . . . . . . . . . . 219
• Motor data: . . . . . . . . . . . . . . . . . . . . . . 220
Secondary Hot Water

Series: Wilo-P
Circulation
• Manual power adjustment with 4 speed stages. • Planning guide:. . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function:. . . . . . . . . . . . . . 145
• Technical data: . . . . . . . . . . . . . . . . . . . 224
• Pump curves: . . . . . . . . . . . . . . . . . . . . 226

Energy Systems
Devices

Standard pumps (twin-head pumps)
Series overview Wilo-Star-RSD, Wilo-TOP-SD, SE-TW
Series: Wilo-Star-RSD (ClassicStar)
> Twin-head pumps:
H[m]
Wilo-ClassicStar
+ • Multi-speed circulating pumps with
4 Sta
r-R screwed connection
SD
30
/6 > Application:
3 Sta
r-R
SD
30/
2 4
industrial circulating systems, cold water
1
systems and air-conditioning systems
0
0 1 2 3 4 5 6 Q[m3/h]
Series: Wilo-TOP-SD (maximum 2850 1/min)
> Twin-head pumps:

H[m]
Wilo-TOP-SD
+ • Circulating pumps with screwed or flanged
40/15
12 connection
32
65
/1
10 /15 > Application:

0
50/15 • Hot-water heating systems for all systems,

8 40/ 50
10
/1 industrial circulating systems, air-condi-
65
6 0
/1
32/
tioning systems and closed cooling circuits

3
7
4
80/10
65
50
30/5
/1
2
/7
40/
40/7
3
n: 0
ensio 0 10 20 30 40 50 60 70 80 90 Q[m³/h]
s ext 0
Serie-SD 32/1
TOP
Series: Wilo-SE-TW (maximum 2880 1/min)
> Twin-head pumps:

H [m]
Wilo-SE-TW
• Circulating pumps with screwed or flanged
6 connection
SE
20
5 0-
N- > Application:
TW
SE
tioning systems and closed cooling circuits

12
2 SE 1
5-
50-
N-T
N-
W
TW
0
0 2 4 6 8 10 12 14 16 Q [m3/h]

Series overview Wilo-Star-RSD, Wilo-TOP-SD, SE-TW
Series: Wilo-Star-RSD (ClassicStar)
• Twin-head pump for single or parallel operation • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Suitable for any installation position with horizontal shaft; • Equipment/function: . . . . . . . . . . . . . 234
Terminal box in 3-6-9-12 o'clock position • Series description: . . . . . . . . . . . . . . . . 238
• Preselectable 3 speed stages for load adjustment • Technical data:. . . . . . . . . . . . . . . . . . . 240
• Increased reliability in individual operation due to the constant availability of a standby unit • Pump curves: . . . . . . . . . . . . . . . . . . . . 242
Cooling
ready for operation • Terminal diagrams, motor data: . . . . 243
Secondary Hot Water

Series: Wilo-TOP-SD (maximum 2850 1/min)
Circulation
• Twin-head pump for main/standby operation or parallel operation • Equipment/function: . . . . . . . . . . . . . 234
• Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 350 W) or with • Series description: . . . . . . . . . . . . . . . . 244
3 speed stages • Technical data:. . . . . . . . . . . . . . . . . . . 246
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Pump curves: . . . . . . . . . . . . . . . . . . . . 250
tion formation • Terminal diagrams, motor data: . . . . 263
• Easy installation using combination flange PN 6/PN 10 (for DN 32 - DN 65) • Dimensions, weights: . . . . . . . . . . . . . 266
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated

strain-relief device • Switching and control devices . . . . . 417
• Protection class IP 44 • Pump management Wilo-Control: . 489
Energy Systems
Series: Wilo-SE-TW (maximum 2880 1/min)
• Twin-head pump for main/standby operation or parallel operation • Equipment/function: . . . . . . . . . . . . . 234
• Manual power adjustment with 3 speed stages • Series description: . . . . . . . . . . . . . . . . 268
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Terminal diagrams, motor data: . . . . 274
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated • Dimensions, weights: . . . . . . . . . . . . . 275
strain relief device • Service/accessories: . . . . . . . . . . . . . . 393
• With kit including seal for length compensation between the connection adapters from • Switching and control devices:. . . . . 417
244 mm to 250 mm. Equipped as standard for all pump types with flange connection • Pump management Wilo-Control: . 489
• Protection class IP 44
Devices

Series overview Wilo-DOP
Series: Wilo-DOP (maximum 1400 1/min)
> Twin-head pumps:
H[m]
Wilo-DOP
8
DOP
+ • Circulating pumps with flanged connection
DOP 80/1
7
DOP 5
65/1
60 r 60 r > Application:
6 0/160
r • Hot-water heating systems for all systems,
DO
P
5 DOP 4
10
0/160 DO
r
industrial circulation systems
0/
4 P8
16
DO 0/1
0
DOP 50/1 P6 25
r
3 00 r 5/ r
12
DOP 40/100 r 5r
2
00 2 4 6 8 10 15 20 30 40 5060 Q [m 3/h]

Series overview Wilo-DOP
Series: Wilo-DOP (maximum 1400 1/min)
• Manual power adjustment with 4 speed stages • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function: . . . . . . . . . . . . . 234
• Technical data:. . . . . . . . . . . . . . . . . . . 278
• Pump curves: . . . . . . . . . . . . . . . . . . . . 280
Cooling
• Terminal diagrams: . . . . . . . . . . . . . . . 285
• Motor data: . . . . . . . . . . . . . . . . . . . . . . 286
Secondary Hot Water

Circulation
Energy Systems
Devices

Equipment/function Wilo-Star-RS, AXL, TOP-RL, SE

Wilo-Star-RS
Wilo-AXL Wilo-TOP-RL Wilo-SE
(ClassicStar)
(maximum (maximum (maximum (maximum
2850 1/min) 2440 1/min) 2660 1/min) 2880 1/min)
Operating mode
Speed-stage switching • • • •
Manual control mode (n=constant) – – – –
p-c for constant differential pressure – – – –
p-v for variable differential pressure – – – –
p-T for temperature-prompted differential pressure – – – –
Manual functions
Setting the operating mode – – – –

Setting the differential-pressure setpoint – – – –
Setting to “Autopilot” (automatic setback operation) – – – –
Setting the pump to ON/OFF – – – –
Setting the speed (manual setting mode) – – – –
Setting the speed stages 3 2 3 3
Automatic functions

– – – –
ating mode
“Autopilot” automatic setback operation – – – –
Deblocking function – – – –
Soft start – – – –
Safety control – – – –
– – • •
(optional for all types (optional for all types
Full motor protection with integrated trip electronics
with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
– – • •
Module C) Module C)
Control input “Overriding Min” – – – –
– – – –
– – – –
– – • •
Single/collective fault signal (potential-free NC contact)
Module C) Module C)


Wilo-Star-RS
(ClassicStar)
2850 1/min) 2440 1/min) 2660 1/min) 2880 1/min)
– – • •
Cooling
Module C) Module C)
– – • •
with WiloProtect with Wilo-Protect-
Module C) Module C)
Thermal winding contact (WSK, potential-free NC – – – –
contact)
– – • •
Secondary Hot Water

Fault signal light
Module C) Module C)
Circulation
Direction-of-rotation control lamp – – – –
LC display for showing pump data and fault codes – – – –
Data exchange

IR-Module/IR-Monitor (see IR-Module/IR-Monitor – – – –
Function table)

building automation via Wilo interface converter or – – – –
Energy Systems
Serial digital LON interface for connection to – – – –
a LONWorks network
– – – –
bus system

single-head pumps)
– – • •
Main/standby operation (automatic fault-actuated (optional for all types (optional for all types
switchover/time-sensitive pump alteration) with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
– – – –
cut-in and out)
Wrench attachment point on pump body • – – –

Double switchover valve in pump housing – – – –
Cable entry possible on both sides • – – –
Quick connection with spring clips • – – –
Integrated air extraction fitting for automatic rapid • – – –

ventilator Rp 3/8 (only as RSL version)
Plug-in slot for optional expansion with Wilo-IF-
Modules – – – –
Devices


Wilo-Star-RS
(ClassicStar)
2850 1/min) 2440 1/min) 2660 1/min) 2880 1/min)
Equipment/scope of delivery (continued)
Blocking current-proof motor • – – –

Including seals for threaded connection (loose) • – • •
Including installation and operating instructions • • • •
Including thermal insulation – – – –
•
Including washers for flange bolts – – – (for nominal connec-
tion width DN 40)
Incl. 1.8 m power cable with grounding plug – – – –
Integrated non-return valve – – – –
Integrated ball shutoff valve – – – –
Including clock timer – – – –
Particle filter – – – –

Equipment/ function Wilo-TOP-S, TOP-D, RP, P

Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P
(maximum
(maximum 1400 1/min)
2850 1/min)
Operating mode
Speed-stage switching • – • •
p-c for constant differential pressure
Cooling
– – – –
p-T for temperature-prompted differential pressure – – – –
Manual functions

Secondary Hot Water

Circulation
Setting the speed stages 3 1 4 4
(2 for 1~pumps with
P2 350 W)
Automatic functions

– – – –
ating mode
Energy Systems
Full motor protection with integrated trip electronics • – – –
(standard equipment
only with 3~pumps
with P2 180 W
and 1~pumps with
P2 350 W,
optional for all types
with Wilo-Protect-
Module C)
Control input “Overriding Off” • – – –

(optional for all types
with Wilo-Protect-
Module C)
Control input “Analogue in 0 ... 10 V”
– – – –
Control input “Analogue in 0 ... 10 V”

– – – –

Devices


(maximum
2850 1/min)
Single/collective fault signal •

(potential-free NC contact) (optional for all types
– – –
with Wilo-Protect-
Module C)
Collective fault signal (potential-free NC contact) • – – –
(standard equipment
only with 3~pumps
with P2 180 W
and 1~pumps with
P2 350 W,
with Wilo-Protect-
Module C)
Individual run signal (potential-free NO contact) • – – –
(optional for all types
with Wilo-Protect-
Module C)
Thermal winding contact (WSK, potential-free NC • • • •
contact) (only for 1~pumps (for TOP-D 65 (only with
with P2 180 W) to TOP-D 125) RP 25/100 and
RP 30/100)
Fault signal light • – – –
(standard equipment
only with 3~pumps
with P2 180 W
and 1~pumps with
P2 350 W,
with Wilo-Protect-
Module C)
Direction-of-rotation control lamp • • – –
(only for 3~pumps)
Data exchange

IR-Module/ IR-Monitor (see IR-Module/IR-Monitor – – – –
Function table)
– – – –
a LONWorks network
– – – –
bus system

single-head pumps)
Main/standby operation (automatic fault-actuated • – – –

switchover/time-sensitive pump alteration) (optional for all types
with Wilo-Protect-
Module C)


(maximum
2850 1/min)
– – – –
cut-in and out)
Wrench attachment point on pump body – – – –
Cooling
Double switchover valve in pump housing – – – –
Cable entry possible on both sides • • – –
(only with 1~pumps
(for TOP-D 65
and 3~pumps with
to TOP-D 125)
P2 180 W)
Quick connection with spring clips – – – –
– – – –
Secondary Hot Water

ventilator Rp 3/8
Plug-in slot for optional expansion with – – – –
Wilo-IF-Modules
Circulation
Blocking current-proof motor – • • –
(only with TOP-D (not with RP 25/100
30, 40, 50) and RP 30/100)
Including seals for threaded connection (loose) • • • –
Including thermal insulation • • – –

• • – –
Energy Systems
Devices

Series description Wilo-Star-RS (ClassicStar)
ATTENTION:
Wilo-Star-RS (ClassicStar) Special features/product advantages

• Suitable for any installation position with horizontal shaft; Terminal
Construction box in 3-6-9-12 o'clock position
Glandless circulating pump with screwed connection. Preselectable • Preselectable three speed stages for load adjustment
speed stages for power adjustment • Easy, secure installation with the practical wrench attachment point
on the pump body
Application • Simplified electrical installation through the terminal box with
Hot-water heating systems for all systems, industrial circulating sys- removable threaded cable connection that can be used on both sides;
tems, cold water systems and air-conditioning systems Quick connection with spring clips
Type key
Example: Wilo-Star-RS 25/4
Star-RS Standard pump (screw-end pump)
25/ Nominal connection width R
4 Nominal delivery head [m] when Q = 0 m3/h
Options
• Version ...RG with housing made of red brass
• Version ...-130 with short over-all length 130 mm
• RSL version with connection for rapid ventilation.
H[m]
Wilo-Star-RS
7
Star
-RS
6 15/8
, 25
/8, 3
Star- 0/8
5 RS 15
/7, 25
/7, 30
/7
4
Sta
r-R
S1
5/6
3 , 25
/6,
30/
Star 6
-RS
2 15/4
, 25
/4, 3
0/4
1 Star-
RS 25
/2, 30
/2
0
0 1 2 3 4 5 Q [m³/h]

Series description Wilo-Star-RS (ClassicStar)
Equipment/function
Operating modes
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
• Integrated air extraction fitting for automatic quick aspirator Rp 3/8
(only version ...-RSL)
Secondary Hot Water

Accessories
Circulation

Energy Systems
Devices

Technical data Wilo-Star-RS

Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 25/7
Approved fluids

more than 20% glycol content require rechecking of • • • • • •
the pumping data)
– – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 4.0 6.0 2.0 4.0 6.0 7.0

with maximum ambient temperature +25°C [°C] –
with maximum ambient temperature +40°C [°C] -10 up to +110
at maximum ambient temperature +40 °C [°C] – – – – – –
– – – – – –
Pipe connections
Screwed connection Rp 1/ 1/ 1 1 1 1
2 2

Flange for counter flange PN 6, standard version – – – – – –
Counter flange for PN 16, flange, special version – – – – – –
and PN 16, standard version – – – – – –

– – – – – –
– – – – – –


Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 25/7
Motor/electronics
Electromagnetic compatibility – – – – – –
Cooling
Power electronics – – – – – –
Materials
Secondary Hot Water

Circulation

temperature
50 °C 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3 3 3 3 3 3

110 °C 10 10 10 10 10 10
130 °C – – – – – –
Energy Systems
Devices


Wilo-Star-RS...
(ClassicStar)
25/8 30/2 30/4 30/6 30/7 30/8
Approved fluids

more than 20% glycol content require rechecking of • • • • • •
the pumping data)
– – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 8.0 2.0 4.0 6.0 7.0 8.0

with maximum ambient temperature +25°C [°C] –
with maximum ambient temperature +40°C [°C] -10 up to +110
at maximum ambient temperature +40 °C [°C] – – – – – –
– – – – – –
Pipe connections
Screwed connection Rp 1 1 1/4 1 1/ 4 1 1/ 4 1 1/ 4 1 1/4

Flange for counter flange PN 6,
standard version – – – – – –
Counter flange for PN 16,

– – – – – –
flange, special version
– – – – – –
only), standard version – – – – – –

– – – – – –


Wilo-Star-RS...
(ClassicStar)
25/8 30/2 30/4 30/6 30/7 30/8
Motor/electronics

Cooling
Power electronics – – – – – –
Materials
Secondary Hot Water

Circulation

temperature
50 °C 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 3 3 3 3 3 3

110 °C 10 10 10 10 10 10
130 °C – – – – – –
Energy Systems
Devices

Pump curves Wilo-Star-RS
Wilo-Star-RS 15/4, 25/4, RS 30/4 Wilo-Star-RS 15/6, 25/6, RS 30/6
v v
0 0,5 1,0 1,5 2,0 2,5 Rp½ 0 0,5 1,0 1,5 2,0 2,5 Rp½
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 Rp1 [m/s]
0 0,5 1,0 Rp1¼ 0 0,5 1,0 Rp1¼
5 6
Wilo-Star-RS Wilo-Star-RS
15/4, 25/4, 30/4 15/6, 25/6, 30/6
1~230 V - Rp ½ / Rp 1 / Rp 1¼ 5 1~230 V - Rp½ / Rp1 / Rp1¼
4
ma
4 x.
H[m]
3
ma
H [m]
x. 3
2
2 m
in
.
mi
n.
1 1
0
0 0 1,0 2,0 3,0 [m3/h]
0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s]
0 0,25 0,5 0,75 1,0 [l/s]
0 5 10 [lgpm]
0 5 10 [lgpm]
Q Q
100
50 max.
max.
80
40
P1[W]
P1[W]
60
min.
30 min. 40
20
20 0 1,0 2,0 3,0 [m3/h]
0 1,0 2,0 3,0 [m3/h]
Wilo-Star-RS 25/2, 30/2 Wilo-Star-RS 25/7, 30/7
v
0 0,25 0,5 0,75 1,0 1,25 Rp 1 v
[m/s] 0 0,5 1,0 1,5 2,0 2,5 3,0
0 0,25 0,5 0,75 Rp1¼ Rp1
3
[m/s]
Wilo-Star-RS 25/2 0 0,5 1,0 1,5 2,0
Rp1¼
Wilo-Star-RS 30/2 H[m]
1~230 V - Rp1/Rp1¼ Wilo-Star-RS
25/7, 30/7
1~230 V - Rp 1 / Rp 1¼
8
2
H[m]
ma
x.
6
ma
x.
1 4
mi
n.
m
in
2 .
0
0 0,5 1,0 1,5 2,0 2,5 [m3/h]
0
0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s] 0 1 2 3 4 5 6 Q[m³/h]
0 2 4 6 8 [lgpm]
0 0,4 0,8 1,2 1,6 Q[l/s]
Q
50
0 4 8 12 16 20 Q[Igpm]
max.
40 P1[W]
30
150
P1[W]
20 min. 100
10 50
0 0
0 0,5 1 1,5 2 2,5 [m3/h] 0 1 2 3 4 5 6 Q[m³/h]

Pump curves Wilo-Star-RS
Wilo-Star-RS 25/8, RS 30/8
v
0 0,5 1,0 1,5 2,0 2,5 3,0
Rp1
[m/s]
Rp1¼
0 0,5 1,0 1,5 2,0
H[m]
Wilo-Star-RS
25/8, 30/8
Cooling
1~230 V - Rp 1 / Rp 1¼
8
6 ma
x.
Secondary Hot Water

in
2 .
Circulation
0 1 2 3 4 5 6 Q[m³/h]
0 0,4 0,8 1,2 1,6 Q[l/s]
0 4 8 12 16 20 Q[Igpm]
P1[W]
150
100
50

0
0 1 2 3 4 5 6 Q[m³/h]
Energy Systems
Devices

Terminal diagram, motor data Wilo-Star-RS
Terminal diagram
L N PE
1-phase motor (EM) 2-pole - 1~230 V, 50 Hz,
with integrated capacitor
Motor data
Wilo-Star-RS... Nominal Speed Power Current Motor Capacitor Threaded cable

power consumption maximum protection connection
P2 n P1 I – Capacity PG
[W] [1/min] [W] [A] – [F/VDB] [–]
17.50 max. 2720 48 0.21 not necessary
15/4-130 11.50 2630 38 0.17 (blocking current- 1.7/400 1 x 11
6.50 min. 2350 28 0.13 proof)
15/6-130 21.00 2750 61 0.28 (blocking current- 2.6/400 1 x 11
11.00 min. 2480 43 0.20 proof)
25/2 4.00 2210 30 0.13 (blocking current- 1.6/400 1 x 11
1.50 min. 1660 18 0.08 proof)
6.50 min. 2350 28 0.13 proof)
11.00 min. 2480 43 0.20 proof)
14.80 min. 2300 62 0.30 proof)
70.60 max. 2035 151 not necessary
20.62 min. 2122 81 proof)
1.50 min. 1660 18 0.08 proof)
6.50 min. 2350 28 0.13 proof)
11.00 min. 2480 43 0.20 proof)
30/7 31.20 2650 95 0.58 (blocking current- 3.5/400 1x11
14.80 min. 2300 68 proof)
30/8 39.37 2404 113 0.76 (blocking current- 3.5/400 1x11
20.62 min. 2122 81 proof)
Always refer to name plate data!

Dimensions, weights Wilo-Star-RS
b2 G b1
b3 G
PG 11
l3
l3
b4
Cooling
l0
l0
l4 l4
PG 11
a l1 a l1
b1 b2
Secondary Hot Water

Motor horizontal Motor horizontal
Terminal-box position possible for 3, 6, 9 and 12 o’clock Terminal-box position possible for 3, 6, 9 and 12 o’clock
At delivery terminal box position is at 3 o'clock.
Circulation
Dimensions, weights
Wilo-Star-RS... Pipe connection/ Thread Pump Weight Dimension

nominal diameter dimensions about drawing
Rp G I0 l1 l3 l4 a b1 b2 b3 b4 – –
– – [mm] [kg] –

15/4-130 Rp 1/2 G1 130 96 65 78 34 104 93.5 58 73 2.4 A
15/6-130 Rp 1/2 G1 130 96 65 78 33 104 93.5 58 76 2.5 A
25/2 Rp 1 G 1 1/2 180 96 90 78 34 104 93.5 58 73 2.2 B
Energy Systems
25/4 Rp 1 G 1 1/2 180 96 90 78 34 104 93.5 58 73 2.2 B
25/4-130 Rp 1 G 1 1/2 130 96 65 78 34 104 93.5 58 73 2.2 B
25/6 Rp 1 G 1 1/2 180 96 90 78 33 104 93.5 58 76 2.4 B
25/6-130 Rp 1 G 1 1/2 130 96 65 78 33 104 93.5 58 76 2.4 B
25/7 Rp 1 G 1 1/2 180 109 90 91 32 101 93.5 54 79 2.7 B
25/8 Rp 1 G 1 1/2 180 119 90 88 34 113 93.5 54 79 3.3 B
30/2 Rp 1 1/4 G2 180 96 90 78 34 104 93.5 58 73 2.2 B
30/4 Rp 1 1/4 G2 180 96 90 78 34 104 93.5 58 73 2.4 B
30/6 Rp 1 1/4 G2 180 96 90 78 33 104 93.5 58 76 2.7 B
30/7 Rp 1 1/4 G2 180 109 90 91 32 101 93.5 54 79 3.0 B
30/8 Rp 1 1/4 G2 180 119 90 88 34 113 93.5 54 79 3.5 B Pump Management Systems
Devices


Series description Wilo-AXL
Cooling
Secondary Hot Water
Wilo-AXL Special features/product advantages
• Pump housing with cataphoretic (KTL) coating for the prevention of
Construction
Circulation
corrosion from condensation formation
Glandless circulating pump with screwed connection, preselectable • Pump with short installation length 130 mm.
speed stages for power adjustment
Equipment/function
Application
Hot-water heating systems for all systems, air-conditioning systems, Operating modes
closed cooling circuits, industrial circulating systems • Speed-stage switching

Type key Manual functions
Example: Wilo-AXL 80/25 • Selection of speed stages (2 speed stages)
AXL Standard pump (screw-end pump)
Energy Systems
80/ Nominal delivery head/10 [m] at Q = 0 m3 /h Equipment/scope of delivery
25 Nominal connection width • Includes seals
• Includes installation and operating instructions
Accessories
H[m]
Wilo-AXL
7
5
2
4
1
2
0
0 1 2 3 4 5 6 Q[m³/h]
Devices

Technical data Wilo-AXL

Wilo-AXL…
80/25
Approved fluids
Heating water (as per VDI 2035) •

more than 20% glycol content require rechecking of •
the pumping data)
as per TrinkwV 2001 –
Performance
Maximum delivery head [m] 8

Maximum flow volume [m3/h] 5.5

for maximum ambient temperature +25°C [°C]
for maximum ambient temperature +40°C [°C] -20 up to +120

at maximum ambient temperature +40 °C [°C] –
Maximum permissible total hardness in secondary –
Standard version for operating pressure pmax [bar] 10
Special version for operating pressure pmax [bar] –
Pipe connections
Screwed connection Rp 1
Nominal connection diameter flange DN –
Flange for counter flange PN 6, standard version –
Counter flange for PN 16, flange, special version –
–
only), standard version –

–
Mains connection 1~ [V], standard version –

Mains connection 3~ [V], standard version 400
plug –
Mains frequency [Hz] 50

Technical data Wilo-AXL

Wilo-AXL…
80/25
Motor/electronics
Electromagnetic compatibility –
Emitted interference –
Immunity to interference –
Cooling
Power electronics –
Protection class IP 42
Insulation class F
Materials

Impeller Plastic (PPE, trade name Noryl)
Secondary Hot Water

Circulation
temperature
50 °C 0.5
95 °C 3
110 °C 10

130 °C –
Energy Systems
Devices

Pump curve, terminal diagram, motor data Wilo-AXL
Wilo-AXL 80/25-130
H[m]
Wilo-AXL
6
5
max.
4
3
2 min.
1
0
0 1 2 3 4 5 6 Q[m³/h]
Terminal diagram A - stage 2 (maximum) Terminal diagram B - stage 1 (minimum)
Mains connection 3~400 V, 50 Hz Mains connection 3~400 V, 50 Hz

Blocking current-proof, no motor protection required Blocking current-proof, no motor protection required
Motor data
Wilo-AXL... Nominal power Speed Power consumption Current Terminal diagram

P2 n P1 I -
[W] [1/min] [W] [A] -
maximum 2440 maximum 190 maximum 0.38 A
80/25-130 80
minimum 1710 minimum 100 minimum 0.18 B
Current I: Onsite thermal overload settings.

Dimensions, weights Wilo-AXL
Dimension drawing
b1 b2
l1
l2
Cooling
l0
a2 a1
Secondary Hot Water

Dimensions, weights
Wilo-AXL... Pipe connection/

Thread Pump dimensions Weight about
Circulation
nominal diameter
Rp/DN G I0 I1 I2 a1 a2 b1 b2 –
- – [mm] [kg]
80/25-130 Rp 1 G 1 1/2 130 65 84 138 39 50 50 3.5

Energy Systems
Devices

Series description Wilo-TOP-RL
ATTENTION:
Wilo-TOP-RL Special features/product advantages

• Can be used in heating systems and in cooling/air-conditioning sys-
Construction tems from -20 °C to +130 °C
Glandless circulating pump with screwed connection or flange con- • Manual power adjustment with 3 speed stages.
nection. Preselectable speed stages for power adjustment • Pump housing with cataphoretic (KTL) coating for the prevention of
Application • Easy installation using combination flange PN 6/PN 10 (with DN 40)
Hot-water heating systems for all systems, air-conditioning systems, • Protection class IP 44
closed cooling circuits, industrial circulating systems
Type key
Example: Wilo-TOP-RL 40/4
TOP-RL Standard pump (screw-end or flange-end pump)
4 Nominal delivery head [m] when Q = 0 m3/h
H[m]
Wilo-TOP-RL
7
6
30/4
, 40
/4
5 30/
6,5
25/7,5, 30/7,5
3
0
1 2 3 4 5 6 7 8 9 10 Q[m³/h]

Series description Wilo-TOP-RL
Equipment/function
Operating modes
Manual functions
Cooling
Automatic functions
(optional for all types with Wilo-Protect-Module C)

Secondary Hot Water

Circulation

• Main/standby operation (automatic fault-actuated switchover /
time-dependent pump alteration) (optional for all types with Wilo-
Protect-Module C)
Energy Systems
• Includes installation and operating instructions
• Including washers for flange bolts (for nominal connection width DN 40)
Accessories
• Cold water insulation for pumps Wilo-ClimaForm
• Wilo-Protect-Module C for single-head pumps (1~230 V)

Devices

Technical data Wilo-TOP-RL

Wilo-TOP-RL...
25/7.5 30/4 30/6.5 30/7.5 40/4
Approved fluids
Heating water (as per VDI 2035) • • • • •

more than 20% glycol content require rechecking of • • • • •
the pumping data)
– – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7.5 4.0 7.0 7.5 4.5

Maximum flow volume [m3/h] 6.5 9.0 10.0 6.5 14
Temperature range for utilisation in HVAC systems –

with maximum ambient temperature +25°C [°C] -20 to +130 (in short-term operation 2 h: +140)
with maximum ambient temperature +40°C [°C] (for utilisation with Wilo-Protect-Module C: -20 to +110)

– – – – –
Standard version for operating pressure pmax [bar] 10 10 10 10 6/10
Special version for operating pressure pmax [bar] – – – – –
Pipe connections
Screwed connection Rp 1 1 1/4 1 1/4 1 1/4 –

Nominal connection diameter flange DN – – – – 40
Counter flange for PN 16, flange, special version – – – – –
– – – – •
– – – – –
only), special version – – – – –
Mains connection 3~ [V], with optional switching plug – – – – –

Technical data Wilo-TOP-RL

Wilo-TOP-RL...
25/7.5 30/4 30/6.5 30/7.5 40/4
Motor/electronics
Electromagnetic compatibility – – – – –
Cooling
Power electronics – – – – –
Materials
Cast iron
(EN-GJL-250)
Secondary Hot Water

Plastic
Impeller Plastic (PPE, trade name Noryl) (PPE, trade name
Noryl)
Circulation
Stainless steel
(X46 Cr13)
Metal-impreg-
nated carbon


temperature
50 °C 0.5 0.5 0.5 0.5 0.5
Energy Systems
95 °C 5.0 5.0 5.0 5.0 5.0
110 °C 11.0 11.0 11.0 11.0 11.0
130 °C 24.0 24.0 24.0 24.0 24.0
Devices

Pump curves Wilo-TOP-RL
Wilo-TOP-RL 25/7.5 Wilo-TOP-RL 30/4
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 4,0
Wilo-TOP-RL 25/7,5 Wilo-TOP-RL 30/4
7 1~230 V - Rp 1 3,5
1~230 V - Rp 1¼
6 3,0
5 2,5
H[m]
H[m]
4 2,0
m
ax
.
3 1,5
m
ax
2 . 1,0
min
.
1 0,5
min
.
0 0
0 1 2 3 4 5 6 [m³/h] 0 1 2 3 4 5 6 7 8 9 [m³/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 [Igpm] 0 5 10 15 20 25 30 [Igpm]
Q Q
250 250
max.
200 200
max.
150 150
P1[W]
P1[W]
min.
100 100
min.
50 50
0 0
0 1 2 3 4 5 6 [m³/h] 0 1 2 3 4 5 6 7 8 9 [m³/h]
Wilo-TOP-RL 30/6.5 Wilo-TOP-RL 30/7.5
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 [m/s]
8 8
Wilo-TOP-RL 30/6,5 Wilo-TOP-RL 30/7,5
7 1~230 V - Rp 1¼ 7
1~230 V - Rp 1¼
6 6
5 5
H[m]
H[m]
4 4
3 3
ma m
x. ax
2 2 .
1 1
min. min
.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 [m³/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 [Igpm]
Q Q
300 250
250 max. max.

200
200
150
P1[W]
P1[W]
150 min. min.

100
100
50 50
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 [m³/h]

Pump curves Wilo-TOP-RL
Wilo-TOP-RL 40/4
v
0 1 2 [m/s]
5
Wilo-TOP-RL 40/4
1~230V - DN40
Cooling
3
H [m]
2
m
ax
1
.
Secondary Hot Water

min
.
0
0 1 2 3 4 5 6 7 8 9 10 [m³/h]
Circulation
0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm]
Q
200
max.
150
P1 [W]
min.
100
50

0
0 1 2 3 4 5 6 7 8 9 10 [m³/h]
Energy Systems
Devices

Terminal diagram, motor data Wilo-TOP-RL
Terminal diagram
L N
PE L N
Mains connection 1~230 V, 50 Hz
Internal protection against unacceptably high winding temperatures

Triggering: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down
Motor data
Wilo-TOP-RL... Nominal Speed Power Current Capacitor Threaded cable

power consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [F/VDB] [-]
max. 2420 145 - 205 1.00
25/7.5 80 1950 100 - 165 0.80 5/400 1 x 13.5
min. 1350 70 - 115 0.60
max. 2660 145 - 180 0.85
30/4 70 2340 95 - 150 0.75 5/400 1 x 13.5
min. 1710 70 - 110 0.55
max. 2160 150 - 245 1.20
30/6.5 100 1480 120 - 200 1.00 5/400 1 x 13.5
min. 1100 95 - 130 0.65
max. 2420 145 - 205 1.00
30/7.5 80 1950 100 - 165 0.80 5/400 1 x 13.5
min. 1350 70 - 115 0.60
max. 2660 130 - 180 0.85
40/4 70 2330 90 - 145 0.75 5/400 1 x 13.5
min. 1700 60 - 105 0.55

Dimensions, weights Wilo-TOP-RL
b4 b5 D b4 b5
l3
l1
l2
l1
Pg
l2
Cooling
l0
l0
b1 b2 a2 a1
b1 b2 a2 a1
Secondary Hot Water

Dimension drawing C
Circulation
nx
Ød
L2
n x Ø dL1
57 + 1

DN
Energy Systems
Ød
Ø kL1
Ø kL2
ØD
Dimensions, weights
Wilo-TOP-RL... Pipe connection/ Thread Pump dimensions Weight Dimension
nominal diameter about drawing
Rp/DN D I0 l1 l2 a1 a2 b1 b2 b4 b5 – –
– – [mm] [kg] –
25/7.5 Rp 1 G 1 1/2 180 90 92 150 40 50 52 60 44 3.9 A
30/4 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.1 A
30/6.5 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.7 A
30/7.5 Rp 11/4 G2 180 90 92 150 40 50 52 60 44 4.0 A
40/4 DN 40 – 250 125 92 156 60 54 66 60 44 8.0 B
Flange dimensions
Wilo-TOP-RL... Dimension
Flange Nominal diameter Pump flange dimensions
drawing
– DN ØD Ød Ø kL1/kL2 n x Ø dL1/dL2 –
– – [mm] [pcs. x mm] –
40/4 Flange PN 16 40 150 84 100/110 4 x 14/19 C

(as per EN 1092-2)
Devices

Series description Wilo-SE
Wilo-SE Special features/product advantages

Glandless circulating pump with screwed connection or flange con- • Manual power adjustment with 3 speed stages
nection. Preselectable speed stages for power adjustment • Pump housing with cataphoretic (KTL) coating for the prevention of
Application • Easy installation using combination flange PN 6/PN 10 (with DN 40)
Hot-water heating systems for all systems, air-conditioning systems, • With kit including seal for length compensation between the connec-
closed cooling circuits, industrial circulating systems tion adapters from 244 mm to 250 mm. Equipped as standard for all
pump types with flange connection
Type key • Protection class IP 44
Example: Wilo-SE 150-N
SE Standard pump (screw-end or flange-end pump)
150 Type of construction
N Modified version
H[m]
Wilo-SE
7
6
SE 2
00-
N
5
4
SE 110-N
, SE 150-
N
3 SE
12
5-
N
2
0
1 2 3 4 5 6 7 8 9 10 Q[m³/h]

Series description Wilo-SE
Equipment/function
Operating modes
Manual functions
Cooling

Secondary Hot Water

Circulation

• Main/standby operation (automatic fault-actuated switchover /
time-dependent pump alteration) (optional for all types with Wilo-
Protect-Module C)

Energy Systems
Accessories
• Screwed connections with screw thread
• Wilo-Protect-Module C for single-head pumps (1~230 V)
Devices

Technical data Wilo-SE

Wilo-SE...
110-N 125-N 150-N 200-N
Approved fluids

more than 20% glycol require checking of the • • • •
pumping data)
– – – –
as per TrinkwV 2001
Performance

Maximum flow volume [m3/h] 9 5 10 11

with maximum ambient temperature +25°C [°C] -20 to +130 (in short-term operation 2 h: +140)
with maximum ambient temperature +40°C [°C] (for utilisation with Wilo-Protect-Module C: -20 to +110)

at maximum ambient temperature +40 °C [°C] – – – –
– – – –
Standard version for operating pressure pmax [bar] 10 10 6/10 6/10
Pipe connections
Screwed connection Rp 1 1/4 1 – –

Nominal connection diameter flange DN – – 40 40
Counter flange for PN 16, flange, special version – – – –
– – • •
– – – –
only), special version – – – –


Technical data Wilo-SE

Wilo-SE...
110-N 125-N 150-N 200-N
Motor/electronics
Electromagnetic compatibility – – – –
Cooling
Materials
Secondary Hot Water

Impeller Plastic (PPE, trade name: Noryl)
Circulation

temperature
50 °C 0.5 0.5 0.5 0.5

95 °C 5 5 5 5

110 °C 11 11 11 11
130 °C 24 24 24 24
Energy Systems
Devices

Pump curves Wilo-SE
Wilo-SE 110-N Wilo-SE 125-N
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 [m/s]
5 6
1~230V - Rp1¼ 1~230V - Rp1
5
4
H[m]
H[m]
3
ma
x.
2
m
ax
.
2
mi
1 n.
1
mi
n.
0 0
0 1 2 3 4 5 6 7 8 9 [m³/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 150
max. max.
175 125
150
100
125
P1[W]
min. min.
P1[W]
100 75
75 50
50
25
25
0 0
0 1 2 3 4 5 6 7 8 9 [m³/h] 0 1 2 3 4 5 6 [m 3/h]
v v
0 1 2 [m/s] 0 1 2 [m/s]
5 8
1~230V - DN40 1~230V - DN40
7
4
6
3 5
H [m]
H [m]
2
3
ma
x.
2
m
ax
1
.
min
. 1
min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 7 8 9 10 [m³/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
200 250
max. max.
150 200
P1 [W]
P1 [W]
min.
100 150 min.
50 100
0 50
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 7 8 9 10 [m³/h]

Terminal diagram, motor data Wilo-SE
Terminal diagram/motor protection
L N
Cooling
PE L N

Secondary Hot Water

Motor data
Wilo-SE... Nominal Speed Power Current Capacitor Cable screwed
Circulation
power consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [F/VDB] [-]
max. 2660 145 - 180 0.85
110-N 70 2340 95 - 150 0.75 5/400 1 x 13.5
min. 1740 70 - 110 0.55
max. 2320 100 - 140 0.65

125-N 50 1640 75 - 110 0.55 3.7/400 1 x 13.5
min. 1200 55 - 75 0.35
max. 2660 130 - 180 0.85
150-N 70 2330 90 - 145 0.75 5/400 1 x 13.5
Energy Systems
min. 1700 60 - 105 0.55
max. 2080 145 - 245 1.20
200-N 100 1410 125 - 200 1.00 5/400 1 x 13.5
min. 920 100 - 135 0.70
Devices

Dimensions, weights Wilo-SE
b4 b5 D b4 b5
l3
l1
l2
Pg
l1
l2
l0
l0
b1 b2 a2 a1
b1 b2 a2 a1
Dimension drawing C
nx
Ød
L2
n x Ø dL1
57 + 1
DN
Ød
Ø kL1
Ø kL2
ØD
Dimensions, weights
Wilo-SE... Pipe connection/ Weight Dimension

Thread Pump dimensions
Rp/DN D I0 l1 L2 a1 a2 b1 b2 b4 b5 – –
– – [mm] [kg] –
110-N Rp 1 1/4 G2 180 90 92 156 50 53 65 60 44 4.1 A
125-N Rp 1 G 1 1/ 2 180 90 92 150 40 50 52 60 44 3.7 A
150-N DN 40 – 244 122 92 156 60 54 66 60 44 7.3 B
200-N DN 40 – 244 122 92 156 60 54 66 60 44 7.9 B
Flange dimensions
Wilo-SE... Nominal Dimension

Flange Pump flange dimensions
diameter drawing
– DN ØD Ød Ø kL1/kL2 n x Ø dL1/dL2 –
– – [mm] [pcs. x mm] –
150-N Flange PN 16 40 150 84 100/110 4 x 14/19 C

(as per EN 1092-2)
200-N Flange PN 16 40 150 84 100/110 4 x 14/19 C
(as per EN 1092-2)

Multiply proven technology.
For heating and air-conditioning systems.
In single and multi-family houses.
Convenient and reliable.
Wilo-Star-RS.
The Wilo-Star-RS is an extremely reliable standard pump for utilisation in single and
multi-family houses. It offers perfected pump technology for the highest demands
on heating and air-conditioning systems, and has already proven itself
multiple times during their many years of use. The Wilo-Star-RS can be
installed very easily. And, with its three speed stages, it can be optimally
adapted to loads at any time.
Perfect? We call this Pumpen Intelligenz.
www.wilo.com
Series description Wilo-TOP-S
ATTENTION:
Wilo-TOP-S Special features/product advantages

Glandless circulating pump with screwed connection or flange con- • Manual power adjustment with 2 speed stages (for pumps 1~230 V
nection with P2 350 W) or with 3 speed stages
Application corrosion from condensation formation
Hot-water heating systems for all systems, air-conditioning systems, • With thermal insulation as standard
closed cooling circuits, industrial circulating systems • Easy installation using combination flange PN 6/PN 10 (for DN 40 to
DN 65)
Type key • Cable feed to terminal box possible on both sides (starting with
Example: Wilo-TOP-S 40/10 P1 250 W) with integrated strain-relief device
TOP-S Standard pump (screw-end or flange-end pump) • Protection class IP 44
10 Nominal delivery head range [m] where Q = 0 m3/h
Options
• Versions for special voltages on request
H[m]
40/15
Wilo-TOP-S
50/15
14
65/15
12
25/13 25/10
10
40/10 50/1
0
8
65/1
6 25/7 0
30/7
65
80 10
/13
10
4
/10
0/
50
/7
40
40/4 /7 50
80
2 30/4 /4
/7
25/5
30/5 65/7
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]

Series description Wilo-TOP-S
Equipment/function
Operating modes
• Speed stage switching:
Manual functions
• Setting the speed stages: 3 speed stages (2 speed stages for
1~pumps with P2 350 W)
Cooling
Automatic functions
(standard equipment only for 3~pumps with P2 180 W and
1~pumps with P2 350 W, optional for all types with Wilo-Protect-
Module C)

Secondary Hot Water

Circulation
collective fault signal (potential-free NC contact)
(standard equipment only for 3~pumps with P2 180 W and
Module C)

• Thermal winding contact (WSK, potential-free NC contact)
only for 1~pumps with P2 180 W)
Energy Systems
• Fault signal light (standard equipment only for 3~pumps with
P2 180 W and 1~pumps with P2 350 W, optional for all types with
Wilo-Protect-Module C)
• Direction-of-rotation control lamp

pumps)
sensitive pump alteration): (optional for all types with Wilo-Protect-
Module C)
• Cable feed possible from both sides (only with 1~pumps and
• Including washers for flange bolts
Accessories

• For pumps 3~400 V:

- Switching plug 3~230 V, 50 Hz
- Wilo-Protect-Module C, 3~400 V
- Wilo relay SK 602/SK 622 for full motor protection
Devices
- Wilo-Protect-Module C, 1~230 V

Technical data Wilo-TOP-S

Wilo-TOP-S...
25/5 25/7 25/10 25/13 30/4 30/5 30/7 30/10
Approved fluids

the pumping data)
– – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 5 7 12 13 4 5 7 12

Maximum flow volume [m3/h] 5 7.5 10.5 4 9 5 7.5 10.5

with maximum ambient temperature +25 °C [°C] –20 to +130 (in short-term operation 2 h: 140) (-20 to +110 with TOP-S 25/13)
with maximum ambient temperature +40 °C [°C] (for application with Wilo-Protect-Module C: -20 to +110)

– – – – – – – –
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10
Special version for operating pressure pmax [bar] – – 16 – – – – 16
Pipe connections
Screwed connection Rp 1 1 1 1 1 1/4 1 1/4 1 1/4 1 1/4

Nominal connection diameter flange DN – – – – – – – –
Flange for counter flange PN 6, standard version – – – – – – – –
Counter flange for PN 16, flange, special version – – – – – – – –
PN 6 and PN 16, standard version – – – – – – – –

– – – – – – – –
– – – – – – – –
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230


Wilo-TOP-S...
25/5 25/7 25/10 25/13 30/4 30/5 30/7 30/10
Motor/electronics
Electromagnetic compatibility – – – – – – – –
Cooling
Power electronics – – – – – – – –
Materials
Secondary Hot Water

Plastic
(PPE, trade Plastic Plastic Plastic
Impeller
name: (PP - 50% GF) (PPE, trade name Noryl) (PP - 50% GF)
Noryl)
Circulation

temperature
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 5 5 5 5 5 5 5 5
110 °C 11 11 11 11 11 11 11 11
Energy Systems
130 °C 24 24 24 24 24 24 24 24
Devices


Wilo-TOP-S...
40/4 40/7 40/10 40/15 50/4 50/7 50/10 50/15
Approved fluids

the pumping data)
– – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 4.5 7 10 15 5 7 10 15

Maximum flow volume [m3/h] 14 16.5 21 21 23 28 32 36

with maximum ambient temperature +25 °C [°C] -20 to +130 (in short-term operation 2 h: 140)
with maximum ambient temperature +40 °C [°C] (for utilisation with Wilo-Protect-Module C: -20 to +110)

– – – – – – – –
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] 16 16 16 16 16 16 16 16
Pipe connections
Nominal connection diameter flange DN 40 40 40 40 50 50 50 50
Flange for counter flange PN 6, standard version – – – – – – – –
Counter flange for PN 16, flange, special version – • • • • • • •
• • • • • • • •
– – – – – – – –
only), special version – – – – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 –
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230


Wilo-TOP-S...
40/4 40/7 40/10 40/15 50/4 50/7 50/10 50/15
Motor/electronics
Electromagnetic compatibility – – – – – – – –
Cooling
Materials
Secondary Hot Water

Circulation

temperature
50 °C 0.5 0.5 0.5 0.5 3 3 3 3

95 °C 5 5 5 5 10 10 10 10

110 °C 11 11 11 11 16 16 16 16
130 °C 24 24 24 24 29 29 29 29
Energy Systems
Devices


Wilo-TOP-S...
65/7 65/10 65/13 65/15 80/7 80/10 100/10
Approved fluids

the pumping data)
– – – – – – –
as per TrinkwV 2001
Performance


with maximum ambient temperature +25 °C [°C] -20 to +130 (in short-term operation 2 h: 140)

– – – – – – –
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6 6 6
10 10 10
Special version for operating pressure pmax [bar] 16 16 16 16
16 16 16
Pipe connections
Screwed connection Rp – – – – – – –
Nominal connection diameter flange DN 65 65 65 65 80 80 100
Flange for counter flange PN 6, standard version – – – – • • •
Counter flange for PN 16, flange, special version • • • • • • •
• • • • – – –

– – – – – – –
only), special version – – – – – – –
Mains connection 1~ [V], standard version 230 230 – – 230 – –

Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50


Wilo-TOP-S...
65/7 65/10 65/13 65/15 80/7 80/10 100/10
Motor/electronics
Electromagnetic compatibility – – – – – – –
Cooling
Power electronics – – – – – – –
Materials
Secondary Hot Water

Circulation

temperature
50 °C 3 3 3 3 3 3 3
95 °C 10 10 10 10 10 10 10

110 °C 16 16 16 16 16 16 16
130 °C 29 29 29 29 29 29 29
Energy Systems
Devices

Pump curves Wilo-TOP-S
Wilo-TOP-S 25/5, TOP-S 30/5

AC Three-phase (DM)
v v
0 1 2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp11/4 0 0,5 1 1,5 2 Rp11/4
6 6
Wilo-TOP-S 25/5 Wilo-TOP-S 25/5
5 1~230 V - Rp1/Rp11/4 5 3~400 V - Rp1/Rp11/4
4 4
H[m]
H[m]
3 3 m
ax
.
m
ax
.
2 2
m
in
.
1 m 1
in.
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
150 150
max. max.
125 125
100 100
P1[W]
P1[W]
min.
75 75
min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
Wilo-TOP-S 25/7,TOP-S 30/7

AC Three-phase (DM)
v v
0 1 2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp1 /4 1 0 0,5 1 1,5 2 Rp11/4
8 8
7 Wilo-TOP-S 30/7 7 Wilo-TOP-S 30/7
1~230 V - Rp1/Rp1¼ 3~400 V - Rp1/Rp1¼
6 6
5 5
m
ax
H [m ]
.
H [m ]
m
4 ax 4
.
3 3
mi
2 m 2 n.
in.
1 1
0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 125
P1 [ W ]
min.
P 1 [W]
100 100
min.
75 75
50 50
25 25
0 0
0 1 2 3 4 5 6 7 3
[m /h] 0 1 2 3 4 5 6 7 [m 3/h]

Wilo-TOP-S 25/10, TOP-S 30/10

AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
12 12
11 11
10 1~230 V - Rp 1 / Rp 1¼ 10 3~400 V - Rp 1 / Rp 1¼
9 9
Cooling
8 8
7 7
H [m]
H [m]
6 6
m
ax
m
.
ax
5 5
.
4 4
3 3 m
in
m
.
in.
2 2
Secondary Hot Water

1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 3
[m /h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
Circulation
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
450 400
max. max.
400
300
350
P1 [W]
min. min.
P1 [W]
300 200
250
100
200
150 0
[m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]

0 1 2 3 4 5 6 7 8 9 10
Wilo-TOP-S 25/13
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 2,0 Rp1 [m/s]
H[m] Wilo-TOP-S25/13 Wilo-TOP-S25/13

H[m]
1 ~ 230V - Rp1 3 ~ 230V - Rp1
14
14
12
12
ma
x. 10
10 ma
x.
8
8
6 6
mi
mi 4 n.
4 n.
2 2
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 Q[m³/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 Q[l/s] 0 0,5 1,0 Q[l/s]
0 1 2 3 4 5 6 7 8 9 10 11 Q[Igpm] 0 2 4 6 8 10 12 14 Q[Igpm]
P1[W] P1[W]
240
240
200 200
160 160
120 120
80 80
40 40
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 Q[m³/h]
Devices

Wilo-TOP-S 30/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5
1~230 V - Rp 1¼ 3~400 V - Rp 1¼
4 4
3 3
H [m ]
H [m ]
ma ma
x. x.
2 2
mi
mi n.
1 n. 1
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
200 200
max.
175 175 max.
150 150
125 125
P 1 [W ]
P 1 [W ]
100 min. 100

min.
75 75
50 50
25 25
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-S 40/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
5 5
4,5 1~230 V - DN 40 4,5 3~400 V - DN 40
4 4
3,5 3,5
3 3
m
H[m]
H[m]
2,5 m 2,5 ax
ax .
.
2 2
1,5 1,5
mi
1 m 1 n.
in
.
0,5 0,5
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 min. 125
P1[W]
P1[W]
100 100 min.

75 75
50 50
25 25
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]

Wilo-TOP-S 40/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 8
7
1~230 V - DN 40 3~400 V - DN 40
7
6 6
Cooling
5 5
m
H[m]
H[m]
ax m
4 . 4 ax
.
3 3
mi
2 2 n.
m
in
.
1 1
Secondary Hot Water

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
Circulation
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
500 500
450 450
400 400
max.
350 350 max.
P1[W]
min.
P1[W]
300 300
250 250
200 200 min.
150 150
100

0 2 4 6 8 10 12 14 16 [m3/h] 100
0 2 4 6 8 10 12 14 16 [m3/h]
Wilo-TOP-S 40/10
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 [m/s]
12
Wilo-TOP-S 40/10
Wilo-TOP-S 40/10 11
3~400 V, DN 40
10
1~230 V - DN 40 10
9
8 m
ax 8
.
7
mi
H[m]
6 n. m
6 ax
H [m]
4 4
mi
n.
3
2 2
0
0 0 2 4 6 8 10 12 14 16 18 [m3/h]
0 4 8 12 16 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm]
Q Q
700 600
max. max.
600 min. 500
500
400 min.
P1 [W]
P1[W]
400
300
300
200
200
100 100
0 0
0 4 8 12 16 [m3/h] 0 2 4 6 8 10 12 14 16 18 [m3/h]
Devices

Wilo-TOP-S 40/15
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5[m/s] 0 1 2 3 4 [m/s]
16 16
1~230V - DN 40 3~400 V DN 40
14 14
12 ma
12 x.
ma 10
10 x.
H [m]
H [m]
8 8 mi
n.
mi
n.
6 6
4 4
2 2
0 0
0 2 4 6 8 10 12 14 16 18 Q [m³/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 Q [l/s]
0 20 40 60 Q [Igpm] 0 20 40 60 Q [Igpm]
1000 1000
max. max.
900
800 min. 750
700 min.
P1 [W]
P1 [W]
600 500
500
400 250
300
200 0
0 2 4 6 8 10 12 14 16 18 Q [m³/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h]
Wilo-TOP-S 50/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5
4,5 1~230 V - DN 50 4,5 3~400 V - DN 50
4 4
3,5 3,5
3 3 m
ax
m .
ax
.
H [m ]
H [m ]
2,5 2,5
2 2
mi
n.
mi
1,5 1,5 n.
1 1
0,5 0,5
0 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 400
max.
350 300
max.
P1 [ W ]
P 1 [W]
300 200
min. min.
250 100
200 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]

Wilo-TOP-S 50/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
8
8 Wilo-TOP-S 50/7
Wilo-TOP-S 50/7 7 3~400 V - DN 50
7 1~230 V - DN 40
6
Cooling
6
5 m
ax
5 .
m
ax
H[m]
. 4
H [m]
4
m
in
. m
3 in.
3
2
2
Secondary Hot Water

1
0
0 0 5 10 15 20 25 [m3/h]
0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
Circulation
0 25 50 75 [lgpm]
Q Q
700 800
max.
600
min. max.
600
500
400
P1 [W]
P1[W]
400
300 min.
200 200
100
0 0
[m3/h] [m3/h]

0 5 10 15 20 25 0 5 10 15 20 25
Wilo-TOP-S 50/10
Energy Systems
AC Three-phase (DM)
v v
0 1 2 3 4 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s] 10
9
Wilo-TOP-S 50/10
Wilo-TOP-S 50/10 3~400 V - DN 50
8 1 ~ 230 V - DN 50 8
7
m
ax
6 6
m
.
ax
.
H[m]
5
H [m]
m
in.
4 4
m
in
.
3
2
2
1
0
0
0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30 [m3/h] 0 1 2 3 4 5 6 7 8 [l/s]
0 1 2 3 4 5 6 7 8 [l/s]
0 25 50 75 100 [lgpm]
Q Q
900 900
.
800 max. max
700 min.
600 600
P1 [W]
500
P1[W]
min.
400
300 300
200
100
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Devices

Wilo-TOP-S 50/15
Three-phase (DM)
16
Wilo-TOP-S 50/15
3~400 V - DN 50
14
12
ma
x.
10
H [m]
8
mi
n.
6
0
0 5 10 15 20 25 30 Q [m³/h]
0 1 2 3 4 5 6 7 8 9 Q [l/s]
0 20 40 60 80 100 120 Q [Igpm]
1750
max.
1500
1250
1000 min.
P1 [W]
750
500
250
0
0 5 10 15 20 25 30 Q [m³/h]
Wilo-TOP-S 65/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 [m/s]
0 0,5 1,0 1,5 2,0 [m/s]
8
8
Wilo-TOP-S 65/7
Wilo-TOP-S 65/7 7 3~400 V - DN 65
7 1~230 V - DN 65
6
6
5
5
ma
H[m]
x.
H [m]
4 m
4 ax
.
mi
n.
3
3
min
.
2
2
1 1
0 0
[m3/h] 0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
Q 0 20 40 60 80 100 [lgpm]
Q
700 700
max.
600 600 max.
500 min. 500
400 400
P1 [W]
P1[W]
min.
300 300
200 200
100 100
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]

Wilo-TOP-S 65/10
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10
9
Wilo-TOP-S 65/10
Wilo-TOP-S 65/10 9 3~400 V - DN 65
8 1~230 V - DN 65
8
7
Cooling
7
6 ma
x.
6
5 m
H[m]
ax
H[m]
5 .
mi
n.
4 4
3 mi
3 n.
2 2
Secondary Hot Water

1 1
0
0 0 5 10 15 20 25 30 35 40 [m3/h]
0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
Circulation
0 20 40 60 80 100 120 140 [lgpm]
Q Q
1000 1000
900 900 max.
max.
800 800
min.
700 700
min.
P1[W]
P1[W]
600 600
500 500
400 400
300 300
200 200

0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
Energy Systems
Three-phase (DM) Three-phase (DM)
v v
0 1 2 3 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
14 16
3~400 V - DN 65 3~400 V - DN 65
12 14
12
10
10
8 m
ax m
. ax
H[m]
H[m]
8 .
6
mi 6 m
n. in.
4
4
2
2
0 0
0 5 10 15 20 25 30 35 40 45[m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
1800 1800
m ax.
1600 1600
max.
1400 1400
P1[W]
min.
P1[W]
1200 1200
1000 min.
1000
800 800
600 600
0 5 10 15 20 25 30 35 40 45 [m3/h] 0 10 20 30 40 50 [m3/h]
Devices

Wilo-TOP-S 80/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
7
7
3~400 V - DN 80
6
1~230 V - DN 80 6
5 5
ma
x.
4 4
H[m]
H[m]
m
ax
.
3 mi 3
n.
mi
2 n.
2
1 1
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 [m3/h]
0 3 6 9 12 [l/s] 0 3 6 9 12 [l/s]
Q 0 50 100 150 [lgpm]
1100 Q
max. 800
1000
700
min. x.
900 ma
600
P1[W]
800
P1[W]
700 500
min.
600 400
500
0 10 20 30 40 50 [m3/h] 300
0 10 20 30 40 [m3/h]

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
Wilo-TOP-S 80/10 11
Wilo-TOP-S 100/10
11 3~400V - DN 100
3~400 V - DN 80
10 10
9 9
8 8
ma 7 ma
7 x.
x.
H[m]
6
H[m]
5 5
mi 4 mi
4 n. n.
3 3
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 3 6 9 12 15 [l/s] 0 3 6 9 12 15 [l/s]
0 50 100 150 [lgpm] 0 50 100 150 [lgpm]

Q Q
1800 1800
max. 1600 max.

1600
1400 1400
P1[W]
P1[W]
1200 1200
min. min.
1000 1000
800 800
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Terminal diagrams Wilo-TOP-S
Terminal diagram A/motor protection A Terminal diagram B/motor protection B
L N L1 L2 L3
Cooling
PE L N PE L1 L2 L3
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of motor phase
Reset: Automatic after motor has cooled down Reset: Disconnect mains voltage, allow motor to cool down,
switch mains voltage back on
Terminal diagram C/motor protection C Terminal diagram D/motor protection D
Secondary Hot Water

Circulation
WSK L N SSM L1 L2 L3
WSK PE L N SSM PE L1 L2 L3

WSK = Thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
SK 622/Protect-Module C relay or other switchgears/control devices Triggering: All-pole shutdown of motor by integrated tripping
with WSK connection option electronics
Energy Systems
Triggering: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact as per VDI 3814 for
(circuit diagram with SK 602/622 see “Service/accessories”) the collective fault signal (SSM) 1 A, 250 V ~
Function see “Pump management Wilo-Control, Planning guide”
Terminal diagram E/motor protection E
SSM C1 C2 N L
SSM C1 PE C2 N L
Full motor protection with integrated trip electronics in terminal box
for all speed stages.
Triggering: All-pole shutdown of motor by integrated automatic
tripping
Reset: Manual reset at terminal box necessary
Load capacity of the potential-free NC contact as per 3814 only for

collective fault signal (SSM) 1 A, 250 V~

Devices

Motor data Wilo-TOP-S
Motor data
Wilo-TOP-S... Nominal Power Current at Motor Threaded cable Terminal

Stage/speed Capacitor
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
25/5 max. 2320 100 - 140 0.65
30/5 50 1640 75 - 110 0.55 – – 3.7/400 A 1 x 13.5 A
(1-phase motor) min. 1200 55 - 75 0.35
25/5 max. 2650 85 - 150 0.40 0.65
30/5 50 2190 55 - 100 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1890 40 - 75 0.15 0.25
25/7 max. 2600 140 - 195 0.95
30/7 90 2300 110 - 175 0.87 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1800 85 - 120 0.62
25/7 max. 2600 120 - 200 0.45 0.78
30/7 90 2100 85 - 130 – 0.25 0.43 – B 1 x 13.5 B
(3-phase motor) min. 1750 65 - 90 0.17 0.30
max. 2600 225 - 410 2.08
25/10 2500
180 185 - 390 1.95 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2300 170 - 340 1.75
max. 2600 195 - 400 0.79 1.37
25/10 2200
180 145 - 280 – 0.49 0.84 – D 2 x 13.5 D
(3-phase motor) min. 1800 120 - 200 0.35 0.61
max. 2680 13 - 260 1.24
25/13 2380
100 150 - 200 0.96 – – 6/400 A 1 x 13.5 A
(1-phase motor) min. 1800 112 - 130 0.65
max. 2680 145 - 265 0.53 0.92
25/13 2380
100 100 - 160 – 0.28 048 – B 1 x 13.5 B
(3-phase motor) min. 1750 75 - 105 0.19 0.33
max. 2660 145 - 180 0.85
30/4 2340
70 95 - 150 0.75 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1710 70 - 110 0.55
max. 2610 95 - 160 0.40 0.65
30/4 2120
70 60 - 105 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1810 40 - 75 0.15 0.25
max. 2600 225 - 410 2.09
30/10 2500
180 185 - 395 1.95 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2300 170 - 340 1.75
max. 2600 195 - 400 0.79 1.37
30/10 2200
180 145 - 280 – 0.49 0.84 – D 2 x 13.5 D
(3-phase motor) min. 1800 120 - 200 0.35 0.61
max. 2500 155 - 195 0.95
40/4 2100
90 130 - 175 0.87 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1600 100 - 120 0.62
max. 2550 145 - 195 0.45 0.78
40/4 2050
90 100 -130 – 0.25 0.43 – B 1 x 13.5 B
(3-phase motor) min. 1700 70 - 90 0.17 0.30
max. 2650 250 - 390 1.93
40/7 2450
180 220 - 380 1.88 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2200 200 - 330 1.70
max. 2600 220 - 370 0.76 1.31
40/7 2100
180 165 - 260 – 0.47 0.81 – D 2x 13.5 D
(3-phase motor) min 1800 130 - 185 0.33 0.57
ATTENTION:
Mains connection 3~230 V with optional switching plug (accessories)

Motor data

P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
40/10 max. 2850 440 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 340 - 620 3.00
Cooling
max. 2800 300 - 585 1.17 2.02
40/10 2500
350 230 - 465 – 0.82 1.43 – D 2 x 13.5 D
(3-phase motor) min. 2200 200 - 365 0.65 1.12
40/15 max. 2800 615 - 945 4.57
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 415 - 800 4.20
max. 2800 500 - 905 1.84 3.19
40/15 2500
570 380 - 720 – 1.30 2.25 – D 2 x 13.5 D
(3-phase motor) min. 2200 330 - 585 1.05 1.82
max. 2650 280 - 330 1.62
Secondary Hot Water

50/4 2450
180 255 - 320 1.61 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 1950 235 - 290 1.51
max. 2600 245 - 330 0.71 1.25
Circulation
50/4 2100
180 190 - 240 – 0.44 0.78 – D 2 x 13.5 D
(3-phase motor) min. 1700 145 - 180 0.32 0.56
50/7 max. 2850 420 - 650 3.20
350 min. 2300 – – 16/400 E 2 x 13.5 E
(1-phase motor) 315 - 600 3.00
max. 2800 360 - 625 1.23 2.13
50/7 2450
350 290 - 495 – 0.87 1.51 – D 2 x 13.5 D
(3-phase motor) min. 2150 245 - 380 0.68 1.17
50/10 max. 2700 540 - 860 4.00

450 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 390 - 800 3.80
max. 2700 450 - 880 1.73 3.00
50/10 2300
450 330 - 680 – 1.20 2.09 – D 2 x 13.5 D
(3-phase motor)
Energy Systems
min. 2000 280 - 500 0.89 1.54
max. 2800 1115 - 1540 3.03 5.25
50/15 2550 845 - 1210
1100 – 2.14 3.71 – D 2 x 13.5 D
(3-phase motor) min. 2300 705 - 950 1.72 2.99
65/7 max. 2850 540 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 460 - 620 3.00
max. 2800 380 - 550 1.11 1.92
65/7 2500
350 310 - 445 – 0.79 1.37 – D 2 x 13.5 D
(3-phase motor) min. 2200 270 - 360 0.63 1.09
65/10 max. 2800 830 - 940 4.40
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 690 - 840 4.20
max. 2800 620 - 960 1.94 3.36
65/10 2500
570 480 - 760 – 1.37 2.37 – D 2 x 13.5 D
(3-phase motor) min. 2150 400 - 600 1.08 1.88
max. 2800 1000 - 1450 2.93 5.07
65/13 2550
1100 810 - 1180 – 2.10 3.64 – D 2 x 13.5 D
(3-phase motor) min. 2250 700 - 960 1.74 3.00
max. 2850 1170 - 1685 3.41 5.91
65/15 2650
1300 925 - 1425 – 2.53 4.38 – D 2 x 13.5 D
(3-phase motor) min. 2400 815 - 1210 2.18 3.78
80/7 max. 2650 960 - 1030 4.80
570 min. 2200 – – 25/400 E 2 x 13.5 E
(1-phase motor) 860 - 920 4.60
max. 2750 530 - 720 1.51 2.65

80/7
450 2400 410 - 560 – 1.00 1.74 – D 2 x 13.5 D

(3-phase motor) min. 2100 345 - 440 0.78 1.35
ATTENTION:
Devices

Motor data

P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
max. 2800 1270 - 1685 3.27 5.66
80/10 2500 1040 - 1390
1100 – 2.47 4.28 – D 2 x 13.5 D
(3-phase motor) min. 2150 895 - 1100 2.00 3.46
max. 2800 1270 - 1685 3.27 5.66
100/10 2500 1040 - 1390
1100 – 2.47 4.28 – D 2 x 13.5 D
(3-phase motor) min. 2150 895 - 1100 2.00 3.46
ATTENTION:

Dimensions, weights Wilo-TOP-S
b4 b5 Rp b4 b5 Rp
Pg Pg Pg
l2
l2
l1
l1
l0
l0
Cooling
G a2 G a2
b1 b2 a3 a1 b1 b2 a3 a1
b3 b3 b3 b3
Secondary Hot Water

Circulation
b4 b5 b4 b5
R 1/8
Pg
Pg Pg
l1
l2
l1
l2
l0
l0

Energy Systems
R 1/8 R 1/8
a2
b1 b2 b1 b2 a2
b3 b3 a3 a1 b3 b3 a3 a1
Dimension drawing E Dimension drawing F Dimension drawing G
b4 b5 ØD
ØD
R 1/8 Ø k L2
Øk
Ø k L1
Ød
Pg Pg Ød
DN DN
l1
l2
l0
n x Ø d1
n x Ø d2 n x Ø dL
R 1/8
b1 b2 a2
b3 b3 a3 a1

Devices

Dimensions, weights
Wilo-TOP-S... Pipe con-

nection/ Weight Dimension
nominal about drawing
diameter
[Rp/DN] G I0 I2 a1 a2 a3 l1 b1 b2 b3 b4 b5 PN 6/10 –
– – [mm] [kg] –
25/5 Rp 1 G 1 1 /2 180 92 150 40 65 90 50 52 88 60 44 4.5 A
25/7 Rp 1 G 1 1/2 180 92 165 34 56 90 66 56 80 60 44 5.0 A
25/10 Rp 1 G 1 1/2 180 102 172 45 68 90 69 68 92 66 66 6.3 B
25/13 Rp 1 G 1 1/2 180 92 156 30 57 90 68 64 89 60 44 5.2 A
30/4 Rp 11/4 G2 180 92 156 50 65 90 53 65 88 60 44 5.0 A
30/5 Rp 11/4 G2 180 92 150 40 65 90 50 52 88 60 44 4.5 A
30/7 Rp 11/4 G2 180 92 172 34 64 90 66 57 88 60 44 5.0 A
30/10 Rp 11/4 G2 180 102 172 45 68 90 69 68 92 66 66 6.3 B
40/4 DN 40 – 220 102 178 54 76 110 83 60 103 66 66 9.5 C
40/7 DN 40 – 250 102 193 46 72 125 78 62 97 66 66 11.0 D
40/10 DN 40 – 250 109 216 58 88 125 90 79 121 66 66 14.0 D/E
40/15 DN 40 – 250 119 258 55 83 125 99 86 135 66 66 20.6 D/E
50/4 DN 50 – 240 102 199 52 80 120 93 64 112 66 66 13.0 D
50/7 DN 50 – 280 109 224 65 82 140 91 77 119 66 66 16.0 D/E
50/10 DN 50 – 280 109 222 70 91 140 101 86 123 66 66 17.0 D/E
50/15 DN 50 – 340 119 242 81 113 170 105 90 137 66 66 25.0 D
65/7 DN 65 – 280 109 234 74 97 140 111 86 124 66 66 18.5 D/E
65/10 DN 65 – 340 119 253 80 100 170 118 98 136 66 66 23.5 D/E
65/13 DN 65 – 340 119 253 80 100 170 118 98 136 66 66 25.5 D
65/15 DN 65 – 340 119 283 80 100 170 118 98 136 66 66 29.0 D
80/7 (1~) DN 80 – 360 109 258 96 130 180 101 87 149 66 66 28.0 E
80/7 (3~) DN 80 – 360 119 227 96 130 180 111 87 135 66 66 26 D
80/10 DN 80 – 360 119 258 95 130 180 135 108 159 66 66 28/30 D
100/10 DN 100 – 360 119 258 95 130 180 135 108 159 66 66 28.5/30.5 D

Flange dimensions
Wilo-TOP-S... Nominal Dimension

diameter drawing
Øk n x Ø dL
– DN ØD Ød –
Ø kL1/kL2 n x Ø dL1/dL2
– – [mm] [pcs. x mm] –
Cooling
40/4 Combination flange 6/10
40/7 (flange PN 16, as per DIN 2533) 40 150 88 100/110 4 x 14/19 F
40/10
40/15 40 150 84 100/110 4 x 14/19 F
(flange PN 16, as per EN 1092-2
50/4 Combination flange PN 6/10
50/7 (flange PN 16, as per DIN 2533) 50 165 102 110/125 4 x 14/19 F
50/10
50/15 50 165 99 110/125 4 x 14/19 F
Secondary Hot Water

(flange PN 16, as per EN 1092-2)
65/7 Combination flange 6/10
65/10 (flange PN 16, as per DIN 2533)
65 185 122 130/145 4 x 14/19 F
Circulation
65/13
65/15
Flange PN 6
(designed to PN 16, 80 200 132 150 4 x 19 G
80/7 (3~) as per EN 1092-2)
Flange PN 16
80 200 132 160 8 x 19 G
(as per EN 1092-2)
Flange PN 6
(as per DIN 2531, 80 190 128 150 4 x 19 G

80/7 (1~) drilled as per EN 1092-2)
80/10 Flange PN 16
(as per DIN 2533, 80 200 138 160 8 x 19 G
Energy Systems
drilled as per EN 1092-2)
Flange PN 6
(as per DIN 2531, 100 210 148 170 4 x 19 G
100/10
Flange PN 16
(as per DIN 2533, 100 220 158 180 8 x 19 G
Devices

Series description Wilo-TOP-D
ATTENTION:
Wilo-TOP-D Special features/product advantages

• For installations with low pipe network resistances, applicable in
Construction heating systems and in cooling/air-conditioning systems from -20 °C
Glandless circulating pump with screwed connection or flange con- to +130 °C
nection. Preselectable speed stages for power adjustment • Universal utilisation for different mains operations:
- 3~400 V as standard connection
Application - 3~230 V with modification of the terminal allocation
Hot-water heating systems for all systems, air-conditioning systems, - 1~230 V with utilisation of a capacitor (accessories)
closed cooling circuits, industrial circulating systems • Pump housing with cataphoretic (KTL) coating for the prevention of
Type key • With thermal insulation as standard
Example: Wilo-TOP-D 40 • Easy installation using combination flange PN 6/PN 10
TOP-D Standard pump (screw-end or flange-end pump) (for DN 40 - DN 65)
40 Nominal connection width • Cable feed to terminal box possible on both sides (starting with P1 = 95 W)
possible with integrated strain-relief device
Options • Protection class IP 44
H[m]
Wilo-TOP-D
2,0
1,6
D1
00
1,2
D8
0
0,8
D6
5
0,4
D3 D5
0
D4
0
0
0
1,2 1,6 2,0 4 8 12 16 20 24 32 40 Q[m³/h]

Series description Wilo-TOP-D
Equipment/function
Manual functions
• Setting the speed stages: 1 speed stage

for TOP-D 65 to TOP-D 125
Cooling
• Direction-of-rotation control lamp
• Cable feed possible from both sides with TOP-D 65 to TOP 125
• Blocking-current proof motor (only with TOP-D 30, 40, 50)
Secondary Hot Water

Circulation
Accessories
• Capacitor for AC operation 1~230 V
• Condenser switchbox Wilo-SK-C2
• Wilo relay SK 602

Energy Systems
Devices

Technical data Wilo-TOP-D

Wilo-TOP-D...
30 40 50 65 80 100 125
Approved fluids

the pumping data)
– – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 0.9 0.95 0.75 0.9 1.8 2.2 2.9
Maximum flow volume [m3/h] 4 7 11.5 14 35 51 75

with maximum ambient temperature +40 °C [°C] –20 to +130 (in short-term operation 2 h:140)

– – – – – – –
Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6 6 6
10 10 10
Special version for operating pressure pmax [bar] – – – 16
16 16 16
Pipe connections
Screwed connection Rp 1 1/4 – – – – – –

Nominal connection diameter flange DN – 40 50 65 80 100 125
Flange for counter flange PN 6, standard version – – – – • • •
Counter flange for PN 16, flange, special version – – – • • • •
– • • • – – –

– – – – – – –
230
(possible with external capacitor, see terminal diagram)
400
Mains connection 3~ [V], standard version
(230 possible through rearranging the bridges, see terminal diagram)
Mains connection 3~ [V], special version available on
order – – – – – – –

Technical data Wilo-TOP-D

Wilo-TOP-D...
30 40 50 65 80 100 125
Electrical connection (continued)
Mains connection 3~ [V],

with optional switching plug – – – – – – –
Cooling
Motor/electronics
Electromagnetic compatibility – – – – – – –
Secondary Hot Water

Materials
Circulation
Cast iron
Pump housing (EN-GJL- Cast iron (EN-GJL-250)
200)

temperature
Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 0.5
95 °C 2 2 2 2 3 3 3
110 °C 8 8 8 8 9 9 9
130 °C 21 21 21 21 22 22 22
Devices

Pump curves Wilo-TOP-D
Wilo-TOP-D 30 Wilo-TOP-D 40
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9 1,0
0,8 Rp 1 1/4 0,9 DN 40
0,8
0,7
0,7
0,6
0,6
H[m]
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
75 75
70 72
69
P1[W]
P1[W]
65
66
60
3~ 63 3~
1~ 1~
55 60
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9
0,8 DN 50 0,9 DN 65
0,7 0,8
0,7
0,6
H[m]
0,6
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 [lgpm] 0 20 40 [lgpm]
Q Q
90 110
85
100
80
P1[W]
P1[W]
75
90
70 3~ 3~
1~ 1~
65 80
0 2 4 6 8 10 [m3/h]
0 2 4 6 8 10 12 14 [m3/h]

Pump curves Wilo-TOP-D
v v
0 0,5 1 1,5 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 [m/s]
2,0 2.5
DN 80 DN 100
1,8
1,6 2
Cooling
1,4
1,2 1,5
H [m]
H [m]
1,0
0,8 1
0,6
0,4 0,5
Secondary Hot Water

0,2
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 Q [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 14 Q [l/s]
Circulation
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 140 160 180 Q [Igpm]
Q
220 400
200
P1 [ W ]
P1 [W]
300
180
valid for 3 ~ gültig für 3~

and for 1 ~ und für 1~
160 200

0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 Q [m³/h]
Wilo-TOP-D 125
Energy Systems
0,0 0,4 0,8 1,2 1,6 2,0 [m/s]
H[m] Wilo-TOP-D 125

DN 125
3,0
2,5
2,0
1,5
1,0
0,5
0,0
0 20 40 60 80 Q[m³/h]
0 5 10 15 20 25 Q[l/s]
0 50 100 150 200 250 300 Q[Igpm]

P1[kW]
0,4
0,2
gültig für 3~
und für 1~
0,0
0 20 40 60 80 Q[m³/h]
Devices

Terminal diagrams Wilo-TOP-D
PE L1 L2 L3 PE L1 L2 L3
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
PE L1 N PE L1 L2 L3
U1 V1 W1 U1 V1 W1 10
WSK
15
W2 U2 V2 W2 U2 V2
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz with WSK

Steinmetz switching: Motor terminals in circuit; attached capacitor
(accessory)
Blocking current-proof, no motor protection required WSK = Thermal winding contact
Full motor protection with optional relay Wilo-SK 602/Wilo-SK 622
or other switchgears/control devices with WSK connection option
Triggering: External tripping at switchgear/control device
(circuit diagram with SK 602/SK 622 see “Service/accessories”)
Terminal diagram E/motor protection E Terminal diagram F/motor protection F
PE L1 L2 L3 PE L1 N
U1 V1 W1 10 U1 V1 W1 10
WSK WSK
15 15
W2 U2 V2 W2 U2 V2
Mains connection 3~230 V, 50 Hz with WSK Mains connection 1~230 V, 50 Hz with WSK
Steinmetz switching: Motor terminals in circuit; attached capacitor
(accessory)
WSK = Thermal winding contact WSK = thermal winding contact
Full motor protection with optional relay Wilo-SK 602/Wilo-SK 622 Full motor protection with optional relay Wilo-SK 602/Wilo-SK 622
or other switchgears/control devices with WSK connection option or other switchgears/control devices with WSK connection option
Triggering: External tripping at switchgear/control device Triggering: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
(wiring diagram with SK 602/SK 622 see “Service/accessories”) (wiring diagram with SK 602/SK 622 see “Service/accessories”)

Motor data Wilo-TOP-D
Motor data
Wilo-TOP-D... Current at Threaded

Nominal Stage/ Power Motor Terminal
Capacitor cable con-
power speed consumption 1~230 V 3~400 V 3~230 V protection diagram
nection
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
not necessary
30 1x9
Cooling
20 1350 72 - 75 0.40 – – 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)
30 not necessary
1x9
(3-phase motor, 20 1350 58 - 65 – 0.20 0.35 – (blocking cur- A, B
1 x 13.5
4-pole) rent-proof)
not necessary
40 1x9
20 1300 72 - 74 0.37 – – 5/240 (blocking cur- C
rent-proof)
40 not necessary
1x9
Secondary Hot Water

1 x 13.5
4-pole) rent-proof)
not necessary
50 1x9
Circulation
20 1150 77 - 81 0.40 – – 5/240 (blocking cur- C
rent-proof)
50 not necessary
1x9
1 x 13.5
4-pole) rent-proof)
65 1x9
60 1350 83 - 98 0.57 – – 6/240 F F
65
1x9
60 1350 83 - 103 – 0.35 0.60 – D, E D, E

(3-phase motor, 2 x 13.5
4-pole)
80 1x9
120 1400 185 - 210 1.20 – – 14/280 F F
Energy Systems
80
1x9
(3-phase motor, 120 1400 185 - 210 – 0.64 1.11 – D, E D, E
4-pole) 2 x 13.5
100 1x9
220 1350 325 - 360 1.78 – – 20/400 F F
100
1x9
(3-phase motor, 220 1350 325 - 360 – 0.88 1.53 – D, E D, E
4-pole) 2 x 13.5
125
1x9
(3-phase motor, 320 1260 440-550 – 1.22 2.11 – D, E D, E
2 x 13.5
4-pole)
Note on AC connection:
3-phase motor in Steinmetz switching
Devices

Dimensions, weights Wilo-TOP-D
b4 b5 Rp b4 b5
Pg
Pg
l1
l2
l2
l1
l0
l0
G a2
R 1/8
b1 b2 a3 a1 a2
b1 b2
b3 b3 b3 b3 a3 a1
Dimension drawing C Dimension drawing D Dimension drawing E
b4 b5 ØD ØD
R 1/8 Ø k L2 Øk
Ø k L1 Ød
Pg Pg Ød DN
DN
l1
l2
l0
n x Ø d1
n x Ø dL
n x Ø d2
R 1/8
b1 b2 a2
b3 b3 a3 a1

Dimensions, weights Wilo-TOP-D
Dimensions, weights
Wilo-TOP-D... Pipe con-
nection/ Weight Dimension
diameter
[Rp/DN] G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN6/10 –
– [mm] [kg] –
Cooling
30 Rp 11/4 G2 180 90 92 172 34 64 66 57 88 60 44 5.0 A
40 DN 40 – 220 110 92 178 54 76 83 60 103 60 44 9.5 B
50 DN 50 – 240 120 92 185 51 80 93 57 112 60 44 11.0 B
65 DN 65 – 280 140 101 199 52 80 93 64 112 66 66 16.0 C
80 DN 80 – 330 165 108 246 86 117 145 92 167 66 66 25.5 C
100 DN 100 – 380 190 119 279 89 120 159 115 182 66 66 34.5 C
125 DN 125 – 450 225 119 290 96 127 183 132 210 66 66 46.0 C
Secondary Hot Water

Flange dimensions
Circulation
Wilo-TOP-D... Nominal Dimension
diameter drawing
40 (flange PN 16, as per DIN 40 150 88 100/110 – 4 x 14/19 – D
2533)

50 (flange PN 16, as per EN 50 165 99 110/125 – 4 x 14/19 – D
1092-2)
Energy Systems
65 (flange PN 16, as per EN 65 185 118 130/145 – 4 x 14/19 – D
1092-2)
Flange 6
(designed to PN 16, as per 80 200 132 – 150 – 4 x 19 E
80 EN 1092-2)
Flange PN 16
80 200 132 – 160 – 8 x 19 E
(as per EN 1092-2)
Flange 6
EN 1092-2)
100
Flange PN 16
(as per EN 1092-2) 100 220 156 – 180 – 8 x 19 E
Flange 6
125 EN 1092-2)
Flange PN 16
125 250 184 – 210 – 8 x 19 E
(as per EN 1092-2)
Devices

Series description Wilo-RP
ATTENTION:
Wilo-RP Special features/product advantages

• Manual power adjustment in 4 speed stages
Construction
Glandless circulating pump with screwed connection
Application
Hot-water heating systems for all systems, industrial circulation systems
Type key
Example: Wilo-RP 30/100 r
RP Standard pump (screw-end pump)
100 Nominal impeller diameter [mm]
r 4 speed stages
Options
• SM1 version (depending on type, at additional charge) with special
motor for 3~230 V, 50 Hz
motor for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-RP
3,2
25/100 r
2,8
30/100 r
2,4
2,0
1,6
25/80 r
1,2
30/80 r
0,8
0,4
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2,0 3,0 4,0 5,0 Q[m³/h]

Series description Wilo-RP
Equipment/function
Operating modes
Manual functions
• Setting the speed stages: 4 speed stages
Cooling
(only with RP 25/100 and RP 30/100)
• Blocking current-proof motor (only with RP 25/80, RP 30/80)
Secondary Hot Water

Accessories
Circulation
- Wilo relay SK602/SK622 or C-SK for full motor protection
- Step switching equipment S2R 2.5 and S4R 2.5
- Wilo relay SK602/SK622 for full motor protection

Energy Systems
Devices

Technical data Wilo-RP

Wilo-RP...
25/80 r 30/80 r 25/100 r 30/100 r
Approved fluids

more than 20 % glycol content require rechecking of • • • •
the pumping data)
– – – –
as per TrinkwV 2001
Performance

Maximum flow volume [m3/h] 3.7 3.7 6 6

with maximum ambient temperature +40 °C [°C] +20 to +130 (short-term operation 2 h: 140)

at maximum ambient temperature +40 °C [°C] – – – –
– – – –
Pipe connections
Screwed connection Rp 1 1 1/4 1 1 1/4

– – – –
– – – –
only), special version – – – –

Mains connection 3~ [V],
230 230 230 230
special version available on order
Motor/electronics

Technical data Wilo-RP

Wilo-RP...
25/80 r 30/80 r 25/100 r 30/100 r
Emitted interference
Immunity to interference
Cooling
Materials
Pump housing
Impeller
Shaft
Bearing
Secondary Hot Water

Circulation
temperature
50 °C 0.5 0.5 0.5 0.5

95 °C 2 2 2 2
110 °C 8 8 8 8
130 °C 21 21 21 21

Energy Systems
Devices

Pump curves Wilo-RP
Wilo-RP 25/80 r, 30/80 r Wilo-RP 25/100 r, 30/100 r
v v
0 0,5 1,0 1,5 Rp 1 0 0,5 1,0 1,5 2,0 2,5 3,0 Rp 1
[m/s] [m/s]
0 0,5 1,0 Rp 1¼ 0 0,5 1,0 1,5 2,0
2,0 Rp 1¼
Wilo-RP 25/80 r Wilo-RP 25/100 r
Wilo-RP 30/80 r Wilo-RP 30/100 r
Rp1/Rp1¼ 3
Rp1/Rp1¼
1,6
ma
x.
ma
x.
1,2
2
H[m]
H[m]
mi
0,8 m n.
in
.
0,4
0 0
0 1 2 3 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1,0 [l/s] 0 0,5 1,0 1,5 [l/s]
0 5 10 [lgpm] 5 10 15 20 [lgpm]
0
Q Q
150
max.
max. 150 max.
min.
100
100
P1[W]
P1[W]
50 min.
50
min.
3~400 V 3~400 V
1~230 V 1~230 V
0 0
0 1 2 3 [m3/h] [m3/h]
0 1 2 3 4 5 6

Terminal diagrams Wilo-RP
L1 L2 L3 PE
L N
L1 L2 L3
Cooling
L N PE

With built-in capacitor
Secondary Hot Water

PE L1 N L1 L2 L3 PE
Circulation
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2
Mains connection 1~230 V, 50 Hz (with capacitor) Mains connection 3~400 V, 50 Hz

WSK = thermal winding contact WSK = thermal winding contact

Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 relay or other Wilo AS systems switchgears/control Wilo-SK 622, C-SK relay or other Wilo AS systems switchgears/con-
devices with WSK connection option trol devices with WSK connection option
Note: Wilo-C-SK suitable only with fluid temperatures up to a
Energy Systems
maximum of 110 °C
Triggering: External tripping at switchgear/control device Triggering: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
Devices

Motor data Wilo-RP
Motor data
Wilo-RP... Current at
Nominal Power Motor Threaded cable Terminal
Stage/speed 1~230 3~400 3~230 V Capacitor
power consumption protection connection diagram
V V (special motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [–] –
25/80 r 19 max. 1350 118 - 129 0.56
30/80 r 16 1250 79 - 92 0.43
1100 – – 4.0/400 A 1 x 11 A
(1-phase motor, 9 51 - 66 0.33
4-pole) 4 min. 900 33 - 44 0.24
25/80 r 20 max. 1300 90 - 112 0.35 0.61
30/80 r 17 1250 69 - 86 0.23 0.40
1150 – – B 1 x 11 B
(3-phase motor, 14 48 - 64 0.17 0.29
4-pole) 9 min. 1050 32 - 46 0.13 0.23
25/100 r 54 max. 1300 130 - 170 1.10
30/100 r 51 1200 115 - 155 1.05
1150 – – 4.0/400 C 1 x 11 C
(1-phase motor, 41 100 - 145 0.95
4-pole) 30 min. 1100 85 - 130 0.85
25/100 r 57 max. 1300 95 - 150 0.53 0.92
30/100 r 47 1200 75 - 120 0.38 0.66
1150 – – D 1 x 11 D
(3-phase motor, 38 60 - 100 0.28 0.48
4-pole) 30 min. 1100 45 - 80 0.22 0.38

Dimensions, weights Wilo-RP
Dimension drawing
Rp
G
l1
Cooling
l0
Pg
b1 b2
b5
a2 a1
Secondary Hot Water

Circulation
Dimensions, weights
Wilo-RP... Pipe connection/ Thread Dimensions Weight

[Rp] G l0 l1 a1 a2 b1 b2 b5 PN 10
– – [mm] [kg]
25/80 r Rp 1 G 1 1/ 180 90 166 35 54 50 98 4.5

2
30/80 r Rp 11/4 G2 180 90 166 35 54 50 98 4.5
25/100 r Rp 1 G 1 1/2 180 90 181 36 72 65 106 6.5
Energy Systems
30/100 r Rp 11/ 4 G2 180 90 181 36 72 65 106 6.5
Devices

Series description Wilo-P
ATTENTION:
Wilo-P Special features/product advantages

• Manual power adjustment in 4 speed stages
Construction
Glandless circulating pump with flange connection
Application
Type key
Example: Wilo-P 40/100 r
P Standard pump (flange-end pump)
r 4 speed stages
Options
motor for 3~230 V, 50 Hz
motor for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-P
16
14
65/
12 50/250 250 80
r r /25
0r
10
8
10
0/2
00
6 r
65/ 80 100
160 /16
r 0r /16
4 50 0r
/16
40/ 0r 65/ 80/
160 125 125
2 40/100 r r 50/1 r r
25 r
0
1 2 3 4 5 6 8 9 10 20 30 40 50 60 Q[m³/h]

Series description Wilo-P
Equipment/function
Operating modes
Manual functions
Cooling
Accessories
Secondary Hot Water

Circulation

Energy Systems
Devices

Technical data Wilo-P

Wilo-P...
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
Approved fluids
Heating water (as per VDI 2035) • • • • • • • • • • • • •

more than 20 % glycol content require rechecking of • • • • • • • • • • • • •
the pumping data)
Secondary hot water and water for food businesses – – – – – – – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 3 6 3.75 7 14 5 8 16 5.75 8 15 8 11

Maximum flow volume [m3/h] 12 13.5 21 22 22 35 35 37 44 50 50 75 78

with maximum ambient temperature +40 °C [°C] +20 to +130 (in short-term operation 2 h:140)

at maximum ambient temperature +40 °C [°C] – – – – – – – – – – – – –
– – – – – – – – – – – – –
Standard version for operating pressure pmax [bar] 6 6 6 6 10 6 6 10 6 6 10 6 10
10 10 10 10 10 10 10 10 10
16 16 16 16 16 16 16 16 16
Pipe connections
Screwed connection Rp – – – – – – – – – – – – –
Nominal connection diameter flange DN 40 40 50 50 50 65 65 65 80 80 80 100 100
Flange for counter flange PN 6, standard version • • • • – • • – • • – • –
Counter flange for PN 16, flange, special version • • • • • • • • • • • • •
– – – – – – – – – – – – –
– – – – – – – – – – – – –
only), special version – – – – – – – – – – – – –
Mains connection 1~ [V], standard version 230 – – – – – – – – – – – –

Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], special version available on
230 230 230 230 230 230 230 230 230 230 230 230 230
order

Technical data Wilo-P

Wilo-P...
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
Mains connection 3~ [V], with optional switching plug – – – – – – – – – – – – –
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50
Motor/electronics
Electromagnetic compatibility – – – – – – – – – – – – –
Power electronics – – – – – – – – – – – – –
Secondary Hot Water

Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F F F F F F F F
Circulation
Materials
(EN-GJL-200)
(EN-GJL-250)
(EN-GJL-200)
Cast iron
Cast iron
Cast iron
Pump housing Cast iron (EN-GJL-250) Cast iron (EN-GJL-250

(EN-GJL-200)
(EN-GJL-200)
Plastic
Plastic Plastic (PP - Cast iron
Cast iron
Cast iron
Impeller (PP - 50%

(PP - 50% GF) 50% GF) (EN-GJL-200)
Energy Systems
GF)


temperature
50 °C 0.5 0.5 0.5 0.5 3 0.5 0.5 3 0.5 0.5 3 0.5 3
95 °C 2 5 3 5 10 3 5 10 3 5 10 5 10
110 °C 8 11 9 11 16 9 11 16 9 11 16 11 16
130 °C 21 24 22 24 29 22 24 29 22 24 29 24 29

Devices

Pump curves Wilo-P
Wilo-P 40/100 r Wilo-P 40/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
3
6
Wilo-P 40/100 r Wilo-P 40/160 r
DN 40 DN 40
5
ma
x.
2 4
H[m]
ma
x.
H[m]
mi
n.
1 2 mi
n.
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 40 [lgpm]
Q Q
200 400
max.
max.
150 min. 300

P1[W]
P1[W]
100 200
min. min.
3~400 V 100
50
1~230 V
0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Wilo-P 50/125 r Wilo-P 50/160 r
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
4 8
Wilo-P 50/125 r Wilo-P 50/160 r
DN 50 DN 50
3 ma 6
x.
ma
x.
H[m]
H[m]
2 4
m
in
.
mi
n.
1 2
0 0
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
300 700
max. max.
200 500
P1[W]
min.
P1[W]
min.
100 300
0 100
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]

Pump curves Wilo-P
Wilo-P 50/250 r Wilo-P 65/125 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
14 6
Wilo-P 50/250 r Wilo-P 65/125 r
DN 50 DN 65
12
max 5
.
10
Cooling
4 ma
x.
8
H[m]
mi
n.
H[m]
3
6
mi
n.
2
4
2 1
Secondary Hot Water

0 0
0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
10 20 30 40 50 60 70 [lgpm] 20 40 60 80 100 120 [lgpm]
Circulation
0 0
Q Q
1700 600 max.
max.
1300 400
min.
P1 [W]
P1[W]
min.
900 200
500 0

0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]
Wilo-P 65/160 r Wilo-P 65/250 r
Energy Systems
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
10 18
Wilo-P 65/160 r Wilo-P 65/250 r
DN 65 16 DN 65
8
14
12 ma
x.
6 ma
x.
H[m]
H[m]
10
8
4
mi 6
n. mi
n.
4
2
0 0
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1000 max. 3000
max.
800 2500
P1 [ W]
600 2000
min.
P1[W]
400 1500
min.
200 1000
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
Devices

Pump curves Wilo-P
Wilo-P 80/125 r Wilo-P 80/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
6 9
Wilo-P 80/125 r Wilo-P 80/160 r
DN 80 8 DN 80
5
7
ma
x.
4 ma 6
x.
H[m]
5
3
H[m]
4
mi
mi n.
n.
2 3
2
1
1
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]

Q Q
800 max. 1500
max.
700
1200
600
P1[W]
P1[W]
500 900
min. min.
400
600
300
200 300
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
Wilo-P 80/250 r Wilo-P 100/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
16 8
Wilo-P 80/250 r Wilo-P 100/160 r
DN 80 DN 100
14
12 ma 6 ma
x. x.
10
H[m]
H[m]
8 4
mi
n.
mi
n.
6
4 2
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 5 10 15 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
3600 1800
max. max.
3000 1500
P1[W]
2400 1200
P1[W]
min. min.
1800 900
1200 600
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60
3
70 [m /h]

Pump curves Wilo-P
Wilo-P 100/200 r
v
0 0,5 1,0 1,5 2,0 [m/s]
12
Wilo-P 100/200 r
DN 100
10
Cooling
ma
x.
8
H[m]
6
m
in
.
Secondary Hot Water

0
0 10 20 30 40 50 60 70 [m3/h]
0 5 10 15 20 [l/s]
Circulation
0 50 100 150 200 250 [lgpm]
Q
4000
max.
3000
P1[W]
2000 min.
1000

0 10 20 30 40 50 60 70 [m3/h]
Energy Systems
Devices

Terminal diagrams, motor data Wilo-P
PE L1 N L1 L2 L3 PE
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2

With attached capacitor

Wilo-SK 622 relay or other Wilo AS and CR systems switchgears/con- Wilo-SK 622, C-SK relay or other Wilo AS and CR systems switch-
trol devices with WSK connection option gears/control devices with WSK connection option
Note: Wilo-C-SK only suitable for fluid temperatures up to a
maximum of 110 °C; not suitable for P 65/250 r,
P 80/250 r, P 100/250 r.
Triggering: External tripping at switchgears/control devices Triggering: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary
Motor data
Wilo-P... Current at
Nominal Power 3~230 V Capacitor Motor Threaded cable Terminal
Stage/speed
power consumption 1~230 3~400
(special protection connection diagram
V V
motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
74 max. 1300 155 - 200 1.10
40/100 r 1200
57 140 - 190 1.05
(1-phase motor, 1150 4/400 A 1 x 11 A
4-pole) 41 120 - 175 0.95
30 min. 1100 105 - 155 0.85
80 max. 1300 105 - 170 0.53 0.92
40/100 r 1200
58 85 - 140 0.38 0.66
(3-phase motor, 1150 – – B 1 x 11 B
44 65 - 110 0.28 0.48
4-pole) min. 1100
31 50 - 85 0.22 0.38
164 max. 1300 200 - 365 0.90 1.56
40/160 r 1150
112 180 - 320 0.75 1.30
(3-phase motor, 1050 – – B 1 x 13.5 B
70 155 - 260 0.60 1.04
4-pole) min. 850
48 125 - 185 0.45 0.78
135 max. 1350 140 - 290 0.90 1.56
50/125 r 102 1300 115 - 260 0.75 1.30
(3-phase motor, 1200 – – B 1 x 13.5 B
70 95 - 220 0.60 1.04
4-pole) min. 1100
48 80 - 165 0.45 0.78
335 max. 1400 310 - 635 1.60 2.80
50/160 r 1300
265 285 - 585 1.30 2.30
(3-phase motor, 1200 – – B 1 x 13.5 B
190 255 - 490 1.10 1.90
4-pole) min. 1100
130 220 - 395 0.80 1.40
1080 max. 1400 860 - 1650 4.00 6.90
50/250 r 1350
920 780 - 1500 3.60 6.20
(3-phase motor, 1300 – – B 1 x 13.5 B
720 725 - 1330 3.10 5.40
4-pole) min. 1200
520 660 - 1100 2.70 4.70
335 max. 1400 310 - 635 1.60 2.80
65/125 r 265 1300 285 - 585 1.30 2.30
(3-phase motor, 1200 – – B 1 x 13.5 B
190 255 - 490 1.10 1.90
4-pole) min. 1100
130 220 - 395 0.80 1.40

Terminal diagrams, motor data Wilo-P
Motor data
Wilo-P... Current at
Nominal Power 3~230 V Capacitor Motor Threaded cable Terminal
Stage/speed
power consumption 1~230 3~400
(special protection connection diagram
V V
motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
Cooling
560 max. 1300 470 - 970 2.20 3.80
65/160 r 420 1200 430 - 880 1.90 3.30
(3-phase motor, 1050 – – B 1 x 13.5 B
280 385 - 715 1.50 2.60
4-pole) min. 950
200 340 - 560 1.20 2.10
1500 max. 1400 1700 - 2500 6.10 10.60
65/250 r 1300 B
1400 1500 - 2200 5.30 9.20
(3-phase motor, 1200 – – (C-SK not 1 x 13.5 B
1200 1300 - 1800 4.60 8.00
4-pole) min. 1100 permitted)
1100 1100 - 1350 3.70 6.40
430 max. 1350 405 - 745 2.20 3.80
80/125 r
Secondary Hot Water

350 1300 360 - 685 1.90 3.30
(3-phase motor, 1150 – – B 1 x 13.5 B
270 320 - 585 1.50 2.60
4-pole) min. 1050
200 290 - 490 1.20 2.10
Circulation
810 max. 1400 645 - 1330 3.20 5.50
80/160 r 690 1350 590 - 1260 2.80 4.80
(3-phase motor, 1250 – – B 1 x 13.5 B
530 540 - 1140 2.50 4.30
4-pole) min. 1100
370 495 - 930 2.20 3.80
2500 max. 1400 2000 - 3500 8.60 14.90
80/250 r 1300 B
2300 1850 - 3100 8.00 13.90
2050 1700 - 2700 7.30 12.60
1800 1600 - 2300 6.70 11.60
1080 max. 1400 900 - 1650 4.00 6.90

100/160 r 1350
920 800 - 1500 3.60 6.20
(3-phase motor, 1300 – – B 1 x 13.5 B
720 750 - 1330 3.10 5.40
4-pole) min. 1200
520 650 - 1100 2.70 4.70
Energy Systems
2500 max. 1400 1800 - 3400 8.60 14.90
100/200 r 1300 B
2300 1700 - 3200 8.00 13.90
2050 1600 - 2700 7.30 12.60
1800 1400 - 2300 6.70 11.60
Devices

Dimensions, weights Wilo-P
Dimension drawing Wilo-P Dimension drawing, flange
R 1/8 ØD
Øk
Ød
DN
l1
l0
Pg
n x Ø dL
R 1/8
b1 b2
a2 a1
b5
Dimensions, weights
Wilo-P... Pipe connection/ Pump dimensions Weight about

nominal diameter
[DN] l0 l1 a1 b1 b2 b5 PN 6 PN 10
– [mm] [kg]
40/100 r 40 250 125 176 86 70 106 11.0 12.0
40/160 r 40 320 160 219 110 98 110 18.7 20.0
50/125 r 50 280 140 207 88 71 110 14.2 16.2
50/160 r 50 340 170 258 115 99 127 24.3 26.8
50/250 r 50 440 220 265 165 154 148 - 64.5
65/125 r 65 340 170 265 128 105 127 26.3 28.3
65/160 r 65 340 170 265 128 105 127 27.3 30.3
65/250 r 65 475 238 353 175 161 148 - 80.5
80/125 r 80 360 170 263 134 107 127 31.1 33.1
80/160 r 80 360 180 280 134 107 140 36.6 38.6
80/250 r 80 500 250 394 185 166 166 - 93.0
100/160 r 100 395 197.5 288 143 108 140 42.5 45.9
100/200 r 100 550 275 426 194 169 166 - 95.5

Dimensions, weights Wilo-P
Flange dimensions
Wilo-P... Flange Nominal diameter Pump flange dimensions
– DN ØD Ød Øk n x Ø dL
– – [mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14
40/100 r
40/160 r Flange PN 16 (as per DIN 2533,
40 150 88 110 4 x 19
Cooling
50/125 r Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14
50/250 r 50 165 102 125 4 x 19
65/250 r 65 185 122 145 4 x 19
80 200 138 160 8 x 19
Secondary Hot Water

80/250 r drilled as per EN 1092-2)
Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19
100/160 r
Circulation
100 220 158 180 8 x 19

Energy Systems
Devices

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP

Wilo-Star-RSD Wilo-TOP-SD Wilo-SE-TW Wilo-DOP
(ClassicStar)
(max. 2850 1/min) (max. 2850 1/min) (max. 2880 1/min) (max. 1400 1/min)
Operating modes
Speed-stage switching • • • •
p-c for constant differential pressure – – – –
p-T for temperature-prompted differential pres-
– – – –
sure
Manual functions

3 3 3 4
Setting the speed stages (2 for 1~pumps
with P2 350 W)
Automatic functions

– – – –
ating mode
– • • –
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 180 W and Module C)
Full motor protection with integrated trip electronics
1~pumps with
P2 350 W, optional
for all types with Wilo-
Protect-Module C)
• •
Control input “Overriding Off” – –
Module C) Module C)
– – – –
– – – –


(ClassicStar)
– • • –
Single/collective fault signal (potential-free NC con- (optional for all types (optional for all types
tact) with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Cooling
– • • –
1~pumps with
P2 350 W, optional
Protect-Module C)
Secondary Hot Water

– • • –
Module C) Module C)
Circulation
– • – •
contact) (only for 1~pumps
with P2 = 180W)
– • • –
Fault signal light

1~pumps with
P2 350 W, optional
Protect-Module C)
Energy Systems
Direction-of-rotation control lamp
– • – –
(only for 3~pumps)
Data exchange

IR-Module/IR-Monitor (see IR-Module/IR-Monitor – – – –
Function table)
a LONWorks network – – – –

– – – –
bus system

single-head pumps)
– • • –
Main/standby operation (automatic fault-actuated (optional for all types (optional for all types
switchover/time-sensitive pump alteration) with Wilo-Protect- with Wilo-Protect-

Module C) Module C)
cut-in and out) – – – –

Devices


(ClassicStar)
Wrench attachment point on pump body – – – –

Double switchover valve in pump housing • • • •
• • – –
(only for 1~ and
Cable entry possible on both sides
3~ pumps
with P2 180W)
Quick connection with spring clips • – – –
Integrated air extraction fitting for automatic rapid – – – –
ventilator Rp 3/8
– – – –
Wilo-IF-Modules
Blocking current-proof motor • – – –
• • • –
Including seals for threaded connection (loose) (only for (only for
TOP-SD 30/5) SE 125-N-TW)
Including thermal insulation – – – –
Including washers for flange bolts – • • –

Cooling
Secondary Hot Water
Circulation
Energy Systems
Devices

Series description Wilo-Star-RSD (ClassicStar)
Wilo-Star-RSD (ClassicStar) Special features/product advantages

• Twin-head pump for single or parallel operation
Construction • Suitable for any installation position with horizontal shaft; terminal
Glandless circulating pump with screwed connection; preselectable box in 3-6-9-12 o'clock position
speed stages for power adjustment • Preselectable 3 speed stages for load adjustment
• Increased reliability in individual operation due to the constant avail-
Application ability of a standby unit ready for operation
Hot-water heating systems for all systems, industrial circulating sys-
tems, cold water systems and air-conditioning systems
Type key
Example: Wilo-Star-RSD 30/4
Star-RSD Standard pump (screw-end pump)
D Twin-head pump
4 Nominal delivery head [m] for Q = 0 m3/h
H[m]
Wilo-ClassicStar
5,5 +
5,0
4,5
4,0 Star-
RSD
30/6
3,5
3,0
Star-
2,5 RSD
30/4
2,0
1,5
1,0
0,5
0
1 2 3 4 5 6 7 Q[m³/h]

Series description Wilo-Star-RSD (ClassicStar)
Equipment/function
Operating modes
Manual functions
Cooling
Accessories
Secondary Hot Water

• Switchgear S2R3D for time-dependent pump alteration and/or assist
Circulation
switching

Energy Systems
Devices

Technical data Wilo-Star-RSD

Wilo-Star-RSD...
30/4 30/6
Approved fluids
Heating water (as per VDI 2035) • •

more than 20 % glycol content require rechecking of • •
the pumping data)
– –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 4 5

Maximum flow volume [m3/h] 6 7

with maximum ambient temperature +25 °C [°C] – –
with maximum ambient temperature +40 °C [°C] -10 to +110 -10 to +110

at maximum ambient temperature +40 °C [°C] – –
– –
Standard version for operating pressure pmax [bar] 10 10
Special version for operating pressure pmax [bar] – –
Pipe connections
Screwed connection Rp 1 1/4 1 1/4

Nominal connection diameter flange DN – –
Flange for counter flange PN 6, standard version – –
Counter flange for PN 16, flange, special version – –
– –
only), standard version – –

– –
Mains connection 1~ [V], standard version 230 230

Mains connection 3~ [V], standard version – –
Mains connection 3~ [V], with optional switching plug – –
Mains frequency [Hz] 50 50

Technical data Wilo-Star-RSD

Wilo-Star-RSD...
30/4 30/6
Motor/electronics
Electromagnetic compatibility – –
Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics – –
Protection class IP 44 IP 44
Insulation class F F
Materials
Cast iron Cast iron

Pump housing
(EN-GJL 200) (EN-GJL 200)
Secondary Hot Water

Impeller Plastic (PP) Plastic (PP)
Stainless steel Stainless steel
Shaft
Circulation
X40 (Cr13) X40 (Cr13)
Bearing Metal-impregnated carbon Metal-impregnated carbon

for the prevention of cavitation at water delivery temperature
50 °C 0.5 0.5
95 °C 3 3

110 °C 10 10
Energy Systems
Devices

Pump curves Wilo-Star-RSD
Wilo-Star-RSD 30/4
Individual operation Parallel operation
v v
0 0,5 1,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
0 0
4 4
Wilo-Star-RSD 30/4 Wilo-Star-RSD 30/ 4
1 ~ 230 V –Rp1 1/ 4 1 ~ 230 V –Rp 11/ 4
+
3 3
ma
ma x.
x.
H [m]
H [m]
2 2
1 mi 1
n
mi
n
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,25 0,5 0,75 [l/s] 0 0,5 1,0 1,5 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]
Q Q
160
80 140 max.
max.
120
P1 [W]
60
P1 [W]
100
80
40
min. min.
60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
Wilo-Star-RSD 30/6
v vc
0 0,25 0,5 0,75 1,0 1,25 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
0 0
6 6
Wilo-Star-RSD 30/6 Wilo-Star-RSD 30/6

1 ~ 230 V – Rp1 1 / 4
1 ~ 230 V – Rp1 1 / 4
5 5 +
4 4
ma ma
x. x.
H [m]
H [m]
3 3
2 2
mi
n. mi
n.
1 1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,25 0,5 0,75 1 [l/s] 0 0,5 1,0 1,5 2,0 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]

Q
120 240
max. max.
100 200
P1 [W]
P1 [W]
80 160
60 120
min. min.
40 80
3
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m /h] 0 1 2 3 4 5 6 7 [m 3/h]

Terminal diagrams, motor data, dimensions, weights Wilo-Star-RSD
Terminal diagram Dimension drawing
l0 a l1
l2 m a1
PG 11
b3
b4
b2
Cooling
PG 11
G
L N PE
b1
b
1-phase motor (EM) 2-pole - 1~230 V, 50 Hz
Secondary Hot Water

Motor data
Wilo-Star-RSD... Nominal Speed Power Current at Motor Threaded cable
Circulation
Capacitor
P2 n P1 I – Capacity PG
[W] [1/min] [W] [A] –
F/VDB] –
22 max. 2000 60 - 67 0.29 not necessary
30/4 13 1650 43 - 48 0.21 – – (blocking cur- 2.0/400 11
7 min. 1200 29 - 31 0.14 rent-proof)
35 max. 2200 80 - 99 0.41 not necessary

30/6 21 1900 60 - 74 0.32 – – (blocking cur- 2.6/400 11
12 min. 1200 43 - 50 0.22 rent-proof)
Energy Systems
Dimensions. weights
Wilo-Star-RSD... Weight
Pipe connection/ Thread Pump dimensions
approxi-
nominal diameter
mately
[Rp/DN] G I0 l1 l2 m a a1 b b1 b2 b3 b4 –
– – [mm] [kg]
30/4 Rp 1 1/4 2 180 94 73 70 47 78 46 55 55 54 92.5 5.3
30/6 Rp 1 1/4 2 180 94 76 70 47 78 46 55 55 54 92.5 5.5

Devices

Series description Wilo-TOP-SD
ATTENTION:
Wilo-TOP-SD Special features/product advantages

Glandless pump twin-head circulating pump with flange connection • Twin-head pump for main/standby operation or parallel operation
(TOP-SD 30/5 with screwed connection). • Manual power adjustment with 2 speed stages
(for pumps 1~230 V with P2 350 W) or with 3 speed stages
Application • Pump housing with cataphoretic (KTL) coating for the prevention of
Hot-water heating systems for all systems, industrial circulating sys- corrosion from condensation formation
tems, air-conditioning systems and closed cooling circuits • Easy installation using combination flange PN 6/PN 10
(for DN 32 to DN 65)
Type key • Cable feed to terminal box possible on both sides (starting with
Example: Wilo-TOP-SD 40/7 P1 250 W) with integrated strain-relief device
TOP-SD Standard twin-head pump (flange-end pump, • Protection class IP 44
TOP-SD 30/5 with screwed connection)
7 Nominal delivery head [m] for Q = 0 m3/h
Options
H[m]
Wilo-TOP-SD
+
16
40/15
14
50
12 /15
65
/15
10
6
50
32/7
65
40
80
/1
/1
65
/13
/1
0
4
0
40 /1
0
30/ /7 0
5
50
/
7
2 40/3
0
1 2 3 4 5 6 8 10 20 30 40 50 60 80 Q[m³/h]

Series description Wilo-TOP-SD
Equipment/function
Operating modes
Manual functions
(2 speed stages for 1~pumps with P2 350 W)
Cooling
Automatic functions
(standard equipment only for 3~pumps with P2 180 W and 1~pumps
with P2 350 W, optional for all types with Wilo-Protect-Module C)

Secondary Hot Water

Circulation
(standard equipment only with 3~pumps with P2 180 W and
Module C)

(only for 1~pumps with P2 180 W)
• Fault signal light (standard equipment only for 3~pumps with
Energy Systems
P2 180 W and 1~pumps with P2 350 W, optional for all types with
• Direction of rotation control lamp (standard equipment only with
3~pumps)

pumps)
Module C)
• Including seals with screw thread (loose) (only with TOP-SD 30/5)
Accessories
• Screwed connections for screw thread (for TOP-SD 30/5)

• Mounting brackets for pump fixation

- Switching plug 3~230 V, 50 Hz (2 plugs required)
- Wilo-Protect-Module C 3~400 V (2 modules required)
Devices
- Wilo relay SK 602/SK 622

- Wilo-Protect-Module C 1~230 V (2 modules required)

Technical data Wilo-TOP-SD

Wilo-TOP-SD...
30/5 32/7 32/10 40/3 40/7 40/10 40/15
Approved fluids

the pumping data)
– – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 5.5 7 12 3.5 7 10 15


with maximum ambient temperature +25 °C [°C] -20 to +130 (in short-term operation 2 h: +140)

– – – – – – –
Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] – – – – 16 16 16
Pipe connections
Screwed connection Rp 1 1/4 – – – – – –

Nominal connection diameter flange DN – 32 32 40 40 40 50
Flange for counter flange PN 6,
– – – – – – –
standard version
Counter flange for PN 16,
flange, special version
– – – – • • •
PN 6 and PN 16, standard version – • • • • • •
– – – – – – •
– – – • • • –
230 230 230 230 230 230 230
plug


Wilo-TOP-SD...
30/5 32/7 32/10 40/3 40/7 40/10 40/15
Motor/electronics

Cooling
Materials
Trade name: (EN-GJL 200)
Plastic (PPE) Cast iron
Secondary Hot Water

Pump housing
Cast iron (EN-GJL 250)
Circulation
Trade name:
Plastic (PPE)
Plastic
Noryl
Noryl
(PP - 50% GF)


Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 3
95 °C 5 5 5 5 5 5 10
110 °C 11 11 11 11 11 11 16
130 °C 24 24 24 24 24 24 29
Devices


Wilo-TOP-SD...
50/7 50/10 50/15 65/10 65/13 65/15 80/7 80/10
Approved fluids

the pumping data)
– – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 10 15 9 13 15 6.5 10

Maximum flow volume [m3/h] 45 50 65 74 83 100 80 118


water circulation systems –
– – – – – – – –
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6 6
10 10
Special version for operating pressure pmax [bar] 16 16 16 16 16 16
16 16
Pipe connections
Nominal connection diameter flange DN 50 50 50 65 65 65 80 80
Flange for counter flange PN 6, standard version – – – – – – • •
Counter flange for PN 16, flange, special version • • • • • • • •
• • • • • • – –

– – • • • • • •
only), special version • • – – – – – –
Mains connection 1~ [V], standard version 230 230 – 230 – – 230 –

Mains connection 3~ [V], standard version 400 400 400 400 400 400 – 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 – 230


Wilo-TOP-SD...
50/7 50/10 50/15 65/10 65/13 65/15 80/7 80/10
Motor/electronics

Cooling
Materials
Pump housing Cast iron (EN-GJL 250)
Secondary Hot Water

Circulation

50 °C 3 3 3 3 3 3 3 3
95 °C 10 10 10 10 10 10 10 10
110 °C 16 16 16 16 16 16 16 16

130 °C 29 29 29 29 29 29 29 29
Energy Systems
Devices

Pump curves Wilo-TOP-SD
Wilo-TOP-SD 30/5
AC - individual operation AC - parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5
1~230 V - Rp 1¼ 1~230 V - Rp 1¼
5 5 +
4 4
mi
n.
H[m]
3 3
H[m]
2 2
m
ax
mi
.
n.
m
ax
.
1 1
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
120 200
P1[W]
P1[W]
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Three-phase - individual operation Three-phase - parallel operation

v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
3~400 V - Rp 1¼ 3~400 V - Rp 1¼
5 5 +
4 4
ma
x.
H[m]
H[m]
3 3
2 2
ma
x.
ma
x.
1 m 1
in
.
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280
160 max. max.
240
200
P1[W]
120
P1[W]
160
80 min. min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]

Wilo-TOP-SD 32/7
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
7 1~230 V - DN 32 1~230 V - DN 32
7
+
6 6
Cooling
5 5
H [m]
H [m]
4 m 4
ax
.
m
ax
3 3 .
2 2
m
in
.
1 m
1 in
.
Secondary Hot Water

0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
Circulation
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
max.
175 350
max.
150 300
125 250
P1 [ W ]
P1 [ W ]
min. min.
100 200
75 150
50 100
25 50
0 0
[m3/h]

0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 [m3/h]
Energy Systems
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
7 3~400 V - DN 32 7 3~400 V - DN 32
+
6 6
ma
x.
5 5
H [m]
H [m]
4 m 4
ax
.
3 3
mi
n.
2 m 2
in.
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
175 350
max. max.
150 300
125 250
P1 [ W ]
P1 [ W ]
100 min. 200 min.

75 150
50 100
25 50
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Devices

Wilo-TOP-SD 32/10
v v
0 2 4 6 [m/s] 0 2 4 6 [m/s]
H[m] Wilo-TOP-SD 32/10 H[m] Wilo-TOP-SD 32/10

1~230V - DN 32 1~230V - DN 32
14 14
+
12 12
ma
ma 10 x.
10 x.
8 8
m
in
6 6
m
.
in
.
4 4
2 2
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
0 1 2 3 4 5 6 Q[l/s] 0 1 2 3 4 5 6 Q[l/s]
0 20 40 60 Q[Igpm] 0 20 40 60 Q[Igpm]
P1[W] P1[W]
max.
800 800
min.
max.
400 400
min.
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]

v v
0 1 2 3 [m/s] 0 2 4 6 [m/s]
H[m] H[m] Wilo-TOP-SD 32/10

Wilo-TOP-SD 32/10
1~230V - DN 32 1~230V - DN 32
14 14
+
12 12
10 ma 10 ma
x. x.
8 8
6 6 mi
mi n.
n.
4 4
2 2
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
0 0,5 1 1,5 2 1,5 Q[l/s] 0 1 2 3 4 5 6 Q[l/s]
0 1 2 3 Q[Igpm] 0 20 40 60 Q[Igpm]
P[kW] P[kW]
max.
0,8 0,8
max.
0,4 0,4
min. min.
0,0 0,0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]

Wilo-TOP-SD 40/3
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
1~230 V - DN 40 1~230 V - DN 40
+
3,2 3,2
m
in.
Cooling
m
ax
2,4 .
2,4
H [m]
H [m]
1,6 1,6
ma
x.
0,8 mi 0,8
n.
Secondary Hot Water

0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [ l/s] 0 1 2 3 4 5 [ l/s]
Circulation
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]
200 min.
120 min.
160
80 120
80
40
40
0

0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
Energy Systems
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
3~400 V - DN 40 3~400 V - DN 40
+
3,2 3,2
m
ax
2,4 .
2,4
H [m ]
H [m ]
ma
1,6
x.
1,6
m
in.
0,8 m 0,8
in.
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 [lgpm] 0 25 50 [lgpm]
Q Q
240 360
320 max.
200
280
max.
160 240
P1 [W]
200
120
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
Devices

Wilo-TOP-SD 40/7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7 1~230 V - DN 40 7 1~230 V - DN 40
+
6 6 ma
x.
5 5
H [m]
H [m]
4 4
m
ax
.
3 3
m
in
.
2 2
m
in
.
1 1
0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 800
350 700
.
max max.
300 min. 600
.
min
P1 [ W ]
P1 [ W ]
250 500
200 400
150 300
100 200
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]

v v
0 1 2 3 4 5 6 Q[m/s] 0 1 2 3 4 5 6 Q[m/s]
H[m] Wilo-TOP-SD 40/7 H[m] Wilo-TOP-SD 40/7

3~400V - DN 40 3~400V - DN 40
+
ma
6 ma 6 x.
x.
4 4
mi mi
n. n.
2 2
0 0
0 5 10 15 Q[m³/h] 0 5 10 15 20 25 Q[m³/h]
0 2 4 6 8 Q[l/s] 0 2 4 6 8 Q[l/s]
0 20 40 60 80 Q[Igpm] 0 20 40 60 80 Q[Igpm]
P1[W] P1[W]
max.
400 400
max. min.
min.
0 0
0 5 10 15 20 25 Q[m³/h] 0 5 10 15 20 25 Q[m³/h]

Wilo-TOP-SD 40/10
v v
0 0,5 1,0 1,5 2,0 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
11 11
10 10
1~230 V - DN 40 1~230 V - DN 40
ma
9 9 x. +
Cooling
8 m 8
ax m
. in.
7 7
6 6
H [m]
H [m]
m
in 5
5 .
4 4
3 3
2 2
Secondary Hot Water

1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]
Circulation
Q Q
700 1400
600 max. 1200 max.
min. min.
500 1000
P1 [W]
P1 [W]
400 800
300 600
200 400
100 200
0 0

0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Energy Systems
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
11 11
10 3~400 V - DN 40 10 3~400 V - DN 40
9 9 +
8 8
7 7
6 6 m
ax
m
H [m]
.
H [m]
ax
.
5 5
4 4
mi
mi n.
n.
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 [lgpm]
Q Q
600 1200
max. max.
500 1000
400 800
P1 [ W ]

P1 [ W ]
min. min.
300 600
200 400
100 200
0 3
0
0 2 4 6 8 10 12 14 16 18 [m /h] 0 5 10 15 20 25 30 [m3/h]
Devices

Wilo-TOP-SD 40/15
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 [m/s]
17,5 20,0
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
1~230 V - DN 40 1~230 V - DN 40
15 17,5
+
15,0
12,5
ma 12,5
10 x.
H [m]
ma
H [m]
10,0 x.
7,5
mi
n. 7,5 mi
n.
5
5,0
2,5
2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 20 40 60 80 100 Q [Igpm]
1000 2000
max. max.
750 min. min.
1500
P1 [W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 Q [m³/h]

v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 1 2 3 4 5 6 7 [m/s]
17,5 20
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
3~400 V - DN 40 3~400 V - DN 40
17,5
15,0 +
15
12,5
12,5
m ma
10,0 ax x.
.
H [m]
H [m]
10
7,5
mi 7,5
n. min
.
5,0
5
2,5 2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 30 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 10 20 30 40 50 60 70 80 90 100 Q [lgpm]
1000 2000 max.
max.
750 1500
min. min.
P1[W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 30 Q [m³/h]

Wilo-TOP-SD 50/7
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 5 [m/s]
7 7
1~230 V - DN 40 1~230 V - DN 50
6 6 +
Cooling
5 5
m m
ax ax
. .
4 m 4
in m
H [m]
in
H [m]
. .
3 3
2 2
1 1
Secondary Hot Water

0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
Circulation
Q Q
700 1400
600 1200 max.

max.
max.
min.
min.
min.
min.
min. 1000 min.
500
P1 [W]
800
P1 [W]
400
300 600
200 400
100 200
0 0
0 5 10 15 20 25 30 35 40 [m3/h]

0 5 10 15 20 [m3/h]
Energy Systems
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7
3~400 V - DN 50 7
3~400 V - DN 50
+
6 6
5 5
m
ax
.
m
H [m]
H [m]
ax
4 4
.
3 3
m m
in in
. .
2 2
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 [lgpm]
Q Q
700 1400
600 1200
max.
max.
500 1000
P1 [ W ]
P1 [ W ]
400 800
min. min.
300 600
200 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
Devices

Wilo-TOP-SD 50/10
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 [m/s]
9 9
8 1~230 V - DN 50 8 1~230 V - DN 40
+
7 7
m
ax
6
m
.
ax
.
5 5
H [m]
H [m]
4 4
m
m
in
in
.
.
3 3
2 2
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 [l/s]
[l/s]
Q Q
900 1800
800 1600 max.
max. min.
700 min. 1400
1200
P1 [W]
600
500 1000
400 800
P1 [W]
300 600
200 400
100 200
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]

v v
0 1 2 3 [m/s] 0 1 2 3 4 5 6 7 [m/s]
10 10
3~400 V - DN 50 3~400 V - DN 50
+
8 8
6 m 6
ax
m
.
ax
H [m]
H [m]
4 4
m m
in. in
.
2 2
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 175 [lgpm]
Q Q
900 1800
max.
.
1600 max
1400
600
P1 [ W ]
1200
P1 [ W ]
min.
1000
300 min.
800
600
0 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]

Wilo-TOP-SD 50/15
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 7 8 [m/s]
16 16
14 3~400 V - DN 50 14 3~400 V - DN 50
+
12 12
Cooling
10 10
m
ax
H [m]
H [m]
8 8 .
m
ax
.
6 6
m
in
.
m
4 in 4
.
2 2
Secondary Hot Water

0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
Circulation
0 50 100 150 [lgpm] 0 50 100 150 200 [lgpm]
Q 3600 Q
1800
1600 3200
max.
max.
1400 2800
P1 [ W ]
P1 [ W ]
1200 2400
min. min.
1000 2000
800 1600
600 1200

0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Energy Systems
Devices

Wilo-TOP-SD 65/10
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
9 9
Wilo-TOP-S 65/10 Wilo-TOP-SD 65/10
8 1~230 V - DN 65 8 1~230 V - DN 65
+
7 7
6 ma 6
x.
ma
x.
5 5
H[m]
H [m]
mi
n.
4 4 mi
n.
3 3
2 2
1 1
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
0 2 4 6 8 10 12 14 [l/s]
Q Q
1000 2000
900
max. 1800
800 max.
min. 1600
700 min.
P1[W]
600 1400
P1 [W]
500 1200
400
1000
300
200 800
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 [m3/h]

v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
9 3~400 V - DN 65 9 3~400 V - DN 65
8 8
+
7 7
6 6
ma ma
H [m]
H [m]
5 x. 5 x.
4 4
mi
3 n. 3 mi
n.
2 2
1 1
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s] 0 2 4 6 8 10 12 14 16 18 19 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1000 2000
900 1800
max. max.
800
1600
700
1400
P1 [ W ]
P1 [ W ]
600
min. 1200
500
min.
400 1000
300 800
200 600
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

Wilo-TOP-SD 65/13
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
14 14
3~400 V - DN 65 3~400 V - DN 65
12 12 +
Cooling
10 10
8 m 8 m
ax ax
. .
H [m]
H [m]
6 6
mi mi
n. n.
4 4
2 2
Secondary Hot Water

0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
Circulation
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1600 3200
max. max.
1400 2800
1200 2400
P1 [ W ]
P1 [ W ]
1000 2000
min. min.
800 1600
600 1200

0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
Wilo-TOP-SD 65/15
Energy Systems
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
16 16
14 3~400 V - DN 65 14 3~400 V - DN 65
+
12 12
10 10
m
ax
.
H [m]
H [m]
8 8
m
m
ax
in.
6 6
.
m
in.
4 4
2 2
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 16 18 20 22 24 [l/s]
0 40 80 120 160 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
2000 4000
1800 3600
max. max.
1600 3200
P1 [ W ]
1400 2800
P1 [ W ]
min. min.
1200 2400
1000 2000
800 1600
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [ 3/h]
Devices

Wilo-TOP-SD 80/7
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
7 7
6
1~230 V - DN 80 6
1~230 V - DN 80
+ +
5 5
4 4
ma ma
H [m]
H [m]
x. x.
3 3
2 2
min min
. .
1 1
0 0
0 10 20 30 40 50 60 70 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 3 6 9 12 15 18 21 [l/s] 0 3 6 9 12 15 18 21 [l/s]
Q Q
2200 2200
2000 2000
max. max.
1800 1800
min. min.
P1 [W]
P1 [W]
1600 1600
1400 1400
1200 1200
1000 1000
0 10 20 30 40 50 60 70 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-TOP-SD 80/10
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 5 [m/s]
12 12
Wilo-TOP-SD 80/10 11
Wilo-TOP-SD 80/10
11
3~400 V - DN 80 3~400 V - DN 80
10 10 +
9 9
8 8
7 7
H [m]
H [m]
6 m 6
ax
. m
ax
5 5 .
4 4
mi
n.
3 3 mi
n.
2 2
1 1
0 0
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]
0 4 8 12 16 20 [l/s] 0 4 8 12 16 20 24 28 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 300 350 [lgpm]
Q Q
1800 3600
.
max
1600 3200
max.
P1 [ W ]
P1 [ W ]
1400 2800
1200 2400
min. min.
1000 2000
800 1600
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]

Terminal diagrams, motor data Wilo-TOP-SD
L N L1 L2 L3
Cooling
PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection3~400 V, 50 Hz
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of a motor phase
Secondary Hot Water

Circulation

Mains connection 1~230 V, 50 Hz Mains connection3~400 V, 50 Hz
WSK = thermal winding contact Full motor protection with integrated trip electronics in terminal box
Energy Systems
Wilo-SK 622 relay or other switchgears/control devices with WSK
connection option Triggering: All-pole shutdown of motor by integrated
tripping electronics
Load capacity of the potential-free NC contact as per VDI 3814 for
Terminal diagram E/motor protection E
SSM C1 C2 N L
SSM C1 PE C2 N L
Full motor protection with integrated trip electronics in terminal box
for all speed stages.
Triggering: All-pole shutdown of motor by integrated
automatic tripping
Reset: Manual reset at terminal box necessary
Load capacity of the potential-free NC contact as per 3814 only for

collective fault signal (SSM) 1 A, 250 V~
Devices

Motor data
Wilo-TOP-SD... Nominal Stage/speed Power Current at Capacitor Motor Threaded cable Terminal
P2 n P1 I – – PG –
[W] [1/min] [W] [A]
F/VDB] – – –
max. 2320 100 - 140 0.65
30/5 1640
50 75 - 110 0.55 – – 3.7/400 A 1 x 13.5 A
(1-phase motor) min. 1200 55 - 75 0.35
max. 2650 85 - 150 0.40 0.65
30/5 2190
50 55 - 100 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1890 40 - 75 0.15 0.25
max. 2600 140 - 195 0.95
32/7 2300
90 110 - 175 0.87 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1800 85 - 120 0.62
max. 2600 120 - 200 0.45 0.78
32/7 2100
90 85 - 130 – 0.25 0.43 – B 1 x 13.5 B
(3-phase motor) min. 1750 65 - 90 0.17 0.30
max. 2600 260 - 410 2.05
32/10 2500
180 210 - 395 1.95 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2300 185 - 340 1.75
max. 2600 210 - 400 0.79 1.37
32/10 2200
180 160 - 280 – 0.49 0.84 – D 2 x 13.5 D
(3-phase motor) min. 1800 130 - 200 0.35 0.61
max. 2660 145 - 180 0.85
40/3 2340
70 95 - 150 0.75 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1710 70 - 110 0.55
max. 2610 95 - 160 0.40 0.65
40/3 2120
70 60 - 105 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1810 40 -75 0.15 0.25
max. 2650 250 - 390 1.93
40/7 2450
180 220 - 380 1.88 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2200 200 - 330 1.70
max. 2600 220 - 370 0.76 1.31
40/7 2100
180 165 - 260 – 0.47 0.81 – D 2 x 13.5 D
(3-phase motor) min. 1800 130 - 185 0.33 0.57
40/10 max. 2850 440 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 340 - 620 3.00
max. 2800 300 - 585 1.17 2.02
40/10 2500
350 230 - 465 – 0.82 1.43 – D 2 x 13.5 D
(3-phase motor) min. 2200 200 - 365 0.65 1.12
40/15 max. 2800 615- 945 4.57
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 415- 800 4.20
max. 2800 500 - 905 1.84 3.19
40/15 2500
570 380 - 720 – 1.30 2.25 – D 2 x 13.5 D
(3-phase motor) min. 2200 330- 585 1.05 1.82
50/7 max. 2850 420 - 650 3.20
350 min. 2300 – – 16/400 E 2 x 13.5 E
(1-phase motor) 315 - 600 3.00
max. 2800 360 - 625 1.23 2.13
50/7 2450
350 290 - 495 – 0.87 1.51 – D 2 x 13.5 D
(3-phase motor) min. 2150 245 - 380 0.68 1.17
50/10 max. 2700 540 - 860 4.00
450 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 390 - 800 3.80
max. 2700 450 - 880 1.73 3.00
50/10 2300
450 330 - 680 – 1.20 2.09 – D 2 x 13.5 D
(3-phase motor) min. 2000 280 - 500 0.89 1.54
ATTENTION:
3~230 V only with optional switching plug (accessories)

Motor data
Wilo-TOP-SD... Nominal Stage/speed Power Current at Capacitor Motor Threaded cable Terminal
P2 n P1 I – – PG –
[W] [1/min] [W] [A]
F/VDB] – – –
max. 2800 1070 - 1600 3.10 5.35
50/15 2650
1100 840 - 1290 – 2.25 3.90 – D 2 x 13.5 D
(3-phase motor)
Cooling
min. 2300 720 - 1030 1.85 3.20
65/10 max. 2800 830 - 940 4.40
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 690 - 840 4.20
max. 2800 620 - 960 1.94 3.36
65/10 2500
570 480 - 760 – 1.37 2.37 – D 2 x 13.5 D
(3-phase motor) min. 2150 400 - 600 1.08 1.88
max. 2800 1000 - 1450 2.93 5.07
65/13 2550
1100 810 - 1180 – 2.10 3.64 – D 2 x 13.5 D
(3-phase motor) min. 2250 700 - 960 1.74 3.00
Secondary Hot Water

max. 2850 1170 - 1685 3.41 5.91
65/15 2650
1300 925 - 1425 – 2.53 4.38 – D 2 x 13.5 D
(3-phase motor) min. 2400 815 - 1210 2.18 3.78
Circulation
80/7 max. 2650 960 - 1030 4.80
570 min. 2200 – – 25/400 E 2 x 13.5 E
(1-phase motor) 860 - 920 4.60
max. 2800 1270 - 1685 3.27 5.66
80/10 2500
1100 1040 - 1390 – 2.47 4.28 – D 2 x 13.5 D
(3-phase motor) min. 2150 895 - 1100 2.00 3.46
ATTENTION:

Energy Systems
Devices

Dimensions, weights Wilo-TOP-SD
b4 b5 Rp b4 b5 b1 b2
R 1/8
l1
l2
a2
l1
l2
Pg
l0
l0
a1
Pg Pg
R 1/8
G a2 a1
b1 b2
b4 b5 b1 b2 ØD
R 1/8 Ø k L2
Ø k L1
M10 Ød
DN
l1
l2
a2
l0
a1
n x Ø d1
R 1/8
n x Ø d2
Pg Pg Pg Pg
Dimension drawing E Dimension drawing F - bracket diagram
ØD z1
Øk
Ød
DN
18
18
50
y2
30 30
y1
30
n x Ø dL
50
18

Dimensions, weights Wilo-TOP-SD
Dimensions, weights
Wilo-TOP-SD... Pipe Thread Pump dimensions Weight Dimension
connection/ about drawing
nominal
diameter
[Rp/DN] G l0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– – [mm] [kg] –
30/5 Rp 11/4 G2 180 105 92 150 40 112 112 120 102.5 – – – 8.0 A
Cooling
32/7 DN 32 – 220 115 99 172 38 126 119 123 107 – – – 14.0 B
32/10 DN 32 – 220 110 102 173 60 144 143 141 141 107 11 172 18.0 C/F
40/3 DN 40 – 250 135 92 156 75 126 133 123 107 108 14 154 15.0 B
40/7 DN 40 – 250 135 104 193 75 150 140 153 153 108 11 172 20.5 C/F
40/10 DN 40 – 250 135 111 216 75 178 172 167 167 132 35 225 29.5 C/F
40/15 DN 40 – 250 125 119 258 65 200 195 172 172 132 25 225 40.0 C/F
50/7 DN 50 – 280 160 111 224 82.5 179 169 167 167 132 30 225 30.5 C/F
Secondary Hot Water

50/10 DN 50 – 280 155 111 222 82.5 198 192 176 176 157 50 228 33.5 C/F
50/15 DN 50 – 340 180 120 235 120 306 296 236 236 180 50 360 63.0 C/F
65/10 DN 65 – 340 185 120 253 92.5 223 209 187 187 162 25 225 46.5 C/F
Circulation
65/13 DN 65 – 340 185 120 253 92.5 223 209 187 187 162 25 225 50.0 C/F
65/15 DN 65 – 340 185 120 283 92.5 223 209 187 187 162 25 225 55.5 C/F
80/7 (1~) DN 80 – 360 205 121 253 100 249 231 199 199 180 43 240 54.5/- C/F
80/10 DN 80 – 360 205 120 253 100 249 231 183.5 206 180 43 240 54.5/56.0 C/F
Note:
M10 bolt hole for attaching panel available on request for types
TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10

Flange dimensions
Wilo-TOP-SD... Flange Nominal Pump flange dimensions Dimension
Energy Systems
diameter drawing
32/7 (flange PN 16, as per 32 140 78 90/100 – 4 x 14 / 19 – D
DIN 2533)
Combination flange 6/10
32/10 (flange PN 16, in accord- 32 140 76 90/100 – 4 x 14 / 19 – D
ance with EN 1092-2)
40/7 (flange PN 16, as per DIN 40 150 88 100/110 – 4 x 14 / 19 - D
40/10 2533)
Combination flange 6/10
40/15 (flange PN 16, in accord- 40 150 84 100/110 – 4 x 14 / 19 - D
ance with EN 1092-2)
(flange PN 16, as per DIN 50 165 102 100/125 – 4 x 14 / 19 - D
50/10 2533)
50/15 (flange PN 16, as per EN 50 165 99 110/125 – 4 x 14 / 19 - D
1092-2)
65/13 (flange PN 16, as per DIN 65 185 122 130/145 – 4 x 14 / 19 - D

2533)
65/15
Flange PN 6
80 190 128 – 150 – 4 x 19 E
(as per DIN 2531)
80/7 (1~)
80/10 Flange PN 16
(as per DIN 2533, drilled as 80 200 138 – 160 – 8 x 19 E
per EN 1092-2)
Devices

Series description Wilo-SE-TW
Wilo-SE
ATTENTION:
Wilo-SE-TW Special features/product advantages

Glandless twin-head circulating pump with screwed connection or • Twin-head pump for main/standby operation or parallel operation
flange connection. • Manual power adjustment with 3 speed stages
Hot-water heating systems for all systems, air-conditioning systems, • Easy installation using combination flange PN 6/PN 10 (with DN 40)
closed cooling circuits, industrial circulating systems • Cable feed to terminal box possible on both sides (starting with
P1 250 W) with integrated strain relief device
Type key • With kit including seal for length compensation between the connec-
Example: Wilo-SE 150- tion adapters from 244 mm to 250 mm. Equipped as standard for all
SE Standard pump (screw-end or flange-end pump) pump types with flange connection
150 Type of construction • Protection class IP 44
N Modified version
TW Twin-head pump (double pump)
H[m]
Wilo-SE-TW
7
SE 200-N-TW
6
5
SE 150-N
-TW
4
SE 125-N-TW
3
0
1 2 4 6 8 10 12 14 16 Q[m³/h]

Series description Wilo-SE-TW
Equipment/function
Operating modes
Manual functions
Cooling
Automatic functions

Secondary Hot Water

Circulation

dependent pump alteration) (optional for all types with Wilo-
Protect-Module C)
Energy Systems
• Including seals with screw thread (loose) (only with SE 125-N-TW)
Accessories
• Wilo-Protect-Module C 1~230 V (2 modules required)

Devices

Technical data Wilo-SE-TW

Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW
Approved fluids
Heating water (as per VDI 2035) • • •

more than 20 % glycol content require rechecking of • • •
the pumping data)
– – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 5.5 4 7

Maximum flow volume [m3/h] 9 16 18


at maximum ambient temperature +40 °C [°C] – – –
– – –
Standard version for operating pressure pmax [bar] 10 6/10 6/10
Special version for operating pressure pmax [bar] – – –
Pipe connections
Screwed connection Rp 11/4 – –

Nominal connection diameter flange DN – 40 40
Flange for counter flange PN 6, standard version – – –
Counter flange for PN 16, flange, special version – – –
– • •
– – –
only), special version – • •
Mains connection 1~ [V], standard version 230 230 230

Mains connection 3~ [V], standard version – – –
Mains connection 3~ [V], with optional switching plug – – –
Mains frequency [Hz] 50 50 50

Technical data Wilo-SE-TW

Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW
Motor/electronics
Electromagnetic compatibility – – –
Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics – – –
Protection class IP 44 IP 44 IP 44
Insulation class F F F
Materials
Pump housing Cast iron (EN-GJL-200) Cast iron (EN-GJL-250) Cast iron (EN-GJL-250)
Secondary Hot Water

Impeller Plastic (PPE, trade name: Noryl)
Circulation

50 °C 0.5 0.5 0.5

95 °C 5 5 5
110 °C 11 11 11

130 °C 24 24 24
Energy Systems
Devices

Pump curves Wilo-SE-TW
Wilo-SE 125-N-TW
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-SE 125-N-TW Wilo-SE 125-N-TW
1~230V - Rp 1¼ 1~230V - Rp 1¼
5 5 +
4 4
mi
n.
H[m]
3 3
H[m]
ma
2 2
x.
m
ax
.
ma
x.
1 1
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]
120
P1[W]
160 min.
80 min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Wilo-SE 150-N-TW
v v
0 1 2 0 1 2 3 [m/s]
[m/s]
5 4,0
1~230V - DN40 1~230V - DN 40
+
4 3,2
m
in.
m
ax
.
3 2,4
H [m]
H [m]
1,6
2
m
0,8
ax
1
.
min
.
0
0 0 4 8 12 16 [m 3/h]
0 1 2 3 4 5 6 7 8 9 10 [m³/h]
0 1 2 3 4 5 [ l/s]
0 1 2 3 [l/s]
0 25 50 [lgpm ]
0 5 10 15 20 25 30 35 [Igpm] Q
Q 360
200 max.
320
max. 280
150 240
P1 [W]
P 1 [W]
min. 200 min.

100 160
120
50 80
40
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 4 8 12 16 [m 3/h]

Pump curves Wilo-SE-TW
Wilo-SE 200-N-TW
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
7 7
1~230V - DN40 1~230 V - DN40
6 6 +
Cooling
5 5
4 4
H [m]
H [m]
ma
x.
3 3
ma
x.
2 2
1 1
min.
Secondary Hot Water

min
.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 12 14 16 [m³/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 1 2 3 4 5 [l/s]
Circulation
0 5 10 15 20 25 30 35 [Igpm] 0 10 20 30 40 50 60 [Igpm]
Q
Q
500 500 max.
400 400
P1 [W]
P1 [W]
300 300 min.

max.
200 200
min.
100 100
0
0 2 4 6 8 10 [m³/h] 0
0 2 4 6 8 10 12 14 16 [m³/h]

Energy Systems
Devices

Terminal diagrams, motor data Wilo-SE-TW
Terminal diagram A/motor protection A
L N
PE L N
Motor data
Wilo-SE-TW... Nominal power Stage/speed Power Current Capacitor Threaded cable

consumption connection
P2 n P1 I – PG
[W] [1/min] [W] [A]
F/VDB] –
max. 2320 100 - 140 0.65
125-N-TW 50 1640 75 - 110 0.55 3.7/400 1 x 13.5
min. 1200 55 - 75 0.35
max. 2320 145 - 180 0.85
150-N-TW 70 2340 95 - 150 0.75 5/400 1 x 13.5
min. 1710 70 - 110 0.55
max. 2880 170 - 245 1.20
200-N-TW 100 1410 145 - 200 1.00 5/400 1 x 13.5
min. 920 115 - 130 0.65

Dimensions, weights Wilo-SE-TW
b4 b5 G b4 b5
l1
l2
l1
l2
l0
Cooling
l0
b1 b2 a1 a2
b1 b2 a2 a1
Secondary Hot Water

Dimension drawing C
Circulation
n x Ø dL

DN
Ød
Energy Systems
ØK
ØD
Dimensions, weights
Wilo-SE-TW... Pipe Thread Pump dimensions Weight Dimension

connection/ about drawing
nominal
diameter
[Rp/DN] G I0 l1 I2 A1 a2 b1 b2 b4 b5 - –
– – [mm] [kg] –
125-N-TW Rp 1 1/4 G2 180 105 92 150 40 112 112 120 104 8.0 A
150-N-TW DN 40 – 250 135 92 156 75 126 133 123 107 15.0 B
200-N-TW DN 40 – 250 135 92 156 75 126 133 123 107 15.6 B
Flange dimensions
Wilo-SE-TW... Flange Nominal diameter Pump flange dimensions Dimension

drawing
– DN ØD Ød Øk n x Ø dL –
– – [mm] [pcs. x mm] –

Flange PN 10
150-N-TW 40 150 84 110 4 x 19 C
(as per EN 1092)
Flange PN 10
200-N-TW 40 150 84 110 4 x 19 C
Devices
(as per EN 1092)

Series description Wilo-DOP
ATTENTION:
Wilo-DOP Special features/product advantages

• Manual power adjustment in 4 speed stages.
Construction
Glandless twin-head circulating pump with flange connection
Application
Type key
Example: Wilo-DOP 40/100 r
DOP Standard twin-head pump (flange-end pump)
r 4-stage manual switching
Options
• SM1 version with special motor (depending on type at additional
charge) for
3~230 V, 50 Hz
• SM2 version with special motor (depending on type at additional
charge) for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-DOP
8
5
80/1
4
10
0/
65
16
60 r
/16
0r
50/
3
0r
160
80
40
/1
r
65
/1
25
2 60
/1
40/ r
50
25
100
/1
r
r
00
1
r
0
1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 Q[m³/h]

Series description Wilo-DOP
Equipment/function
Operating modes
Manual functions
Cooling
Accessories
Secondary Hot Water

Circulation
• Mounting brackets for pump fixation

Energy Systems
Devices

Technical data Wilo-DOP

Wilo-DOP...
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
Approved fluids

the pumping data)
Secondary hot water and water for food businesses – – – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 3 5.5 3.75 7 5 8 6 8 8


with maximum ambient temperature +40 °C [°C] +20 to +130 (in short-term operation 2 h: +140)

– – – – – – – – –
Standard version for operating pressure pmax [bar] 6 6 6 6 6 6 6 6 6
10 10 10 10 10 10 10 10 10
Special version for operating pressure pmax [bar]
16 16 16 16 16 16 16 16 16
Pipe connections
Screwed connection Rp – – – – – – – – –
Nominal connection diameter flange DN 40 40 50 50 65 65 80 80 100
Flange for counter flange PN 6, standard version • • • • • • • • •
Counter flange for PN 16, flange, special version • • • • • • • • •
– – – – – – – – –
– • – • • • • • •
only), special version – – – – – – – – –
Mains connection 1~ [V], standard version 230 – – – – – – – –

Mains connection 3~ [V], special version 230 230 230 230 230 230 230 230 230

Technical data Wilo-DOP

Wilo-DOP...
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r

plug – – – – – – – – –
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50
Motor/electronics
Electromagnetic compatibility – – – – – – – – –
Secondary Hot Water

Power electronics – – – – – – – – –
Circulation
Materials

Cast iron
Impeller Plastic (PP - 50% GF) EN-GJL-
200

Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95 °C 2 5 3 5 3 5 3 5 5
110 °C 8 11 9 11 9 11 9 11 11
130 °C 21 24 22 24 22 24 22 24 24

Devices

Pump curves Wilo-DOP
Wilo-DOP 40/100 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 [m/s]
3,0 3,0
Wilo-DOP 40/100 r Wilo-DOP 40/100 r
DN 40 DN 40
2,5 2,5 +
2,0 2,0
ma
x.
m
H[m]
H[m]
1,5 1,5 ax
.
1,0 mi
n. 1,0
mi
n
0,5
0,5
0
0 2 4 6 8 10 [m3/h] 0
0 4 8 12 16 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]
0 1,0 2,0 3,0 4,0 5,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm]
0 10 20 30 40 50 60 [lgpm]
Q
200 Q
max. 400
max.
160
320
120
P1[W]
240
P1[W]
80
min. 160
min.
40 3~400 V
80 3~400 V
1~230 V
0
0 2 4 6 8 10 [m3/h]
1~230 V
0
0 4 8 12 16 [m3/h]
6
Wilo-DOP 40/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
6 6
DN 40 DN 40
5 5 +
4 4
H[m]
3 3
ma
H[m]
x.
m
ax
.
2 2
mi
n.
mi
1 1 n.
0 0
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]
0 1,0 2,0 3,0 [l/s] 0 2,0 4,0 6,0 [l/s]
0 10 20 30 40 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
400 800
max.
max.
350 700
300 600
P1[ W ]
P1[ W ]
250 500
200 400
min. min.
150 300
100 200
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]

Wilo-DOP 50/100 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
4 4
DN 50 DN 50
++
3 3
Cooling
H[m]
H[m]
m
ax
m
2 . 2
ax
.
m
1 1
m
in
in
.
.
Secondary Hot Water

0 0
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
Circulation
0 10 20 30 40 50 60 [lgpm ] 0 20 40 60 80 100 120 [lgpm]
Q Q
300 600 max.
max.
250 500
200
400
P1[W]
P1[W]
150 min. min.

300
100
200
50

0 100
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
Wilo-DOP 50/160 r
Energy Systems
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
8 8
DN 50 DN 40
+
6 6
H[m]
m ma
ax
H[m]
4 . 4 x.
mi mi
n. n.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 3 6 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 120 [lgpm]

Q Q
700 max.
max. 1200
600
1000
500
P1[ W ]
P1[ W ]
800
400
min.
min.
300 600
200 400
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 [m3/h]
Devices

Wilo-DOP 65/125 r
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
5 5

DN 65 DN 65
+
4 4
3 3
H[m]
ma
x. m
in
.
H[m]
2 2
mi mi
n.
n.
1 1
0 0
0 5 10 15 20 25 [m3/h]
0 10 20 30 40 50 [m3/h]
0 0 2 4 6 8 10 12 14 [l/s]
1 2 3 4 5 6 7 [l/s]
20 40 60 80 [lgpm] 0 40 80 120 160 [lgpm]
0
Q Q
600 1200
max. max.
1050
500
900
P1[W]
400
750
min. min.
P1[W]
300
600
200 450
100 300
0 10 20 30 40 50 [m3/h]
0 5 10 15 20 25 [m3/h]
Wilo-DOP 65/160 r
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1,0 2,0 3,0 4,0 5,0 [m/s]

8 DN 65 8 DN 80
+
6 6
H[m]
H[m]
ma
x. ma
x.
4 4
mi mi
2 n. 2 n.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
1000 2000
max.
max.
800
1500
P1[ W ]
600
P1[ W ]
min. 1000 min.

400
200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

Wilo-DOP 80/125 r
v v
0 0 1,0 2,0 3,0 [m/s]
0,5 1,0 1,5 [m/s]
6
6
DN 80
DN 80 +
5
5
Cooling
4 4
H[m]
m m
H[m]
ax ax
. 3 .
3
mi 2 mi
2 n. n.
1
1
Secondary Hot Water

0 0
0 5 10 15 20 25 30 35 [m3/h]
0 10 20 30 40 50 60 70 [m3/h]
0 0 4 8 12 16 20 [l/s]
2 4 6 8 10 [l/s]
40 80 120 160 200 240 [lgpm]
Circulation
0 20 40 60 80 100 120 [lgpm] 0
Q
Q 1500
800 max.
max.
1250
600
P1[W]
1000
P1[W]
min.
min.
400
750
500

200 0 10 20 30 40 50 60 70 [m3/h]
0 5 10 15 20 25 30 35 [m3/h]
Wilo-DOP 80/160 r
Energy Systems
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
9 9

DN 80 DN 80
+
6 6
m
m ax
ax .
.
H[m]
H[m]
3 m
3 m in
in .
.
0 0
0 10 20 30 40 50 60 70 80 [m3/h]
0 5 10 15 20 25 30 35 40 [m3/h]
0 0 5 10 15 20 25 [l/s]
2,5 5 7,5 10 12,5 [l/s]
25 50 75 100 125 150 [lgpm] 0 50 100 150 200 250 300 [lgpm]
0
Q Q
1400 2800
max. max.
1200 2400
1000 2000
P1[W]
P1[ W ]
min min.
1600
800
600 1200
400 800
0 [m3/h]
0 5 10 15 20 25 30 35 40 [m3/h] 10 20 30 40 50 60 70 80
Devices

Wilo-DOP 100/160 r
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
8 8
DN 100 DN 100
+
6 6
ma ma
x. x.
H[m]
H[m]
4 4
m m
in in
. .
2 2
0 0
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]
0 5 10 15 [l/s] 0 5 10 15 20 25 30 35 [l/s]
0 50 100 150 200 [lgpm] 0 100 200 300 400 [lgpm]
Q Q
1800 3600
max.
max.
1600 3200
1400 2800
P1[W]
P1[W]
1200 2400
min. min.
1000 2000
800 1600
600 1200
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]

Terminal diagrams Wilo-DOP
PE L1 N L1 L2 L3 PE
L N WSK L1 L2 L3 15 10 11
C1 WSK
Cooling
C2
With attached capacitor
Wilo-SK 622 relay or other Wilo AS and CR systems switchgears/con- Wilo-SK 622, C-SK relay or other Wilo AS and CR systems switch-
trol devices with WSK connection option gears/control devices with WSK connection option
Note: Wilo-C-SK suitable only with 3~400 V and fluid tem-
Secondary Hot Water

perature up to a maximum 110 °C.
Tripping: External tripping at switchgears/control devices Triggering: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary
Circulation

Energy Systems
Devices

Motor data Wilo-DOP
Motor data
Wilo-DOP... Nominal Stage/ Power Current at Capacitor Motor Threaded Terminal

power speed consumption 3~230 V protection cable con- diagram
1~230 V 3~400 V (special nection
motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A]
F/VDB] – – –
74 max.1300 155 - 200 1.10
40/100 r 57 1200 140 - 190 1.05
1150 – – 4/400 A 11 A
(1-phase motor) 41 120 - 175 0.95
30 min. 1100 105 - 155 0.85
80 max.1300 105 - 170 0.53 0.92
40/100 r 58 1200 85 - 140 0.38 0.66
1150 – – B 11 B
(3-phase motor) 44 65 - 110 0.28 0.48
31 min. 1000 50 - 85 0.22 0.38
164 max.1300 200 - 365 0.90 1.56
40/160 r 112 1150 180 - 320 0.75 1.30
1050 – – B 13.5 B
(3-phase motor) 70 155 - 260 0.60 1.04
48 min. 850 125 - 185 0.45 0.78
135 max.1350 140 - 290 0.90 1.56
50/100 r 102 1300 115 - 260 0.75 1.30
1200 – – B 13.5 B
(3-phase motor) 70 95 - 220 0.60 1.04
48 min. 1100 80 - 165 0.45 0.78
335 max.1400 310 - 635 1.60 2.80
50/160 r 265 1300 285 - 585 1.30 2.30
1200 – – B 13.5 B
(3-phase motor) 190 255 - 490 1.10 1.90
130 min. 1100 220 - 395 0.80 1.40
335 max.1400 310 - 635 1.60 2.80
65/125 r 265 1300 285 - 585 1.30 2.30
1200 – – B 13.5 B
(3-phase motor) 190 255 - 490 1.10 1.90
130 min. 1100 220 - 395 0.80 1.40
560 max.1300 470 - 970 2.20 3.80
65/160 r 420 1200 430 - 880 1.90 3.30
1050 – – B 13.5 B
(3-phase motor) 280 385 - 715 1.50 2.60
200 min. 950 340 - 560 1.20 2.10
430 max.1350 405 - 745 2.2 3.8
80/125 r 350 1300 360 - 685 1.9 3.3
1150 – – B 13.5 B
(3-phase motor) 270 320 - 585 1.5 2.6
200 min. 1050 290 - 490 1.2 2.1
810 max.1400 645 - 1330 3.2 5.5
80/160 r 690 1350 590 - 1260 2.8 4.8
1250 – – B 13.5 B
(3-phase motor) 530 540 - 1140 2.5 4.3
370 min. 1100 495 - 930 2.2 3.8
1080 max.1400 900 - 1650 4.0 6.9
100/160 r 920 1350 800 - 1500 3.6 6.2
1300 – – B 13.5 B
(3-phase motor) 720 750 - 1330 3.1 5.4
520 min. 1200 650 - 1100 2.7 4.7
Please consider name plate data!
Current I: Default value for motor protection switch provided by customer

Dimensions, weights Wilo-DOP
a2
Pg Pg
M 10
b1
b1
b1
b1
b4
b4
Cooling
R1/8 R1/8 R1/8 R1/8
b5
b5
b2
b2
b2
b2
r l1 a2 a1
l1 a2 a1
l0
l0
Secondary Hot Water

Circulation
ØD z1
Øk
Ød
18
18
DN
50

y2
30 30
y1
30
Energy Systems
n x Ø dL
50
18
Dimensions, weights
Wilo-DOP... Pipe con- Pump dimensions Weight Dimension
nection/ about drawing
nominal
diameter
DN l0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– [mm] [kg] –
40/100 r 40 250 176 69 176 68 146 152 101 124 – – – 19.3/20.3 A
40/160 r 40 320 170 110 219 80 217 210 137 160 152 17.5 220 41.3/42.3 B/D
50/100 r 50 280 150 110 206 70 157 168 107 130 – – – 25.3/26.3 A
50/160 r 50 340 185 127 258 65 217 226 141 164 157 20 228 54.3/55.3 B/D
65/125 r 65 340 185 127 265 105 222 239 140 163 137 25 162 57.3/58.3 B/D
65/160 r 65 340 185 127 265 105 222 239 140 163 137 25 162 56.3/60.3 B/D
80/125 r 80 360 192 127 263 115 232 252 147 170 180 30 240 61.3/63.3 B/D
80/160 r 80 360 192 140 277 115 232 252 147 170 180 30 240 71.3/72.3 B/D
100/160 r 100 395 219 140 288 115 250 274 162 185 197 39 270 90.3/91.8 B/D
Devices

Dimensions, weights Wilo-DOP
Flange dimensions
Wilo-DOP... Flange Pipe connection/ Pump flange dimensions Dimension

nominal diameter drawing
– DN ØD Ød Øk n x Ø dL –
– – [mm] [pcs. x mm] –
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 C
40/100 r Flange PN 16
40/160 r (as per DIN 2533, 40 150 88 110 4 x 19 C
50/160 r (as per DIN 2533, 50 165 102 125 4 x 19 C
65/160 r (as per DIN 2533, 65 185 122 145 4 x 19 C
80/160 r (as per DIN 2533, 80 200 138 160 8 x 19 C
(as per DIN 2533, 100 220 158 180 8 x 19 C


289
Secondary Hot Water Circulation
Contents
Secondary hot water circulation
High-efficiency pumps Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD 292
Series overview 292
Wilo-Stratos ECO-Z 292

Technical data 298
Pump curves 300
Wilo-Stratos-Z 292
Technical data 306
Pump curves 308
Wilo-Stratos-ZD 292
Technical data 318
Pump curves 320
Standard pumps Wilo-Star-Z, TOP-Z, VeroLine-IP-Z 324
Series overview 324
Wilo-Star-Z (CircoStar) 324

Technical data 332
Pump curves 336
Wilo-TOP-Z 324
Technical data 344
Pump curves 346

Contents
Standard pumps (continued) Wilo-VeroLine-IP-Z 324

Technical data 356
Pump curves 358
Cooling
Secondary Hot Water

Circulation
Energy Systems
Devices

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Series: Wilo-Stratos ECO-Z
H [m]
Wilo-Stratos ECO-Z • Electronically controlled circulating pumps
with screwed connection
BMS
4
> Application:
25/1-5 • All versions of secondary hot water circula-
3 tion systems
> Special features:
2
• Can be connected to building automation
1 devices as version …BMS (with Building
Management System)
0
0 0,5 1,0 1,5 2,0 Q[m³/h]
Series: Wilo-Stratos-Z

H [m]
Wilo-Stratos-Z
with screwed or flanged connection
10
> Application:
8
65
• Secondary hot water circulation systems of
/1-
30/ -8
6
all kinds, hot-water heating systems of all
25/ -8
50 12
40
30/
1-1
40
/1
1
/1
-9
/1
kinds, air conditioning, closed cooling cir-

1
4
-8
2
-1
2
cuits, industrial circulating systems

on:
2
s e x tensi 1-12
e
Seri os-Z 65 / 0
0 5 10 15 20 25 30 35 Q[m3/h]
Strat
Series: Wilo-Stratos-ZD
> Twin-head pumps:

> Application:
• Secondary hot water circulation systems of
all kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling cir-
cuits, industrial circulating systems

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Series: Wilo-Stratos ECO-Z
• Corrosion-resistant pump housing in red brass for systems where oxygen entry is possible • Planning guide:. . . . . . . . . . . . . . . . . . . 6/29
• Optimal handling through front operation, variable installation positions • Equipment/function:. . . . . . . . . . . . . . 294
• Automatic setback operation (Autopilot) • Series description: . . . . . . . . . . . . . . . . 296
• Automatic adjustment of the pump performance in secondary hot water circulation systems • Technical data: . . . . . . . . . . . . . . . . . . . 298
where the flow rate is variable • Pump curves: . . . . . . . . . . . . . . . . . . . . 300
Cooling
• Very high starting torque for secure starting (starting torque 3 x higher than conventional cir- • Terminal diagrams, motor data: . . . . 301
culating pumps) • Dimensions, weights: . . . . . . . . . . . . . 302
• All plastic parts that come into contact with the fluid fulfil KTW recommendations • Service/accessories: . . . . . . . . . . . . . . 393
• Minimum electrical power consumption: only 5.8 Watt • Switchgears and control devices:. . . 417
• Thermal insulation as standard
Secondary Hot Water

Circulation
Series: Wilo-Stratos-Z

• Optimum handling resulting from front-side operation and front-side access to the terminal • Planning guide:. . . . . . . . . . . . . . . . . . . 6/22
room, variable installation positions, position-independent display • Equipment/function:. . . . . . . . . . . . . . 294
• Combination flange PN 6/PN 10 (with DN 40 to DN 50) • Series description: . . . . . . . . . . . . . . . . 304
• System expansion through retrofittable communication modules LON, CAN, PLR, DP, etc. • Technical data: . . . . . . . . . . . . . . . . . . . 306
• Thermal insulation as standard • Pump curves: . . . . . . . . . . . . . . . . . . . . 308

• Corrosion-resistant pump housing in red brass for systems where oxygen entry is possible • Terminal diagrams, motor data: . . . . 311
• Automatic adjustment of the pump performance in variable flow rate secondary hot water cir- • Dimensions, weights: . . . . . . . . . . . . . 312
culation systems with thermostatically controlled line shutoff valves • Service/accessories: . . . . . . . . . . . . . . 393
Energy Systems
• Manual control mode allows the pump performance to be ideally adjusted to the system for • Switchgears and control devices:. . . 417
constant volume flow secondary hot water circulation systems • Pump management Wilo-Control:. . 489
Series: Wilo-Stratos-ZD
• Highest degrees of efficiency due to ECM technology • Planning guide:. . . . . . . . . . . . . . . . . . . 6/22
• Optimum handling resulting from front-side operation and front-side access to the terminal room, • Equipment/function:. . . . . . . . . . . . . . 314
variable installation positions, position-independent display. Combination flange PN 6/PN 10 • Series description: . . . . . . . . . . . . . . . . 316
(with DN 32 to DN 40) • Technical data: . . . . . . . . . . . . . . . . . . . 318
• Automatic adjustment of the pump performance in variable flow rate secondary hot water cir- • Pump curves: . . . . . . . . . . . . . . . . . . . . 320
culation systems with thermostatically controlled line shutoff valves • Terminal diagrams, motor data: . . . . 321
• Manual control mode allows the pump performance to be ideally adjusted to the system for • Dimensions, weights: . . . . . . . . . . . . . 322
constant volume flow circulation systems • Service/accessories: . . . . . . . . . . . . . . 393
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Switchgears and control devices:. . . 417
• Integrable dual pump management through retrofittable Stratos IF-Modules for: • Pump management Wilo-Control:. . 489
- Main/standby operation with fault-dependent switchover
• Remote control via infrared interface (IR-Module/IR-Monitor)

Devices

Equipment/function Wilo-Stratos ECO-Z, Stratos-Z

Wilo-Stratos ECO-Z Wilo-Stratos-Z
Operating modes
Manual control mode (n=constant) • •
(only Stratos ECO-Z...-BMS)
p-c for constant differential pressure • •
p-T for temperature-prompted differential pres- – •
sure (programmable via IR-Module, IR-Monitor,
LON or CAN)
Manual functions
Setting the operating mode • •
Setting the pump to ON/OFF • •
Setting the speed (manual setting mode) • •
Automatic functions
ating mode
• •
Soft start • •
Control input “Overriding Off” • •
(only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)
–
•
Control input “Analogue In 0 - 10 V” (remote speed • •
adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” (remote set- • •
point adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)

– –
tact)
Collective fault signal (potential-free NC contact) • (only Stratos ECO-Z...-BMS) •
Individual run signal (potential-free NO contact) – •
– –
contact)

Equipment/function Wilo-Stratos ECO-Z, Stratos-Z

Wilo-Stratos ECO-Z Wilo-Stratos-Z

•
Data exchange
Cooling
Function table)
– •
Secondary Hot Water

Serial digital interface CAN for connection to
–
•
a bus system CAN Possible with Stratos IF-Modules (accessory)
Circulation
single-head pumps)
Main/standby operation (automatic fault-actuated – •
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Mod-
ules (accessory) possible
Parallel operation (efficiency-optimised peak-load – •
cut-in and out) Various combinations with Stratos IF-Mod-

ules (accessory) possible
Energy Systems
Wrench attachment point on pump body
• •
(threaded pipe union pumps with P2 100 W)
Wilo quick connection with spring clips • –
– –
ventilator Rp 3/8
Wilo-IF-Modules
– •
Including thermal insulation • •
– •



Devices

Series description Wilo-Stratos ECO-Z
Wilo-Stratos ECO-Z Special features/product advantages

• Corrosion-resistant pump housing in red brass for systems where
Construction oxygen entry is possible
Glandless circulating pump with screwed connection and automatic • Optimal handling through front operation, variable installation posi-
power adjustment tions
• Automatic setback operation (Autopilot)
Application • Automatic adjustment of the pump performance in secondary hot
Secondary hot water circulation systems and similar systems in water circulation systems where the flow rate is variable
industrial and building services • Very high starting torque for secure starting (starting torque
3 x higher than conventional circulating pumps)
Type key • All plastic parts that come into contact with the fluid fulfil KTW rec-
Example: Wilo-Stratos ECO-Z 25/1-5 ommendations
Stratos ECO High-efficiency pump (screw-end pump) • Minimum electrical power consumption: only 5.8 Watt
-Z Secondary hot water circulation • Thermal insulation as standard
Options
• As version ...-BMS suitable for linkup to external monitoring units
(e.g. BA building automation or DDC installations). The Stratos ECO-Z
BMS version displays as standard a collective fault signal, the function
“External OFF” and the control input “0-10 V”.
H[m]
Wilo-Stratos ECO-Z
5
BMS
4
25/1-5
3
0
0 05 10 15 20 25 Q[m³/h]

Series description Wilo-Stratos ECO-Z
Equipment/function
Operating modes
• Remote speed control (n=constant) (only Stratos ECO-Z...BMS)
• p-c for constant differential pressure (only Stratos ECO-Z...BMS)
Manual functions
Cooling
• Selection of operating mode (only Stratos ECO-Z...BMS)
• Selection Pump ON/OFF (only Stratos ECO-Z...BMS)
• Selection of speed (manual speed setting) (only Stratos ECO-Z...-BMS)
Automatic functions
Secondary Hot Water

• Soft start
• Safety control
Circulation
• Control input “Overriding Off” (only Stratos ECO-Z...BMS)

Energy Systems
• Fault signal light (only Stratos ECO-Z...-BMS)
Accessories
Devices

Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z ...
25/1-5
25/1-5 BMS
Heating water (as per VDI 2035) –

more than 20 % glycol content require rechecking of –
the pumping data)
as per TrinkwV 2001
•
Performance
Maximum delivery head [m] 5

Maximum flow volume [m3/h] 2.5

–

at maximum ambient temperature +40 °C [°C] +15 to +65
short-term operation 2 h [°C] –
20
Standard version with nominal pressure, pmax [bar] 10
Special version with nominal pressure, pmax [bar] –
Pipe connections
Screwed connection Rp 1
Nominal connection diameter flange DN 25
Flange for counter flange PN 6, standard version –
Flange for counter flange PN 16, special version –
–
–
–
Mains connection 1~ [V], standard version 230

–
plug

Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z ...
25/1-5
25/1-5 BMS
Motor/electronics

Cooling
Insulation class F
Materials
Pump housing Red brass (CC 491K) as per DIN EN 1982, as per TrinkwV 2001
Secondary Hot Water

Impeller Polypropylene
Circulation

50 °C 0.5
95 °C 3.0

Energy Systems
Devices

Pump curves Wilo-Stratos ECO-Z
Wilo-Stratos ECO-Z 25/1-5

p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s]

6
Wilo-Stratos ECO-Z 25/1-5
1~230 V - Rp 1
5
p-v
4
H [m]
2
ma
x.
1
min.
0
0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm]
70
max.
60
50
5m 4m m
3m 2
P1 [W]
40
30 1m
20
10
min.
0
0 0,5 1 1,5 2 2,5 Q[m³/h]
Wilo-Stratos ECO-Z 25/1-5 BMS Wilo-Stratos ECO-Z 25/1-5 BMS

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s]
6 6
Wilo-Stratos ECO-Z-BMS Wilo-Stratos ECO-Z-BMS
1~230 V - Rp 1 1~230 V - Rp 1
5 5
p-c p-v
4 4
H [m]
H [m]
3 3
ax
.
2 2
ma
x.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q[l/s] 0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm] 0 2 4 6 8 Q[lgpm]
70 70
max.
max. 60
60
50 50
5m 4m m
m
4m 3m m 3m 2
P1 [W]
5 2 40
P1 [W]
40
30 1m
30 1m
20 20
10 min. 10
min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]

Terminal diagrams, motor data Wilo-Stratos ECO-Z
Cooling
0~10V
1~ 230 V, 50 Hz
Motor data
Wilo-Stratos Speed Power Current maximum Motor protection Threaded cable Terminal
ECO-Z... consumption connection diagram
Secondary Hot Water

- p1 I - PG -
[1/min] [W] [A] [-] [-] -
Circulation
not necessary
proof)
not necessary 1x7
proof) 1 x 11

Energy Systems
Devices

Dimensions, weights Wilo-Stratos ECO-Z
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
a
Dimensions, weights
Wilo-Stratos Pipe Thread Dimensions Weight

ECO-Z... connection about
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5
- - [mm] [kg]
25/1-5 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 69 73 69 2.8
25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.8

303
Series description Wilo-Stratos-Z
Wilo-Stratos-Z Special features/product advantages

• Highest degrees of efficiency due to ECM technology
Construction • Optimum handling resulting from front-side operation and front-
Glandless circulating pump with screwed connection or flange con- side access to the terminal room, variable installation positions, posi-
nection, EC motor and automatic power adjustment. tion-independent display
• Combination flange PN 6/PN 10 (with DN 40 to DN 50)
Application • Thermal insulation as standard
Secondary hot water circulation systems of all kinds, hot-water heat- • Corrosion-resistant pump housing in red brass for systems where
ing systems of all kinds, air conditioning, closed cooling circuits, oxygen entry is possible
industrial circulating systems • Automatic adjustment of the pump performance in variable flow rate
secondary hot water circulation systems with thermostatically con-
Type key trolled line shutoff valves
Example: Wilo-Stratos-Z 40/1-8 • Manual control mode allows the pump performance to be ideally
Stratos High-efficiency pump (screw-end or flange-end pump), adjusted to the system for constant volume flow secondary hot water
electronically controlled circulation systems
Z Single-head pump for secondary hot water circulation • System expansion through retrofittable communication modules
40/ Nominal connection width LON, CAN, PLR, etc.
1-8 Nominal delivery head range [m] • Remote control via infrared interface (IR-Module/IR-Monitor)
Options
• Can also be utilised for 1~230 V/60 Hz
H[m]
Wilo-Stratos-Z
12
10
40
/1
-1
2
8
65
/1-
12
30
/1-
6 25
12
/1-
8, 50
30 /1
40
/1- -9
/1
8
-8
0
1,2 1,6 2 4 8 12 16 20 24 28 32 36 Q[m³/h]

Series description Wilo-Stratos-Z

• Wrench attachment point at pump body (for threaded pipe union
Operating modes pumps with P2 100 W)
• Manual control mode (n=constant) • Plug-in slot for optional expansion with Wilo-IF-Modules
• p-c for constant differential pressure • Including seals for threaded connection (loose)
• p-v for variable differential pressure • Including installation and operating instructions
• p-T for temperature-controlled differential pressure (programma- • Including thermal insulation
ble via IR-Module, IR-Monitor, LON or CAN) • Including washers for flange bolts (for nominal connection widths
Cooling
DN 32 - DN 65)
Manual functions
• Setting the operating mode Accessories
• Setting the differential-pressure setpoint • Screwed connections with screw thread
• Setting to “Autopilot” (automatic setback operation) • Cold water insulation for pumps Wilo-Climaform
• Setting the pump to ON/OFF • IR-Module
• Setting the speed (manual setting mode) • IR-Monitor
• IF-Modules Stratos:
Automatic functions • PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
Secondary Hot Water

• Stageless power adjustment depending on the operating mode • Analogue interface converter AnaCon
• ”Autopilot” automatic setback operation • Digital interface converter DigiCon/DigiCon-A
Circulation
• Soft start


Energy Systems
Stratos IF-Modules)
Data exchange
• Infrared interface for wireless data exchange with IR-Module/
IR-monitor (see IR-Module/IR-Monitor Function table)
Stratos IF-Modules)

pumps)

sensitive pump alteration): Various combinations with Stratos IF-

Modules (accessory) possible
Devices

Technical data Wilo-Stratos-Z

Wilo-Stratos-Z …
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9 65/1-12

the pumping data)
Secondary hot water and water for food businesses •
as per TrinkwV 2001 (excluding pumps in cast iron)
Performance


–

at maximum ambient temperature +40 °C [°C] 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80
short-term operation 2 h [°C] – – – – – – –
Maximum permissible total hardness in secondary 20 20 20 20 20 20 20
Standard version with nominal pressure, pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16
Pipe connections
Screwed connection Rp 1 1 1/4 1 1/4 – – – –

Nominal connection diameter flange DN – – – 40 40 50 65
Flange for counter flange PN 6, standard version – – – – – – –
Flange for counter flange PN 16, special version – – – • • • •
PN 6 and PN 16, standard version – – – • • • •
only), standard version – – – – – – –

Mains connection 3~ [V], with optional switching plug – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60

Technical data Wilo-Stratos-Z

Wilo-Stratos-Z …
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9 65/1-12
Motor/electronics
Cooling
Materials
Red brass (CC 491K) Red brass (CC 491K)

Red brass (CC 491K) as per
Pump housing as per DIN EN 1982, as per DIN EN 1982,
DIN EN 1982, as per TrinkwV 2001
as per TrinkwV 2001 as per TrinkwV 2001
Secondary Hot Water

– Cast iron (EN-GJL-250) –
Plastic
Circulation
(PPE), trade
Impeller Plastic (PPS - 40% GF)
name:
Noryl
Shaft Stainless steel (X39CrMo17-1)
Bearing Synthetic resin-impregnated carbon

50 °C 3 3 3 3 5 5 5
Energy Systems
95 °C 10 10 10 10 12 12 12
110 °C 16 16 16 16 18 18 18
Devices

Pump curves Wilo-Stratos-Z
Wilo-Stratos-Z 25/1-8, 30/1-8

v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 ¼ 0 0,5 1 1,5 2 2,5 Rp 1¼
8 8
Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 25/1-8
7 Wilo-Stratos-Z 30/1-8 7 Wilo-Stratos-Z 30/1-8
1 ~ 230 V - Rp 1 / Rp 1 ¼ 1 ~ 230 V - Rp 1 / Rp 1 ¼
p-
p-
c
v
6 6
5 5
H [m]
H [m]
4 m 4 m
ax ax
. .
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 max. 140 max.
120 120
7m
100 x . 6m 100
m
ma
5m
7
6m m
P1 [W]
P1 [W]
80 80
4m 5
60 3m 60 4m
2m 3m
40 40 2m
1m
20 20 min.
min.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
Wilo-Stratos-Z 30/1-12
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
1 ~ 230 V - Rp 1 ¼ 1 ~ 230 V - Rp 1 ¼
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4
min.
2 2 min
.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
Cooling
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
Secondary Hot Water

. .
1 1
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Circulation
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100

50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Energy Systems
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
10 10
p-
c p-
v
8 8
ma
H [m]
H [m]
x. ma
x.
6 6
4 4
min. min.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
500 500 max.

max.
x. m
400 ma 12 1 m m 400
m
1 0 m
1 9m
11 10 m m
12
8m m
P1 [W]
P1 [W]
300 300 9 8m
7 6m
7m m
5mm 6 m
200 4 m 200 5 m
3 4
2m
100 100
Devices
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
12 12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
p- p-
c v
8 8
H [m]
H [m]
6 6
m m
ax ax
. .
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
700 10 9 m 700
m
600 8m 600 10
9m m
P1 [W]
P1 [W]
500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]

Terminal diagrams, motor data Wilo-Stratos-Z
Terminal diagram
1~230 V, 50/60 Hz
L2 L3
Cooling
L1 L2
250 V ~)
3~230 V, 50/60 Hz
Function see Chapter “Pump management Wilo-Control,
Option: IF-modules Stratos *) Planning guide”
DP DP DP
PLR LON CAN
Secondary Hot Water

tems Wilo-Control”
Circulation
Motor data
Wilo-Stratos-Z... Nominal Speed Power Current for Current for Current for Motor Threaded cable
p2 n p1 I - PG
[W] [1/min] [W] [A] [-] [-]

25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-12
Energy Systems
200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9/ 1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/1 x 9/ 1 x 13.5
Devices

Dimensions, weights Wilo-Stratos-Z
Rp
G
l1
Pg 7
l2
l0
Pg 7 Pg 9
l1
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
ATTENTION: In the vertical module configuration, the cable con- ATTENTION: In the vertical module configuration, the cable con-
nection protrudes out over the pump flange nection protrudes out over the pump flange
(total dimension: Dimension b5 + maximum 9 mm)! (total dimension: Dimension b5 + maximum 9 mm)!
Dimension drawing C
ØD
Ø k L2
Ø k L1
Ød
DN
n x Ø d1
n x Ø d2
Dimensions, weights
Wilo-Stratos-Z... Nominal Pipe Weight Dimension

Thread Dimensions
diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-8 – 1 1 1/2 180 90 49 182 43 56 76 89 114 4.4 A
30/1-8 – 1 1/4 2 180 90 49 182 43 56 76 89 114 4.5 A
30/1-12 – 1 1/4 2 180 90 55 201 50 56 82 106 120 6.0 A
40/1-8 40 – – 220 110 55 203 53 63 82 106 120 11.0 B
40/1-12 40 – – 250 125 66 252 62 84 96 120 136 16.0 B
50/1-9 50 – – 280 140 66 256 62 83 96 120 136 17.0 B
65/1-12 65 – – 340 170 78 325 87 107 120 157 164 30.5 B

Dimensions, weights Wilo-Stratos-Z
Flange dimensions
Wilo-Stratos-Z... Flange Nominal Pump flange dimensions Dimension
diameter drawing
- DN ØD Ød Ø KL1/KL2 n x Ø dL1/dL2 -
[-] [-] [mm] [pcs. x mm] [-]
40/1-8 (flange PN 16 as per EN 1092-2) 40 150 84 100/110 4 x 14 / 19 C
Cooling
40/1-12 40 150 84 100/110 4 x 14 / 19 C
50/1-9 50 165 99 110/125 4 x 14 / 19 C
65/1-12 65 185 118 130/145 4 x 14 / 19 C
Secondary Hot Water

Circulation
Energy Systems
Devices

Equipment/function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Operating mode
p-T for temperature-prompted differential pres- •
sure (programmable via IR-Module, IR-Monitor, LON or CAN)
Manual functions

Automatic functions

ating mode
Soft start •
Safety control –

•

•
Control input “Analogue In 0 - 10 V” (remote speed •

adjustment) Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” (remote set- •

point adjustment) Possible with Stratos IF-Modules (accessory)

–
tact)
•
–
contact)

Equipment/function Wilo-Stratos-ZD
Wilo-Stratos-ZD
LC display for showing pump data and fault codes
Data exchange

Function table)
Cooling

Serial digital CAN interface for connection to a CAN •
bus system
Secondary Hot Water

single-head pumps)
Circulation
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modules (accessory) possible
Parallel operation (efficiency-optimised peak-load •

cut-in and out) Various combinations with Stratos IF-Modules (accessory) possible

Energy Systems
Wilo quick connection with spring clips –
Integrated air extraction fitting for automatic rapid –
ventilator Rp 3/8
Wilo-IF-Modules
•
•

Devices

Series description Wilo-Stratos-ZD
Wilo-Stratos-ZD Special features/product advantages

• Highest degrees of efficiency due to ECM technology
Construction • Optimum handling resulting from front-side operation and front-
Glandless twin-head circulating pump with flange connection, side access to the terminal room, variable installation positions, posi-
EC motor and automatic power adjustment tion-independent display. Combination flange PN 6/PN 10
(with DN 32 to DN 40)
Application • Automatic adjustment of the pump performance in variable flow rate
Secondary hot water circulation systems of all kinds, hot-water heat- secondary hot water circulation systems with thermostatically con-
ing systems of all kinds, air conditioning, closed cooling circuits, trolled line shutoff valves
industrial circulating systems • Manual control mode allows the pump performance to be ideally
adjusted to the system for constant volume flow circulation systems
Type key • System expansion through retrofittable communication modules
Example: Wilo-Stratos-ZD 40/1-8 LON, CAN, PLR, etc.
Stratos High-efficiency pump (flange-end pump), electronically • Integrable dual pump management through retrofittable Stratos
controlled IF-Modules for:
ZD Twin-head pump for secondary hot water circulation - Main/standby operation with fault-dependent switchover
40/ Nominal connection width - Efficiency-optimised peak-load operation
1-8 Nominal delivery head range [m] • Remote control via infrared interface (IR-Module/IR-Monitor)
Options
• Can also be utilised for 1~230 V/60 Hz
H[m]
Wilo-Stratos-ZD
10
+
6 40
32
/1
-8
/1
-1
5
2
0
1 2 3 4 5 6 7 8 9 10 20 Q[m³/h]

Series description Wilo-Stratos-ZD

• p-c for constant differential pressure • Including washers for flange bolts (for nominal connection widths
• p-v for variable differential pressure DN 40 - DN 65)
• p-T for temperature-controlled differential pressure (programma-
ble via IR-Module, IR-Monitor, LON or CAN) Accessories
Cooling
• IR-Module
Manual functions • IR-Monitor
• Setting the operating mode • IF-Modules Stratos:
• Setting the differential-pressure setpoint PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
• Setting to “Autopilot” (automatic setback operation) • Analogue interface converter AnaCon
• Setting the pump to ON/OFF • Digital interface converter DigiCon/DigiCon-A
Automatic functions
Secondary Hot Water

Circulation
• Soft start


Energy Systems
Stratos IF-Modules)
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-
Monitor (see IR-Module/IR-Monitor Function table)
Stratos IF-Modules)

pumps)

sensitive pump alteration): Various combinations with Stratos IF-

Modules (accessory) possible
Devices

Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...
32/1-12 40/1-8
Heating water (as per VDI 2035) • •

more than 20% glycol content require rechecking of • •
the pumping data)

as per TrinkwV 2001 (observe national regulations and directives)
Performance
Maximum delivery head [m] 9 8

Maximum flow volume [m3/h] 19 21

tion & air conditioning systems – –
at maximum ambient temperature +40 °C [°C] - 10 to + 110 - 10 to + 110

at maximum ambient temperature +40 °C [°C] 0 to +80 0 to +80
short-term operation 2 h [°C] – –
20 20
Standard version with nominal pressure, pmax [bar] 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16
Pipe connections
Screwed connection Rp – –
Nominal connection diameter flange DN 32 40
Flange for counter flange PN 6, standard version – –
Flange for counter flange PN 16, special version • •
and PN 16, standard version • •
– –
– –

– –
plug
Mains frequency [Hz] 50/60 50/60

Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...
32/1-12 40/1-8
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics Frequency converter Frequency converter
Protection class IP 44 IP 44
Insulation class F F
Materials
Secondary Hot Water

Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PPS
Shaft Stainless steel (X39CrMo17-1) Stainless steel (X39CrMo17-1)
Circulation
Bearing Synthetic resin-impregnated carbon Synthetic resin-impregnated carbon

50 °C 3 3
95 °C 10 10
110 °C 16 16

Energy Systems
Devices

Pump curves Wilo-Stratos-ZD
Wilo-Stratos-ZD 32/1-12
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-ZD 32/1-12 Wilo-Stratos-ZD 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1- Wilo-Stratos 100 P1- Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
Wilo-Stratos-ZD 40/1-8
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-ZD 40/1-8 Wilo-Stratos-ZD 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]

Terminal diagrams, motor data Wilo-Stratos-ZD
Terminal diagram
1~230 V, 50/60 Hz
L2 L3
Cooling
L1 L2
250 V ~)
3~230 V, 50/60 Hz
Function see Chapter “Pump management Wilo-Control,
Option: IF-Module Stratos *) Planning guide”
PLR-Modul LON-Modul CAN-Modul
DP DP DP
PLR LON CAN
Secondary Hot Water

tems” Wilo-Control”
Circulation
Motor data
Wilo-Stratos-ZD... Nominal Speed Power Current for Current for Current for Motor Cable
power consumption 1~230 V 3~230 V 3~400 V protection screwed connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -

32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9/1 x 13.5
Energy Systems
Devices

Dimensions, weights Wilo-Stratos-ZD
b4 b5 a2 a1 ØD
Ø k L2
Ø k L1
Ød
b2
l1
DN
l4
l0
b1
l3
Pg 7
Pg 9
n x Ø d1
Pg 13,5
n x Ø d2

ATTENTION: The cable connection protrudes above the pump
flange (total dimension: Dimension l3 + maximum
9 mm)!
Dimensions, weights
Wilo-Stratos-ZD... Weight
Nominal Dimensions Dimension
approxi-
diameter drawing
mately
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-12 32 220 110 120 106 204 57 117 130 110 130 16.5 A
40/1-8 40 220 110 120 106 200 64 125 138 115 135 17.0 A
Flange dimensions
Wilo-Stratos-ZD... Flange Nominal Pump flange dimensions Dimension

diameter drawing
- DN ØD Ød Ø KL1/KL2 n x Ø dL1/dL2 -
- - [mm] [pcs. x mm] -
Flange PN 6/10 (dimensioned
32/1-12 to PN 16, in accordance with 32 140 76 90/100 4 x 14 / 19 B
EN 1092-2)
Flange PN 6/10 (dimensioned
40/1-8 to PN 16, in accordance with 40 150 84 100/110 4 x 14 / 19 B
EN 1092-2)

323
Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Series: Wilo-Star-Z (CircoStar)
H[m]
Wilo-CircoStar • Circulating pumps with screw fittings or
4 Sta
r-Z
25/
6D press fittings
3 M
> Application:
2 Sta
r-Z
• Secondary hot water circulation systems
Star 25/
-Z 2
5/2
EM
2D
M and similar systems in industrial and building
1
St services (e.g. cooling water circulation)
ar Star-
-Z
15 Z 20/1
0
0 0,5 1 2 3 Q[m3/h]
Series: Wilo-TOP-Z (maximum 2850 1/min)

H[m]
Wilo-TOP-Z
10 • Circulating pumps with screwed or flanged
connection
Z25/
8
> Application:
30/1
6 • Secondary hot water circulation systems

0
and similar systems in industrial and building

Z25/6 Z20/4
4
Z80/10
Z50/7 Z65/10 services (e.g. cooling water circulation)
Z40
Z30/7
2
/7
0
0 10 20 30 40 50 Q[m³/h]
Series: Wilo-VeroLine-IP-Z

H[m]
Wilo-VeroLine-IP-Z
5 • Single-stage, low-pressure centrifugal
pump in Inline construction with threaded
4
IP-Z 25/6 connection
3 IP-Z 25/2
> Application:
2 • For pumping secondary hot water as well as
cold and hot water (as per VDI 2035) with-
1
out abrasive substances in heating, cold
0 water and cooling water installations
0 1 2 3 4 5 Q[m3/h]

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Series: Wilo-Star-Z (CircoStar)
• AC pumps with electrical quick connection • Planning guide: . . . . . . . . . . . . . . . . . . 6
• All plastic parts that come into contact with the fluid fulfil KTW recommendations • Equipment/function: . . . . . . . . . . . . . 326
• Equipped as standard heat insulation for Star-Z 15... • Series description: . . . . . . . . . . . . . . . . 330
• Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button • Technical data:. . . . . . . . . . . . . . . . . . . 332
technology and automatic detection of the thermal disinfection of the warm secondary hot • Pump curves: . . . . . . . . . . . . . . . . . . . . 336
Cooling
water reservoir • Terminal diagrams, motor data: . . . . 338
• Switchgears and control devices: . . 417
Secondary Hot Water

Circulation
Series: Wilo-TOP-Z (maximum 2850 1/min)

• Manual power adjustment with 3 speed stages • Planning guide: . . . . . . . . . . . . . . . . . . 6

• With thermal insulation as standard • Equipment/function: . . . . . . . . . . . . . 326
• Easy installation using combination flange PN 6/PN 10 (for DN 40 - DN 65) • Series description: . . . . . . . . . . . . . . . . 342
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated • Technical data:. . . . . . . . . . . . . . . . . . . 344
Energy Systems
strain-relief device • Pump curves: . . . . . . . . . . . . . . . . . . . . 346
• Protection class IP 44 • Terminal diagrams, motor data: . . . . 350
Series: Wilo-VeroLine-IP-Z

• High resistance to corrosive media, due to the stainless steel housing and Noryl impeller • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Great versatility due to suitability for water with hardness values up to 28°d • Equipment/function: . . . . . . . . . . . . . 326
• All plastic parts that come into contact with the fluid fulfil KTW recommendations • Series description: . . . . . . . . . . . . . . . . 354
• Technical data:. . . . . . . . . . . . . . . . . . . 356
• Pump curves: . . . . . . . . . . . . . . . . . . . . 358

Devices

Equipment/function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z

Standard Wilo-Star-Z
Wilo-TOP-Z VeroLine-IP-Z
pumps (CircoStar)
(single- Operating modes
head
pumps) Speed-stage switching
• • –
Equipmen (only Star-Z 25/6)
t/function Manual control mode (n=constant) – – –
Wilo-
Star-Z, p-c for constant differential pressure – – –
Wilo- p-v for variable differential pressure – – –
TOP-Z,
p-T for temperature-prompted differential pressure – – –
VeroLine-
IP-Z Manual functions
Setting the operating mode – – –
Setting the differential-pressure setpoint – – –
Setting to “Autopilot” (automatic setback operation) – – –
Setting the pump to ON/OFF – – –
Setting the speed (manual setting mode) – – –
1 3 1
Setting the speed stages
(3 for Star-Z 25/6)
Automatic functions
Stageless power adjustment depending on the oper- – – –
ating mode
“Autopilot” automatic setback operation – – –
Timed switching function for programming 3 on or • –
–
off times (only Z 15 TT)
Temperature control for maintaining a constant • –
return temperature in the secondary hot water cir- –
culation system (only Z 15 TT)
Thermal disinfection routine • –

(detection and support of thermal disinfection of the –
warm secondary hot water reservoir) (only Z 15 TT)
Deblocking function – – –
Blocking protection
• – –
(only Z 15 TT)
Soft start – – –
Safety control – – –
–
•
Full motor protection with integrated trip electronics (only with 3~pumps with –
P2 180W)

–
Control input “Overriding Off” – (optional for all types with –
Control input “Overriding Min” – – –
(remote speed adjustment) – – –

– – –


Wilo-Star-Z
(CircoStar)
•
– (optional for all types with –
tact)
•
(standard equipment only
with 3~pumps with
Cooling
Collective fault signal (potential-free NC contact) – –
P2 180W, optional for all
types with Wilo-Protect-
Module C)
•
Individual run signal (potential-free NO contact) – (optional for all types with –

•
– (only with 1~pumps with P2 = –
contact)
Secondary Hot Water

180W)
•
(standard equipment only
Circulation
with 3~pumps with
Fault signal light – –
P2 180W, optional for all
types with Wilo-Protect-
Module C)

• –
(only for 3~pumps)
LC display for showing pump data and fault codes

• –
–
(only Z 15 TT)

Data exchange
Energy Systems
IR-Module/IR-Monitor – – –
(see function table IR-Module/IR-Monitor)
building automation via Wilo interface converter or – – –
Serial digital LON interface for connection to a LON-
– – –
Works network
bus system – – –
single-head pumps)

•
– (optional for all types with –
– – –
cut-in and out)
Wrench attachment point on pump body

• – –
(only for Star-Z 25/6)
Double switchover valve in pump housing – – –

• • –
Cable entry possible on both sides (only with Star-Z 20/25) (only with 1~ u. 3~pumps
with P2 180W)
Quick connection with spring clips • – –
Devices


Wilo-Star-Z
(CircoStar)
ventilator Rp 3/8 – – –
Equipment/scope of delivery (continued)

– – –
Wilo-IF-Modules
Blocking current-proof motor • – –
Including seals for threaded connection (loose)

• • –
(only with Star-Z 25/6)
Including installation and operating instructions • • •
Including thermal insulation
• • –
(only series Z 15...)...)
Including washers for flange bolts – • –
Incl. 1.8 m power cable with grounding plug

• – –
(only Z 15 TT)
Integrated non-return valve

• – –
(only Z 15 A, Z 15 TT)
Integrated ball shutoff valve

• – –
(only Z 15 A, Z 15 TT)
Including clock timer

• – –
(only Z 15 TT)


329
Series description Wilo-Star-Z (CircoStar)
Wilo-Star-Z (CircoStar) Type key

Example: Wilo-Star-Z 20/1
Construction Star Standard pump (screw-end pump or pump with crimped
Glandless circulating pump with screwed connection and/or crimped connection)
connection Z Circulating pump
Application 1 Nominal delivery head [m]
Secondary hot water circulation systems and similar systems in
industrial and building services Options
• Wilo-Star-Z 15 A with non-return valve and ball shutoff valve
Special features/product advantages • Wilo-Star-Z 15 TT as with Star-Z 15 A, with integrated clock timer,
• AC pumps with electrical quick connection temperature control and routine for recognising and supporting ther-
• All plastic parts that come into contact with the fluid fulfil KTW rec- mal legionellae switching on the boiler side
ommendations
• Standard heat insulation for Star-Z 15...
• Star-Z 15 TT with an integrated timer and thermostat, LCD with sym-
bolic language, red button technology and automatic detection of
the thermal disinfection of the warm secondary hot water reservoir.
H[m]
Wilo-CircoStar
5
4 Star-
Z 25/
6 DM
2 Star-Z
25/2 D
M
Star-
Z 25/
2 EM
1
Sta
r-Z
15
Star-Z
20/1
0
0 0,5 1 2 3 4 Q[m3/h]

Series description Wilo-Star-Z (CircoStar)
Equipment/function
Operating modes
• Speed stage switching (only Star-Z 25/6)
Manual functions
• Selection of speed stages (1 speed stage, 3 speed stages with Star-Z 25/6)
Cooling
Automatic functions
• Time switching function for programming of 3 switch-on and/or
switch-off times (only Z 15 TT)
• Temperature control for maintaining a constant return temperature
in the secondary hot water circulation system (only Z 15 TT)
• Thermal disinfection routine (detection and support of thermal disin-
fection of the warm secondary hot water reservoir) (only Z 15 TT)
• Blocking protection (only Z 15 TT)
Secondary Hot Water

• LC display for showing pump data and error codes (only Z 15 TT)
Circulation
• Wrench attachment point on the pump body (only Star-Z 25/6)
• Cable feed possible from both sides (only Star-Z 20/..., Star-Z 25/...)
• Including seals with screw thread (loose) (only Star-Z 25/6)

• Including thermal insulation (only series Z 15...)
• Including 1.8 m connection cable with shockproof plug (only Z 15 TT)
• Integrated flap valve (only Z 15 A, Z 15 TT)
Energy Systems
• Integrated ball shutoff valve (only Z 15 A, Z 15 TT)
• Including clock timer (only Z 15 TT)
Accessories
• Thermal insulation shells for Star-Z 20/1 - Z 25/2(6)
• Brass special insert parts for screw-end pumps:
Male thread/inner soldering connection
• Industrial water plug module Wilo-S1R-h for Star-Z 20/1, Z 25/2 EM
(AC version)
• Time switch unit Wilo-SK 601 in conjunction with Wilo-SK 602
(as contactor) for Wilo-Star-Z 25/2 DM (three-phase version)
• Switchgear Wilo-SK 601 for time-dependent Off/On switching for
Star-Z 25/6
Devices

Technical data Wilo-Star-Z (CircoStar)

Technical WIlo-Star-Z...
data Wilo-
15 15 A 15 TT
Star-Z
(CircoStar) Approved fluids
Heating water (as per VDI 2035) – – –

Water/Glycol mixture (maximum 1:1; mixtures with
more than 20% glycol require checking of the – – –
pumping data)
as per TrinkwV 2001
• • •
Performance
Maximum delivery head [m] 1.25 1.25 1.1

Maximum flow volume [m3/h] 0.6 0.6 0.4

with maximum ambient temperature +25 °C [°C] – – –
with maximum ambient temperature +40 °C [°C] – – –

at maximum ambient temperature +40 °C [°C] + 65 (in short-term operation 2 h:+70)
18 18 18
Standard version for operating pressure pmax [bar] 10 10 10
Special version for operating pressure pmax [bar] – – –
Pipe connections
Screwed connection Rp 1/ 1/ 1/
2 2 2
Nominal connection diameter DN – – –

Flange with nominal pressure rating PN – – –
Combination flange with nominal pressure rating PN – – –
Connection with compression connection (Viega
– – –
system) [Ø mm]
– – –
only)

– – –
plug
Motor/electronics
Electromagnetic compatibility – – EN 61800-3



WIlo-Star-Z...
15 15 A 15 TT
Motor/electronics (continued)
Power electronics – – –
Cooling
Materials
Pump housing Brass (CuZn40Pb2)

Plastic (PPO)
Impeller
Trade name: Noryl
Shaft Stainless steel (X35 CrMo17)
Secondary Hot Water

Circulation
40 °C 0.5 0.5 0.5
65 °C 2 2 2

Energy Systems
Devices


WIlo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6
Approved fluids

Water/glycol mixtures (maximum 1:1; from 20 %
the pumping data must be checked)
• • • •
as per TrinkwV 2001 • • • •
Performance
Maximum delivery head [m] 1.0 2.0 2.9 6.0

Maximum flow volume [m3/h] 1.7 3.1 3.7 4.8

with maximum ambient temperature +25 °C [°C] – 10 to +110 1)
with maximum ambient temperature +40 °C [°C] – 10 to + 95

at maximum ambient temperature +40 °C [°C] + 65 (in short-term operation 2 h:+70)
18 18 18 18
Pipe connections
Screwed connection Rp 1/ 1 1 1
2
Nominal connection diameter DN – – – –

Flange with nominal pressure rating PN – – – –
Combination flange with nominal pressure rating PN – – – –
Connection with compression connection (Viega
system) [Ø] – – – –

– – – –
only)
Mains connection 1~ [V], standard version 230 230 – 230

Mains connection 3~ [V], standard version – – 400 –
Motor/electronics

1) = with utilisation of the plug-in timer Wilo-S1R-h: +20 °C to +110 °C


WIlo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6
Motor/electronics (continued)
Materials
Cooling
Pump housing Red brass (G-CuSn5)
Plastic (PPO)
Impeller
Trade name: Noryl
Shaft Ceramic
Secondary Hot Water

40 °C 0.5 0.5 0.5 0.5
Circulation
65 °C 3 3 3 3
110 °C 10 10 10 10

1) = with utilisation of the plug-in timer Wilo-S1R-h: +20 °C to +110 °C

Energy Systems
Devices

Pump curves Wilo-Star-Z (CircoStar)
Pump Wilo-Star-Z 15, Z 15 A, Z 15 TT Wilo-Star-Z 20/1

curves AC AC
Wilo- 0 0,2 0,4 0,6 [m/s] v
0 0,5 1,0 [m/s]
Star-Z 1,5
(CircoStar) Wilo-Star-Z 15, 1,2
Wilo-Star-Z 20/1
Z 15 A, Z 15 C, Z 15 TT 1 ~ 230 V – Rp 1 ⁄2
1,25 1~230 V - RP ½ 1,0
1,0
0,8
Z1
5
H[m]
Z1
5A
0,75 ,Z 0,6
15
H [m]
C,
Z1
5T
T
0,5 0,4
0,25 0,2
0 0
0 0,1 0,2 0,3 0,4 [m3/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
0 0,05 0,1 [l/s] 0 0,1 0,2 0,3 0,4 [l/s]
0 0,5 1 1,5 [lgpm] 0 1 2 3 4 5 [lgpm ]

Q Q
35 50
30 40
P1[W]
25 30
P1[W]
20 20
15 10
0 0,1 0,2 0,3 0,4 [m3/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
Wilo-Star-Z 25/2
AC Three-phase (DM)
v v
0 0,5 1,0 1,5 [m/s] 0 0,5 1,0 1,5 [m/s]
4,0 4,0
Wilo-Star -Z 25/2 Wilo-Star -Z 25/2
3,5 1 ~ 230 V – Rp 1 3,5 3 ~ 400 V – Rp 1
3,0 3,0
2,5 2,5
H [m ]
H [m ]
2,0 2,0
1,5 1,5
1,0 1,0
0,5 0,5
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5,0 7,5 10 12,5 [lgpm ] 0 2,5 5,0 7,5 10 12,5 [lgpm ]
Q Q
80 100
60 80
P 1 [W]
P 1 [W]
40 60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]

Pump curves Wilo-Star-Z (CircoStar)
Wilo-Star-Z 25/6
AC
v
0 0,5 1,0 1,5 2,0 2,5 [m/s]
6
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5
Cooling
4
ma
x.
H [m ]
mi
1 n
Secondary Hot Water

0
0 1 2 3 4 [m3/h]
0 0,25 0,5 0,75 1 1,25 [l/s]
Circulation
0 2,5 5 7,5 10 12,5 15 [lgpm]
Q
110
max.
100
90
P1 [W]
80
70
60
50 min
40

0 1 2 3 4 [m3/h]
Energy Systems
Devices

Terminal diagram, motor data Wilo-Star-Z (CircoStar)
PE L1 L2 L3
L N
L N PE
1-phase motor (EM), 2-pole – 1~230 V, 50 Hz 3-phase motor (DM), 2-pole – 3~400 V, 50 Hz
Motor data
Wilo-Star-Z... Nominal Speed Power Current at Motor Capacitor Threaded Terminal

power consumption 1~230 3~400 3~230 protection cable con- diagram
V V V nection
P2 n P1 I – – PG –
[W] [1/min] [W] [A] – [F/VDB] – –
not neces-
15
sary (block-
15 A – 2700 22 0.25 – – – 1x9 A
ing current-
15 TT
proof)
not neces-
sary (block-
20/1 4 1700 36 - 38 0.18 – – 1/400 1 x 11 A
ing current-
proof)
not neces-
sary (block-
25/2 EM 12 2300 38 - 49 0.22 – – 1/400 1 x 11 A
ing current-
proof)
not neces-
sary (block-
25/2 DM 12 2650 55 - 72 – 0.16 – – 1 x 11 B
ing current-
proof)
not neces-
35 max. 2700 72 - 99 0.41
sary (block-
25/6 21 2500 52 - 74 0.32 – – 2.6/400 1 x 11 A
ing current-
12 eco 2100 39 - 49 0.22
proof)

Dimensions, weights Wilo-Star-Z (CircoStar)
Dimen- Dimensions A Dimension drawing B

sions,
106,7
weights 39,5 106,7 39,5
Wilo-
Star-Z
40
66,35
(CircoStar)
40
138
Cooling
74
74
77
77
Secondary Hot Water

Circulation
39,5 106,7 41 42 126,4
8,4
55
66,35
50
138
39,35
40
19
(166)
31

84
74
74
Energy Systems
27
77
77
Dimension drawing E
41 42 126,4
55
8,4
50
39,35
(166)
84
19
31
74
27

77
Devices

Dimensions, weights Wilo-Star-Z (CircoStar)
Dimension drawing F Dimension drawing G
b1 b1
b3 l2
b3 G
PG 11 Pg 11
b4
l3
b4
l0
l0
l3
l4
l4
G a1 l1
b2 b2 a1 l1
Dimensions, weights
Wilo-Star-Z... Pipe connection/ Thread Pump dimensions Weight Dimension

[Rp/DN] G I0 l1 l2 l3 l4 a1 b1 b2 b3 b4 – –
– – [mm] [kg] –
15 RP 1/2 1.42 A
15 A RP 1/2 See dimension drawings A to E 1.63 B
15 TT RP 1/ 1.76 D
2
20/1 Rp 1/2 1 140 97 130 70 79 34 100 92.5 54 73 2.2 F
25/2 EM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.5 F
25/2 DM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.3 F
25/6 Rp 1 11/2 180 97 – 90 79 33 100 92.5 54 76 2.5 G


341
Series description Wilo-TOP-Z
Wilo-TOP-Z Special features/product advantages

• Manual power adjustment with 3 speed stages
Construction • With thermal insulation as standard
Glandless circulating pump with screwed connection or flange con- • Easy installation using combination flange PN 6/PN 10
nection. Preselectable speed stages for power adjustment (for DN 40 - DN 65)
• Cable feed to terminal box possible on both sides (starting with P1
Application 250 W) with integrated strain-relief device
Secondary hot water circulation systems, similar systems in industrial • Protection class IP 44
and building services (e.g. cooling water circulation)
Type key
Example: Wilo-TOP-Z 40/7
TOP Standard pump (screw-end or flange-end pump)
-Z Circulating pump
7 Nominal delivery head range [m] where Q = 0 m3/h
Options
• Version for special voltage on request
H[m]
Wilo-TOP-Z
9
8 25
30/ /10
10
7
80
65
6 /1
/1
0
0
5
50
/7
4
40
3
/7
25
2
20
6/
/4
30
/7
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]

Series description Wilo-TOP-Z
Equipment/function
Operating modes
Manual functions
Cooling
Automatic functions
(only with 3~pumps with P2 180 W)

(standard equipment only with 3~pumps with P2 180 W and
Secondary Hot Water

Module C)
Circulation
(only for 1~pumps with P2 180 W)
• Fault signal light (standard equipment only with 3~pumps with
P2 180 W, optional for all types with Wilo-Protect-Module C)
• Direction of rotation control lamp (only with 3~pumps)

Energy Systems
Module C)
Accessories
• Time switch unit Wilo-SK 601
- Switching plug 3~230 V, 50 Hz
- Wilo-Protect-Module-C 3~400 V
- Wilo relay SK 602/SK 622 for full motor protection
- Wilo-Protect-Module-C 1~230V
Devices

Technical data Wilo-TOP-Z

Technical Wilo-TOP-Z...
data Wilo-
20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10
TOP-Z
Approved fluids

the pumping data)

•
as per TrinkwV 2001 • • • • (with pump housing in red brass CC 491K)
Performance
Maximum delivery head [m] 3.5 6.0 9.5 5.5 9.5 6.0 7.0 9.0 9.0
Maximum flow volume [m3/h] 4.0 5.5 9.5 7.0 9.5 16.0 25.0 42.5 65.0

with maximum ambient temperature +40 °C [°C] -20 to +110
Temperature range for utilisation in secondary hot 0 to +65 0 to +80

at maximum ambient temperature +40 °C [°C] (in short-term (in short-term operation 2 h: +110)
operation 2 h: +80)
Maximum permissible total hardness in secondary 18 18 20 20 20 20 20 20 20

Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6
10
Special version for operating pressure pmax [bar] – – 16 – 16 16 16 16
16
Pipe connections
Screwed connection Rp 3/
4 1 1 1 1/4 1 1/4 – – – –
Nominal connection widths DN – – – – – 40 50 65 80
Flange for counter flange PN 6, standard version – – – – – – – – •

Counter flange for PN 16, flange, special version – – – – – • • • •
– – – – – • • • –

– – – – – – – – –

only), special version – – – – – – – – –
Mains connection 1~ [V], standard version 230 230 230 230 230 230 – – –
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230

Note on pump housing:
Red brass material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Technical data Wilo-TOP-Z

Wilo-TOP-Z...
20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10
Motor/electronics
Electromagnetic compatibility – – – – – – – – –
Cooling
Power electronics – – – – – – – – –
Materials
Secondary Hot Water

Stainless steel Cast iron (EN-GJL-250)
Pump housing Red brass (CC 491K)
(1.4301) Red brass (CC 491K)
Circulation
Plastic (PPO)
Plastic
Impeller Trade name: Plastic (PPS - 40% GF)
(PPE)
Noryl
Shaft Ceramic Stainless steel (X39 CrMo17-1)

40 °C 5 5 5 5 5 5 8 8 8
Energy Systems
80 °C 8 8 8 8 8 8 10 10 10
110 °C 20 20 20 20 20 20 30 30 30

Note on pump housing:
Red brass material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
Devices

Pump curves Wilo-TOP-Z
Pump Wilo-TOP-Z 20/4

curves AC Three-phase (DM)
Wilo- v
v
TOP-Z 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s]
4 4
Wilo-TOP-Z 20/4 Wilo-TOP-Z 20/4
1~230 V - Rp ¾ 3~400 V - Rp ¾
3 3
H [m ]
H [m ]
2 2
m
m
ax
ax
.
.
m
in
.
1 mi 1
n.
0 0
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
0 0,25 0,5 0,75 1 1,25 [l/s] 0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm] 0 2,5 5 7,5 10 12,5 15 [lgpm]
Q Q
110 110
100 max. 100 max.
90 90
80 80
P 1 [W ]
P 1 [W ]
70 70
min.
60 60
50 50 min.
40 40
30 30
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
Wilo-TOP-Z 25/6
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
1~230 V - Rp 1 3~400 V - Rp 1
6 6
5 5
4 4
H [m ]
H [m ]
m m
ax ax
. .
3 3
2 2
mi
n.
mi
1 n. 1
0 0
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]
0 0,25 0,5 0,75 1 1,25 1,5 [l/s] 0 0,25 0,5 0,75 1 1,25 1,5 [l/s]
0 2,5 5 7,5 10 12,5 15 17,5 [lgpm] 0 2,5 5 7,5 10 12,5 15 17,5 [lgpm]
Q Q
220 220
max. max.
200 200
180 180
160 160
P1 [W]
P1 [W]
140 140
min.
120 120
100 100 min.
80 80
60 60
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]

Wilo-TOP-Z 25/10
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8
Cooling
7 7
6 6
m
ax
H [m ]
H [m ]
m .(
ax 1
5 . 5
)
4 4
(2
m
m
in. )
in
3 3
.
(3
2 2 )
Secondary Hot Water

1 1
0 3
0
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
Circulation
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P 1 [W ]
P 1 [W ]
200 200 min.

150 150
100 100
50 50
0 0

0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-Z 30/7
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
6 6
1~230 V - Rp 1¼ 3~400 V - Rp 1¼
5 5
4 4
H [m ]
H [m ]
m
ax
3
ax
3
.
2 2
m
in
.
m
in
.
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 160
max.
175 140
max.
120
150
100
P 1 [W]
P1 [W]
125 min.
min. 80
100 60
40
75
20
50 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
Devices

Wilo-TOP-Z 30/10
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1~230V - Rp 1¼ 9 3~400V - Rp 1¼
8 8
7 7
6 6
H [m ]
H [m ]
m m
ax ax
5 . 5 .
4 4
m
3 3
in
m
in.
.
2 2
1 1
0 3
0
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P 1 [W ]
P 1 [W ]
200 200 min.

150 150
100 100
50 50
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-Z 40/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
1~230 V - DN 40 3~400 V - DN 40
6 6
5 5
4 4
H [m ]
H [m ]
m
m
ax
ax
.
.
3 3
2 m 2 mi
in n.
.
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
250 min. 250

P1 [W]
P1 [W]
200 200
150 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]


v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
8 9
7
3~400 V - DN 50 8 3~400 V - DN 65
7
6
Cooling
6
5
5
m
ax
H [m ]
H [m ]
.
4
ma
x.
4
m
in.
3
3
m
in.
2
2
1 1
Secondary Hot Water

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
Circulation
0 25 50 75 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]
Q Q
800 1200
max.
1100
max.
600 1000
900
P 1 [W ]
P 1 [W ]
400 800
min. min.
700
200 600
500
0 400

0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
Wilo-TOP-Z 80/10
Energy Systems
Three-phase (DM)
v
0 0,5 1 1,5 2 2,5 3 [m/s]
9
Wilo-TOP-Z 80/10
8 3~400 V - DN 80
6
ma
x.
5
H [m ]
4
mi
n.
3
0
0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm]
Q
1500
1400
max.
1300
P1 [W]
1200
1100
1000
900 min.
800
0 10 20 30 40 50 60 [m3/h]
Devices

Pump curves, terminal diagrams, motor data Wilo-TOP-Z
Pump Terminal diagram A/motor protection A Terminal diagram B/motor protection B

curves,
terminal
diagrams, L N L1 L2 L3
motor
data Wilo-
TOP-Z
PE L N PE L1 L2 L3
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of a motor phase
WSK = thermal winding contact Full motor protection with integrated trip electronics in terminal box
Wilo-SK 622 relay or other switchgears/control devices with WSK
connection option Triggering: All-pole shutdown of motor by integrated tripping
electronics
Load capacity of the potential-free NC contact as per VD 3814 for

Pump curves, terminal diagrams, motor data Wilo-TOP-Z
Motor data
Wilo-TOP-Z... Nominal Power Current at Capaci- Threaded Motor Terminal

Stage/speed
power consumption tor cable protection diagram
1~230 V 3~400 V 3~230 V connection
P2 n P1 I – PG – –
[W] [1/min] [W] [A] [F/VDB] – – –
max. 2790 95 - 105 0.50
20/4 2600
Cooling
60 70 - 80 0.40 – – 3.5/400 1 x 13.5 A A
(1-phase motor) min. 2100 50 - 65 0.35
max. 2850 80 - 100 0.35 0.60
20/4 2650
60 45 - 65 – 0.15 0.30 – 1 x 13.5 B B
(3-phase motor) min. 2440 35 - 50 0.10 0.20
max. 2390 140 - 200 1.00
25/6 1810
100 115 - 175 0.90 – – 5/400 1 x 13.5 A A
(1-phase motor) min. 1260 85 - 120 0.65
max. 2450 125 - 210 0.45 0.80
25/6
Secondary Hot Water

100 1880 80 - 135 – 0.25 0.45 – 1 x 13.5 B B
(3-phase motor) min. 1590 60 - 95 0.20 0.35
max. 2800 210 - 325 1.62
25/10 2500
Circulation
180 170 - 315 1.58 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 150 - 295 1.51
max. 2700 175 - 310 0.77 1.33
25/10 2400
180 125 - 230 – 0.43 0.74 – 2 x 13.5 D D
(3-phase motor) min. 2000 100 - 175 0.32 0.55
max. 2700 135 - 165 0.80
30/7 2500
90 100 - 145 0.72 – – 5/400 1 x 13.5 A A
(1-phase motor) min. 2100 70 - 110 0.56

max. 2700 105 - 155 0.42 0.72
30/7 2350
90 70 - 105 – 0.21 0.37 – 1 x 13.5 B B
(3-phase motor) min. 2050 50 - 80 0.15 0.26
max. 2800 210 - 335 1.62
Energy Systems
30/10 2600
180 170 - 315 1.58 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 150 - 295 1.51
max. 2700 175 - 310 0.77 1.33
30/10 2400
180 125 - 230 – 0.43 0.74 – 2 x 13.5 D D
(3-phase motor) min. 2000 100 - 175 0.32 0.55
max. 2700 240 - 340 1.62
40/7 2600
180 200 - 330 1.60 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 175 - 310 1.54
max. 2700 195 - 320 0.70 1.22
40/7 2300
180 145 - 240 – 0.44 0.76 – 2 x 13.5 D D
(3-phase motor) min. 2000 120 - 180 0.32 0.55
max. 2700 375 - 680 1.38 2.38
50/7 2300
350 280 - 520 – 0.92 1.60 – 2 x 13.5 D D
(3-phase motor) min. 2000 240 - 390 0.69 1.19
65/10 max. 2850 760 - 1050 2.42 4.19
(3-phase motor) 700 2700 580 - 840 – 1.55 2.68 – 2 x 13.5 D D
min. 2500 515 - 720 1.30 2.25
max. 2800 1290 - 1440 2.92 5.06
80/10 2500
1100 1055 - 1155 – 2.06 3.56 – 2 x 13.5 D D
(3-phase motor) min. 2200 865 - 940 1.68 2.91
Note:
Devices

Dimensions, weights Wilo-TOP-Z
Dimen- Dimension drawing A Dimension drawing B

sions,
weights b4 b5
Rp
b4 b5 Rp
Wilo- Pg Pg
TOP-Z
l2
l2
l1
l1
l0
l0
G a2
b1 b2 G a2
b3 b3 a3 a1 b1 b2 a3 a1
b3 b3
Permitted installation position, see Planning guide Permitted installation position, see Planning guide
b4 b5 Rp b4 b5
R 1/8
Pg Pg
Pg Pg
l2
l1
l2
l1
l0
l0
G a2 R 1/8
b1 b2 a3 a1 b1 b2 a2
b3 b3 b3 b3 a3 a1
Permitted installation positions, see Planning guide Permitted installation position, see Planning guide
Dimension drawing E Dimension drawing F
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2

Dimensions, weights Wilo-TOP-Z
Dimensions, weights
Wilo-TOP-Z... Pipe
Pump dimensions
connection/ Thread Weight Dimension
diameter
[Rp/DN] G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN 6/10 –
– – [mm] [kg] –
Cooling
20/4 Rp 3/4 G 11/4 150 75 92 162 30 54 50 50 70 60 44 3.1 A
25/6 Rp 1 G 11/2 180 90 92 162 30 54 50 50 70 60 44 3.3 A
25/10 Rp 1 G 11/2 180 90 102 172 52 73 69 68 92 66 66 6.7 C
30/7 Rp 11/4 G2 180 90 92 172 34 64 66 57 88 60 44 5.5 B
30/10 Rp 11/4 G2 180 90 102 172 52 73 69 61 92 66 66 6.7 C
40/7 DN 40 – 250 125 102 193 46 72 78 62 97 66 66 13.0 D
50/7 DN 50 – 280 140 109 224 65 82 91 77 119 66 66 19.5 D
65/10 DN 65 – 340 170 119 253 80 100 118 98 136 66 66 29.5 D
Secondary Hot Water

80/10 DN 80 – 360 180 119 258 95 130 135 108 159 66 66 32.5/35 D
Circulation
Flange dimensions
Wilo-TOP-Z... Flange Nominal Pump flange dimensions Dimension

diameter drawing

40/7 40 150 88 100/110 – 4 x 14 / 19 – E
50/7 50 165 102 110/125 – 4 x 14 / 19 - E
Energy Systems
65/10 65 185 122 130/145 – 4 x 14 / 19 - E
Flange PN 6
(designed to PN 16, as per DIN 80 190 128 – 150 - 4 x 19 F
2531)
80/10
Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 160 - 8 x 19 F
EN 1092-2)
Devices

Series description Wilo-VeroLine-IP-Z
Wilo-VeroLine-IP-Z Special features/product advantages

• High resistance to corrosive media, due to the stainless steel housing
Construction and Noryl impeller
Glanded pump-circulating pump in Inline construction with screwed • Great versatility due to suitability for water with hardness values up
connection to 28°d
• All plastic parts that come into contact with the fluid fulfil KTW rec-
Application ommendations
For pumping secondary hot water as well as cold and hot water
(as per VDI 2035) without abrasive substances in heating, cold water
and cooling water installations
Type key
Example: Wilo-Veroline-IP-Z 25/6
IP Inline pump (screw-end pump)
-Z Circulating pump
25/ Nominal connection width R/Rp
6 Power capacity in approximation with the maximum
delivery head [m]
H[m]
Wilo-Veroline-IP-Z
4,5
4,0
3,5
25/6
3,0
25/2
2,5
2,0
1,5
1,0
0,5
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2,0 3,0 4,0 Q[m³/h]

Series description Wilo-VeroLine-IP-Z
Equipment/function
Manual functions
• Setting the speed stages: 1 speed stage
Cooling
Accessories
• Adapters
• Motor protection switch
Secondary Hot Water

Circulation
Energy Systems
Devices

Technical data Wilo-VeroLine-IP-Z

Technical Wilo-VeroLine-IP-Z
data Wilo-
VeroLine- Approved fluids
IP-Z (other fluids on request)

Water-glycol mixture
(for 20-40 vol.-% glycol and fluid temperature 40 °C)
•
Cooling and cold water •
–
Hot water
–
Heat transfer oil

as per TrinkwV 2001
Nominal pressure, maximum [bar] 10

Temperature range [°C] -8 to +110
Ambient temperature, maximum [°C] 40
Installation in closed buildings •
Outdoor installation Special version at additional charge
Pipe connections
Threaded connection G 1 1/2

Flange connection –
(groove and tongue-faced flange, DIN DIN 2445)
Flange version PN 10
Nominal connection widths DN –
Flange with pressure-measurement connections –
Materials
Pump housing and lantern 1.4306

Impeller Noryl
Shaft 1.4571
Mechanical seal Ceramic/graphite/EPDM
Other mechanical seals –
Electrical connections (other versions on request)
Mains connection 3~ [V/Hz] 400/50

Mains connection 1~ [V/Hz] 230/50
Speed, maximum [1/min] 1450/2900

Technical data Wilo-VeroLine-IP-Z

Wilo-VeroLine-IP-Z
Motor/electronics
–
Integrated full motor protection
(see accessories for necessary relay)
IP 44 (motor)
Protection class
IP 54 (terminal box)
Cooling
Insulation class F
Motor protection required onsite •
Speed control –
Motor winding up to 3 kW 3~230 V /400 V Y, 50 Hz
Motor winding starting at 4 kW –
Installation options
Secondary Hot Water

Pipe mounting (up to 15 kW motor power) •
Support-bracket mounting –
Circulation

Energy Systems
Devices

Pump curves Wilo-VeroLine-IP-Z
Pump Wilo-VeroLine-IP-Z 25/2 - 25/6 Wilo-VeroLine-IP-Z 25/2 - 25/6

curves 1~230 V 3~230/400 V
Wilo- v v
VeroLine- 0 1 2 3 [m/h] 0 1 2 3 [m/s]
IP-Z 6 6
Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/2
Wilo-VeroLine-IP-Z 25/6 Wilo-VeroLine-IP-Z 25/6
5 5
IP-
IP- Z2
4 Z2 5/6
5/6 4
H[m]
3 3
2 H[m] 2
IP-Z
25/2 IP-Z
25/
2
1 1
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 0,5 1 [l/s] 0 0,5 0,5 1 [l/s]
0 5 10 15 20 [lgpm] [lgpm]
0 5 10 15 20
Q Q

Terminal diagrams, motor data Wilo-VeroLine-IP-Z
Terminal Terminal diagram A

diagrams, With built-in capacitor
C2
motor C
data Wilo- C1
VeroLine- N L
IP-Z
N L1 PE
Cooling
1-phase motor 1~230 V, 50 Hz
Terminal diagram B
unbroken line =Y
W2 U2 V2 dashed line =
3~400 V Y
3~230V
Secondary Hot Water

U1 V1 W1
L1 L2 L3 PE
Circulation
3-phase motor 3~230/400 V, 50 Hz
Motor data
Wilo-VeroLine-IP-Z Nominal Rated motor Terminal

Nominal current (approximately) Capacity
power speed diagram

P2 IN 1~230 V IN 3~230 V IN 3~400 V C n –
[W] [A] [F] [1/min] –
25/2 (1~230 V) 0.10 1.05 – – 4.0 1450 A
Energy Systems
25/2 (3~400 V) 0.09 – 0.50 0.29 – 1450 B
25/6 (1~230 V) 0.18 1.15 – – 6.3 2850 A
25/6 (3~400 V) 0.12 – 0.66 0.38 – 2850 B
Note motor type label data!
Devices

Dimensions, weights Wilo-VeroLine-IP-Z
Dimen- Dimension drawing

sions,
weights
Wilo- a 1~230 V 3~230/400 V
VeroLine- a1 f e e e
IP-Z a2
c
G½" x G2
b
l1
l0
Øg
G1½
Dimensions, weights
Wilo-VeroLine-IP-Z Nominal Dimensions Weight

diameter about
DN l0 l1 a a1 a2 b c e f Øg –
– [mm] [kg]
25/2 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/2 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4.5
25/6 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/6 (3~400 V) 25 180 250 241 213 136 148 92 58 – 115 4.5

Solar Thermal, Geothermal Energy Systems
Contents
Solar thermal, geothermal energy systems
High-efficiency pumps Wilo-Stratos ECO-ST 362
Series overview 362
Wilo-Stratos ECO-ST 362
Cooling
Technical data 368
Pump curves 370
Secondary Hot Water

Standard pumps Wilo-Star-ST, Star-RSG 374
Circulation
Series overview 374
Wilo-Star-ST 374
Technical data 380
Pump curves 382

Energy Systems
Wilo-Star-RSG 374
Technical data 388
Pump curves 390

Devices

Series overview Wilo-Stratos ECO-ST
Series: Wilo-Stratos ECO-ST
H [m]
Wilo-Stratos ECO-ST
• Glandless circulating pumps with screwed
connection
4 > Application:
15(25)1-5
• High-flow volume and low-flow volume
3
solar thermal systems
2
0
0 0,5 1,0 1,5 2,0 Q[m³/h]

Series overview Wilo-Stratos ECO-ST
Series: Wilo-Stratos ECO-ST
• Class A motor technology • Planning guide: . . . . . . . . . . . . . . . . . . 6/29
• Up to 80 % energy savings in comparison to uncontrolled circulating pumps • Equipment/function: . . . . . . . . . . . . . 364
• Highest degrees of efficiency due to ECM technology • Series description: . . . . . . . . . . . . . . . . 366
• Minimum electronic power consumption: only 5.8 Watt • Technical data:. . . . . . . . . . . . . . . . . . . 368
• 3- times greater starting torque than conventional circulating pumps • Pump curves: . . . . . . . . . . . . . . . . . . . . 370
Cooling
• Pump housing with wrench attachment point • Terminal diagrams, motor data: . . . . 371
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Dimensions, weights: . . . . . . . . . . . . . 372
tion formation • Service/accessories: . . . . . . . . . . . . . . 393
• BA linkup: For linkage to external monitoring units (e.g. building automation BA or DDC instal-
lations)
Secondary Hot Water

Circulation
Energy Systems
Devices

Equipment/function Wilo-Stratos-ECO-ST
Wilo-Stratos ECO-ST
Operating modes
-c for constant differential pressure •
-v for variable differential pressure •
-T for temperature-prompted differential pressure –
Manual functions

Setting the pump to ON/OFF –
Automatic functions
Stageless power adjustment depending on the operating

mode
•
Soft start
•
Safety control •
Full motor protection with integrated trip electronics –
Control input “Overriding Off” •

(remote speed adjustment) •
•
Single/collective fault signal (potential-free NC contact) –

Thermal winding contact (WSK, potential-free NC con-
tact) –

LC display for showing pump data and fault codes –

Equipment/function Wilo-Stratos-ECO-ST
Wilo-Stratos ECO-ST
Data exchange
IR-Module/IR-Monitor (see IR-Module/IR-Monitor –
Function table)
Serial digital PLR interface for connection to BA building
automation via Wilo interface converter or company- –
specific coupling module
Cooling
–
a LONWorks network
Serial digital CAN interface for connection to a CAN bus
–
system

single-head pumps)
Secondary Hot Water

Main/standby operation (automatic fault-actuated –
Parallel operation (efficiency-optimised peak-load cut-
–
Circulation
in and out)
Wrench attachment point on pump body •

Double switchover valve in pump housing –
Cable entry possible on both sides •
•

Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid ven- –
tilator Rp 3/8
Energy Systems
–
Wilo-IF-Modules
Blocking current-proof motor •
Including seals for threaded connection (loose) •
–
Devices

Series description Wilo-Stratos ECO-ST
Wilo-Stratos ECO-ST Special features/product advantages

• Class A motor technology
Construction • Up to 80 % energy savings in comparison to uncontrolled circulating
Glandless circulating pump with screwed connection, EC motor and pumps
automatic power adjustment • Highest degrees of efficiency due to ECM technology
• Minimum electronic power consumption: only 5.8 Watt
Application • 3- times greater starting torque than conventional circulating pumps
Circulation in solar thermal systems • Pump housing with wrench attachment point
Type key corrosion from condensation formation
Example: Wilo-Stratos ECO-ST 25/1-5 • BA linkup: For linkage to external monitoring units
Stratos ECO High-efficiency pump (screw-end pump) (e.g. building automation BA or DDC installations)
-ST Version for solar thermal applications
Options
• Stratos ECO-ST ...-130: Version with short over-all length 130 mm
• Stratos ECO-ST ...-RG: Version with red brass housing
H[m]
Wilo-Stratos-ECO-ST
5
BMS
15(25)1-5
3
0
0 0,5 1,0 1,5 2,0 2,5 Q[m³/h]

Series description Wilo-Stratos ECO-ST
Equipment/function
Operating modes
• Manual control mode (n=constant)
• p-c for constant differential pressure
Manual functions
Cooling
• Setting the operating mode
Automatic functions
Secondary Hot Water

• Soft start
• Safety control
Circulation


Energy Systems
Accessories
Devices

Technical data Wilo-Stratos-ECO-ST

Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG
Heating water (as per VDI 2035) • • •

more than 20 % glycol content require rechecking of • • •
the pumping data)
Secondary hot water and water for food businesses as
– – –
per TrinkwV 2001
Performance
Maximum delivery head [m] 5 5 5

Maximum flow volume [m3/h] 2.5 2.5 2.5

+ 15 to + 110 + 15 to + 110 + 15 to + 110
at maximum ambient temperature +40 °C [°C] + 15 to + 95 + 15 to + 95 + 15 to + 95

at maximum ambient temperature +40 °C [°C] – – –
with maximum ambient temperature +40 °C in
short-term operation 2 h [°C] – – –
Maximum permissible total hardness in secondary hot – – –
water-circulation systems [°d]
Standard version with nominal pressure, pmax [bar] 10 10 10
Special version with nominal pressure, pmax [bar] – – –
Pipe connections
Thread connection ½ 1 1
Nominal flange diameter 15 25 25
Flange for counter flange PN 6, standard version – – –
Flange for counter flange PN 16, special version – – –
– – –
only), standard version – – –

– – –

Mains connection 3~ [V], with optional switching plug – – –

Technical data Wilo-Stratos-ECO-ST

Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics Pulse-pack control Pulse-pack control Pulse-pack control
Materials
Red brass (CC 491K) as per

Cast iron Cast iron
Pump housing DIN EN 1982, as per TrinkwV
(EN-GJL-200) (EN-GJL-200)
Secondary Hot Water

2001
Circulation

50 °C 0.5 0.5 0.5

95 °C 3.0 3.0 3.0

110 °C 10.0 10.0 10.0
Energy Systems
Devices

Pump curves Wilo-Stratos-ECO-ST
Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1¼ 0 0,2 0,4 0,6 0,8 Rp 1¼
6 6
Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)1-5
1~230 V - Rp 1/Rp 1¼ 1~230 V - Rp 1/ Rp 1¼
5 5
p-c p-v
4 4
H [m]
H [m]
3 3
ax
.
2 2
ma
x.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Ql/s] 0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm] 0 2 4 6 8 Q[lgpm]
70 70
max.
max. 60
60
50 50
5m 4m m
m
4m 3m m 3m 2
P1 [W]
5 2 40
P1 [W]
40
30 1m
30 1m
20 20
10 min. 10
min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]

Pump curves, terminal diagrams, motor data Wilo-Stratos-ECO-ST
Terminal diagram
0~10V
Cooling
1~ 230 V, 50 Hz
Motor data
Wilo-Stratos ECO-ST... Speed Power Current Motor Threaded cable
Secondary Hot Water

consumption maximum protection connection
n P1 I - PG
[1/min] [W] [A] - -
Circulation
not necessary
15/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5-RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11

proof)
Energy Systems
Devices

Dimensions, weights Wilo-Stratos-ECO-ST
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
Dimensions, weights
Wilo-Stratos Screwed Dimensions Weight

Thread
ECO-ST... connection about
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 -
- - [mm] [kg]
15/1-5-130 ½ 1 130 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5 1 1½ 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5-RG 1 1½ 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

373
Series overview Wilo-Star-ST, Wilo-Star-RSG
Series: Wilo-Star-ST
H [m]
Wilo-Star ST
> Application:
ST
20
8 ST2 • Solar thermal systems
/1
0
1
/9
6
ST20(2 ST25
4 5)/6 /7
ST20(2
2 5)/4
0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q [m³/h]
Series: Wilo-Star-RSG
H[m]
Wilo-STAR-RSG • Circulating pumps with screwed connection
7
6 > Application:
Sta St • Geothermal systems, heating systems
5 ar
r-R -R
SG SG
4 25 25
/7, /8
30 ,3
3 /7 0/
8
2
1
0
0 1 2 3 4 5 Q [m³/h]

Series overview Wilo-Star-ST, Wilo-Star-RSG
Series: Wilo-Star-ST
• Special hydraulics for utilisation in solar thermal systems • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Up to 30 % less current consumption due to class B motor technology • Equipment/function: . . . . . . . . . . . . . 376
• Pump housing with wrench attachment point • Series description: . . . . . . . . . . . . . . . . 378
Cooling
Series: Wilo-Star-RSG

• Special hydraulics for utilisation in geothermal systems • Planning guide: . . . . . . . . . . . . . . . . . . 6
Secondary Hot Water

• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function: . . . . . . . . . . . . . 376
• Technical data:. . . . . . . . . . . . . . . . . . . 388
Circulation
• Pump curves: . . . . . . . . . . . . . . . . . . . . 390

Energy Systems
Devices

Equipment/function Wilo-Star-ST, Wilo-Star-RSG

Wilo-Star-ST Wilo-Star-RSG
Operating modes
Speed-stage switching • •
Manual control mode (n=constant) – –
p-c for constant differential pressure – –
p-v for variable differential pressure – –
p-T for temperature-prompted differential pressure – –
Manual functions
Setting the operating mode – –

Setting the differential-pressure setpoint – –
Setting to “Autopilot” (automatic setback operation) – –
Setting the pump to ON/OFF – –
Setting the speed (manual setting mode) – –
Setting the speed stages 3 3
Automatic functions
Stageless power adjustment depending on the operat-

– –
ing mode
“Autopilot” automatic setback operation – –
Deblocking function – –
Soft start – –
Safety control – –
Full motor protection with integrated trip electronics – –
Control input “Overriding Off” – –

Control input “Overriding Min” – –
– –
Control input “Analogue in 0 - 10 V”
– –
Single fault signal (potential-free NC contact) – –

Collective fault signal (potential-free NC contact) – –
Single/collective run signal (potential-free NO contact) – –
Thermal winding contact (WSK, potential-free NC con-
– –
tact)

Equipment/function Wilo-Star-ST, Wilo-Star-RSG

Wilo-Star-ST Wilo-Star-RSG
Fault signal light – –
LC display for showing pump data and fault codes – –
Data exchange
Cooling
Infrared interface for wireless data exchange with IR-
– –
Module/IR-Monitor (see IR-Monitor Function table)
Serial digital PLR interface for connection to BA build-
ing automation via Wilo interface converter or com- – –
pany-specific coupling module
Serial digital LON interface for connection to a LON- – –
Works network
Secondary Hot Water

Serial digital CAN interface for connection to a CAN bus
– –
system
Circulation
single-head pumps)

– –
– –
cut-in and out)

Wrench attachment point on pump body • •
(only for nominal diameter DN 25) (only for nominal diameter DN 25)
Energy Systems
Cable entry possible on both sides • •
Quick connection with spring clips • •
– –
ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-IF-Modules – –
Blocking current-proof motor • •
Including thermal insulation – –
– –


Devices

Series description Wilo-Star-ST
Wilo-Star-ST Special features/product advantages

• Special hydraulics for utilisation in solar thermal systems
Construction • Up to 30 % less current consumption due to class B motor techno-
Glandless circulating pump with screwed connection. Preselectable logy
speed stages for power adjustment • Pump housing with wrench attachment point
High-flow volume and low-flow volume solar thermal systems
Type key
Example: Wilo-Star-ST 25/6
Star Standard pump (screw-end pump)
-ST Version for solar thermal applications
H[m]
11 Wilo-Star-ST
10
ST
20
9 /11
8
ST
20/
7 9
5
ST 25/7
4
ST 20(2
3 5)/6
ST 20(25)/4
2
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]

Series description Wilo-Star-ST
Equipment/function
Operating modes
Manual functions
Cooling
• Spanner grip on the pump body (only with nominal diameter DN 25)
Accessories
Secondary Hot Water

• Thermal insulation shells for Wilo-Star-ST 25
Circulation
Energy Systems
Devices

Technical data Wilo-Star-ST

Wilo-Star-ST...
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7
Approved fluids
Heating water (as per VDI 2035) • • – – –

more than 20% glycol content require rechecking of • • • • •
the pumping data)
– – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 4 5.5 7 10 12

Maximum flow volume [m3/h] 3.5 3.5 4.0 2.0 2.0

with maximum ambient temperature +40 °C [°C] -10 to +110 (in short-term operation 2 h:+120)
– – – – –
Standard version for operating pressure pmax [bar] 10 10 10 10 10
Special version for operating pressure pmax [bar] – – – – –
Pipe connections
Screwed connection Rp/G Rp 1/2 (ST 20...) Rp 1/2 (ST 20...) Rp 1/2 (ST 20...) Rp 1/2 (ST 20...)
Rp 1/2
Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...)
Filler connection [G, inside] – – – – –
Nominal connection diameter flange DN – – – – –
Counter flange for PN 16, flange, special version – – – – –
– – – – –
– – – – –
– – – – –
– – – – –
plug

Technical data Wilo-Star-ST

Wilo-Star-ST...
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7
Motor/electronics
Electromagnetic compatibility – – – – –
Cooling
Power electronics – – – – –
Radio interference suppression level N N N N N
Materials
Secondary Hot Water

Pump housing Cast iron (EN-GJL-200), cataphoretic painting
Impeller Polypropylene
Circulation
Bearing Carbon
Minimum suction head [m]
for water delivery temperature of 50 °C 0.5 0.5 0.5 0.5 0.5

for water delivery temperature of 95 °C 3 3 3 3 3

for water delivery temperature of 110 °C 10 10 10 10 10
Energy Systems
Devices

Pump curves Wilo-Star-ST
Wilo-Star ST 20/4, ST 25/4 Wilo-Star ST 20/6, ST 25/6
v v
0 1 2 3 4 5 Rp½ 0 1 2 3 4 5 6 Rp½
Q[m/s] Q[m/s]
0 0,4 0,8 1,2 1,6 Rp1 0 0,5 1,0 1,5 2,0 Rp1
H[m] Wilo-Star-ST H[m] Wilo-Star-ST
20/4, 25/4 20/6, 25/6
1~230 V - Rp ½ / Rp 1 6 1~230 V - Rp ½ / Rp 1
4
5
3
ma 4 ma
x. x.
3
2
mi 2
n. m
in
1 .
1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 1 2 3 4 Q[m³/h]
0 0,2 0,4 0,6 0,8 1,0 Q[l/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 Q[l/s]
0 2 4 6 8 10 Q[Igpm] 0 4 8 12 Q[Igpm]
P1[W] P1[W]
40
40
20
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 1 2 3 4 Q[m³/h]
Wilo-Star ST 20/7, ST 25/7 Wilo-Star ST 20/9
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 [m/s]
7
Wilo-Star ST 20/7 12
ST 25/7 Wilo-Star ST 20/9

6
1~230 V - Rp 1/2, Rp 1 1 ~ 230 V - Rp 1/2
10
5 ma
x.
H[m]
8
H[m]
6 m
ax
3 .
mi
n.
4
2
m
1 2 in
0
0 1,0 2,0 3,0 [m3/h] 0
0 0,5 1 1,5 2 2,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 5 10 [lgpm ]
0 0,2 0,4 0,6 0,8 [lgpm]
Q Q
120 140
max.
120
100 max.
100
P1[W]
80 80
P1[W]
min. 60 min
60
40
40 20
[m3/h] 0 0,5 1 1,5 2 2,5 [m3/h]
0 1,0 2,0 3,0

Pump curves Wilo-Star-ST
Wilo-Star ST 20/11
v
0 0,5 1 1,5 [m/s]
12
Wilo-Star ST 20/11
1 ~ 230 V - Rp 1/2
10
Cooling
8
m
ax
H[m]
.
6
m
2 in
Secondary Hot Water

0
0 0,5 1 1,5 2 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 0,2 0,4 0,6 0,8 [lgpm]
Circulation
Q
180
160
max.
140
120
P1[W]
100
80 min
60
0 0,5 1 1,5 2 2,5 [m3/h]

Energy Systems
Devices

Terminal diagrams, motor data Wilo-Star-ST
Terminal diagram
L N PE

Motor data
Wilo-Star-ST... Nominal power Stage/speed Power Current Capacitor Threaded cable Motor protection
consumption connection
P2 n P1 I Capacity PG –
[W] [1/min] [W] [A] [F/VDB] – –
20/4 11.50 2630 38 0.17 1.7/400 1 x 11 (blocking current-
6.50 min. 2350 28 0.13 proof)
10.50 min. 2350 41 0.18 proof)
14.80 min. 2170 59 0.16 proof)
13.00 min. 1564 50 0.23 proof)
14.80 min. 1448 75 0.32 proof)
6.50 min. 2350 28 0.13 proof)
10.50 min. 2350 41 0.18 proof)
14.80 min. 2170 59 0.16 proof)

Dimensions, weights Wilo-Star-ST
100 53,7 G
3
54
PG 11
90
78,8
b3
180
Cooling
(130)
180
90
90
l0 91 (79)
G 22,5
67,2 141,5 (129)
G 33 l1 130,4
(Rp)
92,5
Secondary Hot Water

Circulation
Dimensions, weights
Wilo-Star-ST Thread Thread Dimensions Weight about Dimension

connection drawing
Rp G l0 l1 b3 m –
– – [mm] [kg] –
20/4 ½ 1 130 96 58 2.3 A

25/4 1 1½ 180 96 58 2.3 A
20/6 ½ 1 130 97 54 2.5 A
Energy Systems
25/6 1 1½ 180 96 58 2.5 A
20/7 ½ 1 130 109 54 2.9 A
25/7 1 1½ 180 109 54 2.9 A
20/9 ¾ 1¼ 3.6 B
See dimension drawing
20/11 ¾ 1¼ 4.0 B
Devices

Series description Wilo-Star-RSG
Wilo-Star-RSG Special features/product advantages

• Special hydraulics for utilisation in geothermal systems
Construction • Pump housing with cataphoretic (KTL) coating for the prevention of
Glandless circulating pump with screwed connection. Preselectable corrosion from condensation formation
speed stages for power adjustment
Application
Geothermal systems, heating systems
Type key
Example: Wilo-Star-RSG 25/7
Star Standard pump (screw-end pump)
-RSG Version for geothermal systems
H[m]
Wilo-Star-RSG
8
Star-RSG 25/8, 30
7 /8
Star-RSG 25
6 /7, 30/7
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2 3 4 5 Q[m³/h]

Series description Wilo-Star-RSG
Equipment/function
Operating modes
• Spanner grip on the pump body (only with nominal diameter DN 25)
Cooling
Accessories
Secondary Hot Water

Circulation
Energy Systems
Devices

Technical data Wilo-Star-RSG

Wilo-Star-RSG...
25/7 30/7 25/8 30/8
Approved fluids

more than 20% glycol content require rechecking of • • • •
the pumping data)
– – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 7 8 8.5

Maximum flow volume [m3/h] 5.5 5.5 5.5 5.5

with maximum ambient temperature +40 °C [°C] - 10 to + 110
– – – –
Pipe connections
Screwed connection Rp/G Rp 1 Rp 1 1/4 Rp 1 Rp 1 1/4

Filler connection [G, inside] – – – –
– – – –
– – – –
– – – –


Technical data Wilo-Star-RSG

Wilo-Star-RSG...
25/7 30/7 25/8 30/8
Motor/electronics

Cooling
Radio interference suppression level – – – –
Materials
Secondary Hot Water

Impeller Plastic Fibreglass-reinforced Plastic
(PP - 40% GF) PP (PP - 40% GF)
Circulation
Bearing Metal-impregnated
Metal-impregnated carbon Carbon
carbon
Minimum suction head [m]
For water delivery temperature of 50 °C 0.5 0.5 0.5 0.5

Energy Systems
Devices

Pump curves Wilo-Star-RSG
Wilo-Star-RSG 25/7, 30/7 Wilo-Star-RSG 25/8, 30/8
v v
0 0,5 1,0 1,5 2,0 2,5 3,0
Rp1 0 0,5 1,0 1,5 2,0 2,5 3,0
[m/s] Rp1
Rp1¼ [m/s]
0 0,5 1,0 1,5 2,0 Rp1¼
0 0,5 1,0 1,5 2,0
H[m]
Wilo - Star-RSG 25/7, 30/7 H[m] Wilo - Star-RSG 25/8, 30/8
1~230 V - Rp 1 / Rp 1¼ 1~230 V - Rp 1 / Rp 1¼
8
8
6 ma
6 x.
ma
x.
4
4
m m
2 in in
. 2 .
0
0 1 2 3 4 5 6 Q[m³/h] 0
0 1 2 3 4 5 6 Q[m³/h]
0 0,4 0,8 1,2 1,6 Q[l/s] 0 0,4 0,8 1,2 1,6 Q[l/s]
0 4 8 12 16 20 Q[Igpm] 0 4 8 12 16 Q[Igpm]
P1[W] P1[W]
150 150
100 100
50 50
0 0
0 1 2 3 4 5 6 Q[m³/h] 0 1 2 3 4 5 6 Q[m³/h]

Terminal diagrams, motor data Wilo-Star-RSG
Terminal diagram
Cooling
L N PE

Secondary Hot Water

Motor data
Wilo-Star-RSG... Nominal power Speed Power Current Capacitor Threaded cable Motor protection
consumption maximum connection
Circulation
P2 n P1 I – PG –
[W] [1/min] [W] [A] [F/VDB] – –
14.80 min. 2300 62 0.30 proof)

14.80 min. 2300 62 0.30 proof)
20.62 min. 2122 81 0.40 proof)
Energy Systems
20.62 min. 2122 81 0.40 proof)
Devices

Dimensions, weights Wilo-Star-RSG
Dimension drawing
b1
b3 G
PG 11
l3
b4
l0
l4
a l1
b2
Dimensions, weights
Wilo-Star-RSG Pipe connection/ Thread Dimensions Weight

Rp G a b1 b2 b3 b4 l0 l1 l3 l4 m
– – [mm] [kg]
25/7 1 1½ 32 101 93.5 54 79 180 109 90 91 2.7
30/7 1¼ 2 32 101 93.5 54 79 180 109 90 91 3.0
25/8 1 1½ 34 113 93.5 54 76 180 119 90 88 3.3
30/8 1¼ 2 34 113 93.5 54 76 180 119 90 88 3.5

Service/Accessories
Contents
Service/accessories
Wilo-TOP motor technology 394
Circuit diagrams 396
Switching plug/servicing apparatus 400
Threaded pipe unions 401
Cooling
Adapter fittings Wilo-(R), Wilo-(RF), Wilo-(F) 403
Pump thermal insulation 405
Cold water insulation for pumps Wilo-ClimaForm 406
Secondary Hot Water

Circulation
Energy Systems
Devices

Service/Accessories
Wilo-TOP motor technology
Motor technology
Motor technology
The basis for the entire Wilo-TOP series is the motor conception. The
so-called “Cold Motor” concept is based on optimised rotor and sta-
Air venting Rotor shaft / pump shaft
tor configurations in conjunction with similarly optimised motor
mechanics and an electrical connecting technology with chamber
block contacts.
The conventional insulating materials of Classes F and H are fully suf-
ficient due to the minor electrical losses and resulting lower heat
generation.
Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,
Wilo-SE-TW, Wilo-RL Water
The single-phase AC motors and also the three-phase motors are

ATTENTION:
each conceived as “voltage range motors” for European voltage.
No pump ventilation necessary for commissioning, because forced
- Single-phase AC motor:
ventilation takes place through a special borehole in the shaft during
1~230 V, 50 Hz, tolerance as per DIN IEC 60038: ± 10%
operation of the Wilo-TOP Pumps (see illustration).
Connection also permitted to AC networks 1~220 Volt, 50 Hz.
- Three-phase motor:
Motor protection Wilo-TOP series
Motor fuse protection is ensured as follows with Wilo-TOP Pumps.
Connection also permitted to three-phase networks 3~380 Volt, 50 Hz.
Connection to 3~230 V networks is possible with Wilo-TOP-S/-SD
Blocking current-proof motors: no motor protection required
and Wilo-TOP-Z when the 3~230 V switching plug is used as an
The motors are designed in such a way that the windings are not
accessory. Connection to 3~230 V networks is possible with TOP-D
damaged in the event of overload. This applies to the Wilo-TOP-D in
by means of winding switch-over in the terminal box.
three-phase/single phase AC version with nominal motor power
P2 = 20 W.
Wilo-TOP-E and Wilo-TOP-ED
The Wilo-TOP-E/-ED series has a three-phase motor starting with
Pumps with internal protection against unacceptably high winding
P2 = 350 W. Integration of the 1-phase micro-frequency converter
temperatures
requires connections to AC mains power.
The motors are designed in such a way that motor voltage is shut
Electrical connection:
down internally in the event of overload and winding damage is
thereby prevented. This applies for the pump types
It is possible in three-phase networks with 3~230 V to connect Wilo-
Wilo-TOP-S/-SD
TOP-E/-ED series pumps between 2 phases.
Wilo-Z
ATTENTION:
Wilo-RL
For operating the Wilo pumps with control devices or modular acces-
Wilo-SE/SE-TW
sories, the electrical operating conditions as per VDE 0160 are to be
in both single-phase and in three-phase version with nominal motor
observed (for details, see planning guide).
power 50 W P2 100 W. An automatic restart takes place in the
single-phase versions after the coil has cooled down, the three-
Direction of rotation control
phase versions are acknowledged by switching the mains voltage off
The integrated electronic direction of rotation control displays the
and then back on.
correct direction of rotation with the Wilo-TOP three-phase pumps
when the direction of rotation control lamp lights up and the incor-
Pumps with full motor protection (WSK) and Wilo relay SK 602/622
rect one when it goes out.
Realisation of full motor protection by means of thermal winding
contacts (WSK) placed within the stator windings. This applies for
Rotor unit
TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W,
The integration of all components that rotate and come into contact
TOP-D three-phase pumps with P2 60 W.
with water in the compact rotor unit ensures maximum smooth oper-
ation, long service life and ease of handling during service work.

Service/Accessories
Wilo-TOP motor technology
Motor technology
Pumps with integrated full motor protection including trip electronics
Thermal winding
contact (WSK)
opens in case
of thermal winding
Motor overtemperature
Cooling
Electronics Supply voltage
Trip mechanism
in the terminal box
Heating PTC
Bimetal washer
(leaf spring) will be
heated via PTC
in case of fault
Bimetal switch
Secondary Hot Water

Patented motor protection with integrated triggering mechanism in
the terminal box are equipped as standard in all Wilo-TOP-S/-SD/-Z
Circulation
three-phase pumps starting with P2 180 Watt, in all Wilo-S/SD
AC pumps starting with P2 350 Watt, and in all Wilo-TOP-E/-ED
pumps.
Permanent full motor protection by way of exact motor temperature
monitoring:
- TOP-E/-ED: 3 PTC thermistor sensors (PTC) in the winding
TOP-S/-SD/-Z: 2 thermal winding contacts (WSK) in the winding
(for P2 180 W)

In the event of disruption, e.g. when blocking, 2-phase running, etc.
causes impermissible motor heating, a three-pole shutdown in the
terminal box of the pump motor ensues with Wilo-TOP-S/-SD/-Z or
Energy Systems
the frequency converter is switched off with Wilo-TOP-E/-ED. They
must be reset by actuating the cancel button on the terminal box.
Fault indication/signal
Standard series integrated signals at the terminal box with
- Fault signal light
- Collective fault signal (P2 180 Watt) with potential-free NC contact
as per VDI 3814 for Wilo-TOP three-phase pumps (not TOP-D) and
Wilo-TOP-E/-ED pumps.

Devices

Service/Accessories
Circuit diagrams
Connection for multi-speed motors Wilo-TOP or for ones marked “r”
Motor with internal protection, P2 to 90 W (TOP series) or blocking current-proof

(identification code “r”) - No external motor protection necessary!
Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz
Pump 3 ~ 400 V, 50 Hz
PE L1 L2 L3
L N
Pump
L N PE
L1 L2 L3
1 ~ 230 V, 50 Hz
With integrated capacitor
Motor with integrated thermal winding contacts, P2 to 54 W

Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz
With relay Wilo-SK 602/SK 622 With plug-in tripping module Wilo-C-SK With relay Wilo-SK 602/SK 622
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 400 V, 50 Hz

PE L1 N PE L1 L2 L3 PE L1 L2 L3 N
SK 602 SK 602
SK 602 Pump SK 602
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L1 L2 L3 15 10 11
WSK
Pump Pump
L N WSK L1 L2 L3 15 10 11
C1
C2 WSK
No rotation check required! Direction of rotation must be checked! Direction of rotation must be checked!
To correct: To correct:
Change two phase wires at random! Change two phase wires at random!
Note!
If using different contactor equipment: Terminals
15 and 10 “WSK” can be connected in the control
circuit (maximum 230 V). When using a motor
protection switch provided by the customer, its
settings must be as per the pump name plate
specifications.

Service/Accessories
Circuit diagrams
Connection for constant-speed three-phase AC motors 230 V /400 V Y
Blocking current-proof motor, P2 to 20 W - No motor protection required!

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
Steinmetz circuit:
Motor terminals in circuit; Motor terminals in Y circuit Motor terminals in circuit
attached capacitor
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz
Cooling
PE L1 N PE L1 L2 L3 PE L1 L2 L3
Pump U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
W2 U2 V2 W2 U2 V2 W2 U2 V2
Secondary Hot Water

Circulation
Motor with installed thermal winding contacts, P2 60 W
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz

PE L1 N PE L1 L2 L3 N PE L1 L2 L3

SK 602 SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
SK 602 SK 602 SK 602
Energy Systems
U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
Pump
WSK WSK WSK
W2 U2 V2 W2 U2 V2 W2 U2 V2
Direction of rotation check required! Direction of rotation must be checked! Direction of rotation must be checked!
To correct: To correct: To correct:
Change capacitor terminal connections Change any two phase wires! Change any two phase wires!
W2 <–> V2 (illustrated in dashed lines)
Devices

Service/Accessories
Circuit diagrams
Connection for motors Wilo-TOP-E/-ED
Wilo-TOP-E/-ED
Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz,
connection between 2 phases in the three-phase network 3~400 V, 50 Hz
1~230 V, 50 Hz 3~230 V, 50 Hz 1~230 V, 50 Hz

L1 L2 L1 N
PE L1 N or
L2
L2 L3
or
PE L3
PE L1 L3
L N SSM
SSM
Wilo-TOP-E/-ED
L N SSM
Wilo-TOP-E/-ED
Wilo-TOP-E/-ED ATTENTION: Correct connection of the

neutral conductor is to be observed!

Service/Accessories
Circuit diagrams
Connection for motors Wilo-Stratos/-Z/-D/-ZD
Stratos/Stratos-Z/Stratos-D
Mains connection 1~230 V, 50/60 Hz Mains connection 3~230 V, 50/60 Hz, Mains connection 1~230 V, 50/60 Hz,
connection between 2 phases in the three-phase network 3~400 V,
50/60 Hz
1~230 V, 50/60 Hz 3~230 V, 50/60 Hz 1~230 V, 50/60 Hz

L1 L2 L1 N
Cooling
PE L1 N or
L2
L2 L3
or
PE L3
PE L1 L3
L N SSM
SSM
Wilo-Stratos/-Z/-D
Secondary Hot Water

L N SSM
Wilo-Stratos/-Z/-D
Circulation
Wilo-Stratos/-Z/-D ATTENTION: Correct connection of the
Wilo-Stratos-ZD
Mains connection 1~230 V, 50/60 Hz Mains connection 3~230 V, 50/60 Hz, Mains connection 1~230 V, 550/60 Hz,

connection between 2 phases in the three-phase network 3~400 V,
50/60 Hz
Energy Systems
1~230 V, 50/60 Hz 3~230 V, 50/60 Hz 1~230 V, 50/60 Hz
L1 L2
PE L1 N or
L1 N
L2
L2 L3
or
PE L3
L N SSM PE L1 L3
SSM
Wilo-Stratos-ZD
L N SSM
Wilo-Stratos-ZD
Wilo-Stratos-ZD ATTENTION: Correct connection of the
Devices

Service/Accessories
Switching plugs/servicing apparatus
Switching Wilo – switching plug 3~230 V three-phase current

plugs/
servicing Retrofittable plug for three-phase current
apparatus pumps Wilo-TOP-S/-SD/-Z for connecting
3 230 V 3 400 V the pump motor to the existing mains volt-
age 3~230 V, 50 Hz.
Weight: approximately 30 g.
> Function
The simple conversion for connecting the
pump to 3~230 V is achieved by replacing
the standard-series 400 V speed/voltage
plug present in the terminal box of the
pump with the 230 V switching plug (acces-
sories).
This conversion does not permit the con-
nection of the pump to 1~230 V.
No further wiring work is required.
Manual variable speed control with the plug
is retained for 3 stages.
Wilo-DKG-II rotation control/service device
Wilo service device with expanded function

for electronic, non-contact
- checking of the precise direction of rotation
(glanded and glandless pumps) and
- testing for possible pump standstill (stand-
ard glandless pumps in single- or three-
phase versions).
Measurement takes place during operation
as a basic principle. It is no longer necessary
to switch the pump motor on and off briefly.
Device includes 9V battery (commercially
available) and testing directions.
> Function
Three integrated, high-sensitivity sensors
measure the stray field of the pump motor
when the service device is loaded. Based on
the time sequence of the sensor signals, the
electronics determines
- the direction of rotation and
- the rotation of the pump rotor, and this the
conveyance of the fluid through the pump.
Red and yellow LEDs signalise rapidly and
clearly disrupted/undisrupted pump opera-
tion.

Service/Accessories
Threaded pipe unions
Screwed connections for circulating pumps

Malleable cast iron material (GTW, chromatised)
Figure A
Screwed connections for screw-end pump
pipe connections are not part of the scope
of delivery for the pump; they are supplied
G Rp
available upon request at additional
charge as a complete set.
Cooling
A set of screwed unions (one for each pump)
consists of:
Union inserts with inside thread for connection with steel pipes (DIN 2440) with Whitworth 2 pcs. flat gaskets
pipe thread as per DIN 2999 2 pcs. union nuts (GTW, chromatised)
2 pcs. union inserts
Material:
Malleable cast steel for heating circulating
Secondary Hot Water

pumps, brass for secondary hot water pumps
Screwed connections for secondary hot water circulators
Circulation
Brass material (MS)
Figure B Installation dimensions
Rp
G
G Øi R

l0 l2
Special union inserts with Whitworth male thread (DIN 2999) and inside thread for choice
Energy Systems
between thread connections and solder joints to copper pipe (DIN EN 1057)
Note:
Screwed unions are not included in the
pump’s scope of delivery.
Figure C
Union inserts with inside thread for connection to copper pipe (DIN EN 1057) with Whitworth
pipe thread as per DIN 2999.
Devices

Service/Accessories
Screwed connections - Pump configuration,dimensions and weights
Dimensions Installation Pipe connection size Weight (set) Figure

length
Variable DN, steel pipe DN, copper pipe
Rp/R G Øi lo l2 – –
DIN 2440 DIN EN 1057
Unit – [mm] [mm] – – [kg] –
Screwed connection for circulating pumps:
Cast iron material, union insert/union nut
GTW chromatised
GTW 1 130 184
For pumps with pump housing thread G 11/2 Rp 1 G 11/2 – 25 – 0.46 A
180 234
GTW 1 1/4
Rp 11/4 G2 – 180 244 32 – 0.69 A
For pumps with pump housing thread G 2
Screwed connection for secondary hot
water circulators:
Material brass, union nut GTW chromatised
or brass (for Type MS 3/4)
MS 1/2
For secondary hot water circulators with Rp 1/2 G1 15 140 216 15 Ø 15 0.26 B
housing or fittings male thread G 1
MS 3/4
For secondary hot water circulators with Rp 3/4 G 11/4 – 150 195 – R 3/4 0.34 C
housing thread G 11/4
MS 1
For secondary hot water circulators with Rp 1 G 11/2 28 180 274 25 Ø 28 0.72 B
housing thread G 11/2
MS 1 1/4
For secondary hot water circulators with Rp 11/4 G2 35 180 280 32 Ø 35 1.20 B
housing thread G 2

Service/Accessories
Adapter fittings
Wilo-(R), Wilo-(RF), Wilo-(F)
Adapters for length compensation Wilo – (R) Wilo – (R)

New pump Pipe Material Description Weight Part No.
approxi- C
DN C1 C DN I1 I2 – – mately –
Pipe
[kg] DN
DN 25 G 11/2 G 11/2 25 18 20 GG R 24 0.2 110 880 596 Union nut
DN 25 G 11/2 G 11/2 25 28 30 GG R1 0.3 110 786 891
Cooling
DN 25 G 11/2 G 11/2 25 38 40 GG R2 0.5 110 626 790
l1
l2
DN 25 G 11/2 G2 32 3 5 Ms R5 0.1 110 678 298
DN 25 G 11/2 G2 32 13 15 GG R6 0.3 110 678 493
DN 25 G 11/2 G2 32 18 20 GG R7 0.4 110 787 094
l0
DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.1 110 788 294 New pump
DN
DN 32 G2 G2 32 18 20 GG R8 0.3 110 627 199
G
DN 32 G2 G2 32 23 25 GG R9 0.4 110 627 291
DN 32 G2 G2 32 28 30 GG R 10 0.5 110 627 394
Secondary Hot Water

DN 32 G2 G2 32 38 40 GG R 14 0.6 110 627 497
DN 32 G2 G2 32 38 40 Rg R 22 0.8 110 680 092
Circulation
DN 32 G2 G2 32 68 70 GG R 11 1.0 110 627 590
ATTENTION: The part no. comprises: 1 adapter and 2 seals
Flanged rings/adapters Wilo-(RF)

The Wilo-(RF) adapters are - with a few exceptions - provided for length compensation with PN 6 flanges
(RF 4, RF 5 and RF 6 also in PN 16). Pipeline modification is required for length compensation with
PN 10/16 flanges.

Flanged rings Wilo – (RF) Wilo – (RF)
Energy Systems
New pump Pipe Version Material Description Weight Part No.
about [kg] Version I C
Pipework
DN G C – I1 I2 – – PN 6/PN 16 PN 6 PN 16
DN 25 110 628 790
DN 25 G 11/2 II – – GG RF 7 0.4/- –
(oval flange) Hole Ø 80
l1
l2
DN 25 G 11/2 DN 25 I 25.5 30 GG RF 10 1.0/- 110 851 499 –
l0
New
DN 25 G 11/2 DN 40 I 15.5 20 GG RF 9 1.4/- 110 679 395 – pump
DN
DN 25 G 11/2 DN 50 I 25.5 30 GG RF 13 1.9/- 110 679 498 – C1
DN 32 G2 DN 32 II – – GG RF 1 1.0/- 110 627 990 –
Version II C
DN 32 G2 DN 32 I 2.5 7 GG RF 2 1.4/- 110 680 298 –
Pipework
DN 32 G2 DN 32 I 15.5 20 GG RF 3 1.4/- 110 680 596 –
DN 32 G2 DN 32 I 30.5 35 GG RF 4 2.5/2.7 110 680 699 110 680 791
DN 32 G2 DN 40 II – – GG RF 0 1.3/- 110 679 796 –
DN 40 New
l0
110 680 997 pump

DN 32 G2 (square I 5.5 10 GG RF 8 0.9/- – DN
Hole Ø 90
flange) C1
DN 32 G2 DN 40 I 5.5 10 GG RF 12 1.6/- 110 851 797 –

DN 32 G2 DN 50 II – – GG RF 11 1.7/- 110 679 899 –
DN 32 G2 DN 50 I 15.5 20 GG RF 5 2.8/3.1 110 787 197 110 791 299
DN 32 G2 DN 50 I 30.5 35 GG RF 6 3.0/3.3 110 787 290 110 791 391

ATTENTION: The part no. comprises: 1 flanged ring, 2 seals and screws
Devices

Service/Accessories
Adapter fittings
Wilo-(R), Wilo-(RF), Wilo-(F)
Intermediate flange pieces/adapters Wilo-(F)

The Wilo-(F) adapters are - with a few exceptions - provided for length compensation with PN 6 or PN 16
flanges. Onsite pipe alteration is required if adapters are not available.
The washers included in the scope of delivery must be used with pumps that have combination flanges.
F1-MS single-ended flanged nipple made of CW 612 N bronze/brass authorised for secondary hot water
circulation systems.
Intermediate flange piece for length compensation Wilo – (F) Wilo – (F)
New pump Pipe Material Description Weight Part No.
about [kg] CC
DN C I1 I2 Ød – – PN 6/PN 16 PN 6 PN 16 Pipe-
Pipe-
work
workDN
DN
110 842 110 842
DN 40 DN 40 13 15 91 GG F0 0.8/1.1
497 590
110 586 110 586
DN 40 DN 40 28 30 91 GG F1 1.4/1.7
l1
l2
l1
l2
593 696
DN 40 DN 40 28 30 90 MS F1-MS 1.4/1.9 2 060 865 2 060 920
l0
l0
110 851 110 851 New
DN 40 DN 40 48 50 106 GG F 26 2.1/2.4 New
pump
098 190 pump
110 787 110 791 DN

DN
DN 50 DN 50 8 10 106 GG F2 0.7/0.9
690 494
110 623 110 623
DN 50 DN 50 18 20 106 GG F3 1.1/1.4
098 190
110 681 110 681
DN 50 DN 50 28 30 106 GG F4 1.7/2.0
292 395
110 623 110 623
DN 50 DN 50 33 35 126 GG F5 1.9/2.2
293 396
110 787 110 791
DN 65 DN 65 8 10 126 GG F9 0.8/1.1
896 690
110 624 110 624
DN 65 DN 65 18 20 126 GG F 10 1.5/1.8
092 195
110 624 110 624
DN 65 DN 65 28 30 141 GG F 11 2.2/2.5
298 390
110 681 110 681
DN 65 DN 65 38 40 141 GG F 28 2.8/3.1
498 590
110 681 110 681
DN 65 DN 65 43 45 141 GG F 29 3.1/3.4
693 796
110 788
DN 80 DN 80 8 10 91 GG F 16 0.9/– -
099
110 625
DN 80 DN 80 18 20 126 GG F 17 2.1/– -
097
110 681 110 681
DN 80 DN 80 23 25 126 GG F 30 2.4/3.3
899 991
110 625
DN 80 DN 80 38 40 141 GG F 18 3.7/– -
292
110 851
DN 100 DN 100 33 35 161 GG F 34 3.9/– -
293
110 862
DN 100 DN 100 53 55 161 GG F 35 5.7/– -
592
ATTENTION: The part no. comprises: 1 adapter, 2 seals and screws

Service/Accessories
Pump thermal insulation
Wilo thermal insulation shells
Wilo thermal insulation shells
> User benefits > Fields of application
• Reduces the heat losses of the pump up to • Wilo threaded pumps, 180 mm:
85 % (depending on the electrical power P1) Star-RS 25/2 to ...-RS 25/6,
• Reduces the overall energy consumption of Star-RS 30/2 to ...-RS 30/6,
the heating system Star-ST 25/...
• Saves energy costs • Wilo circulating pumps, 140 mm:
Cooling
• Is resistant to moisture, salts, many acids, Star-Z 20/1
most greases and solvents • Wilo circulating pumps, 180 mm:
• Ensures equal temperature stratification at Star-Z 25/2
the pump Star-Z 25/6
• Protects the pump from outside moisture • Wilo energy-saving pumps, 180 mm:
• Groundwater-neutral, propellant-free, Star-E 25/1-3 to ...-E 25/1-5
formaldehyde-free Star-E 30/1-3 to ...-E 30/1-5
• Up to 100 % recyclable
Secondary Hot Water

• Fire resistance classification B2
Circulation
Energy Systems
Devices

Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Wilo-ClimaForm
> Wilo-ClimaForm > Application advantages and field of appli-

Diffusion-proof insulation of pump hous- cation
ings in cold water applications (Material: • Industrially prefabricated low-temperature
Armacell system).
Suitable for single-head pumps in the series: insulation shell for rapid insulation of pump
• Wilo-Stratos housings and secure connection with
• Wilo-TOP-S vapour-proof pipe insulation manufactured
• Wilo-TOP-RL by Armacell GmbH that is to be found
• Wilo-SE onsite.
For avoiding condensation formation on the • Permitted temperature range of the fluid:
surface of the pump housing and conse- -10 °C to +105 °C
quential damage caused by dripping and
corrosion on the pump housing and on the • Simple outlines and surfaces simplify appli-
rest of the installation. cation of possible onsite surface coatings
(e.g. colour paint for UV protection, sheet
> Scope of delivery: metal application for impact protection)
Low-temperature insulation shell including • Smoother transition for ongoing pipe insu-
Armaflex band for formfitting sealing
between insulation and motor flange, lation: Threaded pipe unions/counter
installation instructions and packaging. flanges are included in the insulation
The materials necessary for using the Arma- • Dimensionally precise accommodation to
cell system (e.g. special cleaners, AF adhe-
sive, UV protective coating) are to be pro- the housing geometry reduces the hollow
vided onsite. space between insulation and the pump
housing and thus the inclusion of air and
moisture
• The flexible elastomer insulation material
can be cut and re-glued in situations where
installation access is difficult.
Dimension drawing
l0
b1 a1
b a

Service/Accessories
Wilo-ClimaForm
Dimensions
Wilo-... Dimensions depending on pump type
l0 a a1 b b1
[mm]
Stratos 25/1-6 240 137 68 150 75
Stratos 25/1-8 240 137 68 150 75
Stratos 30/1-6 240 137 68 150 75
Cooling
Stratos 30/1-8 240 137 68 150 75
Stratos 30/1-12 240 145 75 162 81
Stratos 32/1-12 350 192 97 225 112.5
Stratos 40/1-4 350 199 101 240 120
Stratos 40/1-8 350 205 103 240 120
Stratos 40/1-12 380 207 107 240 120
Stratos 50/1-8 380 219 112 260 130
Secondary Hot Water

Stratos 50/1-9 420 225 115 270 135
Stratos 50/1-12 420 225 115 270 135
Stratos 65/1-9 420 239 121 280 140
Circulation
Stratos 65/1-12 490 249 132 290 145
Stratos 80/1-12 520 262 133 320 160
Stratos 100/1-12 520 280 145 350 175
TOP-RL 25/7.5 240 117 62 144 72
TOP-RL 30/4 240 133 76 170 85
TOP-RL 30/6.5 240 133 76 170 85
TOP-RL 30/7.5 240 117 62 144 72

SE 110-N 240 133 76 170 85
SE 125-N 240 117 62 144 72
Energy Systems
TOP-S 30/4 240 133 76 170 85
TOP-S 25/5 240 117 62 144 72
TOP-S 30/5 240 117 62 144 72
TOP-S 25/7 240 110 62 176 88
TOP-S 25/10 1) 240 121 68 188 94
TOP-S 25/13 240 87 55 180 90
TOP-S 30/7 240 117 68 176 88
TOP-S 30/10 1) 240 121 68 188 94
TOP-S 40/4 350 207 108 240 120
TOP-S 40/7 380 211 111 240 120
TOP-S 40/10 380 213 109 240 120
TOP-S 40/15 1) 380 210 106 260 130
TOP-S 50/4 380 225 117 260 130
TOP-S 50/7 420 226 115 270 135
TOP-S 50/10 420 226 119 270 135
TOP-S 50/15 1) 490 250 202 266 133
1) Because of the complex geometry of the pump bodies, the insulation layer thickness specification of 19 mm may not be present in certain areas with this Clima-
Form. In the event of the simultaneous occurrence of extreme operating conditions involving
- low fluid temperature (< 0 °C) and
- high ambient temperature (> 22 °C) and
- high atmospheric humidity (> 72 %),

limited local condensation formation may appear on the surface of the ClimaForm. This represents no impairment of the protective function of the pump. The
same applies in the event that the ClimaForm insulation layer is squeezed to a lesser thickness.
Devices

Service/Accessories
Wilo-ClimaForm
Dimensions
Wilo-... Dimensions depending on pump type

l0 a a1 b b1
[mm]
TOP-S 65/7 420 240 125 270 135
TOP-S 65/10 490 247 131 290 145
TOP-S 65/13 490 247 131 290 145
TOP-S 65/15 490 247 131 290 145
TOP-S 80/7 (3~) 500 252 130 320 160
TOP-S 80/7 (1~) 500 246 125 320 160
TOP-S 80/10 500 246 125 320 160
TOP-S 100/10 520 272 136 350 175

Systems
Contents
Systems
Series overview 410
Package heat exchanger assembly Wilo-Safe-WS 410
Cooling
Technical data 413
Condensate lifting unit Wilo-DrainLift Con 414

Technical data, pump curve, dimension drawing 415
Pump curve, dimension drawing 416
Secondary Hot Water

Circulation
Energy Systems
Devices

Systems
Series overview Wilo-Safe-WS, Wilo-DrainLift Con
Package heat exchanger assembly Wilo-Safe-WS 5-24
> System separation:

• Complete system for hydraulic separation
> Application:
• In conjunction with floor-heating and simi-
lar systems
Condensate lifting unit Wilo-DrainLift Con
> Condensate lifting unit

H[m]
Wilo-DrainLift Con
> Application:
5 • Pumping of condensate in conjunction with
4
condensing boiler technology, air-condi-
tioning and cooling technology (e.g. refrig-
3
erators, evaporators)
2
0
0 50 100 150 200 250 300 Q [l/h]

Systems
Package heat exchanger assembly
Series description Wilo-Safe-WS
Wilo-Safe WS 5-24
> Wilo-Safe WS 5-24 compl.
consisting of:
- Wilo-Safe fundamental unit WSG 5-24,
- Wilo-Safe connector set WSA 5-24,
- Wilo-Safe mixer WSM 5-24
> Wilo-Safe WS 5-24 E compl.
Cooling
as for WS 5-24 complete, although with
- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5
- Adjustable pump control modes p-constant or p-variable
Secondary Hot Water

Circulation
Wilo-Safe fundamental unit WSG 5-24
> Wilo-Safe fundamental unit WSG 5-24

consisting of:

- Floor-area pump Star-Z 25/6 with red brass housing, 1.8 m electric cable
- Special heat exchanger WT 5-24 Ms/Cu
- Secondary pipe assembly with safety valve 2.5 bar, fill/drain cock
Energy Systems
2 pieces multipurpose fittings with ball block and integrated ther-
mometer 0 - 120 °C including immersion well (for additional temper-
ature sensor), possibility of connecting an expansion tank
- Pressure gauge 4 bar
- 2 thermal insulation shells made of environmentally-friendly EPP
with pre-stamped cut-out provisions for right-hand installation,
including wall brackets and fixing materials
Performance parameters for WS 5-24 complete
Primary circuit Secondary circuit

Thermal output Feed Return Feed Return
Volume flow Volume flow
up to maximum temperature temperature temperature temperature
[kW] [m3/h] [°C] [°C] [m3/h] [°C] [°C]
Conventional boiler 26 1.1 80 60 2.2 45 35
Low-temperature 22 0.95 70 50 1.9 40 30

boiler
Condensing boiler 15 1.3 55 45 1.3 40 30
Devices

Systems
Series description Wilo-Safe-WS
Wilo-Safe connector set WSA 5-24
> Wilo-Safe connector set WSA 5-24

consisting of:
- Primary circuit pump Star-RS 25/6, electric cable 1.8 m
- Primary pipe bend with ventilation valve
- Thermometer 0°-120 °C and screwed connections
Wilo-Safe heat exchanger WT 5-24
> Wilo-Safe heat exchanger WT 5-24

consisting of: Heat exchanger
- Shroud made of brass CuZn 36 Pb 2 As, x 10 mm
- Ribbed helical coil made of copper SF-Cu, x 22 mm
- Primary circulation (on the boiler side) through helical coil with G 11/4"
male thread for flow pipe and G 11/2” for return as well as connection
Rþ1" for 3-way mixer bypass
- Secondary circulation (floor heating) through sheathing space of the
heat exchanger with G 11/2" or G 11/4" male thread for flow pipe and
return
Wilo-Safe mixer WSM 5-24
> Wilo-Safe mixer WSM 5-24

11/2"
consisting of: mixing valves
- for direct pump connection via union nut G 1 1/2"
- for manual and automatic operation, 90° bevel
Ø 73,5
- kVS value 6.3
- with scales on both sides (0-10)
G 1"
> Technical data WSM 5-24

86
• Nominal pressure ratings/temperatures

Maximum operating pressure: 6 bar
48
Maximum differential pressure: 2 bar

Temperature range: minimum -30 °C, maximum +110 °C
Required torque: Nm
> Materials
G 11/2" Housing, shaft, cone: brass
47 Drive sleeve: plastic
O-rings: EPDM elastomers
> Wilo-Safe servomotor (accessories)
for direct connection (possible without adapter plate) to Wilo-Safe
mixer WSM
- For fully automatic control
- 230 V, 50 Hz; 6.5 VA, 5 Nm, bevel 90°, 2 min.
- Supplied sticker (red/blue) for attaching to the control button of the
Wilo-Safe Motor
> Wilo-Safe adapter plate (accessories)
for the fitting of commercially available servo-motors (starting with
year of manufacture '90) to the Wilo-Safe WSM mixer.
Do not forget the attachment set or the servomotor control lever
(to be provided onsite by others).

Systems
Technical data Wilo-Safe WS

Wilo-Safe WS 5-24
Approved fluids
Water/glycol mixtures maximum 50%/50% –
Performance
Cooling
Maximum delivery head [m] –
Maximum flow volume [m3/h] –
Speed range [1/min] –
Temperature range
at maximum 40 °C ambient temperature [°C] 20 - 90
Secondary Hot Water

Nominal pressure, maximum [bar] 6
Connections
Circulation
Nominal connection width Page dimension drawings
Mains connection [V/Hz] 230/50
Motor/electronics

Radio interference level –
Energy Systems
Protection class –
Insulation class –
Materials
(special version available at additional charge)
Pump housing –
Impeller –
Shaft –
Bearing –
Dimensions/weights
Gross volume [l] –

Weight [kg] 14.6

Devices

Systems
Lifting unit for condensates
Series description Wilo-DrainLift Con
Scope of delivery
Lifting unit ready for connection with standard-series alarm contact
(normally closed contact/normally open contact) for connection to
condensing boilers or to alarm switchgears. Including hose connection
with integrated non-return valve, 5 m hose for discharge side, 1 m
alarm cable and 2 m network cable with shockproof plug in addition to
wall fixation material and installation and operating instructions.
Accessories
- Intake adapter Ø 24 to 25 mm, Ø 24 to 30 mm, Ø 24 to 40 mm
- Pressure hose 25 m length
Wilo-DrainLift Con
Automatic lifting unit for condensates with feed adapters (accessory)
Type key
Example: Wilo-DrainLift Con
Con Condensate
Product advantages
• Low-noise operation ( 43 dB[A])
• 2 intake openings
• Standard-series alarm contact (normally closed contact/normally
open contact)
• Easy to install
• Motor unit can be reversed by 180°
• Variable feed lines/drains
• Suitable for condensates with a pH value 2.4
Application
The condensate lifting unit must be used if disposal is not possible via
natural gravity flow, or if the installation location is below the back-
flow level. It has been designed for installation in condensing boilers
that generate aggressive condensate according to the specifications
of worksheet A 251 as distributed by the ATV (German Association
for Water, Wastewater and Waste). Because of the materials used in
the manufacture of the plant, condensate with a pH value of up to 2.4
can be conveyed without any problems. For oil-fired or gas-fired
boilers with an output > 200 kW, the lifting unit must be installed
downline of a neutralisation system. The condensate lifting unit can
also be used in the air-conditioning and cooling systems where con-
densate is produced, for example refrigerators and freezers, evapora-
tors, and refrigerated display cases.
The plant can be installed in free-standing form or vertically wall-

mounted with two fastening holes. The positioning of the motor unit
on the tank is reversible, allowing a variable inlet and outlet.
Construction
2 inlets in the lid (19 mm or 2 mm). Hose connection on discharge
end, DN 10 mm with built-in check valve. Motor unit can be reversed
by 180°.

Systems
Technical data Wilo-DrainLift Con

Wilo-DrainLift Con
Approved fluids
Charged condensate (pH 2.4) •
Mains connection [V] 1~230

Connected load P1 [kW] 0.08
Cooling
Nominal current [A] 0.8
Cable length from plant to switchgear/plug [m] 2
Operating mode S3 - 15%
Secondary Hot Water

Fluid temperature, maximum [°C] 80
Connections
Circulation
Delivery connection [mm] 12
Intake connection [mm] 19/24
Motor
Dimensions/weights

Gross volume [l] 1.5
Weight [kg] 2
Energy Systems
• = available or authorised, – = not available or not authorised
Devices

Systems
Pump curve, dimension drawing Wilo-DrainLift Con
Pump curve
[m]
Wilo-DrainLift Con
6
4
H
0
0 50 100 150 200 250 300 350 [l/h]
Q
Dimension drawing
Ø 12
21
169,5
82,5
195
130

Contents
Switchgears and control devices
Series overview 418
Planning guide 420
Selection recommendation (single-head pumps) 422
Selection recommendation (twin-head pumps or 2 single-head pumps) 431
Cooling
Plug-in module Wilo-S1R-h 442
Switchgears Wilo-SK 601 443

Secondary Hot Water

Wilo-S2R.../S4R … 444
Circulation
Device allocation, equipment 446
Wilo-SR-system, Wilo-SD-system 448

Device allocation, equipment 450
Signal transmitter 452

Motor protection Wilo-SK 602, Wilo-SK 622, Wilo-C-SK 453
Energy Systems
AS control devices Wilo-AS 08 P/AS 1.5 P 455

Wilo-Vario- and Comfort control system Wilo-VR, Wilo-CRn, Wilo-CR 459
Wilo-VR, Wilo-CRn, Wilo-CR
Performance features 459
Control modes 462
Wilo-VR-HVAC 471
Wilo-CR, Wilo-CRn 475

Technical data 477

Signal transmitters and accessories 483

Plug-in modules, switchgears, motor protection
Series overview
Plug-in modules
Series: Wilo-S1R-h
> Time switching for secondary hot water circulators

• Retrofittable plug-in module for time-sensitive ON/OFF control in secondary hot water circu-
lation systems
Switchgears
Series: Wilo-SK 601
> Time switch unit

• Switchgear for automatic time-sensitive On/Off control
• For single-head pumps driven by single-phase or three-phase AC motors
• Maximum switching capacity 10 A
Series: Wilo-SR-system and Wilo-SD-system
> Twin-head pump switching

• Switchgear for dual pump management of glandless and glanded pumps
• For single-phase or three-phase AC motors
• 10 A maximum switching capacity for each pump
• Time- or fault-sensitive pump duty switchover
• Time- or load-sensitive peak-load cut-in
• Including full motor protection apparatus
Motor protection
Series: Wilo-SK 602/SK 622, Wilo-C-SK
> Full motor protection relays

• Full motor protection relays for pumps with thermal winding contacts (WSK)
• Wall-mounted device for pumps with single-phase and three-phase AC motors
• Additional potential-free run and fault signals (only Wilo-SK 622)
• Retrofittable plug-in module for 4-stage glandless pump with three-phase motor
(only Wilo-C-SK)

Control devices
Series overview
Control devices
Series: Wilo Control System AS
> Control device for glandless pumps
• Control system for stageless differential pressure control
• For all makes of glandless single-head and twin-head pumps
• Connected load maximum 6 A for each pump
• Speed range between 100 % and 60 %
Cooling
• Interface to BA building automation (optionally expandable)
Secondary Hot Water

Series: Vario control system Wilo-VR-HVAC
> Control device for glandless and glanded pumps
Circulation
(electronically regulated stageless pumps and/or pumps with integrated frequency converter)
• Variable-control system for stageless performance control of pumps of the series TOP-E/-ED,
Stratos/-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E…BF
• For the control modes p-c and p-v in heating and air-conditioning technology
• Pump performance splitting with up to 4 units
• Nominal power up to P2 = 22 kW

Energy Systems
Series: Comfort control system Wilo-CRn

(electronically regulated stageless pumps and/or pumps with integrated frequency converter)
• Comfort-control device for stageless performance control of pumps of the series
TOP-E/-ED, Stratos/-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF
• For all control modes in heating and air-conditioning technology
• Nominal power up to P2 = 22 kW
Series: Comfort control system Wilo-CR

(Standard pumps with fixed speeds)
• Comfort-control system for stageless performance control of commercially available circulat-
ing pumps with a three-phase AC motor
• Suitable for all control modes used in heating, air-conditioning and pressure boosting
• Nominal power up to P2 = 30 kW (up to P2 = 200 kW on request)


Planning guide
Pump performance control

Load-conditioned excess pump performance
Circulating pumps for central heating and air-conditioning as well as
the hydraulic pipe system must by necessity be designed to be capa-
ble to meet the maximum design load at minimum outside tempera-
Load factor
tures.
These maximum load conditions do however exist only on a very few
days during the course of the heating/cooling season. A typical load
factor curve for a central heating system is shown on the graph.
Centralised and decentralised control systems intervene continu-
ously in the installation hydraulics in order to make adjustments to
accommodate the actual load situation; in most cases, they cause a
reduction of the flow volume while at the same time increasing the
pump delivery head. Such operating states are non-economical for
pump operations, because lower delivery heads would in fact be suf- Operating range Heating days
ficient, particularly for low flow volumes; in addition, the noise levels
Fig.: Typical heating load factor graph for a central heating system: about
that would result must be avoided under all circumstances. 5500 h
The Wilo solution: load-sensitive power adjustment
Type of control/control mode Pump model/ Signal/ Control

pump type controlled variable system
Integrated stageless differential-pressure control Stratos/Stratos-Z
Star-E/Star-ZE
p Standard equipment
TOP-E
IP-E/IL-E
Time-sensitive ON/OFF control TOP-Z t SK 601
– Single-head pumps Star-Z t S1R-h/SK 601
RS/RP t SK 601
Variable speed control
P p, +T, T, t S2R 2.5/S4R 2.5
– Twin-head pumps DOP p, +T, T, t S4R 2.5 D
Dual control Stratos/Stratos-Z/
p, t Stratos IF-Module
Stratos-D/Stratos-ZD
TOP-E/-ED p, t IF-Module
IP-E/DP-E p, t
IL-E/DL-E p, t IF-Module
Glandless and glanded p, +T, T, t S2R 3D/SD
Stageless performance control RP/RS/RSD
– Single-head and twin-head pumps P p, t AS system
DOP
– Individual- and multi-pump systems Glandless and glanded p, ±T, T, t, DDC CR system
Motor protection Glandless pumps – SK 602/SK 622/C-SK
Building automation – – Wilo-Control
p = differential pressure
±T = feed/return temperature
T = differential temperature
t = time

Planning guide
Need for control Pump performance control through speed variation

Three main criteria, in line with the steady development of mechani- Of the many procedures developed and tried in the past to automati-
cal equipment for building services and the growing sensibility cally control pump performance to actual load demands, among them
towards energy consumption, have led to the increased considera- mechanical/hydraulic processes (bypass/throttling control), the
tion of controls for utilisation in conjunction with heating pumps. method of variable speed control has proved to be the most lasting.
Particularly the high efficiency and the easy handling have ensured its
1. Function optimisation dominance as the vital performance parameters – volume flow, head
Adjusting the pump capacity/heat flow to actual load demand, par- and input power – directly relate to changes of speed.
Cooling
ticularly to stabilise hydraulic conditions and to reduce circulating
losses. n1/n2 = Q1/Q2 (n1/n2)2 = H1/H2 (n1/n2)3 = P1/P2
2. Economic efficiency Thus, for example, when motor speed is doubled, the flow volume is
Lowering of electricity consumption and operating costs, particularly increased by a factor of two and the delivery head by a factor of
in partial load or low load operation (thus during more than 80 % of while the power input must be about 7- to 8- times greater.
the operating time).
H (%)
Secondary Hot Water

3. Comfort and convenience
Avoiding system noise, in particular flow noise and noise in the ther-
mostatic valves that are due to excessive flow and thermostatic radi-
Circulation
ator valves (TRVs).
Power savings in relation to reducing CO2 emissions are in conjunc-

tion with environmental-protection considerations playing an ever
more important role. It is widely known that generating power from
fossil fuels produces significant levels of CO2 emissions. The amount
that has been established in Germany as a calculation variable for Q [m3/h]
determining the amount of CO2 released during the generation of P (%)

one kWh of electricity is approximately 0.56 kg.
The decisive factor for concentrating studies on pumps in particular is
their proportionally high share of power consumption within the
Energy Systems
energy balance of buildings.
The causes for this are the high levels of operating hours as well as
the familiar phenomenon of over-dimensioning heating pumps at the
planning stage, factors which considerably add to the energy bal-
ance. Over-dimensioning by a factor of 2 to 5 times is the usual
standard.
Q [m3/h]
Single-family house Large buildings
Fig.: Pump curves of a pump during operation at different speeds
Pumps account for 10 – 15% of the overall Pumps account for
power consumption, because... 5 – 8% of the overall
power consumption
- Two to four pumps are available (heating/
secondary hot water circulation/accumu-
lator charging, etc.) each pump with about
1500 h to 5000 h operating time per year
(depending on application), i.e. with three
pumps on average:
- 3 x 65 x W x ca. 3500 h/a = ca. 700 kWh/a
- In comparison: Mean statistically verified

total power consumption of a single-
family house:
- about 5000 to 8000 kWh/a

Planning guide
Selection recommendation (single-head pumps)

Function
ON/OFF 2-stage switching
Wilo-SR-/SK-system Wilo-SR-system
Three-phase (DM)
Time-sensitive Signal transmitter
Time-sensitive
Temperature Differential temp. Differential pressure
Basic device
(+T) (T) (p)
EM DM DM
Wilo pump type WA WA/SE DDM 1)
TOP-S 25/5
SK 601
TOP-S 25/7
TOP-S 25/10 SK 601 + SK 602
TOP-S 25/13
TOP-S 30/4
SK 601
TOP-S 30/5
TOP-S 30/7
TOP-S 30/10 SK 601 + SK 602
TOP-S 40/4 SK 601
TOP-S 40/7 SK 601 + SK 602
TOP-S 40/10 SK 601 + SK 602
TOP-S 40/15 SK 601 + SK 602 SK 601 + SK 602 – – – –
TOP-S 50/4 SK 601 + SK 602
TOP-S 50/7 SK 601 + SK 602
TOP-S 50/10 SK 601 + SK 602
TOP-S 50/15 SK 601 + SK 602
TOP-S 65/7 SK 601 + SK 602
TOP-S 65/10 SK 601 + SK 602
TOP-S 65/13 –
TOP-S 65/15 –
TOP-S 80/7 SK 601 + SK 602
TOP-S 80/10 –
TOP-S 100/10 –
AXL 80/25-130 – SK 601 + SK 602 – – – –
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (order extra)
and/or for full motor protection 1) specify measurement range for DDM transmitter
Alternative: C-SK for full motor protection

Planning guide

Function
Three-phase (DM)
Time-sensitive
Basic device
(+T) (T) (p)
Cooling
EM DM DM
TOP-RL 25/7.5 SK 601
TOP-RL 30/4 SK 601
TOP-RL 30/6.5 SK 601 – – – – –
TOP-RL 30/7.5 SK 601
Secondary Hot Water

TOP-RL 40/4 SK 601
SE 110-N SK 601
Circulation
SE 125-N SK 601
– – – – –
SE 150-N SK 601
SE 200-N SK 601
Star-RS 15/4 SK 601
Star-RS 15/6 SK 601

Star-RS 25/2 SK 601
Star-RS 25/4 SK 601
Energy Systems
Star-RS 25/6 SK 601
Star-RS 25/7 SK 601
– – – – –
Star-RS 25/8 SK 601
Star-RS 30/2 SK 601
Star-RS 30/4 SK 601
Star-RS 30/6 SK 601
Star-RS 30/7 SK 601
Star-RS 30/8 SK 601
RP 25/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 40/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6


Planning guide

Function
Three-phase (DM)
Time-sensitive
Basic device
(+T) (T) (p)
EM DM DM
P 40/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
–
P 100/160 r – SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
P 100/200 r – SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
TOP-D 30/40/50 SK 601 SK 601 + SK 602
– – – –
TOP-D 65/80/100/125 SK 601 + SK 602 SK 601 + SK 602
Star-Z 15 SK 601
–
Star-Z 20/1 S1R-h
Star-Z 25/2 S1R-h
TOP-Z 20/4 SK 601
TOP-Z 25/6 SK 601
TOP-Z 25/10 SK 601 + SK 602 – – – –
TOP-Z 30/7 SK 601 SK 601 + SK 602
TOP-Z 30/10 SK 601 + SK 602

TOP-Z 40/7 SK 601 + SK 602
TOP-Z 50/7, 65/10,
–
80/10

Planning guide

Function
4-stage switching Stageless control
Wilo-SR-system Wilo-AS-system
Time-sensitive plus Differential pressure-sensitive (p)
(+T/T) (p)
Load module signal Signal
Basic device Load module Basic device Signal transmitter
transmitter transmitter
Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
TOP-S 25/5 6
TOP-S 25/7 6
TOP-S 25/10 10
TOP-S 30/4 6
Secondary Hot Water

TOP-S 25/13 16
AS 08 AS 08
TOP-S 30/5 6
Circulation
TOP-S 30/7 6
TOP-S 30/10 10
TOP-S 40/4 6
TOP-S 40/7 6
TOP-S 40/10 – AS 08 10

TOP-S 40/15 – – – – – AS 08 16
TOP-S 50/4 AS 08 AS 08 6
Energy Systems
TOP-S 50/7 – AS 08 6
TOP-S 50/10 – AS 08 10
TOP-S 50/15 – AS 1.5 16
TOP-S 65/7 10
TOP-S 65/10 – AS 08 16
TOP-S 65/13 16
TOP-S 65/15 – AS 1.5 16
TOP-S 80/7 – AS 08 10
TOP-S 80/10 10
– AS 1.5
TOP-S 100/10 10
AXL 80/25-130 – – – – – AS 08 6
1) Order DDS signal transmitter separately (specify measuring range)

Planning guide

Function
(+T/T) (p)
DM EM DM
TOP-RL 25/7.5 6
TOP-RL 30/4 6
TOP-RL 30/6.5 – – – – AS 08 – 6
TOP-RL 30/7.5 6
TOP-RL 40/4 6
SE 110-N 6
SE 125-N 6
– – – – AS 08 –
SE 150-N 6
SE 200-N 6
Star-RS 15/4
Star-RS 15/6
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6
Star-RS 25/7
– – – – – –
Star-RS 25/8
Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
Star-RS 30/7
Star-RS 30/8
RP 25/80 r S4R 2.5 T/T MOD + sensor p MOD 6 – –
RP 25/100 r S4R 2.5 T/T MOD + sensor p MOD 6 AS 08 AS 08 6
RP 30/80 r S4R 2.5 T/T MOD + sensor p MOD 6 – –
RP 30/100 r S4R 2.5 T/T MOD + sensor p MOD 6 AS 08 AS 08 6
P 40/100 r S4R 2.5 T/T MOD + sensor p MOD 6 AS 08 AS 08 6
P 40/160 r S4R 2.5 T/T MOD + sensor p MOD 6 – AS 08 6

Planning guide

Function
(+T/T) (p)
Cooling
DM EM DM
P 50/250 r S4R 2.5 T/T MOD + sensor p MOD 16 – AS 1.5 16
Secondary Hot Water

Circulation
P 80/250 r S4R 2.5 T/T MOD + sensor p MOD 16 – – –
P 100/200 r S4R 2.5 T/T MOD + sensor p MOD 16 – – –
TOP-D 30/40/50

– – – – – –
TOP-D 65/80/100/125
Star-Z 15
Energy Systems
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10 – – – – – –
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
80/10


Planning guide

Function
Stageless speed control
Wilo-CR-system
Manual control Differential pressure (p) Temperature
mode
p-c
Basic device DDC p-v / p-q 1) Signal transmitter ±T T
DM DDG 3)
Wilo pump type WA or SE
TOP-S 25/5
– – – – –
TOP-S 25/7
TOP-S 25/10 CR 1.1-1 DDC board Basic equipment 10 Temperature board
TOP-S 25/13 – – – – –
TOP-S 30/4
TOP-S 30/5 – – – – –
TOP-S 30/7
TOP-S 30/10 CR 1.1–1 10
TOP-S 40/4 – –
TOP-S 40/7 10
CR 1.1–1
TOP-S 40/10 10
TOP-S 40/15 CR 2.2-1 20
TOP-S 50/4 10
TOP-S 50/7 CR 1.1–1 10
TOP-S 50/10 10
DDC board Basic equipment Temperature board 2)
TOP-S 50/15 CR 2.2–1 20
TOP-S 65/7 CR 1.1–1 10
TOP-S 65/10 CR 1.1–1 10
TOP-S 65/13 CR 2.2–1 20
TOP-S 65/15 CR 2.2–1 20
TOP-S 80/7 CR 1.1–1 10
TOP-S 80/10 CR 2.2–1 10
TOP-S 100/10 CR 2.2–1 10
AXL 80/25-130 – – – – –
1) Required volume flow transmitter to be provided by customer

2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided onsite
3) Order DDG signal transmitter separately (specify measuring range)

Planning guide

Function
Wilo-CR-system
mode
p-c
DM DDG 3)
Cooling
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5 – – – – –
TOP-RL 30/7.5
Secondary Hot Water

TOP-RL 40/4
SE 110-N
Circulation
SE 125-N
– – – – –
SE 150-N
SE 200-N
Star-RS 15/4
Star-RS 15/6

Star-RS 25/2
Star-RS 25/4
Star-RS 25/6
Energy Systems
Star-RS 25/7
– – – – –
Star-RS 25/8
Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
Star-RS 30/7
Star-RS 30/8
RP 25/80 r
RP 25/100 r
– – – – –
RP 30/80 r
RP 30/100 r


Planning guide

Function
Wilo-CR-system
mode
p-c
DM DDG 3)
P 40/100 r – – – – –
P 40/160 r CR 1.1–1 10
P 50/125 r CR 1.1–1 10
P 50/160 r CR 1.1–1 10
P 50/250 r CR 2.2–1 20
P 65/125 r CR 1.1–1 10
P 65/160 r CR 1.1–1 10 Temperature
DDC-Board Basic equipment
P 65/250 r CR 3.0–1 20 board 2)
P 80/125 r CR 1.1–1 10
P 80/160 r CR 2.2–1 10
P 80/250 r CR 4.0–1 20
P 100/160 r CR 2.2–1 10
P 100/200 r CR 4.0–1 20
TOP-D 30/40/50
– – – – –
TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10 – – – – –
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
TOP-Z 80/10


Planning guide
Selection recommendation (twin-head pumps or 2 single-head pumps)

Function
2-pump switching or parallel operation (Maximum/Min.)
Wilo-SR-system
AC (EM) Three-phase (DM)
Time- Time-
Signal transmitter Signal transmitter
sensitive sensitive
Basic Temperature Differential Differential Basic Temperature Differential Differential
Cooling
Pump type device (+T) temp. (T) pressure (p) device (+T) temp. (T) pressure (p)
Twin-head 2 single-head EM DM
pumps pumps
WA/SE DDM 1) WA/SE DDM 1)
– 2 x TOP-S 25/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
Secondary Hot Water

Circulation
TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/3 – S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

Energy Systems
TOP-SD 50/15 2 x TOP-S 50/15 – – – – S2R 3D TF DTS/SK 610 16
TOP-SD 65/13 2 x TOP-S 65/13 S2R 3D TF DTS/SK 610 16
– – – –
TOP-SD 80/ 7
2 x TOP-S 80/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
(only 1~)
– – – –
– 2 x TOP-S 100/10 S2R 3D TF DTS/SK 610 10
– 2 x AXL 80/25-130 – – – – S2R 3D TF DTS/SK 610 6

Basic device + signal transmitter/load module as required (order separately)
1) Specify measurement range for transmitter DDM

Planning guide

Function
Wilo-SR-system
Time- Time-
sensitive sensitive
pumps pumps
– 2 x TOP-RL 25/7.5 S2R 3D TF DTS/SK 610 10
– 2 x TOP-RL 30/4 S2R 3D TF DTS/SK 610 6
– 2 x TOP-RL 30/6.5 S2R 3D TF DTS/SK 610 10 – – – –
– 2 x TOP-RL 30/7.5 S2R 3D TF DTS/SK 610 10
– 2 x TOP-RL 40/4 S2R 3D TF DTS/SK 610 6
– 2 x SE 110-N S2R 3D TF DTS/SK 610 6
SE 125-N-TW 2 x SE 125-N S2R 3D TF DTS/SK 610 6
– – – –
– 2 x RP 25/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 32/80 r 2 x RP 30/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 40/100 r 2 x P 40/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 40/160 r 2 x P 40/160 r S2R 3D TF DTS/SK 610 6
– 2 x P 50/250 r S2R 3D TF DTS/SK 610 6
– – – –
– 2 x P 65/250 r S2R 3D TF DTS/SK 610 16
– 2 x P 80/250 r S2R 3D TF DTS/SK 610 16
– 2 x P 100/200 r S2R 3D TF DTS/SK 610 16

Planning guide

Function
Wilo-SR-system
Time- Time-
sensitive sensitive
Cooling
pumps pumps
– 2 x Star RS 15/4 S2R 3D
Secondary Hot Water

Circulation
– – – – – – –
Star-RSD 30/4 2 x Star RS 30/4 S2R 3D
Star-RSD 30/6 2 x Star RS 30/6 S2R 3D

Energy Systems

Planning guide

Function
Time-sensitive plus Differential pressure (p)
(+T/T) (p)
Basic device
Load Signal Load Signal Signal
Basic device
Pump type module transmitter module transmitter transmitter
Twin-head 2 single-head DM EM DM
pumps pumps
WA/SE DDM WA/SE DDS1)
– 2 x TOP-S 25/5 6
– 2 x TOP-S 25/7 6
2 x TOP-S 25/10 10
– 2 x TOP-S 25/13 16
– 2 x TOP-S 30/4 6
2 x AS 08 + 2 x AS 08 +
TOP-SD 30/5 2 x TOP-S 30/5 6
SK 613 SK 613
TOP-SD 32/7 2 x TOP-S 30/7 6
TOP-SD 32/10 2 x TOP-S 30/10 10
– 2 x TOP-S 40/4 6
TOP-SD 40/3 – 6
TOP-SD 40/7 2 x TOP-S 40/7 6
TOP-SD 40/10 2 x TOP-S 40/10 – 10
2 x AS 1.5 +
TOP-SD 40/15 2 x TOP-S 40/15 – 16
SK 613
– – – – – 2 x AS 08 + 2 x AS 08 +
– 2 x TOP-S 50/4 6
SK 613 SK 613
2 x AS 08 +
TOP-SD 50/7 2 x TOP-S 50/7 – 6
SK 613
2 x AS 08 +
TOP-SD 50/10 2 x TOP-S 50/10 – 10
SK 613
2 x AS 1.5 +
TOP-SD 50/15 2 x TOP-S 50/15 – 16
SK 613
– 2 x TOP-S 65/7 10
2 x AS 08 +
TOP-SD 65/10 2 x TOP-S 65/10 – 10
SK 613
TOP-SD 65/13 2 x TOP-S 65/13 16
2 x AS 1.5 +
TOP-SD 65/15 2 x TOP-S 65/15 – 16
SK 613
TOP-SD 80/7 2 x AS 08 +
2 x TOP-S 80/7 – 10
(only 1~) SK 613
TOP-SD 80/10 2 x TOP-S 80/10 2 x AS 1.5 + 10
–
– 2 x TOP-S 100/10 SK 613 10

Planning guide

Function
(+T/T) (p)
Basic device
Basic device
Cooling
pumps pumps
2 x AS 08 +
– 2 x AXL 80/25-130 – – – – – – 6
SK 613
– 2 x TOP-RL 25/7.5 6
– 2 x TOP-RL 30/4 6
Secondary Hot Water

– 2 x TOP-RL 30/6.5 6
– 2 x TOP-RL 30/7.5 6
Circulation
2 x AS 08 +
– 2 x TOP-RL 40/4 – – – – – – 6
SK 613
– 2 x SE 110-N 6
SE 125-N-TW 2 x SE 125-N 6
SE 150-N-TW 2 x SE 150-N 6
SE 200-N-TW 2 x SE 200-N 6

– 2 x RP 25/80 r S4R 2.5 D T/T MOD + sensor p MOD 6 – – –
– 2 x AS 08 + 2 x AS 08 +
2 x RP 25/100 r S4R 2.5 D T/T MOD + sensor p MOD 6 6
SK 613 SK 613
Energy Systems
DOP 32/80 r 2 x RP 30/80 r S4R 2.5 D T/T MOD + sensor p MOD 6 – –
– 2 x RP 30/100 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 2 x AS 08 + 6
DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/T MOD + sensor p MOD 6 SK 613 SK 613 6
DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 6
–
DOP 50/100 r 2 x P 50/125 r S4R 2.5 D T/T MOD + sensor p MOD 6 SK 613 6
2 x AS 08 +
DOP 50/160 r 2 x P 50/160 r S4R 2.5 D T/T MOD + sensor p MOD 10 – 6
SK 613
– 2 x AS 1.5 +
2 x P 50/250 r S4R 2.5 D T/T MOD + sensor p MOD 16 – 16
SK 613
–
– 2 x AS 1.5 +
2 x P 65/250 r S4R 2.5 D T/T MOD + sensor p MOD 16 – 16
SK 613
–
– 2 x P 80/250 r S4R 2.5 D T/T MOD + sensor p MOD 16 – – –


Planning guide

Function
(+T/T) (p)
Basic device
Basic device
pumps pumps
2 x AS 1.5 +
DOP 100/160 r 2 x P 100/160 r S4R 2.5 D T/T MOD + sensor p MOD 10 – 10
SK 613
– 2 x P 100/200 r S4R 2.5 D T/T MOD + sensor p MOD 16 – – –
– 2 x Star RS 15/4
– 2 x Star RS 15/6
– 2 x Star RS 25/2
– 2 x Star RS 25/4
– 2 x Star RS 25/6
– 2 x Star RS 25/7
– – – – – – –
– 2 x Star RS 25/8
– 2 x Star RS 30/2
Star-RSD 30/4 2 x Star RS 30/4 r
Star-RSD 30/6 2 x Star RS 30/6
– 2 x Star RS 30/7
– 2 x Star RS 30/8

Planning guide

Function
Wilo-CR-system
mode
p-c
Pump type Basic device DDC p-v/p-q 1) Signal transmitter ±T T
Cooling
Twin-head 2 single-head DM DDG3)
pumps pumps WA or SE
– 2 x TOP-S 25/5 – – – – –
– 2 x TOP-S 25/7 – – – – –
– 2 x TOP-S 25/10 CR 1.1 – 2 DDC board Basic equipment 10 Temperature board2)
Secondary Hot Water

– 2 x TOP-S 25/13 – – – – –
– 2 x TOP-S 30/4 – – – – –
Circulation
TOP-SD 30/5 2 x TOP-S 30/5 – – – – –
TOP-SD 32/7 2 x TOP-S 30/7 – – – – –
TOP-SD 32/10 2 x TOP-S 30/10 CR 1.1 – 2 DDC board Basic equipment 10 Temperature board2)
– 2 x TOP-S 40/4 – – – – –
TOP-SD 40/3 – CR 1.1 – 2 10
TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 – 2 10

TOP-SD 40/10 2 x TOP-S 40/10 CR 1.1 – 2 10
TOP-SD 40/15 2 x TOP-S 40/15 CR 2.2 – 2 20
Energy Systems
– 2 x TOP-S 50/4 CR 1.1 – 2 10
TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 – 2 10
TOP-SD 50/10 2 x TOP-S 50/10 CR 1.1 – 2 10
TOP-SD 50/15 2 x TOP-S 50/15 CR 2.2 – 2 DDC board Basic equipment 20 Temperature board2)
– 2 x TOP-S 65/7 CR 1.1 – 2 10
TOP-SD 65/10 2 x TOP-S 65/10 CR 1.1 – 2 10
TOP-SD 65/13 2 x TOP-S 65/13 CR 2.2 – 2 20
TOP-SD 65/15 2 x TOP-S 65/15 CR 2.2 – 2 20
– 2 x TOP-S 80/7 CR 1.1 – 2 10
TOP-SD 80/10 2 x TOP-S 80/10 CR 2.2 – 2 10
– 2 x TOP-S 100/10 CR 2.2 – 2 10
– 2 x AXL 80/25-130 – – – – –



Planning guide

Function
Wilo-CR-system
mode
p-c

– 2 x TOP-RL 25/7.5
– 2 x TOP-RL 30/4
– 2 x TOP-RL 30/6.5 – – – – –
– 2 x TOP-RL 30/7.5
– 2 x TOP-RL 40/4
– 2 x SE 110-N
SE 125-N-TW 2 x SE 125-N
– – – – –
SE 150-N-TW 2 x SE 150-N
SE 200-N-TW 2 x SE 200-N
– 2 x RP 25/80 r
– 2 x RP 25/100 r
DOP 32/80 r 2 x RP 30/80 r
– 2 x RP 30/100 r
DOP 40/100 r 2 x P 40/100 r
DOP 40/160 r 2 x P 40/160 r CR 1.1 – 2 10
DOP 50/100 r 2 x P 50/125 r CR 1.1 – 2 10
DOP 50/160 r 2 x P 50/160 r CR 1.1 – 2 10
– 2 x P 50/250 r CR 2.2 – 2 20
DOP 65/125 r 2 x P 65/125 r CR 1.1 – 2 10
DOP 65/160 r 2 x P 65/160 r CR 1.1 – 2 10
DDC board Basic equipment Temperature board2)
– 2 x P 65/250 r CR 3.0 – 2 20
DOP 80/125 r 2 x P 80/125 r CR 1.1 – 2 10
DOP 80/160 r 2 x P 80/160 r CR 2.2 – 2 10
– 2 x P 80/250 r CR 4.0 – 2 20
DOP 100/160 r 2 x P 100/160 r CR 2.2 – 2 10
– 2 x P 100/200 r CR 4.0 – 2 20


Planning guide

Function
Wilo-CR-system
mode
p-c
Cooling
– 2 x Star RS 15/4
– 2 x Star RS 15/6
– 2 x Star RS 25/2
Secondary Hot Water

– 2 x Star RS 25/4
– 2 x Star RS 25/6
Circulation
– 2 x Star RS 25/7
– – – – –
– 2 x Star RS 25/8
– 2 x Star RS 30/2
– 2 x Star RS 30/7

– 2 x Star RS 30/8
Energy Systems


Planning guide
Selection Guide
Differential pressure
Differential Differential pres-
Time Temperature with temperature
Control function temperature sure
prompt
H T T p Feed Return
Wilo-Stratos...
Switchgear/control device type
Wilo-TOP-E…
Wilo-AS…P
Wilo-SK 601
Wilo-S1R-h
Wilo-S2R…
Wilo-S4R…
Wilo-S2R…
Wilo-S4R…
Wilo-S2R…
Wilo-S4R…
Wilo-CR....
Wilo-CR....
Wilo-CR...
Pipe system
Mode of utilisation/operating mode
Twin-pipe system
- with thermostatic valves
• • • • •
Twin-pipe system
- with manual control valves
• • • •
Single-pipe system
- with space heating panels
• • • •
Single-pipe system
- with radiant panel heating
• • • •
Partial gravity
•
Open system
•
Boiler admixture for

- minimum return tempera-
ture • • • •
- minimum flow volume
Primary circuit
• • • • •
Primary circuit with con-

densing boiler
• • •
Secondary hot water cir-

culation
• •
Air heating/cooling cir-

cuits
• • • •
This selection recommendation is in reference to installation systems which are designed as per the
German Heating Installation Ordinance [Heizungsanlagenverordnung (HeizAnlV)]
and the German Energy Savings Ordinance [Energieeinsparverordnung (EnEV)].

Planning guide

441
Switchgears and Control Devices Service/Accessories, Systems Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Pump Management Systems Energy Systems Circulation Cooling
Plug-in modules
Series description Wilo-S1R-h
Wilo-S1R-h
> Time switching for secondary hot water circulators

For the pump types Star-Z 20/1 and Star-Z 25/2 EM
• Time-sensitive ON/OFF control for secondary hot water circulators
• 24h clock timer (14h cycle) switches the pump ON/OFF at preset operating times
• Fixed-speed version
• Special version for hour/day programme and battery backup with digital display: Type S1R-h S
> Identification Code:
Example: Wilo-S1R-h
S Switchgear
1 Switching
On/Off
R Automatic control
h Type of control time h
Installation
Safe-to-use plug-in technology facilitates problem-free automation

of demand-compatible pump performance adjustment for both ini-
tial installation and retrofits.
Basic plug-in module can be replaced as per the sequence pictured
below.
No separate electrical connection required!
Fig.: Pump with standard module Fig.: Dismantling of the standard module Fig.: Installation of the time Fig.: Modules completely
module S1R-h exchanged

Switchgears
Series description Wilo-SK 601
Switch- Wilo switchgear SK 601

gears
Series For wall-mounted installation for automatic, time-dependent On/Off switching of Wilo sin-
descrip- gle-head pumps with AC or three-phase motor.
tion Wilo-
SK 601 > Switch function
• Automatic time-sensitive ON/OFF control by means of clock timer at settable times
(every 1/4 hours).
Cooling
• Parallel control of multiple pump installations feasible up to maximum switching capacity.
Special-design clock timer with day/week programme and battery backup (120 hours)
Dimension drawing
Secondary Hot Water

> Technical data > Connecting cables (provided by customer)
Operating voltage: 230 V/50 Hz Mains –> SK 601 –> pump
Circulation
Protection class: IP 31 EM: 3 x 1.5 mm2 (10 A slow-blow)
Maximum switch rating: max. 10 A Mains –> SK 602
Power loss: 1.7 W EM: 3 x 1.5 mm2 (16 A slow-blow)
130
108
Maximum ambient temp.: 40 °C DM: 5 x 1.5 mm2 (16 A slow-blow)

Weight: 0.25 kg SK 602 –>SK 601
Ø4 EM/DM: 4 x 1.5 mm2
Direct connection for alternating current SK 602 –>pump
(EM) without thermal winding contacts EM with WSK: 5 x 1.5 mm2
DM with WSK: 7 x 1.5 mm2
10 (WSK). For three-phase or AC current with DM without WSK:4 x 1.5 mm2

84 56 WSK only in conjunction with SK 602 or
contactor.
Dimensions in mm
Energy Systems
Fixing sundries provided by customer

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/ Wilo-S4R 2.5/ Wilo-S4R 2.5D
Series Switchgear Wilo-S2R 3D

descrip-
tion Wilo- For wall-mounted/switch cabinet door • Load-sensitive control of glandless twin-
S2R 2.5/ installation for: head pumps, optionally:
S2R 3D/ - Automatic time-dependent and/or fault- - 2-stage switchover from pump I to pump II
Wilo-S4R dependent switching with preselected, different speed stages
2.5/ Wilo-
(main/standby operation) of glandless or with time-sensitive priority switching to the
S4R 2.5D
glanded twin-head pumps or 2 single-head low-load pump including fault switchover.
pumps with AC or three-phase motor to - On/Off control of the peak load pump (par-
3 kW nominal motor power allel operation) with manual preselection in
- Automatic time- or load-sensitive 2-stage the switchgear, with time-sensitive overrid-
control of glandless twin-head pumps or ing switchover to the base load pump.
2 single-head pumps Control by an additional external signal
transmitter, optionally as a function
> Main switch functions - of the feed temperature (T), type TF.
• Time-sensitive or fault-sensitive switchover - of the differential temperature (T) between
of twin-head pumps, optionally: feed and return pipe, type DTS/SK 610.
- Switchover between main and standby - of the pump differential pressure (p),
pumps. type DDM.
Dimension drawing - On/Off control of peak-load pump (parallel
operation), time-sensitive only. > Additionally:
• Time-sensitive control of glandless twin- • Overriding On/Off control by external onsite
head pumps: switch (e.g. mixing valve motor limit switch,
- 2-stage switchover from pump I to pump II etc.).
with preselected, different speed stages • Potential-free run and fault signals.
265
260
244
including fault switchover. • Ext. single run and fault signals with signal
Ø5 - On/Off control of the peak load pump (paral- card S2R 3D (additional charge).
** Required free space
for cable exit: 80 mm lel operation) for manual preselection the
** switchgear. > Connecting cables (provided by customer)
183
224 Mains –> S2R 3D (16 A slow-blow)
> Technical data
228 EM: 3 x 1.5 mm2
Operating voltage: 1~230/3~400 V/
DM: 5 x 1.5 mm2
50 Hz
S2R 3D –> 2 pumps
Control voltage: 24 V =
EM with WSK: 5 x 1.5 mm2
Maximum connected load: 2 x 3 kW
DM with WSK: 7 x 1.5 mm2
(3~400 V)
EM without WSK: 3 x 1.5 mm2
Heat loss: 20 W
DM without WSK: 4 x 1.5 mm2
Protection class: IP 41
S2R 3D –> Transmitter
Maximum ambient temp.: 40 °C
TF: 3 x 1.5 mm2
(Dimensions in mm) Weight: 2.2 kg
* Projecting part for DTS/SK 610: cable included in
cabinet installation
34* the scope of
74 ~11
delivery of the
signal transmitter
DDM: Cable included in
the scope of
delivery of the
signal transmitter
S2R 3D –> Ext. ON/OFF 2 x 1.5 mm2

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/ Wilo-S4R 2.5/ Wilo-S4R 2.5D
Wilo signal cards SR for remote signal > SR signal cards for extending the internal
equipment potential-free connections as
Potential-free contacts S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
per the table.
Collective run signal SBM o • o – Onsite wiring to a central monitoring station.
Collective fault signal SSM • • • • Mounting of signal card in the SR unit in
Individual run signal, pumps I + II – o – o conjunction with a 10-pole flat plug.
Single fault signal, pumps I + II – o – o
> Technical data
Speed-stage signal, operating pump o2 – o4 o4
Cooling
Contact rating: 250 V~/1 A
• Series (included in the switchgear) Connection cable: maximum 100 m length
o Signal card (functions on one card)
Cable cross-section: as required up to 1.5 mm2
Secondary Hot Water

Circulation
Energy Systems

Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/ Wilo-S4R 2.5D
Twin-head Twin-head
pump pump
Select between Single-head Select between
Single-head pump
main/standby pump main/standby
or peak-load or peak-load
operation operation
ON/OFF 2-stage 4-stage
Time-sensitive and/or
Diff.-pressure dependent p
Time-sensitive for Z-pump
Diff.-Temp.-dependent T
Temperature-dependent T
Diff.-temp.-dependent T
Time-sensitive
Device equipment
Switching device SK
S1R-h S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
601
Auxiliary load module p

p TT TT
(optional – required for function) MO
MOD MOD MOD
D
o o o o o o
Auxiliary signal transmitter DD DD DD DD

TF DTS TF DTS
M M M M
o o o o
o o o o
Motor AC current with built-in capacitor •
allocation
AC current, blocking current-proof •
AC current, WSK • 1) •
Three-phase current, blocking cur-
rent-proof
• 1) •
Three-phase current, WSK, SSM • 1) • • • •
Installation Wall-mounted installation, direct • • • • •
Cabinet-door installation • • • •
Integrated pump installation – plug-
in module •
Equipment
Main switch 0 – 1 •
Selector switch – continuous •
Pre-selector switch maximum speed stage
Control switch – 0 – Automatic • •
Control switch II – I–0– Standby I/II –
Addition I + II
• •
Clock timer with daily programme ON/OFF (1/4-hourly) • •
Clock timer with daily programme Maximum/Min. or
Automatic/Min.
• • • •
Clock timer with daily/weekly programme and battery
o o o o o o
backup (120 hours)
Setpoint regulator 2) (p – T – T) in the scope of deliv-
ery auxiliary module/transmitter • • • • • • • • • • • •

Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/ Wilo-S4R 2.5D
Twin-head Twin-head
pump pump
Select between Single-head Select between
Single-head pump
main/standby pump main/standby
or peak-load or peak-load
operation operation
ON/OFF 2-stage 4-stage
Cooling
Time-sensitive for Z-pump
Diff.-temp.-dependent T
Time-sensitive
Device equipment
Secondary Hot Water

Switching device SK
S1R-h S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
601
Circulation
Equipment (continued)
Run signal Operating-pump display…/pc. •2 •2
light(s)
Operating-stage display…/pc. •2 •4 •4
Fault signal light •2 • • •
Pump connecting cable with special plug 3) provided by
3 m.../plug type •C customer
•C •2xC

Pump connecting cable with special plug 3)
oC – oC o2xC
10 m.../plug type
Fitted temperature sensors each with 5 m cable 2) •2 •2 •1 •2 •1 •2
Energy Systems
Fitted control cable 3 m/5m 2) • • • • • •
Fault pump switchover • •
Twin-head pump operation switchover switching • •
Twin-head pump addition switching for peak-load
operation
• •
Integrated full motor protection tripping • • • •
Excess current draw fault trip •
Automatic reactivation after power failure4) • • • • • •
Potential-free contact for external run signal o o o o
Potential-free contact for external fault signal • • • •
Terminals for power supply to an external signal trans-
mitter
• •
Terminals for external ON/OFF control • • • •
Signal card for external operation/speed-stage display o o o o
Protection class 5) IP 42 IP 31 IP 41 IP 41 IP 41 IP 41
• Standard version 1) + SK 602

o Special version or supplementary equipment (at additional charge) 2) Included in the scope of delivery of the auxiliary transmitter or the auxiliary
module
3) Special plug types Cor E
4) Clock setting must be corrected in event of a power failure lasting more than
15 minutes
5) Protection class of the entire switch cabinet applies to switch cabinet
installation

Switchgears
Series description Wilo-SR-system, Wilo-SD-system
Series Switchgear series: Wilo-SD

descrip-
tion Wilo- Wall-mounted switchgear installation for Short-time parallel operation during duty
SR-sys- automatic control of operating and standby switchover is a feature in order to avoid the
tem, Wilo- pumps with glanded twin units. flap noise normally experienced on uncon-
SD-sys- Automatic switchover from main pump to trolled pump performance switchover.
tem
standby pump in the event of a fault and
automatically time-sensitive by means of a • Load-sensitive control of twin-head pumps
day clock timer for regular switching of oper- and two single-head pumps
ating and standby pumps. Additional manu- - Automatic On/Off control of the peak-load
ally preselectable peak load operation by pump (parallel operation) by means of an
time-dependent switching of the 2nd pump additional signal transmitter, optionally as a
on and off. With star/delta activation for function:
connected load from 4 kW (for connected - of the feed temperature (+T)
load up to 3 kW switchgear S2R 3D as signal transmitter: TF.
described above). With motor protection - of the differential temperature (T)
switch or full thermistor protection starting between feed and return pipe,
with 11 kW . Signal transmitter: DTS/SK 610.
- of the pump differential pressure (p),
> Main switch functions signal transmitter: DDM.
• Switchover from glanded pump twin-head Time-sensitive switchover to the base
pumps or 2 single-head pumps. load pump possible with manual
switchgear preselection (setback opera-
Optionally: tion).
- Time-sensitive duty cycling from main to
standby pump.
> Additional control function:
- Time-sensitive On/Off control of the peak Overriding On/Off control by onsite poten-
load pump (parallel operation). tial-free switch (e.g. mixing valve motor
Dimension drawing
limit switch, etc.)
> Connecting cables

S2R 3D –> as described above
SD:
A
SD –> mains
5-core
Ød
(cross-section and fuse protec-
tion pursuant to local regulations)
D SD –> 2 pumps
B 7-wire, starting with 11 kW addi-
tional
2 x 1.5 mm2 for full motor protec-
tion (cross-section and fuse as per
regional regulations)
SD –> transmitter
TF: 3 x 1.5 mm2
DTS/SK 610: Cable included in
the scope of deliv-
E ery of the signal
transmitter
DDM: Cable included in
the scope of deliv-
ery of the signal
transmitter
SD –> Ext. ON/OFF 2 x 1.5 mm2

Switchgears
Series description Wilo-SR-system, Wilo-SD-system
Dimensions
Wilo-... A B C D E Ød
S2R 3D 265 228 244 183 74 5
SD 5.5/SD 9 750 300 722 272 175 7
SD 18.5 900 300 872 272 175 7
SD 30/SD 37 600 600 572 572 175 7
Cooling
Secondary Hot Water
Circulation
Energy Systems

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD

Device allocation Twin-head pump or 2 x single-head pump
Main/standby or peak-load operation
Differential temperature-dependent T
Differential pressure-dependent p
Temperature-dependent +T
Device equipment
Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37

Auxiliary signal transmitter DD DD DD DD DD DD
TF DTS TF DTS TF DTS TF DTS TF DTS TF DTS
M M M M M M
o o o o o o o o o o o o
o o o o o o
Motor Three-phase current P2 3 kW •
allocation
Three-phase current
P2 = 4 to 5.5 kW
•
Three-phase current
P2 = 7.5 to 9 kW
•
Three-phase current •
P2 = 11 to 18.5 kW
Three-phase current
P2 = 22 to 30 kW
•
Three-phase current
P2 = 37 kW
•
Installation Wall-mounted installation, direct • • • • •
Cabinet-door installation •
Equipment
Control switch II – I – 0 –
Standby I/II – Addition I + II
• • • • • •
Clock timer with daily programme Maximum/
Min. or Automatic/Min.
• • • • • •
Clock timer with daily programme and battery
backup (120 hours) o o o o o o
Clock timer with week programme and battery

o o o o o o
backup (120 hours)
Setpoint regulator 3) (p – T – T) in the scope
of delivery auxiliary module/transmitter
• • • • • • • • • • • • • • • • • •
Operation run signal light(s), operating-pump
display…/pc. •2 •2 •2 •2 •2 •2
Fault signal light • • • • • •
Pump connecting cable provided by provided by provided by provided by provided by provided by
customer customer customer customer customer customer
Activation type direct Y/ Y/ Y/ Y/ Y/
Fitted temperature sensors each with 5 m cable 3) •2 •2 •2 •2 •2 •2
Fitted control cable 3 m/5m 3) • • • • • • • • • • • •

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD

Device allocation Twin-head pump or 2 x single-head pump
Main/standby or peak-load operation
Cooling
Device equipment
Secondary Hot Water

Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37
Auxiliary signal transmitter DD DD DD DD DD DD
TF DTS TF DTS TF DTS TF DTS TF DTS TF DTS
M M M M M M
o o o o o o o o o o o o
Circulation
o o o o o o
Fault pump switchover • • • • • •
Twin-head pump operation switchover switch-
ing
• • • • • •
Twin-head pump addition switching for peak-
load operation
• • • • • •
Integrated full motor protection tripping

(starting with 11 kW thermistor)
• • • •
Excess current draw fault trip • • •
Energy Systems
Setting range, motor protection switch (1 - 10) A (5.2 - 7.5) A (9.0 - 13.0) A
Automatic reactivation after power failure 2) • • • • • •
Potential-free contact for external run signal • o o o o o
Potential-free contact for external fault signal • • • • • •
Potential-free contacts for individual run and
o o o o o o
fault signals
Terminals for power supply to an external signal
transmitter
• • • • • •
Terminals for external ON/OFF control • • • • • •
Protection class 1) IP 41 IP 54 IP 54 IP 54 IP 54 IP 54
• Standard version
o Special version or supplementary equipment (at additional charge)
1) Protection class of the entire switch cabinet applies to switch cabinet installation
2) Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)
3) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module

Switchgears
Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM
Signal Signal transmitter Wilo-TF Signal transmitter Wilo-DTS/SK 610 Signal transmitter Wilo-DDM
transmit-
ter Wilo- Pipe contact temperature sensor with tem- Electronic differential thermostat for differ- For wall-mounted installation as differential
TF, Wilo- perature-dependent changeover contact for ential temperature-dependent switch-over pressure contact pressure gauge. With
DTS/SK automatic switch-over of maximum/minimum of maximum/minimum speed stages with adjustable switchpoints for automatic
610, Wilo- speed stages with Wilo single- or twin-head Wilo single-head or twin-head pumps with switch-over of maximum/minimum speed
pumps with multi-speed motors in conjunc- multi-speed motors in conjunction with the stages or of the maximum to minimum speed
DDM tion with the associated switchgears. associated Wilo switchgears. stages with Wilo single-head or twin-head
pumps with multi-speed motors. Only in
conjunction with the associated switchgears.
Differential pressure switch with differential
pressure display, adjustable maximum/mini-
mum contacts, install pressure surge throt-
tling, including 5 m shielded connection
cable to the switchgear, 2 pieces cutting
ring threads DIN 3862 ø 6 mm and 2 pieces
cutting ring unions R 18 x ø 6 mm (pressure
measuring lines and 3-way pressure-gauge
cocks to be provided by customer).
Temperature switch with selection button Switchgear with selection button for differ-
including 1 piece spring fastener for place- ential temperature, 3 m connection cable to > Technical data
ment on tubes up to DN 50. the main switchgear, 2 pieces completely Maximum supply voltage: 250 V
wired pipe contact sensor, each with 5 m Maximum switching capacity: 1A
> Technical data cable and designation FLOW PIPE or Protection class: IP 54
Maximum supply voltage: 250 V RETURN and 4 pieces fastening straps for Maximum pressure rating: up to 16 bar
Contacts: potential-free fixation to pipelines up to DN 100. Weight: 1.7 kg
changeover contact
Maximum switching > Technical data Pressure DDM 6: 0 to 0.6 bar
capacity: 3A Operating voltage: 230 V/50 Hz measurement DDM 10: 0 to 1.0 bar
Protection class: IP 30 Maximum connected load: 0.1 kW ranges: DDM 16: 0 to 1.6 bar
Control range: +30 °C to +90 °C Protection class: IP 54 DDM 25: 0 to 2.5 bar
Switching difference: 5 K Differential temperature
Weight: 0.2 kg range: +4 °C to +90 °C
Weight: 1.4 kg
Dimension drawing Dimension drawing Dimension drawing
Dimensions in mm Dimensions in mm Dimensions in mm

Fixation elements onsite Fixation elements onsite
DTS/SK 610 controller DDM
Shown as external sensor (iT)
use together with Wilo switchgear
Return Feed
5 m shielded cable 3 x 0,75 mm2 for connection to switchgears1)
Return Feed 2 pcs. taper bush

sensor sensor type screwed
Cable connection to unions
switch gear 3 x 1,5 mm2 Return Feed sensor R 1" x ø 6 mm1)
sensorcable1) cable1) Pressure
measuring
2
: 3 x 1,5 mm ; to 250 m 2 x 0,75 mm
3 m cable forconnection lines

?
to switch gear1) 6 x 0,75 mm. 6 x 1 mm Cu
(onsite)
Shielded cable for onsite extension:
Elbow taper bush

type pipe union R 1" x ø 6 mm1)
Wilo
2
Wilo pump single-head pump

Motor cable with
Connection cable for Wilo special plug
use with S2R 2.5: pump (scope of delivery of
to 100 m
with special plug the Wilo switchgear)

included in scope of Connection cable for
use with S2R 2.5:
delivery; for use with
with special plug
S2R 3D: onsite included in scope of Elbow taper bush type
delivery; for use with pipe union R 1"x ø 6 mm1)
S2R 3D: onsite
1)Included in scope of delivery of the DDM
Pressure measuring lines and the three-way-
1)Included in scope of delivery of the signal transmitter gauge cocks must be available onsite

Motor protection
Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Motor pro- Motor protection

tection
Wilo-SK Service life and operational reliability of a cir- The motor fuse protection is secured with Wilo pumps as follows:
602, Wilo- culating pump depend to a great extent on
SK 622, the choice of the correct motor protection
device. Blocking-current proof motor: Pumps with full motor protection and Wilo
Wilo-C-SK no motor protection required relay SK 602/622/C-SK or Wilo Switch-
Motor protection switches can no longer be
justified for utilisation in conjunction with The pump motors are designed in such a gear/control device
multi-speed pumps due to the fact that way that current passing through the wind-
their motors demonstrate different rated Realisation of full motor protection by
Cooling
ing cannot cause any damage in the event means of thermal winding contacts (WSK)
currents in the various speed stages and this of overloading or blocking. This applies
requires correspondingly different types of placed within the stator windings. This
equally to single-phase and three-phase AC applies equally to single-phase and three-
fuse protection. motors depending on the motor power rat- phase AC motors depending on the motor
ings of the following pump series: power ratings of the following pump series:
Series 1~ 3~ Series 1~ 3~
Star-RS/-RSD P2 40 W – RP / P / DOP P2 50 W
RP P2 20 W TOP-S/-SD
P2 180 W
Secondary Hot Water

TOP-Z –
TOP-S/-SD
TOP-Z P2 90 W 1)
TOP-D 60 W P2 320W
TOP-D P2 20 W –
Circulation
1) Internal protection against unacceptably high
winding temperatures
Overview table Wilo motor protection relays
Relay Equipment Unit assembly

switch cabinet installation 1) Type of current

Operating run signal light
Separate wall-mounted
Potential-free contacts
Potential-free contacts
for external fault signal
Terminals for remote
neutral conductor
neutral conductor
Energy Systems
On/Off switching
3~400 V without
Power contactor
Fault signal light
for external run
plug-in module
On/Off switch
3~400 V plus
Terminal box
Alternative
installation
1~230 V
signal
Wilo-C-SK • • • •
Wilo-SK 602 • • • • • • •
Wilo-SK 622 • • • • • • • • • • •
1) Wiring to indicator lights in switch cabinet door to be provided by customer.
Relay Wilo-C-SK
Actuator plug-in module for plugging onto C-SK version

Cancel button the motor connection box of Wilo gland- Containing: contactors for full motor pro-
less circulating pumps with 4-stage three- tection tripping, an operation run signal
phase motor1) and installed thermal wind- light and reset button.
ing contacts (WSK) for monitoring the coil
temperature (full motor protection). > Technical data
1) except for types P 65/250 r, Operating voltage: 3~400 V without
P 80/250 r and P 100/200 r neutral conductor (N)
Frequency: 50 Hz
Automatic reactivation of pump after power Maximum motor
failure. After being tripped by full motor pro- output P2 1.3 kW (4.4 A)
tection, the motor remains deactivated until Power loss: 0.8 W
it is manually reset at the plug-in module. Protection class: IP 42
Maximum media
temp.: +110 °C
Maximum ambient
temp.: +40 °C

Motor protection
Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Series Relay Wilo-SK 602/622

descrip-
tion Wilo- Wall-mounted unit for electrical connection > Technical data
SK 602, of single-phase and three-phase AC Operating voltage:
Wilo-SK pumps with integrated thermal winding SK 602/SK 622 1~230 V, 3~400 V
622, Wilo- contacts (WSK) for monitoring the winding Frequency: 50 Hz
temperature (full motor protection). Maximum motor power P2: 3 kW
C-SK Automatic reactivation of pump after power Power loss: 4W
failure. After being tripped by full motor Protection class: IP 31
protection, the motor remains deactivated Maximum ambient temp.: +40 °C
until it is manually reset. Weight: 0.25 kg
> Device version SK 602 SK 622
Containing: contactors for full motor protec- 2 potential-free contacts
SK 602 tion tripping, ON/OFF switch, an operation Maximum contact load: 250 V/1 A/
run signal light, terminals for external poten- 150 VA each
tial-free ON/OFF control and terminal rail. Run signal: NO contact
Fault signal: NO contact
> Device version SK 622
As with SK 602, but also with potential-free > Connecting cables (provided by customer)
contacts for external run and fault messages Connecting cable between SK and pump
and fault signal light. AC (EM): 5 x 1.5 mm2
Three-phase (DM): 7 x 1.5 mm2
SK 622
Dimension drawing
130
108
Ø4
10
84 56
Dimensions in mm

Wilo Control System AS
Series description Wilo-AS 08 P/AS 1.5 P
Wilo-AS-system
Stageless control system with microproces- Main switch functions Connecting cables (provided by customer)
sor, differential pressure-sensitive, for the • Automatic, load-sensitive, stageless pump speed Mains - switchgear: Minimum 5 x 1.5 mm2
lower and median performance range on control as a function of differential pressure (p). with three-phase current, minimum
phase cut-in basis for glandless pumps (sin- • Random duty point adjustments by making 3 x 1.5 mm2 with alternating current.
gle-head and twin-head pumps) of all corrections at the signal transmitter or in the Switchgear - motor: Minimum 7 x 1.5 mm2
makes. unit. for three-phase pumps with thermal winding
Cooling
• Manual main switch switchover from control- contact (WSK), minimum 5 x 1.5 mm2 for AC
led to mains operation. pumps with WSK, minimum 5 x 1.5 mm2 for
• Overriding ON/OFF control by means of onsite three-phase pumps without WSK, minimum
external potential-free contact (e.g. SK clock 3 x 1.5 mm2 for AC pumps without WSK.
timer 613 or mixing valve motor limit switch). Switchgear transmitter (5 m cable included
• Overriding MIN operation by means of exter- in the scope of delivery of the signal trans-
nal potential-free contact (e.g. SK clock timer mitter):
613 or mixing valve motor limit switch). DDS (up to 100 m): at least 2 x 1.5 mm2.
Secondary Hot Water

• Full motor protection with fault trip for pumps Cable for ext. ON/OFF switch:
with integrated thermal winding contacts (WSK). (e.g. SK 613) 2 x 1.5 mm2, maximum cable
length 100 m, contact open: pump stops.
Circulation
Standard equipment Cable for ext. Min. switch: (e.g. SK 613)
• Main switch Mains-Off regulation 2 x 1.5 mm2, maximum cable length 100 m,
• Automatic reactivation after power failure contact open: pump runs at minimum speed
• Short-circuit-proof due to integrated fuses Connecting cable for potential-free run/
AS 08 P • All control/transmitter inputs interference- process signal: 2-core, cross-section
• For single-phase and three-phase AC motors voltage-proof up to 400 V as required (contact rating maximum
with maximum current consumption I = A3 • Potential-free contacts for run and fault signal 250 V/1 A/150 VA).
• Indicator lights: Connecting cable for potential-free fault

AS 1.5 P Operation 1 piece signal: 2-core, cross-section as required
• For three-phase AC motors with maximum Fault 1 piece (contact rating maximum 250 V/1 A/150 VA).
current consumption I = 6 A Differential pressure too great 1 piece Twin-head pump operation possible with
Energy Systems
Differential pressure too low 1 piece 2 AS units. Automatic, load-sensitive
Application p-regulation and fault-sensitive switcho-
• Differential pressure-sensitive perform- Functional sequence ver of twin-head pumps or 2 single-head
ance control of glandless circulating pumps Decreasing differential pressure will be pumps.
• Speed range between 100 % and 60 % responded to by increasing the motor speed Connecting cable: 3 x 0.75 mm2 or
• Simple installation: The control facility is until setpoint pressure is reached again. Rise 2 x 0.75 mm2 shielded, maximum cable
inserted into the electrical power wiring. of differential pressure will be counteracted length 2 m.
Transmitter connections to pipework or to by speed reduction until the set level is
the pump reached again. An external potential-free Accessories (at additional charge)
• Can be controlled externally by means of contact can be used to switch over to a fixed DDS differential pressure switch
potential-free contacts minimum speed (about 60 %). SK 613 switchgear
• Potential-free run and fault signal Note: Ideal for retrofitting all makes of Control card Wilo-AS (2–10 V) for installa-
• Universal device for wall/switch cabinet glandless pumps. tion in AS device for remote adjustment of
door installation (AS 1.5 P only wall- the p setpoint. Required transmitter: DDG
mounted installation) (4–20 mA) (also see: CR system accessories)

Series description Wilo-AS 08 P/AS 1.5 P
Dimension drawing Technical data
Dimensions in mm AS 08 P AS 1.5 P
AS 08 AS 1.5 Operating voltage 1~230/3~400 V 3~400 V
Control voltage 230 V
Frequency 50 Hz
265 (384)
260 (380)
244 (360)
Maximum output current I 3A 6A

Min. output power P2 75 W 500 W
Ø5
Maximum power loss 20 W 25 W
** Protection class IP 41
183 (223) *
34
224 (270) 74 ~11 105 ~11 Ambient temperature 0 to +40 °C
228 (277) Maximum back-up fuse 10 A (slow-blow)
** Required clearance * Protruding part for cabinet
for cable outlet 80 mm installation (AS 08)
Weight 2.5 kg 3.5 kg

Wilo-AS 08 P/AS 1.5 P: Signal transmitters and accessories
Signal transmitter Wilo-DDS
For wall-mounted installation as differential > Technical data
pressure switch suitable for two-position Maximum contact
control in response to manual switch point load: 24 V/20 mA DC
setting in conjunction with stageless speed Switch hysteresis: 5%
control by control devices: Wilo-AS Control Protection class: IP 54
devices. Maximum pressure rating: 16 bar
Pressure measuring Adjustment range: 15% to 100 %
Cooling
ranges1): DDS 6: 0 to 0.6 bar of scale limit
DDS 10: 0 to 1.0 bar value
Fluid temperature: 0 °C to +80 °C
DDS 16: 0 to 1.6 bar Ambient temp.: 0 °C to +40 °C
Dimensions in mm Electrical connection2): 5 m cable,
Fixing sundries provided by customer > Scope of delivery: 2 x 0.75 mm2
DDS contains 2 pieces cutting ring threads Weight: approximately
DIN 3862 ø 6 mm and two pieces of cutting 1.3 kg
ring unions R 18 x ø 6 mm. Built-in pressure 1)
surge throttling. Selection of pressure measuring range as per
5 m cable as described above. (Pressure the pump performance point
Secondary Hot Water

2) Onsite extension possible;
measuring lines and 3-way pressure-gauge
cocks to be provided by customer.) see Installation and operating manual
Control card Wilo-AS
Circulation
Add-on circuit board for the control device > Version > Technical data
equipment of the Wilo-AS-system series for Plug-in add-on circuit board for remote Setting range: 2 - 10 V corre-
remote adjustment of the differential pres- setpoint adjustment with analogue voltage sponds to the
sure setpoint (e.g. through BA or DDC sub- input 2 - 10 V corresponds to the measure- measuring range
station) via an analogue voltage signal ment range of the Wilo signal transmitter of the DDG used
2 - 10 V in conjunction with Wilo-DDG sig- DDG 4 - 20 mA used (see also Wilo signal Hysteresis: 2.5 % of the
nal transmitter. transmitter DDG). measuring range
end value of the

DDG used
Maximum input voltage: +/- 30 V
Resistance: 40 k
Ambient temp.: 0 °C to +40 °C
Energy Systems
Dimensions: 68 x 48 mm
Weight: approximately
0.2 kg
Signal transmitter Wilo-SK 613
For wall-mounted installation as clock timer > Technical data

with switch contacts suitable for automatic Operating voltage: 230 V
time-sensitive control functions in con- Frequency: 50 Hz
Power loss: 1.7 W
junction with control devices. Maximum switch rating: maximum 10 A
130
108
- Overriding setback to the Min. motor speed Protection class: IP 31

- Overriding ON/OFF switching of the pump Ambient temperature: 0 °C to +40 °C
Ø4 Weight: 0.25 kg
motor being controlled
- Duty cycling of twin-head pumps or two
10
single-head pumps in conjunction with 2 AS
84 56
units.
Dimensions in mm
Fixing sundries provided by customer > Standard equipment
- Clock timer with daily programme, adjusta-
ble in 1/4-hourly stages
- Potential-free NO contact for control of AS

units
> Special version (at additional charge)

- Other operational voltages upon request
- Clock timer with day/week programme and
battery backup 120 hours

Wilo-AS 08 P/AS 1.5 P: Signal transmitters and accessories
Display unit for differential pressure Wilo-DDA
Wall-mounted gauge. Universal utilisation

for optical head/pressure check procedure,
measuring and testing in installations:
• Differential pressure readings between feed
and return lines in heating systems
• Monitoring of heating circulating pumps
• Monitoring of filters, compressors, fans, etc.
• Checking transmission links:
measuring point – monitoring station –
actuator – pump drive
Type bush Ø
type pipe Ø
Pressure measurement ranges:
union
DDA 6: 0 to 0.6 bar
dia. 6 mm DDA 16: 0 to 1.6 bar
DDA 40: 0 to 4.0 bar
> Technical data

Dimensions in mm
Maximum pressure
rating: up to 25 bar
Measuring accuracy: 2.5 % of upper limit
Ambient temp.: -10 °C to +80 °C
Media temp.: 0 °C to +85 °C
Installation position: any
Weight: approximately
1.2 kg

Wilo-Vario- and Comfort control system VR, CRn, CR
Performance features
Wilo control device…
VR-HVAC CRn CR
Applications
Pump versions Glandless/ glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps
Pump types Electronically controlled pumps Standard/ Standard Pumps
Electronically controlled pumps
Cooling
Number of pumps 1–4 1–6 1–6
Technical data
Complete device Power supply for pumps required

• onsite
•
Modular construction • • •
Nominal power range P2 0.37–22.0 kW 1.1–200 kW 1.1–200 kW
Secondary Hot Water

Activation types Stageless analogue Stageless analogue/St.-Delta opt. Direct/St.-Delta
Electrical connection standard version 3~400 V, 50 Hz 1~230V, 50 Hz 3~400 V, 50 Hz
or Power connection of the pumps
Circulation
1~230 V, 50 Hz onsite
Protection class IP 00 + IP 42 Standard / IP 00 + IP 42 standard/IP
IP 54
IP 54 optional 54 optional
Permitted ambient temperature 0 °C to +40 °C 0 °C to +40 °C 0 °C to +40 °C
Speed range Stageless analogue, Between 40% and 100% of the Between 40% and 100% of the
2–10 V, 3–10 V, nominal motor speed nominal motor speed
4–10 V preselectable,

minimum speed of the pump
as per name plate up to 100 %
Energy Systems
Control modes
(description on the following pages)
p-c • • •
p-c (TA) – • •
p-q (m³/ h) – • •
p-v • • •
TA (outside temperature), controller – • •
T-abs (process temp.), controller – • •
TVL (feed temperature), controller – • •
TRL (return temperature), controller – • •
T-c – • •
T-v – • •
Manual control mode (DDC) – • •
Q-c – • •
• = available, – = not available, o= optional on request

1) Larger number of pumps on request

2) Higher rated motor power on request

VR-HVAC CRn CR
Control and signalling functions
Remote speed adjustment (control 0/4 - 20 mA 0/4 - 20 mA

input) –
0/2 - 10 V 0/2 - 10 V
Remote setpoint adjustment 0/4 - 20 mA 0/4 - 20 mA
–
0/2 - 10 V 0/2 - 10 V
Operating and fault signal visualisa-
tion
• • •
Control input “Setpoint switchover” – • •
Control input “Overriding Off” • • •
SBM • • •
SSM • • •
Fault-actuated switchover from fre-
quency converter to mains operation
– – •
Fault-actuated switchover from
main to standby pump
• • •
Status display for pumps and fre- – • •
quency converters
Equipment features
Motor protection Integrated in pump WSK / SSM, ETA / PTC / WSK

integrated in the pump
Graphics display Menu navigation/ Menu navigation/ Menu navigation/
symbol display text display text display
User-oriented menu navigation with – • •
multi-lingual text display
Manual Operation Manual /0 / Auto Manual / 0 / Auto Manual / 0 / Auto
Fault memory 9 messages 35 messages 35 messages
Fault-actuated switchover • • •
Pump kick • • •
Run-time optimisation / Only time-sensitive pump duty
pump alteration cycling
• •
Pump duty splitting Up to 4 pumps Up to 6 pumps Up to 6 pumps
PID controller • • •
Integrated real time clock with sum-
mer-/winter time change – • •
Integrated individual/common oper-
ating hours counter
• • •
Run-time optimisation on multi-
pump systems
– • •
Conductivity tests of the actual
value control circuit • • •


VR-HVAC CRn CR
Equipment features (continued)
“Mains - Emergency - Operation”

service selector switch for mainte- – • •
nance purposes
Night reduction to minimum speed
• •
Cooling
and/or second controlled level by –
means of internal clock timer
Remote confirmation of collective – • •
fault signal (with DDC board)
Pilot pump function – • •
Clock timer
– • •
(with DDC board)
• •
Secondary Hot Water

Switchover to a second setpoint –
level (with DDC board)
Individual run and fault signals for • • •
Circulation
pumps and converters (with options board) (with signal board)
Manual- / automatic switchover with – • •
external switch (with control board) (with DDC board)
Connection option for a repair switch – • •
(potential-free contact) (with control board) (with signal board)
Accessories

DDG differential-pressure sensor • • •
(with control board)
Temperature boards KTY / PT 100 – • –
Energy Systems
Temperature module PT 100 – – –
TSG temperature sensors – • •
KTY outdoor temperature sensors – • •
PT 100 outdoor temperature sensors – • •
PTC fault trip – • •
Control board – • –
(to be provided by the customer)
Signal board • • •
(options board)
DDC board – • •
Volume flow transmitter – – •
(to be provided by the customer) (to be provided by the customer)
Special features
DPM for DPM not required with: for DPM not required with:
(dual pump management)
Stratos/-D /-Z/-ZD, TOP-E /-ED, Stratos/-D /-Z/-ZD, TOP-E /-ED,

VeroLine IP-E, VeroTwin DP-E, VeroLine IP-E, VeroTwin DP-E,
•
CronoLine IL-E, CronoTwin DL-E CronoLine IL-E, CronoTwin DL-E


Control modes
Differential pressure – constant (p-c)
The differential pressure setpoint to be

adjusted at the control devices is kept con-
stant across the entire volume flow range.
I.e., any reduction of flow volume (Q) due to
Linearity/hysteresis throttling of the hydraulic regulating devices
approx. ± 2 %
will in turn decrease the pump performance
Δp-level
= constant to match actual system demand by reducing
the speed of the pump. A reduction in power
consumption to less than 50 % of nominal
Delivery head H [%]
power takes place parallel to the speed mod-

ification. The application of differential-
pressure control requires a variable flow vol-
ume in the system.
Peak-load operation, e. g. in conjunction
with a twin-head pump, will be effected
Control range automatically and load-sensitively by the
Flow volume Q [%] control system. If the capacity of the con-
trolled base-load pump becomes insuffi-
cient to cover the increasing load demand,
the second pump will automatically be
started to operate in parallel to cover the
risen demand. The variable speed pump will
then be run down until reaching the preset
Power requirement [%]
differential-pressure setpoint value.
> Required accessory:

- Differential pressure sensor DDG
(also see Table “Performance features” pg. 459)
Control / savings range
Flow volume Q [%]
Fig.: Pump curve behaviour for stageless constant differential-pressure control (p-c)

Control modes
Index circuit evaluation
It is generally recommended to pick off the
differential-pressure directly at the pump
and to maintain it there at a constant level.
An alternative would be to install the signal
transmitter in the heating system as a
cross-section according to local regulations
DDG
remote signal transmitter in the so-called
Cooling
index circuit of the system (control-range
Power cable min. 3 x 1,5 mm2
Power cable min. 5 x ... mm2
extension). Operation with a remote signal

transmitter will partly allow much larger
Cable, shielded
speed reductions and thus pump perform-

2 x 1,5 mm2
DDG impulse selector

DDG
ance reductions. It is essential in this
respect that the selected measuring point is
valid for the consumption performance of
all the system sections.
Secondary Hot Water

In view of the fact that the index circuit can
Motor cable, shielded 7 x 1,5 mm2
shift within the installation, optimisation can

DDG
be carried out with the Wilo evaluator DDG.
Circulation
Measuring points ranging from 2 to 4 can be
compared on a continuous basis. Only the
lowest measured value forms the basis for
the nominal / actual value comparison of the
DDG
easy-to-use CC/CRn control device.
*** Power cable min. 3 x 1,5 mm2 DDG transformer
*** Sensor cable, shielded 3 x 1,5 mm2
*** Impulse selector cable, shielded 2 x 1,5 mm2 > Required accessory:
All cables onsite
Fixing sundries and cable onsite - DDG differential-pressure sensor

- Power supply unit DDG (for each DDG)
- Impulse selector DDG (2...4 DDG)
Energy Systems
Fig.: Block diagram for impulse-selector operation

Control modes
Differential pressure – variable (p-v)
When refurbishing or upgrading existing sys-

100 tems it is not always possible to evaluate the
n=
100
point in the circuit which shows the lowest
%
differential pressure. Original installations
have been completed years ago and now,
Delivery head H [m]
after installing thermostatic valves, noise

Δp = constant problems have developed. The index circuit
of the system is not known or it is not possi-
ble to integrate new sensor connections.
A control-range extension is nevertheless
36 possible using the p-v control mode (rec-
n= ommended for single-pump systems).
60
16 n= % A processor unit of the control system adapts
40%
the differential-pressure setpoint value to a
Control range
predetermined variable differential-pressure
Q [%] curve by means of setpoint /actual-value
comparison.
In duty/assist mode, the differential pressure
is kept constant at the design level after the
100
first peak-load pump has been cut in.
Power requirement P [%]
00% > Required accessory:

n=1
- DDG differential-pressure sensor
0%
n=6
0%
25 n=4
12 Control range / savings potential

Q [%]
Fig.: Pump curve behaviour for stageless variable differential-pressure control (p-v)

Control modes
Differential pressure – delivery-superimposed (p-q)
In order to avoid the time and expenditure
associated with index-circuit evaluation
(extensive and expensive cable routing,
amplifiers, etc.), it is possible to superimpose
Delivery head H [%]
the setpoint differential-pressure value

directly with a signal proportional to delivery.
Cooling
Dp = constant Using this method, it is possible even with
Dp = delivery- multi-pump systems to achieve a control-
superimposed
range extension in spite of central meas-
ured-value acquisition (differential pressure
sensor at the pump).
This method requires, in addition to the dif-
ferential pressure sensor which is to be fitted
directly on the pump system, the heating-
Secondary Hot Water

circuit output or the input of the consumer
rail, the onsite provision by the customer of a
volume flow transmitter (0/4 – 20 mA) to be
Circulation
Power requirement P [%]
installed in the system's main feed pipe.

The use of p-q-control is recommended
Key:
for such systems whose index circuit or sys-
Pu H = main pump tem performance are not known or in such
Pu S = peak load pump
QV = full-load flow volume cases where long signal distances cannot be
QT = part-load capacity
P 1V = full-load power
bridged, particularly for such systems where
consumption flow volume flow transmitters are already
P 1T = part-load power
Flow volume Q [%] consumption available.

Fig.: The pump curve behaviour of a multi-pump system with stageless delivery-superimposed differen-
tial pressure control (p-q) - DDG differential-pressure sensor
Energy Systems
- Volume flow transmitter (onsite)

Control modes
Differential pressure – temperature-superimposed (p-T)
The operational performance of the hydrau-

lic system can be further optimised by
adapting the differential-pressure setpoint
max.
value for pump performance control as a
function of a superimposed reference varia-
ble (e.g. outdoor temperature).
The setpoint differential-pressure value and
Differential pressure setpoint p [m]
thus the pump performance is reduced with

rising outside temperatures, it will increase
with falling outside temperatures.
min. > Required accessory:

- DDG differential-pressure sensor
- KTY 10 temperature board
or
+ 50 - 20 - PT 100 temperature board
Temperature T[C]
- CC temperature module PT 100
Fig.: Differential-pressure setpoint variation as a function of temperature (also see Table “Performance features” pg. 459)
- Process temperature sensors and outdoor
temperature sensors PT 100 or KTY

Control modes
Differential temperature control (T)
Heating / air-conditioning systems vary in
terms of their cooling / heating require-
ments with expectable outside tempera-
90
ture fluctuations. A number of installations
T
are based on constant volume circulation
70
without fittings to regulate the flow volume
Cooling
(one-pipe systems, primary circuits, etc.).
re Moreover, pure throttling or bypass controls
Temperature T[C]
atu
per
d tem are highly uneconomical. Added to this
Fee
re comes the unnecessarily high power con-
ratu
mpe sumption (current) to drive the pump during
r n te
Retu
low load periods.
25 Differential-temperature control T is one
20
option of maintaining a constant difference
Secondary Hot Water

between feed and return temperatures as a
100 result of weather- and usage-related tem-
Q [%] perature spread. The heat flow becomes
Circulation
Fig.: Flow volume-rate variation as a function of temperature spread variable due to the changes in flow rates
and the transferred heating/cooling capac-
ity can be controlled independently of feed
or return temperatures. Differential-tem-
perature control should for reasons of com-
prehensibility only be used with individual
consumers or with systems with a known
control-time constant.

- KTY 10 temperature board
Energy Systems
or
- PT 100 temperature board
- Temperature sensor TSG or PT 100 (onsite)

Control modes
Temperature control (±T)
Heating curves, basic temperature In the case of pump control as a function of

temperature, the control signal (±T) brings
Control range, adjustable
about a variation of pump performance, but
from 5°C to 50°C,
e.g. 30°C there is no adaptation by way of feedback
Return temperature –T [C]
Feed temperature + T [C]

and setpoint /actual value comparison of
the variation or its results.
Max. boundary Fixed motor speeds have been allotted to
the pump for certain feed /return tempera-
tures as per an empirically predetermined
Min. boundary pump curve.
A decreasing feed temperature (+T) or a ris-
ing return temperature (-T) will result in a
speed reduction and thus in decreasing pump
performance input.
Temperature control ±T can only be
Outside temperature T A [C] applied to single pump operation. Feed or
Pump return temperature-sensitive peak-load
max. performance operation is technically not feasible.
n=1 diagram Q/H
00 %
Delivery head H [%]

Con - KTY 10 temperature board
trol
rang
e or
min. n - CC temperature module PT 100
= 60
%
Flow volume Q [%]
Pump
performance
Power consumption P 1 [%]
% diagram Q/P
100
.n=
max
gs
avin
gy s
Ener
60 %
.n=
min
Flow volume Q [%]
Fig.:System diagram of stageless temperature control

Control modes
Variable differential temperature (T-v)
The T-v control function is especially suit-
able for pump performance control in one-
Differential temperature ΔT [°K]
pipe systems, district heating, systems with

condensing boiler technology as well as
cooling systems.
ΔT The T-v control mode ensures that the
Cooling
differential temperature is spread variably
as a function of another temperature, e.g.
e the one outdoors. This allows that only the
ratur flow volume required for the heat transfer is
pe
em circulated. This leads to significant energy
dt e
Fe
e tur savings on the drive side. Furthermore, the
p era
return temperature can be dramatically
rn tem
u reduced. The broad temperature spread
Ret
Secondary Hot Water

improves the efficiency of boilers or heat
exchangers, and return temperature limits,
as they are required e.g. in most district
Circulation
heating networks, can be achieved.
Outside, process temperature [°C] > Required accessory:

Fig.: Differential temperature as a function of the process- or outdoor temperature - KTY 10 temperature board
or
Controller influence (also see Table “Performance features” pg. 459)

negative positive
Differential temperature – setpoint [°C]
- Process temperature sensors and outdoor

temperature sensors PT 100 or KTY
Energy Systems
Tmin Tmax
Outside, process temperature [°C]
Fig.: Impact on the differential temperature

Control modes
Constant flow volume control Q-c
The Q-c control function is sensibly applied

in such cases where a constant, determinable
flow volume is to be delivered. Such cases are
for example cooling systems, cooling towers,
test stands or systems for water supply,
wastewater treatment and sewage disposal.
Quantities from 2–2.000 m³ / h can be con-
trolled.
Delivery head H [m]
> Examples for the application of flow rate

controls:
- Mixing of chemically different well waters
in an elevated tank for achieving a constant
Qset water quality
- Delivery of cold and cooling water as a func-
tion of the connected cooling towers or
consumers
- Mixing diverse sewage (municipal and
industrial) for achieving a defined untreated
sewage composition, adapted to the sew-
age treatment in a sewage treatment plant
- Proportioning of chemicals in chemical and
Qmin Qmax environmental engineering
Delivery rate Q [m³] - Agricultural irrigation
The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of
the pump system is increased until the set flow volume is covered again. If the flow volume increases, the > Required accessory:
speed is reduced so that only the required rate is delivered. - Flow rate meter onsite
Fig.: Principle of the constant flow volume control
- Monitoring of limiting values is to be real-
ised onsite (system protection)
Pressure – constant (p-c)
Switch-off pressure level

The constant pressure (p-c) control mode is
H [m ]
peak-load pump suitable for utilisation in conjunction with

p Off
open pipe systems, e.g. water supply and
Delivery head
pressure booster applications.

Pipe network parabola Pump performance is adapted according to
Set point
water demand (pressure-sensitive) along a
level setpoint level. Multi-pump operation fea-
Switch-on
pressure level
tures demand-sensitive On/Off control of
Pump 1 Pump 2 Pump 3
peak-load base- and peak-load pumps. Problems of
pump p On
pressure surging originating from hunting
between stop and start are fully eliminated.
The deactivation of the base-load pump is
Flow rate Q
effected by the control system when Q = 0
for a pressure boosting system.
Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example (also see Table “Performance features”
pg. 459).

Wilo-Vario Control System VR-HVAC
Series description Wilo-VR-HVAC
Wilo-VR-HVAC-system Stageless speed control

Digitally-controlled, stageless Vario control system for electroni- An electronic differential pressure sensor Wilo-DDG provides the dif-
cally controlled glandless and glanded pumps of the Stratos, TOP- ferential pressure actual value as 4 - 20 mA current signal. Then the
E, VeroLine-IP-E and CronoLine-IL-E series, for the mounting of controller maintains the differential-pressure on a constant level by
single-pump and multiple-pump systems. means of a setpoint / actual value comparison.
Series If there is no “External Off”-signal and no fault, at least pump is run-
descrip- ning. The pump speed here depends on the load. If the required out-
tion Wilo- put cannot be covered by this pump (base-load pump), another
Cooling
VR-HVAC
pump is activated, the speed of which is then, corresponding to the
load consumption, controlled to the pressure setpoint. Pumps, which
have been running already, keep operating at maximum speed (peak-
load pumps). If demand decreases to such an extent that the control-
ling pump runs in its lowest performance range and is not needed to
cover demand, this pump will be deactivated and the control function
is assigned to another pump which has previously been working at
maximum speed.
The control modes p-c and p-v can be preselected in the menu,
Secondary Hot Water

only the first pump is controlled in p-v mode, and if more pumps are
Typical field of application of the Wilo-VR-HVAC-systems is water activated, these will be controlled to the p-c curve.
Circulation
circulation in heating, ventilation, cooling and air-conditioning sys-
tems in larger-sized buildings such as hospitals, hotels, schools, Control modes
department stores, industrial installations, residential, office and The following control modes can be preselected for electronic per-
administration complexes. formance control with the Wilo-VR-HVAC-system:
The most up-to-date of pumping technology and digital control - For variable-delivery systems (e.g. heating systems with thermo-
electronics enable fulfilment of all the requirements demanded of the static valves):
Wilo-VR-HVAC-system at the time of new installation and retrofit- - Constant differential-pressure control (p-c)
ting: - Variable differential-pressure control (p-v)

- For all glandless and glanded pumps with integrated power electron-
ics up to P2 = 22 kW nominal power. Control and signalling functions
- For pump splitting with up to 4 units (to utilise the lower-power indi- The Wilo-VR-HVAC-system provides extensive control inputs and
Energy Systems
vidual units in low-load operation). outputs as standard equipment for integration in external monitoring
- Avoiding flow or cavitation noise. units onsite:
- Reduction of operating costs due to energy savings. - Analogue output pout (0 - 10 VDC) for the outputting of the differ-
ential pressure sensor actual value
Principle of operation - On/ / Off control by external potential-free contact
The control device is responsible for controlling and regulating circu- - Collective fault signal SSM as potential-free switchover contact
lating pumps with electronic control or integrated pump performance - Collective run signal SBM as potential-free switchover contact
electronics. The differential-pressure of a system is controlled as a - Individual fault signal ESM for each pump as potential-free switcho-
function of the load with signal transmitters. The controller affects the ver contact (optional)
frequency converter which has an impact on the pump speed. A modi- - Individual run signal EBM as potential-free switchover contact
fication of the speed changes the delivery head and thus the power (optional)
output of the single pumps. Depending on load-demand, pumps are
activated or deactivated. The control device can control up to 4 pumps.
Equipment features
- PID controller
- Lockable main switch
- Graphics LC display for displaying all values and operating states
- Red-button technology (1-button operation)
- LEDs for displaying operational readiness, operating pump(s), faulty
pump(s)
- Circuit-breakers and output terminals for power supply of pump(s)

- Integrated signal board (option)
- Automatic pump alteration
- Emergency operation as an option
- Selection of a standby pump

Dimensions, weights Wilo-VR-HVAC
Dimensions (W x H x D) Weight (without packaging)

Switch cabinet
[mm] [kg]
VR-HVAC 1x0.37 WA 400 x 300 x 120 8.5
VR-HVAC 2x0.37 WA 400 x 300 x 120 9.0
VR-HVAC 3x0.37 WA 400 x 300 x 120 9.5
VR-HVAC 4x0.37 WA 400 x 300 x 120 10.0
VR-HVAC 1x0.55 WA 400 x 300 x 120 8.5
VR-HVAC 2x0.55 WA 400 x 300 x 120 9.0
VR-HVAC 3x0.55 WA 400 x 300 x 120 9.5
VR-HVAC 4x0.55 WA 400 x 300 x 120 10.0
VR-HVAC 1x0.75 WA 400 x 300 x 120 8.5
VR-HVAC 2x0.75 WA 400 x 300 x 120 9.0
VR-HVAC 3x0.75 WA 400 x 300 x 120 9.5
VR-HVAC 4x0.75 WA 400 x 300 x 120 10.0
VR-HVAC 1x1.1 WA 400 x 300 x 120 8.5
VR-HVAC 2x1.1 WA 400 x 300 x 120 9.0
VR-HVAC 3x1.1 WA 400 x 300 x 120 9.5
VR-HVAC 4x1.1 WA 400 x 300 x 120 10.0
VR-HVAC 1x1.5 WA 400 x 300 x 120 8.5
VR-HVAC 2x1.5 WA 400 x 300 x 120 9.0
VR-HVAC 3x1.5 WA 400 x 300 x 120 9.5
VR-HVAC 4x1.5 WA 400 x 300 x 120 10.0
VR-HVAC 1x2.2 WA 400 x 300 x 120 8.5
VR-HVAC 2x2.2 WA 400 x 300 x 120 9.0
VR-HVAC 3x2.2 WA 400 x 300 x 120 9.5
VR-HVAC 4x2.2 WA 400 x 300 x 120 10.0
VR-HVAC 1x3.0 WA 400 x 300 x 120 8.5
VR-HVAC 2x3.0 WA 400 x 300 x 120 9.0
VR-HVAC 3x3.0 WA 400 x 300 x 120 9.5
VR-HVAC 4x3.0 WA 400 x 300 x 120 10.0
VR-HVAC 1x4.0 WA 400 x 300 x 120 8.5
VR-HVAC 2x4.0 WA 400 x 300 x 120 9.0
VR-HVAC 3x4.0 WA 400 x 300 x 120 9.5
VR-HVAC 4x4.0 WA 400 x 300 x 120 10.0
VR-HVAC 1x5.5 WA 400 x 300 x 120 8.5
VR-HVAC 2x5.5 WA 400 x 300 x 120 9.0
VR-HVAC 3x5.5 WA 400 x 300 x 120 9.5
VR-HVAC 4x5.5 WA 400 x 300 x 120 10.0
VR-HVAC 1x7.5 WA 400 x 300 x 120 8.5
VR-HVAC 2x7.5 WA 400 x 300 x 120 9.0
VR-HVAC 3x7.5 WA 400 x 400 x 120 11.5
VR-HVAC 4x7.5 WA 400 x 400 x 120 12.0
VR-HVAC 1x11 WA 400 x 400 x 120 10.5
VR-HVAC 2x11 WA 400 x 400 x 120 11.0
VR-HVAC 3x11 WA 600 x 600 x 250 34.5
VR-HVAC 4x11 WA 600 x 600 x 250 35.0

Dimensions, weights Wilo-VR-HVAC
Dimensions (W x H x D) Weight (without packaging)

Switch cabinet
[mm] [kg]
VR-HVAC 1x15 WA 400 x 400 x 120 10.5
VR-HVAC 2x15 WA 400 x 400 x 120 11.0
VR-HVAC 3x15 WA 600 x 600 x 250 35.0
VR-HVAC 4x15 WA 600 x 600 x 250 35.5
Cooling
VR-HVAC 1x18.5 WA 400 x 400 x 120 10.5
VR-HVAC 2x18.5 WA 400 x 400 x 120 11.0
VR-HVAC 3x18.5 WA 600 x 600 x 250 35.0
VR-HVAC 4x18.5 WA 600 x 600 x 250 35.5
VR-HVAC 1x22 WA 400 x 400 x 120 10.5
VR-HVAC 2x22 WA 400 x 400 x 120 11.0
Secondary Hot Water

VR-HVAC 3x22 WA 600 x 600 x 250 35.5
VR-HVAC 4x22 WA 600 x 600 x 250 36.0
Circulation
Energy Systems

Terminal diagrams Wilo-VR-HVAC
Terminal diagram VR-HVAC 3~400 V Terminal diagram VR-HVAC 1~230 V
L1 L2 L3 PE U V W PE L1 N PE L1 N PE
1 2... 4 1 2... 4
IN
IN
SSM
SSM
0...10 V
0...10 V
+24 V
+24 V
Ext. Sensor SSM SBM Ext. Sensor SSM SBM
OFF OFF
1 2... 4 1 2... 4

Wilo Comfort Control Systems CR, CRn
Series description Wilo-CR, Wilo-CRn
Wilo-Comfort Control Systems CR and CRn Outside temperature sensor

Digitally controlled, stageless Comfort-control systems for gland-
less and glanded pumps of all makes, single and multi-pump sys-
tems.
CR version for conventional pumps with fixed speed.
CRn version for stageless electronically controlled pumps or pumps
with integrated frequency converter. Feed
Feed sensor
Cooling
6
Ext. off Mains supply connection

SSM
0-10 Volt
Sensor connection Mains supply

connection
DDG - or
Secondary Hot Water

TSG Return Return sensor
Mains connection
Motor connection
Circulation
Abb.: System design, example of a one-pipe heating system with differential
temperature control
- Avoidance of flow or cavitation noise

Fig.: Wilo-Comfort Control Device CR in heating/air-conditioning applications
- Lower operating costs due to energy savings
- Speed control range between 100 % and 40 % of the nominal speed.

Principle of operation
The Wilo-Comfort Control Systems enable stageless electronic adjust-
ment of pump power to the variable operating states of the hydraulic
Energy Systems
system, depending on the controlled variables of pressure (p), volume
flow (Q), temperature (T).
Mains connect
Equipment features
- PID controller
- Integrated real-time clock with summertime- / wintertime switchover
- Integrated individual / common operating hours counter
- Run-time optimisation on multi-pump systems
- Motor protection due to connection of WSK, KLF and TSA
(on CR version)
- Motor protection due to connection of WSK and SSM (on CRn version)
Fig.: Wilo-Comfort Control Device CR in pressure boosting applications
- Alphanumerical LCD display with the versions CR and CRn (4-line)
Typical fields of application of the Wilo-Comfort Control Device with backlight
are water circulation and water supply (e.g. pressure boosting) - Status display for drives
- In residential, commercial and public buildings, hotels, hospitals, (e.g. pumps and frequency converters)
department stores and for industrial buildings. - User-oriented menu navigation with multi-language clear-text dis-
The most up-to-date of digital control electronics enables fulfilment play and/or symbol navigation
of all the requirements demanded of the Wilo-Comfort Control Sys- - Data logging and detailed operating data display
tems at the time of new installation and retrofitting: - Defined display of fault signals and history memory
- With CR version for all glandless and glanded pumps with three- - Conductivity test of the transmitter paths
phase motor up to P2 = 30 kW nominal power (greater power outputs

and other voltages on request)

- With CRn version power-independent via analogue control signals
0/2 – 10 V or 0/4 – 20 mA
- For pump splitting with up to 6 units (to utilise the lower-power indi-
vidual units in low-load operation)

Series description Wilo-CR, Wilo-CRn

Type key CR control device (Example CR 1.1 2 WA)
Stageless speed control must be regarded as the ideal solution to the
problem of achieving 100% harmonious matching of pump perform- CR User-friendly regulation technology
ance to the actual operating states of the system. Maximum rated motor output P2 of pump to
Unfortunately, it is all but impossible to implement the special fea- 1.
be controlled in kW
ture it offers, namely the reduction of pump rotation speed to a very Number of pumps to be controlled
low amount – approximately 10–20 % residual speed, in everyday 2
(1–6 pumps)
heating installation practice. Speed reductions in the range below Device version
60% residual speed and the resulting drop in delivery head (delivery
WA = wall-mounted installation IP 42
head as a quadratic function of speed) may result in malfunctions and
(IP 54 on request)
sometimes to a breakdown in water distribution. In this case, the p WA
measuring point must be installed in the so-called index circuit of the SG = floor model IP 42
(IP 54 on request)
system, i.e. the line or consumer with the greatest pressure losses.
Thermal and mechanical overloading of the electro motors can occur SE = control-panel installation
at extremely low speeds below 40 % of the nominal speed.
Type key CRn control system (example CRn 1-2 TP WA)
Control modes
The following control modes can be preselected for electronic pump CRn User-friendly regulation technology new
performance control with the Wilo-Comfort Control Systems (see 1-2 Number of connectable pumps:
also table “Performance features”, pg. 459): 1–2
• For variable-delivery systems (e.g. heating systems with thermo- 3–4
5–6
static valves):
- Constant differential-pressure control (p-c) TP, TK Control mode:
T = temperature
- Variable differential-pressure control (p-v) P = sensor PT 100
- Variable-delivery differential-pressure control (p-q) K = sensor KTY
- Temperature-superimposed differential-pressure control (p-T) Device version
- Constant pressure control (p-c) for pressure boosting systems
WA = wall-mounted installation IP 42
- Constant flow rate control (Q-c) WA
(IP 54 on request)
• For constant-delivery systems SE = control-panel installation
(e.g. cooling systems with heat exchangers):
- Differential temperature control (T)
- Process-temperature control (±T)
- Variable temperature control (T-v)
Control and signalling functions

The Wilo-Comfort Control Systems provide extensive control inputs
and outputs as standard equipment for integration in external moni-
toring units onsite (see also Table “Performance features” pg. 459):
- Remote setpoint adjustment (0 – 10 V/10 – 20 mA) preselectable
(with CR and CRn)
- On/ Off control by external potential-free contact
- Switching-on of frost protection by means of external potential-free
contact (only with heating / air-conditioning) via digital input
- Low water cut-out switch by means of external potential-free con-
tact (only with pressure boosting) via digital input
- Collective fault signal/collective run signal as potential-free change-
over contact
- “Mains – Emergency – Operation” service selector switch for main-
tenance personnel
- Switch-over to second setpoint level (with CR and CRn)
The following optional control inputs and outputs are available:

- Remote confirmation of collective fault signal
- Switchover to manual control mode
- Individual run and fault signals for pumps and converters
- Manual / automatic switch-over
- Connection signalling contact of repair switches

Technical data Wilo-CR, Wilo-CRn
Electrical data Wilo-Comfort Control System CR

Main functions Device version
Automatic, load-sensitive, stageless speed control of glanded and - Wall-mounted installation (WA) obtainable only up to 4 kW
glandless pumps with three-phase AC motors. - Floor models (SG) obtainable starting from 5.5 kW
For heating /air-conditioning as a function of differential-pressure - Control-panel installation (SE)
p, feed / return temperature (±T) or differential temperature (T)
including free adjustment of the duty point by means of advance cor-
rection of full-load pump performance. For pressure boosting as a
Cooling
function of pressure (p).
Power supply data Wilo-CR
Device classification:
Maximum nominal motor power P2 [kW] 1.1 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0
3~400 V/ 50 Hz / 60 Hz
Maximum output current I [A] 2.8 5.6 7.6 9.7 13.0 16.0 24.0 32.0 44.0 61.0
Power factor cos
Secondary Hot Water

> 0.9
Efficiency: – at Pmax > 0.93
– in permitted partial-load range > 0.85
Circulation
Electrical connection 3~400 V/ N / 50 Hz / 60 Hz
Output voltage [V] 3 x 130 x V –400 V
Output frequency [Hz] (10 Hz) 12 Hz – 50 Hz / 60 Hz
Control range (% nominal motor speed) 40% – 100%
Permitted ambient temperature 0°C to +40°C

Electrical data Wilo-Comfort Control System
Main functions Device version
Energy Systems
Automatic-load-sensitive, stageless speed control of glanded and - Wall-mounted installation
glandless pumps with integrated or external frequency converter. For - Control-panel installation
heating/air-conditioning as a function of differential-pressure p,
feed / return temperature (±T) or differential temperature (T)
including free adjustment of the duty point by means of advance cor-
rection of full-load pump performance by means of pre-correction of
the full-load pump performance.
Power supply data Wilo-CRn
Electrical connection 1~230 V (shockproof plug) / N/ PE / 50 Hz / 60 Hz

Power connection of the pumps onsite
Output signals 0/2 – 10 V
0/4 – 20 mA
Permitted ambient temperature 0°C to +40°C

Accessories for Wilo-Comfort Control Systems

Accessories
Terminal diagram:
Differential pressure sensor DDG (4 – 20 mA) (observe measurement range)
Base board CC / CRn system
Sensor/transmitter Outdoor temperature sensor KTY or PT 100
TSG temperature signal transmitter (included in the scope of delivery of the Terminal diagram:
temperature board) KTY 10 temperature board
Temperature board Temperature board KTY 10: Terminal diagram:
Automatic-stageless speed Heating systems with big differentials (T max: +140 °C, T minimum 10 K,
Temperature board KTY 10
control as a function of the T maximum: 100 K), 2 temperature transmitters TSG included in scope of delivery
feed or return temperature or
as a function of the tempera- PT 100: temperature board
Terminal diagram:
ture differential between Cooling / air-conditioning systems with small differentials (T max: +140 °C,
T minimum 5 K, T maximum: 100 K) PT 100 temperature board
feed and return
CR-/CRn- Shutdown of each pump (up to 2 pumps) by repair switch onsite and remote Terminal diagram:
adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.)
control board Control board
3 control boards are required for 6 pumps
Load adjustment of the pump system (setpoint-actual value comparison) via
CR-/CRn- external controller, pump activation and deactivation, pump cycling, setpoint Terminal diagram:
DDC board switchover, switch-over to remote speed control and acknowledgement of the DDC board
collective fault signal via external potential-free contact
Potential-free individual operation signal / individual fault signal for pumps
CR/CRn 1 – 2 and frequency converter, signalling of the conditions at digital inputs Terminal diagram:
signal board 1 – 2 DIG2 or DIG3 (e.g. low water, antifreeze protection), speed-actual value and/or Signal board 1-2
transmitter-actual value (preselectable)
CR/CRn Terminal diagram:
Potential-free individual operation / individual fault signal for the pumps 3 – 6
signal board 3 – 6 Signal board 3-6

Dimensions and weights Wilo-CR-system
Nominal power Number of WA / SG SE
p2 pumps W H D Weight W H Rec. inst. Weight
depth
[kW] [mm] [kg] [mm] [kg]
1–4-fold 620 770 265 50 550 730 190 30
1.1 – 2.2 – 3.0 – 4.0
5–6-fold 780 770 315 70 704 730 200 45
Cooling
1–2-fold 600 1900 415 195 499 1696 210 95
5.5 – 7.5 3–4-fold 800 1900 415 205 699 1696 210 105
5–6-fold 1000 1900 415 215 899 1696 210 115
1–2-fold 800 1900 515 270 699 1696 310 140
11.0 – 15.0 – 22.0
3–4-fold 1200 1900 515 350 1099 1696 310 160
11.0 – 15.0 5–6-fold 1200 1900 515 365 1099 1696 310 175
Secondary Hot Water

5–6-fold1) 1200 1900 515 – 1099 1696 310 –
22
600 1900 515 520 499 1696 310 230
1–2-fold 1200 1900 515 390 1099 1696 310 200
Circulation
3–4-fold1) 1200 1900 515 – 1099 1696 310 –
30 600 1900 515 560 499 1696 310 270
5–6-fold1) 1200 1900 515 – 1099 1696 310 –
1200 1900 515 640 1099 1696 310 320
Cut-out dimension
CR controller and – – – – – 186 138 82 –
operating unit

1) Control system consists of 2 switch cabinets.
Energy Systems
Dimensions and weights Wilo-CRn-system
Temperature sensor Number of WA SE

pumps Dimensions (W x H x D) Weight Dimensions (W x H x D) Weight
[Pcs.] [mm] [kg] [mm] [kg]
PT 100 1–2 400 x 400 x 200 12.5 360 x 380 x 120 5.0
PT 100 3–4 400 x 400 x 200 12.5 360 x 380 x 120 5.0
KTY 1–2 400 x 400 x 200 13.0 360 x 380 x 120 5.5
KTY 3–4 400 x 400 x 200 13.0 360 x 380 x 120 5.5

Wilo-Comfort Control Systems CR, CRn
Terminal diagrams Wilo-CR, Wilo-CRn
Terminal diagram, CR System base board
Sensor Analog IN 1 Ext. off WM SSM SBM

X1 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24
Bridge
MPI MPI or
Water
P level-
reglulator
or SSM SBM
Actual value
J Frost-
Sensor
Sensor
guard
Shield
Shield
Signal
Earth
Earth
Ext.
or
off
Pot.-free
Electrode
relais messages
External
1 2 3 setpoint
Earth
On
DDG or actual value 2

Off
Terminal diagram Drives CR-system (P2 4 kW) Terminal diagram Drives CR-system (P2 5.5 kW)
X4 10 11 12 13 14 X5 15 16 17 18 19
X1 PE PE 1 2 3 PE PE 4 5 6 PE X2 1 2
U V W Bridge U V W Bridge 102 Bridge
or or or
ther- ther- U1 W2
3 ~ Ther-
mistor mistor V1 U2 mistor
or or W1 V2
or
WSK WSK Pump 1...6 WSK
P = ...kW
Pump 1/3/5 Pump 2/4/6 I = ...A

Terminal diagram base board CRn System (for pump drives 1~230 V)
CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint 1) SSM
+ -
Pump 1...4
Cooling
Bridge
P = ...kW open In TOP-E
or
I = ...A or 0.......10V or
SSM
Pump
Start relay Stratos or
0.......10V
M
1 ~
WSK
or
L N PE
Pot.-free
Secondary Hot Water

On-site NC contact
power supply
Circulation
1) Required for Stratos IF-Modul with 0...10 V input
(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)
Terminal diagram expansion board CRn System (for pump drives 3~400 V)
421
CR-IPG X3 / X4

CR-IPE X1 / X2 On Setpoint SSM
+ -
Energy Systems
open Setpoint inputs Bridge
or
or of the pump, or
Pump 1...6
P = ...kW see table
I = ...A SSM
Start Pump
relay or
M or
3~
WSK
or
L1 L2 L3 PE
Pot.-free
On-site Star-delta starter NC contact
power supply Switchgears and Control Devices

Wilo-CRn-system, allocation of the setpoint outputs: 1. at the control device CRn/2. at the pump to be regulated
Pump type 1. Setpoint outlets CRn:

Analogue control signal + -
2. Setpoint inputs pump:
4
IL-E...BF R1 (from date of manufacture 08/2002 to 02/2003) 0 - 10 V 2
GND
4
IL-E...BF R1 (from date of manufacture 08/2002 to 02/2003) 0 - 20 mA 2
GND
7
IL-E...BF R1 (from date of manufacture 03/2003) 0 - 10 V 2
GND
7
IL-E...BF R1 (from date of manufacture 03/2003) 0 - 20 mA 2
GND
IL-E... R1 (from date of manufacture 01/2003) 0 - 10 V 1 (0 - 10 V) 2 (GND)
IL-E... R1 (from date of manufacture 01/2003) 0 - 20 mA 4 - 20 mA 2 (GND)
IP-E 0 - 10 V 1 2
IP-E 4 - 20 mA 1 2

Wilo-Vario- and Comfort control system VR, CR, CRn
Signal transmitters and accessories
Signal transmitter Wilo-DDG
Wall-mounted signal transmitter installa- > Technical data
tion for differential pressure-sensitive Power consumption: 1.5 W
stageless speed control. Protection class: IP 54
With installed pressure surge throttling, Maximum pressure rating: 25 bar
2 pieces cutting ring threads DIN 3862 Fluid temperature: 0 °C to +70 °C
ø 6 mm, 5 m connection cable to the Ambient temp.: 0 °C to +40 °C
Cooling
switchgear 1) (3 x 0.75 mm2), 2 pieces cut-
ting ring unions R 1/8 x ø 6 mm.
Top view
> Connection data
Maximum supply voltage: 15 – 30 VDC
Current output: 4 – 20 mA
Maximum load resistance: 500
Pressure measuring ranges:2) 3)
DDG 2: 0 to 0.2 bar
Secondary Hot Water

DDG 10: 0 to 1.0 bar 1) Greater distances to be extended by customer
DDG 20: 0 to 2.0 bar up to 25 m: 3 x 0.75 mm2, shielded
DDG 10 to 100 (DDG 2 without illustration)
(Dimensions in mm), up to 250 m: 3 x 1.5 mm2, shielded
DDG 40: 0 to 4.0 bar 2) Other pressure measuring ranges on request
Circulation
DDG 60: 0 to 6.0 bar 3) Selection of pressure measuring range to suit
DDG 100: 0 to 10.0 bar pump performance point
DDG impulse amplifier Terminal diagram
max. 250 m (2 x 1.5 mm2) max. 750 m (2 x 1.5 mm2)
1 + + +
4> 2 CR
2 1
4-20 mA 4-20 mA

3 +
- 7 1 - 2
Wilo- 9 10
signal
transmitter DDG
- +
24V= 230V 50Hz
Energy Systems
Measuring transformer DDG
~
Transformer DDG
230V 50Hz
Transducer for wall-mounted installation for > Technical data

signal amplification of the Wilo signal trans- Maximum power
mitter DDG with line lengths in excess of consumption: 5 VA
(Dimensions in mm), 250 m. Protection class: IP 54
Fixing sundries provided by customer Delivery including DDG power supply unit. Ambient temp.: 0°C to +40°C
> Connection data > Signal cables:
Operating voltage: 230 V/50 Hz Input: 2 x 1.5 mm2,
Current input/output: 0 – 20 mA 250 m maximum length,
shielded
Maximum back-up fuse: 10 A Output: 2 x 1.5 mm2.
Maximum input resistance: 50 750 m maximum length,
Maximum load resistance: 600 shielded

DDG impulse selector
Impulse selector (evaluator) for control-panel > Technical data

installation (rail mounting) for signal selection Maximum power
for two to four DDG measuring points. consumption: 8 VA
> Connection data Protection class: IP 00
Operating voltage: 230 V/ 50 Hz Ambient temp.: 0°C to +40°C
Current input (2 to 4 x): 0 – 20 mA > Signal cables:
Current output: 0 – 20 mA Per input: 2 x 1.5 mm2,
Maximum back-up fuse: 10 A 250 m maximum length,
Maximum input resistance: 50 shielded
Maximum load resistance: 1000 Per output: 2 x 1.5 mm2,
750 m maximum length,
shielded
DDG power supply unit
Wall-mounted power supply unit installa- > Technical data

tion for supplying power to the DDG signal Protection class: IP 54
transmitter in conjunction with the DDG Ambient temp.: 0°C to +40°C
impulse selector.
> Connection data

Operating voltage: 230 V/ 50 Hz
Output voltage: 24 V DC
Output current: 0 – 20 mA
TSG signal transmitter
70 Pipe-attached contact temperature sensor. > Technical data

Included in scope of delivery with KTY 10 Protection class: IP 43
15 temperature board. Temp. range: 0°C to +150°C
With 2 pieces spring fasteners for place-
ment on the pipes up to DN 100,
1 tube thermal conduction paste,
5 m connection cable to the switchgear 1)
(2 x 0.75 mm2, shielded).
1) Greater distances to be extended by customer
up to 25 m: 3 x 0.75 mm2, shielded
> Connection data
KTY 10 PTC thermistor up to 250 m: 3 x 2.50 mm2, shielded
- For +25°C: 2 k
- For +90°C: 3.09 k
Maximum current: 2 mA

Outdoor temperature sensor KTY/ PT
Transmitter for wall mounting for outdoor > Technical data
38 35
temperature indication. Protection class: IP 65
Temp. range: –25 °C to +80°C
- Connection line (onsite)
65
65
53
Cooling
4,2
M16
50
Secondary Hot Water

KTY 10 temperature board
Circulation
Add-on circuit board for the Wilo-CR/CRn- > Technical data
T (feed) T (return) T (external) system switchgear series equipment when Measuring range: ±T: - 20 ... +150 °C
utilising the control modes T: 10 K
- Differential temperature control (T) Resolution: 10 bits
+ - + - + -
X3 1 2 3 4 5 6 - Feed / return temperature control (±T) Accuracy: 0.2% of upper limit
- Differential pressure – temperature-super- + transmitter tolerance
imposed (p-T) Ambient
> Version temperature: 0 °C to +40 °C

temperature
temperature
temperature
3 analogue inputs for TSG temperature sen- Dimensions: 100 mm x 120 mm

External
sors: Weight: approximately 0.5 kg

Return
Feed
- Feed temperature (+T)
Energy Systems
- Return temperature (-T)
Terminal diagram, KTY 10 temperature board
- Temperature reference value (T)
Fixation material, CAN bus cable and 2 pcs.
TSG temperature signal transmitters are
included in the scope of delivery.
PT 100 temperature board
Add-on circuit board for the Wilo-CR/CRn-
> Technical data
system switchgear series equipment when Measuring range: ±T: - 20 ... +150 °C
T (feed)
+ -
T (return)
+ -
T (process)
+ - utilising the control modes T: 5 K
X3 1 2 3 4 5 6 7 8 9
- Differential temperature control (T) Accuracy: ± 2 K (in terms of standard
- Feed / return temperature control (±T) values as per DIN IEC 751)
- Differential pressure – temperature-super- + transmitter tolerance
temperature
temperature
temperature
imposed (p-T) Ambient

External
Return
> Version temperature: 0 °C to +40 °C

Feed
3 Analogue inputs for temperature sensor Dimensions: 100 mm x 120 mm

Two-wire
PT 100 in 2-/ 3- and 4-conductor technol- Weight: approximately 0.5 kg
circuit
ogy to be provided by the customer:
- Feed temperature (+T)
Three-wire
circuit - Return temperature (-T)
- Temperature reference value (T)

Fixing sundries and CAN-bus cable are
Terminal diagram, PT 100 temperature board included in the scope of delivery.

DDC board
16 17 18 19 Add-on circuit board for the Wilo-CR/CRn- > Technical data

Res.2
system switchgear series equipment for Analogue input: manipulated variable

S1 remote control by means of external moni- Measuring range: 0 - 10 V,
DIG.3
I U
0/4… 0… toring units (e.g. BA or DDC substation) 0 / 4 - 20 mA
20 mA 10 V
> Version ( minimum - maxi-
SL- SL- PT SW External Param. Analogue 1 analogue input for external manipulated mum speed)
ZU AB 1/2 Quit 2 IN 2
variable (speed adjustment with DDC oper- Input resistance: 10 k or 50
In – +
ation) Resolution: 10 bits
X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
8 digital inputs for connecting external Accuracy: 0.2 % of upper limit
potential-free probe for + transmitter tolerance
- Peak-load cut-in Digital inputs:
Analogue, external
parameter record
Peak-load cut-in
- Peak-load deactivation Input level: 24 VDC / 1 mA

External fault
confirmation
deactivation
changeover
Pump Duty
Peak-load
Change of
Setpoint
- Pump duty cycling Dielectric strength: 250 VAC

Cycling
- Setpoint switchover Maximum cable

- Confirmation of the collective fault signal length: 100 m
Terminal diagram, DDC board - Parameter-record switchover Terminal
- Control input 0/ 2 -10 V or 0 / 4 - 20 mA cross-section: 1.5 mm2
- Signal input DIG 3 Ambient temp.: 0 °C to +40 °C
Fixing sundries and CAN-bus cable are Dimensions: 100 mm x 120 mm
included in the scope of delivery. Weight: approximately 0.5 kg
Control board
Pump 1/3/5 Pump 2/4/6 Add-on circuit board for the Wilo-CR/CRn- > Technical data
system switchgear series equipment for Selector switch: P1 / P2, P3 / P4,
function
function
Release
Relesae
Control
Control
Manual
Manual
selecting between operating modes Manual P5 / P6

X3 1 2 3 4 5 6 7 8 9 10 11 12 – 0 – Automatic for a maximum of 2 pumps Control inputs: 2 x repair switches
(e. g.: 5-pump system will require 3 pcs. (On / Off for each
control boards). Switch-over for each pump pump)
by means of potential-free control switches 4 x control switches
operation
operation
function
function
Release
Release
Control
Control
Manual
Manual
provided by the customer. (Manual – 0 – Auto-

matic for each pump)
Pump 1/3/5 Pump 2/4/6
> Function Input level: 24 VDC / 1 mA
Manual – 0 – Automatic switch-over by Voltage
Terminal diagram, control board
means of potential-free two-way closers resistance: 250 VAC
provided by the customer with middle posi- Maximum cable
tion “Off” for each pump. length: 100 m
Operating mode: Terminal
- Manual: pump in mains operation cross-section: 1.5 mm2
- 0: pump Off Ambient temp.: 0°C to +40°C
- Automatic: pump on standby for auto- Dimensions: 100 mm x 120 mm
matically controlled opera- Weight: approximately 0.5 kg
tion
Connection for customer-provided repair
switches with auxiliary contact:
- closed: pump enabled
- open: pump disabled
Fixing sundries and CAN-bus cable are

Signal board 1 – 2
Pump 1 Pump 2 Transformer WM Analog
OUT
system switchgear series equipment for Analogue output: actual value
+ - individual run and individual fault signals for Measuring range: 0 – 10 V,
one-pump and two-pump systems. 0 / 4 - 20 mA
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
(speed or transmitter)
> Function Input resistance: 10 k or 50
Cooling
- Potential-free signalling contacts for oper- Resolution: 10 bits
disburbance
Disturbance
disturbance
Low water
Operating
Operating
Operating
ation (normally open contact) and fault Accuracy: 0.2% of upper limit
DDG or
speed
(normally closed contact) of: + transmitter tolerance

Pump 1 Pump 2 FU pump 1, pump 2, frequency converter
- Signalling the digital inputs DIG2 or DIG3, Signalling contacts:
Terminal diagram, signal board 1 - 2 e.g. frost (heating) or low water (pressure Maximum switch
boosting) rating: maximum 250 VAC / 2 A
- Analogue output for actual speed value or minimum 12 VDC / 10 mA
Secondary Hot Water

actual-value transmitter (preselectable) Maximum cable
Fixing sundries and CAN-bus cable are length: 100 m
included in the scope of delivery. Terminal
Circulation
cross-section: 1.5 mm2
Ambient temp.: 0°C to +40°C
Dimensions: 120 mm x 120 mm
Weight: approximately 0.5 kg
Signal board 3 – 6

Pump 3 Pump 4 Pump 5 Pump 6
system switchgear series equipment for Signalling contacts:
individual run and individual fault signals for Maximum switch
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
three-pump to six-pump systems (addi- rating: maximum 250 VAC / 2 A
Energy Systems
tional signal board 1 – 2 required). minimum 12 VDC / 10 mA
Terminal
> Function cross-section: 1.5 mm2
disturbance
disturbance
disturbance
disturbance
Operating
Operating
Operating
Operating
- Potential-free signalling contacts for oper- Ambient temp.: 0°C to +40°C

ation (normally open contact) and fault Dimensions: 120 mm x 120 mm
Pump 3 Pump 4 Pump 5 Pump 6
(normally closed contact) of: Pump 3, Weight: approximately 0.5 kg
Pump 4, Pump 5, Pump 6.
Terminal diagram, signal board 3 - 6 Fixing sundries and CAN-bus cable are



Pump Management Systems Wilo-Control
Contents
Pump management Wilo-Control
Series overview 490
Planning guide building automation 496
Cooling
Pump control Wilo-IR-Module, Wilo-Dia-Log 500
Wilo-IR-Monitor 504
Wilo-IF-Module Stratos, Wilo-IF-Modules 506

Technical data 506
Secondary Hot Water

Function overview Wilo-Stratos pumps
Wilo-IF-Modules Stratos 508
Circulation
Function tables 508
Wilo-IF-Modules Stratos for single-head pumps 512
Wilo-IF-Modules Stratos for twin-head pumps 519
Function overview Wilo-TOP-E/-ED with Wilo-IF-Modules 526

Function tables 526
Wilo-IF-Modules for single-head pumps 530

Wilo-IF-Modules for twin-head pumps 533
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with
Energy Systems
Wilo-IF-Modules 528
Function tables 528
Wilo-IF-Modules for single-head pumps 530
Wilo-IF-Modules for twin-head pumps 533
Wilo-Protect-Module 538
Function overview 538
Wilo-Protect-Module C for single-head pumps 540
Wilo-Protect-Module C for twin-head pumps 542
Building automation (BA) Wilo-Control AnaCon 546
Wilo-Control DigiCon 549
Wilo-Control DigiCon-A 550

Accessories Wilo-Control BusBox, CAN-Bus wire 552


Pump control
Series overview interface modules
Converter modules Wilo-Stratos

Wilo-IF-Module Stratos PLR
• Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

• Serial digital PLR interface for connection to BA building automation via
- Wilo interface converter or
- Company-specific coupling modules
• Communication-ready dual pump management (dependent on time, load and fault)
Wilo-IF-Module Stratos LON

• Serial digital LON interface for connection to BA building automation via LONWorks networks:
- LONTalk protocol
- LONMark conformity
Wilo-IF-Module Stratos CAN

New! • Serial, digital CAN interface for connection to a building automation BA via CAN bus system.
• Protocol as per CANopen Standard
Wilo-IF-Module Stratos Ext. Off

• Control input Overriding Off
• Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation

Pump control
Wilo-IF-Module Stratos Ext. Min
• Control input Overriding Min (setback operation without autopilot)
automation
Cooling
Wilo-IF-Module Stratos SBM
Secondary Hot Water

• Collective run signal
Circulation
automation

Energy Systems
Wilo-IF-Module Stratos Ext. Off/SBM

• Control input Overriding Off
• Collective run signal

Pump control
Interface converter modules

Wilo-IF-Module
• Retrofittable plug-in module for pump types with IR interface

- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
• Serial digital PLR interface for connection to BA building automation via:
- Wilo interface converters or
• Communication-ready dual pump management (dependent on time, load and fault, only
TOP-E/-ED and IL-E/DL-E)
Wilo-IF-Module LON
• Retrofittable plug-in module for LON-compatible pump types with infrared interface
- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
• Serial digital LON interface for connection to BA building automation via LONWorks networks:
- LONTalk protocol
- LONMark conformity
• Communication-ready dual pump management (dependent on time, load and fault, only
TOP-E/-ED and IL-E/DL-E)
Wilo-IF-Module CAN
• Retrofittable plug-in module for pump types with IR interface

New! - Wilo-VeroLine-IP-E
• Serial, digital CAN interface for connection to a building automation BA via CAN bus system.
• Protocol as per CANopen Standard

Pump control
Series overview Operating and service units
Operating and service units

Wilo-IR-Module
New!
• Remote control for electronically controlled Wilo pumps with infrared interface
• Commissioning and diagnostic instrument/tool
• Adaptable into the SDIO plug location of a Pocket-PC (PDA)
• Wilo-Software compatible with Microsoft Windows mobile operating system
• Extension of pump functions
Cooling
• Enables read-out, saving and printing of pump data sets
Wilo-Dia-Log
Secondary Hot Water

! • Complete package for commissioning, service, maintenance and documentation of electroni-
Ne w
cally controlled Wilo pumps with infrared interface, consisting of:
Circulation
- Wilo-IR-Module
- Pocket-PC
- Portable printer
- Accessories

Wilo-IR-Monitor
Energy Systems
• Remote control for electronically controlled Wilo pumps with infrared interface
• Commissioning and diagnostic instrument/tool
• Extension of pump functions
• Rotation test unit for all kinds of pumps and IEC standards motors

Pump control
Series overview Wilo-Protect-Module
Wilo-Protect-Module
Wilo-Protect-Module C (single-head pumps)
• Plug-in module for single-head pumps of the Wilo-TOP-S/-Z as well as Wilo-TOP-RL and
Wilo-SE series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled power supplies (e.g. Wilo-AS-system, Wilo-CC-system).
Wilo-Protect-Module C (twin-head pumps)
• Plug-in module for twin-head pumps of the Wilo-TOP-SD (2 pieces Wilo-Protect-

Module C) and Wilo-SE-TW (2 pieces Wilo-Protect-Module C) series with mains connection
1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled power supplies (e.g. Wilo-AS-system, Wilo-CC-system).

Pump control
Series overview building automation
Building automation (BA)

Series: Wilo-Control AnaCon
• Analogue interface converter for the universal connection of communication-ready Wilo
pumps with serial, digital interface PLR to onsite monitoring units as per VDI 3814.
Cooling
Secondary Hot Water
Series: Wilo-Control DigiCon
• Digital interface converter for the universal connection of communication-ready Wilo pumps
Circulation
with serial, digital interface PLR to onsite monitoring units with digital interface RS 485.

Energy Systems
Series: Wilo-Control DigiCon-A (manual operation level)
• Manual operation level for Wilo-Control DigiCon for expanded connection of communication-
ready Wilo pumps with serial, digital interface PLR to onsite operation levels as per VDI 3814.
The Wilo-Control DigiCon-A manual operation level makes possible the overriding control of
pumps which are connected to Wilo-Control DigiCon interface converters.
Series: Wilo-Control BusBox
• Junction box for mounting a CAN bus system with short spur lines for linking up the nodes
New!

Pump control
Planning guide building automation
Building automation (BA)

Automatically controlled processes have become vitally important in The BA has the task of controlling the dependencies between the
advanced building services technology. This particularly applies to all different trades involved in the technical building equipment (TGA).
building and mechanical services in the areas of: It is in particular the facility management that requires the intersec-
- Heating systems tional exchange of information and data in order to run the building
- Cooling systems or estates with optimum efficiency and economy. As field devices,
- Ventilation systems pumps are to be seen as components indispensable for operations in
- Heat pump installations the TGA that utilise high power consumption. Operational reliability
- Combined heat and power plants and economic efficiency of pumps and pump systems are guaranteed
- Water Supply to the greatest possible extent by central availability and monitoring
- Drainage, sewage disposal of these pumps and pump systems.
Due to the rapid technical advances made in the areas of electrical
engineering/electronics, potential-free contacts and analogue unit
signals are being successively superseded by bus systems.
Operating Programming Data interface System System

station / unit unit for special for special
operating unit applications applications
Management
Network
Network
Data interface Data processing

unit apparatus /
server station
Programming Operating Data interface System

unit station / unit for special
operating unit applications
Automation
Network
Operating unit Communications unit / Application-specific Controller /

controller / control and automation station /
ASR regulatory unit ASR
Space / Local overriding

operating unit operating units
Network
Field
M M M M
Connections within the functional levels Venetian blinds / protection against sunlight
Connections between the functional levels Light / dimming
Fig.: Building automation - schematic diagram

Pump control
Integration in BA In addition to these functions the new pumps with communication

Different communication connections, depending on the kind and capabilities feature the option of logging an extensive number of
extent of a BA system, are required to communicate with signals, physical actual data. The latest sensor technology records hydraulic
commands or data exchange. and electrical pump data and makes them available via a PLR or LON
In Germany, design and functions of BA systems are precisely defined serial digital interface of the BA. All of this information can be
in standard specification VDI 3814. The scope of communication is exchanged between a communication-ready pump (Accessories
crucial in determining whether potential-free contacts and analogue modules required) and another BA unit with a 2-wire cable.
signals (2 control cables are required for each kind of information) or Pumps with communication capability are:
Cooling
intelligent bus systems (all data via a bus line) are used for data trans- • Stratos/Stratos-Z/Stratos-D with IF-Modules
mission. • TOP-E/-ED with IF-Modules
Control terminals at which signals are available via internal relays are • CronoLine-IL-E/CronoTwin-DL-E with IF-Modules
on hand with Wilo pumps and with possible accessories in accordance • VeroLine-IP-E/VeroTwin-DP-E with IF-Modules
with VDI 3814.
Systems integration
Principle of operation: The demands made of communication capabilities and functionality
are guided through ever more complex hierarchies of building auto-
mation as a result of the rising demands made of mechanical services
Secondary Hot Water

Input NO contact SPDT contact equipment (TGA - also referred to as technical building equipment) in
large building projects. This leads to a situation where components at
Circulation
the field level are becoming increasingly technically sophisticated,
because - among other things - they also fulfil functional needs at
the automation level. In order to lower installation costs and thus
Fault signal in Run signal in investment costs of technical building equipment, and thus also
compliance compliance Connection
with VDI 3814 with VDI 3814 optional those associated with pump systems, while at the same time increas-
Illustration: ing their economic efficiency and reliability, it is necessary to use sys-
De-energised idle state (relay not active) tems with “open communication” and “distributed intelligence”.
The automation and control system Wilo-Control offers:

• Monitoring and control as per 3814 with
Mains voltage - potential-free contacts
Control input Signalling relay
- analogue signals
“Overriding Off” SBM SSM
Energy Systems
Off 1) 0 0 • Serial, digital interface PLR (Wilo-specific hardware and protocol) of
On closed 1 0 the communication-ready pumps is connected via a 2-wire line in
open 0 0 star formation to a Wilo interface converter or a company-specific
On; closed 0 1 coupling module (I/O module). This connection permits transmission
Pump faulty open 0 1 links of up to 200 m. Additional advantages are:
0 = relay inactive SBM = collective run signal - Locking protection
1 = relay active SSM = collective fault signal - Immunity to interference
1) Mains voltage “Off” = complete electronics breakdown
- Small cross-sections (0.75 mm2)
- ECM-protected at both ends
It is also possible to effect external control functions such as Overrid- - Galvanically isolated
ing Off and Overriding Min. by means of customer-provided poten- - Interference-voltage-proof to 250 VAC
tial-free contacts, offering the following combinations:
• Overriding Off: • Serial, bus-ready Interface RS 485 (hardware standard, protocol
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules Wilo-specific) with the digital interface converter for communication
- TOP-E/-ED (P2 350 W) with digital monitoring units. The data protocol is to be co-ordinated
- CronoLine-IL-E/CronoTwin-DL-E with respective BA manufacturer.
- VeroLine-IP-E/VeroTwin-DP-E
• Overriding Min.: • Serial, bus-ready Interface LON with LONTalk protocol and trans-
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules ceiver type FTT10A for connection with electronically controlled LON
• Overriding Off, Overriding Maximum and Overriding Min: compatible Wilo pumps with infrared interface to LONWorks net-
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with Stratos IF-Modules PLR
works. The LONWorks technology offers installation advantages such

and analogue interface converter as:
- TOP-E/-ED with IF-Modules PLR and Wilo-Control AnaCon - Locking protection
- VeroLine-IP-E/VeroTwin-DP-E with IF-Module PLR and Wilo-Control - Immunity to interference
AnaCon - Small cross-sections (0.75 mm2)
- CronoLine-IL-E/CronoTwin-DL-E with IF-Modules PLR and Wilo- - Shielded cable not required
Control AnaCon - ECM-protected at both ends
- Galvanically isolated

Pump control
- Interference-voltage-proof to 250 VAC - Communications possibilities with CAN-bus-ready third-party prod-

- Freely selectable topology. ucts
- Communications possibilities with Wilo-I/O-modules and Wilo gate-
LON is an open, non-manufacturer-specific system which enables ways; the amount of cable required is reduced to a minimum, due to
open, intersectional communication between different components the line structure of the CAN bus system.
and systems. It thus offers advantages to planner, installer and oper-
ator, such as: • The following points are to be observed when planning and mounting
• Intersectional trade integration a CAN bus line:
• Non-manufacturer-specific - A maximum of 127 consumers can be connected and addressed to a
• Creation of functional added values CAN bus line. Of these 127 consumers, a maximum of 64 can be pumps.
• Avoidance of installation and planning errors through uniform data - If a maximum of 32 pumps and a maximum of 32 I/O modules are
interface (prerequisite: no changing transfer media) connected to a CAN bus line, then an automatic addressing of the
• Reduction of installation expenditure in comparison with stand- consumers and an automatic allocation of the I/O modules to the cor-
alone systems responding pumps will take place.
• Reduced investment costs through multiple utilisation of sensors - When there are more than 32 pumps to a CAN bus line, then the
• No expensive gateway solutions are required for data communication pumps must be configured with a commercially available CANopen
between stand-alone systems configuration programme.
• Flexibility in the event of modifications and retrofitting - A special, shielded CAN bus cable is used for the cabling. This shield is
• Reduced operating costs due to intelligent energy management to be placed carefully on both sides in order to avoid communication
• Efficiency and operational reliability due to hydraulic load manage- disruptions on the bus. This will be carried out at the pumps with
ment in heating/ventilation/air-conditioning installations electromagnetic compatibility cable connections which accompany
• Overall transparency due to centralised displays, interventions and the IF-Module CAN/Stratos CAN IF-Module. Cable clips that enclose
monitoring the braided shield are to be used in the switch cabinet.
• Standardised and transparent operation of equipment and building- - The maximum line lengths are to be taken into account when config-
services systems uring the different bus topologies (cf. Fig. 1, Fig. 2, Fig. 3):
• LONWorks provides for 2 directions of communication:
• Vertical communication between components on the field level and Maximum line lengths with different bus topologies
automation stations on the automation level
Maximum total line Maximum line length Maximum cumula-
• Horizontal communication between components at the field level.
length Lt of a single spur line Ld tive length of all spur
It is horizontal communication in particular which allows the set-up lines
of decentralised structures which operate without higher-level auto-
[m] [m] [m]
mation stations. It has thus become possible to realise previously
200 10 50
expensive control tasks with significantly lower installation expendi-
ture; e.g. a controlled pump with communication capability can
exchange data directly via LON with a valve, a differential-pressure • Nodes can be structural elements and components (including ones
sensor or a boiler control system and undertake control tasks. In par- from third-party sources) such as:
allel fashion, the pump can send electrical and hydraulic operating - Single-head pumps, twin-head pumps, pump systems with interface
data for statistical conditioning and if necessary fault and run/proc- CAN
ess signals to the higher-level control room and receive higher-level - Pressure sensors, differential pressure sensors, temperature sensors
commands from this control room. - External controllers
Communication takes place with the standardised LONTalk protocol - Router, repeater, gateways
and uses the established network variables of the LONMark func- - I/O-modules
tional profiles “Pump controller Object for HVAC Applications” • The bus must be closed off in the last node of the bus line with corre-
(8120_10.pdf). sponding resistances. The (Stratos) CAN IF-Module with two DIP
switches is possible with the pumps.
• Serial bus-ready Interface CAN as the new Wilo-Standard for con- • The utilisation of CAN bridges with interface as per ISO11898-2 is
nection to a CAN bus system. The protocol satisfies the CANopen recommended for extending the bus length. The use of repeaters is
standard. In comparison with the data items of the LONTalk protocol, not recommended.
the CAN protocol uses newly defined data items. The data items of
these two bus protocols are nevertheless comparable at the func-
tional level (selection of control mode, setpoint specification, etc.).
With its high transmission speed (125 kBit/s), however, CAN does
offer a few advantages over the LON field bus system:
- Real-time control over the bus; using a CAN-bus-ready pressure or
differential pressure sensor, a bad-point control can be mounted that
reacts very quickly and thus effectively suppresses the oscillation
tendency of the control loop.
- Integration in any CAN bus system because the protocol complies
with the CANopen Standard.

Pump control
Operating-data management by BA
Data management by BA systems allows the logging and recording of
cyclical and eventful data, e.g.:
• Maximum output data for p and Q
• Minimum output data for p and Q
• Current power consumption P1
• Operating hours
• Cumulative power consumption
Cooling
• Status reports
• Fault signals with specification of date, time and cause.
The multitude of the information and functions listed allows specific
energy and maintenance management and thus contributes to
reducing costs.
Overall efficiencies and performance figures can be determined, e.g.
through power and values in relation to the heating load to be meas-
ured.
Secondary Hot Water

Node 2 Node 3 Node n
Circulation
Ld
Node 1 Bus- Bus- Bus- Node 127

Box Box Box
Lt

Fig. 1: Line structure with linkup of all nodes via short spur lines
Energy Systems
Node 2
Ld
Node 1 Bus- Node 3 Node n Node 127
Box
Lt
Fig. 2: Line structure with linkup of single nodes via short spur lines
Node 1 Node 2 Node 3 Node n Node 127
Lt
Fig. 3: Pure line structure

Pump control
Series description Wilo-IR-Module
Wilo-IR-Module Technical data
Wilo-IR-Module
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 °C to +40 °C
Storage temperature -20 °C to +70 °C
Transmission/reception range maximum 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply provided via
PDA/Pocket-PC
Service life dependent on the selected PDA/
Pocket-PC
Fig.: Wilo-IR-Module; and service unit for pump monitoring Data buffer EEPROM
Application Immunity to interference EN 61000-6-2
The Wilo-IR-Module is, in conjunction with a commercially available
PDA or Pocket-PC, a modern operating and service unit for wireless,
convenient remote control of the electronically controlled Wilo Automatic interchange linkup
pumps with infrared interface of the series Wilo-... The information exchange between IR-Module and pump(s) is
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD accomplished in wireless fashion via an infrared interface with 33 kHz
- TOP-E/-ED or 455 kHz. The slow transmission with 33 kHz guarantees the com-
- VeroLine-IP-E patibility of all existing electronically controlled pumps with infrared
- VeroTwin-DP-E interfaces. An automatic interchange built-up will, on congested
- CronoLine-IL-E plant layouts (e.g. a number of pumps in a single distributor), avoid
- CronoTwin-DL-E the simultaneous activation of different pumps and will thus estab-
The extensive pump functions can be adjusted via the IR-Module by lish a correct data exchange between the selected pump and the IR-
wireless remote control using the PDA/Pocket-PC. The pumps send Module. No manual addressing of the individual pumps is required for
back detailed operation and status data which are displayed in a readily the IR communication.
comprehensible and clearly legible fashion on the monitor of the PDA/
Pocket-PC. A program created by Wilo guarantees a clear structure for Data memory
all operation functions. Pump-specific data sets can be saved and Operating data logged immediately prior to a fault event will be
archived as text (file format .rtf) or as tables (file format .xls), together recorded in the pump and be made further use of for data analysis
with information regarding installation site, date and time. with the IR-Module and the PDA/Pocket-PC.
The user continues to have access to all the functions and pro-
grammes that a PDA/Pocket-PC offers. The analysis and adjustment Statistical functions
possibilities of the IR-Module that electronically controlled pumps of The hydraulic duty point of the relevant pump can be viewed with the
the above-named series can be adjusted in optimum fashion in heat- IR-Module in a statistical histogram. The hydraulic load of the pump
ing, ventilation and air-conditioning systems and that they can be will thus be recognisable during a definable operating period.
documented throughout their entire life cycles are guaranteed to
installers, planners and operators.
Version
One PDA or Pocket-PC is necessary for operating the IR-Module that
must meet certain requirements:
- SDIO-ready plug-in board
- Windows Mobile version 5.0 operating system or greater
- 5 MB free memory (minimum)
- Bluetooth interface for printer (optional)
- CPU with 300 MHz cycle frequency
- 64 MB ROM
- 32 MB RAM
- Display: 240 x 320 Pixel
Updating the programme

The current software for the IR-Module and the PDA/Pocket-PC are
available for download at the Website www.wilo.com.

Pump control
Main menu
The main menu of the IR-Module enables access to
nine function menus.
Cooling
Function menu 1: “Communication”
This function menu initiates the automatic linkup
between the IR-Module and the pump. All of the
recognised pumps in a single group (e.g. distributor)
can be selectively activated here.
Secondary Hot Water

Circulation
Function menu 2: “Display/operating data”
Hydraulic and electrical operating data are displayed
in this function menu. Status messages and infor-
mation concerning pumping modes can continue to

be called up.
Energy Systems
Function menu 3: “Operation”
Operating data and status information are displayed
in this function menu. Settings such as the selection
of the control mode and setpoint changes can be
undertaken at the same time.


Pump control
Function menu 4: “Statistics”

Statistical data are displayed in this function menu
which can also be reset here. A histogram shows the
percentile distribution of the volume flow through-
out the operating time. This makes the hydraulic
load of the pump transparent.
Function menu 5: “Service”

This function menu makes possible a detailed fault
diagnosis with the stored operating data that were
present prior to the last error that occurred. The fault
storage (FIFO principle) of the pump is extracted and
various self-tests can be carried out at the pump.
Function menu 6: “Adapt”

This function menu enables the selection of a
country-specific language. In addition, SI units or
US units can be selected for the presentation of the
operating data.
Function menu 7: “Printing”

Detests for pumps can be printed out in this func-
tion menu. The data transfer to a mobile printer is
carried out by means of a Bluetooth interface. The
printer must be set up separately.
Function menu 8: “Opening”

Saved data sets for pumps are opened in this func-
tion menu.

Pump control
Function menu 9: “Saving”

Detests for pumps are stored in this function menu
together with details concerning installation-spe-
cific designations. Date and time are automatically
included in file names, so that multiple saving of a
single data set will result in a chronological
sequence.
Cooling
Secondary Hot Water
Circulation
Wilo-Dia-Log

Energy Systems
Fig.: Wilo-Dia-Log Service/Accessories, Systems
The complete package for the servicing, maintenance and documentation of elec-
tronically controlled Wilo pumps with infrared interface, consisting of:
- IR-Module complete
- Pocket-PC, preconfigured with the Microsoft Windows Mobile Version 5.0 operat-
ing system and “IR-Module” user software
- Power supply unit for Pocket-PC
- Data transfer cable from the Pocket-PC to a computer (USB interface)
- Portable printer
- Power supply unit for printer

- Paper roll for printer
- Documentation and software

Pump control
Series description Wilo-IR-Monitor
Wilo-IR-Monitor Technical data
Wilo-IR-Monitor
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 °C to +40 °C
Storage temperature -20 °C to +70 °C
Transmission/reception range maximum 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply 2 pc. Mignon alkali battery cells
1.5 V size AA
(included in the scope of delivery)
Service life approximately 24 hrs. when on
and illuminated
Data buffer EE-Prom
Fig.: Wilo-IR-Monitor and service unit for pump monitoring
Automatic interchange linkup
Application The information exchange between the IR-Monitor and the pump is
Modern operating and service unit for convenient remote control of wireless by infrared light. An automatic interchange built-up will, on
the electronically controlled Wilo pumps with infrared interface of congested plant layouts (e.g. a number of pumps installed closely
the series Wilo-... side-by-side), avoid the simultaneous activation of different pumps
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD and will thus establish a correct data exchange between the selected
- TOP-E/-ED pump and the IR-Monitor. Manual coding of the individual pumps is
- VeroLine-IP-E not required.
- VeroTwin-DP-E
- CronoLine-IL-E Data memory
- CronoTwin-DL-E Operating data logged immediately prior to a fault event will be
The IR-Monitor can be used in conjunction with all conventional recorded in the pump and be made further use of for data analysis
glandless and glanded pumps without IR interfaces. It is capable of with the IR-Monitor.
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with Statistical functions
the IR-Monitor. The hydraulic performance (volume flow) of the relevant pump can
The numerous pump functions can be remotely monitored by wire- be viewed with the IR-Monitor in a statistical histogram.
less control. All operating steps and status reports are clearly graphi- The load profile of the hydraulic plant will thus become perceptible
cally displayed. over the range of a defined operating period.
The functionality of the IR monitor is closely linked with the proper- A non-fading data storage medium (EEPROM) is available for buffer-
ties of the high-efficiency and/or energy-saving pumps. Operation of ing preset values.
the IR-Monitor corresponds to that of the pump itself, i.e. modifica-
tion and confirmation of the values that have been newly adjusted is Battery monitoring
carried out by rotating and pressing the red operating button (one- Battery condition is subject to constant check. A warning light will be
button operation). displayed to indicate fading capacity
The functional capacity has mainly been tailored for the use by con-
tractors and service personnel.
Version
Shock resistant due to its sturdy and robust plastic casing and the
scratch-resistant monitor screen. A carrying case for additional pro-
tection is also included in the scope of delivery.

Pump control
Series description Wilo-IR-Monitor
Series Main menu

descrip- The main menu of the IR-Monitor is divided into 6 function menus:
tion Wilo-
IR-Monitor Menu 1: “Communication”
This menu initiates the automatic linkup between
the IR-Monitor and the pump.
Selective activation of individual pumps within a set
of pumps 1000 is also possible here.
Cooling
Menu 2: “Display”
Here it is possible to read system data, e.g. actual
electrical and hydraulic values, operating status,
operating mode, fault reports.
For correct interpretation, the display always distin-
Secondary Hot Water

guishes clearly between “Single-head” and “Twin-
head pump”.
Circulation
Menu 3: “Operate”
In this menu, data can be both displayed (current
setpoint value) and changed, e.g. control mode,
setpoint value, pump ON/OFF, disabling the manual
operating level at the pump (pump ON/OFF, Ext. Off
and SSM remaining active).

Energy Systems
Menu 4: “Statistics”
So that operating periods can be analysed, this
menu offers clearly definable histograms of hydrau-
lic performance (volume flow Q), thus giving an
appreciation of the system load conditions over a
definable operating period. It also records hours-
run and operating data.
Menu 5: “Service”
In the service menu the user is given the open of
fault diagnosis, fault statistics, function-testing the
pump, the IR-Monitor and the serial digital inter-
face, as well as direction-of-rotation check and
frequency measurement of the rotating field.
The latter two checks can also be conducted with
all conventional pumps without IR interface.
Menu 6: “Adapt”
Language selection, contrast and time-out set-
tings, changing and activating the personal pass-

word are available to adapt the IR-Monitor to suit
individual requirements.

Pump control
Technical data Wilo-IF-Modules Stratos/ Wilo-IF-Modules PLR, LON, CAN
Stratos IF-Module CAN

Stratos IF-Module LON
Stratos IF-Module PLR
IF-Module CAN
IF-Module LON
Terminal cross-section IF-Module PLR
2.5 mm2 2.5 mm2 1.5 mm2
Maximum cable length – 1000 m for bus topology with – maximum bus length: 200 m
maximum 3 m long spur lines – maximum length of a spur line: 10 m
200 m – 500 m with free topology, – maximum cumulative length of all
with a maximum of 400 m spur lines: 50 m
between two nodes that commu-
nicate with one another
Bus cable minimum 2 x 0.34 mm2, drilled (10 t/m), e.g. CAN bus cable 1 x 2 x 0.34
Cable shielded shielded cable, minimum 2 x 0.34 mm2, shielded
(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2) cable, characteristic impedance 120
Transceiver – FTT 10 A –
Voltage supply – 5 V=/15 V= via the pump 5 V=/15 V= via the pump
Current consumption – 30 mA 30 mA
Neuron ID/address 2-part sticker with barcode of Neu- 2-part sticker with open field for
–
ron ID address
Protocol – LONTalk as per CANopen
Contact load – – –
Dielectric strength – – –
Control input 0 - 10 V
Terminal cross-section – – –
Maximum cable length – – –
Dielectric strength – – –
Input resistance of voltage input – – –
Accuracy – – –

Pump control
Technical data Wilo-IF-Modules Stratos Ext.Aus, Ext.Min, SBM, Ext.Aus/SBM
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Ext. Off/SBM
Ext. Min
Ext. Off
SBM
Function: Function:
Ext. Off SBM
Cooling
Terminal cross-section 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2
Maximum cable length 100 m 100 m 100 m 100 m 100 m
Bus cable Cable shielded Cable shielded – Cable shielded –
Transceiver – – – – –
Voltage supply – – – – –
Current consumption – – – – –
Secondary Hot Water

Neuron ID – – – – –
Protocol – – – – –
Circulation
Contact load 24 VDC, 24 VDC, 24 VAC, . 24 VDC. 24 VAC, .
10 mA 10 mA 0.2 A 10 mA / 0.2 A
Dielectric strength 250 V AC 250 V AC – 250 V AC –
Terminal cross-section 1.5 mm2 1.5 mm2 1.5 mm2 – –

Maximum cable length 25 m 25 m 25 m
– –
(shielded cable) (shielded cable) (shielded cable)
Dielectric strength 24 V = 24 V = 24 V = – –
Energy Systems
Input resistance of voltage input >100 k >100 k >100 k – –
Accuracy ±5% ±5% ±5% – –

Pump control
Function overview Wilo-Stratos pumps Wilo-IF-Modules Stratos
Function Wilo-Stratos/Stratos-Z with Stratos IF-Module Wilo-Stratos-D/Stratos-ZD with 2 x Stratos IF-Module

overview
Wilo-
Stratos
pumps
Wilo-IF-
Modules
Stratos
• Integrated electronic performance control for operation at constant/ • Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
• Integrated full motor protection • Integrated full motor protection
• Thermal insulation as standard • Twin-head pump switchover valve
• Retrofittable Stratos IF-Modules for function expansion • Retrofittable Stratos IF-Modules for function expansion
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Function Single-head pumps Single-head pumps Twin-head pumps Twin-head pumps

Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos-ZD
1~230 V, 50/60 Hz • • • •
Manual functions
Pump ON/OFF • • • •
Setting control mode • • • •
(p-c, p-v, p-T1), manual control mode)
Setting setpoint differential-pressure value • • • •
Setting speed (manual setting) • • • •
Automatic functions
Stageless performance control p-c • • • •

Stageless performance control p-v • • • •
Stageless performance control p-T • • • •
Automatic setback in low-load periods (e.g. at night) • • • •
Full motor protection with fault trip • • • •
1) programmable via IR-Module, IR-Monitor, LON or CAN

Pump control
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (continued)
Function Single-head pumps Single-head pumps Twin-head pumps Twin-head pumps
Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos-ZD
Control input Overriding Off • 1) 6) • 1) 6) • 1) 6) • 1) 6)

Control input Overriding Min • 2) • 2) • 2) • 2)
Cooling
• 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)
Control input 0 - 10 V • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)
Signalling and display functions
Collective fault signal (potential-free NC contact),

• • • •
Secondary Hot Water

for function details see Wilo-Control
Run signal (potential-free NO contact) • 3) 6) • 3) 6) • 3) 6) • 3) 6)
For function, see Wilo-Control
Circulation
Fault signal light • • • •
IR communication run signal light • • • •
Fault code • • • •
LC display for indicating pump data • • • •
Data exchange

the Wilo-IR-Module/IR-Monitor operating and serv- • 10) • 10) • 10) • 10)
ice unit
Energy Systems
building automation via Wilo interface converter or • 4) • 4) • 4) • 4)
a LONWorks network • 5) • 5) • 5) • 5)
bus system
• 7) • 7) • 7) • 7)
(2 single-head or 1 x twin-head pump)
Main/standby operation (automatic. fault-actuated

switchover/time-sensitive pump duty cycling)
• 8) • 8) • 8) • 8)
cut-in and out) • 8)9) • 8) 9) • 8) • 8)
1) IF-Module Stratos Ext. Off

2) IF-Module Stratos Ext. Min
3) IF-Module Stratos SBM
4) IF-Module Stratos PLR
5) IF-Module Stratos LON

6) Stratos IF-Module Ext. Off/SBM

7) Stratos IF-Module CAN
8) Various combinations possible with Stratos IF-Modules, see “Pump management Wilo-Control”
9) Dual pump management with 2 single-head pumps possible only if the equivalent twin-head pump is also listed in the Wilo Catalogue
10) For functions, see Wilo-IR-Module/IR Monitor function table

Pump control
Function Integrable dual pump management for

overview 1 x Wilo-Stratos-D/Stratos-ZD or
Wilo- 2 x Wilo-Stratos/Stratos-Z
Stratos Functions of dual pump management that can be integrated:
pumps - Main/Standby operation
Wilo-IF- - Parallel operation (efficiency-optimised peak-load cut-in and out)
Modules - Base-load pump exchange after 24 hours of accumulated operating time
Stratos
- Automatic fault-actuated switchover
Combination possibilities with the Stratos IF-Modules for integrated dual pump management1)
Function 2)
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Ext. Off/SBM
Ext. Min
Ext. Off
CAN
LON
SBM
PLR
Serial digital PLR interface for connection to BA building auto- 1x MA

– – – – – –
mation via Wilo interface converter or onsite coupling module 1x SL
Serial digital LON interface for connection to LONWorks net-
1x SL 1x MA – – – – –
works, FTT 10 A transceiver
Serial digital CAN interface for connection to a CAN bus system 1x SL – 1x MA – – – –
Input for potential-free NC contact with the function Ext. Off 3)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL – – 1x MA – – –
setpoint adjustment 4)
Input for potential-free NC contact with the function Ext. Min 5)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL – – – 1 x MA – –
setpoint adjustment 4)
Run signal SBM as potential-free NO contact 6) 1 x MA
Control input 0 - 10 V for remote speed adjustment or remote – – – – – –
setpoint adjustment 4) 1 x SL
Input for potential-free NC contact with the function Ext. Off 3) 1 x MA
– – – – – –
and run signal SBM as potential-free NO contact 6) 1 x SL
Fault signal SSM integrated in the pump as potential-free NC
– – – – – –
contact7)
MA = Master, SL = Slave
1) All Stratos IF-Modules can be combined with one another in any configuration desired for integrated dual pump management.
The table shows the most inexpensive combinations that do not require dispensing with functional properties.
2) The control function is placed on the MA of the twin-head pump; it is effective for the entire twin-head pump.
The SL of the twin-head pump receives the respective command from the MA via the DP interface of the IF-Modules (2-wire connection cable).
The control functions (inputs) on the SL are not active.
The PLR interface on the SL is not active.
The IR interface on the SL is not active.
The signal outputs (SSM, SBM) at the SL are active.
3) Both drives are at a stop.
4) The control input 0 - 10 V has a variety of additional functions, see Table “Function of the analogue input 0 - 10 V in the integrated dual pump management” and
“High-efficiency pumps Planning guide”.
5) The base-load pump runs at minimum speed, the other drive is at a stop.
6) Run signal displays the rotation of the respective drive (individual run signals separate for MA and SL).
7) The SSM on the MA can be set as individual (for the MA) or collective fault signal (for MA and SL) with the IR-Module/IR-Monitor.

Pump control
Function of the analogue input 0 - 10 V in integrated dual pump management
Function 0 - 10 V Twin-head pump operating mode
Main-/ Standby operation Parallel operation
/ +
Remote speed adjustment (DDC) - Speed of base-load pump follows voltage - Both pumps follow voltage signal with the
0 - 1 V: Off 1) signal same speed
1 - 3 V: Min. speed 1) - Base-load pump exchange after 24 operat-
Cooling
3 - 10 V: nmin…nmax
ing hours
Remote setpoint adjustment 2) - Base-load pump controls differential pres- - Efficiency-optimised On/Off control of
0 - 1 V: Off 1) sure peak-load pump
1 - 3 V: Hmin - Base-load pump exchange after 24 operat- - Base-load pump exchange after 24 operat-
3 - 10 V: Hmin…Hmax
ing hours ing hours
1) Observe On/Off switching hysteresis, see “High-efficiency pumps Planning guide”
2) If the functions Ext. Off and Ext. Min are also simultaneously called for via potential-free contacts,
then one Wilo-Control AnaCon and 2 x Stratos PLR IF-Modules are required. All functions are then available at the Wilo-Control AnaCon.
Secondary Hot Water

Circulation
Energy Systems

Pump control
Wilo-IF-Modules Stratos for single-head pumps
1 x Wilo-IF-Module Stratos PLR
Plug-in module for single-head pumps of the Wilo-Stratos and Wilo-

Stratos-Z series
> Additional functions

• Serial digital Interface PLR for connection to BA building automation.
Connection via
• Transfer of the following data items as control commands to the
pump:
- Control mode
- Setpoint delivery head/speed
- Pump ON/OFF
- Setback operation
• Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volume flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
• Twin-head pumps interface DP for integrated dual pump manage-
ment of 2 x single-head or 1 x twin-head pump
(see Wilo-IF-Module Stratos for twin-head pumps)
Terminal diagram
Wilo-IF-module Stratos PLR Wilo-Stratos

Wilo-Stratos-Z
DP
L N PE SSM
PLR
1~230 V
Wilo Interface converter or

company-specific coupling module

Pump control
1 x Wilo-IF-Module Stratos LON
Stratos-Z series

• Serial digital LON interface for connection to LONWorks networks.
Cooling
pump:
- Operating mode
- Setpoint
- External sensor data
Transfer of the following data points as messages from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
Secondary Hot Water

- Fault signals
• Twin-head pumps interface DP for integrable dual pump manage-
Circulation
> Standards
• LONMark Application Layer Interoperability Guidelines version 3.2
• LONMark Layers 1-6 Interoperability Guidelines 3.0
• LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
> Delivery status

The LON IF-Module LON is supplied as “Application unconfigured” in
line with LONMark Application Layer Interoperability Guidelines.
Terminal diagram
Energy Systems
> Documentation
Wilo-IF-module Stratos LON Wilo-Stratos We make the following documentation available to you on our
Wilo-Stratos-Z homepage www.wilo.com (- Products, - Wilo switchgears):
LONMark Functional Profile “Pump controller Object for HVAC Appli-
• Download application over network: *.NXE/*.APB
DP
• External interface files: *.XIF/*.XFB
L N PE SSM
LON 1~230 V
• Device resource files: *.ENU/*.FMT/*.FPT/*.TYP
LONWorks network Service/Accessories, Systems


Pump control
1 x Wilo-IF-Module Stratos CAN

Stratos-Z series

• Serial, digital CAN interface for connection to a CAN bus system.
• Transfer of following data items to the pump:
- Operating mode
- Setpoints for the selected operating mode
- Configuration parameters
• Transmission of the following data items as signals from the pump:
- Statistical values
- Status reports
- Warning/fault/service messages
- Type-specific parameters
(see Wilo-IF-Modules Stratos for twin-head pumps)
> Standards
• The interface CAN fulfils ISO 11898-2
• The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
> Scope of delivery

• Stratos IF-Module CAN
• CD-ROM with Installation and operating instructions and
Terminal diagram CAN protocol documentation
• EMV cable connection PG7
Wilo-IF-module Wilo-Stratos • EMV cable connection PG9
Stratos CAN Wilo-Stratos-Z
> Accessories
- BusBox for cabling with short spur lines
DP - CAN bus line in various lengths
CAN-L BN
CAN-H WH
CAN-L
BN > Documentation
CAN-H WH L N PE SSM
1~230V The protocol documentation has been made available to you on our
homepage www.wilo.com.
CAN bus system
(shielded cable)
CAN bus system
(shielded cable)

Pump control
1 x Wilo-IF-Module Stratos Ext. Off
Stratos-Z series

• Input for potential-free NC contact with the function Ext. Off
- Contact closed: pump operating under auto control
Cooling
- Contact open: pump stops
• Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (shielded cable)
- Remote setpoint adjustment:
The setpoint for the integrated differential pressure control is speci-
fied to the pump via an analogue signal 0 - 10 V
(see “High-efficiency pumps Planning guide”).
- Remote speed adjustment:
Secondary Hot Water

An external controller provides an actuating signal for remote speed
adjustment (DDC operation) (see “High-efficiency pumps Planning
guide”).
Circulation
The desired function must be activated at the pump.
> Delivery status

The terminals of the Ext. Off control input are bridged.

Energy Systems
Terminal diagram
Wilo-IF-Module Stratos Ext. Off Wilo-Stratos

Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
Ext.
off
Remote control (shielded cable)

– Remote potentialfree contact (input):
Open contact: Pump on
Closed contact: Pump "Off"
– For remote actuation, remove bridge

Pump control
Wilo-IF-Module Stratos for single-head pumps
1 x Wilo-IF-Module Stratos Ext. Min

Stratos-Z series

• Input for potential-free NC contact with Ext. Min function
(setback operation without autopilot)
- Contact open: pump runs at fixed minimum speed
guide”).
> Delivery status

The terminals of the Ext. Min control input are bridged.
Terminal diagram
Wilo-IF-Module Stratos Ext. Off Wilo-Stratos

Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
Ext.
off

– Remote potentialfree contact (input):

Pump control
1 x Wilo-IF-Module Stratos SBM
Stratos-Z series

• Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
Cooling
Secondary Hot Water

guide”).
Circulation

Terminal diagram
Energy Systems
Wilo-IF module Stratos SBM Wilo-Stratos
Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
SBM*
External monitoring unit
* SBM: Collective run signal, normally open contact according

to VDI 3814 (load capacity of the potential-free NO contact:
0.2 A, 24 V~), see Wilo Control for function

Pump control
1 x Wilo-IF-Module Stratos Ext. Off/SBM

Stratos-Z series

• Input for potential-free NC contact with the function Ext. Off
Terminal diagram
Wilo-IF-Module
Stratos Ext. Off / SBM Wilo-Stratos/-Z
DP
L N PE SSM
SBM*
1~230 V
Ext. Off

* Remote potentialfree contact
* For remote actuation, remove bridge
* SBM: Collective run signal, normally open contact according


Pump control
Wilo-IF-Modules Stratos for twin-head pumps
2 x Wilo-IF-Module Stratos PLR
Plug-in module for twin-head pumps of the Wilo-Stratos-D/
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pieces) series.

Cooling
pump:
- Control mode
- Pump ON/OFF
- Setback operation
Secondary Hot Water

Circulation
- Operating hours
- Status reports
• Twin-head pump interface DP for possible integration of dual pump
management of 1 x twin-head or 2 x single-head pumps, optionally

with the following functions:
Terminal diagram - Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Energy Systems
running time
Wilo-Stratos/-D Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD - Parallel operation for efficiency-optimised On/Off control of the
Connecting cable, min. 2 x 0.75 mm2, lock-protected peak-load pump and automatic fault-actuated switchover to the
standby pump
(Included in the scope of delivery of the Stratos IF-Module PLR:
DP DP
L N PE SSM L N PE SSM 2-core connecting cable, 670 mm long, a longer connecting cable to
PLR PLR
1~230 V 1~230 V
be provided by customer: Min. 2 x 0.75 mm2)
Master Slave
Wilo-IF-module Wilo-IF-module
Stratos PLR Stratos PLR
Wilo Interface Converter or
company-specic coupling module
(shielded cable)

Pump control
Wilo-IF-Module Stratos for twin-head pumps
Wilo-IF-Module Stratos 1 x LON and 1 x PLR

For dual pump management a PLR module is required in addition to
the LON function module.
The functions of the “LON” module are applicable to the entire twin-
head pump.

• Serial digital LON interface for connection to LONWorks networks. In
the LONWorks network, data items are transmitted for the twin-head
pump as a complete single unit; there is no differentiation between
Master and Slave.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- Data from external sensors
- Status reports
- Fault signals
- Main/standby operation for automatic fault-actuated switchover to
Terminal diagram running time
- Parallel operation for efficiency-optimised On/Off control of the
Wilo-Stratos/-D Wilo-Stratos/-D peak-load pump and automatic fault-actuated switchover to the
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD
standby pump
Connecting cable, min. 2 x 0.75 mm2, lock-protected
2-core connecting cable, 670 mm long, a longer connecting cable to
DP DP be provided by customer: Min. 2 x 0.75 mm2)
L N PE SSM L N PE SSM
LON 1~230 V PLR 1~230 V
> Standards
Master Slave
Stratos LON Stratos PLR
LONWorks network cations” (8120_10.pdf)
(shielded cable)
> Delivery status
The LON IF-Module LON is supplied as “Application unconfigured” in
line with LONMark Application Layer Interoperability Guidelines.
> Documentation
We make the following documentation available to you on our
homepage www.wilo.com (- Products, - Wilo switchgears):
• Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP

Pump control
Wilo-IF-Module Stratos 1 x CAN and 1 x PLR
Plug-in module for twin-head pumps of the Wilo-Stratos-D/ Wilo-

• Serial, digital CAN interface for connection to a CAN bus system.
Cooling
- Operating mode
- Status reports
Secondary Hot Water

Circulation
running time
- Parallel operation for efficiency-optimised switching on and off of
the peak load pump and automatic fault-actuated switchover to the

standby pump (in the Stratos IF-Module PLR scope of delivery:
be provided by customer: minimum 2 x 0.75 mm2)
Terminal diagram
Energy Systems
> Standards
Wilo-Stratos/-D Wilo-Stratos/-D
Wilo-Stratos-Z/ -ZD Connecting cable, min. 2 x 0.75 mm2, lock-protected Wilo-Stratos-Z/ -ZD • The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
DP DP > Scope of delivery

CAN-L BN
CAN-H WH
BN
PL-R • Stratos IF-Module CAN
CAN-L L N PE SSM L N PE SSM
CAN-H WH • CD-ROM with Installation and operating instructions and CAN proto-
1~230V 1~230V
Master Slave col documentation
Wilo-IF-module Wilo-IF-module Stratos PLR • EMV cable connection PG7
Stratos CAN • EMV cable connection PG9
CAN bus system
(shielded cable)
CAN bus system > Accessories
(shielded cable)
- CAN bus line in various lengths
> Documentation
The protocol documentation has been made available to you on our

Pump control
Wilo-IF-Module Stratos 1 x Ext. Off and 1 x PLR

the “Ext. Off” function module.
The functions of the “Ext. Off” module are applicable to the entire
dual pump.

• Input for potential-free NC contact with the Ext. Off Function
An external controller issues an actuating signal for remote speed
adjustment (DDC operation). This actuating signal acts in:
- The active pump in each case in main/standby operation
- Parallel operation on both pumps simultaneously (synchronised)
(see also “High-efficiency pumps Planning guide”).
management of 1x twin-head or 2x single-head pumps, optionally
Terminal diagram - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos/-D Wilo-Stratos/-D running time
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD - Parallel operation for efficiency-optimised switching on and off of
Connecting cable, min. 2 x 0.75 mm 2, lock-protected the peak load pump and automatic fault-actuated switchover to the
standby pump (in the Stratos IF-Module PLR scope of delivery:
DP DP
0...10V
L N PE SSM
PLR
L N PE SSM be provided by customer: Min. 2 x 0.75 mm2)
1~230 V 1~230 V
Ext
.off > Delivery status
Master Slave The terminals of the Ext. Off control input are bridged.
Wilo-IF-Module Wilo-IF-Module
Stratos Ext. Off Stratos PLR
Remote contact (shielded cable)
– Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump "off"

Pump control
Wilo-IF-Module Stratos 1 x Ext. Min and 1 x PLR
the Ext. Min function module.
The functions of the Ext. Min module are applicable to the entire
twin-head pump.
Cooling
• Input for potential-free NC contact with Ext. Min function (setback
operation without autopilot)
- Contact open: pump runs at fixed minimum speed
Secondary Hot Water

Circulation

Terminal diagram with the following functions:
Energy Systems
Wilo-Stratos/-D Wilo-Stratos/-D the standby pump and automatic pump duty cycling after 24 hrs.
running time
Connecting cable, min. 2 x 0.75 mm , lock-protected
2
peak-load pump and automatic fault-actuated switchover to the
DP DP standby pump
0...10V 1~230 V PLR
1~230 V
Ext
.off
Master Slave
be provided by customer: Min. 2 x 0.75 mm2)
Stratos Ext. Min Stratos PLR
> Delivery status
Remote contact (shielded cable) The terminals of the Ext. Min control input are bridged.
– Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump at xed min. speed

Pump control
2 x Wilo-IF-Module Stratos SBM

For dual pump management an extra SBM function module is required
in addition to the SBM function module.

- Twin-head pump operation:
The SBM contact operates as an individual run signal for the associ-
ated drive.
Terminal diagram with the following functions:
Wilo-Stratos/-D Wilo-Stratos/-D the standby pump and automatic pump duty cycling after 24 hrs.
Connecting cable, min. 2 x 0.75 mm2, lock-protected
running time
DP DP standby pump
0...10V 0...10V
1~230V 1~230V
SBM* SBM*
A connecting cable must be provided by the customer: Minimum
2 x 0.75 mm2
Master Slave
Stratos SBM Stratos SBM
External control unit External
* SBM: Collective run signal, normally open contact according control unit

Pump control
2 x Wilo-IF-Module Stratos Ext. Off/SBM
An additional Ext. Off/SBM function module is required for dual pump
management.
Cooling
• Input for potential-free NC contact with the Ext. Off Function
- Twin-head pump operation:
Secondary Hot Water

The SBM contact operates as an individual run signal for the associ-
ated drive.
Circulation
running time
standby pump

A connecting cable must be provided by the customer: Minimum
2 x 0.75 mm2
Energy Systems
Terminal diagram
> Delivery status
Wilo-Stratos/-D Connecting cable, min. 2 x 0.75 mm 2, lock-protected Wilo-Stratos/-D • The terminals of the Ext. Off control input are bridged at the time of
delivery.
DP DP
SBM* SBM*
Ext. Off Ext. Off
1~230 V 1~230 V
Master Slave
Wilo-IF-Module Stratos Ext. Off / SBM
Wilo-IF-module External control unit External control unit
Stratos Ext. Aus / SBM * SBM: Collective run signal,
Remote contact (shielded cable) normally open contact according
– Ext. potential-free contact (Input): to VDI 3814 (load capacity of the
Closed contacts: Twin-head pump on potential-free NO contact:
Open contacts: Twin-head pump "off" 0.2 A, 24 V~)

Pump control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Modules
Wilo-TOP-E with IF-Module Wilo-TOP-ED with 2 x IF-Module
> Integrated electronic performance control for operation at con- > Integrated electronic performance control for operation at con-
stant/variable differential pressure stant/variable differential pressure
• simplifies pump configuration • simplifies pump configuration
• duty point-adjustable • duty point-adjustable
• reduces noise and saves electricity • reduces noise and saves electricity
> Integrated full motor protection > Integrated full motor protection
> Thermal insulation as standard > Twin-head pump switchover valve
> Retrofittable IF-Modules for function expansion > Retrofittable IF-Modules for function expansion
Function table Wilo-TOP-E and TOP-ED
Function: Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...

25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10
1~230 V/50 Hz • • • •
Manual functions
Setting control mode (p-c, p-v, p-T, manual • • • •
control mode)
Automatic functions

Stageless performance control p-T • • • •
Automatic setback in low-load periods (e.g. at night) • • • •
Control input Overriding Off – • – •

(remote speed adjustment) – • – •

Pump control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Modules
Function table Wilo-TOP-E and TOP-ED (continued)
Function: Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...
25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10
Cooling
Collective fault signal (potential-free NC contact) 5) • • • •

Run and fault indicator lights • • • •
Secondary Hot Water

Data exchange
Circulation
the Wilo-IR-Monitor operating and service unit
• • • •
Serial digital PLR interface for connection to BA build-
ing automation via Wilo interface converter or com- • 1) • 1) • 2) • 2)
pany-specific coupling module
a LONWorks network
• 3) • 3) • 4) • 4)

(2 single-head or 1 x twin-head pump)
Main/standby operation
(automatic. fault-actuated switchover/time-sensi- • 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)
Energy Systems
tive pump duty cycling)
Parallel operation
(efficiency-optimised peak-load cut-in and out)
• 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)
1) With 1 piece IF-Module PLR

2) With 2 pieces IF-Modules PLR/PLR
3) With 1 piece IF-Module LON
4) With 2 pieces IF-Modules LON/PLR
5) Function see “Pump management Planning guide Wilo-Control”
6) Dual pump management with 2 single-head pumps possible only if the equivalent double pump is also listed in the Wilo Catalogue

Pump control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Modules
Wilo-VeroLine-IP-E/CronoLine-IL-E Wilo-VeroTwin-DP-E/CronoTwin-DL-E
• Integrated electronic performance control for operation at constant/ • Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
• Integrated full motor protection • Integrated full motor protection
• Retrofittable IF-Module for function expansion • Twin-head pump switchover valve
• Retrofittable IF-Modules for function expansion
Function table Wilo-IP-E/IL-E and DP-E/DL-E
Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E
3~400 V/50 Hz • • • •
3~380 V/60 Hz • • • •
Manual functions
Setting control mode (p-c, p-v, manual control
mode)
• • • •
Automatic functions

Control input Overriding Off • • • •

Control input 0 - 10 V (remote speed adjustment) • • • •

Pump control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Modules
Function table Wilo-IP-E/IL-E and DP-E/DL-E (continued)
Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E
Collective fault signal • • • •

Collective run signal • • • •
Cooling
Fault signal light • • • •
IR communication run signal light • • • •
Data exchange
Secondary Hot Water

the Wilo-IR-Module/IR-Monitor operating and serv- • • • •
ice unit
Circulation
building automation via Wilo interface converter or • 1) • 1) • 1) • 2)
a LONWorks network
• 3) • 3) • 3) • 4)
Serial digital CAN interface for connection to a CAN • 5) – • 5) –
bus system

(2 x single-head or 1 x twin-head pump)
Main/standby operation
Energy Systems
(automatic. fault-actuated switchover/time-sensi- • • • •
tive pump duty cycling)
Duty/assist mode (peak-load cut-in and out) • • • •
1) With 1 pc. IF-Module PLR

2) With 2 pc. IF-Modules PLR/PLR
3) With 1 pc. IF-Module LON
4) With 2 pc. IF-Modules LON/PLR
5) With 1 piece IF-Module CAN


Pump control
Wilo-IF-Modules for single-head pumps
1 x Wilo-IF-Module PLR
Plug-in module for single-head pumps of the Wilo-TOP-E and Wilo-

VeroLine-IP-E/CronoLine-IL-E series with infrared interface

pump:
- Control mode p-c
- Pump ON/OFF
- Setback operation
- Operating hours
- Status reports
(see Wilo-IF-Module for twin-head pumps)
Terminal diagrams
Wilo-IF module PLR Wilo-TOP-E Wilo-IF-module PLR Wilo-IL-E
DP
DP L N PE SSM PLR 3 +24 V

2
1~230 V 1 0...10 V PE L1 L2 L3
PLR 3~400V
0/4...20 mA
SBM Aux,
+24V
In no function
0...10V Ext.off Ext.off
SSM
P1 ≥ 500 W (P2 ≥ 350 W)
Wilo interface converter or

company specific coupling module Wilo interface converter or
company specic coupling module
Wilo-IF-module PLR Wilo-IP-E
DP H MP
L
PE L1 L2 L3
PLR 3 +24 V
2 3~400V
1 0...10 V
0/4...20 mA
SBM Aux,
no function
SSM Ext.off

company specic coupling module

Pump control
Wilo-IF-Module for single-head pumps
1 x Wilo-IF-Module LON
Plug-in module for LON compatible single-head pumps of the Wilo-
TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E series with infrared
interface.

Cooling
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
Secondary Hot Water

- Status reports
- Fault signals
Circulation
(see Wilo-IF-Modules for twin-head pumps)
> Standards
Terminal diagram

> Delivery status
Wilo-IF module LON* Wilo-TOP-E The LON IF-Module is supplied as “Application unconfigured” in line
Energy Systems
with LONMark Application Layer Interoperability Guidelines.
> Documentation
DP L N PE SSM
1~230 V homepage www.wilo.com (- Products, - Wilo switchgears):
LON
+24V
In
0...10V Ext.off • Download application over network: *.NXE/*.APB
P1 500 W (P2 350 W) • External interface files: *.XIF/*.XFB
* The picture does not show LONWorks network • Device resource files: *.ENU/*.FMT/*.FPT/
the actual position of the terminals *.TYP
Wilo-IF-module LON* Wilo-IP-E Wilo-IF-module LON* Wilo-IL-E
DP H MP DP
L
3 +24 V PE L1 L2 L3 3 +24 V
LON 3~400V LON
2 2
1 0...10 V 1 0...10 V PE L1 L2 L3
3~400V
0/4...20 mA 0/4...20 mA
SBM Aux, SBM Aux,

no function no function
SSM Ext.off SSM Ext.off
LONWorks network LONWorks network
* The picture does not show * The picture does not show
the actual position of the terminals the actual position of the terminals

Pump control
Wilo-IF-Module for single-head pumps
1 x Wilo-IF-Module CAN
Plug-in module for single-head pumps of the Wilo-VeroLine-IP-E

series with infrared interface.

• Serial, digital CAN interface for connection to a CAN bus system
- Operating mode
- Status reports
> Standards
• The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
> Scope of delivery

• IF-Module CAN
• CD-ROM with Installation and operating instructions and CAN proto-
Terminal diagram col documentation
Wilo-IF-module CAN Wilo-IP-E • EMV cable connection PG9
> Accessories
CAN-L BN
CAN-H WH H MP - BusBox for cabling with short spur lines
BN L
CAN-L 3 +24 V
PE L1 L2 L3 - CAN bus line in various lengths
CAN-H WH 2 3~400V
1 0...10 V
> Documentation
0/4...20 mA
SBM Aux, The protocol documentation has been made available to you on our
no function
SSM Ext.off
CAN bus system

(shielded cable)
CAN bus system
(shielded cable)

Pump control
Wilo-IF-Modules for twin-head pumps
Plug-in module for twin-head pumps of the Wilo-VeroTwin-DP-E
and VeroLine-IP-E (2 pieces) series with infrared interface

via
Cooling
• Transfer of the following data items as control commands to the pump:
- Control mode
- Pump ON/OFF
- Setback operation
Secondary Hot Water

Circulation
- Operating hours
- Status reports
- The interface for Dual pump management is integrated in the
pump's control modules. Dual pump management makes it possible

to select among the following functions:
Energy Systems
running time
Terminal diagrams - Parallel operation for needs-dependent On/Off control of the peak-
load pump and automatic fault-actuated switchover to the standby
pump
Connecting cable, min. 2 x 0.75 mm2,2
Wilo-IF-
module PLR Wilo-DP-E/IP-E Wilo-DP-E/IP-E • In the scope of delivery IF-Module PLR for DP-E/IP-E:
2-core connecting cable, 1800 mm long
H MP H MP
L L PE L1 L2 L3
PLR 3 +24 V PE L1 L2 L3 3 +24 V 3~400 V
2 3~400 V 2
1 0...10 V 1 0...10 V
SBM 0/4...20 mA SBM 0/4...20 mA

Aux, Aux,
Master Slave

a company-specic coupling module.

Pump control
Wilo-IF-Modules for twin-head pumps
Plug-in module for twin-head pumps of the Wilo-TOP-ED and Wilo-

TOP-E (2 pieces) series as well as Wilo-CronoTwin-DL-E and Crono-
Line-IL-E (2 pieces) series with infrared interface

- Control mode
- Pump ON/OFF
- setback operation
- Operating hours
- Status reports
running time
Terminal diagrams - Parallel operation
for efficiency-optimised (TOP-ED) and/or requirements-dependent
(DL-E) activation and deactivation of the peak load pump and auto-
Connecting cable, min. 2 x 0.75 mm2, cannot be confused
matic fault-actuated switchover to operation-ready pump
Wilo-IF
module PLR Wilo-TOP-ED/-E Wilo-IF module PLR Wilo-TOP-ED/-E
• Included in the IF-Module PLR scope of delivery for TOP-ED/-E:
DP L N PE SSM DP L N PE SSM • Included with IF-Module PLR scope of delivery for DL-E/-IL-E:
1~230 V 1~230 V
PLR PLR
+24V
+24V
In In
MA (Master) 0...10 V Ext.off SL (Slave) Ext.off
0...10 V
P1 500 W (P2 350 W) P1 500 W (P2 350 W)

a company-specific coupling module.
Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Wilo-IF Wilo-DL-E/IL-E
module PLR Wilo-DL-E/IL-E Wilo-IF-module PLR
DP DP
PLR 3 +24 V 3~400V PLR 3 +24 V 3~400V
2 2
1 0...10 V 1 0...10V
SBM 0/4...20mA SBM 0/4...20mA

Aux, Aux,
Master Slave

a company-specific coupling module.

Pump control
Wilo-IF-Module for twin-head pumps
1 x Wilo-IF-Module LON
Plug-in module for LON compatible twin-head pumps of the Wilo-
VeroTwin-DP-E and Wilo-VeroLine-IP-E (2 pieces) series with
infrared interface.
head pump.
Cooling
In the LONWorks network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
- Operating mode
- Setpoint
Secondary Hot Water

Circulation
- Status reports
- Fault signals
• The interface for Dual pump management is integrated in the

running time
Terminal diagrams - Parallel operation for needs-dependent On/Off control of the peak-
Energy Systems
Connecting cable, min. 2 x 0,75 mm2
pump
Wilo-IF-
module LON* Wilo-DP-E/IP-E Wilo-DP-E/IP-E > Standards
H MP H MP
L
PE L1 L2 L3
L PE L1 L2 L3 • LONMark Layers 1-6 Interoperability Guidelines 3.0
LON 3 +24 V 3 +24 V 3~400 V
2
1 0...10 V
3~400 V 2
1 0...10 V
• LONMark Functional Profile “Pump controller Object for HVAC
SBM 0/4...20 mA SBM 0/4...20 mA Applications” (8120_10.pdf)
Aux, Aux,
SSM SSM
Ext.off
Master
Ext.off
Slave > Delivery status
The LON IF-Module is supplied as “Application unconfigured” in line
LONWorks network with LONMark Application Layer Interoperability Guidelines.
> Documentation
homepage www.wilo.com (- Products, - Wilo switchgears):
LONMark Functional Profile “Pump controller Object for HVAC
Applications” (8120_10.pdf)
• Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP

Pump control
Wilo-IF-Module 1 x LON and 1 x PLR
Plug-in module for LON-compatible twin-head pumps of the Wilo-

TOP-ED and Wilo-TOP-E (2 pieces) series as well as Wilo-
CronoTwin-DL-E and CronoLine-IL-E (2 pieces) series with infrared
interface.
the LON function module.
head pump.

In the LONWorks network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
- Operating mode
- Setpoint
- Status reports
- Fault signals
Terminal diagrams - Main/standby operation for automatic fault-actuated switchover to
running time
Connecting cable, min. 2 x 0,75 mm2, lock-protected
- Duty/assist mode for efficiency-optimised On/Off control of the
Wilo-IF
module LON* Wilo-TOP-ED/-E Wilo-IF module PLR Wilo-TOP-ED/-E peak-load pump and automatic fault-actuated switchover to the
standby pump
• Included in the IF-Module PLR scope of delivery for TOP-ED/-E:
DP L N PE SSM DP L N PE SSM 2-core connecting cable, 670 mm long
1~230 V
LON PLR
1~230 V
• Included with IF-Module PLR scope of delivery for DL-E/-IL-E:
+24V
+24V
In In
MA (Master) SL (Slave)
0...10 V Ext.off 0...10 V Ext.off
P1 500 W (P2 350 W) P1 500 W (P2 350 W) > Standards
LONWorks network • LONMark Application Layer Interoperability Guidelines version 3.2
* Illustration does not reflect the actual position of the terminals • LONMark Layers 1-6 Interoperability Guidelines 3.0
• LONMark Functional Profile “Pump controller Object for HVAC
Applications” (8120_10.pdf)
Wilo-IF Connecting cable, min. 2 x 0,75 mm2, lock-protected
module > Delivery status
LON* Wilo-DL-E/-IL-E Wilo-IF module PLR Wilo-DL-E/-IL-E The LON IF-Module is supplied as “Application unconfigured” in line
with LONMark Application Layer Interoperability Guidelines.
DP DP
LON 3 +24 V 3~400 V PLR 3 +24 V 3~400 V > Documentation
2 2
1 0...10 V 1 0...10 V We make the following documentation available to you on our
SBM 0/4...20mA SBM 0/4...20mA homepage www.wilo.com (- Products, - Wilo switchgears):
Aux,without Aux, without
function function LONMark Functional Profile “Pump controller Object for HVAC
Master Slave Applications” (8120_10.pdf)
LONWorks network • External interface files: *.XIF/*.XFB
* Illustration does not reflect the actual position of the terminals • Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP

Pump control
1 x Wilo-IF-Module CAN
Plug-in module for twin-head pumps of the Wilo-VeroTwin-DP-E
and Wilo-VeroLine-IP-E series with infrared interface.

• Serial, digital CAN interface for connection to a CAN bus system
Cooling
- Operating mode
Secondary Hot Water

- Status reports
Circulation
• The interface for Dual pump management is integrated in the
running time
- Parallel operation for needs-dependent On/Off control of the peak-

pump
Terminal diagrams > Standards
Energy Systems
Connecting cable, min. 2 x 0,75 mm2 • The interface CAN fulfils the CANopen Standard CiA DS 301
Wilo-IF- version 4.0.2
module CAN Wilo-DP-E/IP-E Wilo-DP-E/IP-E
> Scope of delivery

H MP H MP
LON
L
3 +24 V PE L1 L2 L3
L
3 +24 V
PE L1 L2 L3
3~400 V
• IF-Module CAN
2 3~400 V 2
1 0...10 V 1 0...10 V • CD-ROM with Installation and operating instructions and CAN pro-
SBM 0/4...20 mA
Aux,
SBM 0/4...20 mA
Aux,
tocol documentation
Master Slave
CAN bus system
> Accessories
- CAN bus line in various lengths
> Documentation
The protocol documentation has been made available to you on our

Pump control
Function overview Wilo-Protect-Module
Standard single-head pumps: Standard twin-head pumps:

Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE series Wilo-TOP-SD/-SE-TW series
• 3 speed stages • 3 speed stages

• 2 speed stages for the series TOP-S, 1~230 V, P2 350 W • 2 speed stages for the series TOP-SD, 1~230 V, P2 350 W
• Blocking current-proof or with full motor protection • Blocking current-proof or with full motor protection
• Thermal insulation as standard • Twin-head pump switchover valve with delay
• Retrofittable Protect module for standard pumps for supplementing • Retrofittable Protect modules for standard pumps for supplementing
existing functions existing functions
• For secondary hot water circulation systems on TOP-Z
Function table TOP-S /-Z/-SD/-RL/-SE/-SE-TW
Function: Single-head pump

Twin-head pump
Wilo-TOP-S/-TOP-Z
Wilo-TOP-SD/-SE-TW
Wilo-TOP-RL/-SE
1~ 3~ 1~ 3~
Pump with Pump with
Pump with Pump with
2 pcs. Pro- 2 pcs. Pro-
Pump Protect- Pump Protect- Pump Pump
tect-Mod- tect-Mod-
Module C Module C
ules C ules C
1~230 V/50 Hz • • – – • • – –
3~400 V/50 Hz – – • • – – • •
3~230 V/50 Hz – – • – – – • –
Manual functions
3-stage variable speed control • 1) • • • • 1) • • •

Reset button • 2) • • • • 2) • • •
Automatic functions
Motor protection • 3) • • 3) • • 3) • • 3) •
Full motor protection with fault trip • 2) • • • • 2) • • •
Blockage detection with fault trip – • – • – • – •
External Off/On-switching by means – • – • – • – •

of onsite potential-free NC contact
1) Pumps with P2 350 W: 2-stage speed control

2) Only pumps with P2 350 W
3) P2 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with relays

Pump control
Function overview Wilo-Protect-Module
Function table TOP-S /-Z/-SD/-RL/-SE/-SE-TW
Function: Single-head pump
Twin-head pump
Wilo-TOP-S/-TOP-Z
Wilo-TOP-SD/-SE-TW
Wilo-TOP-RL/-SE
1~ 3~ 1~ 3~
Pump with Pump with
Pump with Pump with
2 pcs. Pro- 2 pcs. Pro-
Cooling
Pump Protect- Pump Protect- Pump Pump
tect-Mod- tect-Mod-
Module C Module C
ules C ules C
Individual/collective fault signal,

potential-free
– • • 1) • – • • 1) •
Individual/collective operating signal,
potential-free
– • – • – • – •
Secondary Hot Water

Run signal light – • – • – • – •
Fault light motor protection – • • • – • • •
Circulation
Fault light blockage – • – • – • – •
Direction of rotation control – • • – • •
(2 single-head pumps)
Main/standby operation (automatic

fault-actuated switchover/time-sen- – • – • – • – •

sitive pump alteration)
Energy Systems
1) Pumps with P2 350 W: 2-stage speed control
2) Only pumps with P2 350 W
3) P2 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with relays

Pump control
Wilo-Protect-Module C for single-head pumps
Wilo-Protect-Module C (single-head pumps)
> Wilo-Protect-Module C for single-head > Additional functions

pumps • Fault signal SSM as potential-free NC contact,
Plug-in module for single-head pumps of adjustable as single or collective fault signal
the series • Run signal SBM as potential-free NO con-
Wilo-TOP-S tact, adjustable as single or collective fault
Wilo-TOP-Z signal
Wilo-TOP-RL • Control input “Overriding Off” by means of
Wilo-TOP-SE external potential-free contact (normally
with mains connection 1~230 V, 50 Hz or closed contact)
3~400 V, 50 Hz. • Pump blockage is detected and signalled as
Not suitable with controlled power supplies fault
(e.g. Wilo-AS-system, Wilo-CRn-system). • Full motor protection with integrated fault
trip
• Fault confirmation
Allocation Wilo-Protect-Module C/pump, dimensions
Wilo-Protect- Dimensions
Module C Motor Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL… Wilo-SE… [mm]
a5 l5
25/7.5, 30/4
25/5, 25/7, 25/13 20/4 110-N, 125-N
Type 22 EM 1~230 V 30/6.5, 30/7.5
30/4, 30/5, 30/7 25/6 150-N, 200-N 27 61
40/4
40/4 30/7
Type 22 DM 3~400 V – –
25/10, 30/10
40/7, 40/10, 40/15 25/10
Type 32-52 EM 1~230 V 50/4, 50/7, 50/10, 30/10 – –
65/7, 65/10 40/7
80/7
25/10, 30/10
40/7, 40/10, 40/15, 25/10 28 63
50/4, 50/7 30/10
50/10, 50/15 40/7
Type 32-52 DM 3~400 V – –
65/7, 65/10 50/7
65/13, 65/15 65/10
80/7, 80/10 80/10
100/10

Pump control
Wilo-Protect-Module C for single-head pumps
Dimension drawing
> Technical data
Ambient temperature: maximum +40 °C
l5
Fluid temperature: -20 °C to +110 °C
Weight: about 0.6 kg
Radio interference suppression level: N
Cooling
Insulation class: F
4 cable feeds PG 9
(control cable 6-wire maximum).
No separate power supply required
a5 Mains terminals
Terminal cross-section: maximum 2.5 mm²
Signal terminals
Secondary Hot Water

Maximum switching capacity: 250 V/1 A
Control terminals Ext. Off
Circulation
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: minimum 0.75 mm²
maximum 2.5 mm²
Wilo-Protect-Module C, Type 22 Wilo-Protect-Module C, Type 32-52

1~230 V 1~230 V

Mains terminals Mains terminals
L N T1 T2
Energy Systems
L N T1 T2
sw bl sw bl
MP1 MP2
ws ws
Control terminals
Control terminals
SSM SBM Ext. Off DP

SSM SBM Ext. Off DP
Wilo-Protect-Module C, Type 22 Wilo-Protect-Module C, Type 32-52
3~400 V 3~400 V
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2
ws ws
Control terminals
Control terminals
SSM SBM Ext. Off DP

SSM SBM Ext. Off DP


Pump control
Wilo-Protect-Module C for twin-head pumps
Wilo-Protect-Module C (twin-head pumps)
> Wilo-Protect-Module C for twin-head > Additional functions

pumps • Fault signal SSM as potential-free NC con-
Plug-in module for twin-head pumps of the tact, adjustable as single or collective fault
series signal
Wilo-TOP-SD • Run signal SBM as potential-free NO con-
Wilo-SE-TW tact, adjustable as single or collective oper-
or 2 pieces single-head pumps of the series ating signal
Wilo-TOP-S • Control input “Overriding Off” by means of
Wilo-TOP-Z external potential-free contact (normally
Wilo-TOP-RL closed contact)
Wilo-SE • Pump blockage is detected and signalled as
with mains connection 1~230 V, 50 Hz or fault
3~400 V, 50 Hz. • Full motor protection with integrated fault
Not suitable with controlled power supplies trip
(e.g. Wilo-AS-system, Wilo-CRn-system). • Fault confirmation
• Integrated dual pump management with the
functions
- Main/standby operation with time-sensitive
(24 h) switchover from main to standby pump
- Fault-sensitive switchover to operational
standby pump
Allocation Wilo-Protect-Module C/pump, dimensions
Wilo-Protect- Dimensions [mm]

Module C Motor Wilo-TOP-SD... Wilo-SE-TW...
a5 l5
30/5 125-N-TW
Type 22 EM 1~230 V 32/7 150-N-TW
200-N-TW 27 61
32/10
Type 22 DM 3~400 V 40/3 –
40/7, 40/10, 40/15
Type 32-52 EM 1~230 V 50/7, 50/10 –
65/10, 80/7
40/7, 40/10, 40/15 28 63
50/7, 50/10, 50/15
Type 32-52 DM 3~400 V –
65/10, 65/13, 65/15
80/10

Pump control
Dimension drawing
> Technical data
Ambient temperature: maximum +40 °C
l5
Fluid temperature: -20 °C to +110 °C
Weight: about 0.6 kg
Radio interference suppression level: N
Cooling
Insulation class: F
4 cable feeds PG 9
(control cable 6-wire maximum).
No separate power supply required
a5 Mains terminals
Signal terminals
Secondary Hot Water

Maximum switching capacity: 250 V/1 A
Control terminals Ext. Off
Circulation
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: minimum 0.75 mm²
maximum 2.5 mm²
Wilo-Protect-Module C, Type 22 – twin-head pump

1~230 V (EM)

L N T1 T2 L N T1 T2
Energy Systems
sw bl sw bl
Control terminals Control terminals

To be provided onsite:
2-core connecting cable,
minimum 2 x 0.75 mm²,
SSM SBM Ext. Off DP SSM SBM Ext. Off DP connections cannot be confused
Wilo-Protect-Module C, Type 32-52 – twin-head pump
1~230 V (EM)
L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2 MP1 MP2
ws ws ws ws To be provided onsite:
Control terminals Control terminals
2-core connecting cable,
connections cannot be confused
SSM SBM Ext. Off DP SSM SBM Ext. Off DP


Pump control
Wilo-Protect-Module C, Type 22 – twin-head pump

3~400 V (DM)
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
Control terminals Control terminals 2-core connecting cable,
Wilo-Protect-Module C, Type 32-52 – twin-head pump

3~400 V (DM)
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2 MP1 MP2
ws ws ws ws
Control terminals Control terminals 2-core connecting cable,

Pump control

545
Switchgears and Control Devices Service/Accessories, Systems Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Pump Management Systems Energy Systems Circulation Cooling
Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon
I 0 I 0 I 0 Bus Bus Bus

Controller Controller Controller
EIB CAN LON
AnaCon AnaCon
Sensor
Sensor
Sensor
TOP-E Stratos Sensor

Sensor
Front view Dimension drawing
- +
14
0-10V off max min on 24V ssm ebm-ma ebm-sl

8
ma sl 0/0/0
AnaCon
mode set point set

90
100%
46
p-c
0-10V
p-v
disable
n-c 0%
8
24 VDC 50mA
- +
14
power pump rs 232
87 33 15 10
58

Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon - Potential-free NO contact

The Wilo-Control AnaCon interface converter is suitable for the uni- for function “Maximum speed”: 24 VDC, 2.4 mA
versal connection of communication-ready pumps with the interface - Potential-free NO contact
PLR to onsite control and monitoring units with conventional incom- for function “Min. speed”: 24 VDC, 2.4 mA
ing/outgoing channels. It is installed in the immediate vicinity of the
monitoring unit on a DIN rail (DIN EN 50 022-35) in a switch cabinet. • Supply voltage
The interface converter Wilo-Control AnaCon converts the two-wire - Operating voltage: 24 VDC ± 25%
connection of the serial digital interface PLR into a parallel interface - Current consumption: 40 mA
Cooling
with analogue signals and potential-free contacts.
1 single-head or twin-head pump of the following Wilo series is • Electromagnetic compatibility
linked to the BA via the Wilo-Control AnaCon interface converter: - Emitted interference: DIN EN 61000-6-3
- TOP-E/-ED (with IF-Module PLR) - Immunity to interference: DIN EN 61000-6-2
- Stratos/-D/-ZD (with Stratos IF-Module PLR)
- VeroLine-IP-E/-DP-E (with IF-Module PLR) • Control input analogue In 0 - 10 V
- CronoLine-IL-E/-DL-E (with IF-Module PLR) - Input resistance: >200 k
- Input protection: maximum +/- 48 VDC
Secondary Hot Water

Bidirectional communication between the pumps and the monitoring
unit (BA) makes possible remote control of: • Interface PLR
- Pump Off - Point-to-point interface with Wilo-specific hardware and Wilo-spe-
Circulation
- Pump in control mode ON cific protocol
- Maximum speed - Two-wire connection with interchangeable cores (no shielded cable
- Minimum speed (setback operation) necessary)
- Setpoint for differential pressure or speed - Maximum cable length: 200 m
(control input analogue In 0 - 10 V)
Bidirectional communication between the pumps and the monitoring Manual operation of the pump by means of the red button is not pos-
unit (BA) makes possible remote query of: sible if the pump is connected to the AnaCon.
- Collective fault signal A temporary disruption of the interface connection to electronically

- Individual run signal MA or individual pump controlled pumps with IR interface is possible with the IR-Monitor.
- Individual run signal SL (twin-head pump only) The operation can then be controlled with the IR-Monitor. Interface
communication is automatically restored after the IR connection is
Energy Systems
In addition to the remote control and the remote query, the interface disconnected.
converter Wilo-Control AnaCon also makes possible the local setting of:
- p-c for constant differential pressure
- p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed
- Enablement of the control input analogue In 0 - 10 V
The interface converter Wilo-Control AnaCon is equipped with LEDs for:
- AnaCon operational state
- Communication with the pump
- Communication with interface RS 485
- Collective fault signal
- Individual run signal MA or individual pump
- Individual run signal SL (twin-head pump only)
Technical data
• Contact load
(potential-free changeover contact): maximum 250 VAC, 1 A
- Individual run signal MA

(potential-free NO contact) maximum 250 VAC, 1 A

- Individual run signal SL
- Potential-free NO contact
for function “Pump Off”: 24 VDC, 2.4 mA
for function “Control mode On”: 24 VDC, 2.4 mA

Control Technology
Wilo-Control DigiCon

RS 485 CAN LON
DigiCon DigiCon
Stratos-D Stratos TOP-E TOP-ED IP-E IL-E

14
pump 1 pump 2 pump 3 pump 4

8
DigiCon
1 2 3 4
rs 485 0/0/0 0/0/0 0/0/0 0/0/0

90
46
1 2 3 4
address
mode set point
ON RSN 100%
p-c
1 2 3 4 5 6
p-v
n-c 0%
8
24 VDC 50mA
- + a b Z Baud
14
power rs 485 rs 232
87 33 15 10
58

Control Technology
The interface converter Wilo-Control DigiCon is suitable for the uni- The interface converter Wilo-Control DigiCon is equipped with LEDs for:
versal connection of communication-ready pumps with the interface - Operational state DigiCon
PLR to onsite control and monitoring units with digital serial interface - Communication with the pump
RS 485. It is installed in the immediate vicinity of the monitoring unit - Communication with interface RS 485
on a DIN rail (DIN EN 50 022-35) in a switch cabinet. The interface A maximum of 64 Wilo-Control DigiCon interface converters can be
converter Wilo-Control DigiCon converts the two-wire connection of switched in series via the interface RS 485.
the serial digital interface PLR into a bus-ready serial digital interface
Cooling
RS 485. Technical data
A maximum of 4 single-head or twin-head pumps of the following • Supply voltage
Wilo series are linked to the BA via the Wilo-Control DigiCon inter- - Operating voltage: 24 VD ± 25%
face converter: - Current consumption: 70 mA
- TOP-E/-ED (with IF-Module PLR) - Terminal cross-section: 1.5 mm2
- Stratos/-D/-Z/-ZD (with Stratos IF-Module PLR)
- VeroLine-IP-E (with IF-Module PLR) • Electromagnetic compatibility
- VeroTwin-DP-E (with IF-Module PLR) - Emitted interference: DIN EN 61000-6-3
Secondary Hot Water

- CronoLine-IL-E (with IF-Module PLR) - Immunity to interference: DIN EN 61000-6-2
- CronoTwin-DL-E (with IF-Module PLR)
• Interface PLR
Circulation
The bidirectional communication between the pumps and the moni- - Point-to-point interface with Wilo-specific hardware and Wilo-spe-
toring unit (BA) makes it possible to select between the following cific protocol
types of regulation and control units: - Two-wire connection with interchangeable cores
- p-c for constant differential pressure (no shielded cable necessary)
- p-v for variable differential pressure - Maximum cable length: 200 m
- p-T for temperature-prompted differential pressure - Cable type: e.g. J-Y(St)Y 2x2x0.8
- n-c for constant speed - Terminal cross-section: 1.5 mm2

Bidirectional communication between the pumps and the monitoring • Interface RS 485
unit (BA) makes possible remote control of: Bus-ready interface with hardware as per standard RS 485 and Wilo-
- Pump Off specific protocol. The protocol is to be co-ordinated with respective
Energy Systems
- Pump in control mode ON BA manufacturer.
- Maximum speed - Addressing of a maximum of 64 DigiCons (maximum of 256 pumps)
- Minimum speed (setback operation) - Maximum total length
- Setpoint for the preselected type of regulation or control of the bus line: 1000 m
- Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded
Bidirectional communication between the pumps and the monitoring - Terminal cross-section: 1.5 mm2
unit (BA) makes possible remote query of:
- Current operating mode The documentation of the Wilo-specific protocol is stored on the CD
- Collective fault signal included in the scope of delivery. The software provided on this CD
- Detailed fault signal also enables communication between the pumps and a conventional
- Individual run signal MA or individual pump PC.
- Individual run signal SL (twin-head pump only) Manual operation of the pump by means of the red button is not pos-
as well as the following operating parameters of the pumps: sible if the pump is connected to the Wilo-Control DigiCon.
- Actual delivery head and current volume flow A temporary disruption of the interface connection to electronically
- Motor current controlled pumps with IR interface is possible with the IR-Monitor.
- Power consumption The operation can then be controlled with the IR-Monitor. Interface
- Operating hours communication is automatically restored after the IR connection is
- Cumulative power consumption disconnected.
- Speed
- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD) Accessories
Manual operation level Wilo-Control DigiCon-A for a maximum of

In addition to the remote control and the remote query, the interface 2 pumps
converter Wilo-Control DigiCon also makes possible the local setting
of:
- p-c for constant differential pressure
- p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed

Control Technology
Wilo-Control DigiCon-A

RS 485 CAN LON
DigiCon DigiCon-A DigiCon-A DigiCon DigiCon-A DigiCon-A
Stratos-D Stratos TOP-E TOP-ED IP-E IL-E
- +
14

8
ma sl
0-10V
DigiCon-A
1 1 1 disable
ma sl
0-10V
90
46
2 2 2 disable
8

14
- +
87 33 15 10
58

Control Technology
Wilo-Control DigiCon-A • Supply voltage

The Wilo-Control DigiCon-A manual operation level makes possible - Operating voltage: The DigiCon-A manual operation level
the overriding control of pumps which are connected to Wilo-Control is supplied with voltage by DigiCon
DigiCon interface converters. via the lateral plug system.
The manual operation level is installed on a DIN rail (DIN EN 50 022- - Current consumption: 40 mA
35) and contacted with the Wilo-Control DigiCon interface converter
by means of a lateral plug system. 2 manual operation levels for the • Electromagnetic compatibility
overriding control of a maximum of 4 single-head or twin-head - Emitted interference: DIN EN 61000-6-3
Cooling
pumps can be connected to a Wilo-Control DigiCon. - Immunity to interference: DIN EN 61000-6-2
The Wilo-Control DigiCon-A manual operation level enables overrid-
ing remote control via potential-free control contacts and an ana- • Control input analogue In 0 - 10 V
logue signal with simultaneous bus communication: - Input resistance: >200 k
- Pump Off - Input protection: maximum +/- 48 VDC
- Pump in control mode ON
- Maximum speed • Interface PLR
- Minimum speed (setback operation) - Point-to-point interface with Wilo-specific hardware and Wilo-spe-
Secondary Hot Water

- Setpoint for differential pressure or speed cific protocol
(control input Analogue In 0 - 10 V) - Two-wire connection with interchangeable cores (no shielded cable
necessary)
Circulation
The Wilo-Control DigiCon-A manual operation level enables remote - Maximum cable length: 200 m
queries via potential-free signalling contacts with simultaneous bus
communication of: Manual operation of the pump by means of the red button is not pos-
- Collective fault signal sible if the pump is connected to the Wilo-Control DigiCon.
- Individual run signal MA or individual pump A temporary disruption of the interface connection to electronically
- Individual run signal SL (twin-head pump only) controlled pumps with IR interface is possible with the IR-Monitor.
The operation can then be controlled with the IR-Monitor. Interface
In addition to remote control and remote query, the Wilo-Control communication is automatically restored after the IR connection is

DigiCon-A manual operation level also enables disconnected.
- Enablement of the control input Analogue In 0 - 10 V
Energy Systems
The Wilo-Control DigiCon-A manual operation level is equipped with
LEDs for:
- Operational state DigiCon-A
- Collective fault signal (for each pump)
- Individual run signal MA or individual pump (for each pump)
- Individual run signal SL (twin-head pump only) (for each pump)
Technical data
• Contact load
(potential-free changeover contact): maximum 250 VAC, 1 A
- Individual run signal MA
- Individual run signal SL
for function “Pump Off”: 24 VDC, 2.4 mA
for function “Control mode On”: 24 VDC, 2.4 mA
for function “Maximum speed”: 24 VDC, 2.4 mA

for function “Min. speed”: 24 VDC, 2.4 mA

Control Technology
Accessories
Wilo-Control BusBox
• Junction box for mounting a CAN bus system with linkup of the
nodes via short spur lines. The Wilo-Control BusBox requires no
external power supply.
Technical data:
- Protection class: IP 44
Fig.: Wilo-Control BusBox
Wilo-Control CAN bus wire

• Shielded CAN bus wire 1 x 2 x 0.5, available in the lengths:
- 10 m
- 50 m
- 100 m
- 200 m
• The cable is suitable for permanent placement inside buildings.
Technical data:
- Number of cores: 2
- Nominal cross-section: 0.5 mm2
- Characteristic impedance: 120 W
- Loop resistance: maximum 186 W/km
- Operating capacity: 60 pF/m

Wilo Catalogue System 2008
Heating, air-conditioning, cooling Catalogue A1

Circulating pumps
Glandless pumps and accessories, package heat exchanger assembly

Heating, air-conditioning, cooling Catalogue A2
Glanded pumps
Pumps in in-line design and accessories
Heating, air-conditioning, cooling, water supply Catalogue A3

Monobloc and norm pumps, axially split case pumps
Pumps and accessories
Water supply Catalogue B1

Domestic water supply, rainwater utilisation
Pumps, systems and accessories
Water supply
Borehole pumps 3" to 24" EMU
Technologie
Catalogue B2
Pumps and systems for building engineering / building services,

domestic, municipal and industrial water supply

High-pressure multistage centrifugal pumps
Pumps and accessories

Pressure boosting systems
Single and multiple-pump systems in dry sump installations and accessories
Water supply
Water supply
Sprinkler pumps with VdS-approval
EMU
Technologie
Catalogue B5
Borehole pumps and accessories
Drainage and sewage

Drainage pumps
EMU
Technologie
Catalogue C1
Submersible pumps, self-priming pumps and accessories
Drainage and sewage

Sewage pumps DN 32 to DN 600
EMU
Technologie
Catalogue C2
Submersible pumps and accessories for building engineering / services,

municipal and industrial applications
Drainage and sewage Catalogue C3

Wastewater and sewage lifting units, pumps stations
Pump systems and accessories
Drainage and sewage
Drainage and sewage

Submersible mixers
EMU
Technologie
Catalogue C4
Mixers, re-circulation pumps, jet cleaners, grit collector pumps

and accessories for municipal applications in water treatment systems
WILO AG
Nortkirchenstraße 100
44263 Dortmund
Germany
T +49 231 4102-0
F +49 231 4102-7363
www.wilo.com
Wilo – International (Subsidiaries)

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Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)
W2924/3T/0709/GB/MP

A1 Umwaelzpumpen

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Catalogue Heating, Air-conditioning, Cooling

Pump type Main field of application

Heating, air-conditioning, cooling 35

Legend: Fields of application:

2 Subject to change without prior notice 09/2007 WILO AG

Wilo-Stratos ECO high-efficiency pump.

Very good? We call this Pumpen Intelligenz.

General notes and abbreviations 4

Heating, air-conditioning, cooling 35

Secondary hot water circulation

Secondary Hot Water

Solar Thermal, Geothermal

Switchgears and control devices

Pump management systems

Contents switchgears and control devices 417

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 3

Abbreviations and what they mean

4 Subject to change without prior notice 09/2007 WILO AG

Material designations and their meaning Wear and tear

Secondary Hot Water

Solar Thermal, Geothermal

PP-GF30 Polypropylene. reinforced with 30% fibreglass

SiC Silicone carbide

V4A Materials group. e.g. 1.4404. 1.4571

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 5

Pump selection: General notes Maximum secondary hot water temperature

Optimal ﬂow rate

B - Wall-mounted installation, protection class IP 31

6 Subject to change without prior notice 09/2007 WILO AG

Pump-performance splitting Flow rate in pipes and pump

Secondary Hot Water

Solar Thermal, Geothermal

No. I or No. II pump in operation Both pumps in operation

The model-specific pump perform- The version-specific pump perform-

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 7

Notes on installation and operation Intermittent operation

DIN EN ISO 228/1

8 Subject to change without prior notice 09/2007 WILO AG

Secondary Hot Water

Solar Thermal, Geothermal

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 9

Motor protection Insulation for air-conditioning/cooling applications

40 For pump types:

10 Certificate of conformity/acceptance test certificate

10 Subject to change without prior notice 09/2007 WILO AG

Secondary Hot Water

Solar Thermal, Geothermal

Wilo Catalogue A1 - 50 Hz - Circulating Pumps in Glandless Design 11

Connection Wilo-TOP... and -Stratos ... to Wilo switchgears present onsite

Connection Wilo-TOP... and -Stratos ... to Wilo switchgears present onsite

New pump Accessories: Modules

Wiring diagram A Wiring diagram B Wiring diagram C

1) Wilo-TOP-S/-Z/-SD/-RL 1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD

12 Subject to change without prior notice 09/2007 WILO AG

Connection Wilo-TOP... and -Stratos ... to Wilo switchgears present onsite

Wiring diagram D Wiring diagram E Wiring diagram F

1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD/-RL

Secondary Hot Water

SK 602 SK 602 SK 602

Solar Thermal, Geothermal

1) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD 1) 2) 3) Wilo-TOP-S/-Z/-SD

1) 2) 3) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD

1.0 EEI < 1.2