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    1K views54 pages

    Alinco DR-605 Service Manual

    Uploaded by

    Yayok S. Anggoro

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 54
    DR-605T/E/TE1/TE2 Service Manual CONTENTS (@ SPECIFICATIONS 1) General 2 2) Transmiter 2 3) Receiver, 2 @crcur DESCRIPTION 1) Frequency Configuration 3 2) Receiver Sytem 4 3) Power Supply Circuit, 4 4) AF Signal Creut 5 5) Transmitter Syetom, 5-8 6) PLL Circuit 6 7) Front CPU and Peripheral Circuit. 7 8) Cross Band Repeater Circuit 7 9) Tone Burst Output Cut. 7 10) CTCSS Tone Encoder Circuit. 8 11) CTCSS Tone Decoder Circuit a 12) e800bps Packet Circut. 8 13) Clone Circuit. 8 14) CPUIO Por. 9-10 @ SEMICONDUCTOR DATA 1) Akz341 " 2)ANTLOSM 12 3) ANBOIOM 12 4) AT24C16N-1081. 2 5) LAM42sA 12 8) Meso7ecP 43 T)MS7788 14 8) Mer748 4 9) Mas702H “4 10) Mc3372vM 15 11) McreoscT 18 12) NIMASS8 16 13) RHSVABOAA 16 14) RNSVL2SAA-TI 16 15) ToawssFU a7 16) Transistor,Diodo and LED Outine Drawings .o.17 17) LCD Connection 18 @ EXPLODED VIEW 1) LOD Assembly. 19 2) VHF Unit Assombiy 20 '3) UNF Unit Assembly. 2t ALINGO ic. @Pants ust \VHE MAIN Unit. UH MAIN Unit FRONT CPU Unit. ‘VHF VCO Unit UHE VCO Uns. ‘TOXO Uni. Mechanical Parts. OB Unit SP Unt Packing @ ADJUSTMENT 1) Requied Test Equipment. 2) UHF PLL Adjustment 3) UHF RX Adjustment. 4) UHF-TX Adjustment 5) VHF PLL Adjustment 0) VHF RX Adjustment. 7) VHF TX Adjustment 8) Adjustment Points @Pcpoan view 1) VHF Main Unit Sido 2) VHF VCO Unit Sido A 3) UHF Main Unt Side A. 4) UHF VCO Unit Side A. 8) VHF Main Unit Side B. 8) VHF VCO Unit Side B. TT) UHEF Main Unit Side B 8) UHF VCO Unit Side B 8) Front Unit Sido A 10) Front Unt Side 8 11) TOXO Unit @ SCHEMATIC DIAGRAM 1) CPU Unit 2) VHF Main Unit TE. 3) VHF Main Unit TE1/TE2. 4) UHF Main Unit TE 5) UHF Main Unit TE1/TE2 6) VHF PLL-VCO Unt. 7) UHF PLL: VCO Unit 8) TCXO Unit @8L0ck DIAGRAM A142 43-44 45-48 47-49 49-50 51-82 51-52 ‘51-52 53-54 SPECIFICATIONS 1) General Frequency Rage: (Version T) VHFBAND 136.000 ~ 173.995MHz (RX) 144.000 ~ 147.995MHz (TX) UHF BAND 420.000 ~ 470.000MHz (RX) 430,000 ~ 449.995MHz (TX) (Version E) VHF BAND 144,000 ~ 145.995MHz (RX/TX) UHF BAND 430,000 ~ 439.995MHz (RX/TX) (Version TE1) VHF BAND — 136.000~ 173.995MHz (RX/TX) UHF BAND — 400.000 ~ 420.000MHz (RX/TX) (Version TE2) VHF BAND 136.000~ 173.995MHz (RX/TX) UHF BAND 450.000 ~ 470.000MHz (RXITX) Modulation: FSE (FM) Antenna Impedance: 500 Supply Voltage: 13.8 Volts DC Ground: Negative Current Consumption VHFTX SOW: 11.5 max. (T/E), 35W: 11.08 max. (TEV/TE2) UHF TX ——_35W: 10.08 max. RK 1.2Amax. Frequency Stability: +#10ppm max. Dimensions (Body only): 140(W)mm x 40(H)mm x 176(D)mm Weight: 1.Akg Cannel VHF: 51 / UHF: 51 total 102 2) Transmitter Output Power: VHF BAND High: S0W/ Low: approx. SW (T/E) High: 35W / Low: approx. SW (TE1/TE2) UHF BAND High: 35W/ Low: approx. SW Modulator: Reactance modulation ‘Spurious Emission: -60dB max. Max. Deviation: 5kHz Mod. Distortion (@60% miod.): 39% max. (300 to 3000H2), Microphone Impedance: 2Ke 3) Receiver Rx System: Double Superheterodyne Intermediate Frequency: VHF: First: 21.7MHz/Second: 450kHz UHF: First: 30.85MHz / Second: 455kH2 Sensitivity (1248 SINAD): Main band: -16dBp (0.16xV) or less Selectivity 64: 12kHz min., 60dB: 28kHz max. Squelch Sensitivity: -20dBu (0.1nV) or less AF Output (@5% distortion): 2W or more (802 load) Speaker Output Impedance: 80. Note: Specifications are subject to change without notice or obligation. ‘Specifications guaranteed in the amateur band only. (T/E) CIRCUIT DESCRIPTION 1) Frequency Configuration 2) Receiver System 4. Receiver Circuit 1-1 144M Band Recelver Circuit 1-2.430M Band Recelver Circuit + VHF and UHF bands have each PLL independently, and 2 IF systems are provided. Therefore 2 bands can be received simultaneous. + The received signal of VHF band is mixed with the first local oscillator signal and ‘converted into the frst IF of 21.70MHz. Then the resulting signal is mixed with the second local ascilator signal of 21.25MHz and converted into 450kHz, + The received signal of UHF band is mixed withthe first local oscilator signal and Converted into the first IF of 30.85kMHz. Then the resulting signal is mixed with the second local oscillator signal of 30.395MHz and converted into 45SkHz. ‘The received signal from the antenna is passed through the duplexer the circuit, consists of low-pass fit for VHF and high-pass fiter for UHF), and divided into the signals of VHF and UMF. After the received signal from the duplexer is passed through the band-pass fiter via the antenna switch (05, 06), the signal is amplified at RF amplifier Q11. The unwanted signal of the amplified signal is eliminated by the band-pass fiter ‘consisting of 3 varicaps. Next the signal is mixed with the first local oscillator signal atthe first mixer Q12, and converted tothe fst IF. The unwanted signal is attenuated by the crystal fiter circuit. Then the signal is fed to IC2 Pint6 atter being amplified at IF amplifier Q7. In this 1C2 the signal is mixed with the second cseillator signal and converted to the second IF, then itis output from Pin3. The output signal is attenuated the unwanted signal by the ceramic fier, and input ‘again from IC2 PinS. Next the signal is passed through the limiter ampltier and, demodulated in the quadrature detection circuit of 102 to be output from Pind as AF signal ‘The received signal from the duplexer is passed through the antenna switch (0208, 0207), and ampified in the RF amplifier Q211. The amplified signal is attenuated the unwanted signal by the helical fiter L218, The signal is amplified in F amplifier 212 and attenuated the unwanted signal again by the helical iter 219, then it is mixed with the first local oscilator signal atthe first mixer Q213 and converted tothe frst IF, The unwanted signal is attenuated by the crystal iter Circuit. Then the signal is fed to 10202 Pint6 alter being amplied at IF ampitior 2214, In this C202 the signal is mixed with the second oscilator signal and converted to the second IF, then its output from Pin3. The output signal is attenuated the unwanted signal by the ceramic ite, and input again from 1C202 PinS. Next the signal is passed through the limiter amplifier and demodulated in the quadrature detection circuit of 10202 to be output from Pind as AF signal 2. $ (Signal) Meter Circuit 3. Squelch Circuit VHF: ‘Tho S meter signal DC voltage which is output from IC2 Pin13 is supplied to 1C401 Pin10 via Trim. pot VRt, then itis digitized by A/D converter to be indicated on LOD as the $ meter. UHF: ‘The $ meter signal DC voltage which is output from 1C202 Pint is supplied to 1C401 PinS via Trim, pot VA202 then itis digitized by A/D converter to be indicated on LOD as the $ meter. VHF Squetch Circul The AF signal which is output from C2 Pind is input to Pint. Only the noise is amplified by the active fiter in 1C2 and output from Pint, then amplified by the noise amplifier Q6. The amplified noise is rectiied to DC voltage by D2 and input to CPU IC401 Pind via Trim. pot VR2. In the IC the input voltage and the settled voltage by the squelch knob are compared to work the squelch ON/OFF. When the squelch is open, the squelch signal "His output from IC401 Pind and LED 'D401 (green) lights UHF Squeich Circuit: ‘The AF signal output from 16202 Pin is input to Pin10. Only the noise is amplified by the active fit in IC2 and output from Pint}, then amplified by the noise amplifier Q208. The ampliied noise is rectified to DC voltage by D202 and input to CPU [C401 PinS via Trim. pot VR201. In the IC the input voltage and the settied voltage by the squelch knob are compared to work the squelch ONIOFF. When the squelch is open, the squelch signal “H” is output from IC401 Pint3 and LED (0402 (green lights 3) Power Supply Circuit 1. VHF Power Supply Switch Circuit and Unlock Circuit Jn the receiving mode, "H" is output from PLL shift register IC501 Pint according to the serial data from CPU, and Q17 and Q16 are turned ON, then BV is added to RV line. In the transmitting mode, just same as the receiving mode, "H" is output {rom C501 Pint7, and Q19 and Q18 are tuned ON, then 8V is added to BTV line, ‘When PLL is unlocked, the unlock switch Q21 is turned ON because "H" is output ‘rom UL terminal of PLL-VCO unit. Then BTV switch Q19 is tumed OFF. Conse- ‘quently, as STV line does not work, the unit does not transmit when PLL is un- locked. 2. UHF Power Supply Switch Circuit and Unlock Circuit Inthe receiving mode, "His output from PLL shift register IC601 Pint6 according to the serial data from CPU, and Q217 and G218 are turned ON, then 8V is added to 8RV ling. In the transmitting mode, just same as the receiving mod ‘output from IC801 Pint7, and 220 and Q219 are turned ON, then BV is added to TV line. When PLLis unlocked, the unlock switch @222 is turned ON because 'H" is output from UL terminal of PLL-VCO unit. Then 8TV switch @220 is turned 4) AF Signal Circuit 1. VHF AF Signal 2. UHF AF Signal 3. AF Mute Circuit ‘OFF. Consequently, as 8TV line does not work, the unit does not transmit when PLL unlocked. ‘The AF signal which is output from IF unit IC2 Pind is made the AF frequency characteristics 3kHz or below by the de-emphasis circuit (consisting of R19, C18, R13, C10, R12 and C9), then amplified by AF preamplifier Q3. Besides the amplified signal is made the AF Irequency characteristics 300Hz or more by the de-emphasis circuit (consisting of C5, RB, C4, R3, C3). The de-emphasized AF signal ROV is muted and after the signal is adlusted by volume VR401, added to [AF power ampli IC3 Pint and ampified to drive the speaker. ‘The AF signal which is output from IF unit 10202 Pind is made the AF frequency characteristics 3kHz or below by the de-emphasis circuit consisting of R226, 6213, R222, C211, R221 and C210), then amplified by AF preamplifier Q203. Besides the amplified signal is made the AF frequency characteristics 300Hz or ‘more by the de-emphasis circuit (consisting of C207, R210, C206, R207, C208) ‘The de-emphasized AF signal ROU is muted and after the signal is adjusted by volume VR402, added to AF power amplifier IC3 Pint and amplified to drive the speaker. VHF: When the squelch is turned ON and there is no input signal, the output control signal of the microcomputer IC401 Pind2 turns ON double mute switches Q2 and Q4, then the input signal of audio power amplifier IC3 is cut to mute the speaker output UHF: When the squelch is turned ON and there is no input signal, the output control, signal of the microcomputer 1C401 Pin19 turns ON double mute switches 204 ‘and Q233, then the input signal of audio power amplifier IC3 is cut to mute the speaker output. 5) Transmitter System 1. Modulator Circuit VHF/UHF ‘Alter the voice is converted into the electric signal by the microphone, the signal is, led to the microphone amplifier Q401 to be amplified. The microphone amplifier includes the pre-emphasis circuit. The amplified voice signal is added to the !DC Circuit of operational amplitierIC203 and limited the band width. Each frequency ‘deviation can be adjusted in VRS (VHF) or VR204 (UHF). The signal is added to varicap of VHF/UHF VCO unit for reactance modulation, 2. Drive/PA Amplifier Circuit 3. APC circuit 6) PLL ‘cuit VHF: ‘The transmit signal from VCO of VHF band is amplified by the younger amplifiers ‘29, @10, then input to the power module IC1. The signal amplified to the desired level in IC1, is passed through the low-pass filer, antenna switch, and low-pass filter in duplexer to attenuate the second and third harmonics enough, then supplied tothe antenna. UHF: ‘The transmit signal from VCO of VHF band is amplified by the younger amplifiers (2208, 2209, G210 then input to the power module [C201. The signal amplified to the desired level in 1C201, is passed through the low-pass filer, antenna switch, ‘and low-pass fiter in duplexer to attenuate the second and third harmonics enough, then supplied tothe antenna. VHF: ‘A part of output power from low-pass fier is detected by Diodes D7 and D8, and Converted to OC. The detection voltage is passed through the APC circuit of UHF side (0229, 0228, @227), then it controls the APC voltage supplied to the younger amplifier Q10 and the power module IC1 to fix the output power. HF: Apart of output power from low-pass fier is detected by Diodes 0208 and 0209, and converted to OC. The detection voltage is passed through the APC circuit of UHF side (2229, 0228, 227), then it controls the APC voltage supplied to the younger amplifier 210 and the power module [C201 to fix the output power. 1. PLL Synthesizer Circuit \VHF and UHF bands have their own units isolatedty. The sub unit is packed in a hard shield case so as not to be influenced by the circumstances. The crystal X2: 21,25MH2 is oscilated in 10501 (VHF), and the output is fed to IC601 (UHF) via buffer Q13. The reference oscillating frequency (X2) is divided inside IC501 and C601 to gain the reference frequency of SkHz or 6.25kHz. The comparison frequency is divided by the pulse swallow system PLL IC501 and IC601 after VCO ‘output is amplified in Q505 (VHF) and Q604 (UHF). In the result, the PLL synthe- sizer which has 5, 10, 12.5, 15, 20, 25, 30 and SOkHz stops is obtained. The reference frequency of 21.25MHz is passed through the buffer of IC501 and ‘output from Pint XBO, then input to IC2 Pint as VHF (144MHz band) 2nd local oscillator. “As for TE! and TE2, reference frequency of 21.25MHz is oscillated in 901: ‘TOXO unit and fed to 1C501(VHF). 2. V-VCO Circuit 3. U-VCO Circuit 7) Front CPU and Peripheral Circ ‘The desired frequency is oscilated directly in Colpits oscillating circuit consisting of FET Q502. VCO control voltage is added to the varicaps 0502 and D503 to tune the oscillating frequency. While receiving RXV becomes "H", and Q501 and 10501 are turned ON to shit the oscillating frequency. ‘The desirad frequency is oscilated directly in Colpits oscillating circuit consisting of FET Q601. VCO control voltage is added to the varicaps D602 and D603 to tune the oscillating frequency. 1. Microphone Key Input Circuit 2, Lighting Circuit PTT key: ‘Soon after the switch on the microphone (PTT) is turned ON, “L" level is input to CPU IC401 directly. UP/DOWN key: ‘Soon after this switch is turned ON, the voltage is generated by the resistors that are connected to keys and supplied o IC401 Pind then A/D converted in CPU. ‘When the power is turned ON, the voltage which is stabilized to 10.5V at Q405 and D407 is supplied to LMP401 and LMP402 to turn ON the lamp. 3, Reset and Backup Circuit When the power s tured ON, "L" level of approximately 2us or more is output from 1C403 OUT (equipped with reset function), then "H" level is output to reset CPU IC401. When the power is turned OFF, {C405 output (BU) becomes "L” level and the transceiver goes into the backup mode. The contents of the memory is. written on E2PROM IC402 in the backup mode. Then IC403 (equipped with reset function) becomes "L" level to reset the CPU. 4, Beep Sound Output Circuit The square pulse is output from CPU IC401 Pin23 (BEEP), then it is integrated by CR and input to AF amplifier without passing through Volume VR, 8) Cross Band Repeater Circuit (T, TE1, TE2) When the Squelch of VHF side is opened in the Cross Band Repeater mode, the AF signal ROV (VHF) is unmuted and amplified by 1C203. The amplified modula- tion signal is added to modulation varicap of UHF VCO and transmitted from UHF side. When the Squelch of UHF side is opened in the Cross Band Repeater mode, the AF signal ROU (UHF) is unmuted and amplified by IC203. The amplified ‘modulation signal is added to modulation varicap of VHF VCO and transmitted from VHF side. 9) Tone Burst Output Circuit 10) CTCSS Tone Encoder ‘When Down key is pressed while holding the PTT key down, the square pulse is output from CPU IG401 Pint4 (81750). Itis amplified by 1C203 atter being Integrated by CR. The amplified signal is added to each VCO modulation varicap to output. ircuit ‘The mimic sine wave is output from IC401 Pint". tis integrated by CR, and converted o analogue wave to obtain 60 waves within 67.0~254.1. The tone is ‘added to VCO to output. 11) CTCSS Tone Decoder Circuit (EJ-24U) In IC1(VHF) oF 1C2 (UHF), a kind of tone frequency is settled by the serial data ‘selected from 50 kinds of frequencies within 67.0-254.1Hz . While receiving the voice and tone signals input from RAV (VHF) or RAU (UHF) are supplied to Pint, land tone signal only is selected at the low-pass fiter in IC. When the signal is ‘accordance with the tone frequency which is settled by the serial data, "L" level is output to TDV (VHF) or TOU (UHF) terminal. The "L" level signal is input to 1C401, Pin32 and Pin33, then the squelch is opened When the tone signal is not ‘accordance with the settled frequency, "H" level is output to the TDV (VHF) or ‘TOU (UHF) terminal. The "H" level signal is input to IC401, Pind2 and Pin33, then the squelch is closed. 12) 9600bps Packet Circuit 13) Clone Cire! {In the 9600 packet modo, PTT is provided through the UART terminal of JK1 to 1C401 Pin22, then itis transmitted in“L” level. The modulation signal from TNC is [provided through 9600 PKT terminal of JK2. It is amplified and limited in 029, ‘unmuted in @26 and Q27, and the VCO is modulated, then transmitted. The

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