Professional Documents
Culture Documents
FOREWORD
I look forward with confidence that this P&I diary will be used as
reference document which will assist to enhance the knowledge and
ensure safe and reliable operation of power plant systems.
FOREWORD
INDEX
S. No SG & AUXILLARIES PAGE
1. SG MFT philosophy 1
2. MFT 3
3 Unit purge logic 4
4 Light oil valve 5
5 Heavy oil valve 7
6 Mill 10
7 Raw Coal feeder 12
8 SADC 13
9 ERV 13
10 Scanner air fan 14
11 Seal air fan 14
12 Aux PRDS 15
13 Soot blowing System 20
13 Auxiliary Boiler logic 21
14 Fuel oil pump house logic 24
S. No TG & AUXILLARIES PAGE
1 Turbine protection: power supply and 25
protection philosophy
2 Turbine protection alarms 27
3 Turbine protections 28
4 SGC turbine 29
5 SGC turbine shutdown 34
6 Vacuum breaker 36
7 Starting device & Hp/LP trimming 36
device
8 SLC Drains 38
9 Auto Synchronizer 42
10 SGC Oil supply Sequence 42
11 Aux Oil pump 44
12 DC emergency oil pump 45
SIPAT
Arming:
Any feeder proven AND
[ Any LPBP stop v/v open & corresponding LPBP CV >2% open ]
AND [ Any HPBP CV v/v > 2% open ]
Protection:
1 Turbine / Generator tripped AND [ Both HPBP control valves
<2% open OR [Both LPBP stop v/v closed OR both LPBP CV
<2% open]
2 Both HP stop valves (or Control valves) closed and both HP
bypass control valves <2% open
3 Both IP stop valves (or Control valves) closed and both LP
bypass stop valves closed (or control valves <2% open)
i) MFT Acted.
0
ii) Motor Winding Temp Very high (> 130 CTime delay of 5 Sec)
0
iii) Motor Bearing Temp Very high (> 90 C Time delay of 5 Sec)
0
iv) Mill Bearing Temp Very High (> 80 C Time delay of 5 Sec)
0
v) MILL “ON” and Lube Oil Temp high( > 65 C)
vi) MILL “ON” & Both Lube Oil Pumps off (time delay of 2 Sec).
vii) Lube Oil Pres Very low (< 0.5 Bar time delay of 15 Sec)
viii) Lube oil flow to gearbox is very low( < 104 LPM)
ix) Pulverizer “ON” & SA HDR/Bowl DP low (time delay of 1 Min) < 200
mmWC.
x) Gravimetric Feeder ON for < 3 min while started & Ignition permit
not available
xi) Pulverizer Discharge valve not open.
xii) Any burner isolating gates not open.
xiii) PA header pr v.low (< 500 mmwc)
xiv) PA header pr low (< 625 mmwc with time delay of 20 sec)
xv) Both PA fans tripped
xvi) Both FD fans tripped
xvii) Fast cutback present & more than 5 Mills are running (applicable for
mills-F to K )
xviii) Loss of elevation +24 V power supply.
Open Permissives:
i) MILL On
ii) HAG protection close not present.
Start permissives:
2
Sl. Location Valve Tag No. Set pressure Kg/Cm
No. Open Close
1 MS LINE (L) SV 9 185.5 180.5
2 MS LINE (R) SV 10 185.5 180.5
3 MS LINE (L) SV11 186.6 181
4 MS LINE (R) SV12 186.6 181
5 MS LINE (R) SV13 186.6 181
6 RH LINE (L) SV 22 48.4 47.1
7 RH LINE (R) SV23 48.4 47.1
8 RH LINE (L) SV24 48.9 47.6
9 RH LINE (R) SV25 48.9 47.6
Stop permissives:
i) Both scanner air fans on
ii) Scanner Air HDR/Furnace DP not Low (<200 mmWC) OR MFT
Start permissives:
i) Outlet Damper LS Feedback Closed.
Stop permissives:
i) Both seal air fans on
ii) Seal Air HDR/Cold Air Duct DP not Low <200 mmWC.
OPEN PERMISSIVE
1 HT PRDS Isolating vlv AS- 21 IBV open
AUTO OPEN
1 HT PRDS control valve AS- 22 > 2 % open
2 HT PRDS Isolating vlv AS- 21 IBV open Time delay 5 sec
AUTO CLOSE
1 HT PRDS control valve AS- 22 < 2 % open Time delay 1.5 sec
RELEASE CLOSE
1 HT PRDS control valve AS-22 < 2 % open
AUTO OPEN
1 HT PRDS Isolating vlv AS- 21 open command
2 HT PRDS control valve AS- 22 > 2 % open Time delay 5 sec
AUTO CLOSE
1 HT PRDS Isolating vlv AS- 21 open
2 HT PRDS control valve AS -22 < 2 % open Time delay 1.5 sec
PROTECTION CLOSE
1 MFT operated
2 HT PRDS Temp V High > 350 deg C or LT PRDS Temp V High >
320 deg C
3 CRH press > 31 ksc AND AS- 22 <10 % open
FORCED TO AUTO
1 AS-26 > 90 % open and AS-26 in auto
2. CRH pressure < 15 Ksc
3 HT PRDS pr < 8 Ksc Time delay 10 sec
FORCED TO MANUAL
1 HT PRDS pr transmitter deviation hi
2 AS-22 feedback bad
3 AS-22 Feedback < 10 % and CRH pressure > 31 ksc and both AS-
22 and AS-26 in AUTO
4 HT PRDS both pressure transmitters failed
AUTO OPEN
1 LT PR control valve AS- 26 > 2 % open
AUTO CLOSE
1 LT PR control valve AS- 26 <2 % open Time delay 5 min
RELEASE CLOSE
1 HT PRDS control valve AS26 <2 % open
AUTO OPEN
1 LT PR CV bypass valve AS- 29 > 2 % OPEN
AUTO CLOSE
1 CRH press < 18 ksc
PROTECTION CLOSE
1 MFT operated
2 HT PRDS Temp V High > 350 deg C OR LT PRDS Temp V High >
320 deg C
FORCED TO AUTO
1 AS-22 in auto
2 CRH pressure >31 ksc
3 AS-22 Feedback < 10 %
FORCED TO MANUAL
1 CRH pressure < 18 ksc
2 MFT operated
3 HT PRDS Temp V High > 350 deg C or LT PRDS Temp V High >
320 deg C
4 AS-26 Feedback bad
5 HT PRDS pressure transmitters deviation hi
6 AS-22 in auto and AS22 > 2 % open and as-26 open and AS-26 in
auto
7 HT PRDS both pressure transmitters failed
AUTO OPEN
1 HT PR control valve AS- 22 > 2% open
2 LT PR control valve AS- 26 > 2% open
AUTO CLOSE
1 HT PRDS control valve ASV 22 < 2% open for 5 min
2 Bypass line selected or HT PRDS HDR temp < 250 deg C
PROTECTION CLOSE
1 MFT operated
FORCED AUTO
1 HT PRDS control valve ASV 22 > 2 % open and main line selected
FORCED MANUAL
1 HT PRDS hdr temp readings BAD
2 HT PRDS temp readings deviation hi
3 Bypass line selected
4 FD-31 Feedback BAD
AUTO OPEN
1 LT PRDS control valve ASV 26 > 2 % open & main line selected
2 HT PRDS control valve ASV 22 > 2 % open & main line selected
RELEASE CLOSE
1 LT PRDS control valve ASV 26 < 2 % open AND
HT PRDS control valve ASV 22 <2 % open
PROTECTION CLOSE
1 LT spray control valve FD35 < 2% open & bypass line line selected
AUTO CLOSE
1 HT PR control valve AS- 22 < 2 % open (time delay of 5 min)
2 LT PR control valve AS- 26 < 2 % open (time delay of 5 min)
3 LT PR control valve AS- 29 < 2 % open (time delay of 5 min)
AUTO CLOSE
1 AS- 22 < 2 % close AND AS- 26 < 2 % close AND AS- 29 < 2 %
close for 5 min
PROTECTION CLOSE
1 MFT operated or bypass line selected
FORCED AUTO
1 Main line selected and
2 ASV 22 > 2 % open OR ASV 26 > 2 % open
FORCED MANUAL
1. LT PRDS hdr temp readings BAD
2. LT PRDS temp readings deviation hi
3. Bypass line selected
4. FD-46 FB BAD
AUTO CLOSE
1 AS- 22 < 2 % close AND AS- 26 < 2 % close AND AS- 29 < 2 %
close for 5 min
PROTECTION CLOSE
1 MFT operated or bypass line selected
FORCED AUTO
1 Main line selected and
2 ASV 22 > 2 % open OR ASV 26 > 2 % open
FORCED TO MANUAL
1. LT PRDS main line spray pr transmitter readings BAD
2. LT PRDS main line spray pr transmitter readings deviation hi
3. Bypass line selected
4. FD-35 Feedback BAD
AUTO OPEN
1 Drain temp < 220 deg C
] AUTO CLOSE
1 Drain temp > 250 deg C
AUTO OPEN
1 SD23 inching v/v >2 % open
AUTO CLOSE
1 SD23 inching v/v <2 % open
21 AUXILIARY BOILER
1.PURGE PERMISSIVES:
i) No boiler trip
ii) Burner fuel oil trip valve closed
iii) Main gun atom.air man.isol.valve closed
iv) Aux. gun atom.air man.isol.valve closed
v) Main gun man.scavenge valve closed
vi) Aux. gun man.scavenge valve closed
vii) Main gun man.isol.valve closed
viii) Aux. gun man.isol.valve closed
ix) Burner scanner shows no flame
x) Air flow > 30 % ( 27 T/H )
2. MFT PROTECTIONS
4. FD FAN:
Start permissives:
i) Fan inlet damper position is min. opening (5%)
ii) Fan outlet damper in the closed position
0
iii) Fan DE bearing temp not very high (<105 c)
0
iv) Fan NDE bearing temp. not very high (<105 c)
v) IGV of fan A & B manual
vi) Both FD fans A&B off
5. LDO PUMP:
Start permissives:
i) LDO pump no overload trip
ii) LDO storage tank level not very low
Start permissives:
i) Phosphate tank level adequate
ii) Phosphate tank agitator motor electrical protection not acted
Start permissives:
i) Dosing tank level adequate
ii) Dosing pump motor electrical protection not acted.
iii) Other dosing pump in off condition
Start permissives:
i) Hydrazine tank level adequate
ii) Hydrazine tank agitator motor electrical protection not acted
1. LDO PUMP
Start permissives:
i) MCC healthy
ii) LDO suction pressure not low(>-0.1ksc)
2. HFO PUMP
Start permissives:
i) MCC healthy
ii) HFO suction pressure not low(>-0.1ksc)
Start permissives:
i) MCC healthy
ii) Drain oil tank level not low(>-1.85mtr)
TURBINE GENERATOR
INTRODUCTION
System ATRS
Type DCS
Make MAX DNA (Supplied through M/S BHEL)
Version 4.2.2 (DPU 4F)
PROTECTION PHILOSOPHY:
Two trip solenoids MAX51AA001 & MAX51AA002 are provided in the
hydraulic
rack, which get electrical trip signals from two independent channels in
remote panel. Actuation of any one solenoid is sufficient to trip the turbine.
Trip signal from each of the local buses acts on 3 relays in 2 out of 3
combination. Relays and trip solenoids are normally de-energized.
Configuration of the system is shown in following Fig.
2. TURBINE PROTECTIONS
i) Lube oil pressure low <1.2 Ksc (2V3).
ii) Axial Shift high +/- 1.0 mm (2V3).
iii) HP Exhaust temperature high > 500° c (2V3).
iv) Condenser vacuum low (VSP) 0 for 5 min (2V3).
v) Condenser Vacuum low (FSP) Low>-0.7Ksc (2V3).
vi) HP casing top/bottom DT High > 100° C (2V3).
vii) IP Casing Front Top/Bottom DT High >45° c (2V3).
viii) IP casing Rear Top/Bottom DT High>45° c (2V3).
ix) MFT (Boiler trip) to Turbine trip (2V3).
x) Liquid level Main leads Top >MIN (2V3).
xi) Cold gas temperature after cooler A&B high> 60° c (2V3).
xii) Cold gas temperature after cooler C&D high > 60° c (2V3).
xiii) Primary water temp after cooler High > 60° c (2V3).
xiv) Seal oil temp after cooler High > 55° c (2V3).
xv) Temp. hot air main exciter High> 80° c (2V3).
xvi) Stator winding flow Low < 48 m3/hr (2V3) for 5 sec.
xvii) Main Bush R flow low <1.33 m3/hr (2V3) for 5 sec.
xviii) Main Bush S flow low <1.33 m3/hr (2V3) for 5 sec.
xix) Main Bush T flow low <1.33 m3/hr (2v3) for 5 sec.
xx) Turbine over speed trip (elec.) >3270 (2V3).
xxi) Lube oil tank level low <-150mm.
xxii) Generator trip to turbine trip(Elec.) Class A (2V3)
xxiii) Generator Class –B protection (1V2).
xxiv) Emergency trip push button HMI
xxv) Turbine trip Switch 1&2 (Desk) CCR
xxvi) Turbine trip from ATRS (S/D).
xxvii) Fire protection-1 or 2 operated
IMPORTANT NOTES:
iv) Cond Vacuum low (VSP) Arming is done when Turbine speed > 540rpm.
v) Cond Vacuum low (FSP) Arming is done when Turbine speed > 540rpm.
vi) HP Casing Top-Bottom Diff. Temp. Protection Arming is done when Turb
Load > 150MW.
vii) IP Casing Front Top-Bottom Diff. Temp. Protection Arming is done when
Turb Load > 150MW.
viii) IP Casing Rear Top-Bottom Diff. Temp. Protection Arming is done when
Turbine Load > 150MW.
Bypass criteria:
i) [HP ESV 1 or HP ESV 2 Open] (&) [IP ESV 1 or IP ESV 2 Open].
ii) Starting Device >42% (&) Starting Device >56%
iii) Turbine Speed >2850rpm.
iv) ALL ESVs Open OR Turbine Speed >300rpm
STEP 2: drain ms strainer 1 and 2 open and drain hrh strainer 1 and 2
open command will be issued if release for step 2 is available as
i) SLC drains “On”
ii) All HP ESV & IP ESV closed
iii) {[HP CV-1 and 2 closed AND IP CV-1 and 2 closed AND NRV CRH
closed]
iv) All extraction valves (A2, A3, A4.1, A4.2, A5) position < 5%
Bypass criteria:
i) ESV open & starting device position > 42 %
ii) Starting device position > 56 % & Turbine position set point control >
0MW
iii) Gen load >10%
Bypass criteria:
i) Turbine speed >300 rpm
Bypass criteria
i) All HP ESV and IP ESV open
Bypass criteria:
i) Wall temp after HP Control valve < 100 ºc
Bypass criteria:
i) Turbine speed> 2850 rpm
Bypass criteria
i) Turbine speed > 540rpm (or ) Generator Breaker ON.
Step 10: speeder gear raise command is given releases for step
10 is available as
i) Tracking device “ON”
ii) IP ESV 1& 2 Open
iii) If Turbine speed<2800 RPM & Speeder Gear<100%
Step 11: power set point raise command given if release for
step 11 is available as
i) Drains No Fault
i) Gland Steam Pressure Control “ON”
ii) Speeder Gear 100%
iii) Oil Temp Controller in Auto mode
iv) Either Oil Vapor Extractor 1 or 2 ON
v) Gen Bearing Chamber Fan 1 or 2 ON
vi) H2 Temp Control in Auto mode
vii) H2 Concentration >94%
viii) Generator conditions fulfilled with all following conditions
a) Gen gas H2 pr.>3 KSC
b) DP S/O Air-H2 side TS >0.9 KSC
c) DP S/O Air-H2 side ES >0.9 KSC
d) Pr. after SOP H2 side>7 KSC
e) Seal Oil Pre chamber TS <MAX
f) Seal Oil Pre chamber ES <MAX
g) Level Gen liquid <MAX (MKA21CL001)
h) Level Gen liquid <MAX (MKA22CL001)
i)Level Gen lead liquid <MAX (MKA23CL001)
j) Level Gen lead liquid <MAX (MKA23CL011)
Step 14: drain ms strainer 1 and 2 and drain hrh strainer 1 and 2
close command given if release for step 14 is available as
i) Turbine Speed > 300 RPM
Step 16: turbine speed set point raise, drain before hpcv 1 and 2
close command given if release for step 16 is available as
i) Drains HPCV 1 & 2 in Manual mode
Step 17 releases for step 17 is available as
i) Turbine Speed Set Point > 3036 rpm
Bypass criteria
i) Generator breaker “ON”
Step 18: AVR in auto mode, field breaker on, DAVR excitation
on command given if release for step 18 is available as
i) Turbine speed > 2950 rpm
Bypass criteria
i) Generator breaker ON
Step 19: drains before hpcv1 and 2 close commands given if
release for step 19 is available as
i) AVR Auto ‘ON’
ii) Field breaker ‘ON’
iii) DAVR Excitation ‘ON’
Bypass criteria:
i) Generator breaker ‘ON’
Step 20: AVR auto on command given if release for step 20 is
available as
i) AOP 1 AND AOP 2 OFF for 10 Sec off delay
ii) Differential Temp (LPBP1- IP SHAFT) < X7
iii) H2 Casing pressure >3 Ksc
iv) Temp cold gas H2 Cooler A/B < 45°C
v) Temp cold gas H2 Cooler C/D < 45°C
vi) Exciter Cold Air < 45°C
vii) Drain before HPCV 1 and 2 Close
viii) Either SOP 1 AS OR SOP 2 AS ON
ix) SOP 1 AS Available
x) SOP 2 AS Available
xi) Primary water temp < 50°C
xii) Conductivity after Main Filter <2.5 µS/cm
xiii) Primary water flow through Stator >54m3/hr & ‘R’ Bushing Flow &
‘S’ Bushing Flow & ‘T’ Bushing Flow >1.4 M3/Hr.
xiv) Differential Temp (PW - H2) > 1k for OFF delay 15 min
Bypass criteria:
i) Gen breaker ‘ON’ & Gen load >10 %
Step 22: speed set point raise command given if release for step
22 is available as
i) Generator Breaker ‘ON’
Bypass criteria:
i) Gen load >50MW
Step 52: power set point lower command given if release for
step 52 is available as
i) SLC drains ON
Step 53: turbine speed set point lower, drain ms strainer 1 and 2
open, drain HRH strainer 1 and 2 open command is given if
release for step 53 is available as
i) Power Set point < 0 % (OR) Gen breaker off
ii) Speed control in action
Bypass criteria:
i) Starting device 0%
SPEED VACUUM
1200 1.3
1500 0.81
1800 0.59
2100 0.41
2400 0.32
2700 0.24
3000 0.2
Step-5: SLC AOP-1, SLC AOP-2, SLC EOP, SLCJOP-1 AND SLC
JOP-3 ‘on’ command is issued if release is available as
i) SLC Turning gear ‘on’ & turning gear valve opened
ii) SLC Turning gear ‘on’ & Turbine speed >240RPM
Protection stop:
i) Fire Protection-2 Operated
Protection stop:
i) Fire Protection-2 Operated
Protection start:
i) SGC oil step-5 command issued & Lub Oil Pressure <1.1Ksc
ii) Temperature of HP Casing Top or bottom 50% >120ºc & Lub Oil
Pressure <1.1Ksc
Auto start through direct hardwire contact:
SLC EOP ‘on’ & Memory Relay ‘on’ & Lube oil Pressure <1.1Ksc gives
direct Contact to DC Starter Panel.
Protection Start:
i) Fire protection-2 Operated.
Open Permissive:
i) (DP across Seal oil Air to H2 Side Excitor End>1.2Ksc & DP seal oil Air
to H2 Side Turbine End>1.2 Ksc & Pr. Seal oil behind pump H2 side>7
Ksc) OR Turbine speed >15 RPM
9. J O Filter choked > 4.2 Ksc (Direct from the Pressure Switch).
Stop permissive:
i) Vacuum pump ‘off’
Auto stop conditions:
i) SGC Evacuation Step-51 command issued
ii) SGC Evacuation Step-7 command issued
iii) Vacuum pump-1 ‘off’ & recirculation pump ‘on’ for 10sec
Stop permissives:
i) SLC Seal Oil Pump Air Side ‘off’
ii) Seal Oil Pump -1 Air Side ‘on’ & its discharge pressure>5 Ksc for 5sec
3.SEAL OIL PUMP (DC) AIR SIDE
Auto start conditions:
i) SLC DC Seal Oil Pump Air Side ‘on’& both Seal Oil Pumps ‘off’
ii) SLC DC Seal Oil Pump Air Side ‘on & both Seal Oil Pumps pre <5 Ksc
iii) SLC DC Seal Oil Pump Air Side ‘on & DP across seal oil air side to
Hydrogen side turbine end <0.9Ksc for 0.5 sec
iv) SLC DC Seal Oil Pump Air Side ‘on & DP across seal oil air side to
Hydrogen side Exciter end <0.9Ksc for 0.5 sec
Protection start conditions:
i) SLC Seal Oil Pump Air Side ‘on & Seal Oil Pumps-1&2 Air Side ‘tripped
ii) SLC DC SOP On & Airside Seal Oil Pressure <4.5KSC
Stop permissives:
i) Seal Oil Pump-1 Air Side ‘on & its discharge pressure>5 Ksc. For 5 sec
ii) Seal Oil Pump-2 Air Side ‘on & its discharge pressure>5 Ksc. For 5 sec
iii) SLC Seal Oil Pump ‘off’
Direct Start conditions:
i) SLC DC Seal oil pump ‘on’ &Seal oil Air side pressure <4.5Ksc direct
from pressure switch contact
14.CONDUCTIVITY ABNORMAL
i) Conductivity after Ion Exchanger < 1.0 mhos
ii) Conductivity after Ion Exchanger >3.0 mhos
iii) Conductivity after Main Filter >3.0 mhos
iv) Conductivity after Main Filter >4.0 mhos
v) Conductivity after Gen WDG O/L >3.0 mhos
29. Seal Oil TE/H2 DIFF. PRESSURE STATOR FRAME >1.2 KSC
30. Seal Oil TE/H2 DIFF. PRESSURE <0.9 KSC
31. Seal Oil TE/H2 DIFF. PRESSURE >1.7 KSC
32. Seal Oil EE/H2 DIFF. PRESSURE STATOR FRAME >1.2 KSC
33. Seal Oil EE/H2 DIFF. PRESSURE <0.9 KSC
34. Seal Oil EE/H2 DIFF. PRESSURE >1.7 KSC
There are two 24V DCDB, each fed by 2 Chabi make chargers & one set of
battery. Each DCS panel is fed by two 24 V DC incomer feeders from
DCDBs, with diode Oring at panel end, ensuring supply redundancy in case
of one feeder trips. UPS supply is used for the Server system
1. ID FAN
2. FD FAN
Start permissives:
i) FD FAN lube oil pressure adequate(≥0.8ATM)
ii) FD FAN lube oil temp. after cooler not high(<50ºC)
iii) FD FAN motor winding temp. Phase (R, Y, B) not high(<125ºC)
iv) FD FAN motor NDE bearing temp not high(<85ºC)
v) FD FAN motor DE bearing temp not high(<85ºC)
vi) FD FAN fan DE bearing temp not high(<90ºC)
vii) FD FAN fan NDE bearing temp not high(<90ºC)
viii) FD FAN control oil pressure adequate(≥8ATM)
ix) FD FAN blade pitch minimum(<2%)
x) FD FAN outlet gate closed
xi) Either of the FD FAN LOP-A’ or ‘B’ run
xii) FD FAN lube oil tank level not low
xiii) Any one of the following conditions must be present
a) ID FAN-A running , ID FAN-A I/L & O/L gates opened, ID FAN-B
running ,ID FAN-B I/L & O/L gates opened
b) ID FAN-A running, ID FAN-A I/L & O/L gates opened & FD-B stopped
c) ID FAN B running, ID FAN-B I/L & O/L gates opened & FD-B stopped
xiv) No switchgear disturbance
Protection stop conditions:
i) FD FAN motor NDE bearing temp very high(≥90ºC time delay 15 sec)
ii) FD FAN motor DE bearing temp very high(≥90ºC time delay 15 sec)
iii) FD FAN fan NDE bearing temp very high(≥110ºC time delay 15 sec)
iv) FD FAN fan DE bearing temp very high(≥110ºC time delay 15 sec)
v) FD FAN motor phase(r, y, b) winding temp. very high(≥130ºC)
vi) FD FAN motor NDE bearing vib (x, y) very high(≥7.1(rms) mm/sec)
vii) FD FAN motor DE bearing vib (X, Y) very high(≥7.1(rms) mm/sec)
viii) FD FAN fan bearing vibration(X, Y) very high( ≥19.8(peak) mm/sec)
ix) Both ID FANS-A&B ‘off’ for 30sec
x) Both FD FANS-A&B ‘on’ & corresponding ID FAN ‘off’
xi) FD fans post purge trip operated
xii) ID/FD fans emergency push button operated(UCD)
xiii) FD FAN ‘on’ for 30 sec & its outlet gate remain closed & not open
LUB OIL PUMPS INTERLOCKS
1) LOP-A auto ‘starts’ when any one of the following conditions occurs
i) LOP-B tripped for 2 sec
ii) FD FAN ‘on’ & control oil pressure low(<5atm with delay 2 sec)
iii) LOP-B ‘on’ for 90 sec & control oil pr low (<5atm with delay 2 sec)
2) LOP-B gets auto ‘start’ when any one of the following conditions occurs
i) LOP-A tripped for 2 sec.
ii) FD FAN ‘on’ & control oil pressure low (<5 atm with delay 2 sec)
iii) LOP-A ‘on’ for 90 sec & control oil pr low (<5 atm with delay 2 sec)
3) Stop permissives :
i) Tank level low
ii) LOP-B ‘on’
iii) ID fan ‘off’
3. PA FAN
Start permissives:
i) PA FAN control oil pressure adequate (≥8 atm)
ii) PA FAN lube oil pressure adequate (≥0.8 atm)
iii) PA FAN lube oil temp after cooler/filter not high(<50°c)
iv) PA FAN motor winding temp. phase (R, Y, B) not high(<125ºc)
v) PA FAN motor NDE bearing temp not high(<85ºc)
vi) PA FAN motor DE bearing temp not high(<85ºc)
vii) PA FAN fan DE bearing temp not high(<90ºc)
viii)PA FAN fan NDE bearing temp not high(<90ºc)
ix) PA FAN blade pitch minimum(<2%)
x) PA FAN outlet damper closed
xi) Either PA FAN LOP-A or LOP-B ‘on’
xii) PA FAN lube oil tank level not low
xiii)Any one of the following conditions present
a) BOTH FD FANS ‘on’
b) FD FAN-A ‘on’ & other PAFAN ‘off’
c) FD FAN-B ‘on’ & other PAFAN ‘off’
xiv) Any one of the following conditions present
a) PAH-A ‘on’ & air path available & PAH-B ‘on’ & air path
available
b) PAH-A ‘on’ & air path a available & other PA FAN ‘off’
c) PAH-B ‘on’ & air path available & other PA FAN ‘off’
xv) No switchgear disturbance
xvi) Other PA fan ‘on’ or start permissives available from Boiler maxDNA
DCS system
iii) SAH guide bearing LOP-A ‘on’ for 30 sec., SAH ‘on’, guide bearing
lube oil temp high(>40ºc) & lube oil flow low (<7 LPM)
2) SAH guide bearing LOP-B auto ‘stop’ condition
i) SAH guide bearing lube oil temp not high (≤35°c with delay 30 sec)
8. BCW PUMP
Start permissives:
i) BCW PUMP discharge valve-1 opened
ii) BCW PUMP discharge valve-2 opened
iii) LP cooling water outlet flow not low
iv) BCW PUMP motor cavity temp ok (>2c to <57c)
v) Temp. difference between suction manifold & casing not high( <38c)
vi) Drum N2 filling isolation valve-left(both) closed
vii) Drum N2 filling isolation valve-right (both) closed
viii) No switchgear disturbance
Protection stop conditions:
i) BCW PUMP discharge valve -1 not opened
ii) BCW PUMP discharge valve -2 not opened
iii) BCW PUMP motor cavity temp very high (60°cw time delay 5 sec)
10. MDBFP
Start permissives:
i) MDBFP cooling water header pressure adequate
ii) MDBFP motor stator winding temp phase (R, Y, B) not high (< 125°c)
iii) MDBFP booster pump journal DE &NDE bearing temp not
high(<90°c)
iv) MDBFP booster pump thrust bearing temp not high (<100°c)
v) MDBFP hydro coupling oil tank level not low
vi) MDBFP suction valve opened
vii) Deaerator level not low (> normal water level -437mm)
viii) MDBFP working oil temp upstream of coolers not high(<110°c)
ix) MDBFP working oil temp down stream of coolers not high(<75°c)
x) MDBFP lube oil temp down stream of coolers not high(<55°c)
xi) MDBFP top/ bottom differential temp not high(<22°c)
xii) MDBFP journal DE &NDE bearing temp not high(<90°c)
xiii) MDBFP thrust bearing metal temp not high(<100°c)
xiv) MDBFP motor bearing temp not high(<85°c)
xv) MDBFP lube oil header pr (> 2 Ksc) & MDBFP Aux Oil Pump ‘on’
xvi) MDBFP minimum recirculation valve opened
xvii) MDBFP cooling water valve closed
xviii) MDBFP hydro coupling bearing temp not high(<90°c)
xix) Either one of the following conditions present
a) MDBFP discharge valve & MDBFP discharge valve of integral
bypass valve closed
b) MDBFP on standby selected
xx) Either one of the following conditions present
a) Rapid start up solenoid – 91 ‘on’, rapid start up solenoid – 92 ‘on’
& MDBFP hydraulic scoop tube position 0%
b) MDBFP scoop tube position minimum
xxi) MDBFP reverse rotation switch not operated & MDBFP on standby
selected
xxii) No switchgear disturbance
Protection stop conditions:
i) MDBFP lub oil press very low(< 0.8 Ksc)
ii) MDBFP working oil temp upstream of coolers very high(>130°c)
iii) MDBFP working oil press very low(< 2.2 Ksc time delay 5 sec)
iv) MDBFP suction valve not opened
v) MDBFP lub oil temp down stream of coolers very high(> 60°c)
vi) MDBFP journal bearing temp very high( 95°c time delay 15 sec)
vii) MDBFP thrust bearing metal temp very high( 105°c time delay
15 sec)
viii) MDBFP motor stator winding temp very high( 130°c)
ix) Deareator level very low(< - 900mm)
x) MDBFP motor bearing temp very high( 90°c time delay 15 sec)
xi) MDBFP BP journal bearing temp very high( 95°c time delay15
sec)
xii) MDBFP BP thrust bearing temp very high( 105°C time delay 15
sec)
xiii) MDBFP suction flow variable set point present ( 10T/Hr)
xiv) MDBFP suction & discharge differential temp high(> 15°c time
delay 30 sec)
xv) MDBFP hydraulic coupling bearing temp very high( 95°c)
xvi) BFPS emergency push button & release button operated(UCD)
xvii) MDBFP suction flow <100 T/hr for >45 sec
12. CEP
Start permissives:
i) Hot well level not low (>-250mm normal water level)
ii) CEP suction valve opened
iii) CEP thrust bearing temp not high(<100 ºc)
iv) CEP motor bearing temp not high(<85 ºc )
v) CEP motor winding temp phase (R, Y, B) not high(<125 ºc)
vi) CEP recirculation valve position>40% opened.
vii) CEP vent to LP drain flash tank valve opened
viii) Either one of the following conditions present
a) CEP standby selected & CEP discharge valve opened
b) CEP discharge valve closed
c) CEP discharge pressure>min(19Ksc)
Protection stop conditions:
i) CEP suction valve not opened
ii) Hot well level very low (≤-1955mm normal water level)
iii) CEP motor bearing temp very high(≥90ºc)
iv) CEP thrust bearing temp very high(≥105ºc time delay 15 sec)
v) CEP motor winding phase (R, Y, B) temp very high (≥130 ºc)
vi) CEPS emergency push button& release button operated(UCD)
vii) CEP pump “on” for 15 sec & discharge pressure very low(<20Ksc time
delay 5 sec)
viii) CEP pump “on” for 10sec & discharge flow very low(<300m3/hr time
delay 15 sec)
CEP Auto start condition:
i) CEP selected in standby & other CEP ‘on’& discharge press low
13. ECW(TG)
Start permissives:
i) ECW PUMPS (TG) suction header press adequate (≥2.5Ksc)
ii) ECW (TG) suction valve opened
iii) Either one of the following conditions present
i) Any ECW(TG) PUMP ‘on’
ii) Overhead tank level normal(≥200mm)
iv) ECW PUMP motor bearing temp not high(<85ºc)
v) ECW PUMP motor winding phase (R, Y, B) temp not high(<125ºc)
vi) Either one of the following conditions present
a) ECW PUMP standby selected & ECW PUMP discharge valve
opened
b) ECW PUMP discharge valve closed
vii) No switchgear disturbance
Protection stop conditions:
i) ECW PUMP ‘on’ & discharge valve fail to open (for >120 sec)
ii) ECW PUMP ‘on’ & suction valve not opened ( for >30sec)
iii) ECW PUMPS suction header press very low (≤0.2 Ksc for > 30sec)
iv) Any one of the following conditions occurs
a) ECW PUMPS discharge header press very high(≥8.5 Ksc for>30sec)
both ECW pumps-B,C ‘off’ & ECW pump-A ‘on’ >15sec
b) ECW PUMPS discharge header press very high (≥8.5 Ksc for>30sec)
either of ECW pumps-B or C ‘on’ & ECW pump-A ‘on’(>2sec)
v) ECW PUMP motor bearing temp very high (≥90 ºc)
vi) ECW PUMP motor winding phase (R, Y, B) temp very high (≥130 ºc)
ECW PUMP- A(TG) INTERLOCKS
ECW pump-A(TG) auto start with any of the following conditions
ECW pump-A standby selected & any of the following conditions
i) ECW pump-C ‘on’ for >30sec & ECW pumps discharge header press
low (≤55mwc) >120sec
ii) ECW pump-B ‘on’ for >30sec & ECW pumps discharge header press
low (≤55mwc) >120sec & ECW pump-C ‘off’ >2sec
iii) ECW pump-C ‘on’ for >30sec & ECW pump-C disch press low
>120sec
iv) ECW pump-C tripped
v) ECW pump-B tripped & ECW pump-C not ‘on’ > 2sec
vi) ECW pump-C not ‘on’ & ECW pump-C start condition on standby not
present & ECW pump-B tripped
14. ECW(SG)
Start permissives:
i) ECW pump suction valve opened
ii) ECW pumps suction header press adequate(≥25 mwc)
iii) No switchgear disturbace
iv) Either of the following conditions present
a) Any ECW pump ‘on’
b) Overhead tank level normal(≥200mm)
a) ECW pump standby selected & ECW pump discharge valve opened
b) ECW pump discharge valve closed
Protection Stop conditions:
i) ECW pump ‘on’ & discharge valve fail to open (>120 sec)
ii) ECW pumps suction header press very low(≤2 mmwc for >30sec)
iii) ECW pumps discharge header press very high(≥110 mmwc for
>30sec)
iv) ECW pump ‘on’ & suction valve not opened(>30sec)
16. CWP
Start permissives:
i) CWP Sump level not low( >5.2 mtrs)
ii) CWP Discharge butterfly valve 100% closed
0
iii) CWP Thrust bearing temp not high (< 100 c)
0
iv) CWP Motor top guide bearing Temp not high(< 100 c)
0
v) CWP Motor bottom guide bearing. temp not high(< 100 c)
vi) CWP reverse rotation not operated
vii) Any other CW pump not “on” within 60 sec
0
viii) CWP Motor winding temp not high(< 130 c)
ix) No switchgear disturbance
x) Any one of the following conditions present
a)condenser-left pass inlet v/v opened & condenser-left pass outlet v/v
opened
b) condenser-right pass inlet v/v opened & condenser-right pass outlet
v/v opened
c) CW pumps common recirculation valve opened & CW header inter
connection valve-1(u#5) opened
d) CW header inter connection valve-1(u#5) opened , condensate path
u#4 available & CW header inter connection val-2(u#4) opened
xi) BFV solenoid(S4) 24V supply healthy
xii) BFV accumulator pressure not low(>101Ksc)
xiii) BFV oil pump start permissives available
APHWP Auto stop with any one of the following conditions present
i) APHWP ‘on’ , the other APHWP ‘off’ &discharge header pr high((≥9.0ksc)
for 10sec
ii) APHWP ‘on’ , the other APHWP ‘not off’ &discharge header pr
high((≥9.0ksc) for 10sec
22. TDBFP
Start permissives:
i) TDBFP suction valve opened
ii) Dearator level not low(≥-437mm)
0
iii) TDBFP top/bottom temp. difference not high(<20 c)
iv) Condenser Vacuum (≤0.5Ksc)
v) TDBFP lub oil header pressure not low(≥1.5Ksc)
0
vi) TDBFP lub oil temp. after cooler not high(<45 c)
vii) TDBFP control oil header pressure not low(>6.5Ksc)
viii) TDBFP min recirculation valve open
ix) TDBFP discharge valve closed
0
x) TDBFP suction & discharge differential temperature not high(<10 c)
0
xi) TDBFP turbine bearing temperature not high(<105 c)
0
xii) TDBFP gear box bearing temperature not high(<105 c)
0
xiii) TDBFP BP thrust bearing temperature not high(≤100 c)
0
xiv) TDBFP BP journal bearing temperature not high(≤90 c)
0
xv) TDBFP BP thrust bearing metal temperature not high(≤100 c)
0
xvi) TDBFP journal bearing temperature not high(≤90 c)
xvii) TDBFP trip oil pressure not adequate(<5Ksc)
Stop permissives:
i) Phosphate dosing operation selected in remote
ii) Stop command from local control panel
Phosphate metering tank stirrer gets auto ‘start’ with following condition
i) Phosphate metering tank stirrer start command from Local Control Panel
Phosphate metering tank stirrer gets auto ‘stop’ with following condition
i) Phosphate metering tank stirrer ‘stop’ command from Local Control
Panel
26. LP HEATERS
(I) LP HEATER-1 INLET VALVE
Open permissives:
i) LPH-1 level not high(<25mm) & I/L valve integral bypass valve opened
Close permissive:
i) LPH-1 Bypass valve opened
Protection close condition:
i) LPH-1 level very high(≥75mm with10 sec delay) & LPH-1 Bypass valve
not closed
27. HP HEATER
(I) HP HEATER-5A INLET VALVE
Open permissives:
i) Both HPH-5A/6A level not high(<135mm)
Close permissives:
Either of the following conditions present
1. With all the following conditions present
i) HPH-5B inlet valve opened
ii) HPH-6B outlet valve opened
iii) HPH FW 50% Bypass valve opened
2. HPH FW 100% Bypass valve opened
Protection close conditions:
Either of the following conditions present
1. With all the following conditions present
a) HPH-5B inlet valve opened
b) HPH-6B outlet valve opened
c) HPH FW 50% Bypass valve opened
d) Any of the HPH-5A/6A level very high(≥415mm)
2. With all the following conditions present
a) HPH FW 100% Bypass valve opened
b) Any of the HPH-5A/6A level very high(≥415mm)
AIR COMPRESSOR
1. INSTRUMENT AIR COMPRESSOR
Start permissives:
i) Compressor Outlet Pressure(≤0bar)
ii) DP Air Filter (≤-0.050 bar)
iii) Oil Pressure 1.2bar within 20 sec of start command
iv) Inter Cooler Pressure(0.0 bar)
v) Compressor Outlet Temperature (≤27ºC)
vi) Element 1 outlet Temperature (≤28ºC)
vii) Element 2 inlet Temperature (≤26ºC)
viii) Element 2 outlet Temperature(≤27ºC)
ix) Cooling water Inlet Temperature (≤29ºC)
x) Cooling water LP outlet Temperature (≤29ºC)
xi) Cooling water outlet Temperature (≤29ºC)
xii) Oil Temperature (≤27ºC)
xiii) Emergency Stop closed
xiv) Remote Start/Stop opened
xv) Remote Load / Unload opened
xvi) Remote Pressure Sensing opened
xvii) Overload Motor closed
xviii) Starter feedback Contact opened
xix) PB1 open/ PB2 Closed
xx) Electrical Condensate drain (Drier) closed
xxi) Overload drier closed
OFFSITES
All Offsite equipments are controlled by PLC system, except Aux.
Boiler & FOPH which are controlled by maxDNA system and CW
Pump, Compressor & SACT which are controlled by Station C&I
DDCMIS system.
All Offsite PLC systems are connected to Station C&I System
through OPC link via Station LAN for remote monitoring of drive
status and process parameters.
However, PLC of MUPH is connected to Stage-I DM Plant through
Wireless System for both remote monitoring & operation. Fire Water
PLC has got connectivity with remote OWS installed at CCR for
remote monitoring & operation.
The following packages against PLC make come under stage-II
offsites:
DM PLANT
The control & monitoring of the DM plant operating through GE Fanuc PLC
system in the DM plant control room.
9. DEGASSER BLOWER
Start permissives:
i) MCC healthy
CW TREATMENT PLANT
1. ACID DOSING PUMP
Start permissives:
i) MCC healthy
ii) Selected tank level not low(>300mm)
iii) Water supply pump flow not low
iv) PH value not low(>7)
Protections stop conditions:
i) Selected tank level very low(≤200mm)
Start permissives:
i) Over head water tank level not low(> 25 %)
ii) No mcc disturbance
iii) Over load trip not present
4.TWS DRIVE
Start permissives:
i) No MCC disturbance
ii) Over load trip not present
2. HVAC PUMP
Start permissives:
i) Tank level not low(≥2500 MM)
ii) Main header discharge pressure not high (≤ 8.5 Ksc)
iii) Discharge valve closed
iv) No MCC disturbance
v) Suction valve open
Protections stop conditions:
Tank level very low(≤ 1500 MM)
i) Main discharge header pressure very High ( ≥ 9 Ksc)
ii) Discharge valve fail to open
iii) MCC disturbance
8. SLUDGE PUMP
Start permissives:
i) Tank level not low (≥600mm)
ii) Main header discharge pressure not high (≤3.5 KSC)
iii) Discharge valve closed
iv) No MCC disturbance
v) Suction valve open
Protections stop conditions:
i) Tank level low low (≤500mm)
ii) Main discharge header pressure High High ( ≥ 3.75 KSC)
iii) Discharge valve fail to open
iv) MCC disturbance
9. FILTER BACKWASH PUMP
Start permissives:
i) Tank level not low (≥1000mm)
ii) Main header discharge pressure not high (≤0.8 KSC)
iii) Discharge valve closed
iv) No MCC disturbance
Protections stop conditions:
i) Tank level low low (≤800mm)
ii) Main discharge header pressure High High ( ≥ 1.8 KSC)
iii) Discharge valve fail to open
iv) MCC disturbance
10. ALUM AGITATOR
Start permissives:
i) Tank level not low( ≥700 MM )
ii) No MCC disturbance
Protections stop conditions:
i) Tank level low low(≤ 500 MM)
ii) MCC disturbance
11. LIME AGITATOR
Start permissives:
i) Tank level not low (≥700 MM )
ii) No MCC disturbance
Protections stop conditions:
i) Tank level low low(≤500 MM)
ii) MCC disturbance
PRE-TREATMENT CHLORINATION
1. BOOSTER PUMP
Start permissives:
i) O/H tank level not low (≥1300 MM)
ii) Suction pressure not low (≤ 4.0 KSC)
iii) Discharge valve closed
iv) No MCC disturbance
v) Suction valve open
Protections stop conditions:
Over head Tank level very low (≤ 1000 MM) with time delay of 30sec
i) Discharge pressure very high (≥5.8KSC)
ii) Discharge valve fail to open
iii) MCC disturbance
iv) Suction pressure low low <2.0 KSC
2. LT BELT CONVEYOR
Start permissives:
i) EPB released
ii) Pull cord switch not operated
iii) Belt sway switch not operated
iv) Thruster brake released
v) Chute block switch not operated
vi) Motor protection circuit breaker (MPCB) healthy
vii) Flap gates opened
viii) Preceding conveyor running feedback
Protections stop conditions:
i) EPB operated
ii) Belt speed switch unhealthy( <3.2 mtr/sec)
iii) Pull cord switch operated
iv) Belt sway switch operated
v) Motor protection circuit breaker (MPCB) unhealthy
vi) Following conveyor tripped
3. CRUSHER
Start permissives:
i) EPB released
ii) Cooling water flow Normal( 150 lpm)
iii) Motor winding temp not high (<100ºc)
iv) Motor bearing temp not high (<90ºc)
v) Scoop coupling oil temp not high(<100 ºc)
vi) Scoop out limit switch Operated
vii) Forward torque limit switch not operated
viii) Reverse torque limit switch not operated
ix) Scoop oil DP not high (<0.8 ksc)
x) AOP “ON”
xi) Scoop oil scanner temperature not high(<100ºc)
xii) Crusher bearing(DE/NDE) temp not high (<95ºc)
xiii) VGF running feedback
Protections stop conditions:
i) EPB pressed
ii) Cooling water flow low( <150 lpm)
iii) Motor winding temp very high (≥100ºc)
iv) Motor bearing temp very high (≥90ºc)
v) Scoop coupling oil temp very high(≥110ºc)
vi) Both scoop limit switches operated
vii) Forward torque limit switch operated
viii) Reverse torque limit switch operated
ix) Scoop oil DP not high (>0.8 ksc)
x) Scoop oil scanner temperature high(≥ 100ºc)
xi) Crusher bearing(DE/NDE) temp very high (≥95ºc)
xii) Belt feeders tripped
xiii) Crusher vibration very high(≥40mm/sec)
STACKER RECLAIMER
1. BOOM CONVEYOR(FORWARD)
Start permissives:
i) EPB released
ii) Pull cord switch not operated
iii) Belt sway switch not operated
iv) Chute block switch not operated
v) Bucket wheel Chute Stacking Position
vi) Skirt Board switch Stacking Position
vii) Thruster brake released
viii) Level sensing probe Stacking position
ix) LT ACB ON
Protections stop conditions:
i) EPB pressed
ii) Pull cord switch operated
iii) Belt sway switch operated
iv) Chute block switch operated
v) Zero speed switch unhealthy
2. BOOM CONVEYOR(REVERSE)
Start permissives:
i) EPB released
ii) Pull cord switch not operated
iii) Belt sway switch not operated
iv) Chute block switch not operated
v) Bucket wheel Chute reclaiming position
vi) Skirt Board switch reclaiming Position
vii) Thruster brake released
viii) Level sensing probe Reclaiming position
ix) LT ACB ‘ON’
Protections stop conditions:
i) EPB pressed
ii) Pull cord switch operated
iii) Belt sway switch operated
iv) Chute block switch operated
v) Zero speed switch unhealthy
7. RAIL CLAMP
Start permissives:
i) EPB released
ii) Oil level Not low
iii) Wind velocity not High <60kmph
iv) Oil temperature not high
v) LT ACB ‘ON’
Protections stop conditions:
i) EPB pressed
ii) Oil level low
iii) Wind velocity not High ≥60kmph
iv) Oil temperature High
v) Filter Clogged
8. TRAVEL DRIVE
Start permissives:
i) EPB released
ii) LT ACB ‘ON’
iii) Travel lubrication pump ‘ON’
iv) Wind velocity Not high(<60kmph)
v) Rail clamp released
vi) Storm anchored Not operated
vii) Travel(forward/reverse ) end limit switch Not operated
viii) Travel(forward/reverse ) backup end limit switch Not operated
ix) PCRD/CCRD healthy
x) Profibus to VVVFD drive Healthy
xi) Thruster brake Released
Protections stop conditions:
i) EPB pressed
ii) LT ACB tripped
iii) Travel lubrication Tripped
iv) Wind velocity High(≥60kmph)
v) Travel(forward/reverse ) end limit switch operated
vi) Travel(forward/reverse ) backup end limit switch not operated
vii) Profibus to VVVFD drive Stopped
viii) PCRD/CCRD Unhealthy
9. SLEW DRIVE
Start permissives:
i) EPB released
ii) LT ACB ‘ON’
iii) Slew lubrication pump ‘ON’
iv) Storm anchored Not operated
v) Profibus to VVVFD drive Healthy
vi) Slew(right/left) end limit switch not operated
vii) Slew(right/left) backup end limit switch not operated
viii) Boom in collision with yard conveyor not operated
ix) Boom hoist collision Operational/backup not operated
x) Thruster brake released
xi) Wind velocity not high
Protections stop conditions:
i) LT ACB tripped
ii) Slew lubrication Tripped
iii) Wind velocity High(≥60kmph)
iv) Slew(right/left) end limit switch operated
v) Slew(right/left) backup end limit switch Operated
vi) Profibus to VVVFD drive stopped
vii) Boom in collision with yard conveyor not operated
viii) Boom hoist collision operational/backup not operated
ix) Slew right end limit switch(operational/backup) operated
x) EPB pressed
i) LT ACB ‘ON’
ii) Discharge chute block Not operated
iii) Boom conveyor running reverse feedback
iv) Level sensing probe reclaiming position
v) Bucket wheel chute reclaiming position
vi) Yard conveyor ‘ON’
vii) Thruster brake released
viii) Skirt board reclaiming position
ix) EPB released
COOLING TOWER
1. COOLING TOWER FAN
Start permissives:
i) MCC healthy
ii) Gear box Oil level not low(≥283mm)
iii) Gear box oil temperature not high(<90ºc)
iv) EPB not pressed
1. JOCKEY PUMP
Start permissives:
i) No MCC disturbance
Auto Start conditions:
i) Pump selected in auto & working mode & Hydrant/Spray Header
Pressure ≤ 8 Ksc & no Hydrant/Spray/Booster pump running
ii) Pump selected in auto , standby mode & other Pump fails to start
Auto Stop conditions:
i) Header pressure of Hydrant & Spray ≥ 10 Ksc & any
spray/hydrant/booster pump running
ii). Pressure before NRV ≤ 3.5 Ksc after 15 seconds of start command.
HYDROGEN PLANT
1. COMPRESSOR
Start permissives:
i) Coolant flow not low
ii) Suction pressure not low(>15PSI)
iii) First stage leak not present(<15PSI)
iv) Second stage leak not present(<15PSI)
v) Hydrogen leakage not present(50% LEL)
vi) Discharge pressure not high(<2500PSI)
vii) Compressor overload not present
viii) Pressure reached low pressure set point(< 1800 PSI)
ix) Pressure not reached high pressure set point(<2200PSI)
7. VACUUM PUMP
Start permissives:
i) MCC healthy
ii) Seal water pressure adequate(>1.5ksc)
iii) No over load operated
iv) No EPB pressed
v) Seal water flow adequate(>400m3/hr)
Protections stop conditions:
i) Seal water flow not adequate(<400m3/hr)
ii) Seal water pressure not adequate(<1.5ksc)
iii) Any FAHP pump not running
1. AWRS PUMP
Start permissives:
i) No. switchgear disturbance
ii) Either of Sump level not low(≥2mtrs)
iii) Discharge pressure not high
iv) Bearing temperature normal(<80ºc)
v) Winding temperatures(R, Y, B) normal(<90ºc)
vi) Overload trip not operated
vii) Breaker in remote service
viii) EPB released
ix) Discharge valve closed
x) Suction valve closed