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2005. 11
Contents
Circuit ePhysics
ePhysics
Level SIwave Multi-processor
SIwave Multi-processor
RMxprt
RMxprt AnsoftLink
AnsoftLink
TPA
TPA HFSS
PExprt
PExprt
Component Q3D
Level Maxwell
2D/3D
2D/3D
Electrical
RMxprt
ePhysics
Mechanical
Optimetrics
Simplorer
Maxwell
EPhysics
시뮬레이션 수순
ePhysics
설계 대상 Good 전동기의 분포적 입력파라미터를 이용하여
quality 열적 성능 및 응력 특성을 보다 정밀 해석
전동기 기계적 신뢰성 확인
Maxwell 2D/3D
RMxprt
설계 검증용 / 특성 해석용
초기 치수 설계 파라미터 산출 해석 기법에 의한 설계 보완
파라미터 영향 분석 해석 결과 검토에 의한 국부적 형상 변경
최적 설계를 통한 모델제안
Simplorer
모터 및 제어 알고리즘과 연계된 정밀 시뮬레이션
정확한 모터 모델링 제시로 제어 파라미터 분석 가능
시스템 엔지니어링 단계
What’s Maxwell EM 2D/3D ?
- Powerful Simulation Software for Electromagnetic and Electromechanical Analysis
Hybrid-car Stepping Motor Hollow rotor servo Motor Variable Reluctance Sensor
Pole piece
Claw-pole Alternator
Solenoid Valve
What’s RMxprt ?
- Software for the Design of Rotating Electric Machines
Winding Editor
Machine Design
What’s PExprt ?
- Magnetic Component Design Software
Transformer Model
Design Window
What’s Simplorer ?
- The complete system simulated by EM Tools
ANL
PExprtLink1
14 N0314.V [V]
12
10
RMxprt PExprt -2
6
Maxwell
0 25m 75m 0.1 0.15 0.23 t [s]
480u*1
I0 := 0
R3_Converter
500k
C_Converter
R_loadsmall V
+
VM3
D_Converter 750u
A R2_Converter V0 := 0 0.288*5
50k
B
Mechanical Source 5m
Louttop
FML_INIT1
ICA: D1 D2 D3
RLoad:=5 N2_P1_A
NX_P1_A
+ PWM Controller
A V VM1
A for DC-DC application
B
RMxprtLink1 N2_P1_B
NX_P1_B
engine_ss N2_P2_A
NX_P2_A
M1
Engine ROT1 Lina 50u Rina10m Ra R := RLoad B D4 D5 D6 K := 0
A NX_P1_A
N1_P1_A
n := 3000*1.0 N2_P2_B
NX_P2_B
ROT2
Rinb10m
B NX_P1_B
N1_P1_B
NX_P2_A
N1_P2_A
C
Rc R := RLoad
N2_P3_B
NX_P3_B
NX_P2_B
N1_P2_B
5m
+ VMphaseA
NX_P3_A
N1_P3_A Cout
N
3000u R_Load +
F2 V
C N2_P1_A
NX_P1_A
1.2*100m V VMout
+ VMphaseB
NX_P3_B
N1_P3_B
A
V TFR3P11 N2_P1_B
NX_P1_B
D7 D8 D9
N2_P2_A
NX_P2_A
+ VMphaseC
V
B +
N2_P2_B
NX_P2_B
N2_P3_A
NX_P3_A
V VM2 30 N0252.V [V]
20
C 15
10
N2_P3_B
NX_P3_B
D10 D11 D12 5
TFR3P22
-5
0 25m 50m 75m 0.1 0.13 0.15 0.18 0.2 0.23 t [s]
0.6m
0.2m
-0.2m
0 25m 75m 0.13 0.18 0.23 t [s]
Maxwell 3D
D2D1 externalforce:=(-100000)*MASS_TRB1.S*1.5
D2D
force
R := 1500/1.8 MASS_TRB1 SPRING_TRB1
A A
icoil R1
igrav
V1
IS := 0.00545*9.807
EQU
Optimetrics
N_2 N_4
EMSSLink1 Position
XY
XY1
XY
E2
XY2
What’s Q3D Extractor ?
- 패키지 등 신호 전송 구조의 기생회로성분(RLC) Extraction
What is ePhysics ?
– Thermal and Stress Analysis
Ex. #1 : Traction Motor Simulation
Inverter Bridge
A A _phase_p torque
A D2D
IB RB
A _phase_m
C_phase_p
A B _phase_p
IC RC
B _phase_m
theta
A
C_phase_m
E3 175 E1
ICA:
Maxwell
PP := 6
ctrl_6:=1 c tr l 3:=1
ctrl_1:=1 c tr l_4:=1
ctrl_i11 ctrl_i21
ctrl_i31 c tr l_5:=1 c trl_4:=1
CONST CONST CONST
c tr l_6:=1 c trl 5:=1
Drive
theta>30 AN D theta<90 theta>330 OR theta<30 theta>270 AN D theta<330
90 10
80
0
-0 .5 k 73 -5
1 .2 m 2 .5 m 5m 7 .5 m 1 0 m t [s ] 4m 4 .5 m 5 m t [s ] 0 5m 1 0 m t [s ]
PM Synchronous
Traction Motor Design
Using Maxwell 2D
Ex. #2 : Fuel Cell in a Traction Motor
D1
C1
- +
PIPE
Level1
PIPE
Fuel
Level1 Cell C
FUELCELL_C1 MchRMas1
IA PMSYNC Torque J
RHYD1 A A
Level1
Level1
+ A_phase_p torque +
PIPE
PIPE
+ CONST
PI - IB A_phase_m
P1 P2 C_phase_p
PI_1 A
+ B_phase_p
IC B_phase_m
theta
A
+
C_phase_m
D2 GAIN1
GAIN
-
Fuel
+ E1
ICA:
Cell C PP := 6
FUELCELL_C2
C2
RHYD2
+ CONST theta>210 AND theta<270
PI theta>90 AND theta<150 theta>150 AND theta<210
-
ctrl_1:=1 ctrl_2:=1
ctrl_2:=1 ctrl_3:=1
GAIN GAIN GAIN
1.20m 2.50m 5.00m 7.50m 10.00m 1.20m 2.50m 5.00m 7.50m 10.00m 0 5.00m 10.00m
750.00 IA.I 120.00 Torque.I 25.00 ctrl_i1.VAL
IB.I ctrl_i11.VAL
IC.I ctrl_i2.VAL
ctrl_i21.VAL
100.00 20.00 ctrl_i3.VAL
500.00 ctrl_i31.VAL
75.00
10.00
0 50.00
25.00
0
-500.00 -5.00
0
1.20m 2.50m 5.00m 7.50m 10.00m t 0 5.00m 10.00m t
1.20m 2.50m 5.00m 7.50m 10.00m t
Ex. #3 : Wiper System
- DC Motor Drive System
0 50.00m 100.00m
15.00
10.00 10.00
Wiper System
0
0
TR 0 50.00m 20.00 100.00m T
+
D1 D2 D3 AM1
R_R L_R
A
Motor Torque and Load Torque
0
ET1 10m 0.3m LOAD
R_S L_S CD t Y
M D7
1m
ET2 50.00m 100.00m
DCM N_REF
R_T L_T RA := 1.2 N
LA := 9.5m
ET3 KE := 0.544
D4 D5 D6 J := 4m
CONST CONST
VAL1 := -1
0 50.00m 100.00m T
KI := 20 VAL2 := 1
16.6667 .1m
Motor Speed
The Process of
Electric Motor Design
Maxwell 3D
Maxwell 2D
Equivalent circuits
Co-simulation SIMPLORER
Ansoft Tools for Electric Motor Design
RMxprt
- Parametrics
- Optimization
- Export to Simplorer model
- Create to Maxwell 2D/3D Project
Maxwell EM 2D/3D
- Fields/Circuits/Motion
- Power Electronics
- Core Loss
SIMPLORER
- Post Processing
- Power Electronics
- Export to Simplorer model
- State Machines
- Block Diagrams
RMxprt Parametrics
Run
RMxprt
RMxprt Parametrics
RMxprt Optimization
Select Optimization
RMxprt Optimization
Run
RMxprt
RMxprt Optimization
RMxprt Optimization
Optimum Solution
Run
RMxprt
RMxprt Optimization
Original
Objective: sinusoidal
air-gap flux density
distribution
Optimized
RMxprt SIMPLORER
Phase A winding
Run
EMpulse
Core Loss
Steel:
2 2 2 3/2
Loss density = Kh f B max + Kc f B max + Ke (f Bmax)
Power Ferrite:
x y
Loss density= Cm f Bmax
Run
Maxwell EM
Core Loss
Maxwell EM Post Processing
EMI in the Motor Drive System
Radiative
Conductive
Normal Mode Current
+ -
Battery
ECU
Rotor
PMSYNC J
- + D2D
A_phase_p torque
Fuel
Cell
C1 A_phase_m
IA
A
IB B_phase_p
ICA:
A
GAIN
IC B_phase_m
C2
Cell C_phase_p
Fuel
+ -
C_phase_m
theta
0 90.00 10.00
85.00
-250.00
80.00 0
-500.00
-600.00 75.40 -5.00
1.20m 2.50m 5.00m 7.50m 10.00m t [s] 4.12m 4.25m 4.50m 4.75m 4.85m t [s] 0 5.00m 10.00m t [s]
Common Mode Current
Terminal Currents
f = 1/0.00076 = 1.3kHz
FFT of Common Mode Current
20.00u 20.00u
5.00u 15.00u
0.00u 10.00u
5.00u 5.00u
0 0
-1.07k 0 3.33k 6.67k 10.00k 13.33k 15.99k
f1=1.3kHz f3=3.9kHz
Simulation Model Ⅱ(Tr-Tr Link)
LA.I [A]
2DGraphSel6
LB.I [A] 9.30
LC.I [A] Torque Output
ICA: LL:=922u LDUM:=10m
5.00 5.00m
RA:=2.991
0 LA.I [A] -5.00
LB.I [A] PWM_T:=60
LC.I [A]
PWM_PER:=180 -10.00
-5.00
-9.30 I_TARG:=9
-14.60
0 5.00m 10.00m 13.30m I_HYST:=0.2 0 5.00m 10.00m 13.30m 1500 rpm
+
sourceA1 Magnet01 ω
Q1 Q3 Q5 RA Ohm LL H
sourceA2 Magnet02
sourceB1
sourceB2
400 V
sourceC1
A
Q4 Q6 Q2 R4
LDUM H sourceC2
AM1
FEA
-LC.I
QS3
EQUBL (Q3D)
CONST -60+PWM_PER
LB.I EQUBL
QS4
CONST -90+PWM_PER
FEA1...
FEA1... -LA.I EQUBL
FEA Outputs FEA1... QS5
1.51k FEA1...
FEA1... CONST -120+PWM_PER
1.00k FEA1...
FEA1...
FEA1... LC.I QS6 EQUBL
FEA1...
FEA1...
0 FEA1... CONST -150+PWM_PER
FEA1... INPUT := -LB.I
-430.00 FEA1...
0 5.00m 13.30m FEA1... THRES1 := I_TARG - I_HYST EQUBL
FEA1... VAL1 := 1
FEA1... THRES2 := I_TARG + I_HYST Y0 := 1 VAL2 := 0 8.50
8.50
QS1....
5.00 QS2....
Q1.C... QS3....
Name Value 5.00 Q2.C...
FEA1.FEA STEPS QS4....
Q3.C... QS5....
SIMPARAM1.RunTime [s] 0 Q4.C...
SIMPARAM1.TotalIterations 0 QS6....
Q5.C...
SIMPARAM1.TotalSteps 2.64k Q6.C... 0
0
0 5.00m 10.00m 13.30m
0 5.00m 10.00m 13.30m
FFT of Common Mode Current
0 1.667m 3.333m 5.000m 6.667m 7.840m
343.9m AM...
300.0m 300.0m
30.00m 30.00m
00.0m 100.0m
50.0m 50.0m
25.00m 25.00m
10.6m -10.6m
20.00m 0 1.667m 3.333m 5.000m 20.00m 6.667m 7.840m
Time
5.00m 15.00m
FFT
0.00m 10.00m
5.00m 5.00m
0 0
0 25k 50k 75k 100k 126k
Freq.
Maxwell EM Roadmap
What’s New in Maxwell 11
Relay
Sensor
Target H field
Source H field
in the PM
in the PM
B Field in rotor
and stator
Example: Reluctance Motor
Geometry
Geometrycomponent
componentcreation
creation
¾¾General
Generaland
anddedicated
dedicated
machine
machineparts
parts
¾¾Arbitrary
Arbitrarycombination
combination––
create
createnew
newmachine
machinetypes
types
¾¾Dimension
Dimensionvariables
variables
supported
supported
Periodic or Whole Model Option
Geometry
Geometrymodel
modelwith
with
aaminimum
minimumperiod
period
One-Click Insert of Maxwell Design
Geometry Variables Sharing
with RMxprt
Convenient
Convenientfor
forgeometry
geometry
parametric
parametricsweep
sweepand
and
optimization
optimization
Maxwell
Maxwellgeometry
geometry
automatic
automaticupdate
update
with
withvariables
variables
changed
changedininRMxprt
RMxprt
Arbitrary Winding Configurations
Single/double
Single/double
squirrel-cage
squirrel-cagecores
cores
Inner/outer
Inner/outerAC/DC
AC/DC
armature
armaturecores
cores
Geometry Component Creation
in Maxwell
General and dedicated Integrated in Maxwell
machine parts 3D Modeler
Arbitrary combination,
possible for a new
machine type
Machine Parts Integrated
in 3D Modeler
General Machine Parts
Components
for most
machines
Dedicated Machine Parts
Components
for specific
machines
Easy Swap between Outer and
Inner Cores
Inner
Innercore:
core:
DiaYoke
DiaYoke<<DiaGap
DiaGap
Outercore:
Outer core:
DiaGap<<DiaYoke
DiaGap DiaYoke
Easy Swap between 3D and
2D Models
2D
2Dcore:
core:Length
Length==00
Arbitrary Combination of
Machine Parts, Possible for
a New Machine Type
A cylindrical rotor of
A three-phase claw-pole rotor
synchronous machines
Tips to Mesh Success
Addaxial
Add axialsheets
sheets
Use
Usestraight
straightcoils:
coils:
••add
addaahalf
halfspan
spanlength
lengthto
toEndExt;
EndExt;
••set
setSpanExt
SpanExt==00