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Stresses in Beams
(Advanced Topics)
Composite Beams
When solving the problems for Section 6.2, assume that the
component parts of the beams are securely bonded by
adhesives or connected by fasteners. Also, be sure to use the y
general theory for composite beams described in Sect. 6.2.
Problem 6.2-1 A composite beam consisting of fiberglass 0.10 in.
faces and a core of particle board has the cross section shown
z 0.50 in.
in the figure. The width of the beam is 2.0 in., the thickness of C
the faces is 0.10 in., and the thickness of the core is 0.50 in. 0.10 in.
The beam is subjected to a bending moment of 250 lb-in. 2.0 in.
acting about the z axis.
Find the maximum bending stresses face and core in the
faces and the core, respectively, if their respective moduli of
elasticity are 4 106 psi and 1.5 106 psi.
M(h2)E1
b 2 in. From Eq. (6-6a): sface ;
h 0.7 in. E1I1 E2I2
hc 0.5 in. ; 1980 psi
M 250 lb-in.
M(hc 2)E2
E1 4 106 psi From Eq. (6-6b): score ;
E2 1.5 106 psi E1I1 E2I2
; 531 psi
b 3
I1 (h h3c ) 0.03633 in.4
12
bh3c
I2 0.02083 in.4
12
E1I1 E2I2 176,600 lb-in.2
375
376 CHAPTER 6 Stresses in Beams
200 mm
12 mm 12 mm
bh3
I1 450 106 mm4
12
2th3
I2 54 106 mm4
12
E1I1 E2I2 14.84 106 N m2
y
Problem 6.2-3 A hollow box beam is constructed with webs of
Douglas-fir plywood and flanges of pine as shown in the figure, which
is a cross-sectional view. The plywood is 1 in. thick and 12 in. wide; 2 in.
the flanges are 2 in. 4 in. (actual size). The modulus of elasticity
for the plywood is 1,600,000 psi and for the pine is 1,200,000 psi.
If the allowable stresses are 2000 psi for the plywood and 1700 psi z 12 in.
C
for the pine, find the allowable bending moment Mmax when the beam is
bent about the z axis.
2 in.
t 2 steel
q
h1 h
z
1 wood
L t b
y
Problem 6.2-6 A plastic-lined steel pipe has the cross-sectional shape
shown in the figure. The steel pipe has outer diameter d3 100 mm
and inner diameter d2 94 mm. The plastic liner has inner diameter
d1 82 mm. The modulus of elasticity of the steel is 75 times the z d1 d2 d3
modulus of the plastic. C
Determine the allowable bending moment Mallow if the allowable
stress in the steel is 35 MPa and in the plastic is 600 kPa.
SECTION 6.2 Composite Beams 379
y
Problem 6.2-7 The cross section of a sandwich beam consisting of
aluminum alloy faces and a foam core is shown in the figure. The width t
b of the beam is 8.0 in., the thickness t of the faces is 0.25 in., and the
height hc of the core is 5.5 in. (total height h 6.0 in.). The moduli of
elasticity are 10.5 106 psi for the aluminum faces and 12,000 psi for
z hc h
the foam core. A bending moment M 40 k-in. acts about the z axis. C
Determine the maximum stresses in the faces and the core using
(a) the general theory for composite beams, and (b) the approximate
theory for sandwich beams.
Probs. 6.2-7 and 6.2-8 b t
(1) Aluminum faces: b 8.0 in. t 0.25 in. (b) APPROXIMATE THEORY (EQS. 6-8 AND 6-9)
h 6.0 in.
E1 10.5 106 psi b 3
I1 (h h3c ) 33.08 in.4
b 12
I1 (h3 h3c ) 33.08 in.4
12 Mb
sface 3630 psi
2I1
(2) Foam core: b 8.0 in. hc 5.5 in.
score 0
E2 12,000 psi
380 CHAPTER 6 Stresses in Beams
y
Problem 6.2-9 A bimetallic beam used in a temperature-control switch 1
— in.
consists of strips of aluminum and copper bonded together as shown in 16
the figure, which is a cross-sectional view. The width of the beam is 1.0 in., A
and each strip has a thickness of 1/16 in. z
O
Under the action of a bending moment M 12 lb-in. acting about the C
z axis, what are the maximum stresses a and c in the aluminum and copper, 1.0 in. 1
— in.
16
respectively? (Assume Ea 10.5 106 psi and Ec 16.8 106 psi.)
h2
(h1 132)(1)(116) in.3
SECTION 6.2 Composite Beams 381
Y dA Y A (h t t2)(bt)
2
2 2 1
MOMENTS OF INERTIA (FROM PARALLEL-AXIS THEOREM)
bt 3
I1 bt(h1 t2) 2 0.0001128 in.4
12
(h1 332)(1)(116) in.3
bt 3
I2 bt(h2 t2) 2 0.00005647 in.4
Eq. (6-3): E11YdA E22YdA 0 12
(10.5 106)(h1 1/32)(1/16) E1I1 E2I2 2133 lb-in.2
(16.8 106)(h1 3/32)(1/16) 0 MAXIMUM STRESSES (EQS. 6-6a AND b)
Solve for h1: h1 0.06971 in. Mh1E1
h2 2(1/16 in.) h1 0.05529 in. sa s1 4120 psi
E1I1 E2I2
Mh2E2
sc s2 5230 psi
E1I1 E2I2
y
Problem 6.2-10 A simply supported composite beam
3 m long carries a uniformly distributed load of intensity
q 3.0 kN/m (see figure). The beam is constructed of a q = 3.0 kN/m
wood member, 100 mm wide by 150 mm deep, reinforced on
its lower side by a steel plate 8 mm thick and 100 mm wide. 150 mm
Find the maximum bending stresses w and s in the z O
wood and steel, respectively, due to the uniform load if 8
the moduli of elasticity are Ew 10 GPa for the wood and mm
Es 210 GPa for the steel. 3m
100 mm
Transformed-Section Method
y
When solving the problems for Section 6.3, assume that the component
parts of the beams are securely bonded by adhesives or connected by
fasteners. Also, be sure to use the transformed-section method in the 0.5 in
solutions.
Problem 6.3-1 A wood beam 8 in. wide and 12 in. deep z 12 in.
C
is reinforced on top and bottom by 0.5 in. thick steel plates
(see figure).
Find the allowable bending moment Mmax about the z axis if the 0.5 in
allowable stress in the wood is 1,000 psi and in the steel is 16,000 psi. 8 in.
(Assume that the ratio of the moduli of elasticity of steel and wood is 20.)
y
MAXIMUM MOMENT BASED UPON THE WOOD (1) (EQ. 6-15)
2 M(h1 2) (s1 ) allowIT
0.5 s1 M1 1230 k-in.
IT h1 2
160 0.5
STEEL GOVERNS Mmax 911 k-in.
Wood beam is not changed.
Es
n 20
Ew
y
Problem 6.3-2 A simple beam of span length 3.2 m carries a uniform
load of intensity 48 kN/m. The cross section of the beam is a hollow box
with wood flanges and steel side plates, as shown in the figure. The wood 75 mm
flanges are 75 mm by 100 mm in cross section, and the steel plates are
300 mm deep.
What is the required thickness t of the steel plates if the allowable z 300 mm
C
stresses are 120 MPa for the steel and 6.5 MPa for the wood? (Assume
that the moduli of elasticity for the steel and wood are 210 GPa and
10 GPa, respectively, and disregard the weight of the beam.) 75 mm
100 mm
t t
SECTION 6.3 Transformed-Section Method 383
TRANSFORMED SECTION (WOOD) REQUIRED THICKNESS BASED UPON THE STEEL (2) (EQ. 6-17)
y M(h2)n Mmax (h2)n
1 s2 (IT ) 2
IT (s2 ) allow
1.612 109 mm4
2
Equate Ir and (Ir)2 and solve for t: t2 14.97 mm
z 300 mm
C 150 STEEL GOVERNS. tmin 15.0 mm
y
Problem 6.3-4 The composite beam shown in the figure is
simply supported and carries a total uniform load of 50 kN/m 50 kN/m
on a span length of 4.0 m. The beam is built of a wood member 50 mm
having cross-sectional dimensions 150 mm 250 mm and two
z 250 mm
steel plates of cross-sectional dimensions 50 mm 150 mm. C
Determine the maximum stresses s and w in the steel and 4.0 m 50 mm
wood, respectively, if the moduli of elasticity are Es 209 GPa and
Ew 11 GPa. (Disregard the weight of the beam.) 150 mm
Wood beam is not changed. MAXIMUM STRESS IN THE WOOD (1) (EQ. 6-15)
Es 209 Mmax (h1 2)
n 19 sw s1 1.9 MPa
Ew 11 IT
Width of steel plates MAXIMUM STRESS IN THE STEEL (2) (EQ. 6-17)
nb (19) (150 mm) 2850 mm Mmax (h2 2)n
All dimensions in millimeters. ss s2 49.9 MPa
IT
1 1
IT (2850)(350) 3 (2850 150)(250) 3
12 12
6.667 108 mm4
Problem 6.3-5 The cross section of a beam made of thin strips of aluminum y
separated by a lightweight plastic is shown in the figure. The beam has width
b 3.0 in., the aluminum strips have thickness t 0.1 in., and the plastic seg- t d
ments have heights d 1.2 in. and 3d 3.6 in. The total height of the beam is
h 6.4 in.
The moduli of elasticity for the aluminum and plastic are Ea 11 106 psi z 3d h 4t 5d
and Ep 440 103 psi, respectively. C
Determine the maximum stresses a and p in the aluminum and plastic,
respectively, due to a bending moment of 6.0 k-in. d
1
200.2 in.4
z 3.6 6.4 IT I1 I2 257.73 in.4
C
3.0
MAXIMUM STRESS IN THE PLASTIC (1) (Eq. 6-15)
1.2
M(h2 t)
sp s1 72 psi
75 0.1 IT
Plastic segments are not changed. MAXIMUM STRESS IN THE ALUMINUM (2) (EQ. 6-17)
Ea M(h2)n
n 25 sa s2 1860 psi
Ep IT
Width of aluminum strips
nb (25)(3.0 in.) 75 in.
386 CHAPTER 6 Stresses in Beams
Problem 6.3-6 Consider the preceding problem if the beam has width
b 75 mm, the aluminum strips have thickness t 3 mm, the plastic seg-
ments have heights d 40 mm and 3d 120 mm, and the total height of
the beam is h 212 mm. Also, the moduli of elasticity are Ea 75 GPa
and Ep 3 GPa, respectively.
Determine the maximum stresses a and p in the aluminum and
plastic, respectively, due to a bending moment of 1.0 kN m.
y 1
2
I2 2 B (1875)(3) 3 (1875)(3)(104.5) 2
3 12
40 1
(1875)(3) 3 (1875)(3)(61.5) 2 R
12
1 165.420 106 mm4
z 120 212 IT I1 I2 218.35 106 mm4
C
75
MAXIMUM STRESS IN THE PLASTIC (1) (EQ. 6-15)
40
M(h2 t)
1875 3 sp s1 0.47 MPa
IT
Plastic segments are not changed. MAXIMUM STRESS IN THE ALUMINUM (2) (EQ. 6-17)
Ea
n 25 M(h2)n
Ep sa s2 12.14 MPa
IT
Width of aluminum strips
nb (25)(75 mm) 1875 mm
4 in.
SECTION 6.3 Transformed-Section Method 387
4
h1 MAXIMUM STRESS IN THE WOOD (1) (EQ. 6-15)
ho = 5.5 in.
2 Mmaxh1
z
h2
O sw s1 1100 psi (Compression)
0.5 in. IT
80
MAXIMUM STRESS IN THE STEEL (2) (EQ. 6-17)
Wood beam is not changed. n 20 Mmaxh2n
Width of steel plate nb (20) (4 in.) 80 in. ss s2 6170 psi (Tension)
IT
y
Problem 6.3-8 The cross section of a composite beam made of
aluminum and steel is shown in the figure. The moduli of elasticity Aluminum
are Ea 75 GPa and Es 200 GPa. 40 mm
Under the action of a bending moment that produces a maximum Steel
stress of 50 MPa in the aluminum, what is the maximum stress s in z
O 80 mm
the steel?
30 mm
y
Problem 6.3-10 The cross section of a bimetallic strip is shown in the
figure. Assuming that the moduli of elasticity for metals A and B are EA
168 GPa and EB 90 GPa, respectively, determine the smaller of the
two section moduli for the beam. (Recall that section modulus is equal to A 3 mm
z O
bending moment divided by maximum bending stress.) In which material
does the maximum stress occur? B 3 mm
10 mm
18.667 Metal A: b 10 mm hA 3 mm
EA 168 GPa
h1 A
z O
3 Metal B: b 10 mm
h2 hB 3 mm EB 90 GPa
B 3
10
SECTION 6.3 Transformed-Section Method 389
Use the base of the cross section as a reference line. 50.6 mm3
gyi Ai (1.5)(10)(13) (4.5)(18.667)(3) SMALLER SECTION MODULUS
h2
gAi (10)(3) (18.667)(3)
SA 50.6 mm3
3.4535 mm
Maximum stress occurs in metal A.
h1 6 h2 2.5465 mm
1
Ir (10)(3) 3 (10)(3)(h2 1.5) 2
12
1
(18.667)(3) 3 (18.667)(3)(h1 1.5) 2
12
240.31 mm4
y
Problem 6.3-11 A W 12 50 steel wide-flange beam and a segment of a
30 in.
4-inch thick concrete slab (see figure) jointly resist a positive bending moment
of 95 k-ft. The beam and slab are joined by shear connectors that are welded to 4 in.
the steel beam. (These connectors resist the horizontal shear at the contact surface.)
The moduli of elasticity of the steel and the concrete are in the ratio 12 to 1. z O
Determine the maximum stresses s and c in the steel and concrete, respec- W 12 50
tively. (Note: See Table E-1 of Appendix E for the dimensions and properties of
the steel beam.)
40 mm
6 mm
162 mm
IT h1
Use the base of the cross section as a reference line.
gyi Ai MAXIMUM MOMENT BASED UPON ALUMINUM (2)
h2
gAi (EQ. 6-17)
IT h2n