Vol II Pipeline Engineering Part 1

VOLUME – II
PIPELINE ENGINEERING
LPG PIPELINE CONNECTIVITY TO HPCL

BOTTLING PLANT - RAJAHMUNDRY
0 08.06.2009
DESIGN BASIS/JOB
SPECIFICATION/ STANDARD
SPECIFICATION/STANDARDS/
DRAWINGS/DATASHEET
REV. DATE
GAIL (INDIA) LTD.
LPG PIPELINE CONNECTIVITY TO HPCL BOTTLING PLANT
RAJAHMUNDRY
BIDDING DOCUMENT FOR LAYING OF PIPELINE AND ASSOCIATED FACILITIES

(BIDDING DOCUMENT NO.: 8000001260)
MASTER INDEX
VOLUME IA - COMMERCIAL
VOLUME IB - SCHEDULE OF PRICE
VOLUME IC - SCOPE OF WORK
VOLUME II - PIPELINE ENGINEERING – DESIGN BASIS/JOB SPECIFICATION/

STANDARD SPECIFICATION/STANDARDS/ DRAWINGS/DATASHEET
VOLUME III - ELECTRICAL& CP SYSTEM – DESIGN BASIS/ JOB SPECIFICATION/

STANDARD SPECIFICATION/ STANDARDS/DRAWING/
DATASHEETS
VOLUME IV - INSTRUMENTATION, TELECOM & SCADA – STANDARD

SPECIFICATION/STANDARDS/ DRAWINGS/ DATASHEETS
VOLUME V - CIVIL & STRUCTURE – DESIGN BASIS/ JOB SPECIFICATION/

STANDARD SPECIFICATION/STANDARDS/DRAWINGS/
DATASHEETS
VOLUME VI - PROCESS PACKAGE – PROCESS DESIGN BASIS/ STANDARD

SPECIFICATION/FLOW DIAGRAM/ P&ID/DATASHEETS
VOLUME VII - ROUTE MAP, ALIGNMENT SHEET, CROSSING DETAIL, SURVEY

REPORTS, SURVEY DATA (ALL IN SOFT COPY)
INDEX
Volume – II
PIPELINE ENGINEERING
(BIDDING DOCUMENT NO. – 8000001260)
S. TITLE REV. SPEC. No. of

NO. Pages
JOB SPECIFICATION
1 Engineering Design Basis 0 0002-04-04-03-001 14

2 Piping Material Specification 0 0002-04-05-02-001 54
3 Welding Specification for 0 0002-04-04-02-001 47
Mainline for Transportation of
LPG
4 Welding Specification Chart 0 0002-04-04-02-001-WSC1 04
5 Specification for Geo Textile 0 0002-04-04-02-002 06
bags for Anti-Buoyancy
6 Technical Specification for Pre- 0 0002-04-04-02-003 14
Commissioning and
Commissioning
STANDARD SPECIFICATION – PIPELINES
1 Specification for Seamless Pipe 0 S-04-02-003 06

2 Specification of ERW pipe 0 S-04-02-004 34
3 Specification of External coating 0 S-04-02-005 34
– 3L PE Coating
4 Specification of Internal Epoxy 0 S-04-02-006 31
coating
5 Specification of Ball Valve 0 S-04-02-007 17
6 Specification of Plug Valve 0 S-04-02-008 14
7 Specification for Seamless 0 S-04-02-013 07
fittings & Flanges, Size up to DN
400 mm (16”)
8 Specification for Long Radius 0 S-04-02-015 10
Bends for Onshore Pipelines
9 Specification for Insulating 1 S-04-02-019 9
Joints for Onshore Pipelines
10 Specification for Casing 0 S-04-02-020 08
Insulator and End Seals
11 Specification for Field Joint 0 S-04-02-021 15
Page 1 of 6
Coating (Onshore Pipeline)
12 Specification for Concrete 0 S-04-02-022 15
Weight Coating of Onshore
Pipelines
13 Specification for Repair of 0 S-04-02-023 06
Polyethylene Coating
14 Specification for Pipeline river 0 S-04-02-025 15
crossing using directional drilling
method
15 Construction of pipelines 0 S-04-02-026 11
crossing Roads, Rail Roads and
Minor Water Crossings
16 Major Water Crossing - 0 S-04-02-027 15
Conventional Trenching
17 Specification for Pipeline 0 S-04-02-028 43
Construction (Onshore)
18 Specification for Hydrostatic 0 S-04-02-029 22
Testing of Onshore Pipelines
19 Specification for Pipeline 0 S-04-02-030 05
Markers
20 Specification for Documentation 0 S-04-02-031 09
for Pipeline Construction
21 Specification for Blasting 0 S-04-02-032 11
22 Specification for Detailed 0 S-04-02-033 17
Pipeline Route Survey (Onshore)
23 Welding Specification for 0 S-04-02-034 32
Fabrication of Piping
24 Spec. for Instructions to Vendor 0 S-04-02-035 10
for Quality Data Requirement
25 Specification for basket Filters 0 S-04-02-038 08
STANDARD SPECIFICATION – PIPING
1 Technical Notes for Pipes 0 S-05-02-001 09

2 Technical Notes for Valves 0 S-05-02-002 17
3 Technical Notes for 0 S-05-02-003 07
Butt Welded, Socket Welded
and Screwed Fittings
4 Technical Notes for Flanges, 0 S-05-02-004 05
Spectacle Blinds and Drip legs
5 Technical Notes for Bolts and 0 S-05-02-005 03
Nuts
6 Technical Notes for 0 S-05-02-006 03
Gaskets
7 Standard Specification for 0 S-05-02-011 16
Fabrication and Erection of
Page 2 of 6
Piping
8 Standard Specification of "Non- 0 S-05-02-012 16
Destructive Examination of
Piping"
9 Specification for Inspection, 0 S-05-02-013 10
Flushing and Testing of Piping
System
10 Specification for Shop and Field 0 S-05-02-014 49
Painting
11 Inspection and Test Plan for 0 S-05-06-001 04
Gaskets
12 Standard specification of PMI at 0 S-14-02-001 07
Vendor's works.
STANDARD DRAWING – PIPELINES
1 Typical Right of Way for 0 S-04-01-001 02

Pipelines
2 Typical Trench Dimensions for 1 S-04-01-002 01
Pipelines
3 Pipeline Symbols 0 S-04-01-003 01
4 Topographical Symbols 0 S-04-01-004 01
5 Existing pipeline on sleeper 0 S-04-01-005 02
crossing
6 Pipeline Road/ Highway 0 S-04-01-006 01
Uneased Crossing
7 Details of casing vent and drain 0 S-04-01-007 01
8 Casing pipe details 0 S-04-01-008 01
9 Existing Under Ground Pipe 0 S-04-01-009 02
Crossing (Type-I)
10 Existing Under Ground Pipe 0 S-04-01-010 02
Crossing (Type-II)
11 Under Ground Cable Crossing 0 S-04-01-011 02
12 Over Head Power Line Crossing S-04-01-012 02
13 Typical trench dimension for two 0 S-04-01-013 01
or more pipelines in common
trench
14 K.M. Post 0 S-04-01-014 03
15 Typical ROU boundary marker 0 S-04-01-015 02
16 Aerial marker 0 S-04-01-016 03
17 Direction marker 0 S-04-01-017 03
18 Pipeline Warning Sign 0 S-04-01-018 03
19 Navigable Waterway Pipeline 0 S-04-01-019 02
Crossing Warning Sign
20 Pipeline Road/Highway Cased 0 S-04-01-020 02
Crossing
Page 3 of 6
21 Typical Stream Crossings 0 S-04-01-021 02
22 Typical Slope Breakers Details 0 S-04-01-022 03
23 Bank Protection Details for 0 S-04-01-023 03
water crossings
24 Select Backfill for Station 0 S-04-01-026 02
Approach
25 Slope stabilization in ghat/ hill 0 S-04-01-027 02
areas
26 Soil stabilization in hilly areas 0 S-04-01-028 03
27 Typical lined canal cased 0 S-04-01-029 02
crossing detail
28 Typical lined canal crossings 0 S-04-01-030 01
(Uncased)
29 Typical Cross section for ROU 0 S-04-01-031 01
preparation in Hilly areas
STANDARD DRAWING – PIPING
1 Jack Screw for Spectacle Blind 0 S-05-01-001 01

2 Jack Screw for Spacer & Blind 0 S-05-01-002 01
3 Vents & Drains on Lines 1-1/2” 0 S-05-01-003 01
& Below
4 Vents & Drains on Lines 2” & 0 S-05-01-004 01
Above
5 Wells Installations 1-1/2” 0 S-05-01-005 02
Diameter Traps
6 Pressure Tappings – PG, PT, PI, 0 S-05-01-006 01
PA, PC etc
7 Handle Projections for Spacers 0 S-05-01-007 01
and Blinds
8 T-Strainer Type-1 2"-4" (150# 0 S-05-01-008 01
RF, 300# RF and RTJ, 600# RF
and RTJ)
9 Orientation of Orifice Traps 0 S-05-01-010 01
10 Stub-in Standard 0 S-05-01-011 02
11 Welding of pipe with different 0 S-05-01-012 01
thickness
12 Fillet weld details 0 S-05-01-013 01
13 Welding details for branch 0 S-05-01-014 01
connections
14 Method of cutting and 0 S-05-01-015 01
dimensions of field
manufactured concentric
reducers
15 Tolerances for fabrication 0 S-05-01-016 01
16 Pipe shoe for slope line pipesize 0 S-05-01-020 02
Page 4 of 6
2" thru 6" type-S9A/9B/9C
17 Low support sliding for bare and 0 S-05-01-021 02
insulated pipe size 2" thru 36"
type-L1 & L1A
18 Low support fixed for bare & 0 S-05-01-022 01
type-L3 & L3A.
19 Low support sliding for bare 0 S-05-01-023 01
pipe size 3/4" thru’ 36" type-L5
& L5A.
20 Low support sliding for bare and 0 S-05-01-024 02
insulated pipe size 2” thru 36”
Type-L6
21 Low support Fixed/Restrained 0 S-05-01-025 03
for bare and insulated pipe size
2" thru 36", type-L7 & L7A
22 Restrained Low support for bare 0 S-05-01-026 01
and insulated pipe size 2" thru
36", type-L8 & L8A
23 Adjustable low support sliding 0 S-05-01-027 01
for pipe size 2" thru 6" type-
L10 & L10A
24 Low support sliding & fixed for 0 S-05-01-028 02
pipe size 3/4" thru 11/2"type-
L15.
25 Low support stanchion for bare 0 S-05-01-029 01
& insulated CS/AS/SS pipe
type – L16 and L16A
26 Adjustable low support with 4 0 S-05-01-030 02
bolts for pipe size 8" thru 24"
type-L17 & L17A.
27 Adjustable low support for bare 0 S-05-01-031 01
24". type-L18 & L18A
28 Adjustable low support with 0 S-05-01-032 02
guide & cross guide for bare
24" type-L19 & L19A.
29 Pipe clamp for bare pipe size 0 S-05-01-033 01
1/2" thru 24” Type C-1
30 U-bolt for bare pipe size 1/2" 0 S-05-01-034 01
thru 24" type-C4
31 Dummy pipe support for bare 0 S-05-01-035 02
pipe size 2" thru 24" type B-39
32 Dummy pipe support for 0 S-05-01-036 02
Page 5 of 6
type-B40
33 Pipe support brackets type-B42 0 S-05-01-037 01
34 Guide support for bare size 1/2" 0 S-05-01-038 01
thru 24" type-G1
35 Guide support for bare size 1/2" 0 S-05-01-039 02
thru 24" type-G2 & G2A
36 Cross guide for bare pipe size 2" 0 S-05-01-040 02
thru 24" type-G3
37 Cross guide for bare pipe size 0 S-05-01-041 02
2" thru 24" type-G4.
38 Anchor for bare pipe size 2" 0 S-05-01-042 02
thru 24" type-G5.
39 Supporting arrangement for 0 S-05-01-043 01
angle & relief valves type-SP2.
40 Typical anti vibration support for 1 S-05-01-044 01
control valve-SP3.
DATA SHEETS – LINEPIPE / PIPING
1 Data sheet of Ball Valve 0 0002-04-04-04-BV-001 02

2 Data sheet of IJ 0 0002-04-04-04-IJ-001 01
3 Data sheet of Basket Filter 0 0002-04-04-04-FS-001 02
4 Data sheet of Temperature 0 0002-04-04-04-TSV-001 02
Safety Valve (class 600# lines)
5 Data sheet of Temperature 0 0002-04-04-04-TSV-002 02
Safety Valve (class 300# lines)
Page 6 of 6
ENGINEERING DESIGN BASIS
(PIPELINE ENGINEERING)
LPG PIPELINE CONNECTIVITY TO

HPCL BOTTLING PLANT, RAJAHMUNDRY
ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

GAIL (INDIA) LTD PIPELINE ENGINEERING
NEW DELHI 0002-04-04-03-001 Page 1 of 14
Copyright GAIL – All rights reserved
TABLE OF CONTENTS
1.0 INTRODUCTION
2.0 SCOPE
3.0 DESIGN CODES AND STANDARDS
4.0 DESCRIPTION OF FACILITIES
5.0 PIPELINE ROUTE
6.0 DESIGN DATA
7.0 PIPELINE AND ASSOCIATED FACILITIES DESIGN
8.0 OTHER TECHNICAL REQUIREMENTS
ANNEXURE-A LIST OF CODES AND STANDARDS

NEW DELHI 0002-04-04-03-001 Page 2 of 14
1.0 INTRODUCTION
M/s GAIL (India) Ltd. proposes to lay Liquefied petroleum gas (LPG) pipe line for
transportation of LPG from IP-1 station (VSPL) to HPCL Bottling Plant,
Rajahmundry. The proposed LPG pipeline shall be of 114.3 mm (4”) OD,
approximately 3.3 km long as mentioned below:-
2.0 SCOPE
This document establishes minimum design parameters and basis for design and
detailed engineering of the Pipeline and Associated facilities covered under this
project as defined briefly herein below.
3.0 DESIGN CODES AND STANDARDS

Pipelines and terminal facilities envisaged shall be designed and engineered
primarily in accordance with the provisions of the latest edition of Code ASME B
31.4 (Transportation systems for Liquid Hydrocarbons, LPG, Anhydrous Ammonia
and Alcohol and OISD 141 (Design and construction requirements for cross country
Hydrocarbon pipelines). In addition, requirements, as applicable to LPG service of
following codes/standards shall be complied with:
OISD Std. 138 : Inspection of Cross Country Pipelines-Onshore

ASME B 31.3 : Chemical Plant & Petroleum Refinery Piping
API Std. 1102 : Steel Pipeline Crossing Railways & Highways
API Std. 1104 : Standard for Welding Pipelines and Related Facilities
API Std. 1105 : Bulletin of construction practices for oil and product
pipelines
API RP 1109 : Marking liquid petroleum pipeline facilities
API RP 1110 : Recommended practice for the pressure testing of liquid
petroleum pipelines
OISD 214 : Cross country LPG pipelines
Petroleum : Part V, Transport by pipelines

Rules, 1976
American federal : Part-195, Minimum federal safety standards for liquid
Safety regulations pipelines
In case of conflict between the requirements of ASME B31.4 / OISD 141 / OISD 214
and other codes/Standards referred above, requirement of ASME B 31.4/OISD 141 /
OISD 214 shall govern. In case of conflict between requirements of B31.4/OISD 141
/ OISD 214 and this document, requirements of this document shall govern.
NEW DELHI 0002-04-04-03-001 Page 3 of 14
4.0 DESCRIPTION OF FACILITIES
Details of facilities shall be as per P&IDs, process design basis, data sheets, line
schedule etc covered in the process package. The pipeline facilities envisaged as a
part of this project are described briefly herein below.
4.1 IP-1 station End:
Facilities at IP-1 station end include hook up with 12” spare TOP available).
4.2 HPCL Bottling Plant End:
Facilities at HPCL Bottling plant end include Filters, Pressure reduction unit and
Metering (Mass flow Meters).
4.3 Main Pipeline

4” x 3.3 km cross country pipeline from IP-1 station (VSPL) to Metering station in
the premises of HPCL Bottling plant. (ref. PFD)
5.0 PIPELINE ROUTE
5.1 Pipeline Route
Salient features of the surveyed pipeline route (as per Industrial Location maps and
survey reports) are tabulated herein below:
Size, OD 4” (114.3 mm)

Length (Km) 3.3
Highest elevation above MSL (m) Refer alignment sheets
Lowest elevation above MSL (m) Refer alignment sheets
No. of River Crossing , Width > 100 m Nil
No. of Road Crossing (NH/SH) Nil / 1
No. of Railway Crossing Nil
No. of Canal Crossing 3
5.2 Terrain Details

For Terrain details and Land use pattern refer Alignment sheets attached elsewhere in
the bid document.
6.0 DESIGN DATA
6.1 Main pipeline shall be designed for conditions as follows:
PIPELINE DESIGN PARAMETER

Description Value
NEW DELHI 0002-04-04-03-001 Page 4 of 14
Customer connectivity from VSPL 114.3 mm (4”) OD
Product LPG
Design Pressure (Kg/ Cm2g) 99.93
Operating Pressure (Kg/ Cm2g) 57.5 - 63
Maximum Design Temperature (0C)
i. Above Ground Section -20 to 65.0
ii. Under Ground Section 0 to 45.0
Economic Design Life (Years) 35
Corrosion Allowance (mm) 0.5
All terminal facilities (equipment and associated piping) shall be designed for design
and operating conditions given in the process package.
7.0 PIPELINE AND ASSOCIATED FACILITIES DESIGN
7.1 General
Pipeline and pipeline stations to be installed as a part of this project shall be designed
and engineered in accordance with the standards/codes referred in section 3.0 of this
document.
7.2 Pipeline
7.2.1 Pipeline shall be designed in accordance with requirements of ASME B 31.4 and OISD
141 / OISD 214. The pipeline shall withstand all installation, testing and operating
condition/ loads. All necessary calculations shall be carried out to verify structural
integrity and stability of the pipeline for the combined effect of pressure, temperature,
bending (elastic), soil/pipe interaction, external loads and other environmental
parameters as applicable during all phases of work from installation to operation. Such
calculations shall include, but are not limited to following:
- Buoyancy control and stability analysis for pipeline section to be installed in areas
subjected to flooding/submergence. Unless specified, specific gravity of installation
in such area shall be at least 1.2.
- Stress analysis at canal, road crossings etc.
- Pipeline expansion and its effect on station piping (above ground/below ground).
7.2.2 Pipeline shall also be checked for adequacy against anticipated earthquake loading and
any special measures such as increase in wall thickness/ grade/ select backfill etc. as
required to ensure safety and integrity of the pipeline system shall be implemented.
7.2.3 Pipeline and its associated facilities shall be designed using the applicable design code
and as modified below.

NEW DELHI 0002-04-04-03-001 Page 5 of 14
7.3 Station Piping
7.3.1 Station piping to be provided at Customer metering stations be designed in accordance
with ASME B 31.4 / OISD 141 and utility piping to be provided at these locations shall
be designed in accordance with the provisions of ASME B 31.3.
7.3.2 All piping shall be designed for combined effects of pressure, weight and temperature
during operating conditions without over stressing the piping, valves or equipment. All
piping shall be adequately supported, guided or anchored so as to prevent undue
vibration, deflection or loads on connected equipment such as filters, meters etc.
7.4 Materials
Pipeline and its appurtenances shall be provided with carbon steel materials suitable for
the intended service, as detailed in subsequent paragraphs
7.4.1 Line pipe:
Line pipe shall conform to API 5L and Company specifications. Type of line pipe to be
used shall be SEAMLESS/EW.
Sr. LINE SIZE GRADE Thickness

No.
1 4” (114.3 mm) API 5L Gr. B, PSL-2 6.4 mm
7.4.2 Other Materials

All other materials and equipments including insulating joints, ball valves, flanges and
fittings etc. shall be carbon steel suitable for the service conditions and shall be
compatible with the line pipe material. Material shall have maximum hardness of 248
HV10 and shall have requisite notch toughness.
7.5 External/ Internal corrosion coating
7.5.1 Pipeline to be installed below ground shall be protected against external corrosion by a
combination of high integrity externally applied coatings and permanent impressed
Cathodic protection system. Externally applied coating shall be three layer side extruded
polyethylene coating. Minimum thickness of coating shall be as per coating
specification.
7.5.2 All above ground piping and structures shall be painted to prevent atmospheric
corrosion. Painting of above ground piping and structures shall be as per specifications.
Painting shall be suitable for normal corrosive environment / corrosive environment, as
applicable, as defined in Painting Specification, No. S-05-02-014, for all stations.
7.6 Insulating joints

Insulating joints shall be provided to electrically isolate the buried pipeline from above
ground pipeline. Insulating joints shall be monolithic type and shall allow smooth
passage of pigs. Insulating joints shall be installed in above ground portion of the

NEW DELHI 0002-04-04-03-001 Page 6 of 14
pipeline, immediately after the buried/aboveground transition at the stations.
Wherever pressure/ temperature transmitters are used on cathodically protective
pipeline the same shall be electrically isolated by providing insulating joints/ flanges.
7.7 Pipeline Burial
The pipeline shall be buried normally at a depth of 1.0 meter below natural ground level
except in areas likely to have an increased risk of impact damage or third party
interference where the pipeline shall be buried with a minimum depth of cover as
mentioned below:
S. Minimum Cover
Location
No. (m)
Industrial, commercial and residential
1.0 1.2
area
2.0 Rocky terrain 1.0
Minor water crossing/ canal/ drain/
3.0 1.5
nala/ waterways
4.0 HDD crossing of canals (below bed) 2.5
River crossings for which scour depth
5.0 1.5
is defined (below scour)
Other River crossings (Bank width >
50m) (Below Bed) 2.5 (For normal soil)
6.0
1.5 (For rocky strata)
Other River crossings (Bank width <

7.0 1.5
50m) (Below Bed)
8.0 Cased/uncased road crossing 1.2
9.0 Cased railway crossing 1.7
Drainage, ditches at roads/railway
10.0 1.2
crossings
11.0 Marshy land/Creek area 2.0
Additional soil cover other than specified above shall be provided based on the safety
and risk analysis. In case, any private dwelling, industrial building or place of public
assembly falls within 15 m of pipeline, additional cover of minimum 300 mm shall be
provided over and above the cover indicated in the above table.
7.8 Marshy Areas / Areas Prone to Flooding

Wherever marshy areas/areas prone to flooding are encountered along the pipeline
route, pipeline shall be provided with anti buoyancy measures viz. continuous concrete
coating/ Geotextile gravel filled bags. Unless specified otherwise in AFC drawings,
NEW DELHI 0002-04-04-03-001 Page 7 of 14
specific gravity of installation in such areas shall be at least 1.2.
7.9 Pipeline in common ROW
The location of new underground pipeline, when running parallel to an existing
underground pipeline in same ROU/ROW shall be laid at minimum clear distance of 5.0
m from the existing underground pipeline. This distance may be reduced to 3.0 m after
assessment of construction methodology which do not result in unsafe conditions
during construction.
7.10 Backfilling
In normal cross-country areas, the pipeline trench shall be backfilled with excavated
soil. Select rockfill/ slope breakers shall be provided in the trench in steep areas (slope
generally 10% and more) to prevent erosion. In case of rivers/water bodies prone to
scour and erosion, the safety cover shall be provided below the predicted scour level. In
addition to the cover, anti buoyancy measures (concrete coating) shall be provided at
river crossings.
Contractor shall keep top 150 mm of excavated top soft soil (free of gravels) aside,
which shall be back filled in the end as top layer.
Select backfill shall be provided at approaches to terminal up to transition point (below
ground/above ground) inside terminal.
Select back fill shall also be provided as applicable for areas prone to seismic activity.
Recommendation of Seismic Analysis Report should be considered for such special
backfill.
Pipeline route shall be examined to establish any drainage requirement in hilly terrain.
In case required, the drainage shall be designed to prevent trench flooding during
construction and protect the integrity of the installed pipeline following completion of all
construction activities.
In rocky areas, the trench bottom shall have sand/soft soil padding of 150 mm. After
laying of pipeline, sand/soft soil padding shall be placed around and on top of the pipe
so that thickness of compacted padding on top of pipe corrosion coating shall be at
least 150 mm.
Disposal of debris and surplus material to designated disposal areas or designated
place(s), as the case may be and as directed by Engineer-in-charge shall be carried out.
8.0 OTHER TECHNICAL REQUIREMENTS
8.1 Valves
All valves installed shall be gas actuated/ hand operated and with butt welding ends.
The provisions of remote operated feature shall be as per the operation and control
philosophy to be adopted for the project.
NEW DELHI 0002-04-04-03-001 Page 8 of 14
8.2 Piping
8.2.1 General
This section describes the design requirements of piping applicable for Customer
metering stations.
All piping and equipment shall be designed as per ASME B 31.4. All piping materials
shall be as per Piping Material Specification (PMS).
Utility piping to be provided shall be designed in accordance with the provisions of
ASME B 31.3.
Design shall provide consideration for all loadings like weight, temperature etc.,
significantly affecting the pipe material stresses in addition to fluid pressure.
8.2.2 Piping flexibility/stress analysis

All piping shall be designed for thermal expansion under start up, operating and shut
down conditions without over stressing the piping, valves or equipment. Provisions for
expansion shall normally be made with bends and offsets.
All piping shall be adequately supported, guided or anchored so as to prevent undue
vibration, deflection or loads on connected equipments. Equipments/ valves requiring
periodical maintenance shall be supported in such a way that the valves and equipment
can be removed with minimum temporary pipe supports.
8.2.3 Piping layout

 Piping will be located above-ground wherever possible within the terminals.
 Piping shall be designed considering skin temperature of piping material under

empty conditions as 650C or design temperature of pipeline whichever is higher.
 Piping stress analysis shall be carried out to determine allowable pipe movement
and support requirements wherever felt necessary.
 Buried piping inside the terminal area will have a minimum depth of cover of
1.2m.
 Where buried pipes come out of the ground, the underground coating on the
pipe will continue for a distance of 500 mm above ground.
 Platforms, crossovers shall be provided for ease of operation and maintenance, if

required.
 Platform for filters shall be provided for maintenance/ operational access, if

NEW DELHI 0002-04-04-03-001 Page 9 of 14
required.
 Painting above ground piping and structures shall be as per specifications
enclosed in the Bid package.
8.3 Welding
Welding shall be carried out in accordance with API 1104, specification for welding and
welding charts. Butt welds shall be 100 % radiographed / UT for welding, as applicable
for all pipelines.
For gas service all butt welds for process piping shall be 100% radiographed and for
utility piping NDT requirements shall be as per specification no. S-05-02-12.
8.4 Hydrostatic Testing
After installation, the entire pipeline system shall be hydro tested with inhibited water.
The water shall be tested, as applicable prior to using for hydro testing. The minimum
hydrostatic pressure in any section shall be as per ASME B 31.4 for liquid hydrocarbon
pipelines. The maximum hydrostatic test pressure at any location of the pipeline shall
not exceed the pressure required to produce a hoop stress equal to 90% of SMYS of
the pipe material based on minimum wall thickness in the test section. The test
duration shall be minimum 24 hours. Hydrostatic testing of terminals shall be carried
out separately. Terminals as well as other intermediate facilities shall be tested at 1.4
times the design pressure. The test duration shall be 6 hours.
8.5 Dewatering and swabbing

Dewatering, swabbing and pre-commissioning operations shall be carried out after
hydro testing and prior to commissioning of the pipeline as per Project specifications.
After swabbing operation the pipeline sections shall be dried as per relevant
specification enclosed with the tender.
8.6 Crossings
8.6.1 Water Crossings
All water crossing (drains etc.) shall be installed by open cut unless specified otherwise.
In case the job is carried out through HDD, the same is to be carried out as per the
relevant specifications enclosed with the bidding document. The agency carrying out
HDD shall have relevant experience.
Wherever there is an evidence of bank erosion, the banks shall be protected by using
gravel and boulders filled embankment mattresses of galvanized iron wire to be laid
over the backfilled, compacted and graded banks.
8.6.2 Road Crossing

Road crossings shall comply with the requirements of API 1102 and the requirements of
the concerned road authorities. Unless otherwise required by concerned Authorities,

NEW DELHI 0002-04-04-03-001 Page 10 of 14
casing pipe shall not be used. Provision of casing at locations other than national
highways shall be decided based on type of road crossing and as per requirements of
local authorities if necessary. The casing pipe shall be three nominal pipe sizes larger
than the carrier pipe. The crossing angle shall be as close to 90º as possible. Casing
insulators and end seals shall be provided to ensure electrical isolation of carrier pipe
and casing pipe.
8.6.4 Existing Pipeline Crossing
The specific requirements of Owner/operator of existing pipeline shall generally be
followed. The minimum clearance between the lines shall be 300 mm unless specified
otherwise.
8.7 Valves
8.7.1 Application of various types of valves shall be as follows:
Valve type Typical application
Globe Throttling
Ball On/off, Isolation (on main line)
Plug On/off, Isolation (in the terminals)
Check Uni-directional flow
All pipeline valves shall comply with the requirements of API 6D/ relevant PMS. Ball
valves shall have primary metal seated design. In order to minimize potential leak
sources, valves used in mainline shall be with butt-weld ends. Valve installed within the
terminal to isolate the mainline/ pipeline shall also be provided with butt welding ends.
However terminal valves shall be flanged ends. Flanges may be used where frequent
access or removal of equipment is required.
Wherever underground valves are provided, valves shall be provided with a stem
extension in such a way that the centre line of the rim of the hand wheel on a
horizontal shaft or centre of power actuator as approximately 1.0 m above the finished
ground level.
Minimum size of any tapping from the underground pipeline shall be 2" NB and shall be
provided with an isolation ball valve located at a minimum distance from the pipeline.
8.8 Branch Connections
All branch connections or side tap shall be as per PMS.
8.9 Pipeline Bends
In order to accommodate changes in vertical and horizontal alignment, pre-fabricated
bends shall be used. Miter bends shall not be used for change in direction.
8.10 Specifications
All procurement of materials shall be as per Piping Material Specification (PMS) and
specifications indicated in PMS.

NEW DELHI 0002-04-04-03-001 Page 11 of 14
ANNEXURE - A (LIST OF CODES AND STANDARDS)
In addition to the codes/standards mentioned in para 3.0, the latest edition of the below listed
equivalent codes and standards shall also be used for design of proposed pipeline. The listing
includes, but is not limited to, the following:
1. Line Pipes
API 5L Specification for Line pipe
API 5L1 Recommended Practice for Railroad Transportation
of Line pipe
API 5LW Recommended Practice for Transportation of Line
pipe on Barges & Marine Vessels
2. Valves
API 6D Specification for pipeline valves (Steel Gate, Plug,
Ball and Check Valves)
API 602 Compact Steel Gate Valves-Flanged, Threaded,
Welding & Extended Body ends.
ASTM A694 Forgings, Carbon & Alloy steel for Pipe Flanges,
Fittings, Valves & parts for High Pressure
Transmission Service.
MSS-SP-6 Finishes for Contact Faces of connecting End
Flanges of Ferrous Valves and Fittings.
MSS-SP-25 Standard Marking System for Valves, Fittings &
Unions
BS 5351 Steel Ball Valves for the Petroleum, Petrochemical
and Allied Industries
3. Flanges & Fittings
MSS-SP-44 Steel Pipeline Flanges
ANSI B16.5 Pipe Flanges and Flanged Fittings
Ring-joint Gaskets & Grooves for Steel Pipe
ANSI 16.20
Flanges
ASTM A105 Forgings, Carbon Steel for Piping Components
ASTM A193 Carbon & Alloy Steel Bolts & Studs for High
Temperature Service
API 601 Standard for Metallic Gaskets for Raised-Face Pipe
Flanges & Flanged Connections
ANSI B16.9 Factory Made Wrought Steel Butt Welding Fittings
ANSI B16.11 Forged Fittings, Socket Welded & Threaded
ANSI B16.26 Butt Welding Ends
ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy
Steel for Moderate and Elevated Temperatures
NEW DELHI 0002-04-04-03-001 Page 12 of 14
ASTM A694 Forgings, Carbon & Alloy Steel for Pipe Flanges,
Fittings, Valves & Parts for High Pressure
Transmission Service.
MSS-SP-75 Specification for High Test Wrought Butt Welding
Fittings
MSS-SP-97 Integrally Reinforced Forced Branch Outlet Fittings
– Socket Welding, Threaded and Butt Welding
Ends.
PFI-ES-24 Pipe Bending Methods, Tolerances, Processes &
Material Requirements
4. Testing & Welding
ANSI/AWS D1.1 Structural Steel Welding
Standard for Welding Pipelines and Related
API 1104
Facilities
AWS A3.0 Welding Terms and Definitions
AWS A5.1 Welding Electrodes
AWS A5.5 Specification for Low Alloy Steel Covered Arc
Welding Electrodes
ASTM E165 Liquid Dye Penetrant Inspection of Pipeline Welds
ASTM A370 Standard Methods and Definitions for Mechanical
Testing of Steel Products.
ASTM E18 Standard Hardness Test for Metals
ASTM E23 Standard for Impact Test for Metals
ASTM E84 Standard Test Method for Micro-hardness of Metals
ASTM E92 Standard Test Method for Vickers Hardness of
Metallic Materials
ASTM E110 Standard Test Method Indentation Hardness for
Metallic Materials by Portable Hardness Testers
ASTM E709 Standard Guides for Magnetic Particle Examination
MSS-SP-53 Quality Standard for Steel Casting & Forging-
Magnetic Particle Method
MSS-SP-54 Quality Standard for Steel Casting & Forging-
Radiographic Examination
MSS-SP-55 Quality Standard for Steel Castings & Forgings-
Visual Method.
5. Surface Preparation, Painting and Coating
SIS-05-59 Pictorial Surface Preparation Standards for Painting
Steel Surfaces
SSPC-SP-01 Solvent Cleaning

NEW DELHI 0002-04-04-03-001 Page 13 of 14
SSPC-SP-03 Power Tool Cleaning
SSPC-SP-05 Joint Surface Preparation Standard: White Metal
Blast Cleaning
SSPC-SP10 Structural Steel Painting Council – Joint Surface
NACE No.2 Preparation Standard - Near-White Metal Blast
Cleaning
SSPC-PA-02 Measurement of Dry Paint Thickness and Magnetic
Gauges
Measurement of Pipeline Dry Film Coating
ASTM E12
Thickness
ASTM-G6 Abrasion Resistance of Pipeline Coating

ASTM G8
Cathodic Disbonding of Pipeline Coatings
NACE-RP-0274 High Voltage Electrical Inspection of Pipeline
Coatings Prior to Installation
NACE-RP-0169 Recommended practice control of external
corrosion on underground or submerged metallic
piping system
Recommended practice mitigation of alternating
NACE-RP-0177 current & lightening effects on metallic structures
and corrosion control systems
6. Safety Systems
IP Model Code of Safe Practice in the Petroleum Industry parts 3, 6 and 9
7 Quality Systems
ISO – 8402 Quality vocabulary
Quality management and quality assurance
ISO – 9000
standards guideline for selection and use
Quality system model for quality assurance in
ISO – 9001 design / development production , installation and
servicing
Quality system model for quality assurance in
ISO – 9002
Production and installation
Quality system model for quality assurance in final
ISO – 9003
inspection and test
Personnel qualification & certification in Non-
SNT – TC – 1A
destructive testing

NEW DELHI 0002-04-04-03-001 Page 14 of 14
PIPING MATERIAL SPECIFICATION
LPG PIPELINE CONNECTIVITY TO HPCL BOTTLING PLANT

RAJAHMUNDRY
PIPING MATERIAL SPECIFICATION SPECIFICATION REV-0

GAIL (INDIA) LTD Page 1 of 54
NEW DELHI 0002-04-05-02-001
CONTENTS
SL NO. DESCRIPTION
1.0 SCOPE
2.0 CODES AND STANDARDS
3.0 MATERIAL SPECIFICATIONS
4.0 CLASS DESIGNATION CODES
5.0 PIPELINE
6.0 PIPING
7.0 FITTINGS
8.0 BENDS
9.0 FLANGES
10.0 GASKETS
11.0 BOLTING
12.0 THREAD SERALANT
13.0 VALVES
14.0 QUICK OPENING END CLOSURE
15.0 HYDROTESTING VENT AND DRAINS
TABLE - 1 PIPE WALL THICKNESS DETAILS FOR MAINLINE SPUR LINE
TABLE - 2 PRESSURE/TEMP & OTHERS DESIGN CONDITIONS FOR VARIOUS PIPING CLASSES
ANNEXURE- MATERIAL SPECIFICATIONS FOR PIPING CLASSES

A,B,C,D,E
ANNEXURE-1 LIST OF ATTACHMENTS

NEW DELHI 0002-04-05-02-001
1.0 SCOPE
1.1 It is propose to install a Liquefied Petroleum Gas (LPG) pipeline system from VSPL tap-off point at
IP-1 to HPCL Bottling Plant, Rajahmundry – A.P. to meet the LPG requirement of HPCL Bottling
Plant. The proposed LPG pipeline shall be of 114.3 mm (4”) OD, approximately 3.5 km long.
The scope shall include piping and tap-off points at IP-1, PRS at IP-1 and Metering Skid at HPCL
Bottling Plant.
This document covers minimum requirements for various piping materials necessary for the design
of the piping/ pipeline and metering skid facilities coming under the project. This specification shall
be read in conjunction with various Codes and Standards of latest edition, as applicable.
2.0 CODES AND STANDARDS
2.1 Pipeline and pipeline terminal facilities envisaged as part of this project shall be designed and
engineered primarily in accordance with the provisions of the latest edition of the following codes:
(i) ASME B31.4 - Liquid Transportation Systems for Hydrocarbons, Liquid

Petroleum Gas, Anhydrous Ammonia and Alcohohols.
(ii) ASME B31.3 - Chemical Plant and Petroleum Refinery Piping
(iii) OISD Standard 141 - Design and Construction Requirements for Cross Country
Hydrocarbon Pipelines.
2.2 All codes, standards and specifications referred herein shall be the latest edition of such documents.
2.3 For sake of brevity the initials of the society to which the codes are referred may be omitted in the
specifications, for example, B16.5 is a code referring to ASME; A106 is a code referring to ASTM.
2.4 In addition, GAIL specifications and standards for various piping and pipeline materials shall also
be applicable.
3.0 MATERIAL SPECIFICATIONS
Individual piping class has been generally designed to cover a set of service operating within
pressure-temperature consideration as per ASME B16.5/ B16.34 or part of it. Deviations of material
from class specifications may occur due to specific design conditions and/ or availability. These
deviations are permissible if they equal or better the individual class requirements and shall be
subjected to approval on case-to-case basis.
All materials shall conform to detailed specifications / data sheets for items as applicable.
4.0 CLASS DESIGNATION CODE
The piping class designation shall generally consist of three digits made up of a letter, number,
letter e.g. A1A, A3A, A4A, B1A, D1A, E1A, etc. as follows:
First letter indicates ASME Class rating e.g.
A – Class 150
B – Class 300

NEW DELHI 0002-04-05-02-001
D – Class 600
E – Class 900
The middle number indicates differences in the specifications within the same class rating and
material.
The last letter indicates type of material. e.g. A – Carbon steel.
5.0 PIPELINE
5.1 Line pipe material grade and wall thickness details are indicated in Table-I.
6.0 PIPING
6.1 Carbon steel pipe shall be made by open hearth, electric furnace or basic oxygen process only. The
steel used shall be fully killed and made with fine grain structure. The grade and wall thickness of
various sizes of pipes shall be as per piping material specification for the applicable class.
6.2 Pipe dimensions shall be in accordance with ASME B 36.10 for carbon steel ASTM standard pipes,
API 5L for carbon steel API 5L grade pipes & ASME 36.19 for stainless steel pipe.
6.3 All pipe threads shall conform to American Standard taper as per ASME B1.20.1 NPT, unless
otherwise specified.
6.4 For butt weld end, bevel shall be in accordance with API specification 5L or ASME B 16.25 as
applicable.
7.0 FITTINGS
7.1 Fully killed carbon steel shall be used in the manufacture of fittings. The fitting shall have carbon
equivalent not exceeding 0.45, based on check analysis.
7.2 Threaded joints, if used, shall conform to American Standard taper as per ASME B1.20.1 NPT.
7.3 Dimensions of socket welded/ screwed fittings shall conform to ASME B 16.11. Swage shall be as
per BS 3799.
7.4 Dimensions of steel butt welded fittings shall be as per ASME B 16.9/ MSS-SP-75.
7.5 Bore of socket welded fittings shall suit outside diameter (OD) of pipe and its thickness.
7.6 Butt welding ends shall conform to API specification 5L or ASME B 16.25 as applicable. In case of
difference in thickness of matching ends, requirements of ASME B 31.4/B 31.3 shall apply.
7.7 Integrally reinforced forged branch fittings such as Thredolet, Sockolet, Weldolet etc. shall be as
per MSS-SP-97. Fittings not covered in ASME B16.9 and MSS-SP-97 shall conform to
manufacturer’s standard.
7.8 Fittings thickness tolerances shall match pipe thickness tolerance.
8.0 BENDS
8.1 Unless otherwise specified for process piping, elbow of radius R = 1.5 D shall only be used.
Minimum Bend Radius D = Specified Outside Diameter.
NEW DELHI 0002-04-05-02-001
8.2 For main line, Cold field bends with radius R= 30D (where D is pipe OD) shall be used. Limited
use of shop fabricated bends radius R = 6D bends (shop bends) may be permitted for reason of
space constraints.
8.3 Bends with a bend radius of 3 times nominal pipe diameter can be used on fabricated lines up to
and including 1 ½” pipe size for utility services if essentially required.
8.4 In order to accommodate changes in vertical and horizontal alignment in piggable section of
pipeline, Elastic bends/ Cold field bends/ Hot formed long radius bends shall be used. Long Radius
Bend shall be used only when indicated in the drawing.
8.5 Miters shall not be used.
9.0 FLANGES
9.1 Pressure Temperature rating of flanges shall conform to B16.5/ -SP-44/ B16.47 as applicable.
9.2 Dimensions of flanges shall be in accordance with B16.5/ MSS-5P44/ B16.47 as applicable.
9.3 Neck of weld neck (WN) flanges shall suit pipe bore and thickness.
9.4 Bore of socket welded (SW) flanges shall suit pipe O.D. and its thickness.
9.5 Threads for screwed flanges, if used, shall conform to American Standard taper as per ASME B
1.20.1 NPT.
9.6 Sizes for blind flanges shall be indicated by nominal pipe size.
9.7 Unless specified otherwise in Piping Material Specification the flange face finish shall be as per
ASME B16.5/ ASME B 16.47 as applicable.
9.8 For RTJ Flange faces the gasket groove finish shall be smooth finish to 32-63 microinches AARH
as per MSS-SP-6. Hardness of Gasket groove shall be minimum 140 BHN.
9.9 Butt welding ends of WN flanges shall conform to ASME B 16.25.
9.10 Spectacle blind/ spacer & blinds shall be in accordance with ASME B16.48/ manufacturer’s
standard.
9.11 Two jack screws, 1800 apart shall be provided in all RTJ flange assemblies and spectacle blind or
spacer & blind assemblies as per GAIL standards.
10.0 GASKETS
10.1 Non metallic gaskets for flanged pipe joints shall conform to ASME B 16.21. Gasket material end
thickness shall be as indicated in piping material specification for the applicable piping class.
10.2 Spiral wound metallic gasket with compressed asbestos filler shall conform to ASME B16.20/ API
601. All spiral wound gaskets shall be provided with stainless steel centering ring. Gasket thickness
shall be as indicated in piping material specification for the applicable piping class.
10.3 Spiral wound gasket shall be self-aligning type.
10.4 For RTJ flanges, octagonal ring type gaskets of soft iron with maximum hardness of 90 BHN
conforming to ASME B 16.20 shall be used.

NEW DELHI 0002-04-05-02-001
11.0 BOLTING & THREADS
11.1 Nuts for stud bolts shall be American Standard Hexagon Heavy Series and double chamfered.
11.2 Dimension and tolerances for stud bolts and nuts shall be as per ASME B18.2.1 and 18.2.2 with full
threading to ASME B 1.1 Class 2A thread for bolts and Class 2B for nuts. Diameter and length of
stud bolts shall be as per ASME B 16.5/ ASME B16.47 with full threading.
11.3 Threads for nuts shall be as per ASME B 1.1
Nuts for stud bolts dia ¼“ to 1” : UNC-2B
Nuts for stud bolts dia 1⅛ %” to 3¼ : 8UN-2B
11.4 Threads for stud bolts shall be as per ASME B 1.1, as follows:
Stud bolts dia ¼“ to 1” : UNC-2A
Stud bolts dia 1⅛ %” to 3¼ : 8UN-2A
11.5 Heads of jack screws shall be heavy hexagonal type. Jack screw end shall be rounded. Stud bolts
shall be fully threaded with two hexagonal nuts.
12.0 THREAD SEALANT
12.1 Threaded joints shall be made with 1” wide PTFE jointing tape.
13.0 VALVES
13.1 Valve ends shall be as per piping material specification for various piping class.
13.2 Sectionalizing valves (Block valves) and other isolation valves installed on the main pipeline shall
have butt welding ends. All inline isolation valves on the mainline (pipeline) shall be full bore
valves to allow smooth passage of cleaning as well as intelligent pigs.
13.3 All buried valves shall be provided with stem extension as per relevant specification/ data sheet.
13.4 Flange dimensions and face finish of flanged end valves shall conform to clause 9.0 of this
specification.
13.5 Butt welding ends of Butt Welded valves shall conform to ASME B 16.25.
13.6 Face to face and end to end dimensions shall conform to applicable standards.
13.7 Valves shall conform to following standards unless specified otherwise in piping material
specification for various piping class.
Flanged/ Socket Welded end valves (1½” and below)
Gate Valves : API 602

Globe Valves : BS 5352
Check Valve : BS 5352
Ball Valves : BS 5351
Plug Valves : BS 5353
NEW DELHI 0002-04-05-02-001
Flanged/ Butt Welded end valves (2” and above)
For Process Lines For Utilities Line
Gate Valves : API 6D(*) API 600

Globe Valves : BS 1873 BS 1873
Check Valves : API 6D BS 1868
Ball Valves : API 6D BS 5351
Plug Valves : API 6D -
* Only conduit valves shall be used.
13.8 All manual operated valves shall be provided with wrench / hand wheel or gear operator as
specified here in below.
13.8.1 Gate Valves
For ASME class 150 and 300 : Hand wheel operated for size ≤12” NB.
Gear operated for size ≥14” NB.
For ASME class 600 : Hand wheel operated for size ≤ 10” NB.
Gear operated for size ≥ 12” NB
For ASME class 900 : Hand wheel operated for size ≤ 6” NB.
13.8.2 Globe Valves
For ASME class 150, 300 and 600- Hand Wheel operated for all size
For ASME class 900 - Hand wheel operated for size ≤ 4” NB.
13.8.3 Ball valves & Plug Valves
For all ASME class : Wrench operated for size ≤ 4” NB.

Gear operated for size ≥ 6” NB.
13.8.4 Power Actuated Valves
Power actuated valves shall have either electrical motor operator or hydraulic actuator as indicated
in P&IDs. The actuator shall have provision for remote operation as per P&IDs.
14.0 QUICK OPENING END CLOSURE
Not Applicable
15.0 HYDROTESTING VENTS AND DRAINS
In terminal piping, high point vents and low point drains required for the purpose of hydro testing
shall be of size 0.75”. These vents & drains shall consist of threadolet and plug. Plug shall be seal
welded after hydrotesting.
TABLE -1
NEW DELHI 0002-04-05-02-001
Sl. SECTION TPIPE MATERIAL METHOD OF W.T.
No. DIA (API 5L) MANUFACTURE (mm)
(INCH)
NEW DELHI
LINE PIPE
GAIL (INDIA) LTD

1. VSPL (IP-1) - HPCL BOTTLING PLANT 4 API 5L Gr. B SEAMLESS, EW 6.4
PIPELINE
Note: (1) Design Factor considered 0.72.

(2) Wall thickness includes 0.5 mm corrosion allowance.
(3) Legend : EW – Electric Welded

SPECIFICATION
0002-04-05-02-001
REV-0
Page 8 of 54
TABLE – 2
Pressure/ Temp & Other Design Conditions for various piping Classes
Class Service Design Condition C.A. Pipe Material Design

Pressure Temp. (mm) Code
(Kg/cm2 g) (0 C)
D1A LPG 98.0 65 0.5 API 5L GR- B / ASME B
ASTM A106 Gr.B as 31.4 /
applicable OISD –
141
D4A LPG 95.1 65 0.5 A 333 Gr. 6 ASME B
31.4 /
OISD –
141
B1A LPG 49.0 65 0.5 API 5L GR- B / Gr.X- ASME B
42 / ASTM A106 Gr.B 31.4 /
as applicable OISD –
141
B4A LPG 47.4 65 0.5 A 333 Gr. 6 ASME B
31.4 /
OISD –
141
A1A FO (Diesel) 19.0 65 1.5 ASTM A106 Gr.B ASME B
31.3
A3A Utilities 10.5 65 1.5 ASTM A106 Gr.B ASME B
31.3
A4A LPG 18.1 65 0.5 A 333 Gr. 6 ASME B
31.4

NEW DELHI 0002-04-05-02-001
ANNEXURE A

(A1A - CLASS 150#)

NEW DELHI 0002-04-05-02-001
PIPING CLASS : A1A, 150 #
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NON IBR
TEMPERATURE (Deg. F) AND PRESSURE ( psig ) RATINGS

TEMPERATURE 0F - 20 100 200 300 400 500
PRESSURE (psig) 285 285 260 230 200 170
SERVICE : DIESEL (FUEL OIL)
NOTES
1. PRESSURE – TEMPERATURE RATINGS INDICATED ARE APPLICABLE TO FLANGES AND

FLANGED FITTINGS (AS PER ANSI B 16.5).
2. PROCUREMENT OF MATERIALS SHALL BE AS PER THE DETAILED SPECIFICATIONS/ DATA

SHEETS AS APPLICABLE.
3. NDT OF WELDS SHALL BE AS PER GAIL SPECIFICATION S-05-02-012.
4. ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE UNLESS OTHERWISE
INDICATED IN P&ID.
5. SPECIAL NOTES
ITEM SIZE DESCRIPTION
MAINTENANCE FLANGED TO BE KEPT MINIMUM

ALL
JOINTS
PIPE JOINTS 0.75” & BELOW SW COUPLING, 6000#
FOR 1.00” & 1.50” SW COUPLING, 3000#

2.0” & ABOVE BUTT WELDED
DRAINS ON LINES ≤1.5” REFER GAIL STD.S-05-01-003
ON LINES ≥2.0” AS PER P&ID OR 0.75”
VENTS ON LINES ≤1.5” REFER GAIL STD – S-05-01-003
TEMP. CONN 1.5” FLANGED, INSTALLATION AS PER GAIL STD –

S-05-01-005 WITH SOCKOLET.
PRESS. CONN 0.75” SW SCH 160 NIPPLE WITH GATE VALVE
INSTALLATION TO SPEC AS PER STD.S-05-01-006

NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42
BRANCH PIPE (SIZE IN INCHES)

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 E 10
8.0 E E 8.0
6.0 E E E 6.0
5.0 5.0
4.0 E E E E 4.0
3.5 3.5
3.0 E E E E E 3.0
2.5 2.5
2.0 E E E E E E 2.0
1.5 T E S S S S S 1.5
1.25 1.25
1.0 T T S S S S S S 1.0
0.75 T T T S S S S S S 0.75
0.5 T T T T S S S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
10.00
RUN PIPE (SIZES IN INCH) – A1A

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
H H.COUPLING W WELDOLETS
P PIPE TO PIPE D TEE WITH REDUCER
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Item Type Size Size Material Description
Thk STD
(Inch) (Inch)
PIPE GROUP (A1A)
PIPE 00.500 00.750 S160 B 36.10 ASTM A 106 GR.B PE, SEAMLESS
PIPE 01.000 01.500 S 80 B 36.10 ASTM A 106 GR.B PE, SEAMLESS
PIPE 02.000 02.000 S 80 B 36.10 ASTM A 106 GR.B BE, SEAMLESS
FLANGE GROUP (A1A)
FLNG.WN, RF, 00.500 04.000 M B-16.5 ASTM A 105

SMOOTH
FITTING GROUP (A1A)
FITTINGS 00.500 00.750 B-16.11 ASTM A 105 SW, 6000
FITTINGS 01.000 01.500 B-16.11 ASTM A 105 SW, 3000
FITTINGS 02.000 04.000 M B-16.9 ASTM A 234,GR. WPB BW, SEAMLESS

(USE ASTM A 105 FOR O-
LETS)
BLINDS (A1A)
BLINDS, RF 00.500 4.000 ASTM A 105
FIGURE-8/ SPACER & BLINDS (A1A)
FIGURE-8/ 00.500 04.000 ASTM A 105 STD. NO. ASME

SPACER & B 16.48
BLINDS, FF
BOLT GROUP (A1A)
BOLT.STUD 00.500 04.000 B18.2 BOLT: 193 GR.B7,NUT:

NEW DELHI 0002-04-05-02-001
A194 GR. 2H
Gasket Group (A1A)
GASKET 00.500 04.000 B16.20- SP,WND, SS316+CAF AND

ANSI B SS 316 CENTERING RING
16.5 5.0 mm THK.
CAPS (A1A)
CAPS 00.500 0.750 A 105 SCREWED, 6000#
CAPS 01.000 01.500 A 105 SCREWED, 3000#
CAPS 02.000 04.000 A 234 Gr. WPB SEAMLESS, BW
PERMANENT STRAINER (A1A)
PERMANENT 00.500 1.500 BODY A 105, INTERNALS SS 304 SW, 800#, TYPE –
STRAINER Y, MNF. STD.
PERMANENT 02.000 4.000 BODY A 234 GR. WPB, BW, THK. TO MATCH
STRAINER INTERNALS SS 304 PIPE THK. TYPE – T,
STD. S-05-01-008
VALVE GROUP (A1A)
VLV. BALL 00.500 01.500 BS 5351 BODY-ASTMA 105, TRIM- 150#, RF, LONG
ASTM A 182 GR. F304 PATTERN
02.000 04.000 API 6D BODY-ASTMA 216 GR. 150#, RF, LONG

WCB/ A 234 GR. WPB/ A 516 PATTERN
GR. 70, BALL- A 216 GR.
WCB/ A 234 GR. WPB/ A 395
+ ENP
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A105,TRIM- SW,800#, PISTON

ASTM A182 GR. F304 CHECK VALVE
02.000 04.000 BS-1868 BODY-ASTMA RF ,150#

216 GR. WCB,TRIM-ASTM
A 216 GR. WCB WITH 13%
Cr. OVERLAY
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW,800#

105,TRIM-ASTM A 182 GR.
F304
02.000 04.000 BS-1873 BODY-ASTM A RF, 150#

216 GR. WCB,TRIM-13% Cr.
STEEL
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW,800#

105, TRIM-A 182 , GR. F 304
02.000 04.000 API-600 BODY-ASTM A RF, 150#

216 GR. WCB , TRIM-A 216,
GR. WCB WITH 13% Cr.
OVERLAY

NEW DELHI 0002-04-05-02-001
ANNEXURE B

(A3A - CLASS 150#)

NEW DELHI 0002-04-05-02-001

TEMPERATURE 0F - 20 100 200 300 400 500
PRESSURE (psig) 285 285 260 230 200 170
SERVICE (ABOVE GROUND) : IA, AP, WD, WS, IG
NOTES


INDICATED IN P&ID.
SPECIAL NOTES

ALL
JOINTS
PIPE JOINTS 1.5” & BELOW SW COUPLING 3000 #
VENTS ON LINES ≤1.5” REFER GAIL STD S-05-01-003
TEMP. CONN 1.5” FLANGED, INSTALLATION AS PER GAIL STD.

S-05-01-005 WITH SOCKOLET
PRESS. CONN 0.75 SW SCH 80 NIPPLE WITH GATE VALVE
INSTALLATION TO SPEC AS PER STD. S-05-01-006

NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8.0 8.0
6.0 P 6.0
5.0 5.0
4.0 E P 4.0
3.5 3.5
3.0 E P P 3.0
2.5 2.5
2.0 E P P P 2.0
1.5 T E H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
(A3A)

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (A3A)
FLANGE GROUP (A3A)
FLNG.SW, RF, 00.500 01.500 M B-16.5 ASTM A 105

SMOOTH
FLNG.WN, RF, 02.000 04.000 M B-16.5 ASTM A 105

SMOOTH
FITTING GROUP (A3A)
FITTINGS 00.500 01.500 B-16.11 ASTM A 105 SEAMLESS, SW, 3000 #
FITTINGS 02.000 4.000 M B-16.9 ASTM A 234,GR. WPB BW, SEAMLESS
BLINDS (A3A)
BLINDS, RF 00.500 4.000 ASTM A 105
FIGURE-8/ 00.500 4.000 ASTM A 105 STD. NO. ASME

SPACER & B 16.48
BLINDS, FF
BOLT GROUP (A3A)
BOLT.STUD 00.500 04.000 B-18.20 BOLT : A 193 GR. B7, BOLT : FULLY
THREADED, NUT :

NEW DELHI 0002-04-05-02-001
NUT A 194 GR. 2H HEAVY HEXAGONAL
GASKET GROUP (A3A)
GASKET 00.500 04.000 B-16.20 COMPRESSED

– ANSI ASBESTOS, 2.0 mm
B 16.5 thk., RING TYPE (IS
2712, Gr. W/3)
CAPS (A3A)
CAPS 00.500 01.500 ASTM A 105 SCREWED, 3000#
CAPS 02.000 04.000 ASTM A 234 GR. WPB SEAMLESS, BW
PERMANENT 00.500 1.500 BODY CS, INTERNALS SS SW, 800#, TYPE – Y,

304
STRAINER MNF. STD.
PERMANENT 02.000 4.000 BODY CS , INTERNALS SS BW, THK. TO MATCH PIPE

304 THK. TYPE – T, STD. S-05-
STRAINER
01-008
VALVES GROUP (A3A)
VLV. BALL 00.500 01.500 BS 5351 BODY-ASTMA 105, 150#, RF

TRIM- ASTM A 182
GR. F304
02.000 04.000 BS 5351 BODY-ASTMA 216 GR. 150#, RF,

WCB, BALL- 13 % Cr.
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM SW,800#, PISTON

A105,TRIM-ASTM CHECK VALVE
A182 GR. F304
02.000 04.000 BS-1868 BODY-ASTMA RF ,150#

216 GR. WCB,TRIM-
ASTM A 216 GR. WCB
WITH 13% Cr.
OVERLAY
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW,800#

105,TRIM-ASTM A 182
GR. F304
02.000 04.000 BS-1873 BODY-ASTM A RF, 150#

216 GR. WCB,TRIM-
13% Cr. STEEL
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW,800#

105, TRIM-A 182 , GR.
F 304
02.000 04.000 API-600 BODY-ASTM A RF, 150#

216 GR. WCB , TRIM-A
216, GR. WCB WITH
13% Cr. OVERLAY

NEW DELHI 0002-04-05-02-001
ANNEXURE C

(A4A - CLASS 150#)

NEW DELHI 0002-04-05-02-001

TEMPERATURE 0F - 49 100 200 300 400 500
PRESSURE (psig) 265 265 250 230 200 170
SERVICE : LIQUID PETROLEUM GAS (LPG) FLARE/ BLOW DOWN
NOTES


INDICATED IN P&ID.
5. SPECIAL NOTES

ALL
JOINTS
PIPE JOINTS 0.75” & BELOW SW COUPLING, 6000#
FOR 1.00” & 1.50” SW COUPLING, 3000#

VENTS ON LINES ≤1.5” REFER GAIL STD – S-05-01-003
TEMP. CONN 1.5” FLANGED, INSTALLATION AS PER GAIL STD –

S-05-01-005 WITH SOCKOLET.
PRESS. CONN 0.75” SW SCH 160 NIPPLE WITH GLOBE VALVE
INSTALLATION TO SPEC AS PER STD.S-05-01-006

NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 E 10
8.0 E E 8.0
6.0 E E E 6.0
5.0 5.0
4.0 E E E E 4.0
3.5 3.5
3.0 E E E E E 3.0
2.5 2.5
2.0 E E E E E E 2.0
1.5 T E S S S S S 1.5
1.25 1.25
1.0 T T S S S S S S 1.0
0.75 T T T S S S S S S 0.75
0.5 T T T T S S S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
10.00

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (A4A)
PIPE 00.500 00.750 S160 B 36.10 ASTM A 333, Gr. 6 PE, SEAMLESS
PIPE 01.000 01.500 S 80 B 36.10 ASTM A 333, Gr. 6 PE, SEAMLESS
PIPE 02.000 02.000 S 80 B 36.10 ASTM A 333, Gr. 6 BE, SEAMLESS
FLANGE GROUP (A4A)
FLNG.WN, RF, 00.500 04.000 M B-16.5 ASTM A 350 GR. LF2

SMOOTH
FITTING GROUP (A4A)
FITTINGS 00.500 00.750 B-16.11 ASTM A 350, GR. LF2 SW, 6000
FITTINGS 01.000 01.500 B-16.11 ASTM A 350, GR. LF2 SW, 3000
FITTINGS 02.000 04.000 M B-16.9 ASTM A 420 GR. WPL 6 BW

(USE ASTM A 350 GR. LF2
FOR O-LETS)
BLINDS (A4A)
BLINDS, RF, 00.500 04.000 ASTM A 350 GR. LF2

SMOOTH
FIGURE-8/ 00.500 04.000 ASTM A 350 GR. LF2 STD. NO. ASME
SPACER & B 16.48
BLINDS, FF
BOLT GROUP (A4A)

NEW DELHI 0002-04-05-02-001
BOLT.STUD 00.500 04.000 B18.2 BOLT: A 320 GR. L7, NUT:
A194 GR. 4
Gasket Group (A4A)
GASKET 00.500 04.000 B16.20- SP,WND, SS316+CAF AND

ANSI B SS 316 CENTERING RING
16.5 5.0 mm THK.
CAPS (A4A)
CAPS 00.500 00.750 A 350 GR. LF2 SCREWED, 6000#
CAPS 01.000 01.500 A 350 GR. LF2 SCREWED, 3000#
CAPS 02.000 04.000 A 420 GR. WPL 6 SEAMLESS, BW
PERMANENT 00.500 BODY A 350 LF2, INTERNALS SS SW, 800#, TYPE –

STRAINER 01.500 304 Y, MNF. STD.
PERMANENT 02.000 BODY A 420 WPL 6, INTERNALS BW, THK. TO MATCH

STRAINER 04.000 SS 304 PIPE THK. TYPE – T,
STD. S-05-01-008
VALVE GROUP (A4A)
VLV. BALL 00.500 01.500 BS 5351 BODY-ASTMA 350 GR. LF2, 150#, RF, LONG
TRIM- 18/8 SS PATTERN
02.000 04.000 API 6D BODY-ASTMA 352 GR. 150#, RF, LONG

LCB, TRIM – 18/8 SS PATTERN
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A350 GR. SW,800#, PISTON

LF2,TRIM- 18/8 SS CHECK VALVE
00.200 04.000 API 6D BODY-ASTM A 352 GR. RF ,150#

LCB,TRIM-18/8 SS
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 350 GR. SW,800#

LF2,TRIM- 18/8 SS
02.000 04.000 BS-1873 BODY-ASTM A 352 GR. RF, 150#

LCB, TRIM- 18/8 SS
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 350 GR. SW,800#

LF2,TRIM- 18/8 SS
02.000 04.000 API-6D BODY-ASTM A 352 GR. RF, 150#

LCB, TRIM- 18/8 SS
VLV. PLUG 00.500 01.500 BS 5353 BODY-ASTM A 350 GR. RF, 150#
LF2,TRIM- 18/8 SS
02.000 04.000 API-6D BODY-ASTM A 352 GR. RF, 150#

LCB, TRIM- 18/8 SS

NEW DELHI 0002-04-05-02-001
ANNEXURE D

(B1A - CLASS 300#)

NEW DELHI 0002-04-05-02-001
PIPING CLASS : B1A, 300 #

TEMPERATURE 0F - 20 100 200 300 400 500
PRESSURE (psig) 740 740 675 655 635 600
SERVICE: LIQUID PETROLEUM GAS (LPG)
NOTES


4. ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GLOBE VALVE UNLESS OTHERWISE
INDICATED IN P&ID.
SPECIAL NOTES

ALL
JOINTS
FOR 1.00” & 1.50” SW COUPLING 3000 #



NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8.0 8.0
6.0 E 6.0
5.0 5.0
4.0 E E 4.0
3.5 3.5
3.0 E E E 3.0
2.5 2.5
2.0 E E E W 2.0
1.5 T E S S S 1.5
1.25 1.25
1.0 T T S S S S 1.0
0.75 T T T S S S S 0.75
0.5 T T T T S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
(B1A)

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (B1A)
PIPE 08.000 10.000 6.4 B 36.10 API 5L GR.B BE, SEAMLESS
FLANGE GROUP (B1A)

SMOOTH
FLNG.WN, 02.000 10.000 M B-16.5 ASTM A 105

RF, SMOOTH
FITTING GROUP (B1A)
FITTINGS 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 #
FITTINGS 02.000 10.000 M B-16.9 ASTM A 234,GR. WPB (USE BW, SEAMLESS
ASTM A105 FOR O-LETS)
BLINDS (B1A)
BLINDS, RF 00.500 10.000 ASTM A 105
FIGURE-8/ SPACER & BLINDS (B1A)

NEW DELHI 0002-04-05-02-001
FIGURE-8/ 00.500 10.000 ASTM A 105 STD. NO.
SPACER & ASME B 16.48
BLINDS, FF
BOLT GROUP (B1A)
BOLT.STUD 00.500 10.000 B-18.20 BOLT : A 193 GR. B7, NUT A 194 BOLT : FULLY
GR. 2H THREADED,
NUT : HEAVY
HEXAGONAL
GASKET GROUP (B1A)
GASKET 00.500 10.000 B-16.20 SS 316 SPIRAL WOUND WITH

– ANSI CAF FILLER AND SS 316
B 16.5 CENTERING RING 5.0 mm THK.
CAPS (B1A)
CAPS 02.000 04.000 ASTM A 234 GR. WPB SEAMLESS, BW
PERMANENT STRAINER (B1A)
PERMANENT 02.000 4.000 BODY A 234 GR. WPB , INTERNALS SS BW, THK. TO MATCH
STRAINER 304 PIPE THK. TYPE – T,
STD. S-05-01-008
PERMANENT 06.000 10.000 BODY A 234 GR. WPB, INTERNALS SS BW, THK. TO MATCH
STD. S-05-01-009
VALVES GROUP (B1A)
02.000 14.000 API 6D BODY-ASTMA 216 GR. WCB/ A 300#, RF, STEM
234 GR. WPB/ A 516 GR. 70, AISI 4140 + ENP
BALL- A 216 GR. WCB/ A 234
GR. WPB./ A 395 + ENP
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A105,TRIM-ASTM SW,800#, PISTON

A182 GR. F304 CHECK VALVE
02.000 14.000 API 6D BODY-ASTMA 216 GR.WCB, RF ,300#

TRIM-ASTM A 216 GR. WCB
WITH 13% Cr. OVERLAY
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 105,TRIM- SW,800#

ASTM A 182 GR. F304

WCB,TRIM-13% Cr. STEEL

NEW DELHI 0002-04-05-02-001
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 105, TRIM-A 182 SW,800#
, GR. F 304
02.000 14.000 API-6D BODY-ASTM A 216 GR. WCB , RF, 300#

TRIM-A 216, GR. WCB WITH
13% Cr. OVERLAY
VLV.PLUG 00.500 01.500 API-602 BODY-ASTM A 105, PLUG-A SW,800#

182 , GR. F 304
02.000 14.000 API-6D BODY-ASTM A 216 GR. WCB/ A RF, 300#

234 GR. WPB/ A 516 GR. 70 ,
PLUG-A 216, GR. WCB/ A 234
GR. WPB/ A 395 +ENP

NEW DELHI 0002-04-05-02-001
ANNEXURE E

(B4A - CLASS 300#)

NEW DELHI 0002-04-05-02-001
PIPING CLASS : B4A, 300 #

TEMPERATURE 0F - 49 100 200 300 400 500
PRESSURE (psig) 695 695 655 640 620 585
SERVICE: LIQUID PETROLEUM GAS (LPG) FLARE / BLOW DOWN
NOTES


INDICATED IN P&ID.
SPECIAL NOTES

ALL
JOINTS
FOR 1.00” & 1.50” SW COUPLING 3000 #


PRESS. CONN 0.75 SW SCH 160 NIPPLE WITH GLOBE VALVE

NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8.0 8.0
6.0 E 6.0
5.0 5.0
4.0 E E 4.0
3.5 3.5
3.0 E E E 3.0
2.5 2.5
2.0 E E E E 2.0
1.5 T E S S S 1.5
1.25 1.25
1.0 T T S S S S 1.0
0.75 T T T S S S S 0.75
0.5 T T T T S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
(B4A)

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (B4A)
FLANGE GROUP (B4A)
FLNG.SW, RF 00.500 01.500 M B-16.5 ASTM A 350 GR. LF2
FLNG.WN, RF 02.000 04.000 M B-16.5 ASTM A 350 GR. LF2
FITTING GROUP (B4A)
FITTINGS 00.500 00.750 B-16.11 ASTM A 350 GR. LF2 SW, 6000 #
FITTINGS 02.000 04.000 M B-16.9 ASTM A 420 GR. WPL 6 (USE BW, SEAMLESS
A350 GR. LF2 FOR O-LETS)
BLINDS (B4A)
BLINDS, RF 00.500 04.000 ASTM A 350 GR. LF2
FIGURE-8/ SPACER & BLINDS (B4A)
FIGURE-8/ 00.500 04.000 ASTM A 350 GR. LF2 STD. NO.

BLINDS, FF
BOLT GROUP (B4A)
BOLT.STUD 00.500 4.000 B-18.20 BOLT : A 320 GR. L7, NUT A 194 BOLT : FULLY
THREADED,
NEW DELHI 0002-04-05-02-001
GR. 4 NUT : HEAVY
HEXAGONAL
GASKET GROUP (B4A)

CAPS (B4A)
CAPS 00.500 00.750 ASTM A 350 GR. LF2 SCREWED, 6000#
CAPS 02.000 04.000 ASTM A 420 GR. WPL6 SEAMLESS, BW
PERMANENT STRAINER (B4A)
PERMANENT 00.500 1.500 BODY A 350 LF2, INTERNALS SS 304 SW, 800#, TYPE –
PERMANENT 02.000 4.000 BODY A 420 WPL6, INTERNALS SS 304 BW, THK. TO MATCH
PIPE THK. TYPE – T,
STRAINER
STD. S-05-01-008
VALVES GROUP (B4A)
VLV. BALL 00.500 01.500 BS 5351 BODY-ASTM A 350 GR. LF2, 300#, RF, LONG
02.000 14.000 API 6D BODY-ASTMA 352 GR. LCB/ A 300#, RF, LONG
350 GR. LF2, TRIM – 18/8 SS PATTERN
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 350 GR. LF2, SW,800#, PISTON
TRIM- 18/8 SS CHECK VALVE
02.000 14.000 API 6D BODY-ASTMA 352 GR. LCB/ A RF ,300#

350 GR. LF2, TRIM – 18/8 SS
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS+STELLITE
02.000 14.000 BS-1873 BODY-ASTMA 352 GR. LCB/ A RF, 300#

350 GR. LF2, TRIM – 18/8
SS+STELLITE
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS
02.000 14.000 API-6D BODY-ASTMA 352 GR. LCB/ A RF, 300#

350 GR. LF2, TRIM – 18/8 SS
VLV.PLUG 00.500 01.500 BS 5353 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS

350 GR. LF2, TRIM – 18/8 SS

NEW DELHI 0002-04-05-02-001
ANNEXURE - E

(D1A - CLASS 600#)

NEW DELHI 0002-04-05-02-001
PIPING CLASS : D1A, 600 #

TEMPERATURE 0F - 20 100 200 300 400 500 600
PRESSURE (psig) 1480 1480 1350 1315 1270 1200 1095
SERVICE: LIQUID PETROLEUM GAS (LPG)
NOTES


INDICATED IN P&ID.
5. PIPE WALL GRADE AND THICKNESS FOR MAINLINE PIPES USED SHALL BE API 5L Gr. B , 6.4
MM.
6. LR BEND (R=6D), COLD FIELD BENDS (R=30D MIN.) – MATL. /THK. SAME AS MAIN PIPELINE.
7. INSULATING JOINT – MONOBLOCK TYPE, ASTM A 105/ API 5L Gr.B
SPECIAL NOTES

ALL
JOINTS
FOR 1.00” & 1.50” SW COUPLING 3000 #



NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8.0 8.0
6.0 E 6.0
5.0 5.0
4.0 E E 4.0
3.5 3.5
3.0 E E E 3.0
2.5 2.5
2.0 E E E W 2.0
1.5 T E S S S 1.5
1.25 1.25
1.0 T T S S S S 1.0
0.75 T T T S S S S 0.75
0.5 T T T T S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
(D 1A)
NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T + TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (D1A)
PIPE 04.000 6.000 S 80/ B 36.10 ASTM A 106 GR.B BE, SEAMLESS
6.4
FLANGE GROUP (D1A)

SMOOTH
FLNG.WN, 02.000 06.000 M B-16.5 ASTM A 105

RF, SMOOTH
FITTING GROUP (D1A)
FITTINGS 02.000 06.000 M B-16.9 ASTM A 234,GR. WPB (USE BW, SEAMLESS
ASTM A105 FOR O-LETS)

NEW DELHI 0002-04-05-02-001
BLINDS (D1A)
BLINDS, RF 00.500 06.000 ASTM A 105
FIGURE-8/ SPACER & BLINDS (D1A)
FIGURE-8/ 00.500 06.000 ASTM A 105 STD. NO.

BLINDS, FF
BOLT GROUP (D1A)
BOLT.STUD 00.500 06.000 B-18.20 BOLT : A 193 GR. B7, NUT A 194 BOLT : FULLY
GR. 2H THREADED,
NUT : HEAVY
HEXAGONAL
GASKET GROUP (D1A)

PERMANENT STRAINER (D1A)
PERMANENT 02.000 4.000 BODY A 234 GR. WPB , INTERNALS SS BW, THK. TO MATCH
STD. S-05-01-008
PERMANENT 06.000 10.000 BODY A 234 GR. WPB, INTERNALS SS BW, THK. TO MATCH
STD. S-05-01-009
VALVES GROUP (D1A)
02.000 12.000 API 6D BODY-ASTMA 216 GR. WCB/ A 600#, RF, STEM
234 GR. WPB/ A 516 GR. 70, AISI 4140 + ENP
BALL- A 216 GR. WCB/ A 234
02.000 12.000 API 6D BODY-ASTMA 216 GR. WCB/ A 600#, BW, FOR
234 GR. WPB/ A 516 GR. 70, UNDERGROUND
BALL- A 216 GR. WCB/ A 234 SERVICE
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A105,TRIM-ASTM SW,800#, PISTON

A182 GR. F304 CHECK VALVE
02.000 12.000 API 6D BODY-ASTMA 216 GR.WCB, RF ,600#

TRIM-ASTM A 216 GR. WCB
WITH 13% Cr. OVERLAY
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 105,TRIM- SW,800#

ASTM A 182 GR. F304

NEW DELHI 0002-04-05-02-001
WCB,TRIM-13% Cr. STEEL +
STELLITE
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 105, TRIM-A 182 SW,800#

, GR. F 304
02.000 12.000 API-6D BODY-ASTM A 216 GR. WCB/ A BW, 600#, STEM
234 GR. WPB, A216 GR. WCC/ AISI 4140 + ENP
A234 GR. WPC (FOR 12”) , (FOR 12”)
TRIM-A 105/ A516 GR. 70 + ENP,
VLV.PLUG 00.500 01.500 BS 5353 BODY-ASTM A 105, PLUG-A SW,800#

182 , GR. F 304
02.000 12.000 API-6D BODY-ASTM A 216 GR. WCB/ A RF, 600#

234 GR. WPB, PLUG- (A 216, GR.
WCB/ A 234 GR. WPB) +ENP

NEW DELHI 0002-04-05-02-001
ANNEXURE - F

(D4A - CLASS 600#)

NEW DELHI 0002-04-05-02-001
PIPING CLASS : D4A, 600 #

TEMPERATURE 0F - 49 100 200 300 400 500
PRESSURE (psig) 1390 1390 1315 1275 1235 1165
SERVICE: LIQUID PETROLEUM GAS (LPG) FLARE / BLOW DOWN
NOTES


INDICATED IN P&ID.
SPECIAL NOTES

ALL
JOINTS
FOR 1.00” & 1.50” SW COUPLING 3000 #


PRESS. CONN 0.75 SW SCH 160 NIPPLE WITH GLOBE VALVE

NEW DELHI 0002-04-05-02-001
72 72
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42

40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8.0 8.0
6.0 E 6.0
5.0 5.0
4.0 E E 4.0
3.5 3.5
3.0 E E E 3.0
2.5 2.5
2.0 E E E E 2.0
1.5 T E S S S 1.5
1.25 1.25
1.0 T T S S S S 1.0
0.75 T T T S S S S 0.75
0.5 T T T T S S S S 0.5
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
(D4A)

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
E TEE BW T TEES SW
R REINFORCED
S SOCKOLETS
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
PIPE GROUP (D4A)
FLANGE GROUP (D4A)
FLNG.SW, RF 00.500 01.500 M B-16.5 ASTM A 350 GR. LF2
FLNG.WN, RF 02.000 04.000 M B-16.5 ASTM A 350 GR. LF2
FITTING GROUP (D4A)
FITTINGS 02.000 04.000 M B-16.9 ASTM A 420 GR. WPL 6 (USE BW, SEAMLESS
A350 GR. LF2 FOR O-LETS)
BLINDS (D4A)
BLINDS, RF 00.500 04.000 ASTM A 350 GR. LF2
FIGURE-8/ SPACER & BLINDS (D4A)
FIGURE-8/ 00.500 04.000 ASTM A 350 GR. LF2 STD. NO.

BLINDS, FF
BOLT GROUP (D4A)
BOLT.STUD 00.500 4.000 B-18.20 BOLT : A 320 GR. L7, NUT A 194, BOLT : FULLY
THREADED,
NEW DELHI 0002-04-05-02-001
GR. 4 NUT : HEAVY
HEXAGONAL
GASKET GROUP (D4A)

CAPS (D4A)
CAPS 02.000 04.000 ASTM A 420 GR. WPL6 SEAMLESS, BW
PERMANENT STRAINER (D4A)
PERMANENT 00.500 1.500 BODY A 350 LF2, INTERNALS SS 304 SW, 800#, TYPE –
PERMANENT 02.000 4.000 BODY A 420 WPL6, INTERNALS SS 304 BW, THK. TO MATCH
PIPE THK. TYPE – T,
STRAINER
STD. S-05-01-008
VALVES GROUP (D4A)
VLV. BALL 00.500 01.500 BS 5351 BODY-ASTM A 350 GR. LF2, 600#, RF, LONG
02.000 04.000 API 6D BODY-ASTMA 352 GR. LCB/ A 600#, RF, LONG
350 GR. LF2, TRIM – 18/8 SS PATTERN
VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 350 GR. LF2, SW,800#, PISTON
TRIM- 18/8 SS+STELLITE CHECK VALVE
02.000 04.000 API 6D BODY-ASTMA 352 GR. LCB/ A RF ,600#

350 GR. LF2, TRIM – 18/8
SS+STELLILTE
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS+STELLITE
02.000 04.000 BS-1873 BODY-ASTMA 352 GR. LCB/ A RF, 600#

350 GR. LF2, TRIM – 18/8
SS+STELLITE
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS

350 GR. LF2, TRIM – 18/8 SS
VLV.PLUG 00.500 01.500 BS 5353 BODY-ASTM A 350 GR. LF2, SW,800#

TRIM- 18/8 SS

350 GR. LF2, TRIM – 18/8 SS

NEW DELHI 0002-04-05-02-001
ANNEXURE - G

(A93A - CLASS 150#)

NEW DELHI 0002-04-05-02-001
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
SERVICE
FIRE WATER (ABOVE GROUND / UNDER GROUND)
NOTES
1. FOR T-TYPE BW STRAINERS, REFER STD. NO.S-05-01-008 & S-05-01-009
2. FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL.
3. SIZES GIVEN IN PMS ARE NOMINAL BORE FOR O.D. OF IS 3589 PIPES REFER ANSI B36.10.
4. BUTTERFLY VALVE SHALL BE LUGGED WAFER TYPE UP TO 24” AND DOUBLE FLANGED
BODY FOR SIZES BEYOND 24”.
5. PIPE THICKNESS ARE JOB SPECIFIC BASED ON THE SOIL PROPERTIES OF JOB SITE AND
DEPTH OF TOP OF PIPE OF 1.5M. NO LIVE LOAD HAS BEEN CONSIDERED FOR CALCULATION
OF PIPE THICKNESS. LIVE LOADS WHEREVER EXPECTED SHALL BE SUITABLY TAKEN CARE
OF.
6. NDT REQUIREMENT SHALL BE SAME AS FOR CLASS A1A OF GAIL STANDARD S-05-02-012
AND TAC REQUIREMENT FOR RADIOGRAPHY SHALL ALSO BE COMPLIED WITH.
SPECIAL NOTES
MAINTENANCE JOINTS ALL FLANGED, TO BE KEPT MINIMUM

PIPE JOINTS 1.5” & BELOW SW COUPLING
ON LINES ≥2.0” AS PER P&ID OR 0.75” REFER STD. S-05-01-004
VENTS ON LINES ≤1.5” REFER GAIL STD. S-05-01-003
ON LINES ≥2.0” AS PER P&ID OR 0.75”REFER STD. S-05-01-003.

TEMP. CONN 1.5” FLANGED, INSTALLATION AS PER GAIL STD. S-05-01-005
PRESS. CONN 0.75” SW NIPPLE WITH GATE VALVE TO SPEC AS PER STD.
S-05-01-006

NEW DELHI 0002-04-05-02-001
70 70
68 68
66 66
64 64
62 62
60 60
58 58
56 56
54 54
52 52
50 50
48 48
46 46
44 44
42 42
40 40
38 38
36 36
34 34
32 32
30 30
28 28
26 26
24 24
22 22
20 20
18 18
16 16
14 T 14
12 T R 12
10 T R R 10
8.0 T R R R 8.0
6.0 T P R R R 6.0
5.0 5.0
4.0 T R P R R R 4.0
3.5 3.5
3.0 T P R P R R R 3.0
2.5 2.5
2.0 T P P R P R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000

NEW DELHI 0002-04-05-02-001
CODE DESCRIPTION
F SADDLE FUSED JT T TEES
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X REFER NOTES
S SOCKOLETS L SWEEPOLET
Lower Upper
Sch./ Dim.
Thk STD
(Inch) (Inch)
Pipe Group (A93A)
PIPE 00.500 01.500 HVY IS-1239-I IS-1239 (BLACK) PE, C. WELDED
PIPE 02.000 06.000 HVY IS-1239-I IS-1239 (BLACK) BE, C. WELDED
PIPE 08.000 12.000 6.0 IS-3589 IS-3589 GR.410 BE, WELDED
PIPE 14.000 14.000 8.0 IS-3589 IS-3589 GR.410 BE, SEAMLESS
NIPPLE 00.500 01.500 HVY IS-1239 (BLACK) PBE, C. WELDED
Flange Group(A93A)
FLNG. SW 00.500 1.50 M B-16.5 ASTM A 105 150, RF/125 AARH
FLNG. SO 02.000 14.000 B-16.5 ASTM A 105 150, RF/125 AARH
FLNG.BLIND 00.500 14.000 B-16.5 ASTM A 105 150, RF/125 AARH
FLNG.FIG.8 00.500 8.000 ASME- ASTM A 105 150, FF/125 AARH

B16.48
SPCR &BLIND 10.000 14.000 ASME- ASTM A 105 150, FF/125 AARH
B16.48
Fitting Group(A93A)
ELBOW.90 00.500 1.500 B-16.11 ASTM A 105 SW, 3000
ELBOW.90 02.000 6.000 STD B-16.9 ASTM A 234 GR.WPB BW, 1.5D
ELBOW.90 8.000 14.000 M B-16.9 ASTM A 234 GR.WPB-W BW, 1.5D
ELBOW.45 00.500 1.500 B-16.11 ASTM A 105 SW, 3000
ELBOW.45 02.000 6.000 STD B-16.9 ASTM A 234 GR.WPB BW, 1.5D
ELBOW.45 08.000 14.000 M B-16.9 ASTM A 234 GR.WPB-W BW, 1.5D
T.EQUAL 00.500 01.500 B 16.11 ASTM A 105 SW, 3000
T.EQUAL 02.000 6.000 STD B 16.9 ASTM A 234 GR.WPB BW
T.EQUAL 08.000 14.000 M B-16.9 ASTM A 234 GR.WPB-W BW
T.RED 00.500 01.500 B-16.11 ASTM A 105 SW, 3000

NEW DELHI 0002-04-05-02-001
T.RED 02.000 06.000 STD.,STD B-16.9 ASTM A 234 GR.WPB BW
T.RED 08.000 14.000 M, M B-16.9 ASTM A 234 GR.WPB-W BW
REDUC.CONC 02.000 06.000 STD.,STD B-16.9 ASTM A 234 GR.WPB BW
REDUC.CONC 08.000 14.000 M, M B-16.9 ASTM A 234 GR.WPB-W BW
REDUC.ECC 02.000 06.000 STD.,STD B-16.9 ASTM A 234 GR.WPB BW
REDUC.ECC 08.000 14.000 M, M B-16.9 ASTM A 234 GR.WPB-W BW
SWAGE.CONC 00.500 03.000 M,M BS-3799 ASTM A 105 PBE
SWAGE.ECC 00.500 03.000 M,M BS-3799 ASTM A 105 PBE
CAP 00.500 1.500 B-16.11 ASTM A 105 SCRF, 3000
CAP 02.000 6.000 STD B-16.9 ASTM A 234 GR.WPB BW
CAP 08.000 14.000 M B-16.9 ASTM A 234 GR.WPB BW
CPLNG.FULL 00.500 01.500 B-16.11 ASTM A 105 SW, 3000
CPLNG.HALF 00.500 01.500 B-16.11 ASTM A 105 SW, 3000
CPLNG.LH 00.500 01.500 B-16.11 ASTM A 105 SW, 3000
CPLNG.RED 00.500 01.500 B-16.11 ASTM A 105 SW, 3000
UNION 00.500 01.500 BS-3799 ASTM A 105 SW, 3000
Valves Group(A93A)
VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 105, TRIM- SW,800, 3000,B-16.11

STELLITED, STEM 13%CR.
STEEL
VLV.GATE 02.000 24.000 API-600 BODY-ASTM A 216 FLGD, 150, B16.5,

GR.WCB, TRIM-13% CR. RF/125AARH
STEEL
VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 105, TRIM- SW,800, 3000,B-16.11

STELLITED, STEM 13%CR.
STEEL
VLV.GLOBE 02.000 16.000 BS-1873 BODY-ASTM A 216 FLGD, 150, B16.5,

GR.WCB, TRIM-13% CR. RF/125AARH
STEEL
VLV.CHECK 00.500 1.500 BS-5352 BODY-ASTM A 105, TRIM- SW,800, 3000,B-16.11

STELLITED,
VLV.BTRFLY 02.000 24.000 BS-5155 BODY-ASTM A 216 GR. WCB, WAFL, 150, B16.5,
TRIM-13% CR.STEEL, WAF/ 125AARH
Bolt Group(A93A)
BOLT.STUD 00.500 14.000 B18.2 BOLT: A 193 GR.B7,

NUT:A194 GR.2H

NEW DELHI 0002-04-05-02-001
Gasket Group(A93A)
GASKET 00.500 14.000 B16.21- IS-2712-GR. W/3 RING, 150, 2MM

ANSI
B16.5
Trap/ Strainer Group(A93A)
STRNR.PERM 00.500 1.500 MNF’STD B:A105;INT;SS304 SW, Y-TYPE, 800
STRNR.PERM 02.000 6.000 M GAIL B:A234GR.WPB;INT:SS304 BW, T-TYPE

STD
STRNR.PERM 08.000 14.000 M GAIL B:A234GR.WPBW;INT:SS304 BW, T-TYPE

STD

NEW DELHI 0002-04-05-02-001
ANNEXURE-I
LIST OF ATTACHMENTS
Sl. DOCUMENT DOCUMENT REV

No. NO. .
1 Jack Screw for Spectacle Blind (150#, 300#, S-05-01-001 0
600#)
2 Jack Screw for Spacer and Blind (150#, S-05-01-002 0
300#, 600#)
3 Vents & Drains on lines (On lines 1- ½ “ & S-05-01-003 0
Below)
4 Vents & Drains on lines (On lines 2 “ & S-05-01-004 0
above)
5 Wells Installation 1- ½ “ Dia Taps S-05-01-005 0
6 Pressure Tappings – PG, PT, PI, PA, PC etc S-05-01-006 0
7 Dimn. For Handle Projections for Spacers S-05-01-007 0
and Blinds
8 T-Strainer Type-1 2"-4" (150# RF, 300# S-05-01-008 0
RF and RTJ, 600# RF and RTJ)
9 T-Strainer Type-1 6"-24" (150# RF, 300# S-05-01-009 0
RF and RTJ, 600# RF and RTJ)
10 Specification for Seamless Pipe S-04-02-003 0
11 Specification for ERW Pipe S-04-02-004 0
12 Standard Specification for Long Radius S-04-02-015 0
Bends for onshore Pipelines
14 Specification for Insulating Joints for S-04-02-019 0
Onshore Pipelines
15 Standard Specification for Seamless fittings S-04-02-013 0
& Flanges, Size up to DN 400 mm (16”)
17 Specification for Seamless fittings & S-04-02-013 0
Flanges, Size up to DN 400 mm (16”)
18 Technical Notes for Valves S-05-02-002 0
19 Technical Notes for Pipes S-05-02-001 0
20 Technical Notes for Butt Welded, Socket S-05-02-003 0
Welded and Screwed Fittings
21 Technical Notes for Flanges, Spectacle S-05-02-004 0
Blinds and Drip Rings
22 Technical Notes for Bolts and Nuts S-05-02-005 0
23 Technical Notes for Gaskets S-05-02-006 0
24 Inspection and Test Plan for Gaskets S-14-06-001 0
25 Specification for Shop and Field Painting S-05-02-014 0
26 Standard Specification for Fabrication and S-05-02-011 0
Erection of Piping
27 Standard specification for Inspection, S-05-02-013 0
Flushing and Testing of Piping system
28 Standard Specification of “Non-Destructive S-05-02-012 0
Examination of Piping”
29 Standard Specification for Scraper Traps for S-04-02-017 0
Onshore Pipelines
NEW DELHI 0002-04-05-02-001
32 Standard Specification of Plug Valve S-04-02-008 0
33 Standard Specification of Ball Valve S-04-02-007 0
35 Standard Specification for Positive Material S-14-02-001 0
Identification at Vendor’s Works.
LIST OF DATASHEETS
Sl. TITLE DATA SHEET NO. RE

No. V.
1 Data Sheet for Insulating Joints 0002-04-04-04-IJ-001 0
2 Data Sheet for Ball Valve 0002-04-04-04-BV-001 0
3 Data Sheet for Basket Filter 0002-04-04-04-FS-001 0
4 Data Sheet for Temp. Safety Valve (Class 0002-04-04-04-TSV-001 0
600#)
5 Data Sheet for Temp. Safety Valve (Class 0002-04-04-04-TSV-002 0
300#)

NEW DELHI 0002-04-05-02-001

Vol II Pipeline Engineering Part 1

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Vol II Pipeline Engineering Part 1

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VOLUME – II

LPG PIPELINE CONNECTIVITY TO HPCL

BIDDING DOCUMENT FOR LAYING OF PIPELINE AND ASSOCIATED FACILITIES

VOLUME IB - SCHEDULE OF PRICE

VOLUME IC - SCOPE OF WORK

VOLUME II - PIPELINE ENGINEERING – DESIGN BASIS/JOB SPECIFICATION/

VOLUME III - ELECTRICAL& CP SYSTEM – DESIGN BASIS/ JOB SPECIFICATION/

VOLUME IV - INSTRUMENTATION, TELECOM & SCADA – STANDARD

VOLUME V - CIVIL & STRUCTURE – DESIGN BASIS/ JOB SPECIFICATION/

VOLUME VI - PROCESS PACKAGE – PROCESS DESIGN BASIS/ STANDARD

VOLUME VII - ROUTE MAP, ALIGNMENT SHEET, CROSSING DETAIL, SURVEY

(BIDDING DOCUMENT NO. – 8000001260)

S. TITLE REV. SPEC. No. of

1 Engineering Design Basis 0 0002-04-04-03-001 14

STANDARD SPECIFICATION – PIPELINES

1 Specification for Seamless Pipe 0 S-04-02-003 06

STANDARD SPECIFICATION – PIPING

1 Technical Notes for Pipes 0 S-05-02-001 09

STANDARD DRAWING – PIPELINES

1 Typical Right of Way for 0 S-04-01-001 02

STANDARD DRAWING – PIPING

1 Jack Screw for Spectacle Blind 0 S-05-01-001 01

DATA SHEETS – LINEPIPE / PIPING

1 Data sheet of Ball Valve 0 0002-04-04-04-BV-001 02

LPG PIPELINE CONNECTIVITY TO

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

3.0 DESIGN CODES AND STANDARDS

4.0 DESCRIPTION OF FACILITIES

5.0 PIPELINE ROUTE

6.0 DESIGN DATA

7.0 PIPELINE AND ASSOCIATED FACILITIES DESIGN

8.0 OTHER TECHNICAL REQUIREMENTS

ANNEXURE-A LIST OF CODES AND STANDARDS

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

3.0 DESIGN CODES AND STANDARDS

OISD Std. 138 : Inspection of Cross Country Pipelines-Onshore

Petroleum : Part V, Transport by pipelines

4.2 HPCL Bottling Plant End:

4.3 Main Pipeline

5.0 PIPELINE ROUTE

5.1 Pipeline Route

Size, OD 4” (114.3 mm)

5.2 Terrain Details

6.1 Main pipeline shall be designed for conditions as follows:

PIPELINE DESIGN PARAMETER

7.0 PIPELINE AND ASSOCIATED FACILITIES DESIGN

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

Sr. LINE SIZE GRADE Thickness

7.4.2 Other Materials

7.6 Insulating joints

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

Other River crossings (Bank width <

7.8 Marshy Areas / Areas Prone to Flooding

8.0 OTHER TECHNICAL REQUIREMENTS

8.2.2 Piping flexibility/stress analysis

8.2.3 Piping layout

 Piping shall be designed considering skin temperature of piping material under

 Platforms, crossovers shall be provided for ease of operation and maintenance, if

 Platform for filters shall be provided for maintenance/ operational access, if

8.5 Dewatering and swabbing

8.6.2 Road Crossing

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0

ENGINEERING DESIGN BASIS - SPECIFICATION REV-0