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For more details see What is NPS about? and How It Works
NOTE
Computers and complex parts are NOT needed for NPS to work
but they may be used to enhance it.
NOTE
Engine runs HOT with Cold Cooling
System, ONLY the coolant passages run
cold.
The combination of parts used by Negative Pressure Supercharging produce several highly
advanced processes that allow NPS to work...
•CHVEG – Compressed High Velocity Exhaust Gas
•SVT – Synchronised Valve Timing
•HPDT – High Pressure Differential Turbulence
•HAI – Hot Air Induction
•HTCSI – Homogeneous Thermal Charge Spark Ignition combustion
• More torque and horsepower from idle to 4500 rpm using low octane fuel
• Faster acceleration
• More towing power
• More fuel economy
• Lower emissions
• Lower maintenance
• Lower running costs
Negative Pressure Supercharging is NOT about making street engines rev higher to produce
more peak horsepower because the drawback with high rpm engines is they...
• Reduce driveability, towing power, fuel economy, idle quality and manifold vacuum
• Produce poor low rpm torque which produces poor low speed acceleration
• Must use high octane fuel or expensive high octane fuel additives
• Must use many expensive and heavy duty parts to handle the higher horsepower
• Must use race parts or mechanically complex systems to produce respectable low speed
acceleration such as...
• 4-6 speed transmissions
• 4-5:1 diff ratios
• 4000-5000 rpm high stall converters
• Long intake manifolds
• Variable intake manifolds
• Roller cams
• Variable valve timing
• Variable valve lift
• Must use expensive pollution control systems to reduce the much higher emissions they
produce such as...
• Catalytic converters
• Exhaust gas recirculation
• Vacuum (smog) pumps
• Secondary air injection
• Computers
• Fuel injection
Negative Pressure Supercharging is NOT about using supercharger air pumps to produce more
peak horsepower because the drawback with air pumps for street applications is they...
• Require the engine to use high octane fuel or expensive high octane fuel additives
• Require the engine to use many expensive and heavy duty parts to handle the higher
horsepower
• Require the engine to use expensive pollution control systems to reduce the much higher
emissions they produce such as...
• Catalytic converters
• Exhaust gas recirculation
• Vacuum (smog) pumps
• Secondary air injection
• Computers
• Fuel injection
Negative Pressure Supercharging is NOT about making street engines more mechanically
complex because the drawback with mechanically complex systems* is they...
• Produce only small improvements in power, fuel economy or emissions with each system
which require making engines more and more mechanically complex in order to improve their
efficiency
• Require using more and more expensive computers to operate the increasing number and
complexity of mechanically complex systems
• Substantially increase the already high cost of mechanically complex engines to the point
that only the rich will be able to afford to buy and repair them in the near future
Performance Improvements
• More horsepower at peak 4500 rpm than typical performance engines produce at 6000
rpm
• Peak torque produced FROM 1000 - 3500 rpm
• 2 times more torque FROM 1000 - 3500 rpm at full throttle
• 3 times more torque FROM 1000 - 3500 rpm at part throttle
• Faster acceleration using low rpm torque instead of high rpm horsepower
• Smooth idle and acceleration at part throttle whether the engine is carbureted or fuel
injected
• Massive towing power FROM 1000 - 3500 rpm
• Less throttle needed to produce fast acceleration, cruise or tow a trailer
• Extremely responsive at any throttle position
• More manifold vacuum; 18-20" Hg at 500 rpm idle and 22-24" Hg at 2000 rpm cruise
• 30-50% more fuel economy than standard or high rpm engines
• 50-70% more fuel economy than engines with supercharger air pumps
• Ultra low to near zero emissions
• 1/3 the price of conventional supercharger air pump systems
• 1/2 the price of high rpm engines
• Same low maintenance as standard factory engines
• Less wear and tear on engine parts than high rpm engines
• Allows engine to use low octane fuel with no pre-ignition (pinging)
• Low and smooth exhaust note with a deep thump of a big block at idle and highway
speeds
• Powerful growl of a race car at full throttle
• Easy starting
• More torque and horsepower the hotter the air induction temperature is increased from
50-121°C (122-250°F)
• Improves thermal efficiency of engine by converting more combustion heat into
mechanical power
• Ultra fast burn prevents less combustion heat from dissipating into water passages which
allows the water to run cooler
• Engine and combustion run hot while only the water passages run cooler at 50°C (122°F)
• Engine reaches the optimum operating temperature in half the normal time
• Water coolant runs cooler at half the normal temperature of standard and high rpm
engines
• Water coolant runs cooler while towing in hot weather or heavy traffic
• Ultra fast burn and cooler water temperature eliminates overheating
• Allows carbureted engines to idle for long periods in heavy traffic and not foul the plugs
• Allows carbureted engines to be driven immediately from a cold start like fuel injected
engines
• Allows full throttle acceleration from a cold start using a carburetor (not recommended
even though possible)
• Makes mechanically simple pushrod engines a lot more powerful, fuel efficient and run
cleaner than today's mechanically complex multi-valve/cam engines
• Can be applied to the world's 700 million existing old and new engines to make them
more powerful, fuel efficient and run clean which eliminates the need for radical new
engine designs
• More performance per dollar than any other product or engine technology
• How Negative Pressure Supercharging works compared to standard and race engines
• Negative Pressure Supercharging is a highly advanced 6 cycle supercharging combustion
process that produces substantially more torque and horsepower and much lower fuel
consumption and emissions over a lower and wider rpm range than the old 4 cycle
process used by today’s engines
•
At the end of the intake stroke, Because standard engines pull Because race engines also pull
the intake valve closes early the intake charge into the the intake charge into the
after BDC to... cylinder during the LATE part cylinder during the LATE part
•Trap the larger intake charge of the intake stroke, the intake of the intake stroke, the intake
pulled into the cylinder valve closes late after BDC to valve closes much later after
during the EARLY part of the allow more air to fill the BDC to allow even more air to
intake stroke cylinder. fill the cylinder.
•Prevent the larger intake
charge from being forced This produces more This produces even more
back into the intake manifold horsepower at high rpm. horsepower at high rpm than
during the compression stroke However, at low rpm the late standard engines. However, at
closing intake valve allows the low rpm the much later closing
piston to force the intake intake valve allows the piston
charge back into the intake to force a lot more of the intake
manifold during the charge back into the intake
compression stroke. manifold during the
compression stroke.
As a result the late closing
intake valve substantially As a result the much later
reduces low rpm torque. closing intake valve reduces
low rpm torque substantially
more than standard engines.
• Therefore, the small pipes of the NPS Tri-Y header are very short and connect to a
megaphone pipe. This allows the compressed gas in the small pipe to gradually expand
into the larger section of the megaphone pipe at a high velocity BEFORE it builds up
backpressure and restricts the gas flow. For more details see NPS Tri-Y Headers
• NOTE
Lower pressure (higher vacuum) is produced behind all moving objects that travel
at a high speed
Therefore, the faster the speed of a moving object, the lower the pressure (higher the
vacuum) is behind the object. The same principle applies to the gas flow in the primary
pipe of a typical header. The smaller the pipe, the faster the gas speed and therefore the
lower the pressure (higher the vacuum) is behind the gas flow in the header. However,
this only works if the small pipe is short and made shorter the smaller the pipe.
• NPS Cycle 2 Exhaust Stroke – Exhaust Cycle
NOTE
The above valve timing event is an example only. It is not
the optimum valve timing event for each different size
engine which is proprietary information.
• NOTE
Negative pressure below zero shown in the NPS Cycle 4 diagram is used only as an
example to demonstrate the force of a vacuum
While it’s understood that negative pressure (vacuum) can not be reduced below zero, the
force of a vacuum (which is measured in air molecules per cc instead of psi) is not
understood as well as the force produced by psi of positive pressure. Therefore, -15psi of
negative pressure below zero is used only as an example to demonstrate that whether the
same pressure differential is below or above 15psi at sea level it produces the SAME
force. For more details see Negative pressure produces the SAME force as positive
pressure
• Negative pressure produces the SAME force as positive pressure
• Negative pressure (vacuum) and positive pressure (boost) produce the SAME
FORCE...the only difference is that negative pressure pulls inward and positive pressure
pushes outward
• While it’s understood that negative pressure (vacuum) can not be reduced below zero, the
force of a vacuum is not understood as well as the force produced by positive pressure
(boost). Also, there is a false perception that only 14.7psi of negative pressure (vacuum)
exists between 14.7psi at sea level and zero pressure.
• The fact is there’s billions of psi of negative pressure (vacuum) between 14.7psi and zero
pressure but negative pressure (vacuum) is measured in air molecules per cc instead of
psi. For example, the best man-made vacuums contain less than 100,000 air molecules
per cc compared to about 30 billion billion (30×1018) air molecules per cc at sea level.
The tremendous force produced by the best man-made vacuums is equivalent to the force
produced by 440 thousand billion psi of positive pressure.
• Therefore, the force of the vacuum in a typical engine can be increased a lot more than
14.7psi shown on the vacuum gauge.
• However, measuring vacuum in air molecules per cc makes it difficult to compare the
force of a vacuum to the same force produced by psi of positive pressure. Therefore, the
example below uses psi of negative pressure to demonstrate that whether the same
pressure differential is below or above 14.7psi at sea level it produces the SAME force.
• For example,
• If the pressure outside the engine is +15psi measured at sea level then...
•Increasing the pressure outside the engine to +38psi produces a pressure differential of 23psi
•Reducing the pressure inside the engine to -8psi also produces the SAME pressure differential
of 23psi and therefore the SAME force as increasing the pressure above sea level
• Reference
Vacuum is measured in air molecules - The Columbia Electronic Encyclopedia, Sixth Edition.
NOTE
The above valve timing event is an example only. It is not
the optimum valve timing event for each different size
engine which is proprietary information.
• By using Hot Air Induction with the Negative Pressure Supercharging process it produces
Homogenous Thermal Charge Spark Ignition (HTCSI) combustion. This produces a
much faster and cleaner burn and more combustion pressure than cold air induction. The
Cold Cooling System and Special Ignition Timing maintain the optimum burn rate of
HTCSI combustion.
• As a result Negative Pressure Supercharging and HTCSI combustion produce a lot more
torque, fuel efficiency and a cleaner burn than standard engines that use cold air
induction, hot cooling systems and more ignition timing. For more details see Ultra Fast
Burn
•
• Hot Air Induction is also produced by supercharger and turbocharger air pumps
• A fact easily overlooked with supercharger and turbocharger air pumps is that they
generate so much heat they produce a hot intake charge. This causes pre-ignition and
reduces power. Therefore, intercoolers are used with air pumps to reduce the temperature
of the intake charge to the optimum burn rate but the intake charge is still hotter than
outside temperatures which is Hot Air Induction.
• The NPS process has the opposite problem...it reduces the air induction temperature
which makes the larger intake charge too cold and difficult to ignite. Therefore, heat is
drawn from the exhaust headers to increase the temperature of the intake charge to the
optimum burn rate. This produces an intake charge that is hotter than outside
temperatures which allows the larger intake charge to burn faster and produce more
power. However, because the NPS process uses a Cold Cooling System instead of an
intercooler it allows using an even hotter intake charge which produces a further increase
in power.
• Therefore, Hot Air Induction is needed to ignite the larger intake charge produced by
supercharging whether the heat is generated by supercharger air pumps or drawn from the
exhaust headers by the NPS process.
• NPS process uses a Cold Cooling System instead of an intercooler
• The NPS Cold Cooling System prevents combustion from exceeding the optimum
temperature and burn rate with the hotter and faster burn produced by Hot Air Induction.
This prevents pre-ignition and allows the engine to produce more power the hotter the air
induction temperature ABOVE 40°C (104°F) but ONLY if the water temperature is kept
between 40-50°C (104-122°F). Because cold water is able to draw more heat from the
hotter and faster burn produced by hot air induction than hot water, the cold water
prevents the combustion chamber from running too hot and igniting the intake charge
prematurely. Therefore, cold water is a lot more effective than hot water at maintaining
the optimum combustion temperature and burn rate with the hotter intake charge. This
allows the engine to run HOT with cold water and hot air induction...ONLY the water
passages run cold.
• Therefore, supercharger and turbocharger air pumps can also use the NPS Cold Cooling
System and Ignition Timing to produce more power with Hot Air Induction than with
intercoolers.
NEW header design combines 5 conventional pipe designs to substantially increase vacuum and
produce a supercharging effect
1. Tri-Y Header
2. Small Pipe
3. Short Pipe
4. Stepped Pipe
5. Megaphone Collector
Negative Pressure Supercharging Tri-Y header works differently to other headers and does NOT
work alone
The NPS Tri-Y header produces Compressed High
Velocity Exhaust Gas by using small-short pipes and a
megaphone collector. This produces a much higher
vacuum than other headers and pulls a larger intake
charge into the engine.
NOTE
NPS Tri-Y header works
ONLY with synchronised
valve timing and special
ignition timing.
NPS Tri-Y header reduces cylinder pressure (increases vacuum) to pull a larger intake charge
into the engine
When the exhaust valve opens after combustion the high
pressure gas forces itself through the small pipes of the NPS
Tri-Y header. This compresses and doubles the speed of the
gas in the small pipes of the header which produces
Compressed High Velocity Exhaust Gas (CHVEG).
However,
Small header pipes with a short length do NOT restrict gas flow
This is because the limited amount of high pressure gas that remains in the cylinder after
combustion can be forced through a small pipe for only a short distance before it builds up
backpressure and restricts the gas flow. Therefore, by making the small pipes of the NPS Tri-Y
header short and connect to a megaphone collector it prevents the small header pipes from
restricting gas flow.
Conventional Tri-Y and 4-1 headers are NOT able to reduce cylinder pressure because the...
• Gas speed is too slow
• Vacuum behind the slow gas flow is too weak
• Diameter of pipe is too large
• Length of pipe is too long
• Pipes join together too far from the exhaust port
• Exhaust gas flows back into the engine during the intake stroke
Lower pressure (higher vacuum) is produced behind all moving objects that travel at a high
speed
Therefore, the faster the speed of a moving object, the lower the pressure (higher the vacuum) is
behind the object. The same principle applies to the gas flow in the primary pipe of a typical
header. The smaller the pipe, the faster the gas speed and therefore the lower the pressure (higher
the vacuum) is behind the gas flow in the header. However, this only works if the small pipe is
short and made shorter the smaller the pipe.
NEW synchronised valve timing traps the higher vacuum produced by NPS Tri-Y header in the
cylinder and allows it to pull a larger intake charge into the engine
Synchronised Valve Timing is used to...
1) TRAP the higher vacuum in the cylinder at the end of the exhaust stroke.
2) MOVE the higher vacuum to the beginning of the intake stroke during the overlap period.
3) TRAP the larger volume of air pulled into the cylinder by the higher vacuum during the intake
stroke.
4) PREVENT the higher vacuum from pulling the intake charge into the exhaust system during
the overlap period.
Synchronised Valve Timing synchronises 8 special valve timing events together to allow
Negative Pressure Supercharging to work
Synchronised Valve Timing is a highly sophisticated valve timing process that uses a
combination of 8 special valve timing events to precisely control the time the valves open and
close in order to trap the higher vacuum in the cylinder, move it to the intake stroke and prevent
it from being pulled into the exhaust system. The 8 special valve timing events also precisely
control the time the valves open and close to trap the larger intake charge pulled into the engine
by the higher vacuum and prevent the larger intake charge from being pushed back into the
intake manifold or pulled into the exhaust system.
Some of the 8 special valve timing events may be similar to the valve timing used by low
performance engines. This gives the false perception that the 8 special valve timing events
produce the same results as the valve timing used by low performance engines. However, this
overlooks the fact that the 8 special valve timing events must be SYNCHRONISED and used
TOGETHER for Negative Pressure Supercharging and the NPS Tri-Y headers to work. Just like
any good recipe it’s the combination that makes it work.
For example,
Also, synchronising the valve timing events to work at optimum becomes more critical the
higher the gas speed above 300 ft/sec. This requires the 8 special valve timing events to be
precisely synchronised together within 1° duration and .010" exhaust lift in order for Negative
Pressure Supercharging to work. The only part of the valve timing that is not critical is the intake
lift which can be as high as possible. For more details see Negative Supercharging Camshaft
For example,
Therefore,
Negative Pressure Supercharging and the NPS Tri-Y header do NOT work with conventional
valve timing that has...
Intake and exhaust valves open at the same time at TDC
Exhaust valve close after TDC
High exhaust valve lift
Long overlap duration
Intake valve close late after BDC
Opening the exhaust valve earlier increases the supercharging effect but requires re-
synchronising the 8 special valve timing events
The massive torque produced by Negative Pressure Supercharging can be increased even further
by opening the exhaust valve earlier. This forces more combustion pressure through the small
primary pipes of the NPS Tri-Y header which increases the gas velocity which in turn produces
an even higher vacuum in the cylinder during the overlap period. As a result the much higher
vacuum pulls an even greater volume of air into the engine during the intake stroke.
However, it's not as simple as opening the exhaust valve earlier and the engine will produce an
additional boost in power with Negative Pressure Supercharging. To trap an even higher vacuum
in the cylinder and for it to pull an even greater volume of air into the engine, it requires re-
synchronising the 8 special valve timing events with new valve timing events that work together
with the much higher vacuum.
Basic description of parts and processes that work together to produce Negative Pressure
Supercharging
For more details see Combination of parts and processes that work together to produce NPS
Tri-Y Headers with small short pipes and megaphone collector produce Compressed High
Velocity Exhaust Gas
• Substantially reduces the pressure (increases vacuum) in the
cylinder during the exhaust stroke
• Pulls a larger volume of air into the cylinder during the early
part of the intake stroke by the lower pressure (higher
vacuum) trapped in the combustion chamber during the
overlap period with synchronised valve timing
Camshaft with Synchronised Valve Timing, high intake lift and low exhaust lift
• Traps the larger volume of air pulled into the cylinder during
the intake stroke by closing the intake valve early
• Allows the engine to run HOT with cold water and hot air
induction...ONLY the water passages run cold
Combination of parts and processes that work together to produce Negative Pressure
Supercharging
The basic combination of parts and processes needed to produce and control Negative Pressure
Supercharging are...
...but it’s the combination of parts and processes shown below that allow Negative Pressure
Supercharging to work at optimum
NOTE
Today's mechanically complex wonder engines
do NOT use any of these highly advanced
processes.
HTCSI combustion is a more efficient combustion process that has a lot more advantages than
the outdated HCCI combustion
The major difference between HTCSI and HCCI combustion is that HTCSI combustion...
• Produces MORE power and fuel economy and LOWER emissions
• Works at ALL engine speeds and throttle positions whereas HCCI combustion works at ONLY
one engine speed and one part throttle position
• Increases the temperature of the homogenous intake charge to just BEFORE the point of self
ignition instead of to the point of self ignition
• Produces a MORE uniform homogenous intake charge with NO restriction to air flow using
High Pressure Differential Turbulence (HPDT) generated by the Negative Pressure
Supercharging process
• Can be controlled by EITHER spark or compression ignition
• Uses a COLD instead of a hot cooling system to help control combustion
• Does NOT use or need computers and the wide range of complex and expensive systems
required by HCCI combustion to ignite the homogenous intake charge
NEW OUTDATED
HTCSI Combustion HCCI Combustion
Negative Pressure Supercharging was developed on a Chrysler 360ci V8 and 245ci Hemi 6
cylinder and has been successfully working on these engines since 1997
After many years of trial and error testing we succeeded in getting NPS to work on 10 December
1997. We found that by using high velocity tri-y headers with synchronised valve timing, NPS
produced the huge low rpm torque and fuel mileage of turbocharged diesels. However, NPS used
no air pump and produced much lower emissions. Peak horsepower also improved but the much
faster
acceleration and better fuel mileage produced by the huge
torque from idle made it easy to forget about peak
horsepower.
Included in the rebuild was NPS headers, cam, valve timing and ignition timing. The 318 heads
and 4BBL intake manifold were modified to the NPS specs. Also included in the rebuild was a
number of high performance parts such as hi-volume oil pump, oil sump baffle plate, double
roller timing chain set, cast-iron roller rockers, flat head stainless intake valves, positive valve
stem seals and all the other performance parts used in the stage 4 Kit.
Additional parts were added to the system in 2003 such as the NPS Thermocharger hot air
induction housing and cold cooling system. The following year the 318 heads and intake
manifold was replaced with 360 heads and 4BBL intake manifold modified to the NPS specs
which further increased torque from idle to peak rpm.
Included in the rebuild was NPS headers, cam, valve timing and ignition timing. The 245 heads
and 4BBL intake manifold was modified to the NPS specs. Also included in the rebuild was a
number of high performance parts such as oil sump baffle plate, double roller timing chain set,
aluminium roller rockers, 3/8" pushrods, flat head stainless intake valves, positive valve stem
seals and all the other performance parts used in the stage 4 Kit.
For example,
The 1976 Chrysler Centura uses a mechanically simple engine with 2 valves per cylinder, flat-
tappet cam, 4BBL carburetor, 3 speed auto, 2.9 diff ratio, 2WD and NO gear multiplication.
Whereas the 2001 Subaru WRX uses a mechanically complex turbocharged engine with 4 valves
per cylinder, 4 roller cams, computers, fuel injection, 5 speed manual, 3.9 diff ratio, 4WD, gear
multiplication and a formula 1 race team to change the tyres. For more details see Performance
Comparison
Performance comparison between Centura and WRX
Acceleration and fuel mileage produced by the stage 4 Negative Supercharging Kit can be
substantially improved with the addition of...
•Impulse ram intake manifold from stage 6 Kit
•Impulse roller cam from stage 7 Kit
•Gear multiplication
•Fuel injection
Therefore, when Negative Pressure Supercharging is used in conjunction with a ram intake
manifold, gear multiplication, roller cam and fuel injection, it makes a mechanically simple
245ci (4L) 6 cylinder engine produce much faster acceleration and a lot more fuel mileage than
today's mechanically complex turbocharged 122ci (2L) 4 cylinder engines.
For example,
13.2 sec ET with the addition of... Acceleration of the 245 Hemi 6 Centura can be increased
•Impulse ram intake manifold by adding the Impulse ram intake manifold (long runners)
to the stage 4 Kit. This will increase torque to 440 lbs/ft
from 1000–3500 rpm and produce a faster 1/4 mile time of
13.2 sec.
12.7 sec ET with the addition of... Acceleration can be increased even further by adding a 4
•Gear multiplication or 5 speed gearbox with overdrive and a 4:1 diff ratio to
the Centura in conjunction with the Impulse ram intake
manifold to produce an even faster 1/4 mile time of 12.7
sec.
12.3 sec ET with the addition of... Acceleration can be increased even further again by
•Impulse roller cam adding the Impulse roller cam to the 245 Hemi 6 in
conjunction with the 4 or 5 speed gearbox with overdrive,
4:1 diff ratio and Impulse ram intake manifold. This will
increase torque to 480 lbs/ft from 1000–3500 rpm and
produce an even faster 1/4 mile time of 12.3 sec.
31 mpg with the addition of... Average fuel mileage will also improve to 31 mpg with
•Impulse ram intake manifold the ram intake manifold, 4 or 5 speed gearbox with
•Gear multiplication overdrive and a 4:1 diff ratio.
36 mpg with the addition of... Average fuel mileage will increase even further to 36 mpg
•Fuel injection by adding fuel injection in conjunction with the ram intake
manifold, 4 or 5 speed gearbox with overdrive and a 4:1
diff ratio.
Vacuum or Boost is the result of high pressure forcing itself into low pressure environment
High (positive) pressure naturally forces itself into a low (negative) pressure environment in
order to equalise pressure. Therefore, a pressure difference must be initially created for air to
move from a high pressure to a low pressure environment in order to produce vacuum or boost.
For example,
To produce vacuum a lower (negative) pressure environment below atmospheric pressure must
be initially produced inside the engine (ie: when a piston moves down the bore it reduces the
pressure in the cylinder) while the higher atmospheric pressure outside the engine remains
constant.
To produce boost a higher (positive) pressure environment above atmospheric pressure must be
initially produced outside the engine (ie: when an air pump compresses the air it increases the
atmospheric pressure) while the lower pressure inside the engine remains constant at a given
rpm.
As the piston moves down the bore it reduces the pressure in the cylinder which
causes the higher atmospheric pressure outside the engine to force air into the
lower pressure environment in the engine. Since naturally aspirated engines are not
able to increase atmospheric pressure outside the engine like superchargers, they
use high rpm to further reduce the pressure inside the engine which forces a larger
volume of air into the engine. However, during low rpm the engine is not able to
reduce the pressure inside the engine as much as during high rpm which forces less
air into the engine and produces less power. This is the reason naturally aspirated
engines produce less power the lower the rpm and more power the higher the rpm.