COMSIP AL A’ALI

QUALITY CONTROL PLAN

QCP No.: C3AQA/QAPP/Cable Trays/ QCP-401 Rev.0
Project : Qatalum - Green Anode Plant E&I Works
Owner : Qatalum
System : Cable Trays
Sl. CONTROLLING RESPONSIBLE or
ACTIVITY ACCEPTANCE CRITERIA
No DOCUMENT VERIFICATION PERSONNEL

Material Receipt
1 Visual inspection Packing list QC Inspector /
Material Controller

Installation of Equipments
2 Civil / Mechanical clearance Dimensional &Level Cerificates / Client's Supervisor /
inspection records specifications QC Inspector

3 Cable Tray Installation /Mounting Client's specifications Client's approved Supervisor /

drawings & specification QC Inspector

4 Cable tray cover installation Client's specification Client's approved Supervisor /

drawings QC Inspector

5 Final Inspection and final P.O requirement, P.O requirement, QC Inspector /

documents review Drawing &Specification specification QA/QC Engineer

H - Hold point & Verification V - Verify R - Report N - Notification TR

Construction of Anode Paste Plant - E & I Systems Installation Page 1of 16

3AQA/QAPP/Cable Trays/ QCP-401 Rev.0
Client : Solios Carbone
Contractor: Comsip Al A' Ali
Job No. : T0004
INSPECTION STAGES
VERIFICATION DOCUMENT
C3AQA CLIENT

Material receipt inspection H H

Client's approval lettters H H

Client's Checklist and H N+R

C3AQA QCRF-401 Rev.0

Client's Checklist H N

Test reports / Test pack H R

erify R - Report N - Notification TR - Test Report

Construction of Anode Paste Plant - E & I Systems Installation Page 2of 16

 COMSIP AL A’ALI

CHECK LIST FOR CABLE TRAY INSTALLATION

C3AQA/QAP-08/QCRF-401 Rev.0

CLIENT LOCATION:

PROJECT Row.of TRAYS / Mtrs.

CONTRACTOR MAKE:

JOB No. TYPE:

DRAWING Ref. SIZES:

DATE OF INSPECTION:

CABLE TRAY / LADDER INSTALLATION CHECK LIST

1 Ensure size of Trays or Ladders as per specification and approved drawings

2 Ensure level / spacing is as per approved drg./ specification
3 Check size, type of connections, reducers, dividers & Bolt tightening
4 Check the supports anchoring is intalled as per standard
5 Ensure all standard supports /arms connections - Bolting & Torque tightening
6 Ensure all trays / ladder fixing on the support arms as per specification
7 Check tray/ladder clampings on steel structures is done adequately
8 Check tray/ladders profile clamping is done adequately where applicable
9 Check tray route identification marking is done as per client's approved Specs.
10 Check tray/ladder earth bonding as per the client's approved drawings/specs.
11 Check the cables spacing/dressing according to approved drawings / specs.
12 Check the tray cover fixing as per Client's approved drawings / specs.
REMARKS / OBSERVATION

C3AQA Solios Carbone Qatalum

SIGNATURE AND NAME SIGNATURE AND NAME SIGNATURE
R CABLE TRAY INSTALLATION
QAP-08/QCRF-401 Rev.0

RESULTS

Qatalum
SIGNATURE AND NAME
 JOB SAFETY ANALYSIS - Installation of Supports and Cable Rack
CQ/QAP/JSA_01 Rev.00
Risk Rates : Very High ( V ); High ( H ); Medium ( M ); Low ( L )
ASSESSMENT
No ACTIVITY POTENTIAL HAZARDS IMPACT BY HAZARDS
Risk
Likelyhood
Level

Fracture to wrist, hand,

Entanglement: with bit or chuck...
fingers, head,
Entanglements of long hair, finger ring, Unlikely M
Eye injury
loose clothing

1 Drilling

Electrocution / Electrical shock Burn, fatal accident Unlikely M

Ejection of broken bit or work pieces

Impact : from unsecured (revolving work
pieces) Body injury Unlikely M
Stabbing or puncture from the end of drill
bit

Eye injury, Hearing damage

Hot Sparks, flying metal particles Unlikely M
& Injury to other body parts

Contact with rotating wheel Cut or lacerations Unlikely M

2 Grinding / cutting
Wheel disintegration Eye injury, body injury Unlikely M

Electrocution / electric shock Burn, fatal accident Unlikely M

2 Grinding / cutting
JOB SAFETY ANALYSIS - Installation of Supports and Cable Rack
CQ/QAP/JSA_01 Rev.00
Risk Rates : Very High ( V ); High ( H ); Medium ( M ); Low ( L )
ASSESSMENT
No ACTIVITY POTENTIAL HAZARDS IMPACT BY HAZARDS
Risk
Likelyhood
Level

Fire and explosion Burn, property damage Unlikely M

 JOB SAFETY ANALYSIS - Installation of Supports and Cable Rack
CQ/QAP/JSA_01 Rev.00
Risk Rates : Very High ( V ); High ( H ); Medium ( M ); Low ( L )
ASSESSMENT
No ACTIVITY POTENTIAL HAZARDS IMPACT BY HAZARDS
Risk
Likelyhood
Level

Hand or finger bruises when caught

Hand injury Unlikely M
between Supports and floor
Installation/Fixing
3
of Supports
Back pain: extensive work on floor by
sitting for long period, bending spine for Back pain,Muscular strains Unlikely M
holding and measuring
Inhalation: dust while brush or cleaning Lung disease/
Unlikely M
workshop / store area Pneumoconiosis
Housekeeping and Uneven materials, surface Cut or puncture injury Unlikely M
4 sharp edges
cleaning

Collection of waste Health impairment Unlikely M

Fall of person Minor or major injury Unlikely H

5 Working at height
Minor or major injury to
Fall of tools, materials person below, property Unlikely M
damage

Collapse of scaffold ,
As above Unlikely H
slip of ladder
 JOB SAFETY ANALYSIS - Installation of Supports and Cable Rack
CQ/QAP/JSA_01 Rev.00
Risk Rates : Very High ( V ); High ( H ); Medium ( M ); Low ( L )
ASSESSMENT
No ACTIVITY POTENTIAL HAZARDS IMPACT BY HAZARDS
Risk
Likelyhood
Level

Minor or major injury due to

Fall of cable tray, hand tool, twisting ,
falling objects, twisting of Unlikely M
Cable rack, tray, & entanglement with bit hand
6 tray cover
installation.

Electric shock Burn, Electrocution Unlikely M

Manual handling Musculer sprains,back pain,

of Cable trays, torn ligament, slip disc,
7 Supports & Incorrect technique of manual handling dislocation joint, hernia, Unlikely M
Accessories within fractures, burns and
the site abrasions.

Cuts-wound / Personnel
8 Sharp edges Nicks and Scratches Unlikely M
injury

Musculer sprains,back pain,

torn ligament, slip disc,
Shifting of
9 Incorrect technique dislocation joint, hernia, Unlikely M
materials to site
fractures, burns and
abrasions.
 JOB SAFETY ANALYSIS - Installation of Supports and Cable Rack
CQ/QAP/JSA_01 Rev.00
Risk Rates : Very High ( V ); High ( H ); Medium ( M ); Low ( L )
ASSESSMENT
No ACTIVITY POTENTIAL HAZARDS IMPACT BY HAZARDS
Risk
Likelyhood
Level

Musculer sprains,back pain,

Loading and
torn ligament, slip disc,
Unloading of
10 Incorrect technique dislocation joint, hernia, Unlikely M
materials by
fractures, burns and
crane /manually
abrasions.

Musculer sprains,back pain,

Shifting of cable torn ligament, slip disc,
11 trays/ cable racks Incorrect technique of manual handling dislocation joint, hernia, Unlikely M
on to scaffolding fractures, burns and
abrasions.

Note: Most of the above activities required to wear PPE

JOB SAFETY ANALYSIS - Installation of Supports and Cable Racks
CQ/QAP/JSA_01 Rev.00

REQUIRED WORK/ACTIVITY PRECAUTIONS AND MITIGATION CONTROLS Risk Level

after
Mitigation

1. Safety glasses & face shield must be worn.

2. Adequate guard around the moving part should be installed.
3. Only experienced persons shall carry out drill work.
4. Competent person inspect all power tools.
5. Repairing and replacing defective items.
L
6. Effective supervision shall be carried of the work task.
7. Safety talk should be conducted to drill machine users.
8. Crafts should hold the drill machine firmly.
9. Piece should be secured with vice work.
10. Keep gloves, clothing , jewellery and long hair away from rotating bit

1.Only inspected and colour coded drill machine should be used.

L
2.Double insulated equipment or ELCB or GFCI should be used in circuit.

1. Drill bit should be handled with care.

2. Use centre punch preferably.
L
3. Drill machine should be positioned perpendicular on the job piece.
4. Job piece must be secured with vice.

1. Extra care should taken while doing grinding.

2. Double eye protection (Face shield+safety glass) must be worn.
3. Fixed guard must be installed.
4. Only trained and experienced person should carry out this task. L
5. Unsafe / defective power tools must be reported and mended.
6. Effective supervision at site.
7. Visitors should not be allowed nearby without eye protection.

1. Fix guard must be installed.

2.Only angle grinder with dead man switch with no locking system should be used L
3.Clutch system to avoid excessive pressure.

1. Only approved wheel should be used.

2. Inspection of wheel before use.
3. Position correctly when not in use, Positioned on metal head when grinding is finished. L
4. The speed rated of grinding wheel must be as low as no load speed of grinding machine.
5. Cutting wheel should be used only for cutting purpose not for grinding

1. Only inspected and colour coded drill machine should be used.

2.Double insulated equipmenT L
3.Extension cord or outlet socket should be connected through ELCB or GFCI.
JOB SAFETY ANALYSIS - Installation of Supports and Cable Racks
CQ/QAP/JSA_01 Rev.00

REQUIRED WORK/ACTIVITY PRECAUTIONS AND MITIGATION CONTROLS Risk Level

after
Mitigation

1. Keep working environment dry.

2.Obtain work permit if atmosphere is explosive or flammable.
L
3.Keep a Fire extinguisher nearby & Fire blanket nearby.
4.Ensure that Combustible materials are removed before starting of job
JOB SAFETY ANALYSIS - Installation of Supports and Cable Racks
CQ/QAP/JSA_01 Rev.00

REQUIRED WORK/ACTIVITY PRECAUTIONS AND MITIGATION CONTROLS Risk Level

after
Mitigation

1. Use proper working platform when install at height.

2. Assistance must be there.
L
3. Avoid working on portable ladder for long duration.
4. Proper concentration on work.

1.Avoid bending or twisting of body.

2. keep back bone straight. L
3. Use of appropriate stools.
1. Personnel should use appropriate nose mask.
L
2. Allergic personnel should be avoided.
1. Personnel should wear hand gloves and safety boots.
L
2. All nails or sharp edges should be removed/bend down.
1. Different waste should be stored in different containers.
L
2. Dispose in specific areas on daily basis Procedure for hazardous waste should be followed.

1. Installation of physical guards/railings.

2. Providing safe means of access/egress
3. All scaffolders & inspectors required TPC
4. Providing personal fall arrest systems( full body harness etc.). L
5.Isolation of working area or barricading.
6. Weekly inspections to be done on scaffoldings/platforms
7.Effective supervision.

1. Removal of all unnecessary equipment, tools and materials from elevated locations.
2. While hot work at height, using fire blanket to prevent falling of spark, slag, spatter etc.
3. Barricading the working area. L
4. A string should be used to raise or lower tools, materials etc.
5. Effective supervision.

1. Scaffolding should be erected by competent scaffolder only.

2. Scaffolding should meet all required standard.
L
3. Inspection by competent person before use. (TPC required)
4. Ladder in good condition and secured.
JOB SAFETY ANALYSIS - Installation of Supports and Cable Racks
CQ/QAP/JSA_01 Rev.00

REQUIRED WORK/ACTIVITY PRECAUTIONS AND MITIGATION CONTROLS Risk Level

after
Mitigation

1. Barricade the working area.

2. Hold the cable tray firmly
3. Use right tool suitable for task (do not use screw spanner)
L
4. While drilling , hold the drill machine firmly using auxiliary handle
5. Keep clothing , jewellery and long hair away from rotating bit.
6.Tools & machines has to be secured while working at height

1. Use properly inspected and colour coded drill machine and provide GFCI or ELCB to extension cords. L

*Mechanical help to be used as possible and with good supervision.

*Tool box talk to be delivered regarding proper manual handling technique considering with:
1. Task: The distance of the load from the trunk. Body movement or posture especially twisting the trunk.
Excessive movement of the load especially excessive lifting or lowering, risk of sudden movement. A rate of
work imposed by the process. 2. Load: L
Seek for help when necessary. Bulky, sharp, temperature, easygraspand weight.
3. Environment: Floor condition (e.g. slippery uneven or unstable floor) free of obstruction. Insufficient or poor
lighting condition, area clears with floor route lines as well extreme of temperature and humidity.
4. Individual Capability: Physical capability health condition, sex, pregnant, physical fitness strength.

1.Eliminate sharp edges; if not possible it shall properly covered by cloth or other means to be placed safely.
2.Nails to be removed or bended.
L
3.Area to be barricaded as well signs are indicating no entry for unauthorised people to be posted
4.Correct required P.P.E to be worn including gloves.

*Tool box talk to be delivered regarding proper manual handling technique considering with:
1. Task: The distance of the load from the trunk. Body movement or posture especially twisting the trunk.
Excessive movement of the load especially excessive lifting or lowering, risk of sudden movement. A rate of
work imposed by the process. 2. Load:
Seek for help when necessary. Bulky, sharp, temperature, easygraspand weight.
3. Environment: Floor condition (e.g. slippery uneven or unstable floor) free of obstruction. Insufficient or poor
lighting condition, area clears with floor route lines as well extreme of temperature and humidity.
4. Individual Capability: Physical capability health condition, sex, pregnant, physical fitness strength.
JOB SAFETY ANALYSIS - Installation of Supports and Cable Racks
CQ/QAP/JSA_01 Rev.00

REQUIRED WORK/ACTIVITY PRECAUTIONS AND MITIGATION CONTROLS Risk Level

after
Mitigation

*Tool box talk to be delivered regarding proper manual handling technique considering with:
1. Task: The distance of the load from the trunk. Body movement or posture especially twisting the trunk.
Excessive movement of the load especially excessive lifting or lowering, risk of sudden movement. A rate of
work imposed by the process. 2. Load: L
Seek for help when necessary. Bulky, sharp, temperature, easygraspand weight.
3. Environment: Floor condition (e.g. slippery uneven or unstable floor) free of obstruction. Insufficient or poor
lighting condition, area clears with floor route lines as well extreme of temperature and humidity.
4. Individual Capability: Physical capability health condition, sex, pregnant, physical fitness strength.

*Mechanical help to be used as possible and with good supervision.

*Tool box talk to be delivered regarding proper manual handling technique considering with:
1. Task: The distance of the load from the trunk. Body movement or posture especially twisting the trunk.
Excessive movement of the load especially excessive lifting or lowering, risk of sudden movement. A rate of
work imposed by the process. 2. Load: L
Seek for help when necessary. Bulky, sharp, temperature, easygraspand weight.
3. Environment: Floor condition (e.g. slippery uneven or unstable floor) free of obstruction. Insufficient or poor
lighting condition, area clears with floor route lines as well extreme of temperature and humidity.
4. Individual Capability: Physical capability health condition, sex, pregnant, physical fitness strength.