ZXMSG5200 (V3.1) Multiplex Service Gateway Hardware Installation (19D06H20)

ZXMSG 5200
Multiplex Service Gateway

Hardware Installation
Manual (19D06H20)
Version 3.1
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-
RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are dis-
claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-
fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No. Revision Date Revision Reason

1.0 31/10/2009 First Edition
1.1 10/07/2010 Updated Edition (V3.1 P01)
Serial Number: sjzl20096154

Contents
About This Manual............................................. I

Declaration of RoHS Compliance ....................... I
Overview ...........................................................1
Cabinet Introduction ....................................................... 1
Cabinet Configuration...................................................... 2
Overall Configuration .................................................. 2
Service Shelf Configuration .......................................... 6
Card Configuration...................................................... 8
Modules .......................................................................10
Power Supply Module .................................................10
Control and Processing Module ....................................10
Test Module ..............................................................11
Monitoring Module .....................................................11
Technical Specifications ..................................................12
Performance Specifications .............................................12
Battery Specifications.....................................................13
Pre-installation Preparation ............................ 15
Engineering Documents Preparation .................................15
Tools and Meters Preparation ..........................................15
Installation Environment Check .......................................16
Checking Construction................................................16
Checking Environment ...............................................17
Checking Power Supply ..............................................17
Checking Grounding Cables.........................................18
Checking Security......................................................18
Unpacking Equipment ....................................................19
Unpacking Cabinet.....................................................19
Unpacking Expansion Shelf .........................................21
Unpacking Cards .......................................................21
Cabinet Installation......................................... 23
Cabinet Installation Flow Chart ........................................23
Confidential and Proprietary Information of ZTE CORPORATION I

ZXMSG 5200 Hardware Installation Manual (19D06H20)
Base Installation Mode ...................................................23

Adjustable Mounting Base...........................................24
Base Installation Mode Flow Chart ...............................25
Positioning Base................................................26
Installing Base..................................................28
Fixing Cabinet ..................................................30
Insulation Test ..................................................33
Foot Installation Mode ....................................................33
Foot and Pressure Plate ..............................................34
Foot Installation Flow Chart ........................................34
Positioning Pressure Plate...................................35
Installing Expansion Bolt ....................................37
Fixing Cabinet ..................................................37
Insulation Test ..................................................39
Connection between Cabinets..........................................39
Base Installation Mode ...............................................39
Foot Installation Mode ................................................40
Installing Expansion Shelf ...............................................41
Installing Cards .............................................................42
Installing Plug-In Box.....................................................43
Power Supply Installation ............................... 45
Introduction..................................................................45
Power Cable Connection of Dual Power Standard
Shelves ............................................................45
Single Power Standard Shelves Power Cable
Connection .......................................................47
Power and Grounding Cables Installation Flow Chart...........49
Power Supply Cables Installation .....................................50
PWRS Power Distribution Box ......................................51
POWER (T) Power Distribution Box ...............................53
ZXDU45 Rectifier and PDB ..........................................54
ZXDU45 Rectifier ..............................................54
Power Distribution Box.......................................56
Grounding Cables Layout ...................................58
Dual Cabinet Power Cable ...........................................58
Shelf Power Cables ....................................................59
6-Core Power Cable...........................................59
9-Core Power Cable...........................................60
Back Panel Fan Power Cable ........................................61
Top Fan Power Cable ..................................................62
II Confidential and Proprietary Information of ZTE CORPORATION

EPM Power Cable .......................................................63
Cable Connections ........................................... 65
Overall Cabling Diagram .................................................66
Cabling Principles ..........................................................70
Cabling Layout ..........................................................70
Cable Bundling ..........................................................70
Subscriber Cables ..........................................................72
ALC/RALC Card Interfaces...........................................72
DLCC Card Interfaces .................................................73
GADL Card Interfaces.................................................73
GAGL Card Interfaces.................................................74
GVDL Card Interfaces.................................................75
GSDL Card Interfaces.................................................75
FLC Card Interfaces ...................................................76
GILC Card Interfaces..................................................76
Monitoring Cables ..........................................................77
Secondary Power Supply Control Cable.........................77
Secondary Power Supply Alarm Cable...........................78
Shelf Monitoring Cable ...............................................79
Open Door Alarm Cable ..............................................79
Smog Monitoring Cable ..............................................80
Flood Monitoring Cable ...............................................81
Temperature Monitoring Cable .....................................82
Humidity Monitoring Cable ..........................................83
ZXDU45 Rectifier Monitoring Cable...............................84
Other Cables.................................................................85
Ringing Current Mutual Assistant Cable ........................85
Cascading Cable ........................................................87
Interlayer Test Cable ..................................................87
Optical Fiber .............................................................88
Maintenance Cables .......................................................88
Ethernet Cable ..........................................................89
Console Cable ...........................................................90
Hardware Installation Inspection.................... 91
Overall Inspection..........................................................91
Cabinet Inspection.....................................................91
Cabling Inspection .....................................................91
Shelf Power Supply Inspection.....................................92
Cards Power Supply Inspection....................................92
Power ON .....................................................................92
Confidential and Proprietary Information of ZTE CORPORATION III

Power OFF ....................................................................93

Maintenance.................................................... 95
Power Module Maintenance .............................................95
Daily Maintenance .....................................................95
Rectifier Maintenance .................................................96
Special Faults................................................................96
AC Power Down.........................................................96
AC Over/Under Voltage ..............................................96
Grounding System of Indoor Cabinet............... 97
Overview......................................................................97
Connecting Grounding System ........................................99
Cabinet System Grounding in Central Office ................ 100
Cabinet System Grounding in Remote Office................ 102
Requirements for Grounding Network ........... 105
Grounding Cable Requirements...................................... 105
Connecting Grounding Cables........................................ 106
Grounding Resistance................................................... 106
Cabinet and Central Office ............................................ 107
Requirements for Cables Outgoing/Incoming from/to the
Telecommunication Office (Station) ........................ 107
Lightningproof Network ................................ 109
Requirements ............................................................. 109
Design ....................................................................... 110
Lightning Protection Grounding of Power System
(Central Office) ............................................... 110
Lightning Protection Grounding of Power System
(Remote Office)............................................... 110
Terminologies ............................................... 113
Terminologies.............................................................. 113
Figures .......................................................... 115
Tables ........................................................... 119
Index ............................................................ 121
Glossary ........................................................ 123
IV Confidential and Proprietary Information of ZTE CORPORATION

About This Manual
Purpose At first, thank you for choosing ZXMSG 5200 Multiplex Service
Gateway of ZTE Corporation!
ZXMSG 5200 Multiplex Service Gateway is an access device in the
NGN system. It communicates with the SS through the H.248,
SIP, or MGCP protocol. The ZXMSG 5200 equipment consists of the
control switching card, media resource card, test card, power card,
and subscriber cards, integrating the narrowband and broadband
access. The SS provides the call service and the Internet provides
the broadband service.
This manual provides procedures and guidelines that support the
installations on ZXMSG 5200 Multiplex Service Gateway.
Intended This document is intended for the engineers and technicians who
Audience perform installation, operation, and maintenance activities on
ZXMSG 5200 Multiplex Service Gateway.
Prerequisite Skill To use this document effectively, users should have a general un-
and Knowledge derstanding of the network technology. Familiarity with the fol-
lowing is helpful:
� The ZXMSG 5200 system and its various components
� Maintenance procedures
� Local operating procedures
What Is in This This manual contains the following chapters:
Manual
Chapter Summary
Describes the cabinet overview,

configuration, modules, technical
Chapter 1, Overview
specifications, performance specifications,
and battery specifications.
Describes the pre-installation preparation

including engineering documents
Chapter 2, Pre-installation
preparation, tool and meters preparation,
Preparation
installation environment check, and
unpacking equipment.
Describes cabinet installation flow chart,

base installation mode, foot installation
Chapter 3, Cabinet
mode, connection between cabinets,
Installation
expansion shelf installation, card
installation, and plug-in box installation.
Describes the power and grounding

Chapter 4, Power Supply cables, power supply installation flow
Installation chart, distribution box installation and
battery power cable.
Describes the overall cabling diagram,

Chapter 5, Cable cabling principles, subscriber cables,
Connection monitoring cables, maintenance cables,
and other cables.

Chapter Summary
Chapter 6, Hardware Describes the overall inspection, power

Installation Inspection ON and power OFF inspection.
Describes the power module maintenance,

Chapter 7, Maintenance
and special faults.
Appendix A, Grounding Describes the cable overview, connecting

System of Indoor Cabinet grounding system.
Describes the grounding cable

requirements, connecting grounding
Appendix B, Requirements cables, grounding resistance, cabinet
for Grounding Network and central office, and requirements for
cables outgoing/incoming from/to the
telecommunication office.
Appendix C, Lightning- Describes the requirements and design of

proof Network the lightning protection system.
Appendix D, Terminology Describes the related terminologies.
Related The following documentation is related to this manual:

Documentation
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Documentation
Guide
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Hardware De-
scription
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Feature De-
scription
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Hardware In-
stallation Manual (OUT60)
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Hardware In-
stallation Manual (OUT40F)
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Product Infor-
mation
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Command
Manual(Volume I)
Manual(Volume II)
Manual(Volume III)
Manual(Volume IV)
Manual(Volume V)
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Configuration
Manual(CLI)
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Configuration
Manual(NetNumen)
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Routine Main-
tenance Manual

About This Manual
� ZXMSG 5200 (V3.1) Multiplex Service Gateway Troubleshoot-

ing Manual
Conventions ZTE documents employ the following typographical conventions.
Typeface Meaning
Italics References to other Manuals and documents.
“Quotes” Links on screens.
Bold Menus, menu options, function names, input fields,

radio button names, check boxes, drop-down lists,
dialog box names, window names.
CAPS Keys on the keyboard and buttons on screens and

company name.
Note: Provides additional information about a certain

topic.
Checkpoint: Indicates that a particular step needs to

be checked before proceeding further.
Tip: Indicates a suggestion or hint to make things

easier or more productive for the reader.
Mouse operation conventions are listed as follows:
Typeface Meaning
Click Refers to clicking the primary mouse button (usually the

left mouse button) once.
Double- Refers to quickly clicking the primary mouse button

click (usually the left mouse button) twice.
Right-click Refers to clicking the secondary mouse button (usually

the right mouse button) once.
Confidential and Proprietary Information of ZTE CORPORATION III

This page is intentionally blank.
IV Confidential and Proprietary Information of ZTE CORPORATION

Declaration of RoHS
Compliance
To minimize the environmental impact and take more responsibility

to the earth we live, this document shall serve as formal declara-
tion that ZXMSG 5200 manufactured by ZTE CORPORATION are in
compliance with the Directive 2002/95/EC of the European Parlia-
ment - RoHS (Restriction of Hazardous Substances) with respect
to the following substances:
� Lead (Pb)
� Mercury (Hg)
� Cadmium (Cd)
� Hexavalent Chromium (Cr (VI))
� PolyBrominated Biphenyls (PBB’s)
� PolyBrominated Diphenyl Ethers (PBDE’s)
…
The ZXMSG 5200 manufactured by ZTE CORPORATION meet

the requirements of EU 2002/95/EC; however, some assemblies
are customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the
requirements of EU 2002/95/EC may negate RoHS compliance of the
assembly. To guarantee compliance of the assembly, the need for
compliant product must be communicated to ZTE CORPORATION in
written form. This declaration is issued based on our current level
of knowledge. Since conditions of use are outside our control, ZTE
CORPORATION makes no warranties, express or implied, and assumes
no liability in connection with the use of this information.


Chapter 1
Overview
Table of Contents
Cabinet Introduction ........................................................... 1
Cabinet Configuration.......................................................... 2
Modules ...........................................................................10
Technical Specifications ......................................................12
Performance Specifications .................................................12
Battery Specifications.........................................................13
Cabinet Introduction
The 19D06H20 cabinet is a high capacity indoor cabinet. It is a
standard 19-inch cabinet.
Figure 1 shows the 19D06H20 cabinet outline.
Confidential and Proprietary Information of ZTE CORPORATION 1

FIGURE 1 19D06H20 CABINET OUTLINE
Cabinet Configuration
ZXMSG 5200 cabinet configuration includes the following:
� Overall Configuration
� Shelf Configuration
� Card Configuration
Overall Configuration
Configuration ZXMSG 5200 is installed in 19D06H20 cabinet in the following two
Modes modes:
2 Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1 Overview
� -48 V DC power supply

The DC power is directly supplied to other units through power
distributor.
� 220 V AC power supply
A 45 A rectifier is used to convert 220 V AC power to -48 V DC
power and then the DC power is supplied to other units.
DC Power Supply There are two types of ZXMSG 5200 shelves. Power distributors
Mode for the two shelves are as follows:
� PWRS is used for single power standard shelf
� POWER(T) is used for dual power standard shelf
Figure 2 shows cabinet configuration of single power shelves in DC
power supply mode.

FIGURE 2 CABINET CONFIGURATION IN DC MODE (SINGLE POWER SHELVES)
Figure 3 shows cabinet configuration of single power shelves in DC

power supply mode.

Chapter 1 Overview
FIGURE 3 CABINET CONFIGURATION IN DC MODE (DUAL POWER SHELVES)

AC Power Supply Figure 4 shows cabinet configuration in AC power supply mode.

Mode
FIGURE 4 CABINET CONFIGURATION IN AC MODE
Service Shelf Configuration

Shelf Structure The front outlet shelf is a 19” shelf in 9 U height. The shelf dimen-
sion is 399 mm×482 mm×318 mm (HxWxD). The shelf structure
is shown in Figure 5.

Chapter 1 Overview
FIGURE 5 FRONT OUTLET SHELF DIAGRAM
Shelf Configura- The total shelf height is 9 U. The top 6 U holds the slots of each
tion card. The bottom 3 U holds the extended cards including the ex-
tended power card (PEB), the extended ICS card (IEB), and the
extended subscriber card (SEB). Table 1 lists the corresponding
relations between the cards and the extended cards.
TABLE 1 RELATIONS BETWEEN THE CARDS AND THE EXTENDED CARDS
Card Extended Card
ALC/ADL subscriber card SEB
ICS (Slot No.9) IEBA
ICS (Slot No.10) IEBB
EPC EPEB
POWER K PEB
The service shelf includes the master shelf and slave shelf. Their
configurations are different. The configuration for the master shelf
is shown in Figure 6. The configuration for the slave shelf is shown
in Figure 7.

FIGURE 6 MASTER SHELF CONFIGURATION
FIGURE 7 SLAVE SHELF CONFIGURATION
Card Configuration
The electrical circuit board of the ZXMSG 5200 device holds the
main control switching card, VoIP processing card, power card,
subscriber card, backplane sub-card, and environment power con-
trol card. Table 2 lists the card types.
TABLE 2 CARD TYPES FOR ZXMSG 5200
Type Name Description
GIS Control switching card

Main control
switching card
GISX Control switching card
VoIP processing
MPRB 240-port voice processing card
card
ALC Analog subscriber card
Analog subscriber Reverse polar analog subscriber

RALC
card card
FLC Remote subscriber card

Chapter 1 Overview
Integrated voice and data sub-

GILCA
scriber card
Integrated line sub-
scriber card
Integrated voice and data sub-
GELCA
scriber card
DLCC Digital subscriber card

Digital subscriber
card
DLCE Digital subscriber card
Card-C of 16-port ADSL sub-

GADLC
scriber card
Card-C of 32-port ADSL sub-

GAGLC
scriber card
Broadband sub-
scriber card Card-C of 16–port VDSL G2
GVDLC
subscriber card
GSDL 16-port SHDSL subscriber card
GSDLB 16-port SHDSL subscriber card
Ethernet interface
GETC Gigabit Ethernet interface card
card
8-port digital trunk interface

Trunk interface card ODTI
card
Uplink interface card for slave

SUPI
shelf
Backplane sub-card
Gigabit Ethernet cascading in-
GEI
terface card
CNIC CNIC sub-card

Main control sub-
card
MAPP MAPP sub-card
TSLCC Type-C subscriber testing card

Testing card
TSLCD Type-D subscriber testing card
Environment power Environment power control

EPC
control card card used in the standard shelf
Power card (used in sin-

POWER H
gle-power standard shelf)
Power card
Power card (used in dual-power
POWER K
standard shelf)
Backplane for single-power

MICS
rear- outlet shelf
Backplane for dual-power rear-

MBSL
Backplane outlet shelf
MPSL Backplane for front-outlet shelf
MPSLB Backplane for front-outlet shelf

GPON subscriber
GPOI 4-port GPON subscriber card
card
Circuit emulation
CEE Circuit emulation card
card
SEB Extended subscriber card
SEC Extended subscriber card
Extended card for environment

EPEB
power monitoring
Extended card PEB Extended power card
IEBA Extended main control card
IEBB Extended main control card
IEBC Extended main control card
Modules
ZXMSG 5200 19D06H20 cabinet module includes the following:
� Power Supply Module
� Control and Processing Module
� Test Module
� Monitoring Module
Power Supply Module

Introduction The power supply module provides power supply to the equipment.
Functions Power supply module provides the following functions:
� Filters the power, feeds 220 V AC to the power rectifier and
passes power to the power distribution box.
� Provides grounding to prevent equipment from lightning inter-
ference.
� POWER H card and POWER K card provide secondary power
supplies +5 V, -48 V DC and ringing current -75 V AC.
Control and Processing Module

The main control card is the center of the system control, calling
control and service processing. It works to perform monitoring and
management on other units and cards in the system, implement

Chapter 1 Overview
inter-commnunication with SS protocol. It is also the center of

the TDM switching, Ethernet switching and processing and clock
synchronization.
It provides the system with the interfaces at the network side,
isolating the inside network from the outside network to improve
the system security. The main control card separates the IP pack-
ets according to the H.248 control flow, VoIP service flow, and the
broadband service flow.
The main control card features the allocation function. When the
system receives the RTP packets, the control card allocates the
RTP packets to the corresponding MPR card according to the RTP
ID of the packet. This whole process is achieved by translating the
destination IP address of the RTP packet to the internal destination
IP address of the system through the NAT sub-card (CNIC)
Test Module
Introduction TSLC is the test module on the master shelf.
Functions Test module supports the following functions:
� Parameters of external subscriber line such as insulation resis-
tance between line A and line B, between line A and ground,
between line B and ground, voltage of alternating/direct cur-
rent, loop resistance of direct current.
� Output voltage and frequency of ringing current, signal tone,
pulse number receiving and DTMF number receiving functions.
� Functions of subscriber phone such as dialing pulse, DTMF sig-
nal. Tests feed voltage and polarity. Implements monitoring
function.
Monitoring Module
Introduction Monitoring module is responsible for real time monitoring on tem-
perature, humidity, smoke, flood, entrance control and secondary
power.
The monitoring module is a standard 19-inch monitoring plug—in
box with 1 U height.
Functions The functions of monitoring module are as follows:
� Testing power voltage.
� Monitoring environment parameters (including temperature,
humidity, smoke, flood and entrance control).
� Theft proof and fire proof alarms.

Technical Specifications
Dimensions 19D06H20 cabinet dimensions are 2000 mm x 600 mm x 600 mm
(Height x Width x Depth).
Weight 19D06H20 cabinet weight is 200 kg.
Environment Temperature: -5°C ~ 45°C
Requirements
Relative humidity: 10% ~ 90%
Power Supply AC: (220±20) V
Requirements
DC: -57 V DC ~ -40 V DC
Power Power consumption is 1500 W for cabinet in full configuration.
Consumption
Performance Specifications
Interfaces ZXMSG 5200 interfaces comply with standards listed in Table 3.
Specifications
TABLE 3 INTERFACE STANDARDS
Interface Standards
Type
ADSL ITU-T G.992.1 (G.dmt)

ITU-T G.992.2 (G.lite)
ITU-T G.992.3
ITU-T G.992.4
ITU-T G.992.5
ANSI T1.413
ATM ITU-T G.707 (SDH-frame)
E1 ITU-T G.703
ITU-T G.704
Ethernet IEEE 802.3i

IEEE 802.3x
IEEE 802.3u
IEEE Std 802.3ab
IEEE 802.3z
IEEE 802.1Q
IEEE 802.3ah
IMA AF-PHY-0086.000
AF-PHY-0086.001

Chapter 1 Overview
Interface Standards
Type
ISDN ITU-T G.960

ITU-T G.961
ITU-T I.430
ITU-T Q.921
ITU-T Q.931
POTS ITU-T Recommendation Q.552 Transmission

characteristics at 2-wire
SHDSL ITU-T G.991.2
STM-1 ITU-T G.707 (SDH-frame)

TU-T G.958 (Automatic Laser Shutdown)
ITU-T G.783 (RSOH+MSOH handling)
ITU-T I.432.1
VDSL ITU-T G.993.2
Reliability � Reliability: ≥ 99.999%

Specifications
� System rebooting time: ≤ 3.5 min
� Maximum fault time per year: ≤ 5.3 min
� MBTF (Mean Time Between Failure): 69000 hr
Battery Specifications
Charging Current The battery capacity decides charging current. For instance, if the
battery is 100 AH, the charging current is below 10 A.
Charging Voltage � Floating charging: (13.38~13.62) V/piece
� Equalizing charging: (13.80~14.10) V/piece
A 19D06H20 cabinet is equipped with four pieces of 100 AH bat-
teries.
The floating charging voltage is about 54 V (4 pieces) and the
equalizing charging voltage is about 56.4 V (4 pieces).
Maximum � Floating charge: 0.20C10 A
Charging Current
� Equalizing charge: 0.20C10 A

Charging Feature Figure 8 shows the charging feature curve of a 12 V battery.

Curve
FIGURE 8 12 V BATTERY CHARGING FEATURE CURVE

Chapter 2
Pre-installation
Preparation
Table of Contents
Engineering Documents Preparation .....................................15
Tools and Meters Preparation ..............................................15
Installation Environment Check ...........................................16
Unpacking Equipment ........................................................19
Engineering Documents
Preparation
The following documents are required for the cabinet installation.
� Contract Copy
� Technical Guide
� Project Survey Report
� Environment Acceptance Report
� Hardware Installation Inspection Report
� ZXMSG 5200 Multiplex Service Gateway 19D06H20 Cabinet
User Manual
Tools and Meters

Preparation
Tools The tools required for cabinet and cable installation are as follows:
� Insulation tape
� Screw driver (straight and crossed)
� Tweezers
� Wrench
� Diagonal pliers

� Sharp-nose pliers
� Cable clamp
� Cable peeler
� Unpacking pliers
� Solder gun
� Percussion drill
� Plate puller
Meters The meters required for testing are as follows:
� DSL tester
� Optical power meter
� Multimeter
� Local craft terminal
� Optical attenuator
� Optical fiber connector
Note:
Make sure that all the tools and meters are functioning normally
before usage.
Installation Environment
Check
Installation environment check includes the following:
� Checking Construction
� Checking Environment
� Checking Power Supply
� Checking Grounding Cables
� Checking Security
Checking Construction
Context To confirm suitable construction conditions for equipment normal
operation, perform the following checks:
Steps 1. Check whether civil work completed.
2. Make sure that enough room area is left for free movement of
equipment.

Chapter 2 Pre-installation Preparation
3. Make sure that the main door area height is 2.2 meters and 1
meter wide and extra space is left for span of doors.
4. Make sure that floor bearing capacity is more than 450 kg/m2
and for non-equipment floor; it is at least 300 kg/m2.
5. Make sure that walls and roofs are dust proof.
END OF STEPS
Result The construction is suitable for equipment normal operation.
Checking Environment
Context To confirm suitable environment conditions for equipment normal
operation, perform the following checks:
Steps 1. Check the grounding resistance and make sure that it is < 1Ω.
2. Check he temperature and make sure that it is between -5 °C
~ 45 °C.
3. Check the humidity level and make sure that it should be in
between 5% ~ 95%.
4. Check the atmospheric pressure and make sure that it should
be in between 70 kPa ~ 106 kPa.
END OF STEPS
Result If all parameters are in normal range, the environment is suitable

for the equipment normal operation.
Checking Power Supply

Context To confirm reliable power supply for equipment normal operation,
perform the following checks:
Steps 1. Check 220 V AC power supply.
The voltage distortion should be < 5%.
The frequency fluctuation should be ≤ ±5%.
There should be diesel generator in frequent power cut area.
2. Check -48 V DC power supply.
The voltage range should be: -57 VDC ~ -40 VDC.
There should be standby battery.
3. Check whether DC power supply cables comply with telecom
engineering specifications.
4. Check whether fuse capacity and conducting aluminum or cop-
per wires meets design requirements.
5. Check whether positive and negative polarities are clearly
marked on Power Distribution Box (PDB).

6. Use blue cable for -48 V , black cable for working ground, yel-
low/green cable for PE.
END OF STEPS
Result The power supply system is reliable.
Checking Grounding Cables

Context To confirm proper grounding of equipment, perform the following
checks:
Steps 1. Check whether the following earth/ground are installed sepa-
rately:
DC power protection earth
Power supply working ground
Lightning protection ground
2. Check whether the joint grounding resistance complies with
the following requirements:
Central office: < 1 Ω.
Remote office: < 5 Ω.
3. Soil type affects grounding resistance. Use resistance reducer
if soil condition is poor around the stub.
4. Temperature also affects grounding resistance. Use electricity-
conductive cables with copper jacket to connect grounding stub
and equipment. Cable cross section area should be 50 mm2
and as short as possible.
END OF STEPS
Result The equipment is grounded properly.
Checking Security
Context To confirm equipment security, perform the following checks:
Steps 1. Make sure that the equipment room is equipped with fire ex-
tinguishers.
2. For a large equipment room, equip an automatic fire control
system.
3. Avoid flammable or explosive materials in the equipment room.
END OF STEPS
Result The equipment security is reliable.

Unpacking Equipment
ZXMSG 5200 19D06H20 equipment unit is well packed with shock-
proof material and labeled with safety precautions.
Unpack equipment unit carefully and check all parts and spares
according to the contract and shipping list.
The equipment unpacking includes the following:
� Unpacking Cabinet
� Unpacking Expansion Shelf
� Unpacking Cards
Unpacking Cabinet
Short Description Perform this procedure to unpack the cabinet.
Context To unpack the cabinet from the wooden box, perform the following
steps:
Steps 1. Open cabinet packing case cover by removing the upper lid
and carefully check equipment condition, make records of any
equipment missing or damages.
Figure 9 shows a 19D06H20 cabinet packing box. 19D06H20
cabinet is wrapped in an aluminum foil and packed in the
wooden box. Pads are used around the edges for protection.
FIGURE 9 CABINET PACKING BOX
1. Case cover 2. Case body
2. Place cabinet case on flat ground and keep its face in vertical
direction.
3. Use pliers and hammer to remove wrap sheet and nails from
the cover.
4. Remove the front, back and both side panel covers.
Figure 10 shows the cabinet case unpacking procedure.

FIGURE 10 CABINET CASE UNPACKING
1. Cover 5. Foam
2. Front Pane 6. Base
3. Side Pane 7. Plastic Film
4. Back Pane
5. Remove packing stuff. Stabilize the lower part and erect the
top of cabinets slowly. (As cabinet is heavy, there should be at
least five people to erect the cabinet).
6. Remove all keys hanged on the front door handle. Open the
cabinet door and check cabinet carefully.
7. If shelves and plug-in boxes are installed with cabinet in fac-
tory, check the fixation.
8. Close the cabinet door after inspection.
END OF STEPS
Result The cabinet is unpacked and ready for installation.

Unpacking Expansion Shelf

Short Description Perform this procedure to unpack the shelf from the wooden box.
Context To unpack the shelf, perform the following steps:
Steps 1. ZXMSG 5200 shelf is wrapped in aluminum foil and packed in
a wooden box. Place packed unit on flat floor and keep its face
in upward direction.
Figure 11 shows the shelf packing box.
FIGURE 11 SHELF PACKING BOX
1. Case cover 2. Case body
2. Use pliers and hammer to remove wrap sheet and nails from
the cover.
3. Remove the case cover.
4. Carefully check equipment condition, make records of any
equipment missing or damages.
5. Check inside accessories such as cables, connectors, etc.
END OF STEPS
Result The shelf is unpacked and ready to install.
Unpacking Cards
Short Description Perform this procedure to unpack the cards.
Context To unpack cards from the box, perform the following steps:
Steps 1. Remove all straps from the box.
Figure 12 shows a cards unit box.

FIGURE 12 CARDS UNIT BOX
1. Strap 3. Box
2. Seal tape
2. Remove seal tape using a cutter or blade.

3. Carefully open cards unit.
4. Wear antistatic wrist strap before taking out cards.
Figure 13 shows the opened cards box.
FIGURE 13 OPENED CARD BOX
1. Pad
5. Check whether type and quantity of cards comply with the

packing list.
6. Unpack accessories box and check type and quantity.
7. Unpack cables box and check type and quantity.
END OF STEPS
Result The cards are unpacked and ready for installation.

Chapter 3
Cabinet Installation
Table of Contents
Cabinet Installation Flow Chart ............................................23
Base Installation Mode .......................................................23
Foot Installation Mode ........................................................33
Connection between Cabinets..............................................39
Installing Expansion Shelf...................................................41
Installing Cards .................................................................42
Installing Plug-In Box.........................................................43
Cabinet Installation Flow

Chart
Figure 14 shows the 19D06H20 cabinet installation flow chart.
FIGURE 14 CABINET INSTALLATION FLOW CHART
Base Installation Mode

Base installation mode includes the following:
� Adjustable Mounting Base

� Base Installation Flow Chart

� Positioning Base
� Installing Base
� Fixing Cabinet
� Insulation Test
Adjustable Mounting Base

Introduction If the equipment installation floor is conductive, a base is required
to be installed for cabinet fixation.
Base Types There are three types of adjustable mounting bases:
1. Type A
2. Type B
3. Type C
The installation holes of these three base types have the same po-
sitions and sizes, but their height adjustment ranges are different.
Figure 15 shows the three base types.
FIGURE 15 THREE BASE TYPES
Installation Holes The holes with 518 mm spacing are for 19D06H20. Each base type
has a pair of holes at the bottom to fix the base with the foundation
as shown in Figure 16.

Chapter 3 Cabinet Installation
FIGURE 16 BASE INSTALLATION HOLES
1. Hole for M12 expansion bolt
Height Range The height adjustment ranges of bases A, B and C are different.
Figure 17 shows the L which is the height from the installed cabinet
to the ground. The base heights can be adjusted in a space of 25
mm, together with the cabinet feet adjustment.
The range of L in each base type is as follows:
� Type A: 160 mm ~ 210 mm
� Type B: 210 mm ~ 310 mm
� Type C: 310 mm ~ 510 mm
FIGURE 17 HEIGHT ADJUSTMENT RANGE (L) OF ADJUSTABLE BASE
1. Cabinet 3. Adjustable base

2. Pressure plate assembly 4. Foundation
Base Installation Mode Flow Chart

Figure 18 shows the flow chart for the base installation mode.

FIGURE 18 BASE INSTALLATION MODE FLOW CHART
Positioning Base
Short Description Perform this procedure to position the base.
Context To position the base on the floor of equipment room, perform the
following steps:
Steps 1. Confirm the cabinet installation position by using a measuring
tape according to the reference dimensions, cabinet dimen-
sions and the base dimensions given in the engineering plane
design diagram. Use carpenter ink marker for marking, as
shown in Figure 19.

FIGURE 19 CABINET BASE POSITIONING
1. Adjustable installation base 3. Cabinet face

2. Hole 4. Cabinet outline
Figure 20 shows the cabinet position in the equipment room.
FIGURE 20 CABINET POSITION IN EQUIPMENT ROOM
1. Inner wall or reference object 3. Hole

2. Cabinet outline 4. Cabinet face

2. Use a Φ14 drill bit to drill the holes at the positions where the
expansion bolt holes are marked. While drilling holes, keep
the drill bit vertical to the ground and tightly hold the drilling
machine.
3. Keep the depth of holes equal to the length of expansion bush
plus cone. Keep the depths of all holes equal. While drilling,
use blower to remove dust.
END OF STEPS
Result Base is positioned properly.
Installing Base
Short Description Perform this procedure to install base.
Context To install the cabinet base, perform the following steps:
Steps 1. Clean the holes with blower. Remove gasket and nut of expan-
sion bolt. Put expansion bolt and expansion bush vertically in
hole and hammer the expansion bolt fully into the ground. The
expansion bolt is M12 × 100.
2. Align the two holes in vertical direction to the expansion bolts,
and fix the base on the foundation floor firmly, as shown in
Figure 21.
FIGURE 21 FIXED SUPPORT INSTALLATION
1. Fixed support 3. Leveling washer

2. Expansion bolt M12 × 100 4. Foundation
3. Install another base in the same way. Fasten the expansion

bolts and nuts, and firmly fix the fixed support on the floor.
4. The leveling washers are available in 1 mm and 2 mm sizes.
They are used to level the adjustable base, as shown in Figure
22.

FIGURE 22 LEVELING WASHERS
1. 1 mm washer 2. 2 mm washer
5. After the fixed support installation, release the bolts connecting

the fixed support with the movable support. Adjust the height
of the movable support to meet the specified height between
the bottom of the cabinet and the ground.
6. The height between the two adjusting holes should be 25 mm.
Tighten the movable support bolts and the fixed support, after
proper adjustments.
7. When tightening the movable support, first fasten the bolt at
Mark A and then those at Mark B and C to ensure a firm con-
nection between the movable support and fixed support, as
shown in Figure 23.
FIGURE 23 MOVABLE SUPPORT INSTALLATION
1. Movable support 3. Fixed support

8. Three tightening bolts are used for Type A and Type B bases.
Four tightening bolts are used for Type C base, as shown in
Figure 24.

FIGURE 24 TYPE C BASE FIXATION
1. Movable support 3. Fixed support

9. Figure 25 shows the installed adjustable base for a single cab-

inet.
FIGURE 25 INSTALLED ADJUSTABLE BASE
END OF STEPS
Result Base is installed successfully.
Fixing Cabinet
Short Description Perform this procedure to fix the cabinet.
Context To fix the cabinet, perform the following steps:
Steps 1. After the base installation, carefully place the cabinet on the
adjustable base, as shown in Figure 26.

FIGURE 26 INSTALLING CABINET
1. Cabinet 3. Adjustable Base

2. Foot 4. Foundation
2. Turn the four anchor bolts with the help of wrench to adjust
the height and cabinet verticality.
3. Make sure that the distance between the bottom of the cabinet
and the surface of the conductive floor is meeting its require-
ments, and the cabinet is vertical to the ground.
Note:
Adjustable range of anchor bolts is 0 ~ 25 mm. Its maximum
range is 30 mm; otherwise it decreases the stability of the
cabinet.
4. Lock the four cabinet anchors with four press plates and then
fix the four press plates on the adjustable base with the help
of hex bolts, as shown in Figure 27. Tightening torque should
reach 45 Nm.

FIGURE 27 FIXING CABINET
1. Cabinet 5. Insulation washer

2. Adjustable base 6. Pressure plate
3. Foundation 7. Insulation plate
4. Bolt M12 × 40 8. Foot
5. Figure 28 shows the overall appearance of the cabinet installed

on the floor.

FIGURE 28 INSTALLED CABINET
1. Cabinet 3. Adjustable base

2. Pressure plate
END OF STEPS
Result Cabinet is fixed successfully.
Insulation Test
Cabinet Insulation The insulation coating on the base guarantees the insulation
against the floor.
Insulation Test Measure resistance with a multimeter between cabinet adjustable
feet and expansion bolt of base.
� If it is open circuit, cabinet insulation is proper.
� Otherwise, cabinet insulation is improper.
If insulation is improper then carefully check the installation. Re-
move fault and perform insulation test once again.
Foot Installation Mode

Foot installation mode includes the following:
� Foot and Pressure Plate Assembly
� Foot Installation Flow Chart
� Positioning Pressure Plate
� Installing Expansion Bolt
� Fixing Cabinet

� Insulation Test
Foot and Pressure Plate

Foot Structure Figure 29 shows the 19D06H20 cabinet foot structure.
FIGURE 29 19D06H20 CABINET FOOT STRUCTURE
1. Expansion bolt M12 × 100 4. Cabinet

2. Insulation washer 5. Pressure plate
3. Insulation plate 6. Cabinet foot
Pressure Plate The whole pressure plate consists of insulation washer, pressure
plate, and insulation plate as shown in Figure 30.
FIGURE 30 PRESSURE PLATE
1. Insulation washer 3. Insulation plate

2. Pressure plate
Foot Installation Flow Chart

Figure 31 shows the installation flow chart.

FIGURE 31 FOOT INSTALLATION FLOW CHART
Positioning Pressure Plate

Short Description Perform this procedure to position the pressure plates.
Context To position the pressure plate, perform the following steps:
Steps 1. Confirm the cabinet installation position by using a measuring
tape according to the reference dimensions, cabinet dimen-
sions and the base dimensions given in the engineering plane
design diagram. Use carpenter ink marker for marking, as
shown in Figure 32.

FIGURE 32 CABINET INSTALLATION HOLES
1. Hole 3. Cabinet foot

2. Cabinet outline 4. Cabinet face
Figure 33 shows the cabinet position in the equipment room.
FIGURE 33 CABINET POSITION IN EQUIPMENT ROOM
1. Inner wall or reference object 4. Cabinet face

2. Cabinet outline
3. Hole

2. Use a Φ14 drill bit to drill the holes at the positions where the
expansion bolt holes are marked. While drilling holes, keep
the drill bit vertical to the ground and tightly hold the drilling
machine.
3. Keep the depth of holes equal to the length of expansion bush
plus cone. Keep the depths of all holes equal. While drilling,
use blower to remove dust.
END OF STEPS
Result Pressure plate is positioned properly.
Installing Expansion Bolt

Short Description Perform this procedure to install expansion bolt.
Context To install expansion bolt, perform the following steps:
Steps 1. Clean the holes with a blower.
2. Remove the gasket and nut of the expansion bolt.
3. Put expansion bolt and expansion bush vertically in the hole
and hammer the expansion bolt fully into the ground.
The expansion bolt is M12 × 100.
END OF STEPS
Result Expansion bolt is installed.
Fixing Cabinet
Short Description Perform this procedure to fix the cabinet.
Context To fix the cabinet, perform the following steps:
Steps 1. Move the cabinet on the marked holes.
2. Place horizontal ruler on top of the cabinet in two mutually
perpendicular directions to check the horizontal level.
3. If the cabinet is tilted, adjust the adjustable nuts of the four
adjustable feet of the cabinet to level the cabinet.
4. Lock the four cabinet anchors with four press plates and fix
them firmly as shown in Figure 34. Tightening torque should
reach 45 Nm.

FIGURE 34 FIXING CABINET
1. Cabinet 5. Pressure plate

2. Pressure plate 6. Insulation washer
3. Expansion bolt M12 × 40 7. Insulation plate
4. Foundation 8. Foot
5. Figure 35 shows the overall appearance of the cabinet installed

on the floor.
FIGURE 35 INSTALLED CABINET
1. Cabinet 2. Pressure plate
END OF STEPS

Result The cabinet is properly fixed.
Insulation Test
Measure resistance with a multimeter between cabinet adjustable
feet and expansion bolt.
� If it is open circuit, cabinet insulation is proper.
� Otherwise, cabinet insulation is improper.
If insulation is improper then carefully check the installation. Re-
move fault and perform insulation test once again.
Connection between
Cabinets
There are two modes of cabinet connections, which are:
� Base Installation Mode
� Foot Installation Mode
Base Installation Mode

Two Cabinets To install two cabinets in parallel, locate them according to the
dimensions as shown in Figure 36.
FIGURE 36 POSITION OF TWO PARALLEL CABINETS

2. Cabinet edge 4. Cabinet front
Multiple Cabinets To install multiple cabinets, locate them according to the dimen-
sions as shown in Figure 37.

FIGURE 37 POSITION OF MULTIPLE CABINETS

Foot Installation Mode

Two Cabinets To install two cabinets in parallel, locate them according to the
dimensions as shown in Figure 38.
FIGURE 38 TWO PARALLEL CABINET POSITIONING

Multiple Cabinets To install multiple cabinets, locate them according to the dimen-
sions as shown in Figure 39.

FIGURE 39 MULTIPLE CABINET POSITIONING

Installing Expansion Shelf

Short Description Perform this procedure to install expansion shelf.
Context To install expansion shelf in 19D06H20 cabinet, perform the fol-
lowing steps:
Steps 1. Place the shelf on the bracket and push it into the cabinet, as
shown in Figure 40.

FIGURE 40 INSTALLING SHELF
1. Floating nut 4. Bracket

2. M5 bolt 5. Cabinet
3. Shelf
2. Fasten M5 bolts with floating nuts on installation column.

3. If the shelf is fixed with the cabinet, check bolts fixation.
END OF STEPS
Result Shelf is installed in the cabinet.
Installing Cards
Short Description Perform this procedure to install the cards.
Context To install cards in the shelf, perform the following steps:
Steps 1. Clean cards and shelves from inside before installation.
2. Take out a card from antistatic bag.
3. Check the card name whether it is similar as mentioned in the
packing list.
4. Make sure the card is not damaged and its components are
complete.
5. Wear antistatic wrist strap before installation.
6. Check card identifications.
7. Insert the card according to the slot name on the upper and
lower beams of each shelf. Press claspers on the card.

8. Install floating grounding fingers in each shelf, which enable all

cards in the cabinet to share the same grounding wire.
END OF STEPS
Result Cards are installed in the shelf.
Installing Plug-In Box

Short Description Perform this procedure to install Plug-In box.
Context To install EPM plug-in box or fan plug-in box, perform the following
steps:
Steps 1. Push the plug-in box into the cabinet.
2. Fasten four M5 bolts with floating nuts on installation column,
as shown in Figure 41.
FIGURE 41 INSTALLING PLUG-IN BOX
1. Installation column 3. Plug-in box

2. M5 bolt
3. If the box is fixed with the cabinet, check bolts fixation.

END OF STEPS
Result The plug-in box in installed in the cabinet.


Chapter 4
Power Supply
Installation
Table of Contents
Introduction......................................................................45
Power and Grounding Cables Installation Flow Chart...............49
Power Supply Cables Installation .........................................50
Introduction
Grounding ensures the secure and stable running of the system.
Grounding provides the equipment with the capability of anti-elec-
tromagnetic interference, preventing the equipment from faults
due to lightning.
Make sure the following items are ready before connecting the
cabinet to the grounding network:
� Lightning protection devices are available.
� Grounding devices are installed.
� Tools for cable installation are in place.
� All grounding cables and inter-cabinet cables are placed ac-
cording to the layout of the indoor cabinet.
Power Cable Connection of Dual

Power Standard Shelves
POWER (T) power distribution box is equipped in 19D06H20 cabi-
net for dual power standard shelves.Figure 42 shows overall power
cables connection of dual power shelves.

FIGURE 42 POWER CABLE CONNECTIONS FOR DUAL POWER SHELVES
Table 4 lists power cables connections.

Chapter 4 Power Supply Installation
TABLE 4 POWER CABLE CONNECTIONS OF DUAL POWER SHELVES
ID Cable Name End A End B

Connection Connection
1 Top fan power cable Top fan power-in Busbar
2 9–core power cable MICS-2 X33 MICS-3 X33
3 Back panel fan power Fan box power in Busbar

cable
4 6–core power cable MICS-0 X29 Busbar
6 Back panel fan power Fan box power in Busbar

cable
9 EPM power cable EPM box Busbar

power-in
Single Power Standard Shelves

Power Cable Connection
PWRS power distribution box is equipped in 19D06H20 cabinet for
single power standard shelves. Figure 43 shows overall power
cable connection for single power shelves.

FIGURE 43 POWER CABLE CONNECTIONS FOR SINGLE POWER SHELVES
Table 5 lists power cables connection.

TABLE 5 POWER CABLE CONNECTIONS FOR SINGLE POWER SHELVES
ID Cable Name End A Connection End B Connection
1 Top fan power cable Top fan power-in Busbar
5 6–core power cable MICS-2X29 Busbar
6 Back panel fan Fan box power-in Busbar

power cable
10 EPM power cable EPM box power-in Busbar
Power and Grounding

Cables Installation Flow
Chart
Figure 44 shows power and grounding cables installation flow
chart.

FIGURE 44 POWER AND GROUNDING CABLES INSTALLATION

FLOW CHART
Power Supply Cables

Installation
Power supply cable installation includes the following:
� PWRS Power Distribution Box
� POWER (T) Power Distribution Box
� ZXDU45 Rectifier and Power Distribution Box (PDB)
� Dual Cabinet Power Cable
� Shelf Power Cables

� Back Panel Fan Power Cable

� Top Fan Power Cable
� EPM Power Cable
PWRS Power Distribution Box

Panel PWRS power distribution box supports two -48 V power input and
nine -48 V power output (in 3 groups, controlled by switches on
the front panel). Figure 45 shows PWRS power distribution box
front panel.
FIGURE 45 PWRS POWER DISTRIBUTION BOX FRONT PANEL
Figure 46 and Figure 47 show how to remove front panel cover

before connecting power cables to PWRS.
FIGURE 46 SCREWS ON FRONT PANEL
1. Screws

FIGURE 47 FRONT PANEL AFTER SCREWS REMOVAL
1. Front panel cover
Distributor Ends Figure 48 shows power distributor ends on PWRS power distribu-
tion box.

FIGURE 48 PWRS DISTRIBUTOR ENDS
1. Lead-in ends 2. Lead-out ends
Power Supply � Connect the first -48 V power input to ends marked with -48 V
Connection (-) 1 and -48 V (+) 1.
� Connect the second -48 V power input to ends marked with
-48 V (-) 2 and -48 V (+) 2.
� Connect PE end to grounding bar in the equipment room.
POWER (T) Power Distribution Box

Panel Figure 49 shows the panel of a POWER (T) power distribution box.

FIGURE 49 POWER (T) POWER DISTRIBUTION BOX PANEL
1. Power distribution box 4. Top connector bar

2. Air switch 5. Busbar
3. Power distributor end 6. Internal cables connection
Power Supply � The first -48 V DC input is connected to the first two connectors
Installation on connector bar which are -48 V() and -48 V(+).
� The second -48 V DC input is connect to the third and the forth
connectors on connector bar which are -48 V(II) and -48 V(+).
� PE on the busbar is connected to grounding bus in equipment
room.
ZXDU45 Rectifier and PDB

ZXDU45 rectifier and PDB includes the following:
� ZXDU45 rectifier
� Power distribute box
� Grounding cables layout
ZXDU45 Rectifier
Introduction ZXDU45 rectifier power system is a 4U height standard 19-inch
plug-in box. It supports AC power supply, DC power supply, rec-
tifying and monitoring.
Figure 50 shows the ZXDU45 rectifier outline.

FIGURE 50 ZXDU45 RECTIFIER
Configuration Table 6 lists detailed configuration of ZXDU45 rectifier. Accord-

ing to onsite requirements, 1 ~ 3 ZXD800E 15 A rectifiers can
be configured. To backup, at least two rectifiers are suggested.
A single-phase 32 A air switch is used to protect the AC input of
ZXDU45 rectifier.
TABLE 6 ZXDU45 BASIC CONFIGURATION
Component Model No Description
Box ZXDU45 integrative 19-inch standard plug-in box;

box monitor cable socket, battery
temperature socket, and alarm
output socket on backplane
Monitoring ZXDU45-CSU Installed at left-most of the

unit monitoring unit box; display, control, alarm and
monitor functions
Rectifying ZXD800E 15 A Full configuration with three

unit rectifier rectifiers; 45 A output
Power supply ZXDU45 AC/DC Installed in a drawer at the

unit power supply unit right-most of the box; AC power
input ends and DC power output
ends on the backplane
Backplane Figure 51 shows all ends and sockets are on the backplane of
ZXDU45 rectifier.

FIGURE 51 ZXDU45 RECTIFIER BACKPLANE
The DC power supply unit supports one pair of ends to storage

battery and two pairs of ends to DC output. The DC output is led
to the power distribution box.
The RS–232 socket (X8) is connected to RS232–0 on EPM for
power monitoring.
Power Distribution Box

Figure 52 shows the cable connections between ZXDU45 and
power distribution box.

FIGURE 52 PDB CABLE CONNECTIONS
Table 7 lists the cable connections between ZXDU45 and power

distribution box.
TABLE 7 CABLE CONNECTIONS OF POWER DISTRIBUTION BOX
No. Cable Names End A End B
1 AC power-in cable 220 V power supply PDB end 17, 18

in equipment room
2 220 V power cable ZXDU45 220 V PDB AC output

input
3 -48 V power cable ZXDU45 -48 V Busbar

output
4 Storage battery ZXDU45 storage PDB end 11, 12

cable battery end

No. Cable Names End A End B
5 Storage battery Storage battery in PDB end 1, 2

power-in cable equipment room
6 Busbar grounding Busbar GNDPE PDB PE

cable
7 Cabinet PE cable Cabinet PE PDB PE
8 -48 V power cable PDB end 3, 4 Busbar
Grounding Cables Layout

There are two grounding buses in the PDB:
� Lightning protection grounding bus
All lightning protection grounding cables in the cabinet are con-
nected to the lightning protection grounding bus. The lightning
protection grounding bus is connected to earthing network.
� Protective Earthing (PE) bus
All PE cables and grounding cables in the cabinet are connected
to PE bus. The PE bus is connected to earthing network via the
grounding bus in equipment room.
Dual Cabinet Power Cable

Power Cable When two cabinets are connected, PDB provides power supply for
the master cabinet and the busbar in the master cabinet provides
power supply to the slave cabinet.
Cable connection is shown in Figure 53.

FIGURE 53 DUAL CABINET POWER CABLE CONNECTION
Grounding Cable � Grounding cables connection of the master cabinet is the same
as a single cabinet.
� Connect grounding cables of the slave cabinet and correspond-
ing MDF to PE and lightning protection grounding in the equip-
ment room.
Shelf Power Cables

Shelf power cables include the following cables:
� 6-Core Power Cable
� 9-Core Power Cable
6-Core Power Cable

Introduction 6-core power cable connects X29 socket on the backplane and the
busbar.
Socket Figure 54 shows X29 socket pin-outs.

FIGURE 54 SOCKET PIN-OUTS
Cable Structure Figure 55 shows cable structure. End A connects to X29 and End
B connects to the busbar.
FIGURE 55 6–CORE POWER CABLE STRUCTURE
Cable Connection Table 8 list cable connection.
TABLE 8 6–CORE POWER CABLE CONNECTION
End A Pin Connect to Color End B Pin Connect to

No. X29 No. Busbar
1 GNDD Black B1 GND
2 - - -
3 48VGND Black B2 -48 V (+)
4 GND A Black B1 GND
5 GNDP Yel- B4 PE
low/Green
6 48VIN Blue B3 -48 V (1)
9-Core Power Cable

Introduction 9-core power cable connects two X33 sockets on the backplanes
of two shelves.
Socket Figure 56 shows X33 socket pin-outs.

FIGURE 56 X33 SOCKET PIN-OUTS
Cable Connection Table 9 lists cable connections.
TABLE 9 9–CORE POWER CABLE CONNECTION
Connect to X33. Cable Pin No Signal
X33_1 1 +5 VD
X33_2 2 -5 VA
X33_3 3 +5 VD
X33_4 7 RINGB
X33_5 5 +5 VD
X33_6 6 +5 VD
X33_7 4 RINGA
X33_8 8 -48 V
X33_9 9 +5 VD
Note:
When both dual power shelves are configured with two Power K
cards, the 9–core power cable does not work as the two power K
cards can be backup for each other within the shelf. If each dual
power shelf is only configured with one Power K card on the slot
1, the 9–core power cable implements inter-layer mutual power
assistance.
Back Panel Fan Power Cable

Introduction Back panel fan power cable connects the fan box power input to
the busbar.

Cable Structure Figure 57 shows the back panel fan power cable. End A connects
to fan box power-in and End B connects to the busbar.
FIGURE 57 BACK PANEL FAN POWER CABLE
Cable Connection Table 10 lists the power cable connections.
TABLE 10 BACK PANEL FAN POWER CABLE CONNECTION
End A Signal Color End B Connect to

the busbar
1 -48 V GND Black B1 -48 V (+)
2 -48 V Blue B2 -48 V (-)
Top Fan Power Cable

Introduction Top fan power cable connects top fan power input to busbar con-
nectors.
Cable Structure Figure 58 shows the structure of top fan power cable.
FIGURE 58 TOP FAN POWER CABLE
Cable Connection Table 11 lists the top fan power cable connections.
TABLE 11 TOP FAN POWER CABLE CONNECTIONS
End A Signal Core Color End B Busbar

Connetors
1 -48 V GND Black B1 -48 V (+)
2 -48 V Blue B2 -48 V (-)

EPM Power Cable

Introduction EPM power cable connects EPM power input to the busbar in the
cabinet.
Cable Structure Figure 59 shows the EPM power cable.
FIGURE 59 EPM POWER CABLE STRUCTURE
Cable Connection End A connects to the cabinet busbar. End B connects to the EPM
power input. Table 12 lists the EPM power cable connections.
TABLE 12 EPM POWER CABLE CONNECTION
End A To Busbar Color End B
1 -48 V Blue 1
2 -48 V(+) Black 2


Chapter 5
Cable Connections
Table of Contents
Overall Cabling Diagram .....................................................66
Cabling Principles ..............................................................70
Subscriber Cables ..............................................................72
Monitoring Cables ..............................................................77
Other Cables.....................................................................85
Maintenance Cables ...........................................................88

Overall Cabling Diagram

Cable Connection Figure 60 shows cable connections in DC mode.
in DC Mode
FIGURE 60 CABLE CONNECTIONS IN DC MODE
1. A. Humidity Sensor 4. D. Liquid Sensor

2. B. Temperature Sensor 5. E. Smoke Sensor
3. C. Access Control
Table 13 lists cable connections in DC mode.

Chapter 5 Cable Connections
TABLE 13 CABLE CONNECTIONS (DC MODE)
ID Cable Name End A Connection End B Connection
1 Interlayer test cable MICS-0 X41 MICS-1 X40
5 Power Control Cable MICS-0/1/2/3/4 EPM pwr-ctrl

X32
6 Secondary Power MICS-0/1/2/3/4 EPM sec-power 1

Monitoring Cable X39
7 Ringing current MICS-1 PWRD 9-16 MICS-2 PWRD 9-16

mutual assistant
cable
8 Ringing current MICS-3 PWRD 9-16 MICS-4 PWRD 9-16

mutual assistant
cable
9 Temperature Temperature sensor EPM temp 1

monitoring cable
10 Humidity monitoring Humidity sensor EPM humid 1

cable
11 Smoke monitoring Smoke sensor EPM smoke 1

cable
12 Liquid monitoring Liquid sensor EPM liquid 1

cable
13 Guard monitoring Guard sensor EPM guard 1

cable
14 Shelf monitoring MICS-0 X35 EPM RS232–2

cable
15 Cascading cable MICS-0 EUX X4 MICS-1 SUPI X4
19 Subscriber cable Subscriber sockets MDF

Cable Connection Figure 61 shows cable connections in AC mode.

in AC Mode
FIGURE 61 CABLE CONNECTIONS IN AC MODE
1. A. Humidity Sensor 4. D. Liquid Sensor

2. B. Temperature Sensor 5. E. Smoke Sensor
3. C. Access Control
Table 14 lists cable connections in AC mode.

TABLE 14 CABLE CONNECTIONS (AC MODE)
ID Cable Name End A End B

Connection Connection
1 Interlayer test MICS-0 X41 MICS-1 X40

cable

cable

cable

cable
5 Power Control MICS-0/1/2/3/4 EPM pwr-ctrl

Cable X32
6 Secondary Power MICS-0/1/2/3/4 EPM sec-power 1

Monitoring Cable X39
7 Ringing current MICS-1 PWRD MICS-2 PWRD

mutual assistant 9-16 9-16
cable
8 Ringing current MICS-3 PWRD MICS-4 PWRD

mutual assistant 9-16 9-16
cable
9 Temperature Temperature EPM temp 1

monitoring cable sensor
10 Humidity Humidity sensor EPM humid 1

monitoring cable
11 Smoke monitoring Smoke sensor EPM smoke 1

cable
12 Liquid monitoring Liquid sensor EPM liquid 1

cable
13 Guard monitoring Guard sensor EPM guard 1

cable
14 Power Monitoring ZXDU45 X8 EPM RS232–0

Cable
15 Shelf monitoring MICS-0 X35 EPM RS232–2

cable
20 Subscriber cable Subscriber sockets MDF

Cabling Principles
Cabling principle includes the following:
� Cabling Layout
� Cable Bundling
Cabling Layout
The following are the basic principles of cable layout:
� Confirm cable specifications, quantity, and models according
to construction design and contract.
� Check cables for physical damage.
� Check quality certificates, such as factory record and quality
warranty.
� Lay and position cables according to constructional design.
� Cable length should be specified according to the position re-
quirement.
� Avoid using connectors to recover damaged cables.
� Bend cables smoothly and evenly. Curvature radius of cable
bends should be at least 60 mm for cables whose outer diam-
eter is less than 12 mm. For cables whose diameter is more
than 12 mm, the radius of curvature should be 10 times.
� Lay subscriber cables separately from power cables.
� Keep cables straight within channels. Ensure that cables are
not blocking or interrupting other cable inlets or outlets
� If fiber, power and grounding cables are laid in same channel,
ensure cables do not overlap each other. Roll up extra cables
neatly and fix it to the middle of cabling rack.
� Carefully handle the tail fibers. Use protective plastic bushings
and tail fibers should be bundled around the top or bottom of
the cabinet.
Cable Bundling
Cable Bundling Bundle cables in sequence near plugs. Avoid bending the ca-
Technique bles. Figure 62 shows cables bundling technique. To keep cables
straight and vertical to the ground, use binding ties at an equal
interval.

FIGURE 62 CABLES BUNDLING TECHNIQUE
Cable Tie Cutting Cut tie head smoothly. Tick mark shows correct cutting technique
Technique while cross mark shows incorrect cutting technique in Figure 63.
FIGURE 63 TIE CUTTING TECHNIQUE
Tie Spacing Keep a space between the adjacent ties, which is equal to two or
three times of the cables bundle diameter as shown in Figure 64.
FIGURE 64 TIE SPACING
Cable Ties Position While bending cable bundles, keep ties at the correct positions as
shown in Figure 65.
FIGURE 65 CABLE TIES POSITION

Cabling Technique Figure 66 shows the cabling technique in cabinet.

in Cabinet
FIGURE 66 CABLING TECHNIQUE IN CABINET
Subscriber Cables
The subscriber cables include the following:
� ALC/RALC Card Interfaces
� DLCC Card Interfaces
� GADL Card Interfaces
� GAGL Card Interfaces
� GVDL Card Interfaces
� GSDL Card Interfaces
� FLC Card Interfaces
� GILC Card Interfaces
ALC/RALC Card Interfaces

Each ALC and RALC card provides 32 analog subscriber interfaces.
Table 15 lists pins for ALC/RALC card.

TABLE 15 BACKPLANE SOCKET PINS FOR ALC/RALC CARD
Socket Pins Function Connection
UP 2a, 3a, 4a, 5a, User cable B To user end

6a, 7a, 8a, 9a
2c, 3c, 4c, 5c, 6c, User cable A To user end

7c, 8c, 9c
11a, 12a, 13a, User cable B To user end

14a, 15a, 16a,
17a, 18a
11c, 12c, 13c, User cable A To user end

14c, 15c, 16c,
17c, 18c
DOWN 15a, 16a, 17a, User cable B To user end

18a, 19a, 20a,
21a, 22a

18c, 19c, 20c,
21c, 22c

27a, 28a, 29a,
30a, 31a

27c, 28c, 29c,
30c, 31c
DLCC Card Interfaces

Each DLCC card provides 8 ISDN 2B+D interfaces.
Table 16 lists pins for DLCC card.
TABLE 16 BACKPLANE SOCKET PINS FOR DLLC CARD
UP 2a, 3a, 4a, 5a User cable B To user end
2c, 3c, 4c, 5c User cable A To user end

27a
GADL Card Interfaces

Each GADL card provides 16 ADSL/ADSL2+ interfaces.

Table 17 lists pins for GADL card.
TABLE 17 BACKPLANE SOCKET PINS FOR GADL CARD

6a, 7a, 8a, 9a

7c, 8c, 9c
11a, 12a, 13a, PSTN cable B To PSTN LE

14a, 15a, 16a,
17a, 18a
11c, 12c, 13c, PSTN cable A To PSTN LE

14c, 15c, 16c,
17c, 18c

18a, 19a, 20a,
21a, 22a

18c, 19c, 20c,
21c, 22c
24a, 25a, 26a, PSTN cable B To PSTN LE

27a, 28a, 29a,
30a, 31a
24c, 25c, 26c, PSTN cable A To PSTN LE

27c, 28c, 29c,
30c, 31c
GAGL Card Interfaces

Each GAGL card provides 32 ADSL/ADSL2+ interfaces.
Table 18 lists pins for GAGL card.
TABLE 18 BACKPLANE SOCKET PINS FOR GAGL CARD

6a, 7a, 8a, 9a
2c, 3c, 4c, 5c, User cable A To user end

6c, 7c, 8c, 9c

14a, 15a, 16a,
17a, 18a

14c, 15c, 16c,
17c, 18c


18a, 19a, 20a,
21a, 22a

18c, 19c, 20c,
21c, 22c

27a, 28a, 29a,
30a, 31a

27c, 28c, 29c,
30c, 31c
GVDL Card Interfaces

Each GVDL card provides 8 VDSL interfaces.
Table 19 lists pins for GVDL card.
TABLE 19 BACKPLANE SOCKET PINS FOR GVDL CARD
UP 2a, 3a, 4a, 5a User cable B To user end
11a, 12a, 13a, PSTN cable B To analog user

14a cable
11c, 12c, 13c, PSTN cable A To analog user

14c cable
DOWN 15a, 16a, 17a, PSTN cable B To analog user

18a cable
15c, 16c, 17c, PSTN cable A To analog user

18c cable

27a

27c
GSDL Card Interfaces

Each GSDL card provides 16 SHDSL interfaces.
Table 20 lists pins for GSDL card.

TABLE 20 BACKPLANE SOCKET PINS FOR GSDL CARD

6a, 7a, 8a, 9a

7c, 8c, 9c

27a, 28a, 29a,
30a, 31a

27c, 28c, 29c,
30c, 31c
FLC Card Interfaces

Each FLC card provides 16 long-distance analog subscriber inter-
faces.
Table 21 lists pins for FLC card.
TABLE 21 BACKPLANE SOCKET PINS FOR FLC CARD

6a, 7a, 8a, 9a

7c, 8c, 9c

27a, 28a, 29a,
30a, 31a

27c, 28c, 29c,
30c, 31c
GILC Card Interfaces

Each GILC card provides 16 interfaces for integrated broadband
(ADSL/ADSL2+) and narrowband services.
Table 22 lists pins for GILC card.

TABLE 22 BACKPLANE SOCKET PINS FOR GILC CARD

6a, 7a, 8a, 9a

7c, 8c, 9c

27a, 28a, 29a,
30a, 31a

27c, 28c, 29c,
30c, 31c
Monitoring Cables
Secondary Power Supply Control
Cable
Cable Structure Figure 67 shows the structure of secondary power supply control
cable. End A is a RJ –45 connector, End B are five RJ–11 connec-
tors. The cable consists of five 2–core wires.
FIGURE 67 SECONDARY POWER SUPPLY CONTROL CABLE

STRUCTURE
Cable Connection Table 23 lists the secondary power supply control cable connec-
tions.

TABLE 23 SECONDARY POWER SUPPLY CONTROL CABLE

CONNECTIONS
End A Pin Wire Length End B Pin
2 B1: 87 cm B1-2
3 B2: 113 cm B2-2
4 B3: 148 cm B3-2
5 B1: 174cm B4-2
6 B1: 200 cm B5-2
Secondary Power Supply Alarm

Cable
Cable Structure Figure 68 shows the structure of secondary power supply alarm
cable. End A is a RJ— 45 connector, End B are five RJ–11 connec-
tors. The cable consists of five 2–core wires.
FIGURE 68 SECONDARY POWER SUPPLY ALARM CABLE STRUCTURE
Cable Connection Table 24 lists the secondary power supply alarm cable connections.
TABLE 24 SECONDARY POWER SUPPLY ALARM CABLE

CONNECTIONS
End A Pin Wire Length End B Pin
4 B1: 79 cm B1-1
5 B2: 105 cm B2-1
6 B3: 140 cm B3-1
7 B1: 160 cm B4-1
8 B1: 192 cm B5-1

Shelf Monitoring Cable

Cable Structure Figure 69 shows the structure of shelf monitoring cable. Ends A
and End B are DB9 connectors.
FIGURE 69 SHELF MONITORING CABLE STRUCTURE
Cable Connection Table 25 lists the shelf monitoring cable connections.
TABLE 25 SHELF MONITORING CABLE CONNECTIONS
End A Pin Core Color End B Pin
2 Grey 3
3 Green 2
5 Red, Brown 5
Open Door Alarm Cable

Cable Structure Figure 70 shows the structure of open door alarm cable. End A is
a RJ–45 connector and End B connects to the open door sensor.

FIGURE 70 OPEN DOOR ALARM CABLE STRUCTURE
Cable Connection Table 26 lists the open door alarm cable connections.
TABLE 26 OPEN DOOR ALARM CABLE CONNECTIONS
End A End B1 End B2 End B3 End B4 Core

Pin Pin Pin Pin Pin Color
3 1 1 1 1 Blue
4 3 3 3 3 Yellow
Smog Monitoring Cable

Cable Structure Figure 71 shows the structure of smog monitoring cable. End A is
a RJ–45 connector and End B connects to the smog sensor.

FIGURE 71 SMOG MONITORING CABLE STRUCTURE
Cable Connection Table 27 lists the smog monitoring cable connections.
TABLE 27 SMOG MONITORING CABLE CONNECTIONS
End A Pin Core Color End A Pin
1 Grey 3
2 Red 4
4 Brown 6
Flood Monitoring Cable

Cable Structure Figure 72 shows the structure of flood monitoring cable.

FIGURE 72 FLOOD MONITORING CABLE STRUCTURE
Cable Connection End A is a RJ–45 connector and End B connects to the flood sensor.
Table 28 lists the flood monitoring cable connections.
TABLE 28 FLOOD MONITORING CABLE CONNECTIONS
End A Pin Cable Color Flood Sensor Cable
3 Grey Blue
4 Red Green
5 Green Black
6 Brown Red
Temperature Monitoring Cable

Introduction Figure 73 shows the structure of temperature monitoring cable.
End A is a RJ–45 connector and End B connects to the temperature
sensor.

FIGURE 73 TEMPERATURE MONITORING CABLE STRUCTURE
Cable Connection Table 29 lists the temperature monitoring cable connections.
TABLE 29 TEMPERATURE MONITORING CABLE CONNECTIONS
3 Grey 1
4 Red 2
6 Green 3
Humidity Monitoring Cable

Cable Structure Figure 74 shows structure of the humidity monitoring cable. End
A is a R-J45 connector and End B connects to the humidity sensor.

FIGURE 74 HUMIDITY MONITORING CABLE STRUCTURE
Cable Connection Table 30 lists the humidity monitoring cable connections.
TABLE 30 HUMIDITY MONITORING CABLE CONNECTIONS
End A Pin Cable Color End B Pin
3 Red 1
4r Green 2
6 Brown 3
ZXDU45 Rectifier Monitoring Cable

Cable Structure Figure 75 shows the structure of ZXDU45 rectifier monitoring ca-
ble.

FIGURE 75 ZXDU45 RECTIFIER MONITORING CABLE
Cable Connection Table 31 lists the ZXDU45 rectifier monitoring cable connections.
TABLE 31 ZXDU45 RECTIFIER MONITORING CABLE CONNECTIONS
End A Pin Core Color End A Pin
2 Red 3
3 White 2
5 Blue 5
Other Cables
Other cables include the following:
� Ringing Current Mutual Assistance Cable
� Cascading Cable
� Interlayer Test Cable
� Optical Fiber
Ringing Current Mutual Assistant

Cable
Introduction Ringing current mutual assistant cable provides current backup
between neighboring shelves.
Cable Structure Figure 76 shows the ringing current mutual assistant cable struc-
ture.

FIGURE 76 RINGING CURRENT MUTUAL ASSISTANT CABLE

STRUCTURE
Figure 77 shows the cable socket on the backplane.
FIGURE 77 RINGING CURRENT MUTUAL ASSISTANT CABLE SOCKET
Cable Connection Table 32 lists the ringing current mutual assistant cable connec-
tions.
TABLE 32 RINGING CURRENT MUTUAL ASSISTANT CABLE

CONNECTIONS
End A Pins Core Wire Color End B Pins
A2 Blue, White/Blue A4
C2 C4
A4 Orange, A2
White/Orange
C4 C2

Cascading Cable
Introduction Cascading cable connects slave shelves to the master shelf.
ZXMSG 5200 supports four slave shelves in star mode via cas-
cading cables.
Cable Structure Figure 78 shows the structure of the cascading cable.
FIGURE 78 CASCADING CABLE STRUCTURE
Cable Connection End A connects to X4 socket on EUX sub-card on backplane of the

master shelf.
� The 1st cascading cable: the 3rd row to the 6th row
� The 2nd cascading cable: the 9th row to the 12th row
� The 3rd cascading cable: the 15th row to the 18th row
� The 4th cascading cable: the 21st row to the 24th row
End B connects to X4 socket (the 3rd row to the 6th row) on SUPI
sub-card on backplane of the slave shelf.
Interlayer Test Cable

Cable Structure Figure 79 shows the interlayer test cable. End A and B both are
RJ–11 connectors.

FIGURE 79 INTERLAYER TEST CABLE STRUCTURE
Cable Connection The test cable connects two RJ–11 jacks on two backplanes: X40
and X41. Table 33 lists the interlayer test cable connections.
TABLE 33 TEST CABLE CONNECTION
End A Color End B Signal
1 Grey 1 TIA
2 Red 2 TIB
3 Green 3 TOA
4 Brown 4 TOB
Optical Fiber
Introduction Optical cable connects the optical interfaces on GETC card to op-
tical interfaces on opposite equipments.
Fiber Connection Table 34 lists optical fiber connection.
TABLE 34 OPTICAL FIBER CONNECTION
End A Con- End A Signal Signal End B Con-

nection Connector Definition nection
Optical LC 1.25 G Tx/Rx Optical

interface on optical interface
GETC signal on Opposite
equipment
Maintenance Cables
Maintenance cables include the following:

� Ethernet Cable
� Console Cable
Ethernet Cable
Introduction Ethernet cable connects control and switching card with the main-
tenance terminal.
Cable Structure Figure 80 shows the Ethernet cable.
FIGURE 80 ETHERNET CABLE STRUCTURE
1. UTP cable 2. RJ–45 connector
Cable Connection Table 35 lists the Ethernet cable connections.
TABLE 35 ETHERNET CABLE CONNECTIONS
End A End B Signal
RJ45_1 RJ45_3 (Crossover) TPOP
RJ45_1 (Straight-through)
RJ45_2 RJ45_6 (Crossover) TPON
RJ45_3 RJ45_1 (Crossover) TPIP
RJ45_6 RJ45_2 (Crossover) TPIP

Console Cable
Introduction The console cable connects serial port of maintenance workstation
with ZXMSG 5200 console port. The cable comprises of twisted
pair and two DB9 serial interfaces.
Cable Structure Figure 81 shows the console cable structure.
FIGURE 81 CONSOLE CABLE STRUCTURE
Cable Connection Table 36 lists cable connections.
TABLE 36 CONSOLE CABLE CONNECTIONS
2 Grey 3
3 Green 2
5 Red, Brown 5

Chapter 6
Hardware Installation
Inspection
Table of Contents
Overall Inspection .............................................................91
Power ON .........................................................................92
Power OFF ........................................................................93
Overall Inspection
Overall inspection includes the following:
� Cabinet Inspection
� Cabling Inspection
� Shelf Power Supply Inspection
� Card Power Supply Inspection
Cabinet Inspection
Cabinet inspection includes the following:
� Cabinet installation must comply with the design drawing re-
quirements
� The cabinet vertical deviation must not be greater than 3 mm
� Make sure that all cabinet parts are in good condition.
� Make sure that all screws are fastened.
� Cabinet must be shockproof.
� When there are multiple cabinets connected, all front doors
should be in the same plane.
Cabling Inspection
Cabling inspection includes the following:

� Check the cable connectors on backplane and ensure they are

tightly connected.
� Power cables, subscriber cables and other cables should be
separately wired.
� Cable turns must be smooth and external curves must be ver-
tical or horizontal in straight line.
� Optical tail fibers must be binded well in cabinet without press-
ing each other.
� Sleeves protection should be provided to tail fiber.
� Cabling channels position must meet the construction drawings
requirements. The deviation should not be greater than 50
mm.
� Cables can be left unbound in cabling channels but they must
be laid down straight and smooth without any crossover. The
cables must be fixed with plastic cable ties.
� There should be no joints in power cables.
� Power cables should be laid separate from other cables.
Shelf Power Supply Inspection

Shelf power supply inspection includes the following checks:
� Check the voltage on shelf power cable with multimeter.
� Power-ON power cards and check whether card LEDs are blink-
ing normally.
� Check backplane power output.
Cards Power Supply Inspection

Cards power supply inspection is to check whether cards power
supply is normal.
Power ON
Short Description Perform this procedure to power ON the equipment.
Context To power ON the equipment, perform the following steps:
Steps 1. Make sure that all switches are in OFF position.
2. Pull out all the cards.
3. Check the busbar to ensure that there is no short circuit be-
tween power supply (-48 V) and the ground (GND, GNDP, and
-48 V GND).

Chapter 6 Hardware Installation Inspection
4. Check the primary power supplies voltage range in case of zero

load.
5. Turn ON the power distribution box. If there is any abnormality,
immediately shut down the power supply and check it.
6. Turn ON the rectifier and check (-48 V) voltage range of each
shelf.
7. Turn OFF the rectifier.
8. Turn OFF power card switch and insert power card. Turn ON
the rectifier. If there is any fault, immediately shut down power
supply and check it.
9. Turn OFF the power card switch and insert all cards.
10. Turn ON the power card switch. If there is any fault, immedi-
ately shut down power supply and check it.
END OF STEPS
Result Equipment is powered ON.
Power OFF
Short Description Perform this procedure to power OFF the equipment.
Context To power OFF the equipment, perform the following steps:
Steps 1. Turn OFF secondary power switches of POWER H card or
POWER K card.
2. Turn OFF the rectifier power switch.
3. Turn OFF the power distribution box.
4. Turn OFF the external power switch of the cabinet.
END OF STEPS
Result Equipment is powered OFF.


Chapter 7
Maintenance
Table of Contents
Power Module Maintenance .................................................95
Special Faults....................................................................96
Power Module Maintenance

Power module maintenance includes the following:
� Daily Maintenance
� Rectifier Maintenance
Daily Maintenance
Daily maintenance includes the following:
� Protect power supply from dust. Ensure that the dust particles
concentration with width over 5 µm should be ≤ 3 × 104 par-
ticles/m3. Keep the power supply and the cabinet clean.
� Check power system parameters to avoid abnormal system
status.
� Check lightning protectors every month. Incase of improper
functioning, replace it immediately.
� Check fuses on monthly basis and keep standby fuses for re-
placement in case of finding any faulty fuse.
� Check all the cables and make sure that they are in good con-
dition, in case of any damaged cables replace it in time.
� Check air switches after every six months to ensure their nor-
mal functioning.
� For battery maintenance, please refer to the Battery Instruc-
tional Manual.

Rectifier Maintenance
Observe LEDs on rectifier front panel to check AC input, DC output
status. If there is any abnormal information, check the following:
� Whether the load is normal.
� Whether the ZXDU45 is charging, check the output current.
� Whether the rectifier is normal.
If the fault is in rectifier, replace it.
Special Faults
Special faults includes the following:
� AC Power Down
� AC Over/Under Voltage
AC Power Down
The AC power down is a common fault during running of power
system. If the power down period is short, use the battery to
supply DC power. If the power down period lasts for long time or
power down reason is unclear, use a generator to provide power.
The ZXDU45 system does not supports two power inputs. When
using a generator, it is recommended to wait till the generator
works stably before switching external AC input power supply.
AC Over/Under Voltage
AC Over Voltage When the AC voltage upper limit is set to 280 V, the monitoring
unit sends an alarm once the AC voltage exceeds 280 V. When
AC voltage exceeds 300 V, the rectifier automatically turns OFF. At
this time, there is no DC power output. When the system power
supply works normally, switch ON the rectifier manually.
AC Under Voltage When the AC voltage lower limit is set to 160 V, the monitoring
unit sends an alarm once the AC voltage lowers the limit. When
AC voltage is under 130 V, the rectifier automatically turns OFF. At
this time, there is no DC power output. When the system power
supply works normally, switch ON the rectifier manually.

Appendix A
Grounding System of
Indoor Cabinet
Table of Contents
Overview..........................................................................97
Connecting Grounding System ............................................99
Overview
Cable Structure Figure 82 shows structure of a standard subscriber cable. There
are four plugs A1 ~ A4 at End A. End B consists of 32 twisted pairs.
FIGURE 82 SUBSCRIBER CABLE STRUCTURE
Cable Connection Table 37 lists subscriber cable connections.
TABLE 37 SUBSCRIBER CABLE CONNECTIONS
End A Plug No. Connector Pin No. Core Colors
A1 A1, C1 White, Blue
A2, C2 White, Orange
A3, C3 White, Green
A4, C4 White, Brown
A5, C5 Red, Blue
A6, C6 Red, Orange
A7, C7 Red, Green

End A Plug No. Connector Pin No. Core Colors
A8, C8 Red, Brown
A2 A1, C1 Black, Blue
A2, C2 Black, Orange
A3, C3 Black, Green
A4, C4 Black, Brown
A5, C5 Yellow, Blue
A6, C6 Yellow, Orange
A7, C7 Yellow, Green
A8, C8 Yellow, Brown
A3 A1, C1 White/Blue, Blue
A2, C2 White/Blue, Orange
A3, C3 White/Blue, Green
A4, C4 White/Blue, Brown
A5, C5 Red/Blue, Blue
A6, C6 Red/Blue, Orange
A7, C7 Red/Blue, Green
A8, C8 Red/Blue, Brown
A4 A1, C1 Blue/Black, Blue
A2, C2 Blue/Black, Orange
A3, C3 Blue/Black, Green
A4, C4 Blue/Black, Brown
A5, C5 Yellow/Blue, Blue
A6, C6 Yellow/Blue, Orange
A7, C7 Yellow/Blue, Green
A8, C8 Yellow/Blue, Brown
Cable Socket Figure 83 shows subscriber cable socket on the backplane.

Appendix A Grounding System of Indoor Cabinet
FIGURE 83 SUBSCRIBER CABLE SOCKET
Connecting Grounding
System
The grounding network consists of the outdoor grounding network
and indoor grounding network. The working ground (including -48
V ground), protection ground and lightning protection ground of

various equipment are connected to the common grounding bar.

This grounding mode is called joint grounding.
Various devices need to be connected to the network ground for
indoor cabinet grounding system. The following are the devices
that need to be grounded:
� Central Office Cabinet System
� Remote Office Cabinet System
Cabinet System Grounding in Central

Office
There are two types for connecting the central office cabinet sys-
tem to the grounding network.
Type 1 To connect the central office cabinet system to the grounding net-
work, perform the following steps:
1. Connect the GNDP, -48 VGND, GND and cabinet grounding ca-
bles to the floor earth bar with grounding conductor.
2. Connect the floor earth bar to the vertical bar.
3. Connect the vertical bar to the main earthing terminal.
4. Connect the main earthing terminal to the earthing network
with grounding conductor.
5. Connect the DF protection earth to the nearby earthing net-
work and the main earth terminal.
6. Connect the power distribution box to the main earth terminal.
Connect the main earth terminal to the earthing network with
grounding conductor.
Figure 84 shows cabinet grounding in central office in Type 1.

FIGURE 84 CENTRAL OFFICE CABINET GROUNDING - TYPE 1
Type 2 To connect the central office cabinet system to the grounding net-
bles to the copper bar in the cabinet. (The copper bar should
be close to the busbar.)
2. Connect the copper bar to the floor earth bar with multi-strand
copper conductor (section area ≥ 95 mm2).
3. Connect the floor earth bar to the vertical bar.
4. Connect the vertical bar to the main earthing terminal.
5. Connect the main earthing terminal to the earthing network
with grounding conductor.
6. Connect the DF protection earth to the nearby earthing net-
work and the main earth terminal.
7. Connect the power distribution box to the main earth terminal.
Connect the main earth terminal to the earthing network with
grounding conductor.
Figure 85 shows cabinet grounding in central office in Type 2.

FIGURE 85 CENTRAL OFFICE CABINET GROUNDING - TYPE 2
Cabinet System Grounding in

Remote Office
To connect the remote office cabinet system to the grounding net-
bles to the copper bar in the cabinet. (The copper bar should
be close to the busbar.)
2. Connect the copper bar to the main earthing terminal with
multi-strand copper conductor (section area ≥ 95 mm2).
3. Connect the DF protection earth to the main earth terminal.
4. If the power distribution box is in grounding floor, connect it
to earth directly. If the box is in on other floor, connect it to
the main earth terminal.
5. Connect the main earthing terminal to the earth with grounding
conductor.
Figure 86 shows cabinet grounding in remote office.

FIGURE 86 REMOTE OFFICE CABINET GROUNDING


Appendix B
Requirements for
Grounding Network
Table of Contents
Grounding Cable Requirements ......................................... 105
Connecting Grounding Cables............................................ 106
Grounding Resistance....................................................... 106
Cabinet and Central Office ................................................ 107
Requirements for Cables Outgoing/Incoming from/to the
Telecommunication Office (Station) .................................... 107
Grounding Cable
Requirements
Grounding The grounding cables should be made of wire of good conductivity
Materials but not bare wire. The busbar must be the copper bar or galva-
nized flat steel.
Sectional Area and � Grounding overall busbar (grounding overall convergence ca-
Length ble)
It is recommended to use copper bar (≥ 40*4 mm2), galva-
nized flat steel (≥ 50*5 mm2) or multi-strand copper conduc-
tor (section area ≥ 150 mm2). Solder the joint of the steel
and copper. Lead the grounding overall busbar to the nearest
earthing network with earth conductor.
� Earth conductor
It is recommended to use copper bar (≥ 40*4 mm2), galva-
nized flat steel (≥ 50*5 mm2) or multi-strand copper conductor
(section area ≥ 120 mm2). All materials should be insulated.
Length of the grounding wire in the telecommunications office
should be no more than 30 m. It is recommended to keep the
earth conductor away from the reinforcing steel which is used
for the lightning protection.
� Grounding requirements of SPD for data cable and other types
of SPD
The SPD (Surge Protection Device) for data cable is made of
multi-strand copper conductor (section area ≥2.5 mm2) with
length less than 1 m. It is required to earthing the cable to
the nearest earthing network. The distances between the ter-

minals of SPD for power supply and the phase line, and the
zero line should be less than 0.5 m. The SPD grounding cable
should be less than 1 m and it should be earthing to the near-
est earthing network.
� DF (Distribution Frame) protection grounding cable
It is recommended to use multi-strand copper conductor (≥ 95
mm2) or copper bar (≥ 3*30 mm2).
� Rack grounding cable
mm2) .
� GNDP in the cabinet
mm2) . Detail specification is determined by maximum fault
current.
� -48 VGND and GND
mm2) .
� Protection grounding of 220 V protector
� It is recommended to use multi-strand copper conductor (≥ 50
mm2) .
Connecting Grounding
Cables
The requirements for connecting grounding cables are as follows:
� Grounding cables must be properly connected and coated with
anti-corrosive processing.
� Fix the grounding cable with lug, bolt and spring washer. Con-
necting the grounding cable directly with the bolt is not recom-
mended. Solder the copper joint.
� Use the copper lug as the grounding copper terminal. Solder
the galvanized flat steel.
� Use one bolt to connect one grounding cable. The size of the
common grounding cable and the number of the bolts depend
on the number of grounding cables in the equipment room.
Grounding Resistance
The requirements for grounding resistance are as follows:
� Depending on the number of subscriber lines, the grounding
resistance varies. Table 38 lists the grounding resistance for
different number of subscriber lines.

Appendix B Requirements for Grounding Network
TABLE 38 GROUNDING RESISTANCE REQUIREMENTS
Number of Lines Resistance (ohm) Reference
> 10,000 < 1 YDJ20-88 Telephone

Exchange Equipment
1500 ~ 10,000 < 3 Installation Design
Temporary Technical
< 1500 < 5 Specifications
� The resistance between the connection terminal of a grounding

cable and grounding bar or stake must be < 0.1 ohm.
Cabinet and Central Office

The grounding requirements for cabinet and central office are as
follows:
� The cabinets in the central office should be insulated.
� The central office must be > 5 m away from the lightning pro-
tection cable of the building.
Requirements for Cables

Outgoing/Incoming from/to
the Telecommunication
Office (Station)
The grounding requirements for outgoing/incoming cables from/to
central office are as follows:
� The power cables (wires) and telecommunication cables that
go out of or come into the central office (station) must be ca-
bles with metal sleeves or must be laid in the metal tubes.
� Ground the metal sleeve or metal tube in the central office
(station) or connect the cables to the grounding network. For
fibers, ground the metal component in the fiber at the ground
terminal.
� Lay the incoming cables under ground at a depth > 0.7 m.
� Connect all user cables to the Surge Protection Device (SPD)
on distribution frame. Then, connect them to the telecommu-
nication equipment.
� For incoming cables, it is not allowed to have idle pairs. Idle
pairs of the incoming cables must be grounded. Idle pairs of
cables for local telephony must be grounded on distribution
frame.

� For incoming PCM cables, add SPD at the terminal. Idle pairs
must be grounded. Ground the cover, common wire and the
sleeves of the power cables nearby.
� Lay the incoming low voltage power cables under ground at a
depth > 15 m.
� Lay the signal cables in the middle of the building. For vertical
wiring, try to keep the cable at least 5 m away from the poles
of the building, especially the poles at the four corners.
� Protect the unshielded cables with metal tubes. Keep the ca-
bles in the equipment room away from the lightning protection
pole.
� Install the lightning protection SPD near the cable inlet of the
equipment room. Connect the grounding cable of the lightning
protection SPD separately to the grounding bar.
� Lay -48 V power cable, -48 V grounding cable and protection
grounding cable in parallel in the equipment room. Lay them
with the signal cables (including user cables) in vertical direc-
tion.
� If the room for the access equipment is adjacent to the room
for the mobile equipment, arrange the grounding cables in the
access equipment room separately from the grounding cables
of the mobile tower.
� Do not lay the AC power cable of the remote unit and remote
modules in parallel near the signal cables (including user ca-
bles) and -48 V power cables.

Appendix C
Lightningproof Network
Table of Contents
Requirements ................................................................. 109
Design ........................................................................... 110
Requirements
Table 39 lists the lightning protection levels of the power input
and signal (Ethernet interface) input/output of the access network
product.
TABLE 39 LIGHTNING PROTECTION LEVEL
Lightning Protection Port Parameters
DC power Cable—Ground: 1 kV (1.2/50 µs)
Cable—Cable: 1 kV (1.2/50 µs)
Ethernet interface 1 kV (1.2/50 µs)
The lightning protection level of the equipment room should be

Level B. The lightning protection level of the equipment should be
Level C and Level D.
Table 40 lists the lightning protection device parameters at differ-
ent levels.
TABLE 40 LIGHTNING PROTECTION DEVICE PARAMETERS
Lightning Parameters Lightning

Protection Level Protection Circuit
Level B 40 kA (8/20 µs) AC distribution board
Level C 20 kA (8/20 µs) DC distribution board
Level D 6000 V (combined -48 V

wave)

Design
The lightning protection devices of the equipment room must con-
form to the lightning protection standards. The cable inlets of the
equipment room must be equipped with Level B lightning protec-
tion devices.
The lightning protection design for the cable inlets on the cabi-
net must conform to Level C and D standard. -48 V terminal is
equipped with a 20 kA lightning protection device. The lightning
protection design for outgoing user cables, E1 cables and Ethernet
cables conforms to Level D lightning protection standard.
This topic includes:
� Lightning Protection Grounding of Power System (Central Of-
fice)
� Lightning Protection Grounding of Power System (Remote Of-
fice)
Lightning Protection Grounding of

Power System (Central Office)
The following considerations must be taken when designing the
lightning protection grounding of power systems in Central Office:
� Lay the AC power cable under ground at a depth > 15 m.
� Install Level B lightning protection device in the AC distribu-
tion board and connect the board to the horizontal grounding
convergence cable.
� Install Level C lightning protection device in the DC distribu-
tion cabinet in the power supply system room and connect the
cabinet to the horizontal grounding convergence cable.
� Install Level D lightning protection device in the rectifier. Then,
connect the rectifier to the horizontal grounding convergence
cable through the DC distribution cabinet.
Lightning Protection Grounding of

Power System (Remote Office)
The following considerations must be taken when designing the
lightning protection grounding of power systems in a Remote Of-
fice:
� Lay the AC power cable under ground at a depth > 15 m.
� As both the AC distribution board and DC distribution box are in
the same equipment room, the distance between Level B light-
ning protection device and Level C lightning protection device
must meet the requirements of decoupling distance.

Appendix C Lightningproof Network
� If the protection grounding cable is arranged separately, the

distance between Level B lightning protection device and Level
C lightning protection device in the DC distribution cabinet
should be > 5 m.
� If the protection grounding cable is arranged in parallel with
the power cable, the distance between Level B lightning pro-
tection device and Level C lightning protection device in the DC
distribution cabinet should be > 15 m.
� If the requirement is not satisfied, perform the following ac-
tions:
� Install a decoupling inductance (calculating by 1.5 uH/m)
in front of Level C lightning protection device
� Connect Level B lightning protection device, which is in-
stalled on AC distribution board, to the protection ground-
ing bar in the equipment room.
� Connect Level C lightning protection device, which is in-
stalled on DC distribution box, to the protection grounding
bar in the equipment room.
� Connect Level D lightning protection device, which is in-
stalled on the rectifier, to the protection grounding bar in
the equipment room through the DC distribution cabinet.
� Connect -48 V grounding of the DC power distribution cab-
inet to the working grounding bar. If there is not a working
grounding bar, connect it to the protection grounding bar.
All grounding cables, including the grounding cable of the AC dis-
tribution board (box) which is equipped with Level B lightning pro-
tection device, and the PE cable and grounding cable of the DC
distribution box which is equipped with Level C lightning protec-
tion device, should be connected to the PE busbar in the equipment
room with multi-strand copper conductor (≥ 35 mm2) with mini-
mum length.


Appendix D
Terminologies
Table of Contents
Terminologies.................................................................. 113
Terminologies
Terminology Full Name
Central Office The international telecommuni-

cation office, tandem exchange,
stored program control office with
more than 10000 exchanges,
toll exchange with more than
2000 lines, mobile exchange and
the telecommunication office in
the county or above are central
offices.
Earthing / Grounding Intentional electrical connections

to a reference conducting plane,
which may be earth (ground), but
generally consists of a specific
array of interconnected electrical
conductors, referred to as the
grounding conductor. It is also
used as the reference electrical
potential.
Earth Conductor The conductor which connects

main grounding end of equipment
to earth network.
Equipotential Plane When the grounding network

releases the instant large current,
the instant electrical potential at
each node and terminal in the
grounding network is different
from one another. It is due
to various routes of releasing
the current. While releasing
the possibly maximum instant
current, all nodes and terminals
with the different electrical
potential or the same form an
equipotential plane.

Terminology Full Name
Floor Earth Bar It is used to provide

low impedance for the
telecommunication equipment.
Grounding Network The network formed by connecting

different grounds.
Grounding Stake The metal part that dissipates the

current into the ground.
Lightning Protection Ground The mechanism in which the

lightning protection devices
installed on the buildings
are connected to the grounding
network to protect the equipments
from lightning strike.
Main Earthing Terminal The grounding bar which consists

of PE, equipotential conductor and
working ground.
Protection Earth Electrical connection to earth,

which provides an alternative
path to the ground for heavy
currents that might otherwise flow
through the equipment causing
the damage.
Remote Office The mini-sized telecommunication

office such as the telecommunica-
tion office lower than the county
one, the remote office of the
access network, the mobile base
station and the remote module of
the switch are remote offices.
Vertical Riser The vertical grounding conductor

which provides equipotential to
each FEB and MET. It must be
continuous and should go through
the whole building vertically. On
each floor, the VR is connected
to the FEB and forms an earthed
equipotential body.
Working Ground The circuit whose DC power is 0 V

relative to the ground.

Figures
Figure 1 19D06H20 Cabinet Outline ...................................... 2

Figure 2 Cabinet Configuration in DC mode (Single power
shelves) ............................................................ 4
Figure 3 Cabinet Configuration in DC mode (Dual power
shelves) ............................................................ 5
Figure 4 Cabinet Configuration in AC Mode............................. 6
Figure 5 Front Outlet Shelf Diagram ...................................... 7
Figure 6 Master Shelf Configuration....................................... 8
Figure 7 Slave Shelf Configuration ........................................ 8
Figure 8 12 V Battery charging feature curve ........................14
Figure 9 CABINET Packing BOX............................................19
Figure 10 CABINET CASE UNPACKING ..................................20
Figure 11 SHELF PACKING BOX ...........................................21
Figure 12 CARDS UNIT BOX ................................................22
Figure 13 OPENED CARD BOX .............................................22
Figure 14 Cabinet Installation Flow Chart ..............................23
Figure 15 THREE BASE TYPES .............................................24
Figure 16 BASE INSTALLATION HOLES .................................25
Figure 17 HEIGHT ADJUSTMENT RANGE (L) OF ADJUSTABLE
BASE ...............................................................25
Figure 18 Base Installation Mode Flow Chart .........................26
Figure 19 CABINET BASE POSITIONING................................27
Figure 20 CABINET POSITION IN EQUIPMENT ROOM ..............27
Figure 21 FIXED SUPPORT INSTALLATION .............................28
Figure 22 LEVELING WASHERS............................................29
Figure 23 MOVABLE SUPPORT INSTALLATION ........................29
Figure 24 TYPE C BASE FIXATION ........................................30
Figure 25 INSTALLED ADJUSTABLE BASE ..............................30
Figure 26 INSTALLING CABINET ..........................................31
Figure 27 FIXING CABINET .................................................32
Figure 28 INSTALLED CABINET ...........................................33
Figure 29 19D06H20 Cabinet Foot Structure..........................34
Figure 30 Pressure Plate .....................................................34
Figure 31 Foot Installation Flow Chart ..................................35

Figure 32 CABINET INSTALLATION HOLES.............................36

Figure 33 CABINET POSITION IN EQUIPMENT ROOM ..............36
Figure 34 FIXING CABINET .................................................38
Figure 35 INSTALLED CABINET............................................38
Figure 36 Position of TWO PARALLEL CABINETS .....................39
Figure 37 Position of Multiple CABINETS ...............................40
Figure 38 TWO PARALLEL CABINET Positioning ......................40
Figure 39 Multiple CABINET Positioning.................................41
Figure 40 Installing Shelf....................................................42
Figure 41 Installing Plug-in Box ...........................................43
Figure 42 Power Cable Connections for Dual Power Shelves .....46
Figure 43 Power Cable Connections for Single Power Shelves...48
Figure 44 POWER AND GROUNDING CABLES INSTALLATION
FLOW CHART ....................................................50
Figure 45 PWRS POWER DISTRIBUTION Box FRONT PANEL .....51
Figure 46 SCREWS ON FRONT PANEL ...................................51
Figure 47 FRONT PANEL AFTER SCREWS REMOVAL ................52
Figure 48 PWRS DISTRIBUTOR ENDS ...................................53
Figure 49 POWER (T) Power Distribution Box Panel ................54
Figure 50 ZXDU45 RECTIFIER .............................................55
Figure 51 ZXDU45 RECTIFIER Backplane .............................56
Figure 52 PDB CABLE CONNECTIONS ...................................57
Figure 53 Dual Cabinet Power Cable Connection ....................59
Figure 54 Socket PIN-OUTS ................................................60
Figure 55 6–Core Power Cable Structure...............................60
Figure 56 X33 Socket Pin-Outs ............................................61
Figure 57 Back Panel Fan Power Cable ..................................62
Figure 58 TOP FAN Power CABLE .........................................62
Figure 59 EPM Power Cable structure ...................................63
Figure 60 Cable Connections in DC Mode ..............................66
Figure 61 Cable Connections in AC Mode...............................68
Figure 62 CABLES BUNDLING TECHNIQUE ............................71
Figure 63 TIE CUTTING TECHNIQUE .....................................71
Figure 64 TIE SPACING ......................................................71
Figure 65 CABLE TIES POSITION .........................................71
Figure 66 CABLING TECHNIQUE IN CABINET .........................72
Figure 67 SECONDARY POWER SUPPLY CONTROL CABLE
STRUCTURE ......................................................77
Figure 68 Secondary Power Supply Alarm Cable Structure.......78
Figure 69 SHELF MONITORING CABLE STRUCTURE ................79

Figures
Figure 70 Open Door Alarm Cable Structure ..........................80

Figure 71 SMOG MONITORING CABLE STRUCTURE.................81
Figure 72 Flood Monitoring Cable Structure ...........................82
Figure 73 TEMPERATURE MONITORING CABLE STRUCTURE .....83
Figure 74 Humidity Monitoring Cable Structure ......................84
Figure 75 ZXDU45 RECTIFIER MONITORING CABLE................85
Figure 76 RINGING CURRENT MUTUAL ASSISTANT CABLE
Structure..........................................................86
Figure 77 RINGING CURRENT MUTUAL ASSISTANT CABLE
Socket .............................................................86
Figure 78 Cascading Cable Structure ....................................87
Figure 79 INTERLAYER TEST CABLE Structure........................88
Figure 80 ETHERNET CABLE Structure ..................................89
Figure 81 Console Cable Structure .......................................90
Figure 82 Subscriber Cable Structure ...................................97
Figure 83 Subscriber Cable Socket .......................................99
Figure 84 CENTRAL OFFICE CABINET GROUNDING - TYPE 1 .. 101
Figure 85 CENTRAL OFFICE CABINET GROUNDING - TYPE 2 .. 102
Figure 86 REMOTE OFFICE CABINET GROUNDING ................ 103


Tables
Table 1 Relations Between The Cards And The Extended Cards .. 7

Table 2 Card Types For ZXMSG 5200 .................................... 8
Table 3 Interface Standards ................................................12
Table 4 Power Cable Connections of Dual Power Shelves .........47
Table 5 Power Cable Connections for Single Power Shelves ......49
Table 6 ZXDU45 BASIC CONFIGURATION ..............................55
Table 7 CABLE CONNECTIONS OF POWER DISTRIBUTION
BOX.................................................................57
Table 8 6–Core Power Cable Connection................................60
Table 9 9–Core Power Cable Connection................................61
Table 10 Back Panel Fan POWER CABLE CONNECTION ............62
Table 11 TOP FAN Power CABLE Connections .........................62
Table 12 EPM Power Cable Connection ..................................63
Table 13 Cable Connections (DC Mode).................................67
Table 14 Cable Connections (AC Mode) .................................69
Table 15 Backplane Socket Pins for ALC/RALC Card ................73
Table 16 Backplane Socket Pins for DLLC Card .......................73
Table 17 Backplane Socket Pins for GADL Card ......................74
Table 18 Backplane Socket Pins for GAGL Card ......................74
Table 19 Backplane Socket Pins for GVDL Card ......................75
Table 20 Backplane Socket Pins for GSDL Card ......................76
Table 21 Backplane Socket Pins for FLC Card .........................76
Table 22 Backplane Socket Pins for GILC Card .......................77
Table 23 SECONDARY POWER SUPPLY CONTROL CABLE
CONNECTIONS ..................................................78
Table 24 SECONDARY POWER SUPPLY ALARM CABLE
CONNECTIONS ..................................................78
Table 25 SHELF MONITORING CABLE CONNECTIONS ..............79
Table 26 Open Door Alarm Cable Connections........................80
Table 27 SMOG MONITORING CABLE CONNECTIONS ..............81
Table 28 Flood Monitoring Cable Connections.........................82
Table 29 TEMPERATURE MONITORING CABLE CONNECTIONS...83
Table 30 HUMIDITY MONITORING CABLE CONNECTIONS ........84

Table 31 ZXDU45 RECTIFIER MONITORING CABLE

CONNECTIONS ..................................................85
Table 32 RINGING CURRENT MUTUAL ASSISTANT CABLE
CONNECTIONS ..................................................86
Table 33 Test Cable Connection ...........................................88
Table 34 OPTICAL FIBER Connection ....................................88
Table 35 Ethernet Cable Connections....................................89
Table 36 Console Cable Connections.....................................90
Table 37 Subscriber Cable Connections .................................97
Table 38 Grounding Resistance Requirements ...................... 107
Table 39 LIGHTNING PROTECTION LEVEL............................ 109
Table 40 LIGHTNING PROTECTION DEVICE PARAMETERS ...... 109

Index
A
AC.....................................6
C
Card Configuration...............8
construction...................... 16
Control and Processing
Module ........................... 10
D
DC ....................................3
Dimensions....................... 12
DLCC ............................... 73
E
Environment ..................... 17
F
FLC ................................. 76
G
GADL ............................... 73
GAGL ............................... 74
GILC ................................ 76
grounding cable ................ 18
GSDL ............................... 75
GVDL ............................... 75
P
Power Supply .................... 17
PWRS ................................3
R
RALC ............................... 72
S
security............................ 18
Service Shelf
Configuration.....................6
SPD ............................... 107


Glossary
ADSL
- Asymmetric Digital Subscriber Line
ALC
- Analog Line Card
ATM
- Asynchronous Transfer Mode
EPM
- Environment Power Monitoring
FLC
- Far-end Line Card
GPON
- Gigabit Passive Optical Network
IP
- Internet Protocol
ISDN
- Integrated Services Digital Network
ITU-T
- International Telecommunication Union-Telecommunication Stan-
dardization Sector
NAT
- Network Address Translation
PDB
- Power Distribution Box
PE
- Provider Edge
PE
- Protective Earth
RTP
- Real-time Transport Protocol
SDH
- Synchronous Digital Hierarchy
SHDSL
- Single-pair High Digital Subscriber Line
SS
- Soft Switch
TDM
- Time Division Multiplexing
VDSL
- Very High Speed Digital Subscriber Line
VoIP
- Voice over Internet Protocol

ZXMSG5200 (V3.1) Multiplex Service Gateway Hardware Installation (19D06H20)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ZXMSG5200 (V3.1) Multiplex Service Gateway Hardware Installation (19D06H20)

Uploaded by

Copyright:

Available Formats

ZXMSG 5200

Multiplex Service Gateway

Copyright © 2010 ZTE CORPORATION.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision No. Revision Date Revision Reason

Serial Number: sjzl20096154

About This Manual............................................. I

Confidential and Proprietary Information of ZTE CORPORATION I

Base Installation Mode ...................................................23

II Confidential and Proprietary Information of ZTE CORPORATION

Confidential and Proprietary Information of ZTE CORPORATION III

Power OFF ....................................................................93

IV Confidential and Proprietary Information of ZTE CORPORATION

Describes the cabinet overview,

Describes the pre-installation preparation

Describes cabinet installation flow chart,

Describes the power and grounding

Describes the overall cabling diagram,

Confidential and Proprietary Information of ZTE CORPORATION I

Chapter 6, Hardware Describes the overall inspection, power

Describes the power module maintenance,

Appendix A, Grounding Describes the cable overview, connecting

Describes the grounding cable

Appendix C, Lightning- Describes the requirements and design of

Appendix D, Terminology Describes the related terminologies.

Related The following documentation is related to this manual:

II Confidential and Proprietary Information of ZTE CORPORATION

� ZXMSG 5200 (V3.1) Multiplex Service Gateway Troubleshoot-

Italics References to other Manuals and documents.

“Quotes” Links on screens.

Bold Menus, menu options, function names, input fields,

CAPS Keys on the keyboard and buttons on screens and

Note: Provides additional information about a certain

Checkpoint: Indicates that a particular step needs to

Tip: Indicates a suggestion or hint to make things

Mouse operation conventions are listed as follows:

Click Refers to clicking the primary mouse button (usually the

Double- Refers to quickly clicking the primary mouse button

Right-click Refers to clicking the secondary mouse button (usually

Confidential and Proprietary Information of ZTE CORPORATION III

This page is intentionally blank.

IV Confidential and Proprietary Information of ZTE CORPORATION

To minimize the environmental impact and take more responsibility

The ZXMSG 5200 manufactured by ZTE CORPORATION meet

Confidential and Proprietary Information of ZTE CORPORATION I

This page is intentionally blank.

II Confidential and Proprietary Information of ZTE CORPORATION

Confidential and Proprietary Information of ZTE CORPORATION 1

FIGURE 1 19D06H20 CABINET OUTLINE

2 Confidential and Proprietary Information of ZTE CORPORATION

� -48 V DC power supply

Confidential and Proprietary Information of ZTE CORPORATION 3

FIGURE 2 CABINET CONFIGURATION IN DC MODE (SINGLE POWER SHELVES)

Figure 3 shows cabinet configuration of single power shelves in DC

4 Confidential and Proprietary Information of ZTE CORPORATION

FIGURE 3 CABINET CONFIGURATION IN DC MODE (DUAL POWER SHELVES)

Confidential and Proprietary Information of ZTE CORPORATION 5

AC Power Supply Figure 4 shows cabinet configuration in AC power supply mode.

Service Shelf Configuration

6 Confidential and Proprietary Information of ZTE CORPORATION

FIGURE 5 FRONT OUTLET SHELF DIAGRAM

TABLE 1 RELATIONS BETWEEN THE CARDS AND THE EXTENDED CARDS

Card Extended Card