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Experiment #5

Critical Reynolds Number in Pipe Flow

Stephen Mirdo

Performed on October 21, 2010

Report due October 28, 2010


Table of Contents

Object ………………………………………..………………………….………….…. p. 1

Theory ………………………………………………………………..……….....…pp. 1 -2

Procedure …………………………………………………………………….………...p. 3

Results ………………………………………………………..……...…………………p. 4

Discussion and Conclusion …………………………………………………….………p. 5

Appendix ……………………………………………………..…….…......………pp. 6 - 8
Object
The object of this experiment was to determine the critical Reynolds number for flow in a
pipe of circular cross-section.

Theory
There are two types of flow that can occur in a pipe. One such flow is called a
laminar flow. The other flow type is called turbulent. An analysis of each is found in the
following paragraphs.

In a laminar pipe flow, smooth, flowing laminae of fluid with instantaneous


velocities develop. A fluid particle in a fluid stratum will stay in that particular stratum.
The velocity distribution of a laminar flow, as seen in Figure 1, has components in the
three principal directions of a cylindrical coordinate system. Because the laminar flow is
steady and all particles are moving in one direction, the only non-zero component of the
distribution, Vz, is acting in the z direction. At the limits of the inner diameter of the
pipe, the velocity is zero due to the viscous forces exerted by the fluid and the pipe
material.

Figure 1: Diagram of laminar flow in a pipe of circular cross section displaying its
velocity distribution. (Adapted from Introduction to Fluid Mechanics, W.S. Janna, 1993)

Applying the continuity equation (Equation 1), it can be determined that as the
flow rate, Q, increases while holding the area, A, constant, the velocity, V, will increase.

Q = VA (Equation 1)

As the flow rate, and thereby the average velocity of the flow, increases, an erratic
behavior of the fluid can be observed. A turbulent flow has nonzero instantaneous
velocity components in the Vz, Vr and VΘ directions. The instantaneous velocity Vz
fluctuates about a mean axial velocity Ṽz, as seen in Figure 2. The fluctuations of Vz
cause the slower moving particles in other regions of the cross-section to exchange
position with particles of a higher velocity. This exchange gives rise to a mixing of the
laminae of the laminar flow and engenders the characteristics of the turbulent flow.

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Figure 2: Diagram of turbulent flow in a pipe of circular cross section displaying its
velocity distribution. (Adapted from Introduction to Fluid Mechanics, W.S. Janna, 1993)

To distinguish between laminar and turbulent flows, the Reynolds number is


employed. The Reynolds number, Re, is defined as the ratio of the inertial force to the
viscous force of the fluid and is therefore dimensionless. The equation for the Reynolds
number is as follows:

Re = ρVD/μ = VD/ν (Equation 2)

where ρ is the density of the fluid, V is the average velocity of the fluid, D is the wetted
diameter of the pipe, µ is the dynamic viscosity of the fluid and ν is the kinematic
viscosity of the fluid. A Reynolds number less than 2000 is indicative of laminar flow. A
value between 2000 and 4000 is a transitional flow and a Reynolds number greater than
4000 is indicative of turbulent flow. The accepted standard for the transition from a
laminar flow to a turbulent flow is a Reynolds number of 2100.

If the velocity of the fluid cannot be determined directly, the equation of


continuity, Equation 1, can be rearranged algebraically to solve for V if the flow rate, Q,
and the area, A, are known quantities.

V = Q/A (Equation 3)

As a flow transitions from laminar to turbulent, there exists a critical velocity. At


the point of transition the value of the Reynolds number is known as the critical Reynolds
number. This value can be determined by using Equation two where the critical velocity
is used as the variable V.

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Procedure
Equipment

Critical Reynolds Number Determination Apparatus

Experiment

1) Ensure all outlet valves (Valve D in Figure 3) are closed, with the exception
of the overflow valve, Valve C of Figure 3. Fill the head tank of the apparatus
with water.
2) Open the outlet valve of a selected diameter of pipe. Establish a flow rate
with the rotameter, Valve A in Figure 3, to allow the pipe to completely fill
with water. Once the pipe has filled, disengage the rotameter.
3) Place the dye injector in position such that its outlet is not obstructing flow
from the head tank into the test pipe.
4) Establish a very low flow rate with the rotameter again. Once the flow has
become steady in the test pipe, open the valve of the dye injector, Valve B in
Figure 3.
5) Once a steady, laminar flow has been observed, increase the flow rate with the
rotameter in slow increments. Meanwhile, observe the flow characteristics
presented by the dye.
6) Continue to increase the flow rate with the rotameter until transitional flow is
observed. The dye will cease to follow a laminar path and will begin to thread
about the inner diameter of the pipe. Record the value of the flow rate at
which this observation is made.
7) Increase the flow rate with the rotameter until turbulent flow is observed.
Turbulent flow is characterized by a mixing of the dye with the water. Record
the value of the flow rate at which this observation is made.

Figure 3: Diagram of the Critical Reynolds Number Determination Apparatus (Source:


A Manual for the Mechanics of Fluids Laboratory, W.S. Janna, 2008)

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Results
Table 1: Pipe dimensions and properties of water used to calculate Reynolds number.
Pipe Inner Diameter (ft) 0.0833
3
Density of Water (lbm/ft ) 62.4
Wetted Perimeter (in) 0.0833
Temperature of Water (F) 55
2
Kinematic Viscosity ν (ft /s) 1.3024E-05

Table 2: Induced flow rates, calculated velocity (Equation 3) and calculated Reynolds
number (Equation 2).
Flow Rate Q Velocity
Re
Q in GPM Q in ft^3/s (ft/s)
0.50 0.00111 0.2042 1307
0.55 0.00123 0.2247 1438
0.60 0.00134 0.2451 1568
0.65 0.00145 0.2655 1699
0.70 0.00156 0.2859 1830
0.75 0.00167 0.3064 1960
0.80 0.00178 0.3268 2091
0.85 0.00189 0.3472 2222
0.90 0.00201 0.3676 2352

It was observed during the course of the experiment that the fluid flow in the pipe
of circular cross section began transition at a flow rate of 0.70 GPM. The critical
Reynolds number for this pipe specimen was determined to be 1830. The flow
maintained transition characteristics until the induced flow rate reached a value of 0.85
GPM. The Reynolds number calculated for the beginning of turbulent flow was 2222.

Table 3: Calculated percent error in experimental critical Reynolds number


Experimental Theoretical
% Error
Re of Transition Re of Transition
1830.0 2100.00000 12.9%

It was noted that the critical Reynolds number observed during this experiment
was lower than the accepted Reynolds number value of transition. This is due partly to
the fact that the Re value of 2100 is a theoretical and accepted value. This value is not
necessarily the critical Reynolds number of transition from laminar to turbulent flow.
However, the calculated critical Reynolds number of 1830 being within 12% of the
accepted value indicates that this experiment was successful.

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Discussion & Conclusion
A procedure similar to that outlined in this experiment can be performed with
gases. Gases are fluids and behave much in the same manner as liquids. Gases have
density, viscosity, and if subjected to a flow, they also have velocity. If dry air at
atmospheric pressure was used in this experiment instead of water, the critical Reynolds
number would have been achieved at a flow rate near 0.30 GPM, or 6.7 x 10-4 ft3/s. The
only deviation from similarity with this experiment would be that it is impossible to dye
the air.

The critical Reynolds number is the value of the Reynolds number at transition
from laminar to turbulent flow. The critical Reynolds number for any flow rate in any
size pipe with any geometry will be near 2100.

This method cannot work with opaque liquids without using special imaging
equipment. It is imperative that the dyed fluid can be observed outright to determine
when the flow has transitioned from laminar to turbulent. However, a Reynolds number
can still be calculated without viewing the flow characteristics if the fluid’s viscosity,
density, and velocity are known and the pipe dimensions are known.

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Appendix
Data Usage

Sample calculation of the Reynolds number at a flow rate of 0.50 GPM:

(0.2042 ft/s * 0.0833 ft) / 13.024 x 10-6 ft2/s = 1307

Sample calculation of critical Reynolds number at a flow rate of 0.70 GPM

(0.2859 ft/s * 0.0833 ft) / 13.024 x 10-6 ft2/s = 1830

Sample calculation of percent error between experimental and accepted critical


Reynolds number:

|(1830 – 2100)| / 2100 * 100 = 12.9%

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Bibliography

Introduction to Fluid Mechanics, 3rd Edition


William S. Janna (1993)

A Manual for the Mechanics of Fluid Laboratory


William S. Janna (2008)

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