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Depth - 10"
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visit our website or contact us directly: CORPORATE STRATEGY Rita M. Foumia
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Phone +49 8423 / 99 11-0 | Fax +49 8423 / 99 11-40 FINANCE Lisa L. Paulus
www.vm-kaldorf.de CREATIVE Michael T. Powell
MARKETING Holly Banks
California Agent TriStone & Tile Inc., Van Nuys CA DIRECTORIES Nikki Smith
Phone (818)997-9200 | Fax (818)997-9208 HUMAN RESOURCES Marlene J. Witthoft
www.tristoneandtile.com | info@tristoneandtile.com CONFERENCES & EVENTS Emily Patten
CLEAR SEAS RESEARCH Beth A. Surowiec
6˝NLOAW
the money. turer, I was told that this was usual-
BLE ly caused by an inferior core. The les-
Excited, I called the boss and AVAI QUAD son seems to be that saving money on a
shared this news with him. He ITH
W S poor quality blade doesn’t make sense if
responded with, “Steve, value for money HOLE you lose time or have to repair the stone.
is a good overall evaluation, but it doesn’t tell
me the details. I want to know why!” Durable
“Consistently durable” was a frequent response. Some blades
Now, I have been in the stone industry for over 10 years, are fast, some are durable; the Viper® is consistently fast and
but after listening to our customers, I learned some new durable. Long life translates to value. Inconsistent life has
things about blades. been frequently mentioned as a problem with some other
blades.
Consistent
I was told that the Viper® was consistent, but this confused Price
me because the manufacturer is continuously improving the The Viper® is not our least expensive turbo blade, nor is it
product and upgrading the manufacturing process. Delving our most expensive blade. It is our best-selling blade. What
deeper I learned that frequently customers try cheap blades seems clear is that many of our customers believe that it is the
from China in an attempt to save money. Most customers best combination of quality and durability available today.
Viper® Turbo has been the fabricator’s choice Item # Description Everyday Low Price
for more than a decade!
1020 4˝ x 5/8” Arbor Viper ® Turbo, 15,000 RPM $20.95
Let the professionals tell you why.
1022 4-1/2˝ x 5/8” Arbor Viper ® Turbo, 13,300 RPM $21.95
“Great blade for the price.” 1023 5˝ x 5/8” Arbor Viper ® Turbo, 12,000 RPM $23.95
– Gerald Vaughn, Tile Source
17453 6˝ x 5/8” Viper ® Turbo, 10,000 RPM $29.95
“Absolutely the best for the money!” 1024 7˝ x 5/8” Arbor Viper ® Turbo, 8,500 RPM $41.95
– Frank Earls, Trinity Custom Stone 41349 8˝ x 7/8” Viper ® Turbo, 7,500 RPM $57.95
Same
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T . 8 0 0 - 5 7 5 - 4 4 0 1 • w w w . b r a x t o n - b r a g g . c o m • F. 8 0 0 - 9 1 5 - 5 5 0 1
FEATURES
36 A “green” stone-processing operation
36
Fabricator Case Studies
48 State-of-the-art product expansion in Minnesota
58 Fueling a passion for stone
DEPARTMENTS
16 Stone Column
19 Newsline
24 Statistics
28 News
104 Calendar
105 New Products
106 New Literature
106 New Equipment
108 Stone of the Month
109 Machine of the Month 80
110 Marketplace
113 Classified
114 Ad Index On the Cover: A mix of yellow, red and gray fieldstone, which was quarried
locally by County Material Corp., comprises much of the exterior of the Church
of the Shrine of Our Lady of Guadalupe, which was recently constructed in La
Crosse, WI. Limestone — supplied by Becker & Becker Stone Company, Inc. of
Dubuque, IA — was chosen for architectural elements such as lintels and window
and door frames — contrasting nicely with the warm tones of the fieldstone.
Exterior designed by River Architects of La Crosse, WI. Story begins on page 92.
STONE WORLD Volume 27, Issue 2 (ISSN 1052-6994) is published 12 times annually, monthly, by BNP Media, 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-4903. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualified individuals. Annual rate
for subscriptions to nonqualified individuals in the U.S.A.: $104.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada: $137.00 USD (includes GST & postage); all other countries: $154.00 (int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2010, by
BNP Media. Periodicals Postage Paid at Troy, MI and at additional mailing offices. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations.
POSTMASTER: Send address changes to: STONE WORLD, P.O. Box 2144, Skokie, IL 60076. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Bleuchip International, P.O. Box 25542, London, ON, N6C 6B2. Change of address:
Send old address label along with new address to STONE WORLD, P.O. Box 2144, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or KalbA@bnpmedia.com.
NEW!
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Stairs, bathrooms, swimming pool edges, formed profiles, renovations, sinks, countertops, backsplashes
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ONE LINERS . . .
Globe Marble & Granite of Wood-Ridge, NJ, recently changed its name to “Peter Brooks Stone Works.” “There has
been no change in management, and we will be providing the same products and personalized service on which we
have built our reputation in the industry,” stated company owner Peter Brooks, who said the company is focused
on custom design and creation of stone products such as countertops, islands, vanities, bartops, fireplaces, tables,
tub surrounds and more. The company remains located at 185 Berger Street, Wood-Ridge, NJ 07075, and its phone
number is 201-460-7505. For more information on Peter Brooks Stone Works, visit www.pbstoneworks.com.
Mapei, a leader in the manufacturing of adhesives, sealants and chemical products for the construction industry,
recently acquired a production plant in Ruse, Bulgaria, from Orgachim, a Bulgarian company that manufactures
varnishes and paints. This plant is dedicated to the production of ceramic tile adhesives and thermal insulation
systems. The plant, located in a strategic position at the border between Romania and Bulgaria, consists of an area of
more than 150,000 square feet.
Any questions regarding Newsline, contact: Newsline Editor, Stone World, 210 Route 4 East, Suite 203, Paramus, NJ
07652; Fax: 201-291-9002; E-mail: michael@stoneworld.com.
*Available at the very best wholesale suppliers near you. Ask your distributor for more details.
www.santonio.com.br
*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific
monumental or building stone SOURCE: U.S. Department of Commerce
*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific
monumental or building stone SOURCE: U.S. Department of Commerce
PRODUCT SOURCING
PRODU MADE EASY.
Check out the 2010 Online Version
of Stone World’s Stone Guide at
www.stoneworld.com/stoneguide
S E A R C H A B L E • C O M P R E H E N S I V E • I N F O R M AT I V E
26SW_stoneguidestats_housead1209.indd
February 2010 | Stone World1 12/21/09 3:33:01 PM
With
1 2 3 4
Insert straps under tile during Set and align tiles. Tighten caps and straps to After mortar sets, remove caps
installation. virtually eliminate lippage from and straps.
tile to tile.
Patent pending
511
spot purchase decisions. For designers
and dealers, it specifies material and
allows for instant referencing of the
kleen
CaesarStone library.”
&
CaesarStone’s “MobileGallery” appli-
cation, developed by Rumble Design,
Inc., was designed around the way
reseal the company’s product is presented
online and in the field. “CaesarStone
For Granite, Marble, is offering a brand experience beyond
Natural Stone, the showroom,” said Jake Rumble,
Ceramic/Porcelain President of Rumble Design. “The
& Grout iPhone’s platform and features provide
■ One Step Process powerful mobile tools for a progressive
■ Contains 511 H2O Plus audience.”
to Reseal as it Cleans The special functions of the applica-
■ For Regular Use tion include:
• Surface Browser — Allows the user to
see size/color accurate samples. The
scrolling features allow for viewing
that goes beyond the edges of the
1-800-350-1901 iPhone. Additionally, the user can
www.miraclesealants.com
toggle over each sample to see how
new! that surface looks in an application.
sealer • Surface Calculator — Allows users to
applicator
and tray
calculate how much product they
will need for their installation.
• Free Sample Ordering — Users can
immediately order free samples with
■ Sealer Tray Included
one click.
■ Interior or Exterior Use
Free downloads of this application
■ Special Foam Acts as a
are available for iPhone users via the
Reservoir to Provide a
Thin, Non-streaking, Apple iTunes App Store or the direct
Lint Free Application link from www.CaesarStoneUS.com.
of Sealers
MIA RELEASES THREE REVISED
CHAPTERS OF ITS DIMENSION
STONE DESIGN MANUAL
C L E V E L A N D, OH — T h r e e
chapters of the Marble Institute of
A mer ica’s ( MI A) Dimension Stone
Crocodile
3117
30JMSSW06074.indd
February 2010 1 | Stone World 5/15/07 9:59:42 AM
REGISTER TODAY AT
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A P R I L 2 7– 3 0, 2 0 1 0 | O R L A N D O, F LO R I DA , U S A
BD-5000
BD-360T Turbo Cup Wheels
These grinding turbo cup wheels employ a unique
turbo-style segment designed for fast, clean grinding
BD-360T
action and smooth finishes on rough stone.
A “green”
stone-processing
operation
As a true sign to its overall commitment to environmental responsibility, Cold Spring
Granite® Co. of Cold Spring, MN, recently built a LEED Gold-certified headquarters and
has taken drastic measures to reducing energy and cost in its production process
by Jennifer Adams
F
or more than a century, Cold
Spring Granite Co. has operated
as a leading stone producer in
the U.S. The company employs close
to 1,000 people in five manufacturing
locations and 30 quarries located
throughout North America. As it
evolved t h rough t he years, Cold
Spring Granite has maintained a
practice of preservation with respect
to the environment. Recently, it further
committed to being green by building
a new 22,500-square-foot headquarters
in Cold Spring, MN, which received
The new headquarters of Cold Spring Granite Co. in Cold Spring, MN, was awarded LEED Gold certification from the U.S.
LEED Gold certification from the U.S. Green Building Council (USGBC) in December Green Building Council (USGBC) in
2008. One component to the building’s LEED certification is the use of 70% local stone
December 2008. Additionally, Cold
from Cold Spring Granite’s own quarries within 250 miles of the project site. Further
contributing to the green design, the canopy at the outside entrance is formed by a Spring Granite continues to strive to
crane that was once used at the previous downtown industrial site. reduce energy, waste and cost in its
Reinventive Design.
® TM
M A R L I Q U E
m a r b l e
by co sent ino
Anaheim, CA - 714.520.4100 | Boston, MA - 508.393.9600 | Charleston, SC - 843.928.3307 Ontario - 734.946.4077 | Quebec - 819.876.7111
Chicago, IL - 708.780.9700 | Dallas, TX - 214.256.9700 | Denver, CO - 303.895.3450 British Columbia - 604.852.8125
Detroit, MI - 734.946.4079 | Houston, TX - 281.207.4500 | Miami, FL - 954.486.2379
Phoenix, AZ - 480.763.9400 | San Marcos, CA - 760.41.8000 | Seattle, WA - 206.762.8221 MEXICO
Spokane, WA - 509.893.3698 | St. Louis, MO - 314.426.1466 | St. Paul, MN - 651.602.3200
Van Nuys, CA - 818.785.1100 | Willingboro, NJ - 609.877.1008 Mexico - 011.52.55.21665202
www.cosentinonorthamerica.com
©2009 Cosentino N.A. Silestone trademark and logo are the property of Cosentino N.A. under exclusive license from Cosentino, SA.
$349 $399
was $445 was $495
Aluminum Install cart 36” Aluminum Install cart 68”
model: AIC-36 model: AIC-68
NEW
$219
NEW NEW
NEW
NEW
$719 $699
was $899
was $875
Economy Transport Cart
Slab Picking Cart holds
2200 lb capacity w/
5 slabs
removable 5” casters
model: SPC
84” L x 48” H
model: ETC-8448
NEW NEW
$749 $139
was $939 was $169
Economy Transport Cart Fold Up A-Frame space &
2200 lb capacity w/ freight saving design patent
removable 5” casters pending Set of two uprights
84” L x 60” H and one cross bar
model: ETC-8460 model: FAF-60
facilities within the new campus.” including the Mill5 from Omag of Italy, blasting. One noteworthy adjustment
According to Jaeger, the majority of a numerically controlled stoneworking that Cold Spring Granite recently made
the work done today is thicker slabs center with five axes; three Pellegrini was to modify its dust collection sys-
and cut-to-size work for memorial and RW 2600 robotic diamond wire block tem so that it can bring air back into the
commercial applications. cutters from Italy; and a Thibaut bed facility. It has cut energy consumption
The plant is equipped with a num- polisher from France. The facility also by 25%, according to Jaeger.
ber of state-of-the-art machinery, features a designated area for sand- The company’s new set-up for its
Slab Tech
A second building on Cold Spring
Granite’s site is Slab Tech, which
encompasses 30,000 square feet. The
Indiana Limestone
SLABS
INNOVATIONS
INSTONE.
Join our Distributor or Fabricator Network today. Call (800) 457-4026 for more information.
A mong ot her e q u ipme nt i s a Striving to be more efficient improvement. “The flow right now is
20-year-old Breton polishi ng li ne Just as employee involvement was intuitive,” said Dan Rea, Senior Vice
that uses abrasives from Tenax USA encouraged in building the new head- President of Commercial Group. “We
of Charlotte, NC. “There are many quarters, Cold Spring Granite also looked at it and said, ‘This makes
exa mples of mac h i nes t h at have viewed it as a critical component in sense.’ We will have some things to
gone beyond t heir expected life- restructuring their stone-processing fix, but we are seeing a lot of benefits
c yc le be cau s e of ou r e qu ipme nt facilities. “We made every effort to that we didn’t anticipate before.”
maintenance program,” said Jaeger. get people involved with every phase Communication was a key part for a
Additional machinery in the build- of the consolidation” said Jaeger. And successful transition, according to Rea.
ing includes a Jaguar saw from Park while the company is very pleased “We stepped up our communication
Industries of St. Cloud, MN, and three with the modifications that have been and explained why we are doing it,” he
GMM Lexta 36 bridge saws from made in the fabrication plants, it does said. “People are wearing many hats.
Salem Stone of Winston-Salem, NC. believe there is still room for some Flexibility helps us a lot.” ❑
State-of-the-art product
expansion in Minnesota
After nearly 30 years in the countertop business,
Innovative Surfaces of Hastings, MN, began fabricating stone,
and it has made a range of investments in technology over the past six years
by Michael Reis
After decades in the countertop business, Innovative Surfaces of Hastings, MN, expanded into stone fabrication,
and it invested in the latest stoneworking technology.
F
o r Br u c e A k i n s, ow n e r o f latest generation of stoneworking began installing quartz products, but
Innovative Surfaces of Hastings, technology. outsourced the fabrication. We started
MN, the transition from laminate “I personally started in the coun- fabricating our own natural stone and
countertops to stone fabrication was tertop business in 1974 working for a quartz products in 2003.”
nearly 30 years in the making. And laminate fabricator,” Akins explained. From the very beginning, Innovative
when the company decided to make “In 1988, I started my own business and Surfaces processed stone with the latest
the expansion into natural stone and went from laminate fabrication to solid equipment from Park Industries of St.
quartz surfacing, it did so with the surface fabrication. In the late 1990s, we Cloud, MN, including a Wizard radial
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$BMMUPEBZGPSTUPOFTBNQMFTSPDLPGBHFTDPN#BSSF 75
we’ve taken photos of the slabs, and technology, but it wasn’t real difficult. with the layout. It’s been very beneficial
view the photos and slabs for layout It’s a great service to be able to show with the exotic stones.”
approval,” Akins explained. “It’s nice the layout on the slab. It gives the cus- Water used during the fabrica-
to be able to view and manipulate the tomer a lot better comfort level. We can t ion process is t reated usi ng a n
pieces prior to cutting.” manipulate the CAD drawing on the EnviroSystem from Water Treatment
Despite the sophistication of the slab, so the customer can see the grain Technologies of Hampton, NH. “We
technology, Akins said that the learn- layout and how the seams can look. started in 2003 with Water Treatment
ing curve was not daunting. “There Natural stone is an emotional purchase, Technologies, and we upgraded the
was a learning curve with the new so some customers really get involved system a couple of years ago,” Akins
said. “When we started in 2003, we specifically multiple housing,” Akins such as Cambria, Silestone and DuPont
were maybe doing three kitchens per said. “It’s more medical, food service Zodiaq. All Cambria fabrication is done
day, and we peaked at 10 to 12 kitchens and university work — still mostly at the Cambria fabrication facility in
per day.” horizontal work surfaces.” The produc- LeSuerer, MN.
Innovative Surfaces’ business is tion breakdown at Innovative Surfaces In all, the company employs a total
a mix of residential kitchens (65% of is 40% DuPont Corian and other of 65 people, including those working
overall business) and commercial work solid surface products and 60% stone, in stone as well as other surfaces. “That
(35%). “By ‘commercial,’ I don’t mean including quartz surfacing products includes inside and outside sales, office
staff, templating and install crews,” Innovative Surfaces generally educates become a machine operator. In our area,
Akins said. “Some people are going back workers from the ground up. “We do there aren’t a lot of people who run
and forth, but 30 employees are dedi- our own training, and we typically don’t equipment looking for work.”
cated to the stone side of the business. bring in machine operators,” Akins T he c l ient ba s e at I n novat ive
Of that total, half are in the shop, and the said. “We want people to understand Surfaces is primarily comprised of
others are template/install/support.” hand finishing and our expectations of retailers, kitchen and bath dealers,
When bringing in new employees, the finished product first before they remodelers, contractors and commer-
54anversw10094.indd
February 2010 1
| Stone World 9/1/09 3:37:18 PM
Innovative Surfaces
Hastings, MN
Fueling a
passion for stone
With 25 years in the stone business, John DeBlasiis, owner of
South Shore Marble & Granite in Egg Harbor Township, NJ, has invested
in the some of the latest developments in stoneworking technology
by Michael Reis
After more than two decades in the stone industry, John DeBlasiis founded South Shore Marble & Granite in Egg
Harbor Township, NJ.
I
n 1985, Joh n DeBlasi i s bega n commitment to a new level by opening primary ambition is to deal with the
working with a marble and granite his own shop, South Shore Marble & commercial sector of builders, archi-
company, and he immediately Granite, in Egg Harbor Township, NJ. tects and contractors who need our
developed a love for the trade. “I found South Shore Marble & Granite is products and services,” explained
I had a natural ability to work with involved in the direct importing, fab- DeBlasiis. “We warehouse the material,
stone, and I had a passion for it,” he ricating and installation of natural and all fabrication is handled on site.”
said. Three years ago, he brought his or engineered stone. “The company’s In selecting a location for the oper-
ation, DeBlasiis chose a site in the and developing our individual skills matically laid out using the standard
Atlantic City region of southern New through education, old world crafts- CAD/CAM software. The spindle
Jersey. “Egg Harbor Township is the manship and advances in technology.” picks up a special tool stored in the
heart of Atlantic County,” he said. “We New equipment in the shop includes normal tool changer, rapidly moves to a
picked this area because we can equally a state-of-the-art Breton NC 260 CNC storage rack at the back of the machine,
access all major parkways and express- stoneworking center with a Robocup picks up the pod, rotates as necessary
ways to service the entire southern po d m a n ageme nt system. “ [T he and places it precisely in its pre-pro-
region of New Jersey, which is a grow- machine] will automatically shape, con- grammed position. The Robocup is
ing market. We feel the company will tour and polish the stone, giving us an designed to perform a full change of 18
be very successful with its business advantage in completing jobs effectively pods in less than six minutes.
plan, and with the sufficient working and quickly,” he said. “We purchased that machine in late
capital, we can embark on larger and The Robocup pod management 2008, and it really changed the output
more profitable jobs.” system capitalizes on the 260K’s CNC of our shop and made it more efficient.
In addition to stressing quality technology to automate the suction We found that we could do a lot more,”
workmanship, South Shore Marble & cup placement procedure. The special DeBlasiis said. “Everything is set up
Granite has invested in a range of tech- machine table is configured with a automatically. We don’t have to set up
nology — in the shop as well as in the network of suction “nodes,” which are or attach hoses. I believe it is the only
office and in the field. “We try to per- patterned to align with suction cups. one in the U.S. It’s a workhorse; we use
fect our craft by continuing education Meanwhile, the cup positions are auto- it all day long.”
SuperZ HiSpeed
Edge Calibrating Wheel
All of the water used in the shop is recycled using an Abaco Working up to 200” per min.
Dehydrator, which traps the abrasive mud produced during the
fabrication process.
South Shore Marble & Granite appreciated — along with high stan- production at the maximum,” DeBlasiis
currently has five employees, and dards of health, safety and product said. “Moraware [JobTracker] is the
it processes between three and five quality. We are continuing to explore software we use, and this simple, user-
kitchens per week, with the capacity different avenues as our company takes friendly application controls inventory,
to increase that total. “We have seen an shape, and as new technology becomes scheduling, invoices and proposals.
increase in business, and by spring, we available, we will upgrade and advance This software gives us the advantage
are hoping for eight to 10 kitchens per to retain our innovative position.” to stay on schedule and complete all
week,” he said. DeBlasiis also said that the goal is tasks, while tracking all jobs and ser-
When overall output increases, to become more of a one-stop shop for vice orders.
DeBlasiis said he plans to increase customers. “We will also carry acces- South Shore Marble & Granite’s
investments in both personnel and sories for the kitchen that are displayed business is a mix of homeowners,
technology. “As the customer base and in the showroom — faucets, stainless builders and kitchen and bath deal-
regions increase, we will add a sales steel sinks and other crafted decor for ers as well as some Lowe’s retailers.
force of experienced stone salesmen, the whole house or office.” “We sell all over the Atlantic City
increasing our exposure and reinvest- region and beyond, including cen-
ing in the company as we develop,” Sales and marketing tral and southern New Jersey as well
he said. “What’s important is that we T he shop a nd of f ice operate s as Philadelphia and other areas of
maintain the highest standards in Monday through Friday from 8 a.m. Pennsylvania,” he said. “We have to
all levels of the company, and each to 5 p.m., with special appointments cover a large area; you can’t just work
employee is guided and trained for on Saturday if needed. “There is a in your backyard.”
their specific role in the shop or field. computer in the shop with a schedule Speaking on today’s marketplace,
Continued education is promoted and screen that everyone can view to keep DeBlasiis said that consumers are not
SF
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An American specialist
in Mexican porphyry
As a primary North American distributor for Mexico Porphyry & Stone
in San Luis de La Pais, Mexico, Milestone Imports of Santa Fe, NM, has seen
its business grow while the quarry and its local area continues to evolve
by Alexis Fisher
As a distributor in North America for Mexico Porphyry & Stone in San Luis de La Pais, Mexico, Milestone
Imports of Santa Fe, NM, has witnessed major development in the quarry through the years. Today,
Milestone represents the Mexican quarry in the U.S. and Canada as well as Japan and Taiwan.
W
hat began as an import of involved with the material in the mid- loved the stone,” said Miles Chaffee,
two truckloads of porphyry 1990s — has experienced a steady President of Milestone Imports. “I
from Mexico Porphyry & increase in its area and beyond through saw an ad in Stone World by Mexico
Stone of San Luis de La Pais, Mexico, the years. Today, Milestone represents Porphyry & Stone and called and
has grown to become a profitable the Mexican quarry in the U.S. and arranged a trip. I was very fortunate in
business for Milestone Imports of Santa Canada as well as in Asia. that the owners, Renzo Stenico and his
Fe, NM. The company, which became “I’ve traveled to Europe and always wife, were there. We toured the quar-
click away.
coldspringgranite.com.
30 2010
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The operation
In order to extract material from the
quarry site, the process includes the
use of explosives. “This consists of put-
ting a series of small explosives at the
foot of the formation with a small blast
causing the flagging to fall from the
face above,” said Chaffee.
“It ’s ver y easy,” added Carlos
Gamba, who manages the quarry.
“Once it’s down, we separate the sheets,
which are in irregular patterns. Those
are only cut on splitting machines [on
the natural cleave of the material.] It’s
completely natural.”
The porphyry is separated with
large front-end loaders, and then the
workable part is taken by truck to be
sorted more thoroughly. “The larger
“The larger blocks are split and reduced to dimensions which can be dealt with by the blocks are split and reduced to dimen-
quarry workers, who can carry out the sorting,” said Chaffee.
sions which can be dealt with by the
quarry workers who can carry out the
sorting,” said Chaffee. “With the aid
of mallets and wedges, and following
the planes of the rock, slabs of vari-
able sizes and thicknesses are obtained
from the blocks.”
The splitting and cutting is done on
14 cutting machines and 20 splitting
machines. “The quarry workers then
proceed with the sorting of the slabs on
the basis of quality, thickness, size and
shape,” said Chaffee. “The slabs are
then brought to the cutting area to be
snap cut or sawn into various widths
and lengths. Finally, the cut pavers are
put on pallets ready for shipping.”
The pieces range from small sizes of
approximately 2- to 4-inch cubes to 12-
The splitting and cutting is done on 14 Steinex cutting machines and 20 splitting x 12-inch pavers and very rare pieces
machines, the majority of which are manufactured by Zonato. up to 36 x 48 inches. The thicknesses
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vary from ½ to 4 ½ inches. The quarry helped the village,” continued Chaffee. very low impact on the [environment].”
produces approximately 180 tons of “The quarry now employees 122 people, The splitting and cutting is done
porphyry per shift, generating around and through the help of the Mexican on 14 Steinex cutting machines and
3,600 tons a month. government, there’s now a clinic that 20 splitting machines, the majority of
Final applications of the product offers prenatal care. A new preschool which are manufactured by Zonato. “It
include residential driveways, patios, has been started as well.” opened a lot of opportunity,” he said.
roadways and paving for hotels, shop- Chaffee went on to explain that a “It provided a secure job for a lot of
ping centers, campuses, ski areas, civic range of improvements to the infra- people. This small village has grown.
projects, wineries and churches. “It structure have been implemented Since 1995, each year the quarry has
really gives that Old World charm,” around the quarry. “The roads have kept growing and growing. The main
said Chaffee. “Residential driveways been improved so trucks can better get change I’ve seen is more investments
and urban streets and crosswalks are in and out,” he said. “It used to be 30 and equipment through the years.”
the dominant use.” miles of the roughest roads, and that Continuing on its successful path,
was the only way people could get in Gamba hopes to get more opportuni-
Advancing the community and out of the villages for jobs.” ties in the U.S. this year. “Local markets
According to Chaffee, the quarry Additionally, the workers in the have grown a lot, but the main thing is
has been a source of good fortune and quarry receive government benefits. to export this material to the U.S. and
opportunity for the surrounding area. “By hiring 122 [locals], the employ- the rest of the world,” he said. “[Last]
“There was literally no electricity where ees there now have Mexican social year was slow, but those things hap-
the quarry was,” he said. “The Stenico security,” Chaffee said. “Mexico has a pen and there’s nothing we can do. We
family brought electricity to the quarry. universal health care through its Social just have to keep working. I have a very
“A lot of things that happened really Security. The beauty of the quarry is it’s good feeling for [this] year.” ❑
More international
exhibitors at
Vitória Stone Fair
In addition to featuring the largest collection of Brazilian stone suppliers
in the world, the 2010 Vitória Stone Fair in Vitória, Espírito Santo, Brazil,
will feature new exhibitors from a range of nations around the globe
by Michael Reis
The 2010 Vitória Stone Fair is set to take place February 23 to 26 at the Carapina Expo Center in Vitória,
Espírito Santo, Brazil, in the heart of Brazil’s leading state for stoneworking.
A
lready well established as the and Taiwan — all taking part in the Milaneze, Director of show organizer
leading showcase of Brazilian event for the first time — along with Milanez & Milaneze. “Besides this, the
stone suppl iers on t he firms from the traditional participating diversity of stones [from Brazil] has
worldwide stage, the 2010 Vitória Stone countries such as Italy, Egypt, Turkey transformed the country into one of the
Fair will carry a more international and Argentina, among others. main suppliers of stone for the world.”
flair when it takes place from February “What we noticed is that Brazil has Also of note, new show hours have
23 to 26 at the Carapina Expo Center attracted a great interest in the business been designated for the fair this year.
in Vitória, Espírito Santo, Brazil. This world for being a promising market, The exhibition hall will be open from 1
next edition will include exhibitors and the increase of the international p.m. to 8 p.m. each day, rather than the
from Spain, Greece, India, Pakistan participation proves this,” stated Cecilia usual morning-to-evening shift.
In terms of export
targets, the U.S.
remains the
main destination
of Brazilian
stone exports,
consuming 49%.
Pemagran:
Ibere Mari Blue
The second highest state in export Stone Fair will display a variety of expectation of the participation in the
percentage was Minas Gerais, with other types of stones from Brazil. Vitória Stone Fair is positive.
22.4% of the overall share during the An example is the quartzite from the In addition to granite and quartz-
same period. pole production region of Pirenópolis ite, companies from Minas Gerais
In terms of export targets, the in Goias. will be present in the Vitória Stone
U.S. remains the main destination of With the support from Sebrae, the Fair displaying their slate produc-
Brazilian stone exports, consuming producers of quartzite from Pirenópolis tion — with the support of Sebrae-MG
49%. Coming in at a distant second is will display at the Vitória Stone Fair, and the Mining and Processing Slate
China, with 11%. a nd t he President of t he Mi n i ng Association, Amar-MG.
Besides the diverse range of tradi- Association of Pirenópolis (Amip), João For more information on the event,
tional Brazilian granite, the Vitória Leôncio Figueiredo Filho, said that the visit www.vitoriastonefair.com.br. ❑
An international force
in Brazilian stone
Located in the heart of Brazil’s granite region, Mag Ban Mámores e Granitos
supplies a range of material to the North American market and beyond
by Michael Reis
In business since 1986, Mag Ban quarries and processes Brazilian stone for an international marketplace. It has two separate
facilities in Brazil — one in Espírito Santo and one in Minas Gerais.
F
ounded in 1986 and located in with a broad variety of granite colors goal was to offer a sense of confidence
Cachoeiro de Itapemirim, in the and styles that are suitable for the full among its customers. From extraction
south of Brazil’s Espírito Santo spectrum of design environments. to exportation, all of the processes aim
State, Mag Ban has become a worldwide The company’s principal owners are at meeting this goal, while also provid-
player in the ornamental stone industry. Josenildo Moreira Machado, Tales Pena ing a safe environment for the workers.
The company serves the demands of Machado and Gonçalo Pena Machado, Mag Ban has a complete industrial
the national and international market and from the beginning, Mag Ban’s park within Cachoeiro de Itapemirim,
BLICK
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Equipment includes a
Barsanti slab-polishing
machine from Italy, which
features 22 polishing heads.
including block storage and a ware- duction is shipped to North America, of distributors, including many in the
hou s e for sl abs. It s com merc i a l 20% to South America (including U.S. “We supply to the most reliable
department is staffed by bilingual pro- Brazil), 10% to Europe, 5% to Asia and slab distributors, and they cover and
fessionals who are trained to handle 5% to Oceana. Meanwhile, 80% of block support the final customers,” stated the
everything from international custom- sales are exported to Europe, with the company.
er assistance to customs procedures. remaining 20% being shipped to Asia. Mag Ban typically exports 35 to 40
In terms of slab sales, 60% of pro- The company sells slabs to a range containers per month, and it hopes to
ship about 60 containers per month as is more than 84,000 square feet in size, Espírito Santo; and four gangsaws in
the economy improves. while the one in Minas Gerais is more Minas Gerais.
than 28,500 square feet in size. Quarries in Bahia include sites for
Production Equipment includes a Barsanti slab- Spectrus, Aurus, Lapidus F70, Lapidus
The company has a total of 180 polishing machine from Italy, which F20, Marinus, Giallo Antico, Giallo
employees, including 70 in the quar- features 22 polishing heads; a MGM Fiorito, Carioca Gold, Tropical Rose
ries and 110 in the processing facilities slab-polishing machine from Brazil, (Quartzito Rosa) and Candelarius.
(84 in Espírito Santo and 26 in Minas which features 16 polishing heads; an Meanwhile, quarries in Espírito Santo
Gerais). The facility in Espírito Santo automated resin line; four gangsaws in produce Meteorus and Kozmus. ❑
and
Cajugram was founded in 1990 in Mimoso do Sul, southern Espírito Santo, Brazil, and it supplies materials to the domestic market
as well as destinations around the world.
Quarrying operations
F
ounded in 1990 in Mimoso do are Otavio Rodrig ues Ju nquei ra,
Sul, southern Espírito Santo, Valdecy r Robert Vig ui n i, Nelson A mong t he developme nt of
Brazil, Cajugram has developed Veguini and Jovercy Robert Viguini. Cajugram over the years, the company
a structure that allows it to supply Currently with head offices in Espírito is continually searching for quarry
the domestic and foreign market, and Santo, Cajugram is also located in sites of materials that will appeal to an
it has made a name for itself in the the midwestern region of Brazil in international marketplace. “Our geol-
worldwide stone sector. To maintain an industrial complex in Luziânia, in ogy department receives samples of
its level of success, the compa ny the State of Goiás, and a tile store in stones all over Brazil,” explained Daniel
strives to establish quarrying sites for Brasília, the capital of Brazil. Junqueira of Cajugram. “We first make
new materials while also upgrading In all, Cajugram employs 260 work- an analysis of the material, and if there
its stoneworking capabilities. ers, including 195 in the factory and 65 is interest in it, our technician goes
The principal owners of Cajugram in the quarries. to the site to conduct deeper research
through sounding prospection. After Espírito Santo — 10 workers • Santa Cecilia granite, located at Agua
this, we legalize the site together with Doce do Norte, State of Espírito Santo
the DNPM — the organization of the • Ipanema Beige granite, located at — 10 workers
government responsible for this.” Muniz Freire, State of Espírito Santo
Some quarry sites of interest are as — 19 workers Stones are extracted using hydraulic
follows: hammers, and the company recently
• Giallo Renoir/Monet/Portinari gran- began using wire saws to cut the blocks,
• Versace and Kilimanjaro granite, ite, located at Itaobim, State of Minas which increases overall productivity.
located at Candido Sales, State of Gerais — four workers In all, the quarries produces 750
Bahia — 12 workers cubic meters of material per month.
• Brazilian Black granite, located at Of this, 10% is exported i n block
• White Alaska granite, located at Aracruz, State of Espírito Santo — form to China; 40% is processed into
Barra De São Francisco, State of 10 workers slabs, tiles and cut-to-size pieces for
DES IG N
FO R T H E NEW
DECA D E
The AIA 2010 National Convention and Design Exposition will explore the
theme of Design for the New Decade–highlighting how design knowledge,
vision, and leadership contribute to creating lasting buildings and cities.
Design will permeate every aspect of the convention–keynote presentations,
seminars, workshops, roundtable discussions, exhibits, materials, and tours.
Join more than 22,000 architecture and building and design professionals as
we address the new challenges that arise from an emerging and more modern
economy. Help shape the future of the profession in the next decade by
recommitting to our discipline's primary mode of thought and action–design.
AIA Convention 2010 offers value, education, and quality.
the domestic market; and 50% is pro- Stone processing and it is currently shipping around 70
cessed into slabs, tiles and cut-to-size Cajugram’s factory has also under- containers per month.
pieces to the foreign market. Among gone expansion, and it now sits on an Some of the most recent investments
exports of finished products, 40% is area of nearly 475,000 square feet, with in the stone processing operation include
shipped to the to U.S, Canada and a built area of nearly 195,000 square a Coch edge finishing machine from
Mexico, 40% to Latin America and feet. Capacity stands at 592,000 square Argentina and the building of a new
10% to Asia. feet (55,000 square meters) per month, facility for fabrication of tiles, cut-to-size
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Cajugram is continually searching for materials that will appeal to an international marketplace, and some of the latest
introductions are pictured above.
work and countertops. The company also CNC stoneworking center, two tile lines Vitória Stone Fair in Brazil.
installed a new filter press for sludge and and one semi-automatic resin line. Among some recent cut-to-size proj-
wastewater treatment. For years, Cajugram has represen- ects, Cajugram has supplied stone for
Other equipment includes 17 gang- ted itself on the world stage at stone the Al Maktoum International Airport
saws, three polishing lines, three bridge industry events such as Marmomacc in Dubai, United Arab Emirates and
saws, one Comandulli edge finishing in Italy and Coverings in the U.S. as the Bay Adelaide Center in Toronto,
machine from Italy, one Contourbreton well as the Cachoeiro Stone Fair and Ontario, Canada. ❑
Considered one of the first major Catholic churches built in a classical manner in the U.S. in over 50 years, the
recent construction of the Church of the Shrine of Our Lady of Guadalupe in La Crosse, WI, proves churches of
great grandeur are alive and well. The building utilizes a broad range of lavish stone throughout the exterior and
interior, with each selection specifically chosen to provide special meaning to the area it occupies.
C
onsidered one of the first major the interior and exterior, with each involved going to Mexico and studying
Catholic churches built in a selection specifically chosen to provide older, ancient buildings and historical
classical manner in the U.S. in special meaning to the area it occupies. chapels dedicated to Guadalupe.
over 50 years, the recent construction of Built to be a “pilgrimage church” “The clients did not ask for a
the Church of the Shrine of Our Lady honoring the Virgin Mary’s reported Mexica n/Spa n ish buildi ng,” said
of Guadalupe in La Crosse, WI, proves appearances before a simple Mexican Duncan Stroik of Duncan G. Stroik
that churches of great grandeur are peasant in the 16th century, the design Architect LLC in South Bend, IN, which
alive and well. The building utilizes a process for the project was rigorous. served as the Design Architect and
broad range of lavish stone throughout Taking close to five years, much of it Architect of the Interior for the proj-
Crossing a threshold
While the exterior is considered
simple and rugged, the interior is
intended to be more refined, elegant
and glorious, providing a nice contrast
between the two spaces. “The exterior
stonework serves to draw pilgrims to
the Church of the Shrine of Our Lady
of Guadalupe,” said Burke. “Its natural
beauty attracts the attention of the pil-
grim and invites the pilgrim to enter
the church. The stonework in the inte-
rior of the church coordinates with the
function of each space in the church.
“In the interior, in accord with the
long tradition in the building of church-
es, beautiful marbles of various colors
was very supportive and also very “Our choice for the exterior stone were chosen,” Burke continued. “The
involved in all of the stone decisions, comes from the part of the country coordination of the marbles is meant to
which was very exciting for myself in which the Shrine of Our Lady of draw attention to the sacred reality of
and Mike Swinghamer, along with Joe Guadalupe is located and which is most the Church of the Shrine of Our Lady
Becker, the American installer.” beautiful and enduring,” said Burke. of Guadalupe. The marbles were cho-
Stroik explained that Swinghamer, sen in Pietrasanta, Italy, a very old and
“Beautiful and lasting” his partner for the project, came up much esteemed center for marble work,
According to Burke, a continuing with the mix of fieldstone that he felt especially in the building of churches.”
goal for the planning and construc- was the nicest blend. “For all the archi- The generous palette of marbles
tion of the Church of the Shrine of Our tectural elements, anything that had — all of which were supplied by
Lady of Guadalupe was to use only to be more precise, we went with lime- Italmarble Pocai Srl of Italy — are
materials which are truly beautiful stone,” he said. “[The warm fieldstone found on all of the floors through-
and lasting. Since the shrine would be is] a nice contrast to the cool limestone out the shrine beginning in the nave,
stationed on a rocky hill, a mix of yel- detailing. Mike Swinghamer spent a which features Carrara “C,” Giallo
low, red and gray fieldstone comprises lot of time on getting the mix of stones Reale, Breche Nouvelle, Rosso Levanto,
much of the exterior, which was sup- just right.” Bardiglio Chiaro, Tinos Green and
plied by County Material Corp. in La “The lintels and other frames of win- Rosso Portogallo. Those same selec-
Crosse, WI. The design sought to cre- dows, doors, etc. on the exterior were tions — typically in 3- x 4-foot slabs
ate an effect for patrons and passersby done in the classical limestone used — are carried onto the flooring of the
where it would appear that the stone in the building of churches, down the transepts and the ambulatory.
was coming out of the hill. centuries,” added Burke. The exterior The nave leads up to the sanctuary,
Project challenges
Aside from the challenges of choosing the right
materials and blending them accordingly, the design
team was faced with difficulty from the start because
of the site’s topography. The shrine sits atop a hill,
and construction had limitations set by the county.
“The county would only let us build on certain
areas of the hill,” said Stroik. “We couldn’t make it
as long or wide as we might want because of site
limitations. Also, with steep topography it was
quite difficult to get machinery up dimensions to what we built, which that it is possible to build churches like
it, get a level ground to build on and was a surprise. I felt it was like a sister this again,” he said.
bring the stone up. or daughter of the Mexican churches.” “The overall response of those who
“The fabrication by Pocai and their Pointing out another connection, have been blessed to visit the Shrine
carvers and sculptors was excellent,” Stroik remarked that the base in the of Our Lady of Guadalupe is one of
he continued. “And the installation narthex is a Gray Tapeaca from Mexico. awe at the beauty and of inspiration
by Twin Cities Tile and Marble of St. “It fit in well with the rest of the colors to prayer and to greater trust in God’s
Paul, MN, was top notch. They were and we wanted to use some elements provident ial love,” Bu rke added.
good at matching and installing the from Mexico,” he said. “The shrine has become well known
marbles precisely. When there was a Construction of the 35,000-square- throughout the U.S. and beyond. The
problem, they fixed it immediately. foot, $30 million project took a little beauty of the stonework is a signifi-
They took care of things well and more than three years to complete, with cant part of what draws pilgrims to
were great to work with.” Stroik very proud of the final product. the Shrine and makes their visit to the
To ensure quality control, Stroik vis- “I hope that this building demonstrates shrine so memorable.” ❑
ited the site at least once a month, while
Swinghamer was there several times Church of the Shrine of Our Lady of Guadalupe
a week. “He was great to work with,” La Crosse, WI
said Stroik. “We had a lot of fun work-
ing on it together.” Owner: Shrine of Our Lady of Guadalupe, Inc.
Contractor: Fowler and Hammer, La Crosse, WI
Opportune connections Architect of Record/Architect of Exterior: River Architects, La Crosse, WI
Although the original design did not Design Architect/Architect of Interior: Duncan G. Stroik Architect LLC, South
call for a Mexican inspiration, Stroik Bend, IN
was pleased to discover the end project Exterior Stone Supplier: County Material Corp., La Crosse, WI (fieldstone);
had a few links. “There were a number Becker & Becker Stone Company, Inc., Dubuque, IA (limestone)
of nice connections,” he said. “Much Interior Stone Supplier: Italmarble Pocai Srl, Italy
to my happiness, the ancient build- Interior Stone Installer: Twin Cities Tile and Marble, St. Paul, MN
ings dedicated to Guadalupe in Mexico Stone Statuary Supplier: Stone Consulting Sas, Italy
City that we studied had very similar
SUCCESS
Working with Clear Seas Research allows
you to competitively position your business
within the industry market and ultimately
guides your company to make successful
and informed decisions, establish a plan for
the future and reach it’s overall objectives.
T
his Stone of the Month supplied by Marmi Bruno Zanet, Verona, Italy. Technical details provide a frame of refer-
ence only. Because stone is a product of nature, testing to determine specific physical qualities should be repeated
for each project. To submit your own Stone of the Month, send a high-resolution digital image, along with the
relevant technical data, to michael@stoneworld.com.
www.brunozanet.com
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www.malavegranite.com
MADE IN GERMANY
TTool_SWMarketplace1009.indd 1 9/21/09 1:24:23 PM Own quarries! Own production!
Special for: Slabs, Floor tiles, Cut to size
www.vm-kaldorf.de
ASER
Laser Templator - Visit
LPRODUCTS
VMKaldorf.indd 1 our website to 7/8/09
watch10:13:24 AM
our full training video
so you can actually see
it working. We believe
industries in allowing our
1335 Lakeside Dr. www.LaserProductsUS.com coustomers to know
Romeoville, IL 60446 Toll Free 866-539-0052 what they are buying.
1-800-350-1901 • 1-626-443-6433
www.miraclesealants.com
G L A S S O S ®
CRYSTAL WHITE
StoneBoss_Marketplace_SW0210.indd 1 1/14/10 1:31:53 PM
CCS Stone, INC Looks like Thassos, harder t han granite Tel 201-933-1515
9-11 Caesar Place 800-227-7785
Moonachie, NJ 07074 www.ccsstone.com Fax 201-933-5744
w w w . a n t o l i n i . i t
SLAB INSPECTOR
Total Liquidation SALE
Amendo la Marble_SWClassified0110.indd 1 12/18/09 9:01:39 AM
IN BRAZIL
I inspect the slabs here at the
ON ALL 18 MONTH OLD EQUIPMENT granite factories in Brazil.
So you get the quality you
All Machines are in Mint “NEW” Condition and they are located in Easton, Maryland. need and pay for!
ALL MUST GO. NO REASONABLE OFFER REFUSED. CALL 410-829-2352 Call Gary at 011-55-28-3518-9559
$82,000.00 of High end slab inventory and slab racks included for sale for $38,000.00 located in
or e-mail at garyebel@oi.com.br
Easton, Maryland you pick up mike@segergranite.com
BAVELLONI 450 EGAR CNC: brand new within 18months. Includes all tooling and spare parts. New
within 18 months. Currently in operation. Showroom condition, low hours. 208 3 phase New $ 226,904.00 —
$ 155,000.00 You pick up. Best offer. 410-829-2352 mike@segergranite.com
BAVELLONI ALPHA 315 CNC: New within 8yrs. Includes all tooling. Showroom condition and very low
Reserve your
GaryEbel.indd 1 6/3/09 3:30:25 PM
hours. Currently In operation. You pick up. 208 3 phase New $ 220,000.00 — $98,000.00 Best offer.
410-829-2352 mike@segergranite.com space now
for the
CMG TAURUS INLINE EDGER PROFILER: Brand new in 18months. Robust for heavy fast edging. Show-
room condition and currently in operation. 208 3 phase w transformer New $160,000.00 — $113,500.00
Very low hours. You pick up. Best offer. 410-829-2352 mike@segergranit.com
FLOW DUAL TABLE WATER-JET: 65,000 Ultra Pierce Hyper- Jet This machine is in showroom condition and
has very low hours and 18months old. Less than 300hrs.Included with machine, there are two water veyers and
hoppers for cleaning main tanks. Oversized Garnet hopper is included. Many spare parts and extras. Spare High
pressure pump assembly. Machine is in current operation. Transformer included. You pick up. Best offer. 208
March Issue
3 phas4e w transformer fr 408 New $ 270,320.00 — $160,000.00 410-829-2352 mike@segergranite.com
DELL POWEREDGE 2900 SERVER with mirrored drives. 2 heavy cad and graphics work stations with 20”
flat screen monitors. New computers, New Server, Full Global Stone Pro Software packages, bidding, estimating
inventory, labeling, tracking, purchase ordering, Digistat and custom digistat vertical table Digitizing Software You
pick up. New $104,000.00 — $50,800.00 410-829-2352 Best offer. mike@segergranite.com
OVERHEAD BRIDGE CRANES AND REMOTES: One crane is 5 ton and the other is 1 ton. Both are brand
new. You will have to disassemble and relocate. New both are $86,000.00. $40,000.00 Please make Best
offer. 410-829-2352 mike@segergranite.com
TOYOTA 12,500LB FORKLIFT: Brand new 18 month old with dual front tires. Includes l0,000 lb lifting bar
with mess chains for bundles. Includes snow plow attachment. Excellent condition. 300hours. You pick up.
New $ 60468.00 — $46,500.00 Best offer. 410-829-2352 mike@segergranite.com
www.antolini.it