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Seite_368,373,407,433 28.10.

2003 6:17 Uhr Seite 368


 
Inhalt_NEU-e.frame  Seite 4  Donnerstag, 5. Februar 2004  7:39 07

Milling
Page
Information 370

Indexable Inserts and Synopsis of programme 374


WALTER Geometry Code 375
Cutting Tool Materials ISO Designation for
Indexable Inserts for Milling 376

WALTER SELECT – Milling 378


Indexable Inserts for Milling
– Square 380
– Octagon 386
– Rhombic for NOVEX 2000 387
– Rhombic for NOVEX 3000 392
– Rhombic for Xtra-tec® Milling Cutters 395
– for Copy Milling Cutters 396
– Triangular 396
– for WENDELNOVEX® 399
– for Slitting Cutters 399
– Round 400
– for finishing 402

Cutting Tool Materials Application Tables 404

Cutters for Surface Milling, Synopsis of programme for Solid Carbide Cutters 409
Synopsis of programme for Milling Cutters with Inserts 410
Shoulder Milling, System Overview for Front Pieces and Adaptors 413
Slot Milling and
Brazed-Type Tools and Solid Carbide Cutters 414
Copy Milling
WALTER SELECT – Surface Milling Cutters 434
NOVEX® Surface Milling Cutters 440

WALTER SELECT – Shoulder Milling Cutters 490


NOVEX® Shoulder Milling Cutters 492

WALTER SELECT – Slot Milling Cutters 516


ex NOVEX® Slot Milling Cutters 522
ompl
and c Tools
ial WALTER SELECT – Copy Milling Cutters 576
Spec ge 600 NOVEX® Copy Milling Cutters 578
a
see p

Technical Information Machining Data 604


Definition of Feed Rate (start-up values) 618
Technical Information on Milling 632
Tightening Torques 644
Information on High Speed Cutting 644
Roughing-Finishing Combinations 646
Setting and Assembly Instructions 647
Safety Tips for F 3040 654
Combination Options for NOVEX® Porcupine Cutters 655
Assembly Instructions for NOVEX® Porcupine Cutters 656

369
Werkzeugseiten_CR_e  Seite 3  Mittwoch, 11. Februar 2004  6:03 06  

NOVEX® Porcupine
Cutter F 3238 NOVEX® Milling Tools
■ First choice when it comes to
high-performance slab milling
NOVEX® ■ Full effective tooth design for maxi-
Surface mum feed rates and soft cutting action NOVEX® Octagon Cutter F 2280
Milling Cutter ■ The cutter is available with or without ■ Versatile "all-rounder"
front piece, with different shank types. ■ Best for surface milling, plunge milling, chamfering,
F 4033
For the complete range of slot milling bore milling and circular interpolation milling
■ Indexable insert featuring cutters, see page 516 etc. ■ Maximum productivity due to 8 cutting edges per insert
extremely high stability due ■ Complete range of geometries and grades for all kinds of
to the negative basic shape materials
■ Soft cutting action due to the high-positive
For the complete range of surface milling cutters,
insert geometry for maximum productivity.
■ 8 cutting edges per insert see page 434 etc.
■ First choice for surface milling of steel
and cast iron
For the complete range of surface
millling cutters, see page 434.

NOVEX® Shoulder Milling


NOVEX® Cutter with
Cutter F 4042
Round Indexable
Inserts F 2334 ■ High-positive tool for extremely soft
cutting action!
■ Round inserts with location flats en- ■ Roughing and finishing cutter
suring highly rigid clamping of inserts with precise 90°
■ Best for maximum feed rates and cutting performance ■ Three different insert sizes are available, thus
■ Ideal for roughing operations and workpiece materials enabling the most effective tool to be selected
with difficult cutting properties for each application
For the complete range of copy milling cutters, For the complete range of shoulder milling
see page 576 etc. cutters, see page 490 etc. For the complete
range of screw heads, see page 413.

NOVEX® High-Performance
Milling Cutter F 2330
■ For feed rates of up to 3.5 mm feed
per tooth NOVEX®
■ High stability of tool is Solid Carbide Cutter
ensured even while operating
on long extension due to ■ Comprehensive range covering all
minimal radial forces workpiece materials
■ Maximum performance is achieved when ■ PVD coatings for hard metal cutting
surface milling, copy milling or plunge of up to 56 HRC
cutting ■ Shoulder, torus and radius milling cutters for
■ Stable Trigon insert finishing and roughing
For the complete range of surface milling For the complete range of solid carbide
cutters, see page 434 etc. For the cutters, see page 409 etc.
complete range of screw heads,
see page 413.
NOVEX® Shoulder Milling Cutter F 4041
■ WORLD FIRST: Unique spiral-shaped indexable inserts for
NOVEX® Copy Finishing Cutter F 2139
precise 90°, 4 cutting edges per insert
■ High-precision tool with indexable inserts ■ Maximum process reliability due to the negative insert seat
■ Finishing cutter, ideal for HSC operations ■ Best operational smoothness due to the positive rake angle
■ Also available as a carbide shank-type version for finishing deep pockets For the complete range of shoulder milling cutters, see page 490 etc.
For the complete range of copy milling cutters, see page 576 etc.

370 Milling Milling 371


 
Wendeplatten_CR_e  Seite 3  Donnerstag, 5. Februar 2004  7:44 07

Indexable Inserts for Milling

Indexable Inserts for Xtra·tec®-Milling Cutters


■ Xtra high cost effectiveness due to the new WKP Tiger·tec coatings
for steel and cast iron
■ Xtra high speeds and feeds due to the new, high-positive insert
geometry
■ Xtra high process reliability due to the indexable inserts featuring
maximum stability

Indexable Inserts for General Milling


■ WALTER indexable inserts provide maximum quality and a wide
range of geometries and grades for each and every application.
■ "Razor-sharp" geometries with sophisticated PVD coatings ensure
soft cutting action for machining NF metals.
■ For the machining of steel and cast iron, indexable inserts with
optimal geometries and coatings are available.
■ Even for machining difficult workpiece materials, stainless steel,
hardened steel or cast iron, the innovative WALTER indexable insert
program copes with everything in a reliable way.

Indexable Inserts for the Mould and


Die Making Industry
■ The mould and die making industry imposes very high demands on
cutting tools. Indexable inserts from WALTER meet and even surpass
these exacting requirements in terms of geometric accuracy and tool
life.
■ WALTER provides the right indexable inserts for every application in
mould and die making: from indexable inserts for ball nose cutters,
through to round indexable inserts and finishing inserts for high-speed
cutters.
■ Excellent carbide grades with CVD or PVD coatings and CBN inserts
are available.

For the complete range of indexable inserts for milling,


see page 374 etc.

372 Milling
Seite_368,373,407,433 28.10.2003 6:19 Uhr Seite 373
 
WSP_Programm_e  Seite 1  Donnerstag, 5. Februar 2004  7:47 07

Synopsis of programme for Indexable Inserts for Milling

Shape of inserts Description Page Shape of inserts Description Page

Positive rhombic Inserts for


NSM . . Slitting Cutters 399
for NOVEX 2000 388

A for NOVEX 3000 392


Quartec 394
P 20200 Positive rhombic
388
Xtra-tec 395

WENDELNOVEX
C Rhombic tangential 390 P 23 . . Inserts 399

Positive rhombic 389 Positive Triangular

L Rhombic tangential 391 P 263 . . for Copy Milling Cutters 397

Rhombic negative Xtra-tec 395 for High Performance Cutters 396

M Positive rhombic 387 P 2792 Positive rhombic 387

Octagon positive 386


Inserts for
O P 32 . . Copy Milling Cutters 398
Finishing Inserts 402

R Positive round 400 P 44 . . Rhombic tangential 391

Positive square 380

S Negative square F 2254 385 Finishing Inserts 403

Negative square Xtra-tec 385

Positive Triangular 397


T Negative Triangular 398

Positive Form Inserts


X for Copy Milling Cutters 396

Z Positive rhombic 393

374 Indexable Inserts and Cutting Tool Materials


 
ISO_Bez_Geo_Fraesen_e  Seite 1  Donnerstag, 5. Februar 2004  7:48 07

WALTER Geometry Code


for Milling Inserts

Example: ODMW 050408 – A 5 7

Chip breaker groove Cutting edge Manufacturer‘s detail

vibration
A = 0° 1 absorption,
heavily chamfered
smaller

among other
2 details
B = 6°

D = 10°
5 5
E = 15°
6
F = 16° 6
G = 20° 7

Clearance
sharp
larger

K = 25° 8 8

L = 28°

Indexable Inserts and Cutting Tool Materials 375


ISO_Bez_Geo_Fraesen_e  Seite 2  Donnerstag, 5. Februar 2004  7:49 07  

Designation according to ISO 1832

Example for
Milling Inserts:

A P H W 20 04 60 T R – A 27
1 2 3 4 5 6 7 8 9 12

1 Shape of insert 2 Clearance angle 3 Tolerances

Admissible deviation in mm for


&#°
A F
A M 86°
3° 25° m d m s
6
A ± 0,025 ± 0,005 ± 0,025
& ° d
B O B 5°
G 30°
C ± 0,025 ± 0,013 ± 0,025
E ± 0,025 ± 0,025 ± 0,025
m
C 80°
P + F ± 0,013 ± 0,005 ± 0,025
C 7°
N 0° 5 G ± 0,025 ± 0,025 ± 0,130
d

H ± 0,013 ± 0,013 ± 0,025


D ##° R J1 ± 0,05–0,152 ± 0,005 ± 0,025
D 15°
P 11° , K1 ± 0,05–0,152 ± 0,013 ± 0,025
E %#° S 8 L1 ± 0,05–0,152 ± 0,025 ± 0,025
d m
M ± 0,05–0,152 ± 0,08–0,202 ± 0,130
E 20°
H T N ± 0,05–0,152 ± 0,08–0,202 ±0,025
U ± 0,08–0,252 ± 0,13–0,382 ± 0,130
##° I
K V !#°
1
Insert with ground secondary cutting edge
2 according to size
L W &° (see ISO standards 1832)

6 Thickness 7 Corner radius 8 Type of 9 Cutting


of insert cutting edge direction

02 r = 0,2 00 for inch


I 04 r = 0,4 4 diameter E
R
08 r = 0,8 converted
H
I 12 r = 1,2 into mm.
16 r = 1,6 M0 for metric diameter. F
24 r = 2,4
I

I
Setting angle χr
Clearance angle of
secondary cutting edges
T L
A = 45° A = 3°
01 s = 1,59 D = 60° B = 5° S
T1 s = 1,98 E = 75° C = 7°
02 s = 2,38 F = 85° D = 15°
N
χH
T2 s = 2,78 P = 90° E = 20°
03 s = 3,18 Z = other F = 25°
T3 s = 3,97 setting G = 30°
04 s = 4,76 angle N = 0°
05 s = 5,56 P = 11°
06 s = 6,35 Z = other
07 s = 7,94 clear. angle
09 s = 9,52

376 Indexable Inserts and Cutting Tool Materials


 
ISO_Bez_Geo_Fraesen_e  Seite 3  Donnerstag, 5. Februar 2004  7:49 07

Indexable Inserts for Milling

4 Special cutting and 5 Length of the


fastening features cutting edge
β β

A J T
β = 70–90° l

β = 40–60°
β
M
B β

U l
l
β = 70–90° β = 40–60°
N
β β

C W l

β = 70–90° β l

Q β = 40–60°
F β = 40–60°
Special
G R X configuration
l
d

β (drawing or
H description of
the insert
necessary)
β = 70–90°

10 Width 11 Angle 12 Manufacturer’s detail


of chamfer of chamfer

The ISO code comprises 9 symbols. The signs 8 and/or 9


should be only applied, if necessary.
The maker can add other signs to be combined with the
ISO code by means of a hyphen (e.g. with reference to the
shape of chip breaker).
010 = 0,10 mm 15 = 15°
025 = 0,25 mm 20 = 20°
070 = 0,70 mm Milling
150 = 1,50 mm
200 = 2,00 mm A 25 F 57
A 27 F 67
A 51 G 56
A 57 G 85
A 88 G 88
D 51 K 85
D 55 K 88
D 56 L 55
D 57
F 27
F 55
F 56

Indexable Inserts and Cutting Tool Materials 377


 
Select_neu_e.fm  Seite 1  Donnerstag, 5. Februar 2004  7:50 07

WALTER SELECT for Milling Inserts

WALTER SELECT –
Step by step to the optimal indexable insert

➔ Step 1 Machining
Group of materials to be machined Code
Define the workpiece material to be group*
machined:
All kinds of steel and cast steel
Steel except stainless steel
with austenitic structure
P 1–13

Stainless austenitic and


Stainless
Steel
austenitic-ferritic steel and
cast steel
M 14

Grey cast iron, cast iron with


Cast Iron spheroidal graphite, malleable cast
iron, compacted graphite iron
K 15–20

Aluminium and other non-ferrous


Nonferrous Metal
metals, non-metallic materials N 21–30

Heat resistant special alloys based


Super-alloys and
Titanium alloys
on iron, nickel and cobalt, titanium
and titanium alloys
S 31–37

Hardened steel, hardened cast


Hard Materials
iron materials, chilled cast iron H 38–41

* See page 770 for the assignment of groups.

➔ Step 2
Machine stability,
Select the machining conditions: clamping system and workpiece
Projection of tool very
good moderate
good

short

extended

378 Indexable Inserts for Milling


Select_neu_e.fm  Seite 2  Donnerstag, 5. Februar 2004  7:51 07  

Milling

➔ Step 3
Select the suitable tool according to your Type of machining
applications and individual requirements.
Then see the corresponding tool page for the
selection of tool.

Surface Milling Shoulder Milling Slot Milling Copy Milling

see page 434 see page 490 see page 516 see page 576

➔ Step 4
Define the optimal insert grade and geometry according to the corresponding tool page.
For this purpose, please note your machining conditions (step 2) and the workpiece material to be machined.

Indexable inserts
P M K N H
HC HW HC WXM 35 HC CN HC HW HC HC HF

WXM 15

WMG 40
WSN 10
WXN 15

WXH 15

WXP 25
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius
Designation mm
SPMW 060304 T – A 27 0,4 a b c c c a a a b
SPMW 060304 – A 57 0,4 a b b a c c b
SPMT 060304 – D 51 0,4 c a c a b a a c
SPMT 060304 – F 55 0,4 b b b b b a c
SPMW 09T308 T – A 27 0,8 b b b c b
SPMW 09T308 – A 57 0,8 a a c a c
SPMT 09T308 – D 51 0,8 c b c
r:
SPMT 09T308 – F 55 0,8 a a c b
Ins ert fo
Best SPMW 120408 T – A 27 0,8 a b c c b
SPHW 120412 – A 57 1,2 b c b c b
ur-
nfavoe 120416 – A 57
uSPHW 1,6 b b a c b b
d erate abl
mo
good ns
nditio
h i n i ng co
mac
Brinell hardness HB

Machining group*

Breakdown of main material groupings Cutting speed vC [m/min]


and code letters
WAP 10 WAP 20
Material

f [mm] f [mm]
group

➔ Step 5
Workpiece material 0,1 0,2 0,4 0,1 0,2 0,4
approx. 0,15% C annealed 125 1 530 480 410 450 410 330
approx. 0,45% C annealed 190 2 450 410 320 380 340 270
Select the cutting data from the Technical Unalloyed steel1 approx. 0,45% C tempered 250 3 320 290 250 270 240 210
approx. 0,75% C annealed 270 4 360 320 290 290 270 240
Information, page 606. approx. 0,75% C tempered 300 5 270 240 210 230 210 160
annealed 180 6 400 360 290 330 300 240
P Low-alloyed steel1
tempered 275 7 310 280 230 250 230 190
tempered 300 8 270 240 210 230 210 160
tempered 350 9 250 230 170 190 170 150

High-alloyed steel and annealed 200 10 420 380 290 340 310 240
high-alloyed tool steel1 hardened by tempering 325 11 210 190 120 150 130 100

Stainless ferritic / martensitic, annealed 200 12 320 290 260 270 240 220
Steel1 martensitic, tempered 240 13 240 220 170 190 170 130

austenitic2,
M Stainless
Steel1
retained 180 14

perlitic / ferritic 180 15 450 400 260 400 360 230


K 260 16 250 230 170 220 200 150

Indexable Inserts for Milling 379


 
Quadrat_e.frame  Seite 1  Donnerstag, 5. Februar 2004  7:52 07

Indexable Inserts for Milling

r
b
r α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l s r b

WPM

WKM
class

Designation mm mm α° mm mm

SDGT 09T3 AEN – F 57 G 4 9,52 3,97 15 0,3 1,2 H H H H H

SDGT 09T3 AEN – G 88 G 4 9,52 3,97 15 0,3 1,2 H H H H

SDHW 09T3 AEN – A 57 H 4 9,52 3,97 15 0,3 1,2 H H H


SDHW 09T312 – A 57 H 4 9,52 3,97 15 1,2 H

SDMT 09T3 AEN – D 57 M 4 9,52 3,97 15 0,5 1,2 H H H

SDMW 09T3 AEN – A 57 M 4 9,52 3,97 15 0,5 1,2 H H H

SDMW 09T3 AETN – A 27 M 4 9,52 3,97 15 0,5 1,2 H H

SEHT 1204 AFN H 4 12,7 4,76 20 0,8 2,0 H H H H H

SEHT 1204 AFN – K 88 H 4 12,7 4,76 20 0,8 1,8 H

SEHW 1204 AFN H 4 12,7 4,76 20 0,8 2,0 H H H H H H H H


SEHW 1504 AFN H 4 15,88 4,76 20 0,8 2,1 H H H H H H H H

380 Indexable Inserts for Milling


 
Quadrat_e.frame  Seite 2  Donnerstag, 5. Februar 2004  7:53 07

r
b
r α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l s r b

WPM

WKM
class

Designation mm mm α° mm mm

SPGT 1204 AEN – K 88 G 4 12,7 4,76 11 1,5 H H H H

SPKT 1204 AZN K 4 12,7 4,76 11 1,4 H H H H H H H


SPKT 1504 AZN K 4 15,88 4,76 11 1,7 H H H H H H

SPMT 1204 AEN M 4 12,7 4,76 11 1,4 H H H H H

SPMW 1204 AEN – A 57 M 4 12,7 4,76 11 0,5 1,4 H H H

SPMW 1204 AETN – A 27 M 4 12,7 4,76 11 0,5 1,4 H H

Indexable Inserts for Milling 381


 
Quadrat_e.frame  Seite 3  Donnerstag, 5. Februar 2004  7:53 07

r
α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l s r

WPM

WKM
class
Designation mm mm α° mm

SPGT 120606 – F 57 G 4 12,7 6,35 11 0,6 H H

SPHW 120606 – A 51 H 4 12,7 6,35 11 0,6 H H

SPMT 120606 – D 57 M 4 12,7 6,35 11 0,6 H H H H

SPHW 120606 – A 57 H 4 12,7 6,35 11 0,6 H H H

SPHW 120412 – A 57 H 4 12,7 4,76 11 1,2 H


SPHW 120416 – A 57 H 4 12,7 4,76 11 1,6 H

SPMT 060304 – D 51 M 4 6,35 3,18 11 0,4 H H H H


SPMT 09T308 – D 51 M 4 9,52 3,97 11 0,8 H H H H
SPMT 120408 – D 51 M 4 12,7 4,76 11 0,8 H H H H
SPMT 120606 – D 51 M 4 12,7 6,35 11 0,6 H H

SPMT 060304 – F 55 M 4 6,35 3,18 11 0,4 H H H H H H H


SPMT 09T308 – F 55 M 4 9,52 3,97 11 0,8 H H H H H H H
SPMT 120408 – F 55 M 4 12,7 4,76 11 0,8 H H H H H H H

SPMW 060304 T – A 27 M 4 6,35 3,18 11 0,4 H H H


SPMW 09T308 T – A 27 M 4 9,52 3,97 11 0,8 H H H
SPMW 120408 T – A 27 M 4 12,7 4,76 11 0,8 H H H
SPMW 120606 T – A 27 M 4 12,7 6,35 11 0,6 H

SPMW 060304 – A 57 M 4 6,35 3,18 11 0,4 H H H H H


SPMW 09T308 – A 57 M 4 9,52 3,97 11 0,8 H H H H H
SPMW 120408 – A 57 M 4 12,7 4,76 11 0,8 H H H H H

382 Indexable Inserts for Milling


 
Quadrat_e.frame  Seite 4  Donnerstag, 5. Februar 2004  7:54 07

r
b α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l s r b

WPM

WKM
class
Designation mm mm α° mm mm

SPGT 1204 EDR – F 55 G 4 12,7 4,76 11 0,5 1,25 H H H H H H

SPJW 1204 EDR J 4 12,7 4,76 11 1,4 H H H H H H H


SPJW 1204 EDL J 4 12,7 4,76 11 1,4 H H
SPJW 1504 EDR J 4 15,88 4,76 11 1,5 H H H H H H H

r
b
r α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l s r b
WPM

WKM
class

Designation mm mm α° mm mm

SEKN 1203 AFN K 4 12,7 3,18 20 0,625 1,9 H H H H H


SEKN 1504 AFN K 4 15,88 4,76 20 0,35 2,0 H H H H

SEKR 1203 AFTN K 4 12,7 3,18 20 0,425 1,9 H H H


SEKR 1204 AFN K 4 12,7 4,76 20 0,34 1,9 H H H

SEMN 1203 AFN M 4 12,7 3,18 20 0,5 1,9 H H H

SEMR 1203 AFTN M 4 12,7 3,18 20 0,5 1,9 H H

Indexable Inserts for Milling 383


 
Quadrat_e.frame  Seite 5  Donnerstag, 5. Februar 2004  7:54 07

r
b α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l s r b

WPM

WKM
class
Designation mm mm α° mm mm

SPKN 1203 EDR K 4 12,7 3,18 11 1,4 H H H H H H


SPKN 1203 EDL K 4 15,88 4,76 11 1,5 H
SPKN 1204 EDR K 4 12,7 4,76 11 1,4 H H
SPKN 1504 EDR K 4 15,88 4,76 11 1,5 H H H H

SPFN 1203 EDR F 4 12,7 3,18 11 1,4 H


SPFN 1204 EDN F 4 12,7 4,76 11 0,5 1,7 H H
SPFN 1204 ZPN F 4 12,7 4,76 11 0,8 1,7 H H

SPFR 1204 EDR F 4 12,7 4,76 11 0,5 2,0 H H H H

SPMN 1203 EDR M 4 12,7 3,18 11 1,4 H H


SPMN 1204 EDR M 4 12,7 4,76 11 1,4 H H

SPFR 1204 ZPR F 4 12,7 4,76 11 0,8 1,7 H H H


SPFR 1204 ZPN F 4 12,7 4,76 11 0,8 1,7 H H H H

r
α
HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l s r b
WPM

WKM
class

Designation mm mm α° mm mm

SPNN 120308 N 4 12,7 3,18 11 0,8 H


SPNN 150412 N 4 15,88 4,76 11 1,2 H H

SPNR 120412 N 4 12,7 4,76 11 1,2 H H

384 Indexable Inserts for Milling


 
Quadrat_e.frame  Seite 6  Donnerstag, 5. Februar 2004  7:57 07

α
b

Positive Square
with PCD Insert l s DP = Polycrystalline diamand

DP

Tolerance

WCD 10
Cutting
edges
l s b

class

PKD
Designation mm mm α° mm

P 5802 – 1R G 1 12,7 4,76 11 1,4 H


P 5802 – 1L G 1 12,7 4,76 11 1,4 H

SPHW 1204 PDR – A 88 H 1 12,7 4,76 11 1,5 H


SPHW 1204 EDR – A 88 H 1 12,7 4,76 11 1,5 H

HC = Coated carbide
Negative HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Square l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l s r b WPM

WKM
class

Designation mm mm mm mm

SNHQ 1205 ZZR – A 57 T H 8 12,0 5,0 0,8 x 45° 1,4 H H H

b
Negative Square
HC = Coated carbide
for HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
l s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WXN 15

WXH 15
WKP 25
WKP 35

WXP 45

WKP 25
WKP 35
WAK 15
Cutting

WK 10
edges

l s b
class

Designation mm mm mm

SNGX 1205 ANN – F 57 G 8 12,7 6,33 1,5 H H H H


SNGX 1205 ANN – F 67 G 8 12,7 6,33 1,5 H H H H H

SNMX 1205 ANN – F 57 M 8 12,7 6,33 1,5 H H H H


SNMX 1205 ANN – F 67 M 8 12,7 6,33 1,5 H H H H H

Indexable Inserts for Milling 385


 
Achtkant_e.frame  Seite 1  Donnerstag, 5. Februar 2004  7:59 07

b r α HC = Coated carbide
l b HW = Uncoated carbide
Octagon HF = Fine-grained carbide grade, uncoated
BH = CBN, high content of CBN
positive d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC BH CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45

WCB 80
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d l s r b

WPM
class
Designation mm mm mm α° mm mm

ODHT 0504 ZZN – F 57 H 8 12,7 5 4,76 15 0,8 1,2 H H H H H H


ODHT 0605 ZZN – F 57 H 8 15,88 6 5,56 15 0,8 1,6 H H H H H H

ODHT 0504 ZZN – G 88 M 8 12,7 5 4,76 15 0,8 1,2 H H H H H


ODHT 0605 ZZN – G 88 M 8 15,88 6 5,56 15 0,8 1,6 H H H H H

ODHW 050412 – A 57 H 8 12,7 5 4,76 15 1,2 H


ODHW 060516 – A 57 H 8 15,88 6 5,56 15 1,6 H

ODHW 0504 ZZN – A 57 H 8 12,7 5 4,76 15 0,8 1,2 H H H H


ODHW 0605 ZZN – A 57 H 8 15,88 6 5,56 15 0,8 1,6 H H H H

ODMT 0504 ZZN – D 57 M 8 12,7 5 4,76 15 0,8 1,2 H H H H


ODMT 0605 ZZN – D 57 M 8 15,88 6 5,56 15 0,8 1,6 H H H H

ODMW 050408 T – A 27 M 8 12,7 5 4,76 15 0,8 H H H


ODMW 060508 T – A 27 M 8 15,88 6 5,56 15 0,8 H H H

ODMW 050408 – A 57 M 8 12,7 5 4,76 15 0,8 H H H H


ODMW 060508 – A 57 M 8 15,88 6 5,56 15 0,8 H H H H

OPHN 0504 ZZN – A 27 H 2 12,7 5 4,76 11 0,4 1,2 H

OPHN 050412 – A 57 H 8 12,7 5 4,76 11 1,2 H


OPHN 0504 ZZN – A 57 H 8 12,7 5 4,76 11 0,4 1,2 H H H H

OPHR 0504 ZZN – F 57 H 8 12,7 5 4,76 11 1,2 H H

386 Indexable Inserts for Milling


 
Rhombus2000_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:09 08

86° r
α
HC = Coated carbide
Positive Rhombic l1
HW
HF
=
=
Uncoated carbide
Fine-grained carbide grade, uncoated
for NOVEX 2000 l2 s
CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r

WPM

WKM
class
Designation mm mm α° mm

MPHT 120408 – G 88 H 2 12,7x12,7 4,76 11 0,8 H H H H

MPHX 060304 – A 57 H 2 6,35x6,35 3,18 11 0,4 H H H


MPHX 080305 – A 57 H 2 8,3x8,3 3,18 11 0,5 H H H H H

MPHX 060304 – G 88 H 2 6,35x6,35 3,18 11 0,4 H H H H


MPHX 080305 – G 88 H 2 8,3x8,3 3,18 11 0,5 H H H H

MPHW 120408 – A 57 H 2 12,7x12,7 4,76 11 0,8 H H H

MPMT 120408 – F 57 M 2 12,7x12,7 4,76 11 0,8 H H H H H

MPMX 060304 – F 57 M 2 6,35x6,35 3,18 11 0,4 H H H H H


MPMX 080305 – F 57 M 2 8,3x8,3 3,18 11 0,5 H H H H H H

P 2792 – 1 H 2 9,52x9,52 4,76 30 0,3x45˚ H H H

Indexable Inserts for Milling 387


 
Rhombus2000_e.frame  Seite 2  Donnerstag, 12. Februar 2004  4:38 16

r
b α
HC = Coated carbide
l1
Positive Rhombic HW
HF
=
=
Uncoated carbide
Fine-grained carbide grade, uncoated
for NOVEX 2000 l2 s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm α° mm mm

APHW 120420 TR – A 27 H 2 13,7x12,7 4,76 11 2 1,1 H H


APHW 120440 TR – A 27 H 2 13,7x12,7 4,76 11 4 H
APHW 120460 TR – A 27 H 2 13,7x12,7 4,76 11 6 H

APHW 120420 R – A 57 H 2 13,7x12,7 4,76 11 2 1,1 H


APHW 120440 R – A 57 H 2 13,7x12,7 4,76 11 4 H
APHW 120460 R – A 57 H 2 13,7x12,7 4,76 11 6 H

APMT 120420 R – D 51 M 2 13,7x12,7 4,76 11 2 H H


APMT 120440 R – D 51 M 2 13,7x12,7 4,76 11 4 H H
APMT 120460 R – D 51 M 2 13,7x12,7 4,76 11 6 H H

APMT 120420 R – D 57 M 2 13,7x12,7 4,76 11 2 H H


APMT 120440 R – D 57 M 2 13,7x12,7 4,76 11 4 H H
APMT 120460 R – D 57 M 2 13,7x12,7 4,76 11 6 H H

APMW 120420 R – A 51 M 2 13,7x12,7 4,76 11 2 H H

APHW 200420 TR – A 27 H 2 12,7x20,0 4,76 11 2 1,1 H H


APHW 200440 TR – A 27 H 2 12,7x20,0 4,76 11 4 H
APHW 200460 TR – A 27 H 2 12,7x20,0 4,76 11 6 H

APHW 200420 R – A 57 H 2 12,7x20,0 4,76 11 2 1,1 H


APHW 200440 R – A 57 H 2 12,7x20,0 4,76 11 4 H
APHW 200460 R – A 57 H 2 12,7x20,0 4,76 11 6 H

APMT 200420 R – D 51 M 2 12,7x20,0 4,76 11 2 H H


APMT 200440 R – D 51 M 2 12,7x20,0 4,76 11 4 H H
APMT 200460 R – D 51 M 2 12,7x20,0 4,76 11 6 H H

APMT 200420 R – D 57 M 2 12,7x20,0 4,76 11 2 H H


APMT 200440 R – D 57 M 2 12,7x20,0 4,76 11 4 H H
APMT 200460 R – D 57 M 2 12,7x20,0 4,76 11 6 H H

APMW 200420 R – A 51 M 2 12,7x20,0 4,76 11 2 H H

P 20200 – 1.1* H 2 5,5x9,0 2,35 0,1x45˚ H


P 20200 – 1.2* H 2 5,5x9,0 2,35 0,15x45˚ H
P 20200 – 1.3* H 2 5,5x9,0 2,35 0,15x45˚ H
P 20200 – 1.4* H 2 5,5x9,0 2,35 0,15x45˚ H
P 20200 – 1.5* H 2 5,5x9,0 2,35 0,15x45˚ H
P 20200 – 2.1* H 2 7,0x12,0 3,4 0,15x45˚ H
P 20200 – 2.2* H 2 7,0x12,0 3,4 0,15x45˚ H
P 20200 – 2.3* H 2 7,0x12,0 3,4 0,15x45˚ H
P 20200 – 3.1* H 2 9,52x18,5 5,4 0,15x45˚ H
P 20200 – 3.2* H 2 9,52x18,5 5,4 0,15x45˚ H
P 20200 – 3.3* H 2 9,52x18,5 5,4 0,15x45˚ H

* For the tolerance of the assembled tool see to page 522.

388 Indexable Inserts for Milling


 
Rhombus2000_e.frame  Seite 3  Donnerstag, 5. Februar 2004  8:10 08

88° r
b α
HC = Coated carbide
Positive Rhombic l1
HW = Uncoated carbide

for NOVEX 2000


HF = Fine-grained carbide grade, uncoated
s CN = Silicone nitride Si3N4
l2

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm α° mm mm

LPGT 070304 R – F 55 G 2 6,35x7,94 3,18 11 0,4 1,2 H H H H H H


LPGT 15T308 R – F 55 G 2 9,52x15,0 3,97 11 0,8 1,4 H H H H H H H
LPGT 150412 R – F 55 G 2 12,7x15,88 4,76 11 1,2 1,6 H H H H H H

LPGW 070304 R – A 57 G 2 6,35x7,94 3,18 11 0,4 1,2 H H H


LPGW 15T308 R – A 57 G 2 9,52x15,0 3,97 11 0,8 1,4 H H H H H
LPGW 150412 R – A 57 G 2 12,7x15,88 4,76 11 1,2 1,6 H H H

LPMT 070304 R – D 51 M 2 6,35x7,94 3,18 11 0,4 1,2 H H H H


LPMT 15T308 R – D 51 M 2 9,52x15,0 3,97 11 0,8 1,4 H H H H
LPMT 150412 R – D 51 M 2 12,7x15,88 4,76 11 1,2 1,6 H H H H

LPMW 070304 TR – A 27 M 2 6,35x7,94 3,18 11 0,4 H H


LPMW 15T308 TR – A 27 M 2 9,52x15,0 3,97 11 0,8 H H H
LPMW 150412 TR – A 27 M 2 12,7x15,88 4,76 11 1,2 H H H

LPGT 1506 PPR – F 57 G 2 12,7x15,88 6,35 11 1,2 1,6 H H

LPHW 150612 R – A 51 M 2 12,7x15,88 6,35 11 1,2 H H

LPHW 1506 PPR – A 57 H 2 12,7x15,88 6,35 11 1,2 1,6 H H H

LPMT 150612 R – D 51 M 2 12,7x15,88 6,35 11 1,2 H H

LPMT 150612 R – D 57 M 2 12,7x15,88 6,35 11 1,2 H H H H

LPMW 150612 TR – A 27 M 2 12,7x15,88 6,35 11 1,2 H

Indexable Inserts for Milling 389


 
Rhombus_tang_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:12 08

r b b

l2 HC = Coated carbide
Rhombic Tangential HW = Uncoated carbide

for NOVEX 2000


HF = Fine-grained carbide grade, uncoated
l1 CN = Silicone nitride Si3N4
s

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm mm mm

CNGX 1104 – D 57 G 2+2 9,52x11,8 4,76 H H

CNHQ 0805 PPN – A 57T H 2+2 9x8 5 0,8 1,2 H H H H


CNHQ 1206 PPN – A 57T H 2+2 13x12 6,5 0,8 1,5 H H H H
CNHQ 1608 PPN – A 57T H 2+2 15x16 8 1,2 1,8 H H H H

CNHU 0805 PPN – D 57T H 2+2 9x8 5 0,8 1,2 H H H


CNHU 1206 PPN – D 57T H 2+2 13x12 6,5 0,8 1,5 H H H
CNHU 1608 PPN – D 57T H 2+2 15x16 8 1,2 1,8 H H H

CNMQ 080508 T – A 27T M 2+2 9x8 5 0,8 H H


CNMQ 120608 T – A 27T M 2+2 13x12 6,5 0,8 H H
CNMQ 160812 T – A 27T M 2+2 15x16 8 1,2 H H

CNMQ 080508 – A 57T M 2+2 9x8 5 0,8 H H H


CNMQ 120608 – A 57T M 2+2 13x12 6,5 0,8 H H H
CNMQ 160812 – A 57T M 2+2 15x16 8 1,2 H H H

CNMU 080508 – D 57T M 2+2 9x8 5 0,8 H H H


CNMU 120608 – D 57T M 2+2 13x12 6,5 0,8 H H H
CNMU 160812 – D 57T M 2+2 15x16 8 1,2 H H H

Note: l2 = width of cut

390 Indexable Inserts for Milling


 
Rhombus_tang_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:12 08

b b

r r

HC = Coated carbide
Rhombic Tangential l2
HW = Uncoated carbide

for NOVEX 2000


HF = Fine-grained carbide grade, uncoated
l1 s s
CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm mm mm

LNKU 2010 DPTR – F 27T H 4 15x20 10,5 0,6 1,2 H


LNKU 3010 DPTR – F 27T H 4 15x30 10,5 0,6 1,2 H

LNKU 2010 DPR – F 57T H 4 15x20 10,5 0,6 1,2 H H


LNKU 3010 DPR – F 57T H 4 15x30 10,5 0,6 1,2 H H

LNMU 150812 T – F 27T M 4 14x15 8 1,2 H


LNMU 201012 T – F 27T M 4 16x20 10 1,2 H

LNMU 150812 – F 57T M 4 14x15 8 1,2 H H H H


LNMU 201012 – F 57T M 4 16x20 10 1,2 H H H H

P 4406 – 1 H 4 9,52 x 12,7 3,50 0,5 x 45° H H H H


P 4406 – 2 H 4 9,52 x 12,7 4,00 0,5 x 45° H H H H
P 4406 – 3 H 4 9,52 x 12,7 4,76 0,4 x 45° H H H H
P 4406 – 4 H 4 9,52 x 12,7 5,50 0,4 x 45° H H H H
P 4406 – 5 H 4 9,52 x 12,7 6,35 0,4 x 45° H H H H

P 44462 – 1 H 4 9,52 x 12,7 3,50 0,5 x 45° H H H H


P 44462 – 2 H 4 9,52 x 12,7 4,00 0,5 x 45° H H H H
P 44462 – 3 H 4 9,52 x 12,7 4,76 0,4 x 45° H H H H
P 44462 – 4 H 4 9,52 x 12,7 5,50 0,4 x 45° H H H H
P 44462 – 5 H 4 9,52 x 12,7 6,35 0,4 x 45° H H H H

Indexable Inserts for Milling 391


Rhombus3000_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:15 08  

b
α
HC = Coated carbide
Positive Rhombic l1

HW = Uncoated carbide

for NOVEX 3000


HF = Fine-grained carbide grade, uncoated
l2
s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm α° mm mm

APGT 0903 PPR – D 51 G 2 6,75x9,52 3,18 11 0,4 1,5 H H H


APGT 15T3 PDR – D 51 G 2 9,52x15,88 3,97 11 0,8 1,8 H H H

APGW 090304 R – A 57 G 2 6,75x9,52 3,18 11 0,4 H H H


APGW 090304 L – A 57 G 2 6,75x9,52 3,18 11 0,4 H H
APGW 090308 R – A 57 G 2 6,75x9,52 3,18 11 0,8 H H H
APGW 090308 L – A 57 G 2 6,75x9,52 3,18 11 0,8 H H
APGW 090312 R – A 57 G 2 6,75x9,52 3,18 11 1,2 H H H
APGW 090312 L – A 57 G 2 6,75x9,52 3,18 11 1,2 H H
APGW 090316 R – A 57 G 2 6,75x9,52 3,18 11 1,6 H H H
APGW 090316 L – A 57 G 2 6,75x9,52 3,18 11 1,6 H H
APGW 090320 R – A 57 G 2 6,75x9,52 3,18 11 2,0 H H H
APGW 090320 L – A 57 G 2 6,75x9,52 3,18 11 2,0 H H
APGW 090325 R – A 57 G 2 6,75x9,52 3,18 11 2,5 H H H
APGW 090325 L – A 57 G 2 6,75x9,52 3,18 11 2,5 H H
APGW 090330 R – A 57 G 2 6,75x9,52 3,18 11 3,0 H H H
APGW 090330 L – A 57 G 2 6,75x9,52 3,18 11 3,0 H H
APGW 15T308 R – A 57 G 2 9,52x15,88 3,97 11 0,8 H H H
APGW 15T308 L – A 57 G 2 9,52x15,88 3,97 11 0,8 H H
APGW 15T312 R – A 57 G 2 9,52x15,88 3,97 11 1,2 H H H
APGW 15T312 L – A 57 G 2 9,52x15,88 3,97 11 1,2 H H
APGW 15T316 R – A 57 G 2 9,52x15,88 3,97 11 1,6 H H H
APGW 15T316 L – A 57 G 2 9,52x15,88 3,97 11 1,6 H H
APGW 15T320 R – A 57 G 2 9,52x15,88 3,97 11 2,0 H H H
APGW 15T320 L – A 57 G 2 9,52x15,88 3,97 11 2,0 H H
APGW 15T325 R – A 57 G 2 9,52x15,88 3,97 11 2,5 H H H
APGW 15T325 L – A 57 G 2 9,52x15,88 3,97 11 2,5 H H
APGW 15T330 R – A 57 G 2 9,52x15,88 3,97 11 3,0 H H H
APGW 15T330 L – A 57 G 2 9,52x15,88 3,97 11 3,0 H H
APGW 15T340 R – A 57 G 2 9,52x15,88 3,97 11 4,0 H H H
APGW 15T340 L – A 57 G 2 9,52x15,88 3,97 11 4,0 H H
APGW 15T350 R – A 57 G 2 9,52x15,88 3,97 11 5,0 H H H
APGW 15T350 L – A 57 G 2 9,52x15,88 3,97 11 5,0 H H
APGW 15T360 R – A 57 G 2 9,52x15,88 3,97 11 6,0 H H H
APGW 15T360 L – A 57 G 2 9,52x15,88 3,97 11 6,0 H H

APHT 0903 PPR – K 88 H 2 6,75x9,52 3,18 11 0,4 1,5 H H H H


APHT 0903 PPL – K 88 H 2 6,75x9,52 3,18 11 0,4 1,5 H H H H
APHT 15T3 PDR – K 88 H 2 9,52x15,88 3,97 11 0,8 1,7 H H H H
APHT 15T3 PDL – K 88 H 2 9,52x15,88 3,97 11 0,8 1,7 H H H H

APKT 0903 PPR – F 55 K 2 6,75x9,52 3,18 11 0,4 1,2 H H H H H


APKT 0903 PPL – F 55 K 2 6,75x9,52 3,18 11 0,4 1,2 H H H H H
APKT 15T3 PDR – F 55 K 2 9,52x15,88 3,97 11 0,8 1,8 H H H H H
APKT 15T3 PDL – F 55 K 2 9,52x15,88 3,97 11 0,8 1,8 H H H H H

APMT 0903 PPR – D 55 M 2 6,75x9,52 3,18 11 0,4 1,2 H H H H H


APMT 0903 PPL – D 55 M 2 6,75x9,52 3,18 11 0,4 1,2 H H H H H
APMT 15T3 PDR – D 55 M 2 9,52x15,88 3,97 11 0,8 1,8 H H H H H
APMT 15T3 PDL – D 55 M 2 9,52x15,88 3,97 11 0,8 1,8 H H H H H

392 Indexable Inserts for Milling


 
Rhombus3000_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:16 08

b
α
HC = Coated carbide
Positive Rhombic l1

HW = Uncoated carbide

for NOVEX 3000


HF = Fine-grained carbide grade, uncoated
l2
s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

WPM

WKM
class
Designation mm mm α° mm mm

APMT 090308 R – F 55 M 2 6,75x9,52 3,18 11 0,8 1,0 H H


APMT 090308 L – F 55 M 2 6,75x9,52 3,18 11 0,8 1,0 H H
APMT 090332 R – F 55 M 2 6,75x9,52 3,18 11 3,2 H H
APMT 090332 L – F 55 M 2 6,75x9,52 3,18 11 3,2 H
APMT 15T324 R – F 55 M 2 9,52x15,88 3,97 11 2,4 H H
APMT 15T324 L – F 55 M 2 9,52x15,88 3,97 11 2,4 H H
APMT 15T332 R – F 55 M 2 9,52x15,88 3,97 11 3,2 H H
APMT 15T332 L – F 55 M 2 9,52x15,88 3,97 11 3,2 H H
APMT 15T348 R – F 55 M 2 9,52x15,88 3,97 11 4,8 H H
APMT 15T348 L – F 55 M 2 9,52x15,88 3,97 11 4,8 H H
APMT 15T364 R – F 55 M 2 9,52x15,88 3,97 11 6,4 H H
APMT 15T364 L – F 55 M 2 9,52x15,88 3,97 11 6,4 H H

r
α HC = Coated carbide
l1 b HW = Uncoated carbide
Positive Rhombic HF
CN
=
=
Fine-grained carbide grade, uncoated
Silicone nitride Si3N4
for F 3040 l2
s

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

l1 x l2 s r b
WPM

WKM
class

Designation mm mm α° mm mm

ZDGT 150404 R – K 85 G 2 10,5x16,2 4,76 15 0,4 1,2 H H H


ZDGT 150408 R – K 85 G 2 10,5x16 4,76 15 0,8 1,2 H H H
ZDGT 150412 R – K 85 G 2 10,5x15,9 4,76 15 1,2 1,2 H H H
ZDGT 150416 R – K 85 G 2 10,5x15,8 4,76 15 1,6 1,2 H H H
ZDGT 150420 R – K 85 G 2 10,5x15,7 4,76 15 2,0 1,2 H H H
ZDGT 150425 R – K 85 G 2 10,5x15,5 4,76 15 2,5 1,2 H H H
ZDGT 150430 R – K 85 G 2 10,5x15,4 4,76 15 3,0 1,2 H H H
ZDGT 150440 R – K 85 G 2 10,5x15,1 4,76 15 4,0 1,2 H H H
ZDGT 200504 R – K 85 G 2 14x21,3 5,56 15 0,4 1,2 H H H
ZDGT 200508 R – K 85 G 2 14x21,3 5,56 15 0,8 1,2 H H H
ZDGT 200512 R – K 85 G 2 14x21,2 5,56 15 1,2 1,2 H H H
ZDGT 200516 R – K 85 G 2 14x21 5,56 15 1,6 1,2 H H H
ZDGT 200520 R – K 85 G 2 14x20,9 5,56 15 2,0 1,2 H H H
ZDGT 200525 R – K 85 G 2 14x20,8 5,56 15 2,5 1,2 H H H
ZDGT 200530 R – K 85 G 2 14x20,6 5,56 15 3,0 1,2 H H H
ZDGT 200540 R – K 85 G 2 14x20,3 5,56 15 4,0 1,2 H H H
ZDGT 200550 R – K 85 G 2 14x20 5,56 15 5,0 1,2 H H H
ZDGT 200560 R – K 85 G 2 14x19,8 5,56 15 6,0 1,2 H H H
ZDGT 200564 R – K 85 G 2 14x19,7 5,56 15 6,4 1,2 H H H

Indexable Inserts for Milling 393


 
Quartec_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:19 08

b
α
®
Quar ec l1

HC = Coated carbide

for NOVEX 3000


HW = Uncoated carbide
l2
s HF = Fine-grained carbide grade, uncoated

P M K N H
HC HC HC HC HW HC HC HF

Tolerance

WQM 45

WQM 35

WMG 40
WXM 35

WXM 15
WQK 25
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r b

class
Designation mm mm α° mm mm

ADMT 2006 PDR – D 56 M 2 14x20 6,35 15 1,2 1,8 H H H

ADMT 2006 PDR – F 56 M 2 14x20 6,35 15 1,2 1,8 H H H H


ADMT 200616 R – F 56 M 2 14x20 6,35 15 1,6 1,4 H H H H
ADMT 200620 R – F 56 M 2 14x20 6,35 15 2,0 1,4 H H H
ADMT 200625 R – F 56 M 2 14x20 6,35 15 2,5 1,2 H H H
ADMT 200630 R – F 56 M 2 14x20 6,35 15 3,0 1,2 H H H
ADMT 200640 R – F 56 M 2 14x20 6,35 15 4,0 1,0 H H H
ADMT 200650 R – F 56 M 2 14x20 6,35 15 5,0 1,0 H H H
ADMT 200660 R – F 56 M 2 14x20 6,35 15 6,0 1,0 H H H

ADMT 2006 PDR – G 56 M 2 14x20 6,35 15 1,2 1,8 H H

APMT 0903 PPR – D 56 M 2 6,75x9,52 3,18 11 0,4 1,2 H H H


APMT 15T3 PDR – D 56 M 2 9,52x15,88 3,97 11 0,8 1,8 H H H

APMT 0903 PPR – F 56 M 2 6,75x9,52 3,18 11 0,4 1,2 H H H H


APMT 090308 R – F 56 M 2 6,75x9,52 3,18 11 0,8 1,2 H H H H
APMT 090312 R – F 56 M 2 6,75x9,52 3,18 11 1,2 1,0 H H H
APMT 090316 R – F 56 M 2 6,75x9,52 3,18 11 1,6 1,0 H H H
APMT 090320 R – F 56 M 2 6,75x9,52 3,18 11 2,0 1,0 H H H
APMT 090325 R – F 56 M 2 6,75x9,52 3,18 11 2,5 0,8 H H H
APMT 090330 R – F 56 M 2 6,75x9,52 3,18 11 3,0 0,8 H H H
APMT 15T3 PDR – F 56 M 2 9,52x15,88 3,97 11 0,8 1,8 H H H H
APMT 15T312 R – F 56 M 2 9,52x15,88 3,97 11 1,2 1,8 H H H H
APMT 15T316 R – F 56 M 2 9,52x15,88 3,97 11 1,6 1,4 H H H
APMT 15T320 R – F 56 M 2 9,52x15,88 3,97 11 2,0 1,4 H H H
APMT 15T325 R – F 56 M 2 9,52x15,88 3,97 11 2,5 1,2 H H H
APMT 15T330 R – F 56 M 2 9,52x15,88 3,97 11 3,0 1,2 H H H
APMT 15T340 R – F 56 M 2 9,52x15,88 3,97 11 4,0 1,0 H H H
APMT 15T350 R – F 56 M 2 9,52x15,88 3,97 11 5,0 H H H
APMT 15T360 R – F 56 M 2 9,52x15,88 3,97 11 6,0 H H H

APMT 0903 PPR – G 56 M 2 6,75x9,52 3,18 11 0,4 1,2 H H


APMT 15T3 PDR – G 56 M 2 6,75x9,52 3,15 11 0,8 1,8 H H

394 Indexable Inserts for Milling


 
Rhombus4000_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:20 08

α2
Positive Rhombic r
α1
b
for l1 HC = Coated carbide
HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
l2 s

P M K N H
HC HC HC HC HW HC HF

Tolerance

WMG 40
WXM 35

WXN 15

WXH 15
WKP 25
WKP 35

WXP 45

WKP 25
WKP 35
WAK 15
Cutting

WK 10
edges
l1 x l2 s r b

class
Designation mm mm α1° α2° mm mm

ADMT 080304 R – D 56 M 2 8x6,26 3,35 15 20 0,4 1,2 H H H H H


ADMT 120408 R – D 56 M 2 12x7,64 4,76 15 20 0,8 1,2 H H H H H
ADMT 160608 R – D 56 M 2 16x9,85 6,15 15 20 0,8 1,6 H H H H H
°

ADMT 080304 R – F 56 M 2 8x6,26 3,35 15 20 0,4 1,2 H H H H H H H


ADMT 120408 R – F 56 M 2 12x7,64 4,76 15 20 0,8 1,2 H H H H H H H
ADMT 160608 R – F 56 M 2 16x9,85 6,15 15 20 0,8 1,6 H H H H H H H

ADMT 080304 R – G 56 M 2 8x6,26 3,35 15 20 0,4 1,2 H H H H


ADMT 120408 R – G 56 M 2 12x7,64 4,76 15 20 0,8 1,2 H H H H
ADMT 160608 R – G 56 M 2 16x9,85 6,15 15 20 0,8 1,6 H H H H

l2
r
Negative Rhombic b

for l1 HC = Coated carbide


HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
s

P M K N H
HC HC HC HC HW HC HF
Tolerance

WMG 40
WXM 35

WXN 15

WXH 15
WKP 25
WKP 35

WXP 45

WKP 25
WKP 35
WAK 15
Cutting

WK 10
edges

l1 l2 s r b
class

Designation mm mm mm α1° mm mm

LNGX 130708 R – L 55 G 4 11 13,6 7,5 0 0,8 1,6 H H H H H

LNMX 130708 R – L 55 M 4 11 13,6 7,5 0 0,8 1,6 H H H H H

Indexable Inserts for Milling 395


 
Dreikant_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:21 08

α
Positive Form Inserts
l1 HC = Coated carbide
for Profile HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Milling Cutters l2 s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
l1 x l2 s r

WPM

WKM
class
Designation mm mm α° mm

XDGT 16T3100 R – D 57 G 2 9x16 3,74 15 10 H H H


XDGT 2004125 R – D 57 G 2 11,3x20 4,68 15 12,5 H H H
XDGT 2405150 R – D 57 G 2 13,5x24 5,62 15 15 H H H
XDGT 2506160 R – D 57 G 2 14,4x25,5 6,0 15 16 H H H
XDGT 3207200 R – D 57 G 2 18x32 7,5 15 20 H H H
XDGT 4009250 R – D 57 G 2 22,5x39 9,39 15 25 H H H H

XDGW 16T3100 R – A 57 G 2 9x16 3,74 15 10 H H H H


XDGW 2004125 R – A 57 G 2 11,3x20 4,68 15 12,5 H H H H
XDGW 2405150 R – A 57 G 2 13,5x24 5,62 15 15 H H H
XDGW 2506160 R – A 57 G 2 14,4x25,5 6,0 15 16 H H H H
XDGW 3207200 R – A 57 G 2 18x32 7,5 15 20 H H H
XDGW 4009250 R – A 57 G 2 22,5x39 9,39 15 25 H H H

XDGW 150460 TR – A 27 G 2 9,52x15,88 4,76 15 6 H H


XDGW 200580 TR – A 27 G 2 12,7x20,5 5,56 15 8 H
XDGW 2506100 TR – A 27 G 2 15,88x25,4 6,35 15 10 H H H

XDGW 150460 R – A 57 G 2 9,52x15,88 4,76 15 6 H H


XDGW 200575 R – A 57 G 2 12x20,5 5,56 15 7,5 H H
XDGW 200580 R – A 57 G 2 12,7x20,5 5,56 15 8 H H
XDGW 2506100 R – A 57 G 2 15,88x25,4 6,35 15 10 H H

r
Positive Triangular α
HC = Coated carbide
for High HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Performance Cutter d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

d s r
WPM

WKM
class

Designation mm mm α° mm

P 26335 – R 10 M 3 6,75 3,18 14 0,8 H H H


P 26335 – R 14 M 3 9,52 3,97 14 1,2 H H H
P 26335 – R 25 M 3 13,0 5,56 14 2,0 H H H

396 Indexable Inserts for Milling


 
Dreikant_e.frame  Seite 3  Donnerstag, 5. Februar 2004  8:21 08

r
Positive Triangular α
HC = Coated carbide
for Profile HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Milling Cutters d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d s r

WPM

WKM
class
Designation mm mm α° mm

P 26315 – R 10 M 3 6,75 2,78 14 10,0 H H H H H H


P 26315 – R 12 M 3 8,50 3,18 14 12,5 H H H H H H
P 26315 – R 15 M 3 10,5 3,97 14 15,0 H H H H H H
P 26315 – R 16 M 3 10,5 3,97 14 16,0 H H H H H H
P 26315 – R 20 M 3 12,7 4,76 11 20,0 H H H H H H
P 26315 – R 25 M 3 12,7 4,76 11 25,0 H H H H H H
P 26315 – R 31 M 3 12,7 4,76 11 31,5 H H H H H H

P 26316 – R 10 – G 88 G 3 6,75 2,78 14 10,0 H H H H


P 26316 – R 12 – G 88 G 3 8,50 3,18 14 12,5 H H H H
P 26316 – R 15 – G 88 G 3 10,5 3,97 14 15,0 H H H H
P 26316 – R 16 – G 88 G 3 10,5 3,97 14 16,0 H H H H
P 26316 – R 20 – G 88 G 3 12,7 4,76 11 20,0 H H H H
P 26316 – R 25 – G 88 G 3 12,7 4,76 11 25,0 H H H H
P 26316 – R 31 – G 88 G 3 12,7 4,76 11 31,5 H H H H

P 26325 – R 25 M 3 13,0 5,56 14 25,0 H H H H H H


P 26325 – R 31 M 3 13,0 5,56 14 31,5 H H H H H

H
> α

HC = Coated carbide
Positive HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Triangular @ @ I CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges

d s r b
WPM

WKM
class

Designation mm mm α° mm mm

TPAW 1604 PPN A 3 9,52 4,76 11 1,2 H H H H H H


TPAW 2204 PPN A 3 12,7 4,76 11 1,2 H H H

TPET 160412 R E 3 9,52 4,76 11 1,2 H

TPJW 1604 PPN J 3 9,52 4,76 11 1,2 H H H H H H


TPJW 2204 PPN J 3 12,7 4,76 11 1,2 H H H H H

Indexable Inserts for Milling 397


 
Dreikant_e.frame  Seite 1  Donnerstag, 12. Februar 2004  3:28 03

HC = Coated carbide
Negative HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Triangular d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d s b

WPM

WKM
class
Designation mm mm mm

TNEF 1204 AN – D 57 E 6 12,7 4,76 1,8 H H

DC 8–12 mm DC 16–32 mm

L1 HC = Coated carbide
Inserts for D1 D1
L1
HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Profile Milling Cutters Dc
s
Dc
s
BH = kubisches Bornitrid

P M K N H
HC HW HC HC HW BH HC HW BH HC HF
DC
Tolerance

+ 0,00

WMG 40
WXM 35

WXM 15
WXN 15
WXH 15
WXP 45

WCB 80

WCB 50
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting
edges

– 0,03 D1 L1 s
WPM

WKM
class

Designation mm mm mm mm

P 3201 – D 08 H 2 8 3 4 2,0 H H H H H
P 3201 – D 10 H 2 10 4 5 2,5 H H H H H
P 3201 – D 12 H 2 12 5 6 2,5 H H H H H
P 3201 – D 16 H 2 16 5 6 3,0 H H H H H
P 3201 – D 20 H 2 20 5 6 3,0 H H H H H
P 3201 – D 25 H 2 25 6 9 4,0 H H H H H
P 3201 – D 30 H 2 30 8 10 5,0 H H H H H
P 3201 – D 32 H 2 32 8 10 5,0 H H H H H
P 3201 – D 08 H 2 8 3 4 2,0 H H
P 3201 – D 10 H 2 10 4 5 2,5 H H
P 3201 – D 12 H 2 12 5 6 2,5 H H
P 3201 – D 16 H 2 16 5 6 3,0 H H
P 3201 – D 20 H 2 20 5 6 3,0 H H

P 3204 – D 08 H 2 8 3 4 2,0 H H H H H
P 3204 – D 10 H 2 10 4 5 2,5 H H H H H
P 3204 – D 12 H 2 12 5 6 2,5 H H H H H
P 3204 – D 16 H 2 16 5 6 3,0 H H H H H
P 3204 – D 20 H 2 20 5 6 3,0 H H H H H
P 3204 – D 25 H 2 25 6 9 4,0 H H H H H
P 3204 – D 30 H 2 30 8 10 5,0 H H H H H
P 3204 – D 32 H 2 32 8 10 5,0 H H H H H

398 Indexable Inserts for Milling


 
Schlicht_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:22 08

HC = Coated carbide
WENDELNOVEX >
HW = Uncoated carbide
HF = Fine-grained carbide grade, uncoated
Inserts @ I CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d s b

WPM

WKM
class
Designation mm mm mm

P 2352 – 1R A 6 15 4,5 1,1 H H H H H H H


P 2352 – 2R A 6 18 4,5 1,1 H H H H

P 23522 – 1R A 6 15 4,5 1,1 H H H H H H H

P 2372 – 1R A 6 15 4,5 1,1 H H

HC = Coated carbide
H
Inserts for HW = Uncoated carbide
5 HF = Fine-grained carbide grade, uncoated
Slitting Cutters H
CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WMG 30
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 35
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35

WK 10

s r
WPM

WKM

Designation mm mm

NSM 3.90016EC–GDW 1,6 0,15 H


NSM 3.90022EC–GDW 2,2 0,2 H
NSM 3.90030EC–GDW 3,0 0,2 H
NSM 3.90040EC–GDW 4,0 0,2 H

NSM 3.90016SN–GBW 1,6 0,15 H H H


NSM 3.90022SN–GBW 2,2 0,2 H H H
NSM 3.90030SN–GBW 3,0 0,2 H H H
NSM 3.90040SN–GBW 4,0 0,2 H H H

NSM 3.90016SN–GDW 1,6 0,15 H H H


NSM 3.90022SN–GDW 2,2 0,2 H H H
NSM 3.90030SN–GDW 3,0 0,2 H H H
NSM 3.90040SN–GDW 4,0 0,2 H H H

Indexable Inserts for Milling 399


Rund_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:23 08  

@ HC = Coated carbide
Positive Round HW
HF
=
=
Uncoated carbide
Fine-grained carbide grade, uncoated
for WALTER Tools @ I BH = CBN, high content of CBN

P M K N H
HC HW HC HC HW BH HC HW HW BH HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WXN 15

WXH 15
WXP 45

WCB 80

WCB 50
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d d1 s

WPM

WKM
class
Designation mm mm mm α°
RDGT 0803M0 – G 85 G 8 3,4 3,18 15 H
RDGT 10T3M0 – G 85 G 10 4,4 3,97 15 H
RDGT 1204M0 – G 85 G 12 4,4 4,76 15 H
RDGT 1505M0 – G 85 G 15 5,5 5,56 15 H
RDGT 1605M0 – G 85 G 16 5,5 5,56 15 H
RDGT 2006M0 – G 85 G 20 6,5 6,35 15 H

RDGT 0803M0 – G 88 G 8 3,4 3,18 15 H H


RDGT 10T3M0 – G 88 G 10 4,4 3,97 15 H H
RDGT 1204M0 – G 88 G 12 4,4 4,76 15 H H
RDGT 1505M0 – G 88 G 15 5,5 5,56 15 H H
RDGT 1605M0 – G 88 G 16 5,5 5,56 15 H H
RDGT 2006M0 – G 88 G 20 6,5 6,35 15 H H

RDHW 0803M0 T – A 27 H 8 3,4 3,18 15 H H H


RDHW 10T3M0 T – A 27 H 10 4,4 3,97 15 H H H
RDHW 1204M0 T – A 27 H 12 4,4 4,76 15 H H H
RDHW 1505M0 T – A 27 H 15 5,5 5,56 15 H H H
RDHW 1605M0 T – A 27 H 16 5,5 5,56 15 H H H
RDHW 2006M0 T – A 27 H 20 6,5 6,35 15 H H H

RDHW 0803M0 – A 57 H 8 3,4 3,18 15 H H H


RDHW 10T3M0 – A 57 H 10 4,4 3,97 15 H H H
RDHW 1204M0 – A 57 H 12 4,4 4,76 15 H H H
RDHW 1505M0 – A 57 H 15 5,5 5,56 15 H H H
RDHW 1605M0 – A 57 H 16 5,5 5,56 15 H H H
RDHW 2006M0 – A 57 H 20 6,5 6,35 15 H H H

RDHW 0803M0 T – A 25 H 8 3,4 3,18 15 H H


RDHW 10T3M0 T – A 25 H 10 4,4 3,97 15 H H
RDHW 1204M0 T – A 25 H 12 4,4 4,76 15 H H

RDMT 0803M0 – D 57 M 8 3,4 3,18 15 H H H


RDMT 10T3M0 – D 57 M 10 4,4 3,97 15 H H H
RDMT 1204M0 – D 57 M 12 4,4 4,76 15 H H H
RDMT 1505M0 – D 57 M 15 5,5 5,56 15 H H H
RDMT 1605M0 – D 57 M 16 5,5 5,56 15 H H H
RDMT 2006M0 – D 57 M 20 6,5 6,35 15 H H H

RDMW 0803M0 T – A 27 M 8 3,4 3,18 15 H H H


RDMW 10T3M0 T – A 27 M 10 4,4 3,97 15 H H H
RDMW 1204M0 T – A 27 M 12 4,4 4,76 15 H H H
RDMW 1605M0 T – A 27 M 16 5.5 5,56 15 H H H
RDMW 2006M0 T – A 27 M 20 6,5 6,35 15 H H H

ROHX 0803M0 – D 57 H 4 8 3,4 3,18 20 H H


ROHX 10T3M0 – D 57 H 4 10 4,4 3,97 20 H H
ROHX 1204M0 – D 57 H 4 12 4,4 4,76 20 H H

400 Indexable Inserts for Milling


 
Rund_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:24 08

@ HC = Coated carbide
Positive Round HW
HF
=
=
Uncoated carbide
Fine-grained carbide grade, uncoated
for WALTER Tools and other Tools @ I BH = CBN, high content of CBN

P M K N H
HC HW HC HC HW BH HC HW HW BH HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WXN 15

WXH 15
WXP 45

WCB 80

WCB 50
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35

WK 10
d d1 s

WPM

WKM
class
Designation mm mm mm α°
RDGX 0501M0 – G 85 G 5 2,15 1,5 15 H
RDGX 07T1M0 – G 85 G 7 2,8 1,99 15 H
RDGX 0702M0 – G 85 G 7 2,8 2,38 15 H
RDGX 1003M0 – G 85 G 10 4,4 3,18 15 H
RDGX 12T3M0 – G 85 G 12 4,4 3,97 15 H
RDGX 1604M0 – G 85 G 16 5,5 4,76 15 H

RDGX 0501M0 – G 88 G 5 2,15 1,5 15 H H


RDGX 07T1M0 – G 88 G 7 2,8 1,97 15 H H
RDGX 0702M0 – G 88 G 7 2,8 2,38 15 H H
RDGX 1003M0 – G 88 G 10 4,4 3,18 15 H H
RDGX 12T3M0 – G 88 G 12 4,4 3,97 15 H H
RDGX 1604M0 – G 88 G 16 5,5 4,76 15 H H

RDHX 07T1M0 T – A 27 H 7 2,8 1,97 15 H H H


RDHX 0702M0 T – A 27 H 7 2,8 2,38 15 H H H
RDHX 1003M0 T – A 27 H 10 4,4 3,18 15 H H H
RDHX 12T3M0 T – A 27 H 12 4,4 3,97 15 H H H
RDHX 1604M0 T – A 27 H 16 5,5 4,76 15 H H H
RDHX 2006M0 T – A 27 H 20 5,5 6,00 15 H H H

RDHX 0501M0 – A 57 H 5 2,15 1,5 15 H H H


RDHX 07T1M0 – A 57 H 7 2,8 1,97 15 H H H
RDHX 0702M0 – A 57 H 7 2,8 2,38 15 H H H
RDHX 1003M0 – A 57 H 10 4,4 3,18 15 H H H
RDHX 12T3M0 – A 57 H 12 4,4 3,97 15 H H H
RDHX 1604M0 – A 57 H 16 5,5 4,76 15 H H H

RDMX 0702M0 T – A 27 M 7 2,8 2,38 15 H H H


RDMX 1003M0 T – A 27 M 10 4,4 3,18 15 H H H
RDMX 12T3M0 T – A 27 M 12 4,4 3,97 15 H H H
RDMX 1604M0 T – A 27 M 16 5,5 4,76 15 H H H
RDMX 2006M0 T – A 27 M 20 5,5 6,00 15 H H H

Indexable Inserts for Milling 401


 
Schlicht_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:24 08

α
HC = Coated carbide
HW = Uncoated carbide
Finishing smax
HF = Fine-grained carbide grade, uncoated
BH = CBN, high content of CBN
Inserts d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC BH CN HC HW HC HC HF

Tolerance

WMG 40
WXM 35

WXM 15
WSN 10
WXN 15

WXH 15
WXP 45

WCB 80
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d s smax.

WPM
class
Designation mm mm mm α°
ODHX 0504 ZZR – A 57 H 1 12,7 4,76 7,2 15 H H H
ODHX 0605 ZZR – A 57 H 1 15,88 5,56 9,4 15 H H H

ODHX 0605 ZZN – A 57 H 8 15,88 5,56 6 15 H H

ODHX 0605 ZZN – A 88 H 8 15,88 5,56 6 15 H H

OPHX 0504 ZZN – A 57 H 8 12,7 4,76 5 15 H H

OPHX 0504 ZZN – A 88 H 8 12,7 4,76 5 15 H H

OPHX 0504 ZZR – A 57 H 1 12,7 4,76 7,8 11 H H H H

OPHX 0504 ZZR – A 27 H 1 12,7 4,76 7,8 11 H

402 Indexable Inserts for Milling


 
Schlicht_e.frame  Seite 3  Donnerstag, 5. Februar 2004  8:25 08

α
s
max HC = Coated carbide
Finishing s
max HW = Uncoated carbide
DP = Polycrystalline diamond
Inserts d s d s CN = Silicone nitride Si3N4

P M K N H
HC HW HC HC HW CN HC HW DP HC HC

Tolerance

WXM 35

WXM 15
WSN 10
WXN 15

WCD 10
WXH 15
WXP 45
WAP 25
WAP 35

WAK 15
WAK 25
WTP 35
Cutting

WK 10
edges
d s smax.

WPM

WKM
class
Designation mm mm mm α°
SPHX 1204 PDR – A 88 H 1 12,7 4,76 3,5 11 H

P 2553 – 1R A 3 15,0 4,5 4,0 H


P 2553 – 3R A 3 18,0 4,5 7,5 H H

P 2901 – 1R H 1 12,7 4,76 11,0 11 H H H H


P 2901 – 1L H 1 12,7 4,76 11,0 11 H

P 2903 – 2R A 3 9,52 4,76 3,5 11 H H H H

P 2905 – 0 F 4 8,0 3,18 6,0 11 H H


P 2905 – 1 F 4 12,7 4,76 10,0 11 H H H H

P 25531 – 1R A 3 15,0 4,5 4,0 H


P 25531 – 3R A 3 18,0 4,5 7,5 H

P 35441 – 1R H 4 12,7 4,76 3 H

XPHN 1204 EDR H 1 12,7 4,76 6 11 H H

XPHN 1204 ZPR H 1 12,7 4,76 6 11 H H

P 553 – 1R A 3 15,0 4,5 4,0 H


P 553 – 1L A 3 15,0 4,5 4,0 H
P 553 – 2R A 3 18,0 4,5 4,0 H
P 553 – 3R A 3 18,0 4,5 7,5 H

P 901 – 1R H 1 12,7 3,18 11,0 11 H

P 905 – 1 F 4 12,7 3,18 10,0 11 H

P 906 – 1 F 4 12,7 3,18 10,0 11 H

Indexable Inserts for Milling 403


 
HM_Beschr_Fraesen_e.fm  Seite 1  Donnerstag, 5. Februar 2004  8:26 08

Cutting Tool Material Application Tables

1. Coated Carbide
Material group Application range
P M K N S H 01 10 20 30 40

Materials diffic.
05 15 25 35 45

NF metals

to machine

materials
Stainless

Cast iron
WALTER
Steel

Steel
grade- Standard Coating Structure of

Hard
designation designation methods the layers

HC – P 25 ●●
TiCN + Al2O3
WAP 25 CVD
+TiN
HC – K 25 ●

HC – P 25 ●●
TiCN + Al2O3
WKP 25 CVD
(+TiN)
HC – K 25 ●●

HC – P 35 ●●
TiCN + Al2O3
WAP 35 CVD
(+TiN)
HC – K 35 ●

HC – P 35 ●●
TiCN + Al2O3
WKP 35 CVD
(+TiN)
HC – K 35 ●●

HC – P 35 ●●

WTP 35 HC – M 35 ● CVD TiCN

HC – S 35 ●

HC – P 45 ●●
Multilayer
WXP 45 PVD
TiAlN/TiN
HC – S 35 ●

HC – M 35 ●●
Multilayer
WXM 35 HC – P 35 ● PVD TiAlN/TiN
+ZrCN
HC – S 25 ●

TiCN + Al2O3
WAK 15 HC – K 15 ●● CVD
(+TiN)

HC – K 25 ●●
TiCN + Al2O3
WAK 25 CVD
(+TiN)
HC – P 15 ●

WXN 15 HC – N 15 ●● PVD TiCNplus

HC – H 15 ●●

WXH 15 HC – P 15 ● PVD TiAlN

HC – K 15 ●

HC – P 15 ●●
Multilayer
WXM 15 HC – M 15 ● PVD TiAlN/
TiN
HC – K 15 ●

HC = Coated carbide

●● Main application
● Other application

404 Indexable Inserts and Cutting Tool Materials


 
HM_Beschr_Fraesen_e.fm  Seite 2  Donnerstag, 5. Februar 2004  8:27 08

Milling

2. Uncoated Carbide Grades, Ceramics, CBN and PCD


Material group Application range
P M K N S H 01 10 20 30 40

Materials diffic.
05 15 25 35 45

NF metals

to machine

materials
Stainless

Cast iron
WALTER
Steel

Steel
grade- Standard

Hard
designation designation

WPM HW – P 25 ●●

HW – K 20 ●●
WKM
HW – N 20 ●

WSN 10 CN – K 20 ●●

BH – K 05 ●●
WCB 80
BH – H 15 ●

WK 10 HW – N 10 ●●

BH – H 10 ●●
WCB 50
BH – K 10 ●

HF – N 30 ●●
WMG 30
HF – S 30 ●

WMG 40 HF – N 35 ●●

WCD 10 DP – N 10 ●●

BH = CBN, high content of CBN ●● Main application


CN = Silicone nitride Si3N4 ● Other application
DP = Polycrystalline diamond
HF = Fine-grained carbide, uncoated
HW = Uncoated carbide

Indexable Inserts and Cutting Tool Materials 405


 
HM_Beschr_Fraesen_e.fm  Seite 3  Donnerstag, 5. Februar 2004  8:27 08

Cutting Tool Material Application Tables – Milling

3. -Grades
Material group Application range
P M K N S H 01 10 20 30 40

Materials diffic.
05 15 25 35 45

NF metals

to machine

materials
Stainless

Cast iron
WALTER
Steel

Steel
grade- Standard Coating Structure of

Hard
designation designation methods the layers

HC – M 35 ●●

Multilayer TiAlN/
WQM 35 HC – P 35 ● PVD
TiN + ZrCN
HC – S 25 ●

HC – P 45 ●●
Multilayer TiAlN/
WQM 45 PVD
TiN + ZrCN
HC – M 40 ●

TiCN + Al2O3
WQK 25 HC – K 20 ●● CVD
(+TiN)

WMG 40 HF – S 35 ●●

4. Grades for Solid Carbide Milling Cutters


Material group Application range
P M K N S H 01 10 20 30 40
Materials diffic.

05 15 25 35 45
NF metals

to machine

materials
Stainless

Cast iron

WALTER
Steel

Steel

grade- Standard Coating Structure of


Hard

designation designation methods the layers

HC – H 15 ●●

HC – P 15 ●●
WXK 15 PVD TiAlN
HC – K 15 ●

HC – N 15 ●

HC – P 15 ●●

WXM 15 HC – M 15 ● PVD Multilayer

HC – K 15 ●

BH – H 10 ●●
WCB 50
BH – K 10 ●

BH – K 05 ●●
WCB 80
BH – H 15 ●

HF – N 30 ●●
WMG 30
HF – S 30 ●

BH = CBN, high content of CBN ●● Main application


HC = Coated carbide ● Other application
HF = Fine-grained carbide, uncoated

406 Indexable Inserts and Cutting Tool Materials


Seite_368,373,407,433 28.10.2003 6:20 Uhr Seite 407
 
F_Prg_VHM_neu_e  Seite 1  Donnerstag, 5. Februar 2004  8:29 08

Designation Key for Solid Carbide Milling Cutters

0 = Aluminium geometry W = DIN 6535 HB 00 = 0°


1 = Roughing geometry
2 = Roughing/finishing
geometry
Z = DIN 6535 HA
3 = Finishing geometry
4 = Hard machining
30 = 30°

Geometry Adapter type No. of teeth Spiral angle

F 17 5 3. T. Z. 10. Z2. 03. 00. A

Version Cutting edge shape Diameter Cutting edge length Cutting material

0 = WALTER E= e.g.: with VHM milling A = TiAlN


designation Shoulder 06 = 6 mm cutters: (WXK 15)
1 = DIN 6527 short milling cutter Indication of cutting B = CBN
10 = 10 mm
edge length LC (WCB 50)
2 = DIN 6527 long
3 = DIN 6527 R= C = CBN
Radius with torus milling (WCB 80)
extra long
cutters and shrink-
4 = DIN 6528 milling cutter M = Multilayer
mounted heads:
(WXM 15)
5 = shrink-mounted Indication of radius
heads T= W = Fine-grained
Torus carbide
milling cutter (WMG 30)

408 Solid Carbide Milling Cutters


 
F_Prg_VHM_neu_e  Seite 2  Donnerstag, 5. Februar 2004  8:30 08

Synopsis of programme for Solid Carbide Cutters


and Brazed-Type Tools
Shoulder Milling Slot Milling Copy Milling

Roughing – Semi-finishing – Finishing

Radius Cutter Torus Cutter

Roughing Roughing LC > 1,5 x DC LC > 1,5 x DC

F 1721 E Page 421 F 1721 E Page 421 F 1703 R Page 426 up to 63 HRC:
F 1722 R Page 428 F 1724 T Page 431
Brazed-type
Porcupine
Cutters Page 414

Roughing/ Roughing/
LC ≤ 1,5 x DC LC ≤ 1,5 x DC
finishing finishing

F 1702 E Page 417 F 1702 E Page 417 F 1704 R Page 427 up to 63 HRC:
F 1722 E Page 422 F 1722 E Page 422 F 1704 T Page 430

Finishing LC < 1 x D C LC < 1 x D C

F 1713 E Page 419 F 1752 R Page 429 F 1752 T Page 432


F 1723 E Page 423 F 1753 R Page 429 F 1753 T Page 432
up to 63 HRC:
F 1704 E Page 418
F 1724 E Page 425
Brazed-type
Tools Page 415

Milling Milling
of aluminium of aluminium

F 1700 E Page 416 F 1720 E Page 420


F 1720 E Page 420

Solid Carbide Milling Cutters 409


F_Programm_e  Seite 1  Donnerstag, 5. Februar 2004  8:31 08  

Synopsis of programme

Surface Milling Shoulder Milling

Cutter can be fitted with WALTER SELECT WALTER SELECT


Wiper inserts Page 434 Page 490

χ = 15° χ = 45° χ = 60° χ = 89°45 χ = 90°

F 2330 F 4033 F 2265 F 2241 F 3040


Page 486 Page 488 Page 480 Page 494 Page 496

χ = 42° χ = 45° χ = 75° χ = 90° χ = 90°

F 2244 F 2233 F 2147 F 2140 F 4041


F 2044 Page 466 Page 456 Page 492 Page 508
Page 460

χ = 43° χ = 45° χ = 75° χ = 90° χ = 90°

F 2146 F 2232 F 2235 F 3042 F 4042


Page 454 Page 464 Page 470 Page 498 Page 510

χ = 43° χ = 45°-90° χ = 88°

F 2280 F 2250 F 2148


Page 482 Page 472 Page 458

χ = 43°–90° χ = 60° χ = 89°

F 2010 F 2260 F 2254


Page 440 Page 478 Page 476

410 Milling Tools


F_Programm_e  Seite 2  Donnerstag, 5. Februar 2004  8:31 08  

NOVEX Milling Tools


– Milling Cutters with Indexable Inserts –

Slot Milling Copy Milling

WALTER SELECT WALTER SELECT


Page 516 Page 576

χ = 90° χ = 90° χ = 90° — —

F 2238 F 2252 F 2230 F 2139 F 2231/A


Page 530 Page 550 Page 524 Page 578 Page 580

χ = 90° χ = 90° χ = 90° — —

F 2338 F 2053 F 2237 F 2239 B F 2231/B


Page 538 Page 570 Page 526 Page 592 Page 582

χ = 90° χ = 90° χ = 90° — —

F 3038 F 2253 F 2036 F 2239 F 2234


Page 542 Page 572 Page 522 Page 592 Page 586

χ = 90° χ = 90° χ = 90° — —

F 3238 F 2255 F 2243 F 2339 F 2334


Page 546 Page 574 Page 528 Page 596 Page 590

χ = 15°

F 2330
Page 486

Milling Tools 411


  Prg_Schraubis_e  Seite 1  Donnerstag, 5. Februar 2004  8:33 08

Modular Screw Head System


with Short Taper
  Prg_Schraubis_e  Seite 2  Donnerstag, 5. Februar 2004  8:33 08

System Overview for Front Pieces and Adaptors


for Screw-mounting

AK 530 AK 540 AK 580 AK 500 AK 510 AK 520 AK 521 AK 522


Page 723 Page 726 Page 730 Page 719 Page 720 Page 721 Page 722 Page 722

Surface Milling

F 2232 F 2233 F 2280 F 2330 F 4033


Page 464 Page 466 Page 482 Page 486 Page 488
(Surface and
Plunge Milling Cutter)

Shoulder/Slot Milling

F 2241 F 3042 F 3040 F 4041 F 4042 F 3238


Page 494 Page 498 Page 496 Page 508 Page 510 Page 546

Copy Milling

F 2139 F 2231 F 2234 F 2239/F 2239B F 2239F F 2339 F 2334


Page 578 Page 580 Page 586 Page 592 Page 594 Page 596 Page 590

Milling Tools 413


 
Heli_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:34 08

Porcupine Cutter F 1375 / F 16 . .


with brazed inserts

DC js16 d1 X1 X2 LC c Spiral
Tool Designation mm mm mm mm mm Z mm lead
kg

Shank DIN 228, form A F 1605.M.020.Z02.40.K 20 MT 2 60 124,0 40 2 0,5 163 0,2


Lc F 1605.M.020.Z02.40.P 20 MT 2 60 124,0 40 2 0,5 163 0,2

Dc F 1605.M.025.Z02.50.K 25 MT 3 70 151,0 50 2 0,5 204 0,4

X1
F 1605.M.025.Z02.50.P 25 MT 3 70 151,0 50 2 0,5 204 0,4
X2
F 1605.M.028.Z02.50.K 28 MT 3 75 156,0 50 2 0,5 230 0,5
F 1605.M.028.Z02.50.P 28 MT 3 75 156,0 50 2 0,5 230 0,5

c 45° F 1605.M.032.Z02.50.K 32 MT 4 75 177,5 50 2 0,5 262 0,7


F 1605.M.032.Z02.50.P 32 MT 4 75 177,5 50 2 0,5 262 0,7
F 1605.M.040.Z02.63.K 40 MT 4 95 197,5 63 2 0,8 327 1,2
F 1605.M.040.Z02.63.P 40 MT 4 95 197,5 63 2 0,8 327 1,2
Shank DIN 1835, form B F 1616.W.016.Z01.32.K 16 16 46 95,0 32 1 0,5 131 0,1
Lc F 1616.W.016.Z01.32.P 16 16 46 95,0 32 1 0,5 131 0,1

Dc d1 F 1616.W.018.Z01.36.K 18 20 49 100,0 36 1 0,5 147 0,2


F 1616.W.018.Z01.36.P 18 20 49 100,0 36 1 0,5 147 0,2
X1
X2 F 1616.W.020.Z02.40.K 20 20 54 105,0 40 2 0,5 163 0,2
F 1616.W.020.Z02.40.P 20 20 54 105,0 40 2 0,5 163 0,2
F 1616.W.025.Z02.50.K 25 25 68 125,0 50 2 0,5 204 0,4
c 45° F 1616.W.025.Z02.50.P 25 25 68 125,0 50 2 0,5 204 0,4
F 1616.W.028.Z02.50.K 28 25 68 125,0 50 2 0,5 230 0,5
F 1616.W.028.Z02.50.P 28 25 68 125,0 50 2 0,5 230 0,5
F 1616.W.032.Z02.50.K 32 32 69 130,0 50 2 0,5 262 0,7
F 1616.W.032.Z02.50.P 32 32 69 130,0 50 2 0,5 262 0,7
F 1616.W.040.Z02.63.K 40 32 84 145,0 63 2 0,8 327 1,0
F 1616.W.040.Z02.63.P 40 32 84 145,0 63 2 0,8 327 1,0
cylindrical bore F 1375.B.050.Z03.40.K 50 22 50 40 3 0,8 409 0,5
cross drive DIN 138
F 1375.B.050.Z03.40.P 50 22 50 40 3 0,8 409 0,5
F 1375.B.063.Z03.50.K 63 27 63 50 3 0,8 515 0,9
Dc d1
F 1375.B.063.Z03.50.P 63 27 63 50 3 0,8 515 0,9

Lc
F 1375.B.080.Z04.50.K 80 32 63 50 4 1,0 654 1,5
X1
F 1375.B.080.Z04.50.P 80 32 63 50 4 1,0 654 1,5
F 1375.B.100.Z04.63.K 100 40 80 63 4 1,0 818 2,9
c 45°
F 1375.B.100.Z04.63.P 100 40 80 63 4 1,0 818 2,9

K = Cast iron machining


P = Steel machining

➞ 606

414 Brazed-type Cutters for Shoulder Milling


 
Heli_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:35 08

Heli Cutter F 16 . .
with brazed blades

DC js16 d1 X1 X2 LC c Spiral
Tool Designation mm mm mm mm mm Z mm lead
kg

Shank DIN 228, form A F 1677.M.020.Z03.40.K 20 MT 2 60 124,0 40 3 0,5 140 0,2


F 1677.M.020.Z03.40.P 20 MT 2 60 124,0 40 3 0,5 140 0,2
Dc
F 1677.M.025.Z04.50.K 25 MT 3 70 151,0 50 4 0,5 160 0,4
Lc
X1 F 1677.M.025.Z04.50.P 25 MT 3 70 151,0 50 4 0,5 160 0,4
X2

F 1677.M.032.Z04.50.K 32 MT 4 75 177,5 50 4 0,5 224 0,7


F 1677.M.032.Z04.50.P 32 MT 4 75 177,5 50 4 0,5 224 0,7
c 45°
F 1677.M.040.Z06.63.K 40 MT 4 95 197,5 63 6 0,8 270 1,2
F 1677.M.040.Z06.63.P 40 MT 4 95 197,5 63 6 0,8 270 1,2
Shank DIN 1835, form B F 1678.W.016.Z02.32.K 16 16 46 95,0 32 2 0,5 100 0,1
F 1678.W.016.Z02.32.P 16 16 46 95,0 32 2 0,5 100 0,1
Dc d1
F 1678.W.020.Z03.40.K 20 20 54 105,0 40 3 0,5 140 0,2
Lc F 1678.W.020.Z03.40.P 20 20 54 105,0 40 3 0,5 140 0,2
X1
X2
F 1678.W.025.Z04.50.K 25 25 68 125,0 50 4 0,5 160 0,4
F 1678.W.025.Z04.50.P 25 25 68 125,0 50 4 0,5 160 0,4
F 1678.W.032.Z04.50.K 32 32 69 130,0 50 4 0,5 224 0,7
c 45°
F 1678.W.032.Z04.50.P 32 32 69 130,0 50 4 0,5 224 0,7
F 1678.W.040.Z06.63.K 40 32 84 145,0 63 6 0,8 270 1,0
F 1678.W.040.Z06.63.P 40 32 84 145,0 63 6 0,8 270 1,0
modular adaptor F 1682.N6.032.Z04.50.K 32 63 110 50 4 0,5 224 1,0
F 1682.N6.032.Z04.50.P 32 63 110 50 4 0,5 224 1,0

Dc d1 F 1682.N6.040.Z06.63.K 40 63 120 63 6 0,8 270 1,3


F 1682.N6.040.Z06.63.P 40 63 120 63 6 0,8 270 1,3
Lc
X1 F 1682.N8.050.Z06.80.K 50 80 135 80 6 0,8 320 2,3
F 1682.N8.050.Z06.80.P 50 80 135 80 6 0,8 320 2,3
F 1682.N8.063.Z06.100.K 63 80 150 100 6 0,8 420 3,3
c 45°
F 1682.N8.063.Z06.100.P 63 80 150 100 6 0,8 420 3,3
Combi-Shank DIN 69871+2080 F 1676.S4.040.Z06.63.K 40 ISO 40 115 63 6 0,8 270 1,5
F 1676.S4.040.Z06.63.P 40 ISO 40 115 63 6 0,8 270 1,5
Dc F 1676.S5.050.Z06.80.K 50 ISO 50 135 80 6 0,8 320 4,3

Lc F 1676.S5.050.Z06.80.P 50 ISO 50 135 80 6 0,8 320 4,3


X1
F 1676.S5.063.Z06.100.K 63 ISO 50 155 100 6 0,8 420 5,3
F 1676.S5.063.Z06.100.P 63 ISO 50 155 100 6 0,8 420 5,3

c 45°

cylindrical bore F 1675.B.050.Z06.40.K 50 22 50 40 6 0,8 320 0,5


cross drive DIN 138
F 1675.B.050.Z06.40.P 50 22 50 40 6 0,8 320 0,5
F 1675.B.063.Z06.50.K 63 27 63 50 6 0,8 420 0,9
Dc d1
F 1675.B.063.Z06.50.P 63 27 63 50 6 0,8 420 0,9
F 1675.B.080.Z08.50.K 80 32 63 50 8 1,0 540 1,5
Lc
X1
F 1675.B.080.Z08.50.P 80 32 63 50 8 1,0 540 1,5
F 1675.B.100.Z08.63.K 100 40 80 63 8 1,0 675 2,9
c 45°
F 1675.B.100.Z08.63.P 100 40 80 63 8 1,0 675 2,9

Pull stud for taper shank 40 C 100.40.615 B for DIN 69871 form B or C 100.40.600 for DIN 2080.
Pull stud for taper shank 50 C 100.50.615 B for DIN 69871 form B or C 100.50.600 for DIN 2080.
K = Cast iron machining, P = Steel machining ➞ 606

Brazed-type Cutters for Shoulder Milling 415


 
F_VHM_2003_e.frame  Seite 5  Donnerstag, 5. Februar 2004  8:37 08

Solid Carbide Aluminium F 1700 E


Milling Cutter
45°, extra long version

Tool HF = fine-grained carbide, uncoated HC = coated carbide

HF HC

WMG 30

WXM 15
WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
Spiral angle 45° F 1700E.Z.06.Z2.35.45 . . 6 6 44 80 35 2 45° 0,04 .W
F 1700E.Z.08.Z2.45.45 . . 8 8 61 97 45 2 45° 0,07 .W
Dc d1
F 1700E.Z.10.Z2.50.45 . . 10 10 78 118 50 2 45° 0,13 .W
Lc
X1 F 1700E.Z.12.Z2.60.45 . . 12 12 75 120 60 2 45° 0,20 .W
X2
F 1700E.Z.16.Z2.65.45 . . 16 16 82 130 65 2 45° 0,38 .W
F 1700E.Z.20.Z2.75.45 . . 20 20 95 145 75 2 45° 0,66 .W

Ordering example: F 1700E.Z.06.Z2.35.45 . . with WMG 30 = F 1700E.Z.06.Z2.35.45.W

➞ 604

416 Solid Carbide Milling Cutter for Shoulder Milling


 
F_VHM_2003_e.frame  Seite 14  Donnerstag, 5. Februar 2004  8:38 08

Solid Carbide Milling Cutter F 1702 E


30°, extra long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
F 1702E.Z.02.Z3.08.30 . . 2 3 10 38 8 3 30° 0,02 .M
Dc d1 F 1702E.Z.03.Z3.12.30 . . 3 3 10 38 12 3 30° 0,02 .M
Lc F 1702E.Z.04.Z3.14.30 . . 4 4 22 50 14 3 30° 0,03 .M
X1
X2 F 1702E.Z.05.Z3.16.30 . . 5 6 14 50 16 3 30° 0,03 .M
F 1702E.Z.06.Z3.22.30 . . 6 6 29 65 22 3 30° 0,03 .M
F 1702E.Z.08.Z3.28.30 . . 8 8 44 80 28 3 30° 0,06 .M
F 1702E.Z.10.Z3.32.30 . . 10 10 60 100 32 3 30° 0,11 .M
F 1702E.Z.12.Z3.38.30 . . 12 12 55 100 38 3 30° 0,16 .M
F 1702E.Z.16.Z3.50.30 . . 16 16 67 115 50 3 30° 0,34 .M
F 1702E.Z.20.Z3.50.30 . . 20 20 75 125 50 3 30° 0,57 .M

Ordering example: F 1702E.Z.02.Z3.08.30 . . with WXM 15 = F 1702E.Z.02.Z3.08.30.M

➞ 604

Solid Carbide Milling Cutter for Shoulder and Slot Milling 417
 
F_VHM_2003_e.frame  Seite 9  Donnerstag, 5. Februar 2004  8:39 08

Multi Fluted F 1704 E


Solid Carbide Cutter
50°, extra long version, up to 65 HRC

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
Multi fluted cutter F 1704E.Z.06.Z6.26.50 . . 6 6 34 70 26 6 50° 0,04 .A
F 1704E.Z.08.Z6.36.50 . . 8 8 44 80 36 6 50° 0,06 .A
Dc d1
F 1704E.Z.10.Z6.46.50 . . 10 10 60 100 46 6 50° 0,11 .A
Lc
X1 F 1704E.Z.12.Z6.55.50 . . 12 12 65 110 55 6 50° 0,18 .A
X2
F 1704E.Z.16.Z6.66.50 . . 16 16 82 130 66 6 50° 0,38 .A
F 1704E.Z.20.Z8.80.50 . . 20 20 95 145 80 8 50° 0,66 .A

Ordering example: F 1704E.Z.06.Z6.26.50 . . with WXK 15 = F 1704E.Z.06.Z6.26.50.A

➞ 604

418 Solid Carbide Milling Cutter for Shoulder Milling


 
F_VHM_2003_e.frame  Seite 10  Donnerstag, 5. Februar 2004  8:39 08

Solid Carbide Milling Cutter F 1713 E


DIN 6527, 30°, short version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
2 teeth cutting through the centre F 1713E.Z.02.Z4.04.30 . . 2 6 14 50 4 4 30° 0,02 .M
F 1713E.Z.03.Z4.05.30 . . 3 6 14 50 5 4 30° 0,02 .M
Dc d1
F 1713E.Z.04.Z4.08.30 . . 4 6 18 54 8 4 30° 0,02 .M
Lc
X1
F 1713E.Z.05.Z4.09.30 . . 5 6 18 54 9 4 30° 0,02 .M
X2
F 1713E.Z.06.Z4.10.30 . . 6 6 18 54 10 4 30° 0,02 .M
F 1713E.Z.08.Z4.12.30 . . 8 8 22 58 12 4 30° 0,04 .M
F 1713E.Z.10.Z4.14.30 . . 10 10 26 66 14 4 30° 0,07 .M
F 1713E.Z.12.Z4.16.30 . . 12 12 28 73 16 4 30° 0,12 .M
F 1713E.Z.16.Z4.22.30 . . 16 16 34 82 22 4 30° 0,24 .M
F 1713E.Z.20.Z4.26.30 . . 20 20 42 92 26 4 30° 0,42 .M

Ordering example: F 1713E.Z.02.Z4.04.30 . . with WXM 15 = F 1713E.Z.02.Z4.04.30.M

➞ 604

Solid Carbide Milling Cutter for Shoulder Milling 419


 
F_VHM_2003_e.frame  Seite 7  Donnerstag, 5. Februar 2004  8:40 08

Solid Carbide Aluminium F 1720 E


Milling Cutter
DIN 6527, 45°, long version

Tool HF = fine-grained carbide, uncoated HC = coated carbide

HF HC

WMG 30

WXM 15
WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
2 teeth cutting through the centre F 1720E.Z.04.Z2.08.45 . . 4 6 21 57 8 2 45° 0,01 .W
Aluminium milling cutter
F 1720E.Z.05.Z2.10.45 . . 5 6 21 57 10 2 45° 0,13 .W
F 1720E.Z.06.Z2.10.45 . . 6 6 21 57 10 2 45° 0,18 .W
Dc d1
F 1720E.Z.08.Z2.16.45 . . 8 8 27 63 16 2 45° 0,36 .W
Lc
X1 F 1720E.Z.10.Z2.19.45 . . 10 10 32 72 19 2 45° 0,65 .W
X2
F 1720E.Z.12.Z2.22.45 . . 12 12 38 83 22 2 45° 0,10 .W
F 1720E.Z.16.Z2.26.45 . . 16 16 44 92 26 2 45° 0,21 .W
F 1720E.Z.20.Z2.32.45 . . 20 20 54 104 32 2 45° 0,38 .W

Ordering example: F 1720E.Z.04.Z2.08.45 . . with WMG 30 = F 1720E.Z.04.Z2.08.45.W

➞ 604

420 Solid Carbide Milling Cutter for Shoulder and Slot Milling
 
F_VHM_2003_e.frame  Seite 13  Donnerstag, 5. Februar 2004  8:40 08

Solid Carbide Milling Cutter F 1721 E


DIN 6527, 40°, long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
1 tooth cutting across centre F 1721E.W.06.Z4.10.40 . . 6 6 21 57 10 4 40° 0,02 .M
Roughing cutter
F 1721E.W.08.Z4.16.40 . . 8 8 27 63 16 4 40° 0,05 .M
F 1721E.W.10.Z4.19.40 . . 10 10 32 72 19 4 40° 0,08 .M
Dc d1
F 1721E.W.12.Z4.22.40 . . 12 12 38 83 22 4 40° 0,14 .M
Lc
X1 F 1721E.W.16.Z4.26.40 . . 16 16 44 92 26 4 40° 0,27 .M
X2
F 1721E.W.20.Z4.32.40 . . 20 20 54 104 32 4 40° 0,48 .M

Ordering example: F 1721E.W.06.Z3.13.30 . . with WXM 15 = F 1721E.W.06.Z3.13.30.M

➞ 604

Solid Carbide Milling Cutter for Shoulder and Slot Milling 421
 
F_VHM_2003_e.frame  Seite 12  Donnerstag, 5. Februar 2004  8:42 08

Solid Carbide Milling Cutter F 1722 E


DIN 6527, 45°, long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
1 tooth cutting across centre F 1722E.Z.02.Z3.06.45 . . 2 6 21 57 6 3 45° 0,02 .M
F 1722E.Z.03.Z3.07.45 . . 3 6 21 57 7 3 45° 0,02 .M
Dc d1
F 1722E.Z.04.Z3.08.45 . . 4 6 21 57 8 3 45° 0,02 .M
Lc
X1 F 1722E.Z.05.Z3.10.45 . . 5 6 21 57 10 3 45° 0,02 .M
X2
F 1722E.Z.06.Z3.10.45 . . 6 6 21 57 10 3 45° 0,02 .M
F 1722E.Z.08.Z3.16.45 . . 8 8 27 63 16 3 45° 0,05 .M
F 1722E.Z.10.Z3.19.45 . . 10 10 32 72 19 3 45° 0,08 .M
F 1722E.Z.12.Z3.22.45 . . 12 12 38 83 22 3 45° 0,14 .M
F 1722E.Z.16.Z3.26.45 . . 16 16 44 92 26 3 45° 0,27 .M
F 1722E.Z.20.Z3.32.45 . . 20 20 54 104 32 3 45° 0,48 .M

Ordering example: F 1722E.Z.02.Z3.06.45 . . with WXM 15 = F 1722E.Z.02.Z3.06.45.M

➞ 604

422 Solid Carbide Milling Cutter for Shoulder and Slot Milling
 
F_VHM_2003_e.frame  Seite 11  Donnerstag, 5. Februar 2004  8:52 08

Solid Carbide Milling Cutter F 1722 E


DIN 6527, 30°, long version F 1723 E

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
2 teeth cutting through the centre F 1722E.Z.02.Z2.06.30 . . 2 6 21 57 6 2 30° 0,02 .M
F 1722E.Z.03.Z2.07.30 . . 3 6 21 57 7 2 30° 0,02 .M
Dc d1
F 1722E.Z.04.Z2.08.30 . . 4 6 21 57 8 2 30° 0,02 .M
Lc
X1 F 1722E.Z.05.Z2.10.30 . . 5 6 21 57 10 2 30° 0,02 .M
X2
F 1722E.Z.06.Z2.10.30 . . 6 6 21 57 10 2 30° 0,02 .M
F 1722E.Z.08.Z2.16.30 . . 8 8 27 63 16 2 30° 0,05 .M
F 1722E.Z.10.Z2.19.30 . . 10 10 32 72 19 2 30° 0,08 .M
F 1722E.Z.12.Z2.22.30 . . 12 12 38 83 22 2 30° 0,14 .M
F 1722E.Z.16.Z2.26.30 . . 16 16 44 92 26 2 30° 0,27 .M
F 1722E.Z.20.Z2.32.30 . . 20 20 54 104 32 2 30° 0,48 .M
1 tooth cutting across centre F 1722E.Z.02.Z3.06.30 . . 2 6 21 57 6 2 30° 0,02 .M
F 1722E.Z.03.Z3.07.30 . . 3 6 21 57 7 3 30° 0,02 .M
Dc d1
F 1722E.Z.04.Z3.08.30 . . 4 6 21 57 8 3 30° 0,02 .M
Lc
X1 F 1722E.Z.05.Z3.10.30 . . 5 6 21 57 10 3 30° 0,02 .M
X2
F 1722E.Z.06.Z3.10.30 . . 6 6 21 57 10 3 30° 0,02 .M
F 1722E.Z.08.Z3.16.30 . . 8 8 27 63 16 3 30° 0,05 .M
F 1722E.Z.10.Z3.19.30 . . 10 10 32 72 19 3 30° 0,08 .M
F 1722E.Z.12.Z3.22.30 . . 12 12 38 83 22 3 30° 0,14 .M
F 1722E.Z.16.Z3.26.30 . . 16 16 44 92 26 3 30° 0,27 .M
F 1722E.Z.20.Z3.32.30 . . 20 20 54 104 32 3 30° 0,48 .M
2 teeth cutting through the centre F 1723E.Z.02.Z4.07.30 . . 2 6 21 57 7 4 30° 0,02 .M
F 1723E.Z.03.Z4.08.30 . . 3 6 21 57 8 4 30° 0,02 .M
Dc d1
F 1723E.Z.04.Z4.11.30 . . 4 6 21 57 11 4 30° 0,02 .M
Lc
X1
F 1723E.Z.05.Z4.13.30 . . 5 6 21 57 13 4 30° 0,02 .M
X2
F 1723E.Z.06.Z4.13.30 . . 6 6 21 57 13 4 30° 0,02 .M
F 1723E.Z.08.Z4.19.30 . . 8 8 27 63 19 4 30° 0,05 .M
F 1723E.Z.10.Z4.22.30 . . 10 10 32 72 22 4 30° 0,08 .M
F 1723E.Z.12.Z4.26.30 . . 12 12 38 83 26 4 30° 0,14 .M
F 1723E.Z.16.Z4.32.30 . . 16 16 44 92 32 4 30° 0,27 .M
F 1723E.Z.20.Z4.38.30 . . 20 20 54 104 38 4 30° 0,48 .M

Ordering example: F 1722E.Z.02.Z2.06.30 . . with WXM 15 = F 1722E.Z.02.Z2.06.30.M

➞ 604

Solid Carbide Milling Cutter for Shoulder and Slot Milling 423
 
F_VHM_2003_e.frame  Seite 8  Donnerstag, 5. Februar 2004  8:55 08

Multi Fluted F 1723 E


Solid Carbide Cutter
DIN 6527, 60°, long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
Multi fluted cutter F 1723E.Z.06.Z6.13.60 . . 6 6 21 57 13 6 60° 0,03 .M
F 1723E.Z.08.Z6.19.60 . . 8 8 27 63 19 6 60° 0,04 .M
Dc d1
F 1723E.Z.10.Z6.22.60 . . 10 10 32 72 22 6 60° 0,08 .M
Lc
X1 F 1723E.Z.12.Z6.26.60 . . 12 12 38 83 26 6 60° 0,14 .M
X2
F 1723E.Z.16.Z6.32.60 . . 16 16 44 92 32 6 60° 0,27 .M
F 1723E.Z.20.Z6.38.60 . . 20 20 54 104 38 6 60° 0,47 .M

Ordering example: F 1723E.Z.06.Z6.13.60 . . with WXM 15 = F 1723E.Z.06.Z6.13.60.M

➞ 604

424 Solid Carbide Milling Cutter for Shoulder Milling


 
F_VHM_2003_e.frame  Seite 15  Donnerstag, 5. Februar 2004  8:55 08

Multi Fluted F 1724 E


Solid Carbide Cutter
DIN 6527, 50°, long version, up to 63 HRC

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 X1 X2 LC Spiral
kg
Designation mm mm mm mm mm Z angle
Multi fluted cutter F 1724E.Z.06.Z6.13.50 . . 6 6 21 57 13 6 50° 0,03 .A
F 1724E.Z.08.Z6.19.50 . . 8 8 27 63 19 6 50° 0,04 .A
Dc d1
F 1724E.Z.10.Z6.22.50 . . 10 10 32 72 22 6 50° 0,08 .A
Lc
X1 F 1724E.Z.12.Z6.26.50 . . 12 12 38 83 26 6 50° 0,14 .A
X2
F 1724E.Z.16.Z6.32.50 . . 16 16 44 92 32 6 50° 0,27 .A
F 1724E.Z.20.Z8.38.50 . . 20 20 54 104 38 8 50° 0,47 .A

Ordering example: F 1724E.Z.06.Z6.13.50 . . with WXK 15 = F 1724E.Z.06.Z6.13.50.A

➞ 604

Solid Carbide Milling Cutter for Shoulder Milling 425


 
F_VHM_2003_e.frame  Seite 17  Donnerstag, 12. Februar 2004  4:26 16

Solid Carbide Milling Cutter F 1703 R


30°, long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
F 1703R.Z.03.Z4.08.30 . . 3 3 1,5 44 80 8 4 30∞ 0,03 .M
R
F 1703R.Z.04.Z4.11.30 . . 4 6 2 44 80 11 4 30∞ 0,04 .M
Dc d1
F 1703R.Z.05.Z4.13.30 . . 5 6 2,5 44 80 13 4 30∞ 0,04 .M
Lc
X1
X2
F 1703R.Z.06.Z4.13.30 . . 6 6 3 44 80 13 4 30∞ 0,04 .M
F 1703R.Z.08.Z4.19.30 . . 8 8 4 64 100 19 4 30∞ 0,07 .M
F 1703R.Z.10.Z4.22.30 . . 10 10 5 60 100 22 4 30∞ 0,11 .M
F 1703R.Z.12.Z4.26.30 . . 12 12 6 55 100 26 4 30∞ 0,16 .M
F 1703R.Z.16.Z4.32.30 . . 16 16 8 52 100 32 4 30∞ 0,29 .M
F 1703R.Z.20.Z4.38.30 . . 20 20 10 75 125 38 4 30∞ 0,57 .M

Ordering example: F 1703R.Z.02.Z2.06.30 . . with WXM 15 = F 1703R.Z.02.Z2.06.30.M

➞ 604

426 Solid Carbide Milling Cutter for Copy Milling


 
F_VHM_2003_e.frame  Seite 4  Donnerstag, 5. Februar 2004  8:54 08

Solid Carbide Milling Cutter F 1704 R


30°, ideal for pull cutting, up to 63 HRC

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
Spiral angle 30° F 1704R.Z.03.Z2.04.30 . . 3 6 1,5 44 80 4 2 30° 0,03 .A

R F 1704R.Z.04.Z2.05.30 . . 4 6 2 44 80 5 2 30° 0,04 .A


Dc d1
F 1704R.Z.05.Z2.07.30 . . 5 6 2,5 44 80 7 2 30° 0,04 .A
Lc
F 1704R.Z.06.Z2.07.30 . . 6 6 3 64 100 7 2 30° 0,05 .A
X1
X2 F 1704R.Z.08.Z2.09.30 . . 8 8 4 64 100 9 2 30° 0,07 .A
F 1704R.Z.10.Z2.11.30 . . 10 10 5 60 100 11 2 30° 0,11 .A
F 1704R.Z.12.Z2.13.30 . . 12 12 6 55 100 13 2 30° 0,16 .A
F 1704R.Z.16.Z2.15.30 . . 16 16 8 102 150 15 2 30° 0,44 .A

Spiral angle 30° F 1704R.Z.05.Z4.07.30 . . 5 6 2,5 44 80 7 4 30° 0,04 .A

R F 1704R.Z.06.Z4.07.30 . . 6 6 3 64 100 7 4 30° 0,05 .A


Dc d1 F 1704R.Z.08.Z4.09.30 . . 8 8 4 64 100 9 4 30° 0,07 .A
Lc F 1704R.Z.10.Z4.11.30 . . 10 10 5 60 100 11 4 30° 0,11 .A
X1
X2 F 1704R.Z.12.Z4.13.30 . . 12 12 6 55 100 13 4 30° 0,16 .A
F 1704R.Z.16.Z4.15.30 . . 16 16 8 102 150 15 4 30° 0,44 .A

Ordering example: F 1704R.Z.03.Z2.04.30 . . with WXK 15 = F 1704R.Z.03.Z2.04.30.A

➞ 604

Solid Carbide Milling Cutter for Copy Milling 427


 
F_VHM_2003_e.frame  Seite 16  Donnerstag, 12. Februar 2004  4:27 16

Solid Carbide Milling Cutter F 1722 R


DIN 6527, 30°, long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
F 1722R.Z.02.Z2.06.30 . . 2 3 1 10 38 6 2 30∞ 0,02 .A .M
R
F 1722R.Z.03.Z2.07.30 . . 3 3 1,5 10 38 7 2 30∞ 0,02 .A .M
Dc d1
F 1722R.Z.04.Z2.08.30 . . 4 6 2 21 57 8 2 30∞ 0,03 .A .M
Lc
X1 F 1722R.Z.05.Z2.10.30 . . 5 6 2,5 21 57 10 2 30∞ 0,03 .A .M
X2
F 1722R.Z.06.Z2.10.30 . . 6 6 3 21 57 10 2 30∞ 0,03 .A .M
F 1722R.Z.08.Z2.16.30 . . 8 8 4 27 63 16 2 30∞ 0,04 .A .M
F 1722R.Z.10.Z2.19.30 . . 10 10 5 32 72 19 2 30∞ 0,08 .A .M
F 1722R.Z.12.Z2.22.30 . . 12 12 6 38 83 22 2 30∞ 0,14 .A .M
F 1722R.Z.16.Z2.26.30 . . 16 16 8 44 92 26 2 30∞ 0,27 .A .M
F 1722R.Z.20.Z2.32.30 . . 20 20 10 54 104 32 2 30∞ 0,47 .A .M

Ordering example: F 1722R.Z.02.Z2.06.30 . . with WXK 15 = F 1722R.Z.02.Z2.06.30.A

➞ 604

428 Solid Carbide Milling Cutter for Copy Milling


 
F_VHM_2003_e.frame  Seite 2  Donnerstag, 5. Februar 2004  8:53 08

Solid Carbide Milling Cutter F 1752 R


Ball nose cutter, shrink-fit F 1753 R

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
Spiral angle 30° F 1752R.Z.10.Z2.05.30 . . 10 5 5 10 20 6 2 30° 0,02 .A
F 1752R.Z.12.Z2.06.30 . . 12 6 6 12 24 7 2 30° 0,02 .A
Dc d1 F 1752R.Z.16.Z2.08.30 . . 16 8 8 16 32 9 2 30° 0,03 .A
F 1752R.Z.20.Z2.10.30 . . 20 10 10 20 40 11 2 30° 0,04 .A
R Lc
X1 F 1752R.Z.25.Z2.12.30 . . 25 12 12,5 25 50 14 2 30° 0,05 .A
X2

Spiral angle 0° F 1753R.Z.10.Z2.05.00 . . 10 5 5 10 20 6 2 0° 0,02 .B .C .A


F 1753R.Z.12.Z2.06.00 . . 12 6 6 12 24 7 2 0° 0,03 .B .C .A

Dc d1 F 1753R.Z.16.Z2.08.00 . . 16 8 8 16 32 9 2 0° 0,04 .B .C .A
F 1753R.Z.20.Z2.10.00 . . 20 10 10 20 40 11 2 0° 0,04 .B .C .A
R Lc
X1 F 1753R.Z.25.Z2.12.00 . . 25 12 12,5 25 50 14 2 0° 0,05 .B .C .A
X2

Spiral angle 30° F 1753R.Z.10.Z4.05.30 . . 10 5 5 10 20 6 4 30° 0,02 .A


F 1753R.Z.12.Z4.06.30 . . 12 6 6 12 24 7 4 30° 0,02 .A
Dc d1 F 1753R.Z.16.Z4.08.30 . . 16 8 8 16 32 9 4 30° 0,03 .A
F 1753R.Z.20.Z4.10.30 . . 20 10 10 20 40 11 4 30° 0,04 .A
R Lc
X1 F 1753R.Z.25.Z4.12.30 . . 25 12 12,5 25 50 14 4 30° 0,05 .A
X2

Ordering example: F 1752R.Z.10.Z2.05.30 . . with WXK 15 = F 1752R.Z.10.Z2.05.30.A

➞ 604

Solid Carbide Milling Cutter for Copy Milling 429


 
F_VHM_2003_e.frame  Seite 3  Donnerstag, 5. Februar 2004  8:54 08

Solid Carbide Milling Cutter F 1704 T


30°, up to 63 HRC

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
Spiral angle 30° F 1704T.Z.06.Z2.06.30 . . 6 6 0,5 64 100 6 2 30° 0,05 .A
R F 1704T.Z.08.Z2.08.30 . . 8 8 0,5 64 100 8 2 30° 0,07 .A
Dc d1 F 1704T.Z.10.Z2.10.30 . . 10 10 1 110 150 10 2 30° 0,17 .A
Lc F 1704T.Z.12.Z2.12.30 . . 12 12 1 105 150 12 2 30° 0,25 .A
X1
X2 F 1704T.Z.16.Z2.16.30 . . 16 16 1,5 102 150 16 2 30° 0,44 .A

Spiral angle 30° F 1704T.Z.06.Z4.06.30 . . 6 6 0,5 64 100 6 4 30° 0,05 .A


R F 1704T.Z.08.Z4.08.30 . . 8 8 0,5 84 120 8 4 30° 0,08 .A
Dc d1 F 1704T.Z.10.Z4.10.30 . . 10 10 1 110 150 10 4 30° 0,17 .A
Lc F 1704T.Z.12.Z4.12.30 . . 12 12 1 105 150 12 4 30° 0,25 .A
X1
X2

Ordering example: F 1704T.Z.06.Z2.06.30 . . with WXK 15 = F 1704T.Z.06.Z2.06.30.A

➞ 604

430 Solid Carbide Milling Cutter for Copy Milling


 
F_VHM_2003_e.frame  Seite 6  Donnerstag, 5. Februar 2004  8:55 08

Solid Carbide Milling Cutter F 1724 T


DIN 6527, 50°, up to 63 HRC
long version

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC Spiral
kg
Designation mm mm mm mm mm mm Z angle
Spiral angle 50° F 1724T.Z.03.Z4.08.50 . . 3 6 0,5 21 57 8 4 50° 0,02 .A
R F 1724T.Z.04.Z4.11.50 . . 4 6 0,5 21 57 11 4 50° 0,03 .A

Dc d1 F 1724T.Z.06.Z6.13.50 . . 6 6 0,5 21 57 13 6 50° 0,03 .A

Lc F 1724T.Z.08.Z6.19.50 . . 8 8 0,5 27 63 19 6 50° 0,04 .A


X1
X2 F 1724T.Z.10.Z6.22.50 . . 10 10 1 32 72 22 6 50° 0,08 .A
F 1724T.Z.12.Z6.26.50 . . 12 12 1 38 83 26 6 50° 0,14 .A
F 1724T.Z.16.Z6.32.50 . . 16 16 1,5 44 92 32 6 50° 0,27 .A
F 1724T.Z.20.Z8.38.50 . . 20 20 2 54 104 38 8 50° 0,47 .A

Ordering example: F 1724T.Z.03.Z4.08.50 . . with WXK 15 = F 1724T.Z.03.Z4.08.50.A

➞ 604

Solid Carbide Milling Cutter for Copy Milling 431


 
F_VHM_2003_e.frame  Seite 1  Donnerstag, 5. Februar 2004  8:53 08

Solid Carbide Milling Cutter F 1752 T


Torus cutter, shrink-fit F 1753 T

Tool BH = cubic boron nitride HC = coated carbide

BH HC

WXM 15
WCB 50

WCB 80

WXK 15
DC d1 R X1 X2 LC LC1 Spiral
kg
Designation mm mm mm mm mm mm mm Z angle
Spiral angle 30° F 1752T.Z.10.Z2.03.30 . . 10 5 3 10 20 7 2 30° 0,02 .A
F 1752T.Z.12.Z2.04.30 . . 12 6 4 12 24 8 2 30° 0,02 .A
Dc d1 F 1752T.Z.16.Z2.05.30 . . 16 8 5 16 32 11 2 30° 0,03 .A
F 1752T.Z.20.Z2.06.30 . . 20 10 6 20 40 14 2 30° 0,04 .A
R Lc
X1 F 1752T.Z.25.Z2.08.30 . . 25 12 8 25 50 17 2 30° 0,05 .A
X2

Spiral angle 0° F 1753T.Z.10.Z2.03.00 . . 10 5 3 10 20 7 4,5 2 0° 0,02 .B .C .A


F 1753T.Z.12.Z2.04.00 . . 12 6 4 12 24 8 6 2 0° 0,03 .B .C .A
Lc1

F 1753T.Z.16.Z2.05.00 . . 16 8 5 16 32 11 7,5 2 0° 0,04 .B .C .A


Dc d1
F 1753T.Z.20.Z2.06.00 . . 20 10 6 20 40 14 9 2 0° 0,04 .B .C .A
R Lc F 1753T.Z.25.Z2.08.00 . . 25 12 8 25 50 17 12 2 0° 0,05 .B .C .A
X1
X2

Spiral angle 30° F 1753T.Z.10.Z4.005.30 . . 10 5 0,5 10 20 7 4 30° 0,02 .A


F 1753T.Z.10.Z4.015.30 . . 10 5 1,5 10 20 7 4 30° 0,02 .A
Dc d1 F 1753T.Z.10.Z4.03.30 . . 10 5 3 10 20 7 4 30° 0,02 .A
F 1753T.Z.12.Z4.005.30 . . 12 6 0,5 12 24 8 4 30° 0,02 .A
R Lc
X1 F 1753T.Z.12.Z4.015.30 . . 12 6 1,5 12 24 8 4 30° 0,02 .A
X2
F 1753T.Z.12.Z4.04.30 . . 12 6 4 12 24 8 4 30° 0,02 .A
F 1753T.Z.16.Z4.05.30 . . 16 8 5 16 32 11 4 30° 0,03 .A
F 1753T.Z.20.Z4.06.30 . . 20 10 6 20 40 14 4 30° 0,04 .A
F 1753T.Z.25.Z4.08.30 . . 25 12 8 25 50 17 4 30° 0,05 .A

LC1 = only for WCB 50 + WCB 80


Ordering example: F 1752T.Z.10.Z2.03.00 . . with WXK 15 = F 1752T.Z.10.Z2.03.00.A

➞ 604

432 Solid Carbide Milling Cutter for Copy Milling


Seite_368,373,407,433 28.10.2003 6:21 Uhr Seite 433
 
F_SELECT_e.frame  Seite 1  Freitag, 13. Februar 2004  10:42 10

WALTER SELECT

Machining

Approach angle κ 42° 42° 43° 45°

Surface Milling F 2044 F 2244 F 2146 F 4033

Range of diameters [mm] 160–315 50–160 80–250 40–160

Page 460 462 454 488

P Steel ●● ●● ● ●●

M Stainless steel ● ● ● ●

K Cast iron ●● ●● ●● ●●

N NF metals ● ● ●

S Difficult materials ● ● ● ●

H Hard materials ● ● ● ●

Indexable insert
basic shape

P 23 . . P 23 . .
Insert types OP . . 0504 . . SN . X 1205 . .
P 25 . . P 25 . .

max. depths of cut [mm] 8 + 12 8 3/8 6,5

434 Surface Milling


  F_SELECT_e.frame  Seite 2  Freitag, 13. Februar 2004  10:42 10

n
catio
appli
rt for: Main
t Inse
Bes
er
Surface Milling
Furth on
ur- plicati
nfavo ap
d erate u able
mo
best ns
nditio
h i n i ng co
mac

45° 45–90° 75° 75° 88°

F 2233 F 2250 F 2235 F 2147 F 2148

25–160 63–200 32–100 80–200 80–200

466 + 468 472 + 474 470 456 458

●● ● ●● ● ●

●● ● ● ●

●● ● ●● ●● ●●

●● ●● ●

●● ● ● ● ●

APHT 0903 . .
SD . . 09T3 . . APHT 15T3 . . SP . . 1204 . . SP . . 1204 . .
SP . . 1204 . .
SP . . 1204 . . SDGT 09T3 . . XPHN 1204 . . XPHN 1204 . .
SP . . 1204 . .

5+7 3 + 4 + 5 + 9 + 15 10 8 10

Surface Milling 435


 
F_SELECT_e.frame  Seite 3  Freitag, 13. Februar 2004  10:43 10

WALTER SELECT

Machining

Approach angle κ 60° 60° 89°

Surface Milling F 2260 F 2265 F 2254

Range of diameters [mm] 100–315 125–315 50–160

Page 478 480 476

P Steel ● ●●

M Stainless steel ●

K Cast iron ●● ● ●●

N NF metals

S Difficult materials ● ●

H Hard materials

Indexable insert
basic shape

LNMU 1508 . . LNKU 2010 . .


Insert types SNHQ 1205 . .
LNMU 2010 . . LNKU 3010 . .

max. depths of cut [mm] 11 + 15 12 + 20 7

436 Surface Milling


  F_SELECT_e.frame  Seite 4  Freitag, 13. Februar 2004  10:43 10

n
catio
or: ain appli
Insert f M
Best
er
Surface Milling
Furth on
ca ti
our- appli
unfav le
od erate ab
m
best ns
nditio
ng co
ma chini

43° 45°

F 2280 F 2232 F 2330

32–160 12–40 20–85

482 + 484 464 486

●● ●● ●●

●● ● ●

●● ●● ●●

●● ●

● ● ●

● ●

SP . . 0603 . .
OD . . 0504 . .
SP . . 09T3 . . P 26335
OD . . 0605 . .
SP . . 1204 . .

3 / 8 + 4 / 10 3+5+7 1 + 1,5 + 2

Surface Milling 437


 
F_SELECT_e.frame  Seite 5  Freitag, 13. Februar 2004  10:43 10

WALTER SELECT

Machining

Roughing ◆ ◆ ◆ ◆
Finishing ◆ ◆ ◆ ◆
Shoulder milling ◆
Shoulder milling (finishing) ◆
Plunging
Circular interpolation
Milling of pockets
Approach angle κ 45° 75° 89°45' 90°
Surface Milling F 2010

Range of diameters [mm] 80–315 80–315 80–315 80–315

Page 442 444 446 450

P Steel ●● ●● ● ●●

M Stainless steel ●● ● ●● ●

K Cast iron ●● ●● ●● ●●

N NF metals ●● ● ●

S Difficult materials ●● ● ●

H Hard materials ● ●

Indexable insert
basic shape

SE . . 1204 . . TP . . 1604 . .
Insert types SP . . 1204 . . SP . . 1204 . .
SP . . 1204 . . P 2903 . .

max. depths of cut [mm] 6+7 10 11 9 + 13

438 Surface Milling


  F_SELECT_e.frame  Seite 6  Freitag, 13. Februar 2004  10:43 10

n
catio
appli
rt for: Main
t Inse
Bes
er
Surface Milling
Furth on
ur- plicati
nfavo ap
d erate u able
mo
best ns
nditio
h i n i ng co
mac

◆ ◆ ◆
◆ ◆ ◆


◆ ◆
◆ ◆
◆ ◆
90° 43° —
F2010

®
c
are
Qu
80–315 80–315 80–315

448 440 452

●● ●● ●●

●● ● ●●

●● ●● ●●

●● ●● ●

● ● ●

● ●

AP . . 0903 . .
OD . . 0605 . . RD . . 1605 . .
AP . . 15T3 . .

9 + 15 4 8

Surface Milling 439


 
F2010_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:04 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.04.R592M 80 90 27 50 4 6 1,5 6

Dc d1 F 2010.B.100.Z07.04.R592M 100 110 32 50 4 7 2,6 7


F 2010.B.125.Z08.04.R592M 125 135 40 63 4 8 3,4 8
Lc
X1 F 2010.B.160.Z10.04.R592M 160 170 40/40 B 63 4 10 6,6 10
DC 80 mm F 2010.B.200.Z12.04.R592M 200 210 60/50 B 63 4 12 9,8 12 OD . . 0605 . .
F 2010.B.250.Z12.04.R592M 250 260 60/50 B 63 4 12 15,5 12
F 2010.B.250.Z16.04.R592M 250 260 60/50 B 63 4 16 15,5 16
F 2010.B.315.Z14.04.R592M 315 325 60/50-60 BB 80 4 14 26,0 14
Dc d1
F 2010.B.315.Z18.04.R592M 315 325 60/50-60 BB 80 4 18 26,0 18

Lc
X1 The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
DC 100–125 mm

Dc d1

Lc
X1
DC 160 mm

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

440 Surface Milling


 
F2010_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:04 09

NOVEX® Milling Cutter F 2010


positive, κ = 43°
Micro Face

Assembly parts
Cartridge
FR 592 M
for tool body, κ = 43°
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories
Finishing cartridge
FR 681 M
for tool body, κ = 45°
Indexable insert
ODHX 0605 ZZN . .
for finishing cartridge

Screw driver FS 228 (Torx 20)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
ODMW 060508T – A 27 0,8 bc c
ODMW 060508 – A 57 0,8 c cbc
ODHW 060516 – A 57 1,6 b
ODHW 0605 ZZN – A 57 0,8 1,6 c cbc
ODMT 0605 ZZN – D 57 0,8 1,6 bb b b
ODHT 0605 ZZN – F 57 0,8 1,6 abc a a b
ODHT 0605 ZZN – G 88 0,8 1,6 ab ab a
Finishing inserts ODHX 0605 ZZN – A 57 1,8 5,3 a a
ODHX 0605 ZZN – A 88 1,8 5,3 a a
ODHX 0605 ZZR – A 57 0,8 b a a

Application of finishing inserts ODHX . . ZZR – A 57


t for:
together with ODH . . ZZN . . Inser
Best
Roughing/finishing combinations, see page 646.
our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini ➞ 386 ➞ 664 ➞ 647 ➞ 606

Surface Milling 441


 
F2010_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:04 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.06.R455M 80 92 27 50 6 6 1,5 6
Dc d1 F 2010.B.100.Z07.06.R455M 100 112 32 50 6 7 2,6 7
F 2010.B.125.Z08.06.R455M 125 137 40 63 6 8 3,4 8
Lc
X1 F 2010.B.160.Z10.06.R455M 160 172 40/40 B 63 6 10 6,6 10
DC 80 mm F 2010.B.200.Z12.06.R455M 200 212 60/50 B 63 6 12 9,8 12 SE . . 1204 . .

F 2010.B.250.Z12.06.R455M 250 262 60/50 B 63 6 12 15,5 12


F 2010.B.250.Z16.06.R455M 250 262 60/50 B 63 6 16 15,5 16
F 2010.B.315.Z14.06.R455M 315 327 60/50-60 BB 80 6 14 26,0 14
Dc d1
F 2010.B.315.Z18.06.R455M 315 327 60/50-60 BB 80 6 18 26,0 18

Lc
F 2010.B.080.Z06.07.R495M 80 94 27 50 7 6 1,5 6
X1 F 2010.B.100.Z07.07.R495M 100 114 32 50 7 7 2,6 7
DC 100–125 mm F 2010.B.125.Z08.07.R495M 125 139 40 63 7 8 3,4 8
F 2010.B.160.Z10.07.R495M 160 174 40/40 B 63 7 10 6,6 10
F 2010.B.200.Z12.07.R495M 200 214 60/50 B 63 7 12 9,8 12 SP . . 1204 . .

Dc d1 F 2010.B.250.Z12.07.R495M 250 264 60/50 B 63 7 12 15,5 12


F 2010.B.250.Z16.07.R495M 250 264 60/50 B 63 7 16 15,5 16
F 2010.B.315.Z14.07.R495M 315 329 60/50-60 BB 80 7 14 26,0 14
Lc
X1 F 2010.B.315.Z18.07.R495M 315 329 60/50-60 BB 80 7 18 26,0 18
DC 160 mm
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

442 Surface Milling


 
F2010_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  9:05 09

NOVEX® Milling Cutter F 2010


positive, κ = 45°
Micro Face

Assembly parts SE . . 1204 SP . . 1204


Cartridge
FR 455 M FR 495 M
for tool body
Clamping screw
FS 243 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories SE . . 1204 SP . . 1204


Finishing cartridge
FR 448 M
for tool body
Indexable insert
P 2905 – 1
for finishing cartridge

Screw driver FS 228 (Torx 20)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15

corner WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

facet
Designation mm
SEHT 1204 AFN 2,0 abc a b
SEHT 1204 AFN – K 88 1,8 a
SEHW 1204 AFN 2,0 abb bba bb
SPMW 1204 AETN – A 27 1,4 bc
SPMW 1204 AEN – A 57 1,4 c b c
SPGT 1204 AEN – K 88 1,4 ab ab
SPKT 1204 AZN 1,4 abbc ba b
SPMT 1204 AEN 1,4 abb a b
Finishing insert P 2905 – 1 10 b a a a

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m ➞ 380 ➞ 664 ➞ 647 ➞ 606

Surface Milling 443


 
F2010_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:05 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.10.R441M 80 86 27 50 10 6 1,5 6
Dc d1 F 2010.B.100.Z07.10.R441M 100 106 32 50 10 7 2,6 7
F 2010.B.125.Z08.10.R441M 125 131 40 63 10 8 3,4 8
Lc
X1 F 2010.B.160.Z10.10.R441M 160 166 40/40 B 63 10 10 6,6 10
DC 80 mm F 2010.B.200.Z12.10.R441M 200 206 60/50 B 63 10 12 9,8 12 SP . . 1204 . .
F 2010.B.250.Z12.10.R441M 250 256 60/50 B 63 10 12 15,5 12
F 2010.B.250.Z16.10.R441M 250 256 60/50 B 63 10 16 15,5 16
F 2010.B.315.Z14.10.R441M 315 321 60/50-60 BB 80 10 14 26,0 14
Dc d1
F 2010.B.315.Z18.10.R441M 315 321 60/50-60 BB 80 10 18 26,0 18

Lc
X1 The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
DC 100–125 mm

Dc d1

Lc
X1

DC 160 mm

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

444 Surface Milling


 
F2010_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:05 09

NOVEX® Milling Cutter F 2010


positive, κ = 75°
Micro Face

Assembly parts
Cartridge
FR 441 M
for tool body
Clamping screw
FS 243 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories
Finishing cartridge
FR 448 M
for tool body
Indexable insert
P 2905 – 1
for finishing cartridge

Screw driver FS 228 (Torx 20)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPGT 1204 EDR – F 55 1,8 abbc ab
SPHW 120416 – A 57 1,6 b
SPJW 1204 EDR 1,4 cc bc acb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bccc
SPMT 120408 – F 55 0,8 bbc b abb
Finishing inserts P 2905 – 1 10 b a a a
P 2901 – 1 11 b a a a
fitted in roughing cartridge
together with
SP . . 1204 EDR

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio ➞ 382 ➞ 664 ➞ 647 ➞ 606
ng co
ma chini

Surface Milling 445


 
F2010_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  9:06 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.11.R445M 80 27 50 11 6 1,5 6
Dc d1 F 2010.B.100.Z07.11.R445M 100 32 50 11 7 2,6 7
F 2010.B.125.Z08.11.R445M 125 40 63 11 8 3,4 8
Lc
X1 F 2010.B.160.Z10.11.R445M 160 40/40 B 63 11 10 6,6 10
DC 80 mm F 2010.B.200.Z12.11.R445M 200 60/50 B 63 11 12 9,8 12 SP . . 1204 . .
F 2010.B.250.Z12.11.R445M 250 60/50 B 63 11 12 15,5 12
F 2010.B.250.Z16.11.R445M 250 60/50 B 63 11 16 15,5 16
F 2010.B.315.Z14.11.R445M 315 60/50-60 BB 80 11 14 26,0 14
Dc d1
F 2010.B.315.Z18.11.R445M 315 60/50-60 BB 80 11 18 26,0 18

Lc
X1 The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
DC 100–125 mm

Dc d1

Lc
X1

DC 160 mm

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

446 Surface Milling


 
F2010_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  9:06 09

NOVEX® Milling Cutter F 2010


positive, κ = 89° 45'
Micro Face

Assembly parts
Cartridge
FR 445 M
for tool body
Clamping screw
FS 243 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories
Finishing cartridge
FR 448 M
for tool body
Indexable insert
P 2905 – 1
for finishing cartridge

Screw driver FS 228 (Torx 20)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15

corner WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPHW 120416 – A 57 0,8 b
SPMW 120408 T – A 27 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bccc
SPMT 120408 – F 55 0,8 abc babb
Finishing insert P 2905 – 1 10 b a a a

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 382 ➞ 664 ➞ 647 ➞ 606

Surface Milling 447


 
F2010_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:07 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.09.R714M 80 27 50 9 6 1,5 6
Dc d1 F 2010.B.100.Z07.09.R714M 100 32 50 9 7 2,6 7
F 2010.B.125.Z08.09.R714M 125 40 63 9 8 3,4 8
Lc
X1 F 2010.B.160.Z10.09.R714M 160 40/40 B 63 9 10 6,6 10
DC 80 mm F 2010.B.200.Z12.09.R714M 200 60/50 B 63 9 12 9,8 12 AP . . 0903 . .
F 2010.B.250.Z12.09.R714M 250 60/50 B 63 9 12 15,5 12
F 2010.B.250.Z16.09.R714M 250 60/50 B 63 9 16 15,5 16
F 2010.B.315.Z14.09.R714M 315 60/50-60 BB 80 9 14 26,0 14
Dc d1
F 2010.B.315.Z18.09.R714M 315 60/50-60 BB 80 9 18 26,0 18

Lc
F 2010.B.080.Z06.15.R715M 80 27 50 15 6 1,5 6
X1 F 2010.B.100.Z07.15.R715M 100 32 50 15 7 2,6 7
DC 100–125 mm F 2010.B.125.Z08.15.R715M 125 40 63 15 8 3,4 8
F 2010.B.160.Z10.15.R715M 160 40/40 B 63 15 10 6,6 10
F 2010.B.200.Z12.15.R715M 200 60/50 B 63 15 12 9,8 12 AP . . 15T3 . .

Dc d1 F 2010.B.250.Z12.15.R715M 250 60/50 B 63 15 12 15,5 12


F 2010.B.250.Z16.15.R715M 250 60/50 B 63 15 16 15,5 16
F 2010.B.315.Z14.15.R715M 315 60/50-60 BB 80 15 14 26,0 14
Lc
X1 F 2010.B.315.Z18.15.R715M 315 60/50-60 BB 80 15 18 26,0 18
DC 160 mm
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

448 Surface Milling


 
F2010_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:07 09

NOVEX® Milling Cutter F 2010


positive, κ = 90°
Micro Face

Assembly parts AP . . 0903 AP . . 15T3


Cartridge
FR 714 M FR 715 M
for tool body
Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories AP . . 0903 AP . . 15T3


Screw driver
FS 230 (Torx 8) FS 229 (Torx 15)
for indexable insert
Screw driver
FS 228 (Torx 20)
for adjusting bolt
Key DIN 911
SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
APGT 0903 PPR – D 51 0,4 1,5 bcc
APMT 0903 PPR – D 55 0,4 1,2 bcc bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 090308 R – F 56 0,8 1,2 c b b b
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 0903 PPR – G 56 0,4 1,2 b a
APHT 0903 PPR – K 88 0,4 1,5 ab ab
APGT 15T3 PDR – D 51 0,8 1,8 bcc
APMT 15T3 PDR – D 55 0,8 1,7 bcc bc
APMT 15T3 PDR – D 56 0,8 1,8 c c c
APKT 15T3 PDR – F 55 0,8 1,8 abb ab
APMT 15T312 R – F 56 1,2 1,8 c b b b
APMT 15T3 PDR – F 56 0,8 1,2 c b b b
APMT 15T3 PDR – G 56 0,8 1,8 b a
APHT 15T3 PDR – K 88 0,8 1,8 ab ab

t for:
Inser
Best

our-
unfav le
derate ab
mo ➞ 392 ➞ 664 ➞ 647 ➞ 606
good itions
cond
a c h ining
m
Surface Milling 449
 
F2010_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  9:07 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.13.R443M 80 27 50 13 6 1,5 6
Dc d1 F 2010.B.100.Z07.13.R443M 100 32 50 13 7 2,6 7
F 2010.B.125.Z08.13.R443M 125 40 63 13 8 3,4 8
Lc
X1 F 2010.B.160.Z10.13.R443M 160 40/40 B 63 13 10 6,6 10
DC 80 mm F 2010.B.200.Z12.13.R443M 200 60/50 B 63 13 12 9,8 12 TP. . 1604 PPN
F 2010.B.250.Z12.13.R443M 250 60/50 B 63 13 12 15,5 12
F 2010.B.250.Z16.13.R443M 250 60/50 B 63 13 16 15,5 16
F 2010.B.315.Z14.13.R443M 315 60/50-60 BB 80 13 14 26,0 14
Dc d1
F 2010.B.315.Z18.13.R443M 315 60/50-60 BB 80 13 18 26,0 18

Lc
F 2010.B.080.Z06.09.R500M 80 27 50 9 6 1,5 6
X1 F 2010.B.100.Z07.09.R500M 100 32 50 9 7 2,6 7
DC 100–125 mm F 2010.B.125.Z08.09.R500M 125 40 63 9 8 3,4 8
F 2010.B.160.Z10.09.R500M 160 40/40 B 63 9 10 6,6 10
P 2903 – 2R
F 2010.B.200.Z12.09.R500M 200 60/50 B 63 9 12 9,8 12 for finishing

Dc d1 F 2010.B.250.Z12.09.R500M 250 60/50 B 63 9 12 15,5 12


F 2010.B.250.Z16.09.R500M 250 60/50 B 63 9 16 15,5 16
F 2010.B.315.Z14.09.R500M 315 60/50-60 BB 80 9 14 26,0 14
Lc
X1 F 2010.B.315.Z18.09.R500M 315 60/50-60 BB 80 9 18 26,0 18
DC 160 mm
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Dc d1

Lc
X1

DC 200–250 mm

Dc d1

Lc
X1

DC 315 mm

450 Surface Milling


 
F2010_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  9:08 09

NOVEX® Milling Cutter F 2010


positive, κ = 90°
Micro Face

Assembly parts TP . . 1604 P 2903 – 2R


Cartridge
FR 443 M FR 500 M
for tool body
Clamping screw
FS 244 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories
Screw driver FS 229 (Torx 15)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
TPAW 1604 PPN 1,2 cc b abb
TPJW 1604 PPN 1,2 cc b abb
TPET 160412 R 1,2 a
Finishing insert P 2903 – 2R 3,5 a a a a

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 397 ➞ 664 ➞ 647 ➞ 606

Surface Milling 451


 
F2010_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  9:08 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2010.B.080.Z06.08.R573M 74 90 27 53 8 6 1,5 6

Da Dc d1 F 2010.B.100.Z07.08.R573M 94 110 32 53 8 7 2,6 7


F 2010.B.125.Z08.08.R573M 119 135 40 66 8 8 3,4 8
Lc
X1 F 2010.B.160.Z10.08.R573M 154 170 40/40 B 66 8 10 6,6 10
DC 80 mm F 2010.B.200.Z12.08.R573M 194 210 60/50 B 66 8 12 9,8 12 RD . . 1605 . .
F 2010.B.250.Z12.08.R573M 244 260 60/50 B 66 8 12 15,5 12
F 2010.B.250.Z16.08.R573M 244 260 60/50 B 66 8 16 15,5 16
F 2010.B.315.Z14.08.R573M 309 325 60/50-60 BB 83 8 14 26,0 14
Da Dc d1
F 2010.B.315.Z18.08.R573M 309 325 60/50-60 BB 83 8 18 26,0 18

Lc
X1 The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
DC 100–125 mm

Da Dc d1

Lc
X1

DC 160 mm

Da Dc d1

Lc
X1

DC 200–250 mm

Da Dc d1

Lc
X1

DC 315 mm

452 Surface Milling


 
F2010_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  9:08 09

NOVEX® Milling Cutter F 2010


positive
Micro Face

Assembly parts
Cartridge
FR 573 M
for tool body
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Clamp FS 1022

Clamping screw
FS 1030 (Torx 20)
for clamp
Tightening torque 5,0 Nm
Clamping screw
FS 247 (SW 4)
for cartridge
Tightening torque 8,0 Nm

Adjusting bolt FS 303 (Torx 20)

Accessories
Screw driver FS 228 (Torx 20)

Key DIN 911


SW 4
for cartridge

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius
Designation mm
RDGT 1605M0 – G 85 8 b
RDGT 1605M0 – G 88 8 ab
RDHW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDMT 1605M0 – D 57 8 a b b
RDMW 1605M0 T – A 27 8 b c c

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m
➞ 400 ➞ 664 ➞ 647 ➞ 606

Surface Milling 453


 
Planfraesen_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:12 09

DC d1/ISO X1 LC1 LC2 No. of


Tool Designation mm mm mm mm mm Z*
kg
inserts Type
F 2146.0.27.050.080 80 27 50 3 8 8+2 1,3 10 OP . . 0504 . .

Dc d1

Lc2
Lc1
X1

F 2146.0.32.050.100 100 32 50 3 8 10+2 1,8 12


OP . . 0504 . .
F 2146.0.40.063.125 125 40 63 3 8 12+3 3,2 15

Dc d1

Lc1
Lc2
X1

F 2146.0.40.063.160 160 40/40 B 63 3 8 18+4 5,5 22


F 2146.0.60.063.200 200 60/50 B 63 3 8 24+4 8,1 28 OP . . 0504 . .
F 2146.0.60.063.250 250 60/50 B 63 3 8 30+6 13,7 36

Dc d1

Lc
Lc12
X1

Outside diameter Da = DC + 10 mm.


* Z = 8+2 ➔ 8 roughing inserts + 2 axialy ajustable finishing inserts with cartridge

Using the tool for roughing purposes only, you can fit roughing inserts instead of finishing inserts.
The roughing inserts are to be adjusted accordingly (only for FR 599).

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Information about high speed cutting, see page 644.

454 Surface Milling


 
Planfraesen_ges_e.frame  Seite 6  Freitag, 13. Februar 2004  10:47 10

NOVEX Octagon F 2146


Close Pitch Milling Cutter
κ = 43°, with adjustable finishing inserts

Assembly parts DC = 80–100 mm DC = 125–250 mm


Finishing cartridge
FR 599 FR 599
κ = 43°
Clamping wedge for
FK 281 FK 281
insert – roughing
Clamping wedge for
FR 600 FR 600
ajustable insert – finishing

Clamping disc FS 1099 FS 1099

Clamping screw
FS 746 (SW 3) K 24-111 (SW 3)
for finishing cartridge
Tightening torque 6,5 Nm 6,5 Nm
Locking screw
FS 1149 (SW 4) FS 1149 (SW 4)
for finishing cartridge
Tightening torque 8 Nm 8 Nm
Eccentric bolt
FS 1130 FS 1130
for finishing cartridge

Accessories
Finishing cartridge
FR 683
κ = 45°
Indexable insert for
OPHX 0504 ZZN . .
finishing cartridge FR 683
Key
FS 227 (SW 3)
for wedge + eccentric bolt
Key DIN 911
SW 4
for finishing cartridge

Indexable inserts
P M K N H
Width of HC HW HC HC BH CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40

corner
WSN 10
WXN 15

WXH 15
WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WPM

Radius facet
Designation mm mm
OPHN 0504 ZZN – A 27 0,4 1,2 a
OPHN 050412 – A 57 1,2 b
OPHN 0504 ZZN – A 57 0,4 1,2 b ab a
OPHR 0504 ZZN – F 57 1,2 b b
Finishing inserts OPHX 0504 ZZR – A 27 1,8 7,8 a
OPHX 0504 ZZR – A 57 1,8 7,8 b a a a
OPHX 0504 ZZN – A 57 1,0 4,4 a a
OPHX 0504 ZZN – A 88 1,0 4,4 a a
Roughing-finishing combinations, see page 646.
t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond ➞ 386 ➞ 664 ➞ 649
a c h ining ➞ 606
m

Surface Milling 455


 
F_2147_2148_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:15 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2147.0.27.050.080 80 27 50 8 11 1,3 11 SP . . 1204 . .

Dc d1

Lc
X1

F 2147.0.32.050.100 100 32 50 8 14 1,8 14


SP . . 1204 . .
F 2147.0.40.063.125 125 40 63 8 16 3,2 16

Dc d1

Lc
X1

F 2147.0.40.063.160 160 40/40 B 63 8 20 5,5 20


SP . . 1204 . .
F 2147.0.60.063.200 200 60/50 B 63 8 26 8,1 26

Dc d1

Lc
X1

Outside diameter Da = DC + 6 mm.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

456 Surface Milling


 
F_2147_2148_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:15 09

NOVEX Close Pitch Cutter F 2147


κ = 75°

Assembly parts DC = 80–100 mm DC = 125–200 mm


Clamping wedge
FK 281 FK 281
for indexable insert
Clamping screw
FS 746 (SW 3) K 24-111 (SW 3)
for clamping wedge
Tightening torque 6,5 Nm 6,5 Nm

Accessories
Key FS 227 (SW 3)

Indexable inserts
P M K N H
Width of HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPNR 120412 1,2 a b
SPFN 1204 EDN 1,8 b c
SPFR 1204 EDR 2 bb a b
SPKN 1204 EDR 1,4 b c
Finishing insert XPHN 1204 EDR 6 a a
The finishing insert must be combined with SPFR 1204 EDR only.
t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 384 ➞ 664 ➞ 606

Surface Milling 457


 
F_2147_2148_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:15 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2148.0.27.050.080 80 27 50 10 11 1,1 11 SP . . 1204 . .

Dc d1

Lc
X1

F 2148.0.32.050.100 100 32 50 10 14 1,6 14


SP . . 1204 . .
F 2148.0.40.063.125 125 40 63 10 16 3,0 16

Dc d1

Lc
X1

F 2148.0.40.063.160 160 40/40 B 63 10 20 5,3 20


SP . . 1204 . .
F 2148.0.60.063.200 200 60/50 B 63 10 26 7,8 26

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

458 Surface Milling


 
F_2147_2148_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:15 09

NOVEX Close Pitch Cutter F 2148


κ = 88°

Assembly parts DC = 80–100 mm DC = 125–200 mm


Clamping wedge
FK 281 FK 281
for indexable insert
Clamping screw
FS 746 (SW 3) K 24-111 (SW 3)
for clamping wedge
Tightening torque 6,5 Nm 6,5 Nm

Accessories
Key FS 227 (SW 3)

Indexable inserts
P M K N H
Width of HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPNR 120412 1,2 a b
SPFN 1204 ZPN 1,8 b c
SPFR 1204 ZPN 1,8 ab a b
SPFR 1204 ZPR 1,7 b a b
Finishing insert XPHN 1204 ZPR 6 a a
The finishing insert must be combined with SPFR 1204 ZPR only.
t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 384 ➞ 664 ➞ 606

Surface Milling 459


 
Planfraesen_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:16 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2044.0.40.063.160.15 160 180 40/40 B 63 8 8 9,2 8 P 23 . . – 1
F 2044.0.40.063.160.18 160 188 40/40 B 63 12 8 9,2 8 P 23 . . – 2

Da Dc d1

Lc
X1

F 2044.0.60.063.200.15 200 220 60/50 B 63 8 10 11,3 10


P 23 . . – 1
F 2044.0.60.063.250.15 250 270 60/50 B 63 8 10 20,0 10

Da Dc d1 F 2044.0.60.063.200.18 200 228 60/50 B 63 12 10 11,3 10


P 23 . . – 2
F 2044.0.60.063.250.18 250 278 60/50 B 63 12 10 20,0 10

Lc
X1

F 2044.0.60.080.315.15 315 335 60/50-60 BB 80 8 12 32,0 12 P 23 . . – 1


F 2044.0.60.080.315.18 315 343 60/50-60 BB 80 12 12 32,0 12 P 23 . . – 2

Da Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

460 Surface Milling


 
Planfraesen_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:16 09

WENDELNOVEX F 2044
κ = 42°
cartridge design

DC = 160–315 mm DC = 160–315 mm
Assembly parts Size 1 Size 2
Cartridge
FR 436 FR 437
for tool body
Clamping screw
FS 306 (SW 5) FS 306 (SW 5)
for cartridge
Tightening torque 16,0 Nm 16,0 Nm
Clamping screw
FS 243 (Torx 20) FS 243 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm 5,0 Nm

Accessories
Cartridge FR 438 M
for finishing for P 2553–3 / P 25531–3
Adjusting bolt
FS 303 (Torx 20)
for finishing cartridge

Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HC HW HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15
WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

facet
Designation mm
P 2352 – 1R 1,1 bcc b bcb a
P 2352 – 2R 1,1 cc b b
P 2372 – 1R 1,1 c b
P 23522 – 1R 1,1 abc b abb
Finishing inserts P 2553 – 1R 4 a
P 2553 – 3R 7,5 b a
P 25531 – 1R 4 a
P 25531 – 3R 7,5 a
(The finishing inserts size 1 can be mounted in
t for:
standard insert seats and standard cartridge FR 436. Inser
Best
The inserts size 3 can only be mounted in
finishing cartridge FR 438 M).
our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 399 ➞ 664 ➞ 606

Surface Milling 461


 
Planfraesen_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:16 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2244.B.050.Z04.08 50 70 22 40 8 4 0,3 4
F 2244.B.063.Z05.08 63 83 22 40 8 5 0,5 5 P 23 . . – 1
Da Dc d1 F 2244.B.080.Z06.08 80 100 27 50 8 6 0,8 6

Lc
X1

F 2244.B.100.Z07.08 100 120 32 50 8 7 1,7 7


P 23 . . – 1
F 2244.B.125.Z08.08 125 145 40 50 8 8 2,9 8
Da Dc d1

Lc
X1

F 2244.B.160.Z09.08 160 180 40/40 B 63 8 9 4,5 9 P 23 . . – 1

Da Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

462 Surface Milling


 
Planfraesen_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:17 09

WENDELNOVEX F 2244
κ = 42°
with fixed insert seat

Assembly parts
Clamping screw
FS 243 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HC HW HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15
WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
facet
Designation mm
P 2352 – 1R 1,1 bcc b bcb
P 2372 – 1R 1,1 c b
P 23522 – 1R 1,1 abcb abb
Finishing inserts P 2553 – 1R 4 a
P 25531 – 1R 4 a

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 399 ➞ 664 ➞ 606

Surface Milling 463


 
Planfraesen_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:17 09

DC Da d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply F 2232.T09.012.Z02.03 12 20,3 9,7 20 3 2 0,1 2 SP . . 0603 . .
F 2232.T14.016.Z03.03 16 24,3 14,5 25 3 3 0,1 3
F 2232.T18.020.Z02.05 20 32,2 18,5 30 5 2 0,1 2
Da Dc d1
F 2232.T22.025.Z03.05 25 37,2 22 35 5 3 0,1 3
SP . . 09T3 . .
F 2232.T28.032.Z03.05 32 44,2 28 40 5 3 0,2 3
Lc
X1 F 2232.T36.040.Z04.05 40 52,2 36 40 5 4 0,4 4
F 2232.T28.032.Z02.07 32 48,7 28 40 7 2 0,2 2 SP . . 1204 . .
F 2232.T36.040.Z03.07 40 56,7 36 40 7 3 0,4 3
Cyl. shank without drive flat F 2232.Z.008.Z01.03 8 16,3 12 30 120 3 1 0,1 1
F 2232.Z.010.Z01.03 10 18,3 12 30 120 3 1 0,1 1
d1
SP . . 0603 . .
Da Dc
F 2232.Z.012.Z02.03 12 20,3 16 40 160 3 2 0,2 2
Lc
F 2232.Z.016.Z03.03 16 24,3 16 40 160 3 3 0,3 3
X1

X2 F 2232.Z.012.Z01.05 12 24,2 16 40 160 5 1 0,2 1


F 2232.Z.016.Z02.05 16 28,2 16 40 160 5 2 0,3 2
F 2232.Z.020.Z02.05 20 32,2 20 40 200 5 2 0,5 2 SP . . 09T3 . .
F 2232.Z.025.Z03.05 25 37,2 25 40 200 5 3 0,8 3
F 2232.Z.032.Z03.05 32 44,2 32 40 250 5 3 1,6 3
F 2232.Z.040.Z04.05 40 52,2 32 40 250 5 4 1,7 4
F 2232.Z.020.Z01.07 20 36,7 20 40 200 7 1 0,5 1
F 2232.Z.025.Z02.07 25 41,7 25 40 200 7 2 0,8 2
SP . . 1204 . .
F 2232.Z.032.Z02.07 32 48,7 32 40 250 7 2 1,6 2
F 2232.Z.040.Z03.07 40 56,7 32 40 250 7 3 1,7 3

You can shorten the above tools according to your individual requirements.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

464 Surface Milling


 
Planfraesen_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:18 09

NOVEX Chamfering Cutter F 2232


κ = 45°

Assembly parts SP . . 0603 SP . . 09T3 SP . . 1204


Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm 5,0 Nm

Accessories SP . . 0603 SP . . 09T3 SP . . 1204

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
SPHW 120412 – A 57 1,2 b
SPHW 120416 – A 57 1,6 b

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 382 ➞ 664 ➞ 606

Surface Milling 465


 
Planfraesen_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  9:18 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2233.T18.020.Z02.05 20 18,5 30 5 2 0,15 2
F 2233.T22.025.Z03.05 25 22 35 5 3 0,2 3

Dc d1
F 2233.T28.032.Z03.05 32 28 40 5 3 0,3 3 SD . . 09T3 . .
F 2233.T28.032.Z04.05 32 28 40 5 4 0,3 4

Lc F 2233.T36.040.Z03.05 40 36 40 5 3 0,5 3
X1
F 2233.T36.040.Z04.05 40 36 40 5 4 0,5 4

Cyl. shank without drive flat F 2233.Z20.020.Z02.05 20 20 35 110 5 2 0,2 2


F 2233.Z20.025.Z03.05 25 20 35 110 5 3 0,3 3
SD . . 09T3 . .
Dc d1
F 2233.Z20.032.Z04.05 32 20 35 110 5 4 0,5 4
Lc
X1
X2

cylindrical bore F 2233.B.032.Z03.05 32 16 40 5 3 0,2 3


cross drive DIN 138
F 2233.B.032.Z04.05 32 16 40 5 4 0,2 4
F 2233.B.032.Z05.05 32 16 40 5 5 0,2 5
F 2233.B.040.Z03.05 40 22 40 5 3 0,3 3
F 2233.B.040.Z04.05 40 22 40 5 4 0,3 4
Dc d1
F 2233.B.040.Z06.05 40 22 40 5 6 0,3 6
F 2233.B.050.Z04.05 50 22 40 5 4 0,5 4
F 2233.B.050.Z05.05 50 22 40 5 5 0,5 5
Lc

X1 F 2233.B.050.Z08.05 50 22 40 5 8 0,5 8 SD . . 09T3 . .


F 2233.B.063.Z05.05 63 22 40 5 5 0,7 5
F 2233.B.063.Z06.05 63 22 40 5 6 0,7 6
F 2233.B.063.Z10.05 63 22 40 5 10 0,7 10
F 2233.B.080.Z06.05 80 27 50 5 6 0,9 6
F 2233.B.080.Z07.05 80 27 50 5 7 0,9 7
F 2233.B.080.Z12.05 80 27 50 5 12 0,9 12
F 2233.B.100.Z07.05 100 32 50 5 7 1,3 7
F 2233.B.100.Z08.05 100 32 50 5 8 1,3 8
F 2233.B.100.Z14.05 100 32 50 5 14 1,3 14

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

466 Surface Milling


 
Planfraesen_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  9:18 09

NOVEX MINI-KW Face Milling Cutter F 2233


κ = 45° SD . . 09T3

Assembly parts
Clamping screw
FS 359 (Torx 15)
for indexable insert
Tightening torque 2,5 Nm

Accessories
Screw driver FS 229 (Torx 15)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
SDMW 09T3 AETN – A 27 0,5 1,2 bc
SDHW 09T312 – A 57 1,2 b
SDHW 09T3 AEN – A 57 0,3 1,2 c ab
SDMW 09T3 AEN – A 57 0,5 1,2 c ab
SDMT 09T3 AEN – D 57 0,5 1,2 bbc
SDGT 09T3 AEN – F 57 0,3 1,2 abc b a
SDGT 09T3 AEN – G 88 0,3 1,2 ab ab

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m

➞ 380 ➞ 664 ➞ 606

Surface Milling 467


 
Planfraesen_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  9:18 09

DC d1/ISO X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply F 2233.T22.025.Z02.07 25 22 35 7 2 0,25 2
F 2233.T28.032.Z03.07 32 28 40 7 3 0,35 3
SP . . 1204 . .
F 2233.T36.040.Z03.07 40 36 40 7 3 0,55 3
Dc d1
F 2233.T36.040.Z04.07 40 36 40 7 4 0,55 4

Lc
X1

Shank DIN 1835, form B F 2233.W.025.Z02.07 25 25 38 95 7 2 0,4 2


F 2233.W.032.Z03.07 32 32 44 105 7 3 0,6 3
SP . . 1204 . .
Dc d1 F 2233.W.040.Z04.07 40 32 44 105 7 4 0,8 4

Lc
X1
X2

cylindrical bore F 2233.B.040.Z03.07 40 16 40 7 3 0,3 3


cross drive DIN 138
F 2233.B.050.Z04.07 50 22 40 7 4 0,4 4
SP . . 1204 . .
F 2233.B.063.Z05.07 63 22 40 7 5 0,6 5
F 2233.B.080.Z06.07 80 27 50 7 6 1,5 6
Dc d1

Lc
X1

F 2233.B.100.Z07.07 100 32 50 7 7 2,0 7


SP . . 1204 . .
F 2233.B.125.Z08.07 125 40 63 7 8 3,8 8
Dc d1

Lc
X1

F 2233.B.160.Z09.07 160 40/40 B 63 7 9 5,9 9 SP . . 1204 . .

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

468 Surface Milling


 
Planfraesen_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  9:19 09

NOVEX MINI-KW Face Milling Cutter F 2233


κ = 45° SP . . 1204

Assembly parts
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
SPMW 1204 AETN – A 27 1,4 bc
SPHW 120416 – A 57 1,6 b
SPMW 1204 AEN – A 57 1,4 c bc
SPGT 1204 AEN – K 88 1,4 ab ab
SPMT 1204 AEN 1,4 abb ab
SPKT 1204 AZN 1,4 abbc bab

t for:
Inser
Best

our-
unfav le
o d e rate ab
m
good s
dition
i n i n g con
mach

➞ 381 ➞ 664 ➞ 606

Surface Milling 469


 
Planfraesen_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  9:19 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2235.W.032.Z02.10 32 32 49 110 10 2 0,6 2
SP . . 1204 . .
Dc d1 F 2235.W.040.Z03.10 40 32 49 110 10 3 0,7 3

Lc
X1
X2

F 2235.B.050.Z04.10 50 22 40 10 4 0,3 4
SP . . 1204 . .
F 2235.B.063.Z05.10 63 22 40 10 5 0,5 5
Dc d1 F 2235.B.080.Z06.10 80 27 50 10 6 0,8 6

Lc
X1

F 2235.B.100.Z07.10 100 32 50 10 7 1,7 7 SP . . 1204 . .

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

470 Surface Milling


 
Planfraesen_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  9:19 09

MINI-NOVEX F 2235
κ = 75°

Assembly parts
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
SPGT 1204 EDR – F 55 1,2 abbc ab
SPJW 1204 EDR 0,8 cc bc cb
SPMW 120408 T – A 27 0,8 bc b
SPHW 120416 – A 57 1,6 b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bccc
SPMT 120408 – F 55 0,8 bbc babb
Finishing insert P 2901 – 1 11 b a a a
Finishing insert fitted together
with SP . . 1204 EDR

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 382 ➞ 664 ➞ 606

Surface Milling 471


 
F2250_2280_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:22 09

DC d1 X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
κ = 90° F 2250.B.063.Z05.03 63 22 40 3/4 5 0,5 5
F 2250.B.080.Z06.03 80 27 50 3/4 6 0,8 6
SP . . 1204 . .
Dc
d1 F 2250.B.100.Z07.03 100 32 50 3/4 7 1,7 7 WCD 10

Lc
X1

κ = 75° mit (SP . . EDR)

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Pre-balanced to G 16 for n = 10000 min –1.


Information about high speed cutting, see page 644.

DC 63–100 mm = Basic body of steel

472 Surface Milling


 
F2250_2280_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:23 09

NOVEX Light Alloy Milling Cutter F 2250


positive, κ = 75° + 90° approach, with axial adjustment

Assembly parts
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Countersunk head bolt FS 1148

Balancing screw FS 1145

Accessories
Screw driver FS 228 (Torx 20)

Key DIN 911 for


SW 2,5
taper and balancing screws

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC DP
WXM 35

WXM 15
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25

WCD 10
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

apmax facet
Designation mm mm
SPHW 1204 PDR – A 88 4 1,5 a
SPHW 1204 EDR – A 88 3 1,5 a

Finishing insert SPHX 1204 PDR – A 88 0,5 3,5 a


Finishing insert fitted together with
SPHW 1204 PDR – A 88 t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 385 ➞ 664 ➞ 650 ➞ 606

Surface Milling 473


 
F2250_2280_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:23 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2250.B.080.Z06.03.R594 80 27 63 3/4 6 1,2 6
F 2250.B.100.Z07.03.R594 100 32 63 3/4 7 2,3 7

Dc d1 κ = 90° F 2250.B.125.Z08.03.R594 125 40 63 3/4 8 1,2 8 SP . . 1204 . .


PKD
κ = 75° F 2250.B.160.Z10.03.R594 160 40/40 B 63 3/4 10 2,3 10
Lc
X1 (with SP . . EDR) F 2250.B.200.Z12.03.R594 200 60/50 B 63 3/4 12 3,7 12
DC 80–100 mm

F 2250.B.080.Z06.09.R597 80 27 63 9 6 1,2 6
Dc d1
F 2250.B.100.Z07.09.R597 100 32 63 9 7 2,3 7
κ = 90° F 2250.B.125.Z08.09.R597 125 40 63 9 8 1,2 8 AP . . 0903 . .
Lc
X1 F 2250.B.160.Z10.09.R597 160 40/40 B 63 9 10 2,3 10
DC 125 mm F 2250.B.200.Z12.09.R597 200 60/50 B 63 9 12 3,7 12

Dc d1 F 2250.B.080.Z06.15.R596 80 27 63 15 6 1,2 6
F 2250.B.100.Z07.15.R596 100 32 63 15 7 2,3 7
κ = 90° F 2250.B.125.Z08.15.R596 125 40 63 15 8 1,2 8 AP . . 15T3 . .
Lc
X1 F 2250.B.160.Z10.15.R596 160 40/40 B 63 15 10 2,3 10
DC 160 mm F 2250.B.200.Z12.15.R596 200 60/50 B 63 15 12 3,7 12

F 2250.B.075.Z06.05.R598 75 27 63 5 6 1,2 6
Dc d1
F 2250.B.095.Z07.05.R598 95 32 63 5 7 2,3 7
κ = 45° F 2250.B.120.Z08.05.R598 120 40 63 5 8 1,2 8 SD . . 09T3 . .
F 2250.B.155.Z10.05.R598 155 40/40 B 63 5 10 2,3 10
Lc
X1 F 2250.B.195.Z12.05.R598 195 60/50 B 63 5 12 3,7 12
DC 200 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Pre-balanced to G 16 for n = 10000 min –1.


Information about high speed cutting, see page 644.

DC 80–100 mm = Basic body of steel


DC 125–200 mm = Basic body of high tensile aluminium

474 Surface Milling


 
F2250_2280_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:23 09

NOVEX Light Alloy Milling Cutter F 2250


positive, κ = 45 – 90° approach, with axial adjustment

Assembly parts SP . . 1204 AP . . 0903 AP . . 15T3 SD . . 09T3


Cartridge
FR 594 FR 597 FR 596 FR 598
for tool body
Clamping screw
FS 1030 (Torx 20) FS 923 (Torx 8) FS 359 (Torx 15) FS 359 (Torx 15)
for indexable insert
Tightening torque 5,0 Nm 0,8 Nm 2,5 Nm 2,5 Nm
Clamping screw
FS 1146 (SW 5) for Ø 80–100 mm FS 1147 (SW 5) for Ø 125–200 mm
for cartridge
Tightening torque 14,0 Nm 14,0 Nm

Clamping disc FS 1100

Balancing screw FS 1145

Eccentric bolt
FS 1131
for cartridge

Accessories SP . . 1204 AP . . 0903 AP . . 15T3 SD . . 09T3


Finishing cartridge
FR 595
for tool body
Indexable insert
SPHX 1204 PDR - A88
for finishing cartridge

Screw driver FS 228 (Torx 20) FS 230 (Torx 8) FS 229 (Torx 15) FS 229 (Torx 15)

Key DIN 911


SW 5
for cartridge
Key DIN 911
SW 2,5
for balancing screw

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC DP
WXM 35

WXM 15

corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25

WCD 10
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPHW 1204 PDR – A 88 1,5 a
SPHW 1204 EDR – A 88 1,5 a
SDGT 09T3 AEN – G 88 1,5 ac ab
APHT 0903 PPR – K 88 0,4 1,5 ab ab
APHT 15T3 PDR – K 88 0,8 1,7 ab ab

Finishing insert SPHX 1204 PDR – A 88 3,5 a


Finishing insert fitted together with
t for:
SPHW 1204 PDR – A 88 Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini ➞ 385 ➞ 664 ➞ 650 ➞ 606

Surface Milling 475


 
F2250_2280_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:23 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2254.B.050.Z09.07 50 22 40 7 9 0,6 9
SNH . . 1205 . .
F 2254.B.063.Z12.07 63 22 40 7 12 0,8 12
Dc d1 F 2254.B.080.Z15.07 80 27 50 7 15 1,1 15

Lc
X1

adjustable F 2254.B.100.Z19.07 100 32 50 7 19 1,6 19


SNH . . 1205 . .
F 2254.B.125.Z23.07 125 40 63 7 23 3,0 23

Dc d1

Lc
X1

F 2254.B.160.Z30.07 160 40/40 B 63 7 30 5,3 30 SNH . . 1205 . .

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

476 Surface Milling


 
F2250_2280_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  9:24 09

NOVEX Face / Shoulder F 2254


Milling Cutter, tangential
κ = 89°

Assembly parts DC = 50–80 mm DC = 100–160 mm


Clamping screw
FS 1007 (Torx 15) FS 1007 (Torx 15)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm

Setting wedge FK 324

Clamping screw
FS 1160 (SW 3)
for setting wedge

Accessories
Key
FS 227 (SW 3)
for setting wedge

Screw driver FS 229 (Torx 15)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Corner chamfer
Designation mm
SNHQ 1205 ZZR – A 57 T 0,8x45° c ab

t for:
Inser
Best

our-
unfav le
o d erate ab
m
good ns
nditio
h i n i ng co
mac

➞ 385 ➞ 664 ➞ 652 ➞ 606

Surface Milling 477


 
F2250_2280_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:24 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
d1 F 2260.B.100.Z06.11 100 113 32 50 11 6 3,0 6

X1 F 2260.B.125.Z08.11 125 138 40 63 11 8 4,2 8


Lc
Dc F 2260.B.160.Z10.11 160 173 40/40 B 63 11 10 6,9 10
Da
LN . . 1508 . .
F 2260.B.200.Z12.11 200 213 60/50 B 63 11 12 10,0 12
DC 100–125 mm F 2260.B.250.Z14.11 250 263 60/50 B 63 11 14 16,0 14
F 2260.B.315.Z16.11 315 328 60/50-60 BB 80 11 16 31,0 16

d1
F 2260.B.125.Z06.15 125 143 40 63 15 6 4,2 6
X1
Lc F 2260.B.160.Z08.15 160 178 40/40 B 63 15 8 6,9 8
Dc
Da F 2260.B.200.Z10.15 200 218 60/50 B 63 15 10 10,0 10 LN . . 2010 . .
DC 160 mm F 2260.B.250.Z12.15 250 268 60/50 B 63 15 12 16,0 12
F 2260.B.315.Z14.15 315 333 60/50-60 BB 80 15 14 31,0 14

d1

X1
Lc
Dc The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Da

DC 200–250 mm

d1

X1
Lc
Dc
Da

DC 315 mm

478 Surface Milling


 
F2250_2280_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:24 09

NOVEX Heavy-Duty Milling Cutter F 2260


κ = 60°, negative
with tangentially arranged inserts

Assembly parts
Clamping screw
FS 1009 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
LNMU 150812 T – F 27T 1,2 c
LNMU 150812 – F 57T 1,2 bc bc
LNMU 201012 T – F 27T 1,2 c
LNMU 201012 – F 57T 1,2 bc bc

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 391 ➞ 664 ➞ 606

Surface Milling 479


 
F2250_2280_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  9:24 09

DC Da d1/ISO X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
d1 F 2265.B.125.Z06.12 125 140 40 63 12 6 4,2 6
X1 F 2265.B.160.Z08.12 160 175 40/40 B 63 12 8 6,9 8
Lc
Dc F 2265.B.200.Z10.12 200 215 60/50B 63 12 10 11,3 10
Da
LN . . 2010 . .
F 2265.B.250.Z12.12 250 265 60/50B 63 12 12 16,0 12
DC 125 mm F 2265.B.315.Z14.12 315 330 60/50-60 BB 80 12 14 31,0 14

d1

X1 F 2265.B.200.Z08.20 200 225 60/50 B 63 20 8 11,3 8


Lc
Dc
F 2265.B.250.Z10.20 250 275 60/50 B 63 20 10 16,0 10
Da
F 2265.B.315.Z12.20 315 340 60/50-60 BB 80 20 12 31,0 12 LN . . 3010 . .
DC 160 mm

d1

X1
Lc
Dc The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Da

DC 200–250 mm

d1

X1
Lc
Dc
Da

DC 315 mm

480 Surface Milling


 
F2250_2280_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  9:26 09

WENDELNOVEX F 2265
Heavy-Duty Milling Cutter
κ = 60°, with tangentially arranged inserts

Assembly parts
Clamping screw
FS 1009 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
LNKU 2010 DPTR – F 27T 1,3 c
LNKU 2010 DPR – F 57T 1,3 bc
LNKU 3010 DPTR – F 27T 1,3 c
LNKU 3010 DPR – F 57T 1,3 bc

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 391 ➞ 664 ➞ 606

Surface Milling 481


 
F2250_2280_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  9:26 09

Da DC d1/ISO X1 X2 LC1 LC2 No. of


Tool Designation mm mm mm mm mm mm mm Z
kg
inserts Type
F 2280.T28.032.Z02.03 32 24 28 40 3 8 2 0,1 2
F 2280.T36.040.Z03.03 40 32 36 40 3 8 3 0,2 3 OD . . 0504 . .
Da Dc d1

Lc2
Lc1
X1

Shank DIN 1835, form B F 2280.W32.032.Z02.03 32 24 32 114 175 3 8 2 0,9 2


F 2280.W32.040.Z03.03 40 32 32 114 175 3 8 3 1,0 3 OD . . 0504 . .
Da Dc d1

Lc
Lc1 2
X1
X2

Cyl. shank without drive flat F 2280.Z20.032.Z02.03 32 24 20 35 110 3 8 2 0,2 2


F 2280.Z20.040.Z03.03 40 32 20 35 110 3 8 3 0,3 3
Da Dc
OD . . 0504 . .
d1 F 2280.Z25.032.Z02.03 32 24 25 35 150 3 8 2 0,5 2
Lc2 F 2280.Z25.040.Z03.03 40 32 25 35 150 3 8 3 0,6 3
Lc1
X1
X2

cylindrical bore F 2280.B.050.Z04.03 50 42 16 40 3 8 4 0,3 4


cross drive DIN 138
F 2280.B.052.Z04.03 52 44 22 45 3 8 4 0,3 4
F 2280.B.063.Z05.03 63 55 22 40 3 8 5 0,5 5
F 2280.B.063.Z06.03 63 55 22 40 3 8 6 0,5 6
F 2280.B.066.Z05.03 66 58 27 50 3 8 5 0,5 5
Da Dc d1
F 2280.B.080.Z06.03 80 72 27 50 3 8 6 0,8 6 OD . . 0504 . .
F 2280.B.080.Z07.03 80 72 27 50 3 8 7 0,8 7
F 2280.B.100.Z06.03 100 92 32 50 3 8 6 1,5 6
F 2280.B.100.Z08.03 100 92 32 50 3 8 8 1,5 8
Lc2
Lc1 F 2280.B.125.Z07.03 125 117 40 63 3 8 7 2,5 7
X1
F 2280.B.125.Z10.03 125 117 40 63 3 8 10 2,5 10
F 2280.B.050.Z03.04 50 40 16 40 4 10 3 0,3 3
F 2280.B.052.Z03.04 52 42 22 45 4 10 3 0,3 3
F 2280.B.063.Z04.04 63 53 22 40 4 10 4 0,5 4
Da Dc d1
F 2280.B.063.Z05.04 63 53 22 40 4 10 5 0,5 5
F 2280.B.066.Z05.04 66 56 27 50 4 10 5 0,5 5
F 2280.B.080.Z05.04 80 70 27 50 4 10 5 0,8 5 OD . . 0605 . .
Lc2
Lc1 F 2280.B.080.Z06.04 80 70 27 50 4 10 6 0,8 6
X1
F 2280.B.100.Z05.04 100 90 32 50 4 10 5 1,5 5
F 2280.B.100.Z07.04 100 90 32 50 4 10 7 1,5 7
F 2280.B.125.Z06.04 125 115 40 63 4 10 6 2,5 6
F 2280.B.125.Z08.04 125 115 40 63 4 10 8 2,5 8
F 2280.B.160.Z07.04 160 150 40/40 B 63 4 10 7 4 7
F 2280.B.160.Z09.04 160 150 40/40 B 63 4 10 9 4 9 OD . . 0605 . .

Da Dc d1

Lc2
Lc1
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
482 Surface Milling
 
F2250_2280_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  9:27 09

NOVEX Octagon Cutter F 2280


positive, κ = 43°

OD . . 0504 OD . . 0504
Assembly parts DC = 32–63 mm DC = 66–125 mm OD . . 0605
Clamping screw
FS 359 (Torx 15) FS 1006 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm 5,0 Nm

Accessories OD . . 0504 OD . . 0605

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Sealing washer set


FS 936 (only for Da = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
ODMW 050408 T – A 27 0,8 bc b
ODMW 050408 – A 57 0,8 c cbc
ODHW 050412 – A 57 1,2 b
ODHW 0504 ZZN – A 57 0,8 1,2 c cbc
ODMT 0504 ZZN – D 57 0,8 1,2 bb b b
ODHT 0504 ZZN – F 57 0,8 1,2 abc a a b
ODHT 0504 ZZN – G 88 0,8 1,2 ab ab a
ODMW 060508 T – A 27 0,8 bc b
ODMW 060508 – A 57 0,8 c cbc
ODHW 060516 – A 57 1,6 b
ODHW 0605 ZZN – A 57 0,8 1,6 c cbc
ODMT 0605 ZZN – D 57 0,8 1,6 bb b b
ODHT 0605 ZZN – F 57 0,8 1,6 abc a a b
ODHT 0605 ZZN – G 88 0,8 1,6 ab ab a
Finishing inserts ODHX 0504 ZZR – A 57 0,8 7,2 b a a
ODHX 0605 ZZR – A 57 0,8 9,4 b a a
Application of finishing inserts ODHX . . ZZR – A 57
t for:
together with ODH . . . ZZN . . Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 386 ➞ 664 ➞ 606

Surface Milling 483


 
F2250_2280_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  9:27 09

DC Da d1/ISO X1 X2 LC1 LC2 No. of


Tool Designation mm mm mm mm mm mm mm Z
kg
inserts Type
cylindrical bore F 2280.B.050DC.Z04.03 50 58 16 40 3 8 4 0,3 4
cross drive DIN 138
F 2280.B.063DC.Z06.03 63 71 22 40 3 8 6 0,5 6
F 2280.B.080DC.Z07.03 80 88 27 50 3 8 7 0,8 7 OD . . 0504 . .
F 2280.B.100DC.Z08.03 100 108 32 50 3 8 8 1,5 8
F 2280.B.125DC.Z10.03 125 133 40 63 3 8 10 2,5 10
Da Dc d1

Lc2
Lc1
X1

F 2280.B.050DC.Z03.04 50 60 16 40 4 10 3 0,3 3
F 2280.B.063DC.Z05.04 63 73 22 40 4 10 5 0,5 5
F 2280.B.080DC.Z06.04 80 90 27 50 4 10 6 0,8 6 OD . . 0605 . .
Da Dc d1
F 2280.B.100DC.Z07.04 100 110 32 50 4 10 7 1,5 7
F 2280.B.125DC.Z08.04 125 135 40 63 4 10 8 2,5 8

Lc2
Lc1
X1

F 2280.B.160DC.Z09.04 160 170 40/40 B 63 4 10 9 4 9 OD . . 0605 . .

Da Dc d1

Lc2
Lc1
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

484 Surface Milling


 
F2250_2280_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  9:27 09

NOVEX Octagon Cutter F 2280


positive, κ = 43°
DC = nominal diameter

OD . . 0504 OD . . 0504
Assembly parts DC = 50–63 mm DC = 80–125 mm OD . . 0605
Clamping screw
FS 359 (Torx 15) FS 1006 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm 5,0 Nm

Accessories OD . . 0504 OD . . 0605

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
ODMW 050408 T – A 27 0,8 bc b
ODMW 050408 – A 57 0,8 c cbc
ODHW 050412 – A 57 1,2 b
ODHW 0504 ZZN – A 57 0,8 1,2 c cbc
ODMT 0504 ZZN – D 57 0,8 1,2 bb b b
ODHT 0504 ZZN – F 57 0,8 1,2 abc a a b
ODHT 0504 ZZN – G 88 0,8 1,2 ab ab a
ODMW 060508 T – A 27 0,8 bc b
ODMW 060508 – A 57 0,8 c cbc
ODHW 060516 – A 57 1,6 b
ODHW 0605 ZZN – A 57 0,8 1,6 c cbc
ODMT 0605 ZZN – D 57 0,8 1,6 bb b b
ODHT 0605 ZZN – F 57 0,8 1,6 abc a a b
ODHT 0605 ZZN – G 88 0,8 1,6 ab ab a
Finishing inserts ODHX 0504 ZZR – A 57 0,8 7,2 b a a
ODHX 0605 ZZR – A 57 0,8 9,4 b a a
Application of finishing inserts ODHX . . ZZR – A 57
together with ODH . . . ZZN . . t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m
➞ 386 ➞ 664 ➞ 606

Surface Milling 485


 
Planfraesen_ges_e.frame  Seite 15  Donnerstag, 5. Februar 2004  9:28 09

Da DC d1 X1 ap ae No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
F 2330.T18.020.Z02.01 20 10 18,5 30 1 7 2 0,1 2
P 26335 – R 10
F 2330.T22.025.Z03.01 25 15 22 35 1 7 3 0,1 3
Da Dc d1
F 2330.T28.032.Z03.01,5 32 18 28 40 1,5 10 3 0,2 3
F 2330.T28.035.Z03.01,5 35 21 28 40 1,5 10 3 0,2 3
ap
P 26335 – R 14
X1 F 2330.T36.040.Z03.01,5 40 26 36 40 1,5 10 3 0,3 3
F 2330.T36.042.Z03.01,5 42 28 36 40 1,5 10 3 0,4 3

F 2330.B.052.Z03.02 52 32 22 40 2 15 3 0,3 3
P 26335 – R 25
F 2330.B.066.Z04.02 66 46 27 50 2 15 4 0,7 4
F 2330.B.085.Z05.02 85 65 27 50 2 15 5 1,0 5
Da Dc d1

ae

ap
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
Programming information, see page 638.

486 Surface Milling


 
Planfraesen_ges_e.frame  Seite 16  Donnerstag, 5. Februar 2004  9:28 09

NOVEX High Performance Cutter F 2330


κ = 0 – 15°

Assembly parts P 26335 – R 10 P 26335 – R 14 P 26335 – R 25


Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm 5,0 Nm

Accessories P 26335 – R 10 P 26335 – R 14 P 26335 – R 25

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
P 26335 – R 10 0,8 b c b
P 26335 – R 14 1,2 b c b
P 26335 – R 25 2,0 b c b

t for:
Inser
Best

our-
unfav le
d erate ab
mo
good ions
ondit
c h i n ing c
ma

➞ 397 ➞ 664 ➞ 606

Surface Milling 487


 
F4042_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  9:30 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 4033.T36.040.Z03.06 40 36 40 6,5 3 0,4 3
F 4033.T36.040.Z04.06 40 36 40 6,5 4 0,4 4
SN . X 1205 . .
Dc d1
F 4033.T45.050.Z04.06 50 45 45 6,5 4 0,6 4
F 4033.T45.050.Z06.06 50 45 45 6,5 6 0,6 6
Lc
X1

cylindrical bore F 4033.B.050.Z04.06 50 22 40 6,5 4 0,3 4


cross drive DIN 138
F 4033.B.050.Z06.06 50 22 40 6,5 6 0,3 6
F 4033.B.063.Z06.06 63 22 40 6,5 6 0,5 6
F 4033.B.063.Z08.06 63 22 40 6,5 8 0,5 8
Dc d1
F 4033.B.080.Z07.06 80 27 50 6,5 7 1,2 7 SN . X 1205 . .
F 4033.B.080.Z10.06 80 27 50 6,5 10 1,2 10
Lc F 4033.B.100.Z08.06 100 32 50 6,5 8 1,8 8
X1
F 4033.B.100.Z12.06 100 32 50 6,5 12 1,7 12
F 4033.B.125.Z10.06 125 40 63 6,5 10 3,1 10
F 4033.B.125.Z16.06 125 40 63 6,5 16 3,0 16
F 4033.B.160.Z12.06 160 40/40 B 63 6,5 12 5,5 12
SN . X 1205 . .
F 4033.B.160.Z20.06 160 40/40 B 63 6,5 20 5,4 20

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

488 Surface Milling


 
F4042_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  9:30 09

NOVEX Milling Cutter F 4033


κ = 45°

Assembly parts
Clamping screw
FS 1459 (Torx 15 IP)
for indexable insert
Tightening torque 4,0 Nm

Accessories
Screw driver FS 1485 (Torx 15 IP)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner

WXN 15

WXH 15
WKP 25
WKP 35
WAK 15
WKP 25
WKP 35

WXP 45

WK 10
facet
Designation mm
SNGX 1205 ANN – F 57 1,5 b c b c
SNGX 1205 ANN – F 67 1,5 b c a b c
SNMX 1205 ANN – F 57 1,5 b c b c
SNMX 1205 ANN – F 67 1,5 b c a b c

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m

➞ 385 ➞ 664 ➞ 606

Surface Milling 489


 
F_SELECT_e.frame  Seite 7  Freitag, 13. Februar 2004  10:55 10

WALTER SELECT

Machining

Approach angle κ 89°45' 90° 90°

Shoulder Milling F 2241 F 2140 F 4041

Range of diameters [mm] 16–160 63–160 40–160

Page 494 492 508

P Steel ●● ● ●●

M Stainless steel ● ● ●

K Cast iron ●● ● ●●

N NF metals ● ●● ●

S Difficult materials ● ● ●

H Hard materials ●

Indexable insert
basic shape

SP . . 0603 . .
Insert types SP . . 09T3 . . P 2792 – 1 LN . X 1307 . .
SP . . 1204 . .

max. depths of cut [mm] 6 + 9 + 12 10 13

490 Shoulder Milling


  F_SELECT_e.frame  Seite 8  Freitag, 13. Februar 2004  10:55 10

n
catio
appli
rt for: Main
t Inse
Bes
er
Shoulder Milling
Furth on
ur- plicati
nfavo ap
d erate u able
mo
best ns
nditio
h i n i ng co
mac

90° 90° 90°

F 4042 F 3040 F 3042

®
c
are
Qu

10–160 25–63 10–160

510 – 515 496 498 – 507

●● ●●

●● ●●

●● ● ●●

● ●● ●●

● ● ●

● ●

ADMT . . 0803 . . AP . . 0903 . .


ZDGT 1504 . .
ADMT . . 1204 . . AP . . 15T3 . .
ZDGT 2005 . .
ADMT . . 1606 . . AD . . 2006 . .

8 + 11 + 15 15 + 20 9 + 15 + 18

Shoulder Milling 491


 
Eckfraesen_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:32 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 2140.0.22.040.063 63 22 40 10 3 0,5 3 P 2792 – 1

Dc d1

Lc
X1

F 2140.0.27.040.080 80 27 40 10 3 0,8 3
P 2792 – 1
F 2140.0.32.050.100 100 32 50 10 4 1,6 4
F 2140.0.40.050.125 125 40 50 10 5 2,4 5
Dc d1

Lc
X1

F 2140.0.40.050.160 160 40/40 B 50 10 6 4,0 6 P 2792 – 1

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

492 Shoulder Milling


 
Eckfraesen_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:33 09

NOVEX Shoulder Milling Cutter F 2140


κ = 90°
for machining aluminium and soft steels

Assembly parts
Clamping screw
FS 326 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm

Adjusting screw FS 747 (Torx 15)

Set-screw DIN 915 FS 963 (SW 3)

Tightening torque 0,5 Nm

Thrust pad FS 748

Accessories
Screw driver FS 229 (Torx 15)

Hexagon socket offset


SW 3
screw key DIN 911

Indexable inserts
P M K N H
HC HW HC HC CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Corner chamfer
Designation mm
P 2792 – 1 0,3 x 45° c a b

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 387 ➞ 664 ➞ 648 ➞ 606

Shoulder Milling 493


 
Eckfraesen_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:33 09

DC d1/ISO X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply F 2241.T14.016.Z02.06 16 14,5 25 6 2 0,1 2
SP . . 0603 . .
F 2241.T18.020.Z03.06 20 18,5 30 6 3 0,1 3
Dc d1 F 2241.T36.040.Z06.06 40 36 40 6 6 0,4 6

Lc F 2241.T22.025.Z02.09 25 22 35 9 2 0,1 2
X1
F 2241.T28.032.Z03.09 32 28 40 9 3 0,2 3
SP . . 09T3 . .
F 2241.T36.040.Z04.09 40 36 40 9 4 0,4 4
F 2241.T45.050.Z06.09 50 45 40 9 6 0,6 6
F 2241.T36.040.Z03.12 40 36 40 12 3 0,4 3
SP . . 1204 . .
F 2241.T45.050.Z04.12 50 45 40 12 4 0,6 4
Shank DIN 1835, form B F 2241.W.016.Z02.06 16 16 31 80 6 2 0,1 2
F 2241.W.020.Z03.06 20 20 39 90 6 3 0,2 3
Dc d1 F 2241.W20.025.Z04.06 25 20 43 94 6 4 0,3 4
F 2241.W.025.Z04.06 25 25 43 100 6 4 0,3 4 SP . . 0603 . .
Lc
X1
X2 F 2241.W20.032.Z05.06 32 20 49 100 6 5 0,4 5
F 2241.W.032.Z05.06 32 32 49 110 6 5 0,6 5
F 2241.W.040.Z06.06 40 32 49 110 6 6 0,7 6
F 2241.W20.025.Z02.09 25 20 43 94 9 2 0,3 2
F 2241.W.025.Z02.09 25 25 43 100 9 2 0,3 2
SP . . 09T3 . .
F 2241.W20.032.Z03.09 32 20 49 100 9 3 0,5 3
F 2241.W.032.Z03.09 32 32 49 110 9 3 0,6 3
F 2241.W.040.Z04.09 40 32 49 110 9 4 0,7 4
F 2241.W.032.Z02.12 32 32 49 110 12 2 0,6 2 SP . . 1204 . .
F 2241.W.040.Z03.12 40 32 49 110 12 3 0,7 3
Cyl. shank without drive flat F 2241.Z.025.Z02.09 25 25 43 200 9 2 0,7 2
F 2241.Z.032.Z03.09 32 32 49 250 9 3 1,5 3
Dc d1 SP . . 09T3 . .
F 2241.Z.040.Z04.09 40 32 49 250 9 4 1,6 4
Lc
X1
X2

cylindrical bore F 2241.B.040.Z05.09 40 16 40 9 5 0,2 5


cross drive DIN 138
F 2241.B.050.Z06.09 50 22 40 9 6 0,3 6
F 2241.B.063.Z07.09 63 22 40 9 7 0,5 7 SP . . 09T3 . .

Dc d1 F 2241.B.080.Z08.09 80 27 50 9 8 0,8 8
F 2241.B.100.Z09.09 100 32 50 9 9 1,7 9
F 2241.B.125.Z11.09 125 40 63 9 11 3,6 11
Lc
X1 F 2241.B.050.Z04.12 50 22 40 12 4 0,3 4
F 2241.B.063.Z05.12 63 22 40 12 5 0,5 5
F 2241.B.080.Z06.12 80 27 50 12 6 0,8 6 SP . . 1204 . .
F 2241.B.100.Z07.12 100 32 50 12 7 1,7 7
F 2241.B.125.Z08.12 125 40 63 12 8 3,6 8
F 2241.B.160.Z13.09 160 40/40 B 63 9 13 4,5 13 SP . . 09T3 . .
F 2241.B.160.Z10.12 160 40/40 B 63 12 10 4,5 10 SP . . 1204 . .
Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
494 Shoulder Milling
 
Eckfraesen_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:33 09

NOVEX Shoulder Milling Cutter F 2241


κ = 89°45’

Assembly parts LC = 6 mm LC = 9 mm LC = 12 mm
Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm 5,0 Nm

Accessories LC = 6 mm LC = 9 mm LC = 12 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
SPHW 120412 – A 57 1,2 b
SPHW 120416 – A 57 1,6 b

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 382 ➞ 664 ➞ 606

Shoulder Milling 495


 
Eckfraesen_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:34 09

DC–0,2 d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Lc F 3040.T22.025.Z02.15 25 22 45 15 2 0,15 2
ZD . . 1504 . .
F 3040.T28.032.Z02.15 32 28 45 15 2 0,25 2
Dc d1
F 3040.T36.040.Z03.15 40 36 45 15 3 0,45 3
x1
F 3040.T28.032.Z02.20 32 28 55 20 2 0,3 2
ZD . . 2005 . .
F 3040.T36.040.Z02.20 40 36 50 20 2 0,5 2

Lc F 3040.Z20.025.Z02.15.S 25 20 40 110 15 2 0,4 2 ZD . . 1504 . .

Dc d1 F 3040.Z20.032.Z02.15.S 32 20 40 110 15 2 0,45 2

X1
F 3040.Z20.032.Z02.20.S 32 20 50 120 20 2 0,5 2 ZD . . 2005 . .
X2

Lc F 3040.Z25.025.Z02.15.L 25 25 40 150 15 2 0,5 2

Dc d1 F 3040.Z25.032.Z02.15.L 32 25 40 175 15 2 0,6 2


ZD . . 1504 . .
X1 F 3040.Z32.032.Z02.15.L 32 32 40 175 15 2 0,7 2
X2
F 3040.Z32.040.Z03.15.L 40 32 55 175 15 3 1,0 3
F 3040.Z25.032.Z02.20.L 32 25 50 175 20 2 0,6 2
ZD . . 2005 . .
F 3040.Z32.032.Z02.20.L 32 32 50 175 20 2 0,7 2
F 3040.Z32.040.Z02.20.L 40 32 55 175 20 2 1,0 2
Lc F 3040.B.040.Z03.15 40 16 50 15 3 0,4 3
ZD . . 1504 . .
F 3040.B.050.Z04.15 50 22 50 15 4 0,5 4
F 3040.B.063.Z05.15 63 22 50 15 5 0,6 5
Dc d1
F 3040.B.050.Z03.20 50 22 60 20 3 0,5 3
ZD . . 2005 . .
F 3040.B.063.Z04.20 63 22 50 20 4 0,6 4
X1

26 F 3040.H63A.025.Z02.15 25 HSK-A63 55 110 15 2 0,8 2


Lc ZD . . 1504 . .
F 3040.H63A.032.Z02.15 32 HSK-A63 60 110 15 2 1,0 2
Dc F 3040.H63A.040.Z03.15 40 HSK-A63 65 110 15 3 1,2 3
F 3040.H63A.032.Z02.20 32 HSK-A63 60 110 20 2 1,0 2
X1
X2 ZD . . 2005 . .
F 3040.H63A.040.Z02.20 40 HSK-A63 65 110 20 2 1,2 2

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
The HSK-type tools (hollow tool shank) are pre-balanced to G 6.3 with n = 20000 min–1, with chip location
but without chip, all other versions are pre-balanced to G 6.3 with n = 10000 min–1.
Information about high speed cutting, see page 644.
Open-end spanner for screw heads, see page 755.

496 Shoulder Milling


Eckfraesen_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  9:35 09  

NOVEX Ramping Cutter F 3040


κ = 90°

Dc 25+32 mm Dc 40–63 mm Dc 32 mm Dc 40–63 mm


Assembly parts ZD . . 1504 ZD . . 1504 ZD . . 2005 ZD . . 2005
Clamping screw
FS 1011 (Torx 15) FS 378 (Torx 15) FS 1029 (Torx 20) FS 1030 (Torx 20)
for indexable insert
Tightening torque 3,0 Nm 3,0 Nm 5,0 Nm 5,0 Nm

Accessories ZD . . 1504 ZD . . 2005

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Transfer unit for HSK FS 1064

Socket key for HSK FS 952

ZD . . 1504 ZD . . 1504 ZD . . 2005 ZD . . 2005


Clamping screw for adaptor* DC = 40 mm DC = 50+63 mm DC = 50 mm DC = 63 mm
Clamping screw M 8 x 40 M 10 x 35 M 10 x 40 M 10 x 35
ISO 4762 (12.9) (SW 6) (SW 8) (SW 8) (SW 8)

* for arbor mounted tools F 3040.B and adaptors types A 150 . . , A 155 . . and AK 155 . .

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
ZDGT 150404 R – K 85 0,4 1,2 a b c
ZDGT 150408 R – K 85 0,8 1,2 a b c
ZDGT 150412 R – K 85 1,2 1,2 a b c
ZDGT 150416 R – K 85 1,6 1,2 a b c
ZDGT 150420 R – K 85 2,0 1,2 a b c
ZDGT 150425 R – K 85 2,5 1,2 a b c
ZDGT 150430 R – K 85 3,0 1,2 a b c
ZDGT 150440 R – K 85 4,0 1,2 a b c
ZDGT 200508 R – K 85 0,8 1,2 a b c
ZDGT 200512 R – K 85 1,2 1,2 a b c
ZDGT 200516 R – K 85 1,6 1,2 a b c
ZDGT 200520 R – K 85 2,0 1,2 a b c
ZDGT 200525 R – K 85 2,5 1,2 a b c
ZDGT 200530 R – K 85 3,0 1,2 a b c
The cutter body or cartridges ZDGT 200540 R – K 85 4,0 1,2 a b c
are to be reworked in the
radiused section if the corner
ZDGT 200550 R – K 85 5,0 1,2 a b c
radius is R = 2.0 mm or above: ZDGT 200560 R – K 85 6,0 1,0 a b c
R(body) = R(insert) –1 mm
ZDGT 200564 R – K 85 6,4 1,0 a b c

➞ 393 ➞ 664 ➞ 654 ➞ 606

Shoulder Milling 497


 
Eckfraesen_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:35 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 3042.T09.010.Z01.09 10 9,7 20 9 1 0,1 1
F 3042.T09.012.Z01.09 12 9,7 20 9 1 0,1 1
Dc d1
F 3042.T14.015.Z02.09 15 14,5 25 9 2 0,1 2
Lc F 3042.T14.016.Z02.09 16 14,5 25 9 2 0,1 2
X1
F 3042.T18.020.Z02.09 20 18,5 30 9 2 0,1 2
AP . . 0903 . .
F 3042.T18.020.Z03.09 20 18,5 30 9 3 0,1 3
F 3042.T22.025.Z03.09 25 22 35 9 3 0,1 3
F 3042.T22.025.Z04.09 25 22 35 9 4 0,1 4
F 3042.T28.032.Z04.09 32 28 40 9 4 0,2 4
F 3042.T28.032.Z05.09 32 28 40 9 5 0,2 5
F 3042.T36.040.Z04.09 40 36 40 9 4 0,35 4
F 3042.T36.040.Z06.09 40 36 40 9 6 0,35 6
F 3042.T45.050.Z05.09 50 45 40 9 5 0,55 5
F 3042.T45.050.Z07.09 50 45 40 9 7 0,55 7
Shank DIN 228, form A F 3042.M.016.Z02.09 16 MT 1 36 89,5 9 2 0,1 2
F 3042.M.020.Z03.09 20 MT 2 40 104 9 3 0,2 3
AP . . 0903 . .
Dc
F 3042.M.025.Z04.09 25 MT 2 43 107 9 4 0,3 4
Lc
X1 F 3042.M.032.Z05.09 32 MT 3 45 126 9 5 0,5 5
X2

Shank DIN 1835, form B F 3042.W16.010.Z01.09 10 16 31 80 9 1 0,1 1


F 3042.W16.012.Z01.09 12 16 31 80 9 1 0,1 1
F 3042.W16.016.Z02.09 16 16 41 90 9 2 0,1 2
Dc d1
F 3042.W20.020.Z03.09 20 20 39 90 9 3 0,2 3
AP . . 0903 . .
Lc F 3042.W20.025.Z04.09 25 20 39 90 9 4 0,2 4
X1
X2 F 3042.W20.032.Z05.09 32 20 39 90 9 5 0,3 5
F 3042.W25.025.Z04.09 25 25 43 100 9 4 0,3 4
F 3042.W32.032.Z05.09 32 32 49 110 9 5 0,6 5
F 3042.W32.040.Z06.09 40 32 49 110 9 6 0,7 6
Cyl. shank without drive flat F 3042.Z.010.Z01.09 10 16 31 160 9 1 0,2 1
F 3042.Z.012.Z01.09 12 16 31 160 9 1 0,2 1
F 3042.Z.016.Z02.09 16 16 41 180 9 2 0,3 2
  AP . . 0903 . .
F 3042.Z.020.Z02.09 20 20 39 200 9 2 0,5 2

 F 3042.Z.025.Z03.09 25 25 43 200 9 3 0,7 3

F 3042.Z.032.Z04.09 32 32 49 250 9 4 1,4 4
F 3042.Z.040.Z05.09 40 32 49 250 9 5 1,6 5

You can shorten the tools with cylindrical shank according to your individual requirements.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

498 Shoulder Milling


Eckfraesen_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:35 09  

MINI-NOVEX F 3042
κ = 90° AP . . 0903

Assembly parts DC = 10–12 mm DC = 16–40 mm


Clamping screw
FS 924 (Torx 8) FS 923 (Torx 8)
for indexable insert
Tightening torque 0,8 Nm 0,8 Nm

Accessories
Screw driver FS 230 (Torx 8)

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner

WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
APGW 090304 R – A 57 0,4 c c b
APGW 090308 R – A 57 0,8 c c b
APGW 090312 R – A 57 1,2 c c b
APGW 090316 R – A 57 1,6 c c b
APGW 090320 R – A 57 2,0 c c b
APGW 090325 R – A 57 2,5 c c b
APGW 090330 R – A 57 3,0 c c b
APGT 0903 PPR – D 51 0,4 1,5 bc c
APMT 0903 PPR – D 55 0,4 1,2 bc c bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 090308 R – F 55 0,8 1,0 bb
APMT 090332 R – F 55 3,2 bb
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 090308 R – F 56 0,8 1,2 c b b b
APMT 090312 R – F 56 1,2 1,0 c b b
APMT 090316 R – F 56 1,6 1,0 c b b
APMT 090320 R – F 56 2,0 1,0 c b b
The cutter body or cartridges APMT 090325 R – F 56 2,5 0,8 c b b
are to be reworked in the
radiused section if the corner
APMT 090330 R – F 56 3,0 0,8 c b b
radius is R = 2.0 mm or above: APMT 0903 PPR – G 56 0,4 1,2 b a
R(body) = R(insert) –1 mm APHT 0903 PPR – K 88 0,4 1,5 ab a

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m
➞ 392 ➞ 664 ➞ 606

Shoulder Milling 499


 
Eckfraesen_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  9:36 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 3042.T22.025.Z02.15 25 22 35 15 2 0,1 2
F 3042.T28.032.Z03.15 32 28 40 15 3 0,2 3
Dc d1
F 3042.T36.040.Z03.15 40 36 40 15 3 0,35 3 AP . . 15T3 . .
Lc F 3042.T36.040.Z04.15 40 36 40 15 4 0,35 4
X1
F 3042.T45.050.Z03.15 50 45 40 15 3 0,55 3
F 3042.T45.050.Z05.15 50 45 40 15 5 0,55 5
Shank DIN 228, form A F 3042.M.020.Z01.15 20 MT 2 40 104 15 1 0,2 1
F 3042.M.025.Z02.15 25 MT 2 43 107 15 2 0,3 2
Dc F 3042.M.032.Z03.15 32 MT 3 45 126 15 3 0,5 3 AP . . 15T3 . .
Lc F 3042.M.040.Z04.15 40 MT 4 50 152,5 15 4 0,7 4
X1
X2

Shank DIN 1835, form B F 3042.W20.020.Z01.15 20 20 39 90 15 1 0,2 1


F 3042.W20.025.Z02.15 25 20 39 90 15 2 0,3 2
Dc d1 F 3042.W20.032.Z03.15 32 20 39 90 15 3 0,3 3 AP . . 15T3 . .

Lc F 3042.W25.025.Z02.15 25 25 43 100 15 2 0,3 2


X1
X2 F 3042.W32.032.Z03.15 32 32 49 110 15 3 0,6 3
F 3042.W32.040.Z04.15 40 32 49 110 15 4 0,7 4
Cyl. shank without drive flat F 3042.Z.025.Z02.15 25 25 38 200 15 2 0,7 2
F 3042.Z.032.Z03.15 32 32 39 250 15 3 1,4 3
AP . . 15T3 . .
 
F 3042.Z.040.Z03.15 40 32 44 250 15 3 1,6 3




You can shorten the tools with cylindrical shank according to your individual requirements.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

500 Shoulder Milling


Eckfraesen_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  9:36 09  

MINI-NOVEX F 3042
κ = 90° AP . . 15T3

Assembly parts DC = 20 mm DC = 25–40 mm


Clamping screw
FS 920 (Torx 15) FS 359 (Torx 15)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm

Accessories
Screw driver FS 229 (Torx 15)

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner

WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
APGW 15T308 R – A 57 0,8 c c b
APGW 15T312 R – A 57 1,2 c c b
APGW 15T316 R – A 57 1,6 c c b
APGW 15T320 R – A 57 2,0 c c b
APGW 15T325 R – A 57 2,5 c c b
APGW 15T330 R – A 57 3,0 c c b
APGW 15T340 R – A 57 4,0 c c b
APGW 15T350 R – A 57 5,0 c c b
APGW 15T360 R – A 57 6,0 c c b
APGT 15T3 PDR – D 51 0,8 1,8 bc c
APMT 15T3 PDR – D 55 0,8 1,8 bc c bc
APMT 15T3 PDR – D 56 0,8 1,8 c b c
APKT 15T3 PDR – F 55 0,8 1,8 ab b ab
APMT 15T324 R – F 55 2,4 b b
APMT 15T332 R – F 55 3,2 b b
APMT 15T348 R – F 55 4,8 b b
APMT 15T364 R – F 55 6,4 b b
APMT 15T3 PDR – F 56 0,8 1,8 c b b b
APMT 15T312 R – F 56 1,2 1,8 c b b b
APMT 15T316 R – F 56 1,6 1,4 c b b
APMT 15T320 R – F 56 2,0 1,4 c b b
APMT 15T325 R – F 56 2,5 1,2 c b b
APMT 15T330 R – F 56 3,0 1,2 c b b
APMT 15T340 R – F 56 4,0 1,0 c b b
The cutter body or cartridges
are to be reworked in the
APMT 15T350 R – F 56 5,0 c b b
radiused section if the corner APMT 15T360 R – F 56 6,0 c b b
radius is R = 2.0 mm or above: APMT 15T3 PDR – G 56 0,8 1,8 b a
R(body) = R(insert) –1 mm
APHT 15T3 PDR – K 88 0,8 1,7 ab a

t for:
Inser
Best

our-
unfav le
oderate ab ➞ 392 ➞ 664 ➞ 606
m
good itions
cond
a c h ining
m
Shoulder Milling 501
 
Eckfraesen_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  9:36 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
cylindrical bore F 3042.B.040.Z06.09 40 16 40 9 6 0,2 6
cross drive DIN 138 AP . . 0903 . .
F 3042.B.050.Z07.09 50 22 40 9 7 0,3 7
F 3042.B.063.Z08.09 63 22 40 9 8 0,5 8
F 3042.B.040.Z04.15 40 16 40 15 4 0,2 4
Dc d1
F 3042.B.050.Z05.15 50 22 40 15 5 0,3 5
F 3042.B.063.Z06.15 63 22 40 15 6 0,5 6 AP . . 15T3 . .
Lc
X1 F 3042.B.080.Z07.15 80 27 50 15 7 0,7 7
F 3042.B.100.Z08.15 100 32 50 15 8 1,6 8
F 3042.B.125.Z10.15 125 40 63 15 10 3,4 10
F 3042.B.160.Z12.15 160 40/40 B 63 15 12 4,5 12 AP . . 15T3 . .

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

LC = 9 mm LC = 15 mm
Assembly parts DC = 40–63 mm DC = 40–160 mm
Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm

Accessories LC = 9 mm LC = 15 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

502 Shoulder Milling


Eckfraesen_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  9:36 09  

MINI-NOVEX F 3042
κ = 90°

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner

WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
APGW 090304 R – A 57 0,4 c c b
APGW 090308 R – A 57 0,8 c c b
APGW 090312 R – A 57 1,2 c c b
APGW 090316 R – A 57 1,6 c c b
APGW 090320 R – A 57 2,0 c c b
APGW 090325 R – A 57 2,5 c c b
APGW 090330 R – A 57 3,0 c c b
APGT 0903 PPR – D 51 0,4 1,5 bc c
APMT 0903 PPR – D 55 0,4 1,2 bc c bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 090308 R – F 55 0,8 1,0 bb
APMT 090332 R – F 55 3,2 bb
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 090308 R – F 56 0,8 1,2 c b b b
APMT 090312 R – F 56 1,2 1,0 c b b
APMT 090316 R – F 56 1,6 1,0 c b b
APMT 090320 R – F 56 2,0 1,0 c b b
APMT 090325 R – F 56 2,5 0,8 c b b
APMT 090330 R – F 56 3,0 0,8 c b b
APMT 0903 PPR – G 56 0,4 1,2 b a
APHT 0903 PPR – K 88 0,4 1,5 ab ab
APGW 15T308 R – A 57 0,8 c c b
APGW 15T312 R – A 57 1,2 c c b
APGW 15T316 R – A 57 1,6 c c b
APGW 15T320 R – A 57 2,0 c c b
APGW 15T325 R – A 57 2,5 c c b
APGW 15T330 R – A 57 3,0 c c b
APGW 15T340 R – A 57 4,0 c c b
APGW 15T350 R – A 57 5,0 c c b
APGW 15T360 R – A 57 6,0 c c b
APGT 15T3 PDR – D 51 0,8 1,8 bc c
APMT 15T3 PDR – D 55 0,8 1,8 bc c bc
APMT 15T3 PDR – D 56 0,8 1,8 c b c
APKT 15T3 PDR – F 55 0,8 1,8 ab b ab
APMT 15T324 R – F 55 2,4 b b
APMT 15T332 R – F 55 3,2 b b
APMT 15T348 R – F 55 4,8 b b
APMT 15T364 R – F 55 6,4 b b
APMT 15T3 PDR – F 56 0,8 1,8 c b b b
APMT 15T312 R – F 56 1,2 1,8 c b b b
APMT 15T316 R – F 56 1,6 1,4 c b b
APMT 15T320 R – F 56 2,0 1,4 c b b
APMT 15T325 R – F 56 2,5 1,2 c b b
APMT 15T330 R – F 56 3,0 1,2 c b b
The cutter body or cartridges APMT 15T340 R – F 56 4,0 1,0 c b b
are to be reworked in the APMT 15T350 R – F 56 5,0 c b b
radiused section if the corner APMT 15T360 R – F 56 6,0 c b b
radius is R = 2.0 mm or above:
R(body) = R(insert) –1 mm
APMT 15T3 PDR – G 56 0,8 1,8 b a
APHT 15T3 PDR – K 88 0,8 1,7 ab ab

Shoulder Milling 503


➞ 392 ➞ 664 ➞ 606
 
Eckfraesen_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  9:37 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
cylindrical bore F 3042.B.032.Z03.09 32 16 40 9 3 0,1 3
cross drive DIN 138
F 3042.B.040.Z04.09 40 16 40 9 4 0,2 4
AP . . 0903 . .
F 3042.B.050.Z05.09 50 22 40 9 5 0,3 5
F 3042.B.063.Z06.09 63 22 40 9 6 0,5 6
Dc d1
F 3042.B.040.Z03.15 40 16 40 15 3 0,2 3
F 3042.B.050.Z03.15 50 22 40 15 3 0,3 3
Lc
X1 F 3042.B.063.Z04.15 63 22 40 15 4 0,5 4 AP . . 15T3 . .
F 3042.B.080.Z05.15 80 27 50 15 5 0,8 5
F 3042.B.100.Z05.15 100 32 50 15 5 1,7 5
F 3042.B.125.Z06.15 125 40 63 15 6 3,5 6
F 3042.B.160.Z07.15 160 40/40 B 63 15 7 4,6 7 AP . . 15T3 . .

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Suited for HSC according to draft DIN EN ISO 15641.

Pre-balanced to G 6.3 for n = 10000 min–1.


Information about high speed cutting, see page 644.

LC = 9 mm LC = 15 mm
Assembly parts DC = 32–63 mm DC = 40–160 mm
Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm

Accessories LC = 9 mm LC = 15 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

504 Shoulder Milling


Eckfraesen_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  9:37 09  

MINI-NOVEX F 3042
κ = 90°

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner

WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
APGW 090304 R – A 57 0,4 c c b
APGW 090308 R – A 57 0,8 c c b
APGW 090312 R – A 57 1,2 c c b
APGW 090316 R – A 57 1,6 c c b
APGW 090320 R – A 57 2,0 c c b
APGW 090325 R – A 57 2,5 c c b
APGW 090330 R – A 57 3,0 c c b
APGT 0903 PPR – D 51 0,4 1,5 bc c
APMT 0903 PPR – D 55 0,4 1,2 bc c bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 090308 R – F 55 0,8 1,0 bb
APMT 090332 R – F 55 3,2 bb
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 090308 R – F 56 0,8 1,2 c b b b
APMT 090312 R – F 56 1,2 1,0 c b b
APMT 090316 R – F 56 1,6 1,0 c b b
APMT 090320 R – F 56 2,0 1,0 c b b
APMT 090325 R – F 56 2,5 0,8 c b b
APMT 090330 R – F 56 3,0 0,8 c b b
APMT 0903 PPR – G 56 0,4 1,2 b a
APHT 0903 PPR – K 88 0,4 1,5 ab ab
APGW 15T308 R – A 57 0,8 c c b
APGW 15T312 R – A 57 1,2 c c b
APGW 15T316 R – A 57 1,6 c c b
APGW 15T320 R – A 57 2,0 c c b
APGW 15T325 R – A 57 2,5 c c b
APGW 15T330 R – A 57 3,0 c c b
APGW 15T340 R – A 57 4,0 c c b
APGW 15T350 R – A 57 5,0 c c b
APGW 15T360 R – A 57 6,0 c c b
APGT 15T3 PDR – D 51 0,8 1,8 bc c
APMT 15T3 PDR – D 55 0,8 1,8 bc c bc
APMT 15T3 PDR – D 56 0,8 1,8 c b c
APKT 15T3 PDR – F 55 0,8 1,8 ab b ab
APMT 15T324 R – F 55 2,4 b b
APMT 15T332 R – F 55 3,2 b b
APMT 15T348 R – F 55 4,8 b b
APMT 15T364 R – F 55 6,4 b b
APMT 15T3 PDR – F 56 0,8 1,8 c b b b
APMT 15T312 R – F 56 1,2 1,8 c b b b
APMT 15T316 R – F 56 1,6 1,4 c b b
APMT 15T320 R – F 56 2,0 1,4 c b b
APMT 15T325 R – F 56 2,5 1,2 c b b
APMT 15T330 R – F 56 3,0 1,2 c b b
The cutter body or cartridges APMT 15T340 R – F 56 4,0 1,0 c b b
are to be reworked in the APMT 15T350 R – F 56 5,0 c b b
radiused section if the corner APMT 15T360 R – F 56 6,0 c b b
radius is R = 2.0 mm or above:
R(body) = R(insert) –1 mm
APMT 15T3 PDR – G 56 0,8 1,8 b a
APHT 15T3 PDR – K 88 0,8 1,7 ab ab

Shoulder Milling 505


➞ 392 ➞ 664 ➞ 606
 Eckfraesen_ges_e.frame  Seite 15  Donnerstag, 5. Februar 2004  9:37 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
cylindrical bore F 3042.B.063.Z04.18 63 27 50 18 4 0,6 4
cross drive DIN 138
F 3042.B.063.Z05.18 63 27 50 18 5 0,5 5
F 3042.B.080.Z05.18 80 27 50 18 5 1,0 5
F 3042.B.080.Z06.18 80 27 50 18 6 0,9 6
Dc d1 AD . . 2006 . .
F 3042.B.100.Z05.18 100 32 50 18 5 1,8 5
F 3042.B.100.Z07.18 100 32 50 18 7 1,7 7
Lc
X1 F 3042.B.125.Z06.18 125 40 63 18 6 3,6 6
F 3042.B.125.Z08.18 125 40 63 18 8 3,5 8
F 3042.B.160.Z07.18 160 40/40 B 63 18 7 4,8 7
AD . . 2006 . .
F 3042.B.160.Z10.18 160 40/40 B 63 18 10 4,6 10

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

506 Shoulder Milling


 
Eckfraesen_ges_e.frame  Seite 16  Donnerstag, 5. Februar 2004  9:37 09

MINI-NOVEX F 3042
κ = 90° AD . . 2006

Assembly parts
Clamping screw
FS 1031 (Torx 20)
for indexable insert
Tightening torque 5 Nm

Accessories
Screw driver FS 228 (Torx 20)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
Radius facet
Designation mm mm
ADMT 2006 PDR – D 56 1,2 1,8 c b c
ADMT 2006 PDR – F 56 1,2 1,8 c b a b
ADMT 200616 R – F 56 1,6 1,4 c b a b
ADMT 200620 R – F 56 2,0 1,4 c b b
ADMT 200625 R – F 56 2,5 1,2 c b b
ADMT 200630 R – F 56 3,0 1,2 c b b
The cutter body or cartridges
are to be reworked in the
ADMT 200640 R – F 56 4,0 1,0 c b b
radiused section if the corner ADMT 200650 R – F 56 5,0 1,0 c b b
radius is R = 2.0 mm or above: ADMT 200660 R – F 56
R(body) = R(insert) –1 mm
6,0 1,0 c b b
ADMT 2006 PDR – G 56 1,2 1,8 b a

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 394 ➞ 664 ➞ 606

Shoulder Milling 507


 
F4042_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:38 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 4041.T36.040.Z03.13 40 36 40 13 3 0,35 3
F 4041.T45.050.Z03.13 50 45 40 13 3 0,55 3
Dc d1 LN . .1307 . .
F 4041.T45.050.Z04.13 50 45 40 13 4 0,55 4

Lc
X1

cylindrical bore F 4041.B.040.Z03.13 40 16 40 13 3 0,2 3


cross drive DIN 138
F 4041.B.050.Z03.13 50 22 40 13 3 0,3 3
F 4041.B.050.Z04.13 50 22 40 13 4 0,3 4
F 4041.B.063.Z04.13 63 22 40 13 4 0,5 4
Dc d1
F 4041.B.063.Z06.13 63 22 40 13 6 0,5 6
F 4041.B.080.Z05.13 80 27 50 13 5 0,8 5 LN . . 1307 . .

Lc F 4041.B.080.Z07.13 80 27 50 13 7 0,7 7
X1
F 4041.B.100.Z05.13 100 32 50 13 5 1,7 5
F 4041.B.100.Z08.13 100 32 50 13 8 1,6 8
F 4041.B.125.Z07.13 125 40 63 13 7 3,5 7
F 4041.B.125.Z10.13 125 40 63 13 10 3,4 10

F 4041.B.160.Z08.13 160 40/40 B 63 13 8 4,6 8


LN . . 1307 . .
F 4041.B.160.Z12.13 160 40/40 B 63 13 12 4,5 12

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

508 Shoulder Milling


 
F4042_ges_e.frame  Seite 8  Freitag, 13. Februar 2004  10:57 10

NOVEX Shoulder Milling Cutter F 4041


κ = 90°

Assembly parts
Clamping screw
FS 1458 (Torx 15 IP)
for indexable insert
Tightening torque 2,5 Nm

Accessories
Screw driver FS 1485 (Torx 15 IP)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner

WXN 15

WXH 15
WKP 25
WKP 35
WAK 15
WKP 25
WKP 35

WK 10
Radius facet
Designation mm mm
LNGX 130708 R – L 55 0,8 1,6 ab a bc
LNMX 130708 R – L 55 0,8 1,6 ab a bc

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 395 ➞ 664 ➞ 606

Shoulder Milling 509


 
F4042_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:39 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 4042.T09.010.Z01.08* 10 9,7 20 8 1 0,1 1
F 4042.T09.012.Z01.08* 12 9,7 20 8 1 0,1 1
Dc d1
F 4042.T14.016.Z02.08* 16 14,5 25 8 2 0,1 2
Lc F 4042.T18.020.Z02.08* 20 18,5 30 8 2 0,1 2
X1
F 4042.T18.020.Z03.08* 20 18,5 30 8 3 0,1 3
F 4042.T22.025.Z03.08* 25 22 35 8 3 0,1 3
ADMT 0803 . .
F 4042.T22.025.Z04.08* 25 22 35 8 4 0,1 4
F 4042.T28.032.Z04.08* 32 28 40 8 4 0,2 4
F 4042.T28.032.Z05.08* 32 28 40 8 5 0,2 5
F 4042.T36.040.Z04.08* 40 36 40 8 4 0,35 4
F 4042.T36.040.Z06.08* 40 36 40 8 6 0,35 6
F 4042.T45.050.Z05.08* 50 45 40 8 5 0,5 5
F 4042.T45.050.Z07.08* 50 45 40 8 7 0,5 7

Shank DIN 1835, form B F 4042.W16.010.Z01.08 10 16 31 80 8 1 0,1 1


F 4042.W16.012.Z01.08 12 16 31 80 8 1 0,1 1
Dc d1
F 4042.W16.016.Z02.08 16 16 41 90 8 2 0,1 2
Lc F 4042.W20.020.Z03.08 20 20 39 90 8 3 0,2 3 ADMT 0803 . .
X1
X2 F 4042.W25.025.Z04.08 25 25 43 100 8 4 0,3 4
F 4042.W32.032.Z05.08 32 32 49 110 8 5 0,6 5
F 4042.W32.040.Z06.08 40 32 49 110 8 6 0,7 6

Cyl. shank without drive flat F 4042.Z16.010.Z01.08 10 16 31 160 8 1 0,2 1


F 4042.Z16.012.Z01.08 12 16 31 160 8 1 0,2 1
 
F 4042.Z16.016.Z02.08 16 16 41 180 8 2 0,3 2 ADMT 0803 . .

 F 4042.Z20.020.Z02.08 20 20 39 200 8 2 0,5 2

F 4042.Z25.025.Z03.08 25 25 43 200 8 3 0,7 3

cylindrical bore F 4042.B.040.Z06.08 40 16 40 8 6 0,2 6


cross drive DIN 138 ADMT 0803 . .
F 4042.B.050.Z07.08 50 22 40 8 7 0,35 7

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
* constructively balanced.

510 Shoulder Milling


 
F4042_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:39 09

NOVEX Shoulder Milling Cutter F 4042


κ = 90° ADMT 0803

Assembly parts DC = 10–20 mm DC = 25–50 mm


Clamping screw
FS 1455 (Torx 8 IP) FS 1454 (Torx 8 IP)
for indexable insert
Tightening torque 0,8 Nm 0,8 Nm

Accessories
Screw driver FS 1483 (Torx 8 IP)

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WXN 15

WXH 15
WKP 25
WKP 35
WAK 15
WKP 25
WKP 35

WXP 45

WK 10
Radius facet
Designation mm mm
ADMT 080304 R – D 56 0,4 1,2 ab a bc
ADMT 080304 R – F 56 0,4 1,2 ab cba bc
ADMT 080304 R – G 56 0,4 1,2 a bb a

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 395 ➞ 664 ➞ 606

Shoulder Milling 511


 
F4042_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:39 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 4042.T22.025.Z03.11* 25 22 35 11,7 3 0,1 3
F 4042.T28.032.Z03.11* 32 28 40 11,7 3 0,2 3
Dc d1
F 4042.T28.032.Z04.11* 32 28 40 11,7 4 0,2 4
Lc F 4042.T36.040.Z03.11* 40 36 40 11,7 3 0,35 3 ADMT 1204 . .
X1
F 4042.T36.040.Z05.11* 40 36 40 11,7 5 0,35 5
F 4042.T45.050.Z04.11* 50 45 40 11,7 4 0,5 4
F 4042.T45.050.Z06.11* 50 45 40 11,7 6 0,5 6

Shank DIN 1835, form B F 4042.W25.025.Z03.11 25 25 43 100 11,7 3 0,35 3


F 4042.W32.032.Z04.11 32 32 49 110 11,7 4 0,6 4
Dc d1 ADMT 1204 . .
F 4042.W32.040.Z05.11 40 32 49 110 11,7 5 0,7 5
Lc
X1
X2

Cyl. shank without drive flat F 4042.Z25.025.Z03.11 25 25 38 200 11,7 3 0,7 3


F 4042.Z32.032.Z04.11 32 32 39 250 11,7 4 1,5 4
 
ADMT 1204 . .
F 4042.Z32.040.Z05.11 40 32 44 250 11,7 5 1,6 5




cylindrical bore F 4042.B.040.Z03.11* 40 16 40 11,7 3 0,2 3


cross drive DIN 138
F 4042.B.040.Z05.11 40 16 40 11,7 5 0,2 5
F 4042.B.050.Z04.11* 50 22 40 11,7 4 0,3 4

Dc d1 F 4042.B.050.Z06.11 50 22 40 11,7 6 0,3 6


ADMT 1204 . .
F 4042.B.063.Z05.11* 63 22 40 11,7 5 0,6 5
F 4042.B.063.Z07.11 63 22 40 11,7 7 0,6 7
Lc
X1 F 4042.B.080.Z06.11* 80 27 50 11,7 6 1,1 6
F 4042.B.080.Z08.11 80 27 50 11,7 8 1,1 8

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
* constructively balanced.

512 Shoulder Milling


 
F4042_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:40 09

NOVEX Shoulder Milling Cutter F 4042


κ = 90° ADMT 1204

Assembly parts DC = 25 mm DC = 32–80 mm


Clamping screw
FS 1456 (Torx 9 IP) FS 1457 (Torx 9 IP)
for indexable insert
Tightening torque 1,5 Nm 1,5 Nm

Accessories
Screw driver FS 1484 (Torx 9 IP)

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WXN 15

WXH 15
WKP 25
WKP 35
WAK 15
WKP 25
WKP 35

WXP 45

WK 10
Radius facet
Designation mm mm
ADMT 120408 R – D 56 0,8 1,2 ab a bc
ADMT 120408 R – F 56 0,8 1,2 ab cba bc
ADMT 120408 R – G 56 0,8 1,2 a bb a

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 395 ➞ 664 ➞ 606

Shoulder Milling 513


 
F4042_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:40 09

DC d1/ISO X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type
F 4042.T36.040.Z03.15* 40 36 40 15 3 0,35 3
F 4042.T36.040.Z04.15* 40 36 40 15 4 0,35 4
Dc d1 ADMT 1606 . .
F 4042.T45.050.Z03.15* 50 45 40 15 3 0,5 3
Lc F 4042.T45.050.Z05.15* 50 45 40 15 5 0,5 5
X1

cylindrical bore F 4042.B.040.Z03.15* 40 16 40 15 3 0,2 3


cross drive DIN 138
F 4042.B.040.Z04.15 40 16 40 15 4 0,2 4
F 4042.B.050.Z03.15* 50 22 40 15 3 0,3 3
F 4042.B.050.Z05.15 50 22 40 15 5 0,3 5
Dc d1
F 4042.B.063.Z04.15* 63 22 40 15 4 0,6 4
F 4042.B.063.Z06.15 63 22 40 15 6 0,6 6 ADMT 1606 . .
Lc
X1 F 4042.B.080.Z05.15* 80 27 50 15 5 1,0 5
F 4042.B.080.Z07.15 80 27 50 15 7 1,1 7
F 4042.B.100.Z05.15* 100 32 50 15 5 1,6 5
F 4042.B.100.Z08.15 100 32 50 15 8 1,7 8
F 4042.B.125.Z07.15* 125 40 63 15 7 3,2 7
F 4042.B.125.Z10.15 125 40 63 15 10 3,4 10
F 4042.B.160.Z08.15* 160 40/40 B 63 15 8 4,0 8
ADMT 1606 . .
F 4042.B.160.Z12.15 160 40/40 B 63 15 12 4,3 12

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.
* constructively balanced.

514 Shoulder Milling


 
F4042_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  7:55 19

NOVEX Shoulder Milling Cutter F 4042


κ = 90° ADMT 1606

Assembly parts
Clamping screw
FS 1453 (Torx 15 IP)
for indexable insert
Tightening torque 2,5 Nm

Accessories
Screw driver FS 1485 (Torx 15 IP)

Sealing washer set


FS 936 (only for DC = 160 mm)
(incl. sealing ring + screws)

Sealing ring O–R 96 x 4

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner

WXN 15

WXH 15
WKP 25
WKP 35
WAK 15
WKP 25
WKP 35

WXP 45

WK 10
Radius facet
Designation mm mm
ADMT 160608 R – D 56 0,8 1,6 ab a bc
ADMT 160608 R – F 56 0,8 1,6 ab cba bc
ADMT 160608 R – G 56 0,8 1,6 a bb a

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 395 ➞ 664 ➞ 606

Shoulder Milling 515


 
F_SELECT_e.frame  Seite 9  Freitag, 13. Februar 2004  10:58 10

WALTER SELECT

Machining

Approach angle κ 90°

Slot Milling F 2237

Range of diameters [mm] 18–40

Page 526

P Steel ●●

M Stainless steel ●●

K Cast iron ●●

N NF metals ●

S Difficult materials ●

H Hard materials

Indexable insert
basic shape

LP . . 07 . . / SP . .06 . .
Insert types LP . . 15 . . / SP . .09 . .
SP . .12 . .

max. depths of cut [mm] 25

516 Slot Milling


  F_SELECT_e.frame  Seite 10  Freitag, 13. Februar 2004  10:59 10

n
catio
appli
rt for: Main
t Inse
Bes
er
Slot Milling
Furth on
ur- plicati
nfavo ap
d erate u able
mo
best ns
nditio
h i n i ng co
mac

90° 90° 90°

F 2230 F 2036 F 2243

50–80 16, 25, 40, 63 21–50

524 522 528

●● ●● ●●

● ● ●●

●● ●● ●●

● ●

● ● ●

P 20200 – 1 SP . . 0603 . .
CN . . 1206 . .
P 20200 – 2 SP . . 09T3 . .
CN . . 1608 . .
P 20200 – 3 SP . . 1204 . .

11 / 14 4 9–21

Slot Milling 517


 
F_SELECT_e.frame  Seite 11  Freitag, 13. Februar 2004  10:59 10

WALTER SELECT

Machining

Approach angle κ 90° 90° 90°

Slot Milling F 2238 MP F 2238CE F 2238

Range of diameters [mm] 63 50–80 20–125

Page 530 534 + 536 532

P Steel ●● ●● ●●

M Stainless steel ● ● ●

K Cast iron ●● ●● ●●

N NF metals ● ● ●

S Difficult materials ● ● ●

H Hard materials

Indexable insert
basic shape

LP . . 0703 . . / LP 1504 . .
AP . . 1204 . . / AP . . 2004 . .
LP . . 1504 . . SP . . 0603 . .
Insert types SP . . 1204 . .
SP . . 1204 . . SP . . 09T3 . .
CNGX 1104 . .
SP . . 1204 . .

max. depths of cut [mm] 40 117 87

518 Slot Milling


 F_SELECT_e.frame  Seite 12  Freitag, 13. Februar 2004  10:59 10

n
catio
appli
rt for: Main
t Inse
Bes
er
Slot Milling
Furth on
cati
d era
nfavo
te u able
ur- appli
– Porcupine Milling Cutters –
mo
best ns
nditio
h i n i ng co
mac

90° 90° 90°

F 2338 F 3038 F 3238

® ®
c c
are are
Qu Qu

63–100 20–40 25–80

538 + 540 542 + 544 546 + 548

●● ●● ●●

● ●● ●●

●● ●● ●●

● ●● ●●

● ● ●

LP . . 1506 . .
AP . . 0903 . . AP . . 15T3 . .
SP . . 1206 . .

100 64 112

Slot Milling 519


 
F_SELECT_e.frame  Seite 13  Freitag, 13. Februar 2004  11:00 11

WALTER SELECT

Machining

Approach angle κ 90°

Slot Milling F 2252

Range of diameters [mm] 100–315 80–315 125–315 100–315

Page 552 + 558 + 560 554 + 562 + 564 556 + 566 + 568 550

P Steel ●● ●● ●● ●●

M Stainless steel ●● ●● ● ●●

K Cast iron ●● ●● ●● ●●

N NF metals ●● ●● ●●

S Difficult materials ● ● ●

H Hard materials ● ●

Indexable insert
basic shape

MP . . 0603 . .
AP . . 0903 . . SP . . 09T3 . .
Insert types MP . . 0803 . . TP . . 16 . .
AP . . 15T3 . . SP . . 1204 . .
MP . . 1204 . .

Half side and face milling:


9 + 15 6 + 8 + 12 13 9 + 12
max. depths of cut [mm]
Full side and face milling:
12–25 8–23 16–25 —
max. width of cut [mm]

520 Slot Milling


  F_SELECT_e.frame  Seite 14  Freitag, 13. Februar 2004  11:00 11

n
catio
appli
rt for: Main
t Inse
Bes
er
Slot Milling
Furth on
cati
d era
nfavo
te u able
ur- appli
– Side and Face Milling Cutter –
mo
best ns
nditio
h i n i ng co
mac

90° 90° 90°

F 2053 F 2253 F 2255

100–200 80–315 63–250

570 572 574

●● ●● ●●

● ● ●

●● ●● ●●

● ● ●●

● ● ●

CN . . 0805 . .
P 44 . . CN . . 1206 . . NSM . . 3.900 . .
CN . . 1608 . .

— — —

6+8 10–25 1,6 + 2,2 + 3 + 4

Slot Milling 521


 
Nutfraesen_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:43 09

ae
DC d1 X1 X2 max. SBH13 for Ø No. of
Tool Designation mm mm mm mm mm Z
kg
mm mm inserts Type

X2
1,1* 18–22 1 P 20200 – 1.1
F 2036.5.16.090.016 16 16 42 90 1,75 1 0,12 1,3* 22–32 1 P 20200 – 1.2
Dc d1
1,6* 34–38 1 P 20200 – 1.3
1,3* 28–32 2 P 20200 – 1.2
SB 1,6* 34–38 2 P 20200 – 1.3
X1
F 2036.5.25.130.025 25 25 74 130 2,00 2 0,20
1,85* 40–48 2 P 20200 – 1.4
2,15* 50–63 2 P 20200 – 1.5
2,15* 50–63 4 P 20200 – 2.1
F 2036.5.32.140.040 40 32 80 140 2,75 4 0,40 2,65* 65–82 4 P 20200 – 2.2
3,15* 85–100 4 P 20200 – 2.3

3,15* 85–100 6 P 20200 – 3.1


,? @ #"
F 2036 M.0.50.040.063 63 50 40 4 6 0,40 4,15* 102–200 6 P 20200 – 3.2
5,15* 210–300 6 P 20200 – 3.3
5*
:

* Width of slot (nominal size) according to DIN 472 in relation to the bore diameter.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

522 Slot Milling


 
Nutfraesen_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:44 09

NOVEX Circular Slot Milling Cutter F 2036

Assembly parts DC = 16–25 mm DC = 40 mm DC = 63 mm


Clamping screw
FS 322 (Torx 7) FS 246 (Torx 8) FS 326 (Torx 15)
for indexable insert
Tightening torque 0,8 Nm 1,5 Nm 3,0 Nm

Accessories DC = 16–25 mm DC = 40 mm DC = 63 mm

Screw driver FS 309 (Torx 7) FS 230 (Torx 8) FS 229 (Torx 15)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Corner chamfer
Designation mm
P 20200 – 1.1 0,1 x 45° b
P 20200 – 1.2 0,15 x 45° b
P 20200 – 1.3 0,15 x 45° b
P 20200 – 1.4 0,15 x 45° b
P 20200 – 1.5 0,15 x 45° b
P 20200 – 2.1 0,15 x 45° b
P 20200 – 2.2 0,15 x 45° b
P 20200 – 2.3 0,15 x 45° b
P 20200 – 3.1 0,15 x 45° b
P 20200 – 3.2 0,15 x 45° b
P 20200 – 3.3 0,15 x 45° b

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 388 ➞ 664 ➞ 608

Slot Milling 523


 
Nutfraesen_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:44 09

DC D1 d1 X1 ae No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore F 2230.B.050.Z03.11 50 45 22 50 11 3 0,3 3 CN . . 1206 . .
cross drive DIN 138
F 2230.B.063.Z03.14 63 45 22 50 14,5 3 0,5 3 CN . . 1608 . .
F 2230.B.080.Z04.14 80 55 27 50 14,5 4 0,8 4 CN . . 1608 . .

,? @ ,

=A

:

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Note:
The tool can only be used in axial feed direction.
Please consider the width of cut ae for plunging!

524 Slot Milling


 
Nutfraesen_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:44 09

NOVEX Plunge Milling Cutter F 2230


κ = 90°

Assembly parts CN . . 1206 CN . . 1608


Clamping screw
FS 1007 (Torx 15) FS 1009 (Torx 20)
for indexable insert
Tightening torque 2,5 Nm 5,0 Nm

Accessories CN . . 1206 CN . . 1608

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
CNMQ 120608 T – A 27T 0,8 bc
CNMQ 120608 – A 57T 0,8 c ac
CNHQ 1206 PPN – A 57T 0,8 1,5 ac ac
CNMU 120608 – D 57T 0,8 b b b
CNHU 1206 PPN – D 57T 0,8 1,5 b b b
CNMQ 160812 T – A 27T 1,2 ac
CNMQ 160812 – A 57T 1,2 c ac
CNHQ 1608 PPN – A 57T 1,2 1,8 ac ac
CNMU 160812 – D 57T 1,2 b b b
CNHU 1608 PPN – D 57T 1,2 1,8 b b b

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m

➞ 390 ➞ 664 ➞ 608

Slot Milling 525


 
Nutfraesen_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:44 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Shank DIN 228, form A 1 LP . . 0703 . .
F 2237.M.018.Z01.07 18 MT 2 30 94 7 1 0,2
1 SP . . 0603 . .
Lc
1 LP . . 0703 . .
F 2237.M.020.Z01.13 20 MT 2 30 94 13 1 0,2
2 SP . . 0603 . .
Dc
1 LP . . 15T3 . .
F 2237.M.025.Z01.14 25 MT 2 40 104 14 1 0,3
1 SP . . 09T3 . .
X1
X2 1 LP . . 15T3 . .
F 2237.M.030.Z01.22 30 MT 3 45 126 22 1 0,6
2 SP . . 09T3 . .
1 LP . . 15T3 . .
F 2237.M.032.Z01.22 32 MT 3 45 126 22 1 0,6
2 SP . . 09T3 . .
1 LP . . 1504 . .
F 2237.M.040.Z01.25 40 MT 4 60 162 25 1 1,3 1 SP . . 09T3 . .
1 SP . . 1204 . .

Shank DIN 1835, form B 1 LP . . 0703 . .


F 2237.W.018.Z01.07 18 16 31 80 7 1 0,2
1 SP . . 0603 . .
Lc 1 LP . . 0703 . .
F 2237.W.020.Z01.13 20 20 34 85 13 1 0,2
2 SP . . 0603 . .
Dc d1
1 LP . . 15T3 . .
F 2237.W.025.Z01.14 25 25 43 100 14 1 0,4
1 SP . . 09T3 . .
X1
X2
1 LP . . 15T3 . .
F 2237.W.030.Z01.22 30 32 54 115 22 1 0,6
2 SP . . 09T3 . .
1 LP . . 15T3 . .
F 2237.W.032.Z01.22 32 32 54 115 22 1 0,6
2 SP . . 09T3 . .
1 LP . . 1504 . .
F 2237.W.040.Z01.25 40 32 69 130 25 1 0,8 1 SP . . 09T3 . .
1 SP . . 1204 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

526 Slot Milling


 
Nutfraesen_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  9:45 09

NOVEX Routing Cutter F 2237


κ = 90°

Assembly parts DC = 18–20 mm DC = 25 mm DC = 32 mm DC = 40 mm


Clamping screw FS 359 + FS 1030
FS 923 (Torx 8) FS 920 (Torx 15) FS 359 (Torx 15)
for indexable insert (Torx 15) (Torx 20)
Tightening torque 0,8 Nm 2,5 Nm 2,5 Nm 2,5 Nm 5,0 Nm

Accessories DC = 18–20 mm DC = 25 mm DC = 32 mm DC = 40 mm
FS 229 + FS 228
Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 229 (Torx 15)
(Torx 15) (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
LPMT 070304 R – D 51 0,4 1,2 bc c c
LPGT 070304 R – F 55 0,4 1,2 b b c bab
LPMT 15T308 R – D 51 0,8 1,4 bc c c
LPGT 15T308 R – F 55 0,8 1,4 b b c babb
LPMT 150412 R – D 51 1,2 1,6 bc c c
LPGT 150412 R – F 55 1,2 1,6 a b c bab
SPMT 060304 – D 51 0,4 bc c c
SPMT 060304 – F 55 0,4 a b c babb
SPMT 09T308 – D 51 0,8 bc c c
SPMT 09T308 – F 55 0,8 a b c babb
SPMT 120408 – D 51 0,8 bc c c
SPMT 120408 – F 55 0,8 a b c babb

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 382 ➞ 664 ➞ 608

Slot Milling 527


 
Nutfraesen_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:45 09

DC d1 d2 X1 X2 SB No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
Shank DIN 1835, form B F 2243.W.021.Z01.09 21 12 11 27 73 9 1 0,1 2
SP . . 060304
5* F 2243.W.025.Z02.11 25 16 12 31 80 11 2 0,1 4
F 2243.W.032.Z02.14 32 20 17 39 90 14 2 0,2 4
@
,? @ SP . . 09T308
F 2243.W.040.Z02.17 40 25 21 49 106 17 2 0,4 4

: F 2243.W.050.Z02.21 50 32 27 61 122 21 2 0,7 4 SP . . 120408


:

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

528 Slot Milling


 
Nutfraesen_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:45 09

NOVEX T Slot Cutter F 2243


for slottting operations according to DIN 650

Assembly parts DC = 21–25 mm DC = 32–40 mm DC = 50 mm


Clamping screw
FS 923 (Torx 8)
for indexable insert
Tightening torque 0,8 Nm
Clamping screw
FS 922 (Torx 15) FS 1028 (Torx 20)
for indexable insert
Tightening torque 2,5 Nm 4,0 Nm

Accessories DC = 21–25 mm DC = 32–40 mm DC = 50 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
SPHW 120412 – A 57 1,2 b
SPHW 120416 – A 57 1,6 b

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 382 ➞ 664 ➞ 608

Slot Milling 529


 
IGEL_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  9:52 09

DC d1 X1 LC No. of
Tool Designation mm mm mm mm Z
kg
inserts Type

4 SP . . 1204 . .
Dc d1
2 AP . . 1204 . .
F 2238MP.N6.063.Z04.40 63 61 63 40 4 0,9 2 AP . . 2004 . .
2 CNGX 1104
Lc
X1

Drilling up to 12 mm, ideal plunge angle 10°–20°.


When using inserts with a radius of 4 or 6 mm, the radiused section of body should be reworked.

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Assembly parts AP . . / SP . . CNGX


Clamping screw
FS 1030 (Torx 20) FS 359 (Torx 15)
for indexable insert
Tightening torque 5,0 Nm 2,5 Nm

Accessories AP . . / SP . . CNGX

Screw driver FS 228 (Torx 20) FS 229 (Torx 15)

530 Slot Milling


IGEL_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  9:53 09  

NOVEX Plunge Milling Cutter F 2238 MP


modular

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WSN 10

WXN 15

WXH 15
WXP 45
WAP 25

WAP 35

WAK 15

WAK 25
WTP 35
corner

WK 10

WMG
WPM

WKM
Radius facet
Designation mm mm
APHW 120420 TR – A 27 2 1,1 bc
APHW 120440 TR – A 27 4 c
APHW 120460 TR – A 27 6 c
APMW 120420 R – A 51 2 bc
APHW 120420 R – A 57 2 1,1 b
APHW 120440 R – A 57 4 b
APHW 120460 R – A 57 6 b
APMT 120420 R – D 51 2 cc
APMT 120440 R – D 51 4 cc
APMT 120460 R – D 51 6 cc
APMT 120420 R – D 57 2 b a
APMT 120440 R – D 57 4 b a
APMT 120460 R – D 57 6 b a
APHW 200420 TR – A 27 2 1,1 bc
APHW 200440 TR – A 27 4 c
APHW 200460 TR – A 27 6 c
APMW 200420 R – A 51 2 bc
APHW 200420 R – A 57 2 1,1 b
APHW 200440 R – A 57 4 b
APHW 200460 R – A 57 6 b
APMT 200420 R – D 51 2 c c
APMT 200440 R – D 51 4 c c
APMT 200460 R – D 51 6 c c
APMT 200420 R – D 57 2 b a
APMT 200440 R – D 57 4 b a
APMT 200460 R – D 57 6 b a
CNGX 1104 – D 57 b b

SPMW 120408 T – A 27 0,8 bc b


SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bccc
SPMT 120408 – F 55 0,8 bbc babb

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 388 ➞ 664 ➞ 608

Slot Milling 531


 
IGEL_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:53 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Shank DIN 228, form A 1 LP . . 0703 . .
F 2238.M.020.Z01.22 20 MT 2 40 104 22 1 0,2
4 SP . . 0603 . .
Lc
2 LP . . 0703 . .
F 2238.M.025.Z02.27 25 MT 2 45 109 27 2 0,4
Dc 10 SP . . 0603 . .
2 LP . . 0703 . .
X1 F 2238.M.032.Z02.37 32 MT 3 55 136 37 2 0,9
14 SP . . 0603 . .
X2
2 LP . . 15T3 . .
F 2238.M.040.Z02.50 40 MT 4 75 178 50 2 1,2
12 SP . . 09T3 . .
Shank DIN 1835, form B 1 LP . . 0703 . .
F 2238.W.020.Z01.22 20 20 34 85 22 1 0,2
4 SP . . 0603 . .
Lc 2 LP . . 0703 . .
F 2238.W.025.Z02.27 25 25 43 100 27 2 0,3
10 SP . . 0603 . .
Dc d1
2 LP . . 0703 . .
F 2238.W.032.Z02.37 32 32 54 115 37 2 0,6
X1 14 SP . . 0603 . .
X2 2 LP . . 15T3 . .
F 2238.W.040.Z02.50 40 40 69 140 50 2 1,2
12 SP . . 09T3 . .
Combi-Shank DIN 69871+2080 2 LP . . 0703 . .
F 2238.S4.032.Z02.42 32 ISO 40 90 63 42 2 1,2
16 SP . . 0603 . .
Lc
2 LP . . 15T3 . .
F 2238.S4.040.Z02.50 40 ISO 40 95 75 50 2 1,4
Dc
12 SP . . 09T3 . .

X2
X1

modular adaptor 2 LP . . 0703 . .


F 2238.N6.032.Z02.42 32 63 100 63 42 2 0,9
16 SP . . 0603 . .
Lc 2 LP . . 15T3 . .
F 2238.N6.040.Z02.50 40 63 105 73 50 2 1,1
12 SP . . 09T3 . .
Dc d1

X2
X1

cylindrical bore 2 LP . . 15T3 . .


F 2238.B.050.Z02.42 50 22 53 42 2 0,5
cross drive DIN 138 10 SP . . 09T3 . .
without internal coolant supply
3 LP . . 15T3 . .
F 2238.B.063.Z03.50 63 27 54 50 3 0,8
18 SP . . 09T3 . .
Lc
3 LP . . 15T3 . .
F 2238.B.065.Z03.50 65 27 54 50 3 0,9
18 SP . . 09T3 . .

Dc d1 3 LP . . 1504 . .
F 2238.B.080.Z03.67 80 32 80 67 3 1,7
18 SP . . 1204 . .
3 LP . . 1504 . .
F 2238.B.082.Z03.67 82 32 80 67 3 1,8
X1 18 SP . . 1204 . .
4 LP . . 1504 . .
F 2238.B.100.Z04.77 100 40 90 77 4 3,4
28 SP . . 1204 . .
5 LP . . 1504 . .
F 2238.B.125.Z05.87 125 50 100 87 5 6,2
40 SP . . 1204 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Clamping screw for adaptor* d1 = 22 mm d1 = 27 mm d1 = 32 mm d1 = 40 mm d1 = 50 mm


Clamping screw M 10 x 40 M 12 x 35 M 16 x 60 M 20 x 70 M 24 x 80
ISO 4762 (12.9) (SW 8) (SW 10) (SW 14) (SW 17) (SW 19)
* for arbor mounted tools F 2238.B and adaptors types A 150 . . , A 155 . . and AK 155 . .

532 Slot Milling


IGEL_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:53 09  

NOVEX Porcupine Cutter F 2238


κ = 90°

Assembly parts DC = 20–32 mm DC = 40–65 mm DC = 80–125 mm


Clamping screw
FS 925 (Torx 8) FS 359 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm 5 Nm

Accessories DC = 20–32 mm DC = 40–65 mm DC = 80–125 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Pull stud C 100.40.600 for DIN 2080

Pull stud C 100.40.615 A for DIN 69871 form AD

Pull stud C 100.40.615 B for DIN 69871 form B

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WMG 40
WXM 35

WXM 15
WSN 10

WXN 15

WXH 15
WXP 45
WAP 25

WAP 35

WAK 15

WAK 25
WTP 35

corner

WK 10
WPM

WKM
Radius facet
Designation mm mm
LPMW 070304 TR – A 27 0,4 bc
LPGW 070304 R – A 57 0,4 1,2 c bc
LPMT 070304 R – D 51 0,4 1,2 bc cc
LPGT 070304 R – F 55 0,4 1,2 a bc bab
LPMW 15T308 TR – A 27 0,8 bc b
LPGW 15T308 R – A 57 0,8 1,4 c b bcb
LPMT 15T308 R – D 51 0,8 1,4 bc cc
LPGT 15T308 R – F 55 0,8 1,4 a bc babb
LPMW 150412 TR – A 27 1,2 bc b
LPGW 150412 R – A 57 1,2 1,6 c bc
LPMT 150412 R – D 51 1,2 1,6 bc cc
LPGT 150412 R – F 55 1,2 1,6 a bc bab
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb

➞ 382 ➞ 664 ➞ 608 Slot Milling 533


 
IGEL_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  9:54 09

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 2 LP . . 1504 . .
F 2238CE.S5.050.Z02.056 50 ISO 50 120 84 56 2 3,8
10 SP . . 1204 . .
2 LP . . 1504 . .
Dc F 2238CE.S5.063.Z02.077 63 ISO 50 135 102 77 2 5,3
14 SP . . 1204 . .
Lc 2 LP . . 1504 . .
X2
F 2238CE.S5.063.Z02.087 63 ISO 50 145 112 87 2 5,4
16 SP . . 1204 . .
X1
3 LP . . 1504 . .
F 2238CE.S5.080.Z03.097 80 ISO 50 150 130 97 3 6,8
27 SP . . 1204 . .
3 LP . . 1504 . .
F 2238CE.S5.080.Z03.107 80 ISO 50 160 140 107 3 7,0
30 SP . . 1204 . .
2 LP . . 1504 . .
F 2238CE.S5.063.Z02.097 63 ISO 50 155 122 97 2 5,5
18 SP . . 1204 . .
Dc
3 LP . . 1504 . .
F 2238CE.S5.080.Z03.117 80 ISO 50 170 150 117 3 7,1
Lc 33 SP . . 1204 . .
X2
X1

modular adaptor 2 LP . . 1504 . .


F 2238CE.N8.050.Z02.056 50 80 115 81 56 2 2,2
10 SP . . 1204 . .
2 LP . . 1504 . .
Dc d1 F 2238CE.N8.050.Z02.077 50 80 135 101 77 2 2,4
14 SP . . 1204 . .
2 LP . . 1504 . .
Lc F 2238CE.N8.063.Z02.077 63 80 125 95 77 2 2,7
X2
14 SP . . 1204 . .
X1 2 LP . . 1504 . .
F 2238CE.N8.063.Z02.087 63 80 135 105 87 2 2,8
16 SP . . 1204 . .
3 LP . . 1504 . .
F 2238CE.N8.080.Z03.097 80 80 145 126 97 3 4,3
27 SP . . 1204 . .
3 LP . . 1504 . .
F 2238CE.N8.080.Z03.107 80 80 155 136 107 3 4,5
30 SP . . 1204 . .
2 LP . . 1504 . .
F 2238CE.N8.063.Z02.097 63 80 145 115 97 2 2,9
18 SP . . 1204 . .
Dc d1
3 LP . . 1504 . .
F 2238CE.N8.080.Z03.117 80 80 165 146 117 3 4,6
Lc 33 SP . . 1204 . .
X2
X1

The standard equipment comprises the body with front piece and assembly parts, but without indexable inserts
and screw driver.
The pull stud to be ordered is dependant upon the DIN standard.
For the application into DIN 2080 adaptors, one of the drive key should be removed.
The socket key FS 1043 is needed for the application of the tightening screw for the front pieces FS 1032+FS 1033.

DC LC No. of
Front piece Designation mm mm Z
kg
inserts Type
Lc 2 LP . . 1504 . .
F 2238CE.C.050.Z02.024 50 24 2 0,3
4 SP . . 1204 . .
Dc 2 LP . . 1504 . .
F 2238CE.C.063.Z02.024 63 24 2 0,4
4 SP . . 1204 . .
3 LP . . 1504 . .
F 2238CE.C.080.Z03.024 80 24 3 0,6
6 SP . . 1204 . .
2 LP . . 1504 . .
F 2238CE.C.063.Z02.034 63 34 2 0,5
6 SP . . 1204 . .
3 LP . . 1504 . .
F 2238CE.C.080.Z03.034 80 34 3 0,8
9 SP . . 1204 . .
Lc
2 LP . . 1504 . .
F 2238CE.C.063.Z02.044 63 44 2 0,6
8 SP . . 1204 . .
Dc
3 LP . . 1504 . .
F 2238CE.C.080.Z03.044 80 44 3 0,9
12 SP . . 1204 . .

534 Slot Milling


 
IGEL_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  9:54 09

NOVEX Porcupine Cutter F 2238 CE


κ = 90°
Slot milling cutter with square corner front piece

Assembly parts DC = 50 mm DC = 63 mm DC = 80 mm
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Clamping screw
FS 370
for front piece
LC = 24 mm FS 370 (SW 10) FS 371 (SW 10) FS 373 (SW 12)
FS 371–374
LC = 34 mm FS 370 (SW 10) FS 372 (SW 10) FS 374 (SW 12)
LC = 44 mm FS 1032 (SW 8) FS 1033 (SW 8)
FS 1032+1033
Tightening torque 40,0 Nm 120,0 Nm 120,0 Nm

The front pieces LC = 24+34 mm are screwed from the front, the front pieces LC = 44 mm are screwed from behind.

Accessories DC = 50 mm DC = 63–80 mm

Screw driver FS 228 (Torx 20)

Socket key
FS 1043 (SW 8)
für FS 1032 + FS 1033

Pull stud C 100.50.600 for DIN 2080

Pull stud C 100.50.615 A for DIN 69871 form AD

Pull stud C 100.50.615 B for DIN 69871 form B

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WMG 40
WXM 35

WXM 15
WSN 10

WXN 15

WXH 15
WXP 45
WAP 25

WAP 35

WAK 15

WAK 25
WTP 35

corner
WK 10
WPM

WKM

Radius facet
Designation mm mm
LPMW 150412 TR – A 27 1,2 bc b
LPGW 150412 R – A 57 1,2 1,6 c bc
LPMT 150412 R – D 51 1,2 1,6 bc cc
LPGT 150412 R – F 55 1,2 1,6 a bc bab
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach
➞ 382 ➞ 664 ➞ 656 ➞ 608

Slot Milling 535


 IGEL_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  9:54 09

D DC d1 X3 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 F 2238CK.S5.050.Z02.032 50 ISO 50 96 32 2 3,5 6

F 2238CK.S5.063.Z02.053 63 ISO 50 111 53 2 4,9 10


SP . . 1204 . .
F 2238CK.S5.080.Z03.073 80 ISO 50 126 73 3 6,2 21
Dc

Lc
X3

modular adaptor F 2238CK.N8.050.Z02.032 50 80 91 32 2 1,9 6

F 2238CK.N8.050.Z02.053 50 80 111 53 2 2,1 10

F 2238CK.N8.063.Z02.053 63 80 101 53 2 2,3 10 SP . . 1204 . .


Dc d1
F 2238CK.N8.080.Z03.073 80 80 121 73 3 3,7 21

Lc
X3

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
The pull stud to be ordered is dependant upon the DIN standard.
For the application into DIN 2080 adaptors, one of the drive key should be removed.

536 Slot Milling


 
IGEL_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  9:54 09

NOVEX Porcupine Basic Body F 2238 CK


κ = 90°

Assembly parts
Clamping screw
FS 1030 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

Pull stud C 100.50.600 for DIN 2080

Pull stud C 100.50.615 A for DIN 69871 form AD

Pull stud C 100.50.615 B for DIN 69871 form B

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WMG 40
WXM 35

WXM 15
WSN 10

WXN 15

WXH 15
WXP 45
WAP 25

WAP 35

WAK 15

WAK 25
WTP 35

WK 10
WPM

WKM

Radius
Designation mm
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bccc
SPMT 120408 – F 55 0,8 abc babb

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m

➞ 382 ➞ 664 ➞ 656 ➞ 608

Slot Milling 537


 
F2338_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  10:09 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore 2 LP . . 1506 . .
F 2338.B.063.Z02.46 63 27 70 46 2 1,1
cross drive DIN 138 8 SP . . 1206 . .
2 LP . . 1506 . .
F 2338.B.066.Z02.46 66 27 70 46 2 1,2
8 SP . . 1206 . .

d1
2 LP . . 1506 . .
Dc F 2338.B.080.Z02.57 80 32 85 57 2 1,7
10 SP . . 1206 . .
2 LP . . 1506 . .
F 2338.B.085.Z02.67 85 32 100 67 2 1,9
12 SP . . 1206 . .
Lc 3 LP . . 1506 . .
X1 F 2338.B.100.Z03.67 100 40 100 67 3 3,7
18 SP . . 1206 . .
modular adaptor 2 LP . . 1506 . .
F 2338.N8.063.Z02.78 63 80 135 108 78 2 2,7
14 SP . . 1206 . .
2 LP . . 1506 . .
F 2338.N8.080.Z02.100 80 80 155 132 100 2 4,1
18 SP . . 1206 . .
Dc d1

Lc
X2
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

538 Slot Milling


 
F2338_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  10:10 10

NOVEX Porcupine Cutter F 2338


κ = 90°, half effective teeth

Assembly parts
Clamping screw
FS 1031 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

DC = 63–66 mm DC = 80 mm DC = 85 mm DC = 100 mm
Clamping screw for adaptor* d1 = 27 mm d1 = 32 mm d1 = 32 mm d1 = 40 mm
Clamping screw M 12 x 50 M 16 x 60 M 16 x 75 M 20 x 70
ISO 4762 (12.9) (SW 10) (SW 14) (SW 14) (SW 17)

* for arbor mounted tools F 2338.B and adaptors types A 155 . . and AK 155 . .

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
LPMW 150612 TR – A 27 1,2 c
LPHW 150612 R – A 51 1,2 c c
LPHW 1506 PPR – A 57 1,2 1,6 c cb
LPMT 150612 R – D 51 1,2 c c
LPMT 150612 R – D 57 1,2 b bab
LPGT 1506 PPR – F 57 1,2 1,6 a b
SPMW 120606 T – A 27 0,6 c
SPHW 120606 – A 51 0,6 c c
SPHW 120606 – A 57 0,6 c cb
SPMT 120606 – D 51 0,6 c c
SPMT 120606 – D 57 0,6 b bab
SPGT 120606 – F 57 0,6 a b

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac
➞ 382 ➞ 664 ➞ 608

Slot Milling 539


 
F2338_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  10:10 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore 3 LP . . 1506 . .
F 2338F.B.063.Z03.48 63 27 70 48 3 1,0
cross drive DIN 138 9 SP . . 1206 . .
3 LP . . 1506 . .
F 2338F.B.066.Z03.48 66 27 70 48 3 1,2
9 SP . . 1206 . .
4 LP . . 1506 . .
Dc d1
F 2338F.B.066.Z04.48 66 27 70 48 4 1,1
12 SP . . 1206 . .
4 LP . . 1506 . .
F 2338F.B.080.Z04.59 80 32 80 59 4 1,5
16 SP . . 1206 . .
Lc 5 LP . . 1506 . .
F 2338F.B.080.Z05.70 80 32 95 70 5 1,6
X1 25 SP . . 1206 . .
4 LP . . 1506 . .
F 2338F.B.085.Z04.59 85 32 85 59 4 1,8
16 SP . . 1206 . .
5 LP . . 1506 . .
F 2338F.B.085.Z05.70 85 32 95 70 5 1,7
25 SP . . 1206 . .
6 LP . . 1506 . .
F 2338F.B.100.Z06.81 100 40 105 81 6 3,4
36 SP . . 1206 . .
modular adaptor 3 LP . . 1506 . .
F 2338F.N8.063.Z03.81 63 80 135 106 81 3 2,5
18 SP . . 1206 . .
5 LP . . 1506 . .
F 2338F.N8.080.Z05.103 80 80 155 132 103 5 3,8
Dc d1 40 SP . . 1206 . .

Lc
X2
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

540 Slot Milling


 
F2338_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  10:10 10

NOVEX Porcupine Cutter F 2338 F


κ = 90°, full effective teeth

Assembly parts LP . . 1506 SP . . 1206


Clamping screw
FS 1153 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm
Clamping screw
FS 1031 (Torx 20)
for indexable insert
Tightening torque 5,0 Nm

Accessories
Screw driver FS 228 (Torx 20)

DC = 63–66 mm DC = 80–85 mm DC = 80–85 mm DC = 100 mm


Clamping screw for adaptor* X1 = 70 mm X1 = 85 mm X1 = 95 mm X1 = 105 mm
Clamping screw M 12 x 50 M 16 x 60 M 16 x 70 M 20 x 75
ISO 4762 (12.9) (SW 10) (SW 14) (SW 14) (SW 17)

* for arbor mounted tools F 2338F.B and adaptors types A 155 . . and AK 155 . .

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
LPMW 150612 TR – A 27 1,2 c
LPHW 150612 R – A 51 1,2 c c
LPHW 1506 PPR – A 57 1,2 1,6 c cb
LPMT 150612 R – D 51 1,2 c c
LPMT 150612 R – D 57 1,2 b bab
LPGT 1506 PPR – F 57 1,2 1,6 a b
SPMW 120606 T – A 27 0,6 c
SPHW 120606 – A 51 0,6 c c
SPHW 120606 – A 57 0,6 c cb
SPMT 120606 – D 51 0,6 c c
SPMT 120606 – D 57 0,6 b bab
SPGT 120606 – F 57 0,6 a b
für:
nde platte
e We
Optimal

e
nstig
re ungü
mittle
ngen
gute dingu
gsbe
eitun ➞ 382 ➞ 664 ➞ 608
Bearb

Slot Milling 541


 
F30_3238_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  10:17 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Shank DIN 1835, form B F 3038.W20.020.Z01.24 20 20 44 95 24 1 0,2 4
F 3038.W25.025.Z02.32 25 25 53 110 32 2 0,3 8
Dc d1
F 3038.W32.032.Z03.40 32 32 59 120 40 3 0,6 15 AP . . 0903 . .
Lc
X1 F 3038.W40.040.Z03.56 40 40 79 150 56 3 1,1 21
X2

Shank DIN 228, form A F 3038.M.020.Z01.24 20 MT 2 50 114 24 1 0,2 4


F 3038.M.025.Z02.32 25 MT 2 55 119 32 2 0,3 8
Dc AP . . 0903 . .
F 3038.M.032.Z03.40 32 MT 3 70 151 40 3 0,7 15
Lc
X1
X2 F 3038.M.040.Z03.56 40 MT 4 90 192,5 56 3 1,4 21

cylindrical bore F 3038.B.040.Z03.40 40 16 50 40 3 0,3 15 AP . . 0903 . .


cross drive DIN 138

Dc d1

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

542 Slot Milling


 
F30_3238_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  10:17 10

NOVEX Porcupine Cutter F 3038


κ = 90° AP . . 0903

Assembly parts
Clamping screw
FS 925 (Torx 8)
for indexable insert
Tightening torque 0,8 Nm

Accessories
Screw driver FS 230 (Torx 8)

Clamping screw for adaptor*


Clamping screw M 8 x 40
ISO 4762 (12.9) (SW 6)

* for arbor mounted tools F 3038.B and adaptors types A 150 . . , A 155 . . and AK 155 . .

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

WMG 40
corner
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10

Radius facet
Designation mm mm
APGT 0903 PPR – D 51 0,4 1,5 bcc
APMT 0903 PPR – D 55 0,4 1,2 bcc bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 0903 PPR – G 56 0,4 1,2 b a
APHT 0903 PPR – K 88 0,4 1,5 ab ab

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 392 ➞ 664 ➞ 608

Slot Milling 543


 
F30_3238_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  10:17 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 F 3038CE.S4.040.Z03.64 40 ISO 40 105 82 64 3 1,4 24
AP . . 0903 PPR
F 3038CE.S5.040.Z03.64 40 ISO 50 125 87 64 3 3,2 24
Dc

Lc
X2
X1

modular adaptor F 3038CE.N6.040.Z03.49 40 63 95 67 49 3 1,0 18


AP . . 0903 PPR
F 3038CE.N8.040.Z03.49 40 80 100 67 49 3 1,2 18
Dc d1

Lc
X2
X1

The standard equipment comprises the body with front piece and assembly parts, but without indexable inserts
and screw driver.
The pull stud to be ordered is dependant upon the DIN standard.
For the application into DIN 2080 adaptors, one of the drive key should be removed.
The socket key FS 1043 is needed for fitting the front piece.

DC LC No. of
Front piece Designation mm mm Z
kg
inserts Type
Lc F 3038CE.C.040.Z03.25 40 25 3 0,3 9 AP . . 0903 PPR

Dc

DC d1 X3 LC No. of
Basic body Designation mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 F 3038CK.S4.040.Z03.40 40 ISO 40 80 39 3 1,1 15
AP . . 0903 PPR
F 3038CK.S5.040.Z03.40 40 ISO 50 100 39 3 2,9 15
Dc

Lc
X3

modular adaptor F 3038CK.N6.040.Z03.24 40 63 70 24 3 0,7 9


AP . . 0903 PPR
F 3038CK.N8.040.Z03.24 40 80 75 24 3 0,9 9
Dc d1

Lc
X3

544 Slot Milling


 
F30_3238_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  10:18 10

NOVEX Porcupine Cutter F 3038 C .


κ = 90° AP . . 0903
Slot milling cutter with front piece

Assembly parts
Clamping screw
FS 925 (Torx 8)
for indexable insert
Tightening torque 0,8 Nm
Clamping screw
FS 1037 (SW 8)
for front piece
Tightening torque 60,0 Nm

Accessories
Screw driver FS 230 (Torx 8)

Socket key FS 1043 (SW 8)

for ISO 40: C 100.40.600 for DIN 2080


Pull stud
for ISO 50: C 100.50.600 for DIN 2080
for ISO 40: C 100.40.615 A for DIN 69871 form AD
Pull stud
for ISO 50: C 100.50.615 A for DIN 69871 form AD
for ISO 40: C 100.40.615 B for DIN 69871 form B
Pull stud
for ISO 50: C 100.50.615 B for DIN 69871 form B

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

corner WMG 40
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10

Radius facet
Designation mm mm
APGT 0903 PPR – D 51 0,4 1,5 bcc
APMT 0903 PPR – D 55 0,4 1,2 bcc bc
APMT 0903 PPR – D 56 0,4 1,2 c c c
APKT 0903 PPR – F 55 0,4 1,2 abb ab
APMT 0903 PPR – F 56 0,4 1,2 c b b b
APMT 0903 PPR – G 56 0,4 1,2 b a
APHT 0903 PPR – K 88 0,4 1,5 ab ab

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac

➞ 392 ➞ 664 ➞ 657 ➞ 608

Slot Milling 545


 
F30_3238_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  10:20 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 3238.T36.040.Z03.28 40 36 50 28 3 0,35 6
AP . . 15T3 . .
Dc d1 F 3238.T45.050.Z03.28 50 45 50 28 3 0,55 6

Lc
X1

Shank DIN 1835, form B F 3238.W25.025.Z01.15.28 25 25 53 110 28 1 0,33 2


F 3238.W32.032.Z02.15.42 32 32 64 125 42 2 0,55 6
AP . . 15T3 . .
Dc d1
F 3238.W40.040.Z03.15.56 40 40 79 150 56 3 1,08 12
Lc
X1
X2

Combi-Shank DIN 69871+2080 F 3238.S4.040.Z03.15.56 40 ISO 40 100 75 56 3 1,16 12 AP . . 15T3 . .


Lc

Dc

X2
X1

modular adaptor F 3238.N6.040.Z03.15.56 40 63 100 70 56 3 0,9 12


Lc
AP . . 15T3 . .
F 3238.N8.040.Z03.15.56 40 80 100 70 56 3 1,4 12

Dc d1

X2
X1

cylindrical bore F 3238.B.040.Z03.28 40 16 50 28 3 0,3 6


cross drive DIN 138
F 3238.B.050.Z03.42 50 22 55 42 3 0,4 9
F 3238.B.050.Z04.28 50 22 50 28 4 0,4 8
AP . . 15T3 . .
Dc d1 F 3238.B.063.Z04.28 63 22 50 28 4 0,7 8
F 3238.B.063.Z04.56 63 27 63 56 4 0,8 16

Lc F 3238.B.080.Z05.28 80 27 55 28 5 1,2 10
X1
F 3238.B.080.Z05.70 80 32 85 70 5 1,7 25

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

546 Slot Milling


 
F30_3238_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  10:20 10

NOVEX Porcupine Cutter F 3238


κ = 90° AP . . 15T3

Assembly parts DC = 25 mm DC = 32–80 mm


Clamping screw
FS 359 (Torx 15) FS 922 (Torx 15)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm

Accessories
Screw driver FS 229 (Torx 15)

Pull stud for ISO 40: C 100.40.600 for DIN 2080

Pull stud for ISO 40: C 100.40.615 A for DIN 69871 form AD

Pull stud for ISO 40: C 100.40.615 B for DIN 69871 form B

DC = 40 mm DC = 50–63 mm DC = 63 mm DC = 80 mm DC = 80 mm
Clamping screw for adaptor* d1 = 16 mm d1 = 22 mm d1 = 27 mm d1 = 27 mm d1 = 32 mm
Clamping screw M 8 x 40 M 10 x 35 M 12 x 45 M 12 x 35 M 16 x 60
ISO 4762 (12.9) (SW 6) (SW 8) (SW 10) (SW 10) (SW 14)

* for arbor mounted tools F 3238.B and adaptors types A 150 . . , A 155 . . and AK 155 . .

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

WMG 40

corner
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10

Radius facet
Designation mm mm
APGT 15T3 PDR – D 51 0,8 1,8 bcc
APMT 15T3 PDR – D 55 0,8 1,8 bcc bc
APMT 15T3 PDR – D 56 0,8 1,8 c c c
APKT 15T3 PDR – F 55 0,8 1,8 abb ab
APMT 15T3 PDR – F 56 0,8 1,8 c b b b
APMT 15T3 PDR – G 56 0,8 1,8 b a
APHT 15T3 PDR – K 88 0,8 1,7 ab ab

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining ➞ 392 ➞ 664 ➞ 608
m

Slot Milling 547


 
F30_3238_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  10:21 10

DC d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 F 3238CE.S5.050.Z03.84 50 ISO 50 130 95 84 3 3,8 18
F 3238CE.S5.063.Z03.98 63 ISO 50 150 116 98 3 4,4 21
AP . . 15T3 PDR
Dc F 3238CE.S5.080.Z04.112 80 ISO 50 165 145 112 4 6,6 32

Lc
X2
X1

modular adaptor F 3238CE.N8.050.Z03.70 50 80 115 83 70 3 1,9 15


F 3238CE.N8.063.Z03.84 63 80 125 100 84 3 2,5 18
AP . . 15T3 PDR
Dc d1 F 3238CE.N8.080.Z04.98 80 80 140 116 98 4 3,8 28

Lc
X2
X1

The standard equipment comprises the body with front piece and assembly parts, but without indexable inserts
and screw driver.
The pull stud to be ordered is dependant upon the DIN standard.
For the application into DIN 2080 adaptors, one of the drive key should be removed.
The socket key FS 1043 or FS 1044 is needed for fitting the front piece.

DC LC No. of
Front piece Designation mm mm Z
kg
inserts Type
Lc F 3238CE.C.050.Z03.28 50 28 3 0,4 6
AP . . 15T3 PDR
F 3238CE.C.063.Z03.28 63 28 3 0,5 6
Dc
F 3238CE.C.080.Z04.28 80 28 4 0,7 8

DC d1 X3 LC No. of
Basic body Designation mm mm mm mm Z
kg
inserts Type
Combi-Shank DIN 69871+2080 F 3238CK.S5.050.Z03.56 50 ISO 50 102 56 3 3,4 12
F 3238CK.S5.063.Z03.70 63 ISO 50 122 70 3 3,9 15
AP . . 15T3 PDR
Dc F 3238CK.S5.080.Z04.84 80 ISO 50 137 84 4 5,9 24

Lc
X3

modular adaptor F 3238CK.N8.050.Z03.42 50 80 87 42 3 1,5 9


F 3238CK.N8.063.Z03.56 63 80 97 56 3 2,0 12
AP . . 15T3 PDR
Dc d1 F 3238CK.N8.080.Z04.70 80 80 112 70 4 3,1 20

Lc
X3

548 Slot Milling


 
F30_3238_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  10:21 10

NOVEX Porcupine Cutter F 3238 C .


κ = 90° AP . . 15T3
Slot milling cutter with front piece

Assembly parts DC = 50 mm DC = 63–80 mm


Clamping screw
FS 922 (Torx 15) FS 922 (Torx 15)
for indexable insert
Tightening torque 2,5 Nm 2,5 Nm
Clamping screw
FS 1037 (SW 8) FS 1038 (SW 10)
for front piece
Tightening torque 60,0 Nm 100,0 Nm

Accessories DC = 50 mm DC = 63–80 mm

Screw driver FS 229 (Torx 15) FS 229 (Torx 15)

Socket key FS 1043 (SW 8) FS 1044 (SW 10)

Pull stud for ISO 50: C 100.50.600 for DIN 2080

Pull stud for ISO 50: C 100.50.615 A for DIN 69871 form AD

Pull stud for ISO 50: C 100.50.615 B for DIN 69871 form B

Indexable inserts
P M K N H
Width of HC HC HC HC HW HC HC HF
WQM 35
WXM 35

WXM 15
WQM 45

corner WMG 40
WQK 25
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10

Radius facet
Designation mm mm
APGT 15T3 PDR – D 51 0,8 1,8 bcc
APMT 15T3 PDR – D 55 0,8 1,8 bcc bc
APMT 15T3 PDR – D 56 0,8 1,8 c c c
APKT 15T3 PDR – F 55 0,8 1,8 abb ab
APMT 15T3 PDR – F 56 0,8 1,8 c b b b
APMT 15T3 PDR – G 56 0,8 1,8 b a
APHT 15T3 PDR – K 88 0,8 1,7 ab ab

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 392 ➞ 664 ➞ 657 ➞ 608

Slot Milling 549


 
F2252_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  10:24 10

DC d1 D3 LC NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type

Lc
F 2252.B.100.Z08.09.R688 100 32 50 8 9 12 0,5 8
F 2252.B.125.Z10.09.R688 125 40 65 10 9 12 0,7 10
SP . . 09T3 . .
F 2252.B.160.Z12.09.R688 160 40 65 12 9 12 1,4 12

NB

D3 d1 Dc

F 2252.B.125.Z08.12.R692 125 40 65 8 12 19 1,0 8


F 2252.B.160.Z10.12.R692 160 40 65 10 12 19 2,0 10
F 2252.B.200.Z12.12.R692 200 50 75 12 12 19 3,3 12 SP . . 1204 . .
F 2252.B.250.Z16.12.R692 250 60 90 16 12 19 5,3 16
F 2252.B.315.Z20.12.R692 315 60 90 20 12 19 8,9 20

Lc
F 2252.B.100.Z08.09.L688 100 32 50 8 9 12 0,5 8
F 2252.B.125.Z10.09.L688 125 40 65 10 9 12 0,7 10
SP . . 09T3 . .
F 2252.B.160.Z12.09.L688 160 40 65 12 9 12 1,4 12

NB

Dc d1 D3
F 2252.B.125.Z08.12.L692 125 40 65 8 12 19 1,0 8
F 2252.B.160.Z10.12.L692 160 40 65 10 12 19 2,0 10
F 2252.B.200.Z12.12.L692 200 50 75 12 12 19 3,3 12 SP . . 1204 . .
F 2252.B.250.Z16.12.L692 250 60 90 16 12 19 5,3 16
F 2252.B.315.Z20.12.L692 315 60 90 20 12 19 8,9 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing SP . . 09T3 SP . . 1204


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

550 Slot Milling


 
F2252_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  10:25 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 88°
half side and face milling

Assembly parts SP . . 09T3 SP . . 1204


Cartridge for
FR 688 FR 692
tool body r. h. cutting
Cartridge for
FL 688 FL 692
tool body l. h. cutting

Clamping wedge FK 360 FK 359

Clamping sleeve FS 1167 FS 1168

Eccentric bolt FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1221

Clamping screw
FS 239 (SW 3) FS 1162 (SW 4)
for clamping wedge
Tightening torque 6,5 Nm 9,0 Nm
Clamping screw
FS 920 (Torx 15) FS 1029 (Torx 20)
for indexable insert
Tightening torque 3,0 Nm 5,0 Nm

Accessories SP . . 09T3 SP . . 1204

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Key DIN 911 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
oderate ab ➞ 382 ➞ 664 ➞ 651 ➞ 610
m
good itions
cond
ining
mach
Slot Milling 551
 
F2252_ges_e.frame  Seite 17  Donnerstag, 5. Februar 2004  10:26 10

DC d1 D3 LC NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.100.Z08.09.R687 100 32 50 8 9 12 0,5 8
Lc
F 2252.B.125.Z10.09.R687 125 40 65 10 9 12 0,7 10
AP . . 0903 . . R
F 2252.B.160.Z12.09.R687 160 40 65 12 9 12 1,4 12

NB

D3 d1 Dc
F 2252.B.125.Z08.15.R689 125 40 65 8 15 19 1,0 8
F 2252.B.160.Z10.15.R689 160 40 65 10 15 19 2,0 10
F 2252.B.200.Z12.15.R689 200 50 75 12 15 19 3,3 12 AP . . 15T3 . . R
F 2252.B.250.Z16.15.R689 250 60 90 16 15 19 5,3 16
F 2252.B.315.Z20.15.R689 315 60 90 20 15 19 8,9 20

F 2252.B.100.Z08.09.L687 100 32 50 8 9 12 0,5 8


Lc
F 2252.B.125.Z10.09.L687 125 40 65 10 9 12 0,7 10
AP . . 0903 . . L
F 2252.B.160.Z12.09.L687 160 40 65 12 9 12 1,4 12

NB

Dc d1 D3
F 2252.B.125.Z08.15.L689 125 40 65 8 15 19 1,0 8
F 2252.B.160.Z10.15.L689 160 40 65 10 15 19 2,0 10
F 2252.B.200.Z12.15.L689 200 50 75 12 15 19 3,3 12 AP . . 15T3 . . L
F 2252.B.250.Z16.15.L689 250 60 90 16 15 19 5,3 16
F 2252.B.315.Z20.15.L689 315 60 90 20 15 19 8,9 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing AP . . 0903 AP . . 15T3


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

552 Slot Milling


 
F2252_ges_e.frame  Seite 18  Donnerstag, 5. Februar 2004  10:26 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 90°
half side and face milling

Assembly parts AP . . 0903 AP . . 15T3


Cartridge for
FR 687 FR 689
tool body r. h. cutting
Cartridge for
FL 687 FL 689
tool body l. h. cutting

Clamping wedge FK 360 FK 359

Clamping sleeve FS 1167 FS 1168

Eccentric bolt FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1221

Clamping screw
FS 239 (SW 3) FS 1162 (SW 4)
for clamping wedge
Tightening torque 6,5 Nm 9,0 Nm
Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm

Accessories AP . . 0903 AP . . 15T3

Screw driver FS 230 (Torx 8) FS 229 (Torx 15)

Key SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
APMT 0903 PPR – D 55 0,4 1,2 b c c b c
APMT 0903 PPL – D 55 0,4 1,2 b c c b c
APKT 0903 PPR – F 55 0,4 1,2 a b b a b
APKT 0903 PPL – F 55 0,4 1,2 a b b a b
APHT 0903 PPR – K 88 0,4 1,5 a b ab
APHT 0903 PPL – K 88 0,4 1,5 a b ab
APMT 15T3 PDR – D 55 0,8 1,7 b c c b c
APMT 15T3 PDL – D 55 0,8 1,7 b c c b c
APKT 15T3 PDR – F 55 0,8 1,8 a b b a b
APKT 15T3 PDL – F 55 0,8 1,8 a b b a b
APHT 15T3 PDR – K 88 0,8 1,8 a b ab
APHT 15T3 PDL – K 88 0,8 1,8 a b ab
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

➞ 392 ➞ 664 ➞ 651 ➞ 610

Slot Milling 553


 
F2252_ges_e.frame  Seite 15  Donnerstag, 5. Februar 2004  10:27 10

DC d1 D3 LC NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.080.Z06.06.R684 80 22 37 6 6 8 0,2 6
Lc
F 2252.B.100.Z08.06.R684 100 32 50 8 6 8 0,4 8
MP . . 0603 . .
F 2252.B.125.Z10.06.R684 125 40 65 10 6 8 0,6 10

NB F 2252.B.100.Z08.08.R685 100 32 50 8 8 12 0,5 8


F 2252.B.125.Z10.08.R685 125 40 65 10 8 12 0,7 10
MP . . 0803 . .
D3 d1 Dc
F 2252.B.160.Z12.08.R685 160 40 65 12 8 12 1,4 12

F 2252.B.125.Z08.12.R686 125 40 65 8 12 19 1,0 8


F 2252.B.160.Z10.12.R686 160 40 65 10 12 19 2,0 10
F 2252.B.200.Z12.12.R686 200 50 75 12 12 19 3,3 12 MP . . 1204 . .
F 2252.B.250.Z16.12.R686 250 60 90 16 12 19 5,3 16
F 2252.B.315.Z20.12.R686 315 60 90 20 12 19 8,9 20
F 2252.B.080.Z06.06.L684 80 22 37 6 6 8 0,2 6
Lc
F 2252.B.100.Z08.06.L684 100 32 50 8 6 8 0,4 8
MP . . 0603 . .
F 2252.B.125.Z10.06.L684 125 40 65 10 6 8 0,6 10

NB F 2252.B.100.Z08.08.L685 100 32 50 8 8 12 0,5 8


F 2252.B.125.Z10.08.L685 125 40 65 10 8 12 0,7 10
MP . . 0803 . .
Dc d1 D3 F 2252.B.160.Z12.08.L685 160 40 65 12 8 12 1,4 12

F 2252.B.125.Z08.12.L686 125 40 65 8 12 19 1,0 8


F 2252.B.160.Z10.12.L686 160 40 65 10 12 19 2,0 10
F 2252.B.200.Z12.12.L686 200 50 75 12 12 19 3,3 12 MP . . 1204 . .
F 2252.B.250.Z16.12.L686 250 60 90 16 12 19 5,3 16
F 2252.B.315.Z20.12.L686 315 60 90 20 12 19 8,9 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing MP 0803 MP . . 1204


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

554 Slot Milling


 
F2252_ges_e.frame  Seite 16  Donnerstag, 5. Februar 2004  10:27 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 90°
half side and face milling

Assembly parts MP . . 0603 MP . . 0803 MP . . 1204


Cartridge for
FR 684 FR 685 FR 686
tool body r. h. cutting
Cartridge for
FL 684 FL 685 FL 686
tool body l. h. cutting

Clamping wedge FK 358 FK 360 FK 359

Clamping sleeve FS 1166 FS 1167 FS 1168

Eccentric bolt FS 1169 (SW 2,5) FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1220 FS 1221

Clamping screw
FS 1161 (SW 2,5) FS 239 (SW 3) FS 1162 (SW 4)
for clamping wedge
Tightening torque 3,5 Nm 6,5 Nm 9,0 Nm
Clamping screw
FS 923 (Torx 8) FS 1005 (Torx 8) FS 1029 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 1,5 Nm 5,0 Nm

Accessories MP . . 0603 MP . . 0803 MP . . 1204

Screw driver FS 230 (Torx 8) FS 230 (Torx 8) FS 228 (Torx 20)

Key DIN 911 SW 2,5 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
MPHX 060304 – A 57 0,4 c bc
MPMX 060304 – F 57 0,4 a bc b b
MPHX 060304 – G 88 0,4 a b a a
MPHX 080305 – A 57 0,5 bc c bc
MPMX 080305 – F 57 0,5 a bc bab
MPHX 080305 – G 88 0,5 a b a a
MPHW 120408 – A 57 0,8 c bc
MPMT 120408 – F 57 0,8 a bc b b
MPHT 120408 – G 88 0,8 a b a a
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
rate ab
mode ➞ 387 ➞ 664 ➞ 651 ➞ 610
good ns
nditio
h i n i ng co
mac
Slot Milling 555
 
F2252_ges_e.frame  Seite 19  Donnerstag, 5. Februar 2004  10:27 10

DC d1 D3 LC NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.125.Z08.13.R691 125 40 65 8 13 19 1,1 8
Lc
F 2252.B.160.Z10.13.R691 160 40 65 10 13 19 2,0 10
F 2252.B.200.Z12.13.R691 200 50 75 12 13 19 3,3 12 TP . . 1604 . .
F 2252.B.250.Z16.13.R691 250 60 90 16 13 19 5,3 16
NB F 2252.B.315.Z20.13.R691 315 60 90 20 13 19 9,0 20

D3 d1 Dc

F 2252.B.125.Z08.13.L691 125 40 65 8 13 19 1,1 8


Lc
F 2252.B.160.Z10.13.L691 160 40 65 10 13 19 2,0 10
F 2252.B.200.Z12.13.L691 200 50 75 12 13 19 3,3 12 TP . . 1604 . .
F 2252.B.250.Z16.13.L691 250 60 90 16 13 19 5,3 16

NB F 2252.B.315.Z20.13.L691 315 60 90 20 13 19 9,0 20

Dc d1 D3

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing


Finishing cartridge for
FR 696
tool body r. h. cutting
Finishing cartridge for
FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 1
for finishing cartridge
Clamping screw
FS 260 (Torx 20)
for finishing insert
Tightening torque 5,0 Nm

Screw driver FS 228 (Torx 20)

556 Slot Milling


 
F2252_ges_e.frame  Seite 20  Donnerstag, 5. Februar 2004  10:28 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 90°
half side and face milling

Assembly parts
Cartridge for
FR 691
tool body r. h. cutting
Cartridge for
FL 691
tool body l. h. cutting

Clamping wedge FK 359

Clamping sleeve FS 1168

Eccentric bolt FS 1171 (SW 4)

Spring washer FS 1221

Clamping screw
FS 1162 (SW 4)
for clamping wedge
Tightening torque 9,0 Nm
Clamping screw
FS 244 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm

Accessories
Screw driver FS 229 (Torx 15)

Key DIN 911 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40

corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
TPAW 1604 PPN 1,2 c b abb
TPJW 1604 PPN 1,2 c b abb

Finishing insert P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
o d e rate ab
m
good s
dition
i n i n g con
mach
➞ 397 ➞ 664 ➞ 651 ➞ 610

Slot Milling 557


  F2252_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  10:28 10

DC d1 D3 SB NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.100.Z04.12.S687 100 32 50 2x4 12–14 12 0,5 2x4
SB
F 2252.B.100.Z04.14.S687 100 32 50 2x4 14–16 14 0,6 2x4
F 2252.B.125.Z04.16.S693 125 40 65 2x4 16–18 16 0,9 2x4
F 2252.B.125.Z05.12.S687 125 40 65 2x5 12–14 12 0,7 2x5
NB F 2252.B.125.Z05.14.S687 125 40 65 2x5 14–16 14 0,8 2x5
AP . . 0903 . .
F 2252.B.160.Z05.16.S693 160 40 65 2x5 16–18 16 1,6 2x5
D3 d1 Dc
F 2252.B.160.Z06.12.S687 160 40 65 2x6 12–14 12 1,4 2x6
F 2252.B.160.Z06.14.S687 160 40 65 2x6 14–16 14 1,6 2x6
F 2252.B.200.Z06.16.S693 200 50 75 2x6 16–18 16 2,7 2x6
F 2252.B.250.Z08.16.S693 250 60 90 2x8 16–18 16 4,4 2x8
F 2252.B.315.Z10.16.S693 315 60 90 2 x 10 16–18 16 7,3 2 x 10
F 2252.B.125.Z04.18.S689 125 40 65 2x4 18–19 16 0,9 2x4
F 2252.B.125.Z04.19.S689 125 40 65 2x4 19–22 19 1,0 2x4
F 2252.B.125.Z04.22.S689 125 40 65 2x4 22–25 22 1,2 2x4
F 2252.B.160.Z05.18.S689 160 40 65 2x5 18–19 16 1,7 2x5
F 2252.B.160.Z05.19.S689 160 40 65 2x5 19–22 19 2,0 2x5
F 2252.B.160.Z05.22.S689 160 40 65 2x5 22–25 22 2,3 2x5
F 2252.B.200.Z06.18.S689 200 50 75 2x6 18–19 16 2,8 2x6 AP . . 15T3 . .
F 2252.B.200.Z06.19.S689 200 50 75 2x6 19–22 19 3,3 2x6
F 2252.B.200.Z06.22.S689 200 50 75 2x6 22–25 22 3,8 2x6
F 2252.B.250.Z08.18.S689 250 60 90 2x8 18–19 16 4,5 2x8
F 2252.B.250.Z08.19.S689 250 60 90 2x8 19–22 19 5,3 2x8
F 2252.B.250.Z08.22.S689 250 60 90 2x8 22–25 22 6,2 2x8
F 2252.B.315.Z10.18.S689 315 60 90 2 x 10 18–19 16 7,4 2 x 10
F 2252.B.315.Z10.19.S689 315 60 90 2 x 10 19–22 19 8,9 2 x 10

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing SB = 12–16 mm SB 16–25 mm


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

558 Slot Milling


 
F2252_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  10:28 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 90°
full side and face milling – staggered tooth

AP . . 0903 AP . . 15T3
Assembly parts SB 12–14 SB 14–16 SB 16 –18 SB 18–19 SB 19–22 SB 22–25
Cartridge for
FR 687 FR 687 FR 693 FR 689 FR 689 FR 689
tool body r. h. cutting
Cartridge for
FL 687 FL 687 FL 693 FL 689 FL 689 FL 689
tool body l. h. cutting

Clamping wedge FK 360 FK 359

Clamping sleeve FS 1167 FS 1168

Eccentric bolt FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1221

Clamping screw
for clamping wedge FS 239 (SW 3) FS 1162 (SW 4)
6,5 Nm 9,0 Nm
Tightening torque
Clamping screw
for indexable insert FS 923 (Torx 8) FS 359 (Torx 15)

Tightening torque 0,8 Nm 2,5 Nm

AP . . 0903 AP . . 15T3
Accessories SB 12–14 SB 14–16 SB 16 –18 SB 18–19 SB 19–22 SB 22–25

Screw driver FS 923 (Torx 8) FS 229 (Torx 15)

Key DIN 911 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
APMT 0903 PPR – D 55 0,4 1,2 b c c b c
APMT 0903 PPL – D 55 0,4 1,2 b c c b c
APKT 0903 PPR – F 55 0,4 1,2 a b b a b
APKT 0903 PPL – F 55 0,4 1,2 a b b a b
APHT 0903 PPR – K 88 0,4 1,5 a b ab
APHT 0903 PPL – K 88 0,4 1,5 a b ab
APMT 15T3 PDR – D 55 0,8 1,7 b c c b c
APMT 15T3 PDL – D 55 0,8 1,7 b c c b c
APKT 15T3 PDR – F 55 0,8 1,8 a b b a b
APKT 15T3 PDL – F 55 0,8 1,8 a b b a b
APHT 15T3 PDR – K 88 0,8 1,8 a b ab
APHT 15T3 PDL – K 88 0,8 1,8 a b ab
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

➞ 392 ➞ 664 ➞ 651 ➞ 610

Slot Milling 559


 
F2252_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  10:29 10

DC d1/ISO D3 SB X1 ae No. of
Tool Designation mm mm mm Z mm mm max
kg
inserts Type
cylindrical bore F 2252.BN.100.Z04.12.S687 100 27 48 2x4 12–14 50 24 0,9 2x4
cross drive DIN 138
F 2252.BN.100.Z04.14.S687 100 27 48 2x4 14–16 50 24 0,9 2x4
SB
F 2252.BN.125.Z04.16.S693 125 32 60 2x4 16–18 50 30 1,5 2x4
F 2252.BN.125.Z05.12.S687 125 32 60 2x5 12–14 50 30 1,1 2x5
F 2252.BN.125.Z05.14.S687 125 32 60 2x5 14–16 50 30 1,2 2x5
AP . . 0903 . .
F 2252.BN.160.Z05.16.S693 160 40 75 2x5 16–18 50 40 2,3 2x5

D3 d1 Dc F 2252.BN.160.Z06.12.S687 160 40 75 2x6 12–14 50 40 1,8 2x6


F 2252.BN.160.Z06.14.S687 160 40 75 2x6 14–16 50 40 2,0 2x6
F 2252.BN.200.Z06.16.S693 200 40 90 2x6 16–18 50 50 3,5 2x6

ae
F 2252.BN.250.Z08.16.S693 250 60/50 B 135 2x8 16–18 50 55 5,8 2x8
F 2252.BN.315.Z10.16.S693 315 60/50 B 135 2 x 10 16–18 50 85 11,4 2 x 10
X1
F 2252.BN.125.Z04.18.S689 125 32 60 2x4 18–19 50 30 1,5 2x4
F 2252.BN.125.Z04.19.S689 125 32 60 2x4 19–22 50 30 1,7 2x4
F 2252.BN.125.Z04.22.S689 125 32 60 2x4 22–25 50 30 1,9 2x4
F 2252.BN.160.Z05.18.S689 160 40 75 2x5 18–19 50 40 2,3 2x5
F 2252.BN.160.Z05.19.S689 160 40 75 2x5 19–22 50 40 2,6 2x5
F 2252.BN.160.Z05.22.S689 160 40 75 2x5 22–25 50 40 3,0 2x5
F 2252.BN.200.Z06.18.S689 200 40 90 2x6 18–19 50 50 3,5 2x6 AP . . 15T3 . .
F 2252.BN.200.Z06.19.S689 200 40 90 2x6 19–22 50 50 4,1 2x6
F 2252.BN.200.Z06.22.S689 200 40 90 2x6 22–25 50 50 4,6 2x6
F 2252.BN.250.Z08.18.S689 250 60/50 B 135 2x8 18–19 50 55 5,8 2x8
F 2252.BN.250.Z08.19.S689 250 60/50 B 135 2x8 19–22 50 55 6,6 2x8
F 2252.BN.250.Z08.22.S689 250 60/50 B 135 2x8 22–25 50 55 7,4 2x8
F 2252.BN.315.Z10.18.S689 315 60/50 B 135 2 x 10 18–19 50 85 11,4 2 x 10
F 2252.BN.315.Z10.19.S689 315 60/50 B 135 2 x 10 19–22 50 85 12,1 2 x 10

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing SB = 12–16 mm SB 16–25 mm


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

560 Slot Milling


 
F2252_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  10:29 10

NOVEX® Side and Face Milling Cutter F 2252.BN


positive, κ = 90°
full side and face milling – staggered tooth

AP . . 0903 AP . . 15T3
Assembly parts SB 12–14 SB 14–16 SB 16 –18 SB 18–19 SB 19–22 SB 22–25
Cartridge for
FR 687 FR 687 FR 693 FR 689 FR 689 FR 689
tool body r. h. cutting
Cartridge for
FL 687 FL 687 FL 693 FL 689 FL 689 FL 689
tool body l. h. cutting

Clamping wedge FK 360 FK 359

Clamping sleeve FS 1167 FS 1168

Eccentric bolt FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1221

Clamping screw
for clamping wedge FS 239 (SW 3) FS 1162 (SW 4)
6,5 Nm 9,0 Nm
Tightening torque
Clamping screw
for indexable insert FS 923 (Torx 8) FS 359 (Torx 15)

Tightening torque 0,8 Nm 2,5 Nm

AP . . 0903 AP . . 15T3
Accessories SB 12–14 SB 14–16 SB 16 –18 SB 18–19 SB 19–22 SB 22–25

Screw driver FS 923 (Torx 8) FS 229 (Torx 15)

Key DIN 911 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
APMT 0903 PPR – D 55 0,4 1,2 b c c b c
APMT 0903 PPL – D 55 0,4 1,2 b c c b c
APKT 0903 PPR – F 55 0,4 1,2 a b b a b
APKT 0903 PPL – F 55 0,4 1,2 a b b a b
APHT 0903 PPR – K 88 0,4 1,5 a b ab
APHT 0903 PPL – K 88 0,4 1,5 a b ab
APMT 15T3 PDR – D 55 0,8 1,7 b c c b c
APMT 15T3 PDL – D 55 0,8 1,7 b c c b c
APKT 15T3 PDR – F 55 0,8 1,8 a b b a b
APKT 15T3 PDL – F 55 0,8 1,8 a b b a b
APHT 15T3 PDR – K 88 0,8 1,8 a b ab
APHT 15T3 PDL – K 88 0,8 1,8 a b ab
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

➞ 392 ➞ 664 ➞ 651 ➞ 610

Slot Milling 561


  F2252_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  10:30 10

DC d1 D3 SB NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.080.Z03.08.S684 80 22 37 2x3 8–9 8 0,2 6
SB
F 2252.B.080.Z03.09.S684 80 22 37 2x3 9–10 9 0,2 6
F 2252.B.100.Z04.08.S684 100 32 50 2x4 8–9 8 0,4 8
F 2252.B.100.Z04.09.S684 100 32 50 2x4 9–10 9 0,4 8
MP . . 0603 . .
NB F 2252.B.125.Z05.08.S684 125 40 65 2x5 8–9 8 0,6 10
F 2252.B.125.Z05.09.S684 125 40 65 2x5 9–10 9 0,7 10
D3 d1 Dc
F 2252.B.160.Z06.08.S684 160 40 65 2x6 8–9 8 1,0 12
F 2252.B.160.Z06.09.S684 160 40 65 2x6 9–10 9 1,1 12
F 2252.B.100.Z04.10.S685 100 32 50 2x4 10–12 10 0,4 8
F 2252.B.100.Z04.12.S685 100 32 50 2x4 12–14 12 0,5 8
F 2252.B.100.Z04.14.S685 100 32 50 2x4 14–16 14 0,6 8
F 2252.B.125.Z05.10.S685 125 40 65 2x5 10–12 10 0,6 10
F 2252.B.125.Z05.12.S685 125 40 65 2x5 12–14 12 0,7 10 MP . . 0803 . .
F 2252.B.125.Z05.14.S685 125 40 65 2x5 14–16 14 0,8 10
F 2252.B.160.Z06.10.S685 160 40 65 2x6 10–12 10 1,2 12
F 2252.B.160.Z06.12.S685 160 40 65 2x6 12–14 12 1,4 12
F 2252.B.160.Z06.14.S685 160 40 65 2x6 14–16 14 1,6 12
F 2252.B.125.Z04.16.S686 125 40 65 2x4 16–19 16 0,9 8
F 2252.B.125.Z04.19.S686 125 40 65 2x4 19–22 19 1,1 8
F 2252.B.125.Z04.22.S686 125 40 65 2 x 4 22–23,5 22 1,3 8
F 2252.B.160.Z05.16.S686 160 40 65 2x5 16–19 16 1,7 10
F 2252.B.160.Z05.19.S686 160 40 65 2x5 19–22 19 2,0 10
F 2252.B.160.Z05.22.S686 160 40 65 2 x 5 22–23,5 22 2,3 10
F 2252.B.200.Z06.16.S686 200 50 75 2x6 16–19 16 2,8 12 MP . . 1204 . .
F 2252.B.200.Z06.19.S686 200 50 75 2x6 19–22 19 3,3 12
F 2252.B.200.Z06.22.S686 200 50 75 2 x 6 22–23,5 22 3,8 12
F 2252.B.250.Z08.16.S686 250 60 90 2x8 16–19 16 4,5 16
F 2252.B.250.Z08.19.S686 250 60 90 2x8 19–22 19 5,3 16
F 2252.B.250.Z08.22.S686 250 60 90 2 x 8 22–23,5 22 6,2 16
F 2252.B.315.Z10.16.S686 315 60 90 2 x 10 16–19 16 7,4 20
F 2252.B.315.Z10.19.S686 315 60 90 2 x 10 19–22 19 8,9 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing MP 0803 MP . . 1204


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

562 Slot Milling


 
F2252_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  10:30 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, χ = 90˚
full side and face milling – staggered tooth

Assembly parts MP . . 0603 MP . . 0803 MP . . 1204


Cartridge for
FR 684 FR 685 FR 686
tool body r. h. cutting
Cartridge for
FL 684 FL 685 FL 686
tool body l. h. cutting

Clamping wedge FK 358 FK 360 FK 359

Clamping sleeve FS 1166 FS 1167 FS 1168

Eccentric bolt FS 1169 (SW 2,5) FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1220 FS 1221

Clamping screw
FS 1161 (SW 2,5) FS 239 (SW 3) FS 1162 (SW 4)
for clamping wedge
Tightening torque 3,5 Nm 6,5 Nm 9,0 Nm
Clamping screw
FS 923 (Torx 8) FS 1005 (Torx 8) FS 1029 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 1,5 Nm 5,0 Nm

Accessories MP . . 0603 MP . . 0803 MP . . 1204

Screw driver FS 230 (Torx 8) FS 230 (Torx 8) FS 228 (Torx 20)

Key DIN 911 SW 2,5 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
MPHX 060304 – A 57 0,4 c bc
MPMX 060304 – F 57 0,4 a bc b b
MPHX 060304 – G 88 0,4 a b a a
MPHX 080305 – A 57 0,5 bc c bc
MPMX 080305 – F 57 0,5 a bc bab
MPHX 080305 – G 88 0,5 a b a a
MPHW 120408 – A 57 0,8 c bc
MPMT 120408 – F 57 0,8 a bc b b
MPHT 120408 – G 88 0,8 a b a a
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
oderate ab
m ➞ 387 ➞ 664 ➞ 651 ➞ 610
good itions
cond
ining
mach
Slot Milling 563
 
F2252_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  10:30 10

DC d1/ISO D3 SB X1 ae No. of
Tool Designation mm mm mm Z mm mm max
kg
inserts Type
cylindrical bore F 2252.BN.080.Z03.08.S684 80 22 35 2x3 8–9 40 20 0,4 6
cross drive DIN 138
F 2252.BN.080.Z03.09.S684 80 22 35 2x3 9–10 40 20 0,5 6
SB
F 2252.BN.100.Z04.08.S684 100 27 48 2x4 8–9 50 24 0,6 8
F 2252.BN.100.Z04.09.S684 100 27 48 2x4 9–10 50 24 0,7 8
MP . . 0603 . .
F 2252.BN.125.Z05.08.S684 125 32 60 2x5 8–9 50 30 0,9 10
F 2252.BN.125.Z05.09.S684 125 32 60 2x5 9–10 50 30 1,0 10

D3 d1 Dc F 2252.BN.160.Z06.08.S684 160 40 75 2x6 8–9 50 40 1,3 12


F 2252.BN.160.Z06.09.S684 160 40 75 2x6 9–10 50 40 1,4 12
F 2252.BN.100.Z04.10.S685 100 27 48 2x4 10–12 50 24 0,7 8

ae
F 2252.BN.100.Z04.12.S685 100 27 48 2x4 12–14 50 24 0,8 8
F 2252.BN.100.Z04.14.S685 100 27 48 2x4 14–16 50 24 0,9 8
X1
F 2252.BN.125.Z05.10.S685 125 32 60 2x5 10–12 50 30 1,0 10
F 2252.BN.125.Z05.12.S685 125 32 60 2x5 12–14 50 30 1,1 10 MP . . 0803 . .
F 2252.BN.125.Z05.14.S685 125 32 60 2x5 14–16 50 30 1,2 10
F 2252.BN.160.Z06.10.S685 160 40 75 2x6 10–12 50 40 1,6 12
F 2252.BN.160.Z06.12.S685 160 40 75 2x6 12–14 50 40 1,8 12
F 2252.BN.160.Z06.14.S685 160 40 75 2x6 14–16 50 40 2,0 12
F 2252.BN.125.Z04.16.S686 125 32 60 2x4 16–19 50 30 1,5 8
F 2252.BN.125.Z04.19.S686 125 32 60 2x4 19–22 50 30 1,7 8
F 2252.BN.125.Z04.22.S686 125 32 60 2 x 4 22–23,5 50 30 1,9 8
F 2252.BN.160.Z05.16.S686 160 40 75 2x5 16–19 50 40 2,3 10
F 2252.BN.160.Z05.19.S686 160 40 75 2x5 19–22 50 40 2,6 10
F 2252.BN.160.Z05.22.S686 160 40 75 2 x 5 22–23,5 50 40 3,0 10
F 2252.BN.200.Z06.16.S686 200 40 90 2x6 16–19 50 50 3,5 12 MP . . 1204 . .
F 2252.BN.200.Z06.19.S686 200 40 90 2x6 19–22 50 50 4,1 12
F 2252.BN.200.Z06.22.S686 200 40 90 2 x 6 22–23,5 50 50 4,6 12
F 2252.BN.250.Z08.16.S686 250 60/50 B 135 2x8 16–19 50 55 5,8 16
F 2252.BN.250.Z08.19.S686 250 60/50 B 135 2x8 19–22 50 55 6,6 16
F 2252.BN.250.Z08.22.S686 250 60/50 B 135 2 x 8 22–23,5 50 55 7,4 16
F 2252.BN.315.Z10.16.S686 315 60/50 B 135 2 x 10 16–19 50 85 11,4 20
F 2252.BN.315.Z10.19.S686 315 60/50 B 135 2 x 10 19–22 50 85 12,1 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing MP 0803 MP . . 1204


Finishing cartridge for
FR 695 FR 696
tool body r. h. cutting
Finishing cartridge for
FL 695 FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 0 P 2905 – 1
for finishing cartridge
Clamping screw
FS 246 (Torx 8) FS 260 (Torx 20)
for finishing insert
Tightening torque 1,5 Nm 5,0 Nm

Screw driver FS 230 (Torx 8) FS 228 (Torx 20)

564 Slot Milling


 
F2252_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  10:31 10

NOVEX® Side and Face Milling Cutter F 2252.BN


positive, κ = 90°
full side and face milling – staggered tooth

Assembly parts MP . . 0603 MP . . 0803 MP . . 1204


Cartridge for
FR 684 FR 685 FR 686
tool body r. h. cutting
Cartridge for
FL 684 FL 685 FL 686
tool body l. h. cutting

Clamping wedge FK 358 FK 360 FK 359

Clamping sleeve FS 1166 FS 1167 FS 1168

Eccentric bolt FS 1169 (SW 2,5) FS 1170 (SW 3) FS 1171 (SW 4)

Spring washer FS 1220 FS 1220 FS 1221

Clamping screw
FS 1161 (SW 2,5) FS 239 (SW 3) FS 1162 (SW 4)
for clamping wedge
Tightening torque 3,5 Nm 6,5 Nm 9,0 Nm
Clamping screw
FS 923 (Torx 8) FS 1005 (Torx 8) FS 1029 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 1,5 Nm 5,0 Nm

Accessories MP . . 0603 MP . . 0803 MP . . 1204

Screw driver FS 230 (Torx 8) FS 230 (Torx 8) FS 228 (Torx 20)

Key DIN 911 SW 2,5 SW 3 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
MPHX 060304 – A 57 0,4 c bc
MPMX 060304 – F 57 0,4 a bc b b
MPHX 060304 – G 88 0,4 a b a a
MPHX 080305 – A 57 0,5 bc c bc
MPMX 080305 – F 57 0,5 a bc bab
MPHX 080305 – G 88 0,5 a b a a
MPHW 120408 – A 57 0,8 c bc
MPMT 120408 – F 57 0,8 a bc b b
MPHT 120408 – G 88 0,8 a b a a
Finishing inserts P 2905 – 0 b a
P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
rate ab
mode ➞ 387 ➞ 664 ➞ 651 ➞ 610
good ns
nditio
h i n i ng co
mac
Slot Milling 565
  F2252_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  10:31 10

DC d1 D3 SB NB No. of
Tool Designation mm mm mm Z mm mm
kg
inserts Type
F 2252.B.125.Z04.16.S691 125 40 65 2x4 16–19 16 0,9 2x4
SB
F 2252.B.125.Z04.19.S691 125 40 65 2x4 19–22 19 1,1 2x4
F 2252.B.125.Z04.22.S691 125 40 65 2x4 22–25 22 1,3 2x4
F 2252.B.160.Z05.16.S691 160 40 65 2x5 16–19 16 1,7 2x5
NB F 2252.B.160.Z05.19.S691 160 40 65 2x5 19–22 19 2,0 2x5
F 2252.B.160.Z05.22.S691 160 40 65 2x5 22–25 22 2,3 2x5
D3 d1 Dc
F 2252.B.200.Z06.16.S691 200 50 75 2x6 16–19 16 2,8 2x6 TP . . 1604 . .
F 2252.B.200.Z06.19.S691 200 50 75 2x6 19–22 19 3,3 2x6
F 2252.B.200.Z06.22.S691 200 50 75 2x6 22–25 22 3,8 2x6
F 2252.B.250.Z08.16.S691 250 60 90 2x8 16–19 16 4,5 2x8
F 2252.B.250.Z08.19.S691 250 60 90 2x8 19–22 19 5,3 2x8
F 2252.B.250.Z08.22.S691 250 60 90 2x8 22–25 22 6,2 2x8
F 2252.B.315.Z10.16.S691 315 60 90 2 x 10 16–19 16 7,4 2 x 10
F 2252.B.315.Z10.19.S691 315 60 90 2 x 10 19–22 19 9,0 2 x 10

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing


Finishing cartridge for
FR 696
tool body r. h. cutting
Finishing cartridge for
FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 1
for finishing cartridge
Clamping screw
FS 260 (Torx 20)
for finishing insert
Tightening torque 5,0 Nm

Screw driver FS 228 (Torx 20)

566 Slot Milling


 
F2252_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  10:31 10

NOVEX® Side and Face Milling Cutter F 2252.B


positive, κ = 90°
full side and face milling – staggered tooth

Assembly parts
Cartridge for
FR 691
tool body r. h. cutting
Cartridge for
FL 691
tool body l. h. cutting

Clamping wedge FK 359

Clamping sleeve FS 1168

Eccentric bolt FS 1171 (SW 4)

Spring washer FS 1221

Clamping screw
FS 1162 (SW 4)
for clamping wedge
Tightening torque 9,0 Nm
Clamping screw
FS 244 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm

Accessories
Screw driver FS 229 (Torx 15)

Key DIN 911 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40

corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
TPAW 1604 PPN 1,2 cc b abb
TPJW 1604 PPN 1,2 cc b abb

Finishing insert P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m
➞ 397 ➞ 664 ➞ 651 ➞ 610

Slot Milling 567


 
F2252_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  10:32 10

DC d1/ISO D3 SB X1 ae No. of
Tool Designation mm mm mm Z mm mm max
kg
inserts Type
cylindrical bore F 2252.BN.125.Z04.16.S691 125 32 60 2x4 16–19 50 30 1,5 2x4
cross drive DIN 138
F 2252.BN.125.Z04.19.S691 125 32 60 2x4 19–22 50 30 1,7 2x4
SB
F 2252.BN.125.Z04.22.S691 125 32 60 2x4 22–25 50 30 1,9 2x4
F 2252.BN.160.Z05.16.S691 160 40 75 2x5 16–19 50 40 2,3 2x5
F 2252.BN.160.Z05.19.S691 160 40 75 2x5 19–22 50 40 2,6 2x5
F 2252.BN.160.Z05.22.S691 160 40 75 2x5 22–25 50 40 3,0 2x5

D3 d1 Dc
F 2252.BN.200.Z06.16.S691 200 40 90 2x6 16–19 50 50 3,5 2x6 TP . . 1604 . .
F 2252.BN.200.Z06.19.S691 200 40 90 2x6 19–22 50 50 4,1 2x6
F 2252.BN.200.Z06.22.S691 200 40 90 2x6 22–25 50 50 4,6 2x6

ae
F 2252.BN.250.Z08.16.S691 250 60/50 B 135 2x8 16–19 50 55 5,8 2x8
F 2252.BN.250.Z08.19.S691 250 60/50 B 135 2x8 19–22 50 55 6,6 2x8
X1
F 2252.BN.250.Z08.22.S691 250 60/50 B 135 2x8 22–25 50 55 7,4 2x8
F 2252.BN.315.Z10.16.S691 315 60/50 B 135 2 x 10 16–19 50 85 11,4 2 x 10
F 2252.BN.315.Z10.19.S691 315 60/50 B 135 2 x 10 19–22 50 85 12,1 2 x 10

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Adjustable width of cut.

Accessories for finishing


Finishing cartridge for
FR 696
tool body r. h. cutting
Finishing cartridge for
FL 696
tool body l. h. cutting
Indexable insert
P 2905 – 1
for finishing cartridge
Clamping screw
FS 260 (Torx 20)
for finishing insert
Tightening torque 5,0 Nm

Screw driver FS 228 (Torx 20)

568 Slot Milling


 
F2252_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  10:32 10

NOVEX® Side and Face Milling Cutter F 2252.BN


positive, κ = 90°
full side and face milling – staggered tooth

Assembly parts
Cartridge for
FR 691
tool body r. h. cutting
Cartridge for
FL 691
tool body l. h. cutting

Clamping wedge FK 359

Clamping sleeve FS 1168

Eccentric bolt FS 1171 (SW 4)

Spring washer FS 1221

Clamping screw
FS 1162 (SW 4)
for clamping wedge
Tightening torque 9,0 Nm
Clamping screw
FS 244 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm

Accessories
Screw driver FS 229 (Torx 15)

Key DIN 911 SW 4

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40

corner
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
TPAW 1604 PPN 1,2 cc b abb
TPJW 1604 PPN 1,2 cc b abb

Finishing insert P 2905 – 1 b a a a

t for:
Inser
Best

our-
unfav le
rate ab
mode
good ns
nditio
h i n i ng co
mac
➞ 397 ➞ 664 ➞ 651 ➞ 610

Slot Milling 569


  F2253_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  10:34 10

DC d1 D3 SB No. of
Tool Designation mm mm mm Z mm NB
kg
inserts Type

SB F 2053.B.100.Z05.06 100 32 50 5 6 12 0,3 10


F 2053.B.125.Z06.06 125 40 65 6 6 12 0,5 12
P 44 . . – 1
F 2053.B.160.Z08.06 160 40 65 8 6 12 0,8 16
F 2053.B.200.Z09.06 200 50 75 9 6 12 1,2 18
F 2053.B.100.Z05.08 100 32 50 5 8 12 0,4 10
NB
F 2053.B.125.Z06.08 125 40 65 6 8 12 0,6 12
P 44 . . – 3
F 2053.B.160.Z08.08 160 40 65 8 8 12 0,9 16
D3 d1 Dc
F 2053.B.200.Z09.08 200 50 75 9 8 12 1,3 18

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

570 Slot Milling


 
F2253_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  10:34 10

NOVEX® Side and Face Milling Cutter F 2053.B


for cutting-off and slotting

Assembly parts SB 6 mm SB 8 mm
Clamping screw
FS 320 (Torx 15) FS 321 (Torx 15)
for indexable insert
Tightening torque 3,0 Nm 3,0 Nm

Accessories
Screw driver FS 229 (Torx 15)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Eckenrundung
Designation mm
P 4406 – 1 0,5 x 45° b c b b
P 4406 – 3 0,4 x 45° b c b b
P 44462 – 1 0,5 x 45° a b b b
P 44462 – 3 0,4 x 45° a b b b

t for:
Inser
Best

our-
unfav le
derate ab
mo
good itions
cond
a c h ining
m

➞ 571 ➞ 664 ➞ 610

Slot Milling 571


 
F2253_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  10:34 10

DC d1/ISO D3 SB X1 ae No. of
Tool Designation mm mm mm Z mm mm max
kg
inserts Type
cylindrical bore F 2253.B.080.Z04.10 80 27 42 2x4 10 10 18 0,3 8
longitudinal keyway DIN 138
F 2253.B.100.Z05.10 100 32 50 2x5 10 10 24 0,5 10
CN . 0805 . .
SB
F 2253.B.125.Z06.10 125 40 65 2x6 10 10 29 0,8 12

NB
F 2253.B.125.Z05.16 125 40 65 2x5 16 16 29 1,3 10
F 2253.B.160.Z06.16 160 40 65 2x6 16 16 46 2,1 12
CN . . 1206 . .
F 2253.B.200.Z07.16 200 50 75 2x7 16 16 61 3,3 14
D3 d1 Dc

ae

cylindrical bore F 2253.BN.080.Z04.10R 80 22 45 2x4 10 40 13 0,5 8


cross drive DIN 138
F 2253.BN.100.Z05.10R 100 27 48 2x5 10 50 24 0,7 10
5*
CN . 0805 . .
F 2253.BN.125.Z06.10R 125 32 60 2x6 10 50 30 1,0 12

F 2253.BN.100.Z05.12R 100 27 48 2x5 12 50 24 0,8 10


F 2253.BN.125.Z06.12R 125 32 60 2x6 12 50 30 1,1 12
CN . . 0805 . .
F 2253.BN.160.Z07.12R 160 40 75 2x7 12 50 40 1,8 14
,! @ ,?

F 2253.BN.125.Z05.16R 125 32 60 2x5 16 50 30 1,5 10


F 2253.BN.160.Z06.16R 160 40 75 2x6 16 50 40 2,3 12
CN . . 1206 . .
=A F 2253.BN.200.Z07.16R 200 40/40 B 90 2x7 16 50 50 3,5 14

:
F 2253.BN.160.Z06.20R 160 40 75 2x6 20 50 40 2,9 12
F 2253.BN.200.Z07.20R 200 40/40 B 90 2x7 20 50 50 4,4 14
CN . . 1206 . .
F 2253.BN.250.Z08.20R 250 60/50 B 135 2x8 20 50 55 6,8 16

F 2253.BN.200.Z07.25R 200 40/40 B 90 2x7 25 50 50 5,5 14


F 2253.BN.250.Z08.25R 250 60/50 B 135 2x8 25 50 55 8,5 16
CN . . 1608 . .
F 2253.BN.315.Z10.25R 315 60/50 B 135 2 x 10 25 50 85 13,6 20

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

572 Slot Milling


 
F2253_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  10:35 10

NOVEX® Side and Face Milling Cutter F 2253


κ = 90°
full side and face milling – staggered tooth

CN . . 0805 CN . . 1206 CN . . 1608


Assembly parts SB 10 SB 12 SB 16+20 SB 25
Clamping screw
FS 1015 (Torx 8)
for indexable insert
Tightening torque 1,0 Nm
Clamping screw
FS 379 (Torx 8) FS 1007 (Torx 15) FS 1009 (Torx 20)
for indexable insert
Tightening torque 1,0 Nm 2,5 Nm 5,0 Nm

Accessories CN . . 0805 CN . . 1206 CN . . 1608

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 229 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius facet
Designation mm mm
CNMQ 080508 T – A 27 T 0,8 bc
CNHQ 0805 PPN – A 57 T 0,8 1,2 ac ac
CNMQ 080508 – A 57 T 0,8 c ac
CNHU 0805 PPN – D 57 T 0,8 1,2 b b b
CNMU 080508 – D 57 T 0,8 b b b
CNMQ 120608 T – A 27 T 0,8 bc
CNHQ 1206 PPN – A 57 T 0,8 1,5 ac ac
CNMQ 120608 – A 57 T 0,8 c ac
CNHU 1206 PPN – D 57 T 0,8 1,5 b b b
CNMU 120608 – D 57 T 0,8 b b b
CNMQ 160812 T – A 27 T 1,2 bc
CNHQ 1608 PPN – A 57 T 1,2 1,8 ac ac
CNMQ 160812 – A 57 T 1,2 c ac
CNHU 1608 PPN – D 57 T 1,2 1,8 b b b
CNMU 160812 – D 57 T 1,2 b b b

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 390 ➞ 664 ➞ 610

Slot Milling 573


F2253_ges_e.frame Seite 5 Mittwoch, 3. M rz 2004 3:56 15

DC d1 b1 SB ae* max No. of


Tool Designation mm mm mm Z mm mm
kg
inserts Type
SB F 2255.B.063.Z05.1,6 63 16 1,3 5 1,6 15 0,03 5 NSM 3.90016 . .
F 2255.B.063.Z05.2,2 63 16 1,8 5 2,2 15 0,03 5 NSM 3.90022 . .
F 2255.B.063.Z04.3,0 63 16 2,4 4 3,0 15 0,05 4 NSM 3.90030 . .
F 2255.B.063.Z04.4,0 63 16 3,4 4 4,0 15 0,06 4 NSM 3.90040 . .
F 2255.B.080.Z07.1,6 80 16 1,3 7 1,6 21 0,04 7 NSM 3.90016 . .
F 2255.B.080.Z07.2,2 80 16 1,8 7 2,2 21 0,05 7 NSM 3.90022 . .
aemax
F 2255.B.080.Z06.3,0 80 16 2,4 6 3,0 21 0,08 6 NSM 3.90030 . .
d1
b1
Dc F 2255.B.080.Z06.4,0 80 16 3,4 6 4,0 21 0,10 6 NSM 3.90040 . .
F 2255.B.100.Z09.1,6 100 22 1,3 9 1,6 27 0,07 9 NSM 3.90016 . .
F 2255.B.100.Z09.2,2 100 22 1,8 9 2,2 27 0,08 9 NSM 3.90022 . .
F 2255.B.100.Z09.3,0 100 22 2,4 9 3,0 27 0,13 9 NSM 3.90030 . .
F 2255.B.100.Z09.4,0 100 22 3,4 9 4,0 27 0,15 9 NSM 3.90040 . .
F 2255.B.125.Z11.1,6 125 32 1,3 11 1,6 35 0,10 11 NSM 3.90016 . .
F 2255.B.125.Z11.2,2 125 32 1,8 11 2,2 35 0,12 11 NSM 3.90022 . .
F 2255.B.125.Z11.3,0 125 32 2,4 11 3,0 35 0,20 11 NSM 3.90030 . .
F 2255.B.125.Z11.4,0 125 32 3,4 11 4,0 35 0,25 11 NSM 3.90040 . .
F 2255.B.160.Z14.2,2 160 40 1,8 14 2,2 40 0,30 14 NSM 3.90022 . .
F 2255.B.160.Z14.3,0 160 40 2,4 14 3,0 40 0,35 14 NSM 3.90030 . .
F 2255.B.160.Z14.4,0 160 40 3,4 14 4,0 40 0,40 14 NSM 3.90040 . .
F 2255.B.200.Z19.3,0 200 40 2,4 19 3,0 60 0,50 19 NSM 3.90030 . .
F 2255.B.200.Z19.4,0 200 40 3,4 19 4,0 60 0,65 19 NSM 3.90040 . .
F 2255.B.250.Z24.3,0 250 40 2,4 24 3,0 85 0,80 24 NSM 3.90030 . .
F 2255.B.250.Z24.4,0 250 40 3,4 24 4,0 85 0,95 24 NSM 3.90040 . .

* Values for ae max in combination with drive collar.


Information about high speed cutting, see page 644.
Use key FS 1353 for the mounting / dismounting of inserts (see page 653).

574 Slot Milling


 
F2253_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  10:36 10

NOVEX® Slitting Cutters F 2255.B

for DC SB d1 d3 b2 ae max
Accessories Designation mm mm mm mm mm mm kg
Drive collar
FS 1345 63 1,6–2,2 16 32 8 15 0,04
FS 1346 63 3,0–4,0 16 32 8 15 0,03
FS 1347 80 1,6–4,0 16 38 8 21 0,05
FS 1348 100 1,6–4,0 22 46 10 27 0,09
FS 1349 125 1,6–4,0 32 55 10 35 0,12
FS 1350 160 2,2–4,0 40 80 12 40 0,34
d1 b2 FS 1350 200 3,0–4,0 40 80 12 60 0,34
FS 1350 250 3,0–4,0 40 80 12 85 0,34
d3

Supporting disk
instead of drive collar
FS 1351 200 3,0–4,0 40 140 12 30 1,15
FS 1351 250 3,0–4,0 40 140 12 55 1,15
FS 1352 250 3,0–4,0 40 190 12 30 2,35

Clamping screw
FS 966 (SW 5), M 6x16 ISO 4762
for supporting disk

Key FS 1353

The drive collar and supporting disks should be ordered in pairs.


The supporting disk standard equipment comprises the clamping screws for the supporting disk.

Inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 30
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 35
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

SB r
Designation mm mm
NSM 3.90016 EC-GDW 1,6 0,15 b
NSM 3.90016 SN-GBW 1,6 0,15 ab b
NSM 3.90016 SN-GDW 1,6 0,15 ab b
NSM 3.90022 EC-GDW 2,2 0,2 b
NSM 3.90022 SN-GBW 2,2 0,2 ab b
NSM 3.90022 SN-GDW 2,2 0,2 ab b
NSM 3.90030 EC-GDW 3,0 0,2 b
NSM 3.90030 SN-GBW 3,0 0,2 ab b
NSM 3.90030 SN-GDW 3,0 0,2 ab b
NSM 3.90040 EC-GDW 4,0 0,2 b
NSM 3.90040 SN-GBW 4,0 0,2 ab b
NSM 3.90040 SN-GDW 4,0 0,2 ab b

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ns
nditio
ng co
ma chini

➞ 399 ➞ 664 ➞ 653 ➞ 610

Slot Milling 575


 
F_SELECT_e.frame  Seite 15  Dienstag, 17. Februar 2004  8:23 20

WALTER SELECT

Machining

Copy Milling F 2139 F 2239 B F 2231 / A F 2339 / A + B

Range of diameters [mm] 8–32 20–50 10–40 20–50

Page 578 592 580 596 + 598

P Steel ●● ●● ●● ●●

M Stainless steel ●● ● ●● ●●

K Cast iron ●● ●● ●● ●●

N NF metals ●● ●● ●● ●

S Difficult materials ●● ● ● ●

H Hard materials ●● ●● ●

Indexable insert
basic shape

RD . . 0501 / 0803 . . XD . . 16 / 20 / 24 . .
P 3201 RD . . 10T3 / 1204 . . XD . . 25 / 32 / 40 . .
Insert types P 2631 . .
P 3204 RD . . 1505 / 1605 . . SP . . 0603/09T3 . .
RD . . 2006 . . SP . . 1204 . .

max. depths of cut [mm] 16 39 2,5+4+5+6+7,5+8+10 76

576 Copy Milling


  F_SELECT_e.frame  Seite 16  Donnerstag, 5. Februar 2004  7:46 19

n
catio
or: ain appli
Insert f M
Best
er
Copy Milling
Furth on
ca ti
our- appli
unfav le
od erate ab
m
best ns
nditio
ng co
ma chini

F 2239 / Z = 1 F 2239 F / Z = 2 F 2231 / B F 2234 F 2334

20–63 50 + 63 24–80 12–160 25–63

592 594 582 + 584 586 + 588 590

●● ●● ●● ●● ●●

● ●● ● ●● ●●

●● ●● ●● ●● ●●

●● ● ● ●● ●

● ● ● ● ●

● ●● ●

P 2631 . .
RD . .
SP . . 0603 . . P 26325 . .
SP . . RD . . ROHX . .
SP . . 09T3 . . SP . . 09T3 . .
XD . .
SP . . 1204 . .

84 103 78 2,5+3+4+5+6+8+10 4+5+6

Copy Milling 577


 
Kopierfraesen_ges_e.frame  Seite 1  Donnerstag, 5. Februar 2004  10:54 10

DC R d1 X1 X2 X3
Tool Designation mm mm mm mm mm mm Z
kg
No. of Insert
F 2139.T09.008.Z02.04 8 4 9,7 20 2 0,1 1 P 32 . . – D 08

Dc d1
F 2139.T09.010.Z02.05 10 5 9,7 25 2 0,1 1 P 32 . . – D 10
F 2139.T09.012.Z02.06 12 6 9,7 25 2 0,1 1 P 32 . . – D 12
R X1 F 2139.T14.012.Z02.06 12 6 14,5 25 2 0,1 1 P 32 . . – D 12
F 2139.T14.016.Z02.08 16 8 14,5 25 2 0,1 1 P 32 . . – D 16
F 2139.T18.020.Z02.10 20 10 18,5 30 2 0,1 1 P 32 . . – D 20
F 2139.T22.025.Z02.12 25 12,5 22 35 2 0,1 1 P 32 . . – D 25
F 2139.T28.030.Z02.15 30 15 28 40 2 0,2 1 P 32 . . – D 30
F 2139.T28.032.Z02.16 32 16 28 40 2 0,2 1 P 32 . . – D 32
Shank DIN 1835, form B F 2139.5.12.140.08 8 4 12 11 140 50 2 0,1 1 P 32 . . – D 08
X1 F 2139.5.12.150.10 10 5 12 15 150 35 2 0,1 1 P 32 . . – D 10
Dc d1 F 2139.5.16.160.12 12 6 16 20 160 58,5 2 0,2 1 P 32 . . – D 12
R 3°
X3 F 2139.5.20.175.16 16 8 20 26 175 65 2 0,3 1 P 32 . . – D 16
X2
F 2139.5.25.190.20 20 10 25 18 190 76 2 0,6 1 P 32 . . – D 20
F 2139.5.32.210.25 25 12,5 32 31 210 98 2 1,1 1 P 32 . . – D 25
F 2139.5.40.240.30 30 15 40 25 240 121 2 1,9 1 P 32 . . – D 30
F 2139.5.40.240.32 32 16 40 44 240 121 2 1,9 1 P 32 . . – D 32
Cyl. shank without drive flat F 2139.5.10.110.08 8 4 10 110 25 2 0,1 1 P 32 . . – D 08
F 2139.5.12.130.10 10 5 12 130 30 2 0,1 1 P 32 . . – D 10
Dc d1
F 2139.5.12.130.12 12 6 12 130 32 2 0,1 1 P 32 . . – D 12
R X3
X2 F 2139.5.16.140.16 16 8 16 140 36 2 0,2 1 P 32 . . – D 16
F 2139.5.20.160.20 20 10 20 160 45 2 0,3 1 P 32 . . – D 20
F 2139.5.25.160.25 25 12,5 25 160 45 2 0,5 1 P 32 . . – D 25
F 2139.5.32.175.30 30 15 32 175 56 2 0,9 1 P 32 . . – D 30
F 2139.5.32.175.32 32 16 32 175 56 2 0,9 1 P 32 . . – D 32
Shank DIN 228, form A F 2139.5.01.040.10 10 5 MT 1 40 93,5 36,5 2 0,1 1 P 32 . . – D 10
X1 F 2139.5.01.040.12 12 6 MT 1 40 93,5 36,5 2 0,1 1 P 32 . . – D 12

Dc
F 2139.5.02.060.16 16 8 MT 2 60 124 55 2 0,1 1 P 32 . . – D 16

X3
F 2139.5.02.061.20 20 10 MT 2 61 125 56 2 0,1 1 P 32 . . – D 20
R
X2
F 2139.5.03.064.25 25 12,5 MT 3 64 145 59 2 0,3 1 P 32 . . – D 25
F 2139.5.04.062.30 30 15 MT 4 62,5 165 56 2 0,7 1 P 32 . . – D 30
F 2139.5.04.062.32 32 16 MT 4 62,5 165 56 2 0,7 1 P 32 . . – D 32
Cyl. shank without drive flat F 2139.5.08.070.08–CS 8 4 8 70 25 2 0,1 1
solid carbide shank P 32 . . – D 08
F 2139.5.08.100.08–CS 8 4 8 100 55 2 0,1 1
F 2139.5.10.080.10–CS 10 5 10 80 30 2 0,1 1
Dc d1
P 32 . . – D 10
F 2139.5.10.120.10–CS 10 5 10 120 70 2 0,1 1
R X3
X2 F 2139.5.12.090.12–CS 12 6 12 90 32 2 0,2 1
P 32 . . – D 12
F 2139.5.12.145.12–CS 12 6 12 145 87 2 0,2 1
F 2139.5.16.110.16–CS 16 8 16 110 43 2 0,3 1
P 32 . . – D 16
F 2139.5.16.195.16–CS 16 8 16 195 128 2 0,5 1
F 2139.5.20.130.20–CS 20 10 20 130 47 2 0,5 1
P 32 . . – D 20
F 2139.5.20.240.20–CS 20 10 20 240 157 2 0,9 1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Information about high speed cutting, see page 644.
Open-end spanner for screw heads, see page 755.

F 2139 . . –CS with solid carbide shank


Advantages: increase of rigidity; less deflection; no vibration

578 Copy Milling


Kopierfraesen_ges_e.frame  Seite 2  Donnerstag, 5. Februar 2004  10:54 10  

NOVEX Copy Finishing Milling Cutter F 2139

DC = DC = DC = DC = DC = DC = DC =
Assembly parts 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 30+32 mm
Clamping screw FS 397 FS 390 FS 391 FS 392 FS 393 FS 394 FS 395
for insert (Torx 8) (Torx 15) (Torx 20) (Torx 20) (Torx 20) (Torx 20) (Torx 30)
Tightening torque 1,0 Nm 4,0 Nm 5,0 Nm 5,0 Nm 5,0 Nm 5,0 Nm 6,0 Nm

DC = DC = DC = DC = DC = DC = DC =
Accessories 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 30+32 mm
FS 230 FS 229 FS 228 FS 228 FS 228 FS 228 FS 396
Screw driver
(Torx 8) (Torx 15) (Torx 20) (Torx 20) (Torx 20) (Torx 20) (Torx 30)

Indexable inserts
P M K N H
DC HC HW HC HC HW BH HC HC BH HC HF

WXM 35

WXM 15
WMG 40
+ 0,00

WXN 15
WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WKM
WPM
– 0,03
Designation mm
P 3201 – D 08 8 b c b a b
P 3201 – D 10 10 b c b a b
P 3201 – D 12 12 b c b a b
P 3201 – D 16 16 b c b a b
P 3201 – D 20 20 b c b a b
P 3201 – D 25 25 b c b a b
P 3201 – D 30 30 b c b a b
P 3201 – D 32 32 b c b a b
P 3201 – D 08 8 a a
P 3201 – D 10 10 a a
P 3201 – D 12 12 a a
P 3201 – D 16 16 a a
P 3201 – D 20 20 a a
P 3204 – D 08 8 a b b a b
P 3204 – D 10 10 a b b a b
P 3204 – D 12 12 a b b a b
P 3204 – D 16 16 a b b a b
P 3204 – D 20 20 a b b a b
P 3204 – D 25 25 a b b a b
P 3204 – D 30 30 a b b a b
P 3204 – D 32 32 a b b a b

t for:
Inser
Best

our-
unfav le
erate ab
mod
good ions
ondit
c h i n ing c
ma
➞ 398 ➞ 664 ➞ 612

Copy Milling 579


 
Kopierfraesen_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  10:55 10

Da–0,2 d1 X1 X2 X3 R / LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply F 2231.T09.010.Z02.02,5 10 9,7 20 2,5 2 0,06 2 RD . . 0501 . .
Da–0,05 mm
F 2231.T14.016.Z02.04 16 14,5 25 4 2 0,1 2 RD . . 0803 . .
F 2231.T18.020.Z02.05 20 18,5 30 5 2 0,1 2 RD . . 10T3 . .
Da d1
F 2231.T22.024.Z02.06 24 22 35 6 2 0,1 2 RD . . 1204 . .

Lc F 2231.T28.030.Z02.07 30 28 40 7,5 2 0,2 2 RD . . 1505 . .


R
X1
F 2231.T28.032.Z02.08 32 28 40 8 2 0,2 2 RD . . 1605 . .
F 2231.T36.040.Z02.10 40 36 45 10 2 0,3 2 RD . . 2006 . .
Shank DIN 228, form A F 2231.M.016.Z02.04 16 MT 2 40 104 4 2 0,3 2 RD . . 0803 . .
F 2231.M.020.Z02.05 20 MT 2 50 114 5 2 0,4 2 RD . . 10T3 . .
Da
F 2231.M.024.Z02.06 24 MT 2 50 114 6 2 0,4 2 RD . . 1204 . .
Lc
R X1 F 2231.M.032.Z02.08 32 MT 3 65 146 8 2 0,7 2 RD . . 1605 . .
X2
F 2231.M.040.Z02.10 40 MT 4 80 182,5 10 2 1,1 2 RD . . 2006 . .

Shank DIN 1835, form B F 2231.W.016.Z02.04.L 16 16 51 100 35 4 2 0,2 2


RD . . 0803 . .
X3 F 2231.W.016.Z02.04.XL 16 16 81 130 31 4 2 0,3 2
Da d1
F 2231.W.020.Z02.05.L 20 20 59 110 39 5 2 0,4 2
R Lc RD . . 10T3 . .
X1 F 2231.W.020.Z02.05.XL 20 20 99 150 40 5 2 0,4 2
X2
F 2231.W.024.Z02.06.L 24 25 73 130 48 6 2 0,5 2
RD . . 1204 . .
F 2231.W.024.Z02.06.XL 24 25 118 175 47 6 2 0,5 2
F 2231.W.030.Z02.07.L 30 32 99 160 62 7,5 2 0,7 2
RD . . 1505 . .
F 2231.W.030.Z02.07.XL 30 32 159 220 62 7,5 2 1,1 2
F 2231.W.032.Z02.08.L 32 32 99 160 63 8 2 0,8 2
RD . . 1605 . .
F 2231.W.032.Z02.08.XL 32 32 159 220 59 8 2 1,2 2
F 2231.W.040.Z02.10.L 40 40 119 190 79 10 2 1,4 2
RD . . 2006 . .
F 2231.W.040.Z02.10.XL 40 40 199 270 83 10 2 1,4 2

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755

Note:
Using the BH grades, the clamps (FS 1022, FS 1035), and the corresponding clamping screw
(FS 359, FS 1030, FS 1031) should be removed.

Da = Da = Da = Da = Da = Da =
Assembly parts 10 mm 16 mm 20 mm 24 mm 30+32 mm 40 mm
Clamping screw FS 1358 FS 1005 FS 920 FS 359 FS 1030 FS 1010
for indexable insert (Torx 6) (Torx 8) (Torx 15) (Torx 15) (Torx 20) (Torx 20)
Tightening torque 0,4 Nm 1,0 Nm 2,5 Nm 2,5 Nm 5,0 Nm 5,0 Nm

Clamp FS 1035 FS 1022 FS 1022

Clamping screw FS 359 FS 1030 FS 1031


for clamp (Torx 15) (Torx 20) (Torx 20)
Tightening torque 2,5 Nm 5,0 Nm 5,0 Nm

Da = Da = Da = Da = Da = Da =
Accessories 10 mm 16 mm 20 mm 24 mm 30+32 mm 40 mm
FS 1063 FS 230 FS 229 FS 229 FS 228 FS 228
Screw driver
(Torx 6) (Torx 8) (Torx 15) (Torx 15) (Torx 20) (Torx 20)

580 Copy Milling


Kopierfraesen_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  10:55 10  

NOVEX Profile Milling Cutter F 2231


Form A

Indexable inserts
P M K N H
HC HC HC HW BH HC HW HC BH HC HF

WXM 35

WXM 15
WMG 40
WXN 15

WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
Radius
Designation mm
RDHX 0501M0 – A 57 2,5 a a a
RDGX 0501M0 – G 85 2,5 b
RDGX 0501M0 – G 88 2,5 ab
RDHW 0803M0 T – A 25 4 a a
RDHW 0803M0 T – A 27 4 b c c
RDMW 0803M0 T – A 27 4 b c c
RDHW 0803M0 – A 57 4 a a a
RDMT 0803M0 – D 57 4 a b b
RDGT 0803M0 – G 85 4 b
RDGT 0803M0 – G 88 4 ab
RDHW 10T3M0 T – A 25 5 a a
RDHW 10T3M0 T – A 27 5 b c c
RDMW 10T3M0 T – A 27 5 b c c
RDHW 10T3M0 – A 57 5 a a a
RDMT 10T3M0 – D 57 5 a b b
RDGT 10T3M0 – G 85 5 b
RDGT 10T3M0 – G 88 5 ab
RDHW 1204M0 T – A 25 6 a a
RDHW 1204M0 T – A 27 6 b c c
RDMW 1204M0 T – A 27 6 b c c
RDHW 1204M0 – A 57 6 a a a
RDMT 1204M0 – D 57 6 a b b
RDGT 1204M0 – G 85 6 b
RDGT 1204M0 – G 88 6 ab
RDHW 1505M0 T – A 27 7,5 b c c
RDHW 1505M0 – A 57 7,5 a a a
RDMT 1505M0 – D 57 7,5 a b b
RDGT 1505M0 – G 85 7,5 b
RDGT 1505M0 – G 88 7,5 ab
RDHW 1605M0 T – A 27 8 b c c
RDMW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDMT 1605M0 – D 57 8 a b b
RDGT 1605M0 – G 85 8 b
RDGT 1605M0 – G 88 8 ab
RDHW 2006M0 T – A 27 10 b c c
RDMW 2006M0 T – A 27 10 b c c
RDHW 2006M0 – A 57 10 a a a
RDMT 2006M0 – D 57 10 a b b
RDGT 2006M0 – G 85 10 b
RDGT 2006M0 – G 88 10 ab

➞ 400 ➞ 664 ➞ 612


Copy Milling 581
 
Kopierfraesen_ges_e.frame  Seite 5  Donnerstag, 5. Februar 2004  10:59 10

Da–0,2 R d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
Shank DIN 1835, form B 1 RD . . 1204 . .
F 2231.W.024.Z01.34 24 6 25 63 120 34 2 / 1* 0,4 1 XD . . 1504 . .
Lc 4 SP . . 0603 . .

d1
1 RD . . 1204 . .
Da
F 2231.W.024.Z01.44 24 6 25 63 120 44 2 / 1* 0,4 1 XD . . 1504 . .
R X1 6 SP . . 0603 . .
X2 1 RD . . 1605 . .
F 2231.W.032.Z01.47 32 8 32 84 145 47 2 / 1* 0,7 1 XD . . 200580 . .
4 SP . . 09T3 . .
1 RD . . 2006 . .
F 2231.W.040.Z01.78 40 10 40 104 175 78 2 / 1* 1,2 1 XD . . 2506 . .
8 SP . . 09T3 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
* Using the full cutting depth LC (= application of circumference cutting edges), the feed rate should be calculated
according to Z = 1.

DC = 24 mm DC = 30+32 mm DC = 40 mm
Assembly parts RD / XD . . SP . . SP . . RD / XD . . SP . . XD . . RD . .
Clamping screw FS 359 + FS 923 FS 359 + FS 1030 FS 359 + FS 1031 + FS 1010
for indexable insert (Torx 15) (Torx 8) (Torx 15) (Torx 20) (Torx 15) (Torx 20) (Torx 20)
Tightening torque 2,5 Nm 0,8 Nm 2,5 Nm 5,0 Nm 2,5 Nm 5,0 Nm 5,0 Nm

Clamp FS 1035 FS 1022 FS 1022

Clamping screw
FS 359 (Torx 15) FS 1030 (Torx 20) FS 1030 (Torx 20)
for clamp
Tightening torque 2,5 Nm 5,0 Nm 5,0 Nm

582 Copy Milling


Kopierfraesen_ges_e.frame  Seite 6  Donnerstag, 5. Februar 2004  10:59 10  

NOVEX Profile Milling Cutter F 2231


Form B

Accessories DC = 24 mm DC = 30+32 mm DC = 40 mm
FS 229 + FS 230 FS 229 + FS 228 FS 229 + FS 228
Screw driver
(Torx 15) (Torx 8) (Torx 15) (Torx 20) (Torx 15) (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW BH HC HC BH HC HF

WXM 35

WXM 15
WMG 40
WXN 15
WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WKM
WPM
Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
RDHW 1204M0 T – A 27 6 b c c
RDMW 1204M0 T – A 27 6 b c c
RDHW 1204M0 – A 57 6 a a a
RDHW 1505M0 T – A 27 7,5 b c c
RDHW 1505M0 – A 57 7,5 a a a
RDHW 1605M0 T – A 27 8 b c c
RDMW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDHW 2006M0 T – A 27 10 b c c
RDMW 2006M0 T – A 27 10 b c c
RDHW 2006M0 – A 57 10 a a a
XDGW 150460 TR – A 27 6 bc
XDGW 150460 R – A 57 6 a a
XDGW 200575 R – A 57 7,5 a a
XDGW 200580 TR – A 27 8 c
XDGW 200580 R – A 57 8 a a
XDGW 2506100 TR – A 27 10 bc b
XDGW 2506100 R – A 57 10 a a

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 382 ➞ 664 ➞ 612

Copy Milling 583


 
Kopierfraesen_ges_e.frame  Seite 7  Donnerstag, 5. Februar 2004  10:59 10

Da–0,2 R d1 X1 LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore 2 RD . . 1204 . .
cross drive DIN 138 F 2231.B.050.Z04.29 50 6 22 45 29 4 / 2* 0,4 2 XD . . 1504 . .
6 SP . . 0603 . .
2 RD . . 1605 . .
F 2231.B.063.Z04.40 63 8 27 60 40 4 / 2* 0,7 2 XD . . 2005 . .
Da d1 6 SP . . 09T3 . .
2 RD . . 2006 . .
F 2231.B.080.Z04.54 80 10 32 70 54 4 / 2* 1,7 2 XD . . 2506 . .
6 SP . . 1204 . .
R Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

* Using the full cutting depth LC (= application of circumference cutting edges), the feed rate should be calculated
according to Z = 2.

Assembly parts DC = 50 mm DC = 63 mm DC = 80 mm
Clamping screw FS 359 + FS 923 FS 1030 + FS 359 FS 1010 + FS 1031
for indexable insert (Torx 15) (Torx 8) (Torx 20) (Torx 15) (Torx 20)
Tightening torque 2,5 Nm 0,8 Nm 5,0 Nm 2,5 Nm 5,0 Nm

Clamp FS 1035 FS 1022 FS 1022

Clamping screw FS 359 FS 1030 FS 1031


for clamp (Torx 15) (Torx 20) (Torx 20)
Tightening torque 2,5 Nm 5,0 Nm 5,0 Nm

584 Copy Milling


Kopierfraesen_ges_e.frame  Seite 8  Donnerstag, 5. Februar 2004  11:00 11  

NOVEX Profile Milling Cutter F 2231


Form B

Accessories DC = 50 mm DC = 63 mm DC = 80 mm
FS 229 + FS 230 FS 228 + FS 229 FS 228
Screw driver
(Torx 15) (Torx 8) (Torx 20) (Torx 15) (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW BH HC HC BH HC HF

WXM 35

WXM 15
WMG 40
WXN 15
WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WKM
WPM
Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
RDHW 1204M0 T – A 27 6 b c c
RDMW 1204M0 T – A 27 6 b c c
RDHW 1204M0 – A 57 6 a a a
RDHW 1605M0 T – A 27 8 b c c
RDMW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDHW 2006M0 T – A 27 10 b c c
RDMW 2006M0 T – A 27 10 b c c
RDHW 2006M0 – A 57 10 a a a
XDGW 150460 TR – A 27 6 bc
XDGW 150460 R – A 57 6 a a
XDGW 200580 TR – A 27 8 c
XDGW 200580 R – A 57 8 a a
XDGW 2506100 TR – A 27 10 bc b
XDGW 2506100 R – A 57 10 a a

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m
➞ 382 ➞ 664 ➞ 612

Copy Milling 585


 
Kopierfraesen_ges_e.frame  Seite 9  Donnerstag, 5. Februar 2004  11:00 11

Da–0,2 d1 X1 X2 R / LC No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
F 2234.T09.012.Z03.02,5 12 9,7 20 2,5 3 0,06 3 RD . . 0501 . .
F 2234.T14.015.Z04.02,5 15 14,5 25 2,5 4 0,1 4 RD . . 0501 . .
Da d1
F 2234.T14.015.Z03.03,5 15 14,5 25 3,5 3 0,1 3 RD . . 07T1 . .
Lc F 2234.T18.020.Z05.02,5 20 18,5 30 2,5 5 0,1 5 RD . . 0501 . .
R
X1
F 2234.T18.020.Z04.03,5 20 18,5 30 3,5 4 0,1 4 RD . . 07T1 . .
F 2234.T22.025.Z05.03,5 25 22 35 3,5 5 0,1 5 RD . . 07T1 . .
F 2234.T22.025.Z03.04 25 22 35 4 3 0,1 3 RD . . 0803 . .
F 2234.T22.025.Z03.05 25 22 35 5 3 0,1 3 RD . X 1003 . .
F 2234.T28.030.Z06.03,5 30 28 40 3,5 6 0,2 6 RD . X 07T1 . .
F 2234.T28.030.Z03.05 30 28 40 5 3 0,2 3 RD . . 10T3 . .
F 2234.T28.030.Z04.05 30 28 40 5 4 0,2 4 RD . X 1003 . .
F 2234.T28.032.Z03.05 32 28 40 5 3 0,2 3 RD . . 10T3 . .
F 2234.T28.032.Z04.05 32 28 40 5 4 0,2 4 RD . X 1003 . .
F 2234.T28.035.Z07.03,5 35 28 40 3,5 7 0,3 7 RD . . 07T1 . .
F 2234.T28.035.Z05.05 35 28 40 5 5 0,3 5 RD . X 1003 . .
F 2234.T28.035.Z03.06 35 28 40 6 3 0,3 3 RD . X 12T3 . .
F 2234.T28.035.Z04.06 35 28 40 6 4 0,3 4 RD . X 12T3 . .
F 2234.T36.042.Z08.03,5 42 36 40 3,5 8 0,35 8 RD . . 07T1 . .
F 2234.T36.042.Z04.06 42 36 40 6 4 0,35 4 RD . X 12T3 . .
F 2234.T36.042.Z05.06 42 36 40 6 5 0,35 5 RD . X 12T3 . .
Shank DIN 228, form A F 2234.M.025.Z03.04 25 MT 2 55 119 4 3 0,3 3 RD . . 0803 . .
F 2234.M.032.Z03.05 32 MT 3 55 136 5 3 0,5 3 RD . . 10T3 . .
Da
F 2234.M.040.Z04.06 40 MT 4 65 167,5 6 4 0,6 4 RD . . 1204 . .
Lc F 2234.M.050.Z04.06 50 MT 4 70 172,5 6 4 0,7 4 RD . . 1204 . .
R X1
X2 F 2234.M.050.Z03.08.L 50 MT 4 55 157,5 8 3 0,8 3 RD . . 1605 . .
F 2234.M.050.Z03.08.XL 50 MT 4 100 202,5 8 3 1,0 3 RD . . 1605 . .
Shank DIN 1835, form B F 2234.W.025.Z03.04 25 25 93 150 4 3 0,6 3 RD . . 0803 . .
F 2234.W.032.Z03.05 32 32 114 175 5 3 0,9 3 RD . . 10T3 . .
Da d1
F 2234.W.040.Z04.06 40 40 149 220 6 4 1,2 4 RD . . 1204 . .
Lc
R X1 F 2234.W.050.Z04.06 50 40 109 180 6 4 1,3 4 RD . . 1204 . .
X2
F 2234.W.050.Z03.08 50 40 109 180 8 3 1,3 3 RD . . 1605 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

Note:
Using the BH grades, the clamp (FS 1022, FS 1035), and the corresponding clamping screw
(FS 359, FS 1030) should be removed.

RD . . 10 . .
Assembly parts RD . . 0501 RD . . 07T1 RD . . 0803 RD . . 12T3 RD . . 1204 RD . . 1605
Clamping screw FS 1358 FS 924 FS 1005 FS 920 FS 359 FS 1030
for indexable insert (Torx 6) (Torx 8) (Torx 8) (Torx 15) (Torx 15) (Torx 20)
Tightening torque 0,4 Nm 0,8 Nm 1,0 Nm 2,5 Nm 2,5 Nm 5,0 Nm

Clamp FS 1035 FS 1022

Clamping screw FS 359 FS 1030


for clamp (Torx 15) (Torx 20)
Tightening torque 2,5 Nm 5,0 Nm

586 Copy Milling


Kopierfraesen_ges_e.frame  Seite 10  Donnerstag, 5. Februar 2004  11:07 11  

NOVEX Milling Cutter F 2234


with round inserts

RD . . 10 . .
Accessories RD . . 0501 RD . . 07T1 RD . . 0803 RD . . 12T3 RD . . 1204 RD . . 1605
FS 1063 FS 230 FS 230 FS 229 FS 229 FS 228
Screw driver
(Torx 6) (Torx 8) (Torx 8) (Torx 15) (Torx 15) (Torx 20)

Indexable inserts
P M K N H
HC HC HC HW BH HC HW HC BH HC HF

WXM 35

WXM 15
WMG 40
WXN 15

WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
Radius
Designation mm
RDHX 0501M0 – A 57 2,5 a a a
RDGX 0501M0 – G 85 2,5 b
RDGX 0501M0 – G 88 2,5 ab
RDHX 07T1M0 T – A 27 3,5 b c c
RDHX 07T1M0 – A 57 3,5 a a a
RDGX 07T1M0 – G 85 3,5 b
RDGX 07T1M0 – G 88 3,5 ab
RDHW 0803M0 T – A 25 4 a a
RDHW 0803M0 T – A 27 4 b c c
RDMW 0803M0 T – A 27 4 b c c
RDHW 0803M0 – A 57 4 a a a
RDMT 0803M0 – D 57 4 a b b
RDGT 0803M0 – G 85 4 b
RDGT 0803M0 – G 88 4 ab
RDHW 10T3M0 T – A 25 5 a a
RDHW 10T3M0 T – A 27 5 b c c
RDMW 10T3M0 T – A 27 5 b c c
RDHW 10T3M0 – A 57 5 a a a
RDMT 10T3M0 – D 57 5 a b b
RDGT 10T3M0 – G 85 5 b
RDGT 10T3M0 – G 88 5 ab
RDHX 1003M0 T – A 27 5 b c c
RDMX 1003M0 T – A 27 5 b c c
RDHX 1003M0 – A 57 5 a a a
RDGX 1003M0 – G 85 5 b
RDGX 1003M0 – G 88 5 ab
RDHW 1204M0 T – A 25 6 a a
RDHW 1204M0 T – A 27 6 b c c
RDMW 1204M0 T – A 27 6 b c c
RDHW 1204M0 – A 57 6 a a a
RDMT 1204M0 – D 57 6 a b b
RDGT 1204M0 – G 85 6 b
RDGT 1204M0 – G 88 6 ab
RDHX 12T3M0 T – A 27 6 b c c
RDMX 12T3M0 T – A 27 6 b c c
RDHX 12T3M0 – A 57 6 a a a
RDGX 12T3M0 – G 85 6 b
RDGX 12T3M0 – G 88 6 ab
RDHW 1605M0 T – A 27 8 b c c
RDMW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDMT 1605M0 – D 57 8 a b b
RDGT 1605M0 – G 85 8 b
RDGT 1605M0 – G 88 8 ab

➞ 400 ➞ 664 ➞ 612 Copy Milling 587


 
Kopierfraesen_ges_e.frame  Seite 11  Donnerstag, 5. Februar 2004  11:07 11

Da–0,2 d1/ISO d3 X1 R / LC No. of


Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore F 2234.B.040.Z04.06 40 16 31 45 6 4 0,3 4 RD. . 1204 . .
cross drive DIN 138
F 2234.B.050.Z04.08 50 16 33 50 8 4 0,3 4 RD. . 1605 . .
F 2234.B.050.Z05.06 50 22 41 50 6 5 0,4 5 RD. . 1204 . .
F 2234.B.052.Z04.08 52 22 42 50 8 4 0,5 4 RD. . 1204 . .
Da d1 d3
F 2234.B.052.Z05.06 52 22 41 50 6 5 0,5 5 RD. . 1204 . .
F 2234.B.052.Z06.05 52 22 42 50 5 6 0,5 6 RD. . 10T3 . .
F 2234.B.063.Z04.10 63 22 45 50 10 4 0,6 4 RD. . 2006 . .
Lc
R X1
F 2234.B.063.Z05.08 63 22 45 50 8 5 0,6 5 RD. . 1605 . .
F 2234.B.063.Z06.06 63 22 45 50 6 6 0,6 6 RD. . 1204 . .
F 2234.B.066.Z05.08 66 27 50 50 8 5 0,7 5 RD. . 1605 . .
F 2234.B.080.Z05.10 80 27 54 50 10 5 1,3 5 RD. . 2006 . .
F 2234.B.080.Z06.08 80 27 54 50 8 6 1,3 6 RD. . 1605 . .
F 2234.B.080.Z07.06 80 27 54 50 6 7 1,3 7 RD. . 1204 . .
F 2234.B.100.Z06.10 100 32 80 50 10 6 2,0 6 RD. . 2006 . .
F 2234.B.100.Z07.08 100 32 80 50 8 7 2,0 7 RD. . 1605 . .
F 2234.B.100.Z08.06 100 32 80 50 6 8 2,1 8 RD. . 1204 . .
F 2234.B.125.Z07.10 125 40 85 63 10 7 3,8 7 RD. . 2006 . .
F 2234.B.125.Z08.08 125 40 85 63 8 8 3,8 8 RD. . 1605 . .
F 2234.B.160.Z08.10 160 40/40 B 130 63 10 8 6,2 8 RD. . 2006 . .

Da d1 d3

Lc
R X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Note:
Using the BH grades, the clamp (FS 1022, FS 1035), and the corresponding clamping screw
(FS 359, FS 1030) should be removed.

Assembly parts RD . . 10T3 RD . . 1204 RD . . 1605 RD . . 2006


Clamping screw FS 920 FS 359 FS 1030 FS 1010
for indexable insert (Torx 15) (Torx 15) (Torx 20) (Torx 20)
Tightening torque 2,5 Nm 2,5 Nm 5,0 Nm 5,0 Nm

Clamp FS 1035 FS 1022 FS 1022

Clamping screw FS 359 FS 1030 FS 1030


for clamp (Torx 15) (Torx 20) (Torx 20)
Tightening torque 2,5 Nm 5,0 Nm 5,0 Nm

588 Copy Milling


Kopierfraesen_ges_e.frame  Seite 12  Donnerstag, 5. Februar 2004  11:08 11  

NOVEX Milling Cutter F 2234


with round inserts

RD . . 10T3
Accessories RD . . 1204 RD . . 1605 RD . . 2006
FS 229 FS 228 FS 228
Screw driver
(Torx 15) (Torx 20) (Torx 20)

Clamping screw for adaptor* d1 = 16 mm d1 = 22 mm


Clamping screw
M 8 x 30 (SW 6) M 10 x 30 (SW 8)
ISO 4762 (12.9)
* for arbor mounted tools F 2234.B and adaptors types A 150 . . , A 155 . . and AK 155 . .

Indexable inserts
P M K N H
HC HC HC HW BH HC HW HC BH HC HF

WXM 35

WXM 15
WMG 40
WXN 15

WXH 15
WCB 50

WCB 80
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
Radius
Designation mm
RDHW 10T3M0 T – A 25 5 a a
RDHW 10T3M0 T – A 27 5 b c c
RDMW 10T3M0 T – A 27 5 b c c
RDHW 10T3M0 – A 57 5 a a a
RDMT 10T3M0 T – D 57 5 a b b
RDGT 10T3M0 – G 85 5 b
RDGT 10T3M0 – G 88 5 ab
RDHW 1204M0 T – A 25 6 a a
RDHW 1204M0 T – A 27 6 b c c
RDMW 1204M0 T – A 27 6 b c c
RDHW 1204M0 – A 57 6 a a a
RDMT 1204M0 – D 57 6 a b b
RDGT 1204M0 – G 85 6 b
RDGT 1204M0 – G 88 6 ab
RDHW 1605M0 T – A 27 8 b c c
RDMW 1605M0 T – A 27 8 b c c
RDHW 1605M0 – A 57 8 a a a
RDMT 1605M0 – D 57 8 a b b
RDGT 1605M0 – G 85 8 b
RDGT 1605M0 – G 88 8 ab
RDHW 2006M0 T – A 27 10 b c c
RDMW 2006M0 T – A 27 10 b c c
RDHW 2006M0 – A 57 10 a a a
RDMT 2006M0 – D 57 10 a b b
RDGT 2006M0 – G 85 10 b
RDGT 2006M0 – G 88 10 ab

➞ 400 ➞ 664 ➞ 612

Copy Milling 589


 
Kopierfraesen_ges_e.frame  Seite 21  Donnerstag, 5. Februar 2004  11:08 11

Da–0,05 d1 d3 X1 X2 R / LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
F 2334.T22.025.Z03.04 25 22 35 4 3 0,1 3 ROHX 0803

d1
F 2334.T28.032.Z05.04 32 28 40 4 5 0,2 5 ROHX 0803
Da

F 2334.T28.032.Z04.05 32 28 40 5 4 0,2 4 ROHX 10T3


Lc
R X1

Cyl. shank without drive flat F 2334.Z25.025.Z03.04 25 25 60 117 4 3 0,6 3 ROHX 0803
F 2334.Z32.032.Z05.04 32 32 70 131 4 5 0,9 5 ROHX 0803
Da d1
F 2334.Z32.032.Z04.05 32 32 70 131 5 4 0,9 4 ROHX 10T3
Lc
R
X1
X2

cylindrical bore F 2334.B.040.Z05.05 40 16 35 40 5 5 0,3 5 ROHX 10T3


cross drive DIN 138
F 2334.B.040.Z04.06 40 16 35 40 6 4 0,3 4 ROHX 1204
F 2334.B.050.Z05.06 50 22 45 40 6 5 0,5 5 ROHX 1204
Da d1 d3 F 2334.B.063.Z07.06 63 22 58 40 6 7 0,6 7 ROHX 1204

Lc
R
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

590 Copy Milling


 
Kopierfraesen_ges_e.frame  Seite 22  Donnerstag, 5. Februar 2004  11:08 11

NOVEX Milling Cutter F 2334


with round inserts

Assembly parts ROHX 0803 ROHX 10T3 ROHX 1204


Clamping screw FS 1013 FS 359 FS 378
for indexable insert (Torx 8) (Torx 15) (Torx 15)
Tightening torque 1,0 Nm 2,5 Nm 2,5 Nm

Accessories ROHX 0803 ROHX 10T3 ROHX 1204


FS 230 FS 229 FS 229
Screw driver
(Torx 8) (Torx 15) (Torx 15)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
ROHX 0803M0 – D 57 4 b b
ROHX 10T3M0 – D 57 5 b b
ROHX 1204M0 – D 57 6 b b

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
ining
mach

➞ 400 ➞ 664 ➞ 612

Copy Milling 591


 
Kopierfraesen_ges_e.frame  Seite 13  Donnerstag, 5. Februar 2004  11:09 11

DC–0,2 d1 X1 X2 LC No. of
Tool Designation mm R mm mm mm mm Z
kg
inserts Type
with internal coolant supply 2 P 2631 . – R 10
F 2239.T18.020.Z01.15* 20 10 18,5 30 15 1 0,1
1 SP . . 0603 . .
2 P 2631 . – R 12
Dc d1 F 2239.T22.025.Z01.18 25 12,5 22 35 18 1 0,1
1 SP . . 0603 . .
2 P 2631 . – R 15
Lc F 2239.T28.030.Z01.23 30 15 28 40 23 1 0,2
R 1 SP . . 09T3 . .
X1
2 P 2631 . – R 16
F 2239.T28.032.Z01.24 32 16 28 40 24 1 0,2
1 SP . . 09T3 . .
2 P 2631 . – R 20
F 2239.T36.040.Z01.41 40 20 36 65 41 1 0,5
2 SP . . 1204 . .
3 P 2631 . – R 25
F 2239.T45.050.Z01.46 50 25 45 70 46 1 0,8
2 SP . . 1204 . .
Shank DIN 228, form A 2 P 2631 . – R 10
F 2239.M.020.Z01.25* 20 10 MT 2 65 129 25 1 0,3
3 SP . . 0603 . .
Dc 2 P 2631 . – R 12
F 2239.M.025.Z01.28 25 12,5 MT 2 45 109 28 1 0,4
3 SP . . 0603 . .
Lc
R
X1 2 P 2631 . – R 16
X2 F 2239.M.032.Z01.38 32 16 MT 3 60 141 38 1 0,8
3 SP . . 09T3 . .
2 P 2631 . – R 20
F 2239.M.040.Z01.51 40 20 MT 4 75 177,5 51 1 1,3
3 SP . . 1204 . .
Shank DIN 1835, form B 2 P 2631 . – R 10
F 2239.W.020.Z01.25 20 10 20 59 110 25 1 0,3
3 SP . . 0603 . .
Dc d1 2 P 2631 . – R 12
F 2239.W.025.Z01.28 25 12,5 25 73 130 28 1 0,5
3 SP . . 0603 . .
Lc
R
X1 2 P 2631 . – R 16
X2 F 2239.W.032.Z01.38 32 16 32 99 160 38 1 0,9
3 SP . . 09T3 . .
2 P 2631 . – R 20
F 2239.W.040.Z01.51 40 20 40 119 190 51 1 1,4
3 SP . . 1204 . .
modular adaptor 3 P 2631 . – R 25
F 2239.N5.050.Z01.46 50 25 48 70 46 1 0,8
with internal coolant supply 2 SP . . 1204 . .
Lc 3 P 2631 . – R 25
F 2239.N5.050.Z01.77 50 25 48 105 77 1 1,3
5 SP . . 1204 . .
Dc d1
3 P 2631 . – R 31
F 2239.N6.063.Z01.53 63 31,5 61 80 53 1 1,2
2 SP . . 1204 . .
R X1
3 P 2631 . – R 31
F 2239.N6.063.Z01.84 63 31,5 61 115 84 1 2,0
5 SP . . 1204 . .

F 2239B.T14.020.Z01.10 20 10 14,5 25 43 15 1 0,1 3 P 2631 . – R 10


F 2239B.T18.025.Z01.12 25 12,5 18,5 30 51 20 1 0,1 3 P 2631 . – R 12
Dc d1
F 2239B.T22.030.Z01.15 30 15 22 40 63 24 1 0,1 3 P 2631 . – R 15

R
Lc F 2239B.T22.032.Z01.16 32 16 22 40 63 26 1 0,2 3 P 2631 . – R 16
X1
X2 F 2239B.T28.040.Z01.20 40 20 28 45 74 32 1 0,4 3 P 2631 . – R 20

Shank DIN 228, form A F 2239B.M4.040.Z01.20 40 20 MT 4 100 202,5 32 1 0,9 3 P 2631 . – R 20


X2 F 2239B.M4.050.Z01.25 50 25 MT 4 80 182,5 39 1 0,8 4 P 2631 . – R 25
Dc

Lc
R X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

592 Copy Milling


Kopierfraesen_ges_e.frame  Seite 14  Donnerstag, 5. Februar 2004  11:10 11  

NOVEX Ball Nose Cutter F 2239


with peripheral cutting inserts, Z = 1 F 2239B

Assembly parts DC = 20+25 mm DC = 30+32 mm DC = 40–63 mm


Clamping screw
FS 923 (Torx 8) FS 359 (Torx 15) FS 1030 (Torx 20)
for indexable insert
Tightening torque 0,8 Nm 2,5 Nm 5,0 Nm

* Important: Use the clamping screw FS 1129 for F 2239.T18.20 . . and F 2239M.020 . . .

Accessories DC = 20–25 mm DC = 30+32 mm DC = 40–63 mm

Screw driver FS 230 (Torx 8) FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
P 26315 – R 10 10,0 a b c b a b
P 26315 – R 12 12,5 a b c b a b
P 26315 – R 15 15,0 a b c b a b
P 26315 – R 16 16,0 a b c b a b
P 26315 – R 20 20,0 a b c b a b
P 26315 – R 25 25,0 a b c b a b
P 26315 – R 31 31,5 a b c b a b
P 26316 – R 10 – G 88 10,0 b a b c
P 26316 – R 12 – G 88 12,5 b a b c
P 26316 – R 15 – G 88 15,0 b a b c
P 26316 – R 16 – G 88 16,0 b a b c
P 26316 – R 20 – G 88 20,0 b a b c
P 26316 – R 25 – G 88 25,0 b a b c
P 26316 – R 31 – G 88 31,5 b a b c
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb

➞ 382 ➞ 664 ➞ 612

Copy Milling 593


 
Kopierfraesen_ges_e.frame  Seite 15  Donnerstag, 5. Februar 2004  11:10 11

DC–0,2 R d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply 4 P 26325 – R 25
F 2239F.T45.050.Z02.42 50 25 45 70 42 2 0,2
4 SP . . 09T3 . .

Dc d1

R Lc
X1

modular adaptor 4 P 26325 – R 25


F 2239F.N5.050.Z02.42 50 25 48 70 42 2 0,8
4 SP . . 09T3 . .
4 P 26325 – R 25
d1 F 2239F.N5.050.Z02.61 50 25 48 90 61 2 1,1
Dc 10 SP . . 09T3 . .
6 P 26325 – R 31
F 2239F.N6.063.Z02.53 63 31,5 61 80 53 2 1,2
R Lc 6 SP . . 09T3 . .
X1
6 P 26325 – R 31
F 2239F.N6.063.Z02.75 63 31,5 61 105 75 2 1,6
12 SP . . 09T3 . .
Shank DIN 228, form A 4 P 26325 – R 25
without internal coolant supply F 2239F.M5.050.Z02.61 50 25 MT 5 100 229 61 2 2,3
10 SP . . 09T3 . .
6 P 26325 – R 31
F 2239F.M5.063.Z02.75 63 31,5 MT 5 110 239 75 2 3,2
Dc 12 SP . . 09T3 . .

R Lc
X1
X2

Shank DIN 69871, form AD/B 4 P 26325 – R 25


F 2239F.S5.050.Z02.82 50 25 ISO 50 160 113 82 2 4,7
16 SP . . 09T3 . .
6 P 26325 – R 31
Dc F 2239F.S5.063.Z02.103 63 31,5 ISO 50 200 165 103 2 5,5
20 SP . . 09T3 . .
R Lc
X2
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

594 Copy Milling


 
Kopierfraesen_ges_e.frame  Seite 16  Donnerstag, 5. Februar 2004  11:11 11

NOVEX Ball Nose Cutter F 2239 F


with peripheral cutting inserts, Z = 2

Assembly parts P 26325 SP . . 09T3


Clamping screw
FS 1030 (Torx 20) FS 359 (Torx 15)
for indexable insert
Tightening torque 5,0 Nm 2,5 Nm

Accessories P 26325 SP . . 09T3

Screw driver FS 228 (Torx 20) FS 229 (Torx 15)

Pull stud
C 100.50.115
DIN 69872, form AD
Pull stud
C 100.50.215
DIN 69872, form B

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF
WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius
Designation mm
P 26325 – R 25 25,0 bc c bab
P 26325 – R 31 31,5 bc bab

SPMW 09T308 T – A 27 0,8 bc b


SPMW 09T308 – A 57 0,8 c b bcc
SPMT 09T308 – D 51 0,8 bccc
SPMT 09T308 – F 55 0,8 abc babb

t for:
Inser
Best

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unfav le
oderate ab
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good itions
cond
ining
mach

➞ 382 ➞ 664 ➞ 612

Copy Milling 595


 
Kopierfraesen_ges_e.frame  Seite 17  Donnerstag, 5. Februar 2004  11:11 11

DC–0,2 R d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
with internal coolant supply F 2339.T18.020.Z02.15 20 10 18,5 30 15 2 0,1 2 XD . . 16T3100 R . .
F 2339.T22.025.Z02.20 25 12,5 22 35 20 2 0,1 2 XD . . 2004125 R . .

Dc d1 F 2339.T28.030.Z02.24 30 15 28 40 24 2 0,2 2 XD . . 2405150 R . .


F 2339.T28.032.Z02.25 32 16 28 40 25 2 0,2 2 XD . . 2506160 R . .
R Lc F 2339.T36.040.Z02.31 40 20 36 50 31 2 0,4 2 XD . . 3207200 R . .
X1

F 2339.T45.050.Z02.40 50 25 45 60 40 2 0,7 2 XD . . 4009250 R . .


Shank DIN 228, form A F 2339.M2.020.Z02.15 20 10 MT 2 65 129 15 2 0,2 2 XD . . 16T3100 R . .
F 2339.M2.025.Z02.20 25 12,5 MT 2 45 109 20 2 0,3 2 XD . . 2004125 R . .
Dc
F 2339.M3.030.Z02.24 30 15 MT 3 60 141 24 2 0,6 2 XD . . 2405150 R . .
Lc
R X1
X2
F 2339.M3.032.Z02.25 32 16 MT 3 60 141 25 2 0,6 2 XD . . 2506160 R . .
F 2339.M4.032.Z02.25 32 16 MT 4 70 172,5 25 2 0,7 2 XD . . 2506160 R . .
F 2339.M4.040.Z02.31 40 20 MT 4 75 177,5 31 2 1,2 2 XD . . 3207200 R . .
Shank DIN 1835, form B F 2339.W20.020.Z02.15 20 10 20 35 90 15 2 0,2 2 XD . . 16T3100 R . .
F 2339.W25.025.Z02.20 25 12,5 25 40 105 20 2 0,3 2 XD . . 2004125 R . .
Dc d1
F 2339.W32.030.Z02.24 30 15 32 50 125 24 2 0,6 2 XD . . 2405150 R . .
Lc
R X1 F 2339.W32.032.Z02.25 32 16 32 50 125 25 2 0,6 2 XD . . 2506160 R . .
X2
F 2339.W40.040.Z02.31 40 20 40 65 150 31 2 1,2 2 XD . . 3207200 R . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

596 Copy Milling


 
Kopierfraesen_ges_e.frame  Seite 18  Donnerstag, 5. Februar 2004  11:11 11

NOVEX Ball Nose Cutter F 2339


Z = 2, form A

Assembly parts DC = 20 mm DC = 25 mm DC = 30+32 mm DC = 40 mm


Clamping screw FS 1013 FS 378 FS 1165 FS 1164
for indexable insert (Torx 8) (Torx 15) (Torx 20) (Torx 25)
Tightening torque 1,0 Nm 2,5 Nm 6,0 Nm 10,0 Nm

Accessories DC = 20 mm DC = 25 mm DC = 30+32 mm DC = 40 mm
FS 230 FS 229
Screw driver
(Torx 8) (Torx 15)
FS 1173 FS 1174
Screw driver
(Torx 20) (Torx 25)

Indexable inserts
P M K N H
HC HW HC WXM 35 HC HW CN HC HW HC HC HF

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM

Radius
Designation mm
XDGW 16T3100 R – A 57 10 ab b a
XDGT 16T3100 R – D 57 10 b c b
XDGW 2004125 R – A 57 12,5 ab b a
XDGT 2004125 R – D 57 12,5 b c b
XDGW 2405150 R – A 57 15 ab a
XDGT 2405150 R – D 57 15 b c b
XDGW 2506160 R – A 57 16 ab b a
XDGT 2506160 R – D 57 16 b c b
XDGW 3207200 R – A 57 20 ab a
XDGT 3207200 R – D 57 20 b c b
XDGW 4009250 R – A 57 25 ab c
XDGT 4009250 R – D 57 25 b cc b

t for:
Inser
Best

our-
unfav le
o d e rate ab
m
good s
dition
i n i n g con
mach


➞396
81 ➞ 664
561 ➞ 718 ➞ 612
678

Copy Milling 597


 
Kopierfraesen_ges_e.frame  Seite 19  Donnerstag, 5. Februar 2004  11:11 11

DC–0,2 R d1 X1 X2 LC No. of
Tool Designation mm mm mm mm mm mm Z
kg
inserts Type
2 XD . . 16T3100 R . .
Lc F 2339.T18.020.Z02.28 20 10 18,5 40 28 2 / 1* 0,1 2 SP . . 0603 . .
2 XD . . 2004125 R . .
Dc d1 F 2339.T22.025.Z02.32 25 12,5 22 45 32 2 / 1* 0,1 2 SP . . 0603 . .
2 XD . . 2405150 R . .
X1 F 2339.T28.030.Z02.42 30 15 28 60 42 2 / 1* 0,2 2 SP . . 09T3 . .
R
2 XD . . 2506160 R . .
F 2339.T28.032.Z02.43 32 16 28 60 43 2 / 1* 0,2 2 SP . . 09T3 . .
Shank DIN 228, form A F 2339.M3.020.Z02.32 20 10 MT 3 60 141 32 2 / 1* 0,3 2 XD . . 16T3100 R . .
3 SP . . 0603 . .
F 2339.M4.020.Z02.32 20 10 MT 4 70 172 32 2 / 1* 0,6 2 XD . . 16T3100 R . .
Dc
3 SP . . 0603 . .
Lc
X1 F 2339.M4.020.Z02.37 20 10 MT 4 80 182 37 2 / 1* 0,7 2 XD . . 16T3100 R . .
R
X2 4 SP . . 0603 . .
F 2339.M3.025.Z02.36 25 12,5 MT 3 75 156 36 2 / 1* 0,4 2 XD . . 2004125 R . .
3 SP . . 0603 . .
F 2339.M4.025.Z02.36 25 12,5 MT 4 75 177 36 2 / 1* 0,7 2 XD . . 2004125 R . .
3 SP . . 0603 . .
F 2339.M4.025.Z02.41 25 12,5 MT 4 100 202 41 2 / 1* 0,8 2 XD . . 2004125 R . .
4 SP . . 0603 . .
F 2339.M4.032.Z02.50 32 16 MT 4 75 177 50 2 / 1* 0,7 2 XD . . 2506160 R . .
3 SP . . 09T3 . .
F 2339.M5.032.Z02.58 32 16 MT 5 100 229 58 2 / 1* 1,8 2 XD . . 2506160 R . .
4 SP . . 09T3 . .
F 2339.M4.040.Z02.56 40 20 MT 4 85 187 56 2 / 1* 0,9 2 XD . . 3207200 R . .
2 SP . . 1204 . .
F 2339.M5.040.Z02.66 40 20 MT 5 95 224 66 2 / 1* 1,8 2 XD . . 3207200 R . .
3 SP . . 1204 . .
F 2339.M5.040.Z02.76 40 20 MT 5 120 249 76 2 / 1* 2,0 2 XD . . 3207200 R . .
4 SP . . 1204 . .
Shank DIN 1835, form B F 2339.W20.020.Z02.28 20 10 20 50 110 28 2 / 1* 0,2 2 XD . . 16T3100 R . .
free projection length: 2 SP . . 0603 . .
max. 3 x DC 2 XD . . 2004125 R . .
F 2339.W25.025.Z02.32 25 12,5 25 55 130 32 2 / 1* 0,5
2 SP . . 0603 . .
Lc

F 2339.W32.030.Z02.42 30 15 32 70 160 42 2 / 1* 0,7 2 XD . . 2405150 R . .


Dc d1 2 SP . . 09T3 . .
X1 F 2339.W32.032.Z02.43 32 16 32 70 160 43 2 / 1* 0,7 2 XD . . 2506160 R . .
R X2 2 SP . . 09T3 . .
F 2339.W40.040.Z02.57 40 20 40 90 190 57 2 / 1* 1,5 2 XD . . 3207200 R . .
2 SP . . 1204 . .
Cyl. shank without drive flat 2 XD . . 16T3100 R . .
F 2339.Z25.020.Z02.28 20 10 25 75 150 28 2 / 1* 0,4 2 SP . . 0603 . .
free projection length:
max. 5 x DC 2 XD . . 2004125 R . .
F 2339.Z32.025.Z02.32 25 12,5 32 95 185 32 2 / 1* 0,8 2 SP . . 0603 . .
Lc
2 XD . . 2405150 R . .
Dc d1 F 2339.Z40.030.Z02.42 30 15 40 120 220 42 2 / 1* 1,2 2 SP . . 09T3 . .
X1 2 XD . . 2506160 R . .
R X2 F 2339.Z40.032.Z02.43 32 16 40 120 220 43 2 / 1* 1,6 2 SP . . 09T3 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Open-end spanner for screw heads, see page 755.

* Using the full cutting depth LC (= application of circumference cutting edges), the feed rate should be calculated
according to Z = 1.

598 Copy Milling


Kopierfraesen_ges_e.frame  Seite 20  Donnerstag, 5. Februar 2004  11:12 11  

NOVEX Ball Nose Cutter F 2339


with peripheral cutting inserts, Z = 2
Form B

Assembly parts DC = 20 mm DC = 25 mm DC = 30+32 mm DC = 40 mm


Clamping screw FS 1013 FS 378 FS 1165 FS 1164
for radius insert (Torx 8) (Torx 15) (Torx 20) (Torx 25)
Tightening torque 1,0 Nm 2,5 Nm 6,0 Nm 10,0 Nm
Clamping screw FS 923 FS 923 FS 359 FS 1030
for square insert (Torx 8) (Torx 8) (Torx 15) (Torx 20)
Tightening torque 0,8 Nm 0,8 Nm 2,5 Nm 5,0 Nm

Accessories DC = 20 mm DC = 25 mm DC = 30+32 mm DC = 40 mm
FS 230 FS 229 + FS 230 FS 229 FS 228
Screw driver
(Torx 8) (Torx 15) (Torx 8) (Torx 15) (Torx 20)
FS 1173 FS 1174
Screw driver
(Torx 20) (Torx 25)

Indexable inserts
P M K N H
HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius
Designation mm
SPMW 060304 T – A 27 0,4 bc b
SPMW 060304 – A 57 0,4 c b bcb
SPMT 060304 – D 51 0,4 bc cc
SPMT 060304 – F 55 0,4 a bc babb
SPMW 09T308 T – A 27 0,8 bc b
SPMW 09T308 – A 57 0,8 c b bcb
SPMT 09T308 – D 51 0,8 bc cc
SPMT 09T308 – F 55 0,8 a bc babb
SPMW 120408 T – A 27 0,8 bc b
SPMW 120408 – A 57 0,8 c b bcb
SPMT 120408 – D 51 0,8 bc cc
SPMT 120408 – F 55 0,8 a bc babb
XDGW 16T3100 R – A 57 10 ab b a
XDGT 16T3100 R – D 57 10 b c b
XDGW 2004125 R – A 57 12,5 ab b a
XDGT 2004125 R – D 57 12,5 b c b
XDGW 2405150 R – A 57 15 ab a
XDGT 2405150 R – D 57 15 b c b
XDGW 2506160 R – A 57 16 ab b a
XDGT 2506160 R – D 57 16 b c b
XDGW 3207200 R – A 57 20 ab a
XDGT 3207200 R – D 57 20 b c b
t for:
Inser
Best

our-
unfav le
erate ab ➞ 382 ➞ 664 ➞ 612
mod
good ns
nditio
ng co
ma chini Copy Milling 599
 
NEXPRESS_Zug_CR_e  Seite 5  Donnerstag, 5. Februar 2004  11:13 11

NOVEX EXPRESS – Three Stops to the Destination:

Enquiry with

1 NOVEX EXPRESS
data sheet

2 Easy ordering according


to quotation

3 Short production
time

NOVEX EXPRESS
QUOTATION
NOVEX EXPRESS
PRODUCTION NOVEX EXPRESS
DELIVERY

Special Tools with parameters close to standard are increasingly required on the
market.
WALTER has solved the problem by offering NOVEX EXPRESS special tools:
i.e. tools with indexable inserts and assembly parts based on the WALTER
standard turning, boring and milling programme, but with modified
Form milling cutter for dimensions.
the roughing of hollow Nearly one third of all customers with milling, turning and drilling
profiles
applications require tools whose parameters have been specially adapted to
their individual needs.
In order to meet customers´ requirements, the WALTER Special Tool Service has
organized a train running straight to the goal without major costs, i.e. the
NOVEX EXPRESS.
The data interconnection in terms of:
– quotation/calculation
– job planning/production
– delivery
ensures the shortest possible throughput time.

Contact your WALTER sales engineer for NOVEX EXPRESS!

600 NOVEX EXPRESS and Complex Special Tools – Milling


  NEXPRESS_Zug_CR_e  Seite 6  Donnerstag, 5. Februar 2004  11:19 11

Examples of NOVEX EXPRESS Milling Tools

Form side and face


milling cutter with
tangentially arranged
indexable inserts

The efficient tool


solution for coupling bores on thermal
shafts: Bore-milling tool with octagon
indexable inserts

Stepped close-pitch milling cutter


with tangentially arranged indexable
inserts for roughing of crankshaft
bearing alley on motors

Close pitch milling


cutter in combination with
centering drill for the
parting and centering of
gear shafts

NOVEX EXPRESS and Complex Special Tools – Milling 601


  Sonder_Fraesen_CR_e  Seite 1  Donnerstag, 5. Februar 2004  7:34 19

Examples of Complex
Special Tools
160±0.1
46±0.1
Turn-turn broaching tool for the machining
of crankshaft bearings and cheeks.
Thanks to the cartridge-type design, the tool

can be perfectly adapted to the different
shapes and features of workpiece
Contour milling
cutting for the
machining of turbine blade roots.
With this indexable insert milling
Geared milling cutter

ø48.5 H9
cutter, a great variety of different
for rod gears
profiles can be machined in a

Z=2+1+1+1
highly efficient way.

ø48±0.1
ø63

ø43.13
Internal milling cutter for crankshaft bearings and
cheeks. The cartridge-type design of tool enables
the basic body to be individually adapted to the

45° 45°
different workpiece profiles.

39.41±0.1 Side and face milling cutter (above)


and bell-type milling cutter (left)
for the machining of straight and

2.5x45° curved blade slots on large turbines


2.5x45°
45 External tool for crankshaft bearings and cheeks
The high number of teeth enable highly efficient
production.
87.47±0.1

602 NOVEX EXPRESS and Complex Special Tools – Milling NOVEX EXPRESS and Complex Special Tools – Milling 603
SD_Fraesen_2003_e.frame  Seite 1  Donnerstag, 5. Februar 2004  11:28 11  

Machining Data for Solid Carbide Shank Cutters

Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups

Machining group5
and code letters Shoulder millig cutters (coated grades)

ae/Dc
Material
group

Workpiece material 1/1 1/2 1/5 1/10


approx. 0,15% C annealed 125 1 200 260 325 375
approx. 0,45% C annealed 190 2 140 185 225 265
Unalloyed steel1 approx. 0,45% C tempered 250 3 120 160 200 230
approx. 0,75% C annealed 270 4 120 155 190 225
approx. 0,75% C tempered 300 5 110 145 180 215
annealed 180 6 155 200 250 290
P Low-alloyed steel1
tempered 275 7 125 165 200 235
tempered 300 8 120 155 190 225
tempered 350 9 110 145 180 205
High-alloyed steel and annealed 200 10 115 155 190 220
high-alloyed tool steel1 hardened by tempering 325 11 90 120 150 170
ferritic / martensitic, annealed 200 12 75 100 125 145
Stainless steel1
martensitic, tempered 240 13 70 95 115 135

M Stainless steel1 austenitic2, retained 180 14 95 130 160 185

perlitic / ferritic 180 15 150 200 250 290


Grey cast iron
perlitic (martensitic) 260 16 125 165 205 240
Cast iron with ferritic 160 17 170 225 280 320
K spheroidal graphite perlitic 250 18 125 170 205 240
ferritic 130 19 170 220 275 320
Malleable cast iron
perlitic 230 20 135 175 215 250
non-age hardenable 60 21
Aluminium malleable alloys
age-hardenable, age-hardened 100 22
≤ 12% Si, non-age hardenable 75 23 595 785 970 1125
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24 475 630 775 900
> 12% Si, non-age hardenable 130 25 400 525 645 750
Free cutting alloys, Pb > 1% 110 26
N Copper and copper alloys Brass, red brass 90 27 595 785 970 1120
(Bronze/brass) Bronze, unleaded copper and
electrolytic copper 100 28

Duroplasts,
fibre-reinforced plastics 29 195 255 315 365
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31 60 75 105 120
age-hardened 280 32 50 65 95 110
Heat-resistant alloys Ni or annealed 250 33 55 70 100 115
Co basis age-hardened 350 34 35 45 65 75
S cast 320 35 45 55 75 85
Pure titanium 4003 36
Titanium alloys Alpha + Beta alloys,
10503 37 70 95 135 155
age-hardened
hardened by tempering 554 38
Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41

1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

604 Technical Information – Solid Carbide Milling Cutters


 
SD_Fraesen_2003_e.frame  Seite 2  Donnerstag, 5. Februar 2004  11:28 11

Solid Carbide Shank Cutters

Starting value for vC [m/min]

Shoulder millig cutters Copy milling cutters Aluminium cutters Hard machining
(uncoated grades)
ae/Dc ae/Dc ae/Dc ae/Dc

1/1 1/2 1/5 1/10 1/1 1/2 1/5 1/10 1/1 1/2 1/5 1/10 1/20
130 160 230 300 370 430
105 130 160 210 260 305
90 115 140 185 230 265
80 105 130 175 220 255
70 90 110 155 200 230
105 130 175 235 285 335
90 110 140 185 230 270
80 100 135 180 220 255
70 90 125 165 205 235
90 110 135 175 220 250
70 90 105 140 170 195
55 65 90 115 145 165
50 60 80 105 130 155

65 80 110 150 185 210

80 100 175 230 285 330


95 115 145 195 240 275
105 130 195 260 320 370
85 90 145 195 240 275
110 135 200 270 330 380
90 110 155 200 250 29ß
1570 875 1020 1200 1570 2380 3140 3870 4480
1570 875 1020 1200 1570 2250 2970 3670 4250
810 630 810 1000 1180 595 785 970 1120
325 510 660 810 935 240 315 385 450
270 425 565 695 805 200 260 320 375
455 605 795 985 1140
255 335 410 640 845 1040 1210

375 495 655 810 935

200 210 275 340 395

190 190 190 190


75 95 130 150
65 85 120 140
70 90 125 145
45 60 85 95
55 70 95 100
95 130 160 245 325 400 460

90 120 170 195

105
75
110

Technical Information – Solid Carbide Milling Cutters 605


SD_Fraesen_2003_e.frame  Seite 3  Donnerstag, 5. Februar 2004  11:28 11  

Machining Data for roughing


Surface and Shoulder Milling Cutters
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HC = coated grades

Machining group5
and code letters WAP 25 WAP 35 WTP 35 WQM 45
WXP 45
ae/Dc* ae/Dc* ae/Dc* ae/Dc*
Material
group

1/1 1/1 1/1 1/1


Workpiece material 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5

approx. 0,15% C annealed 125 1 250 320 220 280 170 220 190 240
approx. 0,45% C annealed 190 2 220 280 190 240 145 190 160 210
Unalloyed steel1 approx. 0,45% C tempered 250 3 200 250 165 210 120 150 130 165
approx. 0,75% C annealed 270 4 190 250 155 190 110 130 120 140
approx. 0,75% C tempered 300 5 180 220 140 160 100 110 110 120
annealed 180 6 230 290 195 245 145 185 160 200

P Low-alloyed steel1
tempered 275 7 190 240 150 175 110 130 120 140
tempered 300 8 180 220 140 155 100 110 110 120
tempered 350 9 140 160 100 115 70 80 80 90

High-alloyed steel and annealed 200 10 120 150 110 140 85 105 95 115
high-alloyed tool steel1 hardened by tempering 325 11 90 110 70 80 50 60 55 70
ferritic / martensitic, annealed 200 12 120 140 120 140 130 155
Stainless steel1
martensitic, tempered 240 13 80 100 80 100 90 110

M Stainless steel1 austenitic2, retained 180 14 130 150

perlitic / ferritic 180 15 240 240 160 160 100 130


Grey cast iron
perlitic (martensitic) 260 16 170 170 100 100 80 90

Cast iron with ferritic 160 17 200 200 140 140 100 135
K spheroidal graphite perlitic 250 18 170 170 120 120 80 110
ferritic 130 19 220 220 160 160 130 165
Malleable cast iron
perlitic 230 20 180 180 130 130 100 130
non-age hardenable 60 21 700 825
Aluminium malleable alloys
age-hardenable, age-hardened 100 22 450 560
≤ 12% Si, non-age hardenable 75 23 550 650
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24 400 400
> 12% Si, non-age hardenable 130 25 250 295
Free cutting alloys, Pb > 1% 110 26 400 400
N Copper and copper alloys Brass, red brass 90 27 250 295
(Bronze/brass) Bronze, unleaded copper and
electrolytic copper 100 28

Duroplasts,
fibre-reinforced plastics 29
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33 60 50 50
Co basis age-hardened 350 34 30 50 50
S cast 320 35 40 35 35
Pure titanium 4003 36
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 45 50

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

606 Technical Information – Surface and Shoulder Milling


 
SD_Fraesen_2003_e.frame  Seite 4  Donnerstag, 5. Februar 2004  11:28 11

Roughing with Surface/Shoulder Milling Cutters

Starting value for cutting speed vC [m/min]


HC = coated grades HF HW = uncoated grades CN=Si3N4
WQM 35 WAK 15 WAK 25 WKP 25 WKP 35 WXN 15 WMG 40 WK 10 WKM WPM WSN 10
WXM 35 WQK 25
ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc*
1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/2 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5

210 240 290 370 250 300 110 140


190 220 260 330 220 260 100 130
160 180 240 300 195 220 90 105
140 160 230 300 180 200 80 90
120 140 220 260 160 180 70 80
190 230 260 320 220 270 90 120
140 170 220 270 180 210 80 100
120 140 210 250 170 190 70 80
100 110 170 190 130 150 60 75
100 120 140 170 130 160 70 80
70 80 110 130 80 90 50 55
110 130 140 160
80 100 100 120

120 140

380 380 320 320 320 320 300 300 80 90 1100 1210
220 220 180 180 180 180 170 170 70 70 660 730
260 260 220 220 220 220 200 200 70 70 660 730
180 180 150 150 150 150 140 140 60 60 400 440
300 300 250 250 250 250 210 210 80 80 830 910
200 200 170 170 170 170 150 150 70 70 500 550
2640 2640 1500 1500 2200 2200 2000 2000
1980 1980 1000 1000 1650 1650 1500 1500
660 730 550 605 500 550
530 530 440 440 400 400
265 310 220 260 200 235
460 460 385 385 350 350
265 310 220 260 200 235

200 220 165 180 150 165

80 90 75 80
60 65 45 50
60 70 65 55 60
40 45 35 25 30
50 55 45 35 40
80 100 70 80 80 90

50 55 45 50

30

*ae/Dc = 1/10, vC = 10% higher than 1/5


Technical Information – Surface and Shoulder Milling 607
SD_Fraesen_2003_e.frame  Seite 5  Donnerstag, 5. Februar 2004  11:28 11  

Machining Data for roughing


Slot Milling with Porcupine Milling Cutters
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HC = coated grades

Machining group5
and code letters WAP 25 WAP 35 WTP 35

ae/Dc* ae/Dc* ae/Dc*


Material
group

1/1 1/1 1/1


Workpiece material 1/2 1/5 1/2 1/5 1/2 1/5

approx. 0,15% C annealed 125 1 190 250 175 225 140 175
approx. 0,45% C annealed 190 2 180 230 155 195 120 150
Unalloyed steel1 approx. 0,45% C tempered 250 3 160 200 135 170 100 125
approx. 0,75% C annealed 270 4 150 190 125 155 90 115
approx. 0,75% C tempered 300 5 150 180 115 130 80 95
annealed 180 6 180 230 155 195 120 150

P Low-alloyed steel1
tempered 275 7 150 190 120 140 90 110
tempered 300 8 140 180 115 130 80 95
tempered 350 9 120 130 80 95 55 65

High-alloyed steel and annealed 200 10 100 120 90 110 70 90


high-alloyed tool steel1 hardened by tempering 325 11 70 80 55 65 40 50
ferritic / martensitic, annealed 200 12 95 110 95 120
Stainless steel1
martensitic, tempered 240 13 65 85 65 85

M Stainless steel1 austenitic2, retained 180 14 100 120

perlitic / ferritic 180 15 190 190 130 130 80 100


Grey cast iron
perlitic (martensitic) 260 16 130 130 80 80 65 80

Cast iron with ferritic 160 17 160 160 115 115 80 110
K spheroidal graphite perlitic 250 18 130 130 100 100 65 90
ferritic 130 19 180 180 130 130 105 135
Malleable cast iron
perlitic 230 20 140 140 105 105 80 100
non-age hardenable 60 21 560 710
Aluminium malleable alloys
age-hardenable, age-hardened 100 22 360 460
≤ 12% Si, non-age hardenable 75 23 440 515
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24 320 375
> 12% Si, non-age hardenable 130 25 200 235
Free cutting alloys, Pb > 1% 110 26 320 375
N Copper and copper alloys Brass, red brass 90 27 200 235
(Bronze/brass) Bronze, unleaded copper and
electrolytic copper 100 28

Duroplasts,
fibre-reinforced plastics 29
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33 50 45 50
Co basis age-hardened 350 34 25 25 30
S cast 320 35 35 35 40
Pure titanium 4003 36
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 50

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

608 Technical Information – Slot Milling


 
SD_Fraesen_2003_e.frame  Seite 6  Donnerstag, 5. Februar 2004  11:29 11

Roughing with Slot Milling Cutters


– Porcupine Milling Cutters –
WAK = Tiger ·tec®

Starting value for cutting speed vC [m/min]


HC = coated grades HF HW = uncoated grades
WQM 45 WQM 35 WAK 15 WAK 25 WXN 15 WMG 40 WK 10 WKM WPM
WXP 45 WXM 35 WQK 25
ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc*
1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5 1/2 1/5

155 190 155 190 110 110


130 165 130 165 95 95
110 140 110 140 85 85
100 130 100 130 75 75
90 105 90 105 70 70
130 165 130 165 95 95
100 120 100 120 75 75
90 105 90 105 70 70
60 70 60 70 60 60
80 100 80 100 70 70
45 55 45 55 45 50
105 130 105 130
70 90 70 90

100 120

220 280 180 230 75 85 75 85


160 180 130 150 65 65 65 65
180 190 150 160 65 65 65 65
150 160 125 130 55 55 55 55
200 230 170 190 75 75 75 75
170 180 140 150 65 65 65 65
1800 1800 1200 1200 1500 1500 1500 1500
1440 1440 900 900 1200 1200 1200 1200
540 640 360 425 450 530 450 530
430 430 290 290 360 360 360 360
220 260 145 170 180 215 180 215
385 385 260 260 320 320 320 320
280 280 185 185 230 230 230 230

170 210 140 175 140 175 140 175

60 70
40 45
45 50 45 50 45 50
25 30 25 30 25 30
35 40 35 40 35 40
60 80

40 45

30 35 35

*ae/Dc = 1/10, vC = 10% higher than 1/5


Technical Information – Slot Milling 609
SD_Fraesen_2003_e.frame Seite 7 Donnerstag, 5. Februar 2004 3:13 15

Machining Data for roughing


Slot Milling with Side and Face Milling Cutters
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HC = coated grades

Machining group5
and code letters WAP 25 WAP 35 WTP 35

ae/Dc ae/Dc ae/Dc


Material
group

centre

centre

centre
Workpiece material 1/5 1/10 1/5 1/10 1/5 1/10

approx. 0,15% C annealed 125 1 190 260 290 175 225 250 140 175 195
approx. 0,45% C annealed 190 2 180 230 250 155 195 210 120 150 160
Unalloyed steel1 approx. 0,45% C tempered 250 3 160 200 220 135 170 170 100 125 125
approx. 0,75% C annealed 270 4 150 190 200 125 155 155 90 115 115
approx. 0,75% C tempered 300 5 150 180 180 115 130 135 80 95 95
annealed 180 6 180 230 250 155 195 215 120 150 165

P Low-alloyed steel1
tempered 275 7 150 190 200 120 150 150 90 110 110
tempered 300 8 140 180 180 115 130 135 80 90 95
tempered 350 9 120 130 130 80 90 95 55 70 70

High-alloyed steel and annealed 200 10 100 130 140 90 110 120 70 90 100
high-alloyed tool steel1 hardened by tempering 325 11 70 90 90 55 70 70 40 50 50
ferritic / martensitic, annealed 200 12 95 120 120 95 120 120
Stainless steel1
martensitic, tempered 240 13 65 85 95 65 85 95

M Stainless steel1 austenitic2, retained 180 14 120 120

perlitic / ferritic 180 15 190 190 210 130 130 145 80 100 110
Grey cast iron
perlitic (martensitic) 260 16 130 130 150 80 80 90 65 80 80

Cast iron with ferritic 160 17 160 160 180 115 115 125 80 110 125
K spheroidal graphite perlitic 250 18 130 130 140 100 100 110 65 85 95
ferritic 130 19 180 180 190 130 130 145 105 135 150
Malleable cast iron
perlitic 230 20 140 140 160 105 105 115 80 100 110
non-age hardenable 60 21
Aluminium malleable alloys
age-hardenable, age-hardened 100 22
≤ 12% Si, non-age hardenable 75 23
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24
> 12% Si, non-age hardenable 130 25
Free cutting alloys, Pb > 1% 110 26
N Copper and copper alloys Brass, red brass 90 27
(Bronze/brass) Bronze, unleaded copper and
100 28
electrolytic copper

Duroplasts,
fibre-reinforced plastics 29
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33 50 55 50 55
Co basis age-hardened 350 34 25 30 30 35
S cast 320 35 35 35 35 35
Pure titanium 4003 36 60 65
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 50 50

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

610 Technical Information – Slot Milling


SD_Fraesen_2003_e.frame Seite 8 Donnerstag, 5. Februar 2004 3:13 15

Roughing with Slot Milling Cutters


– Side and Face Milling Cutters –
WAK = Tiger ·tec®

Starting value for cutting speed vC [m/min]


HC = coated grades HF HW = uncoated grades
WXP 45 WAK 15 WAK 25 WXN 15 WMG 40 WK 10 WPM

ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc

centre
centre

centre

centre

centre

centre

centre
1/5 1/10 1/5 1/10 1/5 1/10 1/5 1/10 1/5 1/10 1/5 1/10 1/5 1/10

140 190 260 110 110 120


130 170 230 95 95 105
100 140 185 85 85 95
90 120 160 75 75 85
70 90 120 70 70 75
120 160 210 95 95 105
100 140 185 75 75 85
95 130 170 70 70 75
90 120 160 60 60 65
90 120 160 70 70 75
80 110 150 45 50 60
100 140 185
80 110 150

220 280 290 180 230 240


160 180 190 130 150 160
180 190 200 150 160 165
150 160 170 125 130 140
200 230 240 170 190 200
130 180 190 110 150 160
1800 1800 2040 960 960 1120 1500 1500 1700
1440 1440 1680 720 720 960 1200 1200 1400
540 640 700 360 425 470 450 530 585
430 430 475 290 290 320 360 360 395
220 280 310 145 185 205 180 230 255
385 385 430 260 260 285 320 320 355
280 280 310 185 185 205 230 230 255

170 210 235 110 140 160 140 175 195

50 55
30 35
35 35
60 65

50 55

35 35

Technical Information – Slot Milling 611


SD_Fraesen_2003_e.frame  Seite 9  Donnerstag, 5. Februar 2004  11:30 11  

Machining Data for roughing


Copy Milling
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HC = coated grades

Machining group5
and code letters WAP 25 WAP 35 WTP 35

ae/Dc ae/Dc ae/Dc


Material
group

Workpiece material 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10

approx. 0,15% C annealed 125 1 260 340 330 220 270 270 190 220 220
approx. 0,45% C annealed 190 2 220 280 300 180 230 250 170 200 200
Unalloyed steel1 approx. 0,45% C tempered 250 3 210 260 260 170 220 220 150 180 180
approx. 0,75% C annealed 270 4 180 230 230 140 175 190 130 165 170
approx. 0,75% C tempered 300 5 170 210 210 130 165 170 110 140 150
annealed 180 6 190 240 270 150 190 210 130 165 180

P Low-alloyed steel1
tempered 275 7 180 230 250 140 175 195 120 150 165
tempered 300 8 170 210 230 130 165 180 110 140 155
tempered 350 9 140 180 200 110 140 155 100 130 145

High-alloyed steel and annealed 200 10 130 170 180 100 130 145 90 110 120
high-alloyed tool steel1 hardened by tempering 325 11 90 110 110 70 90 90 60 75 80
ferritic / martensitic, annealed 200 12 140 180 200 110 140 155 100 130 145
Stainless steel1
martensitic, tempered 240 13 120 150 150 100 130 130 90 110 110

M Stainless steel1 austenitic2, retained 180 14 120 150 170 100 130 145 80 100 110

perlitic / ferritic 180 15 150 190 210 120 150 160 110 140 150
Grey cast iron
perlitic (martensitic) 260 16 120 150 170 90 110 120 80 100 110

Cast iron with ferritic 160 17 150 190 220 120 150 165 100 140 155
K spheroidal graphite perlitic 250 18 130 170 180 100 130 145 90 110 120
ferritic 130 19 170 210 220 130 165 180 120 150 165
Malleable cast iron
perlitic 230 20 140 180 200 110 140 150 100 130 140
non-age hardenable 60 21
Aluminium malleable alloys
age-hardenable, age-hardened 100 22
≤ 12% Si, non-age hardenable 75 23
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24
> 12% Si, non-age hardenable 130 25
Free cutting alloys, Pb > 1% 110 26
N Copper and copper alloys Brass, red brass 90 27
(Bronze/brass) Bronze, unleaded copper and
100 28
electrolytic copper

Duroplasts,
fibre-reinforced plastics 29
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33
Co basis age-hardened 350 34
S cast 320 35
Pure titanium 4003 36 60 80 90
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 45 50 55

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

612 Technical Information – Copy Milling


 
SD_Fraesen_2003_e.frame  Seite 10  Donnerstag, 5. Februar 2004  11:30 11

Roughing with Copy Milling Cutters


WAK = Tiger ·tec®

Starting value for cutting speed vC [m/min]


HC = coated grades HF HW = uncoated grades
WXP 45 WXM 35 WAK 15 WAK 25 WXN 15 WXH 15 WMG 40 WK 10 WKM WPM

ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc ae/Dc

1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10 1/1 1/5 1/10

140 190 260 140 190 260 260 340 330 170 225 305 160 180 180
130 170 230 130 170 230 220 280 300 150 200 270 140 160 160
100 140 185 100 140 185 210 260 260 120 160 220 120 140 140
90 120 160 90 120 160 180 230 230 105 140 190 100 115 120
70 90 120 70 90 120 170 210 210 80 105 145 80 90 100
120 160 210 120 160 210 190 240 270 140 185 250 120 155 170
100 140 185 100 140 185 180 230 250 120 160 220 100 130 145
95 130 170 95 130 170 170 210 230 110 150 200 90 110 120
90 120 160 90 120 160 140 180 200 105 140 190 80 90 100
90 120 160 90 120 160 130 170 180 105 140 190 80 110 125
80 110 150 80 110 150 90 110 110 100 130 180 60 75 85
100 140 185 100 140 185 120 160 220 80 100 110
80 110 150 80 110 150 100 130 180

75 100 140 75 100 140

350 400 420 300 350 370 110 150 200 90 110 120
300 350 370 250 300 320 90 120 160 70 90 100
350 400 420 300 350 370 110 150 200 90 110 120 80 100 110
300 350 370 250 300 320 90 130 180 70 90 100
370 420 450 320 370 400 105 140 190 95 120 130
320 370 400 270 320 350 90 120 160
1920 1920 2110 1600 1600 1760 2000 2000 2200 2000 2000 2200
1440 1440 1630 1200 1200 1360 1500 1500 1700 1500 1500 1700

480 530 580 400 440 480 500 550 600 500 550 600
385 385 420 320 320 350 400 400 440 400 400 440
190 225 250 160 190 210 200 235 260 200 235 260
365 465 515 305 390 430 380 485 535 380 485 535
260 325 360 220 270 300 270 340 375 270 340 375

240 310 340 200 260 280 250 320 355 250 320 350

580 735 810 600 765 840 600 765 840 600 765 840

190 245 270 200 255 280 200 255 280 200 255 280

60 65 70 60 65 70 50 55 60
50 55 60 50 55 60 40 45 50
40 45 50 40 45 50 30 35 40
60 80 90 60 80 90 70 90 100

45 50 55 45 50 55 30 40 45

Technical Information – Copy Milling 613


SD_Fraesen_2003_e.frame  Seite 11  Donnerstag, 5. Februar 2004  11:30 11  

Machining Data for Semi finishing and finishing


for Coated Grades, Copy Milling
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HC = coated grades

Machining group5
and code letters WAP 25 WAP 35 WTP 35

ae/Dc* ae/Dc* ae/Dc*


Material
group

Workpiece material 1/1 1/5 1/20 1/1 1/5 1/20 1/1 1/5 1/20

approx. 0,15% C annealed 125 1 230 310 420 190 250 340 170 230 310
approx. 0,45% C annealed 190 2 210 280 370 170 230 310 150 200 270
Unalloyed steel1 approx. 0,45% C tempered 250 3 170 220 300 130 170 235 110 150 200
approx. 0,75% C annealed 270 4 140 190 260 110 150 200 90 120 160
approx. 0,75% C tempered 300 5 110 140 200 80 110 145 70 90 130
annealed 180 6 190 250 340 150 200 270 135 180 240

P Low-alloyed steel1
tempered 275 7 170 220 300 130 170 235 120 160 220
tempered 300 8 150 210 280 120 160 220 110 150 200
tempered 350 9 140 190 260 110 150 200 100 130 180

High-alloyed steel and annealed 200 10 140 190 260 120 160 220 110 150 200
high-alloyed tool steel1 hardened by tempering 325 11 130 180 240 110 150 200 100 130 180
ferritic / martensitic, annealed 200 12 170 220 300 130 170 235 130 170 235
Stainless steel1
martensitic, tempered 240 13 130 180 240 100 130 180 100 130 180

M Stainless steel1 austenitic2, retained 180 14 120 170 220 90 120 160 80 110 145

perlitic / ferritic 180 15 150 210 280 120 160 220 110 150 200
Grey cast iron
perlitic (martensitic) 260 16 120 170 220 90 120 160 80 110 145

Cast iron with ferritic 160 17 150 210 280 120 160 220 110 150 200
K spheroidal graphite perlitic 250 18 130 180 240 100 130 180 90 120 160
ferritic 130 19 140 190 260 110 150 200 100 130 180
Malleable cast iron
perlitic 230 20 120 170 220 90 120 160 80 110 145
non-age hardenable 60 21
Aluminium malleable alloys
age-hardenable, age-hardened 100 22
≤ 12% Si, non-age hardenable 75 23
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24
> 12% Si, non-age hardenable 130 25
Free cutting alloys, Pb > 1% 110 26
N Copper and copper alloys Brass, red brass 90 27
(Bronze/brass) Bronze, unleaded copper and
electrolytic copper 100 28

Duroplasts,
fibre-reinforced plastics 29
Non-metallic materials
Hard rubber 30
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33 60 80 110
Co basis age-hardened 350 34 30 40 60
S cast 320 35 40 50 70
Pure titanium 4003 36
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 40 50 70

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

614 Technical Information – Copy Milling


 
SD_Fraesen_2003_e.frame  Seite 12  Donnerstag, 5. Februar 2004  11:30 11

Semi finishing / finishing


with Copy Milling Cutters
WAK = Tiger ·tec®

Starting value for cutting speed vC [m/min]


HC = coated grades
WXP 45 WXM 35 WAK 15 WAK 25 WXN 15 WXH 15

ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc* ae/Dc*

1/1 1/5 1/20 1/1 1/5 1/20 1/1 1/5 1/20 1/1 1/5 1/20 1/1 1/5 1/20 1/1 1/5 1/20

180 240 320 180 240 320 230 310 420 210 280 380
160 210 290 160 210 290 210 280 370 190 250 340
130 170 230 130 170 230 170 220 300 150 200 270
110 145 200 110 145 200 140 190 260 130 170 235
85 110 150 85 110 150 110 140 200 100 130 180
145 195 260 145 195 260 190 250 340 170 230 310
130 170 230 130 170 230 170 220 300 150 200 270
120 160 210 120 160 210 150 210 280 140 190 250
110 145 200 110 145 200 140 190 260 130 170 235
110 145 200 110 145 200 140 190 260 130 170 235
100 140 190 100 140 190 130 180 240 120 160 220
130 170 230 130 170 230 150 200 270
100 140 190 100 140 190 120 160 220

95 130 170

300 400 500 250 350 450 140 190 250


250 320 420 200 270 370 110 150 200
300 400 500 250 350 450 140 190 250
260 340 460 210 290 410 120 160 220
280 380 480 230 330 430 130 170 235
250 320 420 200 270 370 110 150 200
2400 2400 2640
1800 1800 2040
600 660 720
480 480 530
240 280 310
460 580 640
320 410 450

300 380 430

720 920 1010

240 310 340

70 70 80 70 70 80
55 60 70 55 60 70
45 50 55 45 50 55
70 90 100 70 90 100

50 55 60 50 55 60

60 80 110
40 50 70
60 80 110
50 70 90

*ae/Dc = 1/50, vC = 40% higher than 1/20


Technical Information – Copy Milling 615
SD_Fraesen_2003_e.frame  Seite 13  Donnerstag, 5. Februar 2004  11:30 11  

Machining Data for Semi finishing and finishing


for Uncoated Grades and CBN, Copy Milling
Starting value for vC [m/min]

Brinell hardness HB
Breakdown of main material groups HF = Fine-grained carbide

Machining group5
and code letters WMG 40

ae/Dc
Material
group

Workpiece material 1/1 1/5 1/10

approx. 0,15% C annealed 125 1


approx. 0,45% C annealed 190 2
Unalloyed steel1 approx. 0,45% C tempered 250 3
approx. 0,75% C annealed 270 4
approx. 0,75% C tempered 300 5
annealed 180 6
P Low-alloyed steel1
tempered 275 7
tempered 300 8
tempered 350 9
High-alloyed steel and annealed 200 10
high-alloyed tool steel1 hardened by tempering 325 11
ferritic / martensitic, annealed 200 12
Stainless steel1
martensitic, tempered 240 13

M Stainless steel1 austenitic2, retained 180 14

perlitic / ferritic 180 15


Grey cast iron
perlitic (martensitic) 260 16
Cast iron with ferritic 160 17
K spheroidal graphite perlitic 250 18
ferritic 130 19
Malleable cast iron
perlitic 230 20
non-age hardenable 60 21 1600 1600 1760
Aluminium malleable alloys
age-hardenable, age-hardened 100 22 1200 1200 1360
≤ 12% Si, non-age hardenable 75 23 400 440 480
Aluminium cast alloys ≤ 12% Si, age-hardenable, -hardened 90 24 320 320 350
> 12% Si, non-age hardenable 130 25 160 190 210
Free cutting alloys, Pb > 1% 110 26 305 390 430
N Copper and copper alloys Brass, red brass 90 27 220 270 300
(Bronze/brass) Bronze, unleaded copper and
100 28 200 260 280
electrolytic copper

Duroplasts,
fibre-reinforced plastics 29 480 610 670
Non-metallic materials
Hard rubber 30 160 205 225
Fe basis annealed 200 31
age-hardened 280 32
Heat-resistant alloys Ni or annealed 250 33 55 60 65
Co basis age-hardened 350 34 45 50 55
S cast 320 35 30 40 45
Pure titanium 4003 36 80 100 110
Titanium alloys Alpha + Beta alloys,
age-hardened 10503 37 30 45 50

hardened by tempering 554 38


Hardened steel
hardened by tempering 604 39
H Chilled cast iron cast 400 40
Hardened cast iron hardened by tempering 554 41
1 and cast steel 2 and austenitic / ferritic 3 Rm: Tensile strength in MPa = N/mm2 4 HRC: Rockwell hardness C
5 For the assignment of machining group see page 770 etc.

616 Technical Information – Copy Milling


Vorschub_PE_e.frame Seite 1 Donnerstag, 5. Februar 2004 3:34 15

Definition of Feed Rates (Starting Values)

Type of cutter Solid Carbide Shoulder Milling Cutters

Feed rate per tooth fzo Lc

for
ae = Dc
Dc
ap = apmax = Lc

Approach angle κ 90°

Page 416

fzo [mm]

Tool Ø [mm] 2 3 4 5 6 8 10 12 16 20

max. depths of cut apmax = Lc [mm]


Unalloyed steel1 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
Low-alloyed steel1 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
P 1
High alloyed steel and tool steel 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
Stainless steel1 martensitic 0,004 0,012 0,022 0,028 0,028 0,031 0,038 0,048 0,061 0,073

M 1
Stainless steel austenitic2 0,007 0,017 0,026 0,028 0,028 0,031 0,038 0,048 0,061 0,073
Grey cast iron 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
K Cast iron with 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
Malleable cast iron 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
Aluminium 0,027 0,041 0,063 0,071 0,077 0,089 0,1 0,11 0,126 0,141
N Copper and copper alloys 0,013 0,2 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123
Non-metallic materials 0,027 0,041 0,063 0,071 0,077 0,089 0,1 0,11 0,126 0,141
Heat-resistant alloys — — — — — — — — — —
S
Titanium alloys 0,01 0,02 0,031 0,036 0,041 0,051 0,061 0,079 0,1 0,123

H Hardened steel — — — — 0,036 0,063 0,071 0,077 0,089 0,1

ae / Dc = 1/1 0,7
Correction factor Kae 1/2 1,0

for feed per tooth 1/5 1,2


dependant on the ratio: 1/10 1,4
width of cut ae /
diameter of cutter Dc 1/20 1,6
1/50 2,0
ap = 0,2 x DC 1,5
Correction factor Kap
0,5 x DC 1,2
for feed per tooth 0,7 x DC 1,0
dependant on the 1,0 x DC 0,8
depth of cut ap
1,5 x DC 0,7

Important: for Plunge Milling fZ only 30%!


fz = fzo · Kae · Kap

1 and cast steel


2 and austenitic / ferritic

618 Technical Information – Solid Carbide and Brazed-type Milling Cutters


  Vorschub_PE_e.frame  Seite 2  Donnerstag, 5. Februar 2004  11:33 11

Solid Carbide and Brazed-type Milling Cutters

Solid Carbide Slot and Copy Milling Cutters F 1675 / F 1676


F 1677

90° 90°

417 414

fzo [mm] fzo [mm]

2 3 4 5 6 8 10 12 16 20 20–40 > 40–100

63 100
0,007 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,1 0,15
0,007 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,08 0,12
0,007 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,08 0,12
0,002 0,006 0,011 0,016 0,02 0,022 0,028 0,035 0,045 0,053 0,06 0,1
0,003 0,009 0,017 0,02 0,02 0,022 0,028 0,035 0,045 0,053 0,06 0,08
0,006 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,12 0,2
0,006 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,1 0,15
0,006 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,1 0,15
0,02 0,03 0,046 0,053 0,06 0,073 0,099 0,119 0,149 0,185 0,1 0,12
0,009 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,08 0,1
0,02 0,03 0,046 0,053 0,06 0,073 0,099 0,119 0,149 0,185 0,08 0,1
— — — — — — — — — — 0,06 0,1
0,007 0,015 0,022 0,026 0,03 0,037 0,045 0,058 0,076 0,089 0,06 0,1
— 0,009 0,01 0,011 0,011 0,011 0,02 0,033 0,033 — — —

0,7
1,0
1,2
1,4 1,0 1,0
1,6 1,1 1,1
2,0 1,2 1,2
1,3
1,1
0,9
0,7
0,6

Technical Information – Solid Carbide and Brazed-type Milling Cutters 619


Vorschub_PE_e.frame  Seite 3  Donnerstag, 5. Februar 2004  11:33 11  

Definition of Feed Rates (Starting Values)

Type of cutter F 2044 / F 2244 F 2010 / F 2280 F 2146 F 2232

Lc
Feed rate per tooth fzo Dc
for
ae = Dc
ap = apmax = Lc

Approach angle κ 42° 43° 43° 45°

Page 460 / 462 440 / 482 454 464

fzo [mm] fzo [mm] fzo [mm] fzo [mm]

Tool Ø [mm] 63–315 160–315 32–125 50–315 80–250 12–16 20–40 32–40

max. depths of cut apmax = Lc [mm] 8 12 3/8 4 / 10 3 3 5 7

Unalloyed steel1 0,50* 0,50* 0,45 0,50 0,25 0,15 0,20 0,25
Low-alloyed steel1 0,40* 0,40* 0,40 0,45 0,20 0,12 0,15 0,20
P 1
High alloyed steel and tool steel 0,30* 0,30* 0,30 0,35 0,20 0,12 0,15 0,20
Stainless steel1 martensitic 0,20* 0,20* 0,20 0,25 0,20 0,10 0,12 0,15

M 1
Stainless steel austenitic2 0,15 0,15 0,15 0,15 — 0,08 0,10 0,12
Grey cast iron 0,50 0,50 0,45 0,50 0,35 0,20 0,25 0,30
K Cast iron with 0,40 0,40 0,35 0,40 0,30 0,15 0,20 0,25
Malleable cast iron 0,40 0,40 0,35 0,40 0,30 0,15 0,20 0,25
Aluminium 0,25 0,25 0,25 0,25 — 0,10 0,12 0,15
N Copper and copper alloys 0,15 0,15 0,15 0,15 — 0,08 0,10 0,12
Non-metallic materials 0,15 0,15 0,15 0,15 — 0,08 0,10 0,12
Heat-resistant alloys — — — — — — — —
S
Titanium alloys — — — — — — — —

H Hardened steel — — — — — — — —

P 23 . . – P 23 . . – OD . . OD . . SP . . SP . . SP . .
Types of inserts OP . . 0504
Size 1 Size 2 0504 0605 0603 09T3 1204

Correction factor Kae ae / Dc = 1/1–1/2 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1/5 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1
for feed per tooth
1/10 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
dependant on the ratio:
width of cut ae / 1/20 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3
diameter of cutter Dc 1/50 1,5 1,5 1,5
ap = 1 1,0 1,0
2 1,0 1,0
3 1,0 1,0
Correction factor Kap
4 0,6 1,0
for feed per tooth 6 0,6 0,6
dependant on the 8 0,6 0,6
depth of cut ap
apmax = Lc 0,6 0,6

fz = fzo · Kae · Kap

1 and cast steel * when using inserts with chip groove the feed rate fzo is to be reduced by the factor 0,7
2 and austenitic / ferritic

620 Technical Information – Surface and Shoulder Milling


 
Vorschub_PE_e.frame  Seite 4  Donnerstag, 5. Februar 2004  11:34 11

Surface and Shoulder Milling Cutters

F 2010 / F 2233 F 4033 F 2260 / F 2265 F 2235 F 2147 F 2148

45° 45° 60° 75° 75° 88°

442 / 466 488 478 / 480 470 456 458

fzo [mm] fzo [mm] fzo [mm] fzo [mm] fzo [mm] fzo [mm]

20–80 25–315 40–160 F 2260 F 2265 80–250 80–200 80–200

5 7 6 11/15 12/20 10 8 10

0,20 0,25 0,25 0,60 1,0 0,25 0,25 0,20


0,15 0,20 0,20 0,45 0,80 0,20 0,20 0,17
0,15 0,20 0,20 — 0,50 0,20 0,20 0,17
0,12 0,15 0,15 — 0,40 0,20 0,20
0,10 0,12 0,12 — 0,30 0,15 — —
0,25 0,30 0,30 1,0 1,0 0,30 0,30 0,25
0,20 0,25 0,25 0,80 0,80 0,25 0,25 0,20
0,20 0,25 0,25 0,80 0,80 0,25 0,25 0,20
0,12 0,15 0,15 — — 0,20 — —
0,10 0,12 0,12 — — 0,15 — —
0,10 0,12 0,12 — — 0,15 — —
— — — — — — — —
— — — — — — — —
— — — — — — — —

SD . . SP . . LNMU LNKU
SN . X 1205 SP . . 1204 SP . . 1204 SP . . 1204
09T3 1204 .... ....

1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0


1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1
1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3

Technical Information – Surface and Shoulder Milling 621


Vorschub_PE_e.frame  Seite 5  Donnerstag, 5. Februar 2004  11:34 11  

Definition of Feed Rates (Starting Values)

Type of cutter F 2330 F 2330

Lc ap max
Feed rate per tooth fzo Dc
for
ae = Dc
ap = apmax = Lc aemax

Approach angle κ 15° 15°

Page 486 486

fzo [mm] fzo [mm]

Tool Ø [mm] 20–25 32–42 52–85 20–25 32–42 52–85

max. depths of cut apmax = Lc [mm] apmax =1 apmax =1,5 apmax =2 aemax =7 aemax =10 aemax =15

Unalloyed steel1 1,2 1,6 2,0 0,18 0,25 0,30


Low-alloyed steel1 1,0 1,4 1,8 0,16 0,22 0,25
P 1
High alloyed steel and tool steel 0,7 1,0 1,2 0,12 0,16 0,22
Stainless steel1 martensitic 0,5 0,6 0,8 0,10 0,12 0,15

M 1
Stainless steel austenitic2 0,5 0,6 0,8 0,10 0,12 0,15
Grey cast iron 1,2 1,6 2,0 0,18 0,25 0,30
K Cast iron with 1,0 1,4 1,8 0,16 0,22 0,28
Malleable cast iron 1,0 1,4 1,8 0,16 0,22 0,28
Aluminium — — — — — —
N Copper and copper alloys — — — — — —
Non-metallic materials — — — — — —
Heat-resistant alloys — — — — — —
S
Titanium alloys — — — 0,08 0,10 0,12

H Hardened steel — — — — — —

P 26325 – P 26325 –
R 25 R 25
P 26335 – P 26335 – P 26335 – P 26335 –
Types of inserts
R 10 R 14 R 10 R 14
P 26335 – P 26335 –
R 25 R 25

Correction factor Kae ae / Dc = 1/1–1/2 1,0 1,0 1,0


1/5 1,4 1,4 1,3
for feed per tooth
1/10 1,8 1,8 1,6
dependant on the ratio:
width of cut ae / 1/20
diameter of cutter Dc 1/50
ap = 0,5 1,3 1,4 1,5
Correction factor Kap 1,0 1,0 1,2 1,4

for feed per tooth dependant 1,5 1,0 1,2


on the depth of cut ap 2,0 1,0

fz = fzo · Kae · Kap

Correction factor K 1<(L : Dc)≤2 1,4 1,4 1,4 1,0 1,0 1,0
2<(L : Dc)≤4 1,0 1,0 1,0 0,7 0,7 0,7
Dc
4<(L : Dc)≤6 0,7 0,7 0,7 0,5 0,5 0,5
L

1 and cast steel


2 and austenitic / ferritic

622 Technical Information – Surface and Shoulder Milling


 
Vorschub_PE_e.frame  Seite 6  Donnerstag, 5. Februar 2004  11:34 11

Surface and Shoulder Milling Cutters

F 2254 F 2010 / F 2241 F 2010 / F 3042 F 3040 F 4041 F 4042

89° 89°45' 90° 90° 90° 90°

476 446 / 494 448 / 498 496 508 510

fzo [mm] fzo [mm] fzo [mm] fzo [mm] fzo [mm] fzo [mm]

50–160 16–40 25-160 32-315 10–63 20-160 63-315 25–63 32–63 40–160 10–50 25–80 40-160

7 6 9 12 9 15 20 Z = 2…5 Z = 2…4 13 7 11 15

— 0,10 0,15 0,20 0,15 0,20 0,30 0,20 0,15 0,20 0,25
— 0,08 0,12 0,15 0,10 0,15 0,20 0,15 0,10 0,15 0,18
— 0,08 0,12 0,15 0,10 0,15 0,20 0,15 0,10 0,15 0,18
— 0,06 0,10 0,12 0,08 0,12 0,15 0,12 0,08 0,12 0,15
— 0,06 0,08 0,10 0,08 0,10 0,10 0,10 0,10 0,10 0,08 0,10 0,12
0,15 0,12 0,2 0,25 0,15 0,25 0,30 0,25 0,25 0,25 0,15 0,25 0,30
0,15 0,10 0,15 0,20 0,12 0,20 0,30 0,20 0,20 0,20 0,12 0,20 0,25
0,10 0,10 0,15 0,20 0,12 0,20 0,30 0,20 0,20 0,20 0,12 0,20 0,25
— 0,10 0,12 0,15 0,12 0,15 0,15 0,15 0,20 0,15 0,12 0,15 0,15
— 0,08 0,10 0,12 0,10 0,12 0,15 0,12 0,15 0,12 0,10 0,12 0,15
— 0,08 0,10 0,12 0,10 0,12 — 0,12 0,12 0,12 0,10 0,12 0,15
— 0,06 0,10 0,10 0,08 0,12 0,15 0,12 0,12 0,12 0,08 0,12 0,15
— 0,06 0,10 0,10 0,08 0,12 0,15 0,12 0,12 0,12 0,08 0,12 0,15
— — — — — — — — — — — — —

SP . . SD . . SP . . AP . . AP . . AD . . ZD . . ZD . . AD . . AD . . AD . .
SNHQ 1205 LNGX 1307
0603 09T3 1204 0903 15T3 2006 1504 2005 0803 1204 1606

1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1,4 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1
1,5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
1,8 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3
2,0

Technical Information – Surface and Shoulder Milling 623


 
Nutfraesen_ges_e.frame  Seite 3  Donnerstag, 5. Februar 2004  9:44 09

DC D1 d1 X1 ae No. of
Tool Designation mm mm mm mm mm Z
kg
inserts Type
cylindrical bore F 2230.B.050.Z03.11 50 45 22 50 11 3 0,3 3 CN . . 1206 . .
cross drive DIN 138
F 2230.B.063.Z03.14 63 45 22 50 14,5 3 0,5 3 CN . . 1608 . .
F 2230.B.080.Z04.14 80 55 27 50 14,5 4 0,8 4 CN . . 1608 . .

,? @ ,

=A

:

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

Note:
The tool can only be used in axial feed direction.
Please consider the width of cut ae for plunging!

524 Slot Milling


 
Nutfraesen_ges_e.frame  Seite 4  Donnerstag, 5. Februar 2004  9:44 09

NOVEX Plunge Milling Cutter F 2230


κ = 90°

Assembly parts CN . . 1206 CN . . 1608


Clamping screw
FS 1007 (Torx 15) FS 1009 (Torx 20)
for indexable insert
Tightening torque 2,5 Nm 5,0 Nm

Accessories CN . . 1206 CN . . 1608

Screw driver FS 229 (Torx 15) FS 228 (Torx 20)

Indexable inserts
P M K N H
Width of HC HW HC HC HW CN HC HW HC HC HF

WXM 35

WXM 15
WMG 40
corner

WSN 10
WXN 15

WXH 15
WAK 15
WAK 25
WXP 45
WAP 25
WAP 35
WTP 35

WK 10
WKM
WPM
Radius facet
Designation mm mm
CNMQ 120608 T – A 27T 0,8 bc
CNMQ 120608 – A 57T 0,8 c ac
CNHQ 1206 PPN – A 57T 0,8 1,5 ac ac
CNMU 120608 – D 57T 0,8 b b b
CNHU 1206 PPN – D 57T 0,8 1,5 b b b
CNMQ 160812 T – A 27T 1,2 ac
CNMQ 160812 – A 57T 1,2 c ac
CNHQ 1608 PPN – A 57T 1,2 1,8 ac ac
CNMU 160812 – D 57T 1,2 b b b
CNHU 1608 PPN – D 57T 1,2 1,8 b b b

t for:
Inser
Best

our-
unfav le
oderate ab
m
good itions
cond
a c h ining
m

➞ 390 ➞ 664 ➞ 608

Slot Milling 525


 
Vorschub_Nut_e.frame  Seite 3  Donnerstag, 5. Februar 2004  11:36 11

Definition of Feed Rates (Starting Values)

full side and face milling

Type of cutter F 2252 F 2053

Feed rate per tooth fzo


for
Plunge Milling
central positioning

Approach angle κ 90° 90°

Page 558 / 560 562 / 564 566 / 568 570

fzo [mm] fzo [mm] fzo [mm] fzo [mm]

Tool Ø or Ø range [mm] 100–315 125–315 80–160 100–160 125–315 125–315 100–200

Width of cut SB [mm] 12–18 18–25 8–10 10–16 16–23,5 16–25 6 8


1 0,10 0,17 0,10 0,10 0,17 0,19 0,11 0,12
Unalloyed steel
Low-alloyed steel1 0,07 0,13 0,07 0,07 0,13 0,15 0,09 0,11
P 1
High alloyed steel and tool steel 0,07 0,13 0,07 0,07 0,13 0,15 0,09 0,11
Stainless steel1 martensitic 0,05 0,10 0,05 0,05 0,10 0,11 0,05 0,07

M 1
Stainless steel austenitic2 0,05 0,08 0,05 0,05 0,08 0,09 0,05 0,07
Grey cast iron 0,10 0,20 0,10 0,10 0,2 0,23 0,12 0,14
K Cast iron with 0,08 0,17 0,08 0,08 0,17 0,19 0,11 0,12
Malleable cast iron 0,08 0,17 0,08 0,08 0,17 0,19 0,11 0,12
Aluminium 0,08 0,10 0,08 0,08 0,10 0,11 — —
N Copper and copper alloys 0,07 0,10 0,07 0,07 0,10 0,11 — —
Non-metallic materials 0,07 0,10 0,07 0,07 0,10 — — —
Heat-resistant alloys 0,05 0,10 0,05 0,05 0,10 0,11 — —
S
Titanium alloys 0,05 0,10 0,05 0,05 0,10 0,11 — —

H Hardened steel — — — — — — — —

AP . . AP . .
MP . . MP . . MP . . TP . . P 44 . . P 44 . .
Types of inserts 0903 15T3
0603 0803 1204 1604 Size 1 Size 3
R/L R/L

central 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0


Correction factor Kae ae / Dc = 1/3 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

for feed per tooth 1/5 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8
dependant on the ratio: 1/10 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5
width of cut ae /
1/20 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3
diameter of cutter Dc
1/50 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8

1 and cast steel Please note: The feed per tooth fz should not exceed 0.6 mm!
2 and austenitic / ferritic

626 Technical Information – Slot Milling


 
Vorschub_Nut_e.frame  Seite 4  Donnerstag, 5. Februar 2004  11:36 11

Side and Face Milling Cutters

full side and face milling half side and face milling

F 2253 F 2255 F 2252


SB

90° 90° 88° / 90°

572 574 552 554 550 556

fzo
fzo [mm] fzo [mm] fzo [mm] fzo [mm] fzo [mm]
[mm]

80-125 100-160 125-200 160-250 200-315 63-125 63-160 63-250 63-250 100-160 125-315 80-125 100-160 125-315 100-160 125-315 125-315

10 12 16 20 25 1,6 2,2 3,0 4,0 9 15 6 8 12 9 12 15

0,12 0,15 0,2 0,17 0,23 0,06 0,08 0,10 0,12 0,12 0,20 0,12 0,15 0,20 0,20 0,20 0,20
0,10 0,13 0,17 0,14 0,20 0,06 0,07 0,09 0,11 0,10 0,15 0,10 0,10 0,15 0,15 0,15 0,15
0,10 0,13 0,17 0,14 0,20 0,06 0,07 0,09 0,11 0,10 0,15 0,10 0,10 0,15 0,15 0,15 0,15
0,06 0,08 0,10 0,08 0,13 0,05 0,06 0,08 0,09 0,08 0,12 0,08 0,08 0,12 0,12 0,12 0,12
0,06 0,08 0,10 0,08 0,13 0,05 0,06 0,08 0,09 0,08 0,10 0,08 0,08 0,10 0,10 0,10 0,10
0,14 0,18 0,23 0,19 0,27 0,06 0,08 0,10 0,12 0,15 0,25 0,15 0,15 0,25 0,25 0,25 0,25
0,12 0,15 0,20 0,17 0,23 0,06 0,07 0,09 0,11 0,12 0,20 0,12 0,12 0,20 0,20 0,20 0,20
0,12 0,15 0,20 0,17 0,23 0,06 0,07 0,09 0,11 0,12 0,20 0,12 0,12 0,20 0,20 0,20 0,20
— — — — — 0,06 0,07 0,09 0,11 0,12 0,15 0,12 0,12 0,15 0,15 0,15 0,15
— — — — — 0,06 0,07 0,09 0,11 0,10 0,12 0,10 0,10 0,12 0,12 0,12 0,12
— — — — — 0,06 0,07 0,09 0,11 0,10 0,12 0,10 0,10 0,12 — — —
— — — — — — — — — 0,08 0,12 0,08 0,08 0,12 0,12 0,12 0,12
— — — — — — — — — 0,08 0,12 0,08 0,08 0,12 0,12 0,12 0,12
— — — — — — — — — — — — — — — — —

AP . . AP . .
CN . . NSM NSM NSM NSM MP . . MP . . MP . . SP . . SP . . TP . .
CN . . 0805 CN . . 1206 0903 15T3
1608 3.90016 . 3.90022 . 3.90030 . 3.90040 . 0603 0803 1204 09T3 1204 1604
R/L R/L

1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8
2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5
3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,3
5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8 5,8

Technical Information – Slot Milling 627


 
Vorschub_Kopier_e.frame  Seite 1  Donnerstag, 5. Februar 2004  11:37 11

Definition of Feed Rates (Starting Values)

Type of cutter F 2231 Form A / Z = 2 F 2231 Form B / Z = 2/1

Feed rate per tooth fzo


for
ae = Dc Lc
ap = apmax = Lc Dc

Page 580 582

fzo [mm] fzo [mm]

Tool. Ø or Ø range [mm] 10 16 20 24 30 / 32 40 24 30 / 32 40

max. depths of cut apmax = Lc [mm] 2,5 4 5 6 8 10 44 61 78

Unalloyed steel1 0,06 0,10 0,15 0,20 0,25 0,30 0,20 0,25 0,30
Low-alloyed steel1 0,05 0,08 0,12 0,14 0,20 0,25 0,14 0,20 0,25
P 1
High alloyed steel and tool steel 0,05 0,08 0,12 0,14 0,20 0,25 0,14 0,20 0,25
Stainless steel1 martensitic 0,04 0,06 0,08 0,10 0,12 0,15 0,10 0,12 0,15

M 1
Stainless steel austenitic 2 0,04 0,06 0,08 0,1 0,12 0,12 0,10 0,12 0,12
Grey cast iron 0,08 0,12 0,20 0,25 0,30 0,35 0,25 0,30 0,35
K Cast iron with 0,06 0,10 0,15 0,20 0,25 0,30 0,20 0,25 0,30
Malleable cast iron 0,06 0,10 0,15 0,20 0,25 0,30 0,20 0,25 0,30
Aluminium 0,06 0,10 0,12 0,14 0,16 0,16 0,14 0,16 0,16
N Copper and copper alloys 0,05 0,08 0,10 0,12 0,14 0,16 0,12 0,14 0,16
Non-metallic materials 0,05 0,08 0,10 0,12 0,14 0,16 0,12 0,14 0,16
Heat-resistant alloys 0,04 0,06 0,08 0,10 0,10 0,10 0,10 0,10 0,10
S
Titanium alloys 0,04 0,06 0,08 0,10 0,10 0,10 0,10 0,10 0,10

H Hardened steel 0,03 0,04 0,08 0,06 0,06 0,06 — — —

RD.. RD.. 1505


RD.. 1204 RD.. 2006
RD.. RD.. RD.. RD.. 1505 RD.. RD.. 1605
Types of inserts 0501 0803 10T3 1204 RD.. 2006
XD.. 1504
XD.. 2005
XD.. 2506
SP.. 0603 SP.. 09T3
1605 SP.. 09T3

Correction factor Kae ae / Dc = 1/1–1/2 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1/5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
for feed per tooth
1/10 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
dependant on the ratio:
width of cut ae / 1/20 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8
diameter of cutter Dc 1/50 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0
ap = 1 1,3 1,4 1,5 1,6 1,8 2,0 1,6 1,8 2,0
2 1,0 1,1 1,2 1,3 1,4 1,5 1,3 1,4 1,5
4 1,0 1,0 1,1 1,2 1,2 1,1 1,2 1,2

Correction factor Kap 5 1,0 1,0 1,1 1,1 1,0 1,1 1,1
6 1,0 1,1 1,1 1,0 1,1 1,1
for feed per tooth
dependant on the 8 1,0 1,1 0,5 1,0 1,1
depth of cut ap 10 1,0 0,5 0,5 1,0
12,5 0,5 0,5 0,5
15/16 0,5 0,5 0,5
fz = fzo · Kae · Kap
apmax = Lc 0,5 0,5 0,5

1 and cast steel


2 and austenitic / ferritic

628 Technical Information – Copy Milling


 
Vorschub_Kopier_e.frame  Seite 2  Donnerstag, 5. Februar 2004  11:38 11

Copy Milling Cutters

F 2231 Form B / Z = 4/2 F 2234 F 2334

584 586 / 588 590

fzo [mm] fzo [mm] fzo [mm]

50 63 80 12–42 25 25–35 30 / 32 35 / 42 40–100 50–125 63–160 25 / 32 32 / 40 40–63

29 41 54 2,5–3,5 4 5 5 6 6 8 10 4 5 6

0,20 0,25 0,30 0,06 0,10 0,10 0,15 0,15 0,20 0,25 0,30 0,11 0,17 017
0,14 0,20 0,25 0,05 0,08 0,08 0,12 0,12 0,14 0,20 0,25 0,09 013 0,13
0,14 0,20 0,25 0,05 0,08 0,08 0,12 0,12 0,14 0,20 0,25 0,09 0,13 0,13
0,10 0,12 0,15 0,04 0,06 0,06 0,08 0,08 0,10 0,12 0,15 0,07 0,09 0,09
0,10 0,12 0,12 0,04 0,06 0,06 0,08 0,08 0,10 0,12 0,12 0,07 0,09 0,09
0,25 0,30 0,35 0,08 0,12 0,12 0,20 0,20 0,25 0,30 0,35 0,13 0,22 0,22
0,20 0,25 0,30 0,06 0,10 0,10 0,15 0,15 0,20 0,25 0,30 0,11 0,17 0,17
0,20 0,25 0,30 0,06 0,10 0,10 0,15 0,15 0,20 0,25 0,30 0,11 0,17 0,17
0,14 0,16 0,16 0,06 0,10 0,10 0,12 0,12 0,14 0,16 0,16 — — —
0,12 0,14 0,16 0,05 0,08 0,08 0,10 0,10 0,12 0,14 0,16 — — —
0,12 0,14 0,16 0,05 0,08 0,08 0,10 0,10 0,12 0,14 0,16 — — —
0,10 0,10 0,10 0,04 0,06 0,06 0,08 0,08 0,10 0,10 0,10 0,07 0,09 0,09
0,10 0,10 0,10 0,04 0,06 0,06 0,08 0,08 0,10 0,10 0,10 0,07 0,09 0,09
— — — 0,03 0,06 0,06 0,06 0,06 0,06 0,06 0,06 — — —
RD . . RD . . RD . .
1204 1605 2006 RD . .
XD . . XD . . XD . . 0501 RD . . RD . . RD . . RD . . RD . . RD . . RD . . ROHX ROHX ROHX
1504 2005 2506 RD . . 0803 1003 10T3 12T3 1204 1605 2006 0803 10T3 1204
SP . . SP . . SP . . 07T1
0603 09T3 09T3
1,2 1,2 1,2 1,0 1,0 1,0 1,0 1,2 1,2 1,2 1,2 1,0 1,0 1,2
1,4 1,4 1,4 1,2 1,2 1,2 1,2 1,4 1,4 1,4 1,4 1,2 1,2 1,4
1,6 1,6 1,6 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,5 1,5 1,6
1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8
2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0
1,6 1,8 2,0 1,3 1,4 1,5 1,5 1,6 1,6 1,8 2,0 1,4 1,5 1,6
1,3 1,4 1,5 1,0 1,1 1,2 1,2 1,3 1,3 1,4 1,5 1,1 1,2 1,3
1,1 1,2 1,2 1,0 1,0 1,0 1,1 1,1 1,2 1,2 1,0 1,0 1,1
1,0 1,1 1,1 1,0 1,0 1,0 1,0 1,1 1,1 1,0 1,0
1,0 1,1 1,1 1,0 1,0 1,1 1,1 1,0
0,5 1,0 1,1 1,0 1,1
0,5 0,5 1,0 1,0
0,5 0,5 0,5
0,5 0,5 0,5
0,5 0,5 0,5

Technical Information – Copy Milling 629


 
Vorschub_Kopier_e.frame  Seite 3  Donnerstag, 5. Februar 2004  11:38 11

Definition of Feed Rates (Starting Values)

Type of cutter F 2239 / Z = 1 F 2239 B / Z = 1 F 2239 F / Z = 2

Feed rate per tooth fzo * the maximum


for depth of cut for
ae = Dc Lc this type of tool
ap = apmax = Lc is shown in
Dc brackets.

Page 592 594

fzo [mm] fzo [mm]

Tool. Ø or Ø range [mm] 20 25 30 / 32 40 50 63 50 63

max. depths of cut apmax = Lc [mm] 25 (15)* 28 (20)* 38 (26)* 51 (32)* 77 (39)* 84 42/61/82 53/75/103

Unalloyed steel1 0,18 0,24 0,30 0,36 0,36 0,36 0,27 0,27
Low-alloyed steel1 0,12 0,17 0,24 0,30 0,30 0,30 0,23 0,23
P 1
High alloyed steel and tool steel 0,12 0,17 0,24 0,30 0,30 0,30 0,23 0,23
Stainless steel1 martensitic 0,08 0,12 0,16 0,20 0,20 0,20 0,15 0,15

M 1
Stainless steel austenitic 2 0,08 0,12 0,14 0,14 0,14 0,14 0,11 0,11
Grey cast iron 0,24 0,3 0,36 0,42 0,42 0,42 0,32 0,32
K Cast iron with 0,18 0,24 0,30 0,36 0,36 0,36 0,27 0,27
Malleable cast iron 0,18 0,24 0,30 0,36 0,36 0,36 0,27 0,27
Aluminium 0,10 0,14 0,20 0,20 0,20 0,20 0,15 0,15
N Copper and copper alloys 0,08 0,12 0,17 0,20 0,20 0,20 0,15 0,15
Non-metallic materials 0,08 0,12 0,17 0,20 0,20 0,20 0,15 0,15
Heat-resistant alloys — — — — — — — —
S
Titanium alloys 0,08 0,12 0,12 0,12 0,12 0,12 0,09 0,09

H Hardened steel — — — — — — — —
P 26315 P 26325
– R10 – R12 – R15 – R20 – R25 – R31 – R25 – R31
Types of inserts – R16

SP . . 0603 SP . . 0604 SP . . 09T3 SP . . 1204 SP . . 1205 SP . . 1206 SP . . 09T3 SP . . 09T3

Correction factor Kae ae / Dc = 1/1–1/2 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1/5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
for feed per tooth
1/10 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
dependant on the ratio:
width of cut ae / 1/20 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8
diameter of cutter Dc 1/50 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0
ap = 1 1,9 2,1 2,3 2,5 2,8 3,0 2,8 3,0
2 1,5 1,6 1,8 1,9 2,1 2,3 2,1 2,3
4 1,2 1,3 1,4 1,5 1,6 1,8 1,6 1,8

Correction factor Kap 6 1,1 1,2 1,2 1,3 1,4 1,5 1,4 1,5
8 1,1 1,1 1,1 1,2 1,3 1,4 1,3 1,4
for feed per tooth
dependant on the 10 1,0 1,1 1,1 1,2 1,2 1,3 1,2 1,3
depth of cut ap 12,5 0,5 1,0 1,1 1,1 1,1 1,2 1,1 1,2
15/16 0,5 0,5 1,0 1,1 1,1 1,1 1,1 1,1
20 0,5 0,5 0,5 1,0 1,0 1,0 1,0 1,0
fz = fzo · Kae · Kap
apmax = Lc 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5

1 and cast steel


2 and austenitic / ferritic

630 Technical Information – Copy Milling


Vorschub_Kopier_e.frame Seite 4 Donnerstag, 5. Februar 2004 2:41 14

Copy Milling Cutters

F 2339 Form A / Z = 2 F 2339 Form B / Z = 2/1 F 2139 / Z = 2

** the values
for this tool
version are put
in brackets.

596 598 578

fzo [mm] fzo [mm]

20 25 30 / 32 40 50 8 10 / 12 16 / 20 25 / 30 / 32

15 (28)** 20 (32)** 24/25 (42/43)** 31 (57)** 40 4 5/6 8 / 10 12 / 15 / 16

0,15 0,20 0,25 0,30 0,35 0,08 0,10 0,12 0,15


0,10 0,14 0,2 0,25 0,30 0,06 0,08 0,10 0,12
0,10 0,14 0,2 0,25 0,30 0,06 0,08 0,10 0,12
0,07 0,10 0,12 0,14 0,18 0,05 0,06 0,08 0,10
0,07 0,10 0,12 0,12 0,14 0,05 0,06 0,08 0,10
0,20 0,25 0,30 0,35 0,40 0,10 0,12 0,15 0,18
0,15 0,20 0,25 0,30 0,35 0,08 0,10 0,12 0,15
0,15 0,20 0,25 0,30 0,35 0,08 0,10 0,12 0,15
0,09 0,12 0,16 0,16 0,18 0,05 0,07 0,09 0,11
0,07 0,10 0,14 0,16 0,18 0,05 0,06 0,08 0,10
0,07 0,10 0,14 0,16 0,18 0,05 0,06 0,08 0,10
— — — — — 0,04 0,05 0,06 0,06
0,07 0,10 0,10 0,10 0,12 0,04 0,05 0,06 0,06
— — — — — 0,043 0,053 0,063 0,063

XD . . XD . . XD . . XD . . XD . . P 32 . .
16T3100 R 2004125 R 2405150 R 3207200 R 4009250 R
XD . . – D08 – D10 – D16 – D25
2506160 R – D12 – D20 – D30
(SP . . 0603)** (SP . . 0604)** (SP . . 09T3)** (SP . . 1204)** – D32

1,0 1,0 1,0 1,0 1,0 ae/Dc = 1/1-1/2 1,0 1,0 1,0 1,0
1,2 1,2 1,2 1,2 1,2 1/5 1,2 1,2 1,2 1,2
1,5 1,5 1,5 1,5 1,5 1/10 1,5 1,5 1,5 1,5
1,8 1,8 1,8 1,8 1,8 1/20 1,8 1,8 1,8 1,8
2,0 2,0 2,0 2,0 2,0 1/50 2,0 2,0 2,0 2,0
1,9 2,1 2,3 2,5 2,7 ap = 0,2 1,8 2,3 2,5 2,7
1,5 1,6 1,8 1,9 2,0 0,4 1,5 2,0 2,2 1,4
1,2 1,3 1,4 1,5 1,6 0,6 1,2 1,7 1,9 2,1
1,1 1,2 1,2 1,3 1,4 0,8 1,0 1,3 1,5 1,7
1,1 1,1 1,1 1,2 1,3 1,0 1,0 1,0 1,2 1,4
1,0 1,1 1,1 1,2 1,2 1,5 0,8 0,8 1,0 1,2
1,0 1,0 1,1 1,1 1,2 2,0 0,7 0,7 0,8 1,0
1,0 1,0 1,0 1,1 1,1 3,0 0,6 0,6 0,7 0,8
(0,5)** 1,0 1,0 1,0 1,0 4,0 0,5 0,5 0,6 0,7
(0,5)** (0,5)** 1,0 (0,5)** 1,0 (0,5)** 1,0 apmax= Lc 0,5 0,5 0,5 0,5

3 when finishing, the correction factor Kae · Kap = 3 should not be exceeded.

Technical Information – Copy Milling 631


 
rundplfr_e.fm  Seite 1  Donnerstag, 5. Februar 2004  11:39 11

Technical Information on Milling

1. Cutters with Round Inserts F 2231 / F 2234 / 2334

Surface Milling
Max. depth of cut apmax [mm]

Diameter of insert d [mm]


d=5 d=7 d=8 d = 10 d = 12 d = 15 d = 16 d = 20
apmax [mm] 2,5 3,5 4,0 5,0 6,0 7,5 8,0 10,0
apmax

Circular interpolation F 2334:


into solid material Range of diameters for milling of bore in one pass [mm]
Diameter of insert d [mm]
d=8 d = 10 d = 12
Da D0min D0max D0min D0max D0min D0max
tR
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
ar
25 34,6 50
f/2
32 48,4 64 45 64
f 40 61 80 57,4 80
50 77,2 100
d 63 103,2 126
Da
D0

F 2231 / F 2234:
Range of diameters for milling of bore in one pass [mm]
Diameter of insert d [mm]
d=5 d=7 d=8 d = 10 d = 12 d = 15 d = 16 d = 20
Da D0min D0max D0min D0max D0min D0max D0min D0max D0min D0max D0min D0max D0min D0max D0min D0max
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
10 10 20
12 14,7 24
15 20,7 30 16 30
16 16 32
20 30,6 40 27,2 40 20 40
24 24 48
25 37 50 35,2 50 31,6 50
30 47,1 60 41,3 60 30 60
32 45,3 64 32 64
35 57,2 70 51,3 70 47,8 70
40 57,6 80 40 80
42 71,3 84 61,3 84
50 77,6 100 69,2 100
52 84,7 104 80,3 104 72,7 104
63 103,6 126 95,2 126 88,7 126
66 100,1 132
80 137,6 160 129,2 160 122,7 160
100 177,6 200 169,2 200 162,7 200
125 219,2 250 212,7 250
160 282,7 320

632 Technical Information – Milling


 
rundplfr_e.fm  Seite 2  Donnerstag, 5. Februar 2004  11:39 11

tR
ar Depth of groove on the bore wall tR [mm]
f/2 axial feed rate Diameter of insert d [mm]
each pass
f f [mm] d=5 d=7 d=8 d = 10 d = 12 d = 15 d = 16 d = 20
1 0,051 0,036 0,031 0,025 0,02 0,017 0,015 0,01
d 2 0,209 0,146 0,127 0,010 0,08 0,067 0,06 0,05
Da
D0 3 0,500 0,338 0,292 0,230 0,19 0,15 0,14 0,11
4 0,536 0,417 0,34 0,27 0,25 0,20
5 0,878 0,670 0,54 0,43 0,40 0,32
6 – (1,000) 0,80 0,63 0,58 0,46
7 – (1,429) (1,12) 0,87 0,81 0,63
8 – – (1,53) (1,16) (1,07) 0,84
ar max 0,5 0,5 1,25 1,5 2,0 2,3 3,0 4,5

The parameters in brackets only apply to short bores.

Angular plunging
F 2334: Max. plunging angle E [°]
(ramping)
Da Diameter of insert d [mm]
[mm] d=8 d = 10 d = 12
apmax 25 10,5
E 32 6,8 8,6
d
Da
40 5,8 7,9
50 5,4
63 3,4
apmax [mm] 6,9 8,8 10,5

F 2231 / F 2234: Max. plunging angle E [°]

Da Diameter of insert d [mm]


[mm] d=5 d=7 d=8 d = 10 d = 12 d = 16 d = 20
12 14,4
15 8,8 43,7
20 5,7 9,2
25 7,9 6,2 7,9 14,6
30 4,5 9,6
32 8,0
35 3,4 6,9 8,5
40 11,4
42 2,5 7,0
50 7,9 15
52 8,8 7,4 18,5
63 5,6 10,1 10,9
66 9,4
80 4,1 7,1 7,3
100 3,1 5,2 5,2
125 3,9 3,8
160 2,8
apmax [mm] 4,1 5,4 5,9 7,9 10,4 12,6 16,6

Technical Information – Milling 633


 
rundplfr_e.fm  Seite 3  Donnerstag, 5. Februar 2004  11:39 11

Vertical plunging
F 2334: Max. plunging depth Tmax [mm]

Diameter of insert d [mm]


d=8 d = 10 d = 12
Tmax [mm] 2,4 2,6 3,1
Tmax

F 2231 / F 2234: Max. plunging depth Tmax [mm]

Diameter of insert d [mm]


d=5 d=7 d=8 d = 10 d = 12 d = 15 d = 16 d = 20
Tmax [mm] 1,1 1,5 1,9 2,5 4,5 6,0 7,0 6,5

Up milling of steep
18
surfaces
max. depth of cut apz max [mm]

17
d=20
16
vf apz 15
o
Ez 14
d=16
13

d 12
Da d=15
11
10 d=12
9
8
d=10
7
6
d=7/d=8
5
4
d=5
3
2
1
0
0 15 30 45 60 70 90
up milling angle EZ [°]

634 Technical Information – Milling


 
rundplfr_e.fm  Seite 4  Donnerstag, 5. Februar 2004  11:40 11

2. Ball Nose Cutters F 2139 / F 2239 / F 2339

Line-by-line Milling Depth of groove:


Recommendations of application
Copy finishing F 2139
tR = 0,5 · (DC – √ DC2 – bR2 ) Tool Ø Width of line Depth of groove
DC bR tR
[mm] [mm] [mm]
8 0,5 0,008
10 0,6 0,009
12 0,7 0,010
,? 16 0,8 0,010
20 1,0 0,012
J4 =
F
25 1,2 0,014
30 1,3 0,014
32 1,4 0,015
>4

>4 Oversize to be removed by finishing 0.3 to 0.5 mm according


to the diameter of tool.

Semi-finishing – roughing 1,4


Depth of groove tR [mm]

ø8

1,2
Example:
Dc = 32 mm ø10
1
bR = 4 mm
➔ tR = 0,125 mm ø12
0,8

0,6 ø16

ø20
0,4 ø25
ø30
ø32
0,2 ø40
ø50

0
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6,0
Width of line bR [mm]

Finishing ø8 ø10 ø12 ø16 ø20 ø25


Depth of groove tR [mm]

0,02
ø30
0,018 ø32
Example: 0,016
DC = 20 mm ø40
0,014
bR = 1,0 mm
0,012
➔ tR = 0,0125 mm ø50
0,01

0,008

0,006

0,004

0,002

0
0 0,5 1 1,5
Width of line bR [mm]

Technical Information – Milling 635


 
rundplfr_e.fm  Seite 5  Donnerstag, 5. Februar 2004  11:40 11

Definition of the effective Definition of the effective cutting diameter Deff [mm]
cutting diameter 25,0

Depth of cut ap [mm]


ø50

22,5

20,0
ø40

17,5

ø32
15,0
=F

12,5
ø25
,ABB
10,0
ø20

Example: 7,5 ø16


Dc = 12 mm ø12
5,0
ap = 1,5 mm ø10
ø8
➔ Deff = 8 mm
2,5 ø6
ø3
0
0 5 10 15 20 25 30 35 40 45 50
Effective diameter of cutter Deff [mm]

Definition of the required


Definition of the required number of revolutions n [min-1]
number of revolutions
30000
Number of revolutions n [min-1]

ø3 ø6 ø8 ø10
28000
ø12
Example: 26000

Deff = 8 mm 24000
vc = 300 m/min 22000
➔ n = 12000 min-1 20000 ø16

18000
vc · 1000 16000 ø20
n= [min-1]
π · Deff 14000
ø25
12000

10000 ø32

8000 ø40
ø50
6000

4000

2000
0
0 100 200 300 400 500 600 700 800 900 1000
Cutting speed vc [m/min]

Radial plunging Radial plunging


with F 2239 B Tool Ø Tool Ø
DC ar DC ar
[mm] [mm] [mm] [mm]
20 2,0 32 4,4
25 2,8 40 4,6
ar
30 3,5 50 5,0

636 Technical Information – Milling


 
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3. Octagon Cutter F 2280

Surface Milling
Max. depth of cut ap [mm]

OD . . 0504 . . OD . . 0605 . .
ap1 3 4
ap2 8 10
ap1 ap2

Range of diameters for milling of bore in one pass [mm]


Circular interpolation
into solid material Indexable Insert
OD . . 050408 OD . . 060508
Da D0min D0max fmax D0min D0max fmax
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
32 40,4 64 4,5
f/2
40 56,4 80 4,5
f 50 76,4 100 4,5 69,5 100 5,8
52 80,4 104 4,5 73,5 104 5,8
58 92,4 116 4,5
60 89,5 120 5,8
Da
63 102,4 126 4,5 95,5 126 5,8
D0
66 108,4 132 4,5 101,5 132 5,8
71 118,4 142 4,5
73 115,5 146 5,8
80 136,4 160 4,5 129,5 160 5,8
88 152,4 176 4,5
90 149,5 180 5,8
100 176,4 200 4,5 169,5 200 5,8
108 192,4 216 4,5
110 189,5 220 5,8
125 226,4 250 4,5 219,5 250 5,8
133 242,4 266 4,5
135 239,5 270 5,8
160 289,5 320 5,8
170 309,5 340 5,8

Angular plunging
Max. plunging angle E [°]
(ramping)
Da [mm] OD . . 0504 . . OD . . 0605 . . Da [mm] OD . . 0504 . . OD . . 0605 . .
32 14,0 88 2,4
40 8,3 90 4,0
50 5,5 9,6 100 2,0 3,1
- 52 5,1 8,9 108 2,0
58 4,6 110 3,1
,=
60 7,7 125 1,5 2,3
63 3,8 6,2 133 1,5
66 3,5 5,8 135 2,3
71 3,2 160 1,7
73 5,4 170 1,7
80 2,7 4,3
Vertical plunging

Max. plunging depth Tmax [mm]


Tmax
OD . . 0504 . . OD . . 0605 . .

Da Tmax 2,8 4,0

Technical Information – Milling 637


 
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4. High-Performance Cutter F 2330

Surface Milling
Max. depth of cut ap [mm]

P 26335 R10 P 26335 R14 P 263 . . R25


ap max 1 1,5 2

ap

Angular plunging
(ramping) Max. plunging angle E [°]

Da [mm] P 26335 R10 P 26335 R14 P 263 . . R25


20 4
E 25 2,3

Da 32 2,5
35 2,0
40 1,5
42 1,4
52 2,3
66 1,4
85 1,0
apmax [mm] 1 1,5 2

Plunging
Max. plunging depth ae [mm]

P 26335 R10 P 26335 R14 P 263 . . R25


ae max 7 10,3 15

aemax

Programming Information Programming the theoretical tool radius “rt“ results in a maximum deviation from the
final contour as specified.
The minimal difference (only at the edges) is corrected by the succeeding tools up to
the final machining operation.

rt
R X kr
Indexable Insert R r rt k kr X
P 26335 R10 10,0 0,8 2,0 4,0 1,8 0,5
P 26335 R14 14,0 1,2 2,5 5,5 2,6 0,8
r
P 26335 R25 25,0 2,0 3,0 8,0 3,4 0,9
7,5 P 26325 R25 25,0 0,4 2,5 8,5 2,4 1,0

638 Technical Information – Milling


 
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5. MINI-KW F 2233

Surface Milling
Max. depth of cut ap [mm]

SD . . 09T3 . . SP . . 1204 . .
ap 5,0 7,0
apmax
Dc

Angular plunging
(ramping) Max. plunging angle E [°]

DC [mm] SD . . 09T3 . . DC [mm] SD . . 09T3 . . SP . . 1204 . .


20 23,4 63 5,2
25 16,8 80 4,0
- not suitable
,? 32 12,0 100 3,1
to plunge!
40 9,0 125 2,4
50 6,8 160 1,9

Vertical plunging
Max. plunging depth Tmax [mm]

SD . . 09T3 . . SP . . 1204 . .

Tmax 5,0 not suitable


to plunge!
Tmax
Dc

Technical Information – Milling 639


 
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6. Shoulder Milling Cutter F 3042 / F 4042

Angular plunging
Plunging with shoulder milling cutter F 3042
(ramping) and
circular interpolation APKT 0903 PPR APKT 15T3 PDR
in solid material amax = 9 mm / a0 = 0,7 mm amax = 15 mm / a0 = 2,1 mm

Cutter Ø No. of Plunging Circular interpolation No. of Plunging Circular interpolation


DC teeth angle in solid material teeth angle in solid material
[mm] Z Emax [ °] D0min D0max Z Emax [ °] D0min D0max
10 1 6,0 14 20
E
12 1 35,0 16 24
a1
16 2 4,3 20 32
20 3 3,0 28 40 1 25,0 26 40
25 4 2,2 38 50 2 10,5 32 50
32 5 1,6 52 64 3 5,5 46 64
40 6 4 1,2 68 80 4 3 4,0 62 80
50 7 5 0,9 88 100 5 3 3,0 82 100
a2=
< amax a1 63 8 6 0,7 114 126 6 4 2,0 108 126
E
ao 80 148 160 7 5 1,5 142 160
100 188 200 8 5 1,2 182 200
120 238 250 10 6 1,0 232 250
160 308 320 12 7 0,7 302 320

Max. plunging angle E [°]


ao an
with ADMT 2006 PDR . .
E

DC [mm] E [ °]
L
63 1,8
80 1,6
100 1,2
125 0,9
160 0,7
an

L
Plunging with shoulder milling cutter F 4042

AD . . 080304 AD . . 120408 AD . . 160608


amax = 8 mm amax = 11 mm amax = 15 mm
Cutter Ø Plunging Plunging Plunging
DC angle D angle D angle D
0min D0max a0 0min D0max a0 0min D0max a0
[mm] Emax [ °] [mm] [mm] [mm] Emax [ °] [mm] [mm] [mm] Emax [ °] [mm] [mm] [mm]

10 12,1 15 20 0,75
12 9,9 17 24 0,8
16 13,7 21 32 2,0
20 8,9 29 40 1,9
25 5,6 39 50 1,7 8,5 36 50 2,3
32 3,8 53 64 1,6 5,6 50 64 2,2
40 2,8 69 80 1,6 3,9 66 80 2,1 5,9 62 80 2,9
50 2,2 89 100 1,6 2,7 86 100 1,9 3,9 82 100 2,6
63 2,0 112 126 1,9 2,6 108 126 2,3
80 1,5 146 160 1,9 1,9 142 160 2,3
100 1,5 182 200 2,3
120 1,2 232 250 2,3
160 0,9 302 320 2,3

Depth of groove after plunging Number of plunging operations


Plunging angle:
into inclined surface: into inclined surface:
(an – a0) [an + (n–1) · a0]
an = n · L · tan E – (n–1) · a0 n= tan E =
(L · tan Emax – a0) (n · L)

640 Technical Information – Milling


 
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Circular interpolation
Max. axial feed per revolution of tool (“pitch of thread“) f [mm]
specially for boring of pre-fabricated pre-
of pre-cast bores APKT 0903 PPR APKT 15T3 PDR
fabricated DC [mm] DC [mm]
bore Ø
D0 [mm] 10 12 16 20 25 32 40 50 63 20 25 32 40 50 63 80 100 125 160
15 1,7
20 3,3 8,0
30 6,6 8,0 3,3 13,0
40 8,0 8,0 5,7 3,3 13,0 8,7
f/2
50 8,0 8,0 8,0 4,9 3,0 13,0 13,0 5,4
60 8,0 8,0 8,0 6,6 4,9 2,5 13,0 13,0 8,5
f
80 8,0 8,0 8,0 8,0 6,6 4,2 2,6 13,0 13,0 13,0 8,8
100 8,0 8,0 8,0 8,0 8,0 6,0 3,9 2,5 13,0 13,0 13,0 13,0 8,2
120 8,0 8,0 8,0 8,0 8,0 7,7 5,3 3,5 2,2 13,0 13,0 13,0 13,0 11,5 6,3
Dc
150 8,0 8,0 8,0 8,0 8,0 8,0 7,2 4,9 3,3 13,0 13,0 13,0 13,0 13,0 9,5 5,8
D0
180 8,0 8,0 8,0 8,0 8,0 8,0 8,0 6,4 4,5 13,0 13,0 13,0 13,0 13,0 12,8 8,2
200 8,0 8,0 8,0 8,0 8,0 8,0 8,0 7,4 5,3 13,0 13,0 13,0 13,0 13,0 13,0 9,9 6,6
250 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 7,2 13,0 13,0 13,0 13,0 13,0 13,0 13,0 9,9 6,9
300 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 9,6
350 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 12,3 7,3
400 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 9,2
450 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 11,1
500 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0 13,0

Max. axial feed per revolution of tool (“pitch of thread“) f [mm]

pre- AD . . 080304 AD . . 120408 AD . . 160608


fabricated DC [mm] DC [mm] DC [mm]
bore Ø
D0 [mm] 10 12 16 20 25 32 40 50 25 32 40 50 63 80 40 50 63 80 100 125 160
15 3,4
20 6,7 4,4
30 8,0 8,0 8,0 4,9
40 8,0 8,0 8,0 8,0 4,7 7,0
50 8,0 8,0 8,0 8,0 7,8 11,0 5,5
60 8,0 8,0 8,0 8,0 8,0 5,8 11,0 8,6
80 8,0 8,0 8,0 8,0 8,0 8,0 6,2 11,0 11,0 8,7 13,1
100 8,0 8,0 8,0 8,0 8,0 8,0 8,0 6,0 11,0 11,0 11,0 7,4 15,0 10,8
120 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 11,0 11,0 11,0 10,3 6,4 15,0 15,0 8,1
150 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 11,0 11,0 11,0 11,0 9,7 3,4 15,0 15,0 12,4 7,5
180 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 11,0 11,0 11,0 11,0 11,0 5,9 15,0 15,0 15,0 10,7
200 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 11,0 11,0 11,0 11,0 11,0 8,5 15,0 15,0 15,0 12,8 8,2
250 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 11,0 11,0 11,0 11,0 11,0 10,2 15,0 15,0 15,0 15,0 12,3 8,0
300 11,0 11,0 11,0 11,0 11,0 11,0 15,0 15,0 15,0 15,0 15,0 11,2
350 11,0 11,0 11,0 11,0 11,0 11,0 15,0 15,0 15,0 15,0 15,0 14,4 9,3
400 15,0 15,0 15,0 15,0 15,0 15,0 11,7
450 15,0 15,0 15,0 15,0 15,0 15,0 14,2
500 15,0 15,0 15,0 15,0 15,0 15,0 15,0

Depth of groove after Explanation of letter symbols an [mm] depth of cut


2 plunging operations: amax [mm] max. depth of cut of tool
a0 [mm] amount by which the tool is to be E [°] plunging angle
lifted off at the end of plunging L [mm] length of groove without radius
a2 = 2 · L · tan E – a0
before starting the next plunging
n number of plunging operations
operation
into inclined surface

Technical Information – Milling 641


 
rundplfr_e.fm  Seite 11  Donnerstag, 5. Februar 2004  11:41 11

7. Ramping Cutter F 3040

Shoulder Milling
Max. depth of cut ap [mm]

Corner radius [mm] ZD . . 1504 . . ZD . . 2005 . .


0,8 16,0 21,3
1,6 15,8 21,0
a pmax 2,5 15,5 20,8
4,0 15,1 20,3
Dc 6,0 — 19,8

Angular plunging
(ramping) Max. plunging angle E [°]

DC [mm] ZD . . 1504 . . ZD . . 2005 . .


25 16 —
32 11 16
40 7 12
E 50 5 8
Dc 63 4 6

Vertical plunging
Max. plunging depth Tmax [mm]

Corner radius [mm] ZD . . 1504 . . ZD . . 2005 . .


0,8 4,5 6,0
1,6 4,2 5,7
2,5 4,0 5,5
Tmax 4,0 3,5 5,0
Dc 6,0 — 4,5

External contour Internal contour


8. General
vfa [mm/min] feed rate of tool axis vfi [mm/min] feed rate of tool axis
Dc [mm] diameter of cutter Dc [mm] diameter of cutter
Circular interpolation Dw [mm] diameter of workpiece Dw [mm] diameter of workpiece
general ae [mm] stock removal n [min–1] Number of revolutions
n [min–1] Number of revolutions
fz [mm] feed per tooth
z number of teeth

ae
vfa

Dw n
Dw
Dc

Dc
vfi
n

Dc Dc
vfa = (1 + ) · n · fz · z vfi = (1 – ) · n · fz · z
Dw + a e Dw

642 Technical Information – Milling


 
Formeln_fr_e.fm  Seite 1  Donnerstag, 5. Februar 2004  11:42 11

9. Formula of Calculation, Milling

Number of revolutions

fz

Cutting speed

hm Vf
ϕm

Feed rate

Dc
Feed per tooth ϕ2

ϕs ae
ϕ1

Metal removal rate

Power requirement

ϕ2 = 90°
ϕs

Dc
Average chip thickness ae

ϕ1

y = ae–Dc/2

or

Approximation formula for ae/Dc < 30% n Number of revolutions min-1


DC Cutting diameter mm
ap Cutting depth mm
Cutter engagement angle
ae Width of cut mm
Z Number of teeth
centre positioning of cutter
vc Cutting speed m/min
vf Feed rate m/min
fz Feed per tooth mm
Q Metal removal rate cm3/min
out of centre positioning
Pmot Power requirement kW
hm Average chip thickness mm
kc Specific cutting force N/mm2
η Machine efficiency (0.7–0.95)
κ Approach angle °
ϕs Cutter engagement angle °
Specific cutting force kc1.1* Specific cutting force N/mm2
related to a chip section of 1 mm2

mc* kc curve rise

* for mc and kc 1.1 see table, page 769.

Technical Information – Milling 643


HSC_e.frame Seite 1 Donnerstag, 5. Februar 2004 2:30 14

Tightening Torques

Tightening torques Tightening Wrench Diameter of corresponding


for modular front pieces Interface Thread torque size [mm] NCT taper

T9 M5 6 Nm SW 8

T 14 M8 25 Nm SW 12

T 18 M 10 50 Nm SW 14
T 22 M 12 80 Nm SW 17 NCT 25/32
T 28 M 16 150 Nm SW 21 —

T 36 M 20 200 Nm SW 30 NCT 40/50


T 45 M 20 200 Nm SW 36 NCT 40/50

Axial clamping system D2 Wrench Torque Socket Tightening max.


for NCT mm Thread size wrench key torque speed
25 M8 5 FS 1385 FS 402 18 Nm 20 000 min-1
32 M8 5 FS 1385 FS 402 18 Nm 30 000 min-1
40 M 12 8 FS 1386 FS 403 80 Nm 30 000 min-1
50 M 12 8 FS 1386 FS 403 80 Nm 30 000 min-1
63 M 16 12 FS 1386 FS 404 150 Nm 30 000 min-1
80 M 20 14 FS 1386 FS 405 200 Nm 30 000 min-1

Information on High Speed Cutting


with NOVEX® Milling Cutters

1. Maximum admissible speed: the limiting b. Fine balancing of the cutter competely 7. Damaged Tools
values shown in the tables should not be mounted on the adaptor. The fine balancing For reconditioning HSC Tools the
exceeded. Otherwise the function and operation is mandatory as even the smallest operating speed should be specified.
reliability might be affected. eccentricity may cause some poor results. The reconditioning of NOVEX Tools for HSC
2. Only use the original WALTER inserts 5. Any fault or imbalance is reduced due applications should only be implemented
and assembly parts (screws etc.) to short projection lengths. In addition, by WALTER.
Recommendation: After having changed spindle life is increased. The specified 8. Technical Progress
the inserts five times at the least, speeds apply to the application of tools As the research and standardisation in terms
new screws should be fitted. without additional extensions. of HSC machining operations is not completed
3. Keep to the torques specified in the 6. Safety Guard yet, we reserve the right to make technical
catalogue. Appropriate machine guards must be used to changes in the interests of progress.
contain items, such as chips or broken cutting Particularly, the discussion on specifications
4. Balancing or default values for balancing is still ongoing.
Milling within the upper speed range elements.
The results produced by the "Balancing" study
(> 6,000) requires balancing in two steps: group of the Technical University in Darmstadt
a. Basic balancing of cutter body including prove that the quality category G 16 is usually
inserts (implementation by WALTER upon sufficient.
request). The tool adaptor, too, should be
balanced.

242
644 Technical
Technischer
Information
Anhang ––Fräsen
Milling
HSC_e.frame Seite 2 Donnerstag, 5. Februar 2004 2:30 14

NOVEX® Milling Tools


nmax [1/min] with D
Security relevant
Tool components related to Ø 16 Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100 Ø 125 Ø 160 Ø 200 Ø 250 Ø 315

F 2010 all cartridges Dc 6.700 6.000 5.400 4.700 4.200 3.800 3.350
F 21391 basic body Dc 40.000* 40.000* 40.000* 40.000*
F 2140 P 2792 - Size 1 Dc 17.500 15.500 13.800 12.400 10.900
F 2146 OP . . 0504 . . Dc 11.200 10.000 9.000 7.900 7.100 6.300
F 2147 SP . . 1204 . . Dc 11.200 10.000 9.000 7.900 7.100
F 2148 SP . . 1204 . . Dc 11.200 10.000 9.000 7.900 7.100
RD . . 0803M0 Da 40.000*
RD . . 10T3M0 Da 40.000*
F 2231 Da
RD . . 1204M0 33.300
Form A
RD . . 1605M0 Da 27.200
RD . . 2006M0 Da 24.300
SD . . 09T3 . . Dc 40.000* 39.600 35.000 31.300 28.000 25.000 22.100 19.800
F 2233
SP . . 1204 . . Dc 40.000 40.000 37.600 33.600 30.000 26.600 23.800 21.200 17.000
RD . . 0803M0 Da 40.000* 40.000* 40.000*
RD . . 10T3M0 Da 40.000* 40.000* 37.100
F 2234 RD . . 1204M0 Da 33.300 29.400 26.300 23.500 21.000 18.600 16.600
RD . . 1605M0 Da 21.700 19.400 17.200 15.300 13.700
RD . . 2006M0 Da 19.400 17.200 15.300 13.700 12.100
LP . . 0703 . . Dc 40.000* 40.000* 39.900 35.700 31.900
LP . . 15T3 . . Dc 21.900 19.600
F 2238
LP . . 1504 . . Dc 18.500 16.500 14.600 13.000 11.700
AP . . 2004 . . Dc 17.300 15.500 13.700
SP . . 0603 . . Dc 40.000* 40.000* 40.000* 38.500 34.500 30.800
F 2241 SP . . 09T3 . . Dc 40.000* 39.900 35.700 31.900 28.500 25.200 22.600 20.200 17.000
SP . . 1204 . . Dc 30.800 27.600 24.600 22.000 19.500 17.400 15.600 13.800
all cartridges Dc 21.200 18.900 16.900 14.900 13.400
F 2250 without cartridges Dc 22.000 19.500 17.400
SP . . 1204 . .
F 2255 NSM 3.900 . . Dc 5.100 4.000 3.200 2.600 2.000 1.600 1.300
OD . . 0504 . . Da 29.400 26.300 23.500 21.000 18.600 16.600 14.900
F 2280
OD . . 0605 . . Da 19.600 17.500 15.500 13.800 12.400 10.900
F 3038 AP . . 0903 . . Dc 36.900 33.000 29.100 26.100 23.300 20.800
F 3238 AP . . 15T3 . . Dc 23.200 20.700 18.500 16.400
ZD . . 1504 . . Dc 36.500 32.200 28.800 25.800 23.000
F 3040
ZD . . 2005 . . Dc 32.200 28.800 25.800 23.000
AP . . 0903 . . Dc 40.000* 36.900 33.000 29.100 26.100 23.300 20.800
F 3042
AP . . 15T3 . . Dc 29.300 25.900 23.200 20.700 18.500 16.400 14.600 13.100 11.600

1
The specified speed of 40,000 1/min refers to the complete range of diameters from 8–32 mm.

* Higher speeds than 40,000 1/min might be used under favourable conditions after consulting WALTER.

Technical Information – Milling 645


Schlichtk_e.fm  Seite 1  Donnerstag, 5. Februar 2004  11:43 11  

Roughing-Finishing Combinations
with NOVEX® Milling Tools

κ = 42° Roughing Finishing κ = 75° Roughing Finishing

F 2044 Indexable Insert Indexable Insert F 2010 Indexable Insert Indexable Insert
P 23 . . – size 1 P 25 . . – size 1 SP . . 120408 P 2905 – size 1

Cartridge Cartridge Cartridge Cartridge


0,04
FR 436 FR 436 FR 441 M FR 448 M
4 0,04
10

F 2044 Indexable Insert Indexable Insert F 2010 Indexable Insert Indexable Insert
P 23 . . – size 1 P 25 . . – size 3 SP . . 1204 EDR P 2901 – size 1
P 23 . . – size 2

Cartridge Cartridge Cartridge Cartridge


0,04 FR 436 FR 438 FR 441 M FR 441 M
0,04
7,5 FR 437 11

F 2147 Indexable Insert Indexable Insert


SPFR 1204 EDR XPHN 1204 EDR
κ = 43° Roughing Finishing

F 2010 Indexable Insert Indexable Insert


OD . . 0605 . . ODHX 0605 ZZN 0,04
6

Cartridge Cartridge
0,04 FR 592 M FR 681 M
5,3 κ = 88° Roughing Finishing

F 2280 Indexable Insert Indexable Insert


F 2148 Indexable Insert Indexable Insert
ODH . 0504 . . ODHX 0504 ZZR SPFR 1204 ZPR XPHN 1204 ZPR

0,04 0,04
7,2 6

F 2010 Indexable Insert Indexable Insert


F 2280 ODH . 0605 . . ODHX 0605 ZZR
κ = 89°45' Roughing Finishing
Cartridge Cartridge
0,04 FR 592 M FR 592 M
F 2010 Indexable Insert Indexable Insert
9,4 SP . . 120408 P 2905 – size 1

F 2146 Indexable Insert Indexable Insert


OP . . 0504 . . OPHX 0504 ZZN Cartridge Cartridge
0,04 FR 445 M FR 448 M
10
Cartridge
0,04 FR 683
4,4
κ = 90° Roughing Finishing
F 2146 Indexable Insert Indexable Insert
OP . . 0504 . . OPHX 0504 ZZR F 2250 PKD Indexable Insert Indexable Insert
SPHW 1204 PDR SPHX 1204 PDR

Cartridge
0,04 FR 599 Cartridge Cartridge
7,8
FR 594 FR 595
0,04
3,5

κ = 45° Roughing Finishing

F 2010 Indexable Insert Indexable Insert


SP . . 1204 A . . P 2905 – size 1

Cartridge Cartridge
0,04 FR 495 M FR 448 M
10

646 Technical Information – Milling


 
einstell_e.frame  Seite 1  Donnerstag, 5. Februar 2004  11:44 11

Setting Instructions for NOVEX Micro Face Milling Cutter


F 2010 Positive

Principle of design:

The pockets of the cutter have


a countersunk hole in which the
adjustment screw sits.
By tightening this screw, the cartridge
is displaced axially. The cartridge
can be adjusted within micro precision
(see picture).

Axial fine adjustment

1. Before mounting the cartridge ➀ turn


the adjusting screw ➁ so that the taper 1 Cartridge
is approx. 0.3-0.5 mm above the bottom
of the slot. 2 Adjusting screw

2. Then fit the cartridge and tighten the 3 Clamping screw


screw ➂. Take care that the cartridge
lies against the bottom of the annular
4 Annular grove
groove ➃. The adjusting screw should
not be stressed. 3
3. By tightening the adjusting screw ➁
clockwise, the cartridge ➀ can be
adjusted to the required plane position.
After the micro adjustment, the
adjustment screw should be free from
pre-tension. There is approx. 0.2 mm 1
of adjustment. 4
4. When resetting, the adjustment screw ➁
should be brought back to its original
position. After loosening the clamping
screw ➂, the cartridge ➀ returns to the
axial starting position.

Technical Information – Milling 647


 
einstell_e.frame  Seite 2  Donnerstag, 5. Februar 2004  11:45 11

Setting Instructions for NOVEX® Milling Cutter F 2140

1 Indexable insert

2 Clamping screw
for insert

3 Adjusting screw 3
(left-hand thread)
for insert

4 Dial indicator
1

2
4

Setting of axial concentricity

1. Fit the insert ➀, tighten the clamping screw ➁ .


2. Unscrew the adjusting screw ➂ by turning clockwise
until the insert ➀ is free of location.
3. Lightly tighten the screw ➁.
4. Move the insert by 0.2 – 0.25 mm towards the
dial indicator ➃ by turning the adjusting screw ➂
50
50
40 60 40
counterclockwise pre-tensioning the insert. 60
9
6 7 8
5

5. Then adjust the overall height and the axial concentricity by 30


0
1
2
3
4
30
70
rotating the adjusting screw ➂ further in counterclockwise 70

direction. 0,01 mm
20 8020
6. After adjusting the axial concentricity tighten the clamping 80

screw ➁ with a tightening torque of 5 Nm. 10 10


90
7. Check all cutting edges for concentricity. Fine adjustment by 90
0
means of the adjusting screw ➂, if necessary.

648 Technical Information – Milling


 
einstell_e.frame  Seite 3  Donnerstag, 5. Februar 2004  11:45 11

Setting Instructions for the axial concentricity of


NOVEX® Close Pitch Milling Cutter F 2146

1 Cartridge

2 Clamping wedge

3 Compound screw

4 Cap screw
5 2 3
5 Spring washer

6 Eccentric pin

4 1 6

Axial adjustment
1. Loosen the clamping wedge ➁ by means of the
compound screw ➂. Press the insert into the pocket
of the cartridge ➀.
2. Apply light pressure to the wedge ➁.
3. Pre-tension the cap screw ➃ until the spring washer ➄ is flattened.
4. By turning the eccentric pin ➅ the cutting edges can be axially
adjusted (remain approx. 5 µm below size).
5. Firmly tighten wedge ➁ with compound screw ➂.
6. Tighten cap screw ➃ with 8 Nm of torque.
7. Check the axial concentricity.

Please note:
Apply the spring washer ➄ with the camber pointing towards the
screw head side.
Lubricate the eccentric bolts ➅ with special copper grease.

Using the roughing-finishing combination, the wiper insert should be set


at 0.03 – 0.04 mm above the roughing insert.
To reset the cartridge, the insert should be manually pushed down
by hand.

Technical Information – Milling 649


 
einstell_e.frame  Seite 4  Donnerstag, 5. Februar 2004  11:45 11

Setting Instructions for the axial concentricity (and secondary


cutting edge angle) NOVEX® Light Alloy Milling Cutter F 2250

F 2250 with fixed insert pockets 4


1 Clamping screw for indexable insert 3
2 PCD insert
2
3 Tapered adjustment screw
1
4 Fine balancing screw

Axial adjustment
1. Tighten inserts ➁ to 5 Nm of torque.
Insert must not locate on adjustment srew➂.
2. Starting with the highest insert, apply approx. 0.05 – 0.08 mm
to the adjustment screw ➂.
3. Set all inserts to the same level. Check the concentricity.

Please note:
Do not re-tighten the insert clamping screw ➀.
Lubricate the adjustment screw with special copper grease.

F 2250 – Cartridge Design


1 Cap screw

2 Eccentric pin

3 Spring washer

4 Adjusting screw

Axial adjustment for 1D-cartridge


1. Loosen cap screw ➀.
2. Turn eccentric pin ➁ until the cartridge is at the lowest position.
3. Pre-tension cap screw ➀ until spring washer ➂ is flattened.
4. Using eccentric pin ➁, adjust the cutting edges to size (remain
approx. 4 µm above size).
The cartridges can be adjusted by 0.2 mm below the nominal size
and 0.8 mm above the nominal size.
5. Tighten cap screws ➀ to 14 Nm of torque.
6. Check the axial concentricity.

Axial concentricity and secondary cutting edge for 2D-cartridge


1 2
1. The adjustment screw ➃ must not protrude from the back of the cartridge.
2. Cartridge assembly is the same as for 1D-cartridge.
3. Clamp insert with 5 Nm of torque. Make sure that the insert sits 3 4
such that there is no front clearance
4. Rotate the adjustment screw ➃ in small steps to change the angle of the
insert until the desired angle for the secondary cutting edge is reached.
The wrench is applied from behind the cartridge through the cutter body.
5. Set the axial concentricity according to the 1D-cartridge. Ensure that the
wiper insert SPHX 1204 PDR-A88 sits 0.04 mm above the roughing insert
SPHW 1204 PDR-A88.
2D-cartridge FR 595

Please note:
Apply the spring washer ➂ with the camber pointing towards the screw head side.
Lubricate the eccentric pin ➁ and adjusting screw ➃ with special copper grease.

650 Technical Information – Milling


 
einstell_e.frame  Seite 5  Donnerstag, 5. Februar 2004  11:45 11

Setting Instructions for the width of NOVEX®


Side and Face Milling Cutter F 2252

1 Cartridge
4
2 Clamping wedge

3 Compound screw

4 Eccentric pin
1
5 Spring washer

5
2
3

Width adjustment
1. Loosen compound screw ➂ of the clamping wedge ➁.
Rotate the compound screw until spring washer ➄,
applies pre-tension between the clamping wedge and
the cartridge.
2. Set the right-hand cartridge ➀ with the cutting edge of the
insert to half the width of cut (for a full side and face milling
cutter, the cartridges should lie symetrical to the cutter body)
by turning the eccentric pin ➃.
3. Then set the left-hand cartridge ➀ in the same way
described in 2. (half the width of cut for full side and
face milling cutters).
4. Ensure that there is sufficient tension against the
eccentric pin ➃. If necessary, tighten compound screw ➂,
to increase spring washer ➄ pre-tension.
5. Tighten compound screw ➂ with with the required torque
setting (see assembly parts table on the appropriate
catalogue page).
6. Check cutting width and axial concentricity.

Please note:
Apply the spring washer ➂ with the camber pointing towards
the screw head side.
Lubricate the eccentric pin ➁ and adjustment screw ➃
with special copper grease.

Technical Information – Milling 651


 
montage_neu_e.fm  Seite 1  Donnerstag, 5. Februar 2004  11:46 11

Setting instructions F 2254

1 Indexable insert SNHQ 1205 ZZN

2 Clamping screw for indexable insert

3 Setting key

4 Master screw

Setting instructions
3
1. Insert the indexable insert in the cleaned insert seat
and tighten the clamping screw ➁ to 3 Nm of torque.
During this process the setting key ➂ must be loose.
If necessary, release the setting key using the master
screw ➃ and re-insert and tighten the indexable insert. 1

2. Check the axial concentricity and adjust the indexable 2


insert with its greatest overall height above the setting key ➂
at around 0.05 mm; then align all the other indexable inserts
to the same height. Check axial concentricity again.
4

3. Do not retighten the indexable insert clamping screw ➁! 0.05 mm

652 Technical Information – Milling


 
montage_neu_e.fm  Seite 2  Donnerstag, 5. Februar 2004  11:46 11

Mounting Instructions for Slitting Cutter F 2255

Slitting Cutters F 2255 must always be used together with two driving rings or support wheels (order separately):

Mounting with
driving rings:

Driving rings

Mounting with
support wheels:

Please note:
When using support
wheels, observe the
ae dimension

➔ (see page 574)

Support wheels

Use of the mounting wrench:

Mounting the insert Removing the insert

Removing

Mounting

Please note: Only use mounting wrench FS 1353. When mounting the insert, always position the wrench in the bore hole
above the insert. When mounting and removing, pay attention to the side of the wrench (different pin sizes!):

Technical Information – Milling 653


  montage_neu_e.fm  Seite 3  Donnerstag, 5. Februar 2004  11:46 11

Safety tips for F 3040

When inserting the F 3040, observe the following:

Alway tighten the indexable insert using a torque key! For the correct torque setings, see the table on page 776.
Do not lubricate insert screws!
After 5 insert changes, also change the indexable insert screws.
Insert must be well seated in the insert pocket – see illustration.
Check the balance status and concentricity of the adaptor.

Press on the indexable insert


while tightening the screw Check with 0.01 mm shim

The shim must


not be able to
slide inbetween
the indexable
insert and the
insert seat!

654 Technical Information – Milling


 
Igel_schema_e.fm  Seite 1  Donnerstag, 5. Februar 2004  11:47 11

Combination Options of Basic Body + Front Piece


for NOVEX® Porcupine Cutters

F 2238 CK.N8 F 2238 CK.S5 F 3038 CK.N F 3038CK.S F 3238 CK.N8 F 3238 CK.S5

F 2238 CE.C F 3038 CE.C F 3238 CE.C

Type of F 2238 F 3038 F 3238


milling cutter
Clamping screws
FS 1030 FS 925 FS 922
for inserts

Insert type
SP . . 1204 AP . . 0903 PPR AP . . 15T3 PDR
for basic body

Insert type SP . . 1204


AP . . 0903 PPR AP . . 15T3 PDR
for front piece LP . . 1504

Clamping srews Ø 50: FS 370 for all Ø: FS 1037 Ø 50: FS 1037


for front piece Ø 63 / LC = 24 mm: FS 371 Ø 63–80: FS 1038
Ø 63 / LC = 34 mm: FS 372
Ø 63 / LC = 44 mm: FS 1032
Ø 80 / LC = 24 mm: FS 373
Ø 80 / LC = 34 mm: FS 374
Ø 80 / LC = 44 mm: FS 1033

Clamping with LC = 24 + 34 mm:


for front piece Front piece are clamped from the
front Front piece are clamped from the Front piece are clamped from the
with LC = 44 mm: rear rear
Front piece are clamped from the
rear

Technical Information – Milling 655


  Mont_Igel_e.frame  Seite 1  Donnerstag, 5. Februar 2004  11:48 11

Assembly Instructions for


NOVEX Porcupine Cutters F 2238 with Front Piece

– Mount the taper shank-type tool onto the assembly block.

– Mount the tool with NCT interface and insert the collar onto the assembly block.

1 Insert the pull stud into the basic body


(the hexagon socket in one end of the stud 2 Tighten the pull stud by turning the socket
key to the left until the front piece sits on
always goes into the basic body). the basic body.

Then, fit the front piece. The drive of the front


piece should be aligned according to the basic
body driving slot. Hold the front piece in position.

Tighten the screw to the left according


3 the prescribed torque.

656 Technical information – Milling


  Mont_Igel_e.frame  Seite 2  Donnerstag, 5. Februar 2004  11:49 11

Assembly Instructions for


NOVEX Porcupine Cutters F 3038 + F 3238 with Front Piece

Mount the tool on the assembly block.

1 Screw the clamping screw into the


basic body until flush with the face. 2 Hold the clamping screw from
behind with the socket key.

Screw the front piece onto the clamping Hold the front piece. Tighten the front piece
3 screw. Align the pins with the location holes 4 by turning the clamping screw to the right,
on the face on the basic body. according to the prescribed torque.

Technical information – Milling 657

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