SONY CCU-590 Service Manual

CAMERA CONTROL UNIT
CCU-590
CCU-590P
MAINTENANCE MANUAL
Volume 1 1st Edition
Serial No. 10001 and Higher: CCU-590 (UC)
Serial No. 40001 and Higher: CCU-590P (CE)
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit 4. Prevention against achieving hazardous

When this product is installed in a rack and is condition due to uneven mechanical loading
supplied power from an outlet on the rack, please When this product is installed in a rack, please make
make sure that the rack does not overload the supply sure that the rack does not achieve hazardous
circuit. condition due to uneven mechanical loading.
2. Providing protective earth 5. Install the equipment while taking the operating
When this product is installed in a rack and is temperature of the equipment into consideration
supplied power from an outlet on the rack, please For the operating temperature of the equipment, refer
confirm that the outlet is provided with a suitable to the specifications of the Operation Manual.
protective earth connection.
6. When performing the installation, keep the
3. Internal air ambient temperature of the rack following space away from walls in order to
When this product is installed in a rack, please make obtain proper exhaust and radiation of heat.
sure that the internal air ambient temperature of the Rear: 10 cm (4 inches) or more
rack is within the specified limit of this product. Right, Left: 4 cm (1.6 inches) or more
CCU-590/P/V1(E)
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig

håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
CAUTION
ADVARSEL
Danger of explosion if battery is incorrectly replaced.
Lithiumbatteri - Eksplosjonsfare.
Replace only with the same or equivalent type
Ved utskifting benyttes kun batteri som
recommended by the manufacturer.
anbefalt av apparatfabrikanten.
Dispose of used batteries according to the
Brukt batteri returneres
manufacturer’s instructions.
apparatleverandøren.
Vorsicht!
VARNING
Explosionsgefahr bei unsachgemäßem Austausch
Explosionsfara vid felaktigt batteribyte.
der Batterie.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Ersatz nur durch denselben oder einen vom
Kassera använt batteri enligt gällande
Hersteller empfohlenen ähnlichen Typ. Entsorgung
föreskrifter.
gebrauchter Batterien nach Angaben des
Herstellers.
VAROITUS
ATTENTION Paristo voi räjähtää jos se on virheellisesti
asennettu.
Il y a danger d’explosion s’il y a remplacement
Vaihda paristo ainoastaan laitevalmistajan
incorrect de la batterie. suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
Remplacer uniquement avec une batterie du même
mukaisesti.
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
For safety, do not connect the connector for peripheral

device wiring that might have excessive voltage to the
following port(s).
: ETHERNET connector
Follow the instructions for the above port.
CCU-590/P/V1(E) 1 (P)
Table of Contents
Manual Structure 3. Service Overview
Purpose of this manual ................................................................. 3 3-1. Location of Printed Wiring Boards ................................. 3-1
Relative manuals .......................................................................... 3 3-2. Circuit Description .......................................................... 3-2
Trademark .................................................................................... 3 3-3. Adjusting/Setting Items after Board Replacement ......... 3-9
3-3-1. Service Action after Replacing the AT-155B
Board ..................................................................... 3-9
1. Installation Overview 3-3-2. Service Action after Replacing the Lithium
Battery on the AT-155B Board ............................. 3-9
1-1. Installing the Optional Units ........................................... 1-1 3-3-3. Service Action after Replacing the AU-295
1-1-1. Installing the RM-B750 ......................................... 1-1 Board ..................................................................... 3-9
1-2. Supplied Accessories ...................................................... 1-3 3-3-4. Service Action after Replacing the DM-140
1-3. Adaptive Connectors and Cables .................................... 1-3 Board or IV-57B Board ......................................... 3-9
1-3-1. Connector Input/Output Signals ............................ 1-3 3-3-5. Service Action after Replacing the EN-156B
1-3-2. Connection Connector ........................................... 1-6 Board ..................................................................... 3-9
1-4. Operating Environment .................................................. 1-7 3-4. Extending DM-140 and TR-133B Boards .................... 3-10
3-4-1. Extending DM-140 Board ................................... 3-10
1-5. Outer Dimensions ........................................................... 1-7
3-4-2. Extending TR-133B Board .................................. 3-10
1-6. Mounting on 19-Inch Rack ............................................. 1-7
3-5. Removing/Reinstalling the Top Cover ......................... 3-11
1-7. Controlling Camera Using a Coaxial Cable ................... 1-8
3-6. Power Supply Unit ........................................................ 3-12
1-8. Switch Settings ............................................................... 1-9
3-6-1. Replacing the Power Supply Unit ....................... 3-12
1-9. Instance of System Configuration ................................ 1-14
3-6-2. Replacing the DC-DC Board/AC-DC Board ...... 3-13
3-6-3. Replacing the Fuse .............................................. 3-14
3-6-4. Replacing the Fan ................................................ 3-14
2. System Setup
3-7. Backup Battery Replacement ....................................... 3-15
3-8. Flexible Card Wire ....................................................... 3-16
2-1. CCU CONFIGURATION MENU ................................. 2-1
3-8-1. Removing/Reinstalling the Flexible Card
2-2. Audio System ................................................................ 2-10
Wires ................................................................... 3-16
2-2-1. Settings for the Intercom Systems ....................... 2-10
3-8-2. Forming the Flexible Card Wire ......................... 3-16
2-2-2. Setting the Program Microphone Signal ............. 2-12
3-9. Settings after Replacing the EEPROM/PLD ................ 3-17
2-3. Control System ............................................................. 2-13
3-10. Writing and Rewriting the PLD Internal Data .............. 3-18
2-3-1. Setting for the Tally System ................................ 2-13
3-11. Updating the Software .................................................. 3-19
2-4. Video System ................................................................ 2-13
3-12. Optional Fixtures .......................................................... 3-20
2-4-1. Selecting the Input/Output Signal ....................... 2-13
2-4-2. Resetting the Control Data .................................. 2-13 3-13. Notes on Repair Parts ................................................... 3-20
2-4-3. Adjusting the Phases of the Signals .................... 2-14 3-14. Unleaded Solder ............................................................ 3-20
2-4-4. Adjusting the VBS Signal Level ......................... 2-15
2-4-5. Adjusting the Triax Signal .................................. 2-16
2-4-6. Adjusting the Level of the Signals for a
Waveform Monitor .............................................. 2-17
2-4-7. Adjusting the Level of the Signals on a Picture
Monitor ................................................................ 2-18
2-4-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal
Level .................................................................... 2-18
CCU-590/P/V1(E) 1
4. Electrical Alignment 4-5-15. SDI RETURN Frequency Adjustment ................ 4-22
4-5-16. SDI RETURN VIDEO Level Adjustment .......... 4-23
4-1. Preparation ...................................................................... 4-1 4-6. TRIAX Interface System Adjustment .......................... 4-24
4-1-1. Equipment and Tools Used ................................... 4-1 4-6-1. Frequency Set Adjustment .................................. 4-24
4-1-2. Tools ...................................................................... 4-1 4-6-2. INCOM1 Deviation Adjustment ......................... 4-25
4-1-3. Precautions for Adjustment ................................... 4-1 4-6-3. PGM1 Deviation Adjustment .............................. 4-25
4-1-4. Connection ............................................................ 4-2 4-6-4. INCOM2 Deviation Adjustment ......................... 4-26
4-2. Adjustment Flow ............................................................ 4-3 4-6-5. PGM2 Deviation Adjustment .............................. 4-26
4-3. Video Signal System Adjustment ................................... 4-4 4-6-6. INCOM1 Demodulation Adjustment .................. 4-27
4-3-1. Frequency Adjustment .......................................... 4-4 4-6-7. INCOM1 Level Adjustment ................................ 4-27
4-3-2. VBS 1/2/3 OUT Level Adjustment ....................... 4-4 4-6-8. INCOM2 Demodulation Adjustment .................. 4-28
4-3-3. WF OUT Level Adjustment .................................. 4-5 4-6-9. INCOM2 Level Adjustment ................................ 4-28
4-3-4. PIX OUT Level Adjustment ................................. 4-5 4-6-10. MIC 1 Demodulation Adjustment ....................... 4-29
4-3-5. Y OUT Level Adjustment 1 .................................. 4-6 4-6-11. MIC 1 Level Adjustment ..................................... 4-29
4-3-6. Y OUT Level Adjustment 2 .................................. 4-6 4-6-12. MIC 2 Demodulation Adjustment ....................... 4-30
4-3-7. R-Y/R, B-Y/B OUT Level Adjustment ................. 4-7 4-6-13. MIC 2 Level Adjustment ..................................... 4-30
4-3-8. STAIR CASE Adjustment .................................... 4-8 4-6-14. CHU DATA Demodulation Adjustment ............. 4-31
4-3-9. SDI FREQUENCY Adjustment ............................ 4-8 4-6-15. CHU TONE Adjustment ..................................... 4-31
4-4. Y Cable Compensation System Adjustment ................... 4-9 4-7. RETURN VIDEO Cable Compensation System
4-4-1. SYNC SEP Adjustment ......................................... 4-9 Adjustment .................................................................... 4-32
4-4-2. BLACK Pulse Width Adjustment ......................... 4-9 4-7-1. RETURN VIDEO Carrier Frequency
4-4-3. SYNC Sample Hold Pulse Width Adjustment .... 4-10 Adjustment .......................................................... 4-32
4-4-4. 22.5 MHz VCO DC Set Adjustment ................... 4-10 4-7-2. RETURN VIDEO Deviation Adjustment ........... 4-32
4-4-5. Sample Pulse Width Adjustment ......................... 4-11 4-7-3. RX PROMPT VIDEO Demodulation
4-4-6. Sample Pulse V Gate Width Adjustment ............ 4-11 Adjustment .......................................................... 4-33
4-4-7. 22.5 MHz Carrier Level Adjustment ................... 4-12 4-7-4. RX PROMPT VIDEO RF AGC Adjustment ...... 4-35
4-4-8. Y DEMOD Carrier Balance Adjustment ............ 4-12 4-7-5. RX PROMPT VIDEO Level Adjustment ........... 4-36
4-4-9. Y OFFSET Adjustment ....................................... 4-13 4-8. PROMPT VIDEO Cable Compensation System
4-4-10. Y 1st AGC Adjustment ....................................... 4-13 Adjustment .................................................................... 4-37
4-4-11. Y Output Level Adjustment ................................ 4-14 4-8-1. TX PROMPT VIDEO Modulation
4-5. CHROMA Cable Compensation System Adjustment .......................................................... 4-37
Adjustment .................................................................... 4-14 4-9. Intercom System Adjustment ....................................... 4-38
4-5-1. 45 MHz Carrier Level Adjustment ...................... 4-14 4-9-1. INCOM (T) Level Set Adjustment ...................... 4-38
4-5-2. C VCO DC SET Adjustment .............................. 4-15 4-9-2. SIDE TONE Adjustment ..................................... 4-38
4-5-3. B-Y DEMOD Carrier Balance Adjustment ........ 4-15 4-10. RTS Intercom System Adjustment ............................... 4-39
4-5-4. B-Y Crosstalk Adjustment .................................. 4-16 4-10-1. ENG RTS CANCEL Adjustment ........................ 4-39
4-5-5. C 1st AGC Adjustment ....................................... 4-16 4-10-2. PROD RTS CANCEL Adjustment ..................... 4-39
4-5-6. B-Y OUT Level Adjustment ............................... 4-17 4-11. MIC Level Adjustment ................................................. 4-40
4-5-7. R-Y DEMOD Carrier Balance Adjustment ........ 4-17 4-11-1. MIC1 Level Adjustment ...................................... 4-40
4-5-8. R-Y Crosstalk Adjustment .................................. 4-18 4-11-2. MIC2 Level Adjustment ...................................... 4-41
4-5-9. R-Y OUT Level Adjustment ............................... 4-18
4-5-10. Y BLACK Adjustment ........................................ 4-19
4-5-11. R-Y/B-Y Black Balance Adjustment .................. 4-19
4-5-12. Y A/D Level Adjustment .................................... 4-20
4-5-13. R-Y/B-Y A/D Level Adjustment ........................ 4-21
4-5-14. ANALOG RETURN VIDEO Level
Adjustment .......................................................... 4-22
2 CCU-590/P/V1(E)
Manual Structure
Purpose of this manual

This manual is the maintenance manual for Camera Control Unit CCU-590/590P.
This manual describes the information on the premise of component level service,
assuming use of system and service engineers.
Relative manuals
Besides this “maintenance manual”, the following manuals are available for this
unit.
. Maintenance Manual Vol.2 CCU-590/590P (Available on request)

Contains the information on the premise of component level service (parts list,
semiconductor pin assignments, block diagrams, schematic diagrams and board
layouts) of the CCU-590/590P.
Part number: 9-968-168-0X
. Operation Manual (Supplied with this unit)

This manual is necessary for application and operation of this unit.
Part number: 3-869-646-XX
. “Semiconductor Pin Assignments” CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
The maintenance manual contains a complete list of semiconductors and their ID
Nos., and thus should be used together with the CD-ROM.
Part number: 9-968-546-XX
Trademark
Registered trademark used in this manual is as follows.
. Ethernet is a registered trademark of Xerox Corporation.
CCU-590/P/V1(E) 3
Section 1
Installation Overview
1-1. Installing the Optional Units 3. Disconnect the flexible card wires from the connectors
CN2, CN14 on the VA-211 board.
1-1-1. Installing the RM-B750 n
Be careful not to bend the flexible card wires.
This section describes the installation procedure when the This shortens the wire life.
front panel of the remote control unit RM-B750 is used by
being installed to the unit. 4. Remove the screw and remove the front panel in the
direction of the arrow.
Removing the Front Panel from the RM-B750
MPU-124 board
1. Loosen the screw with stopper of the RM-B750 and (CN104)
Front panel Flexible card wire
open the cover in the direction of the arrow.
B3 x 5
Screw with stopper Flexible card wire
VA-211 board
CN2
CN14
Cover
2. Loosen the four screws with stopper and open the front
panel and the rear panel in the direction of the respec-
tive arrows.
Rear panel
Front panel
Screws with
stopper
Screws with stopper
CCU-590/P/V1(E) 1-1
Installing the Front Panel to the Unit 11. Connect the flexible card wires to the connectors CN4,
CN5 on the SW-1189 board.
5. Turn off the power and disconnect the plug from the m
outlet. . Do not insert the flexible card wire sideways. Insert
6. Open the front panel of the unit. it securely to the deep end as shown in the Fig 1.
(Refer to Section 1-4-1.) If the connection is not performed correctly, it may
7. Remove the screw. cause an failure.
8. Slide the front panel in the direction of the arrow to . Be careul not to bend the flexible card wires.
extract the pin from the potbellied hole and remove the This shortens the wire life.
front panel. . Install the connector so that the excessive force is
not given to it.
12. Close the front panel of the RM-B750 in the direction

Pin
of the arrow and secure it with the two screws with
Potbellied hole
stopper.
Front panel
Screw
with stopper OK NG
Insulated surface Insulated surface
(Blue) (Blue)
B3 x 6
7.5 mm or less 7.5 mm or more

Fig. 1
Screw with stopper
Front panel of
the RM-B750 SW-1183 board
9. Insert the pin into the potbellied hole of the front panel
of the RM-B750 removed in step 4 and slide the pin in Screw with stopper CN203
the direction of the arrow.
n
Confirm that the pin is hooked to the potbellied hole so
that front panel does not drop.
10. Secure the front panel of the RM-B750 with the screw
CN207
removed in step 7.
Flexible card wires
S206
Pin Screw with stopper

Potbellied hole
13. Upon completion of front panel installation, check that

the switch S206 (CCU-PW) on the MPU-124 board of
the RM-B750 is ON.
B3 x 6
1-2 CCU-590/P/V1(E)
1-2. Supplied Accessories 1-3. Adaptive Connectors and Cables
1-3-1. Connector Input/Output Signals

Accessories Sony Part No. Qt’y
Remote indicator A-8278-054-A 1 The connector input/output signals are described below.
!Power cord (for CCU-590) 1-551-812-11 1
With 3P-plug
Length: about 2.4 m Rear panel
Rated voltage: 125 V
Rated current: 10 A [Input signals]
!Power cord (for CCU-590P) 1-782-929-12 1
Without plug REFERENCE (BNC) VBS/BS, 1.0 V p-p, 75 Z
Length: about 2.5 m
Rated voltage: 250 V (loopthrough)
Rated current: 10 A RET 1/2 *1 (BNC) VBS, 1.0 V p-p, 75 Z
Plug holder (for CCU-590) 2-990-242-01 1 (loopthrough)
(for CCU-590P) 3-613-640-01 1 PROMPTER *1 (BNC) 1.0 V p-p, 75 Z
CONNECTOR (PLUG) 1-560-155-00 1 (loopthrough)
Operation Manual 3-869-646-XX 1 SDI RET 3/4 *2 (BNC) VBS, 1.0 V p-p, 75 Z
(terminated internally)
SDI format, 270 M bps,
SMPTE259M
*1: The same signal is input to the RET-2 connectors and the PROMPTER
connector.
*2: The signal selection (SDI or VBS) input to the SDI-RET 3/4 connectors
is switchable.
[Output signals]
VBS/SDI 1/2/3 *3 (BNC)VBS, 1.0 V p-p, 75 Z

SDI format, 270 M bps,
SMPTE259M
*4
Y/R-Y/B-Y video (BNC) Y: 1.0 V p-p, 75 Z
R-Y/B-Y:
CCU-590: 700 mV p-p, 75 Z
CCU-590P: 525 mV p-p, 75 Z
R/G/B video *4 (BNC) 700 mV p-p, 75 Z
PIX (BNC) 1.0 V p-p, 75 Z
WF (BNC) CCU-590: 714 mV p-p, 75 Z
CCU-590P: 700 mV p-p, 75 Z
Encoded output: 1.0 V p-p,
75 Z
SYNC (BNC) 0.3 V p-p, 75 Z
*3: The signal selection (VBS or SDI) output from the VBS/SDI 1/2/3
connectors is switchable.
*4: R/G/B and Y/R-Y/B-Y are switchable.
CCU-590/P/V1(E) 1-3
AUDIO OUTPUT CH1/CH2 (XLR 3P, MALE) MIC REMOTE (D-Sub 15P, FEMALE)
8 1
15 9
(EXTERNAL VIEW)
(EXTERNAL VIEW)
No. Signal Specifications
(0 dBu = 0.775 Vrms) 1 +5.5 V OUT Max. 70 mA
*4
2 AUX4 ( TALLY GND) (*4 TALLY for GND)
No. Signal Specifications
3 AUX2 (*4 G TALLY OUT) *4
Q405 (NPN) /AT board
1 MIC OUT (G) 0 dBu/_20 dBu balanced ON (GND): Max 30 mA
2 MIC OUT (X) (Selectable with S201, 4 AUX1 (*4 R TALLY OUT) *4
3 MIC OUT (Y) S251/AU board) ON (GND): Max 30 mA
*
5 CHU MIC CONT2 2) See below
AMP
6 CONT1
GAIN IN
WF MODE (4P FEMALE) 7 CONT0
*
8 MIC1 GAIN CONT 3) See below
4 1 ON/OFF IN
3 2
9 GND (+5.5 V) GND for +5.5 V
(EXTERNAL VIEW) 10 AUX3 (*4 TALLY OUT) *4

R/G TALLY OUT
ON (GND): Max 30 mA
No. Signal Specifications 11 NC No connection
1 SEQ CONT OUT (G) OPEN COLLECTOR 12 16:9/4:3 SELECT EN IN +5.0 V (or OPEN): DIS-EN
+(PNP)/_(NPN) GND: EN
2 SEQ CONT OUT (X) (Selectable with S901/VA board) 13 16:9/4:3 SELECT IN +5.0 V (or OPEN): 4:3
GND: 16:9
*
3 STAIR CASE OUT (X) 1)
14 AUX9
4 STAIR CASE OUT (G) GND for STAIR CASE
*
15 MIC GAIN CONT2 IN 2) See below
*1) Stair Case signal
*2)
R G B CONT0 CONT1 CONT2 CHU MIC1 AMP

12 +1 V
_6 V
DC 0 ±2 V GAIN
H H H 60 dB
L H H 50 dB
H L H 40 dB
[Input/output signals]
L L H 30 dB
H H L 20 dB
TRIAX King type (for CCU-590)
Fischer type (for CCU-590P)
*3)
COAX (BNC) (Refer to section 1-7. To
Contorl the Camera Using 8pin 15pin MIC GAIN CONT
COAX Cable.) L L MIC1/MIC2 ON
L H MIC1 ON
H L MIC2 ON
H H INTERNAL SET
1-4 CCU-590/P/V1(E)
INTERCOM/TALLY/PGM (D-Sub 25P, FEMALE) REMOTE (8P, FEMALE)
13 1 1
2 7
25 14 3 8 6
4 5
(EXTERNAL VIEW)
(EXTERNAL VIEW)
(0 dBu = 0.775 Vrms)
No. Signal Specifications No. Signal Specification
1 ENG (R) (X) OUT ENG SYSTEM RECEIVE 1 TX (+) RCP SERIAL DATA
2 ENG (R) (Y) OUT 0 dBu BALANCED 2 TX (_)
3 ENG (G) GND for ENG 3 RX (+) CCU/CNU/AUX
4 ENG (T) (X) IN ENG SYSTEM TALK 4 RX (_) SERIAL DATA
5 ENG (T) (Y) IN 0 dBu BALANCED 5 TX GND GND for TX
6 PGM (X) IN _20 dBu/0 dBu 6 POWER (+)IN RCP POWER, +10 V to +30 V
7 PGM (Y) IN (Selectable with 7 POWER (_)IN GND for POWER
8 PGM (G) IN S451/AU board) 8 SPARE
9 GND GND for AUX C CHASSIS GND CHASSIS GND
10 AUX8
11 R TALLY (X) IN ON: 24 V dc, TTL (H), SHORT
ETHERNET
12 R TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN
Conform to IEEE 802.3u (100BASE-TX) and IEEE 802.3
13 GND CHASSIS GND
(10BASE-T)
14 PROD (R) (X) OUT PROD SYSTEM 1 8
15 PROD (R) (Y) OUT RECEIVE 0 dBu BALANCED
16 PROD (G) GND for PROD
17 PROD (T) (X) IN PROD SYSTEM TALK
18 PROD (T) (Y) IN 0 dBu BALANCED (EXTERNAL VIEW)
19 NC No connection
20 NC No connection
Pin No. I/O Signal name
21 NC No connection
1 O TXD (+)
22 AUX7
2 O TXD (_)
23 AUX6
3 I RXD (+)
24 G TALLY (X) IN ON: 24 V dc, TTL (H), SHORT
4 – NC
25 G TALLY (Y) IN OFF: 0 V dc, TTL (L), OPEN
5 – NC
6 I RXD (_)
*4 To use these interface signals, modification for AT board is required.
For more details, please consult your Sony service representative. 7 – NC
8 – NC
CCU-590/P/V1(E) 1-5
Front panel 1-3-2. Connection Connector
INTERCOM (5P, FEMALE) Use the connectors below or the equivalent at its tip when
cables are connected to each connector on the connector
panel during installation and servicing.
Connector name Connected connector/cable
REFERENCE
RET 1/2
(EXTERNAL VIEW) PROMPTER
SDI RET 3/4
Y/R-Y/B-Y
(0 dBu = 0.775 Vrms) R/G/B
SYNC 1-569-370-12 plug, BNC
No. Signal Specifications WF
1 INCOM (T) IN (Y) _20 dBu PIX
(CARBON MIC) VBS 1/SDI-1
VBS 2/SDI-2
2 INCOM (T) IN (X) _60 dBu VBS 3/SDI-3
(DYNAMIC MIC) COAX
(BNC type)
3 INCOM (T) IN (G) GND for INCOM
AUDIO OUTPUT CH-1/CH-2 1-508-083-00 XLR, 3-pin
4 INCOM (R) OUT (X) Max. 12 dBu
FEMALE or
5 PGM OUT (X) Max. 12 dBu CANNON XLR-3-11C
(3P, MALE) or the equivalent
MIC REMOTE 1-506-582-11 D-Sub,
15-pin male or JAE DA-15PF-N
(15P, FEMALE) or the equivalent
INTERCOM/TALLY/PGM D-Sub, 25-pin male, JAE DA-
(25P, FEMALE) 25PF-N or the equivalent
WF MODE 1-560-155-00 plug, 4-pin male
(4P, FEMALE)
REMOTE 1-766-848-11 plug, 8-pin male,
or
CCA cable assembly (optional)
CCA-5-10 (10 m)
(8P, FEMALE) CCA-5-3 (3 m)
INCOM 1-508-370-11 XLR, 5-pin male,
or CANNON XLR-5-12C or the
(5P, FEMALE) equivalent
1-6 CCU-590/P/V1(E)
1-4. Operating Environment 1-6. Mounting on 19-Inch Rack
Operating temperature: _10 dC to +40 dC Two CCU-590/590Ps can be mounted on a 19-inch EIA
Storage temperature: _20 dC to +55 dC standard rack in parallel by using rack mount adaptor
Humidity: Noncondensing RMM-301 (optional).
Supply voltage: 100 V to 240 V ± 10 % (50/60 Hz)
Power consumption: 1.8 A 100 V (maximum) Mounting
1. Do not put the unit in a place subject to high tempera- 1. Tighten the four rack mount screws.
ture or in a location near heat sources.
2. Do not put the unit in a place subject to excessive
electric and magnetic fields.
3. Put the unit in a dry and well-ventilated place. RMM-301
4. Do not put the unit in a place subject to excessive dust

and mechanical shock.
5. Do not put the unit in a place subject to direct sunlight
and light.
B5 screws
1-5. Outer Dimensions (6 mm or longer)
2. Mount the CCU-590/590P on the rack mount adaptor

as shown in the figure below and tighten the four
fixing screws (supplied for RMM-301).
365
Screws
127
124
Screws
5 200 11
(216)
(Unit: mm)
CCU-590/P/V1(E) 1-7
1-7. Controlling Camera Using a Coaxial
Cable
To make communications available using a coaxial cable

in the CA/CCU-590 series, replace the TRIAX connector
on the CA with the COAX connector in the following
change procedure.
Change on the CA side

For details of the change on the CA side, refer to CA-590
Maintenance Manual, Section 1-5.
Change Procedure
Change the connection following the procedure below.
Change on the CCU Side

1. Remove the DM-140 board.
(Refer to Section 3-4-1 steps 1 and 2.)
2. Disconnect the yellow RF cable from the connector
CN1, and connect it to CN2.
RF cable CN2
(yellow)
CN1
DM-140 board
3. Remount the DM-140 board on the unit.
Check after Change

1. Connect the coaxial cable between the COAX connec-
tor on the CCU rear panel and the COAX connector on
the CA.
2. Supply power to the CA and CCU individually, and
check that these units work normally.
1-8 CCU-590/P/V1(E)
1-8. Switch Settings
AT-155B board
SW No. Description Factory

CN902
setting
J TP501
S101 (C-4) PROTECT ON
TP506
S102 (D-4) ROM-SEL OFF
S303 (B-3) H phase adjust B
TP304
H S304 (A-3) V phase adjust 8
TP303 S305 (B-3) NTSC 5 PAL

E3
S306 (B-4) Not used
TP502
TP302 S307 (B-4)
G TP301 S308 (A-4)
S309 (B-4) MODE1
RV501 1. ON: Analogue audio OFF

TP503 OFF: Digital audio
F TP504 TP505
2. Not used OFF
E2
3. Not used OFF
4. Power execution OFF selection OFF
E on the front panel, when connect
the CNU.
5. Not used OFF
6. ON: WFM&PIX same control OFF
D
enable
S102 OFF: WFM&PIX same control
disable
RV101 S101
7. Monitor selection in MSU OFF (enable)
C
8. For VCS test OFF
S310 S309
S310 (B-4) TEST ALL OFF
S305 S306 1 to 8 Not used
B S311 (B-4) CCU NO. ALL OFF
S303
S307 Set with BCD (CCU No: 00)
S311 S312 S312 (B-4) MODE2
S304
S308 E1
1. ON: System delay LV5000 OFF
A S301 S302 OFF: WFM601
1
2 3 4
5 2. ON: BARS character mix to OFF
PIX disable
AT-155B BOARD (A SIDE) OFF: BARS character mix to
PIX enable
m
3. ON: D-sub 15P WFM-remote OFF
. A character string in the parentheses shows switch OFF: D-sub 15P MIC-remote
address (location) on the board. 4. ON: MIC-Gain-CTL 1, 2 OFF
. Never change the setting of the factory use switches. independent
OFF:
5. Not used OFF
6. ON: Initial-CCU-ASPECT 16:9 OFF
OFF: Initial-CCU-ASPECT 4:3 OFF
7. Not used OFF
8. Not used OFF
CCU-590/P/V1(E) 1-9
EN-156B board
CN902 SW No. Description Factory

setting
J TP503 TP504
S701 (A-4) 1. ON: SDI output from BNC-1 ON
OFF: VBS
RV501 RV502 2. ON: SDI output from BNC-2 OFF
TP101
OFF: VBS
H
3. ON: SDI output from BNC-3 ON
S301
TP302 OFF: VBS
RV301
4. ON: Y/R-Y/B-Y OFF
RV302 S1001
OFF: RGB output
G RV104 RV106 RV105
S702 (A-4) 1. ON: With Sync on G/Y OFF
OFF: Without Sync on G/Y
TP102 TP104 TP103
E2
2. ON: Without Character on SDI OFF
output from BNC-3
F
OFF: With Character on SDI output
RV102 RV101 RV103
from BNC-3
3. ON: Narrow Q-filter on VBS OFF
OFF: Wide Q-filter on VBS
E E3
4. ON: With Set-up on VBS UC model
TP303 TP304 TP305 TP306 OFF: Without Set-up on VBS ON
S703 (A-4) 1 and 2 Not used
RV303 RV304 RV305
D 3. SDI-1 OUT FREQ. ADJ MODE OFF
E1 4. SDI-3 OUT FREQ. ADJ MODE OFF
S704 (A-4) 1. ON: Four signals on SEQ OFF
OFF: Three signals on SEQ
C
TP301
2. ON: RGB & ENC signals in four OFF
TP502
S707 signals on SEQ
OFF: RGB & Y signals in four
S708 signals on SEQ
TP501
B
S709 3. Monitor function out to WF OUT OFF
S703 S701 ON: Fixing to ENC
OFF: WFM MODE
S704 S702 4. Monitor function mix to PIX OUT OFF
A
S705 S706 ON: Without Character on PIX
OFF: With Character on PIX
1 2 3 4
S707 (B-4) Not used OFF
EN-156B BOARD (A SIDE)
S1001 (G-4) Video selection out to front panel RGB
Set the following with S701-4 setting
S701-4 S1001
ON (Ycd) → Ycd
OFF (RGB) → RGB
1-10 CCU-590/P/V1(E)
IV-57B board TR-133B board
CN902
CN902 E1
J
G
S2
E1
S363
F
TP101
TP202
E300
E2
G RV801
TP402 TP302
RV201
RV601 RV401 RV301
E
TP401 TP301
TP104 RV105 RV106 RV104 TP801
F
RV401
TP103 TP102
E801 LV602 LV402 LV302
LV901
LV601 LV401 LV301
LV201
RV901
D
E
TP201
LV902
C
RV701
RV902
TP901
C
TP1 TP21
B TP41 TP101
E102
B
E3 S102
S104
TP701 E701 LV101
S101 S103
S105
A RV41 RV101
A S106 S107 S108 S1
E101
RV101 RV103 RV102
1 5 1 2 3 4
2 3 4
IV-57B BOARD (A SIDE) TR-133B BOARD (A SIDE)
SW No. Description Factory SW No. Description Factory

setting setting
S101 (A-3) Retern Video input mode selection at S2 (G-4) TX: Fix Prompter video REMOTE
S106 (A-3): LOCAL setting direction from CCU to CHU
RX: Fix Prompter video
1. ON: VBS-1/OFF: SDI-1 ON
direction from CHU to CCU
2. ON: VBS-2/OFF: Not used ON REMOTE: Direction selectable on
CCU configuration menu
3. ON: VBS-3/OFF: SDI-3 OFF
S363 (F-4) For adjustment use only OFF
4. ON: VBS-4/OFF: SDI-4 OFF
S102 (B-4) 1 to 3 Not used
4. SDI RETURN FREQ. ADJ MODE OFF
S103 (A-4) Not used OFF
S105 (A-4) Not used OFF
CCU-590/P/V1(E) 1-11
AU-295 board
K
CN902 SW No. Description Factory
setting
J S1 (J-4) CONTACT: R TALLY is contact mode CONTACT
S2 S1 POWER: R TALLY is power mode
(with S3)
S4 S3
S200
S2 (J-4) CONTACT: R TALLY is contact mode CONTACT
H S201 POWER: R TALLY is power mode
(with S4)
S3 (H-4) TTL: R TALLY is TTL mode TTL
POWER: R TALLY is power mode
G
(with S1)
S4 (H-4) TTL: R-TALLY is TTL mode TTL
RV202
POWER: R-TALLY is power mode
S203 S202 (with S2)
TP202
F S100 (A-2) Not used OFF
RV201 RV200 S101 (A-2) TEST (Not used) OFF
S102 (A-3) FP PGM select MIX
PGM1/MIX/PGM2
E
S103 (B-2) Not used 0
S104 (B-2) PGM mode ANA
ANA/Digital
S207 S206
D S107 (A-2) FP INCOM MODE OFF

SEP/MIX/OFF
S200 (H-2) 0 dB: PGM1 line is set to 0 dB 0 dB
IC105
_20 dB: PGM1 line is set to _20 dB
C
S201 (H-2) 0 dB: PGM2 line is set to 0 dB 0 dB
_20 dB: PGM2 line is set to _20 dB
S202 (F-3) 0 dB: MIC2 line is set to 0 dB 0 dB
_20 dB: MIC2 line is set to _20 dB
B
S203 (F-3) 0 dB: MIC1 line is set to 0 dB 0 dB
S103 S106 S104 S105
_20 dB: MIC1 line is set to _20 dB
S205 S204
S107 S102 S204 (A-4) RTS: Prod line is set to RTS RTS
CC: Prod line is set to ClearCom
A S100 S101 S108
RV101 RV203
RV100 RV102 RV204 S205 (A-4) RTS: ENG line is set to RTS RTS
1 2 3 4 5 CC: ENG line is set to ClearCom
S206 (D-4) 4W: Prod line is set to 4W 4W
AU-295 BOARD (A SIDE)
RTS: ENG line is set to RTS/CC
S207 (D-3) 4W: ENG line is set to 4W 4W
RTS: ENG line is set to RTS/CC
1-12 CCU-590/P/V1(E)
SW-1189 board
2 1
S5
A
S6
S2
S4 S3
RV1
SW-1189 BOARD (A SIDE)
SW No. Description Factory

setting
S2 (B-2) Main power switch OFF

S3 (C-1) INCOM select PRIV
PROD: Producer line
PRIV: Communication available
only between CA and CCU
ENG: Engineer line
S4 (C-2) MIC/PGM switch OFF
MIC-ON: Head set MIC ON
MIC-OFF: Head set MIC OFF
PGM: Program audio output
S5 (A-1) MIC select DYNAMIC
CARBON
ECM
DYNAMIC
S6 (A-1) GND GND
OPEN
CCU-590/P/V1(E) 1-13
1-9. Instance of System Configuration
1.35" COLOR VF (BVF-C10W)
2" VF (BVF-20W/20WCE) ELECTRONIC
1.5" VF (BVF-10/10CE) VIEWFINDER
BVF-55/55CE
CAMERA ADAPTOR (*3)

CA-570/570P
TRIAX CABLE (*1)
ENG/EFP LENS or COAX CABLE

COLOR VIDEO CAMERA
BVP-E10/E10P
BVP-E10WS/E10WSP
1.35" COLOR VF (BVF-C10W)

2" VF (BVF-20W/20WCE) ELECTRONIC
1.5" VF (BVF-10/10CE) VIEWFINDER
BVF-55/55CE
CAMERA ADAPTOR
CA-590/590P (*3)
TRIAX CABLE (*1)

ENG/EFP LENS
COLOR VIDEO CAMERA
BVP-E30/E30P
BVP-E30WS/E30WSP
ELECTRONIC VIEWFINDER
BVF-77/77CE
STUDIO ZOOM LENS
TRIAX CABLE (*1)
LARGE LENS ADAPTER VIEWFINDER SADDLE

+
CA-905T/905K/905F BKP-9057
*1: Triax cable length (Fujikura cable) *2: CCA-5 CABLE LENGTH
RCP-750/751 ( RCP ) CNU CCU
Cable-length limitation CCA-5 CCA-5 CCA-5
Diameter Extensible for prompter signal
length transmission
Total length 200 m or less
8.5 mm 700 m 500 m
14.5 mm 1400 m 1000 m
1-14 CCU-590/P/V1(E)
System with CNU-700
REMOTE CONTROL
PANEL
CCA-5 CABLE
RCP-750 RCP-751 (*2)
CCA-5 CABLE
(*2)
CAMERA COMMAND
NETWORK UNIT
CNU-700
VIDEO SELECTOR
CCA-5 CABLE
PIX VCS-700
(max. 200 m)
WF
PIX
WF CCA-5 CABLE
(max. 200 m)
MASTER SETUP UNIT
MSU-900/950
CAMERA CONTROL UNIT
CCU-590/590P
CCA-5 CABLE
(*2)
System without CNU-700

CAMERA CONTROL UNIT RCP-750 RCP-751
CCU-550D/550DP (*3, *4, *5, *6)
CCA-5 CABLE
(*2)
PANEL STANDARD TEST BARS CLOSE VTR

ACTIVE STAR OP
MEMORY
STICK
AWB ABB
WHITE
MONITOR
PANEL STANDARD TEST BARS CLOSE VTR

ACTIVE START/STOP FUNCTION
VF DISP BLACK
MEMORY
STICK MAINTENANCE
AWB ABB VF MENU
WHITE
SCENE
MONITOR CANCEL AUTO IRIS/MB
IRIS ACTIVE MASTER
BLACK
PAINT
FUNCTION ENTER EXT
VF DISP BLACK
MAINTENANCE IRIS
VF MENU ALARM
MENU SELECT
REMOTE CONTROL UNIT RM-B750
SCENE
CANCEL AUTO IRIS/MB
IRIS ACTIVE MASTER
BLACK
PAINT
ENTER EXT
ALARM
MENU SELECT
IRIS
REMOTE CONTROL UNIT RM-B750

REMOTE CONTROL UNIT
RM-B750
REMOTE CONTROL UNIT
RM-B750
*3: When the CA-570/570P/590/590P is connected with the CCU-550D/

550DP, use of intercom transmission channel is limited to only one
channel.
In this case, use the INCOM 1 connector of the CA-570/570P/590/590P.
*4: The CCU-550D/550DP incorporating the DC Power Unit BKP-5974

cannot be used together with the CA-905K/905F. Be sure to use the
CCU-550D/550DP incorporating the BKP-5974 when using the CA-
905K/905F.
*5: The viewfinder BVF-7700 cannot be used together with CCU-550D/

550DP had been connected. Be sure to use the CCU-700A/700AP.
*6: When CCU-550D/550DP is connected, the prompter cannot be fed

backward (CHU to CCU).
CCU-590/P/V1(E) 1-15
Section 2
System Setup
2-1. CCU CONFIGURATION MENU Changing/Checking CCU CONFIGURATION MENU

After performing steps 2 to 4 of “2-1. CCU CONFIGURA-
Displaying CCU CONFIGURATION MENU TION MENU”, enter CCU CONFIGURATION MENU
Open the CCU front panel and perform the following steps and select an item to change or check the menu content.
to display CCU CONFIGURATION MENU.
5. Set the CONTROL SELECT switch on the EN-156B
EN BLACK IV board to “ENTER” with the “CCU-MENU” screen
CCU DIAG
Y
displayed to enter CCU CONFIGURATION MENU.
R-Y
B-Y
6. Push the “+”/”_” switch on the EN-156B board to
CHU LOCK
“+” or “_”. The monitor screen changes to another
page.
RETURN SET
REMOTE
To change an item on the displayed page, set the
LOCAL CONTROL SELECT switch to “ENTER” to fix the
page, position the arrow (→) at an item you want to
change with the “+”/”_” switch, and then set the
CONTOROL
SELECT CONTROL SELECT switch to “ENTER”. Confirm
CHARACTER
CANCEL REMOTE
OFF
that a “?” mark appears next to the item.
ENTER MENU
Then change an item with the “+”/”_” switch and set
+ +
- -
the CONTROL SELECT switch to “ENTER” to fix
the setting values.
7. Select a change item with the “+”/”_” switch, and fix
the content by setting the CONTROL SELECT switch
1. Connect the monitor television to the PIX connector to “ENTER”.
(picture monitor output) on the CCU rear panel. To cancel operation of the menu, set the CHARAC-
2. Set the CHARACTER switch on the IV-57B board to TER switch to “OFF” (center).
“OFF” (center).
3. Push the CONTROL SELECT switch on the EN-156B
board downward (ENTER) twice continuously, and
then turn the CHARACTER switch down (MENU)
within two seconds.
4. CCU CONFIGURATION MENU appears on the
monitor television.
To cancel operation of the menu, set the CHARAC-
TER switch to “OFF” (center).
**CCU-MENU**
NETWORK SETTING
CCU CONFIGURATION
*: NETWORK SETTING is not used.
CCU-590/P/V1(E) 2-1
CCU CONFIGURATION MENU C02: BAR CHARA SET
C00: OUTPUT SELECT

<BAR CHARA SET> ?C02 TOP
1 1
<OUTPUT SELECT> C00 TOP 2
3
1 OUTPUT: CAMERA 4
*BAR 5
TEST1 6
TEST2 7
8
2 WFM:*ENC R G B SEQ 9
R&G G&B R&B RGB 10
11
3 PIX:*ENC R G B 12
R&G G&B R&B RGB 2 <ALLL CLEAR>
1 BAR CHARA SET SET THE CHARACTER ON

THE CB
1 OUTPUT CAMERA/BARS/TEST1/ 2 ALL CLEAR ALL CLEAR
TEST2
2 MONITOR SELECTOR WFM ESC and END can be selected when entry of characters
ENC/RGB/SEQ/R&G/G&B/ reaches the right end of the screen.
R&B/RGB Selection of END completes entry of desired characters.
3 MONITOR SELECTOR PIX
ENC/RGB/R&G/G&B/R&B/ Description on editing
RGB The following describes the procedure for editing the first
line as an example.
C01: VIDEO OUTPUT Switches used

. ENTER
. CHANSEL
<VIDEO OUTPUT> C01 TOP . UP
1 BAR SELECT : SMPTE . DOWN
2 GRAY-OUT SET: ON
3 TEST2 SELECT: 3-STEP
4 BAR-CHARA : ON 1. Initial state

5 WHITE-LEVEL: 75%
6 BLACK-LEVEL: 15%
7 ASPECT-FLAG : --- <BAR CHARA SET> C TOP

1
2
3
4
5
6
1 BAR SELECT DEFAULT/SMPTE/EIA/ 7
8
FULL/EBU/95%/NTSC100%/ 9
10
PAL100%/SNG
2 GRAY OUT SET CB/GRAY
3 TEST2 SELECT 3-STEP/10-STEP
4 BAR-CHARA ON/OFF
5 BAR-CHARA WHITE LEVEL
75%/88%/100%/107%
6 BAR-CHARA BLACK LEVEL
0%/7.5%/15%/25%
7 ASPECT FLAG ___
2-2 CCU-590/P/V1(E)
2. Press ENTER with the cursor positioned at line No. 1 b. When UP is pressed at ESC
to enter the editing mode.
<BAR CHARA SET> C TOP
<BAR CHARA SET> C TOP 1?
2
1? Data editing position cursor 3
2 4
3 5
4
5
$%&'()*+,-./0123456789:
;<=>?@ABCDEFGHIJKLMNOPQR
$%&'()*+,-./0123456789: STUVWXYZ[ ]_
;<=>?@ABCDEFGHIJKLMNOPQR INS DEL RET ESC END
STUVWXYZ[ ]_
INS DEL RET ESC END
Software keyboard
*1: Pressing ENTER here resets the editing mode
while reflecting the edited content.
Switch functions in the editing mode *2: Pressing DOWN returns the cursor to ESC.
. ENTER Shifts to the character entry mode.
. CHANSEL Resets the editing mode. (As with (2) Pressing DOWN shifts left the data editing
ESC, edited content is not reflected.) position cursor by one step.
. UP Cursor increment (right shift)
. DOWN Cursor decrement (left shift)
1?
(1) Pressing UP shifts right the data editing position 2
cursor by one step. 3
4
5
<BAR CHARA SET> C TOP $%&'()*+,-./0123456789:

1? STUVWXYZ[ ]_
2 INS DEL RET ESC END
3
4
5
* When the cursor comes to the data start position
$%&'()*+,-./0123456789: (left end), it does not shift any more.
STUVWXYZ[ ]_
INS DEL RET ESC END
a. When UP is pressed at the end of the data

editing region
1?
2
3
4
5
$%&'()*+,-./0123456789:
STUVWXYZ[ ]_
INS DEL RET ESC END
*1: Pressing ENTER here resets the edited

content and editing mode.
*2: Pressing DOWN returns the cursor to the end
of the data editing region.
CCU-590/P/V1(E) 2-3
3. Press ENTER in the editing mode to enter the charac- a. INS operation
ter entry mode.
<BAR CHARA SET> C TOP 1?1234
2
1?1234 3
2 4
3 5
4
5
$%&'()*+,-./0123456789:
$%&'()*+,-./0123456789: STUVWXYZ[ ]_
;<=>?@ABCDEFGHIJKLMNOPQR INS DEL RET ESC END
STUVWXYZ[ ]_
INS DEL RET ESC END
When ENTER is pressed

* The cursor appears in the software keyboard area.
Switch functions in the character entry mode
1?1 234
. ENTER Fixes characters. (Character entry 2
mode → editing mode) 3
4
. CHANSEL Resets the character entry mode. (As 5
with RET, character selection is not
reflected.) $%&'()*+,-./0123456789:
. UP Cursor increment (right shift) on the STUVWXYZ[ ]_
INS DEL RET ESC END
software keyboard
. DOWN Cursor decrement (left shift) on the
software keyboard b. DEL operation
Special functions on the software keyboard: Position

the cursor at an applicable function and press ENTER.
1?1234
. INS Inserts a space character at the data editing 2
position cursor without changing mode. 3
4
. DEL Deletes a character at the data editing 5
position cursor without changing mode. The
following characters shift left by one $%&'()*+,-./0123456789:
character. STUVWXYZ[ ]_
INS DEL RET ESC END
. RET Resets the character entry mode. (As with
CHANSEL, character selection is not
reflected.) When ENTER is pressed
(1) Pressing UP shifts right the character select cursor <BAR CHARA SET> C TOP
by one character.
1?134
2
3
<BAR CHARA SET> C TOP 4
5
1?1234
2
3 $%&'()*+,-./0123456789:
4 ;<=>?@ABCDEFGHIJKLMNOPQR
5 STUVWXYZ[ ]_
INS DEL RET ESC END
$%&'()*+,-./0123456789:
STUVWXYZ[ ]_
INS DEL RET ESC END
2-4 CCU-590/P/V1(E)
(2) Pressing DOWN shifts left the character select C03: MONITOR OUTPUT
cursor by one character.
<MONITOR-OUTPUT>?C03 TOP
1 LEVEL-GATE OFF
1?1234 Y-LEVEL1 254%~ 354% 0 4
2 Y-LEVEL25 54%~ 108% 0 6
3 SKIN-GATE OFF 0 8
4 7 MARKER --- 4:3 0
5 9 MODURATION --- 0 !=
!- CHARACTER
![ WHITE-LEVEL 75%
$%&'()*+,-./0123456789: !] BLACK-LEVEL 15%
;<=>?@ABCDEFGHIJKLMNOPQR !\ BAR-CHARA-MIX (ON)
STUVWXYZ[ ]_
INS DEL RET ESC END
Supplementary explanation
Use CCU CONFIGURATION MENU to check the data 1 LEVEL-GATE OFF/1&2/1/2/(- - -SKIN
entered on this page. GATE ON)
Set BAR-CHARA to “ON” on the <C01> VIDEO OUT 2 Y-LEVEL1 AREA MIN
page. 0% < DATA < Y-LEVEL1
Since the DATE ON BARS function that exists on the AREA MAX
<OTHERS> page in the same category takes precedence, 3 Y-LEVEL1 AREA MAX
DATE ON BARS data is displayed in the applicable row Y-LEVEL1 AREA MIN <
when DATE ON BARS is ON. Data < 108%
4 Y-LEVEL1 LEVEL SETTING
± 99
5 Y-LEVEL2 AREA THRESHOLD
0% < DATA < 108%
6 Y-LEVEL2 LEVEL SETTING
± 99
7 SKIN GATE ON/OFF ON/OFF
8 SKIN GATE LEVEL ± 99
9 MARKER ON/OFF ON/OFF
0 MARKER SELECT 4:3/13:9/14:9/15:9/EURO-V/
VISTA/CINEMA
!- MODURATION ON/OFF
ON/OFF
!= MODURATION LEVEL
± 99
![ MONITOR CHARA WHITE LEVEL
75%/88%/100%/107%
!] MONITOR CHARA BLACK LEVEL
0%/7.5%/15%/25%
!\ BAR CHARA MIX ON/OFF
ON/OFF
CCU-590/P/V1(E) 2-5
C04: RETURN/PROMPTER C06: GEN LOCK PHASE
<GEN-LOCK PHASE>?C06 TOP

<RETURN/PROMPT> ?C04 TOP
1 REFERENCE: (None)
RET-SET 2 GEN-LOCK : (None)
1 RET1 : VBS-1
2 RET2 : VBS-2 3 PHASE-CTL: (LOCAL)
3 RET3 : SDI-3 H-PHASE
4 RET4 : SDI-4 4 STEP : (-1.18)usec
MIX-Y (OFF) 5 COARSE: 0
MIX-MODE LUM/EDGE-BLK/
EDGE-WHT 6 SC-PHASE : 0
RATIO 0.50-0.00~1.00
5 PROMPTER : (REMOTE)
6 : CCU to CHU
1 RET1 SELECTABLE 1 to 4 1 REFERENCE EXT-IN.NONE

2 RET2 SELECTABLE 1 to 4 2 GEN-LOCK NONE/NG/OK
3 RET3 SELECTABLE 1 to 4 3 PHASE CONTROL LOCAL/REMOTE
4 RET4 SELECTABLE 1 to 4 4 H-PHASE STEP +9.48 to _8.29 usec
5 PROMPTER MODE REMOTE/LOCAL 5 H-PHASE COARSE ± 99
6 PROMPTER CCU → CHU/CHU → CCU 6 SC – PHASE 0d to 359d
C05: AUDIO SET
<AUDIO SET> ?C05 TOP
1 CHU MIC GAIN : (LOCAL)

2 CH1 : 60dB
CH2 : 60dB
MAIN SDI AUDIO

3 EMBEDDED : ON
1 CH1 60/50/40/30/20dB
2 CH2 60/50/40/30/20dB
3 EMBEDDED ON/OFF
2-6 CCU-590/P/V1(E)
C07: TRIAX VIDEO ADJUST C08: VIDEO OUT ADJUST
n
Perform the TRIAX VIDEO adjustment only when <VIDEO OUT ADJ> C08 TOP
necessary. 1 VBS LEVEL : 0
2 CHROMA: 0
3 PIX LEVEL : 0
1) Lock 4 CHROMA: 0
5 WFM LEVEL : 0
6 CHROMA: 0
<TRIAX VIDEOADJ> C07 TOP 7 G/Y LEVEL: 0

8 B/B-Y LEVEL: 0
1 * * 9 R/R-Y LEVEL: 0
2 * LEVEL Y : 0 *
3 * B-Y : +14 *
4 * R-Y : -08 *
5 * BLACK Y : +11 *
6 * B-Y : -02 *
7 * R-Y : -03 *
8 * AXIS B-Y : 0 * 1 VBS LEVEL ± 99
9 * R-Y : -01 *
0 *CHU H-PHASE : -01 * 2 VBS CHROMA ± 99
* TRIAX TEST : OFF CLEAR*
3 PIX LEVEL ± 99
4 PIX CHROMA ± 99
5 WFM LEVEL ± 99
6 WFM CHROMA ± 99
2) Unlock (When adjusting) 7 G/Y LEVEL ± 99
To unlock the display, push “ENTER” of the CONTROL 8 B/B-Y LEVEL ± 99
SELECT switch on the EN-156B board for two seconds. 9 R/R-Y LEVEL ± 99
<TRIAX VIDEOADJ> C07 TOP

C09: SETTING DATA
2 LEVEL Y : 0
3 B-Y : +14
4 R-Y : -08
5 BLACK Y : +11 <SETTING DATA> C09 TOP
6 B-Y : -02
7 R-Y : -03 1 RECALL
8 AXIS B-Y : 0 2 STORE
9 R-Y : -01
0 CHU H-PHASE : -01 3 READ MS
!- TRIAX TEST : OFF CLEAR 1 4 WRITE MS
5 FILE ID :
6 CCU CODE:
7 DATE :
8 PRESET
1 CLEAR ALL CLEAR OK ? →

ENTER → ALL CLEAR
COMPLETE
2 Y GAIN ± 99 1 RECALL RECALL CCU SETTING
3 B-Y GAIN ± 99 DATA → ENTER
4 R-Y GAIN ± 99 2 STORE STORE CCU SETTING
5 Y DC ± 99 DATA → ENTER
6 B-Y DC ± 99 3 READ MS
7 R-Y DC ± 99 4 WRITE MS
8 B-Y DISTORTION ± 99 5 FILE ID
9 R-Y DISTORTION ± 99 6 CCU CODE
0 CHU-H PHASE ± 99 7 DATE
!- TRIAX TEST OFF/ON 8 PRESET PRESET CCU SETTING
DATA → ENTER
CCU-590/P/V1(E) 2-7
C10: ADJUST DATA C12: DISPLAY
<ADJUST DATA> ?C10 TOP <DISPLAY> C12 TOP

1 RECALL 1 MESSAGE : ALL
2 STORE
2 MASTER GAIN : ON
3 ASPECT : ON
4 EVS/SHUTTER : ON
5 ND FILTER : ON
6 CC FILTER : ON
7 IRIS : ON
8 EXTENDER : ON
3 PRESET
1 RECALL RECALL CCU ADJUST 1 MESSAGE ALL/WARNING/OFF

DATA → ENTER 2 MASTER GAIN ON/OFF
2 STORE STORE CCU ADJUST 3 ASPECT ON/OFF
DATA → ENTER 4 EVS/SHUTTER ON/OFF
3 PRESET PRESET CCU ADJUST 5 ND FILTER ON/OFF
DATA → ENTER 6 CC FILTER ON/OFF
7 IRIS ON/OFF
8 EXTENDER ON/OFF
C11: MENU SETTING
C13: OTHERS
<MENU SETTING> ?C11 TOP
1 RESUME : ON
2 ALARM JUMP : ON <OTHERS> ?C13 TOP
3 RE DIRECTION DATE/TIME
4 CATEGORY : RVS
5 PAGE : STD 1 2004/12/07 13:51
6 ITEM : RVS
7 DATA : STD DATE ON BARS
2 MIX ON 3V 1 H CENTER 4
BACKUP RESET
5
1 RESUME ON/OFF
2 ALARM JUMP ON/OFF
3 RE DIRECTION 1 DATE/TIME YY/MM/DD hh:mm
4 CATEGORY STD/RVS 2 MIX ON/OFF
5 PAGE STD/RVS 3 V 1 to 12
6 ITEM STD/RVS 4 H LEFT/CENTER/RIGHT
7 DATA STD/RVS 5 BACKUP RESET * FRAM RESET
*: After this operation, turn off the power switch, and turn on again.
2-8 CCU-590/P/V1(E)
C14: OTHERS 2/2
<OTHERS 2/2> ?C14 TOP
1 TRUNK LINE : OFF

2 TRUNK LINE SEL : ---
1 TRUNK LINE OFF/ON

2 TRUNK LINE SEL _ _ _/INCOM2/AUDIO2
C15: SERIAL NO SET
<SERIAL NO SET> ?C15 TOP
1 SERIAL No :
0010001
WRITE
EDIT CANCEL
SERIAL No :
1 SERIAL NO SETTING
CCU-590/P/V1(E) 2-9
2-2. Audio System 1. Selecting the intercom system
Select the intercom system, 4W or RTS or CC *, for each
2-2-1. Settings for the Intercom Systems engineer or producer line.
* CC: Clear Com
This unit can use two intercom lines independently, a
producer line and an engineer line. The two lines can be . For the producer line:
selected by means of the camera adapter CA-590/590P or Set the switches S206 (PROD SELECT) and S204 (CC/
CCU-590/590P. RTS) on the AU-295 board according to the intercom
Since this unit conforms to the 4W and RTS intercom system to be used.
systems, set the internal switch in accordance with the Factory setting: 4 W
system to be used. . For the engineer line:
Set the switches S207 (ENG SELECT) and S205 on the
K
CN902
AU-295 board according to the intercom system to be
J
S2 S1
used.
S200
S4 S3 Factory setting: 4 W
H S201
RTS cancel adjustment

G If the system is in RTS intercom, it is necessary to perform
RV202
the following adjustments as well.
S203 S202
F
TP202
(1) Connect a headset to the INCOM connector on the
RV201 RV200
front panel. Complete the headset setting referring to
E
“2. Setting the headset microphone” described later.
(2) Turn the SIDE TONE control on the panel of the AU-
D
S207 S206
295 board fully counterclockwise to minimize the side
tone level.
IC105
C
(3) Set the MIC/PGM switch on the front panel to “MIC-
ON”.
(4) Set the PROD/PRIV/ENG switch on the front panel to
B
S103 S106 S104 S105 “PROD”.
S205 S204
S107 S102
(5) While speaking through the headset microphone,
A S100 S101 S108
RV101
RV100 RV102
RV203
RV204
5
adjust the PROD RTS CANCEL control on the panel
1 2 3 4
AU-295 BOARD (A SIDE) of the AU-295 board to minimize the side tone level.
(6) Set the PROD/PRIV/ENG switch on the front panel to
AU board
“ENG”.
AU (7) While speaking through the headset microphone,
adjust the ENG RTS CANCEL control on the panel of
the AU-295 board to minimize the side tone level.
(8) Reset the SIDE TONE control on the panel of the AU-
295 board to the original position.
FRONT
INTERCOM
PGM1
n
LEVEL
PGM1 LEVEL control

When S206 and S207 are set to RTS and CC respectively,
PGM2
LEVEL be sure to connect this camera system to the RTS intercom
PGM2 LEVEL control system. Otherwise oscillation may occur.
SIDE
TONE
RTS CANCEL
SIDE TONE control
PROD
RTS CANCEL control
ENG
2-10 CCU-590/P/V1(E)
2. Setting the headset microphone 3. Setting the input signal level of the program
Set the switch S5 on the SW-1189 board according to the audio signal
type of headset microphone connected to the INCOM Set the switch S200 (PGM IN) on the AU-295 board to 0
connector on the front panel. dB or _20 dB, according to the audio signal level of the
When a carbon microphone is used: CM camera system.
When a dynamic microphone is used: DYN Factory setting: 0 dB
(factory setting) . Mix level adjustment of program audio signal
When an ECM microphone is used: ECM Adjust the mix level of the program audio signals
through the headset connected to the INCOM connector
n on the front panel to the desired level by the PGM
When the switch S5 is set to DYN, the switch S6 is also set LEVEL control on the panel of the AU-295 board.
according to the type of microphone, balanced or unbal-
anced. 4. Selecting the intercom line connected to the
When a balanced type microphone is used: OPEN INCOM connector
When an unbalanced type is used: GND Select the intercom line connected to the INCOM connec-
(factory setting) tor by the switch on the front panel as follows.
. To connect the producer line:
. Side tone adjustment Set the PROD/PRIV/ENG switch to PROD.
Adjust the side tone level through the headset connected . To connect the engineer line:
INCOM connector on the front panel to the desired level Set the PROD/PRIV/ENG switch to ENG.
by the SIDE TONE control on the panel of the AU-295 . To connect only the camera:
board. Set the PROD/PRIV/ENG switch to PRIV. When the
switch is set to PRIV, the external intercom line is
deactivated, and only the intercom with the camera is
activated.
5. Switch settings on the AU-295 board

The switch settings and the signal flow of the AU-295
board are as shown below. (Refer to the below diagram.)
INTERCOM/TALLY/PGM
connector on the rear panel 4. Selection of the
S200 PGM input level
Program X 1
line Y 2
G 3 PGM
System 0dB/–20dB
intercom
Talk X !\
S206
Y !;
Producer line PRIV(Front panel)
G !.
X !-
Receive Y != 4W/RTS
INCOM 1
Talk X ![ ENG/PROD (Camera side)
Y !] S207
PRIV(Front panel)
Engineer line G !'
X 8
Receive Y 9 4W/RTS
1. Selection of the ENG/PROD (Front panel)
input, 4W or RTS RV102
4. Setting the mix

ratio of the
INCOM SELECT switch on the program sent to
front panel of the AT board the front panel
3. Setting for the INTERCOM
connector on the front panel
to the INTERCOM connector
on the front panel
CCU-590/P/V1(E) 2-11
2-2-2. Setting the Program Microphone Signal Setting the microphone output level
This unit can output the two program microphone lines K

CN902
(MIC 1 and MIC 2) after receiving the independent two J

S2 S1
program microphone lines (MIC 1 and MIC 2) from the S4 S3
S200
video camera BVP-E30/E30P and camera adapter CA-590/ H S201
590P.
G
Remote control of the input level of a microphone RV202
S203 S202
TP202
F
The level of the microphone signal input to the MIC RV201 RV200
connector on the BVP-E30/E30P or the MIC connector on

E
the CA-590/590P can be controlled by this unit. The
adjustable range is from _60 dBu to _20 dBu in 10 dBu S207 S206
D
steps. Select either step of the following.
IC105
1. Microphone input level adjustment from the C
MIC REMOTE connector

The microphone input level control is set by pin 8 and pin B
S103 S106 S104 S105
15 of the MIC REMOTE connector on the rear panel. S107 S102

S205 S204
The microphone input level is controlled by pin 5, pin 6, A S100 S101 S108
RV101
RV100 RV102
RV203
RV204
5
and pin 7 of the MIC REMOTE connector. 1 2 3 4
Setting the microphone input level control
Pin No. Microphone connector

The level of the signal output from the MIC OUTPUT
connectors on the rear panel is selected (0 dBu, _20 dBu)
8 15 MIC IN CH-1 MIC IN CH-2
by the switches on the AU-295 board.
L L ON ON
MIC OUTPUT 1 level: switch S203 (MIC 1 LEV)
L H ON OFF MIC OUTPUT 2 level: switch S202 (MIC 2 LEV)
H L OFF ON Factory setting: 0 dBu (Both S202 and S203)
H H Internal settings
2. Microphone input adjustment using CCU
Setting the microphone input level menu
Pin No. 7 6 5
The microphone input level can also be set by the CCU
CONFIGURATION menu of “C05” page.
_60 dBu H H H
_50 dBu L H H
_40 dBu H L H
_30 dBu L L H
_20 dBu H H L
H: +5 V (C-MOS level)
L: GND
Input impedance: 100 kZ +5 V pull up
2-12 CCU-590/P/V1(E)
2-3. Control System 2-4. Video System
2-3-1. Setting for the Tally System The signal levels of the units used in the BVP-E30/E30P
series camera system are set to the standard values at the
This unit conforms to red-tally and green-tally systems and factory. Before starting operation, check the levels of the
also to contact supply and power supply (24 V/TTL). Set units, and adjust them if necessary. Basically, adjustment is
switches on the AU-295 board according to the tally performed with the controls and switches on the internal
system to be used. boards, but some adjustment can be made from the CCU
K
CONFIGURATION menu. For such items, perform basic
CN902
adjustment with the switches and controls on the boards,

J
S2 S1 and fine adjustment with the CONFIGURATION menu*.
S4 S3
S200
* For how to use the CONFIGURATION menu, refer to Section 2-1. CCU
H S201
CONFIGURATION MENU.
RV202 2-4-1. Selecting the Input/Output Signal

S203 S202
TP202
F
RV201 RV200 Select the signal of the input and output connectors in
accordance with the video system to be installed.
E
S207 S206 Setting the VBS OUT connector

D
Set the signal output from the VBS/SDI-1 to 3 OUT
IC105 connectors on the rear panel by the switch S701 (OUT-
C
PUT) on the EN board.
VBS/SDI-1 and 3
B
S103 S106 S104 S105
To output VBS signal: OFF
S107 S102
S205 S204
To output SDI signal: ON (factory setting)
A S100 S101 S108
RV101
RV100 RV102
RV203
RV204
VBS/SDI-2
5
1 2 3 4
To output VBS signal: OFF (factory setting)
To output SDI signal: ON
Set the switches as follows: Setting the Y/G, R-Y/R and B-Y/B OUT connectors
Set the signal output from the Y/G, R-Y/R and B-Y/B
Settings for the tally system
OUT connectors on the rear panel by the switch S701
Red tally Green tally (OUTPUT) on the EN board.
Switches S1 S3 S2 S4
To output Y/R-Y/ B-Y signal: ON
To output RGB signal: OFF (factory setting)
Contact CONTACT — CONTACT —
supply
24 V power POWER POWER POWER POWER
supply 2-4-2. Resetting the Control Data
5 V power POWER TTL POWER TTL
supply Before adjustment, reset the control data of the unit.
At the factory, set the switches S1 and S2 on the CCU-590/590P to
CONTACT. 1. Open page “C13” of the CCU CONFIGURATION
menu.
2. Position the cursor at “BACKUP RESET” in the lower
line.
3. Press ENTER once, “BACKUP RESET OK?” is
displayed.
4. Press ENTER again to reset the control data.
5. Be sure to turn off and on the power.
CCU-590/P/V1(E) 2-13
2-4-3. Adjusting the Phases of the Signals Adjusting the phases of the camera signals
Adjust the signal phase of the unit. Before starting adjust- Adjust the phases of the blanking section of camera and
ment, input the following sync signals to the unit and all the blanking section of CCU so that they are identical.
equipment connected. The phases are adjusted at the factory.
CCU-590/590P 1. Close the iris on the lens.

A reference signal of the system including a burst and sync 2. Set the master black level of the camera to the maxi-
signals mum value.
Signal level: 40 IRE (for CCU-590) or 3. Monitoring the VBS signal, adjust the phases using the
0.3 V p-p (for CCU-590P) CCU CONFIGURATION menu “CHU H-PHASE”
Waveform monitor, vectorscope (page “C07”) so that the blanking period of the camera
A reference sync signal of the system specified by the signal disappears from the monitor screen.
equipment to be used
Test point: VBS 1 OUT/CCU rear panel
Adjusting the phases of the sync signal 0 us
Adjust the phases of the output signals so that the phases of

the output signals align with the phase of the reference
signal. The phase can be adjusted using the switches on the
AT board.
The phase can also be checked by the CCU CONFIGURA-
TION menu.
4. Reset the master black level of the camera to 0.
Adjusting on the AT-155B board
AT-155B board
AT 1. Set the REMOTE/H/SC

switch on the AT-155B
board to H or SC.
2. Adjust the H phase and
SC-H phase with the +/_
switch.
To check the phase by the CCU

REFERENCE
REFERENCE
CONFIGURATION menu:
IN
REFERENCE 1. Open “C06” page.
LOCK
control
2. The “COARSE” value of
PHASE
REMOTE “H PHASE” and the “SC-
H
SC
PHASE PHASE” value vary with
+ control the phase adjust switch on
-
the AT-155B board.
2-14 CCU-590/P/V1(E)
2-4-4. Adjusting the VBS Signal Level
Adjust the level of the VBS signal output from the VBS
connector of the unit using a color-bar signal.
1. Adjustment by CONFIGURATION menu

1. Connect the RCP or RM to the CCU-590 and press the
BARS button to display the color-bar signal on a
waveform monitor or vectorscope.
2. Adjust the color-bar signal by the CCU CONFIGU-
RATION menu (page “C08”) so that the signal meets
the specified level.
Test points: VBS 1 OUT connector/CCU rear panel

Specifications: A = 100 ± 1 IRE (for NTSC)
A = 700 ± 7 mV (for PAL)
Specifications:
[For NTSC] [For PAL]
A A
The beam spots for each color shall be positioned inside

the corresponding frame 4 on the vectorscope.
R R
MG MG
YL YL
B B
G G
CY CY
2. Adjustment by on-board control

1. Extend the EN-156B board.
2. Adjust the level with the control 1RV303 on the EN-
156B board.
CCU-590/P/V1(E) 2-15
2-4-5. Adjusting the Triax Signal Adjusting the black level and A/D level of the
camera signal
When the adjustment of the VBS signal level of the unit is
finished, adjust the triax signal. Adjust the following items referring to Section 4 “Electri-
cal Alignment”.
Setting the cable compensation . Section 4-5-10. Y BLACK Adjustment
. Section 4-5-11. R-Y/B-Y Black Balance Adjustment
Set the cable compensation according to the length of the . Section 4-5-12. Y A/D Level Adjustment
triax cable connecting the camera and CCU. Automatic . Section 4-5-13. R-Y/B-Y A/D Level Adjustment
compensation is set at the factory.
To adjust the cable-length compensation manually,
proceed as follows.
CN902
RV803
TP601 RV903
RV601 TP902
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101 RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV501 RV502
D RV503
S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
DM-140 BOARD (SIDE A)
1. Set the switch S1 (CABLE LENGTH) on the DM-140

board to the appropriate position according to the cable
length as shown below.
Cable length Switch

setting
FUJIKURA ø8.5 FUJIKURA ø14.5 Belden 9238
110 m 220 m 160 m 0

(361 feet) (722 feet) (525 feet)
330 m 660 m 490 m 1
(1,083 feet) (2,165 feet) (1,608 feet)
550 m 1100 m 820 m 2
(1,805 feet) (3,609 feet) (2,690 feet)
770 m 1540 m 1150 m 3
(2,526 feet) (5,053 feet) (3,773 feet)
2-16 CCU-590/P/V1(E)
2-4-6. Adjusting the Level of the Signals for Adjusting the staircase signal
a Waveform Monitor
Adjust the staircase signal for displaying the signal on the
The video output signal of this unit can be checked using waveform monitor screen in sequential mode. This
waveform monitor connected to the WF output connector. adjustment is necessary only when the signal in sequential
Adjust the level of the WF output signal using the color- mode does not appear on the waveform monitor correctly.
bar signal.
1. Set the “WFM” output to “SEQ” by the CCU CON-
Adjusting the level of the WF output siganal FIGURATION menu (page “C00”).
2. Adjust the interval of the signals displayed on the
1. Connect the RCP or RM to the CCU-590 and press the monitor screen with 1RV301 (STAIR STEP POSI-
BARS button to display the color-bar signal on a TION control) on the EN-156B board.
waveform monitor. 3. Adjust the intervals of A and B are equal by 1RV302
* The “WFM” output can be switched by the CCU (STAIR STEP LEVEL control) on the EN-156B
CONFIGURATION menu (page “C00”). When board.
“WFM” output is not set to ENC, set it to ENC
before adjustment. The waveform-monitor control signal is output from this
2. Adjust the color-bar level to the specified level “A” unit synchronizing with the output signal of the WF output
using the CONFIGURATION menu (“LEVEL” of connector when SEQ is set.
“WFM” on page “C08”).
Test point: WF OUT connector/CCU rear panel

Specifications: A = 100 ± 1 IRE (for NTSC)
A = 700 ± 7 mV (for PAL)
A B
A A
n
Control of sequential mode depends on the waveform
CN902 monitor. If necessary, reverse the polarity of the control
J TP503 TP504
signal by the switch S301 (SEQ ON) on the EN-156B
RV501 RV502 board.
TP101
H If the adjustment is impossible with the polarity reversed,

S301
TP302
RV301
adjust on the waveform monitor.
RV302
G RV104 RV106 RV105
TP102 TP104 TP103

E2
F
RV102 RV101 RV103
E E3
TP303 TP304 TP305 TP306
RV303 RV304 RV305

D
E1
C
TP301
TP502
S707
S708
B TP501
S709
S703 S701
S704 S702
A S706
S705
1 2 3 4
CCU-590/P/V1(E) EN-156B BOARD (SIDE A) 2-17

2-4-7. Adjusting the Level of the Signals on 2-4-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal
a Picture Monitor Level
The video output signal can be checked by the waveform Adjust the level of the component signal (Y.R-Y.B-Y) or
monitor connected to the PIX OUT connector. Adjust the the RGB signal for chroma key function by the switch
level of PIX output signal using a color-bar signal. S701 (OUTPUT) on the EN-156B board using a color-bar
signal.
1. To display the color-bar signal on the waveform
monitor, set “PIX” to “ENC” by the COMFIGURA- 1. Connect the RCP or RM to the CCU-590 and press the
TION menu (page “C00”). BARS button to display the color-bar signal on a
2. Adjust the color-bar level to the specified level “A” waveform monitor.
using the CONFIGURATION menu (“LEVEL” of 2. Adjust the color-bar signal level to the specified level
“PIX” on page “C08”). using the CONFIGURATION menu (page “C08”).
3. Extend the EN-156B board.
Test point: PIX OUT connector/CCU rear panel 4. Adjust the level with 1RV104, 1RV105, and
Specifications: A = 100 ± 1 IRE (for NTSC) 1RV106 on the EN-156B board.
A = 700 ± 7 mV (for PAL)
When S701 = “Y..R-Y..B-Y”
Test point/ Adj. Point Specifications
Rear panel
A A
Y/G OUT RV106 A = 100 ± 1 IRE (for NTSC)
A = 700 ± 7 mV (for PAL)
R-Y/R OUT RV104 B = 700 ± 5 mV p-p (for NTSC)
B = 525 ± 5 mV p-p (for PAL)
B-Y/B OUT RV105 C = 700 ± 5 mV p-p (for NTSC)
3. Extend the EN-156B board. C = 525 ± 5 mV p-p (for PAL)
4. Adjust the level “A” with 1RV304 on the EN-156B

When S701 = “Y..R-Y..B-Y”
board.
[For NTSC] Y/G OUT [For PAL] Y/G OUT
CN902
J TP503 TP504 A A
RV501 RV502
TP101
H
S301
TP302
RV301
RV302
G RV104 RV106 RV105 R-Y/R OUT
TP102 TP104 TP103
E2
F
RV102 RV101 RV103 B
E E3
TP303 TP304 TP305 TP306
RV303 RV304 RV305

D
E1 B-Y/B OUT
C
TP301
TP502
S707
S708 C
B TP501
S709
S703 S701
S704 S702
A S706
S705
1 2 3 4
EN-156B BOARD (SIDE A)
2-18 CCU-590/P/V1(E)
When S701 = “RGB”
Test point/ Adj. Point Specifications

Rear panel
Y/G OUT RV106

R-Y/R OUT RV104 D = 700 ± 7 mV
B-Y/B OUT RV105
When S701 = “RGB”
[For NTSC] Y/G OUT [For PAL] Y/G OUT
D D
[For NTSC] R-Y/R OUT [For PAL] R-Y/R OUT
D D
[For NTSC] B-Y/B OUT [For PAL] B-Y/B OUT
D D
CCU-590/P/V1(E) 2-19
Section 3
Service Overview
3-1. Location of Printed Wiring Boards
AU-295 TR-133B
IV-57B
EN-156B
DM-140
AT-155B IF-943
MB-1011
CN-2649
CN-2506
VDA-62B
CN-2546
DIF-148
CN-2474B
Power unit
IO-214
SW-1189 CN-2647
CN-2648
CN-2516
CCU-590/P/V1(E) 3-1
3-2. Circuit Description
DM-140 Board
The DM-140 board demodulates Y, R-Y, B-Y, CAM SYNC, and SKIN GATE signals.
The multiplexed signal is separated into power voltage and the RF signal on the IO-214 board. The RF
signal is transferred to the MPX filter on the DM-140 board where the Y RF signal and the CHROMA RF
signal are extracted. These signals are then demodulated to be used as each signal.
This board consists of cable length detector circuit, cable compensation circuit, and their demodulator
circuit.
The cable length is detected from the amplitude of Y modulation wave. Then compensation of amplitude
and phase in accordance with respective Y and color difference modulation waves is carried out in the
cable compensation circuit. These signals are then demodulated in the demodulator circuit.
Cable Compensation Circuit

This circuit comprises 4-stage phase equalizers and amplifiers for compensation of Y, R-Y, and B-Y
modulation waves respectively to compensate attenuation or phase delay of modulation waves due to
cables. When the comparator circuit judges Y compensation circuit output level as insufficient compensa-
tion, the compensation amplifier is activated to amplify the output level. As long as insufficient compen-
sation continues, further compensation is added until signals become adequate.
The R-Y or B-Y compensation circuit, with the same structure as the Y compensation circuit, compen-
sates each signal by interlocking with the Y compensation circuit.
Cable Length Detector Circuit

This circuit determines whether the amplitude of Y compensation circuit output is adequate for demodu-
lation or not. If inadequate, this circuit controls the Y, R-Y, and B-Y compensation circuits to add further
compensation. In order to determine whether compensation is adequate or not, this circuit amplifies the Y
compensation circuit output, peak-holds the output amplitude, and then compares the DC value with the
reference voltage. If the amplitude is inadequate level, this circuit adds further compensation to the signal
by controlling applicable compensation circuit.
Y Demodulator Circuit
The Y signal is demodulated by the demodulator using a carrier whose phase is the same as the Y modu-
lation wave. The demodulated Y signal passes through the amplifier and the buffer, and is then trans-
ferred to the low pass filter (LPF) where the signal is clamped and output after its unnecessary 22.5 MHz
carrier component is eliminated. The CAM SYNC and SKIN GATE signals are also demodulated in the
same way by a carrier whose phase is different (by 90 degrees) from the Y signal.
Color Difference Signal Demodulator Circuit

The B-Y color difference signal is demodulated by the demodulator using a carrier whose phase is the
same as the B-Y modulation wave. The demodulated B-Y signal passes through the amplifier and the
buffer, and is then transferred to the LPF where the signal is clamped and output after its unnecessary 45
MHz carrier component is eliminated. The R-Y signal is also demodulated in the same way by a carrier
whose phase is different (by 90 degrees) from the B-Y signal.
3-2 CCU-590/P/V1(E)
TR-133B Board
The TR-133B board demodulates the RF signals of MIC1, MIC2, INCOM1, INCOM2, CAM DATA, and
TONE transmitted from the camera, and modulates the PGM1, PGM2, INCOM1, INCOM2, CCU
DATA, and H CONT signals to transmit them to the camera. In addition, this board also modulates
RETURN VIDEO and PROMPT VIDEO (and AUX VIDEO as well by selection).
H CONT Modulator Circuit

This circuit modulates the H CONT signal transferred from the IV-57B board. H CONT is a control
signal to match the H phases of camera SG and CCU SG. The oscillation frequency varies with the H
CONT signal voltage. The RF signal modulated in the modulator circuit is merged with other RF signals
through the buffer and the band pass filter (BPF).
CCU DATA Modulator Circuit

This circuit modulates the CCU DATA signal transferred from the AT-155B board. As in the H CONT
modulator circuit, the modulated RF signal is merged with other RF signals through the buffer and the BPF.
INCOM Modulator Circuit

This circuit D/A converts the INCOM1 and INCOM2 signals transferred from the AU-295 board, and
filters the analog signals with the LPF, and then modulates them. As in the H CONT modulator circuit,
the modulated RF signal is merged with other RF signals through the buffer and the BPF.
CAM DATA/TONE Demodulator Circuit

This circuit has functions for demodulation of the CAM DATA/TONE signals transferred from the
camera to CCU-590, shaping the CAM DATA signal waveform, and for TONE detection. The RF signal
whose modulation frequency is 5.6 MHz is demodulated by the FM demodulator IC. The CAM DATA is
shaped after the residual carrier is eliminated, and is then sent to the AT-155B board. The TONE signal
transferred to the TONE detector circuit is used to control ON/OFF of 180 VDC supplied from CCU-590
to the camera.
MIC1/2 Demodulator Circuit

This circuit demodulates the MIC1, MIC2 signals transferred from the camera to CCU-590. The RF
signal whose modulation frequency is 6.2/6.7 MHz passes through the BPF, and is then demodulated by
the FM demodulator IC. Then the residual carrier is eliminated by the LPF, and the demodulated signal is
A/D converted and is then output to the AU-295 board.
INCOM Demodulator Circuit

The RF signal whose modulation frequency is 7.1 MHz or 7.4 MHz is demodulated by the FM demodula-
tor IC in the same way as the MIC signals. The demodulated signal passes through the LPF, is A/D
converted, and is then output to the AU-295 board.
Prompter Modulator Circuit

This circuit performs AM modulation of the VBS signals input from the PROMPT VIDEO connector on
the rear panel, and then sends the signal to the CA. The input VBS signal passes through the buffer, LPF,
and the clamp, and is AM modulated by the modulator IC, and is then amplified by the RF amplifier. The
RF amplifier gain is controlled using the compensation data (cable length) provided from the DM-140
board. The signal is transferred further to the RF amplifier and the 100 MHz BPF, and is then output.
RETURN Modulator Circuit

This circuit performs FM modulation of the VBS signal that is input from the RET1 through RET4
connector on the rear panel and is processed (Y mixing) on the IV-57B board, and then sends the signal to
the CA. The input VBS signal passes through the buffer, LPF, and the clamp, and is then amplified. It is
then FM modulated by the modulator IC through the buffer. The modulation wave gain is also controlled
using the cable length data like the prompter modulator circuit.
CCU-590/P/V1(E) 3-3
AU-295 Board
The AU-300 board D/A converts and outputs the MIC1/MIC2 signals demodulated and A/D converted on
the TR-133B board to the rear panel. It also A/D converts the PGM1/2 signals input from the rear panel,
and sends them to the TR-133B board. The board D/A converts the INCOM1/2 signals demodulated and
A/D converted on the TR-133B board, and then connects the external INCOM line and the front panel. It
also A/D converts the Panel INCOM, PROD, and ENG signals sent from the external, and then transfer
them to the PLD for digital signal processing.
Furthermore, the board functions for TALLY signaling system switchover and external interface.
MIC1/2 Output Circuit

This circuit converts the MIC1/MIC2 digital signals demodulated and A/D converted on the TR-133B
board to analog signals, and then amplifies and outputs them to the XLR-3 connector on the rear panel.
The MIC output level can be selected (0 dB or _20 dB) by S18 and S19 in this circuit.
PGM1/2 AUDIO Input Circuit

This circuit amplifies the analog PGM1/2 signals input from the D-sub 25pin connector on the rear panel,
and then A/D converts them and outputs the digital PGM1/2 signals to the TR-133B board.
The PGM1/2 AUDIO signals are converted from balanced to unbalanced signal by IC204 and IC205. The
input levels of the signals are selected (0 dB or _20 dB) by S200 and 201.
INCOM Switching Circuit

This circuit switches INCOM lines on the CA side and the CCU-590 front panel side. There are three
types of INCOM lines: PRODUCER line, ENGINEER line (external system), and PRIVATE line isolated
from the external system. The switching control signal is sent from the AT-155B board with IIC data, and
is input into the PLD IC105 that converts the INCOM signals with digital data.
External Interface Circuit

This circuit has three types of 2-channel interfaces with external INCOM systems, supporting 2W, 4W,
RTS, and Clear Com interfaces. These interfaces are selected by S204, S205, S206, and S207 according
to the system connected.
External TALLY Signal Input Circuit

This circuit can accept three types of TALLY signal input: contact input, 12 VDC input, and 5 VDC
input. These types of input can be selected independently for RED and GREEN TALLY signals by
switching S1, S2, S3, and S4. Even if actual input signal does not equal the setting, no failure will occur.
Furthermore, this circuit is compatible with any signal polarity for 12 VDC and 5 VDC inputs.
IC1, IC2, D8 to D13, Q8, Q9, and T1 compose a power circuit for the external TALLY input circuit only,
which is ground isolated by the transformer T1. The TALLY signal output is also electrically isolated by
the photocoupler PH1.
3-4 CCU-590/P/V1(E)
IV-57B Board
The IV-57B board receives the Y, R-Y, and B-Y signals demodulated on the DM-140 board, converts
them to digital signals using the 27 MHz clock, and then outputs the digital signals to the EN-156B board.
The SKIN GATE signal from the DM-140 board is also converted to digital signal, is delayed in the PLD,
and is then output to the EN-156B board.
Furthermore, this board compares the CHU-SYNC signal from the DM-140 board with the H phase of
TG in the PLD, and then outputs it as H-CONT signal to the TR-133B board.
Y/R-Y/B-Y A/D Converter Circuit

The Y, R-Y, and B-Y signals from the DM-140 board pass through the inverter amplifier, LPF, and
inverter amplifier where their DC components are fed back and clamped. The signals are then A/D
converted to 10 bit, 3.3 V p-p parallel signals by IC117 to IC119 with 27 MHz clock input. The R-Y and
B-Y signals are then output to the EN-156B board through the D-FF. While the Y signal is delayed in the
PLD IC307, and is then output through the D-FF.
SKIN TONE GATE Signal

The SKIN TONE GATE signal from the DM-140 board is input into the D-FF IC107 with 27 MHz clock
input, and is then transferred to the PLD IC307 where the signal is delayed in the same way as the Y
signal. Then the signal is output to the EN-156B board through the D-FF IC121.
H-CONT Signal
Q301, Q303, and IC301 on this board detect the H phase of the CHU-SYNC signal from the DM-140
board, and transfer it to IC303 where the H signal input from the H timing generator in the PLD IC304 is
compared with the H phase of the CHU-SYNC signal. The difference is output to the TR-133B board as
H-CONT signal.
Analog RETURN VIDEO Signal

The analog RETURN signal selected on the DIF-148 board is sent to the IV-57B board where its wave-
form level is adjusted by the video amplifier IC409. Then the signal passes through the MIX amplifier
IC412, and is then output to the modulator circuit on the TR-133B board. In the VF MIX mode where the
main-line signal is mixed with the RETURN VIDEO signal, the RETURN VIDEO level is changed step
by step by IC410. Regarding the main-line signal, the digital signal whose level is set in accordance with
the RETURN VIDEO level by the PLD (RET TG) IC307 is D/A converted by IC408, low-pass filtered,
mixed by IC412, and is then output from this board.
To synchronize the phases of the RETURN VIDEO signal and the main-line signal at the time of Y
mixing, the H/V SYNC signal is extracted from the input analog RETURN VIDEO signal by the sync
separator circuit (Q300, IC309, IC302), and the H/V SYNC signal is transferred to IC307.
SDI RETURN VIDEO Signal

In the SDI RETURN VIDEO input mode, the serial data of the SDI signal selected on the DIF-148 board
is input into IC300 for serial-to-parallel conversion. The converted 10-bit parallel data is input into IC307,
and the output signal is D/A converted by IC408. The analog signal passes through the LPF and the MIX
amplifier IC412, and is then output from this board.
In the SDI RETURN input mode, the Y MIX processing is performed digitally in IC307, which enables
fine setting of MIX ratio.
CCU-590/P/V1(E) 3-5
EN-156B Board
This board generates VBS, PIX, and WFM signals by the D-ENC from the Y, R-Y, and B-Y signals that
are A/D converted using the 27 MHz clock, and converts the signals to analog signals, and then outputs
them. This board also generates, D/A converts, and then outputs the R/G/B signals. The SDI signal is also
output through the half-band filter and format encoder.
VBS/WFM/PIX Signal Circuit

The 10 bit, 3.3 V p-p parallel T/R-Y/B-Y signals from the IV-57B board pass through the D-FF (IC102 to
IC105), and are then input into the CB generator IC106 where CB output and camera output are switched.
The CB output is switched in accordance with respective specifications such as 100 %, 75 %, SMPTE or
EIA. The IC106 output is then input into IC326 for digital encoding in which VBS, WFM, PIX, and other
signals are generated. The character signal and the SKIN GATE signal are also mixed at this time. The
generated signals are D/A converted, and are then output as analog signals.
Y/R-Y/B-Y, RGB Signal Circuit

The Y, R-Y, and B-Y signals input into IC106 are delayed in the built-in delay circuit to match the phase
with the VBS signal phase. The R/G/B signals are also generated by the built-in matrix circuit. IC106
selects which signals (Y/R-Y/B-Y or RGB) to output. The output signals of this IC are converted to
analog signals by IC107 to IC109, and are then output as Y or G signal, R-Y or R signal, and B-Y or B
signal.
Front Panel (RM-B750) Video Signal Processing Circuit

RGB signals must be supplied as signals for optional front panel. As described above, the IC output is
switched to either Y/R-Y/B-Y signals or RGB signals according to the setting of the CCU rear panel
output signal. When RGB is set, RGB signals are output as they are, but when Y/R-Y/B-Y is set, a circuit
to convert the IC output to RGB signals and output them is required. This is set by S1001.
IC101 and Q1001 to Q1006 are used as a Y/R-Y/B-Y to G signal converter circuit, and also as a G signal
output circuit when RGB is set. The signal output from the circuit is transferred to the character mixing
circuit, and is then output to the front panel. Such circuit is also provided for the R and B signals respec-
tively.
SDI Output
The Y, R-Y, and B-Y signals from IC106 are input into the half-band filter IC509 to be converted from
8:8:8 to 4:2:2 signals. Then the signals are input into IC502 where mixing of the character signals with
the SDI signal, mixing of the SKIN GATE signal are carried out. The signals are encoded to the SDI
signal format, and are then output. The signals are converted from parallel to serial signals by IC503 and
IC504, and are then output as SDI signals.
Subcarrier Genlock Circuit

IC326 perform subcarrier genlock synchronization. The SC digital data from IC326 is D/A converted by
IC301, and is then input into the phase comparator IC306. The subcarrier signal of the external sync
signal and the sync signal are also input into IC306 to compare their phases. The difference passes
through the burst gate, is A/D converted by IC311, and is then re-input into IC326 where subcarrier
genlock synchronization is carried out.
3-6 CCU-590/P/V1(E)
AT-155B Board
Provided with a microcomputer (SH2), the AT-155B board controls the boards and the power supply unit
in CCU-590, and performs system (including a camera) setting. It also performs command communica-
tion with a camera, with RCP, as well as with the panel RM-B750 connected to the front of the unit.
This board is equipped with connectors for software upgrade, data input/output, and for Memory Stick.
The signal generator circuit has functions to perform genlock synchronization with an external reference
signal and to control all video signal output phases.
Microcomputer
The 32 bit microcomputer IC107 controls CCU-590 through serial IIC1, 2, 3 data communication with
each board.
Its 25 MHz oscillation frequency is generated by the VCO X502.
The 16 bit flash memory IC114 and IC115 store the control program, but it can be selected which ROM
to store by S102. The control program is stored in IC114 when CCU-590 is shipped from the factory. The
1M bit SRAMs IC116 and IC119 are used as work memory. IC301 to IC305 handle input/output data
from/to on-board switches, variable resistors, AC power supply unit, etc., including open/short-circuit
alarm output of the Triax cable.
700 Protocol
The AT-155B board communicates with the camera (BVP-E30, etc.) and the external control panel (RCP-
750/751, etc.) through the 700 protocol interface, using IC310 for communication with the camera, and
IC308 with the RCP. The 27 MHz oscillation frequency is generated by X301. Another VCO different
from the genlock circuit is used to prevent command communication failure due to occupation of external
sync signal. However, this board communicates with the SW-1257 board on the front of CCU-590 using
the IIC3 interface.
Memory Stick Connector

A Memory Stick, when inserted into CN103, allows software upgrade and camera/CCU data backup.
IC123 controls the Memory Stick operation.
Signal Generator Circuit/Genlock Circuit

The AT-155B board generates the CCU-590 reference signal in X501. This VCO output is distributed to
each board.
The external sync signal is input into IC507 (PLD) through IC501, IC515, and IC504. The PLD generates
burst gate signal, sync signal, and pedestal signal clamp signal using the external sync signal. The exter-
nal subcarrier signal is also extracted from the external sync signal by IC502, and is sent to the EN-156B
board. IC503, IC505, IC523, and IC524 detect the difference between the internal signal and the external
sync signal to control the VCO of X501.
CCU-590/P/V1(E) 3-7
SW-1189 Board
The SW-1189 board displays main power, camera power, cable open/short-circuit alarm signals sent from
the AT-155B board. This board also allows INCOM communication if an INCOM headset is connected
to the XLR-5P connector. S3 is used to switch the PROD/ENG/PRIV signals, and S4 to switch the MIC
ON/MIC OFF/PGM signals. In addition, S5 is used to choose a microphone type (carbon, ECM or
dynamic) for the headset to be used.
VDA-62B board
The VDA-62B board drives SDI, VBS, PIX, WFM, RGB signals to the BNC connector on the rear panel.
This board also relays data between RCP and the AT-155B board.
The WFM and PIX signals from the EN-156B board pass through the LPF and the amplifier, and are then
output to the connector CN4. The relay RY1 is always connected for signals to be output. The PIX signal
branches after FL2 and is sent to the PIX OUT connector of RCP. The Y/G, R-Y/R, and B-Y/B signals
from the EN-156B board are transferred to the BNC connector on the rear panel through this board.
The IC4 digital audio output is not supported.
This board is able to select which output terminal (SDI or VBS for 3 channels) to use for signal output
based on the setting of the DIP switch on the EN-156B board. The VBS signal passes through the LPF
FL201, and is then input into the drive circuit composed of IC201 to IC205. The SDI signal is also input
into the drive circuit comprising IC251, IC252, Q253, and Q254. However, only one circuit for selected
signal is activated by the SDI/VBS selection signal that is input into Q202, and the selected signal is
output to CN5 through the drive circuit. Same SDI/VBS selection circuits are provided for three channels.
DIF-148 Board
According to the analog RETURN VIDEO select CTL signal and SDI RETURN VIDEO select CTL
signal that are sent from the DIF-148 and IV-57B boards, the DIF-148 board selects the analog VIDEO
(VBS) signal and outputs it to the IV-57B board through the VIDEO amplifier IC381, or selects the SDI
VIDEO signal and outputs the serial data shaped by the cable equalizer IC281 to the IV-57B board.
For RETURN-3/4 input, either VBS input or SDI input can be selected by the menu setting of CCU-590.
IO-214 Board
This board is used to merge the RF signal (between camera and CCU-590) and the power voltage to the
camera. The RF signal is supplied from CN2, and 180 VDC is supplied form W1. The RF signal passes
through C1, and the 180 VDC passes through L4, L3, and L2, and these signals are merged and then sent
to the camera.
3-8 CCU-590/P/V1(E)
3-3. Adjusting/Setting Items after Board 3-3-4. Service Action after Replacing the
Replacement DM-140 Board or IV-57B Board
After the lithium battery on the AT-155B board replace- Adjusting/Setting

ment or the plug-in board replacement, be sure to perform 2-4-5. Adjusting the Triax Signal
the following adjustment and setting. . Setting the cable compensation
. Adjusting the black level of camera signal
3-3-1. Service Action after Replacing the AT-

155B Board 3-3-5. Service Action after Replacing the EN-
156B Board
Adjusting/Setting
2-5-3. Adjusting the Phases of the Signals Adjusting/Setting
. Adjusting the phase of the sync signal 2-4-1. Selecting the Input/Output Signal
. Adjusting using the AT-155B board of CCU-590/ 2-4-4. Adjusting the VBS Signal Level
590P 2-4-6. Adjusting the Level of the Signals for a Wavefrom
. Adjusting the phase of the camera signals Monitor
. Setting the SERIAL No. on “C15” page of the 2-4-7. Adjusting the Level on a Picture Monitor
CCU CONFIGURATION menu. 2-4-8. Adjusting the G/Y, B/B-Y, R/R-Y Signal Level
3-3-2. Service Action after Replacing the

Lithium Battery on the AT-155B Board
Adjusting/Setting
Check DATE/TIME on page “C13” of the CCU CONFIG-
URATION menu, and re-set it if necessary.
3-3-3. Service Action after Replacing the AU-

295 Board
Adjusting/Setting
2-2-1. Settings for the Intercom Systems
. Setting and adjusting the intercom system
. Setting and adjusting the program audio signal
. Setting and adjusting the intercom line connected
to INCOM connector
2-2-2. Setting the Program Microphone Signal
. Setting the output level of microphone
2-3-1. Setting for the Tally System
CCU-590/P/V1(E) 3-9
3-4. Extending DM-140 and TR-133B 3-4-2. Extending TR-133B Board
Boards
1. Open the front panel. (Refer to Section 3-5, step 1.)
3-4-1. Extending DM-140 Board 2 Raise the levers and remove the DM-140 and TR-
133B boards.
1. Open the front panel. 3. Remove the two screws (PWH3 x 6) and board spacer
2. Raise the levers and remove the DM-140 and TR- to detach the DM-140 board.
133B boards. 4. Disconnect the three RF cables from the connectors
(CN100, CN701, and CN801) on the TR-133B board.
n
Be sure to hold the cable connector end when discon-
necting the RF cables. Do not pull the cable.
Levers
PSW3 x 6 DM-140 board
PSW3 x 6 RF cable
(Green)
RF cable
(Black)
Board spacer
TR-133B board
RF cable
CN100 (White)
Board spacer
DM-140 board
3. Insert an extension board, and attach the DM-140 and TR-133B board
TR-133B boards to the extension board. CN801
CN701
TR-133B board
Extension board
DM-140 board
3-10 CCU-590/P/V1(E)
5. Insert an extension board, and attach the TR-133B 3-5. Removing/Reinstalling the Top
board to the extension board. Cover
6. Connect the three RF cables of the DM-140 board to
the TR-133B board using three RF signal extension 1. Loosen the two screws with stopper and open the front
cables. panel in the arrow direction.
RF signal extension cable:

(Sony Part No. : 1-830-369-11)
Front panel
[Notes|at|installation]
Pay attention to the cable colors when connecting the RF
Screw with stopper
cables.
Extension board
RF cable (Green)
DM-140 board
Screw with stopper
2. Remove the seven screws.
B3 x 6
RF cable B3 x 6
(Black) B3 x 6
RF cable
(White)
TR-133B board
RF signal extension cables
B3 x 6
CCU-590/P/V1(E) 3-11
3. Remove the top cover in the arrow direction. 3-6. Power Supply Unit
3-6-1. Replacing the Power Supply Unit

Top cover
w
The power supply unit is critical for safe operation. Be sure
to replace it with the specified part to avoid the danger of a
fire or electric shock.
When replacing, be sure to use the specified part.

SWICHING REGURATOR : ! 1-468-769-11
1. Unplug the power cord from the rear panel of the

CCU-590/590P.
2. Remove the top cover. (Refer to section 3-5. Remov-
ing the Top Cover.)
4. Reattach the top cover in the reverse order of removal. 3. Remove the connector of the power supply unit.
n
When reattaching the top cover, tighten the seven Connector of the
power supply unit
screws with the following procedure.
(1) Temporarily tighten the two screws 1.
(2) Adjust the position of the top cover in the arrow
dirention.
(3) Tighten the three screws 2.
(4) Fully tighten the two screws 1 temporarily
tightened in step (1).
Rear view
(5) Tighten the screws 3 and 4 sequentially.
2 B3 x 6
4 B3 x 6
3 B3 x 6
1 B3 x 6
Connector of the
power supply unit
Power supply unit
2 B3 x 6
4. After replacement of the power supply unit, assemble
the power unit in the reverse procedure of removal.
1 B3 x 6
5. Connect the power cord, turn on the power of the
CCU-590/590P, and confirm that the CCU-590/590P
operates normally.
3-12 CCU-590/P/V1(E)
3-6-2. Replacing the DC-DC Board/AC-DC 5. Remove the six screws and disconnect three connec-
Board tors (J9, J10, J11) and remove the DC-DC board.

Mounted circuit board, DC-DC : ! 9-885-091-41
AC-DC Board
Mounted circuit board, AC-DC : ! 9-885-091-40
PS5 x 8
CCU-590/590P.
2. Remove the top cover. (Refer to section 3-5. Remov-
ing the Top Cover.) J9
3. Remove the power supply unit. (Refer to section 3-6.)
DC-DC Board
4. Remove the ten screws to detach the side panel. J4
J10
J11
K5 x 3
K5 x 3 PS5 x 8
6. Remove the three screws and disconnect three connec-

K5 x 3 tors and remove the AC-DC board.
AC-DC board
Side panel
K5 x 3
K5 x 3
PS5 x 8
7. After replacement of the board, reinstall the power

supply unit on the CCU-590/590P by reversing the
steps above.
8. Connect the power cord, power on the CCU-590/590P,
and check that the unit works normally.
CCU-590/P/V1(E) 3-13
3-6-3. Replacing the Fuse 3-6-4. Replacing the Fan
w When replacing, be sure to use the specified part.

The fuse is critical for safe operation. Be sure to replace it Fan assembly : 9-885-091-42
with the specified part to avoid the danger of a fire or
electric shock. Front side
When replacing, be sure to use the specified part. CCU-590/590P.
FUSE (H.B.C) 6.3 A 250 V : ! 9-885-091-43 2. Remove the top cover. (Refer to Section 3-5.)
3. Remove the power supply unit. (Refer to Section 3-6.)
1. Unplug the power cord from the rear panel of the 4. Remove the DC-DC board. (Refer to Section 3-6-2.)
CCU-590/590P. 5. Remove the two screws and pull out the fan holder
2. Remove the top cover. (Refer to section 3-5. Remov- (with fan).
ing the Top Cover.) Disconnect the connector J14 on the board and remove
3. Remove the power supply unit. (Refer to section 3-6.) the fan holder.
4. Detach the side panel. (Refer to section 3-6-2.) 6. Remove the three screws to detach the fan assembly
5. Remove the DC-DC board. (Refer to section 3-6-2.) from the fan holder.
6. Detach the fuse cover from the AC-DC board and 7. After replacement of the fan assembly, reinstall the
remove the fuse. removed parts by reversing the steps above.
n
Install a new fan correctly taking care of its label side
Fuse holder and the harness position as shown in the figure.
AC-DC board
AC-DC board
K5 x 3
Fuse
PS5 x 8
PS5 x 11
Fuse cover
Label
Fan assembly
Fan holder
7. After replacement of the fuse, reinstall the power
supply unit on the CCU-590/590P by reversing the
steps above.
8. Connect the power cord, power on the CCU-590/590P,
and check that the unit works normally.
3-14 CCU-590/P/V1(E)
3-7. Backup Battery Replacement 3. Remove the lithium battery upward.
n
When replacing the lithium battery, ensure that the marks Lithium battery
+ and _ are correctly oriented.
If connected incorrectly, injuries and damage to objects in
the periphery may result from tears and leakage of fluid.

BATTERY, LITHIUM CR-2032 : ! 1-528-174-11
If the trouble below occurs when the CCU-590/590P is AT-155B board

used, replace the lithium battery on the AT-155B board.
Trouble
When the date on “C13” page of the CCU CONFIGURA-
TION menu is incorrect.
Replacement
1. Open the front panel and detach the cover.
(Refer to Section 3-4-1, steps 1 and 2.)
2. Raise the levers and remove the AT-155B and DM-
140 boards.
Lever
AT-155B board
CCU-590/P/V1(E) 3-15
3-8. Flexible Card Wire 3-8-2. Forming the Flexible Card Wire
n If using a new flexible card wire, hand form as shown in

Be careful not to bend the flexible card wires. This short- the figure in advance.
ens the wire life. n
Never reform the flexible card wire after being folded
once.
3-8-1. Removing/Reinstalling the Flexible
Card Wires SW-1189 board CN1 5 MB-1011 board CN14
Removal MB-1011 board

Insulated surface (Blue) (CN14)
1. Slide the portion * of the connector in the direction of
the arrow A to release the lock.
25 mm
2. Remove the flexible card wire in the direction of the
arrow B.
Flexible card wire

Connector
* 80 mm
7.7 mm
A
12 mm
B
*
A
Reinstallation
1. Hold the flexible card wire with its blue surface faced
upward, and insert it in the direction of the arrow A.
250 mm
2. Slide the portion * of the connector in the direction of
the arrow B to lock it.
Connector
*
Flexible card wire

B
Insulated surface (Blue)

A
SW-1189 board
* B (CN1)
Blue surface
3-16 CCU-590/P/V1(E)
SW-1189 board CN2 5 MB-1011 board CN17 3-9. Settings after Replacing the
EEPROM/PLD
MB-1011 board
Insulated surface (Blue) (CN17) When the following EEPROM/PLD are replaced, perform
the Settings after replacing the EEPROM/PLD.
n
20 mm
The part numbers of the following ICs in which data is not
written yet, are shown in “Section 1. Spare Parts” of the
MAINTENANCE MANUAL Volume 2.
65 mm
7.5 mm Board Ref. EEPROM/ Saved data Settings after
No. PLD replacing the
EEPROM/NV-
RAM
12 mm AT-155B IC507 PLD Program for Write the PLD

PLD internal Data
(Refer to
Section 3-10.)
EN-156B IC106 PLD Program for Write the PLD
IC502 EEPROM PLD internal data
IC708 EEPROM (Refer to
Section 3-10.)
IV-57B IC307 PLD Program for Write the PLD
230 mm IC306 EEPROM PLD internal data
(Refer to
Section 3-10.)
AU-295 IC105 PLD Program for Write the PLD
PLD internal data
(Refer to
Section 3-10.)
Insulated surface (Blue)

SW-1189 board
(CN2)
CCU-590/P/V1(E) 3-17
3-10. Writing and Rewriting the PLD Equipment required
Internal Data . PLD download fixture
(Sony part number: J-7120-140-A)
This unit uses the PLD (Programmable Logic Device) that The cable connected PC to this unit.
supports the e-Production (EPR) system to write and . PC
rewrite the internal data. A PC having parallel port.
If the part listed below needs to be replaced or to be A PC in which the PLD Download Tool software is
upgraded, contact your Sony Sales Office/Service Center. already installed.
n For the applicable OS and the operating environment,
The part number of PLD (or ROM for PLD) in which data refer to “Download Tool Operating Instruction for
is not written yet, is shown in “Section 1. Spare Parts” of Device Programming”.
the MAINTENANCE MANUAL Volume 2.
Therefore, if part replacement is required, write the data by Data write procedure
the following procedure. Data write procedure in the PLD (or ROM for PLD) is
In the case of the PLD type that runs on the program stored outlined below.
in external ROM, data needs not to be written only by For details of data write procedure, refer to “Download
replacing the part if the specific PLD only is defective. Tool Operating Instruction for Device Programming”
which is available in the same site where the PLD Down-
e-Production system has the advantages shown load Tool software is available.
below.
. To write/rewrite the PLD internal data: 1. Prepare the Project file.
1. The standard fixture (cable) can be used. n
2. The standard software (PLD Download Tool) can be Download the Project file from the Sony Database
used. Server.
. The PLD internal data is controlled in the Sony Database
Server under the name Project file (E_xxx_xxx_xx_xx). 2. Turn off the power of this unit. Connect the PC
. The printed circuit board is equipped with the standard parallel port to the EPR connector of the target board
connector (EPR connector) to write the PLD internal using the PLD download fixture (cable).
data. The indication “EPR” is shown on the printed 3. Turn on the power of this unit.
circuit board. Start the Download Tool software and read the Project
file.
Corresponding PLD 4. Program the PLD (or ROM for PLD) with the Down-
load Tool software.
PLD EPR connector Project file No.
(Ref No./board name) (Ref No./board name)
5. Upon completion of programming, check that error
message is not displayed. Turn off the power of this
IC507/AT-155 CN701/AT-155B E_000_002_08_xx
unit and back on.
IC106, 502, 708/ CN701/EN-156B E_000_002_37_xx
EN-156
IC306, 307/IV-57 CN401/IV-57B E_000_002_38_xx
IC105/AU-295 CN100/AU-295 E_000_002_39_xx
3-18 CCU-590/P/V1(E)
3-11. Updating the Software 3. Set the CONTROL SELECT switch on the EN-156B
board as follows, and hold the upper and lower
Upgrading ROM Program Using Memory Stick switches with fingers to maintain the setting.
Upper switch: ENTER
The following describes the program upgrade procedure of Lower switch: + (upper side)
the ROM on the AT-155B board using a Memory Stick.
Equipment EN
CCU DIAG
. Memory Stick (commercially available)
Preparation CHU LOCK
Copy the software for Memory Stick to the Memory Stick

folder below.
Folder and file name of upgraded ROM data:
\MSSONY\PRO\CAMERA\CCU590\SDCCU.ROM
CONTOROL
Procedure SELECT
1. Turn off the power. CANCEL
ENTER
2. Insert a Memory Stick into the Memory Stick slot on CONTOROL SELECT
+
the AT board. switches
-
AT
4. Turn on the power.

Memory Stick slot 5. When the POWER LED (MAIN) of the unit starts
blinking, release the upper and lower switches of the
CONTROL SELECT switch.
6. Lighting of the POWER LED (MAIN) indicates
REFERENCE completion of the program upgrade.
REFERENCE
IN 7. Turn off the power, and then remove the Memory
LOCK
Stick.
PHASE
REMOTE
H
SC
CCU-590/P/V1(E) 3-19
3-12. Optional Fixtures 3-14. Unleaded Solder
Boards requiring use of unleaded solder are printed with a

Name Sony part No. Remarks
lead free mark (LF) indicating the solder contains no lead.
Extension board A-8344-228-A Extending the card (Caution: Some printed circuit boards may not come
EX-854 boards.
printed with the lead free mark due to their particular size.)
PLD download J-7120-140-A PLD data download cable.
fixture (Refer to Section 3-10.)
: LEAD FREE MARK
RF signal 1-830-369-11 Extending DM-140 and
extension cable TR-133B boards.
(Refer to Section 3-4.) m
. Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
3-13. Notes on Repair Parts . The unleaded solder melts at a temperature about 40 d
higher than the ordinary solder, therefore, it is recom-
1. Safety Related Components Warning mended to use the soldering iron having a temperature
w regulator.
Components marked ! are critical to safe operation. . The ordinary soldering iron can be used but the iron tip
Therefore, specified parts should be used in the case of has to be applied to the solder joint for a slightly longer
replacement. time. The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
In need of repair, get components shown in the list and
repair using them.
3-20 CCU-590/P/V1(E)
Section 4
Electrical Alignment
4-1. Preparation 4-1-3. Precautions for Adjustment
4-1-1. Equipment and Tools Used . Turn the adjustment variable resistor 1RV101 on the
AT-155B board fully clockwise.
Measuring instruments . Do not turn the following filters on the DM-140 board in
. Oscilloscope (Bandwidth: 300 MHz or more) any case. Replace a defective filter with a new one.
Tektronix 2465 or equivalent No adjustment is required after replacement.
. Waveform monitor/Vectorscope DM-140 board
Tektronix 1750A or equivalent (for NTSC) FL102, FL302, FL601 FL602, FL701, FL801, FL901
Tektronix 1751A or equivalent (for PAL)
. Color monitor . Each adjustment category lists an item to be adjusted
Sony BVM-1911/2811 or equivalent (for NTSC) during installation, periodic inspection or part replace-
Sony BVM-2011P/3011P or equivalent (for PAL) ment.
. Video signal generator A: During installation
Tektronix TSG170A or equivalent (for NTSC) A and B: During periodic inspection
Tektronix TSG271 or equivalent (for PAL) C: During part replacement
. Digital voltmeter
Advantest TR6845 or equivalent . Abbreviations described in the following sections mean
. Frequency counter as follows.
Advantest TR5821AK or equivalent (CCU): CCU-590/590P
. Audio generator (CCU rear panel): CCU-590/590P rear panel
Tektronix SG5010 or equivalent (RM or RCP): RM-B750 or RCP-750/751
. Spectrum analyzer
Advantest R3261C or equivalent
Related equipment
. Video camera Sony BVP-E30/E30P
. Camera adapter Sony CA-590/590P
. Remote control unit RM-B750 or RCP-750/751
4-1-2. Tools
. RF signal extension cable:

(Sony Part No.: 1-830-369-11)
. Extension board (EX-854):
(Sony Part No.: A-8344-228-A)
CCU-590/P/V1(E) 4-1
4-1-4. Connection
CAMERA COLOR VIDEO

ADAPTER CAMERA
CA-590/590P BVP-E30/E30P
TRIAX CABLE Signal generator

REF OUT
REF
SIGNAL OUT
IN
OUT
PUT
Waveform monitor/
Vectorscope
PIX
RET-1
CAMERA 75 Z
IN 75 Z
CONTROL UNIT
CCU-590/590P
with RM-B750 or
RCP-750/751 Color monitor
75 Z
Audio connection
Audio generator
X
600 Z
GND GND
Fig 1
Audio generator
X
600 Z
Y
GND GND
Fig 2
Audio generator
X
600 Z
Y
GND GND
Fig 3
4-2 CCU-590/P/V1(E)
4-2. Adjustment Flow
When adjusting an item, adjust all associated items in the same frame, and then perform the subsequent
adjustments following the arrow.
4-3-1. Frequency Adjustment
4-3-2. VBS 1/2/3 OUT Level Adjustment
4-3-3. WF OUT Level Adjustment
4-3-4. PIX OUT Level Adjustment
4-3-5. Y OUT Level Adjustment 1
4-3-6. Y OUT Level Adjustment 2
4-3-7. R-Y/R, B-Y/B OUT Level Adjustment
4-3-8. STAIR CASE Adjustment
4-3-9. SDI FREQUENCY Adjustment
4-4-1. SYNC SEP Adjustment

4-4-2. BLACK Pulse Width Adjustment
4-4-3. SYNC Sample Hold Pulse Width
Adjustment
4-4-5. Sample Pulse Width Adjustment
4-4-6. Sample Pulse V Gate Width Adjustment
4-4-7. 22.5 MHz Carrier Level Adjustment

4-4-9. Y OFFSET Adjustment
4-4-10. Y 1st AGC
4-4-11. Y Output Level Adjustment
Adjustment
4-4-8. Y DEMOD Carrier Balance Adjustment
4-5-1. 45 MHz Carrier Level Adjustment 4-5-4. B-Y Crosstalk Adjustment

4-5-5. C 1st AGC 4-5-6. B-Y OUT Level Adjustment
Adjustment
4-5-3. B-Y DEMOD Carrier Balance Adjustment
4-4-4. 22.5 MHz VCO DC Set Adjustment

(When replacing X601/DM-140) 4-5-8. R-Y Crosstalk Adjustment
4-5-7. R-Y DEMOD Carrier 4-5-9. R-Y OUT Level Adjustment
4-5-2. C VCO DC SET Adjustment Balance Adjustment
(When replacing X801/DM-140)
4-5-12. Y A/D Level Adjustment 4-5-10. Y BLACK Adjustment

(When replacing RV104 or IC117/IV57)
4-5-13. R-Y/B-Y A/D Level Adjustment 4-5-11. R-Y/B-Y Black Balance Adjustment
(When replacing RV105, RV106, IC118 or IC119/ IV-57)
4-7-1. RETURN VIDEO Carrier Frequency

Adjustment
4-7-2. RETURN VIDEO Deviation Adjustment
CCU-590/P/V1(E) 4-3
4-3. Video Signal System Adjustment 4-3-2. VBS 1/2/3 OUT Level Adjustment
4-3-1. Frequency Adjustment Adjustment category: A

Measuring instruments: Waveform monitor,
Adjustment category: C Vectorscope (EXT REF mode)
Note: Check that no signal is input to Extended board: EN-156B board
the REFERENCE IN terminal Preparation:
on the rear panel. . BARS button/RM or RCP → “ON”
Perform adjustment with a . S701-1 (VBS1-SDI1)/EN-156B board → “OFF” (VBS)
stabilized frequency counter. . S701-2 (VBS2-SDI2)/EN-156B board → “OFF” (VBS)
. S701-3 (VBS3-SDI3)/EN-156B board → “OFF” (VBS)
Measuring instrument: Frequency counter . S702-4 (SET UP)/EN-156B board → “ON” (UC) NTSC
Extended board: AT-155B board . S702-4 (SET UP)/EN-156B board → “OFF” (CE) PAL
Adjustment procedure: Adjustment procedure:

Measurement point: TP506 (GND: E3)/AT-155B board 1. Measurement point: VBS 1 OUT/CCU rear panel
Adjustment point: 1RV501 (27M FREQ)/AT-155B Adjustment point: 1RV303 (VBS LEVEL)/EN-
board 156B board
Specification: 27,000,000 ± 50 Hz Specification: A = 100 ± 1 IRE (for NTSC)
A = 700 ± 7 mV (for PAL)
CN902
J TP501 A A
TP506
TP304
H
E3
TP303
Specification:
TP302
TP502 Each brilliant point on the vectorscope screen shall be
G TP301 within the specified range.
RV501
TP503 R R
F TP504 MG MG
TP505
E2 YL YL
B B
E
G G
CY CY
S102 RV303 RV304 RV305

D
RV101 S101 E1
S310 S309 C
TP301
S305 S306 TP502
S707
B
S303 S708
S307
TP501
B
S311 S312 S709
S304 E1
S308 S703 S701
A S301 S302
S704 S702
1 2 3 4 5 A
S705 S706
AT-155B BOARD (SIDE A) 1 2 3 4
4-4 EN-156B BOARD (SIDE A) CCU-590/P/V1(E)

4-3-3. WF OUT Level Adjustment 4-3-4. PIX OUT Level Adjustment
Adjustment category: B Adjustment category: B

Measuring instrument: Waveform monitor Measuring instrument: Waveform monitor
Extended board: EN-156B board Extended board: EN-156B board
Preparation: Preparation:
. BARS button/RM or RCP → “ON” . BARS button/RM or RCP → “ON”
Measurement point: WF OUT terminal/CCU rear Measurement point: PIX OUT terminal/CCU rear
panel panel
Adjustment point: 1RV305 (WF VIDEO)/EN- Adjustment point: 1RV304 (PIX VIDEO)/EN-
156B board 156B board
Specification: A = 100 ± 1 IRE (for NTSC) Specification: A = 100 ± 1 IRE (for NTSC)
A = 700 ± 7 mV (for PAL) A = 700 ± 7 mV (for PAL)
[For NTSC] [For PAL] [For NTSC] [For PAL]
A A A A
CN902
J TP503 TP504
RV501 RV502
TP101
H
S301
TP302
RV301
RV302
G RV104 RV106 RV105
TP102 TP104 TP103
E2
F
RV102 RV101 RV103
E E3
TP303 TP304 TP305 TP306
RV303 RV304 RV305

D
E1
C
TP301
TP502
S707
S708
TP501
B
S709
S703 S701
S704 S702
A
S705 S706
1 2 3 4
CCU-590/P/V1(E) 4-5
4-3-5. Y OUT Level Adjustment 1 4-3-6. Y OUT Level Adjustment 2
Adjustment category: A Adjustment category: A

Measuring instrument: Waveform monitor Preparation:
Extended board: EN-156B board . S702-4 (SET UP)/EN-156B board → “ON”
Preparation: Measurement point: Y/G OUT terminal/CCU rear
. BARS button/RM or RCP → “ON” panel
. S701-4 (RGB-YCd)/EN-156B board → “ON (YCd)”
. S702-1 (G/Y-SYNC)/EN-156B board → “ON” Adjustment procedure:
. S702-4 (SET UP)/EN-156B board → “ON” (UC) NTSC EN-156B board
. S702-4 (SET UP)/EN-156B board → “OFF” (CE) PAL
Adjustment Specification
point
Measurement point: Y/G OUT terminal/CCU rear
Y level adjustment 1RV101 A = 100 ± 1 IRE (for NTSC)
panel A = 700 ± 7 mV (for PAL)
Adjustment procedure: [For NTSC] [For PAL]

EN-156B board
Adjustment Specification A A
point
Y level adjustment 1RV106 A = 100 ±1 IRE (for NTSC)

A = 700 ±7 mV (for PAL)

CN902
J TP503 TP504
A A
RV501 RV502
TP101
H
S301
TP302
RV301
RV302
G RV104 RV106 RV105
TP102 TP104 TP103
E2
F
RV102 RV101 RV103
E E3
TP303 TP304 TP305 TP306
RV303 RV304 RV305

D
E1
C
TP301
TP502
S707
S708
TP501
B
S709
S703 S701
S704 S702
A
S705 S706
1 2 3 4

4-6 CCU-590/P/V1(E)
4-3-7. R-Y/R, B-Y/B OUT Level Adjustment Preparation:
. S701-4 (RGB-YCd)/EN-156B board → “ON (YCd)”
Adjustment category: A
Measuring instrument: Waveform monitor Adjustment procedure:
Extended board: EN-156B board EN-156B board
Preparation:
Measurement point/ Adjustment Specification
. BARS button/RM or RCP → “ON” Rear panel point
. S701-4 (RGB-YCd)/EN-156B board → “OFF” (RGB)
R-Y/R OUT 1RV102 C = 700 ± 5 mV p-p
(for NTSC)
Adjustment procedure: C = 525 ± 5 mV p-p
EN-156B board (for PAL)
B-Y/B OUT 1RV103 D = 700 ± 5 mV p-p
Measurement point/ Adjustment Specification (for NTSC)
Rear panel point D = 525 ± 5 mV p-p
(for PAL)
R-Y/R OUT 1RV104 A = 700 ± 5 mV p-p
B-Y/B OUT 1RV105 B = 700 ± 5 mV p-p R-Y OUT B-Y OUT
[For NTSC]R-ch [For PAL]R-ch
C D
A A
CN902
J
[For NTSC]B-ch [For PAL]B-ch TP503 TP504
RV501 RV502
TP101
A A
H
S301
TP302
RV301
RV302
G RV104 RV106 RV105
TP102 TP104 TP103
E2
F
RV102 RV101 RV103
E E3
TP303 TP304 TP305 TP306
RV303 RV304 RV305

D
E1
C
TP301
TP502
S707
S708
TP501
B
S709
S703 S701
S704 S702
A
S705 S706
1 2 3 4
CCU-590/P/V1(E) 4-7
4-3-8. STAIR CASE Adjustment 4-3-9. SDI FREQUENCY Adjustment

Note: Measuring instrument: Frequency counter
This section describes temporary adjustment to be per- Extended board: EN-156B board
formed after repair. Measurement point: TP503/EN-156B board
Perform readjustment while viewing characteristics of the Preparation:
waveform monitor during system setup. . S701-1 (VBS1-SDI1)/EN-156B board → “ON” (SDI)
. S703-3 (FREE RUN)/EN-156B board → “ON”
Measuring instrument: Oscilloscope Adjustment point: 1RV501/EN-156B board
Extended board: EN-156B board Specification: 27 ± 0.1 MHz
Measurement point: TP302/EN-156B board
Adjustment points: 1RV301 (STAIR CASE Setting after adjustment
POSITION)/EN-156B board . S701-1 (VBS1-SDI1)/EN-156B board → Restore the
1RV302 (STAIR CASE previous setting.
LEVEL)/EN-156B board . S703-3 (FREE RUN)/EN-156B board → “OFF”
Specification: A = 10.0 ± 0.5 V p-p (1RV302)
B = 0 ± 0.5 V dc (1RV301)
Measurement point: TP504/EN-156B board
Preparation:
. S701-3 (VBS3-SDI3)/EN-156B board → “ON” (SDI)
A
B
GND . S703-4 (FREE RUN)/EN-156B board → “ON”
Adjustment point: 1RV502/EN-156B board
Specification: 27 ± 0.1 MHz
Setting after adjustment

. S701-3 (VBS3-SDI3)/EN-156B board → Restore the
previous setting.
. S703-4 (FREE RUN)/EN-156B board → “OFF”
B C D E F G H J
A
E2
1 TP501 TP502
TP101
2 TP503
TP301
TP303
E1 RV102 TP102 RV104 RV501 CN902

3 RV303 S301
TP504
TP304 RV302
RV304 RV101 TP104 TP302
S705 S704
RV301
S703 TP305 RV106 RV502
RV305
4 S701
E3 RV103 TP103 RV105
S702
TP306
S706 S709 S708 S707
4-8 CCU-590/P/V1(E)
4-4. Y Cable Compensation System 4-4-2. BLACK Pulse Width Adjustment
Adjustment
Adjustment category: B
. Use two extension boards to extend the TR-DM assembly*. Measuring instrument: Oscilloscope
* TR-DM assembly: TR-133B board + DM-140 board Extended board: DM-140 board
Measurement point: TP502 (GND: E301)/DM-140
board
4-4-1. SYNC SEP Adjustment Adjustment point: 1RV501 (BLACK S/H)/DM-
140 board
Adjustment category: B Specification: T = 1.7 ± 0.1 us
Measuring instrument: Oscilloscope
Extended board: DM-140 board
Preparation:
. Turn the IRIS knob on RM or RCP to close BVP-E30/
E30P IRIS.
board
Adjustment point: 1LV501/DM-140 board H
Specification: Maximize Level “A”.
H 50%
RV701 RV801 RV901

T
TP101 E101 S301 TP301
F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
CCU-590/P/V1(E) 4-9
4-4-3. SYNC Sample Hold Pulse Width 4-4-4. 22.5 MHz VCO DC Set Adjustment
Adjustment
Adjustment category: C
Adjustment category: B Note: Confirm 45 MHz frequency on
Measuring instrument: Oscilloscope the MD-132B board (CA-590/
Extended board: DM-140 board 590P).
board Measuring instrument: Oscilloscope
Adjustment point: 1RV504 (SYNC S/H)/DM-140 Extended board: DM-140 board
board Measurement point: TP602 (GND: E301)/DM-140
Specification: T = 1.3 ± 0.1 us board
Adjustment point: 1RV602 (Y VCO DCSET)/
DM-140 board
Specification: A = 0 ± 30 mV dc
50%
A
T GND
CN902
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
4-10 CCU-590/P/V1(E)
4-4-5. Sample Pulse Width Adjustment 4-4-6. Sample Pulse V Gate Width
Adjustment
Measuring instrument: Oscilloscope Adjustment category: B
Extended board: DM-140 board Measuring instrument: Oscilloscope
Measurement point: TP504 (GND: E301)/DM-140 Extended board: DM-140 board
Adjustment point: 1RV503 (SAMPLE S/H)/DM- board
140 board Adjustment point: 1RV502 (SAMPLE GATE)/
Specification: T = 40.0 ± 2.0 us DM-140 board
Specification: T = 800 ± 10 us
Adjustment:
TP503
50%
50%
T
Check after adjustment
CN902
. Check the number of TP504 sample pulses after adjust-
H
ing gate pulse width.
RV803
TP601
RV903 Check procedure:
RV601 TP902
G 6 pulses
TP504
RV701 RV801 RV901 (for NTSC)
Check TP504 if there are 6
TP101 E101 S301 TP301
F TP603 TP602 TP803 TP802 E301 sample pulses in the odd
S101
RV161
RV602 RV804
RV301 field and also in the even
TP102 RV603 RV805 TP302 field.
TP501
E
TP1
5 pulses
LV501
TP502
RV501
RV502 (for PAL)
RV503
D S1 TP503 Check TP504 if there are 5
TP505
RV504
TP504
sample pulses in the odd
field and also in the even
A
RV902
RV702
TP901
RV802 TP701 TP801
field.
4
E1
1 2 3
CCU-590/P/V1(E)
DM-140 BOARD (SIDE A) 4-11
4-4-7. 22.5 MHz Carrier Level Adjustment 4-4-8. Y DEMOD Carrier Balance Adjustment
Adjustment category: B Adjustment category: B

Measuring instrument: Oscilloscope (20 MHz BW Measuring instrument: Oscilloscope
LIMIT: OFF) Extended board: DM-140 board
Extended board: DM-140 board Preparation:
Measurement point: TP603 (GND: E301)/DM-140 . Turn the IRIS knob on RM or RCP to close BVP-E30/
board E30P IRIS.
Adjustment point: 1RV603 (Y CAR LEV)/DM- . S101 (Y 2nd AGC)/DM-140 board → “OFF”
140 board Measurement point: TP701 (GND: E1)/DM-140
Specification: A = 400 ± 10 mV p-p board
Adjustment point: 1RV701 (Y CAR BAL)/DM-
140 board
Specification: Maximize sample pulse wave-
A form level.
CN902 V
H
RV803
RV903
TP601 TP902
RV601
G
Maximum
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
. S101 (Y 2nd AGC)/DM-140 board → ON
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
4-12 CCU-590/P/V1(E)
4-4-9. Y OFFSET Adjustment 4-4-10. Y 1st AGC Adjustment
Adjustment category: A Adjustment category: B

Note: Confirm 45 MHz frequency on Measuring instrument: Oscilloscope
the MD-132B board (CA-590/ Extended board: DM-140 board
590P). Preparation:
. S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO)
Measuring instrument: Oscilloscope . S101 (Y 2nd AGC)/DM-140 board → “OFF”
Extended board: DM-140 board Measurement point: TP701 (GND: E1)/DM-140
Measurement point: TP701 (GND: E1)/DM-140 board
board Adjustment point: 1RV161 (Y AGC CONT)/DM-
Adjustment point: 1RV601 (Y OFFSET ADJ)/ 140 board
DM-140 board Specification: A = 1400 ± 40 mV
Specification: A = 0 ± 3 mV

BLKG . S101 (Y 2nd AGC)/DM-140 board → “ON”
A
CN902
SYNC
H
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3

CCU-590/P/V1(E) 4-13
4-4-11. Y Output Level Adjustment 4-5. CHROMA Cable Compensation
System Adjustment
Measuring instrument: Oscilloscope 4-5-1. 45 MHz Carrier Level Adjustment
Extended board: DM-140 board
Preparation: Adjustment category: B
. S101 (Y 2nd AGC)/DM-140 board → “ON” Measuring instrument: Oscilloscope (20 MHz BW
Measurement point: TP701 (GND: E1)/DM-140 LIMIT: OFF)
board Extended board: DM-140 board
Adjustment point: 1RV702 (Y LEVEL)/DM-140 Measurement point: TP803 (GND: E301)/DM-140
board board
Specification: A = 1400 ± 14 mV p-p Adjustment point: 1RV805 (C CAR LEV)/DM-
140 board
Specification: A = 400 ± 10 mV p-p
CN902
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
4-14 CCU-590/P/V1(E)
4-5-2. C VCO DC SET Adjustment 4-5-3. B-Y DEMOD Carrier Balance
Adjustment
Note: Confirm 45 MHz frequency on Adjustment category: B
the MD-132B board (CA-590/ Measuring instrument: Oscilloscope
590P). Extended board: DM-140 board
Preparation:
Measuring instrument: Oscilloscope . S301 (C 2nd AGC)/DM-140 board → “OFF”
Extended board: DM-140 board . Turn the IRIS knob on RM or RCP to close IRIS on
Measurement point: TP802 (GND: E301)/DM-140 BVP-E30/E30P.
Adjustment point: 1RV804 (C VCO DC SET)/ board
DM-140 board Adjustment point: 1RV801 (B-Y CAR BAL)/
Specification: A = 0 ± 30 mV dc DM-140 board
Specification: Maximize sample pulse wave-
form level.
A
GND
CN902
H
V
RV803
RV903
TP601 TP902
RV601
G
Maximum
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161
RV602 RV804
RV301 Setting after adjustment
TP102 RV603 RV805 TP302 . S301 (C 2nd AGC)/DM-140 board → “ON”
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3

CCU-590/P/V1(E) 4-15
4-5-4. B-Y Crosstalk Adjustment 4-5-5. C 1st AGC Adjustment
Adjustment category: A Adjustment category: B

590P). Preparation:
. S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO)
Measuring instrument: Oscilloscope . S301 (C 2nd AGC)/DM-140 board → “OFF”
Extended board: DM-140 board Measurement point: TP801 (GND: E1)/DM-140
board Adjustment point: 1RV301 (C AGC CONT)/DM-
Adjustment point: 1RV803 (B-Y OFFSET ADJ)/ 140 board
DM-140 board Specification: A = 700 ± 20 mV
Specification: A = 0 ± 3 mV

BLKG . S301 (C 2nd AGC)/DM-140 board → “ON”
A
CN902
SYNC
H
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3

4-16 CCU-590/P/V1(E)
4-5-6. B-Y OUT Level Adjustment 4-5-7. R-Y DEMOD Carrier Balance
Adjustment
Measuring instrument: Oscilloscope Adjustment category: B
Extended board: DM-140 board Measuring instrument: Oscilloscope
Preparation: Extended board: DM-140 board
. S301 (C 2nd AGC)/DM-140 board → “ON” Measurement point: TP902 (GND: E301)/DM-140
board Adjustment point: 1RV901 (R-Y CAR BAL)/
Adjustment point: 1RV802 (B-Y LEVEL)/DM- DM-140 board
140 board Specification: Maximize the absolute value of
Specification: A = 700 ± 10 mV p-p negative DC voltage.
GND
Maximum
A
(Negative voltage) _
CN902
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
CCU-590/P/V1(E) 4-17
4-5-8. R-Y Crosstalk Adjustment 4-5-9. R-Y OUT Level Adjustment

590P). Preparation:
. S301 (C 2nd AGC)/DM-140 board → “ON”
Measuring instrument: Oscilloscope Measurement point: TP901 (GND: E1)/DM-140
Extended board: DM-140 board board
Measurement point: TP901 (GND: E1)/DM-140 Adjustment point: 1RV902 (R-Y LEVEL)/DM-
board 140 board
Adjustment point: 1RV903 (90d SET)/DM-140 Specification: A = 700 ± 10 mV
board
Specification: Minimize the crosstalk level of
sample pulses. A
A = 0 ± 3 mV
A H
CN902
H
V
RV803
RV903
TP601 TP902
RV601
G
RV701 RV801 RV901
TP101 E101 S301 TP301

F TP603 TP602 TP803 TP802 E301
S101
RV161 RV301
RV602 RV804
TP102 RV603 RV805 TP302
TP501
E
TP1
LV501
TP502
RV502
RV501
RV503
D S1 TP503
TP505
RV504
TP504
A
RV902 TP901
RV702 RV802 TP701 TP801 4
E1
1 2 3
4-18 CCU-590/P/V1(E)
4-5-10. Y BLACK Adjustment 4-5-11. R-Y/B-Y Black Balance Adjustment

Measuring instrument: Waveform monitor Measuring instrument: Vectorscope
Extended board: IV-57B board Extended board: IV-57B board
. BARS button/RM or RCP → “OFF” . BARS button/RM or RCP → “OFF”
. Turn the IRIS control to close. . Turn the IRIS control to close.
. Turn the MASTER BLACK adjustment knob to _99. . Turn the MASTER BLACK adjustment knob to _99.
Measurement point: VBS 1 OUT terminal/CCU rear Measurement point: VBS 1 OUT terminal/CCU rear
panel panel
Adjustment point: 1RV101 (Y BLK)/IV-57B
board Adjustment procedure:
Specification: A = 0 ± 1 IRE (for NTSC) . Adjust 1RV103 (R-Y BLK) and 1RV102 (B-Y BLK)
A = 0 ± 7 mV (for PAL) on the IV-57B board so that the black-level brilliant
point comes to the center of vectorscope screen.
A
. GAIN switch/Vectorscope → 75 % CAL
. Push the STD button on RM or RCP.

. Push the STD button on RM or RCP.
B C D E F G H J
A
E2
1
TP101
TP104
RV101
2
RV103 RV105
RV102 E1
TP103
S101 RV106 CN902
3
E3
S105 S104 TP102

4 S107 RV104
S103 S102
RV401
S108
IV-57B BOARD (SIDE A)
CCU-590/P/V1(E) 4-19
4-5-12. Y A/D Level Adjustment CCU CONFIGURATION menu page 7
1) When locking

Measuring instrument: Waveform monitor
Extended board: IV-57B board * LEVEL Y : 0 *
Preparation: * B-Y : +14 *
* R-Y : -08 *
Set the TRIAX TEST mode to ON using the following * BLACK Y : +11 *
* B-Y : -02 *
steps. * R-Y : -03 *
. Display page 7 (TRIAX VIDEO ADJ) of the CCU * AXIS B-Y : 0 *
* R-Y : -01 *
CONFIGURATION menu, and turn the CONTROL *CHU H-PHASE : -01 *
SELECT switch on the EN board panel to “ENTER” for
two seconds or more for unlocking.
. Turn the +/_ switch on the EN board panel to the _
side, put the → mark at TRIAX TEST, and then turn the 2) When unlocking
CONTROL SELECT switch to “ENTER” to select Press “ENTER” of the CONTROL SELECT switch on the
TRIAX TEST. EN-156B board for two seconds or more for unlocking.
. Turn the +/_ switch to the _ side, and set TRIAX TEST
to ON.
When BARS is turned ON (or OFF) from RM or RCP in
this state, the CCU color-bar (or camera color-bar) is LEVEL Y : 0
displayed. B-Y : +14
R-Y : -08
Adjust the Y A/D level and R-Y/B-Y A/D level of the IV BLACK Y : +11
B-Y : -02
board by equalizing the camera color-bar output with the R-Y : -03
CCU color-bar. AXIS B-Y : 0
R-Y : -01
CHU H-PHASE : -01
TRIAX TEST : OFF CLEAR
Measurement point: VBS 2 OUT terminal/CCU rear

panel
Adjustment point: 1RV104/IV-57B board
F TP104 RV105 RV106 RV104
RV401 Specification: Level A must remain un-
TP103 TP102
changed when BARS is set to
ON or OFF in the RM or RCP.
E
D A A
After the above adjustment is completed, readjust 4-5-10

B
S102
repeatedly until the specifications of 4-5-10 and 4-5-12 are
E3 S104
satisfied.
S101 S103
S105
A S107 S108
RV101 RV103 RV102
1 2 3 4 5
IV-57B BOARD (SIDE A)
4-20 CCU-590/P/V1(E)
4-5-13. R-Y/B-Y A/D Level Adjustment CCU CONFIGURATION menu page 7
1) When locking

Measuring instrument: Vectorscope
Extended board: IV-57B board * LEVEL Y : 0 *
Preparation: * B-Y : +14 *
* R-Y : -08 *
Set the TRIAX TEST mode to ON using the following * BLACK Y : +11 *
* B-Y : -02 *
steps. * R-Y : -03 *
. Display page 7 (TRIAX VIDEO ADJ) of the CCU * AXIS B-Y : 0 *
* R-Y : -01 *
CONFIGURATION menu, and turn the CONTROL *CHU H-PHASE : -01 *
SELECT switch on the EN board panel to “ENTER” for
two seconds or more for unlocking.
. Turn the +/_ switch on the EN board panel to the _
side, put the → mark at TRIAX TEST, and then turn the 2) When unlocking
CONTROL SELECT switch to “ENTER” to select Press “ENTER” of the CONTROL SELECT switch on the
TRIAX TEST. EN-156B board for two seconds or more for unlocking.
. Turn the +/_ switch to the _ side, and set TRIAX TEST
to ON.
When BARS is turned ON (or OFF) from RM or RCP in
this state, the CCU color-bar (or camera color-bar) is LEVEL Y : 0
displayed. B-Y : +14
R-Y : -08
Adjust the Y A/D level and R-Y/B-Y A/D level of the IV BLACK Y : +11
B-Y : -02
board by equalizing the camera color-bar output with the R-Y : -03
CCU color-bar. AXIS B-Y : 0
R-Y : -01
CHU H-PHASE : -01
TRIAX TEST : OFF CLEAR
Measurement point: VBS 2 OUT terminal/CCU rear

panel
Adjustment point: 1RV105/IV-57B board
TP104 RV105 RV106 RV104
F RV401 1RV106/IV-57B board
TP103 TP102
Specification: When BARS button of RM (or
RCP) is changed ON and OFF
E
repeatedly, adjust 1RV105 and
1RV106 alternately so that the
vector waveform remains
D
unchanged.
C R
R
MG MG
YL YL
B B B
E3 S102
S104
G G
CY CY
S101 S103
S105
A S107 S108
RV101 RV103 RV102
1 2 3 4 5
After the above adjustment is completed, readjust 4-5-11
IV-57B BOARD (SIDE A) repeatedly until the specifications of 4-5-11 and 4-5-13 are
satisfied.
CCU-590/P/V1(E) 4-21
4-5-14. ANALOG RETURN VIDEO Level 4-5-15. SDI RETURN Frequency Adjustment
Adjustment
Adjustment category: B Measuring instrument: Frequency counter
Measuring instrument: Oscilloscope Extended board: IV-57B board
Extended board: IV-57B board Preparation:
Preparation: . S102-4 (FREE RUN)/IV-57B board → “ON” (FREE
. Input 1.0 V p-p VBS signal from the signal generator to RUN)
the RET-1 input connector on the CCU rear panel. Measurement point: TP300/IV-57B board
. Press the RET-1 switch on the CA-590/590P rear panel. Adjustment point: 1RV300 (DI ADJ)/IV-57B
Measurement point: e17 (GND: d17)/Extension board
board Specification: 27 ± 0.1 MHz
Adjustment point: 1RV401 (A-RET)/IV-57B
board Setting after adjustment
Specification: A = 1.00 ± 0.02 V p-p . S102-4 (FREE RUN)/IV-57B board → “OFF”
CN901 CN902
J RV300
E1
H
TP300
TP101
TP401
E2
G
RV402
TP104 TP103 TP102 RV401

F
RV105 RV106 RV104
IC307
D IC403
B
E3 S104
S102
S101 S105
S103
A S106 S107 S108
RV101 RV103 RV102
1 2 3 4 5
IV-57B BOARD (A SIDE)
4-22 CCU-590/P/V1(E)
4-5-16. SDI RETURN VIDEO Level
Adjustment
“4-5-15. SDI RETURN Frequency Adjustment” must be

completed.
Extended board: IV-57B board
Preparation:
. Input SD-SDI Color-Bar signal from the signal generator
to the RET-3 input connector on the CCU rear panel.
. Set to the RET-3 on the CA-590/590P rear panel.
Measurement point: e17 (GND: d17)/Extension
board
Adjustment point: 1RV402 (D-RET)/IV-57B
board
Specification: A = 1.00 ± 0.02 V p-p
A A CN901 CN902
J RV300
E1
H
TP300
TP101
TP401
E2
G
RV402
TP104 TP103 TP102 RV401

F
RV105 RV106 RV104
IC307
D IC403
B
E3 S104
S102
S101 S105
S103
A S106 S107 S108
RV101 RV103 RV102
1 2 3 4 5
IV-57B BOARD (A SIDE)
CCU-590/P/V1(E) 4-23
4-6. TRIAX Interface System Adjustment
Preparation: Perform the steps below to

extend the TR-133B board.
1. Remove the TR-DM assembly * from the unit, and
remove the DM-140 board.
2. Disconnect the coaxial cables from the connectors
CN100/CN701/CN801 on the TR-133B board.
3. Return the DM-140 board to the unit.
4. Extend the TR-133B board.
5. Extend the coaxial cables from the DM-140 board
using RF signal extension cables, and connect them to
the connectors CN100, CN701, and CN801 on the TR-
133B board.
* TR-DM assembly: TR-133B board + DM-140 board
4-6-1. Frequency Set Adjustment
Note: Do not input signals to the
intercom line and the PGM line
CN902
at the CCU-590/590P side. E1
Perform this adjustment only G

S2
after replacing the TR-133B
S362
board parts below. S363
S361
1LV1, LV21, LV41, LV61, E400
LV81, LV101 F
D2, D22, D42, D62, D82, D102 TP202

E300
RV801 TP602 TP502 TP402 TP302

RV201
Measuring instrument: Frequency counter
RV601 RV501 RV401 RV301
Extended board: TR-133B board E
TP601 TP501 TP401 TP301
Adjustment procedure: TP801
1. Remove the IV-57B board. E801 LV602 LV502 LV402 LV302
2. Power on the unit. LV901 LV201 LV601 LV501 LV401 LV301
D RV901 TP201
TR-133B board (GND: E100)

LV902
Measurement Adjustment Specification
point point
C
RV701
PGM1 TP101 1LV101 4.300 ± 0.005 MHz RV902
E100
PGM2 TP81 1LV81 4.750 ± 0.005 MHz TP901
INCOM1 TP41 1LV41 3.600 ± 0.005 MHz TP1 TP21

TP41 TP61 TP81 TP101
INCOM2 TP61 1LV61 3.900 ± 0.005 MHz B
H CONT TP1 1LV1 2.500 ± 0.005 MHz E102
CCU DATA TP21 1LV21 3.000 ± 0.005 MHz TP701 LV1 LV21 LV41 LV61 LV81 LV101
E701
A
RV41 RV61 RV81 RV101
Setting after adjustment S1
E101
Reinstall the removed board to its original position. 1 2 3 4
TR-133B BOARD (A SIDE)
4-24 CCU-590/P/V1(E)
4-6-2. INCOM1 Deviation Adjustment 4-6-3. PGM1 Deviation Adjustment
Adjustment category: C Adjustment category: C

Measuring instruments: Spectrum analyzer, Oscillo- Measuring instruments: Spectrum analyzer, Oscillo-
scope, Audio generator scope, Audio generator
Extended board: TR-133B board Extended board: TR-133B board
1. Input 1 kHz sine wave signal from the audio generator 1. Input 1 kHz sine wave signal from the audio generator
to the pins 1 (Y), 2 (X) and 3 (GND) on the INCOM to the pins 6 (PGM-1 (X)), 7 (PGM-1 (Y)) and 8
connector (XLR pin 5)/CCU front panel. (PGM-1 (G)) on the INTERCOM/TALLY/PGM
. Fig.1 (Refer to “4-1-4. Audio Connection”.) connector (Dsub pin 25) of CCU rear panel.
2. Adjust audio generator output level so that the signal . Fig.1 (Refer to “4-1-4. Audio Connection”.)
level at C642 on the TR-133B board becomes 200 mV 2. Adjust audio generator output level so that the signal
p-p. level at C442 on the TR-133B board becomes 200 mV
3. Connect the spectrum analyzer probe to the measure- p-p.
ment point. 3. Connect the spectrum analyzer probe to the measure-
Measurement point: TP41 (GND: E100)/TR-133B ment point.
board Measurement point: TP101 (GND: E100)/TR-133B
Adjustment point: 1RV41 (INCOM 1 DEV)/TR- board
133B board Adjustment point: 1RV101 (PGM DEV)/TR-
Specification: A = B = 6.0 ± 0.4 kHz 133B board
A B Specification: A = B = 7.0 ± 0.4 kHz
A B
Waveform image
CENT FREQ : 3.6 MHz Waveform image
FREQ SPAN : 20 MHz
CENT FREQ : 4.3 MHz
FREQ SPAN : 20 MHz
B C D E F G
A E801
RV901 LV901 TP801 RV801
1 RV902 LV902
TP701 TP901
E701
E1
RV701
S1
TP201 RV201
TP1
LV201
2 LV1
E101 TP202
TP21
LV21 LV601 LV602 RV601
RV41
LV41 TP41 CN902
LV401 LV402 RV401

TP402
RV101 LV101
TP101 E100 TP401
LV301 RV301
E102 E300
LV302
4 S363 S2
TP302
TP301
TR-133B BOARD (SIDE A)

CCU-590/P/V1(E) 4-25
4-6-4. INCOM2 Deviation Adjustment 4-6-5. PGM2 Deviation Adjustment

Measuring instruments: Spectrum analyzer, Oscillo- Measuring instruments: Spectrum analyzer, Oscillo-
scope, Audio generator scope, Audio generator
Extended board: TR-133B board Extended board: TR-133B board
1. Input 1 kHz sine wave signal from the audio generator 1. Input 1 kHz sine wave signal from the audio generator
to the pins 1 (Y), 2 (X) and 3 (GND) on the INCOM to the pins 19 (PGM-1 (X)), 20 (PGM-1 (Y)) and 21
connector (XLR pin 5)/CCU front panel. (PGM-1 (G)) on the INTERCOM/TALLY/PGM
. Fig.1 (Refer to “4-1-4. Audio Connection”.) connector (Dsub pin 25) of CCU rear panel.
2. Adjust audio generator output level so that the signal . Fig.1 (Refer to “4-1-4. Audio Connection”.)
level at C643 on the TR-133B board becomes 200 mV 2. Adjust audio generator output level so that the signal
p-p. level at C443 on the TR-133B board becomes 200 mV
3. Connect the spectrum analyzer probe to the measure- p-p.
ment point. 3. Connect the spectrum analyzer probe to the measure-
Measurement point: TP61 (GND: E100)/TR-133B ment point.
board Measurement point: TP81 (GND: E100)/TR-133B
Adjustment point: 1RV61 (INCOM 2 DEV)/TR- board
133B board Adjustment point: 1RV81 (PGM DEV)/TR-133B
Specification: A = B = 6.0 ± 0.4 kHz board
A B
Specification: A = B = 7.0 ± 0.4 kHz
A B
Waveform image
CENT FREQ : 3.9 MHz Waveform image
FREQ SPAN : 20 MHz
CENT FREQ : 4.75 MHz
FREQ SPAN : 20 MHz
A B C D E F G
RV901 E801 RV801
TP801
1 TP701 RV902 LV902
LV901
TP901
E701
E1
RV701
S1
TP201
LV1 TP1 RV201
LV201
2 LV21 TP202
E101 TP21
RV601
RV41 LV41 LV601 LV602 TP602 E400
CN902
TP601
LV61 TP41 RV501
RV61
3 LV501 LV502 TP502
LV81 TP61 TP501
RV81
RV401
TP81 LV401 LV402 TP402
RV101 LV101 E100 S361 S362
TP401
RV301
E102 TP101 E300
LV301 LV302
4 S363 S2
TP301 TP302
4-26 TR-133B BOARD (A SIDE) CCU-590/P/V1(E)

4-6-6. INCOM1 Demodulation Adjustment 4-6-7. INCOM1 Level Adjustment
Adjustment category: C Adjustment category: B

Note: Perform this adjustment only Measuring instruments: Oscilloscope, Audio generator
after replacing 1LV601 and/or Extended board: TR-133B board
1LV602 on the TR-133B Preparation:
board. . Input 1 kHz/220 mV p-p sine wave signal from the audio
generator to the pin 2 (X) (GND: pin 3) of the INCOM1
Measuring instruments: Oscilloscope, Audio generator connector (XLR pin 5) of CA-590/590P.
Extended board: TR-133B board . Fig.1 (Refer to “4-1-4. Audio Connection”.)
Preparation: Measurement point: TP602 (GND: E300)/TR-133B
. Set the switches below on the MA-128B board of CA- board
590/590P. Adjustment point: 1RV601 (INCOM 1 LEVEL)/
S3 (CM/DYM) → “DYM” TR-133B board
S4 (UNBAL) → “ON” Specification: A = 200 ± 10 mV p-p
S5 (GAIN: +/0/_) → “0”
. Input 1 kHz/220 mV p-p sine wave signal from the audio
generator to the pin 2 (X) (GND: pin 3) of the INCOM1 A
connector (XLR pin 5) of CA-590/590P.
. Fig.1 (Refer to “4-1-4. Audio Connection”.)
Measurement point: TP601 (GND: E300)/TR-133B
board CN902
E1
Adjustment procedure: G
S2
1. Set the oscilloscope INPUT (AC/DC) mode to DC,

S363
and connect the probe to TP601 (GND: E300) on the
TR-133B board. Then, turn slowly the 1LV601 (7.1M
TUNE 1) core up to 1.24 ± 0.02 V dc while watching F
TP202
the oscilloscope screen. E300
RV801 TP602 TP402 TP302
RV201
RV601 RV401 RV301
E
1.24 ±0.02 V dc TP601 TP401 TP301
TP801 LV602 LV402
LV302
GND E801
LV901
LV601 LV401 LV301
LV201
RV901
D
2. Set the oscilloscope INPUT (AC/DC) mode to “AC”, TP201
and adjust the 1LV602 (7.1M TUNE2) core to

LV902
minimize the carrier.
C
RV701
RV902
E100
Minimum TP901
TP1 TP21
B TP41 TP101
E102
3. Perform steps 1 and 2 repeatedly to meet the specifica- TP701 E701 LV101
tions in 1 and 2. A RV41 RV101

S1
E101
1 2 3 4
CCU-590/P/V1(E) 4-27
4-6-8. INCOM2 Demodulation Adjustment 4-6-9. INCOM2 Level Adjustment

after replacing 1LV501 and/or Extended board: TR-133B board
board. . Input 1 kHz/220 mV p-p sine wave signal from the audio
generator to the pin 2 (X) (GND: pin 3) of the INCOM2
Measuring instruments: Oscilloscope, Audio generator connector (XLR pin 5) of CA-590/590P.
Extended board: TR-133B board . Fig.1 (Refer to “4-1-4. Audio Connection”.)
Preparation: Measurement point: TP502 (GND: E300)/TR-133B
. Set the switches below on the AU-294 board of CA-590/ board
590P. Adjustment point: 1RV501 (INCOM 2 LEVEL)/
S3 (CM/DYM) → “DYM” TR-133B board
S4 (UNBAL) → “ON” Specification: A = 200 ± 10 mV p-p
S5 (GAIN: +/0/_) → “0”
. Input 1 kHz/220 mV p-p sine wave signal from the audio
generator to the pin 2 (X) (GND: pin 3) of the INCOM2 A
connector (XLR pin 5) of CA-590/590P.
board CN902
E1
Adjustment procedure: G
S2
1. Set the oscilloscope INPUT (AC/DC) mode to DC, S362

S363
and connect the probe to TP501 (GND: E300) on the S361
TR-133B board. Then, turn slowly the 1LV501 (7.4M E400
TUNE 1) core up to 1.24 ± 0.02 V dc while watching F

TP202
the oscilloscope screen. E300
RV801 TP602 TP502 TP402 TP302

RV201
RV601 RV501 RV401 RV301

E
1.24 ±0.02 V dc TP601 TP501 TP401 TP301
TP801
GND E801 LV602 LV502 LV402 LV302
LV901 LV201 LV601 LV501 LV401 LV301
D
2. Set the oscilloscope INPUT (AC/DC) mode to “AC”, RV901 TP201
and adjust the 1LV502 (7.4M TUNE2) core to

LV902
minimize the carrier.
C
RV701
RV902
E100
Minimum TP901
TP1 TP21
TP41 TP61 TP81 TP101
B
E102
3. Perform steps 1 and 2 repeatedly to meet the specifica- TP701 LV1 LV21 LV41 LV61 LV81 LV101
E701
tions in 1 and 2. A
RV41 RV61 RV81 RV101
S1
E101
1 2 3 4
TR-133B BOARD (A SIDE)
4-28 CCU-590/P/V1(E)
4-6-10. MIC 1 Demodulation Adjustment 4-6-11. MIC 1 Level Adjustment

after replacing IC301/1LV301/ Extended board: TR-133B board
board. . Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal from
the audio generator to the MIC connector of CA-590/590P.
Measuring instruments: Oscilloscope, Audio generator . Set the AUDIO CH-1 input select switch on the CA-590/
Extended board: TR-133B board 590P rear panel to REAR/MIC (center).
Preparation: . Fig.3 (Refer to “4-1-4. Audio Connection”.)
. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal from Measurement point: TP302 (GND: E300)/TR-133B
the audio generator to the MIC connector of CA-590/590P. board
. Set the AUDIO CH-1 input select switch on the CA-590/ Adjustment point: 1RV301 (MIC 1 LEVEL)/TR-
590P rear panel to REAR/MIC (center). 133B board
. Fig.3 (Refer to “4-1-4. Audio Connection”.) Specification: A = 200 ± 5 mV p-p
board
A
Adjustment procedure:
1. Connect the oscilloscope probe to TP301 (GND:
E300) on the TR-133B board. Then turn the 1LV301
(6.2M TUNE1) core slowly to reach 1.24 ± 0.01 V dc
E1 CN902
while watching the oscilloscope screen.
G
S2
S363
1.24 ±0.01 V dc
GND
F
TP202
E300
2. Set the oscilloscope INPUT (AC/DC) mode to “AC”, RV801 TP402 TP302
and adjust the 1LV302 (6.2M TUNE2) core to RV201

RV601 RV401 RV301
minimize the carrier. E
TP401 TP301
TP801 LV602 LV402
E801 LV302
LV901
LV601 LV401 LV301
LV201
Minimum D
RV901
TP201
LV902
C
3. Perform steps 1 and 2 repeatedly to meet the specifica- RV902
RV701
tions in 1 and 2. E100
TP901
TP1 TP21
B TP41 TP101
E102
TP701 E701 LV101
A RV41 RV101
S1
E101
1 2 3 4
CCU-590/P/V1(E) TR-133B BOARD (SIDE A) 4-29

4-6-12. MIC 2 Demodulation Adjustment 4-6-13. MIC 2 Level Adjustment

after replacing IC401/1LV401/ Extended board: TR-133B board
board. . Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal
from the audio generator to the MIC IN connector of
Measuring instruments: Oscilloscope, Audio generator CA-590/590P.
Extended board: TR-133B board . Set the AUDIO CH-2 input select switch on the CA-590/
Preparation: 590P rear panel to REAR/MIC (center).
. Input 1 kHz/2.2 mV p-p (_60 dBu) sine wave signal . Fig.3 (Refer to “4-1-4. Audio Connection”.)
from the audio generator to the AUDIO CH-2 IN
board
connector of CA-590/590P.
Adjustment point: 1RV401 (MIC 2 LEVEL)/TR-
. Set the AUDIO CH-2 input select switch on the CA-590/
133B board
590P rear panel to REAR/MIC (center).
Specification: A = 200 ± 5 mV p-p
board
A
1. Connect the oscilloscope probe to TP401 (GND:
E300) on the TR-133B board. Then turn the 1LV401
(6.7M TUNE1) core slowly to reach 1.24 ± 0.01 V dc E1 CN902
while watching the oscilloscope screen. G

S2
S363
1.24 ±0.01 V dc
F
GND TP202
E300
RV801 TP402 TP302
2. Set the oscilloscope INPUT (AC/DC) mode to “AC”, RV201

RV601 RV401 RV301
and adjust the 1LV402 (6.7M TUNE2) core to E
TP401 TP301
minimize the carrier. TP801 LV602 LV402
E801 LV302
LV901
LV601 LV401 LV301
LV201
RV901
D
TP201
Minimum
LV902
C
RV701
RV902
3. Perform steps 1 and 2 repeatedly to meet the specifica- E100
tions in 1 and 2. TP901
TP1 TP21
B TP41 TP101
E102
TP701 E701 LV101
A RV41 RV101
S1
E101
1 2 3 4
4-30 TR-133B BOARD (SIDE A) CCU-590/P/V1(E)

4-6-14. CHU DATA Demodulation Adjustment 4-6-15. CHU TONE Adjustment

Notes: Measuring instrument: Oscilloscope (set to AC mode)
. Perform this adjustment together with the already Extended board: TR-133B board
adjusted CA-590/590P. Measurement point: TP202 (GND: E1)/TR-133B
. Perform this adjustment only after replacing IC201 and/ board
or 1LV201 (5.6M TUNE) on the TR-133B board. Adjustment point: 1RV201 (TONE ADJ)/TR-
133B board
 20 MHz BW Limit: ON  Adjustment procedure:
 Input mode: DC  1. Set the oscilloscope as follows.
Extended board: TR-133B board
. HORIZ/DIV: 20 mS/DIV
Measurement point: TP201 (GND: E1)/TR-133B board
. VOLTS/DIV: 100 mV/DIV
Adjustment point: 1LV201 (5.6M TUNE)/TR-
. Input mode: AC
133B board
2. Turn slowly 1RV201 clockwise 2 from the mechani-
Specification: A = +0.50 ± 0.02 V dc
cal center while watching the oscilloscope, and record
GND
the wave starting position (a).
A
Position (a)
Mechanical
center
E1 CN902
G
S2
3. Turn slowly 1RV201 counterclockwise 3 while
watching the oscilloscope, and record the wave
S363 starting position (b).
(a)
F
TP202
E300
RV801 TP402 TP302
RV201
RV601 RV401 RV301
E
TP801
TP401 TP301 Position (b)
LV602 LV402
LV302
E801
LV901
4 Set 1RV201 to the center of (a) and (b).
LV601 LV401 LV301
RV901
LV201 (a)
D
TP201
=
LV902
Set to the center
C =
RV701
RV902
E100
TP901 (b)
TP1 TP21
B TP41 TP101
E102
TP701 E701 LV101
A RV41 RV101
S1
E101
1 2 3 4
CCU-590/P/V1(E) TR-133B BOARD (SIDE A) 4-31

4-7. RETURN VIDEO Cable 4-7-2. RETURN VIDEO Deviation Adjustment
Compensation System Adjustment
4-7-1. RETURN VIDEO Carrier Frequency Measuring instruments: Spectrum analyzer, Video
Adjustment signal generator (10 STEP
signal)
Adjustment category: C Extended board: TR-133B board
Note: Preparation:
Section 4-5-14. RETURN VIDEO Level Adjustment must . Input 1.0 V p-p linearity signal (10 STEP) to the RET-1
have already been finished. input terminal on the CCU rear panel.
. Press the RET-1 switch on the CA-590/590P rear panel.
Measuring instruments: Spectrum analyzer, Video Measurement point: TP701 (GND: E701)/TR-133B
signal generator (10 STEP board
signal) Adjustment point: 1RV701 (RET DEV)/TR-133B
Extended board: TR-133B board board
Preparation: Specification: T = 2.000 ± 0.005 MHz
. Input 1.0 V p-p linearity signal (10 STEP) to the RET-1 SYNC tip White 100 %
input terminal on the CCU rear panel.
. Press the RET-1 switch on the CA-590/590P rear panel.
board
Adjustment point: 1CT701 (RET FREQ)/TR-
133B board
Specification: 69.000 ± 0.005 MHz
SYNC tip T = 2.0 MHz
69.0 71.0
MHz MHz
Perform the adjustments of 4-7-1 and 4-7-2 repeatedly to

meet the respective specifications.
69.0
MHz
B C D E F G
A
RV901 LV901 TP801 RV801
1 E801
TP701 LV902
RV902
E701 TP901
CT701 E1
RV701
S1
TP201 RV201
TP1
LV201
LV1
TP202
2 TP21
E101 LV21 LV601 RV601
LV602
RV41
LV41 CN902
TP41
LV401 RV401
LV402 TP402
RV101 LV101
TP401
TP101 LV301 RV301
E102 E300
LV302
4 TP302 S363 S2
TP301
4-32 CCU-590/P/V1(E)
4-7-3. RX PROMPT VIDEO Demodulation Adjustment procedure:
Adjustment 1. Adjust temporarily 1LV902 (PROMPT TUNE) on the
TR-133B board so that a video waveform appears on
Adjustment category: C the waveform monitor.
Notes: 2. Adjust 1LV901 (PROMPT FREQ)/TR-133B board to
. Perform this adjustment only after replacing IC903, minimize the frequency response around 6 MHz.
1LV901 (PROMPT FREQ) or 1LV902 (PROMPT
TUNE) on the TR-133B board.
Use a TRIAX cable of 300 m or less for this adjustment.
. The CA-590/590P shall have been adjusted properly.
6 MHz
Measuring instruments: Waveform monitor, Video
signal generator (sweep signal, 3. Switch the video signal generator signal to 10 STEP
10 STEP signal) signal.
Preparation: ––––––– This adjustment continues to next page. –––––––
n
The RX PROMPTER output terminal must be output from
RET-2/PROMPTER BNC on the CCU rear panel.
. S2 (TX ← REM → RX)/TR-133B board (CCU) →

“RX”
. S301/DM-139B board (CA-590/590P) → “TX”
. S1 (Cable Length)/DM-140 board (CCU) → “F” (AUTO)
. Input sweep signal from the video signal generator to the
PROMPTER terminal on the CA-590/590P rear panel.
Measuring instrument: RET-3/PROMPTER terminal
(CCU rear panel)
Adjustment point: 1LV901 (PROMPT FREQ)/
TR-133B board
1LV902 (PROMPT TUNE)/
TR-133B board
B C D E F G
A E801
RV901 LV901 TP801 RV801
1 RV902 LV902
TP701 TP901
E701
E1
RV701
S1
TP201 RV201
TP1
LV201
2 LV1
E101 TP202
TP21
LV21 LV601 LV602 RV601
RV41
LV41 TP41 CN902
LV401 LV402 RV401

TP402
RV101 LV101
TP101 TP401
LV301 RV301
E102 E300
LV302
4 S363 S2
TP302
TP301
CCU-590/P/V1(E) 4-33
4. Readjust the 1LV902 (PROMPT TUNE) on the TR- Note:
133B board to make portion “A” of the video wave- Perform the following after the adjustment is completed.
form flat. . Set S2 (TX ← REM → RX)/TR-133B board to “TX”
(Note: If portion “A” does not become flat, proceed to and then to REM.
“4-7-4. RX PROMPT VIDEO RF AGC Adjustment”, . S1 (Cable Length)/DM-140 board → “F” (AUTO)
and then perform readjustment in “4-7-3. RX (unchanged)
PROMPT VIDEO Demodulation Adjustment”.) . Re-set S301 on the DM-139B board of CA-590/590P to
“RX”
. Disconnect the BNC cable from the PROMPTER
terminal.
Flat
B C D E F G
A E801
RV901 LV901 TP801 RV801
1 RV902 LV902
TP701 TP901
E701
E1
RV701
S1
TP201 RV201
TP1
LV201
2 LV1
E101 TP202
TP21
LV21 LV601 LV602 RV601
RV41
LV41 TP41 CN902
LV401 LV402 RV401

TP402
RV101 LV101
TP101 TP401
LV301 RV301
E102 E300
LV302
4 S363 S2
TP302
TP301
4-34 CCU-590/P/V1(E)
4-7-4. RX PROMPT VIDEO RF AGC Note:
Adjustment Perform the following after the adjustment is completed.
. Set S2 (TX ← REM → RX) on the TR-133B board to
Adjustment category: B TX side with POWER ON and then to REM.
Note: Use a 300 m TRIAX cable for . Re-set S301 on the DM-139B board of CA-590/590P to
this adjustment. “RX”
The CA-590/590P shall have . S1 (CABLE LENGTH)/DM-140 board → “F” (AUTO)
been adjusted properly. . Disconnect the BNC cable from the PROMPTER
terminal.
signal generator (10 STEP
signal)
Preparation:
n

“RX”
. S1 (CABLE LENGTH)/DM-140 board (CCU) → “F”
(AUTO) CN902
E1
. Set S301 on the DM-139B board of CA-590/590P to
“TX” G
S2
. Input 10 STEP signal from the video signal generator to

S363
the PROMPTER terminal on the CA-590/590P rear
panel.
Measurement point: RET-2/PROMPTER terminal F
TP202
(CCU rear panel) E300
Adjustment point: 1RV901 (RF AGC DLY)/TR- RV801 TP402 TP302
133B board RV201

RV601 RV401 RV301
E
TP401 TP301
TP801 LV602 LV402
E801 LV302
. Turn slowly 1RV901 (RF AGC DLY) on the TR-133B LV901
LV601 LV401 LV301
board counterclockwise 3 from the maximum position, RV901
LV201
D
and stop it at a position where each black portion of TP201
noise level A (see figure below) becomes minimal.

LV902
(Excessive turn causes the SYNC level to deteriorate.)
C
RV701
RV902
E100
TP901
TP1 TP21
B TP41 TP101
E102
TP701 E701 LV101
A
A RV41 RV101
S1
E101
1 2 3 4
Where each black portion of

noise level A becomes minimal. TR-133B BOARD (SIDE A)
CCU-590/P/V1(E) 4-35
4-7-5. RX PROMPT VIDEO Level Adjustment
Note: Use a TRIAX cable (300 m
maximum) for this adjustment.
The CA-590/590P shall have
been adjusted properly.

signal generator (10 STEP
signal)
Preparation:
n

“RX”
. S1 (MODE AUTO/MAN)/DM-140 board (CCU) → “F”
(AUTO)
. Set S301 on the DM-139B board of CA-590/590P to CN902
E1
“TX”
. PROMPT OUT / Rear panel → Disconnect 75 Z G
S2
termination.
. Input 10 STEP signal from the video signal generator to S363
the PROMPTER terminal on the CA-590/590P side

panel. F
TP202
E300
RV801
Adjustment procedure: TP402 TP302
. Adjust 1RV902 (PROMPT LEVEL) on the TR-133B RV201

RV601 RV401 RV301
E
board so that RET-2/PROMPTER video level becomes
TP401 TP301
1.00 ± 0.03 V p-p.
TP801 LV602 LV402
E801 LV302
LV901
LV601 LV401 LV301
LV201
RV901
D
TP201
1.00 ±0.03 V p-p
LV902
C
RV701
RV902
E100
Note:
TP901
Perform the following after the adjustment is completed.
. Set S2 (TX ← REM → RX) on the TR-133B board to B
TP1 TP21
TP41 TP101
TX side with POWER ON and then to REM.

E102
. Re-set S301 on the DM-139B board of CA-590/590P to
“RX” TP701 E701 LV101
. Disconnect the BNC cable from the PROMPTER A RV41 RV101

terminal. S1
E101
1 2 3 4
4-36 CCU-590/P/V1(E)
4-8. PROMPT VIDEO Cable
Compensation System Adjustment
4-8-1. TX PROMPT VIDEO Modulation

Adjustment
Note: Use a TRIAX cable (300 m
maximum) for this adjustment.
Measuring instruments: Oscilloscope, Video signal

generator
Preparation:
. Input 10 STEP signal (chroma signal: OFF) from the
video signal generator to the PROMPTER terminal
(CCU rear panel).
. S2 (TX ← REM → RX) /TR-133B board (CCU) →
“TX”
. S1 (Cable Length) /DM-140 board (CCU) → “1” (330)
. Set S301 on the DM-139B board of CA-590/590P to
“RX” CN902
E1
board G
S2
Adjustment point: 1RV801 (PROMPT DEV)/TR-

S363
133B board
Specification: A = 25 ± 3 %
F
TP202
Adjustment procedure: E300
. Adjust 1RV801 so that the level “A” meets the specifi- RV801 TP402 TP302
cation, when the level “B” is set to 100 % with the RV201
RV601 RV401 RV301
E
oscilloscope VAR adjustment knob.
TP401 TP301
TP801 LV602 LV402
E801 LV302
B = 100 % LV901
LV601 LV401 LV301
A = 25 ±3 % RV901
LV201
D
TP201
LV902
Note:
C
RV701
Set the switch below after the adjustment is completed. RV902
. S1 (Cable Length)/DM-140 board (CCU) → “F” E100
TP901
(AUTO)
TP1 TP21
B TP41 TP101
E102
TP701 E701 LV101
A RV41 RV101
S1
E101
1 2 3 4
CCU-590/P/V1(E) 4-37
4-9. Intercom System Adjustment 4-9-2. SIDE TONE Adjustment
4-9-1. INCOM (T) Level Set Adjustment Adjustment category: C

Measuring instruments: Oscilloscope, Audio generator
Adjustment category: C Extended board: AU-295 board
Measuring instruments: Oscilloscope, Audio generator Preparation:
Preparation: . S5/SW-1189 board → “ECM”
. S5/SW-1189 board → “ECM” . MIC switch/CCU front panel → “MIC ON”
. MIC switch/CCU front panel → “MIC ON” . INCOM level adjustment knob/CCU front panel →
Measurement point: TP202 (GND: E1)/AU-295 board Maximum
Adjustment point: 1RV202 (TALK LEV)/AU-295 Measurement point: TP202 (GND: E1)/AU-295 board
board Adjustment point: 1RV102 (SIDE TONE)/AU-
295 board
1. Connect the audio generator to the INCOM connector Adjustment procedure:
on the CCU front panel as shown below. 1. Connect the audio generator to the INCOM connector
Audio generator
on the CCU front panel as shown below.
Audio generator
INCOM connector
INCOM connector
GND 600 Z 5 1
4 2
more than 3 GND 600 Z 5 1
47 uF/16 V more than 4

3
2
_ +
47 uF/16 V
_ +
2. Input 1 kHz/220 mV p-p sine wave from the audio

generator. 2. Adjust the audio generator output level so that 1 kHz/
3. Adjust 1RV202 (TALK LEV) on the AU-295 board 200 mV sine wave appears at TP202 (GND: E1) on the
so that TP202 signal level becomes 200 ± 10 mV p-p. AU-295 board.
3. Adjust again 1RV102 (SIDE TONE) on the AU-295
board so that TP206 level becomes 330 ± 60 mV p-p.
n
200 ±10 mV p-p
The value above is determined for maintenance.
Adjust the level as required by customers for actual
operation.
B C D E F G H J
A K
E2
TP202 RV202
1
E1 TP207
S101 S103 S201 S200 TP206
TP201 TP200
S100 IC105 TP101
S107
2 S106 TP100
S104 TP102
E3
S108
S102 S105 CN902
3 RV100 TP205
RV201 S203
S207 TP208
RV101
TP203
S205 TP210 RV200 S202
RV102 TP204
4
RV203 S204 S206 S4 S2
RV204
TP209 S3 S1
5
4-38 AU-295 BOARD (A SIDE) CCU-590/P/V1(E)

4-10. RTS Intercom System Adjustment 4-10-2. PROD RTS CANCEL Adjustment
4-10-1. ENG RTS CANCEL Adjustment Adjustment category: C

Note: Perform adjustment below when
Adjustment category: C the intercom system employs
Note: Perform adjustment below when RTS system.
the intercom system employs
RTS system. Measuring instruments: Oscilloscope, Audio generator
Extended board: AU-295 board
Measuring instruments: Oscilloscope, Audio generator Preparation:
Extended board: AU-295 board . S5/SW-1189 board → “ECM”
Preparation: . MIC switch/CCU front panel → “MIC ON”
. S5/SW-1189 board → “ECM” . INCOM (PROG/PRIV/ENG) switch/SW-1189 board →
. MIC switch/CCU front panel → “MIC ON” “PROD”
. INCOM (PROG/PRIV/ENG) switch/SW-1189 board → . S206 (PROD SEL)/AU-295 board → “RTS”
“ENG” . S204/AU-295 board → “RTS”
. S207 (ENG SEL)/AU-295 board → “RTS” . Input 1 kHz/220 mV p-p sine wave signal to the INCOM
. S205/AU-295 board → “RTS” connector on the CCU front panel.
. Input 1 kHz/220 mV p-p sine wave signal to the INCOM Measurement point: TP209 (GND: E1)/AU-295
connector on the CCU front panel. board
Measurement point: TP210 (GND: E1)/AU-295 Adjustment point: 1RV203 (PROD RTS CAN-
board CEL)/AU-295 board
Adjustment point: 1RV204 (ENG RTS CAN- Specification: A = Minimum
CEL)/AU-295 board
Specification: A = Minimum
A
B C D E F G H J
A K
E2
TP202 RV202
1
E1 TP207
S101 S103 S201 S200 TP206
TP201 TP200
S100 IC105 TP101
S107
2 S106 TP100
S104 TP102
E3
S108
S102 S105 CN902
3 RV100 TP205
RV201 S203
S207 TP208
RV101
TP203
S205 TP210 RV200 S202
RV102 TP204
4
RV203 S204 S206 S4 S2
RV204
TP209 S3 S1
5
CCU-590/P/V1(E) 4-39
4-11. MIC Level Adjustment Adjustment procedure:
4-11-1. MIC1 Level Adjustment generator to e4 (GND: e5) on the extension board.
2. Adjust 1RV201 so that TP205 signal level becomes
Adjustment category: C “A”.
Measuring instruments: Oscilloscope, Audio generator A = 1100 ± 50 mV
Preparation:
. AUDIO IN +48 V CH1/CH2 switch/CA rear panel →
OFF A
. AUDIO IN CH1/CH2 switch/CA rear panel → REAR
MIC
. Input below signal from the audio generator to the CA
AUDIO IN CH1 connector. (Refer to “4-1-4. Audio 3. Connect the oscilloscope to TP208, and check that the
Connection”.) signal level is 1100 ± 100 mV p-p.
Signal name: Sine wave
Frequency: 1 kHz
Output level: 2.2 mV p-p (_60 dBu)
. CA MIC1 GAIN → _60 dB
. S203/AU-295 board → “0 dB”
Measurement point: Follow the steps below.
Note: TP205 (GND: E1) and
TP208 (GND: E1)/AU-295
board
Adjustment point: 1RV201/AU-295 board
B C D E F G H J
A K
E2
TP202 RV202
1
E1 TP207
S101 S103 S201 S200 TP206
TP201 TP200
S100 IC105 TP101
S107
2 S106 TP100
S104 TP102
E3
S108
S102 S105 CN902
3 RV100 TP205
RV201 S203
S207 TP208
RV101
TP203
S205 TP210 RV200 S202
RV102 TP204
4
RV203 S204 S206 S4 S2
RV204
TP209 S3 S1
5
4-40 CCU-590/P/V1(E)
4-11-2. MIC2 Level Adjustment Adjustment procedure:
Adjustment category: C generator to a4 (GND: a5) on the extension board.
Measuring instruments: Oscilloscope, Audio generator 2. Adjust 1RV200 so that TP203 signal level becomes
Preparation: “A”.
. AUDIO IN +48 V CH1/CH2 switch/CA rear panel → A = 1100 ± 50 mV
OFF
. AUDIO IN CH1/CH2 switch/CA rear panel → REAR
MIC A
. Input below signal from the audio generator to the CA
AUDIO IN CH2 connector. (Refer to “4-1-4. Audio
Connection”.)
Signal name: Sine wave 3. Connect the oscilloscope to TP204, and check that the
Frequency: 1 kHz signal level is 1100 ± 100 mV p-p.
Output level: 2.2 mV p-p (_60 dBu)
. CA MIC2 GAIN → _60 dB
. S202/AU-295 board → “0 dB”
Measurement point: Follow the steps below.
Note: TP203 (GND: E1) and
TP204 (GND: E1)/AU-295
board
Adjustment point: 1RV200/AU-295 board
B C D E F G H J
A K
E2
TP202 RV202
1
E1 TP207
S101 S103 S201 S200 TP206
TP201 TP200
S100 IC105 TP101
S107
2 S106 TP100
S104 TP102
E3
S108
S102 S105 CN902
3 RV100 TP205
RV201 S203
S207 TP208
RV101
TP203
S205 TP210 RV200 S202
RV102 TP204
4
RV203 S204 S206 S4 S2
RV204
TP209 S3 S1
5
CCU-590/P/V1(E) 4-41
SAFETY CHECK-OUT
After correcting the original service problem,

perform the following safety checks before
releasing the set to the customer :
The material contained in this manual consists of
information that is the property of Sony Corporation. Check the metal trim, “metallized” knobs, screws,
Sony Corporation expressly prohibits the duplication of and all other exposed metal parts for AC
any portion of this manual or the use thereof for any leakage. Check leakage as described below.
purpose other than the operation or maintenance of the
equipment described in this manual without the express LEAKAGE TEST
written permission of Sony Corporation.
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to
Le matériel contenu dans ce manuel consiste en any exposed metal part having a return to
informations qui sont la propriété de Sony Corporation. chassis, must not exceed 3.5 mA. Leakage
Sony Corporation interdit formellement la copie de current can be measured by any one of three
quelque partie que ce soit de ce manuel ou son emploi methods.
pour tout autre but que des opérations ou entretiens de
l’équipement à moins d’une permission écrite de Sony 1. A commercial leakage tester, such as the
Corporation. Simpson 229 or RCA WT-540A. Follow the
manufacturers’ instructions to use these
instruments.
Das in dieser Anleitung enthaltene Material besteht aus 2. A battery-operated AC milliammeter. The
Informationen, die Eigentum der Sony Corporation sind. Data Precision 245 digital multimeter is
Die Sony Corporation untersagt ausdrücklich die suitable for this job.
Vervielfältigung jeglicher Teile dieser Anleitung oder den 3. Measuring the voltage drop across a resistor
Gebrauch derselben für irgendeinen anderen Zweck als by means of a VOM or battery-operated AC
die Bedienung oder Wartung der in dieser Anleitung voltmeter. The “limit” indication is 5.25 V, so
beschriebenen Ausrüstung ohne ausdrückliche analog meters must have an accurate low-
schriftliche Erlaubnis der Sony Corporation. voltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM
that is suitable. Nearly all battery operated
digital multimeters that have a 20 V AC range
are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
AC
0.15 µF 1.5 kZ voltmeter
(5.25V)
Earth Ground
Fig A. Using an AC voltmeter to check AC leakage.
CCU-590/P/V1(E)
CCU-590 (UC) Printed in Japan
CCU-590P (CE) E Sony Corporation 2005. 5 08
9-968-167-01 ©2005

SONY CCU-590 Service Manual

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SONY CCU-590 Service Manual

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CAMERA CONTROL UNIT

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuit 4. Prevention against achieving hazardous

Lithiumbatteri-Eksplosionsfare ved fejlagtig

For safety, do not connect the connector for peripheral

Manual Structure 3. Service Overview

Purpose of this manual

. Maintenance Manual Vol.2 CCU-590/590P (Available on request)

. Operation Manual (Supplied with this unit)

. “Semiconductor Pin Assignments” CD-ROM (Available on request)

. Ethernet is a registered trademark of Xerox Corporation.

Screw with stopper Flexible card wire

Screws with stopper

12. Close the front panel of the RM-B750 in the direction

7.5 mm or less 7.5 mm or more

Pin Screw with stopper

13. Upon completion of front panel installation, check that

1-3-1. Connector Input/Output Signals

VBS/SDI 1/2/3 *3 (BNC)VBS, 1.0 V p-p, 75 Z

(EXTERNAL VIEW) 10 AUX3 (*4 TALLY OUT) *4

No. Signal Specifications 11 NC No connection

R G B CONT0 CONT1 CONT2 CHU MIC1 AMP

No. Signal Specifications No. Signal Specification

2 ENG (R) (Y) OUT 0 dBu BALANCED 2 TX (_)

3 ENG (G) GND for ENG 3 RX (+) CCU/CNU/AUX

4 ENG (T) (X) IN ENG SYSTEM TALK 4 RX (_) SERIAL DATA

5 ENG (T) (Y) IN 0 dBu BALANCED 5 TX GND GND for TX

7 PGM (Y) IN (Selectable with 7 POWER (_)IN GND for POWER

8 PGM (G) IN S451/AU board) 8 SPARE

9 GND GND for AUX C CHASSIS GND CHASSIS GND

Connector name Connected connector/cable

4. Do not put the unit in a place subject to excessive dust

2. Mount the CCU-590/590P on the rack mount adaptor

To make communications available using a coaxial cable

Change on the CA side

Change on the CCU Side

3. Remount the DM-140 board on the unit.

Check after Change

SW No. Description Factory

TP303 S305 (B-3) NTSC 5 PAL

RV501 1. ON: Analogue audio OFF

CN902 SW No. Description Factory

IV-57B BOARD (A SIDE) TR-133B BOARD (A SIDE)

SW No. Description Factory SW No. Description Factory

D S107 (A-2) FP INCOM MODE OFF

SW-1189 BOARD (A SIDE)

SW No. Description Factory

S2 (B-2) Main power switch OFF

CAMERA ADAPTOR (*3)

TRIAX CABLE (*1)

ENG/EFP LENS or COAX CABLE

1.35" COLOR VF (BVF-C10W)

TRIAX CABLE (*1)

STUDIO ZOOM LENS

TRIAX CABLE (*1)

LARGE LENS ADAPTER VIEWFINDER SADDLE

System without CNU-700

PANEL STANDARD TEST BARS CLOSE VTR

PANEL STANDARD TEST BARS CLOSE VTR

REMOTE CONTROL UNIT RM-B750

*3: When the CA-570/570P/590/590P is connected with the CCU-550D/

*4: The CCU-550D/550DP incorporating the DC Power Unit BKP-5974

*5: The viewfinder BVF-7700 cannot be used together with CCU-550D/

*6: When CCU-550D/550DP is connected, the prompter cannot be fed

(EXTERNAL VIEW) 10 AUX3 (4 TALLY OUT) 4