Boiler house and OSBL

Total traps 293

Tracing traps 55
OK traps 41
Leaking 3
Blocked 11

55

Ethoxylates - New and old

Total traps 64

Header traps 48
OK 21
Leaking 8
Blocked 7
NIO 12

Formulation
Total number of traps 117

Header traps 31
OK traps 19
Leaking 5
Blocked 7

GE
Total traps 82

Header traps 38
Blocked traps 3
OK traps 30
Leaking 5

MEG section
Total traps 238

Header traps 154

OK traps 83
leaking 40
Blocked 31
No trap location 1

PEGEE + Production + CO2 + Distillery

Total traps 39

Header traps 26
OK traps 21
Leaking 4
Blocked 1

Total number of traps checked in the plant 833

Total number of tracing traps 190

Working tracer traps 143
Leaking tracer traps 15
Blocked tracer traps 30
NIO 2
Header traps 237 Process 1
OK traps 159
Leaking 26 Wrong selection 1
Blocked 41 Leaking 1
NIO 4
No trap locations 7

237

Tracing 4 Process traps 12

Working OK 4 OK 9
Wrong selection 4 Leaking 0
Water - logged 0
NIO 3

Tracing traps 57 Process traps 29

Wrong selection 57 OK traps 7
OK traps 35 Leaking 0
Leaking 6 Blocked 1
Blocked 15 NIO 21
Process traps 31 Tracer lines 13
OK traps 19 Wrong selection 13
Leaking 5 OK 11
Wrong selection 2 Leaking Leaking 1
NIO 5 Blocked 1

Process traps 30 Tracer lines 54

OK traps 22 Wrong selection 54
Leaking 5 OK traps 45
Blocked 2 Blocked 3
No trap location 1 Leaking 5
No trap location 1

Process traps 6 Tracing traps 7

OK 3 Wrong selection 7
Leaking 1 OK 7
NIO 2

Total number of header traps 534 Total number of prcess traps 109
OK traps 333 OK traps 60
Leaking 88 Leaking traps 12
Blocked 90 Blocked 3
NIO 16 NIO 31
No trap locations 8 No trap locations 3
 Present traps status
Section Total traps Ok traps Passing traps Waterlogged/ Blocked NIOP
Boiler and OSBL 293 201 29 52 4
Ethoxylytes 64 34 8 7 15
Formulation 117 61 11 23 22
MEG section 238 148 50 36
GE section 82 60 13 4 5
Other Sections. 39 29 5 3 2
Total 833 533 116 125 48
% of total 100 64 14 15 6

Recommended traps qty.

Section PC 01, 15 NB BPT TD 62 FT 15 NB FT 25 NB
Boiler and OSBL 66 49 9 1
Ethoxylytes 15 4
Formulation 11 54 5 2
MEG section 71 54 8 2
GE section 15 12
Other Sections. 8 7
Total 186 180 17 7 3

Ok traps Passing traps

Waterlogged/ Blocked NIOP No trap
64 14 15 6 1

Right selection
Wrong Selection of traps
614 219
 Right selection Wrong Selection of traps
s
No trap Wrong Selection of traps
7 58
4
64
4 71
15
7
11 219
1.3 26
1
6

15

Ok traps
Passing traps
Waterlogged/ Blocked
NIOP
14 No trap
64
raps
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen Remarks
(mm) kg/cm2 dation
B1 Boiler no 2, near NRV, In boiler house. TD 20 Spirax 34 Header OK OK No drip leg
B2 Boiler no 1, near NRV, In boiler house. TD 20 UKL 34 Header OK Passing PC01N 15 No drip leg, NRV is leaking
NB of Boiler 1.
B3 Common header of Boiler 1 and 2. TD 20 ESCO 34 Header OK Passing PC01N 15 No drip leg
NB
B4 Common header of Boiler 1 and 2. No trap 34 Header PC01N 15
NB
B5 Common header of Boiler 1 and 2., after riser. TD 20 Spirax 34 Header OK Waterlogged PC01N 15
NB
B6 Common header end of power house (LP No trap 34 Header PC01N 15
letdown) NB
B7 IJT 80 TPH interconnection near power house. No trap 34 Header PC01N 15
NB
B8 Near column no 52. TD 20 Pennat 34 Header OK Passing PC01N 15
NB
B9 CVL boiler house, near column no. 11 TD 20 Armstrong 34 Header OK OK
B 10 TBW boiler house, near column no. 10 and 11. TD 20 UKL 34 Header OK OK

B 11 Boiler house, near column no. 13. TD 20 Pennat 34 Header OK OK

B 12 From CVL boiler to ethytylene, near column no. TD 20 Spirax 34 Header OK Passing PC01N 15
16 NB
B 13 CVL 20 TPH, near HP steam NRV. No trap 34 Header PC01N 15
NB
B 14 CVL 30 TPH, HP steam line, near column no. 19. TD 20 Spirax 34 Header OK OK

B 15 CVL 30 TPH, HP steam line, near column no. 20 TD 20 Pennat 34 Header OK OK

B 16 CVL 30 TPH, HP steam line, near column no. 22 TD 20 Pennat 34 Header OK OK

 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen Remarks
(mm) kg/cm2 dation
ETH 1 MP steam line, near ETH control room. TD 20 UKL 13 Header OK NIOP
ETH 2 MP steam line, near ETH control room. TD 20 - 13 Header OK Passing PC01N 15 Bypass valve leaking
NB
ETH 3 HP steam line, near ETH control room. TD 20 - 34 Header OK NIOP
ETH 4 HP steam line, infront of central hose station no TD 20 Pennat 34 Header OK OK Isolation valve leaking
15
ETH 5 MP steam line, near reactor - R101 TD 20 - 13 Header OK OK
ETH 6 MP steam line, near E - 110 TD 20 Pennat 13 Header OK OK Bypass valve leaking
ETH 7 LP steam line, near E - 110 TD 20 Pennat 3 Header OK Waterlogged PC01N 15
NB
ETH 8 LP steam line, near condensate drum. TD 20 Armstrong 3 Header OK OK

ETH 9 LP steam line, near condensate drum. TD 20 Spirax 3 Header OK Passing PC01N 15
NB
ETH 10 LP steam line, near condensate drum. TD 20 UKL 3 Header OK OK Bypass valve leaking
ETH 11 MP steam line, near condensate drum. TD 20 - 13 Header OK Waterlogged PC01N 15
NB
ETH 12 steam line, near condensate drum. TD 20 UKL - Header OK Waterlogged PC01N 15
NB
ETH 13 steam line, near condensate drum. TD 20 Pennat - Header OK Waterlogged PC01N 15
NB
ETH 14 HP steam line, near melter section TD 20 - 34 Header OK Passing PC01N 15
NB
ETH 15 LP steam line, near shift roomph 2, v13. TD 20 UKL 3 Header OK OK
ETH 16 LP steam line, near v13. TD 20 Pennat 13 Header OK OK
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen Remarks
(mm) kg/cm2 dation
F1 Steam Main line, near textile plant 1 column. TD 20 Pennat 13 Header OK OK
F2 Steam Main line, near textile plant 1 column. TD 20 Pennat 3 Header OK Passing PC01N 15 Root valve leaking
NB
F3 Steam Main line, near textile plant 1 column. TD 20 UKL 3 Header OK OK
F4 Steam Main line, near textile plant 2 column. TD 20 Spirax 3 Header OK OK No drip leg
F5 Steam Main line, near textile plant 2 column. TD 20 Spirax 3 Header OK OK No drip leg
GE 6 HP steam line, near T 301 TD 20 UKL 34 Header OK Waterlogged PC01N 15
NB
GE 7 MP steam line, near T 301 TD 20 Pennat 13 Header OK Passing PC01N 15 Bypass open
NB
GE 8 MP steam line, near T 301 TD 20 Spirax 13 Header OK OK Bypass open
GE 9 Tracing steam line, near T 301, textile plant TD 20 Spirax 3 Tracing NOK OK BPT
GE 10 LP steam line, near T 301 TD 20 Spirax 3 Header OK Passing PC01N 15
NB
GE 11 Tracing steam line, near T 301, textile plant TD 20 UKL 3 Tracing NOK OK 15 NB BPT
GE 12 Tracing steam line, near T 301, textile plant TD 20 Spirax 3 Tracing NOK OK 15 NB BPT
GE 13 Tracing steam line, near T 301, textile plant TD 20 Spirax 3 Tracing NOK OK 15 NB BPT
GE 14 Tracing steam line, near T 301, textile plant TD 20 Spirax 3 Tracing NOK Waterlogged 15 NB BPT
GE 15 Tracing steam line, near T 301, textile plant TD 20 Pennat 3 Tracing NOK Waterlogged 15 NB BPT
GE 16 Tracing steam line, near T 301, textile plant TD 20 Pennat 3 Tracing NOK OK 15 NB BPT
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen
(mm) kg/cm2 dation
PC01N
meg/osb/1 meg osbl Td 20 PENNANT 34 header OK blocked
15NB
PC01N
meg/osb/2 meg osbl Td 20 PENNANT 34 header OK blocked 15NB
PC01N
meg/osb/3 meg osbl Td 15 PENNANT 34 header OK blocked
15NB
PC01N
meg/osb/4 meg osbl Td 15 PENNANT 34 header OK leak
15NB
PC01N
meg/osb/5 meg osbl Td 20 PENNANT 34 header OK leak
15NB

meg/osb/6 meg osbl Td 20 PENNANT 34 header OK leak PC01N

15NB
PC01N
meg/osb/7 meg osbl Td 20 PENNANT 34 header OK blocked
15NB
PC01N
meg/osb/8 meg osbl Td 20 PENNANT 34 header OK leak
15NB

meg/osb/9 meg osbl Td 20 PENNANT 34 hp header OK blocked PC01N

15NB
PC01N
meg/osb/10 meg osbl Td 20 PENNANT 3 lp header OK blocked
15NB
PC01N
meg/800/11 meg 800 mp let down Td 20 PENNANT 14 mp header OK leak
15NB
meg/800/12 meg 800 LP Td 20 PENNANT 3 lp header OK ok PC01N
PC01N
meg/osb/13 meg osbl 34h hp header drain valve leak
15NB
meg/r270/14 meg r270 near e 272 Td 15 PENNANT 21 header OK ok PC01N
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen
(mm) kg/cm2 dation
TD-62 15
meg/r270/15 meg near R270 Td 20 PENNANT 60 header NOT OK leak NB
TD-62 15
meg/r270/16 meg near R270 Td 20 PENNANT 60 header NOT OK leak
NB
STEAM TRAP DATA
Remarks

isolation valve
damaged,closed
STEAM TRAP DATA
Remarks

BYPASS ON TOP

BYPASS ON TOP
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen Remarks
(mm) kg/cm2 dation
FLANGE LEAK,NO DRIP
GE 1/1 BATTERY LIMIT NEAR D701 TD 20 PENNANT 32 HEADER OK OK
LET
BATTERY LIMIT LET DOWN HEADER INLET TO BY PASS LEAK, NO DRIP
GE 1/2 TO MP TD 20 PENNANT 32 CONTROL VALVE OK OK LET
BATTERY LIMIT LET DOWN HEADER AFTER CONTROL INLET VALVE LEAK, NO
GE 1/3 TD 20 PENNANT 14 OK OK
TO MP VALVE DRIP LET
E210 VERTICAL REBOILER
GE 1/4 FT 50 SPIRAX 14 VERTICAL REBOILER OK OK NO CHECK VALVE
ALCOHOL COLUMN
E210 VERTICAL REBOILER
GE 1/5 FT 50 SPIRAX 14 VERTICAL REBOILER OK OK NO CHECK VALVE
ALCOHOL COLUMN

GE 1/6 E310 VERTICAL REBOILER FT 40 SPIRAX 14 VERTICAL REBOILER OK OK NO CHECK VALVE

MEGEE COLUMN
E 320 VERTICAL REBOILER
GE 1/7 FT 25 SPIRAX 14 VERTICAL REBOILER OK OK NO CHECK VALVE
DEGEE COLUMN
BY PASS LEAK, NO DRIP
GE 1/8 GE 1 BELOW C201 TD 20 PENNANT 32 HEADER OK OK
LET
GE 1/9 GE 1 BELOW C201 TD 20 PENNANT 14 HEADER OK OK NO DRIPL LET
GE 1/10 GE 1 NEAR TK210 TD 20 UKL 14 HEADER OK OK
PC01N 15
GE 1/11 GE 1 NEAR TK210 TD 20 UKL 14 HEADER OK BLOCKED
NB
GE 1/12 GE 1 NEAR D106 TD 20 SPIRAX 14 HEADER OK OK
GE 1/13 GE 1 NEAR D106 TD 20 SPIRAX 14 HEADER OK OK
GE 1/14 GE 1 D106 TD 20 SPIRAX 32 HEADER OK OK BY PASS VALVE LEAK
PC01N 15 ISOLATION & BYPASS
GE 1/15 GE 1 NEAR DRIER AD TD 20 SPIRAX 32 HEADER OK LEAK
NB VALVE LEAK
GE 1/16 GE 1 NEAR FB 8001 TD 20 UKL 14 HEADER OK OK
 STEAM TRAP DATA
Tag No Location Type Size Make Pressure Application Choice Working Status Recommen Remarks
(mm) kg/cm2 dation
PG/7 PEGEE FB 2600 COIL FT 25 SPIRAX 3 FB 2600 OK OK NO CHECK VALVE

PG/8 PEGEE D2600 TD 15 PENNANT 3 TRACER NOT OK OK 15 NB BPT

PG/9 PEGEE D2600 TD 15 PENNANT 3 TRACER NOT OK OK 15 NB BPT

PG/10 PEGEE D2600 TD 15 PENNANT 3 TRACER NOT OK OK 15 NB BPT

PG/11 PEGEE D2600 TD 15 PENNANT 3 TRACER NOT OK OK 15 NB BPT ISOLATION VALVE LEAK

PG/12 PEGEE D2600 TD 15 SPIRAX 3 TRACER NOT OK OK 15 NB BPT

PG/13 PEGEE D2600 TD 15 SPIRAX 3 TRACER NOT OK OK 15 NB BPT

PG/14 PEGEE D2600 TD 15 SPIRAX 3 TRACER NOT OK OK 15 NB BPT

PG/15 PEGEE D2600 TD 20 SPIRAX 3 HEADER OK OK TRAP FAR

PG/16 PEGEE D2600 TD 20 SPIRAX 13 HEADER OK OK
PG/17 PEGEE D2600 TD 20 SPIRAX 13/34 HEADER OK OK TRAP NOT INSULATED
PC01N 15
PG/18 PEGEE D2600 TD 20 SPIRAX 3 HEADER OK BLOCKED BY PASS SIDE
NB
PG/19 PEGEE D2600 TD 20 SPIRAX 13 HEADER OK OK BY PASS SIDE
PG/20 PEGEE D2600 TD 20 SPIRAX 34 HEADER OK OK BY PASS LEAK
PG/21 PEGEE W 2600 FT 25 PENNANT 13 W 2600 OK OK NO CHECK VALVE
PS/22 PS NEAR 8501 TD 20 SPIRAX 3 HEADER OK OK