BEGERPANG OIL MILL CAP.

45 TPH
FLOW CHART OF PALM OIL PROCESSING 2010
FFB

WEIGHBRIDGE MAX.40 TONS

FRUIT CAGE 34 X 10 TONS/LORY RE-TRESHING

(DOUBLE THRESHING SYSTEM)
STERILIZER CAP. 2 X 50 TONS

TIPPLER

BUNCH CONVEYOR

THRESHER NO. 1 EMPTY BUNCH

Loose Fruit E/B RECYCLING CONVEYOR

E/B CHRUSHER CAP 30 TPH

THRESHER NO. 2
KONDEBSATE

FRUIT CONVEYOR E/B CONVEYOR Field

FRUIT ELEVATOR E/B PRESS E/B PRESSED ENRICH MULCH

LIQUOR TANK CAP. 1.5 TONS

LIQUOR CLARIFIER TANK CAP.30 TONS

TOP DISTRIBUTOR FRUIT CONVEYOR

DIGESTER OVER FLOW

UNDER FLOW CAKE BREAKER CONVEYOR

SCREW PRESS CAP. 3 X 20 TPH

SCREW PRESS CAP. 1 X 15 TPH

Crude Oil FIBRE CYCLONE FIBRE

NUT POLISHING DRUM

SAND TRAP TANK

SWECO CAP. 3 X 15 TPH NUT CONVEYOR

DCO TANK CAP. 9 TONS NUT TRANSPORT FIBRE/DUST

BY PUMP NUT HOPPER

DISTRIBUTION TANK ( 1,5 TON)
RIPPLE MILL
Sludge

SWECO SLUDGE CAP 20 TPH Under flow OIL CLARIFIER TANK 1ST WINNOWING SHELL
( CAP. 2 X 150 TONS )
2ND WINNOWING SHELL
SLUDGE TANK CAP 2 X 28 TONS
PURE OIL TANK ( CAP. 1 X 28 TONS) CLAYBATH SHELL

SAND CYCLONE CAP 2 X 30 TPH KERNEL CONVEYOR

KERNEL ELEVATOR
BALANCE TANK CAP. 4 TONS

KERNEL SILO FUEL

Oil SLUDGE CENTRIFUGE CAP. 6 X 6 TPH (CAP. 2 X 55 TONS) CONVEYOR
Slufge

VACUM DRIER ( CAP. 1 X 14 TPH)

SLUDGE PIT CAP. 280 TONS KERNEL TRANSPORT

OIL EXTRATION PUMP
( CAP. 2 X 14 TPH)
EFFLUENT POND KERNEL BULKING SILO
( CAP. 250 TONS ) BOILER
OIL SHORE TANK
ENRICH MULCH (CAP. 2 X 2500 T + 1 X 1000 T) KERNEL TRANSPORT

COMPOSTING DESPATCHED
DESPATCHED
 MASS BALANCE TARGET 2010
BEGERPANG OIL MILL
FRESH FRUIT BUNCH
OIL LOSSES
( FFB 100 % )
EVAPORATION
11%
Sterilizer Condensate (18%) STERILIZER FRUIT BUNCH Condansate Sterilizer 18 % Recycle to
Hot Water Tank 0.08%
( SFB 89% )

THRESHER SFB
( SFB 89% )

Recycle as Dilution Liquour 7 % PRESSING

Water E/B Press 20%
( LOOSE FRUIT 69%)
Pressed Bunch ( 13% )
0.30%
2.31 Oil Wet x 0.13

PRESS CAKE CRUDE OIL

Un-Striped Bunches (USB)
( FIBRE 13.40 % + NUT 13.10 % ) ( CO 42.50%) 0.02%
0.60% Looses Fruit/Spl x 0.20 x 0.2485 Re-
Cycle to Re- Threshing

CAKE BREAKER CONVEYOR

FIBRE ( 13.40%)
( FIBRE 13.40 % + NUT 13.10 % )
DILUTION CRUDE OIL Avg.NOS/100 x Avg. OLDS x 0.134
0.55%
( DCO 67.50 %) 52.5/100 x 7.8 x0.134

DEPERICARPER
CPO 25 % SLUGDE UNDER FLOW
( FIBRE 13.40 % + NUT 13.10 % )
Evaporation 0.50 %

OIL ( 24.50%) Sludge Waste (42.50%)

OIL EXTRACTION 0.40%
EFFICIENCY FFA < 3.00% 0.95% Oil Wet x 0.425
24.5/(24.50+1.35) X VM < 0.30%
100%=94.78%
DIRT < 0.050%
TOTAL : 1.35%

Fibre (13.40%)
0.13%
1.00% Broken Kernel x 0.134

NUT 13.1 %

Shell Proportion 24%

RIPPLE MILL WINNOWER - 1 0.07%
4.60% Broken Kernel x 24% x 6.30%

Shell Proportion 21.50 %

WINNOWER - 2 0.01%
0.80 % Broken Kernel x 21.50 % x 6.30%

Shell (6.30%) Shell Proportion 54.50 %

CLAYBATH 0.03%
Wet Kernel (6.80%) 1.00% Broken Kernel x 54.50 % x 6.30%

Evaporation 0.80 %

DRY KERNEL ( 6% )
VM < 7.0 %
DIRT < 7.0 %
BROKEN KERNEL < 20 % USB
0.01%
0.60% Losses Fruit/spl x 0.20 x 0.055

KERNEL EXTRACTION
EFFICIENCY
TOTAL : 0.25%
6.0/(6.0+0.25) X
100%= 96.00%
 STRUCTURE ORGANIZATION BEGERPANG OIL MILL 2010
Julianton Marbun
Mill Manager

Dedi Arfin Rudianto Catur Riyadi

Maint. Engineer Compost Asst. Shift Coordinator

Michael BP.Tambunan Sihar Manurung

Shift Engineer Shift Engineer

Nartim A. Yani Bambang Tri Susi Pendi Liliek S. Tarigan A. Arifin

Godown Maintence Compost Head of Shift Office Security Shift
Daily
Master Foreman Foreman Laboratory Foreman Adm. Foreman

Workes Workes Workes Workes Workes Workes Workes Workes Workes

MRP : 2 MRP : 19 MRP : 4 MRP : 5 MRP : 15 MRP : 10 MRP : 4 MRP : 4 MRP : 16
DRP : DRP : DRP : 14 DRP : DRP : 11 DRP : 11 DRP : DRP : 5 DRP : 10
PW : PW : PW : 8 PW : PW : PW : 1 PW : 1 PW : PW :
STAFF= 6
MRP = 79
DRP = 51
PW = 10
146