Meat Processing Unit

+--------------------------------+
| MARKET SURVEY CUM |

| DETAILED TECHNO ECONOMIC |
| FEASIBILITY REPORT |
+--------------------------------+
O N
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| |
| MEAT PROCESSING (EOU) |
| |
+=========================================+
KAT INDUSTRIAL CONSULTANTS PVT.LTD.
+---------------------------------------------------------------+
| HEAD OFFICE |
| WORLD TRADE CENTRE (38, GROUND FLOOR), BARAKHAMBA LANE, |
| CONNAUGHT PLACE, BABAR ROAD (NEAR BENGALI MARKET), |
| ADJACENT TO HOTEL INTER CONTINENTAL, NEW DELHI-110001 (INDIA) |
| ALSO AT:2/51, ROOP NAGAR, DELHI-110007 |
| |
|PHONE:41528137,23842632,23413183,23411360,9871231144,9868182357|
| FAX : 011 - 23413183 |
| E-mail : katcon@del2.vsnl.net.in |
| Website : www.katconsultants.net |
| |
| ******************************** |
| * * |
| * CODE : KAT/DPR/9662 * |
| * J.C. : 8540,9985,9210 * |
| ******************************** |
+---------------------------------------------------------------+
+------------------------------------------------------------------------+
| |
| |
| |
| C A U T I O N |
| |
| |
| |
| This project report has been prepared on the basis of |
| information available with M/S. KAT INDUSTRIAL CONSULTANTS |
| PVT. LTD. . The intention here is to provide preliminary |
| information to the prospective entrepreneur. Prior to |
| making a firm decision for investment in the project the |
| entrepreneur must verify the various feasibility aspects together |
| along with the addresses for the procurement of plant & machinery |
| and raw materials independently. The informations supplied in |
| this report is obtained from the reliable sources but it is not |
| guaranteed and the money once paid will not be refunded back in |
| any case. Claims for incomprehensiveness of the project report |
| will not be entertained and no legal action in this regard would |
| be entertained in any case (Subject to Delhi Jurisdiction only). |
| Any matter relating to our standard points covered in the report |
| may be modified with in 5 days time only from the date of |
| purchase. |
| |
| |
| _____________________________________________________________________ |
| +---+ |
| | C |K A T I N D U S T R I A L C O N S U L T A N T S P V T. L T D. |
| +---+ 38, WORLD TRADE CENTRE, G.F., BARAKHAMBA LANE, |
| CONNAUGHT PLACE, N. DELHI - 110 001. |
| |
+------------------------------------------------------------------------+
MEAT PROCESSING (EOU)
[KAT/DPR/9662]J.C.:8540,9985,9210
CONTENTS
PAGE
1. INTRODUCTION 4
2. USES & APPLICATION 6
3. STANDARD & QUALITY CONTROL 7
4. VARIOUS PROCESSING OF BUFFALO MEAT 8
5. MARKET SURVEY 15
6. PRODUCTION OF MEAT 17
7. DEMAND SUPPLY GAP 18
8. MANUFACTURING PROCESS OF BUFFALO MEAT 19
9. PROCESS FLOW SHEET 21
10. ANNEXURE-A (REFRIGERATION AND PROCESSING PLANT) 22
11. ANNEXURE-B (TECHNICAL DETAILS & PRICES OF SILENT-
DG SET) 30
12. ANNEXURE-C (ETP AND POLLUTION CONTROL EQUIPMENTS) 43
13. ANNEXURE-D (ESTIMATE/COST OF BUILDING CONSTRUCTION-
WORKS) 44
14. PLANT LAY OUT 47
15. PLANT & MACHINERY SUPPLIERS 48
16. RAW MATERIAL SUPPLIERS 53
17. GUIDELINES FOR APPLICANTS 55
18. PROCESS OF QUALITY SYSTEMS CERTIFICATION 65
19. SCHEDULE OF FEES FOR QUALITY SYSTEMS CERTIFICATION 67
20. PRINCIPLES OF PLANT LAYOUT 69
21. PLANT LOCATION FACTORS 74
22. EXPLANATION OF TERMS 78
23. ADDRESSES OF STATE INDL. DEV. CORPN. 80
24. ADDRESSES OF FINANCIAL INSTITUTIONS 88
25. ADDRESSES OF RELEVANT GOVERNMENT OFFICES 92
APPENDIX - A
1. COST OF PLANT ECONOMICS A 1

2. LAND & BUILDING A 2
3. PLANT AND MACHINERY A 3
4. FIXED CAPITAL INVESTMENT A 5
5. RAW MATERIAL A 6
6. SALARY AND WAGES A 7
7. UTILITIES AND OVERHEADS A 8
8. TOTAL WORKING CAPITAL A 9
9. COST OF PRODUCTION A 11
10. PROFITABILITY ANALYSIS A 12
11. BREAK EVEN POINT A 13
12. RESOURCES OF FINANCE A 14
13. INTEREST CHART A 15
14. DEPRECIATION CHART A 16
15. CASH FLOW STATEMENT A 17
16. PROJECTED BALANCE SHEET A 18
MEAT PROCESSING (EOU)
[KAT/DPR/9662]J.C.:8540,9985,9210
INTRODUCTION
Meat is a good source of high quality and readily digestable

proteins, fats, phasphrous, iron vitamin A and B-vitamins, It is
well balanced with regard to the relative amounts of the specific
nutrientsit contains.
The composition of meat depends upon the species from which

the cut of meat depends upon the species from which the cut of
meat is obtained the degree of fatness to which the animal has
been fed prior to slaughter, the curing and/or processing
methods, and the cooking methods employed in preparing the meat
for consumption.
Buffalo meat is composed of muscles, connective tissues,

bone, fat water, organic extractives, enzymes, and pigments. All
of these components make some contribution to the palatability of
the consumed product. Dielectically, meat is an important source
of protein, some vitamin A, a rich source of thiamin, riboflavin
essential minerals, except calcium, are found in lean including
phosphorus,iron copper and trace elements. Nutrients are usually
distributed in both expensive and inexpensive cuts.
Buffalo meat is not only significant nutritionally, but is

also popular as a food because it is attractive, aromatic,
flavourful, and satisfying, cooking generally improves these
attributes, contributing to flvour, tenderness and digestibility.
Buffalo meat processing can be divided into three

categories : (1) muscle products, (2) codrse ground products and
(3) emulsified products. The products in cach group share common
process equipments. The goal of musele product processing is to
keep an original intact tissue appearance inthe finished product.
Buffalo flesh (Biltong) products are produced whole muscles or
sectioned muscles. For coarse ground products, the meat particles
are substantially reduced and are then restruared back to a
different physical form. The finished products such as dry
sausagae and smoked sausage, still present the recognizable meat
particles.
Enmulsified products made from meats that are completely

chopped and further reduced to a pastelike batter. The finished
products are a smooth homogeneous mass. In the processed meat
industry rave meats, either whole muscles or altered meat
perticles, are restructured to the determined product
characteristics.
USES & APPLICATION
In some communities, through buffalo meat is eaten in a

variety of ways, commonly cooked and seasoned with salt, oil and
spices. It is used for properation of various dishes like (when
cooked with rice ), chops eletlets and sheaks, curries, soups
broths and sanduriches. The buffalo meat is processed for
preservation.
STANDARD & QUALITY CONTROL
The quality standard of buffalo meat processing products are

guided and supervised as per BIS specification given in the
following code :
Is : 1982-1971 ( First Revision) - Reaffirmed -1988 for and

mortem inspection of meat animals.
Is : 6851-1973 (Reaffirmed 1991) - Meat extract,

microbiological grade.
Is : 8182-1976 (Reaffirmed 1990 )- Code of hygenic

conditions for processed meat products.
VARIOUS PROCESSING OF BUFFALO MEAT
To protect the shelf life of buffalo meat wholesomeness and

palatability, various techniques are employed depending on the
desired type of end product. A number of barriers have been
devised to block changes caused by bacteria, molds, spores and
enzgrnes. Affective control can be achieved at tempratures
ranging above freezing to 40*F. High relative humility asnd
minimum volocity of air flow are important. The "butch bloom" on
fresh out portions will remain bright for 2-3 days when the
product is wrapped in MSAD 80 cellophone, suerose coated, which
creates hydrostatic surface pressures. Shelflife upto as much as
4 to 5 meeks can be achieved with pvc -saran bags, vaccumized and
shrunk over the product. The negative odour is dissipated shortly
affer removal from the bag. Anaerabic bacteria unfortunately to
souring of the product. The bag is almost impervious to gases,
moisture and this precludes and oxygen source which account for
the destruction of aerobic bacteria, a major shelf life problem.
After getting the buffalo flesh (Biltong) from slaughter

houses, processing done in the follwing stops :
INJECTING
First of all, the mild curing is employed to improve eating

equality more than for preservation. The common ingredients used
in a pickling solution, or brine, asre salt, nitrite, phosphates,
sodium erythrobatae, sugar and starch. Because of other different
solibility of each ingredients should be mixed and dissoved first
and then the other igredients should be added. The following
preparation procedure is suggested :
1) Dissolve the sodium phosphates in cold water 40*F.

2) Add the sodium erythrobate and dissolve.
3) Add the remaining ingredients like salt, nitrite, sugar etc.
Agitation is usually done to provent procipitation. Accurate

pumping and uniform brive distribution in meat muscle are two
major process control pionts. The amounnt of pumping determines
the profitaility and legality of products. Uneven distributionof
pickle can cause colour, flavour and texture prroblems. Small
diameter needles, closely speced provide more uniform injecting
and less muscle damage. Because small diameter needles are used
for pickle injection, a filter system to prevent particles from
plugging up the hole of the needles is vital for accuracy and
uniformity. The pickle solution must be dept free of meat
particles or other non- dissolved ingredients before coming into
the needle manifold . The injection needle can be sigh - hole or
multihole . The former can create a large brive pouch inside the
must muscle and cause a leakage problem when the needle pulls
out. The multihole is preferred for better distribution and less
leakage. The amount of pumping is usually controlled by pressure,
belt speed ands stitch sequence.
MASSAGING & TUMBLING
After pickle injection, muscle products require a massaging

or tumbling process & facilitate the salt somble protection
extraction and pickle diffusion. The desired result is to produce
a product with and original intact tissue apperance after heat
processing. The ascessive pickle carried over from the injecting
process is usually massaged into the product in order to attain a
disirable brine level.
A massager is comprised of as stationary vat having one or

two shafts axtending therin with plurality of paddles. The meats
in the vot are kneaded by slow rotation mixing of paddles, which
forces the meats to rub against on another. A tumbler is a
rotating drum with blades built longitrdinhally on the inner
surface. As the drum rotates, the meat blades and fall on of one
another. The tumber provides not only meat- on- meat friction but
also falling impact to produce a gentle effect, similar to a
massasge machine. If consists of a rotating drum with two
interatate independently fromj the drum and hence do not cause
tearing and shearing effects. In addition the flights are in
helical arragnement, they do not lift and drop meat like straight
blades.
There is no falling impact. As the drum rotates, the helical

flights force the product into and elliptic motion and produce
meat on- meat massaging action. The massageing or tumbling
process produces a better cloured, more tender, and higher yuield
product. The application of a vacum driving massaging can
fruther improve the product clour, cohesion and sliceability.
Appling a vacuum driving the massaging also gives 2 to 3% higher
yield. The optimum massaging temperature is suggested to be
43-46F.
GRINDING
The grinder is the most commonly used piece of equipment in

the meat indutry for reducing particle size. The size of the meat
particle is determined by the diameter of the hole in the cutting
knife. The grinding temperature is critical for obtaining clear
particle definition and is found to be at or near the freezing
point of meat, 28*F. An automatic bone elimination system is
often built into a ginder to remove bofe gristle and any other
hard to grind materials.
CHOPPING & EMULSIFYING
Chopper is employed to reduce particle size, to extract

salt- soluble protein, to disperse fat, and to mix meats and
spices uniformly. The chopper is usually used as the first phase
of size reduction before the emulsifying process. Chopping is one
of the most important to control emuldifyed product quality. The
chopping process determined the amount of available protein and
the seze of fat particles. If the measts are not adequately
chopped, there is as lack of soluble protein to coat the fat
particles. If the meats are over chopped, the fat particle size
is reduced and the surface area increases enormously. Eventually,
the fat surface becomes so large that the protein solution cannot
coat all the fat particles. In both cases, fat will render from
emulseon during heat procssing. To determine the optimum chopping
condition, emulsion temperature is generally used as the process
control criterion. An omulsion temperature of 55*F. after
chopping is found to ge most stable. The variables that can
effect emulsion stability in a chopper asre chopping time, bowl
speed, knife speed bowl size, knife size, number of knives and
the mass of emulsion inside a chopper.
The emulsifier used in the meat industry is similar to a

grinder, Because products that require an enmulsifying process
are usually preechopped or preground to a veryflind mass, an
emulsifier normally does not have a feed sereve to deliver
product to the emulsifying plate. The cutting knives of the
emulsifier function as impellers to suck meats from the hopper
and to force them through the emulsifying plate simultaneosly.
The hole in the emuslifying plate ranges from 1 to 3 mm. The meat
temperature ountside the imulsifier should be kept below 70*F. to
assure emulsion stability.
MIXING
The mixing process is a necessary procedure for coarse-

ground products. The only purpose of grinding to reduce particle
size. Lean and fat meat extruded through the grinder must be
throughly mixed in order to extract salt- soluble protein for fat
holding and water binding. A mixer consists of a hopper and a
pair of agitators. Ribbon paddle or solid flight agitators are
commonly used for mixing. The agitators rotate in apposite
directions to perform overlapping action. The optimum mixing
temperature is suggested to be below 40*F. to prevent smear
problems. Drygen, which exists in meast productss, accurates the
spoilasge of finished product. a vacuum is often applied during
the mixing process to evacuate air. To keep product cold during
the mixing operation ice, chilled water, or liquid gas asre added
into the mixer.
STUFFING
Meat product is usually stuffed into natural casings,

cellulose casings callagen casings, wok - in bags or moulds to
form the final geometric shape. Several types of pumps are used
in stuffer, such as piston, gear vave, or worm geasr types. A
highly automative co-extrusion of two meast ingredients: one is
sausage meat and other a collagen paste that is derived from
hide. Two meat ingredients are fed through Co. extrusion nozzle
simultaneouly. The nozzle consists of a central tube surrounded
narrow gap ending in an orifice circling thre tube. The cones
spin in opposite direction. The gap and spun onto an endless rope
of sausge meat. This rope is then passed through a brine bath to
coagulaste the collagen and then through a crimper that separates
and forms the individual links. The diameter of the saurage is
determined by the size of the nozzle.
HEAT PROCESSING
The basic functions of smoking and heat processing are to

inhibit bacterial growth, to provide desirable colour, and to
impart specific flavour and texture. Heat processing in the meat
industry covers smoking drying, cooking cooling, and freezing.
SMOKING
The smoking process is used to enhance favour and surface

colour, the some of the main compounds of smoke like, phends, and
carboryls are major contributors of smoke flavour and colour
respectively. The acidic compounds accelerate the curing
reaction and contribute to the pink colour of cured meats.
Smoke is produced from thermal decomposition of wood and is

known as pyrolysis, corbon monorude, corbon dioxid, and some
volatile short- change organe acids are released during the
dehydration process. When the internal moisture is dried out the
temperature rapidly rises of 300* - 400*c. (570* - 750* F). The
heat source for thermal decomposition of wood can be hot plate,
self burning, or friction. sawdust is loaded in a hopper and the
feeding rate is controlled by the rotation speed of the feed
plate. The find ash is discharged into a cold water stream ande
carried to on ash collector.
DRYING & HEATING
The modern smoke houses are equipped with heating and drying
system. The humidity is controlled by the amount of air intake
and exhaust. Heat scheules are specifically desingned according
to product quality requirement as well as nicrobial kill. The
quality of processed meats is singificantly affected by the heat
processing schedule. High humidity in a smokehouse can cause
surface greave and poor colour problems.
COOLING
The product shelf life strongly depends on product

temperature. By loadring product growth can be sustically
delayed. To reduce product temperature after smoking and cooking,
air cooling and requird chilling are too of the more commonly
used methods in the meat porcessing. The brive chilled air is
passed through the cooling system.
PACKAGING
Packing is done at a vacuum level higher than 27 in. The

product is heat sealed in film by melting the two sealant layers
and weld them together under pressure. For some applications,
such as a controlled atmosphere package, an inert gas or gas
mixture is back flushed after the vacuumization before final
sealing. The sealed packages are then trimmed and boxed.
MARKET SURVEY
The demand for buffalow processed meat is increasing in some

communitities. Since India is a country of Hidus,Muslims,
Christians and sikh etc. Hindu do not prefer to take buffalo
meat. But buffalo meat is usually used by Muslims, sikhs,and
christians. As per consus of India their population is increasing
at an average rate of 2.1% per year. Accordingly, the demand for
buffalo meat is likely to increase in future.
Livestock and poultry are the main sources of meat and meat
products, in India, the animal slaughtered for meat are sheep,
goats, buffaloes, cattle and frigs, Fowls, duckus are also used
for meat.
According to the type of animal slaughtered different

varieties of fresh meat like beef, ham, pork, veal, bacon,
mutton, offals, chicken meat etc. are available in the market.
All these types of meat are processed many times with a view to
preserve it for some time, fresh meat is even used to prepare
meat product like sausages, pork laucheon meat, harn rolls,
tikkas, salami, kemma, kabab etc.
The demand for meat is increasing at a little faster than it

has increased in the past. In India as such Muslims, Christians
and Sikhs eat meat more or less on regular basis. Most of the
Hindu population is still vegetration and so is not a regular
consumer of meat or meat products. However 20 to 25% of
population is found eating meat and its products occasionally.
The population of Muslims, Sikhs and Christian in total
population is found to be 15.76%. As for the census of India
their population is likely to increase at an average growth rate
of 2.1% per annum, and to that extent the demand for meat is
likely to increase.
PROSPECTS OF THE INDUSTRY
The Industry has full support of the Government and doing

very well for last two decades. The International Market for
this product is very vast and has very good future in the years
to come. Even the major two players in this field are exporting
more than 150000 M.T. of Buffalo Meat Products per year and
earning more than Rs. 1000 crores (approx.) worth foreign
currency for the country. The Government of India has a very
positive attitude towards this industry and providing lot of
facilities to encourage the industry.
Therefore, the management is quite confident towards the

future of this project.
PRODUCTION OF MEAT
(Th Tons)
------------------------------------------------------
YEAR PRODUCTION
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1996-97 7440
1997-98 7495
1998-99 7520
1999-00 7550
2000-01 7610
2001-02 7655
2002-03 7695
2003-04 7750
2004-05 7800
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DEMAND SUPPLY GAP
(Th.Tons)
--------------------------------------------------------------
YEAR DEMAND SUPPLY GAP
--------------------------------------------------------------
2000-01 7800 7610 190
2001-02 7910 7655 255
2002-03 8020 7695 325
2003-04 8125 7750 375
2004-05 8230 7800 430
2005-06 8340 7850 490
2006-07 8450 7910 540
2007-08 8565 7965 600
2008-09 8675 8015 660
2009-10 8790 8070 720
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MANUFACTURING PROCESS OF BUFFALO MEAT
On the first point the Buffalo carcasses are purchased from

the Government Approved Slaughter Houses and unloaded in the
factory.
Then the carcasses are stored in chillers for an approximate

period of 10 hours at a temperature ranging between +1 degree to
-1 degree C. The capacity of the chiller is sufficient for 2000
carcasses or equivalent to 500 live animals.
After this carcasses from chilling room are brought to

Deboning Hall through a conveyor belt system. As the carcass
moves from one table to another, butches cut pieces from the
carcass as per their area and debone that piece.
After deboning the products are brought to the Freezing

section where these are kept in plate and Blast Freezers at -40
degree C. The company has planned to have two Blast Freezers and
one Plate Freezer having a total capacity of 50 m.t. (Blast
Freezers - 14 m.t. each and Plate Freezer 22 m.t.).
From Freezing section the goods are sent to Packing Section,
where it is packed in cartons in the packing of 18 kgs to 20 kgs
as per the buyer's requirement. The Corrugated boxes are
strapped and shrink wrapped before sending to the cold storage.
The freezed meat is kept in the cold storage at a

temperature of- 40 degree C. The capacity of the cold Storage
has been designed to be about 400 to 450 m.t.
From cold storage the goods will be stuffed in refrigerated

trucks and sent to Mumbai for shipment at Mumbai port.
The Deboning, Fresh and Frozen packing halls are all fully
air-conditioned.
PROCESS FLOW SHEET
RAW MEAT / BUFFALOW MEAT

(WITHOUT SKIN & HEAD IN 4 PIECES)
|
|
V
CHILLING
|
|
V
DEBONING
|
|
V
FREEZING (BLAST & PLATEFREEZING)
|
|
V
PACKING
|
|
V
COLD STORAGE
|
|
V
FREEZED MEAT FOR EXPORT
ANNEXURE-A
REFRIGERATION AND PROCESSING PLANT
SECTION-A: HIGHSIDE EQUIPMENT:
A. FOR COLD STORAGE:
ONE KIRLOSKAR Model KC21 Three cylinder double stage

enclosed type ammonia compound compressor complete
with all standard accessories.
ONE KIRLOSKAR/CROMPTON 30 HP 1440 RPM Squirrel cage

Induction Motor SPDP, suitable for operation on 3
phase. 50 Hz, 400-440 Volts AC.
ONE Sets of Drive accessories
ONE HP, LP & OP Cutout
ONE HP, LP & OP Gauges
TWO NEPTUNE High pressure oil separators complete with all

standard accessories.
B. FOR BLAST FREEZER
TWO KIRLOSKAR Model KC42 Six cylinder double stage enclosed

type ammonia compound compressor complete with all
TWO KIRLOSKAR/CROMPTON 100 HP 1440 RPM Squirrel cage
phase. 50 HZ, 400-440 Volts AC
TWO Sets of Drive accessories
TWO HP, LP & OP Cutout
TWO HP, LP & OP Gauges
FOUR NEPTUNE High pressure oil separators complete with all

C. FOR PLATE FREEZER
ONE KIRLOSKAR Model KC31 Three cylinder double stage

enclosed type ammonia compound compressor complete
with all standard accessories.

phase, 50 Hz, 400-440 Volts AC
ONE HP, LP & OP Cutout
TWO NEPTUNE High pressure oil separators complete with all

D. FOR CHILLER/DEBONING HALL/FRESH PACKING/FROZEN PACKING
ONE KIRLOSKAR Model KC6 Six Cylinder single stage enclosed

type ammonia compound compressor complete with all

phase, 50 Hz, 400-440 Volts AC
ONE HP, LP & OP Cutout 3/4" MS Class pipe
ONE NEPTUNE High pressure oil separators complete with all

D. COMMON HIGH SIDE EQUIPMENT
TWO NEPTUNE Liquid Receiver of SIZE 30"+20' complete with

all standard accessories.
TWO NEPTUNE Evaporative Condenser made from 3/4" MS Class

pipe.
No. of fans = 3 + 3hp
Cladding = Precoated Gl
THREE Beacon/Kirloskar condensor water pumping sets (one to

remain as standby).
ONE Lot of refrigerant pipes and fittings, the pipes shall

be of TATA MS C Class, Ball valves and the fittings
shall be of best Indian make.
ONE Lot of condenser water pipes and fittings, the pipes
shall be of ZENITH/JINDAL Gl B Class and the fittings
shall be of best indian make.
ONE NEPTUNE Cubical type switch board powder coated from

outside complete with main busbarof copper, switches
and contractors of L & T, ampmeter, volt meter etc. -
Main earthing and Main switch excluded.
ONE Lot of electrical materials such as copper cables of

polycab/anchor, wires etc. For complete power wiring
of the plant (illumination excluded).
ONE Lot of suction line insulation complete with Precoated

Gl cladding.
FIRST Charge of Ammonia gas in our returnable cylinders.
FIRST Charge of refrigeration grade oil
TWO HERMETIC - GERMANY Ammonia liquid pumps One for

operation and One to remain as standby.
ONE Low Pressure Reciever with precoated Gl Cladding from

outside.
TWO NEPTUNE Electronic Liquid Level controller with

solenoid valve and strainer.
ONE Digital Scanner to be connected to the Cold Storage,

Plate Freezer, Blast Freezer etc
ONE Alarm System for Cold Storage

SECTION-B: LOWSIDE EQUIPMENT
A. FOR COLD STORAGE
TWO NEPTUNE Finned Type Air Cooling units of the following

specifications:
Coil: CDW
Fins: Galvanised
Cladding: Precoated Gl
TWO NEPTUNE PUF Hinged Doors of size 2.1M + 1.2M Stainless

Steel cladded from outside with Stainless Steel
hardware
TWO Sets of Precoated GI Ducting with Powder coated Grills

for uniform temperature maintenance.
ONE NEPTUNE Digital Temperature Indicator
B. FOR BLAST FREEZER
FOUR NEPTUNE Finned Type Air Cooling units of the following

specifications:
Type: Ceiling suspended
Coil: CDW
Fins: Galvanised
TWO NEPTUNE PUF Hinged Doors of size 2.1M + 1.2M Stainless

hardware.
TWO NEPTUNE Digital Temperature Indicator

C. FOR PLATE FREEZER
ONE NEPTUNE Horizontal double contact Plate freezer of the

following specifications:
No. of plates: 19
Plate size: 76"+ 44"
Hoses: Stainless Steel
External cladding: Stainless Steel
Doors: PUF Insulated
Capacity: 180Trays/load
D. FOR CHILL ROOM
TWO NEPTUNE Finned Type Air Cooling units of the following

specifications:
Coil: CDW
Fins: Galvanised
TWO NEPTUNE PUF Hinged Doors of size 2.1M+1.2M Stainless

hardware (One for Ante Room)
ONE NEPTUNE Electronic Liquid Level controller with

solenoid valve and strainer.
E. FOR PRE-CHILLER
ONE NEPTUNE Finned Type Air Cooling units of the following

specifications:
Type: Ceiling Suspended
Coil: CDW
Fins: Galvanised
ONE NEPTUNE PUF Hinged Doors of size 2.1M + 1.2M Stainless
hardware.
F. FOR DEBONING / FRESH / FROZEN PACKING
SIX NEPTUNE Finned Type Air Cooling units of the following

specifications:
Type: Ceiling suspended
Coil: CDW
Fins: Galvanised
SECTION-C: LABOUR CHARGES
JOB Complete installation of the plant including wiring,

testing, charging and putting the plant into
commission.
EXCLUSIONS
1. All civil, masonry, foundations, Making holes in

walls, ceiling and repairing the same.
2. Insulation of cold storages, blast freezer, chill

room etc.
3. Main power and water at a point required by us.
4. Living quarters for our workers at the plant site

with minimum basic needs. If this cannot be
provided, conveyance from the place they stay to the
job site.
5. Main switch and main earthing for the entire
electrical installation.
6. Shifting of materials from your godown to the plant

location and unskilled labourers for lifting the
materials and placing on position.
7. Any other item not specifically mentioned above.

ANNEXURE-B
TECHNICAL DETAILS & PRICES OF SILENT DG SET
PRICING SCHEDULE
-------------------------------------------------------------------------------
SL. PARTICULAR QTY. RATE AMOUNT
NO. (Rs.) (Rs.)
-------------------------------------------------------------------------------
1. Supply of 250KVA, 415 Volts 01 No. 12,90,000.00 12,90,000.00

Silent D G Set Comprising of
Cummins make engine model
NT855G5-I/6CTAA8.3G4
developing 306/310BHP Coupled
to 250KVA, 415V, Stamford make
alternator both mounted on a
common base frame, complete
with
(a) Fuel tank
(b) Batteries & Leads
(c) Silencer
(d) Manual Control Panel
(e) First fill of lube oil
(f) Acoustic Enclosure
-------------------------------------------------------------------------------
2. Supply of 380KVA, 415 Volts 01 No. 19,40,000.00 19,40,000.00
Silent D G Set comprising of
Cummins make engine model
NTA14G3 developing 450BHP
Coupled to 380KVA, 415V,
Stamford make alternator both
mounted on a common base frame,
Complete with
(a) Fuel with
(c) Silencer
-------------------------------------------------------------------------------
3. Supply of 500KVA, 415 Volts Silent 01 No. 28,25,000.00 28,25,000.00
DG Set comprising of Cummins make
engine model KTA19G9 developing
600BHP Coupled to 500KVA, 415V,
Stamford make alternator both
mounted on a common base frame,
complete with
(a) Fuel tank
(c) Silencer
-------------------------------------------------------------------------------
Total Rs. 60,55,000.00
-------------------------------------------------------------------------------
TECHNICAL SPECIFICATION FOR 250/380 KVA DG SET
A. DIESEL ENGINE
Cummins make Diesel engine model NT855G5-1/6CTAA8.3G4

DEVELOPING 306/310 BHP & NTA14G3 developing 450 BHP, rated at
1500 RPM, water cooled, four stroke, electric start, six cylinder
diesel engine conforming to BS : 5514 with capacity of 10% over
loading for one hour in twelve hours duration having following
accessories as scope of supply:-
AIR INTAKE SYSTEM
- Air intake manifold.
- Dry type air cleaner.
- Vacuum indicator
EXHAUST SYSTEM
- Turbocharged-After Cooled.
- Flexible Connection.
- Exhaust manifold.
- Exhaust silencer - residential type.
COOLANT SYSTEM
- Engine water pump.
- Radiator.
- Coolant additive concentrates.

LUBRICATING SYSTEM
- Oil pan.
- Engine mounted lub oil pump.
- Full flow lub oil filter.
- Spin-on filters.
FUEL SYSTEM
- Fuel pump with Electronic Governor.
- PTD Injector.
- 24V DC Solenoid Coil.
- Replaceable fuel filter.
STARTING SYSTEM
- 24V DC Electric Starter.
- 24V DC battery charging alternator.
SAFETY CONTROLS
- Low lube oil pressure trip.
- High water temperature trip.
- Overspeed stop.
ELECTRIC INSTRUMENT PANEL
- Start / stop key switch
- Lub oil pressure indication
- Water temperature indication
- RPM indication
- Engine Hours indication.
- Low lub oil trip indication.
- High water temperature trip indication.
- Overspeed trip indication.
- Battery Charging Indication.
OTHERS
- Vibration damper.
- Flexible coupling (only for double brg. Alternators).
- Flywheel with housing.
B. ALTERNATOR
Synchronous alternator of STAMFORD make of 250/380 KVA rating,

suitable for continuous operation at 1500 RPM generation 415
volts at 0.8 p.f. (lag) suitable for 50 Hz, 3 phase, 4 wire
system. The alternator shall be Brushless type, self excited &
self regulated through an AVR. The alternator will be suitable
for tropical climate and shall generally confirm to IS: 4722. The
salient features of the alternator are:-
- + 1% voltage regulation (max) in static conditions.
- IP : 23 protection with class 'H' insulation.
- Permanent lubricating bearing.
- Permissible overload of 10% for one hour in 12 hours of

operation.
C. CONTROL PANEL
The std. control panel is fabricated from 14 SWG sheet and Powder
Coated after seven tank treatment process. The panel is equipped
with:-
- One no.3 pole MCCB of suitable rating with inbuilt short
circuit and overload protection.
- Ammeter with selector switch.
- Voltmeter with selector switch.
- Frequency meter.
- KW Meter.
- Current transformers
- Three nos. current transformers.
- Aluminium bus bars of suitable capacity with incoming &

outgoing termination ends.
- Indication lamps for "Load On" and "Set Running".
- Instrument fuses.
D. BASE FRAME
Engine and alternator are mounted, coupled and aligned on a
common channel iron fabricated Base Frame with pre-drilled holes.
E. FUEL TANK
Daily service fuel tank of 8 hours running 520 Ltrs.,

fabricated from 14 SWG sheet metal complete with drain plug, air
vent, level indicator,inlet and outlet connection.
F. BATTERIES
Two no. STANDARD FURUKHAWA/ equivalent make batteries of 12

V, 180 AH capacity in dry and uncharged condition with its leads.
G. DOCUMENTATION
1 set of following documents shall be provides with each set
- O & M Manual of Diesel Engine
- Spare parts list of diesel engine
- Test Certificate of diesel engine
- Test Certificate of Alternator
TECHNICAL SPECIFICATION FOR 500 KVA SILENT DG SET

A. DIESEL ENGINE
Cummins make Diesel engine model KTA-19-G9 developing 600 BHP at

1500 RPM, water cooled, four stroke, electric start, six
cylinder, turbo-charged & after cooled model, conforming to BS :
5514 with capacity of 10% over loading for one hour in twelve
hours duration having following accessories as scope of supply:-
AIR INTAKE SYSTEM
- Air intake manifold.
- Dry type air cleaner.
- Vacuum indicator.
EXHAUST SYSTEM
- Turbocharger After cooler
- Flexible connection.
- Exhaust manifold.
- Exhaust Silencer - Residential type.
COOLANT SYSTEM
- Engine water pump.
- Radiator.
- Coolant additive concentrate
- By Pass Thermostat
LUBRICATING SYSTEM
- Oil Sump
- Engine mounted lub oil pump.
- Full flow lub oil filter.
- Lube oil by pass filter
- Bypass Thermostat
FUEL SYSTEM
- PT Fuel pump with Electronic Governor
- PTD Injector
- 24V DC Solenoid Coil
- Replaceable fuel filer
STARTING SYSTEM
- 24V DC Electric Starter
- 24V DC battery charging alternator
SAFETY CONTROLS
- Low lube oil pressure trip
- High water temperature trip.
- Overspeed stop
ELECTRIC INSTRUMENT PANEL

- Start/Stop key switch
- Lube oil pressure indication
- Water temperature indication
- RPM indication.
- Engine Hours Indication.
- Battery Charging Indication
- Low lube oil trip indication
- High water temperature trip indication
- Overspeed trip indication.
OTHERS
- Vibration damper.
- Flexible coupling (for double bearing alternators only)
- Flywheel with housing.
B. ALTERNATOR
Synchronous alternator of STAMFORD make of 500 KVA rating,

suitable for continuous operation at 1500 RPM generating 415
volts at 0.8 p.f. (lag) 50 Hz, 3 phase, 4 wire system. The
alternator shall be Brushless type, self excited & self regulated
through an AVR. The alternator will be suitable for tropical
climate and shall generally confirm to BS : 2613 / IS : 4722.
The salient features of the alternator are :-
- + 1% voltage regulation (max) in static conditions.
- IP: 23 protection with class 'H' insulation.

- Permanent lubricating bearing.
- Permissible overload of 10% for one hour in 12 hours of

operation.
C.CONTROL PANEL
The std. control panel is fabricated from 14 SWG sheet and Powder
Coated after seven tank treatment process. The panel is floor
mounted & equipped with :-
- One no.3 pole 800 Amps., fixed type breaker
- Ammeter with selector switch
- Voltmeter with selector switch.
- Frequency meter.
- KW meter.
- Three nos. current transformers.
- Aluminium bus bars of suitable capacity with incoming &

outgoing termination ends.
- Indication lamps for "Load on" and "Set Running".
- Instrument fuses.
D. BASE FRAME
Engine and alternator are mounted, coupled and aligned on a

common channel iron fabricated base Frame with pre-drilled holes.
E. FUEL TANK
Daily service fuel tank of 990 lts. Capacity fabricated for

14 SWG sheet metal complete with drain valve, air vent, inlet and
outlet connection.
F. BATTERIES
Two nos. STANDARD FURUKHAWA / equivalent make batteries of

12V, 180 AH capacity in dry and uncharged condition with its
leads.
G. ACOSUTIC ENCLOSURE - 1 NO. (CPCB APPROVED)
H. DOCUMENTATION
1 set of following documents shall be provides with each set
- O & M Manual of Diesel Engine
- Spare parts list of diesel engine
- Test Certificate of diesel engine
- Test Certificate of Alternator
- Test Certificate of D.G. Set
ANNEXURE-C
ETP & POLLUTION CONTROL EQUIPMENTS

(1) Installation of Effluent Treatment Plant for Meat Processing
Section (40 KL/day capacity)
L.S. Rs. 4,65,000.00/-
(Rupees Four Lacs Sixty Five thousand only)
(2) Installation of Effluent Treatment Plant for Rendering

Section (40 KL/day capacity)
L.S. Rs. 5,10,000.00/-
(Rupees Five Lacs Ten Thousand Only)
(3) Installation of Air Pollution Control System for Vent Gas

from Rendering section.
L.S. Rs. 1,05,000.00/-
(Rupees One Lacs Five thousand only)
-----------------------------------------
TOTAL L.S. Rs.10,80,000.00/-
-----------------------------------------
ANNEXURE - D
ESTIMATE / COST OF BUILDING CONSTRUCTION WORKS:-

Following are the detailed estimate / project cost for
construction of factory building showing detailed specification
and quantity, rate adopted are as per U.P. PWD schedule of rates
for covered are basis as applicable at present for such type of
building.
NO. PARTICULARS AMOUNT
1. CARCASS CHILLER
RCC framed structure in M-20 cement
concrete in coloumns, beams and roof
slab with brick coba water proofing
internal and external plaster in (1:5)
cement mortar, kota stone in flooring
over thermocloe insulation electrocal
and sanitation work complete in all
respects.
2450 sq.ft.@ Rs. 500/- 12,25,000.00
2. DEBONING AND PROCESSING HALL

cement mortar, kota stone 40 mm thick in
flooring over PCC in (1:4:8) glaze upto
7' height brick masonry work in walls.
9500 sq.ft@ Rs. 550/- 52,25,000.00
3. BLAST FREEZERS
RCC framed structure in M-20 cement concrete
in coloumns, beams and roof slab with brick
coba water proofing internal and external
plaster in (1:5) cement mortar, kota stone
in flooring over thermocloe insulation
electrocal and sanitation work complete
in all respects.
2260 sq.ft.@ Rs. 500/- 11,30,000.00
4. FROZEN STORAGE & DISPATCH AREA

cement mortar, 150 mm thick RCC in
flooring over thermocloe insulation
electrocal and sanitation work complete
in all respects.
2300 sq.ft.@ Rs. 450/- 10,35,000.00
5. REFRIGERATION PLANT & D.G. ROOM

slab with brick coba treatment internal
and external plaster in (1:5) cement
mortar, upto 15 mm thick IPS flooring
with trimix vaccume dewatering cement
concrete, machines foundation with RCC,
cable trenches as per requirement
electrical work, door windows and rolling
shutter, white washing complete in all
respects.
2000 sq.ft. @ Rs. 475/- 9,50,000.00
6. OFFICE BLOCK
concrete waterproofing of roof with brick
coba method internal and external plaster
in ( 1:5) cement mortar, brick masonry
work in wall in (1:6) white marble
flooring over 100 mm thick PCC sanitary
and plumbing work in toilet & bath, Glazed
tiles upto 7' height, wooden work in doors
& windows, electrical and painting work

complete in all respects.
1500 sq.ft. @ Rs. 600/- 9,00,000.00
7. UTILITY BLOCK
RCC framed structure in M-20 cement concrete
in coloums, beams and roof slab,waterproofing
of roof with brick coba method internal and
external plaster in (1:5) cement mortar,
glazed tile of approved brand upto 7' height,
brick masonry work in wall in (1:6) cement
motor wooden work in doors & windows,
electrical and painting work complete in all
respects.
3500 sq.ft.@ Rs.600/- 21,00,000.00
8. PACKING MATERIAL STORE

concrete waterproofing of roof with brick
coba method internal and external plaster
in (1:5) cement mortar, upto 15 mm thick
IPS flooring with trimix vaccume dewatering
cement concrete, wooden work in doors &
windows, electrical and painting work
complete in all respects.
1800 sq.ft. @ Rs. 450/- 8,10,000.00
9. BOUNDARY WALL
Earth work in excavation, PCC in 1:4:
brick masonry work in (1:6) cement morter,
both side plaster in (1:6) cement morter.
450 R/M @ Rs. 2400/- 10,80,000.00
10. ROAD WORK

Earth work in cutting and filling stone
soling 200mm thick, compacted with road
roller and 150mm thick RCC with trimix
vaccume dewatering concrete.
25,375 sq.ft. @ Rs. 120/- 30,45,000.00
TOTAL = 1,75,00,000.00
PLANT LAY OUT
+--------------------------------------------------------------+
| |
| |
| |
| |
| +----------------------------------------------+ |
| | | | |
| | - RAW MATERIALS - |
| | - STORAGE - |
| | | | |
| | | | |
| | WORKING AREA/SHED |---------------| |
| | | | |
| | - FINISHED - |
| | - PRODUCTS - |
| | | STORAGE | |
| | | | |
| | |---------------| |
| | | | |
| | | | |
| | |ADMINISTRATIVE | |
| | | BLOCK | |
| |-------+ - | |
| | - - | |
| |TOILET - | | |
| +----------------------| |------| |----------+ |
| |
| |
| |
| |
| |
| +---------------+ |
| | METER | GUARD | |
+-----| GATE |-----------------------------------| GATE |--+
PLANT & MACHINERY SUPPLIERS
REFRIGERATION & COLD STORAGE PLANT
NEPTUNE REFRIGERATION COMPANY PVT LTD.
502, Arun Chambers,

Tardeo Road,
Mumbai-34
Tel: 022-23523553/23516321
Fax: 022-23514363
E-mail: neptune@bom3.vsnl.net.in
Website: www.neptunerefrigeration.com
Regd. Office:
153,Mount Road,
Chennai-600002
Tel: 2846-0422
Fax: 28460581
E-mail: neptune@md2.vsnl.net.in
SINGHSONS REFRIGERATION
115, Hiranandani Indl. Estate,
Kansur Marg,
Mumbai-400078
Tel: 25782450
Fax: 25791775
E-mail: sales@singhsonsref.com
SUPER SALES INDIA
2853, Peepal Mahadev,
Hauz Qazi,
Delhi-110006
Tel: 23264001
Fax: 23243246
E-mail: dcsipl@hotmail.com
EFFLUENT TREATMENT & POLLUTION CONTROL EQUIPMENTS
GLOBAL ENVIRO CONSULTANTS
C-15,
Sector-15,
IInd Floor,
MILO Complex,
Vasundhara,
Ghaziabad,
(U.P.)
Tel-0120-3943689
Mobile: 9810317145
MEMBRANE FILTRATION SYSTEMS PVT LTD.
265, Udyog Vihar,
Phase-I,
Gurgaon-1221016
Tel: 0124-2343578
Fax: 0124-5005255
E-mail: membrane@vsnl.com
AIRFILT TECHNOLOGIES PVT LTD.
C-51, Basant Bali Nagar,
New Delhi-15
Tel: 25162303
Fax: 25432191
E-mail: airfilt@sify.com
ENVIRO ANALYSTS & ENGINEERS (P) LTD.
7/8, Divine Shereton Bhy,
Mumbai-105
Tel: 28163569
Fax: 28163461
E-mail: hkdesai@bom3.vsnl.net.in
MEAT PROCESSING PLANT
CHEN GALVA ENGINEERS LTD.
405,
Shashank Residency Street,
No.11,
Tamaka,
Hyderabad-17
Tel: 40-27017397
Fax: 40-27018517
E-mail: chenga@hd1.vsnl.net.in
RAW MATERIAL SUPPLIERS
TO BE PROCURED FROM LOCAL SLAUGHTER HOUSE/PROCESSED HOUSE
AVI'S EXPORTS
D-9,
Jangpura,
Extn.-1,
New Delhi-14
Tel: 24317100
Fax: 25532342
E-mail: alnazia@rediffmail.com
FINE SEAFOODS & MEAT EXPORTS PVT LTD.
G-2,
Plot - A/84,
Rampuri,
Surya Nagar,
Ghaziabad
Tel: 120-2920536
Fax: 120-2614222
E-mail: fineseafoodmeat@rediffmail.com
MIKI EXPORTS INTERNATIONAL
Jail Road,
Meerut-250001
Tel: 121-2762416
Fax: 121-2763885
E-mail: miki@ndb.vsnl.net.in
UNITED EXPORTS
22/24,
F-Block,
Sitaram Bldg.,
Mumbai-1,
Tel: 22-23473118
Fax: 22-23431844
E-mail: unitedexports96@hotmail.com
GUIDELINES FOR APPLICANTS FOR OBTAINING IS/ISO
INTRODUCTION
The Bureau of Indian Standards, the National Standards Body

of India has been guiding the Indian industry for more than four
decades by formulation of national standards and operation of
product certification scheme. In the wake of international
trends and competitiveness taken new dimensions, the Bureau of
Indian Standards (BIS) has introduced the Quality Systems
Certification Scheme according to IS/ISO 9000 family of
standards. These standards are adoption of and identical to the
internationally accepted ISO 9000 family of standards on quality
management systems.
These guidelines contain useful information on processing of

an application, procedure for grant of licence, obligations and
responsibilities of the firms interested in obtaining licences to
relevant model according to IS/ISO 9000 family of standards.
These guidelines are in the nature of extracted information

from the applicable regulations. For complete details, reference
is to be made to BIS (Certification) Regulations, 1988 - Amended
upto 1991.
The Scheme envisage grant of Quality Systems Certification

licence to firms according to three Quality systems Models, as
under:
Model I - IS/ISO 9001
Quality Systems - Model for Quality Assurance in Design,

Development, Production, Installation and Servicing
IS/ISO 9001 should be selected and used when the need is to

demonstrate the supplier's capability to control the processes
for design as well as production of conforming product. The
requirements specified are aimed primarily at achieving customer
satisfaction by preventing non-conformity at all stages from
design through to servicing. IS/ISO 9001 specifies a quality
assurance model for this purpose.
Model II - IS/ISO 9002
Quality Systems - Model for Quality Assurance in Production,

Installation and Servicing
IS/ISO 9002 should be selected and used when the need is to

demonstrate the supplier's capability to control the processes
for production of conforming product. IS/ISO 9002 specifies a
quality assurance model for this purpose.
Model III - IS/ISO 9003
Quality Systems - Model for Quality Assurance in Final Inspection

and Test
IS/ISO 9003 should be selected and used when conformance to

specified requirements is to be assured by the supplier solely at
final inspection and test. IS/ISO 9003 specifies a quality
assurance model for this purpose.
HOW TO OBTAIN LICENCE
Application and its Processing
Firms interested in obtaining licence for quality systems as

per the IS/ISO 9000 family of standards should ensure that they
are operating quality system in accordance with relevant
standard. They should apply on the prescribed proforma in
triplicate (Form-III) at the nearest Regional office of BIS
alongwith prescribed application fee as applicable. The schedule
of fee is given at Annexure 1. The application fee is non
refundable.
The application is to be signed by the proprietor, partner

or the Chief Executive officer (CEO) of the firm or any other
person authorized to sign any declaration on behalf of the firm.
The name and designation of the person signing the application
must be recorded legibly in a space set apart for the purpose in
the application form.
Each application must be accompanied by a supplementary

questionnaire (Form-IV) duly filled in alongwith the documented
quality system (such as quality manual, quality plan etc.0
prepared by the firm. The documented quality system shall be in
line with the requirements of the relevant quality system
standard.
If necessary, BIS shall provide to the applicant further

information about the scheme and also ask for further information
from the applicant.
BIS reserves the right to reject an application which is

incomplete and does not fulfill one or more of following
requirements:
i) Application fee not accompanying the applications;
ii) Application form is incomplete;
iii) Annexures to the application are not clear.
The reason for rejection of the application shall be

communicated to the applicant by BIS.
BIS will acknowledge the receipt of the application and

application fee. Every application will be given serial number to
be known as Àpplication Number'. In all future correspondence,
reference must be made to the Àpplication Number'.
Adequacy Audit
After the application has been accepted, the documented

quality system (Quality Manual/Quality Plan etc.) shall be
examined by the BIS for verifying the conformance to relevant
standard. Any significant omissions or deviations from the
prescribed requirements intimated by BIS will have to be
corrected by the applicant and BIS advised accordingly to process
the application further.
Preliminary Visit
BIS official(s) may make a visit to the premises of the

applicant to acquaint himself/themselves of the size, nature of
the operation and firm's readiness for the audit. The number of
the auditors for audit and its duration will vary according to
the size and nature of operation of the firm being assessed.
Assessment Fee
Assessment fee will be payable in advance, estimate of which

will be provided by BIS, depending upon the man-days expected to
be spent on the audit of the firm and the anticipated expenses
for travel/stay etc.
Assessment
An Audit team for BIS will visit the firms for assessment of
the firm's compliance to the procedures and activities enumerated
in the documented quality system and relevant quality systems
standard.
The Assessment will comprise the following sequence:
a) Opening Meeting -- The meeting will be conducted by the

leader of the audit team in which the Chief Executive
Officer (CEO) of the company, the management representative
and heads of all the departments being audited are expected
to be present. During this meeting, the leader will explain
the scope and extent of the audit and the important terms
used in the assessment.
b) Conduct of Assessment -- Each auditor should be accompanied
by a guide who is conversant with the activities of the
department(s) the auditor is auditing. Observations recorded
by the auditors must be signed by the guide as a token of
acceptance.
c) Closing meeting and report
i) All the members present in the opening meeting should

preferably be present in the closing meeting as well
when the audit team will present their findings to the
firm.
ii) The non conformities observed by the audit team will be

handed over to the firm at the end of each day for
necessary corrective action.
iii) Time frame for the corrective action(s) will be decided

by the firm.
iv) The non-conformity reports will be signed by Management

Representative or authorized signatory as a token of
acceptance.
RESPONSIBILITIES OF APPLICANT DURING THE AUDIT
The firm is expected to provide following assistance to the

audit team during the audits:
a) Arrangements of stay, local guidance and travel arrangements

etc.
b) The CEO and the Management Representative of he company must

be present during the opening and closing meetings. As far
as possible, all responsible personnel of the company whose
departments are being audited should be present in these
meetings.
c) In the interest of the firm, all efforts should be made that

time of the audit team is not wasted on account of non
availability of relevant personnel, documents, records, shut
down of unit(s) being audited etc.
d) The firm will arrange a place/room where members of the

audit team can meet and discuss during the day and at the
end of the day to exchange their notes and findings.
Before grant of licence to the firm be considered,

corrective actions taken by the firm on the non conformities
observed during the audit will have to be verified by BIS. This
may call for a follow up audit, full or partial, as the case may
be.
Before a licence is granted to the applicant, they shall

give the following undertaking:
"We shall make no claim direct or implied that the licence

to be granted relates to any products or processes other than
those that will be set out in the licence and the Schedule."
Based on the findings of the audit team and satisfactory

report, firm will be granted a licence by BIS.
Grant of Licence
The licence shall be granted for a period of three years.
Grant of licence will be followed by surveillance visits

once in six months by the auditor(s) of BIS to verify the
effective implementation and maintenance of the quality system
established by the firm.
During the operation of licence, when a licensee fails to

observe the conditions of the Quality Systems Certification
Scheme or where there have been significant changes in the
organization of he licensee, licence of the firm is liable to be
suspended and may call for special visits for which firm is
liable to pay special visit charges, as set out in schedule of
fees.
RENEWAL, DEFERMENT, EXPIRY AND CANCELLATION O LICENCE
Any licence granted automatically expires at the end of he

period for which it is granted. A renewal notice will be issued
to the licensee by the concerned regional office of BIS about
four months before the expiry of he current operative period. The

licensee is required to submit the renewal application along with
the original copy of the licence atleast three months in advance
before the expiry of the licence which will be followed by a
complete audit of quality system of the firm.
If some discrepancies are found during the audit, the

licensee will be asked to take corrective action. After the
licensee has taken necessary action to remove discrepancies, the
Quality Systems Certification licence will be renewed for a
period of three years.
OBLIGATIONS OF LICENSEE
A licensee on grant of certification for quality system

will:
a) Only claim that he is holding a licence in respect of the

capability which is the subject of the licence and which
relates to the products or process in accordance with the
licence requirements.
b) Not use the licence in any manner to which the BIS may
object and shall not make any statement concerning the
authority of the licensee's use of the licence which in the
opinion of the BIS may be misleading.
c) Submit to the BIS for approval the way in which he proposes

to use the licence or proposes to make references to the
licence.
d) Not make any change to the Quality System which form the
basis for the grant of the licence and which prevents it
compliance with the Scheme without prior approval of the
BIS.
e) Upon suspension or termination of the licence, however

determined, discontinue its use forthwith and withdraw all
promotional and advertising matter which contains any
reference thereto.
f) Submit to the BIS any amendments to the Quality Manual

and/or Quality Plan.
g) Document all changes made to the Quality System and make

records of such changes available to Bureau's designated
officers on request. A change in key personnel in relation
to quality assurance, key technological functions or
significant changes in the organization of the licensee,
licence of the firm is liable to be suspended and may call
for special visits for which firm is liable to pay special
visit charges, as set out in schedule of fees.
h) Permit access to BIS officer(s)/team(s) appointed by the BIS

for purposes of assessment, audit or surveillance. Licensee
shall give full details of all actions taken in response to
field problems arising from allegations of licence and allow
BIS officers access to all relevant records and documents
for the purpose of verifying such details.
j) Be required to produce evidence of continuing operations for

the products or processes covered by the licence. Licensee
shall notify the BIS in writing of discontinuance in such
operations exceeding three months. Discontinuance of
operations in excess of six months or more may lead to
cancellation of the licence. In such cases, a fresh
application shall be lodged with the BIS.
k) Pay all financial dues to the Bureau, as prescribed even for

the period during which the operation of the licence remains
discontinued by him or suspended by the BIS.
m) Operate and maintain procedures for handling and recording

of complaints and shall report any complaints against the
quality system operated and or licence to BISQSCS. Cooperate
and assist BISQUSCS on the investigation and resolution of
such complaints.
n) Operate within the provisions of he BIS Act 1986 Rules, 1987

BIS (Certification) Regulations, 1988 amended up to 1991 and
Certification Scheme Procedure for grant of licence.
PRIVILEGES OF LICENSEE
The privileges enjoyed by BIS licensees include:
a) Original Quality System Certification licence which can be

demonstrated by the licensees to anyone concerned. If need
be it can be photocopied & displayed at various locations.
b) A very attractive plaque containing details of certification

is presented as a compliment at the time of award of
certificate. Additional plaques can also be provided by BIS
on actual cost payment basis.
c) Use of Quality Systems Certification Mark on letter-heads in

advertisements, brochures, complimentaries and for other
promotional purposes. However, Standard Mark shall not be
directly applied on the product and its packaging so as to
imply that product itself is certified by BIS.
d) Each licensee shall be listed in the register of licensees

maintained by BIS.
APPEALS
Under the Provisions of BIS Act 1986, any decision taken in

respect of granting, withholding, renewal, suspension or
cancellation of certification under the Bureau of Indian
Standards Quality Systems Certification Scheme (BIS QSCS) can be
appealed against. The appeal shall be made formally in writing
not later than 90 days form the date of intimation of the
decision by BIS QACS, to Appeals Committee. Verdict of the
Appeals Committee shall be final. For the Procedure and
guidelines for making an appeal contact Director (Quality
Systems) at BIS Headquarters, 9 Bahadur Shah Zafar Marg, New
Delhi - 110 002.
PROCESS OF QUALITY SYSTEMS CERTIFICATION
+-------------------+
+--------------->| APPLICANT |
| +-------------------+
| |
| V
| +-------------------+
| | SUBMISSION |
| | OF APPLICATION |
| +-------------------+
| |
| V
| SEEK MORE +-------------------+
+----------------| SCRUTINY BY BIS |--------- REJECT
INFORMATION +-------------------+
|
V Accepted
+-------------------+
| ADEQUACY AUDIT |
+-------------------+
|
V
+-------------------+
| PRELIMINARY VISIT |
AFTER +-------------------+
+------------------------->|
| CORRECTIVE V
| ACTION +-------------------+
| | AUDIT TEAM |
| | APPOINTMENT |
| +-------------------+
| |
+--------------+ V
| APPLICANT | +-------------------+
+--------------+ | AUDIT |
| +-------------------+
| |
| V
| CORRECTIVE +-------------------+
+----------------| AUDIT REPORT |
ACTION REQD +-------------------+
|
CONT......
|
V Satisfactory
+-------------------+
| RECOMMENDATIONS |
| FOR AWARD OF |
| CERTIFICATE |
+-------------------+
|
V
+-------------------+
| CERTIFICATE |
| GRANTED |
+-------------------+
|
V
+-------------------+
| SURVEILLANCE |
+-------------------+
|
V
+-------------------+
| RENEWAL |
+-------------------+
|
V
ANNEXURE 1
SCHEDULE OF FEES FOR QUALITY SYSTEMS CERTIFICATION
Quality Systems Models : IS/ISO 9001
IS/ISO 9002
IS/ISO 9003
APPLICATION FEE
Application fee shall be 15,000/- (Rs. 10,000/- for each

subsequent unit to first unit of an organization or a corporate
body).
Small Scale Industry -- Application fee shall be Rs.

10,000/- for all units.
The application fee includes the adequacy audit of

documented Quality System and preliminary visit fee. However,
expenses for travel/stay of auditor(s) for preliminary visit will
be charged at cost.
ASSESSMENT FEE & REASSESSMENT FEE
Rs. 3,000/- per auditor(s) per day towards assessment fee

plus expenses for travel/stay of auditors which will be charged
at cost. Normally assessment time would be six to nine mandays
(for example three auditors for three days). However this is
flexible and would depend upon the quality system model and the
size & nature of operation of the company.
LICENCE FEE
For all the three models, the licence fee for a period of
three years shall be Rs. 60,000/- (Rs. 40,000/- for each
subsequent unit to first unit of an organization or a corporate
body).
Small Scale Industry -- Licence fee for all three models for
a period of three years shall be Rs. 40,000/- for all units.
The licence fee is payable at the time of grant of licence.

However, charges for surveillance audits will be extra, towards
mandays spent (Rs. 3,000/- per manday) plus expenses for
travel/stay for auditors which will be charged at cost.
REASSESSMENT FEE FOR RENEWAL
The fee is payable once in three years and an amount of

Rs. 3,000/- per auditor per day towards assessment fee plus
expenses for travel/stay of auditors will be charged at cost.
SPECIAL VISIT FEES
Any other audit or special visit will be charged at Rs.

3,000/- per auditor per day towards fee plus expenses for
travel/stay of auditors which will be charged at cost. Above
charges will be leviable for any other visit covering additional
requirement which cannot be assessed during routine visits.
EFFECTIVE DATE
This schedule of fees will be applicable to licences

granted/renewed with effect from 11 March 1998.
REVIEW OF FEES
Fees are subject to review periodically.
NOTE : BIS reserves the right to revise the terms & conditions
and fees as and when necessary, without notice
PRINCIPLES OF PLANT LAYOUT
Some of the guiding principles for detailed plant

layout will be discussed for the benefit of those making layout
decisions for the first time.
Storage Layout: Storage facilities for raw materials and

intermediate and finished products may be located in isolated
areas or in adjoining areas. Hazardous materials become a
decided menace to life and property when stored in large
quantities and should consequently be isolated. Storage in
adjoining areas to reduce materials handling may introduce an
obstacle toward future expansion of the plant. Arranging storage
of materials so as to facilitate or simplify handling is also a
point to be considered to design. Where it is possible to pump a
single material to an elevation so that subsequent handling can
be accomplished by gravity into intermediate reaction and storage
units, costs may be reduced. Liquids can be stored in small
containers, barrels,s horizontal or vertical tanks and vats,
either indoors or out of doors.
Equipment Layout: In making a layout, ample space should be
assigned to each piece of equipment; accessibility is an
important factors for maintenance.
It is extremely poor economy to fit the equipment

layout too closely into a building. A slightly larger building
than appears necessary will cost little more than one that is
crowded. The extra cost will indeed be small in comparison with
the penalties that will be extracted if, in order to iron out
the kines, the building must be expanded.
The operations that constitute a process are

essentially a series of unit operations that may be carried on
simultaneously. These include filtration, evaporation,
crystallization, separation, and drying. Since these operations
are repeated several times in the flow of materials,k it should
be possible to arrange the necessary equipment into groups of the
same kinds possible to arrange the necessary equipment into
groups of the same kinds. This sort of layour will make possible
a division of operation labor so that one or two operators can be
detailed to tend all equipment of a like nature.
The relative levels of the several pieces of equipment

and their accessories determine their placement. Although
gravity flow is usually preferable, it is not altogether
necessary because liquids can be transported by blowing or by
pumping, and solids can be moved by mechanical means. Gravity
flow may be siad to acost nothing to operate, whereas the various
mechanical means of transportation involve the first cost of the
necessary equipment and the cost of operation and maintenance.
But material must be elevated to a level where gravity flow must
start. However, gravity flow usually means a multistory layout,
whereas the factors favoring a single-story plant may largely, if
not entirely, compensate for the cost of mechanical
transportation.
Access for intial construction and maintenance is a

necessary part of planning. for example, overhead equipment must
have space for lowering into place, and heat-exchange equipment
should be located near access areas where trucks or hoist can be
placed for pulling and replacing tube bundles. Thus, space
should be provided for repair and replacement equipment, such as
cranes and forked trucks, as well as access way around doors and
underground hatches.
Safety: A great deal of planning is governed by local and

national safety and fire code requirements. Fire protection
consisting of reservoirs, mains, hydrant, hose houses, fire
pumps, reservoirs, sprinklers in building, explosion barriers and
directional routing of explosion forces to clear areas, and dikes
for combvustible-product storage tanks must be incorporated to
protect costly plant investment and reduce insurance rates.
Plant Expansion: Expansion must always be kept in mind. The

question of multiplying the number of units or increasing the
size of the prevailing unit merits more study than it can be
given here. Suffice it to say that one must exercise engineering
judgement; that as a penalty for bad judgement, scrapping of
present serviceable equipment constitutes but one phase, for
shutdown due to remodeling may involve a greater loss of money
than that due to rejected equipment. Nevertheless, the cost of
change must sometimes be borne, for the economies of larger units
may, in the end, make replacement imperative.
Floor Space: Floor space may or may not be a major factor in

the design of a particular plant. The value of land may be a
considerable item. The engineers however, follow the rule of
practicing economy of floor space, consistent with good
housekeeping in the plant land with proper consideration given to
line flow of materials, access to equipment, space to permit
working on parts of equipment that need frequent servicing, and
safety and comfort of the operators.
Utilities Servicing: The distribution of gas, air, water,

steam, power, and electricity is not always a major item,
inasmuch as the flexibility of distribution of these serivces
permits designing to meet almost any condition. But a little
regard for the proper placement of each of these services,
practicing good design, aids in ease of operation, orderliness,
and reduction in costs of maintenance. No pipes should be laid
on the floor or between the floor and the 7-ft level, where the
operator must pass or work. Chaotic arrangement of piping
invites chaotic operation of the plant. The flexibility of
standard pipe fittings and power-transmission mechanisms renders
this problem one of minor diffculty.
Building: After a complete study of quantitative factors,

the seletion of of the building or buildings must be considered.
Standard factory buildings are to be desired, but, if none can be

found satisfactory to handle the space and process requirements
of the chemical engineer, then a competent architect should be
consulted to design a building around the process - not a
beautiful structure into which a process must fit. It is
fundamental in chemical engineering industries that the buildings
should be built arount the process, instead of the process being
made to fit building of conventional design.
In many cases only the control area requires housing,

with the process equipment eracted outdoors. This is known as
outdoor consturction and such layouts should be considered for
many types of plants. What consideration must be given to
buildings depends upon conditions. If the designer must adapt
his design to fit an old building or building space already
erected, his problem is cut out for him and he was limiting
conditions. However, the selection of the design of a new
building to meet the requirements of the process is more
scientific. In this case, one finds before him practically all
types of standard building, built in units, interlocking or
otherwise, ready for shipment and erection.
Throughout chemical industry, much thought must be

given to the disposal of waste liquors, fumes, dusts, and gases.
Ventilation, fume elimination, and drainage may require the
installation of extra equipment. This may involve the design of
the individual pieces of operating equipment, or it may require
the installation of isolated equipment. If the latter be the
case, the location of such equipment where it will be interfere
with the flow of materials in process should be practiced. The
selection of the proper piece of equipment for doing this service
is also an important point; the less attention the ventilating,
fume, or waste-elimination systems require, the better service
they may render. Sometimes air conditioning of the plant is
called for an may required an elaborate setup. But the
installation of such equipment, when needed, pays in better
service from operators, less discomfort, greater production, and
a better morale than when such conditions are left to nature.
It must be recognized that there is not only one

solution to the problem of layout of the equipment. There are
many rational designs. Which plant to adopt must be decided upon
after exercise of engineering judgement and after striking a
balance job the advantages and disadvantages of each possible
choice.
Material-handling Equipment: Consideration of equipment for

materials handling is only a minor factor in most cases of
arrangement, owing to the multiplicity of available materials-
handling devices. But where this operation is paramount in a
process, serious thought must be given to it. Again it should be
said that engineering judgement must be exercised. Whenever
possible, one should take advantage of the topography of the site
location, one should take advantage in the process.
Railroads and Roads: Existing or possible future railroads

and highways adjacent to the plant must be known in order to plan
rail siding and access roads within the plant. Railroad spurs
and roadways of the correct capacity and at the right location
should be provided for in a traffic study and over-all master
track and road plan of the plant area. Some of the factors in
rail-track planning are:
1. Existing and future off-site main rail facilities
2. Permissible radius of curvature for spurs - consult local

rail authorities.
3. Provision for traffic handling - arrangement of spurs and

ladder track and switching.
4. Adequate spur facilities
a. Loading and unloading facilities for initial plant

construction and subsequent operations.
b. Rack stations for liquid handling
c. Storage space for full and empty cars
d. Space for cleaning and car repairs.
Major provisions in road planning for multipurpose service

are:
1. A means of interplant movement for road traffic, both

pedestrian and vehicular
2. Heavier and wider roads for large-scale traffic

3. Routing of heavy traffic outside the operational areas
4. Roadways for access to initial construction, maintenance,

and repair points
5. Roadways to isolated points, storage tanks, and safety

equipment, such as fire hydrants.
PLANT LOCATION FACTORS
Factors which generally apply to the economic and

operability aspect of plant site location are classified into two
major groups. The primary factors listed apply to choice of a
region, whereas the specific factors looked at in choosing an
exact site location within the region. All factors are important
in making a site location selection.
Primary Factors
1. Raw-material supply:
a. Availability form existing or future suppliers
b. Use of substitute materials
c. Distance
2. Markets:
a. Demand versus distance
b. Growth or decline
c. Inventory storage requirements

d. Competition - present and future.
3. Power and fuel supply:
a. Availability of electricity and various type of fuel
b. Future reservers
c. Costs
4. Water supply:
a. Quality - temperature, mineral content, bacteriological

content
b. Quantity
c. Dependability - may involve reservoir construction
d. Costs
5. Climate:
a. Investment required for construction
b. Humidity and temperature conditions
c. Hurricane,a tornado, and earthquake history
Specific Factors
6. Transportation:
a. Availability of various services and projected rates
1. Rail - dependable for light and heavy shipping

over all distances
2. Highways - regularly used for short distance and

generally small quantities
3. Water - cheaper, but may be slow and irregular
4. Pipeline - for gases and liquids, particularly for

petroleum products
5. Air - for business transportation of personnel
7. Waste disposal:
a. Regulations laws
b. Stream carry-off possibilities
c. Air-pollution possibilities
8. Labor:
1. Availability of skills
2. Labor relations - history and stability in area
3. Stability of labor rates
9. Regulatory laws:
a. Building codes
b. Zoning ordinances
c. Highway restrictions
d. Waste-disposal codes
10. Taxes:
a. State and local taxes
1. Income
2. Unemployment insurance
3. Franchise
4. Use
5. Property
b. Low assessment or limited term exemptions to attract

industry
11. Site characteristics:
a. Contour of site
b. Soil structure
c. Access to rail, highway, and water
d. Room for expansion
e. Cost of site
f. Site and facilities available by expansion on present

company-owned property
12. Community factors:
a. Rural or Urban
b. Housing costs
C. Cultural aspects - churches, libra ries, theaters
d. School system
e. Recreation facilities
f. Medical facilities - hospitals, doctors
13. Vulnerability to wartime attack:
a. Distance form important facilitics
b. General industry concentration
14. Flood and fire control:
a. Fire hazards in surrounding area

b. Floor history and control
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
This represents reduction in the utility and value of a

capital asset because of wear and tear, lapse of time,
obsolescence etc. The use of an asset helps in the generation of
revenue for the business. A part of the cost of the asset,
estimated to be equal to the reduction in the utility and
economic life of the asset, because of its use, is charged off by
way of depreciation charge against such revenue to arrive at the
true profits.
2. FIXED ASSETS:
Represent those assets which remain permanently (till their

useful lives) with the business and are not meant for resale.
These assets are acquired for use in the operation of business
and help in the generation of revenue for the business. These
include land and building, plant and machinery etc.
3. WORKING CAPITAL:
This represents the total expenses on Raw materials,

utilities & overheads, and salaries & wages, for a specified
period of time.
4. BREAK-EVEN POINT:
This represents the level of output and sales at which the

firm is able to recover all its expenses-both fixed and variable.
In other words it indicates the level of output and sales at
which the firm is neither making profit nor incurring any loss.
Level of output more than the Break-Even Level generates profit
for the firm.
5. OTHER FIXED EXPENSES:
These represent expenses which remain fixed irrespective of

changes in level of output. In other words these are the
expenses which the firm has to incur whether there is production
or not. These include expenses such as preliminary and
Preoperative expenses, Insurance and Freight, Technical Know-how
and Consultancy, Erection & Commissioning etc.
building, insurance, etc.
6. MARGIN MONEY:
This represents that part of the cost pf project which the

promoter has to meet from his own resources. This is the
contribution which the promoter must make to the equity of the
project for becoming eligible for assistance from financial
institutions/Banks.
7. TERM LOANS:
Represent Loans which are repayable over a long period of

time. These loans are meant for meeting capital expenditure of
the project.
8. TOTAL LOAD:
It is the ratio of the maximum power consumed in KWH in a

particular period of time to the number operating hours of the
unit in that particular period.
Power Consumed in KWH

Total Load = (--------------------------) in a particular
No. of operating hours of period of time
the unit
9. LAND AREA/MAN POWER RATIO:

It is the ratio of manpower utilised per unit area of land
required for operating the unit.
+ +
| Land Area |
Land Area/Man Power Ratio = | ---------------- |
| No. of persons |
| Working on the unit|
+ +
ADDRESSES OF STATE INDUSTRIAL DEVELOPMENT CORPORATIONS
1. M/s. A P Industrial Development Corporation,
Parisrama Bhavanam,
Basheerbagh,
Hyderabad 500029.
2. M/s. A P Electronics Development
Corporation Ltd,
Parisrama Bhavanam,
Basheer Bagh,
Hyderabad 500029.
3. M/s. Assam Industrial Development
Corpn Ltd , Zoo Road,
Gauhati 781021.
4. M/s. Bihar State Industrial Development
Corporation, Biscomaun Building,
West Gandhi Maidan,
Patna - 800001.
5. M/s. Delhi State Industrial Development
Corporation,
Life Insurance Building,
Connaught Place,
New Delhi - 110001.
6. M/s. GOA,DAMAN & DIU Industrial
Development Corporation,
Shree Saraswati Mandir Building,
18th June Road, Panaji,
Goa- 403001.
7. M/s. Gujrat Industrial Development
Corporation, Bhavani Chamber,
3rd floor, Ashram Road,
Ahmedabad - 380009.
8. M/s. Haryana State Industrial
SCO 40-41, Sector - 17 A
Chandigarh 160017.
9. M/s. Haryana State Electronics

Development Corporation Ltd,
1556,Sector 18-D
Chandigarh - 160018.
10. M/s. H P Electronics
Saligram Bhavan,
Khalini, Shimla 171003.
11. M/s. J & K Industrial
(SIDCO) Drabu House,
Rambagh , Srinagar 190001
12. M/s. Karnataka State Industrial
36, Cunningham Road,
Banglore 560001.
13. M/s. Karnataka State Electronic
Emlyn Haven,
30, Race Course Road,
Banglore 560001.
14. M/s. Kerala State Electronics
Vellayambalam,
Trivandrum 695001.
15. M/s. Maharashtra Electronics
Corporation Ltd,
Raheja Center, Nariman Point,
Bombay 400021.
16. M/s. State Industrial and Investment
Corporation of Maharashtra Ltd,
`NIRMAL' , Nariman Point,
Bombay 400021
17. M/s. Maghalaya Industries
Shilong,
Meghalaya - 793001.
18. M/s. Orissa State Financial Corporation,
Government of Orissa,
Janpath Bhubneshwar,
Orissa 751001.
19. M/s. Sikkim Industrial Development &
Investment Corporation Ltd,
New Market, Gangtok,
Sikkim.
20. M/s. U P Financial Corporation ,
14/88, Civil Lines,
Kanpur ,
(U.P) - 208001.
21. M/s. West Bengal Industries
Corporation Ltd,
3rd Floor, 6/A, Raja Subodh Mullick Sq.,
Calcutta 700001.
22. M/s. West Bengal Infrastructural
P-34, CIT Road,
Calcutta 700001.
23. M/s.West Bengal Financial Corporation,
12/A, Netagi Subhash Road,
Calcutta,
West Bengal- 700001.
24. M/s. Bihar State Industrial
Bandar Bagicha,
Patna,
Bihar - 800001.
25. M/s. Bihar State Electronic
Udyog Bhawan, 2nd Floor,
East Gandhi Maidan,
Patna - 800001.
26. M/s. Himachal Pradesh State Electronic
Salig RAm Bhawan, Khalini,
Simla - 171002.
27. M/s. Himachal Pradesh State Industrial
`NEW HIMRUS' Building,
Cart Road ,
Simla (H P) - 171001.
28. M/s. Karnataka State Electronics
ÈMLYN HAVEN', 30,Race Course Road,
Bangalore
(Karanataka) - 560001.
29. M/s. State Industrial & Investment
Corporation of Maharashtra Ltd., (SICOM)
`NIRMAL'. First Floor,

Nariman Point,
Bombay - 400021.
30. M/s. Maharashtra Electronics Corpn Ltd.,
Plot No 214, Backbay Reckanmation ,
Raheja Centre, 13th Floor,
Nariman Point, Bombay - 400021.
31. M/s. Industrial Development Corporation
of Orissa Ltd.,
Post Box Nos. - 78,
Bhubneshwar - 751007.
32. M/s. Punjab State Industrial
SCO 54,55,56, Sector 17A
Post Box NO 81,
33. M/s. Punjab State Electronics Dev &
Production Corpn Ltd.,
Bank of India Building,
Bank Square, Sector 17-B
34. M/s. Pondicherry Indl Promotion &
Investment Corpn Ltd.,
38 Romain Rolland Street,

Pondicherry - 605001.
35. M/s. R I I C O,
Udyog Bhawan, Tilak Marg,
Jaipur
(Rajasthan) - 302005.
36. M/s. T N Industrial Investment
Corporation Ltd.,
ÀRUL MANAI' , 27, Whites Road,
Madras - 600014.
37. M/s. U P State Industrial
117/130, Sarvodya Nagar,
Kanpur ,
(U.P) - 208005.
38. M/s. U P Electronics Corpn Ltd.,
Nav Chetna Kendra, 1st Floor,
10, Ashok Marg,
Lucknow - 226001.
39. M/s. West Bengal Industrial
Development Corporation Ltd.,
23A, Netagi Shubhash Road,
Calcutta - 700001.
ADDRESSES OF FINANCIAL INSTITUTIONS
1. M/s. Andhra Pradesh State Financial
Corporation,
Chirag Ali Lane,
Hyderabad - 500001.
2. M/s. Assam Financial Corporation ,
R G Barooah Road,
Guwahati,
Assam - 781001.
3. M/s. Bihar State Financial Corporation,
Fraser Road,
Patna - 800001.
4. M/s. Delhi financial Corporation,
Saraswati Bhawan,
E -Block, Cannaught Place,
New Delhi - 110001.

5. M/s. Haryana Financial Corporation,
17, 18 & 19,
Sector 17 A,
6. M/s. Himachal Pradesh Financial Corporation,
Himrus , Shimla,
Himachal Pradesh - 171003.
7. M/s. State Financial Corporation,
Durga Nag Road,
Opp. Partap Park Srinagar,
(J & K) - 190001.
8. M/s. Karnataka State Financial Corporation,
Shankaranarayan Building,
25, M G Road,
Banglore - 560001.
9. M/s. Kerala Financial Corporation,
Vellayyambalam,
Trivandrum,
Kerala - 695001.
10. M/s. M P Financial Corporation,
Finance House,
Bombay - Agra Road,

Indore - 432001.
11. M/s. Maharashtra State Financial Corporation,
Excelsior Building,
A. K. Nayak Marg,
Bombay - 400036.
12. M/s. Orissa State Financial Corporation,
OMP Square,
Cuttack - 753003.
13. M/s. Punjab Financial Corporation,
Sector 17-B,
95-98 Bank Square,
14. M/s. Rajasthan Financial Corporation,
Udyog Bhawan, Tilak Marg,
C - Scheme,
Jaipur - 302005.
15. M/s. P I C U P,
Jawahar Bhawan (Annexe), 2nd Floor,
Ashok Marg,
Lucknow ,
(U P).
16. M/s. U P Financial Corporation,
14/88 Civil Lines,
Kanpur - 208001.
17. M/s. WEst Bengal Financial Corporation,
12-A, Netagi Subhash Road,
Calcutta - 700001.
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
1. M/s. Department of Electronics,
Electronics Niketan,
CGO Complex,
New Delhi - 110001.
2. M/s. Directorate of Technical Development,
Udyag Bhawan,
New Delhi - 110001.
3. M/s. Secretariat For Industrial Approvals,
Ministry of Industry,
Udyaog Bhawan,
New Delhi - 110001.
4. M/s. Directorate General of
International Trade (DGIT),
Ministry of Commerce,
Udyog Bhawan,
New Delhi - 110001.

SUGGESTED STEPS
ECONOMIC ADVANTAGE IN SETTING UP THE PROJECT IN INDIA
SEQENCE OF EVENTS/CLEARENCES TO BE OBTAINED IN THE

IMPLEMENTATION OF THE PROJECT
Preparation of Detailed Project Report
Submission of Memorandum to SIA
Procurement of Land
Tie-up with Collaboration Approval from Govt of India
Application for Import of Capital Goods
Obtaining Loan
Factory Construction
Order placement of plant and machinery
Recruitment of manpower
Marketing arrangements in India and abroad
Commissioning
Trail Run
Commercial Production
We hope Market Survey Cum Detailed Techno Economic Feasibility
Report in your possession at the time, must have conveyed you the
elementary idea on process data, market and economics. We feel
you must have now taken a decision to finalise your project plan
for ultimate implementation in a successful manner. Before you
go ahead, we suggest you to take our Practical Project Execution
Know-How Report.
"KAT" offer you
PRACTICAL PROJECT EXECUTION KNOW HOW REPORT
on this project. Brief contents of
PRACTICAL PROJECT EXECUTION KNOW HOW REPORT are as under :
---------------------------------------------------------------------------
INTRODUCTION: PLANT & MACHINERY/EQUIPMENTS:

* Product Mix * Range of Machineries Required
* Individual & Class Study * Detailed Specification of
of Products Machineries and Equipments
* Suitability Factors for Uses & * Functional Details of
Applications Machineries Selected
* Uses and Applications * Standard & Special Accessories
* Property Assurance to Desired & Attachment
Service Conditions * Level of Automation and Controls
* Quality Control Measures & their * Manufacturers/Suppliers of
Introduction for Attaining Machineries and Equipments
Required Properties LAND & BUILDING:
* Economy & Productivity Competence * Total Land Area Required
MARKET SURVEY: * Covered Area Break-up with
* Market Position Estimated Cost of Construction
* Installed Capacity, Production * Sector-wise Plant Layout
and Anticipated Demand * Locational Advantage
* Present Manufacturers RAW MATERIALS:
* Statistics of Imports & Exports * Productwise Break-up of
* Estimated Demand Raw Materials Requirement
* Demand and Supply Gap * Raw Material Specifications
PROCESS OF MANUFACTURE: * Raw Material Prices
* Inventory Controls & Tests * Manufacturers/Suppliers of
* Comparative Study of Process for Raw Materials
Manufacturing the Product
* Process Detail in stage from Raw
Materials to Finished Products
* Process Flow Sheet Diagram
PLANT ECONOMICS/COST ANALYSIS ANNEXURE OF CHARTS
* Rated Installed Capacity & * Depreciation Chart
Capacity Utilisation (Building, Machines & Other Loans)
* Basis of Working 5 to 10 Yrs.
* Land & Built-up Area Required * Interest Chart for 5 to 10 Yrs.
with their Cost * Repayment Schedule for 5 to 10 Yrs.
* Plant & Machinery and * Cash Flow Statement for
Other Fixed Assets 5 to 10 Yrs.
* Total Fixed Capital Investment * Projected Balance Sheet for
* Working Capital Assessment 5 to 10 Yrs.
* Raw Materials & Consumable Stores * Land Man Ratio
* Staff Salaries & Wages SPECIAL CHAPTERS
* Utilities and Overheads * I.S. Specification by Bureau of
* Manufacturing Overheads & Utilities Indian Standard (BIS)
* Administrative Overheads & * If Imports of Raw Materials/
Utilities Capital Goods/Technical Know-How
* Marketing Overheads becomes necessary, Sources given
* Marketing Related Staff & Expenses * Details of Foreign Collaborations
* Break-up of Product-Mix and * Any Specific benefit intended to
Other Receipts be taken (within existing Govt.
* Provisions for Power, Water & Fuels Policy frame work) will be duly
* Total Cost of Project introduced in the Special
* Source of Finance Project Report
* Profitability Analysis in view of
Turn-Over & Cost of Manufacture
* Ratios of Profit of Sales, T.C.I.,
Cost of Production, Total Fixed
Capital etc
* Break Even Point Determination
---------------------------------------------------------------------------
Price Rs. 26,250/- (Rs. Twenty Six Thousand Two Hundred & Fifty)
only for PRACTICAL PROJECT EXECUTION KNOW-HOW REPORT
PLEASE SEND YOUR CONFIRMED ORDER TO :-
+---------------------------------------------------------------+
| |
| KAT INDUSTRIAL CONSULTANTS PVT. LTD. |
| |
| HEAD OFFICE |
| WORLD TRADE CENTRE (38, GROUND FLOOR), BARAKHAMBA LANE, |
| CONNAUGHT PLACE, BABAR ROAD (NEAR BENGALI MARKET), |
| ADJACENT TO HOTEL INTER CONTINENTAL, NEW DELHI-110001 (INDIA) |
| ALSO AT:2/51, ROOP NAGAR, DELHI-110007 |
| |
|PHONE:41528137,23842632,23413183,23411360,9871231144,9868182357|
| FAX : 011 - 23413183 |
| E-mail : katcon@del2.vsnl.net.in |
| Website : www.katconsultants |
| |
+---------------------------------------------------------------+
MEAT PROCESSING (EOU) [KAT/DPR/9662]J.C.:8540 [W/C: 1 Month]

J.C. 8540 Page A- 1
PLANT ECONOMICS
Rated Plant capacity = 25.00 MT/day

= 7500.00 MT/annum
MEAT
Basis
No. of working days = 25 days/month

= 300 days/annum
No. of shifts = 2 per day
One shift = 8 hours
Currency - Rs.

J.C. 8540 Page A- 2
LAND & BUILDING
1. Land Required
1800 sq.mts. @ Rs. 700/- sq.mt. Rs. 12,60,000.00
2. Total Builtup Area 1800 sq.mts. in
2-floors (GF+FF) incl.Working Shed,
Stores,Office etc.@ Rs.4,000/-sq.mt Rs. 72,00,000.00
3. Boudary Wall,Gate etc. Rs. 5,00,000.00
------------------------
TOTAL Rs. 89,60,000.00
------------------------

J.C. 8540 Page A- 3
PLANT & MACHINERY
1. Refrigeration & ProcessingUnit with

Cold Storage,Blast & Plate Freezer,
Chiller/Deboning,Frozen PackingUnit Rs. 75,00,000.00
2. Effluent Treatment Plant &

Pollution Control Equipments Rs. 8,00,000.00
3. D.G. Sets
250 KVA each 2 No. Rs. 20,00,000.00
4. Insulation Cost Rs. 12,00,000.00
5. Other Miscellaneous Eqpts. Rs. 5,00,000.00
------------------------
TOTAL Rs. 1,20,00,000.00
------------------------

J.C. 8540 Page A- 4
OTHER FIXED ASSETS
1. Office equipment, furniture plus

other equipment & accessories Rs. 75,000.00
2. Installation costs for water,

electricity, fuel etc. Rs. 50,000.00
3. Pre-operative & preliminary expenses Rs. 80,000.00
4. Fire Fighting Equipments Rs. 20,000.00

5. Lab. Equipments Rs. 20,000.00
6. Refrigerated Van Rs. 4,00,000.00
7. Misc. Tools & Equipments Rs. 20,000.00
------------------------
TOTAL Rs. 6,65,000.00
------------------------

J.C. 8540 Page A- 5
FIXED CAPITAL
1. LAND & BUILDING Rs. 89,60,000.00
2. PLANT & MACHINERY Rs. 1,20,00,000.00
3. OTHER FIXED ASSETS Rs. 6,65,000.00
------------------------
TOTAL Rs. 2,16,25,000.00
------------------------

J.C. 8540 Page A- 6
WORKING CAPITAL REQUIREMENT/MONTH
RAW MATERIALS
1. Raw Meat 600 MT

@ Rs. 35,000/- MT Rs. 2,10,00,000.00
2. Packing Materials & Other

Consumables Rs. 6,00,000.00
------------------------
TOTAL Rs. 2,16,00,000.00
------------------------
J.C. 8540 Page A- 7
SALARY & WAGES / MONTH
1. Manager cum Food Technologist 1 No. Rs. 20,000.00
2. Supervisor 2 No. Rs. 16,000.00
3. Chemist 1 No. Rs. 6,000.00
4. Typist/Clerk cum Store Keeper 1 No. Rs. 5,000.00
5. Accountant 1 No. Rs. 7,000.00
6. Skilled Workers 8 No. Rs. 48,000.00
7. Semi/Un-skilled Workers 15 No. Rs. 67,500.00
8. Marketing Personnel/Executives 2 No. Rs. 16,000.00
9. Peon/Helpers 5 No. Rs. 17,500.00
10. Guards 3 No. Rs. 10,500.00
11. Misc. Staffs 2 No. Rs. 10,000.00
------------------------
TOTAL Rs. 2,23,500.00
------------------------
Plus perks @ 25% p.a.

Rs. 55,875.00
------------------------
TOTAL Rs. 2,79,375.00
------------------------

J.C. 8540 Page A- 8
UTILITIES AND OVERHEADS
1. Power Consumption of 80000

Kwatt hrs @ Rs. 5.00 per Kwatt hr. Rs. 4,00,000.00
2. Water Consumption of 500
KLs @ Rs. 5.00 per KL Rs. 2,500.00
3. Stationery, Postage, Telephone etc. Rs. 5,000.00
4. Conveyance & Transportation etc. Rs. 20,000.00
5. Insurance Professional fees Rs. 3,000.00
6. Publicity & Sales Promotion Rs. 15,000.00
7. Repairs & maintenance Rs. 4,000.00
8. Miscellaneous Rs. 10,000.00
9. Fuel/Oil for D.G.Set,

5,000 ltrs @ Rs. 32/- ltr. Rs. 1,60,000.00
------------------------
TOTAL Rs. 6,19,500.00
------------------------
Total load is 220 Kwatts

J.C. 8540 Page A- 9
TOTAL WORKING CAPITAL/MONTH
1. RAW MATERIAL Rs. 2,16,00,000.00
2. SALARY & WAGES Rs. 2,79,375.00
3. UTILITIES & OVERHEADS Rs. 6,19,500.00
------------------------
TOTAL Rs. 2,24,98,875.00
------------------------
1. WORKING CAPITAL FOR 1 MONTHS Rs. 2,24,98,875.00
2. MARGIN MONEY FOR W/C LOAN Rs. 56,24,718.75
COST OF PROJECT
TOTAL FIXED CAPITAL Rs. 2,16,25,000.00

MARGIN MONEY
Rs. 56,24,718.75
------------------------
TOTAL Rs. 2,72,49,718.75
------------------------

J.C. 8540 Page A- 10
TOTAL CAPITAL INVESTMENT
TOTAL FIXED CAPITAL Rs. 2,16,25,000.00
TOTAL WORKING CAPITAL FOR 1 MONTHS

Rs. 2,24,98,875.00
------------------------
TOTAL Rs. 4,41,23,875.00
------------------------

J.C. 8540 Page A- 11
COST OF PRODUCTION/ANNUM
1. Working Capital for 1 year Rs.26,99,86,500.00
2. Interest @ 12.00% on T.C.I Rs. 52,94,865.00
3. Depreciation @ 6.50% on buildings Rs. 5,00,500.00
4. Depreciation @ 25.00% on Plant

and Machinery Rs. 30,00,000.00
5. Depreciation @ 20.00% on office

equipment & furnitures Rs. 15,000.00
------------------------
TOTAL Rs.27,87,96,865.00
------------------------
J.C. 8540 Page A- 12
TURN OVER/ANNUM
1. By sale of 7,500 MT of Processed

& Packed Meat (Frozen)
@ Rs. 40,000/- MT (avg.) Rs.30,00,00,000.00
------------------------
TOTAL Rs.30,00,00,000.00
------------------------
PROFIT = RECEIPTS - COST OF PRODUCTION
= 30,00,00,000.00 - 27,87,96,865.00
= 2,12,03,135.00
PROFIT SALES RATIO = Profit / Sales x 100
2,12,03,135.00
= ------------------------------ X 100
30,00,00,000.00
= 7.07 %
RATE OF RETURN = Operating profit / T.C.I x 100
2,12,03,135.00
= ------------------------------ X 100
4,41,23,875.00
= 48.05 %

J.C. 8540 Page A- 13
BREAK EVEN POINT (B.E.P)
Fixed Costs of the plant are as under -

1. Interests Rs. 52,94,865.00
2. Depreciation Rs. 35,15,500.00
3. 40.00% of salaries Rs. 13,41,000.00
4. 40.00% of overheads Rs. 29,73,600.00

------------------------
TOTAL Rs. 1,31,24,965.00
------------------------
FIXED COSTS
B.E.P. = ------------------------------ X 100
FIXED COSTS + PROFIT
1,31,24,965.00
= ------------------------------ X 100
1,31,24,965.00 + 2,12,03,135.00
= 38.23 %
LAND MAN RATIO = Total land / Manpower
1800 : 41 :: 44 : 1

J.C. 8540 Page A- 14
RESOURCES FOR FINANCE
1. Term loans from Financial institutions

( 80.00 % of fixed capital )
at @12.00% p.a rate of interest Rs. 1,73,00,000.00
2. Bank loans for 3 months

( 75.00 % of working capital )
at @ 12.00% p.a rate of interest Rs. 1,68,74,156.25
3. Self raised capital from even
funds & loans from close ones to
meet the margin money needs at a
@ 12.00% p.a rate of interest Rs. 99,49,718.75
--------------------------
TOTAL Rs. 4,41,23,875.00
--------------------------

J.C. 8540 Page A- 15
INSTALMENT PAYABLE IN 5 YEARS
================================================================================
Year To Financial To Commercial To others Total
institutions banks
(Rs. 17300000) (Rs. 16874156) (Rs. 9949719)
================================================================================
1 34,60,000.00 33,74,831.25 19,89,943.75 88,24,775.00
2 34,60,000.00 33,74,831.25 19,89,943.75 88,24,775.00
3 34,60,000.00 33,74,831.25 19,89,943.75 88,24,775.00
4 34,60,000.00 33,74,831.25 19,89,943.75 88,24,775.00
5 34,60,000.00 33,74,831.25 19,89,943.75 88,24,775.00
================================================================================
INTEREST PAYABLE IN 5 YEARS
================================================================================
Year On term loans On bank loans On self loans Total
(Rs. 17300000) (Rs. 16874156) (Rs. 9949719)
@ 12.00 % P.A. @ 12.00 % P.A. @ 12.00 % P.A.
================================================================================
1 20,76,000.00 20,24,898.75 11,93,966.25 52,94,865.00
2 16,60,800.00 16,19,919.00 9,55,173.00 42,35,892.00
3 12,45,600.00 12,14,939.25 7,16,379.75 31,76,919.00
4 8,30,400.00 8,09,959.50 4,77,586.50 21,17,946.00
5 4,15,200.00 4,04,979.75 2,38,793.25 10,58,973.00
================================================================================
TOTAL REPAYMENT SCHEDULE FOR 5 YEARS
================================================================================
Year Interest Instalments Total
================================================================================
1 52,94,865.00 88,24,775.00 1,41,19,640.00
2 42,35,892.00 88,24,775.00 1,30,60,667.00
3 31,76,919.00 88,24,775.00 1,20,01,694.00
4 21,17,946.00 88,24,775.00 1,09,42,721.00
5 10,58,973.00 88,24,775.00 98,83,748.00
================================================================================

J.C. 8540 Page A- 16
DEPRECIATION CHART FOR 5 YEARS
================================================================================
Year Building costs Plant & Machinery fur. & office equip. Total
( Rs. 7700000.00 )
( Rs. 12000000.00 ) ( Rs. 75000.00 )
@ 6.50 % P.A. @ 25.00 % P.A. @ 20.00 % P.A.
================================================================================
1 5,00,500.00 30,00,000.00 15,000.00 35,15,500.00
2 4,67,967.50 22,50,000.00 12,000.00 27,29,967.50
3 4,37,549.61 16,87,500.00 9,600.00 21,34,649.61
4 4,09,108.89 12,65,625.00 7,680.00 16,82,413.89
5 3,82,516.81 9,49,218.75 6,144.00 13,37,879.56
================================================================================

J.C. 8540 Page A- 17
PROFIT ANALYSIS FOR 5 YEARS
================================================================================================
YR CAP. Sales Mfg. Gross Depre- Interest Net profit Net profit
UTIL Expenses Profit ciation before tax after tax
@ 30.00%
================================================================================================
1 70% 210000000 188990550 21009450 3515500 5294865 12199085 8539360
2 80% 240000000 215989200 24010800 2729968 4235892 17044941 11931458
3 80% 240000000 215989200 24010800 2134650 3176919 18699231 13089462
4 90% 270000000 242987850 27012150 1682414 2117946 23211790 16248253
5 100% 300000000 269986500 30013500 1337880 1058973 27616647 19331653
================================================================================================
CASH FLOW STATEMENT FOR 5 YEARS
================================================================================
YR CAP. Net profit Depre- Cash Repayment of Net surplus
UTIL (after tax) ciation in hand Instalment
================================================================================
1 70% 8539360 3515500 12054860 6834831 5220028
2 80% 11931458 2729968 14661426 6834831 7826595
3 80% 13089462 2134650 15224112 6834831 8389280
4 90% 16248253 1682414 17930667 6834831 11095836
5 100% 19331653 1337880 20669533 6834831 13834702
================================================================================

J.C. 8540 Page A- 18
PROJECTED BALANCE SHEET FOR 5 YEARS
Construction 1 Yr. 2 Yr. 3 Yr. 4 Yr. 5 Yr.

Period 70 % 80 % 80 % 90 % 100 %
Cap. Cap. Cap. Cap. Cap.
Util. Util. Util. Util. Util.
LIABILITIES
LIABILITIES
1. Promoters capital 99,49,718 99,49,718 1,51,69,747 2,29,96,343 3,13,85,624 4,24,81,460

2. Net Surplus 0 52,20,029 78,26,596 83,89,281 1,10,95,836 1,38,34,703
3. Term loans 1,73,00,000 1,38,40,000 1,03,80,000 69,20,000 34,60,000 0
4. W/C loans 1,68,74,156 1,34,99,325 1,01,24,494 67,49,663 33,74,832 0
------------------------------------------------------------------------------------------
TOTALS 4,41,23,874 4,25,09,072 4,35,00,837 4,50,55,287 4,93,16,292 5,63,16,163
------------------------------------------------------------------------------------------
ASSETS
ASSETS
1. W.D.V. of Fixed Asset

1,97,75,000 1,62,59,500 1,35,29,533 1,13,94,884 97,12,471 83,74,593
2. Working Capital in stock
0 1,57,49,212 1,79,99,100 1,79,99,100 2,02,48,987 2,24,98,875
3. Surplus funds 2,43,48,874 1,05,00,360 1,19,72,204 1,56,61,303 1,93,54,834 2,54,42,695
------------------------------------------------------------------------------------------
TOTALS 4,41,23,874 4,25,09,072 4,35,00,837 4,50,55,287 4,93,16,292 5,63,16,163
------------------------------------------------------------------------------------------

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+--------------------------------+

| MARKET SURVEY CUM |

KAT INDUSTRIAL CONSULTANTS PVT.LTD.

1. COST OF PLANT ECONOMICS A 1

MEAT PROCESSING (EOU)

Meat is a good source of high quality and readily digestable

The composition of meat depends upon the species from which

Buffalo meat is composed of muscles, connective tissues,

Buffalo meat is not only significant nutritionally, but is

Buffalo meat processing can be divided into three

Enmulsified products made from meats that are completely

In some communities, through buffalo meat is eaten in a

The quality standard of buffalo meat processing products are

Is : 1982-1971 ( First Revision) - Reaffirmed -1988 for and

Is : 6851-1973 (Reaffirmed 1991) - Meat extract,

Is : 8182-1976 (Reaffirmed 1990 )- Code of hygenic

To protect the shelf life of buffalo meat wholesomeness and

After getting the buffalo flesh (Biltong) from slaughter

First of all, the mild curing is employed to improve eating

1) Dissolve the sodium phosphates in cold water 40*F.

3) Add the remaining ingredients like salt, nitrite, sugar etc.

Agitation is usually done to provent procipitation. Accurate

MASSAGING & TUMBLING

After pickle injection, muscle products require a massaging

A massager is comprised of as stationary vat having one or

There is no falling impact. As the drum rotates, the helical

The grinder is the most commonly used piece of equipment in

Chopper is employed to reduce particle size, to extract

The emulsifier used in the meat industry is similar to a

The mixing process is a necessary procedure for coarse-

Meat product is usually stuffed into natural casings,

The basic functions of smoking and heat processing are to

The smoking process is used to enhance favour and surface

Smoke is produced from thermal decomposition of wood and is

DRYING & HEATING

The product shelf life strongly depends on product

Packing is done at a vacuum level higher than 27 in. The

The demand for buffalow processed meat is increasing in some

According to the type of animal slaughtered different

The demand for meat is increasing at a little faster than it

The Industry has full support of the Government and doing

Therefore, the management is quite confident towards the

2000-01 7800 7610 190

2001-02 7910 7655 255

2002-03 8020 7695 325

2003-04 8125 7750 375

2004-05 8230 7800 430

2005-06 8340 7850 490

2006-07 8450 7910 540

2007-08 8565 7965 600

2008-09 8675 8015 660

2009-10 8790 8070 720

On the first point the Buffalo carcasses are purchased from

Then the carcasses are stored in chillers for an approximate

After this carcasses from chilling room are brought to

After deboning the products are brought to the Freezing

The freezed meat is kept in the cold storage at a

From cold storage the goods will be stuffed in refrigerated

RAW MEAT / BUFFALOW MEAT

REFRIGERATION AND PROCESSING PLANT

SECTION-A: HIGHSIDE EQUIPMENT:

A. FOR COLD STORAGE: