Professional Documents
Culture Documents
Product description 2
Installation / mounting 3
SENTRON
Connection 4
Air Circuit Breakers
3WT8 Parameterization 5
Function 6
Operating Instructions
Commissioning 7
Maintenance 8
Accessories 9
Troubleshooting 10
Dimension drawings 11
Circuit diagrams 12
08/2008
9239 0020 176 0-
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 General...................................................................................................................................................... 9
1.1 General ..........................................................................................................................................9
2 Product description .................................................................................................................................. 11
2.1 Electronic equipment ...................................................................................................................11
2.2 ETU35WT overcurrent release ....................................................................................................12
2.3 ETU37WT overcurrent release ....................................................................................................13
2.4 ETU45WT overcurrent release ....................................................................................................14
2.5 ETU47WT overcurrent release ....................................................................................................15
3 Installation / mounting.............................................................................................................................. 17
3.1 Installation ....................................................................................................................................17
3.2 Position of the circuit breaker in the guide frame.........................................................................18
3.3 Inserting the circuit breaker in the guide frame............................................................................19
3.4 Inserting the circuit breaker by turning the racking handle ..........................................................20
3.5 Guide frame .................................................................................................................................22
3.5.1 Overview ......................................................................................................................................22
3.5.2 General ........................................................................................................................................23
3.5.3 Installation ....................................................................................................................................25
4 Connection .............................................................................................................................................. 29
4.1 Connecting the main conductor ...................................................................................................29
4.2 Connecting the auxiliary conductor..............................................................................................33
4.3 Connection for protective conductor. ...........................................................................................34
5 Parameterization...................................................................................................................................... 35
5.1 Setting the overcurrent protection................................................................................................35
5.2 Setting the delay time of the undervoltage release......................................................................36
6 Function................................................................................................................................................... 39
6.1 Indicators on the overcurrent release ..........................................................................................39
6.2 Protection functions and characteristic curves of ETU ................................................................41
6.2.1 ETU35WT ....................................................................................................................................41
6.2.2 ETU37WT ....................................................................................................................................42
6.2.3 ETU45WT ....................................................................................................................................44
6.2.4 ETU47WT ....................................................................................................................................46
6.3 Protection functions .....................................................................................................................49
6.3.1 Basic protection functions ............................................................................................................49
6.3.2 Overload protection - L tripping operation ...................................................................................49
6.3.3 Short-time delay short-circuit trip - S tripping operation ..............................................................50
6.3.4 Instantaneous short-circuit trip – I tripping operation ...................................................................51
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 5
Table of contents
3WT8
6 Operating Instructions, 08/2008, 9239 0020 176 0-
Table of contents
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 7
Table of contents
3WT8
8 Operating Instructions, 08/2008, 9239 0020 176 0-
General 1
1.1 General
General information
The circuit breakers are designed to be operated in enclosed rooms in which the operating
conditions are not affected by dust or corrosive vapors/gases. Suitable enclosures must be
used in dusty or damp conditions.
DANGER
During operation, certain circuit breaker and guide frame components are subject to
hazardous voltages or spring force.
Note the operating instructions and warnings.
If these are not observed, this can result in death, severe injury, or substantial material
damage.
Technical specifications
The technical specifications can be found in the LV 35 • 2009 catalog.
Standards
GB 14048.2
IEC 60947-2
EN60947-2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 9
General
1.1 General
Overseas packaging
Long-term storage
● Replace or dry the desiccant.
● Seal the plastic film.
● Check the packaging regularly.
NOTICE
Do not place the circuit breaker on its back.
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PD[ෘPP
3WT8
10 Operating Instructions, 08/2008, 9239 0020 176 0-
Product description 2
2.1 Electronic equipment
Note
We have checked the content of this manual to ensure that it is consistent with the hardware
and software described. Discrepancies cannot be wholly excluded, however, which means
that we cannot assume responsibility for the correctness of the information provided here.
The information in this manual is reviewed on a regular basis and any necessary corrections
are included in subsequent editions.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 11
Product description
2.2 ETU35WT overcurrent release
Alphanumerical display
MENU
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1) The reason for tripping is stored for at least two days provided that the overcurrent release was active for at least 20
minutes prior to tripping.
CAUTION
To protect the electrostatically-sensitive devices, the enclosed protective cap must be
placed on the test socket.
Before the protective cap is removed, the devices to be connected and the operators must
have the same potential.
3WT8
12 Operating Instructions, 08/2008, 9239 0020 176 0-
Product description
2.3 ETU37WT overcurrent release
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1) The reason for tripping is stored for at least two days provided that the overcurrent release was active for at least
20 minutes prior to tripping.
CAUTION
To protect the electrostatically-sensitive devices, the enclosed protective cap must be
placed on the test socket.
Before the protective cap is removed, the devices to be connected and the operators must
have the same potential.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 13
Product description
2.4 ETU45WT overcurrent release
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1) The reason for tripping is stored for at least two days provided that the overcurrent release was active for at least
20 minutes prior to tripping.
CAUTION
To protect the electrostatically-sensitive devices, the enclosed protective cap must be
placed on the test socket.
Before the protective cap is removed, the devices to be connected and the operators must
have the same potential.
3WT8
14 Operating Instructions, 08/2008, 9239 0020 176 0-
Product description
2.5 ETU47WT overcurrent release
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1) The reason for tripping is stored for at least two days provided that the overcurrent release was active for at least
10 minutes prior to tripping.
CAUTION
To protect the electrostatically-sensitive devices, the enclosed protective cap must be
placed on the test socket.
Before the protective cap is removed, the devices to be connected and the operators must
have the same potential.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 15
Product description
2.5 ETU47WT overcurrent release
3WT8
16 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting 3
3.1 Installation
WARNING
Before installing the device, make sure that the minimum distances from insulated,
grounded, and live components in the switchgear are observed.
For more information, refer to the LV 35 • 2009 catalog.
Installation position
K max. 1 mm
,
s1P
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 17
Installation / mounting
3.2 Position of the circuit breaker in the guide frame
Diagram Position and display Main and auxiliary circuit Cabinet door
Maintenance position
Disconnected Open
Trenn
Disconn
Green
Disconnected position
Disconnected Closed
Trenn
Disconn
Green
Test position
Main circuits Closed
disconnected
Prüf
Test Auxiliary circuits
Blue connected
Operating position
Connected Closed
Betrieb
Conn
Red
3WT8
18 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting
3.3 Inserting the circuit breaker in the guide frame
Trenn
Disconn
Pull out the guide rails. Position Insert the circuit breaker ①, lift it up Close the cabinet
indicator on slightly ②, and push it into the door.
the circuit disconnected position ③.
breaker
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 19
Installation / mounting
3.4 Inserting the circuit breaker by turning the racking handle
NOTICE
The circuit breaker must only be racked once the operator panel has been mounted and
secured.
If a shutter is installed, a change of direction is not permitted while the circuit breaker is
being racked until a defined position has been reached (disconnected/test/operating
position).
Note the indicator on the circuit breaker - position latching is not provided.
The position can only be checked via the indicator on the circuit breaker.
Prüf
Test
② Turn to operating position
(position indicator: red)
Betrieb
Conn
3WT8
20 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting
3.4 Inserting the circuit breaker by turning the racking handle
PP
Remove the racking handle and close the slide switch. Lockable
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 21
Installation / mounting
3.5 Guide frame
3.5.1 Overview
Description
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3WT8
22 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting
3.5 Guide frame
3.5.2 General
DANGER
Risk of death
Do not touch the device if the voltage has been applied or the spring is charged.
Follow the instructions and note the warning information. If you do not, this can result in
death, severe injury, or substantial material damage.
ุP
Note
The guide frame must not be transported with the circuit breaker installed.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 23
Installation / mounting
3.5 Guide frame
Only set it down on its base plate. If the surface is uneven, use a level base.
3WT8
24 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting
3.5 Guide frame
3.5.3 Installation
DANGER
Before installing the device, make sure that the minimum distances from insulated,
grounded, and live components in the switchgear are observed.
For more information, refer to the catalog.
157.5 157.5
300
120 40
140
185
350
Ø 5.5
140
180
205
30
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40 120
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3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 25
Installation / mounting
3.5 Guide frame
Installation
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PD[PP
20 ± 2 Nm
PD[PP
PD[PP
3WT8
26 Operating Instructions, 08/2008, 9239 0020 176 0-
Installation / mounting
3.5 Guide frame
PP
Connect the connector. Insulate the conductor. Connect the conductor. To remove:
unscrew the click
connection.
Note
The racking handle can also be attached on the right-hand side.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 27
Installation / mounting
3.5 Guide frame
Interlocking device
3WT8
28 Operating Instructions, 08/2008, 9239 0020 176 0-
Connection 4
4.1 Connecting the main conductor
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, , ,
2 2 2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 29
Connection
4.1 Connecting the main conductor
In systems with connection points accessible from the rear In systems with connection points not accessible from the
rear
3WT8
30 Operating Instructions, 08/2008, 9239 0020 176 0-
Connection
4.1 Connecting the main conductor
3+
s1P
End
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 31
Connection
4.1 Connecting the main conductor
s1P
End
PD[PP
3WT8
32 Operating Instructions, 08/2008, 9239 0020 176 0-
Connection
4.2 Connecting the auxiliary conductor
[PP
[$:* [
;
PP ;
Insulate the Release latching. Connect the conductor (note the Attach the encoded connector.
conductor. coding).
NOTICE
Only route the auxiliary conductor in the front section of the circuit breaker.
7RV\VWHP
① Auxiliary conductor
② Area in which auxiliary conductor is routed
③ Area in which auxiliary conductor must not be routed
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 33
Connection
4.3 Connection for protective conductor.
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*URXQG
3WT8
34 Operating Instructions, 08/2008, 9239 0020 176 0-
Parameterization 5
5.1 Setting the overcurrent protection
CAUTION
Only set parameters when the circuit breaker is open.
If you change them while the circuit breaker is closed, this can cause it to trip
unintentionally.
CAUTION
When configuring the system and performing a selectivity analysis, make sure that the
circuit breaker cannot carry any current that exceeds the circuit breaker power values
specified in the catalog.
Higher-level protective devices must be set in such a way that equipment can be safely
shut down if faults occur.
The protection functions of the overcurrent release are available without an additional
auxiliary voltage. The power for the overcurrent release is supplied via the current
transformers integrated in the circuit breaker.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 35
Parameterization
5.2 Setting the delay time of the undervoltage release
, , ,
, , ,
2 2 2
NOTICE
For withdrawable circuit breakers: first close the racking hole, then remove the operator
panel.
3WT8
36 Operating Instructions, 08/2008, 9239 0020 176 0-
Parameterization
5.2 Setting the delay time of the undervoltage release
S2
S1
Final steps
s1P
NOTICE
For withdrawable circuit breakers: first close the racking hole, then attach the operator
panel.
● Attach the operator panel by following the steps to remove it in reverse order.
● Fixed-mounted circuit breaker: attach the manual connector.
● Withdrawable circuit breaker: rack to test position.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 37
Parameterization
5.2 Setting the delay time of the undervoltage release
3WT8
38 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.1 Indicators on the overcurrent release
Function 6
6.1 Indicators on the overcurrent release
The indicators provided depend on the overcurrent release type.
ACTIVE
ALARM
I > Imin
Imin:
150 A for frame size I
200 A for frame size II
T.U. ERROR
Flashlight
0.1 s 0.1 s
0.9 s 0.9 s
Overcurrent alarm
ACTIVE
ALARM
T.U. ERROR
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 39
Function
6.1 Indicators on the overcurrent release
pressed
OLุ[OQ 75,3,
0$;N$
,J$
75,3*
2))
ACTIVE
ALARM
1st T.U. Error flashes:
The protection function is restricted; the protection
parameters are reset to the minimum values.
Cause:
• Overcurrent release defective
2nd T.U. Error lights up permanently: T.U. ERROR
3WT8
40 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.2 Protection functions and characteristic curves of ETU
6.2.1 ETU35WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit trip – S tripping operation
● Instantaneous short-circuit trip – I tripping operation
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L, S, I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 41
Function
6.2 Protection functions and characteristic curves of ETU
6.2.2 ETU37WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit trip – S tripping operation
● Instantaneous short-circuit trip – I tripping operation
● Ground-fault tripping – G tripping operation
● Neutral conductor protection – N tripping operation
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L, S, I, N tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
3WT8
42 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.2 Protection functions and characteristic curves of ETU
Ground-fault tripping
Due to the activation limits of 150 A (FSI) and 200 A (FSII), a ground fault response value of
100 A cannot be ensured with a one-phase load. In this case, the minimum response value
is Ig = 300 A.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 43
Function
6.2 Protection functions and characteristic curves of ETU
6.2.3 ETU45WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit trip – S tripping operation
● Instantaneous short-circuit trip – I tripping operation
● Neutral conductor protection – N tripping operation
● Thermal memory (can be switched on/off)
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L tripping operation
3WT8
44 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.2 Protection functions and characteristic curves of ETU
S tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 45
Function
6.2 Protection functions and characteristic curves of ETU
6.2.4 ETU47WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit trip – S tripping operation
● Instantaneous short-circuit trip – I tripping operation
● Ground-fault tripping – G tripping operation
● Neutral conductor protection – N tripping operation
● Thermal memory (can be switched on/off)
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L tripping operation
3WT8
46 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.2 Protection functions and characteristic curves of ETU
S tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
trip can increase by approx. 10 % and the tripping times by approx. 15 % with respect to the
characteristic curve.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 47
Function
6.2 Protection functions and characteristic curves of ETU
Ground-fault tripping
Due to the activation limits of 150 A (FSI) and 200 A (FSII), a ground fault response value of
100 A cannot be ensured with a one-phase load. In this case, the minimum response value
is Ig = 300 A.
3WT8
48 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.3 Protection functions
Note
Tolerances for the setting currents
L: tripping operations between 1.05 and 1.2 x IR
S: -0 %, +20 %
I: -0 %, +20 %
G: -0 %, +20 %
Tolerances for the tripping times
L: -20 %, +0 % for I2t characteristic
S: -0 %, +60 ms or -0 %, +10 % for characteristic with fixed delay time
I: <50 ms
G: -0 ms, +60 ms or -0 %, +10 % for characteristic with fixed delay time
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 49
Function
6.3 Protection functions
3WT8
50 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.3 Protection functions
1) When the I tripping operation is deactivated, the breaking capacity of the circuit breaker drops to
ICS = ICW.
With the ETU45WT and ETU47WT overcurrent releases, short-time delay (setting tsd = OFF) and
instantaneous (Ii = OFF) short-circuit protection cannot be deactivated simultaneously.
If the setting Ii = OFF is chosen when tsd = OFF, the system automatically corrects itself to
Ii = 1.5 x In.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 51
Function
6.3 Protection functions
3WT8
52 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.4 Additional functions
0(025<
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 53
Function
6.4 Additional functions
t sd(s) I 2t sd(s)
.4 .1
CLASS 20
(@12xI n)
.3 .2
.2 .3
.1 .4
02 OFF
You can switch to the I2tg-dependent characteristic using the tg rotary coding switch
(ETU47WT) by setting it to one of the white values.
t g (s) I 2t g(s)
.5 .1
.4 .2
.3 .3
.2 .4
.1 .5
3WT8
54 Operating Instructions, 08/2008, 9239 0020 176 0-
Function
6.5 Menus on the ETU display
, Current in phase L1
$
, Current in phase L2
$
, Current in phase L3
$
,PD[ Current of phase with highest load of L1, L2, L3, and N
$
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 55
Function
6.5 Menus on the ETU display
LT tripping operation
/RQJ7LPH
ST tripping operation
6KRUW7LPH
N tripping operation
1HXWUDO)DXOW (for ETU37WT to ETU47WT only)
Ground-fault tripping
*URXQG)DXOW (for ETU37WT and ETU47WT only)
3WT8
56 Operating Instructions, 08/2008, 9239 0020 176 0-
Commissioning
7.1 Charging the stored-energy spring mechanism
Commissioning 7
7.1 Charging the stored-energy spring mechanism
WARNING
Can cause injury.
When the circuit breaker has been removed from the system with an unloaded stored-
energy spring mechanism, it must be placed on a stable surface (e.g. on a workbench
during maintenance).
Manual charging
NOTICE
To charge the stored-energy spring mechanism, grasp the charging lever securely and
move it as far as it will go. Make sure that each movement is as smooth as possible. The
fifth stroke must be made as far and as smoothly as the previous four strokes, even though
the force required to actuate the level increases considerably. Once the stored-energy
spring mechanism has been fully charged, the charging lever can be moved without
resistance.
Q
F Actuating force
n Number of strokes
(1) Stored-energy spring mechanism charged
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 57
Commissioning
7.1 Charging the stored-energy spring mechanism
3WT8
58 Operating Instructions, 08/2008, 9239 0020 176 0-
Commissioning
7.2 Preparing for operation
Commissioning checklist
Arc chutes attached ✓
Circuit breaker is OFF ✓
Overcurrent release is installed and RESET pressed ✓
Operating values on the overcurrent release are set ✓
Auxiliary and control voltages are applied ✓
(for rated values, see the rating plate)
The main conducting paths are de-energized ✓
Cabinet door is closed ✓
Stored-energy spring mechanism is charged ✓
Withdrawable circuit breaker in operating position ✓
Display:
"ready to close" ✓
2. UHDG\WRFORVH
Note
1. The circuit breaker must only be closed when the overcurrent release has been installed
(with the exception of non-automatic circuit breakers).
2. Never remove overcurrent releases under load since this can damage the overcurrent
release / current transformer.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 59
Commissioning
7.3 Closing operation
Closing operation
Mechanical closing
0HFKDQLFDO21
Opening operation
>
2))
,
3WT8
60 Operating Instructions, 08/2008, 9239 0020 176 0-
Commissioning
7.5 Recommissioning after opening operation by means of overcurrent release
2
,
" ,
Ready-to-close indicator Identify and After short-circuit trip, Open the transparent cover and
= □ (not ready) rectify the check the circuit reset the reclosing lockout.
cause. breaker for any Press RESET for tripped
damage. signaling,
commission as described
above.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 61
Commissioning
7.5 Recommissioning after opening operation by means of overcurrent release
3WT8
62 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance 8
DANGER
Hazardous voltage
During operation, certain circuit breaker components are subject to hazardous voltages or
spring force. If you come into contact with live components, this can result in death or
serious injury.
Maintenance must only be carried out by authorized personnel.
Preparation
1. Disconnect the main/control circuits from the power supply and set the withdrawable
circuit breaker to the maintenance position.
2. Open the circuit breaker mechanically (see table).
, , ,
, , ,
2 2 2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 63
Maintenance
8.1 Removing the withdrawable circuit breaker
Trenn
Disconn
Press the OFF button while opening Attach the racking handle and move the circuit breaker into the disconnected
the slide switch. position (position indicator).
Set the circuit breaker to the maintenance position. Remove the circuit breaker.
3WT8
64 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.2 Checking the arc chutes
*RRG 5HSODFHFRQGXFWLQJ
SDWK
Remove the arc chutes. Close the circuit breaker. Carry out a visual check of the open circuit breaker.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 65
Maintenance
8.4 Replacing the conducting paths
DANGER
Hazardous voltage!
Hazardous stored-energy spring mechanism
Before starting work, disconnect the device from the supply and ensure that it cannot be
switched on. Only carry out work on the device when the circuit breaker is open and the
stored-energy spring mechanism is discharged (see page 3). If these are not observed, this
can result in death, severe injury, or substantial material damage.
The devices must be installed and mounted by authorized personnel only.
Note:
The shape of the connection bars on the contact carriers ① and ⑥ and on the conducting
paths ② and ⑦ varies depending on the version you have ordered. The
installation/mounting procedure is the same for all versions.
3WT8
66 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
Possible status: Circuit breaker Open circuit breaker Circuit breaker CLOSED
CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
, 2 ,
, , ,
2 2 2
Preparatory work
Remove the manual connector and take out Set the circuit breaker to the maintenance
the circuit breaker. position and remove from the system.
To remove the manual connector(s), push them up.
Make sure that the connected cables are not bent.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 67
Maintenance
8.4 Replacing the conducting paths
3WT8
68 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 69
Maintenance
8.4 Replacing the conducting paths
Frame size I
X
[
Frame size II
[
3WT8
70 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 71
Maintenance
8.4 Replacing the conducting paths
3WT8
72 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
● Push the conducting path ② or ⑦ into the rear housing panel ⑯ from above.
● Push the spacer ⑲ or ⑳ into the rear housing panel ⑯ from below as far as it will go.
● Secure the conducting path ② or ⑦ and spacer ⑲ or ⑳ with cylinder-head screws ④ or
⑨ and strain washers ⑤ or ⑩ to the rear housing panel ⑯ (tighten by hand only).
Note:
The spacer (19 or 20) is not required for versions other than 3WT9821-0AA00.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 73
Maintenance
8.4 Replacing the conducting paths
● Insert the contact carrier ① or ⑥ (if necessary, with spacer ⑳) into the rear housing
panel ⑯ and secure with cylinder-head screws ④ or ⑨ and strain washers ⑤ or ⑩
(tightening torque: 8 ± 1 Nm ④; 12 ± 1 Nm ⑨)
3WT8
74 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 75
Maintenance
8.4 Replacing the conducting paths
X [
[
● Place the rear housing panel ⑯ up against the housing. When doing so, make sure that
you do not trap any cables.
● Secure the support bracket ⑮ and housing or rear housing panel ⑯ by means of
countersunk head screws ⑰ (tightening torque: 6 ± 1 Nm).
● Secure the cylinder-head screws ⑭ (tightening torque: 10 ± 1 Nm).
3WT8
76 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
B-B
B B
● Press the contact carrier ① or ⑥ toward the coupling clips (as shown). When doing so,
make sure that the coupling clips fully accommodate the contact carrier ① or ⑥.
● Insert the coupling bolt as shown (③ or ⑧) by means of a screwdriver (to the right).
● Secure the coupling bolt ③ or ⑧ by means of a locking bolt ⑬ (tightening torque:
2 ± 0.3 Nm).
Note:
With frame size II as of 09/95, the locking bolt ⑬ (with cover) must be screwed in again
(tightening torque: 2 ± 0.3 Nm).
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 77
Maintenance
8.4 Replacing the conducting paths
CAUTION
Hazardous stored-energy spring mechanism
● Charge the stored-energy spring mechanism and close the circuit breaker.
● Close the circuit breaker, making sure that you take the necessary precautions.
● Secure the cylinder-head screws ④ or ⑨ with strain washers ⑤ or ⑩ (tightening torque:
frame size I 8 ± 1 Nm, frame size II 12 ± 1 Nm)
3WT8
78 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.4 Replacing the conducting paths
3+
s1P
Functional test
Mechanical functional test
● Charge the stored-energy spring mechanism manually.
● Close.
● Open.
● Check the indicator for wear on the contacts again.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 79
Maintenance
8.5 Internal self-test of the overcurrent release function
Requirements
● The release is activated by means of:
operational current
● The current is not in the overload range
→ for indicators, see (Indicators on the overcurrent release (Page 39))
3WT8
80 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.5 Internal self-test of the overcurrent release function
Self-test procedure
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3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 81
Maintenance
8.6 Internal self-test of circuit breaker with tripping operation
NOTICE
The internal self-test with tripping operation must only be carried out when the downstream
circuits have been shut down.
3WT8
82 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.6 Internal self-test of circuit breaker with tripping operation
Self-test procedure
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See also
Recommissioning after opening operation by means of overcurrent release (Page 61)
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 83
Maintenance
8.7 Replacing the overcurrent release
Removal
See Removing the operating device (Page 89)
Removal
Note the current overcurrent release Remove the nuts and washers.
settings.
6L]H
NOTICE
Carefully pull the release forward.
Make sure that you do not damage the cable harness.
3WT8
84 Operating Instructions, 08/2008, 9239 0020 176 0-
Maintenance
8.7 Replacing the overcurrent release
Installation
6L]H
Installation
See Installing the operating device (Page 91)
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 85
Maintenance
8.7 Replacing the overcurrent release
3WT8
86 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories 9
9.1 Accessories
Version specific
Operator panel Circuit breaker, operator panel removed
,
,
2
For monitoring
⑥ Auxiliary switch for switching position indication -S1...-S4
⑦ Ready-to-close signaling switch -S7
⑨ Undervoltage release -F3
⑨ Undervoltage release with delay -F8
⑩ Overcurrent release -A1
For interlocking
⑬ Reclosing lockout -F5 with tripped signaling contact -S11
⑮ Key-operated pushbutton "OFF"
⑯ Key-operated pushbutton "ON" (mechanical)
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 87
Accessories
9.2 Accessories - general
DANGER
Hazardous voltage
Hazardous stored-energy spring mechanism
Before starting work, the device must be disconnected from the supply and protected
against reactivation.
Only carry out work on the device when the circuit breaker is shut down and the stored-
energy spring mechanism is discharged.
If these are not observed, this can result in death, severe injury, or substantial material
damage.
The devices must be installed and mounted by qualified, authorized personnel only.
3WT8
88 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.2 Accessories - general
Preparatory work
Remove the manual connector. Set the circuit breaker to the maintenance
position or remove it from the system.
To remove the manual connector(s), push them up. Make sure that the connected cables are
not bent.
NOTICE
For withdrawable circuit breakers: first close the racking hole, then remove the operator
panel.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 89
Accessories
9.2 Accessories - general
3WT8
90 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.2 Accessories - general
NOTICE
For withdrawable circuit breakers: first close the racking hole, then attach the operator
panel.
s1P
● Attach the front cover (operator panel) by following the above steps in reverse order.
When doing so, push the clamping lever forward until you feel resistance and attach the
front cover from above. The fixing screws are tightened to 5 Nm.
Final steps
● Fixed-mounted circuit breaker: connect the manual connector. When doing so, make sure
that you do not trap any cables.
● Withdrawable circuit breaker: rack to the test position (from disconnected position to test
position: approx. 22 rotations of the racking handle).
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 91
Accessories
9.3 Hand-held test device
View
Release 2
3WT8
92 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.3 Hand-held test device
Preparatory work
● Open and disconnect the circuit breaker.
● Note the setting values of the overcurrent release.
● Deactivate ground fault protection (if available) on the overcurrent release (Ig = OFF).
● Setting value IR = 1.0 In
● Remove the cover cap from test socket X25 on the ETU.
CAUTION
If the hand-held test device is used while the circuit breaker is closed, this can cause false
tripping and destroy the hand-held test device.
Connection
NOTICE
Malfunctions and incorrect test results can occur if the connection sequence is not followed.
,,
,,,
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 93
Accessories
9.3 Hand-held test device
Power supply
The hand-held test device is supplied from an AC voltage network:
● 220 ... 240 V 50/60 Hz
● 110 ... 125 V 50/60 Hz
2x 2x
Operation
When the power supply is connected, the status test starts automatically, whereby different
overcurrent release components and parameters are queried. If the status test is successful,
the "ETU STATUS" LED lights up (continuous light). If the test is not successful, this means
that the overcurrent release or one of its components is either defective or has not been
installed.
Indicator Meaning
1 x short, pause Test device defective
2 x short, pause Overcurrent release defective
4 x short, pause • Parameters set incorrectly
• Current transformer incorrectly terminated
5 x short, pause • Tripping solenoid F5 incorrectly connected or defective
• Overcurrent release defective
The status test can be repeated at any time by means of the "START" button (press for at
least 3 s). The status test can also be carried out on overcurrent releases that have already
been activated. In this case, note that the "ETU STATUS" LED may flash twice briefly when
the result of the status test is signaled even if no fault is present. To be on the safe side, the
overcurrent release should be deactivated and the status test repeated.
3WT8
94 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.3 Hand-held test device
67$57
If the LED lights up, this means that the transformer is functioning properly. If the LED
flashes, the transformer is either not installed, incorrectly connected, or defective.
/ 6 , 1 *
The circuit breaker trips after the set delay time plus 2 seconds. The reason for tripping can
be queried via the "QUERY" button on the overcurrent release. To do so, the overcurrent
release must have been active for at least 20 minutes. If the circuit breaker does not trip, the
overcurrent release is either not equipped with the relevant protection function or is
defective.
, 1
Over a period of 30 s, a current is simulated in L1, L2, L3, N, and G consecutively via the
measuring transformer. The LEDs of the corresponding transformers flash. The test is
considered successful when current is displayed at the relevant point.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 95
Accessories
9.3 Hand-held test device
1 *
The overcurrent release remains active until you press a different button.
This function can be used, for example, to test the signaling of the "T.U. Error" LED if the
status test ended with the fault "Overcurrent release defective".
Subsequent steps
● Restore the setting values you noted down.
● Place the cover cap on test socket X25.
Order numbers
Order no.
Hand-held test device 3WL9111-0TA32-0AA0
3WT8
96 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.4 Retrofitting the internal N transformer
① Attach cores X400.13 and X400.14 to terminals 13 and 14 of secondary disconnect X400.
② Plug the connector into X24.
③ Connect the connector to the N transformer in the circuit breaker.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 97
Accessories
9.4 Retrofitting the internal N transformer
3WT8
98 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.4 Retrofitting the internal N transformer
① Plug the connector for the cable harness into the connector for the N transformer and place
them in the cable duct.
Subsequent steps
● Install the overcurrent release (for details, see Replacing the overcurrent release
(Page 84)).
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 99
Accessories
9.5 External transformer for neutral conductors
Note
The secondary connection cables from the neutral conductor transformer
to the 3WT8 circuit breaker must be twisted.
Assignment of connections
This assignment ensures that the current in the circuit breaker and external N transformer
flows in the same direction.
Note
Any missing auxiliary current connections (secondary disconnect, auxiliary supply connector,
sliding contact module for guide frame) can be retrofitted if required.
3WT8
100 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.5 External transformer for neutral conductors
Remove jumper
X300.1 - X300.2
① Main circuit
② External N transformer
Frame size II
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 101
Accessories
9.6 Castell lock
① Housing 1x
② Latch 1x
③ Seal 1x
④ Hexagon-head screw M 6x10 ISO 4017 1x
⑤ Spring washer A6 DIN 128 2x
⑥ Threaded pin M 4x8 ISO 7435 1x
⑦ Door slider 1x
⑧ Door slider spring 1x
⑨ Lock washer 2x
Note
The following components must be ordered from the relevant manufacturer: Castell lock
interlock, version FS2.
3WT8
102 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.6 Castell lock
● Place the door slider spring ⑧ with the off-center eye in the side panel of the drive ⑫.
● Place the door slider spring ⑧ with the center eye in the door slider ⑦ using a small
screwdriver (see diagram).
● Place the door slider ⑦ with the door slider spring ⑧ on the side panel of the drive ⑫
and secure it by means of the lock washers ⑨.
● Install the electronic overcurrent release ⑪. When doing so, make sure that you do not
trap any cables.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 103
Accessories
9.6 Castell lock
● Place the operator panel on a stable surface near the outline to be cut out.
● Use a hammer and screwdriver to cut out the groove base from the pre-pressed groove.
● File the edges of the cutout.
3WT8
104 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.6 Castell lock
X
X
● Push the seal ③ over the housing ①. When doing so, make sure that the wide edge of
the seal is on the lower part of the housing.
● Place the housing ① with lock ⑬ into the clips ⑯ on the side panel of the drive ⑫. The
locking pin ⑮ must audibly engage.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 105
Accessories
9.6 Castell lock
Functional check
While pressing the OFF button, turn the key clockwise to the locking position.
● Remove the key.
● The circuit breaker cannot close when in this position.
3WT8
106 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.7 Counting mechanism
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 107
Accessories
9.7 Counting mechanism
1P
● Place the operator panel onto a wooden board (make sure that it is in full contact with the
surface) near the outline to be cut out.
● Use a screwdriver to cut out the groove base from the pre-pressed groove.
Functional check
Charge the stored-energy spring mechanism and watch the counting mechanism. Once the
charging process is complete, the counting mechanism is incremented by one.
CAUTION
Taking the necessary precautions, close and open the circuit breaker to discharge the
stored-energy spring mechanism.
3WT8
108 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.8 Door interlock for fixed-mounted circuit breaker
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 109
Accessories
9.8 Door interlock for fixed-mounted circuit breaker
Possible status: Circuit breaker CLOSED Switch of circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED -
OPEN
, 2 ,
, , ,
2 2 2
3WT8
110 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.8 Door interlock for fixed-mounted circuit breaker
A-A
A
1P
=
1. Push the interlocking module ① in front of the plastic front panel ⑩ of the circuit breaker.
2. Secure the module (8 ± 1 Nm). Note the position of the strain washer ⑦.
3. Insert the tension spring ② with lug ⑭ behind the geared motor ⑬.
Place the tension spring ② in the lever ⑫ of the breaker shaft ⑪.
4. Place the lug ⑭ on the pin ⑮.
5. Secure the lug ⑭ by means of the lock washer 9.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 111
Accessories
9.8 Door interlock for fixed-mounted circuit breaker
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=
Functional check
PD[
3WT8
112 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.9 Door interlock for guide frame
① Bolt (1x)
② Catch (1x)
③ Hexagon nut M5, DIN 934 (2x)
④ Washer 5.3, DIN 125 (2x)
⑤ Clip (1x)
⑥ Tension spring (1x)
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 113
Accessories
9.9 Door interlock for guide frame
<
~
<
=
● Place the bolt 1 on the crossmember ⑧ of the guide frame ⑨.
● Position the bolt approx. 90° to the crossmember.
● Bend down the metal lugs ⑦ on the bolt.
● Place the tension spring ⑥ in the bolt ① and crossmember ⑧.
3WT8
114 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.9 Door interlock for guide frame
[
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=
=
Functional check
This can only be carried out once the circuit breaker has been installed.
The switchgear door is interlocked after approx. 4 rotations of the racking handle from the
test position toward the operating position.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 115
Accessories
9.10 Position signaling switch for guide frame
Check the contents of the packaging (position signaling switch without intermediate terminal)
Quantity of parts
Order no. of packing unit Part no.
1 2 3 4
3WT9884--1JC10 4 4 1 1
3WT8
116 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.10 Position signaling switch for guide frame
1P
-S35
-S34
[ -S33
-S32
-S31
-S30
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 117
Accessories
9.10 Position signaling switch for guide frame
Circuit diagrams
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3WT8
118 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 119
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Parts list
① Fixed mounting plate 1x
② Interlocking module 1x
③ Spring bush 1x
④ Control section 1x
⑤ Slotted washer 1x
⑥ Auxiliary shaft, cpl. frame size 1 1x
⑦ Auxiliary shaft, cpl. frame size 2 1x
⑧ Bowden wire 1x
⑨ Cable tie 1x
⑩ Insertable nut M6 1x
⑪ Setnut M6 1x
⑫ Compression spring 1x
⑬ Strain washer 6 DIN 6796 2x
⑭ Cylinder-head screw M6 x 12 DIN 912 2x
⑮ Cylinder-head screw M6 x 25 DIN 912 2
⑯ Part cover 9x
Possible status: Circuit breaker Switch of circuit breaker Circuit breaker CLOSED
CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
, 2 ,
, , ,
2 2 2
3WT8
120 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Preparatory work
The minimum distance (a) required between the circuit breaker and cabinet unit ⑰ is as
follows:
● For frame size 1 : a = 150 mm
● For frame size 2 : a = 200 mm
If necessary, remove the circuit breaker.
Note
If the module is already installed, continue with "Information about mechanical interlock".
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 121
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
[
0 1Ps1P
3WT8
122 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
● Remove the cover and attach the control section ④ to the breaker shaft (must
audibly engage).
● Attach the part cover to the operator panel.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 123
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Note
Shown here without interlocking module
NOTICE
Before screwing the fixed mounting plate onto the circuit breaker, push the lever ⑳
from a to b (e.g. by means of a screwdriver) so that lever ⑨ and ⑳ do not overlap.
3WT8
124 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
[
)LJ
Note
Only position the strain washers as shown.
X
Fig. 2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 125
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Note
To ensure that the interlock functions properly, the following minimum switchgear
requirements must be fulfilled:
1. Bowden wires must be laid so that they are as straight as possible.
2. The bending radii of the Bowden wire must be > 500 mm.
3. The total bending angle across the length of the Bowden wire must not exceed 540°.
4. If the circuit breakers to be interlocked are arranged vertically, the interlock mechanisms
must be aligned.
5. Circuit breakers to be interlocked must be arranged in such a way that 2 m or 4.5 m
Bowden wires can be properly laid in accordance with the conditions specified in
points 1. - 4.
6. The Bowden wires must be secured before the interlock is adjusted (e.g. cable ties).
7. When choosing the switchgear compartment, make sure that it provides sufficient room
for adjusting the interlock.
8. Openings and cutout sections in system elements must be designed in such a way that
the direction of the Bowden wires is not changed and that the wires are not obstructed
when they are routed.
3WT8
126 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
A1 A2
S1/2/3
E2
E1
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: Circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as follows:
I
Circuit breaker CLOSED
OK
O
Circuit breaker OPEN and not ready to CLOSE (interlocked)
OK
O
Circuit breaker OPEN and ready to CLOSE (not interlocked)
OK
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 127
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
O O
OK OK
I O
OK OK
O I
: OK OK
In certain configurations, additional Bowden wires are required. These are available under the
following order no.: 3WT9866-8JA00
3WT8
128 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I I O
OK OK OK
O I I
OK OK OK
I O I
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 129
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Note:
The cylinder-head screws ⑭ with strain washer ⑬ must be screwed into the index clip at
the following terminals: C2 I1, C3 I1, C1 I1, C3 I2, C1 I2, C2 I2 .
Possible circuit breaker statuses
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
Example
3WT8
130 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O O I
OK OK OK
I O I
OK OK OK
O I O
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 131
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
S1 S2 S3
O O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I O O
OK OK OK
I I O
OK OK OK
I O I
OK OK OK
Example
3WT8
132 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire with nipple • Push compression spring ⑫ and spring
through angle plate , compression bush ③ over tube holder and sheath.
spring ⑰, and insertable plate.
• Secure Bowden wire and nipple by • Place Bowden wire with nipple into
means of slotted washer ⑤. index clip.
• Screw adjusting screw with lock nut • Place spring bush ③ onto index clip.
into plate. • Press compression spring ⑫ between
• When Bowden wire is attached on both spring bush ③ and plate.
sides, the sheath must have approx. • Push tube holder into plate.
1 mm clearance. If necessary, adjust with
adjusting screw.
• Fix setting by means of lock nut.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 133
Accessories
9.11 Mechanical interlock of fixed-mounted circuit breakers
WARNING
If a mechanical circuit breaker interlock is installed, two or more circuit breakers must
not be closed simultaneously by electrical or mechanical means.
The delay between the close commands must be at least 100 ms.
3WT8
134 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
Parts list
① Interlocking module 1x
② Control section 1x
③ Slotted washer 1x
④ Spring bush 1x
⑤ Setnut M6 3x
⑥ Cylinder-head screw M6 x 12 DIN 912 5x
⑦ Strain washer 6 DIN 6796 5x
⑧ Compression spring 1 x 12.5 x 55.5 DIN 2098 1x
⑨ Part cover 1x
⑩ Auxiliary shaft, cpl. frame size 1 1x
⑪ Auxiliary shaft, cpl. frame size 2 1x
⑫ Bowden wire 1x
⑬ Cable tie 1x
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 135
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
Possible status: Circuit breaker Switch of circuit breaker Circuit breaker CLOSED
CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED -
OPEN
, 2 ,
, , ,
2 2 2
3WT8
136 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
[
0 1Ps1P
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 137
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
Remove the cover and attach the control section ② to the breaker shaft ⑲ (must audibly
engage).
● Attach the part cover ⑳ to the operator panel.
3WT8
138 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
;
;
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 139
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
Note
To ensure that the interlock functions properly, the following minimum switchgear
requirements must be fulfilled:
1. Bowden wires must be laid so that they are as straight as possible.
2. The bending radii of the Bowden wire must be > 500 mm.
3. The total bending angle across the length of the Bowden wire must not exceed 540°.
4. If the circuit breakers to be interlocked are arranged vertically, the interlock mechanisms
must be aligned.
5. Circuit breakers to be interlocked must be arranged in such a way that 2 m or 4.5 m
Bowden wires can be properly laid in accordance with the conditions specified in points 1.
- 4.
6. The Bowden wires must be secured before the interlock is adjusted (e.g. cable ties).
7. When choosing the switchgear compartment, make sure that it provides sufficient room
for adjusting the interlock.
8. Openings and cutout sections in system elements must be designed in such a way that
the direction of the Bowden wires is not changed and that the wires are not obstructed
when they are routed.
3WT8
140 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
A1 A2
S1/2/3
E2
E1
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: Circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as follows:
I
Circuit breaker CLOSED
OK
O
Circuit breaker OPEN and not ready to CLOSE (interlocked)
OK
O
Circuit breaker OPEN and ready to CLOSE (not interlocked)
OK
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 141
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
S1 S2
O O
OK OK
I O
OK OK
O I
OK OK
In certain configurations, additional Bowden wires are required. These are available under the
following order no.: 3WT9866-8JA00
3WT8
142 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I I O
OK OK OK
O I I
OK OK OK
I O I
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 143
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
Example
3WT8
144 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O O I
OK OK OK
I O I
OK OK OK
O I O
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 145
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
S1 S2 S3
O O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I O O
OK OK OK
I I O
OK OK OK
I O I
OK OK OK
Example
3WT8
146 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire with nipple • Push the compression spring ⑧ and
through angle plate , compression spring bush ④ over the tube holder
spring ⑧, and insertable plate and sheath.
• Secure Bowden wire and nipple by • Place Bowden wire with nipple into
means of slotted washer ③. index clip.
• Screw adjusting screw with lock nut • Place the spring bush ④ onto the index
into plate. clip.
• When Bowden wire is attached on both • Press the compression spring ⑧
sides, the sheath must have approx. between the spring bush ④ and plate.
1 mm clearance. If necessary, adjust with • Push tube holder into plate.
adjusting screw.
• Fix setting by means of lock nut.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 147
Accessories
9.12 Mechanical interlock of withdrawable circuit breakers
WARNING
If a mechanical circuit breaker interlock is installed, two or more circuit breakers must
not be switched on simultaneously by electrical or mechanical means.
The delay between the close commands must be at least 100 ms.
3WT8
148 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
① Positioning actuator 1x
② Angle bracket (left) 1x
③ Angle bracket (right) 1x
④ Hexagon-socket screw M6x30 DIN 912 1x
⑤ Countersunk screw M6x20 DIN 7991 8x
⑥ Hexagon-socket screw M6x12 or similar, DIN 912 FS I 2x, FS II 3x
⑦ Strain washer 6 DIN 6796 1x
⑧ Washer 6,4 DIN 433 FS I 1x, FS II 2x
⑨ Insert 1x
⑩ Lever 1x
⑪ Slide switch 1x
⑫ Leg spring 1x
⑬ Plastite screw 6. 19x10 2x
⑭ DUOCLIPS 4SXN 10 1x
⑮ Adhesive label 1x
⑯ Door slider 1x
⑰ Door slider spring 1x
⑱ Lock washer DIN 6799-5 2x
Note
The components are shown in simplified form.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 149
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
6:
3WT8
150 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
Note
The coding screws are thread-shaped screws, which means that they require a higher
tightening torque. For the arrangement of the coding screws, see the diagram below.
Tightening torque: 8 ± 1 Nm
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 151
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
E
D
3WT8
152 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
Coding scheme
● Insert the shutter and slide switch ⑫ into the cutout of the operator panel together from
inside and secure by means of screws ⑭.
● Make sure that the shutter can move without hindrance and leave it closed.
● Place the lever ⑪ and leg spring ⑬ onto the pins of the operator panel.
● Place the bent leg 13 over lever ⑪ so that leg 13 can be moved by lever ⑪.
● Secure both parts by means of DUOCLIPS ⑮.
Important: The lever ⑪ must rotate without hindrance.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 153
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
:7
3WT8
154 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
● Place the door slider spring ⑱ with the off-center eye in the side panel of the drive.
● Place the door slider spring ⑱ with the center eye in the door slider ⑰ using a small
screwdriver (see diagram).
● Place the door slider ⑰ with the door slider spring ⑱ on the side panel of the drive and
secure it by means of the lock washers ⑲.
● Attach the electronic overcurrent release . When doing so, make sure that you do
not trap any cables.
$
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 155
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
8 ± 1 Nm
D E F
Coding scheme
3WT8
156 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.13 Switching from fixed-mounted circuit-breakers to withdrawable circuit breakers
D E F
E
D
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 157
Accessories
9.14 Vertical connections for fixed-mounted circuit breaker
① Connection piece
② Connection piece
③ Connection piece
④ Connection piece
⑤ Connection piece
⑥ Connection piece
⑦ Connection piece
⑧ Connection piece
⑨ Connection piece
⑩ Connection piece
⑪ Connection piece
⑫ Hexagon-head screw M12 x 30 DIN933
⑬ Hexagon-head screw M12 x 45 DIN931
⑭ Hexagon-head screw M12 x 80 DIN931
⑮ Hexagon nut M12 DIN934
⑯ Strain washer 12 DIN6796
3WT8
158 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.14 Vertical connections for fixed-mounted circuit breaker
Preparatory work
Opening the circuit breaker / discharging the stored-energy spring mechanism
Possible status: Circuit breaker Switch of circuit breaker Circuit breaker CLOSED
CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
, 2 ,
, , ,
2 2 2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 159
Accessories
9.14 Vertical connections for fixed-mounted circuit breaker
Remove the manual connector. Set the circuit breaker to the maintenance
position or remove it from the system.
X
Place the connection piece ① or ② on the connection bar ⑰ as shown and secure by
means of a hexagon-head screw ⑫ or ⑬, strain washer ⑯ and hexagon nut ⑮ (tightening
torque: 70 ± 7 Nm).
3WT8
160 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.14 Vertical connections for fixed-mounted circuit breaker
SROHYHUVLRQ
SROHYHUVLRQ
Place the connection pieces ③ and ④ or ⑤ and ⑥ on the connection bar ⑰ as shown and
secure by means of a hexagon-head screw ⑬ or ⑭, strain washer ⑯ and hexagon nut ⑮
(tightening torque: 70 ± 7 Nm).
Note
Make sure that connection pieces ③ and ④ or ⑤ and ⑥ (symmetrical and asymmetrical)
are mounted in the correct position. The 3-pole version does not have the outer connections
on the right.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 161
Accessories
9.15 Connection bars for guide frame (frame size I)
Parts list
3WT8
162 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.15 Connection bars for guide frame (frame size I)
NOTICE
If necessary, only insert finger clusters that have been removed in the position shown in
Fig. 2, that is, the stop pin ⑭ must point toward the connection pieces.
Insert the new connection pieces as shown in Fig. 1 and Fig. 2 and secure them by means of
the enclosed screws and strain washers (tightening torque: 8 ± 1 Nm). See Fig. 1 for the
fixing screw assignments; see Fig. 2 for the position of the strain washers.
All diagrams are simplified.
&
$ %
$$
$ %
&
Fig. 1: Rear panel of guide frame, rear view, possible connection types
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 163
Accessories
9.15 Connection bars for guide frame (frame size I)
3WT8
164 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.16 Connection bars / connection pieces for guide frame version FS II
D D
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 165
Accessories
9.16 Connection bars / connection pieces for guide frame version FS II
Quantity of parts
Order no. of packing unit Circuit breaker frame a (mm) Rated current (A) Hole pattern
size
3WT9823 - 1DA01 II ≤ 2500 DIN /
double-hole row
3WT9823 - 1EA01 II 3200 DIN /
double-hole row
3WT9823 - 4AB00 II 15 ≤ 2500
3WT9823 - 4AC00
3WT9823 - 4BB00 II 30 3200
3WT9823 - 4BC00
DANGER
Hazardous voltage!
Hazardous stored-energy spring mechanism
Before starting work, disconnect the device from the supply and ensure that it cannot be
switched on.
If this warning is not observed, this can result in death, severe injury, or substantial material
damage.
The devices must be installed and mounted by authorized personnel only.
3WT8
166 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.16 Connection bars / connection pieces for guide frame version FS II
Note
Note the position of the strain washers.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 167
Accessories
9.16 Connection bars / connection pieces for guide frame version FS II
[
%*,,6L]H,,SRO
%*,,6L]H,,SRO
1 / / /
3WT8
168 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.17 Shutters
9.17 Shutters
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 169
Accessories
9.17 Shutters
Frame size I I II II
Number of poles 3 4 3 4
Order no. 3CA00 3CB00 3DA00 3DB00
3WT 9884
① Control mechanism 2 2 2 2
② Shutters 1
③ Shutters 2
④ Cover 2
⑤ Cover 2
⑥ Shutters 2
⑦ Shutters 2
⑧ Cover 2
⑨ Cover 2
⑩ Insulating plate 1
⑪ Insulating plate 1
⑫ Cover strip 3 5
⑬ Hook 2 2 2 2
⑭ Pan-head screw M 4 x 8 ISO 7045 2 2 2 2
⑮ Plastite screw 6- 19 x 10 8 8 4 5
⑯ Washer 4,3 DIN 125 4 5
⑰ Strain washer 4 DIN 6796 2 2 2 2
⑱ Shutters 1
Note
These operating instructions apply to 3 and 4-pole guide frames.
3WT8
170 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.17 Shutters
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 171
Accessories
9.17 Shutters
Screw the hook ⑬ onto the
guides.
3WT8
172 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.17 Shutters
Control mechanism ① properly
installed
1. Pull out the guides.
2. Snap the control
mechanism into place ①.
Place the shutter ⑥⑦ on the
lever ⑲ of the control
mechanism ①.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 173
Accessories
9.17 Shutters
Attach the upper and lower
cover ⑧⑨.
Screw the hook ⑬ onto the
guides.
Move the upper and lower lever ⑲ and ⑳ in the direction of the arrow until the shutter is
open fully. When you let go of the levers, the shutters should close automatically.
3WT8
174 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.17 Shutters
Note
The following options are available:
• Both shutters closed
• The top shutter open
• The lower shutter open
• Both shutters open
Two padlocks are required here for each shutter.
These must be provided by the customer.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 175
Accessories
9.18 Bowden wire for interlock
① Bowden wire 1x
② Spring bush 1x
③ Slotted washer 1x
④ Compression spring 1 x 12.5 x 55.5 DIN 2098 1x
⑤ Cylinder-head screw M6 x 12 DIN 912 1x
⑥ Strain washer 6 DIN 6796 1x
⑦ Cable tie 1x
3WT8
176 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.18 Bowden wire for interlock
Possible status: Circuit breaker Switch of circuit breaker Circuit breaker CLOSED
CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
, 2 ,
, , ,
2 2 2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 177
Accessories
9.18 Bowden wire for interlock
A1
S1/2/3
A2
E2
E1
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: Circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as follows:
I
Circuit breaker CLOSED
OK
O
Circuit breaker OPEN and not ready to CLOSE (interlocked)
OK
O
Circuit breaker OPEN and ready to CLOSE (not interlocked)
OK
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Accessories
9.18 Bowden wire for interlock
S1 S2
O O
OK OK
I O
OK OK
O I
OK OK
In certain configurations, additional Bowden wires are required. These are available under the
following order no.: 3WT9866-8JA00
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 179
Accessories
9.18 Bowden wire for interlock
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I I O
OK OK OK
O I I
OK OK OK
I O I
OK OK OK
Example
3WT8
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Accessories
9.18 Bowden wire for interlock
Note:
The cylinder-head screws with strain washer must be screwed into the index clip at the
following terminals: C2 I1, C3 I1, C1 I1, C3 I2, C1 I2, C2 I2 .
Possible circuit breaker statuses
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 181
Accessories
9.18 Bowden wire for interlock
S1 S2 S3
O O O
OK OK OK
I O O
OK OK OK
O O I
OK OK OK
I O I
OK OK OK
O I O
OK OK OK
Example
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182 Operating Instructions, 08/2008, 9239 0020 176 0-
Accessories
9.18 Bowden wire for interlock
S1 S2 S3
O O O
OK OK OK
O I O
OK OK OK
O O I
OK OK OK
I O O
OK OK OK
I I O
OK OK OK
I O I
OK OK OK
Example
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 183
Accessories
9.18 Bowden wire for interlock
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire ⑫ with nipple ⑯ • Push the compression spring ⑱ and
through angle plate ⑭, compression spring bush ② over the tube holder ⑳
spring ⑬, and insertable plate ⑮. and sheath.
• Secure Bowden wire ⑫ and nipple ⑯ by • Place the Bowden wire ⑲ with nipple ⑯
means of slotted washer ③. into the index clip ⑰.
• Screw adjusting screw ⑨ with lock nut ⑩ • Place the spring bush ② onto the
into plate ⑪. index clip ⑰.
• When the Bowden wire is attached on • Press the compression spring ⑱
both sides, the sheath ⑧ must have between the spring bush ② and plate.
approx. 1 mm clearance. If necessary, • Push the tube holder ⑳ into the plate.
adjust with adjusting screw ⑨.
• Fix the setting by means of the
lock nut ⑩.
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Accessories
9.18 Bowden wire for interlock
3WT8
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Troubleshooting 10
Troubleshooting
pushbutton locked.
2
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 187
Troubleshooting
✓ The cabinet door cannot be opened When the circuit breaker is Open circuit breaker
(door interlock as accessory). closed, this interlocks the
cabinet door.
✓ The circuit breaker is in the Rack the circuit breaker to
operating position. the test position or
disconnected position.
1 Effective when the cabinet door is open (accessory).
2 Note the following safety information:
NOTICE
Protective device
Override only if permissible under normal operating conditions.
3WT8
188 Operating Instructions, 08/2008, 9239 0020 176 0-
Dimension drawings 11
11.1 Withdrawable circuit breaker, 3 pole, front connections
2
1 4
4
3
3
360
300
40
40
65
Ø9 Ø13.5 60
35
Ø13.5
20
b a
20
250 75 90 90
c d 120 120
e Double hole, 630 to 1600 A Double hole, 2000 to 3200 A
Holes in bars to DIN 43673 Holes in bars to DIN 43673
① Guide frame
② Cabinet door
③ Slot (6 mm deep) for phase barriers
④ Center line of circuit breaker
Rated current a b c d e
A
630 to 1250 60 - 8 390 408
1600 60 - 15 390 408
2000 to 2500 80 40 20 420 445
3200 100 50 20 420 445
Version for rated current of 3800 A not available.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 189
Dimension drawings
11.2 Withdrawable circuit breaker, 3 pole, horizontal connections
d
485
330
100
d
165
5
40
a Ø9 25 3.5
b 8 250 75 14 e
408 c c
15 430
e Ø12.5
f
37
15
270
a Disconnected position
b Test position
c Operating position
① Auxiliary conductor connection system
② Guide frame
③ Cabinet door
④ Slot (6 mm deep) for phase barriers
⑤ Holes for securing the guide frame
⑥ Center line of circuit breaker
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190 Operating Instructions, 08/2008, 9239 0020 176 0-
Dimension drawings
11.2 Withdrawable circuit breaker, 3 pole, horizontal connections
Safety distances
No additional safety distance from adjacent, grounded components is required above the
circuit breaker (on fixed-mounted circuit-breakers marked with "3").
The distance between the connection point and bar support must not exceed 250 mm.
Rated current a b c d e f
A
630 to 1250 280 320 90 8 60 30
1600 280 320 90 15 60 30
2000 to 2500 380 420 120 15 80 40
3200 380 420 120 30 100 50
Version for rated current of 3800 A not available.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 191
Dimension drawings
11.3 Withdrawable circuit breaker, 3 pole, vertical connections up to 3200 A
º
G
H
I
O
G
N
º G
P Q Q
K
L
Rated current a b c d e f h i k l m n
A
630 to 1000 280 320 90 8 60 30 455 470 157,5 115 37 90
1250 to 1600 280 320 90 15 60 30 455 470 157,5 115 37 90
2000 380 420 120 15 80 40 465 480 157.5 115 37 140
2500 to 3200 380 420 120 30 100 50 465 480 150 130 37 140
3WT8
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Dimension drawings
11.4 Withdrawable circuit breaker, 4 pole, front connections
3
3
360
300
40
40
Ø9 Ø9
60
65
20
Ø13.5 b a
20
35
250 75 90 90 90
c d 120 120 120 Ø13.5
e Double hole, 630 to 1600 A Double hole, 2000 to 3200 A
Holes in bars to DIN 43673 Holes in bars to DIN 43673
Rated current a b c d e
A
630 to 1250 60 - 8 390 408
1600 60 - 15 390 408
2000 to 2500 80 40 20 420 445
3200 100 50 20 420 445
Version for rated current of 3800 A not available.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 193
Dimension drawings
11.5 Withdrawable circuit breaker, 4 pole, horizontal connections
d
485
100
330
d
5
165
Ø9 Ø9
40
p 25 3.5
a 250 75 14 e
5 c c c
b 408
15 430
N L1 L2 L3
e
f
37
15
Ø12.5
270
a Disconnected position
b Test position
c Operating position
① Auxiliary conductor connection system
② Guide frame
③ Cabinet door
④ Slot (6 mm deep) for phase barriers
⑤ Holes for securing the guide frame
⑥ Center line of operator panel
Rated current a b c d e f p
A
630 to 1250 370 410 90 8 60 30 140
1600 370 410 90 15 60 30 140
2000 to 2500 500 540 120 15 80 40 190
3200 500 540 120 30 100 50 190
Version for rated current of 3800 A not available.
3WT8
194 Operating Instructions, 08/2008, 9239 0020 176 0-
Dimension drawings
11.6 Withdrawable circuit breaker, 4 pole, vertical connections up to 3200 A
G
H
I
O
N
G
º G
P Q Q R
K
L
Rated current a b c d e f h i k l m n o p
A
630 to 1000 370 410 90 8 60 30 455 470 157.5 115 37 90 90 140
1250 to 1600 370 410 90 15 60 30 455 470 157.5 115 37 90 90 140
2000 500 540 120 15 80 40 465 480 157.5 115 37 140 120 190
2500 to 3200 500 540 120 30 100 50 465 480 150 130 37 140 120 190
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 195
Dimension drawings
11.7 Fixed-mounted circuit breaker, 3 pole, horizontal connections
45
8
5
d 100 d
6
500
470
i
330
165
7
a 10 4
40
b 175 100 14 c c
330
e
Ø12.5 f
k
l
270
9
20
40
360
8
35
h 320 Ø13.5 g
20
40
e
c c
Double hole
Holes in bars to DIN 43673
Rated current a b c d e f g h i k l
A
630 to 1250 300 320 90 8 60 30 - 8 530 18 40
1600 300 320 90 15 60 30 - 20 530 18 40
2000 to 2500 400 420 120 15 80 40 40 20 560 22 44
3200 400 420 120 30 80 40 40 20 560 22 44
Version for rated current of 4000 A not available.
3WT8
196 Operating Instructions, 08/2008, 9239 0020 176 0-
Dimension drawings
11.8 Fixed-mounted circuit breaker, 4 pole, horizontal connections
45
d
500
470
100
330
d
165
4
p 10 c c c
40
a 175 100 14
330
b
N L1 L2 L3
e
f
Ø12.5
k
l
270
L3 L2 L1 N
40
20
360
35
h 320 Ø13.5 g
40
20
e
Double hole c c c
Holes in busbars to DIN 43673
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 197
Dimension drawings
11.8 Fixed-mounted circuit breaker, 4 pole, horizontal connections
Rated current a b c d e f g h i k l p
A
630 to 1250 390 410 90 8 60 30 - 8 530 18 40 150
1600 390 410 90 15 60 30 - 15 530 18 40 150
2000 to 2500 520 540 120 15 80 40 40 20 560 22 44 200
3200 520 540 120 30 80 40 40 20 560 22 44 200
Version for rated current of 4000 A not available.
3WT8
198 Operating Instructions, 08/2008, 9239 0020 176 0-
Dimension drawings
11.9 Withdrawable/fixed-mounted circuit-breaker, 3 / 4 pole, vertical connections (3800 A / 4000 A only)
SROH SROH
0QXW
420 540
17,5
Ø15,5
30
125
30
30
20
100
100
125
125
14 30 30
418
514 179 179 150 148 150
548 448 568
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 199
Dimension drawings
11.10 Accessories 3 pole / 4 pole
)RUIL[HGPRXQWHGFLUFXLWEUHDNHUV )RUZLWKGUDZDEOHFLUFXLWEUHDNHUV
1
1
e
e
d
d
a b c
c a b
Distance for a b c d e
(1) 90 90 50 65 270
(2) 58 215 10 250 115
3WT8
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Dimension drawings
11.11 Door cutout 3 pole / 4 pole
Door cutout for operator panel with door Door cutout with edge protection
sealing frame Cutout after edge protection is attached
157.5 157.5 b
Ø5.5 120 40
340
R5
185
350
140
205
140
180
205
40 120
35
Ø5.5*
30
7
12 9
1 29
300
① Mounting surface
* 3 holes, diameter Ø5.5 mm; only drill if door interlock is used
Cutout when circuit breaker is installed in cabinet and when door is in central position.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 201
Dimension drawings
11.12 Current transformer for N conductor
60
16
8
R13.1 8.9
96.8
40 22
R22 81
18 51
36
70
83
R27
131
115
54
65.5
88 51
95
113 3
15 41
13.5
24
44
130
170
68
91
51
55 97
83
30 30 3x10
50.5
13.5
24
44
130
170
68
91
51
90 131
113
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Circuit diagrams 12
12.1 Overall circuit diagram
3WT8
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Circuit diagrams
12.1 Overall circuit diagram
:7
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Circuit diagrams
12.2 Circuit diagram for undervoltage release with delay
8V
6 6 6 8V
8
8
)
)
Circuit for EMERGENCY OFF function Circuit without EMERGENCY OFF function
(instant OFF when S1 is open)
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 205
Circuit diagrams
12.2 Circuit diagram for undervoltage release with delay
3WT8
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Glossary
Closing solenoid
Electrical closing of the energy in the spring energy store.
Energy transformer
Generates energy (power supply) for the internal supply of the overcurrent release.
Finger contacts
These connect the main terminals on the circuit breaker to the main terminals on the guide
frame.
Mechanical interlock
This function supports different types of mechanical interlocking for circuit breakers.
3WT8
Operating Instructions, 08/2008, 9239 0020 176 0- 207
Glossary
Position indicator
This indicates the position of the circuit breaker (disconnected/test/operating position) in the
guide frame.
Racking rail
Accommodates the circuit breaker in the guide frame.
Safe OFF
This additional function prevents the circuit breaker from closing and fulfills the isolation
condition in the OFF position to IEC 60947-2:
● "Mechanical OFF" button pressed
● Main contacts open
● Withdrawable circuit breakers: racking handle removed
● The various interlocking conditions are fulfilled
Shutters
Shutters are molded-plastic plates for covering live main conducting paths in the guide frame
(shock-hazard protection). If the circuit breaker is racked to the disconnected position, the
shutters are moved over the uncovered contact gaps.
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Glossary
Use of tools
Buttons located under a cover and that can be accessed through a hole (diameter 6.35 mm)
can only be actuated by means of a suitable rod.
3WT8
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Glossary
3WT8
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Service & Support
Download catalogs and information material:
www.siemens.com/lowvoltage/catalogs
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www.siemens.com/lowvoltage/support
www.siemens.com/automation