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Introduction

TQM implementation
A cultural and behavioral shift in the mind-set of all
Inhibiting factors of participants in the construction process (Kanji and
Wong, 1998; Love and Heng, 2000) especially top
implementing total or senior management is necessary if the
quality management on construction industry is to improve its performance
and competitiveness. For innovation and
construction sites continuous improvement to be encouraged and
become a norm, traditional practices need to be
unlearnt. Historically, the construction industry
Theo C. Haupt and has been reluctant to implement change. This
Daniel E. Whiteman process of change is especially difficult in the
competitive environment in which construction
takes place and where the bottom line is still the
The authors primary motivation of construction companies.
Theo C. Haupt is a Research Coordinator at the Peninsula Further, companies are prepared to only
Technikon, Bellville, South Africa. implement those aspects of total quality
Daniel E. Whiteman is President of Coastal Construction, management (TQM) programs that will provide
Miami, Florida, USA. them with competitive advantage and improve their
overall financial performance. Ironically, research
Keywords conducted by others such as Zantanidis and
Total quality management, Customer satisfaction, Tsiotras (1998) identified quality as being the most
Employees participation significant provider of competitive advantage.
Construction companies clearly have not bought
Abstract into this finding in their daily operations on site.
A review of the essential elements of TQM
Quality systems entail having the organizational structure, gained from attendance at several construction-
responsibilities, procedures, processes and resources for related TQM seminars revealed a lack of actual
implementing quality management such that there is a guiding
application of the processes that have made TQM
framework to ensure that every time a process is performed the
same information, method, skills and controls are used and
successful in other industries. These included a
practiced in a consistent manner. With its primary focus being lack of adequate budget, failure to plan adequately
the involvement of everyone, TQM has the potential to improve for quality, inadequate training at all levels except
business results, greater customer orientation and satisfaction, for top or senior management positions, and little
worker involvement and fulfilment, teamworking and better recognition given to those who strive for quality
management of workers within companies. However, the improvement on their projects.
construction industry has been slow to embrace the concept of Once a project was awarded it seemed that all
TQM. Construction firms have been continually struggling with efforts focused on getting started with construction
its implementation. Historically, construction has been an quickly, getting the subcontracts written on a
industry reluctant to implement change. Consequently, it has
timely basis, and then progressing the work in a
remained behind where it should be on the implementation of
TQM. Generally, the principles of TQM are not applied beyond manner that would produce the greatest revenue in
management levels within general contractors. This paper the shortest amount of time. Quality was primarily
reports on a study to identify those factors that hinder the achieved through the inspection process. However,
implementation of TQM principles in the actual field operations quality cannot be inspected into a product, it must
of a construction jobsite. be built into the product from the outset.
The authors conducted a study in the United
Electronic access States to identify those factors that hinder the
implementation of TQM principles in the actual
The Emerald Research Register for this journal is
field operations of a construction jobsite. These
available at
www.emeraldinsight.com/researchregister
inhibitive factors were identified through a
literature review and a survey of a sample of
The current issue and full text archive of this journal is contractors. This paper reports on these findings.
available at
www.emeraldinsight.com/0954-478X.htm

The TQM Magazine Research methodology


Volume 16 · Number 3 · 2004 · pp. 166-173
q Emerald Group Publishing Limited · ISSN 0954-478X In social research, surveys are one of the most
DOI 10.1108/09544780410532891 frequently used methods of data gathering (May,
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Inhibiting factors of implementing total quality management The TQM Magazine
Theo C. Haupt and Daniel E. Whiteman Volume 16 · Number 3 · 2004 · 166-173

1997). The survey protocol of random sampling the annual ranking of the 400 largest construction
procedures allows a relatively small number of companies by the publication, Engineering News
people to represent a much larger population Record (ENR). For the purposes of this survey, the
(Ferber et al., 1980; May, 1997; Schuman and mailing list for the year 1998 was obtained listing
Presser, 1981; Sonquist and Dunkelberg, 1977). the name, address, and title of principal officer for
The opinions and characteristics of a population each of the firms listed.
can be explained through the use of a Within Florida, one of the leading trade
representative sample (May, 1997). organizations is the Associated General
Surveys are an effective means to gain data on Contractors (AGC), which is the oldest such
attitudes, on issues and causal relationships. organization in the country. Owing to the large
However, they can only show the strength of number of firms within this organization, a
statistical association between variables. Surveys random selection of 80 of these firms was made
do not explain changes in attitudes and views over from each of the five different geographical
time. They also provide no basis to expect that the chapters throughout the state of Florida using the
questions are correctly interpreted by the systematic sampling technique, with a total of 16
respondents (May, 1997). firms from each region selected to achieve a cross-
The authors decided that a questionnaire survey section of the entire state. A total of 480
would be appropriate for achieving the objectives questionnaires were sent out.
of this exploratory study.
Survey response
Questionnaire design As a result of two mailings and a follow up phone
Several key members of Coastal Construction survey, a total of 87 questionnaires were completed
were selected to “brain-storm” the issues, which, if by the ENR 400 contractors, or a total of 21.75
implemented, could lead to more attention being percent of those surveyed. On the Florida level,
given to improvement in the quality of site there were a total of 23 completed questionnaires
operations. From this meeting of managers, the out of the 80 that were solicited, for a response rate
initial draft of the questionnaire was developed. of 28.75 percent. Overall, the response rate for the
These included a cross-section of the company 480 questionnaires mailed was 110 completed
management structure and included project questionnaires, or 22.92 percent. A review of the
executive, project manager, estimator and project responses from both the national and statewide
superintendent. surveys indicated no measurable differences in the
Construction executives from ten different respondents’ answers to the questions. The two
companies reviewed the draft questionnaire and groups were therefore combined for the analysis of
provided input. This review centered on this survey.
development of questions relating to their
companies’ current use or level of implementation
of TQM, and the obstacles or hindrances which
kept TQM from being more effectively Discussion
implemented at the field level. This pilot study was
conducted to validate and improve the Participants in the study were asked to respond to
questionnaire, in terms of its format and layout, several questions relating to the importance of
the wording of statements and the overall content. certain criteria to the successful implementation of
The draft questionnaire was revised to include the TQM in their companies. While only selected
suggestions of these participants. In short, the responses are discussed in this paper, the complete
questionnaire was validated through this process ranking of responses is shown in Table I.
and provided the authors with improvement
opportunities before launching the main survey.
Success criteria
Management commitment and involvement
Sample selection In recent times, there has been an unprecedented
It was the intent of the survey to gather preoccupation by managers in more organizations
information relating to the utilization of TQM than ever with quality issues. Top management is
from as broad a geographic area within the United one of several major critical factors or
States as possible. For this purpose, it was organizational requirements for effective quality
determined that two sources of potential management. Successful quality performance
participants would be used – one on a national requires top management to be dedicated to that
level, and one within the state of Florida. goal.
On a national level, one recognized standard for Almost all of the 109 valid[1] responses to the
measuring the size of a construction company is questionnaire survey regarded as important, the
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Table I Ranking of responses of all respondents to TQM criteria


Rank
(full sample) Criteria Meana SD CV (percent)b
1 Top management commitment 3.98 1.20 30.2
2 Top management involvement 3.78 1.29 34.1
3 Primary customer focus 3.76 1.07 28.5
4 Well developed planning 3.40 1.29 37.9
5 Participative management style 3.22 1.28 39.8
6 Continuous improvement measurements 3.04 1.33 43.8
7 Rewards for TQM contributions 2.99 1.45 48.5
8 TQM applied to all field operations 2.85 1.41 49.5
9 Workers trained in TQM 2.71 1.35 49.8
Notes: aOn the scale used, 1 = totally disagree, 2 = generally disagree, 3 = somewhat agree, 4 = generally agree, 5 = totally agree;
b
coefficient of variation (CV percent) is a quantity designed to give a relative measure of variability. The CV expresses the standard
deviation as a percent of the mean

commitment and involvement of their top or completion on time, within budget, to optimum
senior management in the TQM process for its quality standards, and without loss of life or limb,
successful implementation. and exceed the needs and expectations of their
clients, both internal and external.
This finding accords with those of several other
studies (Anderson et al., 1994; Douglas and Judge, Several studies have shown that the lack of upper
2001; Kathuria and Davis, 1999; Miller, 1996; or top management involvement or commitment
Rahman, 2001; Reed et al., 2000; Saraph et al., to TQM is a stumbling block to its successful
1988; Tata and Prasad, 1998). Those in top implementation (Glover, 2000; Shriener et al.,
management must provide the initiative for 1995).
successful quality assurance practices and must
support quality programs for them to be Customer focus
successful. Management leadership is regarded as All respondents regarded primary customer focus
one of the categories needed for adoption as as the next most important requirement for
determined by the Malcom Baldridge National successful TQM implementation. Several authors
Quality Award in the United States. Haupt (2001) by definition consider customer focus as equally
confirms the pivotal role of management important as upper management involvement and
commitment by citing Petersen (1996, p. 278) as commitment to TQM principles (Anfuso, 1994;
follows: Associated General Contractors of America, 1992;
Management’s reaction to change determines BS 4778, 1991; Kelemen, 2000). In many studies,
success. When upper management “buys in” to the the issue of customer satisfaction or focus featured
changes, it ensures success. prominently as a defining concept or critical
element of TQM implementation (Anderson et al.,
Further, management must have the capacity and
1994; Black and Porter, 1996; Douglas and Judge,
willingness to introduce and support the TQM
2001; Rahman, 2001; Shammas-Toma et al.,
process if it is to succeed. According to Petersen
1998; Tata and Prasad, 1998).
(1996, p. 266):
Another way in which behavior is strongly Participative management style
influenced is through modeling (learning by
Participative management was an important
imitation). The research on modeling tells us that if
we want to maximize approach (rather than criterion to the respondents in the implementation
avoidance) tendencies in workers, we must exhibit of TQM. This finding is well-supported in the
that behavior ourselves. literature (Ho et al., 2000; Kathuria and Davis,
1999; Stashevsky and Elizur, 2000; Yong and
The pivotal role of top management for quality
Wilkinson, 2001). The importance of participative
improvement programs is embodied in the management is suggested by the notions of
working definition of Whiteman (2002) of TQM relationship oriented practices (Kathuria and
for construction firms which states that: Davis, 1999), employee fulfilment (Anderson et al.,
TQM is a continuous process whereby the top 1994), teamwork (Black and Porter, 1996;
management of construction firms take whatever
Shammas-Toma et al., 1998), employee
steps are necessary to enable everyone in the
organization, especially construction field involvement, empowerment and teamwork (Kols
supervisors and construction workers in the course and Sherman, 1998; Tata and Prasad, 1998),
of executing all their activities on construction sites employee relations (Saraph et al., 1988), people
to establish and achieve standards, which include (Rahman, 2001; Yusof and Aspinwall, 2000), and
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human resource development (MBNQA). The The first six of these problem areas are briefly
lack of integration between TQM and human discussed in the next section.
resource practices has been cited as a major barrier
to achieving full-blown TQM (Glover, 2000). Too much paperwork
Most of the respondents (77 percent) regarded the
Transfer of TQM from the home office to field generation of too much paperwork through
operations implementation of TQM principles as the most
Most of the respondents had made efforts to inhibiting issue to its success in the field. Most
implement the principles of TQM within their construction projects already involve large amounts
management operations. Relatively few of these of paperwork. These include voluminous contract
firms (34 percent) had been successful in documents, records of plans and amendments,
transferring this effort to their field operations. architects’ instructions, steel bending schedules,
Unless TQM can be effectively implemented into change orders, forms to record the requisition,
field operations on site its benefits to the order, delivery and movement of material, plant and
construction industry at large will be minimal. labor, and material safety data sheets. Several
Since profits and losses are generated by authors support this view. Harari (1993a, b) was
construction activities on sites, improvement concerned about the creation of cumbersome
efforts have to be targeted at this essential area. In bureaucracies due to increases in paperwork to track
construction, most of the workers of companies are the benefits of TQM programs. Lilrank et al. (2001)
employed on construction sites. Several authors argue that excessive paperwork is prohibitive.
maintain that workers need to be empowered and
Transient nature of workforce
involved in TQM principles. They have argued for
Similarly, most of the respondents (74 percent)
a shift in power from management to field
stated that the transient nature of the workforce
operations (Richbell and Rasiatou, 1999);
was restrictive to the implementation of TQM on
increased involvement of workers and increased
construction sites. By its nature construction to a
contextual application of TQM principles (Glover,
certain degree necessitates a transient workforce.
2000); increased training of supervisors and hourly
Each project is built on a new construction site.
paid workers (Chandler, 2000; Kassicieh and
Usually that site is not close to where workers had
Yourstone, 1998) and increased training in
previously worked. Consequently, workers will
problem-solving and statistical process control
seek employment closer to home or have to
(Marler, 1998). relocate where this is not possible. Crosby (1990)
suggests that companies need to work as hard on
Major hindrances employee relationships as they do on their
Several key elements as shown in Table II were customer interfaces.
found to be major hindrances to the transfer of
Field employees regard TQM as irrelevant
TQM to the field operations of construction
A large proportion of respondents (79 percent of
companies.
the sample) indicated that workers on construction
regarded TQM as irrelevant to their performance.
Table II Ranking of responses to TQM problem areas Shriener et al. (1995) suggested that obsession
CV with the bottom line and viewing quality as merely
Rank Criteria Meana SD (percent) an overhead might be contributory to this attitude.
1 Too much paperwork 3.44 1.26 36.6 Further the exclusion of employees from quality
2 Subcontractors and suppliers not improvement efforts and especially decision-
interested 3.39 1.24 36.6 making relative to this improvement is a serious
3 Low bid subcontracting 3.39 1.29 38.1 problem (Chandler, 2000; Richbell and Rasiatou,
4 Difficulty in measuring results 3.35 1.33 39.7 1999; Senge et al., 1994). Other exacerbating
5 Field employees regard TQM as factors include lack of proper training and
irrelevant 3.31 1.20 36.3 continuous skills development (Katz, 1993; Reed
6 Transient work force 3.28 1.21 36.9 et al., 2000; Wruck and Jensen, 1998), difficulty in
7 Low education level of field forces 3.13 1.28 40.9
generalizing training to opportunities to apply
8 Focus on short term cost savings 3.05 1.29 42.3
what has been taught (Marler, 1998), motivation
9 Too tight scheduling 3.02 1.36 45.0
of workers to improve their work (Hackman and
10 No operations to benchmark 2.90 1.37 47.2
Wagerman, 1995; Katzenbach, 2000), and
11 TQM just a buzz word 2.83 1.39 49.1
12 Too many uncontrollable factors 2.81 1.33 47.3
effective communication and project coordination
13 Unique nature of construction 2.81 1.31 46.6 (Shammas-Toma et al., 1998). Both construction
managers and workers require a paradigm shift to a
Note: aOn the scale used, 1 = totally disagree, 2 = generally disagree, team approach (Allan and Kilmann, 2001; Reed
3 = somewhat agree, 4 = generally agree, 5 = totally agree
et al., 2000; Shammas-Toma et al., 1998).
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Difficulty in measuring results must be bound together by mutually set and


Most of the respondents (75 percent) noted the internalized goals rather than by contractual
difficulty in measuring results on construction sites arrangements alone. The development of quality
as problematic for TQM implementation on those teams on the jobsite will lead to better support and
sites. Shriener et al. (1995) have suggested the lack quicker response to all members of the supply
of meaningful measurements as a major stumbling chain. By being part of quality teams,
block. Whalen and Rahim (1994) and most TQM subcontractors and suppliers will be more
patriarchs from Deming to Juran echo these views. responsive to the needs of the general contractor,
The assessment of quality is cited in the Malcolm becoming more cooperative and displaying a better
Baldridge Award as being a critical feature of performance record (Wong and Fung, 1999).
TQM (George and Weimerskirch, 1998). Wruck Subcontractors should be treated as partners
and Jensen (1998) suggested several performance (Kanji and Wong, 1998). As such they must be
measurement systems that could be used such as provided with all the information and support to
construction cycle time, late delivery rates, and enable them to carry out their work. A
order lead times. participatory approach involving all parties is
advocated by the Chartered Institute of Building
Low bid subcontracting (1995) based on evidence in the Japanese
Similarly, most of the firms (74 percent) reported construction industry. Ulrich et al. (1999)
that low bid subcontracting presented a serious maintain that the value of the whole should be
challenge to the successful implementation of more than the sum of its parts. Kale and Arditi
TQM on construction sites. Low bid strategies (2001) point out that the General Contractor to be
have been the basis for awarding the majority of successful must consider the subcontractors and
construction projects, especially subcontracts. suppliers on the project as a strategic asset critical
This occurs despite the general contract being to the project, and the ultimate perceived
awarded on a different basis. Deming specifically performance of the General Contractor by the
advises that the practice of awarding business on customer.
price tag alone should be ended (Yong and
Wilkinson, 2001). Shriener et al. (1995) also refer
to this issue when they describe the obsession of Relationship between management actions
companies with the bottom line as a stumbling and TQM inhibitive factors
block to TQM. Shammas-Toma et al. (1998) Several of the success criteria could be categorized
support this view. Glover (2000) refers to this as leadership or management issues or actions.
tendency as business short-termism. According to These were, namely, top management
Lahndt (1999), the construction industry’s commitment and involvement, well developed
inherent competitive bid process and competitive planning throughout the company, and
environment has led to an emphasis on quick work participative management style. Another criterion,
and short time horizons, and a lack of long term namely, TQM applied to all field operations, is
viability and quality. also related to the role of management in
deployment of TQM principles. These five issues
Subcontractors and suppliers not interested in TQM were correlated with the TQM problem areas to
This issue was identified by the majority of establish whether there were any statistically
respondents (65 percent) – only slightly below that significant relationships between them. Only
of low bid subcontracting. For a TQM program to responses greater than or equal to three on the five-
be successful, it has to be all-inclusive and point Likert scale of agreement were correlated, as
comprehensive. In the overall sample, 26 of the responses below three were indicative that
109 respondents indicated that they utilized TQM respondents regarded the issues as unimportant.
principles in their operations. They did not have Where the correlations were statistically
any formal TQM plans in place confirming the significant either at the 0.01 or 0.05 levels (one-
tendency of firms to only use selected parts of tailed), these tended to be negative suggesting that
TQM programs. Douglas and Judge (2001) and at high levels of leadership or management action
Wruck and Jensen (1998) argue that the there were correspondingly low levels of
implementation of only selected parts of TQM implementation problems. The statistical
programs threatens its successful implementation. relationships are discussed in the following section.
Reed et al. (2000) contend that cross-functional From Table III it is evident that there is a
communication that in the case of construction modest negative relationship between planning
must include subcontractors and suppliers is and the practice of subcontracting on the basis of
necessary to solve quality problems. Shammas- low bids; and planning and the lack of interest in
Toma et al. (1998) suggest that effective teamwork TQM of subcontractors and suppliers.
is essential. To this end they argue that all parties Subcontracting and subcontractor disinterest will
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Table III Relationship between planning and subcontractors application of TQM principles in all areas of
Subcontractors operation and most of the identified TQM
Subcontracting and suppliers problem areas. In particular, as the application of
based on not interested these principles increase the prevalence should
low bid in TQM decrease of the issues of low bid subcontracting;
Pearson correlation (r) 20.319* 20.286* worker, subcontractor and supplier disinterest in
Sig. (one-tailed) 0.002 0.004 TQM; TQM being just a buzzword; and transient
n 83 83 nature of the workforce.
Note: *Correlation is significant at the 0.01 level (one-tailed) The coefficients of determination (r2) indicate
that the widespread application of TQM on
construction sites accounts for variations of 17
become less problematic as TQM planning percent of workers’ negative attitude towards
becomes more developed throughout construction TQM, 6.8 percent in the practice of low bid
companies. This finding suggests that well subcontracting, 8.0 percent in the level of interest
developed planning accounts for 10.2 percent (r2 of subcontractors and suppliers in TQM, 5.2
or coefficient of determination) of the variation in percent of TQM being a buzzword, and 5.6
the practice of low bid subcontracting, and for 8.2 percent of the transience of the workforce.
percent of the variation in the level of interest of
subcontractors and suppliers in TQM.
Table IV indicates weak to modest negative
relationships between participative management Conclusion
style and low bid subcontracting and attitudes of
workers, subcontractors and suppliers towards It is apparent that if TQM is to be implemented
TQM. These issues will be less problematic as successfully on construction sites the inhibitive
participative management pervades all areas of issues that have been identified from the literature
operation and especially those on construction and the contractor survey need to be addressed on
sites. Evidently, this form of management accounts a comprehensive and integrative basis. The
for variations of 6.1 percent in the practice of low principles of TQM should be applied beyond
bid subcontracting, 8.4 percent of workers’ management levels and include workers on
negative attitude towards TQM, and 4.0 percent construction sites. These workers must be
in the level of interest of subcontractors and empowered, involved and trained in problem
suppliers in TQM. solving. Companies need to work on improving
Similarly, the correlations in Table V show worker relationships in the same way that they do
modest negative relationships between the for their external customers. Through effective

Table IV Relationship between participative management and TQM problem areas


Subcontractors
Field employees Subcontracting and suppliers
regard TQM based on not interested
as irrelevant low bid in TQM
Pearson correlation (r) 20.289** 20.246* 20.199*
Sig. (one-tailed) 0.004 0.012 0.036
n 83 83 83
Notes: *Correlation is significant at the 0.05 level (one-tailed); **correlation is significant at the 0.01 level (one-tailed).

Table V Relationship between application of TQM on sites and TQM problem areas
Field Subcontractors
employees Subcontracting and suppliers
regard TQM based on not interested TQM just a Transient
as irrelevant low bid in TQM buzzword workforce
Pearson correlation (r) 20.412** 2 0.261** 2 0.282** 2 0.227* 20.236*
Sig. (one-tailed) 0.000 0.009 0.005 0.019 0.016
n 83 83 83 83 83
Notes: *Correlation is significant at the 0.05 level (one-tailed); **Correlation is significant at the 0.01 level (one-tailed)

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