CRAFTSMAN AUTOMATION

Repeatability and Reproducibility study

Study details :

Part name : Supplier :

Characteristic : DISTANCE Customer:

UCL 10.31
Specification : 10.24±0.070 in mm Date : 7/12/2010
10.17
Tolerance : 0.140 in mm LCL L.C : 0.001
008-025
Instrument Name : TRIMOS I.D. No. :
Measurements :

Operator SELVAGANESH-L17 OPERATOR NANDHAGOPAL-L16 OPERATOR SATHISH KUMAR-QUALITY

Sample 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range

1 10.242 10.242 10.241 0.001 10.243 10.242 10.241 0.002 10.242 10.242 10.241 0.001

2 10.241 10.24 10.243 0.003 10.241 10.24 10.242 0.002 10.241 10.241 10.241 0.000

3 10.241 10.24 10.239 0.002 10.242 10.241 10.241 0.001 10.241 10.24 10.24 0.001

4 10.242 10.241 10.24 0.002 10.241 10.24 10.242 0.002 10.241 10.24 10.241 0.001

5 10.241 10.24 10.241 0.001 10.243 10.242 10.241 0.002 10.242 10.24 10.241 0.002

6 10.239 10.24 10.241 0.002 10.24 10.241 10.24 0.001 10.241 10.239 10.242 0.003

7 10.239 10.24 10.24 0.001 10.241 10.241 10.242 0.001 10.242 10.24 10.241 0.002

8 10.24 10.241 10.239 0.002 10.241 10.242 10.241 0.001 10.241 10.241 10.241 0.000

9 10.241 10.24 10.239 0.002 10.242 10.24 10.242 0.002 10.241 10.243 10.239 0.004

10 10.24 10.239 10.241 0.002 10.24 10.241 10.241 0.001 10.24 10.242 10.24 0.002

Page 1
 CRAFTSMAN AUTOMATION
Repeatability and Reproducibility study

Total 102.406 102.403 102.404 0.003 102.414 102.410 102.413 0.004 102.412 102.408 102.407 0.005

Page 2
 Repeatability and Reproducibility study
Study details :

Part name : Supplier :

Characteristic : DISTANCE Customer:
Specification : 10.24±0.070 in mm in mm Date :
Tolerance : 0.140 in mm in mm
Instrument Name : TRIMOS
Measurements :

Operator SELVAGANESH-L17 OPERATOR NANDHAGOPAL-L16 OPERATOR SATHISH KUMAR-QUALITY

Sample 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range Average
1 10.242 10.242 10.241 0.001 10.243 10.242 10.241 0.002 10.242 10.242 10.241 0.001 10.242
2 10.241 10.240 10.243 0.003 10.241 10.240 10.242 0.002 10.241 10.241 10.241 0.000 10.241
3 10.241 10.240 10.239 0.002 10.242 10.241 10.241 0.001 10.241 10.240 10.240 0.001 10.241
4 10.242 10.241 10.240 0.002 10.241 10.240 10.242 0.002 10.241 10.240 10.241 0.001 10.241
5 10.241 10.240 10.241 0.001 10.243 10.242 10.241 0.002 10.242 10.240 10.241 0.002 10.241
6 10.239 10.240 10.241 0.002 10.240 10.241 10.240 0.001 10.241 10.239 10.242 0.003 10.240
7 10.239 10.240 10.240 0.001 10.241 10.241 10.242 0.001 10.242 10.240 10.241 0.002 10.241
810.240 10.241 10.239 0.002 10.241 10.242 10.241 0.001 10.241 10.241 10.241 0.000 10.241
910.241 10.240 10.239 0.002 10.242 10.240 10.242 0.002 10.241 10.243 10.239 0.004 10.241
10 10.240 10.239 10.241 0.002 10.240 10.241 10.241 0.001 10.240 10.242 10.240 0.002 10.240
Total 102.406 102.403 102.404 0.018 102.414 102.410 102.413 0.015 102.412 102.408 102.407 0.016 102.409
Rp 0.001
Sum 307.213 Sum 307.237 Sum 307.227
X bar (a) 10.24043 R bar (a) 0.0018 X bar (b) 10.2412333 R bar (b) 0.0015 X bar (c) 10.2409 R bar (c) 0.0016

R bar (a) = 0.0018 UCLR = R dbar * D4 Max X bar = 10.24123 Parts K3

R bar (b) = 0.0015 = 0.004247 Min X bar = 10.24043 2 3.65
R bar (c) = 0.0016 X bar diff = 0.0008 3 2.70
Sum = 0.0049 Trials D4 4 2.30
R dbar = 0.001633 2.00 3.30 5 2.08
3.00 2.60 n = number of parts 6 1.93
r = number of trials 7 1.82
Measurement Unit analysis : 8 1.74
9 1.67
R dbar = 0.001633 X bar diff = 0.0008 10 1.62

Repeatability = Equipment variation (E.V) % E.V = 100 [(E.V) / (Tolerance)]

E.V = R dbar * K1 Trials 2 3 = 3.558333
= 0.004982 K1 4.56 3.05

Reproducibility = Apprasier Variation (A.V)

A.V = [(X bar diff) * (K2)]2 - [(E.V)2 / (n*r)] Apparaisers 2 3 % A.V = 100 [(A.V) / (Tolerance)]
= Sqrt of 0.0000038383666 K2 3.65 2.7 = 1.3994
= 0.0019591750

Repeatability and reproducibility (R&R)

R&R = (E.V)2+(A.V)2 % R&R = 100 [(R&R) / (Tolerance)]
= Sqrt of 0.00003 = 3.823622
= 0.005353

Conclusion :
The measurement system is Excellent
% R&R <10% = Excellent , 10 to 20% = Good ,
20 to 30% = Fair , >30% = Not applicable Prepared by Verified by Approved by

Page 3
 Measurement systems analysis
Gauge Name: Product: 0 Date: 12/30/1899
Gauge: TRIMOS Characteristic: DISTANCE Performed by: 0
Gauge TypeP: USL: 10.310
LSL: 10.170

Rbar= 0.001633 Xbar Diff= 0.0008 Rp= 0.001

K1= 3.05 K2= 2.7 K3= 1.62
Measurement Unit Analysis % Total Variation (TV) % Tolerance
Repeatability - Equipment Vriation (EV)
EV= Rbar*K1 % EV= 100(EV/TV) % EV= 100*(EV/(USL-LSL))
= 0.004982 = 84.590137 = 3.55833333333354
Reproducibility - Appraiser Variation (AV)
AV= Sqrt((Xbar Diff*K2)^2-(EV^2)/nr)) % AV= 100(AV/TV) % AV= 100*(AV/USL-LSL))
= 0.002095 = 35.57707 = 1.49657014752888
Repeatability & Reproducibility (R & R) % R&R= 100R&R/TV)
R&R= Sqrt(EV^2+AV^2) = 91.767201 % R%R= 100*(R&R/USL-LSL)
= 0.005404 = 3.86024070720819
Part Variation (PV)
PV= Rp*K3 % PV= 100(PV/TV) % PV= 100*(PV/USL-LSL))
= 0.00234 = 39.733875 = 1.67142857143129
Total Variation (TV)
TV= Sqrt(R&R^2+PV^2)
= 0.005889

Conclusion
The measurement system needs improvement
% R&R under 10% of Total Variation: Measurement system is acceptable.
% R&R from 10% of Total Variation: Measurement system May be acceptable based the application.
% R&R over 30% of Total Variation: Measurement system needs improvement.

Page 4