RAPID CHARGER

KSC-31
SERVICE MANUAL
REVISED © 2008-12 PRINTED IN JAPAN
B51-8685-10 (N) 509

This service manual has been revised due to

the modification of the AC adapter and the
addition of types T and X.

Relay terminal
(E23-1258-08) x 3

Badge Cabinet (Upper)

(B43-1170-08) (A02-3861-08)

CONTENTS
PARTS LIST ............................................................................................... 2
FLOW CHART ............................................................................................ 3
PC BOARD ................................................................................................. 4
SCHEMATIC DIAGRAM ............................................................................ 5
SPECIFICATIONS ................................................................. BACK COVER

This product complies with the RoHS directive for the European market. This product uses Lead Free solder.
KSC-31

Document Copyrights Disclaimer

Copyright 2008 by Kenwood Corporation. All rights re-
served.
No part of this manual may be reproduced, translated,
distributed, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or other-
wise, for any purpose without the prior written permission
of Kenwood.
While every precaution has been taken in the preparation
of this manual, Kenwood assumes no responsibility for er-
rors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained
herein. Kenwood reserves the right to make changes to any
products herein at any time for improvement purposes.

PARTS LIST
✽: New Parts
: Safety critical components
New
Ref. No. Address Parts No. Description Destination
parts
KSC-31
A02-3861-08 CABINET (UPPER)
A02-3862-08 CABINET (BOTTOM)

B43-1170-08 BADGE

E03-0200-08 DC JACK
E23-1258-08 RELAY TERMINAL

N83-2610-45 PAN HEAD TAPTITE SCREW

✽ W02-3736-08 ELECTRIC CIRCUIT MODULE

W08-0971-35 AC ADAPTER 230V AC 50/60HZ E
✽ W08-0972-25 AC ADAPTER 230V AC 50/60HZ T
✽ W08-1046-05 AC ADAPTER 100-240V AC 50/60HZ K
✽ W08-1078-05 AC ADAPTER 100-240V AC 50/60HZ X

2
 KSC-31
FLOW CHART

Power on

Initialization

Yes
Are Yes
output terminals Red LED flash Abnormal
shorted? reset?

No No
Battery insert

Is the Yes
battery abnormal?
(Shorted)

No

No contact of Yes LED off & stop

T terminal? charging process

No
Fast charge
(LED color : Red)

Yes
Is –ΔV effect?

No
Yes
Is T  55°C?

No
Yes
Timer 3 hours?

No

Cut fast-charging process

→ Trickle charging process
(LED color : Green)
Yes
No
Timer10 hours? Is VB 7.3V?

Yes
Cut-off
(LED color : Green)

Yes No
Is VB 7.3V?

3
KSC-31
PC BOARD
ELECTRIC CIRCUIT MODULE (W02-3736-08) Component side view

R9
I G O

U1

JK5
C13

JK1
P1

JK3

Y1
T
D1

R12

G R
JACK

LED
JK2
C E
Q1

R6
+
B
C10

JK4
D4

D2

+
C4
L1

ELECTRIC CIRCUIT MODULE (W02-3736-08) Foil side view

R22
C11
R7
R8
Q2

R21
R5

C18

B1

B2 R20
R4

R16

11 10
R19
R1
R18

U2
C7
C8
R2

20 1
R17

R10 C9
D3

R11
C15

C14
C1
C2

R15
C3

C20
$C17
R3

4
 KSC-31
SCHEMATIC DIAGRAM
+DC IN
+14.5V Q1
D1 L1 D4
SB240 2SA1469 AL-331120 SB240
1 1
+VBAT
2 P1 2

220

15k
15k
T

D2 SB240
R4

R7
R1

C11 0.1μ
100μ/25V

R22 10k
RUEF-185 JK2 3
DC JACK + –VBAT

C10
+

/25V
47μ

10k
270

R8
R2

C4
R6
2k
VCC+5V
U1 LM78L05C Q2 R9

0.068μ

1000p
1 3 2SC2712 0.45

$C17 470p

C15

C13
I G O
C2 0.1μ

C3 0.1μ
R3 4.7k
2

R5 1k
VCC+5V
C1 0.1μ

0.1μ
C14

R16
470

1N4148W
D3
R10
4.7k
JK1
VCC+5V 1 20
R11 10k
2 19

C20 470p
Y1
3 18
100k
R17

C7 8MHz
0.1μ 4 17
5 16

R12 1k
R18 6 15
RED 470
7 14
B1
LED 8 13 JK3
L059AGW-K B2 R15 1k
9 12
10 11
2.1k R20 20k

GREEN R19 U2
C18 0.1μ

470 JK4 JK5

C8 22p

C9 22p

AMC-08
R21

5
KSC-31
SPECIFICATIONS
Input voltage ................................................................... K,X: AC 100~240V (Use the supplied AC adapter)
E,T: AC 230V (Use the supplied AC adapter)
Charging current ........................................................................................................................ 850mA±5%
Charging time ............................................................................................. KNB-29N: Approx. 180 minutes
KNB-30A: Approx. 120 minutes
Usable temperature range .................................................................................5°C to 40°C (41°F to 104°F)
Dimensions (W x H x D, charger only)............................ 86.3 (3-3/8) x 46.2 (1-7/8) x 100.0 (4) mm (inches)
Weight (Charger only) ...............................................................................................Approx. 100g / 0.22 lbs

2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
CA 90801-5745, U.S.A.

Via G. Sirtori, 7/9 20129 Milano, Italy

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

Bolivia, 239-08020 Barcelona, Spain

Rembrücker Str. 15, 63150 Heusenstamm, Germany

(A.C.N. 001 499 074)

Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia

L’Etoile Paris Nord 2, 50 Allée des Impressionnistes, Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Bp 58416 Villepinte, 95944 Roissy Ch De Gaulle Cedex Kwai Fong, N.T., Hong Kong

KENWOOD House, Dwight Road, Watford, Herts., 1 Ang Mo Kio Street 63, Singapore 569110
WD18 9EB United Kingdom