GCS Global Control Solutions

Product Data

Application Engineering & Panel Assembly

Product Overview

Global Control Solutions provides complete application engineering services

and panel assembly for the convenience of dealers and installation
contractors. The UL Listed panels are completely programmed and tested at
the factory to facilitate easy installation and start-up.

A complete point list is generated and approved by the local distributor or

dealer. Once completed, detailed installation drawings are developed
showing internal panel wiring and field wiring to devices and equipment.
Cable routing details provide information for planning and procuring the
proper labor required for a complete installation.

All panels are completely assembled and tested, including all controllers,
power supplies, transformers, relays and other panel devices required as per
the design drawings. All panels are UL listed assemblies, and are covered
by our standard three (3) year product and services warranty.

Programming is completed and installed as required for system operation. All panels are tested for operational integrity at the
factory, which allows the system to be installed with a minimum of commissioning on-site, thus reducing costly field labor for
panel design, assembly and programming. A Complete color graphics interface is provided showing equipment operation,
setpoints and other pertinent system data.

Features

C UL Listed panel assemblies.

C Completely wired panels allow field connection to terminal strips.

C Color coded internal wiring for easy circuit identification and field servicing.

C All controllers, power supplies and panel devices included.

C Application engineering including system design and point listing development.

C Complete panel drawings showing internal wiring connection to terminal strips.

C Field installation drawings indicating details for each field device or equipment connection.

C Cable routing charts for installation planning and labor procurement.

C Panels completely programmed and tested at the factory.

C Factory burn-in insures trouble free installation and start-up.

C Three (3) year product and services warranty.

C Color graphics interface.

Engineering Drawing Details

Drawings are provided in 17" x 11" format standard, others sizes available on request. PDF copies are provided via email for
system verification and approval.

YBS
TMS UNIVERSAL INPUTS
TERMINAL STRIP TS3
SHD
CONNECT DRAIN WIRE TO GROUND TERMINAL MARKED “SHD”
(TYPICAL FOR ALL CABLES) INDOOR AIR HUMIDITY SENSOR
TMS
Triangle MicroSystems
MOUNT IN CENTRAL AREA OF PLANT AWAY FROM
Triangle MicroSystems SHD Gnd

TMS
ANY MOISTURE PRODUCING EQUIPMENT
2716 Discovery Drive 1 PAIR, 18GA SHIELDED CABLE
1 RED RED VAC or VDC 2716 Discovery Drive
Raleigh, NC 27616 1 6 5 4 3 2 1

Basyx
2 BLACK BLACK 4-20 mA SW2 Raleigh, NC 27616
3 RED 0-5 or 0-10 ON
Phone: 800.334.5548 2 SET SENSOR SELECTION SWITCHES AS SHOWN
Fax: 919.878.5554 4 BLACK 4 3 2 1 Phone: 800.334.5548
5 RED SW3
ACI/RH3-R Fax: 919.878.5554
6 BLACK 3 ON

Revisions:

Building Automation & Temperature Control Systems 1 POINT CHANGE 07/16/07

7
8
9
RED
BLACK
RED
4 Revisions:
1 POINT CHANGE 07/16/07
10 BLACK 5
11 RED
194 OUTDOOR AIR HUMIDITY SENSOR
12 BLACK
MOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT
SUNLIGHT – OVER GRASSY AREA IF POSSIBLE
Gnd
RED VAC or VDC 6 5 4 3 2 1

BLACK 4-20 mA SW2

ON
0-5 or 0-10 SET SENSOR SELECTION SWITCHES AS SHOWN
4 3 2 1

ACI/RH3-O SW3
General Notes: ON

General Notes:

Andrew Corporation TERMINAL STRIP TS2

Project Name:
TERMINAL STRIP TS3
TMS
CRIMP SPLICES - DO NOT USE WIRE NUTS

OUTDOOR AIR TEMPERATURE SENSOR

ACI/10K-CP-O-4X
Smithfield, North Carolina RED GREEN 1 PAIR, 18GA, SHIELDED CABLE

SHD
P1+
P1+
P1+

P1-
P1-
P1-
Triangle MicroSystems

10
11
12
13
14
15
16
17
18
19
20
MOUNT ON NORTH SIDE OF BUILDING OUT OF DIRECT

TMS

7
8
9
TERMINAL STRIP TS5
2716 Discovery Drive
BLACK WHITE SUNLIGHT – OVER GRASSY AREA IF POSSIBLE 7
8 HIGH DEMAND ALARM HORN/LIGHT
YBS
Andrew Corporation INTERNAL JUMPER Raleigh, NC 27616 CRIMP SPLICES SHOWN FOR DETAIL 9 COOLING TOWER FAN RELAY
ORANGE 3

YELLOW

YELLOW
ONLY - ALL CONNECTIONS INSIDE
STEAM BOILER ENABLE RELAY

GREEN

GREEN
BLACK

WHITE

WHITE

WHITE

WHITE

WHITE
10

BLUE

BLUE

BLUE
RED

RED
4 Phone: 800.334.5548 OF HANDY BOX PROVIDED WITH
Smithfield, NC ORANGE 5 SENSOR 201 AIR COMPRESSOR 1 ENABLE RELAY
Triangle MicroSystems
Fax: 919.878.5554 Project Name: AIR COMPRESSOR 2 ENABLE RELAY

INTERNAL JUMPER
6 202
2716 Discovery Drive
ORANGE 7 203 AIR COMPRESSOR 3 ENABLE RELAY
8 Revisions: Raleigh, NC 27616
ORANGE 9 1 POINT CHANGE 07/16/07 1 PAIR, 18GA, SHIELDED CABLE
Drawing Name: 10
Andrew Corporation
194 TOWER LEAVING WATER TEMPERATURE SENSOR
Phone: 800.334.5548
ORANGE 11
195 COOLING TOWER FAN CURRENT SWITCH Fax: 919.878.5554
12
196 COOLING TOWER SUMP FLOAT SWITCH
ORANGE 13
Smithfield, NC STEAM HEADER PRESSURE SENSOR

ORANGE
ORANGE

ORANGE

ORANGE

ORANGE
YELLOW

YELLOW
197

GREEN

GREEN
Revisions:

WHITE

WHITE

WHITE

WHITE

WHITE

BLACK
14

BLUE

BLUE

BLUE
CRIMP SPLICES - DO NOT USE WIRE NUTS
SHD 198 AIR COMPRESSOR HEADER PRESSURE SENSOR
SET 10VDC JUMPERS TO ON, 499 1 POINT CHANGE 07/16/07
SHD
CHILLED WATER SUPPLY TEMPERATURE SENSOR
OHM JUMPERS 6 & 7 TO IN AND
ALL OTHERS TO OUT
RED GREEN

ACI/10K-CP-I4
TS5 TS3
Installation Drawings 10VDC
OFF
ON
BLACK WHITE
1 PAIR, 18GA, SHIELDED CABLE

499 OHM
OUT
IN
1 INDOOR HUMIDITY SENSOR
+ - + - + - + - + - + - + - + - NO C NC NO C NC NO C NC NO C NC
Drawing Name:
1 2 3 4 5 6 7 8 1 2 3 4 2 OUTDOOR HUMIDITY SENSOR
CRIMP SPLICES SHOWN FOR DETAIL
OUTDOOR TEMPERATURE SENSOR

TS3
UNIVERSAL INPUTS
ONLY - ALL CONNECTIONS INSIDE 3
General Notes: OF HANDY BOX PROVIDED WITH 4 CHILLED WATER SUPPLY TEMPERATURE SENSOR
SENSOR
5 CHILLED WATER RETURN TEMPERATURE SENSOR
Panel 1
CPU 1 PAIR, 18GA, SHIELDED CABLE
MODEM
PSC CONTROLLER 2 DIG ITAL OUTPUTS H- O - A

CRIMP SPLICES - DO NOT USE WIRE NUTS

Panel6 1 ELECTRIC UTILITY PULSE METER

TS4
199 BOILER WATER LEVEL ENCLOSURE
Mechanical Room BOILER WATER LEVEL ENCLOSURE
DDC-C RI CD OH
RESET
ADDRESS

RED GREEN
CHILLED WATER RETURN TEMPERATURE SENSOR
200
2 PAIR, 18GA, SHIELDED CABLE
General Notes:

ACI/10K-CP-I4
METER INPUTS RS485 COMM AUX PO WER RS232 DIRECT
BLACK WHITE Universal Inputs (1)
Sales Engineer:
1
Jeff Luther + -
2
+ -
3
+ -
4
+ -
IN OUT
+ - REF + - REF G G G +5 +32 G IN OUT
24VAC
L1 L2 NO C NC
5
NO C NC
6
NO C NC
7
NO C NC
8 Mechanical Room Field Wiring Details 1 PAIR, 18GA, SHIELDED CABLE
PWR
CRIMP SPLICES SHOWN FOR DETAIL

TS1
BOILER WATER LEVEL ENCLOSURE (24VAC POWER)
System Design & Installation Drawings Design Engineer:

Draftsman:
Jeff Luther

JLL
Project Name: ONLY - ALL CONNECTIONS INSIDE
OF HANDY BOX PROVIDED WITH
SENSOR
TS0
204

ORANGE

ORANGE

ORANGE
YELLOW

YELLOW

YELLOW

YELLOW

BROWN
Original Drawing Date: 05/16/07

WHITE

WHITE

WHITE

WHITE

BLACK

BLACK
RED

RED
TERMINAL STRIP TS4
Andrew Corporation 115VAC/15A CIRCUIT

CRIMP SPLICES - DO NOT USE WIRE NUTS

Smithfield, NC
3 YELLOW
1 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 12
TOWER LEAVING WATER TEMPERATURE SENSOR
4 WHITE
5 YELLOW RED GREEN
DDC-4 1 PAIR, SHIELDED COMMUNICATIONS CABLE FROM PANEL 12

ACI/10K-CP-I4
SPLICE
1 PAIR, SHIELDED COMMUNICATIONS CABLE TO PANEL 2 Project Name:

TWIST DRAIN WIRES

6 WHITE
BLACK WHITE
7 YELLOW TELEPHONE CORD FROM INCOMING PHONE LINE (DEDICATED)
8 WHITE Drawing Name:
CRIMP SPLICES SHOWN FOR DETAIL
9 YELLOW
ONLY - ALL CONNECTIONS INSIDE ETHERNET CABLE FROM
SalesNETWORK
Engineer: CONNECTION
Jeff Luther
10 WHITE OF HANDY BOX PROVIDED WITH Andrew Corporation
SHD SENSOR Design Engineer: Jeff Luther
TERMINAL STRIP TS1
Panel 1 Draftsman: JLL Smithfield, NC
T1+
FROM PSC CONTROLLER 1 ORANGE T1+ Mechanical Room CABLE NO. CABLE TYPEOriginal Drawing
STARTING
Date: LOCATION
05/16/07 POINT TYPE TERMINAL STRIP TERMINALS TERMINATING DEVICE DRAWING
T1+
TERMINAL STRIP TS0 T1+ ORANGE
T1+
PSC Controller 2 1 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 1-2 INDOOR HUMIDITY SENSOR DDC-4
CO+ RED
TO PSC CONTROLLER 20 (PANEL 12) CO- BLACK
Wiring Details 2 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 3-4 OUTDOOR HUMIDITY SENSOR DDC-4 Drawing Name:
T1-
D DRAIN 3 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 5-6 OUTDOOR TEMPERATURE SENSOR DDC-4
BROWN T1-
T1-
4 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 7-8 CHILLED WATER SUPPLY TEMPERATURE DDC-4
T1- 5 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 9-10 CHILLED WATER RETURN TEMPERATURE DDC-4
CRIMP SPLICES - DO NOT USE WIRE NUTS
T1- 194 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 11-12 TOWER LEAVING WATER TEMPERATURE SENSOR DDC-4
RED RED 195 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 13-14 COOLING TOWER FAN CURRENT SWITCH DDC-4A
FROM PSC CONTROLLER 20 (PANEL 12) BLACK BLACK TO PSC CONTROLLER 3 (PANEL 2) 196 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 15-16 COOLING TOWER SUMP FLOAT SWITCH DDC-4A
DRAIN DRAIN 197 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 17-18 STEAM HEADER PRESSURE SENSOR DDC-4A
Panel 1
TYPICAL PANEL HOOK-UP COLOR CODE DDC-3 198 1 PAIR, SHIELDED MECHANICAL ROOM PANEL UNIVERSAL INPUT TS3 19-20 AIR COMPRESSOR HEADER PRESSURE SENSOR DDC-4A Mechanical Room
ORANGE / BROWN 24VAC POWER
RED / BLACK 24VDC POWER 6 1 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT TS4 1-2 ELECTRIC UTILITY PULSE METER DDC-5
BLUE / WHITE RESISTANCE INPUT Sales Engineer: Jeff Luther 199 2 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT TS4 3-6 COOLING TOWER FAN CURRENT SWITCH DDC-5
Cable Routing Details
YELLOW / WHITE DIGITAL INPUT
PURPLE / BLACK 0-10VDC OUTPUT/INPUT Design Engineer: Jeff Luther 200 2 PAIR, SHIELDED MECHANICAL ROOM PANEL METER INPUT TS4 7-10 COOLING TOWER SUMP FLOAT SWITCH DDC-5
GREEN / BLACK 4-20mA OUTPUT/INPUT
Draftsman: JLL
7 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 1-2 HIGH DEMAND ALARM HORN/LIGHT RELAY DDC-6
Original Drawing Date: 05/16/07 8 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 3-4 COOLING TOWER FAN RELAY DDC-6
9 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 5-6 STEAM BOILER 1 ENABLE RELAY DDC-6
10 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 7-8 STEAM BOILER 2 ENABLE RELAY DDC-6
201 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 9-10 AIR COMPRESSOR 1 ENABLE RELAY DDC-6
202 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 11-12 AIR COMPRESSOR 2 ENABLE RELAY DDC-6
203 1 PAIR, SHIELDED MECHANICAL ROOM PANEL DIGITAL OUTPUT TS5 13-14 AIR COMPRESSOR 3 ENABLE RELAY DDC-6
DDC-7
204 1 PAIR, SHIELDED MECHANICAL ROOM PANEL 24VAC POWER TS1 T1+ / T1- BOILER WATER LEVEL ENCLOSURE DDC-5
Sales Engineer: Jeff Luther
DATA BUS 1 PAIR, SHIELDED MECHANICAL ROOM PANEL COMMUNICATIONS TS0 +/- PANEL 12 TERMINAL STRIP TS0 DDC-3
DATA BUS 1 PAIR, SHIELDED CHILLER CONTROL PANEL COMMUNICATIONS SPLICE +/- PANEL 2 TERMINAL STRIP TS0 DDC-3 Design Engineer: Jeff Luther

Draftsman: JLL

Original Drawing Date: 05/16/07

Software Details

The TriComm interface software is a license free package which is included with the system, and allows complete programming
and interrogation of system operation. A customized color graphics interface is developed, showing specific system operation
and allows setpont modification.

Standard Panel Details

Standard Panel Sizes: 36" x 24" - 6" Hinge Cover 18" x 12" - 4" Screw Cover
30" x 24" - 6" Hinge Cover 12" x 12" - 4" Screw Cover
24" x 20" - 6" Hinge Cover
18" x 16" - 6" Hinge Cover

Although accurate at the time of publication, data is subject to change without notice