AVG.

JOB SIZE=60 BOARDS

SR NO. PROCESS Employee MACHINE RUN TIME SET UP TOTAL TIME(in min)
no NO (min/part) TIME
(min/job)
1 NC programming
2 Board fabrication
3 LOAD 1 1 0.33 5 5.33
4 CLEAN 1 0.5 5.83
5 COAT 1 0.5 6.33
6 UNLOAD 1 1 0.33 6.66
7 EXPOSE 5 5 1.72 15 23.38
8 LOAD 1 1 0.33 5 28.71
9 DEVELOP 1 0.33 29.04
10 INSPECT 2 2 0.5 29.54
11 BAKE 1 0.33 29.87
12 UNLOAD 1 1 0.33 30.2
13 DRILLING 3 6 1.5 15 46.7
14 COOPER PLATE 2 1 0.2 5 51.9
15 FINAL TEST 6 6 2.69 15 69.59
16 SHIPPING

TOTAL TIME 22 28 9.59 60

TOTAL TIME PER JOB (in min) 69.59 69.59
REQUIRED OUTPUT PER SHIFT=1000 boards
SHIFT TIME=7.5 hrs=450 min.

sr no. PROCESS TOTAL TIME(in min) TIME (in min)

1 NC programming 0
2 Board fabrication 25
3 LOAD 5.33 50
4 CLEAN 5.83 75
5 COAT 6.33 100
6 UNLOAD 6.66 125
7 EXPOSE 23.38 150
8 LOAD 28.71 175
9 DEVELOP 29.04 200
10 INSPECT 29.54 225
11 BAKE 29.87 250
12 UNLOAD 30.2 275
13 DRILLING 46.7 300
14 COOPER PLATE 51.9 325
15 FINAL TEST 69.59 350
16 SHIPPING 375
400
425
450

total jobs=16*60 units=960

 CALCULATION:
JOB START TIME (in min) JOB FINISH ACTUAL DATA:
1 Total time required per job= approx. 70 min.
2 total output produced per shift= 700 boards.
3 total jobper shift = 12 approx.
4 70 1
5 95 2
6 120 3 RECOMMEND DATA:
7 145 4 Total time required per job= approx. 70 min.
8 170 5 total output produced per shift=960 boards.
9 195 6 total job per shift = 16
10 220 7
11 245 8
12 270 9
13 295 10
14 320 11
15 345 12
16 370 13
17 395 14
18 420 15
19 445 16

al jobs=16*60 units=960 units

= approx. 70 min.
hift= 700 boards.

= approx. 70 min.
hift=960 boards.
 MAN-MACHINE CHART
DESCRIPTION: 1 RAW=5MIN=1 CYCLE

RUNNING STATUS
IDLE STATUS

MACHINE MEN
ACTIVITY TIME DESTINATION ACTIVITY TIME
LOADING 10 BEING LOADED 10

EXPOSED 75 BEING EXPOSED 75

DRILLING 90 BEING DRILLED 45

IDLE 45
COPPER PLATE 5 BEING COPPER PLATE 10
IDLE 5
FINAL TEST 90 BEING TESTED 90
EN
DESTINATION DESCRIPTION MACHINE MEN
RUNNING TIME 270 230
IDLE TIME 5 45
TOTAL TIME 275 275
CAPACITY UTILIZATION 98.181818182 83.63636