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a
 

 Kotsons is one of leading transformer manufacturing company
in India.
 Kotsons plant was setup at Agra and Uttaranchal.
 KPL has in house facilities for conducting all routine test as per
IEC, DIN, BS, ANSI, NEMA and IS.
 KPL Overseas customers are Central Electricity, Genera, ABB
limited, Reliance Energy middle, BSES, JVVNL, DVVNL, AVVNL,
Siemens Ltd.
 KPL is a Winner of highest prestigious award ´ NIRYAT SHREEµ
for 2000-01.
 Kotsons transformer range 100 KVA to 1000 KVA are being type
tested for temperature rise test and impulse test at world·s
renowned testing laboratory.
„ 

A Transformer is based on two principles:

 An electric current can produce a magnetic field (electromagnetism) and

secondly that a changing magnetic field within a coil of wire induces a voltage
across the ends of the coil (electromagnetic induction).

By changing the current in the primary coil, it changes the strength of its
magnetic field; since the changing magnetic field extends into the secondary
coil, a voltage is induced across the secondary.

The changing magnetic field induces an electromotive force (EMF) across each
winding. Since the ideal windings have no impedance, they have no associated
voltage drop, and so the voltages VP and VS measured at the terminals of the
transformer, are equal to the corresponding EMFs. The primary EMF, acting as it
does in opposition to the primary voltage, is sometimes termed the "back EMF".
This is due to Lenz's law which states that the induction of EMF would always
be such that it will oppose development of any such change in magnetic field.
 
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 CORE

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The conducting material used for the windings depends upon the
application, but in all cases the individual turns must be electrically insulated
from each other to ensure that the current travels throughout every turn.
For small power and signal transformers, in which currents are low and the
potential difference between adjacent turns is small, the coils are often
wound from enameled magnet wire, such as Formvar wire. Larger power
transformers operating at high voltages may be wound with copper
rectangular strip conductors insulated by oil-impregnated paper and blocks
of pressboard.
a Ö  



L.V. Windings are normally placed near core over insulating cylinder and
oil ducts. HV Windings are assembled co-axially placed with respect to
LV. Spacers between coils are 'T' shaped for added firmness. Coils are
assembled with best insulating materials and are adequately clamped.
„ „Ö „a

Generally Taps are provided on HV Windings for HV Variation or LV

Variation as specified by customer. These are brought up to a gang operated
switch, suitable for external manual operation and can be locked in any
desired position to avoid unauthorized operation.

Tapping windings are carefully designed to keep unbalance to minimum. For

large tapping range, separate regulating windings are used to maintain
Ampere-Turn balance at all tap position.
 „a a „a
„

In order to prevent deformation when subjected to short circuit forces,

the windings are axially and radial supported. Solid block end insulation,
adequate number of spacer rows and anchoring and bracing tapes,
backed-up by substantial supporting frames are utilized. The axial end
thrust under fault conditions is minimized by the suitable distribution of
ampere turns over the length of the windings, by ensuring that the
design dimensions are closely adhered to during manufacture.
   „ a

ù For transformers up to 33 KV, drying is carried out in well ventilated, electrically

heated oven for a period determined by electrical tests. The transformers are then
immersed in freshly filtered oil and allowed to stand for a period until all trapped air
is escaped.

ù For transformers with voltages of 66 KV and above, drying out treatment takes place
in a vacuum drying oven. The core and windings assembly is placed in oven and
initially heated at 80°C for a period.

ù For bigger transformers, 25 MVA and above, Core coil assembly along with tank are
in the oven and after completion of heating cycle, hot, degassed oil is then allowed
into the transformer tank under vacuum.
„a „a„ 

Tanks are fabricated from M.S. Sheet of best quality by electric welding. The
tank is designed to withstand vacuum and pressure. A robust skid under
base is provided, and guide bars are located inside the tank to securely fix
the core and windings assembly in position, and to prevent any movement
during transportation.
   

ùFittings and Accessories as per customer·s specification and drawing are

checked.

ùAir pressure test is subjected to avoid any leakage and seepage on all
transformers.

ùTransformers are filled with oil up to the minimum level marking,

wherever necessary.

ùLoose accessories like, earthing terminals, bimetallic connectors; dial

type thermometers are also checked for proper fittings.
 a a
 

 Transformer provides us electricity in proper manner according to

area distributing by electric board.

 Kotsons provides the equipment known as transformer that makes

electricity distribution easier.

 It provides customers proper and regular supply of power.

 „