1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A A
916

B B

C C

611
640
D D

E E
29

F F
PLAN VIEW
G G

H H
916

I 916 51 813 52 I
29 611
21 873 22
J J

77
77 100
K K
Drive Systems FLD RES

L AFU
L
EFL2 FFV CPT

M M
H2 H3 H4 H5
CAT. No.
PT500MRMA
80°C RISE
HPS TYPE: RAH
LISTED 252L
E50394
LR38216

X4 X3 X2 X1

MA SYNC CBR
DBR
1L1 3L2 5L3

O O
F
F
ABB AF95-30 F
F

N N
TEST

ON ON

2T1 4T2 6T3

NAVIGATION

Status
TM-DC GAB140
Menú

A Flashing LED
+ R S T - L1 L2 + -
Escape Enter
Indicates Alarm
READY RUN ALARM/FAULT

O O
A Sold LED
Indicates Fault
CONTROLS
Remote
Local

Reset
Fault

INTERLOCK

KEYPAD

1981
2032

2032
2288

2288

2288
P P

Q Q
DFU

R R

175A 700V ac/dc

FWP-175A

Bussmann
B
FANBR

KSW

S S
R, S, T

T T
F-, F+

U U

207
179

179

V V

W PHYSICAL ARRANGEMENT ON W
RIGHT LATERAL VIEW
X FRONT VIEW MOUNTING PANEL X

Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/105.80 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Sintering Machine
CABINET
Description Sh.No 105.80

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+SP
106.00
A /00.01.10 A

B SOURCE DATA TRANSFORMER DATA JUMPER DATA B

C DATA TYPE VALUE DATA TYPE VALUE XIO PWB JUMPER CONFIGURATION C

D EQUIPMENT NUMBER DR106 EQUIPMENT NUMBER T106 JP4 = 2-3 PT 1K PLATINUM MOTOR TEMP SENSOR N/A D
MODEL NUMBER TM-DC KVA: 20 KVA JP4 = 1-2 RTD 100 PLATINUM MOTOR TEMP SENSOR N/A
E FRAME SIZE GAB140 PRIMARY VOLTAGE 380 VAC JP3 = 1-2 P15 PG POWER SUPPLY LEVEL +15V N/A
E
RATING 140 AMP SECONDARY VOLTAGE 230 VAC JP3 = 2-3 P5 PG POWER SUPPLY LEVEL +5V N/A
F F
INPUT VOLTAGE 230 VOLTS AC FREQUENCY 50 HZ JP1A = 1-2 AI-1 VOLTAGE INPUT +/-10VDC X
G OUTPUT VOLTAGE 220 VOLTS DC % IMPEDANCE 5.5 % JP2A = 1-2 AI-2 VOLTAGE INPUT +/-10VDC X G
OVERLOAD 150 % PRIMARY CONNECTION D JP1B = 1-2 AI-1 CURRENT INPUT 4-20mA
H H
OVERLOAD TIME 60 SECONDS SECONDARY CONNECTION D JP2B = 1-2 AI-2 CURRENT INPUT 4-20mA

I I

J J

K K

L L
REQUIRED MOTOR DATA DIP SWITCH DATA MOTOR TACH DATA
M M
DATA TYPE VALUE DIP SWITCH SETTING ON CTR PWB DATA TYPE VALUE
N N
EQUIPMENT NUMBER M106 SW1 = OFF FOR INVERTER MODE EQUIPMENT NUMBER XXX

O POWER 12 KW SW1 = ON FOR CONVERTER MODE X TACH TYPE XXX XXX O

NAMEPLATE ARMATURE VOLTS 220 VDC SW2-4 NOT USED TACH POWER XXX
P NAMEPLATE ARMATURE CURR 59 AMPS MODEL NUMBER XXX
P
BASE SPEED 740 RPM ROTATION CCW/CW (ASSUMED)
Q Q
TOP SPEED ### RPM PULSES PER REVOLUTION ####
R FIELD VOLTS 220 VDC FIELD EXCITER JUMPER DATA R
FIELD CURRENT @ BASE SPD 4.5 AMPS
S JUMPER CONFIGURATION S
FIELD CURRENT @ TOP SPD N/A AMPS
PR1 15A
T FIELD CONNECTION SHUNT T
PR2 7.5A X
MOTOR INERTIA LB-FT^2
U PR3 3.75A U
SERVICE FACTOR 1.0

V MOMENTARY CAP @ RPM % FOR SEC V

MOMENTARY CAP @ RPM % FOR SEC
W W

X X

Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.00 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder
Description
Equipment Data and Configuration
Sh.No 106.00

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A CABINET06 A
/106.21.2
-DBR_06 CABINET
MODULE06
B 50A/480VAC/50KA N
AMPS: 160A /106.21.2
B
-T1_06 MODULE 145A
-T106 -AFU_06 VOLTS: 690V -MA_06
R 600VAC
C P1_06 A B C06 1 4 C09 H1 X1 C11 1
1 2 C13 1L1 2T1 20C19_06 /106.21.3 C
CUSTOMER SUPPLIED P /.18
S BRIDGE
P2_06 A B D06 2 5 D09 H2 X2 D11 3 4 D13 3L2 4T2 20D19_06 /106.21.3
D 380VAC - 3PH - 50HZ
P
2
/.18
POWER D
T
P3_06 A B E06 3 6 E09 H3 X3 E11 5 6 E13 5L3 6T3 20E19_06 /106.21.3
3
E P /.18 E
KVA: 20

20C11_06

20D11_06
PRI VAC: 380

/106.25.3 20C06_06

/106.25.3 20D06_06

/106.25.3 20E06_06
F SEC VAC: 230 F
A B /106.32.5 Z=5.5% A B A B
/106.33.5 /106.33.5
32J08_06 33E07_06 33J07_06
/.6 /.12 /.18
G /106.32.5 /106.33.5
G
CPT /106.33.5
32Z08_06 /.5 /.5 33F07_06 33K07_06

H MA_06
-MA_06 H
1 2
/106.25.1720H17_06 20H18_06
/106.33.16
/106.33.5
I B A 33L07_06 I
-TOT_06
/106.33.5
33M07_06
J J
TRANSFORMER OT -FFU_06 -EFL2_06
1 2 K14 F1 I1 20K17_06
1 /106.21.4
K K
4 F2 20L17_06 FIELD POWER
3 2
I2
/106.21.4
L L14 L
AMPS: 20A 0.1mH
VOLTS: 700V 20A
M M
4 5 6

N N

O -FANBR_06 O
2.5-4A/480VAC A B
/106.32.5
1 2 3 32N08_06
/.8
P P07 P08 P09 /106.32.5 P
32Z08B_06

Q -T2_06
1 A 2 A 3 A Q
B B B
R R
MF2_06

MF3_06
MF1_06

S S
TO MOTOR FAN
T T
1 D

U -FAN_06 U
2
V -BRK2A_06 V
-OUT_06
W /.11
20C11_06 1 2 W08 1 W
3
20D11_06 3 4 X08 2 1
X /.11 X
-G_06
2A
Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.20 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder
Description
Power Entrance, MA Contactor, TRAFO, Outlet
Sh.No 106.20

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A /106.20.20 A
CABINET06
/106.20.20 MODULE06
FRAME -KSW_06
B AMPS:100A
B
AMPS: 175A -T3_06
VOLTS: 700V M+
C /106.20.19
20C19_06 20C19 (+) 1 2 C13 1 2 A B A1
(A1)
C
20D19_06 20D19 C10 P
/106.20.19 -DFU_06 M-
20E19_06 20E19 (-) D13 3 4 A B DC MOTOR
D /106.20.19
E
D
D10
KSW AUX -M106
5 6
/106.33.5 COM_FLD
E 33G07_06 E
A2 (A2)
/106.33.5
33H07_06 P
F F
-AB_06
-T4_06
G + G13 A B F1 G
(F1)
MOTOR F+ H -FLD06
H SEE SHEET 01 FOR FRAME DETAILS FIELD -
SHUNT FIELD
H
(F2)
I (F3) I
D
20K17 L1
/106.20.17 MOTOR
20K17_06
J FIELD
B A
/106.32.5 J
20L17 L2 J13 A B F4 32H08_06
/106.20.17 POWER ENHANCE DISPLAY (F4)
20L17_06 F- H -MOT_06
KPAD-3121A /106.32.5
K 32Z08A_06 K
-KPAD_06
MOTOR OT

11 1
12 2

21 3
22 4
L L
CTR
2
SIN_F1
M CN1 CN2 3
M
SIN_F2
4
COS_F1

RESOLVER
N COS_F2 5 N
6
EXCOS1
7
O EXCOS2 O
25M17_06 L1 8
/106.25.17 CONTROL EXSIN1
9
POWER EXSIN2
P /106.25.17
25M11_06 L2
SUPPLY P15A 10 P
150mA @ 15VDC 11
Z15A
12
Q A Q

TACHOMETER
13
/A
14
B
R /B 15 R
16
/Z
17
S Z
18
S
NETWORK COMMUNICATION VDD
SINGLE ENDED

OPTION PROFIBUS 19
VSS
TACHOMETER

T FROM STATION ADDRESS 56 PGA 20 T

AUTOMATION COMPANY PWB ARND-8130A 21
E
22
U PGB U
23
E
TO 1
E
V AUTOMATION COMPANY V

W W
-FRAME_06
X X

Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.21 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242
Description
Drum Feeder, Control Power Supply
DC Motor, Shunt Field, Network Communication
Sh.No 106.21

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A A

/106.20.5

/106.20.5

/106.20.6
B B

20C06_06

20D06_06

20E06_06
C C

D D

20E06
20C06

20D06
E E
2.5/4A
F 690VAC
-CBR_06 F

G G
H02

H H
-CPT_06
I 4A I
J03 H1 220VAC
J03 0V X4 J11
130V J11 -CB1_06 J13
J J
H2 X3
240V 120V
K K04 K04 H3 X2 K
416V 99V
115V OUTPUT
L H4 L
480V
-TS1_06
H5 X1
M H02 J03 K04 600V 0V M11 A 1 CSW 25M17_06
B M
1 /106.21.2
2 2A M17 CONTROL POWER SUPPLY
2
N -SYNC_06 SYNC A 1
25M11_06
B /106.21.2 N
-G_06

O A 3 MSW 20H17_06
B O
1 /106.20.17
P02 P03 P04 2A P17 MA
4
P A 1
B 33K16_06
/106.33.16 P
PLL1_06

PLL2_06

PLL3_06

Q Q
5 B
A 1

R TO DRIVE PLL 2A R17 SPARE R

6 B
A 1
32L15
S S
7 B
A 1

T 2A T17 SPARE T
8 B
A 1
U17
U U
9 B
A 1
V 2A V17 SPARE V
A 10
1
B
W17
W W
A 11
1
B
X 2A X17 SPARE X
A 12
1
B
Y17
Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.25 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder
Control Power Transformer
Description Sh.No 106.25

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A -XIO1_06 A
XIO
B 10 mA @ 10VDC B
0-10VDC - 8KOHM DIFFERENTIAL IMPEDANCE OR ARND-3120
4-20mA - 500 OHM IMPEDANCE

C C

D D

E E

F F

G G

H H

I I

J J
ANALOG
OUTPUT 1

K K
ANALOG D/A TB1
INPUT 1
=SP 8 BIT 24 L15_06
L +PSU33 TB1
AI1 AO1
L
-CAB1_01 L15 L SPARE
M06_06 M06 30 25 N15_06
JP1A JP1B A/D
M SPARE L 12 BIT M15 L M
N06_06 N06 31 LG
+/- 10V 4-20 mA
LG
N L N
ANALOG
OUTPUT 2
O O
ANALOG
INPUT 2 D/A
=SP 8 BIT 26 P15_06
P +PSU33 TB2
AI2 AO2 P
-CAB2_01 P15 L SPARE
Q06_06 Q06 1 27 Q15_06
Q SPARE L
JP2A JP2B A/D
12 BIT Q15 L Q
R06_06 R06 2 LG
+/- 10V 4-20 mA
LG
R L R
ANALOG
OUTPUT 3
S S
D/A

T 8 BIT AO3 28 T15_06 T

L SPARE
T15
29 U15_06
U L
U
U15
LG

V V

W W

X X

Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.31 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder
Analog Input/Output
Description Sh.No 106.31

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A A
-XIO2_06
INPUTS RATED FOR 24-110VDC OR 48-120VAC @ 50/60 Hz WITH 10ma MAXIMUM DRAW
XIO
B TB2 INPUTS RATED FOR 24VDC WITH 20ma MAXIMUM DRAW
B
21
ARND-3120A 50ma MAX @ 24VDC

P24A

C 19
Z24A
C
19
P24 TB2
D 16 13
D
+
-TS2_06 UVS
E-STOP E14
16 DIGITAL INPUT 0
E A 1 B
2
A B A 2 B
2
18 24 - 110 VDC
48 - 120 VAC E
L L
0.5A -ESTOP_06
E08
F F
20
MOTOR OT +
DI1
32Z08A_06 32H08_06 20
G 3 B /106.21.19 A B /106.21.19 4 B
DIGITAL INPUT 1
24 - 110 VDC
G
A 2
A 2
22
48 - 120 VAC 8 -RD0_061
L L + 2
0.5A H08 DO0

H 24VDC H14 H
SOLID STATE
P24A RELAY DRIVER A B
H15 H SPARE
+ /.14
DBR FBK
I 32Z08_06 32J08_06
DI2
DIGITAL INPUT 2
J15 H I
A 5 B /106.20.7 A B /106.20.7 A 6 B 23
2 2 9 -RD1_061
L L + 2
J 0.5A J08 DO1 J
24VDC J14
SOLID STATE
RELAY DRIVER

K A B
SPARE
K
/.14 K15
L15
L + + 10 -RD2_061 2 L
FANBR DO2
32Z08B_06 32N08_06
DI3
DIGITAL INPUT 3
24VDC M14
SOLID STATE
M A 7 B /106.20.10 A B /106.20.10 A 8 24 A B M
2 2
B RELAY DRIVER
SPARE
L L /.14 M15
0.5A N08
N15
N N
+ 11 -RD3_061 2
+
DO3
DI4 24VDC
O14
O 9 B
DIGITAL INPUT 4 SOLID STATE O
A 2 SPARE A 10
2
B 25 RELAY DRIVER

0.5A
P08
P A B P
P15 SPARE
/.14
+
Q DI5
Q15 Q
DIGITAL INPUT 5
A 11 B A 12 B 26
2 SPARE 2

R 0.5A R08
DO4
+
12 -RD4_061 2 R
24VDC R14 A B
SOLID STATE 5
RELAY DRIVER R1.5 SPARE
S /.14 S
T15
6

T +
T
7
DI6
DIGITAL INPUT 6

U A 13 B
SPARE A 14 B 27
LG3
T14 U
2 2

0.5A U08
V 17 17
V
+
DI7

W A 15 B
SPARE A 16 B 28
DIGITAL INPUT 7
+ 14 -RD5_061 2 W
2 2 DO5

X08 24VDC W14

0.5A SOLID STATE 15
X 29
RELAY DRIVER
A B
X
Z24 X15 SPARE
/.14
30
Y Y15 Y
31

Z Z08 Z24A
Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.32 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder, XIO
Digital Input, Relay Output
Description Sh.No 106.32

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A A
-XIO3_06
B XIO B
ARND-3120A
C C
INTERNAL DIGITAL INPUTS
D P24A INTERNAL DIGITAL D
+
OUTPUTS
DI_00 CN3
CN7
E INTERNAL DIGITAL INPUT 1 E
33E07_06
/106.20.13 1 1
AFU E07
F /106.20.13
33F07_06
2 +
2
F
DI_01
F07 INTERNAL DIGITAL INPUT 2
33G07_06
G /106.21.15 3 3 G
KSW AUX G07
33H07_06 +
/106.21.15 4 DI_02 4
H H07 INTERNAL DIGITAL INPUT 3
H
33J07_06 5 20H18_06
/106.20.19 5 /106.20.18
J07 H17
I MA I
33K07_06 +
/106.20.19 6 DI_03 6
K07 INTERNAL DIGITAL INPUT 4
J 33L07_06 7 33K16_06 J
/106.20.11 7 /106.25.17
TRANSFORMER OT L07 K17

K 33M07_06 K
/106.20.11 8
M07
+ P24
L CN8 DI_04 L
INTERNAL DIGITAL INPUT 5
1 CN4
M M
+
2 DI_05 1
INTERNAL DIGITAL INPUT 6
N N
3
O 4 +
DI_06 2 O
INTERNAL DIGITAL INPUT 7
P 5 P
+
6 DI_07 3
Q INTERNAL DIGITAL INPUT 8 Q
7
Z24
R R
8 4
S 9 NC
S

T NC 5 T

U Z24A U

V V

W W

X X

Y Y

Z Z
1 - - - 10/01/2007 - Date 21.09.2007 =AMIGE&EFS/106.33 Drawing Number =SP Facility
A 3 - - - 01/22/2008 - Drawn RVillarreal/JHaros

Appr. DSuarez/FRivera
P.O.
SP-19-002-E MITTAL AMIGE +PSU33 Location
A

B
4
Rev.
DRIVE AS BUILT

Remarks
06/29/2008
Date
-
Name Norm
Drive Systems AMIGE-M1242 Drum Feeder, XIO
Description
Internal Digital Inputs/Outputs
Sh.No 106.33

148 Shs.
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20