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c

c
c
DESIGN AND ANALYSISOF  c
c c
SCISSOR JACK

ADEESH JAIN UE7904


ASHISH SHARMA UE7913
HANISH GUPTA UE7924
PARNEET SINGH UE7939

c
c
Contents
c 

ccc
c 
cccc
3c  ccc
c  cc

3c  cc 


c !cc"c
3c 
c#
$ 
ccc
33c   %cccc
3c  
c!cc"c
3cccccccc&c "c

c ! cc'c
c ( !cc)c
3c  $$
ccc
c *c
ccc
c  ccc
3c +%cc,c
c -
!c
cc"c
c .
 c  c c $
cc"c
3c  c 
c'c
cccccccc c c
c 
c
$
3)c

cccccccc/c
!c  3)c

0c 
c/ c c
cc3c
,c -
!c
cc
ccc33c
c

3c c    c
c
+ !
1 c
-c1
 c!c
c2$ c
c  c
cc
c1
c
c cc$
%c
c
$c
c$
 c c1c
/c %c
 c%cc $$
c c c$
  c
%c c+# 4c
c$
 c  c-c
c/c
!/ c
1 c
c
 c/
c c c
 
c c$c
c

c c    c
c
1c Introduction
c

1.1c ñechanical jack


+c  !c c   c  c  c 
c /c %c 
 c
c $$%c  c
/
c( !c$
%cc 1c  c
c%   c %  c
c$$%c %c
c c/
c

+c   c  !c c c  c 1 c /c %c 5 $c 6c 


c


c/
ccc  c !4c/

c !c
c c !c1 c/c c

cc c c$ /
 c# c !c  %c c  c
 
c 
1c c  c 
c /c c  c %c  c /
c 
c

c $
1 / c  !c c %   c $
1 c 
c $
 c 
c /c

   c  c   c  !c  c  %c  c /


c c
2 c/c $ %c
?       
         

   


       
    
    
 
 
 

1.2c Scissor jack


 
c  !c  c $c  c  c 
c c  c 
 c 
c
 6c$
1 c 1c c
/cc

c 
c !c  cc

c
/c /
c 5   c %c c  c 
c c c  
c
 
c  !c  c  c c 4c
c
/c /
c c  c
c%cc$
1 c 1cc+c 
c !cc
$  c$%c%c cc
c !ccc  c
c
c c
/cc 
c !c6c !cc
 %c787c$ c6c c/c
cc c
c
 c
cc c
/c
c  14c 1 c c c
 c
/c /
c
c c  
c  !c -c c
!cc  4cc 1c 4c cc cc !c6c 1c c
!cc c cccc9c 1c  :4c1 c c c

cc1
c 4c$
c1
!c( c%c cc 1c  4c
c 
c !c c/cc ccc c
 c$
 cPower

c c    c
c
 rewccc 
c !ccc/
 
c
/c1
c c
/c 
c
 !c
c
c
c

1.3c Problem Statement:


c

6c
c

c$
c
  c1c c 
c !ccc
%c
/c  !c 1c c  !c 
c 

c c 1c  c +


c c


c !ccccc c
c$
 c$
$ c $$
c
c
c / c$c
//*
 c c
c 
ccc !cc
 cc

c
1.4c Objective:
6c $
 c c 
c c c
/c $c  
c  !c  c c
%c 
c 1c   c $
c 
c !c  c c 
/ c
 !c c c  %c c  c c !c 
c 
 c
c c  / c
 c
1c 
cc
c
1 c

6c $
 c 
c c c c  c / c  4c //  %4c
2$  c/c
/c 1c-c 
c
c 
$cc 1c !c cc
cc
c// 4ccc
c/c c cc  c
%c
c

1.5c Roadmap:
{ c1c
ccc/
cc
$
c
/c 
c$ c/
c
c $
 c c 6c   c c c 
c c c $
 c c
$ c c
$c c c c c  !c  4c c c
c
/c c c
$
4cccc*cc
c
/cc c c 
c
c +;<c 
/1 4c  c c /c $ c
/c c $
 c c c
$ 
c cc1
!cc1c
cc

c c    c
c
2c Scissor jack:
2.1c Specifications
c
c
Îc 6c c7 
c !7c  cc 1 c %c
/c

ccc
/

1ccc$  $=c c
 cc
c/c
c
6%c
cc%c c
cc
 c%c c/ccc 
c
 >cc/c
cc c c/cc
 c/
cc/c c
 c  c  c 6c 
1c c  c 
c 
c c  !c 1c c c

cc c91cc 
cc/:c c
c2$ cc1cc
c  c
c
c

c
c
c

Îc 6c 
c $ / 
c
/c  
c /c c c %c  c c
%  c c
 c 
c 1
!4c c  c /
c c 
  c
$
c
cc
c$
c cccccc  c/
c
c
c $
c 
c c 
 c 6c  c c 1c c
   c5 %c

cc 
c/cccc
c
Îc  c 
c/cc cc1 c %c
/c 4c%c
cc
c1 c %c
/c$
1 c
c 
c/c/
c/c  c cc
$
1  c    %4c %   %c  c
/c
c   %c
c c
 c  c
/c c $  4c   c  
c /c c

0c c    c
c
$
$c c
c c
/c$
1  c%c 4c
c   c

$
c
c2c
c
Îc  
c /c  %c /c 
c 1
c 
=c c  
c /c
 c  $c  
c /c +c c  
c /c c  c 1
c

c  c
c 727c 6c c c c
%c 
c 
c c
  ccc
/cc
c   ccc
/cc
/4c c!cc

c
c1
 c!cc c
c
cc
 c 4c $c/ccc
c c
 4c c
c c
c
ccc
cc
$$
c   
c6c

1cc 
c/c
c c c

2.2c Assembly
+c 
c !cc/
cc$ c
/cc c1
cc c6c
/
cc$ c cc
  ccc
 c1cc
cc

1cc
 c
c1c+c 1c  c c
cc%c
 c
cc
 c+cc 1c  cc  4cc !c c
 c
cc c
$c
c
c
 4c/
cc cc
1c 
 c64c
c !cc
 c1%4c%c c c
c

 c-c
$ 4cc/
cc c
  c
 4c
c

 ccc 4c cc !c-c 
 4cc c$  c
 !c$ c cc !c 
c
c/c
ccc
c

2.3c üorking
+c  
c  !c c c $c 
%c
/c  c 
c c c $
1 c +c c
 1c  
c c   4c 1
c  c
/c c  !c 
c 
 c 
 c
?  cc c
/cc 1c c$ c $cc 4cc
c
/c
/
cc$$ cc $ cc!cc %cc
c
/c/
c

c cc !c 4c%cc 
c  cc  c c
c c

c c
 cc
,c c    c
c
+cc$$cc c2 c $1 c6c  @c 
c1c
c 
c 
c 
c $ c c  !c /
c
$c
c 
c 
$c c  1c
/
c 4c ccc
c$$%c/
c   %c
cc/c%
c1 c
c
$ c $  c   %c
c c !4c
c c %
c 1c c c
!4cc$ 
c1
 c
ccc
c c4cc
c%
c1c
cc$ c
/c  cc
c

2.4c Components
Îc & c
Îc 
1 c 1c
Îc cc
Îc #
$c c
Îc # !c

Îc ›rame:
6c c/ c
/cc 
c !c
c
/c!9
$c c

:4c
c/ 4c $$
c/ c6c/ cc /   c%ccc
$
c c/
c%c
1*  c  
cc
c

Îc Power  rew:


1 c  1c  c  c 
c
 c
 %c 

c c 
c  
c


ccc
c  c 
c 1c6%c/ c c c c
 cc  ccc 4cc
 c 

4c  

c  !4c >c  /c /$c 2  4c   c
  4c  c   
4c   c /

c $
4c 
 4c  c #*
$c c +c  1c   c c /
 c %c c c

c  c


c 
 c c %  c 6c 

c  c c  c /c  c


c
c c

"c c    c
c
c
6c 
%c
/c  1c  c  c %c 
!1c

4c 1 c c
  cc * c  c 1c1c/* c  c c  cc
2 $
c c&
c2$4c 
!1c/
c c$$ c
cc
 1c 91 c 1
 c 1
!c 
c 
c c * c   :4c c /* *
   c 1c1
 ccc$$
$ c 
 c
c

1 c  1c  c %$ %c  c /
c  
c 4c 
%c 4c
c
c c  c %c  c  %c  c 1c 
A4c $ 4c
c c
c  c ?
Ac  c $ c  c  c $
$  c /
c  c %c
$$ 
c c%c$
 c
1c
// c
/c/  
c/
cAc
c
5 c

6 c c$


c c c/ cc c
cc   

c
/
c c$
1 c 1=c
c
cc  c/
cc$
c
c
c  c
cc

$
 c  c
cc
2c  c  4c  c$ c
cc2c$c
3ccc  cc 1c1
 c  c c
cc cc

c

c&
c
c  c 14c cc5 c
c$ c
c
? c  c
cc c ccc   c%cc
5 
c
1>c
c
c
c
c
c
c
c
c

'c c    c
c
? c
/c$
1 c 1


1 c  1c $
 c c
$ c c /
c  c 

c  c
$
1 c 6%c  c  c /
c $ c %   c  c $  c c
%c c %c 5  c 
c
$ 
4c $ $4c $$4c / 4c !4c
c
c %c
 c  $$
c c 5   c %c c %c +
4c
 1c
@c !c 
c  c  c 
c $
c 1c c 1 c  c 
c


c
c%   c c$  c%c+ 4c 1c%c c
5 c c*c
c
%c
$ 
4c$ $c
c2 cc 1c
%c c$4c c c%c
c Ac


1 c 1c



6 c c/


c  c

c
 c 
cc cc$
 c
%c $
1 c  1c  c  c 6c 1
c 
c

c 
c 
5 c

 
c
c cc& c4cc 1cc
 c9
5  :c cc
 c
c %c$
c c
cc cc
 c9
5  :c c
c 1c
c %c6c1
cc

c

c
c c

 
c 
c 
5 c c & c 34c c  c   
c c  c /
c
9 :c  c c  1c
c
c c  1c   
c c  c /
c
9 :c cc c
c6c1
c

c c

%c /  c

cc7 !c 74c7
  74c
4c$
$ %4c7  7c

)c c    c
c
Fig1. Fig2.

6%$c
/c$
1 c 1
c
cc6 c cc%$c
/c 1c  c  cc$
1 c 1=c
c
cSquare thread=c
Îc c  c/
c$
1 c 
cc c   
c
Îc  cc2 c//  %c c c
Îc cc$
% cc 1c !c c $c
c
2.cA e thread:
Îc ccc
/ 
c
/c5  c  c
Îc Ê//  %cc
1 cc5  c  c
Îc 6c
$c cc c/
c c
Îc cc%c /   c
c
3.cButtre Thread:
Îc cc  c1c c/
c c
cc 1c2cc
c
  
c
%c
Îc cc c//  %c!c5  c  c cc
/c c!c
 c  c
Îc ccc
c  c
/cc
Îc cc c c
/c$
1 c 
c
c

c c    c
c
Îc 
c
+crivetccc$ c  c/ c?/
cc cc
c
c
/cc

c %  c/c1cc c


c
c c6c
 c
$$
cc cc  cc !*cc
cc cc
$  ccc$   c
c$ *  c
4c cccc $4c
c ! c
9c /
 :4c
ccc2$ c
c
cccc
c/c
 4c
 cc cc$ c6
c  c1cc1
c
 c
/cc 4cc
c cc  cc/ 
%c c cc
/
 c cc  cc
$c c
c !*c

Îc Coupling nut:
?c cc c
c
 
  c ccc
 c
 c c
c
 c c c  cc c
  c c 
c
c c c
c
  c
c cc

 c  c  c c c c
cc c  c
 c  c  c c c  c
 c
c
 c  c c c c
cc 
  c
c c c
 c 
 c
 c
c

Îc M cc c!% cc cc


cc c
/cc/4c%c
1 c

cc$  c
cc$
1 c 1cc%c // c
/
c

c c
c  c  
ccc  ccc

c c
/c%c c // c

c c
c

3c c    c
c
PHASE-I(market research):

3c Research & Decision ñaking:


3.1c Product Comparison
?
1c c%c1
c
 c  c !cc c c
cc !cc1c

c c c 6%c $ c c 1
c $  %c 
c
/c  
c  !c
>c 
c $
1  c %c    %c  c 
c c 5  c  c
$ c
Pi ture Feature Pro Con
Îc #c/c $c Îc 6c   c Îc 6c  c1c

c'')!c 

c
/cc   c
Îc Ê   c !c 

c c/ c


c
$ c 

%c
$
1  c c !c Îc 6c

c c
%cc3Bc $c c
c cc
#c$
1 c %c   c

c Îc #c
$2%c
/cc
c
Îc Ê2 c
$ c %c c
C4c  !c1%c 
c
$$
 %c
Figure 1
$ c /
cc /
c/ c

ccc  c Îc ; c
/cc
Cc c    c$
1 c
Îc ,Dc$
1 c 
c
 ccc

c   c1c
Îc -c  %c$
1 cc
'!c 
c 5 c

c c    c
c
Îc ./cc Îc 6c !Dc Îc $ cc
!c $c !c cc
Îc Ê2 c c // c
/
c,C* Ac Îc 5   c
cc
Cc
c4cAc  c9$   %c
Îc   c  c14c   cc
$ c 
cc cc 34)))!c
 c
c
5   c 
 c
$ c
%c Îc .!cc$
c
Îc 
c
c 
4c cc
c
%c
c %c$
  c
   %c /
cc c
Îc 6

c
c cc
figure 2c  !c c
c
 c

&
cError! Referen e our e not found.c ccccc
 c

 $c
/cc 
c !cc
c cc%c1c$
c1cc
 c
cc
 $cc6c$
c
c !c $$
c/
cc
 4c
c ccc$
%c
/cc !c$$c9$ %c
cc
c / cc c/  c
4cc  c $
cc 
c

1 cc 
c !c c1c c $$
c

c c    c
c
c

-c1
 c!c
c
$
c
c%$c
/c c $$
cc%c !c
  cc c/%c c    c 4c c$
c
/c c/  
%c

6c c
c
c ! c %ccc%c cc1
 c
!cc!cc$
c/
cc  c
c
$ cc !c1c

c

 ccc !c$


  ccc
c

3.2c Preliminary Designs


+c c/
4cc c c c  c
/cc 
c !c c
$ c c cc

c/
c  c 4c
c%c c1cc
c
/ 
c
ccc
cc?
1c c c$  %c c

 $c!  =c

c c    c
c
c

9:c

9:c

0c c    c
c
c

9 :c

 c $ ccc
c
/cc 
c !4cccc
c
$cc ccc2  c c
c$ c $$c1c c
 !cc   c
 cc  
cc
c$ c$$4c c
c c
%c 1c c 
$c  c 

c
/c c  !c 9 c !c Error!
eferen e our e not found.:c c 6c Ac  c
c c Ec c
 c
1 c1cc !4c
!c
c$ c1c 4c 4c1cc !c
c
1  4c
c
c
$ cc$c c!c
c ccc
Deign Pro Con
Îc .c1c Îc cc!c
Îc $c c9c $$cc !c
$ c/
c/ :c Îc ;
c  c%c
Îc #$c 1cc
$c !c
Îc ’cc c c
$c
c Îc Ê%c
c
c

c

,c c    c
c
Îc Ê2  cc!c Îc ;
c  c%c
$$cc!%c 1cc
$c c
Îc $c c 

c !cc
$c
c Îc $cc
c
$ 4c
!c
c // c
c Îc +  c 4c
c
3c 1c

Îc + c%c
c !c Îc +  c
$2%c
Îc Ê2  cc!c c
c c/
c
$$cc!%c $
c
Îc  c
$cc Îc +  c
$
c
Îc  c
cc
$ c  c
c
c $ccc%c
c c
c 
c
Îc %c  c1c

 c1c
 c
c

3.3c Decision ñaking


6
c$c!cc  
c/
cc/c 4ccc
1c1cc
  c
/c c cc6c c c ! c
c c$ /
 c
/
c c 
%4ccc$ /
 c  cc3c cc1
cc14c
c c cc
 c
c  cc
 cc cc6c
c1cc c c c
c c
4c/%4c1c c

c9/  
%ccc
 c/
ccc  cc
 c c
$ cccc c c c c $c
/c
c  c1cc  :cc6c c/
c/%c1cc  c%c5, 10,
15  c
/cc$
 ccc c
c

c
Attribute cEc cE3c cEc

"c c    c
c
#
c c 3c c

Safety 5 10 15

-c c c 3c


c c c 3c

Total 14 14 20

cEc ccc
c
/c 4c
cc
 ccc
4c
1c c
4c 4c  c
/ccc
c
/c 4ccc

cc/ccc
 c cccE3c c/%c c
c14c

c c$

c
cccEc c/%c1
c
$
c
c
1c c
4c c c
c  cccc
c$ c
3.4c ›inal Design
cEc
 ccccc%c
/c c c
  c/%cc2 %c$
c1c cc$
ccc

c/cc34)))c!c
 c/
cc
 cccc
c    c
c
ccc
/c cEc
ccccccccc/ %c

$  c !cccEc
c c%c1c
c cc
1c c
c
$
ccc
/c
4c cc2
c 1c
 c cc
c
$ 
c%c
 c

c!cc$
1 c c
c1  c
9c$
cc
c
c5 $$ c1cc  c !:c
c

3.5c Voad criteria and assumptions:


6c
 c/
c1 cc !cc
cc$
% cc
cc
   c
/ c&
c %c%c
 c1cc
c c1c%c %c !c

'c c    c
c
 cc
c 
c 
c !c
c
c1
!c// %c c

c$
%c/c-cc c
/c
1c c  c%c

 4c 
c !c1
!c// %c c

%c1
c c
//
c+
cc !cc %c
c
c  %ccc c


c
  cc
c 
4c!cc 
c !c/
c
1c
 c
 c  c
 c1ccc

c c

Ê c c1=c)!F3)c!91c


/c1/cc

  c
 
c c c

-c
c
c =c3)F=c0)!c

& 
c
/c/%=cc

-c/
c1 cc  =c3)!c
c

3.6c ñaterial selection:



 %4cc$
c
/c c 
cc
 c%c c

c c
ccc
/c c c c
 c
/c
 %c-c c
$  c cc4c  c4c$c  
c
c c
%c4ccc c
cc
 c  c/
c
cc/c c
cc
1*  c  
cc9
$ 
c

cc
/c ccc +6Ê+.c+;c{Ê+6c6Ê+6 Ê;6c
#ÊÊc%ccG{+;;+:c

6c c1cc  c


$%c c$c  
cc
cc 
c !c c$c  
cccc1
!c
/cc
c
$c6
c
 cc/%c1c1c c  
c
/c
 c cc$c  
cccc    4c
 c/
c

.-* Ê’ c#+?;c6ÊÊ.c1cc  c c

)3'Hc
c)Hc  
cIc+c))cc

3)c c    c
c
  c  
cc ccc  c
ccc

c c

/c %c c c6cc c%$ %c  cc c
$ 4c/
c c  c
$
c

+6Ê+.cÊ6Êcc3 c=c
1*  c  
cc

%cJc,"!Fc

<
Dc
 c9Ê:J3))cKc



Dc
9:*)c

’c c Jc,3)cJ3c c$$


2c00Hc
/cc
’69",)))cJ""c $:c

< c Jc3))ccJc c


c

PHASE-II (Design phase):

4c Sketches
Error! Referen e our e not found.
Error! Referen e our e not found.c

1cc
c c! c  c
cccc
c$c
/c
c$
 cc %c
/cc 
c c
c c$ c
/cc

3c c    c
c
! c
1c
1c1 c  cc  %c%cc c c
c
 c
c$c
4.1c Jack
c

4.2c Supports
c

4.3c Stresses acting on various components


c
c6

c c c
c$
1 c 1c
 

š     c

c
š  Jc2c

c c
  6
5 c
cJc 1c  c
c
3c? !c
 c c
c/c/ c
c
Ü 
   
c


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