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Abstract
This appendix explains how to perform the calculations for orifice plate design by
hand. For manual look-up of the orifice coefficient, S (given beta) or the diameter
ratio, beta (given S), the following eight figures are provided:
Figure B-1 Flange Taps - 6 Inch Pipe Size (6.056 in.); S vs. Beta for
Different RD Values (Based on Data from ISO 5167)
Figure B-2 Flange Taps; Pipe Size Corrections for S Values (Based on
Data from ISO 5167)
Figure B-3 Radius Taps; S vs. Beta for Different R D Values (Based on
Data from ISO 5167)
Figure B-4 Corner Taps; S vs. Beta for Different R D Values (Based on
Data from ISO 5167)
Figure B-5 Pipe Taps; S vs. Beta for Different RD Values (Based on
Data from ISO 5167)
Figure B-6 ASME Small Bore with Flange Taps; S vs. Beta for
Different RD Values—1 in. to 1-1/2 in. Pipe Size (Based
on Data from "Fluid Meters: Their Theory and Applica-
tion", 6th ed., 1971. Courtesy of ASME)
Figure B-7 ASME Small Bore with Corner Taps (.546 in.); S vs. Beta
for Different RD Values—1/2 in. Schedule 80 Pipe Size
(Based on Data from "Fluid Meters: Their Theory and
Application", 6th ed., 1971. Courtesy of ASME)
Figure B-8 Quadrant — Edge Data; S and Thickness Ratio vs. Beta
Orifice calculation sheets have been prepared for guidance through the orifice calcu-
lation steps. Calculation sheets filled in with appropriate examples are attached.
The four orifice calculation sheets are as follows:
• LIQUID, square-edge orifice, Form ICM-EF-59B (Figure B-9)
• LIQUID, quadrant-edge orifice, Form ICM-EF-59C (Figure B-10)
• GAS, square-edge orifice, Form ICM-EF-59D (Figure B-11)
• VAPOR/STEAM, square-edge orifice, Form ICM-EF-59E (Figure B-12)
Note that in these calculation sheets, the term "sharp edge" is used instead of
"square-edge."
Results of the hand calculations agree closely with the computer program ORIFICE.
The two types of calculations that can be performed are orifice sizing and orifice re-
ranging, except for quadrant-edge.
Select a plate thickness, look up values from Figure B-8, and calculate the
differential pressure h.
If h is too large, make plate thicker; if too small, make plate thinner, and repeat
calculation. h should equal about 100 inches of water.
The permissible range of Reynold’s numbers (at 1/3 full-scale flow) for a quad-
rant-edge orifice is a function of the beta ratio:
Fig. B-1 Flange Taps - 6 Inch Pipe Size (6.056 in.); S vs. Beta for Different RD Values (Based on Data from ISO 5167)
Fig. B-2 Flange Taps; Pipe Size Corrections for S Values (Based on Data from ISO 5167)
Fig. B-3 Radius Taps; S vs. Beta for Different RD Values (Based on Data from ISO 5167)
Fig. B-4 Corner Taps; S vs. Beta for Different RD Values (Based on Data from ISO 5167)
Fig. B-5 Pipe Taps; S vs. Beta for Different RD Values (Based on Data from ISO 5167)
Fig. B-6 ASME Small Bore with Flange Taps; S vs. Beta for Different RD Values—1 in. to 1-1/2 in. Pipe Size (Based
on Data from "Fluid Meters: Their Theory and Application", 6th ed., 1971. Courtesy of ASME)
Fig. B-7 ASME Small Bore with Corner Taps (.546 in.); S vs. Beta for Different RD Values—1/2 in. Schedule 80 Pipe
Size (Based on Data from "Fluid Meters: Their Theory and Application", 6th ed., 1971. Courtesy of ASME)
Fig. B-8 Quadrant — Edge Data; S and Thickness Ratio vs. Beta