Professional Documents
Culture Documents
Maintenance Manual
For
HUARA
TP-49K TAP PURE
REVERSE OSMOSIS UNIT
UR01211-OM-00
Thank you for your purchase of the new Severn Trent Services Product.
It is important to us that you are completely satisfied with the purchase of this equipment. Severn
Trent Water Purification, Inc. has made every effort to meet or exceed industry standards for
machinery safety standards and to manufacture the machine, using the most modern in
manufacturing technology, components and materials.
To properly assist your Company with the product that you have purchased from us, we ask that you
keep handy the following information, so that if you need to troubleshoot, ask any technical
question, or need any technical assistance you will have the list of contacts for future reference.
Model: TP-49K
Registration Form-UAT.doc
10-23-08
HUARA
PROJECT # UR01211
Table of Contents
SECTION 1 Introduction SECTION 11 Data Sheets
11.1 Major Equipment
SECTION 2 Functional & Process Description
High Pressure Pump
2.1 5 Micron filtration
Pressure Vessels
2.2 Reverse Osmosis System
Membranes
2.3 Clean In Place (CIP) System
CIP Pump
SECTION 3 System Design Parameters 11.2 Instruments
3.1 Design Parameters Flow Sensors
3.2 Equipment Specifications Conductivity Sensors
pH & ORP Sensors
SECTION 4 System Installation
Pressure Switches
4.1 Unpacking the Equipment
4.2 Plumbing Connections SECTION 12 LOG SHEETS
4.3 Electrical Connections
SECTION 8 Troubleshooting
SECTION 9 Warranty
SECTION 10 Drawings
10.1 P&ID
10.2 General Arrangement & BOM
10.3 Wiring Specification
O&M
HUARA
PROJECT # UR01211
Section
1
INTRODUCTION
O&M
details vital to the performance of your system. The Water Treatment System described
herein consists of three (3) individual unit operations. The system design is based on a
well water analysis from the customers’ facility SDI<3 (see section 3). A Reverse
Osmosis system operating at 50% recovery concentrates nearly all impurities 2x. When
the feed water contains slightly soluble minerals such as calcium sulfate, silica, fluoride
salts or colloids on the RO membrane surface can lead to reduced water production,
frequent membrane cleaning and premature failure of the membranes. Material must not
uninterrupted supply of Reverse Osmosis treated water to the Product Water Storage tank
when operated according to the specifications described in this manual. All operations are
controlled through a PLC (customer supplied). The projected results which are included
with this User’s Manual (see section 3) indicate your systems permeate (product)
performance. If your system is altered at the site of operation or if the feed water
conditions change, please contact your local dealer or distributor to determine the proper
2
FUNCTIONAL & PROCESS
DESCRIPTION
O&M
This section of the manual describes each of the Unit Operations of this system,
explaining their functions, features and contribution to the overall process.
The 5 Micron Cartridge Filter is in the pretreatment section as a polishing filtration step
for removal of fine particulate substances down to a nominal 5 microns. The system is
provided with one (1) 316SS multi cartridge housing with (24) 10-inch 5 micron
cartridges. Pressure gauges located upstream and downstream of the filter housings allow
for monitoring of filter differential pressure.
The RO unit is designed to supply a minimum of 34 GPM of finished water at < 30 PPM TDS
when operated at 117 PSI, 25 deg C and 60% recovery. As the membranes age or the
temperature changes these initial operating conditions will also change.
Periodic in-place cleaning of the RO unit to remove accumulated salts, suspended solids
and bio-fouling from the membrane surfaces is required to extend membrane life and
provide a consistent supply of water. This unit allows in-place cleaning of the RO
membranes as an alternative to membrane removal and off-site cleaning. The primary
components of the cleaning skid include: Solution mixing tank with low level switch,
recirculation pump, cartridge filter, gauges, valves & plumbing. The cleaning skid is
designed to be compatible with both high pH and low pH cleaning agents. A regular
preventative cleaning program should be developed based upon operational experience.
3
SYSTEM DESIGN PARAMETERS
O&M
This section of the manual describes the technical specifications pertaining to this System. The
system was designed based on the following raw water analysis: (without chemical dosing)
DESIGN SPECIFICATION
Feed Water Salinity 1,574 PPM TDS
RO pre-membrane Feed Water Pressure 65 PSI
Pressure Require For membrane inlet 117 PSI
Feed Water Flow Rate 57 GPM
Product Water Flow Rate 34 GPM
Concentrate (reject) Flow rate 23 GPM
Recovery 60 %
Product TDS <30 PPM
Based on Temperature of 25 C
01. Any oil content in the inlet water to the system is harmful and as such water to our plant
inlet battery limit should be absolutely free from oil. Otherwise the warranty of the
system performance would be void.
02. The feed quality is same as considered for design. In case of any change in quality
of raw water, it may have implications on operating parameters or on end result of
the system.
03. The operation of water treatment plant is strictly followed as per “STWP"
operation manual and instructions.
04. Pure chemicals, original spares and consumables specified by supplier are to be
used in water treatment plant and sufficient inventory of essential spares shall be
maintained.
This section describes the technical specifications of some of the major equipment,
components and instrumentation.
PRESSURE VESSELS
Model 80A30-4
Quantity 3
Part # U105348
R.O. MEMBRANES
Model LE-400
Part # U124243
Quantity 18
Size of Membrane Elements 7.9 (200mm) Dia. X 40” long
Type of membrane Spiral wound membrane
Material of construction Polyamide-thin film composite
ORP/pH Sensor(s)
Conductivity Sensor(s)
Flow Sensor(s)
Pressure Switches(s)
4
SYSTEM INSTALLATION
O&M
All Equipment has been specially packaged for the maximum protection during
transportation. Please carefully unpack the system. Once the system has been
unpacked, please check carefully that nothing is broken or damaged during
transportation.
NOTE:
Any visible surface rust or corrosion could be a result of the deposition of saline mist
from ocean freight transportation.
If anything is found broken or missing, immediately advise and file a complaint with the
transportation company. Please inform us also at the earliest. It is the responsibility of
the client to advise and claim any damage or lost goods with the local delivery carrier or
company within 24 hours after the receipt of the goods. No responsibility for the physical
damage of goods can be taken once the system leaves our works.
One of the most important factors contributing to the operation and serviceability of a
commercial unit is the care in which piping is installed. Following a few simple guidelines
can solve many problems before they occur.
• Use the correct size pipe. Undersizing pipes or drains will interfere with the correct
operation of the unit.
• Keep the installation clean. Metal shavings, flux, glue, cement, pipe joint
compound, Teflon* tape, and other contaminating materials will interfere with the
operation of the commercial unit.
• Allow adequate workspace for future servicing of the system and its components.
The illustrated service parts manuals provided with each control valve suggest various
plumbing configurations. Use this as a guide for the installation.
1. Please review the drawings carefully before plumbing the piping and fittings together.
1. Typically this requires connecting of the main power line into the main control panel.
2. Always provide a separate fused disconnect main power supply that is dedicated
only to the Reverse Osmosis equipment.
3. Make sure that this fused disconnect power supply has enough capacity to handle
both the operating and the start up amperage draw.
4. Double check that the correct voltage, cycles and phase is being fed to the main
control panel. If any components get damaged because of incorrect electrical hook
up, it will void the warranty.
6. Before proceeding with the start up procedure, if you have not done it already,
please read the "Process Description" section of this manual, and familiarize yourself
with the main components within the RO system. This will facilitate the start up
procedures.
5
START-UP AND OPERATION
O&M
Before starting up the system make sure that the raw feed pumps, or any other pre-
treatment devices supplied by the manufacturer or separately by the buyer are properly
connected to the system. All motors and pumps should be tested for proper rotation (3
phase only!). Before proceeding with the start-up procedures, make sure that there is a
sufficient water supply to the RO system.
To start up the operation of a plant, following procedures must be followed at all times.
5.1 First Time Start up After Installation: Check the rotation of High Pressure
motors. See the rotation arrow imprinted on the top of the pump body, for correct
direction. Prime the pump before startup.
NOTE: R.O. is equipped with a low-pressure switch. In case the feed water pressure is
insufficient the high pressure pump will not start, or if it is already ON, it will shut down
automatically.
Warning: If the motor is rotating incorrectly, switch any 2 of the three high voltage wires
that you connected to the main electric power line (3 phase only).
1. All feed-water inlet valves, including valves outside RO skid, must be in the normal
operating position. All RO product valves must be open. If closed, then membranes
might get damaged.
2. Normally you turn on the main disconnect switch located on front panel, to the "ON"
position.
3. When the system is started, the inlet feed water actuator valve will open. At this point
observe the pre-filter gauge. It should read minimum 40 PSI.
4. Make sure the pump is primed before it starts by loosening the prime nut on the
pump. We suggest you stop the RO after 10 seconds, then closing it when you see a
continuous flow from the nut. Close the nut, then restart the RO.
5. Normally the system will start the flush cycle, and a brief delay happens before the
high pressure pump will turns on.
6. Check product, reject and recycle (optional) flow meters for compliance with the
design specifications.
2. The system is equipped with a low pressure switch. The RO will not start unless there
is sufficient water pressure is detected (about 30PSI).
Check RO unit membrane computer projection array in the enclosed manual. For correct
pressure readings, flow readings, and product water quality.
WARNING: During the warranty period, should the findings of the manufacturing
engineers determine that the cause of a malfunctioning system was the lack of
required maintenance or a change in water quality; the cost of a factory authorized
engineer will be billed to the client at the quoted daily rate and expenses.
Equipment : Pumps
Operation : Inspect all pipe connections to confirm the proper liquid flow
direction. The system should be completely filled with water
before starting. Be sure that the motor is properly wired in
accordance with the motor manufacturer’s requirements and in
conformity with safe procedures.
6
MAINTENANCE AND SERVICE
O&M
This section consists of summary of system maintenance tasks which include scheduled
maintenance and regular repairs. This section is to be read in conjunction with the
detailed maintenance/trouble shooting/repair instructions in the respective manuals
supplied by various manufacturers. All maintenance should be documented in a
maintenance log, as to maintain a chronological history of all maintenance tasks
performed, .while attempt has been made to make this section as exhaustive as possible,
site specific problems are not included here. Need to evolve and establish detailed
maintenance schedule specific to the site may exist and instruction for handling such
situations may be added to this section, in consultation with the manufacturer, where
necessary.
Regular preventive maintenance tasks are recommended on a periodic basis. The critical
aspects are summarized below.
RO Skid Cleaning Organic as well as Inorganic membrane Follow steps in the membrane
cleaning. cleaning section. We
recommend keeping a stock of
the cleaning chemicals.
7
MEMBRANE CHEMISTRY AND
CLEANING
O&M
Types of Fouling:
In a spiral wound membrane RO system, fouling can occur in two places, in the brine
channel and /or the membrane surface. All fouling situations will be one of these types of
combination of the two.
Each water source in general has its own fouling materials furthermore; each will tend to
have its own fouling rate. Foulants falls into two broad categories, Inorganic and organic.
A. Inorganic Foulants:
Calcium carbonate precipitation on the membrane surface can cause a significant loss
of water flux. It is easily removed by flushing with acidified water.
B. Organic Foulants:
Organic foulants includes oil and grease, algae and trace organic compounds causing
biological growth. Biological foulants are most commonly encountered and are also
the most difficult to control.
i. Algae:
Algae if grows in the feed water supply system can seriously jeopardize a systems
performance. Typically, the pre-treatment equipment would be overloaded due to this
additional load of suspended solids leading to break through from channel causing
increase in pressure drop. If allowed to proceed without corrective action can cause
irreversible physical damage to the elements.
ii. Bacteria:
Bacteria have a unique ability to adapt to their environment, develop resistant strains
and suddenly multiply and go out of control. If left unchecked the foulant layer can
totally occupy the available space in the feed flow channel. Resulting into substantial
loss of water flux and increase in pressure drop ultimately leading to physical
damage. The effects of fouling are however apparent much earlier and hence data
collection and interpretation are important factors in successful operation of R.O.
Plants.
Normally grease and oils are not present in naturally occurring waters. These foul the
membranes by forming an impervious layer on the surface. Small amounts of these
foulants cause substantial reduction in the flux and permanent damage. Under no
circumstances membranes must be exposed to any of the above.
1. Fill the Cleaning Tank with RO Permeate (make sure valve BV-815 & BV-817 are
closed)
Note: The cleaning tank should only be filled with dechlorinated water or RO
Permeate.
4. Start the cleaning pump & adjust flow to 40 GPM (this operation will flush the RO
membranes of untreated water)
5. Continue flushing the Membranes and filling the Cleaning Tank with RO Permeate
until the reject water to drain is “close” to the RO Permeate.
Pour the chemical cleaner 411 into the tank as the cleaning pump is recirculating
the water. A ratio of 1 lb chemical to 5 gallons of water is used (include volume of
water contained in piping and membrane vessels). Recirculate for 10 minutes
or until the powder is completely dissolved. Check and record pH in Cleaning
Tank.
10. Slowly open valve BV-816 while closing BV-815 and adjust flow to 120 GPM.
(refer to membrane Cleaning Proceedures manual for more detailed information
and precautions)
6. Start the Cleaning Pump & adjust flow to 40 GPM (this operation will flush the RO
membranes of untreated water)
7. Continue flushing the Membranes and filling the Cleaning Tank with RO Permeate
until the reject water to drain has a near neutral pH.
Follow exactly the same procedures above using chemical cleaner 403.
8
TROUBLESHOOTING
O&M
Reverse Osmosis
07. Low permeate flow a) Change in feed pressure a) Check recovery & adjust
to specified level.
b) Feed-water temp. Low
b) Increase feed pressure &
c) Membrane fouling readjust recovery.
PUMP:
Danger : Operating the pump with low suction pressure can damage the
pump and result in low efficiency and low discharge pressure.
Danger : If the flow is too high this will cause the discharge pressure to be
low. This condition can overload the motor and may cause other
damage to the pump and other components in the system.
Here are the general system operation guidelines. This should provide you as a quick
check DO AND DO NOT list to keep the system under control.
TO DO:
9 To follow the guide lines provided in the Operation Manual for proper starting and
shut down of the plant.
9 To check the SDI of the feed water every day before the HP Pump.
9 To change the CF cartridges if the pressure difference exceeds more than 1.0 kg./cm²
OR 15-20 PSI OR once in three months whichever earlier.
9 Before starting HPP, keep the system full of water and free of air.
9 To monitor the system pressure at different level of the process as per the
recommendation provided in the Operation Manual.
9 To correctly balance the RO Product and reject flow rate as per the plant design and
specifications.
9 To closely observe the pressure difference across the RO Module, quality of product
water produced.
9 To calibrate at regular intervals as per our recommendation all the instruments for
accuracy and reliability of data for ensuring overall integrity and efficiency of the
plant.
DO NOT :
1 Not to operate the plant when the SDI of the feed water is more than the limiting
factor specified.
1 Not to operate the plant when the pressure difference across 5 micron filter is more
than 20 percent.
1 Not to operate the plant when the feed water conductivity is more than the limiting
factor specified.
1 Not to run the High Pressure Pump with insufficient suction pressure.
1 Not exceed the product recovery rate more than the specified
1 Not to open and dismantle the HPP during the Warranty Period without prior
information to the manufacturer.
1 Not to open the RO module incase of any deviations of the plant parameters without
prior information to the manufacturer during the Warranty period.
1 Not to operate the plant without checking the presence of any oxidizing agents such
as ozone, chlorine before the RO feed.
1 Not to use duplicate spare parts / regular consumables which may impair the long life
of system and equipment.
Note: The list provided above is provided as a quick guideline. It should not be considered as
'complete' and exhaustive' information on system operation.
9
WARRANTY
O&M
4. WARRANTY ON MEMBRANES:
6. STWP/UAT WILL NOT PAY FOR ANY CUSTOM DUTIES FOR REPAIR OR
REPLACEMENT OF COMPONENTS.
7. FREIGHT CHARGES FOR COMPONENTS RETURNED TO STWP/UAT
MUST BE SHIPPED BACK TO STWP/UAT FREIGHT PREPAID. PARTS
RETURNED WITH COLLECT FREIGHT CHARGES WILL NOT BE
ACCEPTED AND WILL BE RETURNED TO SHIPPER.
8. A RETURN GOODS AUTHORIZATION NUMBER “RGA” HAS TO BE
ISSUED TO THE BUYER BY STWP/UAT FOR THE DEFECTIVE PART (S)
TO BE RETURNED.
10
DRAWINGS
10.1 P&ID
10.2 General Arrangement & BOM
10.3 Wiring Specification
O&M
11
DATA SHEETS
11.2 Instruments
Flow Sensors
Conductivity Sensors
pH & ORP Sensors
Pressure Switches
O&M
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Step Action
1
Note: The air-cooled top should only be started up with cold liquid.
Close the isolation valve on the discharge side and open the isolat-
ion valve on the suction side of the pump.
Remove the priming plug from the pump head (1) and slowly fill
the pump with liquid.
When the pump is completely filled with liquid, replace the priming
TM02 4152 1503
Remove the priming plug from the air-cooled chamber (2) and
slowly fill the chamber with liquid.
When the chamber is completely filled with liquid, replace the prim-
TM02 4153 1503
Open
. the isolation valve on the discharge side of the pump.
Valve may have to be partially closed when pump is started
TMo2 5907 4002
5
TM01 1406 3702 / TM01 1405 4497
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TORQUES
Position
Number
7a Coupling Guard Screw ............. 1.5 ft.-lbs./2 Nm
9 Coupling Hex Screw
5 mm M6 Screw ................... 10 ft.-lbs./13 Nm
6 mm M8 Screw ................... 23 ft.-lbs./31 Nm
8 mm M10 Screw ................. 46 ft.-lbs./62 Nm
26b Strap Bolt
13 mm M8 x 25 mm ........... 11 ft.-lbs./15 Nm
28 Motor Bolt
9/16" UNC 3/8" Bolt ............ 10 ft.-lbs./13 Nm
3/4" UNC 1/2" Bolt .............. 23 ft.-lbs./31 Nm
36 Staybolt Nut
CR, CRI ..................................... 59 ft.-lbs./80 Nm
CRN ....................................... 74 ft.-lbs./100 Nm
67 Shaft Lock Nut ....................... 16.3 ft.-lbs./22 Nm
105 (a,b) Shaft Seal
41 mm Nut ............................ 26 ft.-lbs./35 Nm
113 2.5 mm Set Screw ................. 2 ft.-lbs./2.5 Nm
1 2
These instructions cover the complete
dismantling and repair of the pump
after the pump has been isolated from
the system. Before removing the
pump from the system, make sure all
valves are closed. Relieve any built up
pressure by opening the vent plug
screw. The power source should be
turned off and locked out before
Using a slotted Screwdriver or TORX® Remove the 5, 6 or 8 mm Hex Head
starting any work. Removal of field
tip T20, remove Coupling Guard Screws Coupling Bolts (Pos. 9) from the
wiring to the motor wires may be (Pos. 7a). Then, remove the Coupling Coupling Halves (Pos. 10a).
required. Color coding or numbering Guards (Pos. 7).
the wires will aid in reinstallation.
3 4 5
Remove Coupling Halves. Insert a To free, remove remaining Coupling Remove the 9/16" Head UNC 3/8" or
slotted Screwdriver in Coupling gap Half. Strike Coupling Half with a rubber 3/4" Head UNC 1/2" Motor Bolts (Pos.
and twist to free Coupling Half. mallet on upper edge. Remove shaft 28) and lift the motor off the Motor
pin (Pos. 10). Stool (Pos. 2).
NOTE: If you have multiple pumps,
do not interchange coupling components...
they are a matched set.
6 8
Remove the cartridge Shaft Seal (Pos. 105) by: 7 Remove the Motor Stool (Pos. 2) and
· Loosening the three 2.5 mm Shaft Seal Securing Allen Pump Head (Pos. 77) on I and N models.
Screws (Pos. 113) approximately 1/2 to 1 turn. (Light upward blows with a rubber
mallet may be required.)
· Using 00SV2107 or a 41 mm deep socket, fully unscrew • If the pump is a standard unit, skip to
the Shaft Seal from the Motor Stool (Pos. 2) or Pump Dismantling, step 23.
Head (Pos. 77) on I and N models. • For Cool -Top® type/equipped pumps, see
Dismantling, steps 9 to 13.
· Sliding the Shaft Seal up and off the Shaft (Pos. 51). • Pumps built with a Back-to-Back Seal, see
Remove the four 24 mm
Dismantling, steps 14 to 17.
For Shaft Seal replacement only, go to Reassembly, Staybolt Nuts (Pos. 36) and • Pumps built with Tandem/Quench Seal, see
step 24. For full dismantling, continue to step 7. Washers (Pos. 66a). Dismantling, steps 18 to 22.
2
UR01211-0M-00 Page 99 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20 – Cool-Top®
Cool-Top®
9 10
Remove the Cool-Top® assembly/ Before removing the Disk Plate (Pos.
Pump Head Cover (Pos. 77a). Light 79a) from the Pump Head (Pos. 77),
blows with a rubber mallet may be inspect the Bushing (Pos. 79b). If worn,
required to loosen assembly. use a Flat Blade Punch and a mallet to
drive out Bushing.
11
Remove the Disk Plate (Pos. 79a) from the Pump Head Cover (Pos. 77a) by pushing outward with your thumb. If stuck, use a Nylon Punch
and a Mallet to drive out.
12 13
Remove the O-ring (Pos. 37c & 109a) Remove Sleeve O-ring (Pos. 37) from the pump Head Cover (Pos. 77a). Then remove the
from the Disk Plate (Pos. 79a). PTFE Stack Compression Springs (Pos. 60a) from the Pump Head Cover.
3
UR01211-0M-00 Page 100 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20
Back-to-Back Seal
14
(View from a
cutaway pump)
Loosen and remove the plug to allow access to Shaft Seal securing screw. Insert a 2.5 mm
allen wrench to loosen (approximately 1/2 to 1 turn) the three Set Screws (Pos. 113) of
the Inboard Seal (Pos. 105b).
15 16
Remove the Pump Head Cover Flip the Pump Head Cover over to remove Shaft Seal (Pos. 105a). Using 00SV2107 or
(Pos. 77a). Light blows with a rubber 41 mm Deep Socket, loosen and unscrew the Shaft Seal.
mallet may be required to loosen
assembly.
17
Remove the Sleeve O-Ring (Pos. 37) and the PTFE Stack Compression Springs
(Pos. 60) from the Pump Head Cover (Pos. 77a).
4
UR01211-0M-00 Page 101 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20
Tandem Seal
18 19
Loosen (approximately 1/2 to 1 turn) Use specialty tool, 00SV2107, a 41 mm Deep Socket, or an Open Ring Spanner to
the three 2.5 mm Set Screws (Pos. loosen.
113) of the Inboard Seal
(Pos. 105b).
20 21 22
Remove the Pump Head Cover Finish removal of Shaft Seal (Pos. 105b)
(Pos. 77a). Light blows with a rubber from Pump Head Cover (Pos. 77a). Flip
mallet may be required to loosen the Pump Head Cover over and go to
assembly. step 22.
To continue,
proceed to step 23.
5
UR01211-0M-00 Page 102 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20
23 24
Grab the shaft and lift impeller stack Place the Holder for Shaft, 00SV0040, in a vise. With the shaft pin inserted into the shaft,
out of the pump. If it is stuck, a light place the impeller stack into the shaft holder. Tighten vise. Using a 13 mm wrench,
blow with a rubber mallet may be remove the Chamber Stack Strap Bolt (Pos. 26b), Washer (Pos. 26c), and Strap (Pos. 26a).
needed to jolt the stack free.
25 26 27
Remove the
suction inlet
connector
(Pos. 44).
NOTE: This
may come
apart in two Using a 13 mm wrench, remove the Lift the Impeller (Pos. 49a) off the shaft.
Shaft Lock Nut (Pos. 67), Lock Washer If it comes off freely, proceed to step
pieces (Pos. 66) and Splined Spacer (Pos. 64c). 29. If it is stuck and cannot be removed
by hand, proceed to step 28.
(Pos. 44a &
44b).
28 29
Move the shaft into a hole of the shaft
holder through which it can pass freely.
Screw the Punch for Dismantling Shaft
(material #00SV0234) onto the
threaded section of shaft. Using a
hammer, drive punch down past the
hub of the first impeller. Noting chart
instructions in step 30, remove each
impeller (Pos. 49a) and Chamber with
bearing (Pos. 4a) and Chamber (Pos. 4).
Repeat these steps until you get down Remove the Chamber with bearing
to the last impeller. At that time, gently (Pos. 4a) or Chamber (Pos. 4). If it is
stuck to the rest of the stack, pry it
knock the punch down through the hub
loose by inserting a screwdriver
area, make sure to catch the shaft as it between the chambers.
falls free. Go to step 31.
6
UR01211-0M-00 Page 103 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20
30 31 32
The dismantling procedures from
this point will depend on the type
of pump and number of stages it
contains. Beginning on page 16,
refer to the charts in the
Reassembly Procedures to
determine what you can expect
with the pump you are working on.
33 34 35
Remove the four Stack Compression Remove, Sleeve O-rings (Pos. 37) in the
Springs (Pos. 60) from the Motor Stool Motor Stool (Pos. 2) or Pump Head
(Pos. 2) or Pump Head (Pos. 22). (Pos. 77) and the Pump Housing
(Pos. 6).
THE PUMP IS
NOW COMPLETELY
DISASSEMBLED.
7
UR01211-0M-00 Page 104 of 257
Dismantling Procedures CR, CRI, CRN 10•15•20
When Should A Part Be Replaced ?
Part Position(s) Minimum Operating Condition
Suction/Discharge
Chamber
6
} Rusted castings should have all seating areas cleaned to
ensure proper seating of O-rings.
Chambers 4a, 4 Same as for impellers. The maximum inside diameter for
the bearing in position 4a is 17.52 mm. If a groove can be
seen or felt, the chamber should be replaced.
Bearing ring 47a Minimum outside diameter is 17.349 mm. If a groove can
be seen or felt, the bearing should be replaced.
Impellers 49 Should be free from physical markings except for the guide
vane welds. The eyelet or contact surface for the Neck Ring
should not show any signs of wear. If worn, replace
impeller on CR, CRI, CRN10 or Wear Ring only on CR, CRI,
CRN 15 and 20.
Spacers & Clamp 64, 64a, 64c, 66, 66b, 69 Should show no signs of gouging or wear at bottom or top.
O-rings 37a, 38, 68, 100, 102, 109a&b Should be soft and pliable with no visible scars. Since they
are easily damaged and fairly inexpensive, it is
recommended they be replaced whenever the pump is
disassembled.
Shaft Seal 105 & 105b Seals cannot be disassembled; should be replaced when
repairing /rebuilding the pump.
Bushing in Disk 79b If bushing is scored, replace Bushing. If the inner bore
Plate 79a of Disk is damaged, replace Disk.
Refer to the Parts List and Kits section for a list of material numbers and spare pare kits.
8
UR01211-0M-00 Page 105 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Place Sleeve O-ring (Pos. 37) into recessed area of the Motor Stool (Pos. 2) for CR models, or into the Pump Head (Pos. 77) for CRI, CRN
models. Install Sleeve O-ring (Pos. 37b) into Pump Head Cover (Pos. 77a) for CRI, CRN, Cool-Top®, Back-to-Back Seal, Tandem Seal
models. Install O-ring into Suction/Discharge Pump Housing (Pos. 6). Note specialty O-ring (Pos. 37b) will always be installed in the
lower "Hot" section of the pump of Cool-Top® models. Also install Stack Compression Springs (Pos. 60) for CR, CRI, CRN into Motor Stool
or Pump Head Cover. NOTE: Cool-Top® models require two sets of four Stack Compression Springs. The PTFE will always be placed in
the lower "Hot" section of pump to press against the stack assembly (Pos. 80).
2 3
Replace any Seal Ring (Pos. 45) in the Chambers (Pos. 4, 4a, and 5a). Inner edge must Before reusing the original Shaft (Pos.
face downward (see diagram). Snap Seal Ring Retainer (Pos. 65) into place. The 51), use a light grit emery cloth to
retainer should not spin on the chamber, and the seal ring should move freely from smooth away old set screw marks, as
side to side. these can cut the O-rings in the seal
assembly.
9
UR01211-0M-00 Page 106 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
8 9
The Lock Washers (Pos. 66) come as a set. If they become separated, it is important the Lubricate the threaded end of the shaft
washers are repositioned correctly as noted in the diagram. The tabs should interlock with an FDA-approved lubricant.
while the serrated edges both point outward. Place the washers onto the shaft. Thread the Lock Nut (Pos. 67) onto the
shaft and torque to 16.3 ft.-lbs./22 Nm.
Use 13 mm Socket, 00SV0091,
Ratchet, 00SV0295, Torque Wrench,
00SV0269.
10
Place Suction Inlet Connector (Pos. 44a & b) onto Stack. Insert Straps (Pos. 26a) into slot in Top Chamber (Pos. 3). Place Washers (Pos.
26c) and Strap Bolt (Pos. 26b) on/into the Straps using a 13 mm Socket, 00SV0091, and Torque Wrench, 00SV0292, with Ratchet,
00SV0295, to Torque Bolt to 11 ft.-lbs./15 Nm.
11 12
10
UR01211-0M-00 Page 107 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Cool-Top®
13 14 15
16
11
UR01211-0M-00 Page 108 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Back-to-Back Seal
17 18
12
UR01211-0M-00 Page 109 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Tandem Seal
19 20
Position the plugs to the desired Slide the Inboard Seal (Pos. 105b) down the shaft and thread into the pump head. Use
location. Lower the completed Pump specialty tool, 00SV2107, a 41 mm Deep Socket, or an Open Ring Spanner to torque the
Head Assembly (Pos. 77a) over the shaft Inboard Seal to 26 ft.-lbs./35 Nm.
and seat on the Sleeve (Pos. 55). If it
does not freely seat onto the
sleeve...STOP.
Remove the pump head and turn over.
Remove sleeve O-ring and stretch.
Replace and reinstall the pump head
onto shaft and sleeve.
21 OR Alternative to Step 21
An alternative to step 21 is when the special tool 00SV2078 and two 27.5 mm Spacers
(96491537) are used with two Staybolt Nuts and Washers.
Place tool over Staybolts and seat against Pump Head Assembly (Pos. 77a). Slide
27 mm Spacers down Staybolts.
Place Washers and Nuts onto Staybolts and tighten diagonally to:
Push Shaft down, then tighten the three 2.5 mm Set Screws to 2 ft.-lbs./2.5 Nm. Remove
Staybolt Nuts/Washers, 27 mm Spacers, and tool 00SV2078. Proceed to step 22.
Push down on the coller area of the
Seal, then lift Shaft to create a clearance
of 123 mm from the top of the Shaft
(Pos. 51) to the top of the Shaft Seal.
Tighten the three 2.5 mm set screws to
2 ft.-lbs./2.5 Nm. Proceed to step 22.
13
UR01211-0M-00 Page 110 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
22 23 24
Spray soapy water on the Sleeve O- Place the Washers (Pos. 66a) over the Spray soapy water onto the Seal
rings (Pos. 37) in the Motor Stool or Staybolts (Pos. 26). Then, lubricate O-ring Seating Surface of the Pump
CRI, CRN Pump Head. Then lower and with a light oil. Place the 24 mm Head and the Shaft (Pos. 51). (If reusing
fully press in place. Staybolt Nuts (Pos. 36) onto Staybolts original Shaft, be sure to use Emery
and tighten diagonally to: tool provided with Seal Kit to remove
CR, CRI: 59 ft.-lbs. or 80 Nm any burrs on the Shaft. Then, spray
CRN: 74 ft.-lbs. or 100 Nm with soapy water.)
25
Pushing down on Shaft Seal collar (do not push down on Hex Nut), lower the new Shaft Seal (Pos. 105) over the Shaft. Use specialty tool,
00SV2107, a 41 mm Deep Socket, or an Open Ring Spanner to tighten to 26 ft.-lbs. or 35 Nm. Push the Shaft all the way down (for Tandem
Seal models you must continue to apply downward force), then tighten the three 2.5 mm Shaft Seal Securing Allen Screws torque to
2 ft.-lbs. or 2.5 Nm.
26 27
Lower motor onto Motor Stool and/or Spacer (Pos. 1), then install and tighten Motor Place the Shaft Pin (Pos. 10) into the
Bolts (Pos. 28) diagonally to the proper torque. Shaft (Pos. 51).
14
UR01211-0M-00 Page 111 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
CORRECT
Top
View
View
Keyway Keyway
Using a screwdriver, lift the Shaft upward. pling
Insert Shaft Seal Spacer tool between Shaft
Seal Collar and Hex Nut. Remove the
Install Coupling Halves (Pos. 10a). screwdriver and tighten and torque the
Spray a light machinery oil onto the Coupling Bolts.
Coupling Bolts (Pos. 9). Install loosely
5 mm - M6 to 10 ft.-lbs. or 13 Nm
into the Couplings. 6 mm - M8 to 23 ft.-lbs. or 31 Nm
8 mm - M10 to 46 ft.-lbs. or 62 Nm
Ensure the gap between the two Coupling CORRECT NOT CORRECT
Halves are even (see Diagram -->).
32 33
Remove Spacer Tool, then spin the
shaft by hand; proceed only if the
shaft spins freely.
15
UR01211-0M-00 Page 112 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models C R, C
CR, CRR I, CR N 10
CR
Legend
A B C D E
49 49
Impeller 49
Impeller Impeller 3a
67
Lock Nut 64d Top Chamber
Spacing Pipe without
3 Guide Vanes
66 47a Top Chamber
Star Washer Bearing Ring 4 with Guide
Chamber - CPL Vanes 69a
4a Spacing Pipe
Chamber with
64c Bearing 69
Clamp Spacing Pipe 61
64 Stop Spacer
64a Spacing Pipe 61
Spacing Pipe Stop Spacer
Part Combination A Part Combination B Part Combination C Part Combination D Part Combination E
Number of impellers
1 2 3 4 5 6 7 8 9 10 12 14 16 17 18 20 22 Stages
X X X X X X X X X X X X X X X X X
A A A A A A A A A A A A A A A A A
B B B B B B B B B B B B B B B B B 1
E D C C C C C C C C C C C C C C C
Bottom chamber
2
D C C C C C C C C C C C C C C 3
D C C C C C C C C C C C C C 4
D C C C B C C C C C C C C 5
D C C C B C C B C C C C 6
X 26b D C C C C C C B B C C 7
Strap Bolt
26c
44b
D C C B C C C C C C 8
Strap Washer
Lower
Inlet Part D C C C C C C B C 9
26a D C B C C C C B 10
Strap
C C C C C C C 11
44a
Upper Inlet part D C B C C C C 12
with Retainer
& Seal Ring C C C C C C 13
End Combination X D C B B C C 14
C C C C C 15
NOTES:
D C C B C 16
Begin reassembly on this end
16
UR01211-0M-00 Page 113 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models C R, C
CR, CRR N 10 (Low N
(Lo NPPSH)
Legend
A B- B C D
67 49
Nut Impeller 49 49
49i Impeller Impeller
66 Impeller 64d
Lock Washer Low NPSH Spacing Pipe 3
Upper
47a Chamber
64c 4b Bearing Ring 4
Clamp withGuide
Chamber Chamber Vane
4a
Chamber with 69
64b 64e Bearing 64 Spacing Pipe
Spacing Pipe Spacing Pipe Spacing Pipe
6
64a Stop Spacer
Spacing Pipe
Part Combination A Part Combination B- Part Combination B Part Combination C Part Combination D
X X X X X X X X X X X X X X X
A A A A A A A A A A A A A A A
Bottom chamber
B- B- B- B- B- B- B- B- B- B- B- B- B- B- B- 1
B B B B B B B B B B B B B B B 2
E D C C C C C C C C C C C C C 3
D C C C B C C C C C C C C 4
D C C C B C C C C C C C 5
D C C C C C C C C C C 6
E D C C B C C B B C C 7
3a
Upper
Chamber
D C C C C C C B C 8
without Guide
Vane X 44b
Inlet Part Lower
D C B C C C C C 9
69a
26b
Screw
C C C C C C B 10
Spacing Bush 26c
Washer
D C B C C C C 11
61
Stop Spacer
26a
Strap
C C C C C C 12
26c
26c44d
Washer
Washer
Spacer
D C B B C C 13
Ring
Part Combination E
61 C C C C C 14
44c
Stop Spacer
Inlet Part
Upper
D C C B C 15
End Combination X C C C C 16
Begin reassembly on this end
NOTES: E D C B 17
1. If an impeller is to be permanently removed (pump destaged), the thickness of the
impeller back plate/hub area must be compensated for. Use a longer spacer or
C C 18
combination of spacers that equal the thickness of back plate/hub area material. D C 19
2. Since proper reassembly of the impeller stages must be done "upside down," this chart
has been arranged that way for your convenience. Impeller eyelet (opening) faces
C 20
upward away from vise.
D 21
3. Because the low NPSH chamber and impeller are twice the thickness of a standard 22
chamber, it has the performance of two impellers. Physically, there is one less chamber
in a stack than the number of stages listed on the pump label (example: CR10-22 only
has 21 chambers and impellers).
17
UR01211-0M-00 Page 114 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models CR N 10 SF (Flipped Stack)
CR
Legend
67 D
A 46a B- Nut B C
O-Ring 49 49
46 66 Impeller Impeller
Discharge Lock Washer 49
Part 64d Impeller
64c Spacing Pipe 44a
Clamp Inlet Part
46b
O-Ring 47a Upper
47a Bearing Ring 4
Bearing Ring Chamber
26a 44b
Strap 64a 4a Inlet Part
Spacing Pipe Chamber
with Bearing 64
26c 4c Spacing Pipe 69
Washer Lower Spacing Pipe
26b Chamber with 64a 61
Screw Bearing Spacing Pipe Stop Spacer
Part Combination A Part Combination B- Part Combination B Part Combination C Part Combination D
Number of impellers
17 21
A A Stages
B- B- 1
C C 2
Bottom chamber
C C 3
C C 4
C C 5
C C 6
C C 7
B C 8
C C 9
C B 10
C C 11
C C 12
C C 13
B C 14
C C 15
C C 16
Begin reassembly on this end
C C 17
NOTES: D B 18
1. If an impeller is to be permanently removed
(pump destaged), the thickness of the impeller C 19
back plate/hub area must be compensated for.
Use a longer spacer or combination of spacers
C 20
that equal the thickness of back plate/hub area C 21
material.
D 22
2. Since proper reassembly of the impeller stages
must be done "upside down," this chart has
been arranged that way for your convenience.
Impeller eyelet (opening) faces downward
toward vise.
18
UR01211-0M-00 Page 115 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models C R, C
CR, CRR I, C
CRR N 15 & 20
Legend
A A- B B- C
49 49
67 Impeller Impeller 49
67 Nut Impeller
Lock Nut 64d 64d
66 Spacing Pipe Spacing Pipe
Lock Washer
66 47a 47a
Star Washer Bearing Ring Bearing Ring 4
64c Chamber - CPL
Clamp 4a 4a
Chamber with Chamber with
64c Bearing Bearing
Clamp 64d
Spacing Pipe 64
64a 64f Spacing Pipe
Spacing Pipe Spacing Pipe
Part Combination A Part Combination A- Part Combination B Part Combination B- Part Combination C
Number of impellers
1 2 3 4 5 6 7 8 9 10 12 14 17 Stages
X X X X X X X X X X X X X
A- A- A A- A A- A A- A A A- A A
B- B B B B B B B B B B B B 1
Bottom chamber
E D C C C C C C C C C C C 2
D C C C C C C C C C C 3
D C C B C C C C C C 4
D C C B C C B C C 5
D E D C C B C C B C 6
49
Impeller D C C B C C C 7
D C C C C B 8
3
Top Chamber
with Guide
D C B C C 9
Vanes 69a
Spacing Pipe D C C C 10
69
Spacing Pipe 61
Stop Spacer
C B C 11
61
Stop Spacer
D C C 12
Begin reassembly on this end
End Combination X
19
UR01211-0M-00 Page 116 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models C R, C
CR, CRR I, C
CRR N 15 & 20 (lowN
(low PSH)
NP
Legend
67
A 67
Nut
A- A+ Nut B- 49i
B
67 66 49
Impeller Impeller
66 Nut Lock Washer Low NPSH
Lock Washer 64c
66 64b 64d
64c Lock Washer Clamp Spacing Pipe Spacing Pipe
Clamp 64e
64c Spacing Pipe 47a 47a
64e Clamp Bearing Ring, Bearing Ring,
Spacing Pipe SiC SiC
64e 64b
64b Spacing Pipe Spacing Pipe 4a 4a
Spacing Pipe Chamber with Chamber with
47a 47a Bearing Bearing
Bearing Ring, HM Bearing Ring, HM 47a
64e Bearing Ring, HM
64e 64a 64a
Spacing Pipe 64e Spacing Pipe Spacing Pipe
Spacing Pipe Spacing Pipe
Part Combination A Part Combination A- Part Combination A+ Part Combination B- Part Combination B
Number of impellers
1 2 3 4 5 6 7 8 9 10 12 14 17 Stages
X X X X X X X X X X X X X
A- A- A+ A- A+ A- A+ A A A- A- A- A
B- B- B- B- B- B- B- B- B- B- B- B- B- 1
Bottom chamber
E D C C C C C C C C C C C 2
D C C C C C C C C C C 3
D C C B C C C C C C 4
D C C B C C B C C 5
D E (*see note 1) D C C B C C B C 6
49
Impeller 3a
D C C B C C C 7
Top Chamber
without
Guide Vanes
D C C C C B 8
3
Top Chamber
with Guide
D C B C C 9
Vanes 69a
Spacing Pipe D C C C 10
69
Spacing Pipe 61
Stop Spacer
C B C 11
61
Stop Spacer
D C C 12
Begin reassembly on this end
20
UR01211-0M-00 Page 117 of 257
Reassembly Procedures CR, CRI, CRN 10•15•20
Order of Stage Assembly – Models CR N 15 & 20 SF (Flipped Stack)
CR
Legend
67 D
A 46a B- Nut B C
O-Ring 49 49
46 66 Impeller Impeller
Discharge Lock Washer 49
Part 64d Impeller
64c Spacing Pipe 44a
Clamp Inlet Part
46b
O-Ring 47a Upper
47a Bearing Ring 4
Bearing Ring Chamber
26a 44b
Strap 64a 4a Inlet Part
Spacing Pipe Chamber
with Bearing 64
26c 4c Spacing Pipe 69
Washer Lower Spacing Pipe
26b Chamber with 64a 61
Screw Bearing Spacing Pipe Stop Spacer
Part Combination A Part Combination B- Part Combination B Part Combination C Part Combination D
Number of impellers
9 11 17
A A A Stages
B- B- B- 1
C C C 2
Bottom chamber
C C C 3
C C C 4
C C C 5
C C C 6
B C C 7
C C B 8
C B C 9
C C C 10
D C C 11
Begin reassembly on this end
D C 12
C 13
B 14
C 15
C 16
D 17
NOTES:
1. If an impeller is to be permanently removed (pump destaged), the thickness of the impeller back plate/hub area must be compensated for.
Use a longer spacer or combination of spacers that equal the thickness of back plate/hub area material.
2. Since proper reassembly of the impeller stages must be done "upside down," this chart has been arranged that way for your convenience.
Impeller eyelet (opening) faces downward toward vise.
21
UR01211-0M-00 Page 118 of 257
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
SM-DRC-136 06/06
PRINTED IN USA
GRUNDFOS Pumps Corporation GRUNDFOS Canada, Inc. Bombas GRUNDFOS de Mexico S.A. de C.V.
17100 W. 118th Terrace 2941 Brighton Road Boulevard TLC No. 15
Olathe, Kansas 66062 Oakville, Ontario L6H 6C9 Canada Parque Industrial Stiva Aeropuerto
Phone: 913.227.3400 Phone: 905.829.9533 Apodaca, N.L. Mexico 66600
Fax: 913.227.3500 Fax: 905.829.9512 Phone: 52.81.8144.4000
Fax: 52.81.8144.4010
www.grundfos.com
UR01211-0M-00 Page 119 of 257
GRUNDFOS
INDUSTRIAL SERVICE MANUAL
CRI10
Parts List & Kits
Contents
Parts List
Spare Part Kits
Accessories
Special Tools
Standard Tools
Tools for Torques
60a
Double Seal &
37 Cool Top options
79a
37c
109a
23 23b
100a 77a
100a
23b 23
Cool Top
37
Tandem 105b
18 23
100a 100
77a
100a
23 23
100
105b
Back-to-Back
1
UR01211-0M-00 Page 121 of 257
Parts List & Kits CRI10
Pos. No. B.O.M. Material Included
No. Part Description Model Stages Used Comments/Dimensions Ref. No. No. in kits ?
PARTS LIST
1 Adapter for Motor Stool 8-14 1 For NEMA, 213/215TC, 7.5 - 10HP 96476208 No
16-18/17 1 For NEMA, F254TC, 15-20HP 96486329 No
14-22 1 For IEC, F265, MG132, 5.5 - 7.5kW 96486323 No
1 For IEC, F300, MG160, 8.0 - 18.5kW 96486326 No
2 Motor Stool Cat. Cast Iron, without insert pos. 77 2/1-2 1 NEMA, 56C, .75 - 2.0HP 96486290 No
3-7 1 NEMA, 182TC, Low, 3 - 5Hp 96486308 No
3-7 1 NEMA, 182TC, High, 3 - 5Hp (option) 96486314 No
8-14 1 Add Pos.1 for NEMA 213/215TC, 7.5-10HP 96486308 No
8-14 1 Add Pos.1 NEMA 213/215TC, 7.5-10HP (High opt.) 96486314 No
16-18/17 1 Add Pos. 1 for NEMA 254/256TC, 15-20HP 96486314 No
1 NEMA, 284/286TSC, 25HP 96486296 No
2/1 1 IEC, F85, MG 71, .37 - .55kW 96486266 No
2-3 1 IEC, F100, MG 80, .75 - 1.1kW 96486272 No
4-6 1 IEC, F115, MG 90, 1.5 - 2.2kW 96486278 No
7-12 1 IEC, F130, MG 100/112, 3.0 - 4.0 kW 96486284 No
14-22 1 Add Pos. 1 for IEC, F265, MG132, 5.5 - 7.5kW 96486308 No
1 Add Pos. 1 for IEC, F300, MG160, 8.0 - 18.5kW 96486314 No
3 Chamber, Top, Complete with guide vane 2-17 *1 Slotted to accept Strap, pos. 26a 96487783 No
3a Chamber N, Top, without guide vane 2/1&18/17 *1 Slotted to accept Strap, pos. 26a 96491220 No
3b Chamber without guide vane 3-22 *1 420015 No
4 Chamber complete with Pos. 45 & 65 2/1-22 ^^^ PTFE Pos.45 96487846 No
4a Chamber N Cpl. w/Pos. 45 & 65 & Bearing 2/1-22 ^^^^ Silicon Carbide Brg, PTFE Pos.45 96487849 YES
Chamber N Cpl. w/Pos. 45 & 65 & Brg. (option) 2/1-22 ^^^^ Graflon Bearing, PTFE Pos.45 96492496 YES
Chamber N Cpl. w/Pos. 45 & 65 & Brg. (option) 2/1-22 ^^^^ Bronze Bearing, PTFE Pos.45 96492498 YES
4b Chamber N Cpl. w/Pos. 45 & 65, (low NPSH opt.) 3-22 1 PTFE Pos.45 96505300 No
6 Base 2/1-6 1 Flexi -Clamp/Oval, SS. (max. 232 PSI), 50Hz to 16 stg. 96490789 No
2/1-16 1 For DN50 Flanges JIS, FGJ, ANSI, SS (max. 362 PSI) 96490704 No
2/1-22 1 Victaulic (PJE) 2", Stainless (max. 362 PSI) 96490828 No
7 Coupling Guard 2/1-3 50 Hz 2 IEC, F85-F100 96491001 YES
2/1-2 2 NEMA-56C; IEC-F115,130= 4 to 12 stage 96491002 YES
3-14 2 NEMA, 182-215TC (Low); IEC F115 - 265 to 22 stg. 96490657 YES
3-22 2 NEMA, 182-215TC (High),254TC-286TSC, IEC F300 96490656 YES
7a Screw for Coupling Guard 2/1-22 4 Screw comb. slot torx/straight slot 4 x 8mm 96488481 YES
9 Allen Screw 2/1-2 4 M6 x 20mm, Delta Seal 00ID7899 YES
7-12 4 M8 x 25mm, Delta Sl. use with pos..10a-480006 & 8 00ID7900 YES
3-22 4 M10 x 25mm, Delta Seal 00ID7901 YES
10 Shaft Pin 2/1-22 1 ø5 x 26mm 310192 95061337 YES
10a Coupling Half (machined set) 2/1-2 1 NEMA, 56C, 1/3 - 2HP. ø15.9/ ø16mm 96516777 YES
3-7 1 NEMA, 182/184TC, 3-5HP. ø28.6/ø16mm (Std-Low) 96516774 YES
3-7 1 NEMA, 182/184TC, 3-5HP. ø28.6/ø16mm (Opt-High) 96516009 YES
8-14 1 NEMA, 213TC, 7.5-10HP. ø34.9/ø16mm (Std-Low) 96516775 YES
8-14 1 NEMA, 213TC, 7.5-10HP. ø34.9/ø16mm (Opt-High) 96516770 YES
16-18/17 1 NEMA, 254TC, 15-20HP. ø41.2/ø16mm (High) 96516771 YES
1 NEMA, 284/286TSC, 25HP. ø41.2/ø16mm 96516771 YES
Coupling Half 2/1 2 IEC, F85, MG71, .37-.55kW. ø14/ø16mm 480002 YES
2-3 2 IEC, F100, MG80,.75-1.1kW. ø19/ø16mm 480004 YES
4-6 2 IEC, F115, MG 90, 1.5-2.2kW. ø24/ø16mm 480006 YES
7-12 2 IEC, F130, MG100/112, 3-4 kW.ø28/ø16mm 480008 YES
Coupling Half (machined set) 14-22 1 IEC, F265, MG132, 5.5-7.5kW. ø38/ø16mm 96516772 YES
1 IEC, F300, MG160, 8.0-18.5kW. ø42/ø16mm 96516008 YES
12 Oval Flange 2/1-6 2 Painted CI, 1-1/2" -11.5 NPT. Option (max. 232 PSI) 96493637 YES
2/1-6 2 Stainless, 1-1/2" -11.5 NPT. Option (max. 232 PSI) 96490775 YES
2/1-6 2 Painted CI, 2.0" -11.5 NPT (max. 232 PSI) 96493636 YES
2/1-6 2 Stainless, 2.0" -11.5 NPT (max. 232 PSI) 96490782 YES
Oval Flange, 50 Hz. models 2/1-16 2 Painted CI, RP 1-1/2" BSP DIN (max. 232 PSI) 320054 No
2/1-16 2 Stainless, RP 1-1/2" BSP DIN (max. 232 PSI) 96490773 No
2/1-16 2 Painted CI, RP 2.0" BSP DIN (max. 232 PSI) 320045 No
2/1-16 2 Stainless, RP 2.0" BSP DIN (max. 232 PSI) 96490781 No
12a Adapter Flg. for ANSI pos.201/Flexi Base (option) 2/1-6 2 Stainless, DN50 (max. 232 PSI) 50Hz. to 16 stage. 96491152 YES
12b Pipe Stub for Clamp/Flexi Base (option) 2/1-6 2 Stainless, Internal 1-1/2" -11.5 NPT (max. 232 PSI) 96498795 YES
2/1-6 2 Stainless, Internal 2.0" -11.5 NPT (max. 232 PSI) 96498796 YES
2/1-6 2 Stainless, Internal 2-1/2" -11.5 NPT (max. 232 PSI) 96498797 YES
2/1-16 2 Stainless, RP 2" (max. 232 PSI) 330199 No
2/1-16 2 SS.. DN50 ø60.3x2.9mm Welding Flg. (max. 232 PSI) 330207 No
12c Clamp for Flexi Base & pos. 12b (option) 2/1-16 2 Stainless, (max. 232 PSI) 00ID7195 YES
18 Priming/Vent Plug 2/1-22 * G 1/2A, NV24 with NV9 x M8 stem 405150 95061351 YES
23 Plug 2/1-22 ** G 1/2A, w/1/4" NPT threaded port, NV24 91120659 YES
Plug (option) 2/1-22 ** G 1/2A, Solid no port, NV24 370025 95061733 YES
23b Plug Vented for Pos. 77a Cool Top option only 2/1-22 2 G 1/2A, Vented, NV25 96510323 No
23c Pipe Plug for Pos. 23 & 25 with hollow stem 2/1-22 ** 1/4" NPT, SS SQHD 00ID7216 YES
25 Drain Plug without O-rings 2/1-22 1 G 1/2A, NV24 with solid stem 96491043 YES
Drain/Priming Plug Cpl. w/O-rings, opt. for gauge 2/1-22 1 G 1/2A, NV24 w/NV9 x M8 hollow stem, EPDM 96528428 No
2/1-22 1 G 1/2A, NV24 w/NV9 x M8 hollow stem, FKM 96528429 No
2/1-22 1 G 1/2A, NV24 w/NV9 x M8 hollow stem, FXM 96528431 No
2/1-22 1 G 1/2A, NV24 w/NV9 x M8 hollow stem, FFKM 96528430 No
Due to part changes over time, all This column indicates which pump model uses the spare part.
position numbers (1-203) may not be used. If blank, the part is used in all models.
2
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Parts List & Kits CRI10
Pos. No. B.O.M. Material Included
No. Part Description Model Stages Used Comments/Dimensions Ref. No. No. in kits ?
PARTS LIST
26 Staybolt 2/1-2 4 M16 x 240mm 96492802 No
3 4 M16 x 270mm 96492803 No
4 4 M16 x 300mm 96492804 No
5 4 M16 x 330mm 96492806 No
6 4 M16 x 360mm 96492807 No
7 4 M16 x 390mm 96492808 No
8 4 M16 x 420mm 96492850 No
9 4 M16 x 450mm 96492851 No
10 4 M16 x 480mm 96492852 No
12 4 M16 x 540mm 96492854 No
14 4 M16 x 600mm 96492856 No
16 4 M16 x 660mm 96492858 No
18/17 4 M16 x 720mm 96492859 No
20 4 M16 x 780mm, 50 Hz. 96492860 No
22 4 M16 x 840mm, 50 Hz. 96492862 No
Staybolt (Back-to-Back, Tandem Seal & Cool Top 2/1-2 4 M16 x 330mm 96492806 No
option) 3 4 M16 x 360mm 96492807 No
4 4 M16 x 390mm 96492808 No
5 4 M16 x 420mm 96492850 No
6 4 M16 x 450mm 96492851 No
7 4 M16 x 480mm 96492852 No
8 4 M16 x 510mm 96512253 No
9 4 M16 x 540mm 96492854 No
10 4 M16 x 570mm 96512254 No
12 4 M16 x 630mm 96492857 No
14 4 M16 x 690mm 96512256 No
16 4 M16 x 750mm 96512257 No
18/17 4 M16 x 810mm 96492861 No
20 4 M16 x 870mm, 50 Hz. 96512148 No
22 4 M16 x 930mm, 50 Hz. 96512150 No
26a Strap 2/1-2 2 L*= 78.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487758 No
3 2 L*= 108.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487760 No
4 2 L*= 138.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487761 No
5 2 L*= 168.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487762 No
6 2 L*= 198.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487764 No
7 2 L*= 228.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487765 No
8 2 L*= 258.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487766 No
9 2 L*= 288.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487768 No
10 2 L*= 318.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487769 No
12 2 L*= 378.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487771 No
14 2 L*= 438.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487773 No
16 2 L*= 498.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487775 No
18/17 2 L*= 558.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487777 No
20: 50 Hz. 2 L*= 618.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487778 No
22: 50 Hz. 2 L*= 678.5mm x 20.3mm x 1.3mm, 316 SS, M8 nut 96487781 No
26b Bolt for Pos 26a 2/1-22 2 M8 x 25mm, 316 SS w/Delta Seal 96416603 No
26c Washer for Pos 26b 2/1-22 2 A4, ø16.0/ø8.4x1.6mm 00ID3284 No
28 Motor Bolt 2/1-2 4 NEMA, 56C, 1/3 - 2HP. UNC 3/8" x 25mm 00ID1839 No
3-7 4 NEMA, 182/184TC, 3 - 5HP.UNC1/2" x 25mm 00ID1840 No
8-14 4 NEMA, 213TC, 7.5 -10HP. JR 1/2" x 1.25" UNC 00ID0185 No
16-18/17 4 NEMA, 254TC, 15HP. 1/2" x 2.5" UNC 96491112 No
2/1 4 IEC, F85, MG71, .37-.55kW. M6 x 20mm 00ID8022 No
2-3 4 IEC, F100, MG80,.75-1.1kW. M6 x 25mm 00ID8023 No
4-6 4 IEC, F115, MG 90, 1.5-2.2kW. M8 x 20mm 00ID8024 No
7-12 4 IEC, F130, MG100/112, 3-4 kW. M8 x 25mm 00ID8025 No
14-22 4 IEC, F265, MG132, 5.5-7.5kW. M12 x 25mm 00ID7915 No
4 IEC, F300, MG160, 8.0 - 18.5kW. M12 x 25mm 00ID7915 No
28a Motor Bolt 14-22 4 IEC, F265, MG132, 5.5-7.5kW. M12 x 30mm 00ID7904 No
4 IEC, F300, MG160, 8.0 - 18.5kW. M16 x 45mm 00ID7905 No
35 Hexagon Head Screw for SS 2" Oval Flange 2/1-6 4 M12x80mm ISO 4014 00ID9241 Yes
Hexagon Head Screw for Cast Iron Oval Flg. 2/1/-16 4 M12 x 90mm, 8.8 DIN931 96502505 Yes
35b Screw for Clamp Pos.12c (Flexi opt.) 2/1-6 4 M10 x 45mm 00ID7189 Yes
35c Nut for Screw Pos. 35b for Clp. Pos. 12c (Flexi opt.) 2/1-6 4 Nut RR M10 00ID3570 Yes
36 Staybolt Nut 2/1-22 4 24mm x M16, Delta Seal 00ID7908 No
36a Nut for motor bolt IEC MG 160 models 4 24mm x M16, Delta Seal 00ID7908 No
36b Nut for flange Hex. Screw pos. 35 4 19mm x M12, 96550564 Yes
4 19mm x M12, 316 SS. 00ID0876 No
4 19mm x M12, Delta Seal 00ID7917 Yes
37(a) Sleeve O-ring 2/1-22 EPDM, ø170.7 x 3.3mm 96483101 Yes
2/1-22 FKM, ø170.7 x 3.3mm 96483102 Yes
37b Sleeve O-ring (option) 2/1-22 2 FXM, ø171.25 x 3.3mm 96483109 Yes
Sleeve O-ring (option) 2/1-22 2 FFKM, ø170.7 x 3.3mm 96483140 Yes
37c Disc plate O-ring (Cool Top option only) 2/1-22 1 EPDM, ø155.0 x 3.0mm 96509703 Yes
2/1-22 1 FKM, ø155.0 x 3.0mm 96480168 Yes
Due to part changes over time, all This column indicates which pump model uses the spare part.
position numbers (1-203) may not be used. If blank, the part is used in all models.
3
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Parts List & Kits CRI10
Pos. No. B.O.M. Material Included
No. Part Description Model Stages Used Comments/Dimensions Ref. No. No. in kits ?
PARTS LIST
38 Drain Plug O-ring 2/1-22 1 EPDM, ø16.3 x 2.4mm 00ID1288 Yes
2/1-22 1 FKM, ø16.3 x 2.4mm 00ID2231 Yes
Drain Plug O-ring (option) 2/1-22 1 FXM, ø16.3 x 2.4mm 96442869 Yes
Drain Plug O-ring (option) 2/1-22 1 FFKM, ø16.3 x 2.4mm 96428162 Yes
38a Drain Plug O-Ring 2/1-22 1 ø5.3 x 2.4mm, EPDM 00ID2142 Yes
2/1-22 1 ø5.3 x 2.4mm, FKM 00ID3945 Yes
Drain Plug O-Ring (option) 2/1-22 1 ø5.3 x 2.4mm, FXM, black 96511292 Yes
Drain Plug O-Ring (option) 2/1-22 1 ø5.3 x 2.4mm, FFKM 96511293 Yes
39 Gasket for Oval Flange 2/1-6 2 K, 124mm x ø80/ø59 x2mm, 50 to 16 stage 320120 Yes
2/1-6 2 K, 122mm x ø60/ø44 x 2mm (use with 1-1/2" flg.) 420039 Yes
39b O-ring for Flexi Clamp FGJ Flange (option) 2/1-6 2 EPDM, ø64.5 x 3mm 00ID2143 Yes
2/1-16 2 FKM, ø64.5 x 3mm 00ID4038 Yes
O-ring for Clamp, Thread stub-Union (option) 2/1-6 2 EPDM, ø71.0 x 4mm 00ID7192 Yes
2/1-16 2 FKM, ø71.0 x 4mm 00ID7193 Yes
44a Inlet upper with pos.45 & 65 2/1-22 1 96489070 No
44c Inlet upper N with pos.45 & 65 (low NPSH option) 2/1-22 1 96489039 No
44b Inlet lower, machined 2/1-22 1 96488000 No
44d Spacer ring N for low NPSH pos. 44c 2/1-22 1 96505491 No
45 Neck Ring 2/1-22 # imp.- ø59.5 x ø44.08 x 1.2mm, PTFE-Acoflon 100 96487401 Yes
Neck Ring (low NPSH option) 2/1-22 1 ø75.8 x ø59.95 x 1.2mm, PTFE-Acoflon 100 96487400 Yes
47a Bearing Ring/Spacer 2/1-22 ^^^^ SiC 150, ø23.4 x ø17.6 x ø15.0 x 14mm 96482117 Yes
Bearing Ring/Spacer 2/1-22 ^^^^ SiC 150, ø23.4 x ø17.6 x ø15.0 x 14mm 96482117 Yes
Brg. Ring/Spacer (option for Graflon / Brz. 4a) 2/1-22 ^^^^ TC, ø21.9 x ø17.6 x ø15.0 x 14mm 330085 95061371 Yes
49 Impeller 2/1-22 # stgs- ø92.9 x ø44.0 x 13.6mm (back-plate 1.0mm) 96487817 No
49i Impeller N (low NPSH option) 3-22 1 ø104.8 x ø59.85 x 25.4mm (back-plate 1.5mm) 96476527 No
51 Shaft, Complete 2/1-2 1 ø16 x 179.0mm, 431 SS 96489224 No
3 1 ø16 x 209.0mm, 431 SS 96490794 No
4 1 ø16 x 239.0mm, 431 SS 96490796 No
5 1 ø16 x 269.0mm, 431 SS 96490870 No
6 1 ø16 x 299.0mm, 431 SS 96490872 No
7 1 ø16 x 329.0mm, 431 SS 96490874 No
8 1 ø16 x 359.0mm, 431 SS 96490878 No
9 1 ø16 x 389.0mm, 431 SS 96490880 No
10 1 ø16 x 419.0mm, 431 SS 96490882 No
12 1 ø16 x 479.0mm, 431 SS 96490886 No
14 1 ø16 x 539.0mm, 431 SS 96490890 No
16 1 ø16 x 599.0mm, 431 SS 96490894 No
18/17 1 ø16 x 659.0mm, 431 SS 96490896 No
20 1 ø16 x 719.0mm, 431 SS, 50 Hz 96490898 No
22 1 ø16 x 779.0mm, 431 SS, 50 Hz 96490913 No
Shaft, Cpl. (Back-to-Back, Tandem Seal & Cool Top 2/1-2 1 ø16 x 269.0mm, 329 SS 96507534 No
option) 3 1 ø16 x 299.0mm, 329 SS 96507538 No
4 1 ø16 x 329.0mm, 329 SS 96507539 No
5 1 ø16 x 359.0mm, 329 SS 96507571 No
6 1 ø16 x 389.0mm, 329 SS 96507572 No
7 1 ø16 x 419.0mm, 329 SS 96507573 No
8 1 ø16 x 449.0mm, 329 SS 96507575 No
9 1 ø16 x 479.0mm, 329 SS 96507576 No
10 1 ø16 x 509.0mm, 329 SS 96507577 No
12 1 ø16 x 569.0mm, 329 SS 96507579 No
14 1 ø16 x 629.0mm, 329 SS 96507581 No
16 1 ø16 x 689.0mm, 329 SS 96507583 No
18/17 1 ø16 x 749.0mm, 329 SS 96507584 No
20 1 ø16 x 809.0mm, 329 SS, 50 Hz 96507585 No
22 1 ø16 x 869.0mm, 329 SS, 50 Hz 96507587 No
55 Outer Sleeve 2/1-2 1 ø171.1/ ø170.7 x 74.0mm x 1.5mm, 304 SS 96485420 No
3 1 ø171.1/ ø170.7 x 104.0mm x 1.5mm, 304 SS 96489762 No
4 1 ø171.1/ ø170.7 x 134.0mm x 1.5mm, 304 SS 96489763 No
5 1 ø171.1/ ø170.7 x 164.0mm x 1.5mm, 304 SS 96489765 No
6 1 ø171.1/ ø170.7 x 194.0mm x 1.5mm, 304 SS 96489766 No
7 1 ø171.1/ ø170.7 x 224.0mm x 1.5mm, 304 SS 96489838 No
8 1 ø171.1/ ø170.7 x 254.0mm x 1.5mm, 304 SS 96489768 No
9 1 ø171.1/ ø170.7 x 284.0mm x 1.5mm, 304 SS 96489769 No
10 1 ø171.1/ ø170.7 x 314.0mm x 1.5mm, 304 SS 96489770 No
12 1 ø171.1/ ø170.7 x 374.0mm x 2.0mm, 316 SS 96489829 No
14 1 ø171.1/ ø170.7 x 434.0mm x 2.0mm, 316 SS 96489830 No
16 1 ø171.1/ ø170.7 x 494.0mm x 2.0mm, 316 SS 96489832 No
18/17 1 ø171.1/ ø170.7 x 554.0mm x 2.0mm, 316 SS 96489833 No
20 1 ø171.1/ ø170.7 x 614.0mm x 2.0mm, 316 SS, 50Hz 96489834 No
22 1 ø171.1/ ø170.7 x 674.0mm x 2.0mm, 316 SS, 50Hz 96489859 No
56 Base Plate (Low) for PJE / Flexi-clamp Pos.6 2/1-22 1 Cast Iron (Used on 50 Hz models) 96493006 No
B. P. (High) for PJE/Flexi-clamp w/FGJ Pos.6 2/1-22 1 Cast Iron (All 60 Hz; On 50 Hz. FGJ models) 96493003 No
Base Plate N (Low) for PJE / Flexi-clamp Pos.6 GI 2/1-22 1 Cast Stainless (Used on 50 Hz models) 96490808 No
B. P. N (High) for PJE/Flexi-clamp w/FGJ Pos.6 GI 2/1-22 1 Cast Stainless (All 60 Hz; On 50 Hz FGJ models) 96490806 No
Due to part changes over time, all This column indicates which pump model uses the spare part.
position numbers (1-203) may not be used. If blank, the part is used in all models.
4
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Parts List & Kits CRI10
Pos. No. B.O.M. Material Included
No. Part Description Model Stages Used Comments/Dimensions Ref. No. No. in kits ?
PARTS LIST
60 Stack Compression Spring 2/1-22 4 ø11.0 x ø7.0 x 15.5mm, EPDM 96503070 YES
2/1-22 4 ø11.0 x ø7.0 x 15.5mm, FKM 96503072 YES
60a Stack Compression Spring (option) 2/1-22 4 ø11.0 x ø7.0 x 15.5mm, PTFE 96503071 YES
61 Stop spacer 2/1-22 1 ø29.0 x ø18.4 x ø17.6 x ø15.0 x 9.5 x 2mm 330072 95061584 YES
62 Stop ring 2/1-22 1 ø16.6 x ø15.0 x 1.6mm 330057 YES
64 Spacing Pipe 2/1-22 ^^^ ø21.5 x ø17.5 x 29.05mm 331404 95061499 No
64a Spacing Pipe 2/1&18/17 ^^^^ ø21.5 x ø17.5 x 9.0mm 96495333 YES
64b Spacing Pipe (low NPSH option only) 2/1&18/17 2 ø21.5 x ø17.5 x 10.05mm 331402 95061472 No
64c Clamp, Splined 2/1-22 1 ø21.5 x ø17.6 x ø15.0 x 12.7mm 96496311 YES
64d Spacing Pipe 2/1-22 ^^^^ ø21.5 x ø17.5 x 6.0mm 331412 No
64e Spacing Pipe (low NPSH option only) 2/1-22 1 ø21.5 x ø17.5 x 38.0mm 331406 95061629 No
64g Spacing Pipe (de-staging 2 impellers option only) 3-22 1 per ø21.5 x ø17.5 x 30.0mm (use with 3b only) 331410 No
de-stg
65 Neck Ring Retainer N 2/1-22 # stgs- ø61.9 x ø47.2 x 4.7mm 96487285 YES
Neck Ring Retainer N (low NPSH option) 2/1-22 1 ø78.8 x ø61.5 x 6.7mm 330059 No
66 Lock Washer Set for Shaft 2/1-22 1 ø13.5 x ø8.2 x 2.6mm 96417297 YES
66a Washer for Staybolt 2/1-22 4 DIN 125A, ø30 x ø17 x 2.5mm, Delta Seal 96430378 No
67 Lock Nut for Shaft 2/1-22 1 13mm x M8 96496488 YES
69 Spacing Pipe 2/1-22 \ ø21.5 x ø17.5 x 18.0mm 96491536 No
69a Spacing Pipe (de-staging 1 impeller option only) 2/1&18/17 1 ø21.5 x ø17.5 x 19.0mm (use with 3a only) 331409 95062143 No
76 Nameplate 2/1-22 1 304SS, 60 x 45mm 96563333 No
76a Rivet for Nameplate 2/1-22 2 304SS, ø3 x 5mm 96022882 No
77 Pump Head Cover for motor stool pos. 2 2/1-22 1 Cast Stainless 96490647 No
77a Pump Head Cover for Tandem Seal & Cool Top 2/1-22 1 Cast Stainless 96505487 No
Pump Head Cover for Back-to-Back 2/1-22 1 Cast Stainless 96505488 No
79a Disc / Plate complete w/79b & c for Cool Top 2/1-22 1 Cast Stainless 96511281 No
79b Bushing for Disc / Plate 79a 2/1-22 1 Graflon 96505571 No
79c Retaining Ring for 79b 2/1-22 1 Stainless 96510985 No
100 Priming/Vent Plug O-ring 2/1-22 EPDM, ø16.3 x 2.4mm 00ID1288 YES
2/1-22 FKM, ø16.3 x 2.4mm 00ID2231 YES
100aPriming/Vent Plug O-ring (option) 2/1-22 FFKM, ø16.3 x 2.4mm 96428162 YES
Priming/Vent Plug O-ring (option) 2/1-22 FXM, ø16.3 x 2.4mm 96442869 YES
105(b) Shaft Seal HQBE 2/1-22 *** SiC, Carbon with resin-impregnated, EPDM 96484076 YES
Shaft Seal HQBV 2/1-22 *** SiC, Carbon with resin-impregnated, FKM 96484077 YES
Shaft Seal HQQE 2/1-22 *** SiC, SiC, EPDM 96484071 YES
Shaft Seal HQQV 2/1-22 *** SiC, SiC, FKM 96484072 YES
Shaft Seal HQQF (option) 2/1-22 *** SiC, SiC, FXM 96484075 YES
Shaft Seal HQQK (option) 2/1-22 *** SiC, SiC, FFKM 96484074 YES
Shaft Seal HUBE 2/1-22 *** TC, Carbon with resin-impregnated, EPDM 96483952 YES
Shaft Seal HUBV 2/1-22 *** TC, Carbon with resin-impregnated, FKM 96483964 YES
Shaft Seal HUBF (option) 2/1-22 *** TC, Carbon with resin-impregnated, FXM 96483966 YES
Shaft Seal HUBK (option) 2/1-22 *** TC, Carbon with resin-impregnated, FFKM 96483965 YES
Shaft Seal HUUE 2/1-22 *** TC, TC, EPDM 96483967 YES
Shaft Seal HUUV 2/1-22 *** TC, TC, FKM 96483968 YES
Shaft Seal HUUF (option) 2/1-22 *** TC, TC, FXM 96484070 YES
Shaft Seal HUUK (option) 2/1-22 *** TC, TC, FFKM 96483969 YES
109a O-ring for Disk Plate 79a (Cool Top option only) 2/1-22 1 ø27.2 x 2.75mm, EPDM 96483103 YES
2/1-22 1 ø27.2 x 2.75mm, FKM 96483104 YES
2/1-22 1 ø27.2 x 2.75mm, FXM 96483141 YES
116 Counter Nut for Pipe 117 2/1-22 2 NV24, internal G1/2, 316SS 96506709 YES
117 Air Vent Pipe for 118 2/1-14 1 G1/2, 316SS, 56C-213TC .33-10HP; .37 to 7.5 kW 330272 YES
16-18/17 1 G1/2, 254TC - 286TSC 15-25HP., 11.0 to 18.5kW 96521537 YES
118 Air Vent 2/1-22 1 Air vent type 1511-AV - 5/6430 96427483 YES
201 Flange, FGJ 2/1-22 2 ANSI, DIN, JIS. DN50 Cast Iron GGG50 96476189 YES
GI 2/1-22 2 ANSI, DIN, JIS. DN50 Stainless 96476184 YES
203 Lock Ring for Flange 2/1-22 2 ø91.6x 5.0mm Stainless 96475396 YES
Due to part changes over time, all This column indicates which pump model uses the spare part.
position numbers (1-203) may not be used. If blank, the part is used in all models.
5
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Parts List & Kits CRI10
6
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Spare Part Kits CRI10
SPARE PART KITS
Since certain pump parts can be expected to exhibit wear at the same time as related pump parts, they have been grouped into the
following kits for your convenience. The numbers indicate the quantity of the part within each kit. Please order these kits using the kit
material number at the top of the columns.
CR(I, N)10 SiC Bearing
WEAR PARTS KIT 1-8 Kit No. 96511889
WEAR PARTS KIT 9-14 Kit No. 96511922 STACK KITS (SiC) Pos.80
WEAR PARTS KIT 15-22 Kit No. 96511925 Model Material No.
Pos. No. Description Material No. Qty. Included in each Kit CRI10-2/1 96491694
4a Chamber N Cpl. w/Pos.45 & 65 & SiC Bearing 96487849 1 2 3 CRI10-2 96491695
26b Bolt for strap, M8 x 25mm, 316 SS w/Delta Seal 96416603 2 2 2 CRI10-3 96491696
26c Washer for strap, A4, ø16.0/ø8.4x1.6mm 00ID3284 2 2 2 CRI10-4 96491697
45 Neck Ring, ø59.5 x ø44.08 x 1.2mm, PTFE-Acoflon 100 96487401 7 12 19 CRI10-5 96491698
47a Bearing Ring/Spacer, SiC 150, ø23.4 x 14mm 96482117 1 2 3 CRI10-6 96491699
61 Stop Spacer,ø29.0 x ø18.4 x ø17.6 x ø15.0 x 9.5 x 2mm 330072 1 1 1
CRI10-7 96491700
62 Stop Ring, ø16.6 x ø15.0 x 1.6mm 330057 1 1 1
CRI10-8 96491701
64a Spacing Pipe, ø21.5 x ø17.5 x 9.0mm 96495333 1 2 3
64c Clamp, Splined, ø21.5 x ø17.6 x ø15.0 x 12.7mm 96496311 1 1 1
CRI10-9 96491702
64d Spacing Pipe, ø21.5 x ø17.5 x 6.0mm 331412 1 2 3 CRI10-10 96491703
65 Neck Ring Retainer, N, ø61.9 x ø47.2 x 4.7mm 96487285 7 12 19 CRI10-12 96491704
66 Lock Washer Set of 2, ø13.5 x ø8.2 x 2.6mm 96417297 1 1 1 CRI10-14 96491705
67 Lock Nut, 13mm x M8 96496488 1 1 1 CRI10-16 96491706
CRI10-18/17 96529404
CR(I, N )10 Graflon Bearing *** CRI10-18 96491707
WEAR PARTS KIT 1-8 Kit No. 96511921 *** CRI10-20 96491708
WEAR PARTS KIT 9-14 Kit No. 96511924 *** CRI10-22 96491709
WEAR PARTS KIT 15-22 Kit No. 96511927
***For 50 Hz operation only.
Pos. No. Description Material No. Qty. Included in each Kit
4a Chamber N Cpl. w/Pos.45 & 65 & Graflon Bearing 96492496 1 2 3
26b Bolt for strap, M8 x 25mm, 316 SS w/Delta Seal 96416603 2 2 2
26c Washer for strap, A4, ø16.0/ø8.4x1.6mm 00ID3284 2 2 2
45 Neck Ring, ø59.5 x ø44.08 x 1.2mm, PTFE-Acoflon 100 96487401 7 12 19
47a Bearing Ring/Spacer, TC 150, ø21.9 x 14mm 330085 1 2 3
61 Stop Spacer,ø29.0 x ø18.4 x ø17.6 x ø15.0 x 9.5 x 2mm 330072 1 1 1
62 Stop Ring, ø16.6 x ø15.0 x 1.6mm 330057 1 1 1
64a Spacing Pipe, ø21.5 x ø17.5 x 9.0mm 96495333 1 2 3
64c Clamp, Splined, ø21.5 x ø17.6 x ø15.0 x 12.7mm 96496311 1 1 1
64d Spacing Pipe, ø21.5 x ø17.5 x 6.0mm 331412 1 2 3
65 Neck Ring Retainer, N, ø61.9 x ø47.2 x 4.7mm 96487285 7 12 19
66 Lock Washer Set of 2, ø13.5 x ø8.2 x 2.6mm 96417297 1 1 1
67 Lock Nut, 13mm x M8 96496488 1 1 1
8
UR01211-0M-00 Page 128 of 257
Spare Part Kits CRI10
SPARE PART KITS (Continued)
PLUG KIT
Kit No. 96511314
Pos. No. Description Material No. Qty. Included in each Kit
18 Priming/Vent Plug, G 1/2A, NV24 with NV9 x M8 stem 405150 1
23 G 1/2A, w/1/4" NPT threaded port, NV24 91120659 1
23c 1/4" NPT,SS SQHD 00ID7216 1
25 Drain Plug-solid stem, without O-rings, G 1/2A, NV24 96491043 1
38 O-ring, EPDM, Ø16.3 x 2.4mm 00ID1288 1
O-ring, FKM, Ø16.3 x 2.4mm 00ID2231 1
38a Drain Plug O-ring, EPDM, ø5.3 x 2.4mm 00ID2142 1
Drain Plug O-ring, FKM, ø5.3 x 2.4mm 00ID3945 1
100 O-ring, EPDM, Ø16.3 x 2.4mm 00ID1288 2
O-ring, FKM, Ø16.3 x 2.4mm 00ID2231 2
9
UR01211-0M-00 Page 129 of 257
Spare Part Kits • Accessories CRI10
SPARE PART KITS (Continued)
ACCESSORIES
ANSI COMPANION FLANGES FOR MEDIUM CR
2" Threaded Stainless Steel, 300 Lb. Class Kit No. 339919
10
UR01211-0M-00 Page 130 of 257
Being responsible is our foundation
Being responsible is our foundation Thinking ahead makes it possible
Thinking ahead makes it possible Innovation is the essence
Innovation is the essence
SPECIAL TOOLS
Tools not generally available from normal sources.
Mat. No. Description and Use
00SV0040 Shaft Holder for Dismantling/Assembly
Used to hold and protect the shaft during dismantling and assembly.
00SV2107 Tubular Box Spanner for Shaft Seal 41.0 mm
Used to install and remove the shaft seal.
Fits a 1/2” drive ratchet.
00SV2101 Ring Insert Tool for Shaft Seal + Square
41 mm x 1/2” drive
00SV0239 Puller for Neck Ring
Used to remove the Neck Ring from Chamber.
00SV0047 Circlip Pliers for Flange Lock Ring
Used to remove the Lock Ring for the Flange.
00SV2011 Bit Holder
Used with Bits Kit, 1/4”
00SV2010 Bits Kit
NV 5 mm for M6, 1/4”
NV 6 mm for M8, 1/4”
NV 8 mm for M10, 1/4”
00SV2012 Hexagon Socket Bit
Used for Shaft Seal
NV 2.5 mm for M5, 1/4”
00SV2127 Bearing Removal Punch
STANDARD TOOLS
In addition to being available from Grundfos, comparable tools can be purchased through normal sources.
Mat. No. Description and Use
Wrenches
Used to tighten various nuts.
00SV0083 NV 10 mm for M6
00SV0055 NV 13 mm for M8
00SV0054 NV 19 mm for M12
00SV0122 NV 24 mm for M16
Torque Wrench
Used to torque various screws.
00SV0292 4-20 Nm, 9 x 12
00SV0269 20-100 Nm, 9 x 12
00SV0400 40-200 Nm, 14x18
Torque Screwdriver
Used to tighten various nuts.
00SV0438 1-6 Nm, 1/4”
Ring Spanner
00SV0310 NV 10 mm, 9 x 12, for M6
00SV0294 NV 13 mm, 9 x 12, for M8
00SV0271 NV 19 mm, 9 x 12, for M12
00SV0524 NV 24 mm, 14 x 18, for M16
Socket Spanner
00SV2013 NV 13 mm for M8, 1/2” drv.
00SV0267 NV 19 mm for M12, 1/2” drv.
L-CR-SM-044 8/07
PRINTED IN USA
GRUNDFOS Pumps Corporation GRUNDFOS Canada, Inc. Bombas GRUNDFOS de Mexico S.A. de C.V.
17100 W. 118th Terrace 2941 Brighton Road Boulevard TLC No. 15
Olathe, Kansas 66062 Oakville, Ontario L6H 6C9 Canada Parque Industrial Stiva Aeropuerto
Phone: 913.227.3400 Phone: 905.829.9533 Apodaca, N.L. Mexico 66600
Fax: 913.227.3500 Fax: 905.829.9512 Phone: 52.81.8144.4000
Fax: 52.81.8144.4010
www.grundfos.com
UR01211-0M-00 Page 131 of 257
USERS GUIDE
80A Series
Side Ported Pressure Vessels
For Reverse Osmosis
All information included in this publication is based on the latest information available at the
time of printing. CodeLine reserves the right to make changes at any time without notice and
without incurring any obligation whatsoever. Photocopying of this publication by authorized
original equipment manufacturers who have purchased directly from CodeLine, or by persons
using the materials for legitimate educational purposes, is approved by CodeLine. Otherwise all
copyright protection afforded by the law applies.
www.codeline.com
Copyright© 1999
Product Bulletin 519014
80A Series Sidewall Ported RO pressure vessels are designed for continuous long-term use as
housings for reverse osmosis membranes. Typically, the pressure rating, overall length and total
number of vessels is determined by calculations used during membrane element selection.
Vessels are installed into a system frame that provides the recommended support points and then
strapped snugly to the frame using mounting hardware provided. Vessel installation and piping
connections should allow for expansion due to change in temperature and pressure in both length
and diameter as the vessel is operated.
During maintenance, it may be necessary to remove a pressure vessel from a bank for repair or
replacement. Sufficient space must be available for this to happen.
Care must be taken in installation and in removal of the vessels to not damage the shell. Damage
to the shell can result in explosive head failure of the vessel and possible injury to personnel.
CodeLine Division
L/52-55, Verna Industiral Estate
Verna, Goa, INDIA
(91) 832-2883300 Fax: (91) 832-2883312
iii
This section is a guide to proper operation For technical specifications and dimensions,
and maintenance of CodeLine 80A Series pres- refer to the Engineering Drawing of each spe-
sure vessels. Good industrial practice must be cific model.
used in applying this information to assure safe
vessel use. These guidelines are not intended to The information in all sections must be care-
relieve the user from full responsibility for correct fully followed for the vessel to provide the safe,
operation and maintenance of the vessels. long service life for which it is designed.
OM-1
Proper vessel handling and installation are important to safe use and long vessel life. These
guidelines should be followed carefully; however, they do not relieve the purchaser from full
responsibility for proper inspection, handling and installation. Damage due to improper
handling or installation is the sole responsibility of the purchaser.
Improper assembly, misuse or corrosion damage can result in mechanical failure, property
damage and serious injury or death. Read and follow all instructions carefully. Pay particular
attention to the safety precautions given in this Operation and Maintenance section. Should
any information in this guide not agree with the system suppliers instructions, call CodeLine
(1-800-922-8265 or 440-286-4116 outside the United States) for clarification.
TABLE OF CONTENTS
OM-2
DO
Read, understand and follow every part of this section. Failure to take every
precaution may void warranty and could result in explosive head failure.
Install in an area where water leakage resulting from a vessel or piping malfunction
would not damage sensitive or expensive equipment, such as electronic compo-
nents.
Install protective covering over equipment located below pressure vessels when
performing maintenance.
Verify that head locking components are properly placed and secured.
Inspect end closures regularly, replace deteriorated components and correct causes
of corrosion.
DO NOT
Operate vessel at pressures in excess of specific rating or temperatures over 120°F. (See
vessel information chart on page OM-4.)
Service any component until you verify that vessel pressure is fully relieved from the
vessel.
Stand or climb on the pressure vessels, or the feed / concentrate or permeate ports
Use corroded components. Use of such components may result in explosive head failure.
Pressurize vessel until after visually inspecting to insure that the interlock is correctly
installed and secured.
Allow petroleum or silicone based products to come in contact with membrane elements
during installation or maintenance
OM-3
Even though your vessel may have been installed Vessels must be installed correctly to ensure safe
by others, there are a few installation checks that use and long service life.
you should make before system start-up.
Check that each vessel is free to expand under pressure; shell is not
clamped rigidly in place; piping to vessel port is not connected using rigid
connections.
WARNING
FAILURE TO ALLOW EXPANSION IN
DIAMETER OR LENGTH WILL RESULT IN
VESSEL DAMAGE
Check that each vessel does not support any other component; that piping
manifolds are separately mounted, and that interconnecting piping is self-
supported and connected to the pressure vessel with Victaulic® couplings.
(Use of Victaulic® couplings is recommended.)
If you have any questions about the installation of the vessel in your unit, contact your supplier. For
installation guidelines, refer to the Installation Guide on page I-1.
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OM-4
This checklist is an aid intended to remind servicing and operating personnel of the detailed guidelines given in
the 80A Series Operation and Maintenance Guide.
The checklist alone does not include all the details needed for safe vessel operation. Use the checklist each time
any service operation is carried out to ensure that each step is completed before pressurizing the vessel.
OM-5
ELEMENT INTERFACE
14 2 PWT Adapter Engineering thermoplastic
15 4 PWT Seal Ethylene Propylene
16 1 Thrust Cone Engineering Thermoplastic-white End closure component identification
OM-6
NOTE
Read all guidelines in this section
before attempting to open the vessel.
Warning
Do not attempt to service any component
without first veri-fying that vessel
PRESSURE IS fully relieved from the vessel.
Attempting to remove any component
before pressure is relieved may result in
EXPLOSIVE release of head.
Note
It may be necessary to rock the head
slightly and/or tap the head inboard to
break head seal bond. See trouble
shooting section for more information.
OM-8
NOTE
Read all parts of this section before replacing
elements. These procedures are provided for
general information only. Elements should be
installed in accordance with the element
manufacturers recommendations.
Warning
Do not attempt to service any component
without first verifying that VESSEL pressure
is fully relieved from the vessel.
Preliminary Steps
Do not proceed with step by step
instructions until...
OM-9
OM-10
NOTE
Take care to avoid pushing elements too far as it can
be difficult to push the stack in a reverse direction.
OM-11
NOTE
Read all guidelines in this section
before attempting to close the vessel.
Warning
CHECK THE HEAD ASSEMBLY FOR CORROSION AS DE-
SCRIBED IN THE HEAD REBUILDING SECTION. CORRODED
PARTS CAN RESULT IN CATASTROPHIC FAILURE.
Do not pressurize vessel until after visually inspecting to ensure
that head retaining ring is fully seated in the stainless steel groove.
PRELIMINARY STEPS
Do not proceed until...
OM-12
CAUTION
Never attempt to repair a fiberglass shell.
2. Lubricate all the way around the dished head in the area
where it will contact the shell, preferably with glycerine.
HEAD ASSEMBLY
Step 7 pressurization
NOTE
1. After Following the above pre-pressurization checks,
Using teflon tape or anaerobic sealant on all
pressurize vessel in accordance with element
threaded connections will help ensure a leak-free
manufacturers specifications
assembly.
2. Vessels should be filled slowlyto assist trapped air in
escaping
OM-14
NOTE
Read all guidelines in this section
before attempting to rebuild the head.
Warning
Do not service any component until you verify that VESSEL
pressure IS fully relieved from the vessel.
OM-15
to disassemble head
step 1 remove permeate
port / PLUG
1. Remove the Permeate Port Membrane Adapter from the
Permeate Port.
a. Grasp the end of the adapter in one hand and the
Permeate port in the other and pull them apart. Removing adapter seal "O"-ring
NOTE
A small screwdriver or similar tool may be used to
remove O-rings. However, do not damage the
sealing surfaces in any way or leakage may result.
Removing the adapter from the Permeate port step 2 remove PERMEATE PORT nut
1. Remove the Permeate port nut located on the external side
NOTE of the securing plate by rotating it clockwise. Note that the
port nut has left handed threads.
It may be necessary to twist the two parts in opposite
directions to break a seal between them.
OM-16
2. Blow components dry with compressed air, if available. The following examples indicate when replacement is
Otherwise wipe dry with a dry, lint-free cloth. required.
OM-17
OM-18
Warning
HEAD MUST BE CAREFULLY
Lubricating seals ASSEMBLED FOLLOWING THESE
INSTRUCTIONS. INCORRECT
ASSEMBLY CAN RESULT IN
1. Lubricate and install any "O"-rings on the EXPLOSIVE HEAD FAILURE
product water tube (PWT) end of the adapter.
2. Lubricate and install the adapter seal "O"-ring STEP 2 ASSEMBLE SECURING PLATE
in the larger diameter bore of the Permeate port. AND DISHED METAL HEAD
3. Lubricate and install the square cut port seal 1. Place the dished metal head over the smaller
onthe outer side of the permeate port. diameter bore of the permeate port
OM-19
OM-20
PREVENTION CHECKLIST
End closures. Inspect for components that may have
deteriorated. Replace as needed.
CAUTION
Any leakage indicates a potentially
dangerous condition. Failure to
eliminate leakage may void the warranty
and could result in vessel failure.
OM-21
This section is intended only to provide guidelines for dealing with problems that
might arise while working with CodeLineTM pressure vessels.
These guidelines are not in any way a replacement for the good industrial practice
required to ensure safe operation. We recommend that only a qualified mechanic,
experienced in servicing high pressure hydraulic systems, carry out the following
tasks.
preliminary inspection
Inspect the vessel at each end for corrosion which may 2. Flush away loosened deposits with clean water.
interfere with head assembly removal. If corrosion is evident,
proceed as follows: 3. Proceed with instructions given in Opening Vessel
section.
1. Loosen any deposits with a small wire brush and/or a
medium grade piece of Scotchbrite. difficulty in opening vessel
NOTE
Recommendations listed below are intended only
as a guide. If the head assembly is still difficult to
remove after all recommendations have been
followed, call The CodeLine Division for technical
assistance.
retaining ring
1. Will not release from retaining ring groove:
OM-22
NOTE
If the head assembly will not release from the shell
after all recommendations have been followed, call
the CodeLine Division for technical assistance.
SEAL LEAKAGE
FEED/CONCENTRATE PORT
Applying penetrating fluid
1. Square Seal (P/N 6ER006-224 (#45338)
leaks.
CAUTION CAUTION
When applying penetrating fluid, be In the following step, exercise extreme
careful to avoid element contamination. caution to avoid damaging inner vessel
surface.
head assembly A. Carefully remove the square-cut seal, ensuring that
1. Will not release from shell when pulling on securing the tool used for removal does not scratch or mar the port
plate with both hands. or vessel seal surface.
A. Thread a 1" ID pipe approximately 1 feet long B. Clean the groove surface.
into the Permeate port.
C. Lubricate and install the new square-cut seal
B. Carefully rock the head assembly back and forth to (P/N 6ER006-228) (#45342), ensuring that
release the seal. the seal is completely seated into the groove
HEAD
1. Seal (P/N 6Er006-445) leaks
OM-23
SHIMMING
Shimming is accomplished by placing spacers between the
adapter and the hub on the permeate port on the upstream end
of the vessel. When done properly, shimming will prevent
excessive movement of the membrane elements and the
adapters, thus preventing potential damage of the O-ring seals.
The spacers used for shimming are shaped like a plastic washer
and are 0.20 inches thick.
OM-24
Proper vessel handling and installation are important to safe use and long vessel life. These
guidelines should be followed carefully; however, they do not relieve the purchaser from full
responsibility for proper inspection, handling and installation. Damage due to improper
handling or installation is the sole responsibility of the purchaser.
Improper assembly, misuse or corrosion damage can result in mechanical failure, property
damage and serious injury or death. Read and follow all instructions carefully. Pay particular
attention to the safety precautions given in this Operation and Maintenance section. Should
any information in this guide not agree with the system suppliers instructions, call CodeLine
at 1-800-738-3002 (or 440-286-4116 outside the United States) for clarification.
TABLE OF CONTENTS
I-1
Fiberglass reinforced plastic (FRP) pressure vessels are extremely rugged and durable. They
are designed for safe, long-term service when they are handled and installed properly.
However, damage to the vessel shell or related components from improper handling or
installation could result in malfunction or explosive head failure while in service. Therefore,
exercise the following precautions whenever handling vessels.
1. Never lift or move a vessel by placing anything inside it. The vessel is durable and
ideally suited to its purpose, but it can be permanently damaged by careless
handling.
2. Be careful not to scratch the inside wall of the shell, especially in the O-ring sealing
area inboard of retaining ring groove near each end.
3. DO NOT drop vessel or allow it to hit hard on the ground or against other objects.
5. Before using a forklift to handle the vessel, pad the forks to lessen the chance of
damaging the shell. Severe scratches or gouging of the vessel can result in failure
of the vessel wall.
Exterior vessel damage can lead to early vessel failure. Damage received in shipment should
be reported to the shipping company immediately upon receipt. Minor damage such as
scratches that go no deeper than the paint may be acceptable. Call the CodeLine Customer
Service Department for advice if in doubt.
I-2
NOTE
If mounting vessel for the first time, see "Piping
Recommendations for CodeLine 80A Series Sideport
Vessels", APX-8.
This section is concerned with the mounting of 80A15, 80A30, 80A45 and 80A60 pressure vessels.
These guidelines must be integrated with any additional procedures required for your specific
installation.
Installation Guidelines:
1. Provide adequate room for servicing at both ends of vessel. Elements are installed from
the upstream end (feed), pushed through towards the downstream end (concentrate) and,
eventually, removed from the downstream end.
3. Position each vessel on its mounting frame such that it is centered between headers.
NOTE
It is important that each vessel be placed to minimize any strain on piping /
tubing that connects a vessel to a header. Normally each vessel should be
centered in the frame with the feed and concentrate ports positioned such that
piping / tubing connections can be made easily, without undue strain at each
end of the vessel.
4. Mount vessels on urethane saddles (provided with the vessel) positioned in line with pre-
drilled frame holes for -1 through -3 vessels. Holes for the mounting straps should be
drilled at approximate center span 'S'. For -4 and -8 vessels, holes for the mounting straps
should be drilled at span 'S' from the middle of the vessel and a third saddle, without a
strap, should be placed at mid span. These dimensions are shown on the corresponding
engineering drawing.
Warning
DO NOT MOUNT VESSEL RIGIDLY. RESTRICTED
EXPANSION CAN RESULT IN DAMAGE TO THE VESSEL.
SEE ELASTICITY AND MOUNTING REQUIREMENTS IN
THE APPLICATION SECTION FOR FURTHER DETAILS.
I-3
6. Provide adequate room for servicing at both ends of vessel. Elements are installed
and removed in the direction of feed flow.
7. Position screw through the frame mounting holes into strap nuts and run up to the
frame finger tight.
9. Using a wrench, tighten mounting bolts one additional full turn. This should result
in 25-50 lbs-in. of torque.
CAUTION
To avoid damage to vessel shell
DO NOT over-tighten mounting nuts.
NOTE
80A straps are designed to secure the vessels during operation. They
are not designed to handle all loads that might occur during shipment.
Appropriate vessel restraint should be employed considering such
factors as the mode of shipment, distance to be traveled and the design
of the system. The vessels and frame should be blocked to prevent any
differential movement which could be caused by the forces experienced
during shipment.
I-4
The following are suggested guidelines to ensure that the vessel is allowed to expand and is
easily serviced.
1. Support the header and interconnecting piping in a manner that they are self-
supporting.
2. Connecting piping alignment to feed, Concentrate and Permeate ports should not
exceed 0.030 in. misalignment.
3. Piping connections to the vessel 's feed/concentrate ports should be via flexible
Victaulic couplings. (See page APX-12 for further details.)
I-5
This Application Guide, together with the Installation Guide and the Operation and
Maintenance Guide, outlines the general conditions for safe use of 80A Series pressure vessels.
Because of the considerable risk inherent in high pressure systems, it is the purchasers
responsibility to carefully evaluate each specified application to ensure that the 80A series
vessel selected is appropriate to that application.
Advanced Structures, Inc. will assist the purchaser in determining the suitability of the
standard vessel for their specific operating conditions. For non-standard applications,
alternate materials are available on special order. The final determination, however,
including evaluation of the standard materials of construction for compatibility with the
specific environment, is the responsibility of the purchaser.
TABLE OF CONTENTS
A-1
80A Series RO pressure vessels are designed for continuous, long-term use as housings for
reverse osmosis membrane elements. Models are available for 150, 300 , 450 , AND 600 PSI.
Any make of eight inch nominal diameter spiral wound element is easily accommodated.
In an RO system there is considerable potential for explosive head failure, which could result
in serious injury or loss of life. All decisions as to suitability for use must include full
consideration of the various safety aspects involved. These include, but are not limited to:
Abnormal back pressure which might result in pressurizing permeate port above
125 PSI (alternate materials are available).
Requirement for increased fire resistance in some circumstances (e.g. may preclude
use of PVC for permeate ports).
Use of a CodeLine pressure vessel for other than its intended application will void the
warranty.
CodeLine will assist the purchaser in determining the suitability of the standard vessel for
their specific operating conditions. For non-standard applications, alternate materials are
available on special order. The final determination, however, including evaluation of the
standard materials of construction for compatibility with the specific environment, is the
responsibility of the purchaser.
A-2
Mounting design must allow for vessel expansion, both axially and radially. Although the
expansion under pressure is slight, undue restriction can result in damage to the vessel and
to other system components. Expansion is typically up to .020 inch in diameter and up to 0.007
inch per foot in length. A six-element vessel, for example, would expand approximately .150
inch in length. The following suggestions will help to ensure the vessel is allowed to expand
and will ease servicing.
1. Mount the vessel on the urethane support pads furnished. Do not mount directly
to any rigid structure.
2. Use the stainless steel straps furnished. Straps should be tightened sufficiently to
hold the vessel on the urethane support pads, but not so tightly as to restrict
expansion. (A torque of 25-50 lbs-in. is sufficient.)
3. U-bolts should not be used for vessel mounting under any circumstances.
4. Provide a flexible piping connection to permit decoupling the header from the
vessel. The recommended Permeate Port connection is a U-bend pipe with flexible
connections at each end, or a flexible hose. Recommended Feed and Concentrate
connections are via flexible Victaulic® couplings.
8. The total weight of branch connection and fittings supported by the vessel should
not exceed 8 lbs for either the Feed/Concentrate ports or the Permeate port for 80A
series vessels.
The above suggestions are intended to help prevent damage in typical applications. Unusual
or special applications may involve other considerations, to be determined by the system
designer.
A-3
All reasonable precautions should be taken to protect head assemblies from external
wetting, particularly in corrosive atmospheres (e.g. salt water areas or acidic atmospheres
such as near lead acid battery arrays, etc.). Leaks from vessel or nearby components which
allow head parts to be routinely wetted should not be tolerated.
The following typical list of CodeLine, pressure vessel components shows the standard
material of construction of each part. An evaluation of the possibility of corrosion damage
to metal head interlock components is of critical importance. Alternate materials are
available upon request.
Model 80A30 and 80A45
HEAD
5 2 Head Ass’y. 80A30 316 SST
6 2 Head Seal Ethylene Propylene – Quad seal
7 2 Permeate Port Seal Ethylene Propylene – Square Cut (228)
8 2 Port Nut Engineering Thermoplastic
9 2 Adapter Seal Ethylene Propylene – O Ring (124)
HEAD INTERLOCK
10 2 Retaining Ring 302 Series SST
VESSEL SUPPORT
11 *3 Universal Saddle Engineering Thermoplastic
12 *3 Strap Assembly Type 304 SST – PVC cushion
13 6 Strap Screw 5/16-18 UNC, 18-8 Stainless Steel
ELEMENT INTERFACE
14 2 Adapter Engineering Thermoplastic
15 A/R PWT Seal Ethylene Propylene
16 1 Thrust Cone Engineering Thermoplastic – White
* 2 EACH FURNISHED WITH LENGTH CODE 1, 2 & 3
A-4
CAUTION
Pressure vessels may cause loss of life, severe bodily harm or
property damage if not correctly installed, operated and
maintained.
Fluid Compatibility
The materials of construction selected must be compatible with the process fluid and with
proposed preserving and cleaning fluids. Standard materials are listed on the engineering
drawings. In cases where the standard materials are unacceptable, suitable alternates may be
available.
Operation of a vessel outside its design limits will void the warranty and could result in vessel
fatigue with possible eventual explosive head failure. Although each 80A vessel is tested to
1.5 times design pressure, long term operation above design pressure must be prevented.
Permeate port pressure must not exceed 125 psi (with standard materials). Vessels should not
be continuously operated at temperatures above 120°F.
Over-pressure Protection
It is essential that over-pressure protection be provided such that the pressure to which any
vessel is subjected cannot exceed 105% of design pressure.
A-5
The pressure vessel should not be used as a support. Piping manifolds and other fittings
should be supported by properly designed system framework. Operating personnel should
be discouraged from applying undue force to any fittings connected directly to a pressure
vessel.
Accessibility
Pressure vessels should be positioned within the system such that elements can be inserted
at the upstream end and removed from the downstream end (i.e. elements are installed and
removed in the direction of feed flow).
A-6
TABLE OF CONTENTS
APX-1
This checklist is an aid intended to remind servicing and operating personnel of the detailed guidelines given in
the 80A Series Operation and Maintenance Guide.
The checklist alone does not include all the details needed for safe vessel operation. Use the checklist each time
any service operation is carried out, to ensure that each step is completed before pressurizing the vessel.
APX-2
APX-3
APX-12
An alternate method using a single Victaulic® is acceptable but requires more thoughtful
execution. The manifold must be fabricated using close tolerances to help ensure correct
alignment. Installation must follow a sequence of assembly steps to initially ensure correct
shell to manifold alignment. First, the vessel should be set into the rack and secured loosely
into position using the mounting straps. Then connect the vessels to the manifold, which is
also loosely secured one port at a time, while adjusting the shell and manifold position for
the best alignment possible. At this time set the side port to manifold clearance at .125 in. per
Victaulic® recommendations for cut groove applications. After proper alignment is
achieved, secure the shell and fix the manifolds into position. (See figures 3 & 4 for reference).
APX-13
Even though a single Victaulic® coupling arrangement may be the choice for low cost and
compactness, it brings with it the necessity to provide the required amount of flexibility in
some other way.
A Victaulic® coupling allows angular but not lateral misalignment. Two rigidly restrained
pipes not lying on a common axis can be forced to align if the fit is close enough to allow the
two halves of the coupling to be pulled together by the bolts. This practice is not
recommended. The resulting stresses are complex and have leveraged intensity. Any
misalignment must therefore be kept to an absolute minimum.
In checking for correct alignment, the maximum axial misalignment from port to manifold
should be .030 in. in any direction. (see figure 5) While exceeding .030 in. misalignment
should not significantly reduce vessel safety, it may decrease vessel service life. A
recommended method of checking for acceptable alignment is to test for coupler rotation.
To use the rotation method, install the Victaulic® coupling between the vessel side port and
the manifold. With the two coupling bolts tightened until snug, you should be able to rotate
the coupling by hand. If hand rotation is possible, the alignment will be acceptable.
APX-14
Note: The numbers shown above are for ordering purposes only. Due to differences in
assembly numbers and part numbers, the number stamped on a part may be different from the
numbers shown above and may not always be reflected on the actual part. When appropriate, the
part will be supplied with O-ring(s) lubricated and assembled to the part.
Type of System:
Membrane Softening
Ultrafiltration
Brackish RO
Seawater RO
Other:
Date of Installation:
Location of System:
APX-17
FILMTEC™ Membranes
FILMTEC LE-400 High Productivity Low-Energy Brackish Water RO Element
Features The FILMTEC™ LE-400 element is a low-energy element for industrial and municipal
applications that operates at low pressure to deliver energy savings in new equipment or
replacement situations where energy cost is an important factor and unit price is a key driver.
• Delivers equivalent permeate flow at 40% lower feed pressure, compared to the
FILMTEC BW30-400.
• Offers the proven performance and high productivity of the FILMTEC BW30-400 element
construction, with lower energy use and operating expense.
• The new FILMTEC LE-400 has an industry standard 1.125 inch ID permeate tube to
facilitate element replacement.
Product Specifications
Active area Feed spacer Permeate flow rate Stabilized salt Minimum salt
Product Part number ft2 (m2) thickness (mil) gpd (m3/d) rejection (%) rejection (%)
LE-400 249109 400 (37) 28 11,500 (44) 99.3% 99.0%
1. Permeate flow and salt rejection based on the following standard conditions: 2,000 ppm NaCl, 150 psi (10.3 bar), 77°F (25°C), pH 8 and 15% recovery.
2. For comparison, the LE-400 will have a permeate flow of 12,200 gpd (46 m3/d) and stabilized salt rejection of 99.3% when normalized to a feed solution of 1,500 ppm
NaCl as used by some manufacturers.
3. Flow rates for individual elements may vary but will be no more than 15% below the value shown.
4. Sales specifications may vary as design revisions take place.
5. Active area guaranteed +/-3%. Active area as stated by FilmTec is not comparable to nominal membrane area often stated by some manufacturers. Measurement
method described in Form No. 609-00434.
Figure 1
B DIA
C DIA FilmTecsupplies
Filmtec supplies
coupler part number
coupler number
313198 with each
118027 with each
element. Each
element. Each coupler
coupler
includes
includes two 2-125
3-912
Fiberglass Outer Wrap EPR
EPR o-rings (FilmTec
o-rings (FilmTec
Feed part
part number 151705).
End Cap number 102284).
U-Cup Brine Seal Brine Product
Page 1 of 2 ™® Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow Form No. 609-00484-1008
Important Proper start-up of reverse osmosis water treatment systems is essential to prepare the
Information membranes for operating service and to prevent membrane damage due to overfeeding or
hydraulic shock. Following the proper start-up sequence also helps ensure that system operating
parameters conform to design specifications so that system water quality and productivity goals
can be achieved.
Before initiating system start-up procedures, membrane pretreatment, loading of the membrane
elements, instrument calibration and other system checks should be completed.
Please refer to the application information literature entitled “Start-Up Sequence” (Form No. 609-
02077) for more information.
Operation Avoid any abrupt pressure or cross-flow variations on the spiral elements during start-up,
Guidelines shutdown, cleaning or other sequences to prevent possible membrane damage. During start-up,
a gradual change from a standstill to operating state is recommended as follows:
• Feed pressure should be increased gradually over a 30-60 second time frame.
• Cross-flow velocity at set operating point should be achieved gradually over 15-20 seconds.
• Permeate obtained from first hour of operation should be discarded.
General Information • Keep elements moist at all times after initial wetting.
• If operating limits and guidelines given in this bulletin are not strictly followed, the limited
warranty will be null and void.
• To prevent biological growth during prolonged system shutdowns, it is recommended that
membrane elements be immersed in a preservative solution.
• The customer is fully responsible for the effects of incompatible chemicals and lubricants on
elements.
• Maximum pressure drop across an entire pressure vessel (housing) is 50 psi (3.4 bar).
• Avoid static permeate-side backpressure at all times.
Regulatory Note These membranes may be subject to drinking water application restrictions in some countries:
please check the application status before use and sale.
FILMTEC™ Membranes Notice: The use of this product in and of itself does not necessarily guarantee the removal of cysts and pathogens from water.
For more information about FILMTEC Effective cyst and pathogen reduction is dependent on the complete system design and on the operation and maintenance of
membranes, call the Dow Water the system.
Solutions business:
North America: 1-800-447-4369 Notice: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws
Latin America: (+55) 11-5188-9222 may differ from one location to another and may change with time, Customer is responsible for determining whether products
Europe: (+32) 3-450-2240 and the information in this document are appropriate for Customer’s use and for ensuring that Customer’s workplace and
Pacific: +60 3 7958 3392
disposal practices are in compliance with applicable laws and other governmental enactments. Seller assumes no obligation or
Japan: +813 5460 2100
liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
China: +86 21 2301 9000
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
http://www.filmtec.com
Page 2 of 2 ™® Trademark of The Dow Chemical Company ("Dow") or an affiliated company of Dow Form No. 609-00484-1008
Goulds Pumps
G&L SERIES SSH-C and SSH-F
Installation, Operation and
Maintenance Instructions
www.goulds.com
1
UR01211-0M-00 Page 189 of 257
Table of Contents Owner’s Information
SUBJECT PAGE Please fill in data from your pump nameplate.
Safety Instructions ...................................................................... 3 Warranty information is on page 15.
Important Instructions................................................................ 3
Pump Model:
Installation .................................................................................. 3
Alignment ................................................................................... 4 Serial Number:
Suction Piping............................................................................. 4 Dealer:
Discharge Piping ......................................................................... 4
Dealer’s Phone Number:
Rotation ...................................................................................... 4
Operation.................................................................................... 4 Date of Purchase:
Maintenance ............................................................................... 5 Installation Date:
Disassembly ................................................................................ 5
Reassembly.................................................................................. 5
Troubleshooting Guide............................................................... 6
Components ............................................................................... 7
SSH S-Group – Engineering Data ............................................. 9
SSH S-Group Close-Coupled – Dimensions & Weights ........ 10
SSH S-Group Frame-Mounted – Dimensions & Weights...... 11
SSH M-Group – Engineering Data ......................................... 12
SSH M-Group Close Coupled – Dimensions & Weights ...... 13
SSH M-Group Frame-Mounted – Dimensions & Weights.... 14
Goulds Pumps Limited Warranty ............................................ 15
Declaration of Conformity ...................................................... 35
2
UR01211-0M-00 Page 190 of 257
SAFETY INSTRUCTIONS 3. Motors must be wired for proper voltage (check
nameplate). Wire size must limit maximum voltage
TO AVOID SERIOUS OR FATAL PERSONAL INJURY drop to 10% of nameplate voltage at motor terminals,
OR MAJOR PROPERTY DAMAGE, READ AND or motor life and pump performance will be lowered.
FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL
4. Single-Phase: Thermal protection for single-phase units
AND ON PUMP.
is sometimes built-in (Check nameplate). If no built-in
THIS MANUAL IS INTENDED TO ASSIST IN THE protection is provided, use a contactor with proper
INSTALLATION AND OPERATION OF THIS UNIT overload. Fusing is permissible if properly fused.
AND MUST BE KEPT WITH THE PUMP. 5. Three-Phase: Provide three-leg protection with proper
This is a SAFETY ALERT SYMBOL. size magnetic starter and thermal overloads.
When you see this symbol on the pump 6. Maximum Liquid Temperatures:
or in the manual, look for one of the fol- 212ºF (100ºC) with standard seal.
lowing signal words and be alert to the 250ºF (120ºC) with optional high-temperature seal.
potential for personal injury or property 7. Maximum allowable operating pressure: 230 PSI
damage. (15 bars).
DANGER Warns of hazards that WILL cause
serious personal injury, death or major
8. Maximum number of starts per hour: 20, evenly
distributed.
property damage. 9. Regular Inspection and Maintenance will increase
WARNING Warns of hazards that CAN cause service life. Base schedule on operating time.
serious personal injury, death or major
property damage.
Warns of hazards that CAN cause per- 2. Installation
CAUTION sonal injury or property damage. 1. Close-coupled units may be installed inclined or vertical.
NOTICE: INDICATES SPECIAL INSTRUCTIONS
WHICH ARE VERY IMPORTANT AND CAUTION DO NOT INSTALL WITH MOTOR
BELOW PUMP. CONDENSATION
MUST BE FOLLOWED. WILL BUILD UP IN MOTOR.
THOROUGHLY REVIEW ALL INSTRUCTIONS 2. Locate pump as near liquid source as possible (below
AND WARNINGS PRIOR TO PERFORMING ANY level of liquid for automatic operation).
WORK ON THIS PUMP. 3. Protect from freezing or floods.
MAINTAIN ALL SAFETY DECALS. 4. Allow adequate space for servicing and ventilation.
5. For close-coupled pumps, the foundation must be flat
WARNING UNIT NOT DESIGNED FOR USE and substantial to eliminate strain when tightening
WITH HAZARDOUS LIQUIDS
OR FLAMMABLE GASES. THESE bolts. Use rubber mounts to minimize noise and
FLUIDS MAY BE PRESENT IN vibration. Tighten motor hold-down bolts before
CONTAINMENT AREAS. connecting piping to pump.
6. For frame-mounted pumps, permanent and solid
foundation is required for smooth operation. Bedplate
Hazardous fluids
must be grouted to a foundation with solid footing.
can cause fire,
burns or death.
7. Place unit in position on wedges located at four points
(Two below approximate center of driver and two
NOTICE: INSPECT UNIT FOR DAMAGE AND below approximate center of pump). Adjust wedges to
REPORT ALL DAMAGE TO THE CARRIER level unit, bringing coupling halves into reasonable
OR DEALER IMMEDIATELY. alignment. Level or plumb suction and discharge
flanges.
8. Make sure bedplate is not distorted and final coupling
1. Important Instructions
alignment can be made within the limits of movement
1. Inspect unit for damage. Report damage to carrier of motor and by shimming if necessary.
immediately. 9. Tighten foundation bolts finger tight and build dam
2. Electrical supply must be a separate branch circuit around foundation. Pour grout under bedplate making
with fuses or circuit breakers, wire sizes, etc., per sure the areas under pump and motor feet are filled
National and Local electrical codes. Install an all-leg solid. Allow grout to harden 48 hours before further
disconnect switch near pump. tightening foundation bolts.
WARNING ALWAYS DISCONNECT 10. All piping must be supported independently of the
ELECTRICAL POWER WHEN pump, and must “line-up” naturally. Never draw
HANDLING PUMP OR CONTROLS. piping into place by forcing the pump suction and
discharge connections!
11. Angular alignment of the flanges can best be accom-
plished using calipers at bolt locations (See illustra-
tion).
Hazardous voltage
can shock, burn or
cause death.
3
UR01211-0M-00 Page 191 of 257
4.2. Do not use suction isolation valve to throttle
pump!
5. Installation with pump above source of supply:
5.1. To avoid air pockets, no part of piping should be
higher than pump suction connection. Slope
piping upwards from liquid source.
5.2. All joints must be airtight.
5.3. Foot valve to be used only if necessary for prim-
ing, or to hold prime on intermittent service.
5.4. Suction strainer open area must be at least triple
the pipe area.
6. Size of inlet from liquid source, and minimum submer-
gence over inlet, must be sufficient to prevent air
entering pump.
12. On frame-mounted units, tighten foundation, pump
and driver hold-down bolts before connecting piping
to pump. 5. Discharge Piping
13. Avoid unnecessary fittings. Select sizes to keep fric- 1. Arrangement must include a check valve located
tion losses low. between a gate valve and the pump. The gate valve is
14. After completing piping, rotate unit by hand to check for regulation of capacity, or inspection of pump or
for binding. Note: A screwdriver slot or flats are pro- check valve.
vided in end of motor shaft. 2. If reducer is required, place between check valve and-
pump.
3. Alignment
1. No field alignment is necessary on close-coupled 6. Rotation
pumps. WARNING DO NOT PLACE HANDS IN PUMP
2. Even though the pump-motor unit may have a factory WHILE CHECKING MOTOR
alignment, in transit this alignment could be disturbed ROTATION. TO DO SO WILL CAUSE
and must be checked prior to running. SEVERE PERSONAL INJURY.
3. Check the tightness of all hold-down bolts before
checking the alignment.
4. If re-alignment is necessary, always move the motor. Hazardous Machinery
Shim as required.
5. Final alignment is achieved when parallel and angular 1. Pumps are right-hand rotation (Clockwise when
requirements are achieved with both pump and motor viewed from the driver end). Switch power on and
hold down bolts tight. off. Observe shaft rotation. On frame-mounted units,
check rotation before coupling pump to motor.
CAUTION ALWAYS RECHECK BOTH
ALIGNMENTS AFTER MAKING 2. Single-Phase: Refer to wiring diagram on motor if
ADJUSTMENTS. rotation must be changed.
6. Parallel misalignment exists when the shafts are not 3. Three-Phase: Interchange any two power supply leads
concentric. Place dial indicator on one hub and rotate to change rotation.
this hub 360º while taking readings on the outside
diameter of the other hub. Parallel alignment occurs
when Total Indicator Reading is .005" or less. 7. Operation
7. Angular misalignment exists when the shafts are not 1. Before starting, pump must be primed (free of air and
parallel. Place dial indicator on one hub and rotate this suction pipe full of liquid) and discharge valve par-
hub 360º while taking readings on the face of the tially open.
other hub. Angular alignment is achieved when Total
CAUTION PUMPED LIQUID PROVIDES
Indicator Reading is .005" or less. LUBRICATION. IF PUMP IS RUN
DRY, ROTATING PARTS WILL SEIZE
4. Suction Piping AND MECHANICAL SEAL WILL BE
DAMAGED.
1. Low static lift and short, direct suction piping is
2. Make complete check after unit is run under operating
desired. For suction lift over 15 feet, consult pump
conditions and temperature has stabilized. Check for
performance curve for Net Positive Suction Head
expansion of piping. Check coupling alignment.
Required.
3. Do not operate at or near zero flow. Energy imparted
2. Suction pipe size must be at least equal to suction
to the liquid is converted into heat. Liquid may flash
connection of pump.
to vapor. Rotating parts require liquid to prevent scor-
3. If larger pipe is used, an eccentric pipe reducer (with ing or seizing.
straight side up) must be used at the pump.
4. Installation with pump below source of supply:
4.1. Install isolation valve in piping for inspection and
maintenance.
4
UR01211-0M-00 Page 192 of 257
8. Maintenance 10. Reassembly
WARNING FAILURE TO DISCONNECT AND 1. All parts should be cleaned before assembly.
LOCKOUT ELECTRICAL POWER 2. Refer to parts list to identify required replacement
Hazardous BEFORE ATTEMPTING ANY
voltage items.
MAINTENANCE CAN CAUSE
3. Reassembly is the reverse of the disassembly proce-
SHOCK, BURNS OR DEATH.
dure.
1. Bearings are located in and are part of the motor. For
4. Replace lip seals if worn or damaged (frame-mount
lubrication procedure, refer to manufacturer’s instruc-
only).
tions.
5. Replace ball bearings if loose, rough or noisy when
2. On frame-mounted units, regrease at 2,000 hours use
rotated (frame-mount only).
or after 3 months. Use #2 Sodium or Lithium grease
and fill until grease comes out of the relief fitting. 6. Check shaft for maximum runout of .005" TIR. Bear-
ing seats and lip seal areas must be smooth and free of
scratches or grooves. Replace if necessary (frame-
9. Disassembly mount only).
1. Always turn power off. 7. All mechanical seal components must be in good
condition or leakage may result. Replacement of
2. Drain system. Flush if necessary.
complete seal assembly, whenever seal has been
3. Remove motor hold-down bolts on close-coupled or removed, is good standard practice.
disconnect coupling and remove spacer.
8. If wear ring is being replaced, do not use lubricants on
4. Remove casing bolts and pump hold-down bolts. the metal-to-metal fit when pressing in the replace-
5. Remove motor and rotating element from casing. ment.
6. Unscrew impeller bolt with a socket wrench. Do not 9. If the impeller is removed, as for example to effect a
insert screwdriver between impeller vanes to prevent mechanical seal change, this procedure must be
rotation. It may be necessary to use a strap wrench followed: Old impeller bolt and impeller o-ring cannot
around the impeller if impacting the socket wrench be reused.
will not loosen the impeller bolt. 10. Install the mechanical seal stationary seat in the seal
7. Remove impeller o-ring. housing, using soapy water as a lubricant to ease
8. Insert two pry bars (180º apart) between impeller and insertion.
seal housing. Pry off impeller. 11. S-Group – Install the mechanical seal spring retainer,
9. Remove shaft sleeve, seal spring, cupwasher, seal spring and rotary assembly on the shaft sleeve using
rotary and impeller key. soapy water to lubricate. Slide the shaft sleeve over
the pump shaft, be sure that a new shaft sleeve o-ring
10. Remove seal housing. is used.
11. Place seal housing on flat surface. Press out stationary NOTE: THE SHAFT SLEEVE O-RING AND IMPEL-
seal parts. LER WASHER O-RING ARE ALMOST
12. Remove deflector from shaft on frame-mounted IDENTICAL IN DIAMETER. BE SURE TO
units. USE THE SQUARE CROSS-SECTION
13. Remove bolts holding bearing cover to frame and O-RING IN THE IMPELLER WASHER. THE
remove bearing cover (frame-mount). ROUND CROSS-SECTION O-RING IS USED
14. Remove lip seals from bearing frame and bearing IN THE SHAFT SLEEVE.
cover (frame-mount). 11. M-Group – Install the mechanical seal spring and
15. Remove shaft and bearings from frame (frame- rotary on the shaft sleeve using soapy water to lubri-
mount). cate. Slide the shaft sleeve over the pump shaft. Be
16. Remove bearing retaining ring (frame-mount). sure that a new shaft sleeve o-ring is used. Place the
mechanical seal spring retainer over the impeller hub.
17. Use bearing puller or arbor press to remove ball
bearings (frame-mount). 12. Place the impeller key into the shaft keyway and slide
the impeller in place. Install the impeller stud and
18. Remove wear ring if excessively worn. Use pry bar impeller washer. Be sure that a new impeller o-ring is
and/or vicegrips. used. Tighten S-Group (3⁄8" thread) to 17 lb.ft. and
M-Group (½" thread) to 38 lb.ft.
13. Replace casing bolts and tighten in a crossing se-
quence to the torque values indicated below.
S-Group – 25 lb.-ft. (35 N-m)
M-Group – 37 lb.-ft. (50 N-m)
14. Check reassembled unit for binding by rotating shaft
with appropriate tool from motor end.
15. If rubbing exists, loosen casing bolts and proceed
with tightening sequence again.
5
UR01211-0M-00 Page 193 of 257
11. Troubleshooting
1. Motor does not start, and no noise or vibration oc- 6. Shaft spins with difficulty:
curs: 6.1. Check for obstructions in the motor or the pump.
1.1. Power supply not connected. 6.2. Rubbing occurs between rotating and stationary
1.2. Fuses or protection device tripped or defective. parts.
1.3. Loose or broken electrical connections. 6.3. Check bearings for proper conditions.
2. Motor will not start, but generates noise and vibration: 7. Pump vibrates, runs noisily, and flow rate is uneven:
2.1. Motor not wired as directed on diagram. 7.1. Pump runs beyond rated capacity.
2.2. Shaft locked due to mechanical obstructions in 7.2. Pump or piping not properly secured.
motor or pump. 7.3. Suction lift too high.
2.3. Low voltage or phase loss on three phase supply. 7.4. Suction pipe diameter too small.
3. Pump does not deliver rated capacity: 7.5. Cavitation caused by insufficient liquid supply or
3.1. Pump not filled and primed. excessive suction losses.
3.2. Pump has lost prime due to leaks in suction line. 7.6. Impeller blockage.
3.3. Direction of rotation incorrect. See Rotation. 8. When stopped, unit turns slowly in the reverse direc-
3.4. Head required is higher than that originally tion:
specified. (Valve may be partially closed.) 8.1. Leaks on air locks in suction pipe.
3.5. Foot valve clogged. 8.2. Partial blockage in check valve.
3.6. Suction lift too high. 9. In pressure boosting applications, the unit starts and
3.7. Suction pipe diameter too small. stops too often:
4. Protection trips as unit starts: 9.1. Pressure switch settings are incorrect.
4.1. Phase loss on three-phase supply. 9.2. Tank size may be incorrect.
4.2. Protection device may be defective. 10. In pressure boosting applications, the unit does not
4.3. Loose or broken electrical connections. stop:
4.4. Check motor resistance and insulation to ground. 10.1. Pressure switch maximum setting is higher than
5. Protection device trips too often: was specified.
5.1. Protection may be set to a value lower than motor 10.2. Direction of rotation incorrect. See Rotation.
full load.
5.2. Phase loss due to faulty contacts or supply cable.
5.3. Liquid is viscous or its specific gravity is too high.
5.4. Rubbing occurs between rotating and stationary
parts.
6
UR01211-0M-00 Page 194 of 257
SSH-C Components
100 101 178 108 370 MATERIALS OF CONSTRUCTION
Item Description Material
100 Casing
103 513 101 Impeller
103 Wear Ring AISI TYPE 316L
184 Seal Housing Stainless Steel
370 Socket Head Cap Screw
184 (Casing to Adapter)
408 Drain Plug — 3⁄8 NPT AISI TYPE 316 SS
126 Shaft Sleeve 316 SS
412A 178 Impeller Key Steel
383
422 Impeller Stud Steel
199 Impeller Washer 316 SS
108 Adapter Cast Iron ASTM A48CL20
Hex Head Cap Screw
371 Steel
(Adapter to Motor)
412A O-ring, impeller BUNA-N
412F O-ring, shaft sleeve BUNA-N
513 O-Ring BUNA-N
Carbon/Ceramic
383 Mechanical Seal Part No. 10K13 Buna Elastomers
316 SS Metal Parts
199 422 408 412F 126 371
383A Spring Retainer AISI Type 316 SS
383A 383A
(M-GROUP (S-GROUP
LOCATION) LOCATION)
7
UR01211-0M-00 Page 195 of 257
SSH-F Components
100 101 513 370 184 383 108 228 MATERIALS OF CONSTRUCTION
Item Description Material
412A
100 Casing
134 101 Impeller
103 Wear Ring AISI TYPE 316L
370C 184 Seal Housing Stainless Steel
333A 370 Socket Head Cap Screw
408 Drain plug – 3⁄8 NPT AISI TYPE 316 SS
383A 383A
(M-GROUP (S-GROUP
LOCATION) LOCATION)
8
UR01211-0M-00 Page 196 of 257
SSH S-Group – Engineering Data, Información Técnica, Données techniques – SSH, groupe S
Channel Steel Bedplate, Clockwise Rotation Viewed from Drive End;
Fundación de Acero, Rotación en Dirección de las Agujas del Reloj Visto desde el Extremo del Motor;
Plaque de base profilée en U et rotation en sens horaire (vue de l’extrémité du moteur)
DISCHARGE CP 3¾ C MAX.
AB DESCARGA Y 35⁄8 SPACER COUPLING
MAX. REFOULEMENT ACOPLE DEL ESPACIADOR;
ACCOUPL. À PIÈCE D’ÉCART.
PRIME PLUG, 3½ COUPLING GUARD, GUARDA ACOPLE;
TAPÓN DE PURGA, BOUCHON D’AMORÇAGE 1.125 1,125 Ø CARTER D’ACCOUPL.
X 1.124 1,124 (4) HOLES
SUCTION SINGLE PHASE ONLY, 58
SUCCIÓN SOLO UNIFÁSICOS; ⁄ DIA.
MONOPHASÉ SEULEMENT
ASPIRATION P (4) AGUJEROS
MAX. 58
⁄ DIA.;
DC DD 4 TROUS, DIAM. : 5⁄8
MAX. KEYWAY 1⁄8 x ¼
HD CHAVETERO 1⁄8 x ¼
LOGEMENT DE
HG CLAVETTE, 1⁄8 x ¼
DRAIN PLUG, TAPÓN DE DRENAJE
BOUCHON DE VIDANGE
38
HE HE ⁄ " GAS THREAD; HL HF HP
UNI ISO 228/1;
HA 38
⁄ , PAS DU GAZ HB
(UNI ISO 228/1)
NOTES:
Dimensions and Weights – Determined by Pump, Dimension “HL” Determined
1. All pumps shipped in vertical discharge
Dimensiones y Pesos – Determinados por la Bomba; by Pump and Bedplate, position. May be rotated in 90° increments.
Dimensión “HL” determinada Tighten 3⁄8 – 16 casing bolts to 12 ft./lbs.
Dimensions et poids – pompe la bomba y el motor, torque.
Dimensions HL 2. Dimensions in inches.
– pompe et plaque de base 3. Motor dimensions may vary with
motor manufacturer.
Motor Frame Size, 4. Not to be used for construction purposes.
Tamaño del bastidor del motor,
NOTAS:
Pump, Suction Discharge DC Max., Wt. (lbs.), Carcasse de moteur
1. Todas las bombas transportadas en posición de
Bomba, Succión ➀ Descarga ➀ CP DC Máx. DD X Y Peso (lib.) 143/ 183/ 213/ 254/ 284/ descarga vertical. Pueden rotarse en aumentos
Pompe Aspir. Refoul. DC max. Poids 145 184 215 256 286 de 90º. Apretar 3⁄8 – 16 tornillos de carcasa a
9SH 1 X 2–6 5 4¾ 63⁄8 56 12 pies/libras potencia.
3 1 1 5
16 ⁄4 3 ⁄8 9 ⁄8 7 ⁄8 37⁄8 2. Las dimensiones en pulgadas.
10SH 1 X 2–8 2 1 55⁄8 53⁄8 71⁄8 64 3. Las dimensiones puede que varíen con los
11SH 1 X 2–10 179⁄16 67⁄8 65⁄8 87⁄8 4 86 10 8½ 4¾ fabricantes..
4SH 1½ X 2½–6 169⁄16 5 4¾ 63⁄8 3¼ 57 9¼ 7¾ 4 4. No para propósitos de construcción.
1½ NOTA :
7SH 1½ X 2½–8 55⁄8 53⁄8 66
2½ 71⁄8 1. L’orifice de refoulement est orienté vers le haut.
5SH 2 X 2½–6 5 4¾ 57 On peut le tourner de 90° en 90°. Serrer les vis
2 175⁄16 4 10 8½ 4¾
8SH 2 X 2½–8 68 3
⁄8 - 16 du corps de pompe à 12 lbf·pi.
6 5¾ 715⁄16 2. Les dimensions sont en pouces, et le poids,
6SH 2½ X 3–6 3 2½ 59
en livres.
Available Motor and Bedplate Dimensions and Weights, ➀ For use with ANSI class 150 mating flanges. 3. Les dimensions et le poids du moteur peuvent
Para usar con bridas que casan ANSI clase 150. varier selon le fabricant.
Pesos y Dimensiones Disponibles de la Fundación y del Motor À utiliser avec des contre-brides ANSI, classe 150. 4. Ne pas utiliser les dimensions pour la construc-
Dimensions et poids – moteur et plaque de base tion si elles ne sont pas certifiées à cette effet.
Motor HP @ 3500 RPM, HP @ 1750 RPM, Bedplate Data, Datos de la Fundación, Plaque de base
Frame, HP a 3500 RPM, HP a 1750 RPM, AB C P Wt.
Max., Max., Max., Max., Wt. Motor Bearing
Armazón hp à 3 500 tr/min hp à 1 750 tr/min (lbs.), Shim, Frame Shim,
del AB C P Peso Plancha Plancha
Single Phase, Three Phase, Single Phase, Three Phase, Peso de relleno
Motor, Monofásicos, 1 Ø Trifásicos, 3 Ø Monofásicos, 1 Ø Trifásicos, 3 Ø Máx., Máx., Máx., Máx., HA HB HD* HE HF HG HP* (li- de relleno del bastidor
AB C P Poids del motor
Carcasse bras), Cale de delCale
cojinete,
de
de moteur ODP TEFC ODP TEFC ODP TEFC ODP TEFC max. max. max. max. Poids moteur palier
3
143T 1 1 1 1 13 ⁄8 45
5¼ 65⁄8
145T 2 2 2 or ou 3 2 1½ 1½ 1½ or ou 2 1½ or ou 2 14¼ 53
10 28 8 3¾ 24 2¾ ¾ 48 1¾ –
182T 3 3 5 3 2 2 3 3 78
165⁄8 78
74
5⁄ 7 ⁄
184T 5 5 7½ 5 3 or ou 5 3 5 3 181⁄8 95
213T 10 7½ 18 116
73⁄8 95⁄8 12 31 8¼ 4¼ 29 3 1 65 – –
215T 15 10 191⁄8 136
254T 20 15 215⁄8 266
101⁄8 13 13 42 9¼ 5¼ 38½ 4 110 – 1
256T 25 20 233⁄8 264
7
1¾
284TS 30 25 24 ⁄8 392
125⁄8 15 15 44 10½ 5¾ 40½ 3½ 124 – 1¾
286TS 40 30 265⁄8 432
Dimensions and weights vary with manufacturers. Dimensions in inches and weights in lbs.
“HP” Dimensions at motor end only.
* “HD” Dimension for 254T/256T motor frame on 1 x 2-10 only is 11"; A ¾" motor shim and a 1¾" bearing frame shim are required.
Dimensiones y pesos varían con los fabricantes. Dimensiones en pulgadas y pesos en libras.
Dimensiones “HP” sólo en el extremo del motor.
* La dimensión “HD” para el bastidor del motor 254T/256T de 1 x 2 - 10 es sólo 11"; se requieren una cuña del motor de ¾" y una cuña del bastidor de apoyo de 1¾".
ODP = carcasse abritée (à ouvertures de ventilation protégées) ; TEFC = carcasse fermée autoventilée.
*Dimensions HP à l’extrémité du moteur seulement. La dimension HD pour la carcasse 254T ou 256T, version 1X2-10 seulement, est de 11 po ; une cale de moteur de ¾ po et une cale de
palier de 1¾ po sont requises.
9
UR01211-0M-00 Page 197 of 257
SSH S-Group Close Coupled – Dimensions and Weights, SSH Acople Cerrado – Dimensiones y Pesos,
Dimensions et poids – SSH montée sur moteur, groupe S
(All dimensions in inches and weights in lbs. Do not use for construction purposes.)
(Todas las dimensiones en pulgadas y pesos en libras. No usar para propósitos de construcción.)
DISCHARGE CP MAX.
DESCARGA
AB MAX. Y 35⁄8
REFOULEMENT
PRIME PLUG,
TAPÓN DE PURGA,
BOUCHON D’AMORÇAGE
X SUCTION
SUCCIÓN
ASPIRATION
P
MAX.
D DC DD
G MAX.
NOTE:
1. Pumps shipped in vertical discharge as standard.
Dimensions “L” Determined by Pump and Motor, Dimensiones “L” Determinadas por la Bomba y el Motor, For other orientations, remove casing bolts, rotate
Dimensions L – pompe et moteur discharge to desired position, and tighten 3⁄8 – 16
150 lb. Flange, CP bolts to 12 ft./lbs., 7⁄16 – 14 bolts to 20 ft./lbs.
DC Wt. 2. ALL dimensions in inches.
Pump, Brida de 150 lib., Max., Max., Motor Frame Size,
2 Tamaño del Armazón del Motor, (lbs.), 3. Motor dimensions may vary with motor manu-
Bomba, Bride, 150 lb/po CP DC Pesos facturer.
Pompe Suct. Disch. Máx., Máx., DD X Y Carcasse de moteur
4. Not for construction purposes.
Succ. ➀ Desc. ➀ CP DC (libras),
Aspir. Refoul. max. max. 143/145 182/184 213/215 254/256 Poids NOTA:
3 1. Las bombas se transportarán en descarga vertical
9SH 1 x 2 – 6 5 4¾ 6 ⁄8 24 como estándar. Para otras orientaciones, retirar los
253⁄8 5 3 1
31⁄8 95⁄8 10¼ 11¼ —
10SH 1 x 2 – 8 2 1 5 ⁄8 5 ⁄8 7 ⁄8 32 tornillos de la carcasa, rotar la descarga a la posición
11SH 1 x 2 – 10 277⁄8 67⁄8 65⁄8 87⁄8 4 10½ 111⁄8 121⁄8 123⁄8 54 deseada, y apretar 3⁄8 – 16 tornillos a 12 pies/libras,
7
⁄16 – 14 tornillos a 20 pies/libras.
4SH 1½ x 2½ – 6 25½ 5 4¾ 63⁄8 3¼ 9¾ 103⁄8 113⁄8 — 25 2. TODAS las dimensiones en pulgadas.
1½ 5 3 1
7SH 1½ x 2½ – 8 5 ⁄8 5 ⁄8 7 ⁄8 34 3. Las dimensiones puede que varíen con
2½
5SH 2 x 2½ – 6 5 4¾ 63⁄8 25 los fabricantes.
7 1 1 3
2 27 ⁄8 4 10½ 11 ⁄8 12 ⁄8 12 ⁄8 4. No para propósitos de construcción.
8SH 2 x 2½ – 8 36
6 4¾ 715⁄16 NOTA :
6SH 2½ x 3 – 6 3 2½ 27
1. L’orifice de refoulement est orienté vers le haut. Pour
➀ For use with ANSI class 150 mating flanges. l’orienter autrement, enlever les vis de fixation du
Para usar con bridas que casan ANSI clase 150. corps de pompe, placer l’orifice dans le sens voulu,
À utiliser avec des contre-brides ANSI, classe 150. puis reposer et serrer les vis 3⁄8 - 16 à 12 lbf·pi et 7⁄16
- 14 à 20 lbf·pi.
2. Les dimensions sont en pouces, et le poids, en livres.
3. Les dimensions et le poids du moteur peuvent varier
selon le fabricant.
4. Ne pas utiliser les dimensions pour la construction si
elles ne sont pas certifiées à cette effet.
Dimensions Determined by JM Motor Frame, Motor Frame Selections,
Dimensiones Determinadas por el Armazón del Motor JM, Selecciones del Armazón del Motor,
Dimensions – carcasse de moteur JM Choix de carcasses de moteur
H Motor Wt. Motor Motor Horsepower, Potencia del Motor, Puissance (hp)
Dia., (lbs.) Frame, 3500 RPM, 3500 RPM, 3 500 tr/min 1750 RPM, 1750 RPM, 1750 tr/min
JM Frame, H P Max.,
JM Armazón, A AB B D E F G Diám., P Máx., Peso Motor Armazón
(lib.), 1Ø, Monofásicos 3Ø, Trifásicos 1Ø, Monofásicos 3Ø, Trifásicos
Carcasse H P max. Poids du del Motor,
1Ø 3Ø 1Ø 3Ø
(diam.) moteur Carcasse
ODP TEFC ODP TEFC ODP TEFC ODP TEFC
143JM 2 41
6½ 5¼ 6 3½ 2¾ 1
⁄8 11
⁄32 5
6 ⁄8 143JM – – – – – – 1 1
145JM 2½ 57 145JM 2 2 2-3 2 1-1½ 1-1½ 1½-2 1½-2
182JM 2¼ 77 182JM 3 3 5 3 2 2-3 3 3
8½ 57⁄8 6½ 4½ 3¾ 3
⁄16 7
7 ⁄8
184JM 13
97 184JM 5 5 7½ 5 3 – 5 5
2¾ ⁄32
213JM 122 213JM 7½ – 10 7½ 5 – 7½ 7½
9½ 73⁄8 8 5¼ 4¼ 7
⁄32 5
9 ⁄8
215JM 3½ 155 215JM 10 – 15 10-15 – – – –
254TCZ 9½ 41⁄8 17
265 254TCZ – – 20 – – – – –
11¼ 9 6¼ 5 ¼ ⁄32 11½
256TCZ 11¾ 5 320 256TCZ – – 25 20-25 – – – –
ODP = carcasse abritée (à ouvertures de ventilation protégées) ;
TEFC = carcasse fermée autoventilée.
10
UR01211-0M-00 Page 198 of 257
SSH S-Group Frame-Mounted – Dimensions and Weights, SSH Armazón Montado – Dimensiones y Pesos,
Dimensions et poids – SSH montée sur palier, groupe S
CP
DISCHARGE
DESCARGA Y 5
3 ⁄8
REFOULEMENT
11
UR01211-0M-00 Page 199 of 257
SSH-F M-Group – Engineering Data, SSH-F – Información Técnica, Données techniques – SSH-F, groupe M
Channel Steel Bedplate, Clockwise Rotation Viewed from Drive End;
Fundación de Acero, Rotación en Dirección de las Agujas del Reloj Visto desde el Extremo del Motor;
Plaque de base profilée en U et rotation en sens horaire (vue de l’extrémité du moteur)
CP C MAX.
DISCHARGE
DESCARGA, Y 3 3⁄4
AB MAX.
REFOULEMENT SPACER COUPLING, ACCOUPL. À PIÈCE D’ÉCART.
PRIME PLUG, 37⁄8 COUPLING GUARD, CARTER D’ACCOUPL.
TAPÓN DE PURGA, BOUCHON D’AMORÇAGE
1.625, 1,625 SINGLE PHASE ONLY
MONOPHASÉ SEULEMENT
X 1.624, 1,624
SUCTION
SUCCIÓN,
ASPIRATION
PMAX.
DC DD
MAX. KEYWAY 3⁄16 X 3⁄8 4 HOLES
5
⁄8
HD LOGEMENT DE CLAVETTE, 3⁄16 x 3⁄8
4 TROUS,
DIAM. : 5⁄8
DRAIN PLUG, HG
TAPÓN DE DRENAJE, BOUCHON DE VIDANGE
3
HE HE ⁄8" GAS THREAD L HF 1 3⁄4
UNI ISO 228/1,
HA 3
⁄8, PAS DU GAZ (UNI ISO 228/1) HB
12
UR01211-0M-00 Page 200 of 257
SSH M-Group Close Coupled – Dimensions and Weights, SSH Acople Cerrado – Dimensiones y Pesos,
Dimensions et poids – SSH montée sur moteur, groupe M
(All dimensions in inches and weights in lbs. Do not use for construction purposes.)
(Todas las dimensiones en pulgadas y pesos en libras. No usar para propósitos de construcción.)
CPMAX.
DISCHARGE, Y
AB MAX.
DESCARGA,
REFOULEMENT
PRIME PLUG,
TAPÓN DE PURGA, BOUCHON D’AMORÇAGE
X
SUCTION,
SUCCIÓN,
ASPIRATION P MAX.
D DC DD
G MAX.
Dimensions “L” Determined by Pump and Motor, Dimensiones “L” Determinadas por la Bomba y el Motor, Dimensions L – pompe et moteur
CP DC Wt. Motor Frame Size,
Pump Size, ➀ ➀ Max., Max., (lbs.), Tamaño del Armazón del Motor,
Pump, Tamaño de Suction Discharge CP DC
Bomba, DD X Y Peso Carcasse de moteur
la Bomba, Succión Descarga Máx., Máx. ,
Pompe (libras),
Dimensions Aspir. Refoul. CP DC
max. max. Poids 140 180 210 250 280 320 360
1 1 1
24SH 1 ⁄2 x 2 ⁄2-10 1 ⁄2 341⁄2 75 1
10 ⁄2 -
21⁄2 67⁄8 65⁄8
25SH 2 x 2 1⁄2-10 2 815⁄16 75 111⁄8
4 121⁄8 137⁄8 143⁄8
22SH 21⁄2 x 3-8 36 61⁄8 57⁄8 72 - 15
3 21⁄2
27SH 21⁄2 x 3-10 84 - -
67⁄8 65⁄8 915⁄16
23SH 3 x 4-8 86 111⁄2 121⁄8
4 3 37 5 133⁄8 147⁄8 153⁄8 16
28SH 3 x 4-10 75⁄8 73⁄8 111⁄8 98 - -
➀ For use with ANSI class 150 mating flanges. NOTES: NOTAS: NOTA :
1. Pumps shipped in vertical discharge as 1. Las bombas se transportarán en descarga 1. L’orifice de refoulement est orienté vers le haut.
Para usar con bridas que casan ANSI clase 150. standard. For other orientations, remove vertical como estándar. Para otras orientacio- Pour l’orienter autrement, enlever les vis de fixation du
À utiliser avec des contre-brides ANSI, casing bolts, rotate discharge to desired nes, retirar los tornillos de la carcasa, rotar corps de pompe, placer l’orifice dans le sens voulu,
classe 150. position, and tighten 3⁄8 – 16 bolts to la descarga a la posición deseada, y apretar puis reposer et serrer les vis 3⁄8 - 16 à 12 lbf·pi, 7⁄16 - 14
12 ft./lbs., 7⁄16 – 14 bolts to 20 ft./lbs., 3
⁄8 – 16 tornillos a 12 pies/libras, 7⁄16 – 14 à 20 lbf·pi et ½ - 13 à 35 lbf·pi.
½ – 13 bolts to 35 ft./lbs. tornillos a 20 pies/libras, ½ – 13 tornillos a 2. Les dimensions sont en pouces, et le poids, en livres.
2. Motor dimensions may vary with motor 35 pies/libras. 3. Les dimensions et le poids du moteur peuvent varier
manufacturer. 2. TODAS las dimensiones en pulgadas. selon le fabricant.
3. Not for construction purposes. 3. No para propósitos de construcción. 4. Ne pas utiliser les dimensions pour la construction si
elles ne sont pas certifiées à cette effet.
CP
DISCHARGE,
DESCARGA, Y
REFOULEMENT
PRIME PLUG,
TAPÓN DE PURGA, BOUCHON D’AMORÇAGE
X 3 7⁄8
SUCTION,
SUCCIÓN, 1.625 (1,625)
ASPIRATION
1.624 (1,624)
DIA. (DIAM.)
14
UR01211-0M-00 Page 202 of 257
IT T Commercial Water
15
UR01211-0M-00 Page 203 of 257
IT T Agua Industrial
Goulds Pumps
G&L SERIES SSH-C y SSH-F
Instrucciones de instalación,
operación y mantenimiento
www.goulds.com
16
UR01211-0M-00 Page 204 of 257
Índice Información del propietario
TEMA PÁGINA Por favor complete los datos consultando la placa del fabri-
Instrucciones de seguridad................................................. 18 cante de la bomba. La información de la garantía está en la
Instrucciones importantes.................................................. 18 página 24.
Instalación ......................................................................... 18 Modelo de la Bomba:
Alineación.......................................................................... 19
Número de Serie:
Tubería de succión ............................................................. 19
Tubería de descarga ........................................................... 19 Agente:
Rotación ............................................................................ 19 Nº. telefónico del agente:
Operación.......................................................................... 20
Fecha de compra:
Mantenimiento .................................................................. 20
Desmontaje........................................................................ 20 Fecha de instalación:
Reensamblaje ..................................................................... 20
Investigación de averiás ..................................................... 21
Componentes .................................................................... 22
SSH S-Group – Información Técnica ...................................9
SSH S-Group Acople Cerrado – Dimensiones y Pesos ...... 10
SSH S-Group Armazón Montado –
Dimensiones Y Pesos ..................................................... 11
SSH M-Group – Información Técnica .............................. 12
SSH M-Group Acople Cerrado – Dimensiones y Pesos .... 13
SSH M-Group Armazón Montado –
Dimensiones y Pesos ...................................................... 14
Garantía limitada de Goulds Pumps .................................. 24
Declaración de Conformidad ............................................ 35
17
UR01211-0M-00 Page 205 of 257
INSTRUCCIONES DE SEGURIDAD 3. Los motores deben estar alambrados para la tensión
apropiada (verifique la placa del fabricante). El tamaño
PARA EVITAR LESIONES CORPORALES SERIAS O del alambre debe eliminar la máxima caída de tensión
FATALES O DAÑOS MAYORES A LA PROPIEDAD, a 10% de la tensión de la placa del fabricante en los
LEA Y SIGA TODAS LAS INSTRUCCIONES DE terminales del motor, o la vida del motor y de la
SEGURIDAD EN EL MANUAL Y EN LA BOMBA. bomba serán disminuidos.
ES INTENCIÓN QUE ESTE MANUAL ASISTA EN 4. Unidades monofásicas: La protección térmica de las
LA INSTALACIÓN Y OPERACIÓN DE ESTA UNIDAD Y unidades monofásicas a veces está incorporada
DEBE MANTENERSE CON LA BOMBA. (verifique la placa del fabricante). Si no se proporciona
Este es un SÍMBOLO DE ALERTA DE protección incorporada, use un contactor con la
SEGURIDAD. Cuando vea este símbolo sobrecarga apropiada. Se permite el uso de fusibles, los
en la bomba o en el manual, busque una que deben ser apropiados.
de las palabras de señal y esté alerta a las 5. Unidades trifásicas: Proporcione la protección de tres
lesiones corporales potenciales o daños a hilos exteriores con el arrancador magnético del
la propiedad. tamaño adecuado y sobrecargas térmicas.
PELIGRO Advierte los peligros que CAUSARÁN
6. Máximas temperaturas del liquido:
lesiones corporales serias, la muerte o 212ºF (100ºC) con sello estándar.
daños mayores a la propiedad. 250ºF (120ºC) con sello de alta temperatura, opcional.
ADVERTENCIA Advierte los peligros que PUEDEN cau-
7. Máxima presión de operación permisible: 230 lib/
sar lesiones corporales serias, la muerte o pulg2 (15 baras).
daños mayores a la propiedad. 8. Máximo número de arranques/hora: 20 distribuidos
Advierte los peligros que PUEDEN uniformemente.
PRECAUCIÓN
causar lesiones corporales o daños a la 9. La inspección y mantenimiento regulares aumentarán
propiedad. la vida útil. Base el programa en el tiempo de funcio-
AVISO: INDICA INSTRUCCIONES ESPECIALES namiento.
QUE SON MUY IMPORTANTES Y 2. Instalación
DEBEN SEGUIRSE.
1. Las unidades compactas se pueden instalar inclinadas o
EXAMINE A FONDO TODAS LAS
verticales.
INSTRUCCIONES Y ADVERTENCIAS ANTES DE
REALIZAR ALGÚN TRABAJO EN ESTA BOMBA. PRECAUCIÓN NO INSTALE CON EL MOTOR DE-
BAJO DE LA BOMBA. LA CONDEN-
MANTENGA TODAS LAS CALCOMANÍAS DE SACIÓN SE ACUMULARÁ EN EL
SEGURIDAD. MOTOR.
ADVERTENCIA UNIDAD NO DISEÑADA PARA 2. Coloque la bomba tan cerca de la fuente del líquido
USO CON LÍQUIDOS PELIGROSOS como sea posible (abajo del nivel del líquido para
O GASES INFLAMABLES. ESTOS operación automática).
FLUIDOS PUEDEN ESTAR 3. Proteja contra la congelación e inundaciones.
PRESENTES EN LAS ÁREAS DE 4. Deje suficiente espacio libre para darle servicio y
CONTENCIÓN. ventilación.
Los fluidos peligrosos
pueden causar
incendios, quemaduras
5. Para las bombas compactas, la cimentación debe ser
o la muerte. plana y substancial para eliminar las deformaciones
AVISO: INSPECCIONE LA UNIDAD SI TIENE cuando se aprietan los pernos. Use montajes de goma
DAÑOS Y REPORTE INMEDIATAMENTE para minimizar el ruido y las vibraciones. Apriete los
CUALQUIER DAÑO AL TRANSPORTISTA O pernos de sujeción del motor antes de conectar la
AL AGENTE. tubería a la bomba.
6. Para las bombas montadas en marco, se requiere una
1. Instrucciones Importantes cimentación sólida y permanente para funcionamiento
seguro. La placa de base debe adherirse con lechada a
1. Inspeccione la unidad para determinar si está dañada. la cimentación con una zapata sólida.
Informe immediatemente los daños al transportista.
7. Coloque la unidad sobre cuñas puestas en cuatro
2. La alimentación eléctrica debe ser un circuito de rama pumtos. (Dos aproximadamente abajo del centro del
separada con los fusibles o interruptores automáticos, motor y dos aproximadamente abajo de la bomba).
tamaños de cables, etc., conforme a los códigos Eléctri- Ajuste las cuñas para nivelar la unidad, trayendo las
cos Nacional y local. Instale un interruptor de descon- mitades del acoplamiento a una alineación razonable.
exión en todos los hilos exteriores cerca de la bomba. Nivele o ponga a escuadra las bridas de succión y de
ADVERTENCIA SIEMPRE DESCONECTE descarga.
LA ALIMENTACIÓN ELÉCTRICA 8. Asegúrese de que la placa de base no esté distorsionada
CUANDO MANEJE LA BOMBA O y que la alineación final del acoplamiento se pueda
LOS CONTROLES. hacer dentro de los límites del movimiento del motor
o poniendo calzas, si fuese necesario.
9. Apriete con los dedos los pernos de la cimentación, y
Un voltaje peligroso puede
producir golpes eléctricos, construya una presa alrededor de la cimentación.
quemaduras o la muerte. Derrame lechada debajo de la placa de base,
18
UR01211-0M-00 Page 206 of 257
asegurándose de que las áreas debajo de la bomba y cuando la lectura total del indicador
del motor estén bien llenas. Permita que la lechada es de 0,005" o menos.
fragüe por 48 horas antes de apretar más los pernos de
la cimentación.
4. Tubería de succión
10. Toda la tubería debe estar soportada independiente-
mente de la bomba y debe “alinearse” naturalmente. 1. Es deseable tener una tubería de succión directa con
Nunca estire la tubería en el lugar forzando las altura estática de aspiración baja y corta. Para una al-
conexiones de la succión o descarga. tura de succión superior a 15 pies, consulte la curva de
11. La alineación angular de las bridas se puede lograr rendimiento de la bomba para ver la Altura de succión
mejor usando calibradores en los lugares de los per- positiva neta requerida.
nos (vea la ilustración). 2. El tamaño del tubo de succión debe ser por lo menos
igual a la conexión de succión de la bomba.
3. Si se usa un tubo más grande, un reductor de tubo
excéntrico (con el lado recto arriba) debe usarse en
la bomba.
4. Instalación con la fuente de suministro abajo de la
bomba:
4.1. Instale la válvula de aislación en la tubería para
inspección y mantenimiento.
4.2. No use la válvula de aislación de succión para
estrangular la bomba.
5. Instalación con la fuente de suministro arriba de la
bomba:
5.1. Para evitar bolsas de aire, ninguna parte de la
tubería debe estar más alta que la conexión de
12. En las unidades montadas en marco, apriete la succión de la bomba. Incline la tubería hacia ar-
cimentación, la bomba y los pernos de sujeción del riba, partiendo de la fuente del líquido.
impulsor, antes de conectar la tubería a la bomba. 5.2. Todas las juntas deben ser estancas.
13. Evite los accesorios innecesarios. Seleccione los tama- 5.3. La válvula de pie debe usarse sólo si es necesario
ños para mantener bajas las pérdidas de presión. para cebar, o sostener el cebado en el servicio
14. Después de completar la tubería, gire a mano la uni- intermitente.
dad para verificar el trabado. Nota: En el extremo del 5.4. El área abierta del colador de succión debe ser por
eje del motor se proveen una ranura de destornillador lo menos el triple del área del tubo.
o filos normales al eje. 6. El tamaño de la entrada de la fuente del líquido y la
mínima inmersión sobre la entrada deben ser suficien-
tes para impedir que el aire entre a la bomba.
3. Alineación
1. Las bombas compactas no necesitan alineación en 5. Tubería de descarga
el campo.
2. Aunque la unidad de bomba y motor pueda tener una 1. La disposición debe incluir una válvula de retención
alineación de fábrica, la misma puede haberse alterado localizada entre una válvula de compuerta y la bomba.
en tránsito y se debe verificar antes del funcionamien- La válvula de compuerta es para regulación de la
to. capacidad, o la inspección de la bomba o de la válvula
de retención.
3. Verifique que todos los pernos de sujeción estén bien
apretados antes de verificar la alineación. 2. Si se requiere un reductor, instale entre la válvula de
retención y la bomba.
4. Si es necesario realinear, siempre mueve el motor,
Aplique calzas según se requiera.
5. La alineación final se logra cuando se cumplen los 6. Rotación
requerimientos paralelo y angular, con los pernos de NO PONGA LAS MANOS EN LA
ADVERTENCIA
sujeción y de la bomba y del motor, apretados. SUCCIÓN DE LA BOMBA MIEN-
SIEMPRE VUELVA A VERIFICAR AM- TRAS VERIFICA LA ROTACIÓN DEL
PRECAUCIÓN
BAS ALINEACIONES DESPUÉS DE MOTOR. HACERLO CAUSARÁ SEV-
HACER AJUSTES. ERAS LESIONES CORPORALES.
6. La alineación paralela es incorrecta cuando los ejes no
están concéntricos. Ponga el indicador de cuadrante en Maquinaria peligrosa
un cubo y gire este cubo 360º mientras hace lecturas
en el diámetro exterior del otro cubo. Hay alineación 1. Las bombas son de rotación derecha (sentido dextroso
paralela cuando la lectura total del indicador es de visto desde el extremo del motor). Encienda y apague
0,005" o menos. el interruptor. Observe la rotación del eje. En las uni-
7. La alineación angular es incorrecta cuando los ejes no dades montadas en marco, verifique la rotación antes
están paralelos. Coloque el indicador de cuadrante en de acoplar la bomba al motor.
un cubo y gire este cubo 360º mientras hace lecturas
en el diámetro del otro cubo. Hay alineación angular
19
UR01211-0M-00 Page 207 of 257
2. Motor monofásico: Consulte el diagrama de cableado 9. Quite el resorte del sello, la arandela acopada y la
en el motor si debe cambiarse la rotación. chaveta del impulsor.
3. Motor trifásico: Intercambie dos cualesquiera de los 10. Quite el alojamiento del sello, quitando con él las
conductores de alimentación para cambiar la rotación. partes del sello rotatorio. (donde sea necesario se
proveen ranuras para la barra de palanca).
11. Coloque el alojamiento del sello en una superficie
7. Operación
plana. Presione fuera las partes del sello estacionario.
1. Antes de arrancar, se debe cebar la bomba (el tubo de 12. Quite el deflector del eje, en las unidades montadas
succión lleno y sin aire) y abrir parcialmente la válvula en marco.
de descarga.
13. Quite los pernos que sujetan la tapa del cojinete al
PRECAUCIÓN EL LÍQUIDO BOMBEADO PROPOR- marco y quite la tapa del cojinete (montado en
CIONA LUBRICACIÓN. SI LA BOMBA marco).
FUNCIONA SECA, LAS PIEZAS
GIRATORIAS SE AGARROTARÁN Y 14. Quite los sello de reborde del marco del cojinete y la
SE DAÑARÁ EL SELLO MECÁNICO. tapa del cojinete (montado en marco).
15. Quite el eje y los cojinetes del marco (montado en
2. Haga una verificación completa después que la unidad marco).
funcione bajo condiciones de operación y se estabilice
la temperatura. Verifique la expansión de la tubería. 16. Quite el anillo de retención de los cojinetes.
Verifique la alineación del acoplamiento. 17. Use un extractor de cojinete o prensa para quitar
3. No haga funcionar con caudal cero o cerca de cero. cojinetes de bolas (montado en marco).
La energía impartida al líquido se convierte en calor y 18. Quite la camisa del eje si está muy rayada. La camisa
el líquido puede convertirse en vapor. Las piezas del eje está adherida al eje y debe calentarse a unos
giratorias requieren líquido para impedir las estrías o 250ºF para facilitar quitarla.
agarrotamiento. 19. Quite el anillo de desgaste si está excesivamente
dañado. Use una barra de hacer palanca y/o prensas
de mordazas.
8. Mantenimiento
ADVERTENCIA
LA OMISIÓN DE DESCONECTAR
Y BLOQUEAR LA ALIMENTACIÓN 10. Reensamble
Tensión ELÉCTRICA ANTES DE INTEN-
peligrosa
1. Todas las piezas se deben limpiar antes de montar.
TAR NINGÚN MANTENIMIENTO 2. Consulte la lista de piezas para identificar las artículos
PUEDE CAUSAR CHOQUES, QUE- de reemplazo requeridos.
MADURAS O LA MUERTE.
3. Reensamblar es lo contrario del procedimiento de
1. Los cojinetes están localizados adentro y son parte del montar.
motor. Para el procedimiento de lubricación, consulte
las instrucciones del fabricante. 4. Cambie los sellos de reborde si están desgastados o
dañados (montado en marco solamente).
2. En las unidades montadas en marco, reengrase cada
2.000 horas de uso o cada 3 meses. Use grasa con base 5. Cambie los cojinetes de bolas si están flojos, ásperos o
de Litio o Sodio #2 y llene hasta que la grasa salga de ruidosos cuando giran (montado en marco solamente).
la grasera. 6. Verifique que el valor máximo fuera de redondez del
eje no supere 0,005" de lectura total del indicador. Los
asientos de cojinetes y áreas de sello de reborde deben
9. Desmontaje ser suaves y estar libres de rayaduras o muescas. Cam-
1. Apague la alimentación eléctrica. bie si es necesario (montado en marco solamente).
2. Drene el sistema. Lave con chorro de agua si es necesa- 7. Todos los componentes de sello mecánico deben estar
rio. en buenas condiciones o pueden producirse fugas. El
cambio del conjunto del sello completo, es buena
3. Quite los pernos de sujeción del motor en las unidades
práctica normal, siempre que se quite el sello.
compactas o desconecte el acoplamiento y quite el
espaciador. 8. Si se cambia el anillo de desgaste, no use lubricantes en
el encaje de metal a metal cuando empuje la pieza de
4. Quite los pernos de la carcasa y los pernos de sujeción
reemplazo.
de la bomba.
9. Si se quita el impulsor, como por ejemplo para efectuar
5. Quite el motor y el elemento giratorio de la carcasa.
un cambio de sello mecánico, se debe seguir el
6. Destornille el perno del impulsor con una llave de procedimiento siguiente: El perno viejo del impulsor y
casquillo. No inserte un destornillador entre los álabes las juntas de empaque del impulsor no se pueden
del impulsor para impedir la rotación. Puede ser nec- volver a usar.
esario usar una llave de correa alrededor del impulsor
10. Instale el asiento estacionario del sello mecánico en la
si el impacto de la llave de casquillo no afloja el perno
caja del sello, usando agua jabonosa como lubricante
del impulsor.
para facilitar la inserción.
7. Quite la arandela del impulsor.
11. S-Grupo - instale al detenedor de resorte mecánico del
8. Inserte dos barras de hacer palanca (espaciadas 180º) sello, al resorte y a ensamblaje rotatorio en la funda del
entre el impulsor y el alojamiento del sello. Haga eje usando el agua jabonosa para lubricar. Resbale la
palanca sacando el impulsor. funda del eje sobre el eje de la bomba, sea seguro que
un anillo o nuevo de la funda del eje está utilizado.
20
UR01211-0M-00 Page 208 of 257
NOTA: EL ANILLO O DE LA ARANDELA DEL 4. La protección dispara al arrancar la unidad:
ANILLO O Y DEL IMPULSOR DE LA FUNDA 4.1. Pérdida de fase en la alimentación trifásica.
DEL EJE ES CASI IDÉNTICO EN DIÁMET- 4.2. El dispositivo de protección puede estar
RO. SEA SEGURO UTILIZAR. EL ANILLO defectuoso.
O SECCIONADO TRANSVERSALMENTE 4.3. Las conexiones eléctricas están flojas o rotas.
REDONDO SE UTILIZA EN LA FUNDA DEL 4.4. Verifique la resistencia del motor y la aislación a
EJE. tierra.
11. M-Grupo - instale el resorte mecánico del sello y 5. El dispositivo de protección dispara demasiado
rotatorio en la funda del eje usando el agua jabonosa frecuentemente:
para lubricar. Resbale la funda del eje sobre el eje 5.1. La protección puede regularse a un valor inferior
de la bomba. Sea seguro que un anillo o nuevo de la al de la carga plena del motor.
funda del eje está utilizado. Coloque el detenedor de 5.2. Pérdida de fase debido a contactos defectuosos o
resorte mecánico del sello sobre el cubo del impul- del cable de alimentación.
sor. 5.3. Líquido es viscoso o su gravedad específica
12. Ponga el clave del impulsor en la chavetera del eje y demasiado alta.
resbale el impulsor en lugar. Instale la arandela del 5.4. Ocurre roce entre las partes giratorias y
poste del impulsor y del impulsor. Sea seguro que un estacionarias.
anillo o nuevo del impulsor está utilizado. Apriete el 6. El eje gira con dificultad:
S-Grupo (3/8” cuerda de rosca) a 17 pies-lb. y al M- 6.1. Verifique si hay obstrucciones en el motor o en
Grupo cuerda de rosca (de ½”) a 38 pies-lb. la bomba.
13. Substituya los pernos de la cubierta y apriete en una 6.2. Hay roce entre las partes giratorias y estaciona-
secuencia de la travesía a los valores de esfuerzo de rias.
torsión indicados abajo. 6.3. Verifique la buena condición de los cojinetes.
S-Grupo – 25 pies-lb. (35 N-m) 7. La bomba vibra, funciona ruidosamente y el caudal no
es uniforme:
M-Grupo – 37 pies-lb. (50 N-m) 7.1. La bomba funciona más allá de la capacidad
14. Controle la unidad vuelta a montar para saber si hay nominal.
atar rotando el eje con la herramienta apropiada de 7.2. Bomba o tubería no bien asegurada.
extremo del motor. 7.3. Altura de succión demasiado alta.
15. Si existe el frotamiento, afloje los pernos de la cubi- 7.4. Diámetro de la tubería de succión demasiado
erta y proceda con el ajuste de secuencia otra vez. pequeño.
7.5. Cavitación causada por suministro inadecuado del
líquido o excesivas pérdidas de succión.
11. Investigación de averías 7.6. El impulsor está bloqueado.
1. El motor no arranca y no hay ruido o vibración: 8. Cuando se para, la unidad gira lentamente en la
1.1. No está conectada la alimentación eléctrica. dirección inversa:
1.2. Los fusibles o dispositivos de protección están 8.1. Fugas u obturaciones de aire en la tubería de
disparados o defectuosos. succión.
1.3. Conexiones eléctricas flojas o rotas. 8.2. Bloqueo parcial en la válvula de retención.
2. No arranca el motor pero hace ruido y vibra: 9. En aplicaciones de refuerzo de presión, la unidad
2.1. Motor no conectado como indica el diagrama. arranca y se para con demaisado frecuencia:
2.2. Eje trabado debido a obstrucciones mecánicas en 9.1. Los reglajes del interruptor de presión son
el motor o en la bomba. incorrectos.
2.3. Tensión baja o pérdida de fase en el 9.2. El tamaño del tanque es incorrecto.
abastecimiento trifásico. 10. En aplicaciones de refuerzo de presión, la unidad no
3. La bomba no entrega la capacidad nominal: se para:
3.1. La bomba no está llena o cebada. 10.1. El reglaje máximo del interruptor de presión es
3.2. La bomba perdió el cebado debido a fugas en la mayor que el especifiado.
línea de succión. 10.2. La dirección de rotación es incorrecta. Vea
3.3. Dirección de rotación incorrecta. Rotación.
Vea la Rotación.
3.4. La altura requerida es mayor que la especificada
originalmente. (La válvula puede estar parcial-
mente cerrada.)
3.5. La válvula de pie está taponada.
3.6. La altura de succión es demasiado alta.
3.7. El diámetro del tubo de succión es demasiado
pequeño.
21
UR01211-0M-00 Page 209 of 257
Componentes SSH-C
100 101 178 108 370 MATERIALES DE CONSTRUCCIÓN
Artículo Descripción Material
100 Carcasa
103 513 101 Impulsor
103 Anillo de desgaste AISI A.I.
184 Alojamiento del sello Tipo 316L
370 Tornillo de casquete de cabeza
184 hueca (carcasa al adaptador)
408 Tapón de drenaje — 3⁄8 NPT AISI A.I. Tipo 316
126 Camisa del eje 316 SS
412A 178 Chaveta del impulsor Acero
383
422 Perno del impulsor Acero
199 Arandela del impulsor 316 SS
108 Adaptador Hierro fundido ASTM A48 CL20
Tornillo de casquete de cabeza
371 Acero
hexagonal (adaptador al motor)
412A Anillo en O, impulsor Buna-N
412F Anillo en O, camisa del eje Buna-N
513 Anillo en O Buna-N
Carbono/cerámica
383 Sello mecánico, Pieza No. 10K13 elastómeros de buna
piezas metálicas A.I. 316
199 422 408 412F 126 371
383A (UBI-
383A 383A
383A(UBI-
(M-GROUP
CACIÓN DEL (S-GROUP
CACIÓN DEL
LOCATION)
GRUPO M) LOCATION)
GRUPO S)
22
UR01211-0M-00 Page 210 of 257
Componentes SSH-F
100 101 513 370 184 383 108 228 MATERIALES DE CONTRUCCIÓN
Artículo Descripción Material
412A
100 Carcasa
134 101 Impulsor
103 Anillo de desgaste AISI A.I.
383A (UBI-
383A 383A (UBI-
383A
(M-GROUP
CACIÓN DEL (S-GROUP
CACIÓN DEL
LOCATION)
GRUPO M) LOCATION)
GRUPO S)
23
UR01211-0M-00 Page 211 of 257
IT T Agua Industrial
Goulds Pumps
G&L SERIES SSH-C and SSH-F
Directives d’installation,
d’utilisation et d’entretien
www.goulds.com
25
UR01211-0M-00 Page 213 of 257
Table des matières Informations pour le propriétaire
SUJET PAGE Noter ci-dessous les informations de la plaque signalé-
Consignes de sécurité ............................................................ 27 tique de la pompe. La garantie est présentée en page 36.
Informations importantes ..................................................... 27
Modèle de pompe :
Installation............................................................................. 27
Alignement ............................................................................ 28 Numéro de série :
Tuyauterie d’aspiration.......................................................... 28 Détaillant :
Tuyauterie de refoulement .................................................... 28 No de téléphone du détaillant :
Sens de rotation..................................................................... 29
Utilisation .............................................................................. 29 Date d’achat :
Entretien................................................................................ 29 Date d’installation :
Démontage............................................................................ 29
Remontage ............................................................................ 30
Diagnostic des anomalies ...................................................... 30
Composants .......................................................................... 31
Données Techniques – SSH, groupe S .................................... 9
Dimensiones et poids – SSH Montée sur moteur,
groupe S ............................................................................ 10
Dimensiones et poids – SSH montée sur palier, groupe S .... 11
Données techniques – SSH F, groupe M .............................. 12
Dimensiones et poids – SSH montée sur moteur,
groupe M .......................................................................... 13
Dimensiones et poids – SSH montée sur palier,
groupe M .......................................................................... 14
Déclaration de conformité .................................................... 35
Garantie limitée de Goulds Pumps ....................................... 36
26
UR01211-0M-00 Page 214 of 257
CONSIGNES DE SÉCURITÉ AVERTISSEMENT
ON DOIT TOUJOURS COUPER LE
COURANT LORSQUE L’ON EF-
AFIN DE PRÉVENIR LES BLESSURES GRAVES OU FECTUE QUELQUE TRAVAIL QUE
MORTELLES ET LES DOMMAGES MATÉRIELS CE SOIT SUR LA POMPE OU SUR
IMPORTANTS, LIRE ET SUIVRE TOUTES LES LES COMMANDES.
CONSIGNES DE SÉCURITÉ FIGURANT DANS LE
MANUEL ET SUR LA POMPE.
Les tensions dangereuses
peuvent causer un choc
LE PRÉSENT MANUEL A POUR BUT DE FACILITER électrique, des brûlures
ou la mort.
L’INSTALLATION ET L’UTILISATION DE LA POMPE
ET DOIT RESTER PRÈS DE CELLE-CI. 3. Le câblage d’alimentation du moteur doit convenir à
la tension de fonctionnement (consulter la plaque
Le symbole ci-contre est un SYMBOLE
signalétique). Les fils doivent avoir un calibre limitant
DE SÉCURITÉ employé pour signaler
la chute de tension maximale, aux bornes du moteur, à
sur la pompe et dans le manuel les
10% de la valeur de tension indiquée sur la plaque
mots-indicateurs dont on trouvera
signalétique, sinon la durée de vie du moteur et les
la description ci-dessous. Sa présence
performances de la pompe diminueront.
sert à attirer l’attention afin d’éviter les
blessures et les dommages matérials. 4. Moteurs monophasés : Ces moteurs sont parfois munis
d’une protection thermique intégrée (consulter la
DANGER Prévient des risques qui VONT causer plaque signalétique). Dans le cas contraire, utiliser un
des blessures graves, la mort ou des contacteur à protection appropriée contre les
dommages matériels importants. surcharges. Les dispositifs fusibles utilisés correcte-
AVERTISSEMENT
Prévient des risques qui PEUVENT ment sont permis.
causer des blessures graves, la mort ou 5. Moteurs triphasés : Employer une protection trois
des dommages matériels importants. conducteurs appropriée contre les surcharges
ATTENTION Prévient des risques qui peuvent causer
thermiques ainsi qu’un démarreur magnétique
des blessures ou des dommages matériels. convenent à la charge électrique.
AVIS: SERT À ÉNONCER LES DIRECTIVES 6. Température maximale du liquide :
SPÉCIALES DE GRANDE IMPORTANCE 100ºC (212ºF), avec garniture mécanique standard ;
QUE L’ON DOIT SUIVRE. 120ºC (250ºF), avec garniture mécanique pour hautes
températures en option.
LIRE SOIGNEUSEMENT CHAQUE DIRECTIVE
ET AVERTISSEMENT AVANT D’EFFECTUER 7. Pression de service maximale admissible – 230 lb/po2.
TOUT TRAVAIL SUR LA POMPE. 8. Nombre maximal de démarrages par heure : 20, répar-
N’ENLEVER AUCUNE DÉCALCOMANIE DE tis uniformément.
SECURITE. 9. Une inspection et un entretien réguliers augmenteront
la durée de vie de l’appareil. Établir un programme
AVERTISSEMENT
APPAREIL NON CONÇU POUR LES d’entretien et d’inspection basé sur le temps de
LIQUIDES DANGEREUX NI POUR fonctionnement.
LES GAZ INFLAMMABLES. CES
FLUIDES PEUVENT ÊTRE PRÉSENTS
DANS LES INSTALLATIONS 2. Installation
DE CONFINEMENT (PUITS 1. Les groupes monobloc (pompes sur moteur) peuvent
Les fluides dangereux COLLECTEURS). être installés sur une surface inclinée ou verticale.
peuvent causer un
incendie, des brûlures
ou la mort. CAUTION AFIN D’EMPÊCHER
L’ACCUMULATION D’EAU DE
AVIS: INSPECTER L’APPAREIL ET SIGNALER CONDENSATION DANS LE MOTEUR,
IMMÉDIATEMENT TOUT DOMMAGE AU NE PAS PLACER CELUI-CI PLUS BAS
TRANSPORTEUR OU AU DÉTAILLANT. QUE LA POMPE.
2. Placer la pompe aussi près de la source de liquide que
possible (au-dessous du niveau du liquide pour qu’elle
1. Imformations importantes fonctionne automatiquement).
1. Inspecter l’appareil et signaler immédiatement tout 3. Protéger l’appareil contre les inondations et le gel.
dommage au transporteur.
4. Laisser assez d’espace pour l’entretien et l’aération.
2. L’alimentation en électricité doit être assurée par un
5. Les groupes monobloc doivent être fixés à une surface
circuit de dérivation distinct ont les fusibles ou les
(dalle) plane et solide pour empêcher que le serrage
disjoncteurs, le calibre des fils, etc. sont conformes aux
des boulons ne cause de contraintes. Monter l’appareil
prescriptions du code provincial ou national de
sur caoutchouc pour réduire le bruit et les vibrations
l’électricité. Poser un sectionneur tout conducteur près
au minimum. Serrer les boulons de fixation du moteur
de la pompe.
avant de raccorder la tuyauterie à la pompe.
6. Les pompes montées sur palier doivent être fixées à
une surface (dalle) permanente et solide pour fonc-
tionner en douceur. On doit assujettir la plaque de
base à une dalle reposant sur une semelle de founda-
tion solide et remplir de coulis l’espace séparant la
plaque et la dalle.
27
UR01211-0M-00 Page 215 of 257
7. Placer l’appareil sur des coins de nivellement situés après le serrage à fond des boulons de fixation de la
en quatre points distincts : deux sous le centre ap- pompe et du moteur.
proximatif du moteur et deux sous celui de la pompe. ON DOIT TOUJOURS VÉRIFIER LES
ATTENTION
À l’aide des coins, mettre l’appareil et les brides DEUX TYPES D’ALIGNEMENT APRÈS
d’aspiration et de refoulement de niveau (avec un fil à CHAQUE RÉGLAGE.
plomb ou un niveau), tout en alignment les demi-ac-
couplements raisonnablement bien. 6. Il y a désalignement parallèle quand les arbres ne sont
pas concentriques. Fixer au moyeu d’un demi-ac-
8. S’assurer que la plaque de base n’est pas déformée et couplement un comparateur à cadran, dont on déplace
que l’alignement final de l’accouplement est possible le curseur de 360° le long de la périphérie de l’autre
dans les limites de déplacement du moteur ou de cal- demi-accouplement tout en notant l’écart indiqué par
age au besoin. l’aiguille. L’alignement est correct si le faux-rond total
9. Serrer les boulons d’ancrage à la main et construire un est de 0,127 mm (0,005 po) ou moins.
coffrage autour de la plaque de base. Verser du coulis 7. Il y a désalignement angulaire quand les arbres ne sont
sous la plaque et s’assurer que les zones situées sous pas parallèles. Fixer au moyeu d’un demi-accouple-
les pattes de la pompe et du moteur sont entièrement ment un comparateur à cadran et déplacer le cur-
plaines. Laisser le coulis durcir pendant 48 heures seur de celui-ci de 360° le long du plateau de l’autre
avant de resserrer les boulons d’ancrage. demi-accouplement tout en notant l’écart indiqué par
10. La tuyauterie doit posséder ses propres supports et l’aiguille. L’alignement est correct si le faux-rond total
« être alignée » sans constraintes sur la pompe. La est de 0,127 mm (0,005 po) ou moins.
tuyauterie doit être posée de façon à ne jamais
appliquer de contraintes sur les raccords d’aspiration
et de refoulement de la pompe. 4. Tuyauterie d’aspiration
11. Pour obtenir de meilleurs résultants, effectuer 1. Une hauteur géométrique d’aspiration réduite et une
l’alignement angulaire des brides d’aspiration et de tuyaterie directe et courte sont souhaitables. Consulter
refoulement à l’aide d’un compas d’épaisseur placé la courbe de performances de la pompe pour obtenir
près des trous de boulon (v. illustration). la hauteur nette d’aspiration requise (NPSHR).
2. Le calibre du tuyau d’aspiration doit être au moins égal
à celui du raccord d’aspiration de la pompe.
3. S’il faut un tuyau plus gros, on doit installer près de
la pompe un raccord réducteur excentré (le côté non
oblique en haut).
4. Pompe placée plus bas que la source de liquide :
4.1. Poser un robinet d’isolement sur le tuyau
d’aspiration pour l’inspection et l’entretien.
4.2. Ne pas employer lerobinet d’isolement pour
réduire la section de passage vers la pompe !
5. Pompe placée plus haut que la source de liquide :
5.1. Afin de prévenir les poches d’air, aucun élément
de la tuyauterie d’aspiration ne devrait être plus
12. Dans le cas des pompes sur palier, serrer les boulons haut que le raccord d’aspiration de la pompe.
d’ancrage et de fixation du palier et du moteur avant Donner à la tuyauterie une inclinaison vers le haut
de raccorder les tuyaux à la pompe. à partir de la source de liquide.
5.2. Chaque joint doit être étanche.
13. Ne poser aucun accessoire ni raccord de tuyauterie
5.3. N’employer un clapet de pied que s’il est néces-
superflus. Choisir le calibre qui réduit les pertes de
saire pour amorcer la pompe ou la maintenir
charge par frottement.
amorcée au cours des interruptions de service.
14. Une fois la tuyauterie raccordée, faire tourner la 5.4. La section de passage de la crépine du tuyau
pompe à la main pour vérifier s’ily a grippage. Nota d’aspiration doit être au moins le triple de celle
: une fente ou des méplats sont prévus à cette fin à du tuyau.
l’extrémité de l’arbre de moteur.
6. Le diamètre et la hauteur d’immersion de l’entrée
du tuyau d’aspiration doivent être suffisants pour
3. Alignement empêcher l’aspiration d’air dans la pompe.
1. Aucun alignement sur place n’est requis pour les
pompes montées sur moteur. 5. Tuyauterie de refoulement
2. Bien que l’alignement pompe-moteur air été exécuté 1. L’installation doit comporter un robinet-vanne, ainsi
en usine, il peut avoir été déréglé pendant le transport. qu’un clapet de non-retour placé entre le robinet-
On doit donc le vérifier avant la mise en service. vanne et la pompe. Le robinet-vanne sert à la régula-
3. S’assurer que tous les boulons de fixation sont bien ser- risation du débit et à l’inspection de la pompe et du
rés avant de vérifier l’alignement. clapet de non-retour.
4. If re-alignment is necessary, always move the motor. 2. Si un raccord réducteur est nécessaire, le poser entre le
Shim as required. clapet de non-retour et la pompe.
5. L’alignement final convient lorsqu’il satisfait aux exi-
gences relatives à l’alignement parallèle et angulaire,
28
UR01211-0M-00 Page 216 of 257
6. Sens de rotation 9. Démontage
AVERTISSEMENT ÉVITER LES BLESSURES GRAVES : 1. Il faut toujours couper le courant avant de procéder
NE PAS S’INTRODUIRE LA MAIN au démontage.
DANS L’ORIFICE D’ASPIRATION DE 2. Vidanger le système. Le rincer au besoin.
LA POMPE PENDANT LA VÉRIFICA-
3. S’il s’agit d’une pompe sur moteur, enlever les boulons
TION DU SENS DE
de fixation de ce dernier. Sinon, détacher
ROTATION.
l’accouplement, puis en ôter la pièce d’écartement.
Équipements
dangereux
4. Enlever les vis de fixation du corps de pompe et les
boulons de fixation du moteur.
1. La rotation s’effectue en sens horaire (vers la droite, 5. Écarter l’ensemble d’entraînement de la roue d’avec
vue de l’extrémité du moteur). Démarrer et arrêter la le corps de pompe.
pompe immédiatement pour en observer le sens de 6. Enlever la vis de blocage de la roue avec une clé à dou-
rotation. Dans le cas des pompes sur palier, vérifier le ille. Ne pas insérer de tournevis entre les aubes de
sens de rotation avant d’accoupler le moteur à la la roue pour l’empêcher de tourner. Il faudra
pompe. peut-être bloquer la roue avec un serre-tubes à sangle
2. Moteur monophasé : si l’on doit inverser le sens de si l’on ne parvient pas à desserrer la vis en donnant des
rotation, consulter le schéma de câblage sur le moteur. coups secs sur la clé.
3. Moteur triphasé : intervertir deux conducteurs 7. Enlever le joint torique de roue.
d’alimentation pour inverser le sens de rotation. 8. Sortir la roue au moyen de deux leviers placés dans un
angle de 180º entre la roue et le logement de garni-
7. Utilisation ture.
9. Retirer la chemise d’arbre, le ressort de garniture,
1. Avant la mise en service, on doit amorcer la pompe la rondelle cuvette, l’élément mobile de garniture et
(pour en faire sortir l’air et remplir de liquide le tuyau la clavette de roue.
d’aspiration) et entrouvrir le robinet de refoulement.
10. Enlever le logement de garniture.
ATTENTION LES LIQUIDES POMPÉS SERVENT
DE LUBRIFICANT. EN CAS DE 11. Placer le logement de garniture sur une surface plane
FONCTIONNEMENT À SEC, LES et pousser l’élément fixe de la garniture hors du
PIÈCES MOBILES GRIPPERAIENT, logement.
ET LA GARNITURE MÉCANIQUE 12. Dans le cas des pompes sur palier, ôter le déflecteur
S’ENDOMMAGERAIT. de l’arbre de pompe.
2. Faire fonctionner l’appareil dans des conditions 13. Enlever les vis du couvercle de palier (des pompes sur
normales jusqu’à ce que sa température se stabilise, palier), puis le couvercle.
puis vérifier tout le système. Vérifier aussi si la 14. Retirer les joints à lèvre du palier et de son coucercle.
tuyauterie se dilate et si l’accouplement est désaligné.
15. Sortir l’arbre et les roulements du palier.
3. Ne pas faire fonctionner la pompe lorsque le débit est
16. Enlever la bague de retenue du roulement (pompes
nul ou presque, car le liquide absorberait alors la
sur palier).
chaleur produite par frottement et pourrait se changer
rapidement en vapeur. Les pièces mobiles doivent être 17. À l’aide d’une arrache-roulement ou d’une presse à
lubrifiées par le liquide pour ne pas s’endommager ni mandriner, ôter les roulements.
gripper. 18. Enlever la bague d’usure si elle est trop usée : em-
ployer un levier ou une pince-étau.
8. Entretien
OMETTRE LE VERROUILLAGE DU
AVERTISSEMENT
DISJONCTEUR DU CIRCUIT ÉLEC-
Tension TRIQUE EN POSITION OUVERTE
dangereuse AVANT D’EFFECTUER TOUT TRA-
VAIL D’ENTRETIEN SUR LA POMPE
PEUT CAUSER UN CHOC ÉLEC-
TRIQUE, DES BRÛLURES OU LA
MORT.
1. Les roulements sont situés à l’intérieur du moteur.
Suivre les directives du fabricant du moteur pour leur
graissage.
2. Dans le cas des pompes sur palier, graisser les
roulements de palier toutes les 2 000 heures ou tous
les 3 mois. Employer une graisse au lithium ou au
sodium no 2 et remplir les roulements jusqu’à ce que la
graisse sorte par les garnitures.
29
UR01211-0M-00 Page 217 of 257
10. Remontage 11. Diagnostic des anomalies
1. Chaque pièce devrait être nettoyée avant le remontage. 1. Le moteur ne démarre pas, et il n’y a ni bruit ni vibration :
2. Voir la liste des pièces pour déterminer celles qui sont 1.1. Câble d’alimentation non connecté.
requises. 1.2. Fusibles sautés ou dispostif de protection déclen-
3. Le remontage se fait dans l’ordre inverse du démon- ché ou défectueux.
tage. 1.3. Connexions lâches ou endommagées.
4. Remplacer les joints à lèvre s’ils sont usés ou 2. Le moteur ne démarre pas, mais il y a du bruit et des
endommagés (pompes sur palier seulement). vibrations :
2.1. Moteur non connecté conformément au schéma
5. Remplacer les roulements à billes s’ils ont du jeu, s’ils
de câblage.
ne tournent pas rond ou s’ils sont bruyants (pompes
2.2. Moteur ou pompe bloqués.
sur palier seulement).
2.3. Basse tension ou perte de phase (alimentation
6. Vérifier si l’arbre de pompe comporte un faux-rond triphasée).
: le faux-rond maximal admissible est de 0,127 mm
(0,005 po). Les surfaces d’appui des roulements à 3. Le débit de la pompe est inférieur au débit nominal :
billes et des joints à lèvre doivent être lisses (exemptes 3.1. Pompe non remplie ni amorcée.
d’éraflures et d’encoches). Remplacer ces pièces au 3.2. Pompe non amorcée en raison de fuites dans le
besoin (pompes sur palier seulement). tuyau d’aspiration.
3.3. Mauvais sens de rotation (v. Sens de rotation).
7. Tous les composants de la garniture mécanique doivent 3.4. Hauteur de charge requise supérieure à la hauteur
être en bon état pour empêcher les fuites. Le spécifiée à l’origine. (Le robinet peut être partiel-
remplacement de la garniture en entier est une pra- lement fermé.)
tique courante appropriée chaque fois que la garniture 3.5. Clapet de pied obstrué.
est enlevée. 3.6. Hauteur d’aspiration excessive.
8. Lorsque l’on remplace la bague d’usure, ne pas em 3.7. Calibre du tuyau d’aspiration trop petit.
ployer de lubrifiant pour faciliter la pose de la bague
4. La protection se déclenche lorsque le moteur démarre :
neuve.
4.1. Perte de phase (alimentation triphasée).
9. Si l’on enlève la roue (pour remplacer la garniture 4.2. Dispositif de protection défectueux.
mécanique par exemple), on ne doit pas réutiliser la 4.3. Connexions lâches ou endommagées.
vis de blocage ni le joint torique de la roue. 4.4. Résistance moteur-terre et isolation-terre à vérifier.
10. Insérer l’élément fixe de la garniture mécanique dans 5. Le dispositif de protection se déclenche trop souvent :
le logement de garniture. L’enduire d’eau savonneuse 5.1. Protection réglée à une valeur inférieure à celle du
pour en faciliter l’insertion. moteur à pleine charge.
11. S-Groupe - installez l’arrêtoir de ressort mécanique 5.2. Perte de phase en raison de contacts ou de fils
de joint, le ressort et le montage rotatoire sur la dou- d’alimentation défectueux.
ille d’axe en utilisant l’eau savonneuse pour lubrifier. 5.3. Viscosité ou densité du liquide trop élevées.
Glissez la douille d’axe au-dessus de l’axe de pompe, 5.4. Frottement entre les pièces mobiles et fixes.
soyez sûr qu’une nouvelle bague de douille d’axe est
6. L’arbre tourne à peine :
utilisée.
6.1. Pompe ou moteur obstrués.
NOTA : LE JOINT TORIQUE DE LA CHEMISE 6.2. Frottement entre les pièce mobiles et fixes.
D’ARBRE ET CELUI DE LA RONDELLE 6.3. Roulements en mauvais état.
DE BLOCAGE DE LA ROUE ONT UN DI-
AMÈTRE PRESQUE IDENTIQUE. VOIR À 7. La pompe vibre, est bruyante et fournit un débit ir-
POSER LE PLUS GRAND DES DEUX SUR LA régulier :
CHEMISE D’ARBRE. 7.1. Débit supérieur au débit nominal de la pompe.
7.2. Pompe ou tuyauterie non assujetties correctement.
11. M-Groupe - installez le ressort mécanique de joint et 7.3. Hauteur d’aspiration excessive.
rotatoire sur la douille d’axe en utilisant l’eau savon- 7.4. Calibre du tuyau d’aspiration trop petit.
neuse pour lubrifier. Glissez la douille d’axe au-dessus 7.5. Cavitation produite par une alimentation en liq-
de l’axe de pompe. Placez l’arrêtoir de ressort méca- uide insuffisante ou perte d’aspiration excessive.
nique de joint au-dessus du pivot de roue à aubes. 7.6. Obstruction de la roue.
12. Insérer la clavette dans sa rainure (sur l’arbre), puis
8. Une fois arrêtée, la pompe tourne lentement dans le
poser la roue, la rondelle et la vis de blocage de la
sens opposé :
roue. Voir à utiliser un joint torique de roue neuf.
8.1. Déplacement de poches d’air dans le tuyau
Serrer la vis de 3⁄8 po (groupe S) à 23,0 N·m (17 lbf·pi)
d’aspiration.
et celle de ½ po (groupe M) à 51,5 N·m (38 lbf·pi).
8.2. Obstruction partielle du clapet de non-retour.
13. Substituez les boulons d’enveloppe et serrez dans un
ordre de croisement aux valeurs de serrage indiquées 9. Lorsqu’elle sert à augmenter la pression, la pompe
ci-dessous. démarre et s’arrête trop souvent :
Groupe S – 35 N·m (25 lbf·pi) 9.1. Réglage du manostat (pressostat) non correct.
Groupe M – 50 N·m (37 lbf·pi) 9.2. Grosseur du réservoir non appropriée.
14. Examinez l’unité rassemblée pour assurer lier en 10. Lorsqu’elle sert à augmenter la pression, la pompe ne
tournant l’axe avec l’outil approprié à partir de s’arrête pas :
l’extrémité de moteur. 10.1. Valeur de réglage maximale du manostat
(pressostat) supérieure à la valeur spécifiée.
15. Si le frottage existe, détachez les boulons d’enveloppe
10.2. Mauvais sens de rotation (v. Sens de rotation).
et continuez de serrer l’ordre encore.
30
UR01211-0M-00 Page 218 of 257
Composants, modèle SSH-C
100 101 178 108 370 MATÉRIAUX DE FABRICATION
No d’article Description Matériau
100 Corps de pompe
103 513 101 Roue
103 Bague d’usure Inox AISI,
184 Logement de garniture type 316L
370 Vis à chapeau à tête creuse
184 (adaptateur-corps de pompe)
408 Bouchon de vidange — 3⁄8 po, NPT Inox AISI, type 316
126 Chemise d’arbre 316 SS
412A 178 Clavette (roue) Acier
383
422 Vis de blocage (roue) Acier
199 Rondelle de blocage (roue) 316 SS
108 Adaptateur Fonte ASTM A48, CL20
Vis de fixation à tête hexagonale
371 Acier
(adaptateur-moteur)
412A Joint torique, roue Buna-N
412F Joint torique, chemise d’arbre Buna-N
513 Joint torique Buna-N
Carbone, céramique
Garniture mécanique,
383 Buna
pièce no 10K13 Inox 316
199 422 408 412F 126 371
383A
383A 383A
383A
(M-GROUP
(POSITION (S-GROUP
(POSITION
–LOCATION)
GROUPE M) LOCATION)
– GROUPE S)
31
UR01211-0M-00 Page 219 of 257
Composants, modèle SSH-F
100 101 513 370 184 383 108 228 MATÉRIAUX DE FABRICATION
No d’article Description Matériau
412A
100 Corps de pompe
134 101 Roue Inox AISI,
103 Bague d’usure type 316L
370C 184 Logement de garniture
333A 370 Vis à chapeau à tête creuse
408 Bouchon de vidange – 3⁄8 po, NPT Inox AISI, type 316
Organes de pompage
126 Chemise d’arbre 316 SS
178 Clavette (roue) Acier
422 Vis de blocage (roue) Acier
199 Rondelle de blocage (roue) 316 SS
412A Joint torique, roue Buna-N
412F Joint torique, chemise d’arbre Buna-N
513 Joint torique Buna-N
Garniture mécanique, Carbone, céramique
103 199 422 408 178 412F 126 370B 123 168 112 136 122 383 pièce standard Buna-N
no 10K13 Inox 316
108 Adaptateur
228 Corps de palier Fonte ASTM A48, CL20
134 Couvercle de palier
Organes d’entraînement
122 Arbre de pompe
168 Roulement à billes interne
112 Roulement à billes externe
136 Bague de retenue (roulement)
370B Vis de fixation à tête hexagonale Acier
(adaptateur-corps de palier)
Vis de fixation à tête hexagonale
370C (couvercle de palier-corps
de palier)
333A Joint à lèvre Buna-N
193 Graisseur Acier
123 Déflecteur annulaire en V Buna-N
383A
383A 383A
383A
(M-GROUP
(POSITION (S-GROUP
(POSITION
–LOCATION)
GROUPE M) LOCATION)
– GROUPE S)
32
UR01211-0M-00 Page 220 of 257
Notes
33
UR01211-0M-00 Page 221 of 257
Notes
34
UR01211-0M-00 Page 222 of 257
Declaration of Conformity
We at,
Goulds Pumps/ITT Industries
1 Goulds Drive
Auburn, NY 13021
Declare that the following products: SSH, NPE, MCS, MCC, 3656, 3656
SP, GB, SSV, SVI, NPO, Prime Line SP, HB, HMS, LC, NPV, LB, LBS
Comply with Machine Directive 98/37/EC. This equipment is intended to
be incorporated with machinery covered by this directive, but must not be
put into service until the machinery into which it is to be incorporated has
been declared in conformity with the actual provisions of the directive.
Declaración de Conformidad
Nosotros en
Goulds Pumps/ITT Industries
1 Goulds Drive
Auburn, NY 13021
Declaramos que los siguientes productos: SSH, NPE, MCS, MCC, 3656,
3656 SP, GB, SSV, SVI, NPO, Prime Line SP, HB, HMS, LC, NPV, LB, LBS
cumplen con las Directivas para Maquinarias 98/37/EC. Este equipo ha
sido diseñado para ser incorporado a la maquinaria cubierta por esta
directiva pero no debe ponerse en funcionamiento hasta que se declare
que la maquinaria en la que será incorporado cumple con las disposiciones
reales de la directiva.
Déclaration de conformité
Nous, à
Goulds Pumps, ITT Industries
1 Goulds Drive
Auburn, NY, U.S.A. 13021,
déclarons que les produits SSH, NPE, MCS, MCC, 3656, 3656 SP, GB, SSV,
SVI, NPO, Prime Line SP, HB, HMS, LC, NPV, LB et LBS
sont conformes à la directive 98/37/CE (législation relative aux machines).
Ils sont destinés à être intégrés dans la machinerie faisant l’objet de ladite
directive, mais ne doivent pas être mis en service tant que la machinerie en
question ne sera pas déclarée conforme aux stipulations de la directive.
James M. Allocco
Product Manager
35
UR01211-0M-00 Page 223 of 257
IT T Systèmes d'alimentation
en eau commerciaux
IT T Commercial Water
Goulds Pumps
SSH REPAIR PARTS
Effective January, 2008
100 103 408 199 422 412A 101 383A 383A 203 370B (FRAME MOUNTED)
(M-GROUP (S-GROUP 371 (CLOSED-COUPLED)
LOCATION) LOCATION
254JM- and
365TCZ FRAME
MOUNTED)
M-GROUP
140JM, 180JM,
210JM
www.goulds.com
SSH S-Group
1 x 2-6 11⁄2 x 21⁄2-6 2 X 21⁄2-6 21⁄2 x 3-6 1 x 2-8 11⁄2 x 21⁄2-8 2 x 21⁄2-8 1 x 2-10
➀ ➁ ➀ ➀
Max.
Item 9SH 10SH 11SH Wt.
Part Description Material
No. 9SH Before 4SH 5SH 6SH 10SH Before 7SH 8SH 11SH Before (lbs.)
9A-SH Jan. 10A-SH Jan. 11-SH Jan.
2003 2003 2003
100 Casing with wear ring 1L450 1L453 1L456 1L459 1L451 1L454 1L457 1L452 17
65⁄8 2L889 2L856 63⁄4 2L876 67⁄8 2L766 75⁄16 2L771 827⁄64 2L898 81⁄4 2L879 81⁄4 2L770 103⁄32 2L897 2L865
67⁄16 2L888 2L733 63⁄8 2L874 67⁄16 2L765 71⁄8 2L772 81⁄16 2L893 2L861 713⁄16 2L756 73⁄4 2L769 917⁄32 2L896 2L742
511⁄16 2L887 2L853 61⁄16 2L872 513⁄16 2L763 615⁄16 2L773 711⁄16 2L892 2L859 7 2L877 71⁄2 2L768 91⁄8 2L895 2L863
53⁄8 2L886 2L730 55⁄8 2L871 51⁄2 2L882 611⁄16 2L774 73⁄8 2L891 2L858 63⁄4 2L876 73⁄16 2L767 83⁄4 2L894 2L862
AISI
101 Impeller 55⁄16 2L870 51⁄8 2L881 63⁄8 2L775 71⁄8 2L890 2L735 67⁄16 2L875 67⁄8 2L766 7
Type
411⁄16 2L869 413⁄16 2L880 61⁄16 2L776 61⁄8 2L751 63⁄16 2L764
316SS
43⁄8 2L868 47⁄16 2L759 55⁄8 2L777
43⁄16 2L867
103 Wear ring, casing 4L465 4L466 4L467 4L468 4L465 4L466 4L467 4L465 1
184 Seal housing with ring 1L465 1L469 1L472 1L466 1L470 1L467 3
203 Wear ring, seal housing 4L201 4L464 4L201
126 Shaft sleeve 316SS 4L473 4L456 4L473 4L456 4L473 4L456
178 Key, impeller 4K11 4K555 4K11 4K555 4K11 1
Steel
422 Stud, impeller 13K217
199 Washer, impeller 316SS 4L458
Motor adapter, 143-184JM Cast iron
1L554 1L50 1L99 1L560 1L52 1L99 1L562 1L97 25
108 and S-group brg. frame ASTM A48
Motor adapter, 213-256JM cl. 20 1L555 1L51 1L98 1L561 1L53 1L98 1L563 1L96 29
370 Bolt, casing 300SS 13L38 (8 req.) 13L89 13L38 (8 req.) 13L89 (8 req.) –
371 Bolt, adapter, 143-184JM
Steel SAE 13K360 13L43 13L43 13K360 13L43 13L43 13K360 13L43 25
or and S-Group brg. frame
1200
370B Bolt, adapter, 213-256JM 13K379 13L41 13K245 13K361 13L40 13K245 13K361 13L40 29
Mech. seal – standard 10K27 – carbon/silicon-carbide/viton
383 Mech. seal – high temp. Type 21 10K19 – Carbon/silicon-carbide/EPR
1
Mech. seal – severe duty 10K64 – Silicon-carbide/silicon-carbide/viton
383A Retainer, seal spring 316SS 4K517
408 Plug, vent and drain 316SS 6L19 2
412A O-ring, impeller washer Viton 5K320 standard (5K195 EPR option)
412F O-ring, shaft sleeve Viton 5K307 standard (5K306 EPR option)
1
O-ring, casing – standard Viton 5K407 5L70 5K408 5L70 5L71
513
O-ring, casing – optional EPR 5K393 5K317 5K394 5K317 5L110
➀ 9SH, 10SH and the 11SH units were obsoleted in January 2003 and replaced by the 9ASH, 10ASH and 11ASH units.
➁ New numbering system on September of 2006 dropped the "A". There was no mechanical change.
Description
The Signet 2551 Magmeter is an insertion style magnetic flow sensor that features no moving parts. The patented sensor design
is available in corrosion-resistant materials to provide long-term reliability with minimal maintenance costs. Material options include
PP with stainless steel, PVDF with stainless steel, PVDF with Hastelloy-C, or PVDF with Titanium. Utilizing the comprehensive line
of Signet installation fittings, sensor alignment and insertion depth is automatic, delivering accurate flow measurement in pipe sizes
ranging from DN15 to DN300 (½ to 12 inches).
Signet 2551 Magmeters offer many output options of frequency/digital (S3L) or 4 to 20 mA. The frequency or digital (S3L) sensor output
can be used with Signet’s extensive line of flow instruments while the 4 to 20mA output can be used for a direct input to PLCs, chart
recorders, etc. Both the 4 to 20 mA output and digital (S3L) sensor interface is available for long distance signal transmission of up
to 1,000 ft. An additional benefit is the empty pipe detection which features a zero flow output when the sensors are not completely
wetted. Also, the frequency output is bi-directional while the 4 to 20mA output can be set for uni- or bi-directional flow using the RS232
set-up tool which connects to PCs for programming capabilities.
3
pipe size. Sec. 5 Pg. 4 2
2.
Sensor Type Pipe Size Jumper Position
2551-P0/T0/V0/W0 ½ in. to 2½ in.
3. Install the Magmeter into the pipe. DN15 to DN65
Use Signet installation fittings ONLY. 2551-P0/T0/V0/W0 3 in. to 4 in.
The installation fitting is critical to Magmeter DN80 to DN100
GROUNDING
Without a good Earth Ground, the Magmeter may 3.
not operate efficiently. Sec. 6 Pg. 5
2. Specifications
General
Standards and Approvals
Pipe size range: DN15 to DN 300 (0.5 in. to 12 in.)
CE
Flow Range
NEMA 4X / IP65 Enclosure (with cap installed)
• Minimum: 0.05 m/s (0.15 ft/s)
EMC: EN55011: 1998 +A1:99+A2:02
• Maximum: 10 m/s (33 ft/s)
Class B Emissions
Linearity: ±1% reading plus 0.01m/s (0.033 ft/s)
EN61326: 1997 +A1:98+A2:01
Repeatability: ±0.5% of reading @ 25°C (77°F)
EN61000-6-2:2001
Minimum Conductivity: 20 µS/cm
Safety: EN61010-1:2001
U.S. Patent No. 7,055,396 B1
Wetted Materials:
• Sensor body and Electrodes and Grounding ring:
• -P0, -P1, -P2: Polypropylene and 316L SS Dimensions
• -T0, -T1, -T2: PVDF and Titanium 94 mm
• -V0, -V1,-V2: PVDF and Hastelloy-C (3.7 in.)
• -W0, -W1, -W2: PVDF and 316L SS
• O-rings: FPM (standard)
EPDM, Kalrez® (optional)
• Case: PBT
• Display window: Polyamide
Electrical -X0
Power Requirements -X1
• 4 to 20 mA: 21.6 to 26.4 VDC, 22.1 mA max. -X2
• Frequency: 5 to 26.4 VDC, 15 mA max.
• Digital (S3L): 5 to 6.5 VDC, 15 mA max.
Reverse polarity and short circuit protected Pipe Range
Current output (4 to 20 mA): 1/2 to 4 in. -X0 = 58 mm (2.3 in.)
• Loop Accuracy: 5 to 8 in. -X1 = 91 mm (3.6 in.)
32 µA max. error (25°C @ 24 VDC) 10 to 12 in. -X2 = 167 mm (6.6 in.)
• Isolation: Low voltage < 48 VAC/DC from electrodes and
auxilary power X = Sensor Body P, T, V, or W
• Maximum cable: 300 m (1000 ft.)
• Error condition: 22.1 mA
• Max. Loop Resistance: 300 Ω bar psi Pressure vs. Temperature
• Compatible with PLC, PC or similar equipment 14 200
Frequency output:
• Max. Pull-up Voltage: 30 VDC
11 160
Operating Pressure
2 2551 Magmeter
UR01211-0M-00 Page 230 of 257
3. Installation: Pipe fittings
George Fischer Signet offers a wide selection of installation fittings that control the position of the Magmeter electrodes in relation to the
dimensions of the pipe. You will find a complete list of order numbers for installation fittings in the Calibration tables on pages 10-13.
PVC Available in 10 and 12 inch sizes only Carbon steel & 2 to 4 inch, cut 1-7/16 inch hole in pipe
Glue-on Cut 2-1/2 inch hole in pipe stainless steel Over 4 inch, cut 2-1/8 inch hole in pipe
Saddles Weld in place using solvent cement Weld-on
Weldolets
PVC 2 to 4 inch, cut 1-7/16 inch hole in pipe
Saddles 6 to 8 inch, cut 2-1/8 inch hole in pipe Fiberglass 1.5 in. to 8 in. PVDF insert
tees & > 8 in. PVC insert
saddles:
FPT FPS
PP Available in 10 and 12 inch sizes only
Clamp-on Cut 2-1/8 inch hole in pipe Metric For pipes from DN 15 to 50 mm
Saddles Union PP or PVDF
tees
4. Selecting a Location
• The 2551 requires a full pipe and a fully developed turbulent flow profile for accurate measurement.
• If the piping system harbors air pockets or bubbles, take steps to locate the sensor so the air pockets will not contact the
electrodes.
• In vertical installations, assemble the 2551 so the conduit ports are facing downward. This prevents condensation inside the
conduit from being directed into the 2551 electronics housing.
Inlet Outlet
Flange +GF+
Reducer +GF+
90° Elbow +GF+
Select a location with sufficient 10 x I.D. 5 x I.D. 15 x I.D. 5 x I.D. 20 x I.D. 5 x I.D.
distance of straight pipe immediately
upstream of the sensor.
2 x 90° Elbow
2 x 90° Elbow +GF+
3 dimensions +GF+
Valve/Pump +GF+
+GF+
2551 Magmeter 3
UR01211-0M-00 Page 231 of 257
5. 2551 Magmeter Configuration
Whether using the 2551-XX-11 (frequency or digital S3L output) or the 2551-XX-12 (with 4-20 mA output), the wiring terminals located
on the inside of the yellow cover are identical. All of the connections from the Magmeter to external equipment (PLC, Datalogger, Chart
Recorder, Flow meter, etc.) are made at the large 4-position terminal connector.
When the cover is removed the wiring from the sensor can be seen connected to the smaller terminal block. These connections should
always remain connected to prevent inadvertent damage or miswiring.
The terminals on the 2551 Magmeter are designed for conductors from 16 AWG to 22 AWG.
JP2 is for factory use only. The user must connect output cables to
MAKE NO CONNECTIONS. this 4-terminal block.
JP2
This blue jumper selects Blue
4 Brown The factory connects
frequency output or
Black the sensor cable to the terminals
S 3L serial data output 3
Red inside the yellow cover.
in the 3-2551-XX-11 2 Yellow
(Not used on 4-20 mA models) White
1
Not used
½ in. (DN15)
¾ in. (DN20)
1 in. (DN25)
1¼ in. (DN32)
1½ in. (DN40)
WARNING! 2 in. (DN50)
If the second conduit port is used, 2½ in. (DN65)
carefully drill the opening. (The 5 in. (DN125) External Earth Ground Terminal
plastic is too strong to be punched 6 in. (DN150)
out.) 10 in. (DN250)
• Secure the Magmeter in a vise 12 in. (DN300)
to prevent damage or injury.
• The plastic inside the port is 3 in. (DN80)
very thin. Do not allow the drill 4 in. (DN100) Flow
Important:
• The directional arrow on the body of the sensor must be pointed DOWNSTREAM.
• The FLOW arrow decal can be placed directly on the pipe to identify the direction of flow.
• Use a cable gland or a liquid tight connector to seal the cable ports from water intrusion.
• The yellow housing may be reversed to align the conduit ports as required.
• If the Magmeter is installed on a vertical pipe, the conduit ports should be turned to point downward.
This will prevent condensation from being channeled into the enclosure.
• Use plumber's tape or a suitable sealant on cable ports.
4 2551 Magmeter
UR01211-0M-00 Page 232 of 257
6. General Installation and Grounding Tips
Sensor conditioning
The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any
container of water) for 24 hours will stabilize the performance.
• Very low conductivity fluids may require a longer conditioning period. (The Magmeter may not operate properly in fluids where the
conductivity is less than 20 µS/cm.)
Grounding
The 2551 Magmeter is unaffected by moderate levels of electrical noise. However, in some applications it may be necessary to ground
portions of the system to eliminate electrical interference. The grounding requirements will vary with each installation.
2551 Magmeter
2551 Magmeter 5
UR01211-0M-00 Page 233 of 257
8. Wiring the 3-2551-11 with Frequency or Digital (S3L) output
8.1 Wiring: Frequency output (Compatible with all POWERED Signet Flow instruments.)
• When the blue jumper illustrated here is placed over both pins, the 2551-XX-11 outputs an Frequency
open collector frequency signal that can be connected to any powered Signet flow meter.
(Models 5075, 5500, 5600, 8550, 8900.)
4
• 5 VDC power is provided to the 2551 Magmeter by all Signet flow instruments. No
additional power is required.
• If connecting the 2551 Magmeter to a flow instrument from another manufacturer, 5 to 24
3
VDC power must be provided to the 2551. A 10 KΩ pull up resistor must also be connected
between terminals 1 and 2.
Blue Jumper ON = FREQ OUT
• The frequency output will be displayed as positive flow regardless of the flow direction.
2551 Frequency Out to Signet 8550-1 2551 Frequency Out to Signet 8900
Input 2
Freq. Input 2 (Red) 5
OR
S3L S 3 L (Red) 6
AUX power MUST be connected on the 8550 to provide power to Input
7
2
the 2551. 8
2551 Magmeter
2551 Frequency Out to other Manufacturer's equipment
Not used
4
Ground
3
Frequency Out
2
10KΩ
5-24 VDC
1
8.2 Wiring: S3L output (Compatible with 8900 Multi-Parameter Controller only)
• When the blue jumper illustrated here is removed (or placed over one pin for storage) the 2551-XX-11 outputs a digital (S3L) signal
compatible with the Signet 8900.
• The 2551 receives 5 VDC power from the 8900. No additional power is required.
• The 8900 will display 0 (Zero) flow rate during periods of reverse flow.
2551 Magmeter S3 L
3-8900.621C
4 Not used 4
I/O Module 3-8900.401-X
+5VDC (Black) 1 3 Ground
Frequency
Input
3
Freq. Input (Red) 2
1 3
GND (Shield) 3 2 S L Data
Blue Jumper OFF = S3L OUT
Frequency +5VDC (Black) 4
Input 2
1 +5 VDC
Freq. Input 2 (Red) 5
OR
S3L S3 L (Red) 6
Input
2 GND (White/Shield) 7
+5VDC (Black) 8
S3L
Input S3 L (Red) 9
1
GND (White/Shield) 10
11 NOTE:
Analog Output 1 +
(if applicable) - 12 The maximum cable length from the 2551 to the
13
8900 depends on the 8900 configuration. Refer
+
Analog Output 2
- to the 8900 manual for complete information.
(if applicable) 14
6 2551 Magmeter
UR01211-0M-00 Page 234 of 257
9. Custom System Span and Setup
• The 3-0232 Setup tool enables the user to configure the 2551 Magmeter to suit the application.
• The Setup tool connects the 2551 to a computer by converting the serial data output into standard RS232 format.
• The computer operating system must be Windows 98, 2000, 2000 Pro, XP, XP Pro ONLY.
• The 3-0232 Setup tool is not compatible with any other operating system.
• Managed and network systems may have security measures enabled that interfere with the installation of this program.
See the network administrator or IT staff if the program cannot be installed.
CAUTION! 3
Isolated
-
24 VDC
+
For 2551-11 version, configure the blue jumper
for S3L operation. Remember to return it to the
frequency position if necessary. DB9-to-USB Adapter Cable
(Keyspan # USA-19HS)
S3 L
Windows PC
4
Vaux+
GND
S3L-to-RS232 DB9 Connector
3 5Vout+
Data
Converter
GND
The following page outlines each step in the 2551 Magmeter Setup Tool software.
2551 Magmeter 7
UR01211-0M-00 Page 235 of 257
10. Using the 3-0232 i-Go S3L to RS232 Converter and Setup Tool to customize the 3-2551 Magmeter
Procedure:
1. Set the general information about the pipe and application preferences in the Application Settings fields.
Note: Press the "Restore Factory Settings" button while all fields are blank to load the setup program with factory settings.
After a value is entered into any field, the "Restore Factory Settings" button will not change them.
Flow/Velocity Units (factory set: Meters)
• Select the engineering units from the list: meters, feet, cubic meters, liters, cu. ft., U.S. gallons, Imp. gallons.
Timebase (factory set: Seconds)
• Set the timebase preference: seconds, minutes, hours, days
Pipe ID (Inside Diameter) (factory set: 44.0)
• Enter the inside diameter of the pipe.
ID Units: (factory set: millimeters)
• Select inches or mm for the dimensions of the pipe.
NOTE: Check all associated settings after changing the units.
This program does not convert values automatically.
K-Factor (factory set: 65.7665)
• K-factors are published in the Magmeter manual as "pulses
per gallon" and "pulses per liter".
4. Click "Write Settings to Sensor" at the bottom of the display to download the new settings to the Magmeter.
• To repeat the same settings in another Magmeter, remove 24 VDC Power to the magmeter and connect the second Magmeter.
• Click "Write Settings to Sensor" again.
• Click "Read Sensor Settings" to validate the new settings.
Note: All settings are lost when you exit the program.
Sensor Information
Serial Number, Sensor Type:
• Information for these fields is read from the Magmeter when you press the "Read Sensor Settings" button.
Messages
• Displays messages related to the current selection. Error messages and procedure instructions appear here.
Controls
• Read sensor settings: Read information and setup values from the Magmeter into this setup display.
• Restore factory settings: Restores Loop and Performance settings to original factory values.
Press this button before entering any data into the program if you want to load all factory settings.
• Write settings to sensor: Copies all of the settings in this setup display into the Magmeter.
• Load settings from file: Load a saved meter setup file into the Magmeter Setup Tool.
• Save settings to file: Save a meter setup file on your local hard drive to be used again.
8 2551 Magmeter
UR01211-0M-00 Page 236 of 257
11. 2551 Magmeter Averaging and Sensitivity Settings
Because ideal flow conditions are often impossible to achieve, the flow rate is often erratic, which causes any control features (ie;
relays, 4-20 mA loops, etc.) that are associated with the flow rate to also be erratic.
The best solution to these problems is to correct the piping deficiencies that cause the instability. This may involve longer straight
runs upstream, reducing the pipe size to maintain a full pipe at all times, and other installation changes. But in many situations these
measures are simply not possible.
The 2551 Magmeter provides several tools that are designed to "work around" these deficiencies. They are called "Performance
Settings" and can be modified only through the i-Go S3L to RS232 Converter and the 2551 Magmeter Setup Tool. The noise rejection
and the Low Flow Cutoff settings are self-explanatory. The Averaging and the Sensitivity features should be studied before making
adjustments.
Quick Response Sensitivity (Factory set: 25% of Maximum Range, or 2.5 m/s)
• Set the percentage of change in the flow rate required to allow the Magmeter to override the AVERAGING and jump to a new flow
rate immediately. (2551 maximum range is 10 m/s)
No AVERAGING, no SENSITIVITY
With AVERAGING set to 0 (zero) the SENSITIVITY is ineffective,
and the flow rate may be very unstable. This will cause the output
Velocity
AVERAGING Only
With AVERAGING set to 60 seconds and SENSITIVITY set to
Velocity
100%, the flow rate is stabilized, but a sharp change in flow rate
is not represented for 60 seconds or longer. This can cause
system problems if one of the operating setpoints falls within this
range.
Time
10 s 20 s 30 s 40 s 50 s 60 s 70 s
the flow rate is stabilized, but the sudden shift in flow is reflected
very quickly.
Time 10 s 20 s 30 s 40 s 50 s 60 s 70 s
2551 Magmeter 9
UR01211-0M-00 Page 237 of 257
12. Calibration Data: K-factors and Full Scale Current Values
10 2551 Magmeter
UR01211-0M-00 Page 238 of 257
12. Calibration Data: K-factors and Full Scale Current Values
2551 Magmeter 11
UR01211-0M-00 Page 239 of 257
12. Calibration Data: K-factors and Full Scale Current Values
12 2551 Magmeter
UR01211-0M-00 Page 240 of 257
12. Calibration Data: K-factors and Full Scale Current Values
Metal Installation Fittings
Iron Saddles
2551 Magmeter 13
UR01211-0M-00 Page 241 of 257
13. Maintenance
The 2551 Magmeter requires very little maintenance. There are no user-serviceable components in the Magmeter.
• If the fluid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended.
• Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only.
• Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor.
13.2 Troubleshooting
• Frequency, Digital or Current • Magmeter installed too close to • Move the Magmeter upstream at least
output is erratic. upstream obstruction. 10 pipe diameters from obstruction.
• Magmeter electrodes are coated with • Clean the electrodes with soft cloth.
solids. Do not use abrasives.
• Magmeter electrodes exposed to air • Eliminate air bubbles in the pipe.
bubbles/pockets. • Remove the Magmeter and reinstall
• Electrical noise is interfering with the with the flow direction arrow on the
measurement. sensor body pointed DOWNSTREAM.
• New sensor, metal surface not • Modify grounding as required
properly conditioned. to protect the Magmeter from
interference.
• Soak sensor overnight in fluid.
• Output is not 0 when flow is stopped. • Electrode not adequately conditioned. • Soak sensor overnight in fluid.
• Electrical noise is interfering with the • Modify grounding as required
measurement. to protect the Magmeter from
• Vibration or other movement in pipe interference.
causes magmeter to detect flow. • Set low flow cutoff higher.
• Defective Magmeter • Return to factory for service.
• 4-20 mA output is incorrect. • 4-20 mA is not scaled same as Loop • Use 3-0232 Span and Setup tool to
device. set output range.
• Loop device is not scaled same as • Respan Loop device to match
Magmeter. Magmeter.
• Range Jumper not placed correctly. • Set Range Jumper correctly.
• Defective Magmeter • Return to factory for service.
• Output is 22.1 mA. • Conductivity is less than 20 µS/cm. • Unsuitable application for Magmeter.
• Electronic component failure. • Return to factory for service.
14 2551 Magmeter
UR01211-0M-00 Page 242 of 257
Troubleshooting with the RED and BLUE lights
4
Blinking Blue: Normal operation, blink rate is proportional to the flow rate. D6
Reverse flow:
• Frequency out cannot distinguish reverse flow from forward flow. The output will be the absolute value.
• Digital (S3L) output: Reverse flow results in 0 flow rate displayed on 8900
• 4-20 mA output can be spanned into negative flow range using the custom setup tool. (example: 4-20 mA = -100 to +100 GPM)
Replacement Transducers
Mfr. Part No. Code Description
3-2551-P0 159 001 211 PP/316L SS, DN15 to DN100 (½ to 4 in.) pipe
3-2551-P1 159 001 212 PP/316L SS, DN125 to DN200 (5 to 8 in.) pipe
3-2551-P2 159 001 444 PP/316L SS, DN250 to DN300 (10 to 12 in.) pipe
3-2551-V0 159 001 376 PVDF/Hastelloy-C, DN15 to DN100 (0.5 to 4 in.) pipe
3-2551-V1 159 001 377 PVDF/Hastelloy-C, DN125 to DN200 (5 to 8 in.) pipe
3-2551-V2 159 000 446 PVDF/Hastelloy-C, DN250 to DN300 (10 to 12 in.) pipe
3-2551-W0 159 001 234 PVDF/316L SS, DN15 to DN100 (0.5 to 4 in.) pipe
3-2551-W1 159 001 235 PVDF/316L SS, DN125 to DN200 (5 to 8 in.) pipe
3-2551-W2 159 001 447 PVDF/316L SS, DN250 to DN300 (10 to 12 in.) pipe
Miscellaneous
Mfr. Part No. Code Description
7300-7524 159 000 687 24 VDC Power supply 7.5 W, 300 mA
7300-1524 159 000 688 24 VDC Power supply 15 W, 600 mA
7300-3024 159 000 689 24 VDC Power supply 30 W, 1.3 A
7300-5024 159 000 690 24 VDC Power supply 50 W, 2.1 A
7300-1024 159 000 691 24 VDC Power supply 100 W, 4.2 A
3-8551.521 159 001 378 Clear plastic cap for display
3-0232 159 000 865 4 to 20 mA spanning CD with RS232 Converter
2551 Magmeter 15
UR01211-0M-00 Page 243 of 257
Ordering Information
Sensor Part No.
3-2551
Sensor Body (Transducer) and electrodes/grounding ring materials - Choose one
-P Polypropylene and 316L SS
-T PVDF and Titanium
-V PVDF and Hastelloy C
-W PVDF and 316L SS
Pipe size - Choose one
0 DN15 to DN100 (1/2 to 4 in.)
1 DN125 to DN200 (5 to 8 in.)
2 DN250 to DN300 (10 to 12 in.)
Display Options - Choose One
-1 No Display
Output options - Choose One
1 Frequency, Digital (S3L)
2 4 to 20 mA output
3-2551 -P 0 -1 2 Example Part Number
George Fischer Signet Inc., 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
3-2551.090 Rev. F 02/07 English © George Fischer Signet, Inc. 2004 Printed in U.S.A. on recycled paper
x
x
1-2
0-2
2-2
9-2
f
1
c) 2839-2842 DryLoc™ Conductivity/
283
284
284
284
283
selectable)
e) 2850-3, -4 Sensor Electronics
f) Extension pipe (customer supplied) b e
g) 8052-1CR, -2CR Junction Box (sold
separately)
In-line Submersible
‡ SIGNET
www.gfsignet.com 1
UR01211-0M-00 Page 245 of 257
Dimensions Wiring
EasyCal Board shown here.
94 mm/ c d
3.7 in.
b
136 mm/ SW2
5.6 in. SW1 Cal Run e
181 mm/ a D1
7.1 in. + Blk
Red
V-
OPEN - Wht
RS Grn
RS Brn
95 mm/ 4 3 2 1 V+ J1
3.7 in. 64 mm/ SW3
52 mm/
2.5 in.
2.1 in.
f
a) 4 to 20mA output range selection switches
b) Power and 4 to 20mA or S3L™ output terminal block
3-2839-2 3-2840-2 3-2841-2
3-2839-2D 3-2840-2D 3-2841-2D
c) Push-button calibration (EasyCal option)
3-2842-2 d) S3L™ output interrupt (EasyCal option)
Shown with
3-2842-2D
2850-1,-2 e) LED indicator (EasyCal option)
Shown with 2850-3, -4 f) I/O terminal block to sensor electronics
(available with either 3/4 in. NPT
or ISO 7-1/R 3/4 male threads) Note: Maximum wire length between 2850-X and
805X-XCR junction boxes is 4.5m (15 ft.)
Installation
In-line Installation
• Position the electrode to avoid entrap-
ment of air bubbles.
• The preferred installation for in-line
applications directs flow straight into
the electrode.
• If the electrode is mounted vertically in
a tee, do not recess the orifices inside
the tee. Mounting upside down may
help prevent air entrapment.
• An oversized tee or flow cell may be
helpful for inline installations.
Submersible/Tank Installation
Shown with J-Box • If installed in an aerated vessel,
accessory 3-8052
ensure that the electrode is in a
stillwell to avoid entrapment of air
bubbles.
• Select a location that will remain free
of sediment.
• To prevent moisture accumulation at
the cable-end of the electrode, fill the
lower 3 to 4 in. of conduit or extension
pipe with a flexible sealant, such as
silicone.
2 www.gfsignet.com
UR01211-0M-00 Page 246 of 257
Specifications
General Current Output (continued)
Compatible Electrodes: +GF+ SIGNET 2839-2842 Max Loop Resistance: 50Ω @ 12VDC
DryLoc™ CR Electrodes 325Ω @ 18VDC
Operational Range: 600Ω @ 24VDC
0.01 cell (2839-2X): 0.010 to 100µS Accuracy: ± 2% of full scale
0.10 cell (2840-2X): 1 to 1,000µS Resolution: 7µA
1 .0 cell (2841-2X): 10 to 10,000µS Update rate: < 600mS
10.0 cell (2842-2X): 100 to 200,000µS Error indication: 22mA
Temperature: -10° to 85°C (14° to 185°F)
Materials/Shipping Weight: S3L™ Output
2850-1, -2 (in-line): PBT = 0.75kg (1 .75 lbs.) Serial ASCII, TTL level 9600 bps
2850-3, -4 (submersible): CPVC = 0.64kg (1 .4 lbs.) Accuracy: (Conductivity) 2% of reading
Temperature Compensation: Automatic (Temperature) ± 0.5°C
Cable: 4.5m/15ft., 5-conductor shielded Resolution: (Conductivity) <0.1% of reading
22AWG (2850-3, -4) (Temperature) <0.07°C
Optional EasyCal Update Rate: < 600mS
Automatic recognition using the following cond. values: Available Data: • Raw conductivity
10µS 1,000µS 50,000µS • Calibrated conductivity
100µS 1,408.8µS* 100,000µS • Calibrated temperature com-
146.93µS* 5,000µS pensated conductivity
200µS 10,000µS • Temperature
500µS 12,856µS* Error Indication: Open input and out of range
* = per ASTM D1125-95 diagnostics for conductivity and
All other values are standard test solutions available from VWR Scientific. temperature
Electrical
Power: 12 to 24VDC for 4 to 20mA output
5VDC ± 5% regulated, 2mA max., for S3L™ output Environmental
Reverse polarity and short circuit protected • Storage Temp: -20° to 85°C (-4° to 185°F)
3
Note: applied power determines output mode (S L™ or 4 to 20mA) • Operating Temp: -10° to 85°C (14° to 185°F)
Current Output • Relative Humidity: 0 to 95%, non-condensing
• 2850-1, -2 (in-line): Field-selectable ranges (without electrode connected)
• 2850-3, -4 (submersible): Full-scale fixed 4 to 20mA • Enclosure Rating:
dependent upon cell constant of electrode as follows: 2850-1, -2 (in-line): NEMA 4X/IP65 with elec-
0.01 cell (2839-2X): 4 to 20mA = 0 to 100µS trode connected
0.10 cell (2840-2X): 4 to 20mA = 0 to 1,000µS 2850-3, -4 (submersible): NEMA 6P/IP68 with
1 .0 cell (2841-2X): 4 to 20mA = 0 to 10,000µS electrode and watertight conduit and/or
10.0 cell (2842-2X): 4 to 20mA = 0 to 200,000µS extension pipe connected
Use 8050-XCR and 8052-XCR accessory J-Boxes for
field-selectable ranges. Standards & Approvals
• CE
• Immunity: EN61326-1
Field Selectable Ranges for 4 to20mA Operation • Emissions: EN55011 Class A
SW3 Switch Setting 0.01 Cell 0.10 Cell 1 .0 Cell 10.0 Cell • Manufactured under ISO 9001
#4 #3 #2 #1 Resistivity
Ranges in BOLD
and ISO 14001
O C C C 10 to 20 MΩ 0 to 2µS 0 to 20µS 0 to 200µS
C C C C 20 to 10 MΩ 2 to 0µS 20 to 0µS 200 to 0µS
O C C O 2 to 10MΩ 0 to 5µS 0 to 50µS 0 to 500µS
Pictured on the left is the 2831 Conductivity
C C C O 10 to 2 MΩ 5 to 0µS 50 to 0µS 500 to 0µS
Certification Tool and below is a sample
O C O C 0 to 2 MΩ 0 to 10µS 0 to 100µS 0 to 1,000µS
copy of the new label installed on each unit.
C C O C 2 to 0 MΩ 10 to 0µS 100 to 0µS 1,000 to 0µS
O C O O 0 to 1µS 0 to 50µS 0 to 500µS 0 to 5,000µS +GF+ SIGNET 2831
C C O O 1 to 0µS 50 to 0µS 500 to 0µS 5,000 to 0µS Conductivity
2.5 µS
O O C C 0 to 5µS 0 to 100µS 0 to 1,000µS 0 to 10,000µS Certification Tool
C O C C 5 to 0µS 100 to 0µS 1,000 to 0µS 10,000 to 0µS
O O C O 0 to 10µS 0 to 200µS 0 to 2,000µS 0 to 50,000µS 1.0 µS 0.01 Cell Constant
C O C O 10 to 0µS 200 to 0µS 2,000 to 0µS 50,000 to 0µS Simulates 1.0µS
O O O C 0 to 50µS 0 to 500µS 0 to 5,000µS 0 to 100,000µS and 2.5µS, ± 0.1µS
C O O C 50 to 0µS 500 to 0µS 5,000 to 0µS 100,000 to 0µS For use with
+GF+ SIGNET 3-2850
O O O O 0 to 100µS 0 to 1,000µS 0 to 10,000µS 0 to 200,000µS
Cond. / Res.
C O O O 100 to 0µS 1,000 to 0µS 10,000 to 0µS 200,000 to 0µS Sensor Electronics.
C = closed O = open Switch #4 inverts the output: OPEN = 4 to 20mA, CLOSED = 20 to 4mA
www.gfsignet.com 3
UR01211-0M-00 Page 247 of 257
Ordering Information
Mfr. Part No. Code Description
3-2850-1 159 000 783 In-line Sensor Electronics
3-2850-2 159 000 784 In-line Sensor Electronics w/EasyCal
3-2850-3 159 000 785 Submersible Sensor Electronics, 3/4 in. NPT male threads
3-2850-4 159 000 857 Submersible Sensor Electronics, ISO 7-1/R 3/4 male threads
Accessories
Mfr. Part No. Code Description
3-2831 159 000 888 Conductivity Certification Tool (for system
verification per USP requirements)
3-2839-2 159 000 922 Cell 0.01, DryLoc™, 3/4 in. NPT
3-2839-2D 159 000 924 Cell 0.01, DryLoc™, ISO 7/1-R 3/4
3-2840-2 159 000 787 Cell 0.1, DryLoc™, 3/4 in. NPT
3-2840-2D 159 000 789 Cell 0.1, DryLoc™, ISO 7/1-R 3/4
3-2841-2 159 000 791 Cell 1 .0, DryLoc™, 3/4 in. NPT
3-2841-2D 159 000 793 Cell 1 .0, DryLoc™, ISO 7/1-R 3/4
3-2842-2 159 000 795 Cell 10.0, DryLoc™, 3/4 in. NPT
3-2842-2D 159 000 797 Cell 10.0, DryLoc™, ISO 7/1-R 3/4
3-2842.390 159 000 925 2842 Replacement Insulator w/FPM O-ring
3-8050-1 159 000 753 Universal Mount Junction Box
3-8050-1CR 159 000 889 Universal Mount J-Box w/CR Cell Ranges
3-8050-2CR 159 000 802 Universal Mount J-Box w/CR EasyCal
3-8052 159 000 188 3/4 in. Integral Mounting Kit
3-8052-1 159 000 755 3/4 in. NPT Mount Junction Box
3-8052-1CR 159 000 890 3/4 in. NPT Mount Junction Box w/CR Cell Ranges
3-8052-2CR 159 00 803 3/4 in. NPT Mount Junction Box w/CR EasyCal
3-9000.392-1 159 000 839 Liquid-tight Connector Kit, 1 set, 1/2 in. NPT
3-9000.392-2 159 000 841 Liquid-tight Connector Kit, 1 set, PG 13.5
Engineering Specifications
• The sensor shall provide 4 to 20mA or S3L™ (Signet Sensor Serial Link) outputs, and be available with ISO and
NPT threads for the submersible model and include a junction box with/without EasyCal for the in-line version.
• The sensor shall be compatible with the 2839-2842 DryLoc™ Conductivity/Resistivity Electrodes and will recog-
nize cell constant inputs of 0.01, 0.10, 1 .0 and 10.0.
• The sensor shall have an operating temperature of -10° to 85°C (14° to 185°F) and an accuracy of ± 2% of
reading at 25°C.
• The sensor shall have power requirements of 5VDC ± 5% regulated for S3L™, and 12 to 24VDC for 4 to 20mA
current output, and shall meet CE requirements and be manufactured under ISO 9001 and ISO 14001 .
• The sensor shall be +GF+ SIGNET Model 3-2850.
For more information on these products, please contact your local sales company:
A Georg Fischer Rohrleitungssysteme GmbH, Sandgasse 16, A-3130 Herzogenburg, Tel. 02782/56 43-0, Fax 02782/51 56
AUS George Fischer IPS Pty Ltd., 186-190 Kingsgrove Road, Kingsgrove, NSW 2208, Tel. 02 9554 3977, Fax 02 9502 2561
B/L Georg Fischer N.V./S.A., Digue du Canal 109-111 – Vaartdijk 109-111, B-1070 Bruxelles/Brussel, Tél. 02/556 40 20, Fax 02/524 34 26
BAR George Fischer Ltda Av. dos Nações Unidas, 21689 CEP 04795-100 - S.Paulo - SP Tel.: 155111 247 1311 Fax: 155111 247 6009
CH Georg Fischer Rohrleitungssysteme (Schweiz) AG, Amsler-Laffon-Strasse 1, Postfach, CH-8201 Schaffhausen, Tel. 052/631 30 26, Fax 052/63128 97
D Georg Fischer GmbH, Daimlerstraße 6, Postfach 1154, D-73093 Albershausen, Tel. 07161/302-0, Telex 72 78 67, Fax 07161/30 2259
DK Georg Fischer A/S, Klintehøj Vænge 17, DK-3460 Birkerød, Tel. 42/8119 75, Fax 42/8116 22
E Georg Fischer S.A., Sistemas de tuber´ıas para la industria, Calle Isla de la Palma, 32 – Nave 1, E-28700 San Sebastián de los Reyes (Madrid),
Tel. 91/663 80 00, Fax 91/663 81 76
F George Fischer S.A., 105–113, rue Charles Michels, B.P.174, F-93208 Saint-Denis Cedex 1, Tél. 1/49 22 13 41, Fax 1/49 22 13 00
GB George Fischer Sales Limited, Paradise Way, Coventry, CV2 2ST, Tel. 01203/53 55 35, Telex 33 00 32, Fax 01203/53 04 50-51
I Giorgio Fischer S.p.A., Via Sondrio 1, I-20063 Cernusco S/N (MI), Agente generale di vendita Tufira S.r.I., Tel. 02/92 18 61, Fax 02/92 14 07 85
J Georg Fischer Ltd., 2-47, Shikitsuhigashi, 1-chome, Naniwa-ku, Osaka 556, Tel. 6/6 48 28 38, Telex 5 26 77 85, Fax 6/6 48 25 65
N Georg Fischer A.S, Bygdøy Allé 23, Postboks 3223 Elisenberg, N-0208 Oslo 2, Tel. 22/44 4110, Fax 22/43 40 19
PRC Georg Fischer Piping Systems, Ltd., No. 218 Kang Qiao Dong Road, Pudong Shanghai 201319 Tel. 86 21 58 13 33 33, Fax 86 21 58 13 33 66
RA George Fischer Inc., Lavalle 2614, 1640 Martinez Buenos Aires, Tel. 01/798 74 01, Fax 01/798 40 74
NL Georg Fischer N.V., Lange Veenteweg 19, Postbus 35, NL-8160 AA Epe, Tel. 0578678222, Fax 0578621768
S/SF Georg Fischer AB, Box 113, S-12523 Älvsjö-Stockholm, Tel. 08/72747 00, Fax 08/749 23 70
SGP George Fischer Pte. Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, SGP-417 845 Singapore/Singapore, Tel. 7 47 06 11, Fax 7 47 05 77
USA* George Fischer Inc., 2882 Dow Ave., Tustin, CA 92780-7285, Tel. 714/7 31-88 00, Toll Free 800/854-40 90, Fax 714/7 31-46 88,
e-mail: info@us.piping.georgefischer.com, Internet: http://www.us.piping.georgefischer.com
*Serving North, Central, and South America
‡ SIGNET
Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: gfsignet.com • e-mail: info@gfsignet.com
Specifications subject to change without notice. All rights reserved. All corporate names and trademarks stated herein are the property
of their respective companies.
3-2850.099 (B-3/03) © 2003 by Signet Scientific Company printed in U.S.A.
4 www.gfsignet.com
UR01211-0M-00 Page 248 of 257
‡ SIGNET 2754-2757 DryLoc™ pH and ORP Electrodes
Features
• Designed for use with
2750 DryLoc™ Sensor
3-2754 3-2756
• Foul-proof connector
3-2754-HF 3-2756-DI
3-2755 3-2757 • Gold-plated contacts
• Durable CPVC body
• Self-cleaning flat ver-
sions reduce risk of glass
breakage
• Large reference volume
and solid polymer elec-
trolyte
• Temperature sensor
included in pH
electrodes
• DI option for pure water
• HF option for pH
Applications
• Water & Wastewater
Treatment
• Neutralization Systems
Description • Scrubber Control
+GF+ SIGNET 275X DryLoc™ pH and reference volume and intelligent position- • Effluent Monitoring
ORP Electrodes feature a unique con- ing of internal elements combine to • Surface Finishing
nector designed specifically for use with extend the service-life of these depend- • Heavy Metal Removal
the 2750 Sensor Electronics (the robust able and highly responsive electrodes. and Recovery
configuration also supports the weight Flat versions allow sediment and par- • Toxics Destruction
and torque associated with the installa- ticles to sweep past the measurement • Sanitization Systems
tion and operation of integral junction surface, minimizing risks of abrasion, • Commercial Pools &
boxes, and the EasyCal accessory). breakage and coating. Spas
Rugged CPVC construction, large • Aquatic Animal Life
Support Systems
Technical Features • Process Control
a) Foul-proof connector with gold-plated
contacts a
b) Keyed for a simple, sure fit b
c) Viton® O-rings (standard)
d) Silicone-bushing seal o c
n
e) Secondary junction: Nylon filament
f) Ag/AgCl reference element m d
g) Platinum sensing surface (ORP) or pH
glass
h) Primary junction: Porous UHMW c
polyethylene l
i) PT-1000 RTD (pH only) k
j) Solidified acrylamide reference j
electrolyte
k) Ag/AgCl measuring element i e
l) Large reference volume f
m) Epoxy seal
n) Shielding h g
o) 10KΩ I.D. resistor (ORP only)
96 www.gfsignet.com
UR01211-0M-00 Page 249 of 257
Dimensions Sensor Mounting
3-2754 Flat pH 3-2756 Bulb pH
3-2755 Flat ORP 3-2757 Bulb ORP YES
YES
1.06 in./F 1.06 in./F
27 mm 27 mm
1.4 in./F
1.4 in./F 35.3 mm
35.3 mm
30° 30°
4.3 in./F 4.6 in./F
116 mm NO NO
109 mm
3.2 in./F
2.9 in./F 81 mm
74 mm
For pH
NO Installations
Installation
In-Line Installation Submersible Installation
To prevent moisture accumulation at the cable-end of the
pre amplifier, fill the lower 3 to 4 in. of conduit or exten-
2750-1 or -2F sion pipe with a flexible sealant, such as silicone.
Sensor Electronics
ExtensionF
Pipe/WatertightF
Conduit CustomerF
Supplied
275X Electrode F
mounted in fitting
2750-3 Submersibe F
Sensor Assembly
Installation F
Fitting
275X Electrode
Plastic teesF • Available in 1/2 in. to 4 in. sizesF Carbon steel F • Available in 2 in. to 4 in. sizesF
F • PVC, CPVC w/solvent cement socketF weldolets • Requires 1-7/16 in. hole in pipeF
• PVDF and PP w/union end fittings • Install by certified welder only
Carbon steel F
PVC saddles
• Available in 2 in. to 4 in. sizesF threaded tees • Available in 1/2 in. to 2 in. sizesF
• Requires 1-7/16 in. hole in pipe • Female NPT ends
Iron F UniversalF
• Use for installation in pipes > 4 in. (1-1/4 in. NPT)F
strap-onF pipe adapters
• Available in 2 in. to 4 in. sizesF • PVC, CPVC, or PVDF versionsF
saddles • Requires 1-7/16 in. hole in pipe • Specify socket or 1-1/4 inch NPT male threads
www.gfsignet.com 97
UR01211-0M-00 Page 250 of 257
Technical Data
2754 and 2756 pH Electrodes
Operating Range 2754, 2756: 0 to 14 pH
Operating Range 2754-HF: 0 to 12 pH
Temperature:
2756: 0°C to 85°C (32° to 185°F)
2754: 10° to 85°C (50° to185°F)
2754-HF: 0° to 50°C (32° to 122°F)
Storage Temperature: > -12° C (11° F)
Pressure: 6.89 bar @ 0°C (100 psi @ 32° to 149°F)
4.00 bar @ 85°C (58 psi @ 150° to 185°F)
Pipe Size Range: 1/2 in. and up. Use +GF+SIGNET installation fittings from 0.5 to 4.0 in.
(use pipe adapter in pipes over 4 in.) Vertical mounting ± 60° required.
Submersion with 3-2750 sensor requires 3/4 in. NPT or ISO 7-1/R 3/4 male threaded
extension pipe.
Temperature Sensor: PT-1000 (1096.8Ω = 25°C)
Response Time, τ =140 secs. (2754), 196 secs. (2756)
Wetted Materials: CPVC Body
Glass
FPM - Viton® O-rings
Porous UHMW Polyethylene (Primary reference junction)
Reference: Electrolyte: Solidified Acrylamide Gel
3.5M KCI (2754, 2754-HF, 2756)
0.1 M KCl (2756-DI)
Secondary junction: Nylon filament
Element: Ag/AgCl
Primary Functions: 2754: Flat surface resists fouling
2756: Bulb surface for general use
2754-HF: Extended use in applications with trace hydrofluoric acid (<2%)
2756-DI: Extended use in pure waters (< 100 µS)
Efficiency: >97% @ 25°C (77° F)
pH Response Time: < 5 secs. for 95% of signal change (for flat and bulb style electrodes)
Shipping Weight: 0.25 kg (0.55 lb)
2 25
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Ordering Information
Mfr. Part No. Code Description
3-2754 159 000 747 Flat pH Electrode
3-2754-HF 159 000 748 Flat pH Electrode, HF Resistant
3-2755 159 000 749 Flat ORP Electrode
3-2756 159 000 750 Bulb pH Electrode
3-2756-DI 159 000 751 Bulb pH Electrode, DI Resistant
3-2757 159 000 752 Bulb ORP Electrode
3-2750-1 159 000 744 In-line Sensor Electronics w/Junction Box
3-2750-2 159 000 745 In-line Sensor Electronics w/Junction Box & Local EasyCal
3-2750-3 159 000 746 Submersible Sensor Electronics
Accessories
Mfr. Part No. Code Description
P31515-0P200 159 000 630 Universal Pipe Adapter PVC
P31515-0C200 159 000 631 Universal Pipe Adapter CPVC
P31515-0V200 159 000 459 Universal Pipe Adapter PVDF
3-0700.390 198 864 403 pH Buffer Kit
3-2759 159 000 762 pH/ORP Simulator/System Tester
3-2759.391 159 000 764 Adapter Cable for use w/2750
1220-0021 198 801 186 O-ring, FPM (standard)
1224-0021 198 820 006 O-ring, EPR
1228-0021 198 820 007 O-ring, Kalrez®
Engineering Specifications
• The electrode shall have a foul-proof connector with gold-plated contacts.
• The electrode connector shall be keyed for simple, sure connection.
• The electrode body shall be constructed of CPVC.
• The electrode shall have flat measuring glass or include guard.
• The electrode shall have solidified acrylamide, solid polymer reference electrolyte.
• The electrode shall have a double UHMW reference junction.
• The pH reference element shall be placed opposite the TC element for accurate temperature compensation.
• The electrode shall be equipped for either in-line or submersible installation using manufacturer supplied hardware.
• Optional: 3-2754-HF The electrode shall be supplied with a measuring glass formulation resistant to chemical
attack from hydrofluoric acid/fluoride ions.
• The electrode shall indicate month and year of manufacture.
12
LOG SHEETS
O&M
TRAIN#
DESIGN SHIFT 1 SHIFT 2 SHIFT3
DATE
TIME
OPERATION HOURS
PRESSURE (PSIG)
FEED STAGE 1
FEED STAGE 2
PERMEATE STAGE 1
PERMRATE STAGE 2
CONCENTRATE
P (PSID)
CARTRIDGE
STAGE 1
STAGE 2
FLOW (GPM)
FEED
PERMEATE STAGE 1
PERMEATE STAGE 2
CONCENTRATE
RECOVERY(%)
CONDUCTIVITY (Ms/m)
FEED
PERMEATE STAGE 1
PERMEATE STAGE 2
CONECTRATE STAGE 1
COMBINED PERMEATE
CONCENTRATE STAGE 2
SALT PASSAGE (%)
RAW WATER
FEED
Ph
CONCENTRATE
PERMEATE
CL2 (MG/L)
FEED
SDI
TURBIDITY (NTU)
TEMPERATURE ©
LEVEL
ACID
REFILL (I)
CONSUMPTION (G/M3)
INHIBITOR
LEVEL
REFILL(I)
CONSUMPTION (G/M3)
NORMALIS