COST BIO GAS PLANT FOR 200 COWS

TANK
I) Outer Shell
Material of construction = MS
Diameter = 28 ft
Height = 8 ft
Thickness = 6 mm
Material required = 3081 kg

II) Base Area

Material of construction = MS
Area of cross section = 314 kg
Weight = 1348 kg
III) Base ring
Width = 6 inches
Thickness = 6 mm
Area = 31.4 m2
Weight = 138 kg

IV) MS Channel
Size = 4 inch
Length required =100 ft
Weight =

V) Ladder
Steps =8
Pipe required each = 3 ft
Total pipe required =24 ft

VI) Floating Tank

Shell
Dia = 19.5 ft
Height = 6 ft
Thickness = 2 mm
Weight = 436 kg

Top
Material of construction = MS
Diameter = 24 ft
Thickness = 3 mm
Area of cross section =3.15 x 24 x 24 /4= 452.16 sq ft
Sheets required = 24 ft x 24 ft =576 sq ft
Weight = 576 x .73 x 3 = 1261 kg
Angle iron = 500 ft
 C Section = 1000kg for support of gas holder

VII) Hot Water Tank

Material of construction= MS,Insulated
Capacity= 1000 liter
Cost: Rs 30,000
Heat Exchanger
Cost Rs. 150,000

VIII) Mixer Tank

Material of construction: Masonry
Cost: Rs.30,000

IX) Pump
Cost: Rs. 10,000
X) Gas Purifier
Cost: RS. 150,000

XI) Generator
Cost: Rs. 1,50,000

XII) Piping
Cost 10,000

Item Dia ft Height ft Thickness Weight

mm kg
Outer shell 24 8 6 2663
Base 24 x 3 1060
Base Flange 24 6 165
Floating Tank 23.5 x 2 841
Top
Floating tank 23.5 6 2 660
Shell
C section 1000
Angle Iron
Total 6,400
Wastage 5 % 300
Total 6,700

Cost of sheet at market @ Rs 85 per kg = 570,000

Fabrication cost @ 20% =134,000
Loading from market @ Rs1 kg =6,700
Unloading at site = 15,000
Carriage from market to W/Shop = 10,000
Carriage from works to site =10,000
Total = 745,400
 Item Cost
Tank 745,400
Hot water tank 30,000
Heat 150,000
exchanger
Mixer 20,000
Gas purifier 150,000
Pump 10,000
Genset 200,000
Misc 50,000
Total 1,355,400
Design and 67770
Supervisoin
Cost 5%
Total Rs. 1,423,170

Profit 20% 284634

Asking Price 1,707,804

1. This price in exclusive of taxes

2. Compaction of ground and masonry work for platform (30 x 30 ft2), electrical
wiring from DG set to consumer end is responsibility of customer.
3. The gas purification plant will require approximately 70 kg of lime per day.