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RIVELIN CONSULTANTS LIMITED

CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION References 1. Client Drawing DET-1 2. AISC 360-05 Specification for structural steel buildings 3. AISC LRFD Manual 1999 4. DNV 2.7-1 Std. for Certification, Offshore containers 5. Load analysis from Client 6. W-shapes dimensions to ASTM A6M Padeye dimensions: Min distance from pinhole to edge, y-direction, a = Min distance from pinhole to edge, x-direction, b = Pinhole diameter, dh = Pin diameter, dpin = Padeye plate thickness, t = Padeye width, w = Padeye effective outer distance, ro = Cheek plate diameter, dc = Cheek plate thickness, tc = Distance from fixed edge to pinhole centre, h1 = Loading:

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

76.2 56.1 50.8 48.3 20.0 165.0 101.6 50.8

mm mm mm mm

mm mm mm mm mm 152.4 mm

Ref 5

Angle = Angle = Sling force RS = Horizontal component (x-direction) RSx = Vertical component (y-direction) RSy =
Rs=45kN Rsy=45kN a=77
r0=102

90.0 1.571 45.0 0.1 45.0

deg rad kN kN kN

t=20

Rsx=0.1kN

tc=0

dc=51 b=57 dpin=49

dpin=49 h1=153 dh=51 dc=51 w=165

6mmE60xx

RIVELIN CONSULTANTS LIMITED


CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Padeye material Select grade of padeye steel Yield strength, Fy Ultimate tensile strength, Fu GEOMETRIC CHECKS

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

A36 2 245.0 N/mm 2 400.0 N/mm

Ref 2, Clause C-D5

b eff = 2t+16mm b 2t+16= Check for w 2b eff + d 2b eff + d = 162.8 mm Check forw 2b eff + d a 1.33b eff 1.33b eff = 74.5 mm Check for a 1.33b eff CODE CHECKS Tension on Net effective area General formula P n = 2tb eff F u 2tb eff F u = Design strength in tension = Pn = Design strength in tension, Pn = Check against Rs Check against Rsx Check against Rsy 0.75 672.0 45.0 0.1 45.0 [unitless] kN kN kN kN 896.0 kN
OK OK

56.0 mm beff < b

OK

Ref 3 Clause D3-1b

Ref 3 Clause D3-1b

Ref 3 Clause D3-1a (a) Eqn D3-1

OK with Rs in tension OK with Rsx in tension OK with Rsy in tension

Ref 3 Clause D3-1a (b) Eqn D3-2

Shear on the effective area General formula P n = 0.6A sf F u Design strength in shear = Pn =
a+dh/2 y b+dh/2 x

0.75 [unitless]

y-axis

x-axis

RIVELIN CONSULTANTS LIMITED


CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check shear due to R sy For the R sy component, A sf = 2 [t(a+d h /2) + 2yt c ] = where y = [(d c 2 -d h 2) /4] = P ny = 0.6A sf F u = Pny = Check against actual Rsy Check shear due to R sx For the R sx component, A sf = 2 [t(b+d h /2) + 2xt c ] = where x = [(d c 2 -(d h 2 /2)] = P nx = 0.6A sf F u = Pnx = Check against actual Rsx

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

2 4064.0 mm mm 975.4 kN 731.5 kN 45.0 kN

OK with Rsy in shear

3260.0 44.0 782.4 586.8 45.0

mm2 mm kN kN kN

OK with Rsx in shear

Ref 3 Clause J8 (a) Eqn J8-1

Bearing on projected pin area General formula (assuming milled, drilled, reamed or bored holes) R n = 1.8F y A pb Design strength in bearing = Rn = 0.75 [unitless]

y-axis

x-axis

Check bearing (both axes are the same) Projected bearing area (same either axis), A pb = d pin (t+2t c ) = 1.8F y A pb = Design strength in bearing, Rn = Check against Rsx Check against Rsy
Ref 3 Clause D1 (a) Eqn D1-1

965.2 425.7 319.2 0.1 45.0

mm2 kN kN kN kN

OK with Rsx in bearing OK with Rsy in bearing

Yield in gross section General formula Pn = FyAg Where A g = Gross cross-sectional area through padeye in the direction of the force Design strength in yield = tPn t = 0.90 [unitless]

RIVELIN CONSULTANTS LIMITED


CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

y-axis Check gross tension due to R sy

x-axis

A gy = 2(tb+2t c [(d c -d h )/2]) P ny = F y A gy = Design strength in yield, tPny = Check against Rsy Check gross tension due to R sx A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2]) P nx = F y A gx = Design strength in yield, tPnx = Check against Rsx BENDING CHECKS Bending due to R sx (about Z-Z axis) Lever arm to Rsx component, h1 = Moment Mx = Moment of inertia for padeye (bd3/12), Izz = Bending stress, = WELDING CHECKS Select welding electrode strength design strength of fillet weld, pw = Select nominal fillet weld size, a = Use the directional method as per BS5950 Cl 6.8.7.3 Check longitudinal weld shear capacity P L (in direction of x-axis) PL = pwa Longitudinal weld capacity per unit length, P L = Total length of weld, 2w = Total longitudinal weld shear capacity, P L = Check against R sx =

1122.0 274.9 247.4 45.0 45 0

mm2 kN kN kN

OK with Rsy in yield ith R i i ld

4546.6 1113.9 1002.5 45.0

mm2 kN kN kN

OK with Rsx in bearing

152.4 mm 15,240 Nmm 4 7,486,875 mm


2 0.2 N/mm

OK in bending about zz axis

60,000 ksi 2 414 N/mm 6 mm

2484.0 N/mm 330.0 mm 819.7 kN 0.1 kN

Weld OK in longitudinal shear

RIVELIN CONSULTANTS LIMITED


CLIENT PROJECT Location Sub-Location REF

UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check transverse weld shear capacity P T (in direction of y-axis) P T = KP L K = 1.25 [1.5/(1+cos 2 )] = angle between vertical and throat of weld = = K= Transverse weld capacity per unit length, P T = Total length of weld, 2w = Total transverse weld shear capacity, P T = Check against R sy = Unity check on transverse and longitudinal capacity (R SX /P L ) 2 +(R SY /P T ) 2 1 (R SX /P L ) 2 = (R SY /P T ) 2 = 2 (R SX /P L ) +(R SY /P T ) = ADDITIONAL CODE CHECKS TO DNV 2.7-1 (if required) Tear-out stress

Date By Job Ref Page

9-May-11 M Rampersad 241-002

OUTPUT

45 0.785 1.25 3105.0

deg rad [unitless] N/mm

330.0 mm 1024.7 kN 45.0 kN

Weld OK in transverse capacity

0.000 [unitless] 0.002 [unitless] 0.002 [unitless]

Unity check on weld OK

Ref 4 Appx D3

General formula from DNV R e 3R SL /(2Ht-d h t)

Using this l l ti terminology U i thi calculation t i l DNV Code [R e ] = min. yield stress of padeye material = [F y ] this calculation DNV code [RSL] = sling load (factored) = [Rs] this calculation DNV code [H] = centre of hole to min. outer edge = [r 0 ] this calculation Fy 3RS/(2r0t-dht) 3RS/(2r0t-dht) = Fy =
* Note: cheek thickness not allowed by DNV 2.7-1 as part of this calculation

2 44.3 N/mm 2 245.0 N/mm

OK in DNV tear-out stress

Contact stress
Ref 4 Appx D3

General formula from DNV R e 23.7 (R SL /d h t) Using this calculation terminology as above Total thickness at contact area is (padeye thickness + 2Xcheek thickness) Fy 23.7(RS/dh[t+2tc]) 23.7(RS/dh[t+tc]) = Fy =

2 157.7 N/mm 2 245.0 N/mm

OK in DNV contact stress

Ref 4 Clause 4.4.1

Shackle pin diameter General formula from DNV d pin 94% d h dpin = 0.94dh = 48.3 mm 47.8 mm
OK in DNV pin diameter

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