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  • Discussion CNC Milling

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    Mat Daim
    966 views11 pages
    The document provides information on process planning for milling a part using various tools. It includes the type of tools used, the process sequence, parameters for calculating spindle speed and rate of speed, materials used and their properties, and the G-code for the CNC milling process. The tools used are a shell end mill, end mill, and slot mill. Formulas are given for calculating spindle speed and rate of speed based on cutting speed, tool diameter, and number of flutes/teeth. Aluminum and mild steel are the two materials that can be used with their respective cutting speeds and tool factors. The G-code lists the tool compensation, workpiece zero points, and milling operations for the different

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    Discussion Cnc Milling

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    The document provides information on process planning for milling a part using various tools. It includes the type of tools used, the process sequence, parameters for calculating spindle speed and rate of speed, materials used and their properties, and the G-code for the CNC milling process. The tools used are a shell end mill, end mill, and slot mill. Formulas are given for calculating spindle speed and rate of speed based on cutting speed, tool diameter, and number of flutes/teeth. Aluminum and mild steel are the two materials that can be used with their respective cutting speeds and tool factors. The G-code lists the tool compensation, workpiece zero points, and milling operations for the different

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    966 views11 pages

    Discussion CNC Milling

    Uploaded by

    Mat Daim
    The document provides information on process planning for milling a part using various tools. It includes the type of tools used, the process sequence, parameters for calculating spindle speed and rate of speed, materials used and their properties, and the G-code for the CNC milling process. The tools used are a shell end mill, end mill, and slot mill. Formulas are given for calculating spindle speed and rate of speed based on cutting speed, tool diameter, and number of flutes/teeth. Aluminum and mild steel are the two materials that can be used with their respective cutting speeds and tool factors. The G-code lists the tool compensation, workpiece zero points, and milling operations for the different

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 11

    c c

    m  Process Planning
    Type of Tools
    i

    ell end mill

    ii 

    nd mill

    iii 

    lot mill

    Process equence
    i

    acing

    ii 

    ide milling

    iii 

     profile

      acining Parameter
    Te formula used to calculate spindle speed, N is
    x

    
    

    N=spindle speed
    Vc=cutting speed
    d=diameter of te tool

    Te formula to calculate rate of speed,  is


    = N 
    =rate of speed
    N=spindle speed
    =tool factor
    =number of toot
    ubs

    Tool used is:


    Tm=side mill
    T=sell end mill
    T3=end mill

    Tere are two materials could be used in tis product wic is :


    i

    luminum
    Cutting speed, Vc=35m
    min
    Tool factor, =0 m

    Tool

    iameter, d

    Nr Of Hubs,

    pindle peed, N

    Rate of peed, 

    Tm

    80mm

    m39  0 r p m

    m33 90 mm
    min

    T

    m5mm

    m

    89 m 8 r p m

    m8 34 mm
    min

    T3

    m 5mm

    89m  r p m

    4m m mm
    min

    ii 

    ild teel
    Cutting speed, Vc= 0m
    min
    Tool factor, =0 m

    Tool

    iameter, d

    Nr Of Hubs,

    pindle peed, N

    Rate of peed, 

    Tm

    80mm

     8 5m r p m

     3804 mm
    min

    T

    m5mm

    m

    m 8 535 r p m

    5 8504 mm
    min

    T3

    m 5mm

    m 8 5354 r p m

    m83 455 mm
    min

    3  CNC ile
    ()
    (( m3 0 0mm m:m
    (
    ( CONR TON
    (  CHN T VC-04_O40_-0500-0400x0450
    ( CONTROL  HO 43 m8
    (
    ( LCTON O PL N  HO m8
    (
    ( BL NK NON Xm0 000 Y0m5 000 09 000
    (
    ( V "Cuck illing\Vise\R m35"
    ( CHCKN PTH  000
    ( HT V+000 000
    ( ORNT TON  0
    (
    ( P RT POTON X+0 000 +m 000
    (( Top front left corner of te part: X+304 000 Y+mm 000 +m 000
    (
    ( CRRNT TOOL T0m
    ( TOOL

    ( T0m "O K 40\ell end mill\-080 045 H O 58 "
    ( T0 "O K 40\ell end mill\-m5 05 H O 58 "
    ( T03 "O K 40\T-lot mill\T-m 5 0 0 H O 333 "
    ( T04 PTY
    ( T05 PTY
    ( T0 PTY
    ( T0 PTY
    ( T08 PTY
    ( T09 PTY
    ( Tm0 PTY
    ( Tmm PTY
    ( Tm PTY
    ( Tm3 PTY
    ( Tm4 PTY
    ( Tm5 PTY
    ( Tm PTY
    ( Tm PTY
    ( Tm8 PTY
    ( Tm9 PTY
    ( T0 PTY
    ( Tm PTY
    ( T PTY
    ( T3 PTY

    ( T4 PTY
    (
    ( TOOL COPN TON
    ( 0m T0m R040 000 +m0 000 N0m
    ( 0 T0 R0  500 +m30 000 N0m
    ( 03 T03 R00 50 +088 000 N0m
    ( 04 T04 R000 000 +000 000 N0m
    ( 05 T05 R000 000 +000 000 N0m
    ( 0 T0 R000 000 +000 000 N0m
    ( 0 T0 R000 000 +000 000 N0m
    ( 08 T08 R000 000 +000 000 N0m
    ( 09 T09 R000 000 +000 000 N0m
    ( m0 Tm0 R000 000 +000 000 N0m
    ( mm Tmm R000 000 +000 000 N0m
    ( m Tm R000 000 +000 000 N0m
    ( m3 Tm3 R000 000 +000 000 N0m
    ( m4 Tm4 R000 000 +000 000 N0m
    ( m5 Tm5 R000 000 +000 000 N0m
    ( m Tm R000 000 +000 000 N0m
    ( m Tm R000 000 +000 000 N0m
    ( m8 Tm8 R000 000 +000 000 N0m
    ( m9 Tm9 R000 000 +000 000 N0m
    ( 0 T0 R000 000 +000 000 N0m

    ( m Tm R000 000 +000 000 N0m


    (  T R000 000 +000 000 N0m
    ( 3 T3 R000 000 +000 000 N0m
    ( 4 T4 R000 000 +000 000 N0m
    (
    ( ORKP RT ROPONT
    (( Top front left corner of te part: X+304 000 Y+mm 000 +m 000
    ( 54 X+03 344 Y+mm 000 +m 000
    ( 55 X+500 000 Y+000 000 +000 000
    ( 5 X+ m 000 Y+0m0 000 +5m 000
    ( 5 X+500 000 Y+000 000 +000 000
    (
    ()
    $m8
    Nm345
    Nm m8
    N 5m
    N3 53
    N4 54
    N5 T 
    N m000 3 300
    N8 8
    N9 0 X- 0 - 0

    Nm0 0 Y-m0
    Nmm 4m
    Nm m X0 0
    Nm3 m Xm00 0
    Nm4 m Xm00 90
    Nm5 m X0 90
    Nm m X0 0
    Nm4 40
    Nm8 0 Ym00
    Nm9
    N0
    Nm Tm 
    N m000 3 300
    N3 8
    N4 0 X- 0 - 0
    N5 0 Y0
    N m X0 0
    N m Xm00 0
    N8 m Xm00 45
    N9 m X0 45
    N30 m X0 90
    N3m m Xm00 90
    N3 m X0 0

    N33 40
    N34 0 Ym00
    N35
    N3 T3 
    N3 m000 3 300
    N38 8
    N39 0 X- 0 - 0
    N40 0 Y-5
    N4m 4m
    N4 m Xm0 m0
    N43 m X90 m0
    N44  X90 30 Rm0
    N45 m X 30
    N4 3 X 4 R8
    N4 m X90 4
    N48 m X90 0
    N49  X80 80 Rm0
    N50 m X0 80
    N5m  Xm0 0 Rm0
    N5 m Xm0 4
    N53 m X34 4
    N54 3 X34 30 R8
    N55 m Xm0 30

    N5  Xm0 m0 Rm0
    N5 40
    N58 0 Ym00
    Nm4m

    N54 T3 
    N m000 3 300
    N8 8
    N59 0 X- 0 m50
    N54 0 Y-5
    N59 4
    N 4 m X0 9 5
    N 9 m Xm00 9 5
    N 4 m X0 9 5
    N 9 40
    N 4 0 Ym00
    N 9
    N84 5
    N89 9
    N94 30

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