Westfalia Separator AG

Westfalia Separator AG
M l n s t r u c t i o n a n u a la n d PartsList
No. 2044-9001-201 r E d t r o n0 6 9 9
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M i n e r a lo i l s e p a r a t o r with selt-cleaning owl b M o d e l O S C s 0 - 0 1 3 6 - 0 6 6H '':{
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Application: o Separationliquid of mixtures 0r o Clarification of liquids
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Westfalia AG Separator D-59302 Oelde(F.R, Germany)

Type b u i litn
Rpmof bowl Permissible density product of to be treated liquid heavy kg/dm3 solids kgidms
inner ot O mm bowl
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WestfaliaSeparator AG
For yoursafety
S t r i c t l y d h e r et o i n s t r u c t i o n s a r k e dw i t h t h i s s y m b o l a m Thisavoids damage the machine otherunits. to and T a k es p e c i a c a r ew h e n c a r r y i n g u t o p e r a t i o n s a r k e dw i t h l o m t h i s s y m b o lotherwise danger life, to p O b s e r v ea c c i d e n t r e v e n t i o n e g u l a t i o n s r prevention The localsafetyand accident regulations applyunconditionally the operation the separator. to of lnstructiomanual n givenin thismanual Follow onlythe instructions p O p e r a t e h e s e p a r a t oo n l y i n a c c o r d a n c w i t h a g r e e d r o t r e p cessand operating aram ters e Maintainhe separatoas specified t r i n t h i sm a n u a l C a r r yo u t s a l e t yc h e c k s o n t he s e pa r a t o r"Safety precautions" thismanual as described chapter in in p f o L i a b i l i t yo r t h e f u n c t i o n f t h e m a c h i n e a s s e s o t h e o w n e r t passes Liability the function the machine for of unconditionallythe to periods so faras irrespective existing owneror operator of warranty in is maintained serviced oerscns by the machine improperly or other personnel if themacnrne notapis service thanWestfalia Separator or with oliedin accordance the intended use. rfWestfalia AG not for Separator shall be liable damage ch occurs as rabrlity Warranty a result non-observancethe above. of anc of condiia tionsin theConditions Saleand Deliverv Westia Seoarator of of AG are not extended the above. by
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Correctusage . 1 . 2 Safety stickers the machine on principles Basic operating 1.4 Bowlspeedand product 1 . 5 Operations the separator on 1. 5 . 1 Assembly 1 . 5 . 2 Electrical appliances 1 . 5 3 Before start-up
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1 . 5 . 5 Shut-down " Emergency-Off" and
1.5.6 Maintenance reoair and

1.6 1.7 Corrosion Erosion
Machine escription. d
2,1 Application 2 . 1 . 1 Centrifuge wate content with r monitoring (WMS) system for fueloiltreatment . .
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21 22 23 24 25
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(SMS) 2.1.2 Centrifuge sludge with space monitoring system for fuel oiltreatment
(SMS) 2.1.3 Centrifuge sludge with space monitoring system for lubeoiltreatment a.a Comoonents the 0lantandthe seoarator of 2.3 Technical Data principles theseparator 2.4 Operating of principles thebowl. . . 2 . 4 1 Operating of principles the hydraulically 2 . 4 . 2 Operating piston . of controlled . sliding principles the centripetal pump 2 . 4 . 3 Operating of principles the gear 2 . 4 . 4 Operating of principles the centrifugal 2 . 4 . 5 Operating of clutch 2.5 The regulating ring
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2.5.1 Determining size regulating byexperiment ring the of
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Technical information 3 . 1 . 1 Separation 3 . 12 Noteson separation the purifier with bowl (-02- operation) . . Make-uo water with 3 , 1 ' 4 Notes seoaration theclarifier on bowl.
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3.2.1 3,2,2 3.3 3,4 3.5 3.5.1

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General information bowl on ejections Before start-uo Before initial start-up Whenever . starting Start-up separator of Mon ngof operation itori Setting separating the time Determining separating bycalculation the time Bowl ejections Stopping separator the Trouble shooting faults Seoarator Bowlfaults..
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2044-900t-201 /0699
Westfalia SeparatorAG
e I n s t a l l a t i o n m a i n t e n a n ca n d r e p a i r , of Installationtheplant 4.1 the . 4 . 1 1 Connecting plant he to 4 . 1 . 2 F a s t e n itn g s e p a r a . . ,r. . .. connection 4 . 1 3 Motor . of of 4 . 1 . 4 Direction rotation thebowl
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55 56 57 58 59 50
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time and Speed starting of bowl
. and Maintenance lubrication. . 4.2 . schedule . . . and 4 . 2 . 1 Lubrication maintenance . +. 2 . 4 Lubrication 4 . 23 L u b r i c a t i o n C h a r t . . . 4.2.4 W e a r t o g e a r . . . . . . Bowl. 4.3 the 4 . 3 1 Dismantling bowl the 4 . 3 . 2 Cleaning bowl of section frame the 4 3 3 Cleaning upper feed and the 4 . 3 . 4 Cleaning strainer the operating-water system , A a R hints . . lmportant the 4 . 36 Assembling bowl Ln ide Piston the 4 . 37 Replacing Polyam gasket the annufar r . lU . a a U (bowl toP) rde the polyam gasket Replacing gearparts Vertical 4.4 gearParts the 4 . 4 . 1 Removing vertical the 4 . 42 Cleaning gearchamber , . . i A a gearparts of Re-assembly vertical adjustment Height 4.5 4 . 5 . 1 Bowlheight . pumPclearance . 4 . 5 . 2 Centripetal t R e Neckbearing clutch Motor andcentrifugal 4.6 the 4 . 6 1 Removing motor P r i o r t o f i t t i n gm o t o r. . . . . . . the +.o,4 the 4 . 6 . 3 Fitting motor, shoes . . , . the 4 . 6 . 4 Removing clutch shoes the 4 . 6 . 5 Fitting clutch driver the clutch + . o , o Fitting . the Removing gearpumpand pumpcoupling , . 4.7 ga la r a r t s , , . . e p Horizont 4.8 the 4 . 8 , 1 Removing wormwheel . of shut-down the separator' . ' a 4 , 8 . 2 Before long-term the 4 . 83 Fitting wormwheel drumand wormwheelshaft ' the Removing clutch 4.9 drum of 4 . 9 1 lnstallation the wormwheelshaftand the clutch rings of 4 , 9 . 2 Installationthe sealing the afterassembling separator 4 . 1 0 Finalchecks
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parts. to Guide ordering Frame,complete,... of Lowersection frame , of Lowersection frame(viewfrombelow). of Lower section frame . withsyphon . section frame of Upper without syphon of frame section Upper c0m I n t e r m e d i a t e f l a n g e p l e t.e. . , port. Inspection comPl.
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Junction assembly Junction assembly Flansch vollst. partsof theseoarator Fastening Gear. complete. Spring assembly
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Worm spindle, complete Neck bearing bridge cover, with cpl.

Centrif clutch, ugal complete Revolution indicator, complete Available oearoarts B o w lc o m p l e t e. . . , C e n t r i p e pa l m pc o m p l . . . . . t u Hood,complete.., Accessories Waterfeedline.compl. , Set of toolsand accessories . (hazardous Lubricant substance)
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gear part (with numbers pump for compl.) Single pump connections Pump connection, compl. Pump connection, compl. Pre-strainer, (onspecial . compl. order) (on Pre-strainer . complete special order)
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The regulating ring 6.1 ring 6.1.1 Determining size0f the regulating withthe aid of the thediagram .2 Determining sizeof regulating by experiment ring 6,1 the Dismantling assembling bowl . 6.2 and the Bowl complete pump, Single centripetal compl. Hood, . complete .
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Appendix. . Table lubricating , . . of oils Comments tableof lubricating . . on oils Thehealth hazards involved whenhandling heavy andlubeoils . . . . oils for Specifications the use of separators
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. lf the planthas severar ce^:"-Jes, ca'lso.f ul be caref notto intercna':e bowlssinceeac. o3Y/1as different tY individua beenbalanced w marKec i^ :he The bowl oartsare cr themacnlne w tn of serial-number last three digits c' the the serial-number,
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imparts mustbe rePlaced Damaged by new Parts. mediately
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certaincriticalspare After installing bowl oarts. the bowl must be re-balanced.
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in The bowlpartsare arranged fixed to relative oneanother. oositions Locking devices and alignment conditi0n. mustbe in perfect marks The bowl must not be operatedif and devices alignment locking these condition. marksare not in perfect
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-201 2044-9001 / 0699
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When assembling bowl. sure the be to strictly adhere the instructions to "bowl", order givenin chapter in to avoid undue unbalance. Before starting bowl, sure fit the be to allparts. Tighten bowllockring the securely: the"O"marks thebowl on bottom or bowl andonthelock must top ring be in line with each other.
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is Checkif the machine completely installed. assembled properly and
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fasten hood 1, feed and Carefully housing and centripetal discharge 2 pump . 3
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The governing accidentprevention regulations apply for the electrical appliances installations. and The frequency and voltageof the power mustcorrespond the to supply machine ications. specif Carryout potential equalization. legalregulations; in e.g. Observe t h eE U : - Low-voltage guideline 73l23lEWG - Electro-magnetic compatibility 89/336/EWG
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-201 2C44-9001 / 0699
(. âs . Checkthat the bowl icc< '^ j tightened beenfirmlY . T h e ' O " m a r k so n b o w l c c : : - c r -bowltoPandon thelockrinE -s: oe aligned.
1 . 5 . 3 B e f o r es t a r t ' u P
se in . Thebowlmustrotate clockw dton (seearrow f rarrec' solids rection collector).
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may onlybe operateo o The separator to conforming devices withorotection EN 294 acdischarges andliquid solid Eouip cordingtY
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and . Checkthatthe lubrication cooare lingsystems serviceable.
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Separator AG
Check whether the supervisory equipment operational thecoris and rectlimitvalues adjusted. are Whenhoods,concentrate collectors and vessels pressurized by are e.g. - Inert gas, - cooling, - steamsterilization etc, the pressures statedon the nameplatemustnotbe exceeded.
Checkthat the product tinesare set to ooeration. Regularly checkhosesfor signs of ageing. Checksightglasses mechanical for
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Replaiedamaged partsby parts which as good new. are as
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Operation
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" Referto chapter opetdtionr , Notenameplate, valuesfor The - bowlsoeed - density the heavy of liquid, - density solids(centrifugally of dry) aremax.values and mustnotbe exceeded.
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o Wear protection ear
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I n c a s e o f l r e q ue n c y c o n v e r t e ro p e r ation:
. Do notunder circumstances any manipulate the frequency converter to exceedthe permissible bowtspeed (seemaker's nameplate) . The separator may onlybe operated withan independent deviceorspeed f limiting.
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Donotfeedproduct which categois rised exolosive. as Theseparator mustnotbe usedin areas where protection explosion is reourreo.
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Whenprocessing products harmful to persons, observe pertinent the safetyregulations. Refer thesafety to datasheet the of product. protective Wear clothing.
Stoptheseparator immediately if unusualnoises vibrations or occur.
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o Product-contacting such parts as - pipes hoses, and - hood, - solids collector reach temperatures 80oC. over
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max.15min
Thebowlis notallowed runwithout to for liquid supply morethan 15 minit utes.as otherwise wouldresultin overheating the bowlmaterial, of
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For shut-down refer to the chaoter "ooeration".
ne
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x a i n t e n a n c e n dr e . U n f a v o u r a b l e o p e r a t i n g c o n d i t i o n s m a y r e q u i r e s h o r t e r m a i n t e n a n c e i n t e r v a pair mathe listed theyeither attack separator factors below unfavourable are because or the system: terialdirectly impair lubrication/cooling . aggressive product (chemical physical) or . highproduct temperature o product propefties withgrease decaying o environment: temoerature, andvaoours dust
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Particularly stressedpals s-:- as hub,bowlhub a^: ::-e' sowl bearing parts witha largeouterc a-e:e' -rst be checked a regula' s :: e^sJre on cas safeand efficient ooeraio-
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parrs Timely machrne s essenmaintenance replacement ofworn damaged or and of tialforsafe ooerationthemachine.
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Maintenance repair may work to extent and only carried bythecustomer1r e be out in manual. asdescribedthisinstruction
not in manual only car edout may be Maintenance repair work describedthis and shops" authorizedthemanufacturer by bythemanufacturer "repair or by yourseparator rnscected We therefore, recommendyourowninterest have in to yo"r intervals. inspections keep separwill service atregular Such byour engineers working reliable prevent undesirable shut-downs, ator and
maintenance servicing, Before and o switch allelectrical appliances via off the mainswitch, . secure installation against uninwith lockingdetended re-starting vices.
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D o n o t l o o s e na n y p a r t b e f o r et h e bowl hascometo a standstill. For checking standstill refer to "bowl . chaoter
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Donotclimb orstand themaonto on chine parts themachine. or of provision andusea sturdy Make for platform. working
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Place dismantled machine oarts a on suitable base, e.g.rubber mat. parts Takestepsto prevent machine fromoverturning rolling and away.
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Do not heat bowl parts with the n a k e df l a m e . B o w l p a r t s m u s t n e v e rb e w e l d e d . T h i s a l s oa p p l i e s o r h o o d a n d s o f l i d s c o l l e c t o rp a r t s o f s t e a m- s t e r i l i z a b l es e D a r a t o r s . Even during cleaningthe bowl parts
the temperature must not exceed " 100 c.
Load-carrying equipment suchas liftingdevices for - bowlor distributor. - chains etc, may only be usedfor work routines in as described thisinstruction manual. Do not usedamaged incomplete or loadcarrying ipment. equ
-201 12044-9001 / 0699
WestfaliaSe rator AG
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Collect dripping to p.eve^: a.ger oil : of slipping product or r^:e:: c^ Whenhandling wasteo rs ^c:e - Theycanbe injurious ^ ea :^ detc p e n d i n g n t h e i rc h e n : a l o m o oosition, - Wasteoil mustbe d sooseccf rn accordance localrec- a: crs. with
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Corrosion
Corrosion alsoaffect can bowlpartsmadeof stainless Thiscorrosion be steel. can flat-spread pit-or crack-shaped merits or and special attention, Corrosion stainless on steelbowlmaterial should examined be thoroughly doand cumented. (reduction wallthickness) Flat-spread corrosion usually measured can be of
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Pit-or crack-shaped corrosion cannot measured without riskof damage. At be the the initial stagepit-shaped is ions. corrosion generally caused chlorine by Depending the stressing the part,pit-shaped on of corrosion resultin crackcan shaoed corrosion. Possible formation pit-shaped of corrosron.
Fig. 34
Suchpittings onlybe investigated a materials can by expert, In caseof crack-shaped flat-spread corrosion aftackwithor withoutsuperposed the must be shut andpit-shaped corrosion mainbowlcomponents, machine on d o w ni mme d i a t e l y . yournearest Westfalia AG for h Contact Separator representative a thoroug examination. g Pittin s Pittingswhich are close togetheror forma linearpattern can signifycrack formation beneath surface. the Suchpittings should investigated be by exDert. a materials
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1.7 Erosion
particles theprocess Erosion caused solid is by in tiquid. particles marks thesurfaces which These grind solid into with i-:c they come contau t.
The following factors favourthe occurrence erosion: of . hardsolidsparticles . highthroughput capacities Thefirstsignsof erosion should carefully be observed documented. and Erosion can deepenrapidly, thereby weakening bowlmaterial. the your nearest Contact Westfalia representative a thorough Separator for examrnation Information the nature the damage on of can be provided photos plaster by castsor leadmolds
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The surfaces mostsusceptible erosion to are 1) thebottom thedistributor. rising of the channels the ribs and pump(cavitation) 2) the centripetal ports, 3) all surfaces the areaof the solids in discharge 4\ thenozzles.
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radius 1mm < m a x .1 m m
Signsof erosion whichyoushould immediately report your nearest to westfaliaSeparator representative: . The bottomof the erosion markhas a radius smaller than 1 mm (large notcheffect). o The depthof erosion markexceeds point 1 mm at the deepest
Fig.37
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Westfalia AG Separator
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2.1 Application (WMS) 2 . 1 . 1 Centrifuge water with content monitoring for system
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fueloiltreatment
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(SMS) 2 . 1 . 2 Centrifuge sludge with monitoring for space system fueloiltreatment (SMS) 2.1.3 Centrifuge sludge with for spacemonitoring system
2.2 2,3 2,4 2.4.1 2.4,2 2.4.3 2,4.4 2.4.5 2.5 2.5.1
lube treatment oil Componentstheplant theseparator of and Technical . Data principles theseparator Operating of
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principles the bowl Operating of principles the hydraulically piston . . Operating of controlled sliding principles the centripetal pump Operating of principles the gear Operating of principles the centrifugal Operating of clutch The regulating . ring Determining sizeof regulating by experiment ring the
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Produclfeed Shut-off device Preslrainer Gearpump E Pre-sel valve 6 Sleam-heated prehealer oil 7 Autom. lemperalure regulalor 8 Sleaminlcl I Safelyvalve 1 0 Leakoil lo overflow lank 1 t Condensate outlei 1 2 Drainand venl cock 1 4 Flowmeler gauge 1 5 Pressure 1 6 Thermomeler 1 7 Centrifuge 1 8 Non-relurn valvewithshul-off devicc 1 9 Producl discharge 2 0 Feedlineassembly 2'l Operaling-waler discharge 2 2 Watcrdischargc 2 3 Sludgedischarge 2 4 Shul-off device(operaling waler, gauge(operating 2 5 Pressure wale') 2 6 Water feed 2 7 Molorconlrol 2 9 Hoisl 30 Pressure swilch cleano crsc.a'gc for
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Lock ring C e n l r i p e t a lp u m p c h a m b e rc o v e r Gaskel Gasket
I Distributor
S c n s r n g i q u r cc - - a Gaskel
Sliding piston
Cenlripcla o--r Cenlripcia o--; Gasket
: a-cer cover
Gaskel Closing-chamber bollom Gaskel Gaskel Gaskel
Thra:dori
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Lock ring -
Gaskel
Gasket
Gasket piston Annular Gaskel Gaskel

Gaskel
Gaskel Gaskel Spindle screw'

Gaskel Gaskel
[] Bowlboltom
S e p a r a t i n gd r s k Gaskel Disk Allen screw Gaskel Gaskel D i s ks l a c k
Walerchamber bottom/
Allen screw
A e th n A T T E N T I O N :f t e r x c h a n g i n g i sp a r t , complete the bowlmustbe re-balanced

Fig. a0 - Exploded view ol the bowt
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d e s c r i b e di n t h i s m a n u a l i s a h i g h - s p e e dc e n t r i f u g a ls e p a r a t o rw i t h s e l f - c l e a n i n g o w l b c a l l e d" s e p a r a t o r " .
l g p l i ca t i o n
Theseparators OSC . ,-0136-. andOSC . .-s6-, . withUNTTROL . system r are eQuipped a self-cleaning with disk-type bowtand ' areapplied clarification purification fueloil(upto a density 1.0'lg/ml) for and in of andlubeoiltreatment olants. Thecentrifuges thec -Generation equipped a "soft-stream-inlet of are with system,, for gentleproduct treatment. This resultsin optimum separating efficienlyand higherspecific capacities, Thepatented HydroStop system enables controlled bowlejections be performed to at fulloperating speed, The centrifuges operate without regulating rings, Thecentrifuges uNlrRoL system provided twobasicmonitoring with are with systems: r Watercontent monitoring system WMS . Sludge spacemonitoring system SMS meansthe separation liquid ,,separation" of mixtures whichconsist two liquids. of withsimultaneous removal the solidscontained the liquids. of in is the ,,Clarification" removal solids of froma liouid. The mostimportant component thecentrifuge thebowl.Depending theapof is on -0136plication, bowlof design the canbe assembled ooerate to o as clarifier/purifier (WMS)or bowt . as clarifier bowlwith self-thinker controlsystem (SMS) Conversion the clarifier/purifier intoa clarifier of bowl bowlwithself-thinker control systemandviceversacan be carried quickly out and easily. Prerequisite treatment for technology (separation) thatthe components the is of product - canbe separated mechanically - havedifferent densities and - do notemulsify.
-201 2044-9001 / 0699
Westfalia
2 . 1. 1 C e n t r i f u g ew i t h w a t e r c o n t e n tm o n i t o r i n g s y s t e m ( W MS ) f o r f u e lo i l t r e a t m e n t
Fig. 41 - W aler content monitoring system (W MS) fot fuel oi! Ireatment
1 2 3 4 5 6 7 8 I
Dirtyoil feed Cleanoil discharge Displacement water gauge Pressure Conductivity sensor Pressure switch (nofunction withWMS) Solenoid valve Solenoid valve Sensing liquid flow
1o 11 12 13 14 15 16 17 18 20
p S e n s i n gi q u i d u m p l C o n t r ou n i t l C e n t r i p e tp u m p( c l e a n i i ) al o Separating disk Dirty waterdischarge Sludge space Sludge discharge Operating waterdischarge Operating waterfeed ( C o n t r oh o l e s o p e n l ) l
Thefueloilis conveyed thecentrifuge means a separate to pumpor a pump by of flanged the separator, to The clarified cleanoil is discharged (2) underpressure by meansof centripetal pump 12). ( The bowlis opened and closed automaiically solidsejection f ull bowlspeed for at by means a remote-controlled of solenoid valvein the operating waterline. The opening timeof thesolenoid valveis 3 seconds. Thesmallvolume liquid (9)which branched viatheseparating (13) of is off disk and pump(10)is monitored a conductivity thesensing (5) liquid by sensor lf the sensorregisters waterthe solenoid valve(8) opensand the waterftowsoff through dirtywater the (14). discharge The centrifuge operates a purifier. as As soonas the sensor detects change conductivity a in brought abcutby an inproportion oil,thesolenoid creased of valve(8)closes andthe solenoid valve(7) opensintermittently. sensing The liquid flow(9) is recycled t:refeed(1).The rnto centrifuge operates a clarifier. as Thecontrol monitoring guarantees and unit unsupervised opera:icn
2CL4?i.'a' 201/0699
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C e nt r i f ug e w i t h s t u d g e p a c em o n i s t o n n g s y s t e m( S M S ) lor luel oil treatm nt e
Fig. 42 - Sludge space monitoring system (SMS) lor fuet oiltreatment
1 2 3 4 5
7 8
o
Dirtyoil feed Cleanoil discharge Displacement water Pressure gauge Conductivity sensor (nofunction withSMS) Pressure switch Solenoid valve Solenoid valve Sensing liquid flow
10 11 12 13 14 15 16 17 18 20
Sensingquid ump p li C o n t r ou n i t l pump(clean Centripetal oil) Separating disk Dirty waterdischarge Sludge pace s Sludge discharge Operating waterdischarge Operating waterfeed Control holes(closed!)
ThesMs for f uel oil treatment . is applied clarification two-stage oil treatment. for in fuel Thefueloil is fedto the ctarifier thedischarge by pumpof the upstream centripetat purifier. The clarified cleanoil is discharged underpressure by meansof centripetal (2) pump 12). ( The bowlis opened and closed automatically solidsejection fullbowlspeed for at by meansof a remote-controlled solenoid valvein the operating waterline.The opening timeof the solenoid valveis 3 seconds. A smallamount tiquid diverted the separating (13).tt is conveyed of is via disk by the sensing liquidpump(i 0) to the pressure (6) switch and recycted backintothe f e e d{ 1 ) . lf the sensing liquidintake becomes blocked due to wateror solidsaccumulation in the sludge space(15),the pressure switch(6)sendsa pulse the controt to unit. The automatic solidsejection program triggered. is The control system thus monitors entiretreatment the svstem.
-rot ?71-s061 , ornn
24
2 . 1. 3 C e n t r i f u g ew i t h s l u d g es p a c em o n i t o r i n gs y s t e m( S M S ) for lubeoil treatm nt e
Fig. 43 - Sludge space monnoilng system (SMS) for lube oil trcatmenl
1 2 3 4 6 9 10 11 12
Dirty feed oil Cleanoil discharge Displacement water gauge Pressure Pressure switch Sensing liquid flow p S e n s i n gi q u i d u m p l C o n t r ou n i t l pump(clean Centripetal oil)
13 'l4 15 15 17 18 19 20
Separating disk Dirty waterdischarge Sludge pace s Sludge discharge Operating waterdischarge Operating waterfeed Throttle Control holes(open!)
ThesMs for lubeoiltreatment . is applied the clarificationdiesel for lubeoil of engine pumpor a pump The lubeoil rsconveyed the centrifuge meansof a separate to by flanged the separator. to Thefeed(1) is through closed system. line a (2) The clarified cleanoil is discharged underpressure by meansof centripetal pump 12). ( The bowlis opened for at andclosed automatically solidsejection f ull bowlspeed waterline. valvein the operating The by meansof a remote-controlled solenoid valveis 3 seconds opening timeof the solenoid A s m a l l a m o u n t oifq u i ds d i v e r t ev i a t h e s e p a r a t i d ig k( 1 3 ) l t i s c o n v e y eb y l i d n s d (6) pump(10)to thepressure liquid switch andrecycled backintothe thesensing (19). feed(1)via a throttle (3). (1 f illed Before separation begins, sludge the space 5) is partially withwater The Du i ) ce i s d i r t y 0 i l i s t h e n f e d i n t h r o u g h t h e f e e d (r1n g t h e s e p a r a t i o n p r os o ls d s a n d in waterareseparated the0il andcollect sludge from space(15) Wnenthewater (9) (20) thebypass is interrupted. pressure off The reaches control holes falls the (6) andthe pressure switch sendsa pulse the control (l1l to unit program theninitiated displacement Theautomatic is by solids ejection Thecontrol monitorin0 ouarantees ooera:ror and unit unsuoervised
nzA 3Ca. 201/0699
\
2 . 3 T e c h n i c a lD a t a S u bj e c t t o m o d i f i c a t i o n !
Bowl
(total) Solids space

Speedfor densities - of the product to 1.05kg/dm3 up (at 15 oC)and - theseparated solids to 1.4kg/dm3 up Speed higher for densities Starting time
11 dm3
6 440-6 550 rpm
consult factory the 6-10 min
C e n t r i p e t ap u m p l
Delivery capacity Pressure head
15 000- 23 000 l/h 2-3 bar
S t a n d a r do p e r a t i n gw a t e r s p e c i f i c a t i o n
Vol. susoended of matter

Particle size Hardness: - up to 55 oC separating temperature - above55 oC separating temperature
m a x .1 0 m g / l m a x ,5 0 p m
< 1 2 0d H
< 60dH
Thedifferent hardness specifications be converted can glvenbeusingthe formula low: = = 1 " d H= 1 . 7 9 " f H 1 . 2 5 " e H 1 7 9 p p m C a C O 3
ions Chlorine pH value
< 100 mg/l 6 . 5- 7 . 5
Mo t o r
Power Speed 50 Hz at Speedat 60 Hz
15-22kW
, 1t r t r aJJ rnm rvttl
1 745 rpm
Design
B5
?;:-1 T:'
201/0699
AG
rator AG
F e e dp u m p
gear pump Flanged pump alternatively unit or (gear screw pump) or

I
Pump output possible) (rating according plant to

Suction height Pressure head.adiustable
4 500- 25 000 yh
4 mWC 1 0 - 2 0m W C
Weights
pump) (without separator motor, without

Bowl AC 3-phase motor DC motor
on Gearpump (depending size)
1 220 kg 365 kg 140 kg 243 kg

1 1- 4 6 Kg
(depending pump Pre-strainer on output)
8-26 kg
Capacity The capacity the separator of depends the on . viscosity . temperature . density . impurity loading . watercontent and . required degree0f purity the product of
0-
naoo
z6
p 2 . 4 O p e r a t i n g r i n c i p l e s f G e ne r a l o theseoarator
for Before is applicati0n. coming A separator characterizedthebowl a specific by principles theseparator are of of the operating to theparticularsthebowl general first exolained mixtures beseoarated mixtures liouid-solids can Liouid or - in thegravitational of thesettling or field tank - inthecentrifugal of theseparator, field have densities. of theconstituentstheproducts different orovided more than is Asthecentrif field theseparatorextremely effective thegravitaugal of faster is in separationtheseparatormuch tank. of tionalfield thesettling centrifugal in tank. thanseparationthesettling
p 2.4.1 Operatingrinciples o f t h eb o w l
g l d l s c h a r g i n c l a r i f l e dl q u i d
s e d i m e nt
f ttny
I n c o mi n g d l r t y l i q u i d
R-
(D,
Fig.44
P u r i f i eb o w l r into phases, oil- water, separated itsc0niS e.g. andheavy A liquid mixture light of bowl. in stituents thediscstackof the purifier the one above discsplaced of of The discstackconsists a largenumber conical precisely nardetermined whichensure withSpacers is provided Eachdisc other. rowdiscinterspaces. interarranged of consists manyparallelly therefore chamber Theentire separation for distance thesoltds. radial settling the thusreducing of spaces lowheight, Thesolids o settleon the underside the discaboveand of . slide holding space. intothesolids down and of favour ingdown thesolids ênceself-cleanslid disc Thesmooth surfaces ingof the discs.
n:1,201/0699
Theconstituents the liquid of mixture (light andheavyphases) separated the are in separation chamber.
C l a r i f i eb o w l r The clarifier bowlis usedif solidsare to be separated of a liquid. out Theoperating principle the clarifier of bowlonlydiffers fromthe purifier bowlin that . thedischarge the heavyliquid of phaseis ctosed. Onlysolid-liquid separation takesptace.
-201 2044-9001 / 0699
rator AG
p 2.4.2 Operating rinciPles l o f t h e h y d r a ui c a l l y s controlled liding piston
7
2+ 1 +
i
11
Separation Bowlclosed
Ei e c t i o n Bowlopen
Fig. 45 - The self-cleaning bowl
1 z 3 4 5 s 7
discharge Lightcomponent pumP) (centripetal feed Product water Feedfor make-uP space Sludge (bowl) solidsdischarge piston Sliding piston Annular
a s 1o 11 12 13 14
discharge liquid Closing discharge liquid Opening discharge component Heavy Solids discharge feed liquid Operating chamber Injection discharge liquid Operating
1i ,li
{l
a bowlproduces highcenfed water) intothe rotating liquid(usually Theoperating piston sliding and the to is pressure. pressure utilized actuate annular This trifugal piston the openandclose bowl. which piston piston andannular Thesliding a inside bowlbottom the are.as shownin the figure. as a velocity the otherbowlparts withthe sameangular rotate
a
lll
lrl
movable. are axiallv
n4
/ na', 201 0699
\G
ator AG
t C l o s i n gh e b o w l by liquidis actuated for device operating the the Afterstarting separator, shut-off unit. means thecontrol of liquid Theoperating r flowsintothe injection and of chamber the bowlbottom . fromthere chamber. intotheclosing inlet holes through closing the bowlis initiated. of By thismeans piston Theannular position. . movesintoclosed pressure theclosing in chamber The liquid . rises sliding piston, the thus piston r presses sliding of the against gasket the bowlbottom, the . closing bowl. the
t O p e n i n gh eb o w l( e j e c t i o n ) unit by liquidis opened meansof the control for device operating The shut-off liquid Theoperating . flowsfirstintothe ejection and chamber . thenintotheopening chamber. piston Theannular o risesthuscausing . emptying the closing chamber. of piston Thesliding . movesdownwards and solids pofisin thebowlbottom discharging separated for the . opens ejection the
Ing
-201 2044-9001 / 0699
sz
r/
2.4.3 operatingprinciples The centripetal pumpdischarges separated pressure. the liquid under of the centripetal The operating principles the centripetal pumpcan be compared thatof a of with pump c e n t r i f u gp u m p . al
pump In caseof the centrifugal r the impeller fittedwithinclined vanesrotates a stationary in casing; . theliquidtobepumpedflowsfromtheinsidetotheoutsidethroughimpelle cnannels. The reverse the case with the cenis pump: tripetal o it is fixedto thehoodof theseparator; r its disc,whichis provided withchannels,is immersed the liquidrotatin ingwiththe bowl.
Fig-
The liquidis peeled by the centripetal pumpand flowsintoits spirat off channets fromoutside, kinetic its energy beingconverted pressure into energy whichis capable discharging liquid of the underpressure. At a lowbackpressure depthof immersion thecentripetal pumpis small,lt the of can, however, increased throttling valvein the discharge be by the tine.By this meansit is oossible obtain to - a goodliquid seal, - an air-and foamfree product, - a higher backpressure.
p 2 . 4 . 4 O p e r a t i n g r i n c i p l e s The separator drivenby a standard is motor, type 85. of the gear Powertransmission the bowlspindleis effected a centrifugal to via clutchto the
wormwheel via shaftandfromthere a wormgearwhere wormwheelis thedrivthe ing member the wormthedriven and member. gear Simultaneously mounted the pumpis drivenby the wormwheelshaftvia a safetyclutch
2 . 4 . 5 O p e r a t i n g r i n c i p l e s The centrifugal p clutch of thecentrifugal r gradually brings bowltoits rated the speed clutch
. eliminating premature wearon gearpartsand on the motor, Thestarting current the acceleration canbe regulated thenumber and time by of clutch shoesinserted. Forfurther details referto sect. 4.6 - Centrifugal clutch.
-201 2044-9001 / 0699
JJ
2.5 Theregulatinging r (using oil purification as an exampte)
O n l yf o r - 0 2 - o p e r a t i o n F u n c t i o n f t h er e g u l a t i nrg n g o i Optimum dewatering oilscontaining of wateris onlypossible thebowlis correctly if adjusted the difference density in to between oil and the water. the Theregulating withthecorrect ring inner diameter, withthediameter correi.e. that sponds thedensity to difference between oil andwater, the should therefore sebe lected fromthe set of regulating rings(withdifferent inner diameters) with supplied the separator fittedin the bowl. and The innerdiameter the regulating to be selected be determined exring of can by The oeriment. ruleof thumbis: r s m a l lr e g u l a t i n g g o r h e a v yo i l , rin f r l a r g er e g u l a t i n gn g o rl i g h to i l . ri f
2 . 5 . 1 D e t e r m i n i n gh e s i z e To avoidemulsification, t beginthetestby inserting largediameter a regulating ring o f r e g u l a t i n g i n g b y and thenswitch the nextsmallest. r t0 e x pe r im e nt lf theregulating is too large, ring (using purification oil as - the waterdischarging through wateroutlet contain the will oil. an example)
lf the regulating is too small, ring - slight will emulsification occur or - the 0il discharging will through cleanoil outlet contain the water, The milkyor dirtyappearance the wateris quitenormal: is causedby the oil of it process. wasnrng A separating zonebetween lightand heavyliquid the formsin the bowl;thecentre line. of thiszoneis theseparating lf thecorrect regulating hasbeenselected, separating willbe positioned ring line the at the outerrim of the discs. Afteropening bowl, separating between the line waterandoil.whichis normally the foundon the underside theseparating willindicate position theseparof disc, the of zone. ating C o r r e c t l y e l e c t e de g u l a t i n r i n g s r g . The separating line betweenwater and oil is at the outer edge of the 0lscs, Effect: - Thedischarging clean is freefrom oil waIer. - Thedischarging waterisfreefromoil,
214-900t-201 / 0699
u
too wide
g d e I n n e r i a m t e ro f r e g u l a t i n r i n gt o o wide r The separating line betweenwater andoil - is located outside0f the discs far and - is too closeto the outerrim of the disc. separating Effect: - Thedischarging clean is freefrom oil waIer. - Thedischarging oil water contains or - oil breaks waterseal. the r e I n n e rd i a m t e ro f r e g u l a l i n gi n gt o o na r r o w o The separating line betweenthe is towards liquid components located of the smalldiameter the discsinsteadof beingat the outerrim of the 0rscs. Effect: - The discharging clean oil contains water. - Thedischarging is water freefromoil.
too narrow
/0699 2044-9001-201
festfalia Se
rator AG
' : .
: : : . : . : : r r ' :
. Opetation
information Technical Seoaration . with bowl(-02- operation) . . . . 3 . 1 . 2 Noteson separation the purifier e t e water , Make-uo bowl with 3 . 1 . 4 Noteson separation the clarifier e l t r General .. on information bowleiections .
e l l
J.Z
. . .
. .
5l
3.2.1 3.2.2 3.4

atr
" R l
3.7 3.8 3,8.1 3.8.2
Before start-uo Before initial start-up Whenever starting . of Start-up separator Monitoringoperation of . . : , . . ti; the Setting separating " . ting Determining separa timeby calculation. , . the Bowleiections...... the Stopping separator Trouble shooting faults Separator . Bowlfaults
37 38 38 38 40
41 41
+z
Z+J
44 44 48
2044-9001-201 /0699
( sections: T e c h n i c ailn f o r m a t i o n Takenoteof the following
SeDaration
viscosity the product to with lowest of is efficiency achieved The bestseparation be seoarated. products, Inthe caseof non-conforming - referto the salesdocuments or - consult manufacturer. the mustbe increased. temperature oil In the caseof emulsified the separating (thermostat) befitted. The must controller is lf an oilpre-heater used, temperature a thermometer. on mustbe displayed a screwed-in of temperature the feedproduct
3 . 1. 2 N o t e s o n s e p a r a t i o n The centrifuge w i t h t h e p u r i f i e rb o w l - canbe converted a purifier withtheaid control system without self-thinker into (-02- operation) kit of a conversion (seesect.2.5)
- and can thenbe applied the firstseparation stage. in "Separation" thatthe so to unit modeof thecontrol mustbe switched Theoperating The for sealwhich waternecessary purifiers. water with bowlissupplied thesealing mustbe maintained durprevents oilfromdischarging the through wateroutlet the ingseparatron.
p 3 . 1. 3 M a k e - u w a t e r
Lubeoil seoaration
water.i.e. ior instance dropwise the Make-up the separatof addition waterthroughput entire ingtime. in was commonplace the past; This practice withtoday's highdetergent (HD= oils however and HeavyDuty)it is nowthe exception should the out consulting oilmanuonlybe carried after facturer. i.e. the water, for instance continuous Make-up of addition washwaterup to 10 % by vol. practice fuel treatment for in This is accepted powerplants withgas turbines. onshore
Heavyfueloil separation
-201 2044-9001 / 0699
as System a stancontrol withthe self-thinker is clarifier equipped I o t e s o n s e P a r a t i o n The centrifugal r r t h t h e c l a r i l i e rb o w l dardfeature. the checking selfwrthwater(exception: bowl may not be supplied The clarifier displacement), function during and thinker "Clarifying" therefore switched thecontrol This unit. on be must mode Theoperating process. the suppresses f illing automatically in the to systemserves polish products control bowlwithself-thinker The clarifier f unction a monitoring whileat thesametimeexecuting stage separation thesecond of control the entiresystem. solidsejection and solids-dependent products. checkof the different out carries a quality therefore The centrifuge valves of actuation thesolenoid at G c n e r a il n f o r m a t i o n Thebowlis ejected fullbowlspeedby automatic water. for operating on bowl eiections timeiS the system ejection control modewithself-thinker operating In the clarifier by determined the levelof solidsin the bowl time mustbe purifier, ejection the as is lf the centrifuge operated a conventional time separating (see Thedetermined or by calculation graphically 3.5). determined unit. parameter mustbe set on the control D i s p l a c ee n t m can ejection. be reduring unavoidable the Whenseparating, lossof feedliquid ejecsludge withwaterbefore the by displacing feedliquid ducedto a minimum feed valuable whenprocessing importance place This is of special tiontakes liquid. by liquid supplyhasto be determined experiof Theduration the displacement ment. from liquid is . lf thettmeof displacementtoo long, displacement willdischarge outlet the lightliquid will feedliquid reis o lf thetimeof displacementtoo short,partof thevaluable duringejection. mainin the bowland thenbe ejected the by canalsobe accomplished throttling valve r Disptacement the lightliquid of liquid. linefor heavy in thedischarge Fl us h ej e c t i o n be stuckto thewall and cannot ejected lf thesolidsare firmly - due to an excessively dwelltimeor long - due to the solidsProperties, out mustbe carried or time the either separating mustbe shortened a f lushejection it and withwateror product, emptying again the by aftera totalejection filling bowl c Programontrol are intervals best defined at . Displacement, and ejection flushejections precisely unit. control out carried withthe automatic can o The cleanoil discharge waterdischarge be monitored' and or o Faults optically acoustically. canbe signalled
-201 2044-9001 / 0699
sa
\
3 . 2 B e f o r es t a r t - u p
Note: - Safetyprecautions section . in 1 - Instruction manual the resoective of control unit (3.4). Checkhoses and hosepipes Fillgearchamber oilthrough fillholeuntiloillevet up to upper with oil is thirdof glass(4 2.2). sight pipeof gearpump(ifavailable) prevent pump Fillsomeoilintooilsuction to the fromseizing. pump: Checkheight bowlandcentripetal of seesection 4.5. Release brakeby turning handleclockwise.
a a
3 . 2 . 1 B e f o r e i n i t i a ls t a r t - uP .
a
Checkif bowlcan be turned hand. by Closethe hoodand fasten with hex headscrews. Applya thinfilmto guidesurfaces threads handte piece(see and of connection lubrication chart) . Introduce handleconnection oiece intohoodandscrewit downto fasten the centripetalpump (teft-hand thread ). Todo this,usewrench 2. . Connect water supply line.
3 . 2 . 2 W h e ne v e r s t a r t i n g
Loosen brake turning handle by the clockwise. Checkif bowlcan be turned hand. by Closethe hoodandfasten with hex headscrews, Apply thinfilmto guide a piece surfaces threads handle (see and of connection lubrication chart). . Introduce piece handleconnection intohoodandscrewit downto fasten pump (left-h d thread centripetal an ). Todo this,usewrench 2. o Connection watersupply line. . Check gear if chamber f illed is withoil up to upper thirdof sightglass.
-201 2044-9001 / 0699
39
!.3
S t a r t - u po f s e p a r a t o r
See section 3.2.2.

g O n s e p a r a t ow i t hf l a n g e d e a rp u m p : r - Openshut-off devicein the dirtyoil line. Switch the motor. on (sect. Compare current starting and timewiththediagram 4.1.3) until bowl the hasreached speedspecified theseparator (revolution nameplate the on indicator)afterapprox.6 - 10 minutes. O np u r i f i e r : - Startthe oil pre-heater afterswitching the motor! on Hydraulically closethe bowl: - Briefly for liquid openthe shut-off device operating several times,
Openthe shut-off valvein the cleanoil discharge. Switch thecontrol on unit. Startthe program. Afterthe feedvalveshaveautomatically opened - set the cleanoil backpressure approx. bar', 2.0 to - adjust desired the throughput; - correct backpressure the cleanoil discharge necessary. in the if Check discharges sludge for water; anddirty theremustbe no oilflow! in Thisshould 1.6- 1.9 bar. Checkbackpressure self-think-er system. be
2044-9001-201 /0699
40
,l
3.4 g Mo n i t o r i n o f o p e r a t i o n
a t t he l a t e s t e v e r y O P E R A T I O N S
750 1 500 4 000 8 000 1 6 0 0 0 3
m on ths
a l t e r f o l l o w i n go p e r a t i n gh o u r s
6 monlns
,|
yaat
2
yra rs
L U B R I C A T I O N
o
w e e kl y
r! start-up. First change oil afterinitial

Check oil level W h e n u s i n g m i n e r a lo i l : f l Oil change and thoroughcleaningof gear chamber.tr
o
weekly
o
o
whenever lsmantllng d
W h e n u s i n g s y n t h e t i co i l : @ Oil change and thoroughcleaningof gear chamber.tr
o
o o
of Grease sliding andguidesurfaces mainbowlparts.E andre-inRemove. cleanandgreasetr thebowllockring, stallit.
o
. . o r o o . Oillevel Temperatures Pressures Leakages Vibrations Power consumption Starting time
hours payattention thefollowing: to operating during first'1500 the On yourdailyround especially
H o s e sa n d h o s e p i p e s
life Service
including slorage lime if applicable
6 years 2 years
life Storage
pipes anyofthefollowing during criteria established inspection: are Replace hose if the . Damage theouter (e.9. marks, or cracks) rub layer cuts layer through thetextile to extending to
. LeaKS.
. Damaged deformed (impaired function). sealing hosefitting or (S ightsurface for is damage no reason replacement ) o Thehosebecomes fromitsfitting. dislodged . Corrosion thefitting function strength, whichimpairs and of
Key:
m- * r
thoroughly. Whenever changing cleangearchamber oil, 4.2.2- oil quality seeseclion 4.2.3- lubrication chart scc scclion tn grease this Mobilith SHC 100or SHC460for greasing part;ii hasgivengocdrcsulis practice. We recommend synthelic the
2044-9001-201 / 0699
a l i aS
rator AG
programming, of automatic accurate se.tting thesepS c t t i n g t h e s e p a r a t i n g Whenusing time-dependent phases) onlypossiblethethroughif is Dme ejection time(running between time arating putrateof thecentrifuge thesolids fed uge content the medium to thecentrif of and the lf to remain constant. thisis notthe case.it maybe necessary correct setting whileoperating. Theseparating depends time . on thesolidscontent the material in, as,well fed as of . on thesludge space the bowland of o on thethroughput capacity the centrifuge. of by The separating timecan be determined calculation. p o g d i D e t e r m i n i n gh e s e p - E x a m l e f o r t h e o r e t i c a le t e r mn a t i o n f t h e s e p a r a t i n t i me : t a r a t i n g i me b y c a l t culation p proportion Solids Gi v e n :
= =
0 . 0 5% 1 1| 8l 8 0 0 0l / h ? min
Sludge space 75 Sludge space % utilized Throughput capacity R e g u i r e d :S e p a r a t i n g t i m e as Theseparating to besetis calculated follows: time
V ' = V o = t =
v:
t = V" . p
I .50 .100 = -----J----- r$000=120min=2h 8000 .0,05
/0699 2044-9001-201
+z
3.6 Bowlejections
Bowl ejections should bedeferred thesolids not until hotding space completely is filled, since would it lead poor to separating efficiency.
A u t o ma t i c o D e r a t i o n
. Start program pressing for"Program ejection by key start": - Product is closed 312-way feed via valve. - Displacement - Bowlejection - Speed recovery . Open product feed.
M a n u a lo p e r a t i o n
. Stop product supply separator: to - Closeproduct valvemanually. e Bowleiection:
- Open feed operating-liquid manually approx. - 3 sec. 2
. Speed recovery - Wait 20 approx. - 30 sec. . Separation - Open product valve manually.
-201 2044-9001 / 0699
rator AG
.E
. & g p r n g t h e separator
Switch thepreheater. off - Continue feed product a fewminutes, for the to since preheater continues to heat a short for time.
A u t o m a t i c o p e r at i on
. Displacement . Start program operating for"Program ejection key by start": - theejection program down. runs
o Afterejection program operating for "Program stopthe separating by key stoD",
M a n u a lo p e r a t i o n
Closethe oroduct feed: - Closeproduct valvemanually. Perform solids eiection: section s. 3.6
(oil). Close discharge lightliquid of Closefeedfor operating water. filling and displacement water.
-J
a a a
Switch the motor. off Switch the feedpump off Closeshut-off devicein suction sideof feedpump. Brakethe seoarator. Applybrake turning handle by anti-clockwise, Waituntilthe bowl hascometo rest! D o n o t l o o s e n n yp a r tb e l o r e h eb o w li s a t a s t a n d s t i l l . a t indicator hasstopped Onlywhenthe revolution rotating the bowlat rest! disc is
-201 2044-9001 / 0699
44
3 . 8 T r o u b l es h o o t i n g
Thefollowing tables an aidfor locating eliminating are and faults. "Maintenance lf assembly operations haveto be carried refer thesection out to and Reoair".
3 . 8 . 1 S e p a r a t o rf a u l t s Fault P o s s i b l e a us e s c
R e me d i e s
Thebowl doesnotcome uo Brake aoolied. is to rated speed takestoo or long doso to

Motoris incorrectly connected Friction surfaces clutchshoesare of orly.
Release brake by turning handle clockwise.
Checkconnection. Wipedry friction surfaces. D o n o t u s e b e n z i n en o r t r i c h l o r e , l h y l e n e o r a n yo t h e rs o l v e n t ! n Reolace clutch the shoes.
Clutch shoelinings worn. are
Insufficient numberof clutch shoes Add clutch shoes. are inserted. Bowlis too highor too low and thus Adjustto proper bowlheight. pump. rubsagainst centripetal
Liquid dirthasaccumulated or in the Checkoperating-water outlet: upper section frame. resulting liquidmustflowout freely. of in braking thebowl. of Clean inside of upper section o{
frame.
plate not Clamp is tight worm Tighten long hex head screws on enough; wheel slios worm on wheel shaft. wormwheelevenly andfirmty.
Bowl speed drops during operatron. Friction surfaces clutchshoesare of orly.
Wipe friction dry surfaces.

Do not use benzine, or trichloren t h y l e n e ,n o r a n y o t h e r s o l v e n t !
Motor speed drops during operation, Checklinevoltage motor. and

plate nottight Clamp is enough; worm Tighten long hex head screws on wheelslioson wormwheelshaft, wormwheelevenly andfirmly. The bowlcomesup to rated Toomanvclutch shoesare inserted, speed fast(inlessthan 5 too minutes) Motor pulls too higha starting current. Reduce number clutch of shoes 4 or to Ensure uniform distribution shoes of
-201 2044-9001 / 0699
Possible auses c
R e m e d ie s
,êvenrunof seoarator.
uctu5u5.
Bowlis outof balance to followino P o s . 1 - 4 : due . Stopseparator. . Applybrake. . Closedirty oil feed and clean oil discharge.
o Bowl ejectionmust be avoided,
sinceotherwise vibrations the occuring during slowing downwould Increase. lf the bowlleaks, . openwatersupply the way. all 1. The separated solidshavedeoositedunevenly the bowl. in 2. The bowl is incorrecfly assembled Assemble bowlcorrectrv 0r partsof different bowls(if ptant hasseveral separators) havebeen interchanged. 3. The pressure the discstackhas in slackened. Check if bowl lock ring is screwedon tightly.
An insufficiently tightened lock r i n g c a n m e a n d a n g e rt o l i f e !
Check number discs. of parts damaged. 4, Bowl are

Sendbowlto factory repair. for Do not attempt makeyourown reto pairs! N e v e rw e l d o r s o l d e rs i n c e t w o u l d i impair strength the bowil the of Neckbearing springs fatigued are or broken. Replace neckbearing all springs.
Cup springs cylindrical pressure Insert cupsprings cylindrical or new or spring bottom in bearing broken. pressure are spflng.
Bowlis too low in the frame. Ballbearings worn, are Readjust bowlheight.
Replace bearings. worn

ATTENTION! Asspindle bearings onlyhigh re p use cision bearings ball (seelistof pa':s
-201 2044-9001 / 0699
46
Fault
P o s s i b l e a us e s c
R e me d i e s
uneven run of separator Gearpartsarein bad condition to due (cont'd.) 1. normal wear.
gearchamber Clean thoroughly.
Replace entireworm and, wheel atthe (never wormspindle sametime, replace onegear part). only Be sureto referto sect."Fitting the worm wheel worm wheelshaft"! and
Fillin freshoil. Change moreoften. oil
z.
premature wearcaused by: a) lackof oil E tr b) oil of too low a viscosity c) metalabrasives the lube oil in because - viscosity oiltoolow of - oil has not beenchanged in ttme, - gearchamber has not been cleaned. d) gear parts have not been changed thesametime. at
e) Water infiltration. because
I n c a s eo f w a t e ri n f i l t r a t i o n : Operating-water data: - Pressure2-5bar - Volume min.3 000 l/h (gauge ca+ pacity litres) 1.6| in 2 sec by
operating-liquid shut-off de- Shut-off devicemust alwaysremain pe- closed vicewasopenfora longer during standstill separator, of riodduring secureit with a second standstill sepa- lf necessary, of rator. shut-off device.
I normally recognizable by blue lempering colour of gear parls.
2044-9001-201 /0699
Fault
Possible auses c
R e me d i e s
Feecpump doesnotsucK tn
{f avarlable).
Feedpumpdoes not function cor- Check sealing in pump. ring rectly. pressure Check excess valve lf necessary, readjust it.
Suction linesare blocked leakv. or Clean sealsuction or lines, Checkfootvalvel Prestrainer blocked leakv, is or
prestrainer. Clean Replace gasket housing in cover.
-201 2044-9001 / 0699
48
3 . 8 . 2 B o w l f a ul t s
r3
14 15 t6 7 6 5
17 18 19 20
3 2
I
feed Fig.52 - Bowl and operating-water
t 2 3 + 5 5 7 8 s 1o 11 12
feed Operating-water Injection chamber Feedhole Feedhole (bowlbottom) Gaskets Bowlbottom Discharge holes piston Annular Closing-chamberbottom piston Siiding (bowl Gasket bottom) (bowl Gasket top)
13 14 1s 16 17 18 19 20 21 22 23
(bowl Gasket top) piston) (sliding Gasket piston) (annular Gasket (closing-chamberbottom) Gasket piston) (annular Gaskets (closing-chamber bottom) Gaskets bottom) Gasket(closing-chamber (water chamber bottom) Gaskets valve Solenoid Strainer valve Shut-otf
2044-9001-201 /0699
ator AG
49
btt
Possible auses c
Remedies
Holes3 or 4 or 7 in bowlbottomare blocked or the injection chamber dirty, is A rimof dirthasdeposited beneath the piston. sliding
Cleanholesand injection chamber
Dismantle bowlandclean the it.
Gaskets damaged theiredges Replace are or gaskets. havebeen frayeddue to the up and downmovement theannular of oiston andsliding piston.
ooes not close Gasket in bowttop damaged. 12 is
Replace gaskets.
Thesealing edgeof thesliding piston Lightly sealing face edge sliding pisof is damaged. IOnOr sendpiston factory repair. to for ccesnotopenat all completely. The operating-water rate is too feed low.
pressure. Check water lf necessary, increase pressure, Operating-water data: - Pressure2-5bar - Volumeof flowmin.000 (gauge 3 t/h
thecapacity litres) 1 ,6 | in 2 sec = by
Strainer operating-water isdirty, Cleanstrainer in line Gasket operating-water is damin line aged.Partof theoperating watergets lost. Replace gasket in operating-water line.
Passagesectionof operating-water Clean replace or operating-water line. linehasbecome narrow to dirt too due accumulationdamage. amount or The of operating waterflowing intothe in_ jection chamber insufficient. is The operating-tiquid shut-offdevice Replace shut-off device, ooesnotopenproperly
" ('/-{ i(rr)

t.-.
| I
AG WestfaliaSeparator
Bowl a n d o P e r a t n g - w a t e r feed F i g . 5 3 - E o w l and operating-water
t 2 3 c s o 7 B s 1o '11
feed Operating-water Injection chamber Feedhole Feedhole (bowlbottom) Gaskets Bowlbottom holes Discharge piston Annular Closing-chamberbottom p Slidingiston (bowl bottom) Gasket 1 2 G a s k e(tb o w l t o p )
13 14 15 16 17 18 19 20 21 22 23
(bowl top) Gasket piston) (sliding Gasket piston) (annular Gasket (closing-chamber bottom) Gasket (annular Gaskets Piston) (closing-chamber bottom) Gaskets (closing-chamberbottom) Gasket (water bottom) chamber Gaskets valve Solenoid Strainer valve Shut-off
-201/ 0699 2044-9001
Westfalia
Fault
P o s s i b l e a us e s c
bowl doesnotopen all at c' notcomptetety. (cont'd.)
-he
Drydirt or rubber particles havesetf led - between centrifugation chamber bottom pistonor and annular - betweenannularpistonand bowl bottomor - betweenslidingpiston and bowl bottom. The closing chamber dirty. is
Cleanbowlparts Replace damaged gaskets. Greaseguidesurfaces (see lubricat i o np l a n ) .
Dismantle bowl. the Clean closing the chamber.
Gasket of polyamide loosety Replace 12 fits in polyamide gasket. thegroove bowltop. of Process liquid seeps thegasket into groove presses gasket of and the out the groove whitethe stiding piston moves downwards, that so there no is gapforsludge ejection.
ncomplete solidsejection of ihe bowl.Sludge remains in rhebowl. Feed rate of operating water is too low.
Check oressure. line lf necessary, pressure. increase Operating-water data: - Pressure2-Sbar - Volume flow of min. 000l/h(gauge 3
thecapacity litres) 1 .6 | in 2 sec = by
The bowl has closedtoo soon.Solid particles whichcould not be ejected have graduallyaccumulated the in bowl and hardened throughthe long timeof centrifugation.
Clean bowl. the Leave operating-water openfor valve about10 seconds. lf necessary, carryoutflushde-sludgingsafter de-sludging
The pressurein the disc stack has Add spare orcompensating disc disc. slackened istoolowdueto an insufor Re-shape deformed discs.lf necesficient number inserted of discs. a sary. As replace them. result discshavedeformed. the
2044-9001-201 /0699
sz
13 14 15 16
17 18 19 20
s2044001
Fig.54 - Bowl and opercting-water feed
t 2 3 4 s 6 7 8 s 10 11 12
Operating-water feed Injection chamber Feedhole Feedhole (bowlbottom) Gaskets Bowlbottom Discharge holes piston Annular Closing-chamberbottom p Slidingiston (bowl Gasket bottom) G a s k e(tb o w l t o p )
13 14 15 16 17 18 19 20 21 22 23
(bowl Gasket top) (sliding piston) Gasket piston) (annular Gasket (closing-chamber Gasket bottom) piston) (annular Gaskets (closing-chamber Gaskets bottom) (closing-chamber Gasket bottom) (water Gaskets chamber bottom) valve Solenoid Strainer valve Shut-ofl
2044-9001-201 /0699
Fault
Possible auses c
R e me d i e s
Gasket bowl becomes Bowl closed soon, in top has too Leave shut-offdevice for operating worn rapidly. too Solidshavebeenoressed the wateropenfor about10 sec. into gasket therising by piston.
The process liquidcontains abrasive Prestrain processiquid. I solids. The bowlopensaftera long separating time. The operating-liquid votumein the closing chamber has decreased during a long separating time (due to evaporation, etc.). The bowl has not beencleaned thoroughlybeforea long-term shut-down of theseparator. Scale setiled has and driedup: - between centrifugation chamber bottom piston and annular or - betweenannularpistonand bowl bottomor - betweenslidingpistonand bowl bottom Check operating-water andconvalve trolunit.
The bowl does not closeor open properly aftera longtermshut-down the seoaof rator,
Before removing - thecentrifugation chamber bottom - thesliding piston ano - theannular piston dislodge dried-up the scale using citric acidin thegaps - between centrifugation chamber piston bottom, sliding and annular piston or - betweensliding piston and bowl bottom. Thendismantle bowland cleanit the thoroughly.
ihe discharging cleanoil is lmpurities high density(e.9.rust Cleandistributor of neck, Crrty to overflow bowl, from tanksand pipe lines)have coldue of lected thedistributor in neck. Thefeed to bowlis hindered, resulting overin flow,
-26' Eaa-s661 ' OUnn
4.1 Installation the plant of 4 . 1 1 Connecting plant. . the 4 . 1 . 2 Fastening separator the 4 . 1 . 3 Motorconnection 4 . 1 . 4 Direction rotation the bowl of of 4 . 1 . 5 Speedand starting timeof bowl . 4.2 Maintenance lubrication . . and . 4 . 2 . 1 Lubrication maintenance and schedule . . . . 4 . 2 . 2 Lubrication 4 . 2 . 3 Lubrication Chart 4 . 2 . 4 Wear gear . to 4.3 Bowl 4 . 3 . 1 Dismantling bowl the 4 , 3 . 2 Cleaning bowl . . the 1+J. J . Cleaning uppersection frame the of 4 . 3 . 4 Cleaning strainer the operating-water system the and feed 4 . 3 . 5 lmportant hlnts 4.J,O Assembling bowl. the 4 . 3 . 7 Replacing polyamide gasket theannular the piston in 4 . 3 . 8 Replacing polyamide gasket(bowt the top) gear 4.4 Vertical parts 4 . 4 . 1 Removing vertical gearparts the 4 . 4 . 2 Cleaning gearchamber the 4 . 4 . 3 Re-assembly vertical gearparts of 4.5 Height adjustment 4 . 5 . 1 B o w lh e i g h t 4,5.2 Centripetalpumpclearance.,. 4.5.3 Neck earing b 4.6 Motorand centrifugal clutch 4 . 6 . 1 Removing motor. the 4 . 6 . 2 Prior fiiting motoi to the 4 . 6 . 3 Fitting motor the 4 . 6 . 4 Removing clutch the shoes . 4 . 6 . 5 Fitting clutch the shoes 4 . 6 . 6 Fitting clutch the driver 4.7 Removing gear pump pump the and coupling . . gear 4,8 Horizontal parts 4 . 8 . 1 Removing wormwheel the 4 . 8 . 2 Before long-term a shut-down the separator of 4 . 8 . 3 Fitting wormwheel the 4.9 Removing clutch the drumandwormwheelshaft 4 . 9 . ' 1 Installation the wormwheelshaftand the clutch of drum . . . . 4 . 9 . 2 Installationthesealing of rings 4 . 1 0 Finalchecks afterassembling separator the
6A
57
OU o l oz oz
64 70
tz
73 82
ae RR
84 87 97
100
101 .105 ruo 1.10 110 111 113 114 115
t t o
117 118 119 120 121 122 123 125

tzo
128 130 130

l\]
2044-9001-201 /0699
Westfalia
a-l.1 Connecting the planl
12 1 41 5
'//->
/ ,
\\',6<S
2 3 4 5 6 7 I 9 10 11 12 14 15 15 17 18 19 20 21 22 23 24 25 26 27 29 30
Producl feed Shul-off device Preslrainer Gear pump Pre-sel valve Sleam-heated oil prehealer Autom. lemperalure regulalor Sleam inlet Safely valve Leak oil to overflow lank Condensale oullel Drain and venl cock Flowmeler Pressure gauge Thermomeler Cenlrifuge Non-relurn valvc with shut-off devicc Producl discharge Feed line assembly Operating-walerdischarge Waler discharge Sludge discharge Shul-off device (operaling water) Pressure gauge (operaling water) Waler feed Motor conlrol Hoist Pressure swilch for clean oil discharge
P2044m3 Fig. 55 - Connection diagram of the separctor planl Subject to m odification!
2044-9001-201 /0699
5d
WestfaliaSeparatorAG
{
t 4.1 2 Fasteninghe . separator
1
z
4
E o
the Securing separator foundation on metal S h i p b o a ro p e r a t i o n d

Fig.56
the Securing separator on stonefoundation

O n s h o r eo p e r a t i o n
c2042m3
1 z s 4
nut Hexagon Cupsprings Stud cap Upper
cushion s Rubber cap 6 Lower bolt 7 Anchor
nut lower hexagon Tighten . by hand, . by a further full rotationusing a wrench. single-ended . Secureit using a secondhexagon nut,
hints refer the installation to details, Forfurther
/0699 2044-9001-201
a l i aS
rator AG
Iotor connection
r00% 90 80 70 60 50 rto 30 20 10 2 s5 0 7 5 0 0 % 1
Fig,58 - Start-up diagram (current and speed charactetistics)
Separator
w l t h / w l l ho u t
Design
pump
rpm mtn
Pro tec t i on
at at 5 0H z 6 0 H z rpm
rpm
KW l P5 5
5 440-6 550
6-10
15-22
tso
class Fr
| 4C3
1 745
. WS standard The separator drivenby a three-phase motor a centrifugal is AC via clutch. Thespecified motorratings minimum are values whichhavebeenspecified under consideration the starting of current. Sincethe current consumption the motor of dropsafterstart-up, overtoading the motorduring of operation not possible. is Thestarting timedepends the on - moment inertia the bowl, of of - number clutch of shoesused, - condition the clutch of shoes, The starting current can reach1.9- ztimes the valueof the ratedcurrenr (see start-up diagram). Thisis to be considered whendimensioning switches, tead-in wiresand fuses.
2044-9001-201 /0699
The motor - can be started the across line, - hasto be protected releases rise by temperature either thermal undue against f whichensuresull motorprotection or by meansof a device as has releases to be ensured follows: of by of Protection themotor means thermal - duringoperation, a release and to adjusted the ratedcurrent by - duringstart-up meansof a release to adjusted 1.8 timesthe valueof the by ratedcurrent the during starting mustbe bridged to The release adjusted the ratedcurrent ilme. type temperature when PTC resistor can Fullmotorprotection only be ensured of winding the motor. in feelers incorporated the are
Note:
tripping available to r Thetemperature mustbe connected a commercially feelers device, of to r Externalvoltage higher than2.5voltsmustnotbe applied theterminals the feelers. temperature . Whentesting continuity not use a testlampbut onlyan ohmmeter. do for
4 . 1. 4 D i r e c t i o no f r o t a t i o n of thebowl
on Themotormustnotbe switched beis forethe gear chamber filledwith oil Oil level must be up to upperthird of glass. sight
F ig.
a n e i T h eb o w lm u s tr o t a t e n c l o c k w i s d i r e c t i o w h e nl o o k e d t f r o ma b o v e . clockwise indicator rotates disc whenrevolution is Thedirection rotation correct of wires two by It canbe reversed interchanging lead-in
-201 2044-9001 / 0693
4 . 1 5 S p e e da n d s t a r t i n g . t i me o f b o w l
Speedfordensities - of heavy liquid to max.1.05kg/dm3 up and - of centrifugally solidsup to max. dry 1.4kg/dm3
S t a r t i n gt i me
6 440- 550 rpm
6-10 min
The bowlspeedhasbeenratedso as to ensure operating the safetyof the separator, lf the densities exceed thosespecified above,checkwiththe factory . Checkspeedof spindle speedof (= bowl)witha handtachometer: - before initial start-up, - afterchanging gearparts. . Check installing bowl. before the T h e r o t a t i n g r e v o l ui o n i n d i c a t o r t disc shows thatthebowlis rotating and in which direction. The bowl has reachedits full speed. when the revolutionindicator disc makesthe following revolutions:
R s v o l ut i on indicator isc d
65 rpm 78 rpm
Motorsoeed -) n = 1 455 rpm -> n = 1 745 rpm
variations to 5 % arepermissSpeed up ible.
r A214600
Fig.60
-201 2044-9001 / 0699
62
{
4.2 Maintenancand lubrication e 4 . 2 . 1 L ub r i c a t i o n n d m a i n t e n a n c e c h e d u l e a s

a f t e rf o l l o w i n go p e r a t i n gh o u r s O P E R A T I O N S
750 1 500 4 000 8 000 1 5 0 0 0
a t t h e l a t e s te v e r y
3
m onths
6 mo n t h !
1 yarr
2
yaars
L U B R I C A T I O N
o
w e e kl y
o First change oil start-up. afterinitial Checkoil level

W h e n u s i n g m i n e r a lo i l : B Oil change and thoroughcleaningof gear chamber.tr
o
weekly
o o
w h e n e v e rd l s m a n t l i n g
o
o o o
W h e n u s i n g s y n t h e t i co i l : E Oil change and thoroughcleaningof gear chamber.E
Grease sliding andguidesurfaces mainbowlparts.tr of

Remove.clean and greaseur the bowl lock ring.and re-install it.
o
M A I N T E N A N C E
Cleaning
w h e n r e qu l r e d product-dependent when required
pump. Cleanfilterin suction of product line Cleanstrainer operating-liquid and on water-presin line sure reducer.
W h e n u s i n g m i n e r a lo i l : B Clean gear chamber (oil change)
o
o o o
o o
O
W h e n u s i n g s y n t h e t i co i l : t r C l e a ng e a r c h a m b e r( o i lc h a n g e ) .
Remove bottom bearing, check and andclean parts all thoroughly. Remove bowlandcleaninside uppersection frame. of of Dismantle bowl. the system. Clean allbores. nozzles chambers hydraulic of and Whenf itting, conesof thespindle bowlmustbe dry the and a n oc l e a n .
o
o
l n s De c t i o n
o o
o o o o o o
Ko y : E = E = B = E =
(see4.3.5). Remove and replace bowlgaskets grooves corrosion Checkgasket for aftercleaning. iime. Checkstarting Checkthickness clutchlininqs of Checkthickness brakelininos of Checkballbearings spindle. of pressure Checkcylindrical springs neckbearing. in inspection after Checkgearing wormgearthrough of hole housino. removino revolution the indicator
o o o o o
W h e n e v e rc h a n g i n go i l . c l e a n g e a r c h a m b e r l h o r o u g h l y . s e e s e c t i o n4 2 2 - o i l q u a l t t y s e e s e c l i o n4 . 2 3 - l u b r i c a t r o n h a r l c Wc rccommcnd thc synthclrc grcasc Mobilith SHC 100 or SHC 460 for grcasing this part; il has givcn good rasults in praclice
-201 2044-9001 1069':
a f t e r f o l l o w i n go p e r a t i n gh o u r s O P E R A T I O N S
750 1 500 4 000 I 000 1 6 0 0 0 3
at the latestevery
6
monlhs
I ycaf
2
y.ars
nonthg
I ns p e c t i o n
o o
Checkif monitoring system functions correctly

C h e c k s p i n d l es p e e d ( b o w l ) :i n c a s e o f r o t a r y c u r r e n t (only after changingthe gear).
o o
o
R e p l a c e m nt e
C h e c ks p i n d l e p e e d( b o w l )i:n c a s e o t d i r e c t c u r r e n t s (onlyafterchanging motorandgear).
o
o o o
after 5 years
o o o
a f t e r4 0 0 0 0 o p e r a t i n gh o u r s
Clutch shoes Ballbearings spindle on Ballbearings wormwheelshaft on Equip machines the withnewvibration absorbers. We recommend havingthe machines checked a WS by servtce enqtneer.
on your round especially daily during first the 1500 operating - pay attention the following: hours to . . r . . . . Oillevel Temperatures Pressures Leakages Vibrations Power consumption Starting time
I ry: Whenever changing oil, clean gear chamber lhoroughly. see seclion 4.2.2 - oil quality see section 4.2.3 - lubricalion chart we recommend lhe synlhelic grease Mobilith SHc 100 or sHC 460 for greasing lhis parl; il has given good resulls In praclice
-201 2C.4-9001 / 0699
64
4 . 2 , 2 L ub r i c a t i o n
froma central bath. All bearings gearpartsare splashlubricated and oil The toothed of the wormwheel rim . is immersed the oil bath and in . splashes bearings withoil due to centrifugal force. the
( O I LO U A L I T Ym i n e r a l i l ) o "Separator oil CLP220"tested Westfalia Thegearoildesignated lube by Separator AG meets requirements shouldpreferably used(seeattached be the and tableof lubricants). Designation according DIN51502 to
Viscositv class Viscosity (at40oC) Part-number
sAE40,50,90 (cst) 220 + 22 mmz/s

4-080 5-001 001
tr
viscosity a range Theviscosity thanthatstated classSAE40, 50,90 covers larger may only have of above.However, oils usedfor the lubrication the separator the the viscosity specified above. may EP oils(oils withhighpressure additives) onlybe used,if theyhaveno corros(seeattached table0f lubricants) ive effecton copper basealloys Forre-greasing motor refer the instructi0ns the motormanufact0 0f the bearings, IUrer.
i 0699 2044-9001-201
65
O I LQ U A L I T Ys y n t h e t io i l ) ( c As syntholub synthetic gear oit testedby westfaliaseparator shoutd the AG be I used
Designation accordingISO to
Viscosity class Viscosity - at400c - at 100oC Viskosity index(Vl) (at Density 15 oC) basedon
M o b i l S HO J U C
tso-vc220
218 mm2/s 25.9mm2/s 152 0 868 Polyalphaolef in
Part-Number
001 5-001 8-200
Disposal per instructions the ojl company. as of
Donotusesynthetic gear motor vehicle orengine oils.

P r e - c o n d i t i o f o r u s i n gs y n t h e t ilc b eo i l : ns u . Thegear - mustbe runin withmineral lubeoil (approx. 500operating 1 hours) - mustdisplay visible running-in clearly marks. b=min.2-3mm
Fig
-201 2044-9001 / 0699
I
S c h e d u l e o r s w i t c h i n gt o s y n t h e t i c u b e o i l f l
Running tim e with oil (h) Lubricant StatusI Operation l n t e r v aI
Symbol . F i l li n o i l .
D e s c r i ot i o n
Before firsl start-up or attergear change

Every week
Mineral oil according to o t Ns r 5 t z E
. Check oil level.
Afier750 operating hours
o Firslrunning-in phase completed. . Carryout lirsl oil change,

. Check oil level. 750 lo I 750 (depends on the deplh of the running-in marks)
M i n e r a lo i l according 1o
ottrt stslztr
Everyweek After2 500 hours operaling al lhe latesl
marks Whenthe running-in correspond the previous io olagram: . Second phase running-in is compleled. . Carryoul secondoil cnange.
. Check oil level.
C L PH C
Synlhelic oil
Everyweek After4 000 operaling hours al lhe latesl Evcry 4 000 operaling hours or every1.25 years
1 500
Flush phase completed. Carry out lhird oil change.
C L PH C 220 C L PH C 220
Synlhetic oil
4 000
. Normal opcration o Oil change
oil Synthctic
supplied withthe separator. [| Referto lhe lable of lubricants
S y n t h e t i cu b e o i l s l
tso
vlsco slty claBg
V i s co s i t y ( mm 2 / s )
4 00 c 218
1 0 00 c
Vlscoslty lndex VI
D s ns l t y at15oC 3) {g/cm
Base
MobilSHC630 (WS part-no.: 8-200) 0015-001

Shell D e l i m aH T 2 2 0
220 lso-vG
tso-vG220 tso-vG220
152
0.868
Polyalphaolefin
24.1 220
zo
leq
0.879 0.867 0.869 0.845 0.86
Polyalphaolcfin
Caslrol T Alphasyn 220 BP Enersyn HfX220 Esso Teresso SHP220 (ELF) LubMarine EPONA 220 SA
152 155
Polyalphaolefin
tso-vG 220 rso-vG 220 tso-vG 220

211 220 24.7
zo
Polyalphaolefin
t+o
Polyalphaolefin
150
Polyalphaolefin
-201 2044-9001 / 0699
O I LL E V E L
Beforestartingthe separator the for firsttime, o fillthegearchamber oitthrough with thefilling holeon the revotution indi_ cator. F i l l i n g :a p p r o x . | 7 M i n i m u m i ll e v e l : o slightly above middte sightgtass of M a x i m u m i ll e v e l : o up to upper thirdof sightgtass
F ig.
During operation oirrever never berow minimum besure the must drop the rever; to refill good in timel
O I LC H E C K . Checkthe oil levelweeklyl ' Afterloosening oil drainscrew, the checkfromto timewhether oitcontains the water. theoilshows milky lf a colouring (emulsification), change oil immedi_ the ately. O I LC H A N G E . Carryout the firstoil change after750 operating hours . Subsequently change oil afterevery the - 1 500 operating hoursor 6 months the latest(mineral at oil), - 4 000 0perating hoursor 15 months the ratest at (synthetic oir) r whenever changing oil,thoroughly the clean gearchamber thin-bodied the with otl. . Carefully remove metalparticles fromthe walland corners. o Do not usefluffycleaning rags(nocotton waste)l . Clean sightglass. the (After sometimea rimformson the inside thesightglass of whichcanbe easily mistaken the oil level.) for
-201 2044-9001 / 0699
4.2.3 Lubrication hart C
Fig.63 - Lubrication diagram
-201 2044-9001 / 0699
Xo.in Fi g .
Lubricant Design tion a L a be l
F r e q ue nc y o f l u b r i c a i l o n afteroperatinghours
Per year
A mo u n t o f l ub r i c a nt
L u b r i c a t i o np o i n t
'I
Gearand circulation oil CLP 220. DtN 1517 5 (mineral) Gearand circulation oil DtN 1519 5 (synthetic)
2x
1 500 D t N5 1 5 0 2 M o b i S H C6 3 0 l
(f. single-shifl operation)
7 000cm3
| Gearchamber
rsovc 220
,K F,
4 000
'1 x
7 000cm3
Gearchamber
LIJ
/zg\
D t N5 1 5 0 2 Roller bearing grease D I N5 1 8 2 5
wnen requtred
0.1cm3
Pressure suriace clutch of shoe(seesect.4.6.S)
/\ /3k\ DtN s1502

,KF 0
E 20o0o
(if regreasingpossible)
60 cm3
Motorbearings
/2s\
n
wnen required
3x
(f.single-shift operalion)
1 5 0c m 3
Threadsand slidingsurfacesof bowl
D I N5 1 5 0 2 /K-F\ Ul wnen required
/2s\
Gearand circulation oil CLP220 DIN 1517 5 (mineral) Gearand circulation oil DtN 1519 5 (synthetic)
'1 0 cm3
Threads fittings of
D t N5 1 5 0 2
when required
2x (f.single-shifl
operation)
1 0c m 3
Manually-operated parts such as lockscrews
DrN 1502 5
MobilSHC30 6
tso vc 220
when required
'1x
20 cm3
Manually-operated parts such as lockscrews
/2s\
,K F, {.LJ
wnen required
20 cm3
D t N5 1 5 0 2
Neck bearings springs andspringpistons
,A /zg\
Mixture roller of bearing grease and molybdenum disulfide paste(ratio 4 : 1). of
I a ! a
Checkoil levelregularly through sightglass The lubrication chartcorresponds DINg659 to Manual lubricatlon Noteattached tableof lubricantsl
See motormanufacturer's instructions
2044-9001-201 /0699
4 . 2 . 4 W e a rt o g e a r
Normalcontactsurfaces the tooth on profiles thewormwheel of
Fig
C o n d i t i o a f t e r u n n i n gn g e a r n r i Widthon tip of toothh witheven,regular contact surface the toothino in
I
Fig
Max.permissible wear t0 tip of tooth: 1t2h
Fig.66
I n a d ms s i b l e e a r i w Whenthebaseof thetooth shows sions of wear, . replace gearparts,
-201 2044-9001 / 0699
observethe following attainmax.possible to service of the gear: life o Follow standard the maintenance instructions. o Useapproved synthetic lubeoilsas specified chapter in 4.2.2 . Regularly check lubeoil level. the
71
Checkthebowlstarting time(if necessary, reduce number ctutch the of shoes). . Avoidexternal viibrations. ' Assemble maintain foundation and the components directed. as ' Remove bowrwhenthe separator shutdownfor rongperiod. the is a I n f o r m a t i o o n g e a rw e a r n In the caseof shortgearservice livescaused by . uneven wearto gear(unbalance), r Pittings the contact on surfaces the teeth. of consult Westfalia Separator AG,
'
I j
I I I
I
2C44-9001-201 /0699
72
4.3 Bowl
Lockring Centripetal pumpchamber cover Gasket Gasket I Distributor pump Scnsing liquid Gasket pislon Sliding Centripelal pumpchamber cover Cenlripetal pump Gasket Gaskel Closing-chamber bol1om Gaskel Gasket Gaskel Gaskcl piston Annular Gaskel Gaskel Gaskel Gasket Gaskel Spindle screw Gaskel Gaskel Bowllop I Threaded piece Lockring fl
E Bowlboltom Separaling disk Gaskel Disk

Allenscrew Gaskel Gasket W a i e r c h a m b e rb o l l o m Allcnscrew
.T2044005
Diskslack
Afterexchanging part,the complete this E ATTENTION: bowlmustbe re-balanced
Fig. 68 - Exoloded vrew of the bowl
-201 2044-9001 / 0699
4 . 3 . 1 D i s ma n t l i n t h e b o w l A t t e n i o n g t !
T o a v o i da c c i d e n t d o n o t l o o s e na n y p a r tb e f o r e h e b o w l i s a t a s t a n d s t i l l ! s t
The standstill the bowlis indicated of - by the standstill the revotution of indicator disc. o Switch the mainswitchand secureit, off o Handle bowlpartswithcare. e Fortoolsreferto sect.5 - Listof oarts, o Disconnect waterfeedline.
Fig.69
piece Unscrew handleconnection

( l e t t - h a n dh r e a d ) . t Hold centripetal pump with the wrencn.
Fig.70
. Unscrew fastening screws.
Fig
2044-9001-201 /0699
74
. Unscrew smalllockringwiththe the (left-hand wrench annular thread).
I I
Fig.
o a
Remove lockring. the Force off the centripetal pump chamber coverwitha screwdriver.
F ig. 7 3
Screwthe handleconnection oiece pump(letr-hand intothe centripetal t hr e a d ) . pumpandcentripeLiftoffcentripetal tal pumpchamber cover.
F ig.
pumpchamber Screwthecentripetal lockringontothe bowl.
Fig
/c
2044-9001-201 /0699
.,,,.\,
I ":-
Place centripetal andcentripe_ pump talpump chamber cover lock on ring. Placea hard-wood block on the handle piece. connection Separate sensing the liquid pump fromthe centripetal pumpby tight taps witha hammer.
\\-1
\.
Fig.76
Yr''y'
( l e f t - h a n d h r e a d )a n d t remove it.
Unscrew spindle screw withwrench
!,t Tl1,
T2044018
Force bowloffthespindle coneuslno thepulling device and liftit out of the frame.
Fig 78
7J449001-201t0699
76
. Screwon compressing device . Screwboltintothe distributor
. Comoress diskstack the
. Tightly screw thepinspanner. on
Strike openthe bowllockringltetth a nd t hr e a d . )
-201/ Ofi 2044-9001
o Liftoffthebowtlockringusing pin the s0anner.
. Unscrew boltfromthedistributor. the . Liftoffthebowttopwiththeaid of the compressing device.
. Remove separating the disk
ll
r I
. Check gaskets andB, A o replace themif damaged
Fig.
-ro1 20c.1-s061 , ornn
r
ze WestfaliaSeparatorAG
. Screw the disc stack compressing deviceintothe distributor neck
F ig. 87
Take out the distributor and disk stackby meansof the compressing device.
o Insert pressure piece.
Screwthe mounting onto the tool piston. sliding
-201 2044-9001 / 0699
r Forceoff the sliding piston
79
Takeout the slidingpistonwith the mounting tool.
Turn the bowl bottomonto its side withtheaidof the pulling device Secureit againstrollingaway and toppling over.
. Undo Allen screws
-\c -=\\
:==\-
2044-9001-201 /0699
80
Placeplate on mounting '1. 2 tool Insertthe mounting tool in the bowl bottom.
a a
Fig.95
Boltthe mounting to the closing tool chamber bottom.
a a
a a
piece . Insert 1 angle Force closing chamber 2 off bottom the byturning spindle. Liftoutclosing chamber bottom 2. piece . Take angle 1 out
i
2-8 Screwcomponents to mounting plate1 and slidethem in the slotstowards the centreof the bowl. Insert mounting in the bowl the tool
F ig.
-201 2044-9001 / 0693
R1
. Displace 1 device in theslots the of plate towards mountrng the periphery. (Disk catches 2 under annular the piston.) . Tighten nut3. wing
Force the annular piston turnoff by i n gs p i n d l e . 1 Liftoutthe annular oiston.
Fig
100
W h e ne x c h a n g i n t h eg a s k e t sn t h e g i w a t e r - c h a m bb o t t o m : er . Turnbowlthrough 180.,. o Unscrew Allenscrewsfrom the the water-chamber bottom. . Screwtwo Allenscrews - into oppositetapholes of thewaterchamber bottom. - By doing so force off the waterchamber bottom. . Remove water-chamber bottom.
Fig. 1 0 1
p.4.9001 -201/ 0699
oz
t
4.3.2 Cleaninghe bowl t
Normally self-cleaning bowlsneednot be dismantled cleaning the end of a for at run,unless the - nature the process of liquidmakesbowldismantling necessary or - the seoarator to be shutdownfor an extended is oeriod, . Depending theoperating on conditions bowl the should dismantled inspecfor be fromtimeto time.Seesection tionand cleaning 4.2.1- Timetable maintefor nance. . Forcleaning individual the discsandbowlparts D o N O Tu s em e t a s c r a p e r a n dm e t a b r u s h e s ! l s l
a o
Takegaskets of the bowlparts. out Cleangroovesand gasketsto preventgrooves fromcorroding. Replace damaged,swollen. harimmediately. denedor brittlegaskets
-'-:-'--1T2146003 F ig. 1 0 2
--4'z
whichare frayedcan be in bottom Gaskets bowl bottomand closing-chamber re-used themoff with an emerywheeland turning themthrough aftergrinding '1800. s N O T E : n s u e n o t t o d a ma g e t h e s e a l i n g u r f a c e s ! E r for Special careshouldbe takenin cleaning smallorifices thefeedanddisthe ree liquid ensure trouble-f performance the ejection of charge theoperating of to 0rocess.
. Clean distributor the between ribs the - inside outsideusing brush, and a Dirt accumulation the distributor in neck hinder feed. will which the mav result overflow. in
T2126040
Fig. 103
Atterdryingapplya thin filmof grease the guidesurfaces threads the t0 of and chart). bowlparts(seelubrication Re-assemble bowlimmediately aftercleaning. the
-201 2044-9001 / 0e9-:
Bs
Cleaning efore long-termhut-down f theseparator b a s o Inadequate negligent or maintenance leadto corrosion thebowtoarts may of soon aftershutting downthe separator. . Cleanseparator thoroughly. . WiFedry and grease cleaned the and unvarnished partsto avoidcormachine rosion. o lt is recommended the clean, that greased bowlbe keptin a dry place. . Checkwatershut-off devices leakage. for lf necessary, disconnect watersupplylinesto avoiddamagewhich may be caused dripwater by
4.3.3 Cleaninghe upper t s e c t i o n o f f r a me
Theinside theupper of section theframe of mustbe cleaned fromtimeto time. Forthispurpose remove bowl. the Ensure nocleaning that liquid seeps thegearsince would into it render gear the oil unserviceable.
4.3.4 Cleaninghestrainer t andtheoperatingwater feed system
Depending thewaterandoperating on conditions, strainer thesmail the and dischargeholesin the operating-water systemmustbe cleaned feed every3 - 6 months. In caseof calcification a chemical use cleansing agent. Thoroughly partswithwater rinsethe cleaned
2144-9001-201 /0699
84
4 . 3 . 5 l mp o r t a n th i n t s
Thebowl rotates a veryhigh at Hence, forces produced which enspeed. are can danger operating the in safety theseparator case of of - incorrect assembly thebowl of or - inadequate cleaning thebowl of Theinstructions assembly therefore followed for must be exactly.
T h e f o l l o w i n gp o i n t ss h o u l d a l s o b e o b s e r v e d :
. Before assembling bowl, the check be surethattheguide contact to and surfaces thebowl of oarts clean. are . Grease guide in with surfaces accordance thelubrication chart.
. When fittingthe bowl parts. make surethatthe O marks all partsare on in linewitheachother. (Onlythenwill the partsfit correctly pins overarresting andguideribs.)
(
I
Fig. 104
lf the planthasseveral separators. parts be surenotto interchange of

d i f f e r e n tb o w l s ( d a n g e r o f u n b a l a nc e ) .
Theoarts marked are - withtheserial-numberthemaof cnrne or - the lastthreedigits the serialof number.
Fig. 105
Thoroughly grease the gasKet grooves the bowlpartsand apply of a thin filmof grease, Check that the gaskets are not twisted.
Fig 1 0 6
-201 2044-9001 / 0693
85
R e p l a c i ntg eg a s k e t s h o Checkthe gasket. ATTENION: T lf bothsealing surfaces showsignsof wear,or if they havehardened are and brittle, - replace gasket. the lf onlyonesealing surface worn, is '180" - the gasketcan be turned through . Before fitting the new gasket 1, stretch gasket the and lighrly oil it withlubeoil.
F ig. 1 0 7
R e p l a c i n g h e g a s k e tc o m b i n a t i o n t
Fig 1 0 8
Rem oval
Gasket can be removed 3 undamaged by r slightly lifting gasket of its grooveusinga smallscrewdriver, the out . sliding plastic a strip2 behind gasket andthen the 3 . pulling gasketout of the groove the withthe aid of the plastic strip2
2c/,4-9001-201 / 0699
2 3
Fig. 1 09
Fitting
. Grease outside theannular piston. the of e Insert gasket into groove. 1 the o Press gasket intotheupper 1 edge thegroove a screwdriver. of with o Pull gasket intothegasket plastic 2. 3 with strip
o Check:
- The gasket mustbe seatedevenly the groove. 3 in - Gasket maynotprotrude 3 fromthe groove mounting in direction.
2044-9001,201 /0693
4 . 3 . 6 A s s e m l i n gt h e b o w l b
a a
Forreplacing polyamide see the ring section3.7. 4 gasketsintheannular piston. Insert 1 Grease guide the surfaces specias fiedinthelubrication chart.
Fig. 110
gaskets and 2 in the ctosing Insert 1 chamber bottom. Do not yet inserta gasketin gasket groove 3. Grease guidesurfaces specithe as fiedin the lubrication chart.
Fig
Placeclosing chamber bottom in 2 annular oiston . 1
Fig. 112
Insert gasket 3 in the closing chamber bottom.
Fig. 113
-201 2044-9001 / 0699
t';
88
. Grease bowlbottom. the
Fig.114
piece . Insert pressure the
F i g . 1 15
a
tool Boltthe mounting to the closing bottom. chamber Installthe closingchamberbottom pistonin the bowlbotand annular tom. mustbe aligned. The"O' marks
bottom chamber the Lower closing anticlockwise the by turning spindle positioningl ior Watch correct
Fig. 117
| 2044-9001-201
Westfalia
. Unscrew and liftout the tool
Fig. 11I
a
Turnthe bowl bottomon to its side withthe aid of the puiling device. Secureit againstrollingaway and toppling over.
tI
il/
. Screwin Allenscrews hand by
Fig
120
. Tighten Allen the screws 1s0Nm. to
Fig.
-201 204+9001 / 0699
t*,
90
AG WestfaliaSeParator
. Cleanthe bowlhubwith a cloth. o The conemustbe cleanand dry.
Fig. 122
Install the slidingpistonusingthe tool. mounting
piece. o Takeoutthe pressure
Fig. 124
-201/ 0699 2044-9001
91
. Stack the discs on the distributor neck - in numerical order - b e g i n n i n gi t hn o .1 . w
Fig. 125
Install distributor diskstack the and withthe compressing device.
F ig. 1 2 6
r Placethe separating disk over the distributor neck.
Fig. 127
-201 2044-9001 / 0699
YZ
Thoroughly clean grooves for gaskets and B in the bowltop. A lnsertgaskets.
Fig.128
a
gasket For replacing polyamide the refer section 4.3.8. to Placeon the bowltop withthe aid ol g the compressindevice.
. Screw boltintothedistributor, the
Fig
I J U
. Tighten compressing device the
\
Fig
141
--/tt
'12012047
/0693 2044-9001-201
s3
. To preventseizingof the threads carefully clean wipedry and grease in accordance with the lubrication chart - threads guide and surfaces bowl of bottom andlockring, - contactsurfaces bowl too and of l o c kr i n g . . Screwlockring intobowl bottomby hand(left.h d thread an ).
Fig.132
a a a
Screwin the bowllockring. Screw the pinspanner on and strike it with a malletuntit the ,,O,, markis reached.
F ig.
1 4 2
Clean and wipe dry the spindle cone with a cloth. D o n o t g r e a s et h e c o n e p a r t s ,
Fig. 1 3 4
Installthe intheframe means bowl by of the pulling device.
\._
Fig 1 3 5
*9
&44-9001-201 0699 /
g+
. Screw thespindle in screwusing the wrencn.
Fig
136
fightlyscrewhex headscrew. T o r q u e : 7N m 5 (
Fig.137
ix t:
.? 'i
Insert gaskets 1 and 2 into the grooves the bowltop. in
F ig. 1 3 8
gasket intogroove centripeInsert of pump. tal Lightly greasethreadsand guide pump. surfaces centripetal of pump Install centripetal the
Fig.l 39
-201 2044-9001 / 0699
r Mountcentripetal pump chamber cover. . Watch proper for locationl
Fig.l 40
. Insert gasket groove centrioeinto of tal pumpchamber cover.
F i g . 14 l
. Insert gaskets grooves sens_ into of ing-liquid pump. . Grease guide surfaces. . Installsensing-tiquid pump
:
Fig.l 42
. Fitupper centripetal chamber pumg cover.
Fig. 1 43
2044-9001-201 0699 /
Grease threads bowltop and lock on ring in accordance with the lubricat i o no l a n , Screwon lock ring and tightenit by (lefr.h striking and rhread ).
Fig. 144
-201 2044-9001 / 0693
AG WestfaliaSeparator
4 . 3 . 7 R e p l a c i n gh e p o l y t a mi d e g a s k e ti n t h e annular iston o
gasketl asedpolyamide Replace thedam only
Removal o Remove old polyamide ring. the o Heatthe ring with a hot-airblower; removal. thisfacilitates
g Fittin . Thoroughly clean and wipe dry the groove. r Heatthe polyamide for fiveminring 80 utesin a waterbathof approx. "C. . Wipedry the gasketand o pressit lightly intothe groove.
r Press polyamide at fourdiaring the metrically oppositepoints into the groove using vice. a Then o press in alltheway round. it
U s es mo o t hc o p p e r a w s . i
Fig
-ro' lDr.l,,so61 ,ornn
Ir lli
oa
( lf the deviation the pressed-in poly0f ringis m ore than 0.5mm , amide . the polyamide mustbe pressed ring in againin thevice. j
Fig. 1 48
C a r r yo u t s e v e r a lm e a s u r e m e n t s aroundthe wholecircumference of piston seeif the polytheannular to amidering is seated evenly in the groove.
Fig. 1 49
-201 2044-9001 / 0699
4.3.8 Replacinghepoly. t a mi d e g a s k e t( b o w l t o p)
Rem val o o Drivethe gasketout of the groove using cylindrical a pin. o Todo this, insert cylindrical alpin the ternately the holesprovided into
Fig. 150
g Fittin r Heat the gasket in approx.gO oC waterfor about5 minutes. . Wipedrythegasket. r Fitthegasket theclean roove into g of the bowl top (withthe narrowside facing bowltop). the o Placeon a woodenblockand . hammerthe gasketevenlyinto the groove.
Fig.l 51
o Press polyamide at four the ring diametrically pointsinto the opposite groove using vice. a Then o press in allthewayround. it
U s e s m o o t h c o p p e rj a w s .
T204805s
F i g . 15 2
' The sealingsurfaceof the gasket must not protrude morethano.s by mm fromthe surfaceA,,of the bowl , too.
E E ul
o x o
, I
Fig 1 5 3
2044-9001-201 /0699
100
4 . 4 V e r t i c a lg e a r p a r t s
2
8 _ 7 ----@
EI
0 ----d4
g'-'
10l
{
I
.:
,.'l:
Fig.154
1 Bearing housing 2 Gasket plainbearing s Spherical 4 Retaining ring 6 Hexheadscrew 7 Lockwasher
Sorino assemblv
,
10 11 12 14
piece eottoro"arffiihr.eaded
Gasket Bottom bearing cap W o r m p i n d l eo m p l . s c, Neck with bearing bridge cover, compl.
2044-9001-201 /0699
4 . 4 . 1 R e m o v i n gt h e v e r t i c a lg e a r p a r t s
After having removed bowl the r loosen drain oil screw and . letoildrain oitpan(approx.l) into 7
Fig
1 EE
a a
Unscrew headscrews. hex Remove operating-water feeding devrce.
9Zx
Fig
1 EA
e Remove spindle cap
I
Fig.
1 E 7
a a
Bend back washers, tab Unscrew hexheadscrews the from theneck bearing bridge.
F ig- t 5 8
-Z -.
2044-9001-201 /0699
tvz
Remove neckbearing protection the
UqU, a
Take flat gasket 1 out of the neck bearing bridge.
Fig
159
Remove the cylindricalpressure spring.
Fig 1 6 0
Press neck the bearing assembly ofl theframe fastening using three the screws.
Fig. 161
Detach neckbearing frorr the bridge theballbearing lightly by hammering on thespindle, and removeit.
F ig. 1 6 2
-201 2044-9001 ,'099,
Westfalia
. Pulloutthewormspindle
F ig- 1 6 3
ring retaining atthebase Removethe of thespindle.
Fig. 1 6 4
sleeve and bearing Pullthe bearing off the soindle with a two-armed puller.
ball contact bearing Drive angular the witha mandrel. outof thesleeve
/0699 2044-9001-201
'104
t
. Pulloff ballbearing protection ring, grooved bearing spacer ball ring. and
Fig. 167
. Unscrew bottom the bearing cap.
Takeoff thebottombearing with cap gasket.
F ig. 1 6 9
o
Unscrew the bottom bearinc pieceand threaded remove together thespring it with assemblv.
-201 2044-9001 / 0.-
t a
Undothe hex headscrews. Forcethe bearing housing with the plainbearing of itsseat spherical out and remove frombelow. it
Fig. 171
4 . 4 . 2 C l e a n i n gt h e g e a r c h a mb e r
a a
whenever changing oil,thoroughty the clean gearchamber thin-bodied the with oil, Carefully remove metalparticles fromthewallsand corners. D o n o t u s e f l u f f yc l e a n i n g a g s( n o c o t t o nw a s t e ) ! r
-201 2044-9001 / 0699
tuo
4.4.3 Re-assembly verti- Forre-assembly proceed reverse of in orderof removal c a l g e a rp a r t s

T h e f o l l o w i n gp o i n t ss h o u l d a l s o b e o b s e r v e d :
r Before gearparts, assembling vertical the - clean gearchamber the thoroughly. - check ballbearings wormspindle of Useonlythe ballbearings in specified the partslist: . High-tolerance grooved bearings, quality gradeP 6. ball . Angular contact bearings fitting pairs. ball for in . The two angular contact bearings ball mustalwaysbe replaced together Note! . The two angularcontactball bearings may be loadedaxiallyin one direction only. . Theymustbe f ittedso thatthesmall rim of the outerringof eachbearing i so n t o p . . Faulty mounting inevitably will result in damage bearing. to
:ir Itvl I ltl - (- -t ) l r

I
Fig. 172
Heatgrooved bearing andball 1 ball protection 2 in oil to bearing ring 80 oC,and slide themontothesoindle.
Fig. 173
Heat ball bearingprotection ring : and angular contact bearing r' ball 2 o i l t o8 0 o Ca n d slide them onto the end of the spindle. Whenfitting angular the contact ba bearings on thespindle, 2 make sure t h a tt h en a r r o wr i m s o f t h eb e a r i r g innerringsfacedownwardsto tf'e spindle end. Insert retaining 3. ring
Fig. 174
2044-9001-201 /06!A
a
Fig.175
w g
. Heatsleeve1 in oil to 80 oCand o slideit overthe angular contact ball oeailng.
t_J-'o,*oo,
Thewormspindle withmounted ball protection angular bearing ring. contact ball bearings and fittedbearing sleeve must - be ableto be fitted intothespherical plain bearing without 1 striking the upper spindle end, - be able to be moved axiallyby hand. Watchfor correct positioning.
Fig
176
I 2 3 4 5 6
Fig. 177
o Assemble spring the assembly: - Fitcupsprings on guide 3 bolt1 as shownin the adjacent diagram. - Place pressure cylindrical springs 2 on guidebolt1 and - compress themwithdisk4. - Fitsupporting 5 on the gurde disk bolt1 and - secureby meansof retaining ring 6.
when fitting newwormspindle, wormwheelshould replaced the a the be at sametime, since thispartis no longer perfect in condition eiiher andcould thus causepremature wearto the newwormspindle. Before installing neckbearing the bridge, checkto be surethat - gaskets in goodcondition. are - the neckbearing bridgeon the grooved bearing ball can be movedaxially lf not,smooth partswitha veryfineemerycloth. the
-201 2044-9001 / 0699
108
WestfaliaSeparatbrAG
. M g u n t t h e n e c k b e a r i n gb r i d g e :
't 2
2
Theupper bearing wormspindle ball of is contained pressure 1whichis held in ring by six radially arranged, uniformly distributedsprings 4.
ddc
i ! s
Fig. 178
- Insert pressure into ring neck bear.ingbridge 2.

The six recesses the pressure of ring facethe six holesof the neckbearino bridge.
- Thoroughly grease pistons spring
i I
I
pistons. Insert neckbearing 4 springs in thespring plugs Place threaded on 5. plugstogether withthe neckbearing Screwin the six threaded springs and intothe six threaded holesof the.neck springpistons bearing bridge and tighten.
Before fitting the operating-water f e e d i n gs y s t e m o Check:
- Gasket1 must be seatedin the groove thespindle. of - The spring must have sufficient ptay.
Fig. 179
-201I 0691 2044-9001
WestfaliaSepara1or AG _
r Ch eck;'
{ na
,"
- Spindle bespring-tensioned niust
S p l n d l cm u s t b e spring.tensloned.
Fig.l 80
Whenever thevertical parts fitting gear r check height thefitted the of bowt and . re-adjustif necessary. it
2044-9001"201 /0699
110
4 . 5 H e i g h ta d j u s t m e n t
F o r r e a s o n s o f w o r k i n g s a f e t y ,s p e c i a lc a r e m u s t b e t a k e n w h e n a dj u s t i n g . thebowl height o t h e c e n t r i p e t ap u m p c l e a r a n c e l r t h e n e c k b e a r i n gh e i g h t .
4.5.1 Bowlheight
The bowl heightis correctly in adjusted the factorybeforethe machineis dispatched.

Ghecking
Checkthe bowlheight if and re-adjust necessary: . whenever gearparts replacing vertical the . afterfitting different a bowlor reworking bowlcone, the . whenthecentripetal pumpexhibits grinding marks. . Firmly tighten bowllockring: the the "O"marks on thebowlbottom bowl or top and on the lock ring must be aligned.
Fig. 1 8 1
Thebowl height correctly is adjustec when distance the between the - upper edge theouter of frame wa and
edgeof the bowllockring upper / amountst043-45mm.
Fig 1 8 2
204/-9001-201
111
1 2 3
Fig 1 8 3
Adjustment . Unscrew bottom bearing 3. cap . Remove gasket 1. . Adjustthe bowl heightby turning piece2 bottom bearing threaded ( 1t u r n = 2 m m ) . Bowlis too low: - Turnthe bottombearing threaded piece lockwise. c Bowlis too high: - Turnthe bottombearing threaded a otece nticlockwise.
Finally Screwtightbottom bearing 3 withfittedgasket1. cap Ensure piece2 doesnotturnwithit thatthe bottom bearing threaded
4 . 5 . 2 C e n t r i p e t ap u m l p c le a r a n e c
Movethe centripetal pumpaxially to and f ro in the centripetalpump chamber, Measure the totalclearance (apA prox.'10mm). , Close hood, the a C he c k : - ls the hoodcorrectly seated the on framerim? - Are the hoodscrews tioht?
F ig- 1 8 4
grease threads thecenLightly the of pumpas specified the lutripetal in brication chart. Fit handle connection oiece1 in the pump. centripetal Hold the centripetal pump with wrench 2. Screwthe handle connection otece intothe centripetal pieceas far as it w i l lg o ( l e f t - h a ntd r e a d ) . h
Fig
7 A1
2M4-9001-201 0699 /
pump untilit Loosenthe centripetal restson the ribsof the bowltop. Holdthe handle connection oiece. Turnthewrench.
a a
Fig 1 8 6
G he c k : - Thecollar thehandle of connection pieceand the upperedge of the hoodmuststillbe flush.
Fig
Raise handle connection as the oiece far as it willgo. Measure axialplay' the Nz=4-6 mm
Fig
188
Check:
r Axialplaytoo large: - Raisebowl,see section 4.5.1- Adjustment. . Axialplaytoo small: - Lower bowl,see section 1 - Adjustment 4.5 the
,'0:3t 2044-9001-201
4 . 5 . 3 N e c kb e a r i n g
o Check,
if the bowl heighthas been re-adjusted.
T h e s p i n d l sm u a t b e spring-teneloned.
1
F ig. 1 8 9
2044-9001-201 /0699
114
4 . 6 M o t o r a n d c e nt r i f ug a l c l ut c h
Ge n e r a l
The centrifugal clutch - serves powertransmission motorand gear, between for - gradually its rated the speed, brings bowlup t0 - eliminates premature wearon gearpartsand motor. The starting by of shoes. timecan be regulated the number clutch shoesused, Thesmallerthe number clutch of - the lowerthe friction moment, - the longer starting time, the - the lessthe wearon gearpartsand motor. in The Only2,3. 4 or 6 clutchshoesmay be evenlydistributed the clutchdriver. the on number clutch shoesto be useddepends whether motorpowerhasto be of lower higher. or will starts. afterseveral Notethatthe driving effect improve after and willdisappear duringthe firstfew startsis normal Smoking the clutch of a shorttimeof ooeratron.
in up speed lf thebowlcomes t0 rated (see less than5 minutes name-plate). pulltoo astarting high curthemotorwill > (1..* 1,8x lp). rent This can condition beeasily overcome . by reducing number clutch of the to shoes 4 or 3. o Ensureequal distribution thq of clutch shoes.
F ig. 1 9 0
on shoesdepends the Wearto the clutch - number start-ups, of - ejection frequency. "Lubrication mainte-and fromtimeto time(See Shoes of condition clutch Check anceschedule") are in The clutch shoesmustbe replaced goodtime(beforethe linings w0.' rin; surf damage thecontact aceol clutch to to downto thebasematerial), avoid premature wearof the clutchshoelinings. wouldresultin such damage time,to avoidunbalance, at Shoes the Same all Replace always the clutch s cll u t c h h o e ! a Nevereplace nindividua
-201 2044-9001 / Oetr
115
4 . 6 . 1 R e m o v i n gt h e m o t o r
//
tr
A2043021
Disconnect motor suspend the and it ina suitable hoist. Unscrew hexagon ontheinthe nuts termediate flange. Remove lock the washers,
Fig 1 9 1
Remove motortogether the withthe clutch driver. Remove the clutch shoes (see 4.6.4).
Fig. 192
Unscrew hex headscrewon the the clutch driver. Pulltheclutch driver theshaftend off using pulling the device.
Fig. 193
-201 2044-9001 / 0699
t r o
4 . 6 . 2 P r i o r t o f i t t i n gt h e molor
S p e c i f i c a t i o n s c c o r d i n gt o D I N 4 2 9 5 5 - l E C 7 2 - 1 a
lf themotor notsupplied Westfalia was by Separator,

r checkr
- concentricity shaft of the end, - concentricity fastening of the flange, - plane tolerance thefastening of flange.
C o n c e n t r i c i to f t h e s h a f te n d y . Position measuring the instrument al rightangles theshaftend at a disto tance172. r Read off the changein the reading during one revolution theshaft. of
(
42042015
Fig. 194
D i a m e t e ro f t h e c y l . s h a f t e n d
d (mm)
C o n c e n r i c i t yt o l e r a n c e t ( no r ma l ) (mm)
o v e r1 0 t o 1 8 o v e r1 8 t o 3 0 over30 to 50 over50 to B0
0.035
0.04
0.05
0.06
C o n c e n t r i c i t y f t h e f a s t e n i n gf l a n g e o
. Fasten armwithmeasuring the instrument a distance 10 * 1 mmfrom at of theflange surface. . Placethe measuring at right bolt angles thecentering rim. to o Read thechange thereading in off duringonerevolutiontheshaft. of
Fig 1 9 5
-201/ 0699 2044-9001
117
Plane tolerance of f l a ng e
the fastening
196
. Fasten arm withmeasuring the instrumentat a distance 10 + 1 mm from of the flange surface. . Place the measuring bolt at right angles the flange on surface. . Readoffthechange thereading in during one revolution the shaft. of . Displace the measuring instrument t h r o u g h8 0 ' . 1 . Repeat measurement. the . Determine the mean value of both measurements.
F a s t e n i n gf l a n g e C e n t e r i n d i a me t e r g C o n c e n t r i c i t y n d p l a n et o l e r a n c e a ( no r m a l ) (mm)
D (mm) over 100 to 230 over230 to 450
0.1
0.125
4 . 6 . 3 F i t t i n gt h e m o t o r
Forfitting motor the proceed thereverse in order removal according tne of and 6 instructions in4.6.6.
2044-9001-201 /0699
118
t
4 . 6 . 4 R e mo v i n g t h e c l u t c h s ho e s
a o
Unscrew head hex 1. screws Remove brake the housino
-ur'
\ --0
Fig. 197
Unscrew hex headscrewout of the the clutch driver using a socket wrenchand slidethe ringtowards driveside. the
F ig- 1 9 8
Pullclutch shoesout towards the drive side.
\ffiffi
Fig. 199
-201 2044-9001 / 0t39
o
4 . 6 . 5 F i t t i n gt h e c l ut c h s ho e s
o Fittheclutch shoes equally distributed (3or4 or6),into slits the the of clutchdriverso that they will be pushed thedriver notpulled. by and
No t e : r Ensure that the clutch shoes fit looselyin the slits of the clutchdriver.
Fig.
a a
Slidering 1 ontothe clutch driveras far as it willgo and secureit with hexheadscrew2. Screw the brake on houslnq.
A20rt4009
Fig.
Intheevent unusual of noises occurring in thecentrifugal clutch during start-up, . Applya water.thin layerof paste to pressure surfaces (see4.2.3- Lu_ a brication chart). lf the Iubricant layeris too thick,some of thepaste getontothefriction can surfaceand causeclutchslippage.
A2044010
F ig.
2044-9001-201 /0699
tzv
I
4 . 6 . 6 F i t t i n gt h e c l u t c h d r iv e r
I
power transmittedtheworm Themotor is wheel to shaft theseparator a cenof via trifugal clutch proper To ensure functioning the centrifugal of clutch, clutch the driver mustbe fitted fastened on themotor and so shaft end,thatafter mounting motor the the clutch shoes with abut whole their surface theclutch on drum.
Distance clutch of driverto clutch drum
C he c k : L2 >Ll
: 1
L2=Ll+approx.5mm
Fig
Tofasten clutch the drrver the motor on shaft r firmly tighten screwheadof the the hex headscrewwith trunion aoainst the contact surface.
E=M10 d = 7mm
Fig.204
\ . Fitting clutch the see shoes: 4.6.5. r Forconnecting motorproceed the according the instructions 4.6.3. to in . Checkdirection rotation. (see of speedand starting timeof the bov11l 4.1.4 ar: 4.1.5)
-201/ 0439 2044-9001
4 . 7 R e m o v i n gt h e g e a r pumpandpumpcoupl. ing
o Unscrew ventilation the grid on the pumpsideof the seoarator.
S
. Loosen threaded the oin.
Fig.
Slide coupling 1 on theshaft hatf end towards pumpsideand the takeout plastic strip2.
I i l
' l
. Loosen flange the connections o Unscrew fastening the screws. . Remove pumo the
2044-9001-201 /0699
tzz
g 4.8 Horizontal earparts
l') (\.1
c\l
C\I
(o
N
-$
C\I
C\J
(.)
AI
Fig. 209
i^^
4 . 8 . 1 R e mo v i n g t h e w o r m w he e l
a a
Remove gearpump the and pump coupling 4.7). (see Loosen drain oil screw Letoildrain oiloan into
Fig. 21 0
Unscrew headscrews hex fromrevolution indicator housino.
Fig
211
Remove revolution Indicator housIng.
I
l,
Fig
212
Unscrew hex neaoscrewand the washer.
Fig. 21 3
2044-9001-201 /0699
124
( o Pull coupling withflanged the hatf fan paddleoff the shaftend of the worm wheelshaft.
Tool: Puller
F i g . 2 14
. Takethefan paddle of the frame out
Fig 2 15
r Unscrewthe collar nut with tne tsocketwrench; whiledoingso o hold the worm wheelto prevent the wormwheel shaftfromturnino.
Fig 2 16
Unscrew hexheadscrews the the on bearing cover. Force the bearing cover off the centeringrim using three screws ( D l N9 3 3- M 1 0 x 5 0a n d ) takeit outtogether thebailbearwith , ing and gasket.
Fig. 21 7
-201 2044-9001 / 0699
Pullthe bearing ball protection 1 ring offtheshaft. Unscrew hexhead the screws from theworm wheel; while doing so holdthe clutch drumto prevent the worm wheel shaft from turning. Force worm the wheel thecone off of theworm wheelshaft and remove it,
Fig 2 1I
4 . 8 . 2 B e f o r ea l o n g - t e r m s h u t - d o w n o f t he s e pa r at o r
Drain lubricating the oi,. gear Fill chamber corrosion-preventing sHELL with oil,e. g, Ensis 30. oil Oillevel must upto middte sight be gtass. of Let separator forapprox. minutes out bowl toensure allgear the run 10 with that parts splashed corrosion-preventing are with oil protective Drain oil. special measures removing corrosion-preventing notbetaken for the oilneed Before re-starting machine, thegear the fill chamber thespecified oil with lube (seelube table) to theupper oil up third thesight of gtass Store greased in a dryplace. the bowl
2044-9001-201/ 0699
tzo
4 . 8 . 3 F i t t i n gt h e w o r m wheel
proceed reverse (4.8.1), When fitting worm wheel. in the order removal of
t l mp o r t a nh i n t s r Oilthe conical oartof the wormwheeland . wipe it cleananddry witha cloth. o Carefully cleanthe hub of thewormwheel.
42044017
Fig, 21 I 1
2
J
Wormwheel Wormwheelshaft Ring ball Angular contact bearing
5 6 7 8
Collar nut Gasket Bearing cover Bearing cover
r Thewormwheel1 mustbe clamped ontothe wormwheelshaft2 by tightening with the hex headscrewsin the wormwheelevenlyand alternately a torque wrencn. T o r q u e : 4N m 4 . Whenthetoothed is worn: rim - Alwaysreplace wormwheel1 andthe wormspindle together.
a a
shaft2. Slidering3 ontowormwheel Mounton wormwheelshaft: - largebearing cover7 withgasket 6. - angular 4, contact bearing ball - screwed-on smallbearing coverB. positioning the largebearing Watchfor correct of cover7! Remove smallbearingcover the 8. wrench to Screwcollarnut 5 tightly the shaftend usinga socket Screw thesmall on bearing cover again. in with 4.2.2. Fillgearchamber accordance chapte(
a a a a a
-201 2044-9001 / 0699
127
During running-in the gearparts gearpumpmustnotrun. of the Before switching the motor. on checkthattheplastic striphasnotbeeninserted i n t h ep u m p o u p l i n g . c Check direction rotation bowl(4.1.4). of of (4.1 Checkspindle speedwitha handtachometer .5) To run in new gearparts, the separator for approx, let run one hourwirhout bowl. Whilerunning thegearparts, in switch motor andoffseveraltrmes. the on Afterrunning-in gearparts: the - Install bowl. the - Adjust bowlheight (see4.5.1). the
-201 2044-9001 / 0699
4 . 9 R e mo v i n g t h e c l u t c h drumand wormwheel shaft
(see 6.1). Remove motor 4 the pump pump Remove gear the (see and coupling 4.7).
a t
Unscrew head hex 1. screws Remove brake housino, the
-(^
F ig.
Unscrew the Allen screw with a wrench. socket While doing so - block clutch pulley thepump the on sidewitha screwdriver to oreventthe worm wheel shaft fromturning. Rdmovethe fan-typelock washer andcentering disk.
F ig. 221
Forcethe clutchdrum otf the shafl end using pulling the device.
Fig.222
2044-9001-201 /0699
t<J
Removethe clutchdrum from the shaft end of the worm wheel shaft using mounting andwiththe the tool aidof a crane. Dismantle wormwheel(see4.8.1).
Fig
zzJ
Unscrew hex headscrewsin the the bearing cover. Force thebearing off cover means by of hex headscrews and with the sealing take it off together ringand gasket.
Fig.224
Lightlyhammeron a hard wooden block to drive out the worm wheel with shafttogether ringandballbearingtowards pumpside the
H]
Carefully takethe wormwheelshaft out of the frame.
F ig. 2 2 6
2044-9001-201 /0699
130
I
4.9.1 lnstallation f the o worm wheelshaft a n d t h e c l u t c hd r u m
Forre-installation proceed reverse in order removal, of

P a ys p e c i a a t t e n t i o no t h e f o l l o w i n g l l t o Theconical partof theshafthasto be cleaned andwipeddrywitha smooth rag ano o the inside the clutchhub is to be cleaned well to assureproper of as fitting. . The Allenscrewhas to be tightened by meansof a torquewrench. T o r q u e15 0 N m :
F ig. 227
4.9.2 Installation f the o s e a l i n gr i n g s
Lubricate sealingsurfaces the shaft sealingringswith oit ; neveruse the of grease! sealingrings whichhavedriedoutor hardened a result a longstorage as of time can be immersed hot oil (70"C) for about20 minutes in before fitting.
a a
Do notdamage sealing surfaces. Insert shaft rings. sealing The inscribed side mustfacetowards serviceman. the Thesealing of the shaftsealing lips ringsmustnot gripthe shafttoo tighily. It mustbe possible turnthe shafteasily hand. to by
-201 2044-9001 / 0699
; J i
4 . 1 0F i n a lc h e c k sa f t e ra s - B e f o r e s t a r t i n gt h e s e p a r a t o r s e m b l i n gt h e s e p a r a t o r
Perform following the checks assembling before after and starting separator: the
C he c k s Chapter
1 . B o w lh e i g h t z. Oil level gearchamber in 3. Direction rotation bowl of of 4. Bowlspeed 5. Starting timeof bowl/ Current consumption 5. Smooth properties separator running of 7. Tightness suction of product pump line of
4 5.1 4.2.2
+.t.+
4 1,5 4.1.5 3 8.1
D u r i n gs t a r t i n g h e s e p a r a t o r t Performthe followingchecks after assemblingthe separator: C he c k s C h a pt e r
1. Temperature process liquid of z. Observe water, sludge and oil outlets see if bowl to properly. operates 3. Adjustment pre-set of valve
J,J
".
2044-9001-201 /0699
.;i.L
Guide ordering parts to Frame, complete Lower section frame of

Lower section frame(viewfrombelow) of Lower section frame of Upper section frame of withsyphon Upper section framewithout of syphon
letr 1a7
tJd
t + l 1Aa
lntermediate flangecomplete Inspection compl. port, Junction assembly Junction assembly Flansch vollst. Fastening of theseparato( . . . parts .. Gear, complete . . Spring assembty Worm spindle, complete Neck bearing bridge covercpl. with Centrif clutch. ugal comptete Revol ution indicator, complete
Available gearparts B o w l , c o m p l e. . . te pump compl. Centripetal
144 145
t4b
147
t+o
149 151 152

1qq
tco
160 161
tbc
Hood,complete... Accessories
W a t e r f e eid ec, o m p l . l n
169 ....... t,... 172

ttc
Pumpconnection, compl. Pumpconnection, compr. Pre-strainer, (on compl. special order) Pre-strainer complete special (on order)
Setof tools accessories and Lubricant (hazardous substance) gear Single pump (with numbers part forpump connections compl.)
175
t/o 't70
181 182
toJ
2044-9001-201 /0699
Westfalia
G u i d et o o r d e r i n g a r t s p
A rapid correct and parts onlybeguaranteed supply spare of can if yourorder includes following the details: . Model centrifuge seename plate of
e.g.OSC50-0136-066 o Serial-No. . BowlSerial-No. o Partdescription o Part-No. see nameplate frame or rim e.g.1706-223 see bowllockringand bowlbottom lf it differs fromthe Serial-No. the machine. of see Listof Parts e.g.frame see Listof Parjs e.g.2044-1100-000 The partno. is alsoshownon all majorparts see nameplate pump on
o Model and number of
parts pump Onlywhen ordering spare for andpump connection oarts. "L' -L) Part-Numbers ending withletter (e.9. 3158-102i designate parts which are available different in designs the separator for concerned.
pump
2044-9001-201 /0699
33 37
i CU
52 36 38
cl
8 9 11 10 19 20
20441100{10 1
Fi9. 228
-201 2044-9001 / 0699
j 37
Partdescription
D i me n s i o n s
2044-11 -L 00
1
7
F r a me , c o mp l e t e
I 10 11
IZ IJ
13.1 13.2
1 e e 1 a A
14 15
to
17 18
10
20 22
2,5
2179-1001-010 see page144 2179-1 085-000 001 9-6966-1 50 2178-1 085-000 001 9-6933-300 2179-1 038-000 2179-1031-000 2179-1 039-000 0026-1 086-030 0021-2843-980 0026-1 262-550 0006-4234-1 60 0021-3527-000 0019-6935-300 0019-8910-030 0007-1 796-550 0004-21 99-750 -0028-800 0001 2179-1124-000 001 9-6845-300 see page145 0004-5457-780 -1 001 9-6971 50 -0146-000 0001 0019-6972-'150 00'13-0280-300 2044-1 9-000 21 0007-2571-750 0019-6901-300
'1 1 1 1 1 1 1 1
z U
L o w e r s e c t i o no f f r a m e
1 '1 't 1 1 1 '1 1 1

a
Intermediate flange, complete Ventilating plate Hex headscrewISO4017 Ventilation grid HexheadscrewISO4017 Brake housing Brakebolt.comolete - Brakebolt - Cylindrical tSO2338 pin - Brake lining - RivetDIN661 pressure Cylindrical spring Tapered handleDIN99 Hex headscrewISO4017
M12x20 M10x20
B-6x14 40x148,8x8 4x12

46x5,5x95-5,5Wdg.
34
eR
1
z a
37
QC qn
51 52
1 1 6
p D S c r e w l u g I N9 1 0 Gasket 7603 DIN Gasket glass Sight Flange Hexhead screw 4017 tSO Inspection compl. port, Gasket Hexhead screw 4017 ISO Welded flange Hexhead screw 4017 ISO Hexagon tSO4032 nut Operatin!-water ngdevice feedi Gasket' Hexhead screw 4017 ISO
M125 M10x25 G3/4A 427x32 55x75x2 80-70 M6x25 52-80x122x1,5 M12x35 11/zin M12x40 M12 297x4 M8x 6 1
2044-900t-201 /0699
20441100-01G2
Fig. 229
Po s .
Part-No.
Qty.
Partdescription L o w e r s e c t i o no f f r a m e( v i e w f r o m below)
Dimensions
58
OU o l
2179-1120-000 -300 001 9-6901 2179-1120-0.10 001 9-6839-300
1
/1
I C l
Cover Hexhead screw 40.17 ISO Cover Hexhead screw 4017 ISO
M8x16 M6x10
-201 2044-9001 / 0Ee3
IJY
71
1 ^
75
20441100{00.1
Fig.23o
Pos.
Part-No.
Qty'
P a r td e s c r i p t i o n
D i me n s i o n s
L o w e rs e c t i o n f f r a m o e
7i
71 72 73 74 75
0019-6841-300 -3038-000 0021 744-160 0026-1 2169-3323-000 402-030 0026-1 0019-6907-'150
4 1 1 1 1 1
HexheadscrewISO4017 Paddle feather key Clutchhalf(separator) Disk HexheadscrewISO4017
M6x16 298x8 A6x6x35 8.2x30x3 M8x30
2044-9001-201 /0699
140
30 26 27
I
I
25 3 2 54
48 47 49
53 56
Yt-v!4 si,[-^
41 40.1
42 40.4 44 40.2 40.5 -----
*oX'
20441100{1c3
Fig. 231
-201 2044-9001 I 0699
Part-No.
z
Dimensions
4 5 24 25 26 27 28 29 30
al
.tz
40.1 40,2 40.3 40.4 40.5 41

+z
43 44 45
+o
47 48 49
AE
54
66
56 57 57.1 57.2 57.3 57.4
2044-1002-L 001 9-6202-1 50 2044-1 795-000 0007-2548-750 0007-3032-750 2170-126-000 1 001 9-6973-1 50 2170-1222-000 0007-1 937-750 001 9-51 96-1 50 001 9-0235-300 0007-2148-750 see page146 see page147 0007-2335-750 2178-2775-02A 2178-2776-020 2178-1124-010 -01 0001 88-030 0018-4061-300 0018-0991-260 0004-5460-780 0019-6971-'150 -0147-000 0001 001 9-6972-1 50 0013-0280-300 see page148 2178-8851-000 001 9-4547-090 0007-1 845-750 2179-1177-010 0007-2507-750 0019-61 22-150 0004-5274-780 2168-8769-000 001 8-3064-600 001 8-2786-758 00'18-3816-300 001 796-600 8-1
1 1 1 1 1 4 1 5 2
A z
U p p e r s e c t i o no f f r a m ew i t h s y p h o n
1 1 .1 '1 '1 1 1 1 1 '1

a
Allen screwDIN912 Baffle ring Gasket Gasket Supporting base HexheadscrewISO4017 Hinge sleeve Gasket Hex headscrewDIN561 Hex headscrew Gasket Junction assembly Junction assembly Gasket Syphon, compl. - Syphon - Flange - Flange - Hoseclip - PlugDIN2950
M16x45 640x4 568x6 M12x45 69,2x5,7 M1 0 x 3 0 - R l M12x50 50x66x8
80x95x1 5
1
z a
1 1
Z
1 '1 1
z
Gasket Hexhead screw 4017 ISO Welded flange Hexhead screw 4017 ISO Hexagon tSO4032 nut Flange compt. Inspection cover Knurled screw 464 DIN Gasket Pipe bend
AS48-95 290-3l4in 1 0 0 x 1 4 05 1 x M12x35 2in M12x40 M12
M8x30
IUbX/
1 '1 1 '1
z
16x3.5 MBx20 12x19x3 R1/2in 1 0 x R1/2in 10 x 13 B-22 R'l/2in 13
2044-9001-201 /0699
WestfaliaSe rator AG
6 4 5 28 24
30 26 27
48 47 49
{kv{,i;
40.2 43 40.4
-.-___.+a
Fig. 232
-201 2044-9001
Pos.
z
Pa r t - N . o
Qty.
Partdescription
Dim nsios e n
2044-1002-L 001 9-6202-1 50 2044-1 795-000 0007-2548-750 0007-3032-750 2170-126-000 1 0019-6973-'150 2170-1222-000 0007-1937-750 001 9-51 96-1 50 001 9-0235-300 0007-2148-750 see page146 see page147 0007-2335-750 2178-1124-010 0018-4061-300 -01 0001 88-030 -1 001 9-6971 50 page148 see -000 2178-8851 00'19-4547-090 0007-1845-750 2179-1177-010 0007-2507-750 001 9-61 22-150 0004-5274-780 2168-8769-000 001 8-3064-600 001 8-2786-758 0018-3816-300 001 796-600 8-1 8 1 1 1 1 4 '1 5
z
3 4 5
o
section fframe irhout o w lUpper syphon I s c r e w I N9 1 2 D lAllen Baffle ring I
M16x45 640x4 568x6 M12x45 69,2x5,7 M10x30-Rl M12x50 50x66x8
24 25
10
27 28 29 30 31
JZ
lGasket lGasket base lSupporting head screw 4017 ISO I Hex HinOe sleeve I lGasket
head screw 561 DIN lHex Hexhead screw I Gasket Junction assembly Junction assembly Gasket Flange Hose clip Flange Hexhead screw 4017 ISO Flange compl. Inspection cover Knurled screw 464 DIN Gasket Pipe bend Gasket Allen screw 912 DIN Gasket Hose outlet - Hose outlet - Hose - Hose clip - Hose outlet
4
z
40.2 40.4 43 44 46
A7 46
1 1 1 1 1 1 2 1 '1
z
80x95x1 5
'
AS48-9s M12x35
49
tre
"1
M8x30 106x7 16x3.5 V8x20 12x19x3 l 1 / 2 i nx 1 0 11/2ix 10 n 13 )-22 l'1/2in 13
54 55
1 1
z
57.1 57.2 57.3 57.4
1 1 1 1 2 1
.l
2044-9001-201 /0699
144
Fig. 233
Pos.
Part-No.
Qty.
Dimensions
3 0 3 7 -0 2 1 . 1 1 1
z A q
1 1
I n t e r m d i a t e l a n g e c o mp l e t e e f , Intermediate flange S t u dD I N9 3 9 Lockwasher DIN127 Hexagon ISO4032 nut Lockwasher DIN127 HexheadscrewISO4017 M16x40 A16 M16 A16 M16x45
3037-1 028-L 0019-7726-15Q 0026-1 330-1 90 001 3-0282-400 0026-1330-'190 001 9-7038-400
4 4
-201 2044-9001 t 0t9?
{
Fig.234
i I
Po s .
P a r t - No .
Qty. 1
I
Partdescription I n s p e c t i o np o r t , c o m p l .
D i me ns i o ns
1 2
a
4 5 6
-0 2178-104520 2178-1047-000 2178-1160-000 0026-1 556-1 50 2178-1124-020 -01 0001 82-030 0018-3817-300
1 1 1 1 1
Inspection port,compl. Flap Notched ISO8740 pin Flange Flange H o s e l i p D I N3 0 1 7 c
4x25
AL50-70
-201 2044-9001 / 0699
146
2169 280s{60
Fig. 235
Po s .
P a r t - No .
oty.
1
P a r td e s c r i p t i o n J u n c t i o na s s e m b l y
D i me ns i o ns
2 16 9 - 2 8 0 s . 0 6 0
1 1
l d
t . z
' l A 1 R
l . o 1 7
1.8
a
2169-2832-01 0 2169-2831-020 2169-2831-030 0018-4845-750 001 8-4845-01 0 0018-4845-020 2178-108-000 1 -300 001 3-0291 001 8-0990-260 0004-2216-780 001 394-500 8-1 001 9-6973-1 50 0013-0280-300 -0772-000 0001
1 1 'l 1 1 1 2
t1
'1 2 1 B 8 1
joint, Expansion compl - Expansion joint - Expansion joint - Gasket - Gasketholder - Clamp, compl. - Plate - Hexagon DIN985 nut - P l u gD I N2 9 5 0 Gasket DIN2690 Straight-way valve Hex headscrewISO4017 Hexagon ISO4032 nut F l a n g e I N2 6 3 1 D
M8 290-1l2in 50PN6 M 12x45 M12 50x60,3
-201 c 9 2044-9001
.4-.,\,
1.5
1.8
rl
r.6
/ 4
"
2169 2805 070
Fig.236
Pos.
Part-N . o
Qty. 1
Partdescription l J u n c t i o na s s e m b l y
D i me ns i o ns
2 16 9 - 2 8 0 5 - 0 7 0
I t . l t . z
1.4
1 ^
1 ' 7
1.8
z
\, 4
2169-2832-010 2169-2831-020 2169-2831-030 001 8-4845-750 0018-4845-0'10 001 8-4845-020 2178-108-000 1 0013-0291-300 0018-0990-260 0004-2216-780 0001-0772-000 001 9-6973-1 50 001 3-0280-300
1 1 1 1 1 1
4.
1 1 1
/1
ttxpanslon compl Jornt, I - Expansion joint - Expansion joint - Gasket - Gasket holder - Clamp, compl. - Plate - Hexagon DIN985 nut - P l u gD I N2 9 5 0 GasketDIN2690 Flange DIN2631 HexheadscrewISO4017 Hexagon ISO4092 nut
M8 290-1/2in 50PN6 50x60,3 M12x45 M12
2044-9001-201 /0699
14s
Bestellnum er m
Bezeichnung
-000 2169-1121 10 20 40 50 60 2169-1'124-030 1 001 9-7039-50 6-040 0026-021 -1 0001 246-000 001 3-0282-300 0018-3812-300
Flansch ollst. v Flansch ISO Sechskantschraube 4017 Scheibe Flansch 2631 DIN ISO Sechskantmutter 4032 Schlauchschelle
2044-9001-201
,a
1ê
6 5 4 3 2 1 7
Fig. 238
Po s .
Part-N . o
Qty.
P a r td e s c r i p t i o n F a s t e n i n gp a r t s o f t h e s e p a r a t o r
1
z
as perorder 0026-2129-030 0021-303't-750 0026-21 30-030 0006-4402-01 0 001 3-0284-300 -1 2251 003-000
4
+
4
+
Anchor bolt cap Rubber cushion

vdv
4
q
12 8 1
Cupspring DIN2093 Hexagon ISO4032 nut Foundation frame (onspecial orderonly)
2044-9001-201 /0699
rator AG
--s'
1o"
ll l l _ -
2044-330&01G1
Fig.239
-201 2044-9001 ,'C*a
Po s .
Pa r t - N . o
Qty.
1
P a r td e s c r i p t i o n G e a r , c o mp l e t e
D i me n s i o n s
2044-3300-01 0
1
z
4
-7
8 10 11 12 14
2179-3136-000 0007-2379-750 0011-8071-000 0026-5845-1 70 001 9-6973-1 50 0026-1 328-1 90 p a g e1 5 2 ' see 00'10-7202-000 0004-531 6-780 001 0-8003-230 see page155 see page156
1 1 '1 1
1 1 1 1 1 1
Bearing housing compl. Gasket plain Spherical bearing Retaining DIN472 ring HexheadscrewISO4017 Lockwasher DIN127 Spring assembty Bottom bearing piece threaded Gasket Bottom bearing cap Wormspindle, comptete Neckbearing bridge withcover, cpl.
129x4 GEsOES 120x4 M12x45 412
80x95x1,5
2044-9001-201 /0699
tcz
i
I
Fig. 240
,l
Pos,
Part-N . o 0 0 10 - 7 2 2 0 - 0 0 0
oty.
1
Partdescription
D i me n s i o n s
g Sprin assemly b Guide bolt Disk Cupspring pressure Cylindrical spring Disk Retaininq DIN471 ring
1
z
5 6
001 0-7206-000 001 0-7209-000 0006-4331-0'10 0006-4265-1 60 0026-2385-400 0026-5868-1 70
1 1 8 1 1 1
40x16,3x2
50.6x3,6x91,3-4,5WDG
16,4x26x2 16xl
-201 2044-9001 ,/0693
1 E.A
(
Fig. 241
ffi
-201 2044-9001 . C:30
Pos.
Part-N . o
Qty.
P a r td e s g r i p t i o n
D i me n s i o n s
s e ep a g e1 6 3 '1
z
W o r ms p i n d l ec o m l e t e , p Wormsoindle protection Ballbearing ring Angular contact bearing 628 ball DIN Retaining DIN471 ring Bearing sleeve protection Ballbearing ring Grooved bearing 625 ball DIN Spindle cap Gasket
4 5 7 8 9
see page163 0008-3008-050 1 001 -7306-1 00 0026-5863-'170 001 0-7205-01 0 0008-5508-050 0011-6211-110 -740 0008-5501 0007-2929-750
1 '1
z
'1
1 1 1 1 1
7306-BMPUA 30x15 72 6211-JP6 55,2x3
-201 2044-9001 / 0699
156
,'
7 5 6 3
r.3
1.2
I
qG
Fig. 242
1.4
Po s .
Pa r t - N . o
Qty.
1
Partdescription N e c k b e a r i n gb r i d g e w i t h c o v e r ,c p l .
D i me n s i o n s
0 0 0 8 - 5 5 0 0 -0 81
1
L Z | ,.J
1
t . +
t.c
4 6
'7
8
J
0008-5510-'170 0008-5506-1 40 0008-5507-1 80 0026-2225-110 0006-4389-090 001 426-150 9-1 0004-1 657-77A 0008-551 4-090 0007-2607-750 0004-1 658-770 0006-4309-1 60 0008-5502-260 0026-5894-400 00'19-6614-150
1 1 1 ,1 1 1 1 1 1 't
Neck bearing bridge, complete - Neck bearing bridge - Neck pressure bearing rrng - Spring piston - Setof neck bearing springs - Threaded plug Gasket Counterring Gasket Gasket pressure Cylindrical spring protection Neck bearing cap Tab washer 93 DIN Hexhead screw 4014 ISO
30,5x24,5x40
23,95x6,5x4E-5,5WDG.
M38xl ,5x30,6x39
148x218x0 3 90x35 162x208x0.3

74,5x4,5x32-4,5Wd9.
M16x90
ii:
trl
ij
ij
2044-9001-201 Ct39 ,
tc6
Westfalia
t
Po s . Part-N . o Qty. Partdescription D i me ns i o ns
13 15
to
17
t6 IY ZU
21 22 23 24 25
zo
see page163 2179-3400-01 0 2179-3447-000 001 9-6522-1 50 2179-3378-000 oooT-2572-750 0019-6938-300 0026-1 337-300 1-3208-470 001 2170-3305-000
UUI\'-JIJ/.UbU
l I l I l
I
l I
1
1 1 3
l
I
'
6
o
27 28
ZY
2170-3375-040 0007-2608-750 001 9-6935-300

UUZO.IOO/-JUU
1 1 1 1 1 3
e
en
31 32 34
EA
a7
ee
40 41 42 43 44
0004-3003-830 0008-5508.060 0011-6211.i:f.J 0 2179-3s75-030 0004-2569-770 001 9-6935-300 0026-1 337-300 0004-3004-830 see page160 00?6-1 243-300 0026-5682-1 70 001 9-6202-1 50 s e ep a g e1 6 1 001 9-6935-300 0004-5358-700 0026-601 70 1-1
1 1 1 1 1
1 1
, . ' 1 l
I
&a
1 1
?
1 1
wheel, complete lWorm wheelshaft lWorm plate withtoothing lClamp HexheadscrewISO4014 Bearing cover, complete Gasket HexheadscrewISO4017 Lockwasher DIN127 Angular contact bearing 628 ball DIN Ring Collar nut Bearing cover Gasket HexheadscrewISO4017 Lockwasher DIN127 Shaft sealing DIN3760 ring protection Ballbearing ring Grooved bearing 625 ball DIN t Bearing cover Gasket HexheadscrewISO4017 Lockwasher DIN127 Sealing ring Centrifugal clutch, complete Centering disk Fan-type lockwasher Allen screwDIN9'12 Revolution indicator, complete HexheadscrewISO4017 Gasket Retaining DIN471 ring
M10x90 250x4 M10x35 810
M40x1,5 85x35 M10x25 810 AS35x52x7

oz I r-Jrb
'100x150x0,3 M10x25 810 AS40x60x1 0 18x60

'lA 6
M16x45 M10x25 165x202x1 60x2
2044-9001-201 /0699
tou
4 2.1
z.z
2 3
A2044E05
Fig. 244
Pos.
P a r t - No , 2044-3385-000
Qty. 1
P a r td e s c r i p t i o n C e nt r i f ug a l c l ut c h , c o m p l e t e
D i me ns i o ns
1 1. 1 1.2 | .\) 2 2.1 2.2 4
2044-3370-000 2179-3365-01 0 2044-3366-000 001 9-6972-1 50 2179-3469-L 001 9-6907-1 50 2179-3367-000 0019-0167-300 see 0a0e163
1 1 1 1
I
tr
1 1
Clutch drum,complete - Clutch pulley - Ring - HexheadscrewISO4017 Clutch driver - Hexheadscrew - Ring HexheadscrewDIN561 Clutch shoe, compl
M12x40 M8x30 M10x'16
this statediameter motorshaftend and widthof key of m Whenordering part,please
-201 2044-9001 / 0699
s)
42043E08 Fig. 245
Pos.
Pa r t - N . o
Qty. 1
P a r t d e s c r i pt i o n
D i me n s i o n s
311 -3495-000 7 '1

z
p R e v o l u t i oin d i c a t o c,o m l e t e n r Revolution indicator housing Revolution indicator disk Shaft pin Cylindrical ISO2338 Wormwheel Gasket Tommy screw
4 5 7
3117-3493-000 3117-3497-010 3117-3488-010 0026-1 049-030 3117-3487-010 0007-2502-830 001 741-80A 9-1
1 1 1
z
B-3x24 12x3 M26x1,5x14
1 1 1
-201 2044-9001 / 0699
A v a i l a b l eg e a r p a r t s Po s . Fig. Part-n . o 5 0H z Part-n . o 60Hz P a r td e s c r i o t i o n
Motorspeed n=1455RPM Bowlspeed n=6500RPM 241

1
Motorspeed n=1745RPM Bowlspeed n=6500RPM 2044-3429-030 2044-3420-030 2179-3440-010
2044-3429-020 2044-3420-020 2179-3440-000
Worm spindle, complete n

Wormspindle n
241 243
Worm wheel, complete n
Mo t o r p o w e r 1 5k W 4 244
-3051 -000 0021 (4 shoes)
-3070-000 0021 (3 shoes)
Clutch shoe,compl. tr
M o t o rp o w e r 1 8 . 5k W 4
244
-3070-000 0021 (6shoes)
-3051-000 0021 (3shoes)
Clutch shoe, compl. n
of on on tr The part-number thispartdepends the motorspeedand on the bowlspeedas stated the name-plate I of thecentrifugel sect.4 1.5. See lmportant: Wormspindle wormwheelmustalways replaced thesametime. and be at
-201 2044-9001 / 0699
39 38 50 4
s0.3
s7,
36 50.1 50.2 34 33
13 11t1i
"@10
30
.tz "A
t)eY
16 -/
25,---;tE
z1
..31\
,e
./ffi
t, ii 43
+v
L'
28 27.4 27.3
-27.2
Fig.246
,'0a93 2044-9001-201
53
Pos.
Pa r t - N . o
Qty.
1
Dimensions
2044-6600-L 2044-6604-L 2044-6503-020 0007-3441-790 733-7600007-1 0007-340250 0007-1 701-840 0007-1 696-790 -850 0007-3401 2044-6426-L 0007-1 890-790 + 0007-1 828-750 0007-16e6-790 + 001 9-9503-360 2044-6500-L 0007-1 698-790 0007-3187-790 001 e-0966-360 0007-1 -750 941 2044-6620-L 2044-6660-L z rov-ooo.J-uou 2044-6663-01 0 2169-6663-080 z | / u - o o o o -tu u 2044-6650-L 0007-2080-750 2044-6610-L 0007-1 694-91 0 0007-3346-790 2044-663'1-L 001 9-6346-400 0007-2940-750 2178-6642-020 0007-2023-750 2178-6642-030
z r o Y - o o \ tt - u z u
AA
6 8 10
11 12 14
to 1'7
18
10
20
zz
1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 '1 1 1 1 1 12 169 12
z
24 25
zo
tr
01
27.1
z L z
27.3 27,4 28 29
.tu
a tr
1 1
I
I Bo w l ,c o mp l e t e I Bowlbottom, compl. I piston Annular Gasket Gasket Gasket Gasket Gasket Gasket Closing-chamber bottom Gasket Gasket Gasket A l l e n c r e w I N9 1 2 D s piston, Sliding compl, Gasket Gasket Spindle screw Gasket Distributor. compl. Diskstack, compl. - Disk, compl. - Disk compl. - Disk, compl. - Blind disk Separating disk Gasket
l
0 260 g 270 0260
. lop, n sOWr Compr.
32
aa
34
?R
a7 ac
1 1 1 4 1 1 2 1 1
I
41 42
AA
2044-6698-L 0007-2944-750 0007-3169-750 42-400 001 9-61
1 1
I
Gasket Gasket ring tr Lock pi T h r e a d e dnD I N 1 3 9 Gasket pump Centripetal chamber cover, compl. Gasket pump Centripetal chamber cover Lock ring Water chamber bottom Gasket Gasket Allencrew IN 12 s D 9
Thispartcanonlybe replaced oneof ourservice by engineers by a special or repair-shop authorized us by because special of re-fitting machine possible to and re-balancing of bowl. . quantity Part-No, thedisks The and of depend theapplication. on
-201 2044-9001 / 0699
too
39 38 - 50.4
50,5
26 19
50.3 37 36 50.1
r"-Y:
34
-37
30 32
31
24 .,
29
28
22
27.4
18
27.3
41 42 43
27.1 27.2
40
Fig.247
Pos.
Part-No.
Qty.
1
Partdescription C e n t r i p e t ap u m p , c o m p l . l
D i me ns i o ns
2169-2213-030
trnl
50,2
Rn2
50.4 50.5
2169-2252-010 0007-1 944-750 2169-2337-010 0007-1 943-750 0007-2479-750
1 1 1 1 1
pump Centripetal Gasket Sensing liquid pump Gasket Gasket
-201 2044-9001 / 0699
r06
T
30.1
37 36
35
r4
1.3 1.2 3
1.5 1.7
l--r_6
A2044EC
Fig.248
-201 2044-9001 , CsD
Pos.
Part-No.
Qty.
1
Partdescription l H o o d ,c o m p l e t e
I
D i me ns i o ns
2 17 9 . 8 8 0 0 - 0 9 0
. t t t . a t . J 1 A
t.c t.o
1 - 7 l o
2179-881000 5-000 2179-8801 2163-8850-040 0019-4548-300 0026-2095-020 -090 0026-0721 0026-5856-1 70 0026-001 2-030 0026-1 408-120 001 9-0805-000 2178-8802-020 2178-8809-020 2170-2239-010 0007-2592-750 2178-88'13-000 0019-61 24-400 0018-2461-400 2178-8472-000 0007-2631-750 0007-2334-750 001 9-6'125-300 2178-2191-010 0007-1944-750 see pag6'172 as peroroer 001 8-3358-030
1 1 1
a
1 1
z
I I | I | | t |
|
part Lower of hood, compt. partof hood Lower withbush inserts - Inspection cover, compl. Knurled screw 464 DIN M8x40 - Stirrup 44x34 -- - " Retaining DIN ring 471
Handlo Rnlt
1
z
2.1 2.2
z.J
2.4 2.5 z.o

z .l
4 1 1 1 1 '1 2 1 1
Z
/l A
6
7
4 1
a
8 27
1 1 1
- Notched ISO8744 pin - Threaded sleeve Hoodcover, compl, - Hoodcover - Distance sleeve - Gasket - Ring - Allen screwDIN912 - Union DIN2353 - Pipebend Gasket Gasket Allen screwDIN912 Handle piece connection Gasket Waterfeed line, compl. Disk Angular screwconnection
12x52 12x1 64x126 5x32 22-M12x16
53x35 M8x25 DL1 O 440x4 60x75x'15 M8x30 44,2x3
Pos.
Part-No.
Qty.
Partdescription
Dimensions
Ac ce s s o re s i
30.1 30.2
ane
JZ
34
atr
37 50 51 52
2178-8769-000 00'18-1 797-600 001 8-2793-758 0018-5318-300 -0326-280 0001 0004-5030-590 0001-0304:600 0004-1 660-280 2179-8839-000 0004-1 660-280 as perorder see nextpage see nextpage see nextoaoe
1
z
Hose, complete - Hoseoutlet

- HOSE
1 2 1 1
I a
1 1 1
- H o s e l i p D I N3 0 1 7 c Machine thermometer Gasket gaugeDIN16063 Pressure Gasket piece Threaded Gasket Flowmeter
R3/4in-20 1 9- 1 5 0 0 o n g l AL20-32 120x55xR1/2in 21x32x2 0-10,0 ar b 5,4x9.3x3,2
5,4x9.3x3.2
-201 2044-9001 / 0699
170
18 17 19
r6
l5 14
22 21
Fig.zag
Pos.
Part-N . o
Qty.
D i me n s i o n s
50 10 11
tz
24 25
zo 51 14
1 q
001 B-3273-030 0005-1 347-000 -030 001 8-2461 001 8-2483-030 001 8-5388-000 as perorder 2179-8846-000
1 4
I
1
z
Screwed socket I Conductivity transmitter. compl. I U n i o n I N2 3 5 3 D pieceDIN2353 Angle High-pressure compl. hose. Solenoid valve, compl Union plate withorifice
DL1 O
L]L6
6x550
1 a t t
0005-1267-280 001 9-2376-030 2179-1079-010 0019-2098-400 -600 0005-0231 0005-0202-900 0005-0203-900 0005-0299-600
1
z
1
z
18
10 zv
1 1
z
Terminalbox Cylindrical screwISO1207 Holding plate Countersunk screw2009 Reducing pieceDIN 46520 Gland Gland gland Cable
01081 306 M4x16 M6x'16 HPG.11-PGg PG9x4-8 PG11x5-10

ru to
52 21
zz
0005-1 038-000 0019-2233-400
1
z
Pressure switch, compl Cylindrical screwISO1207
9002377 M5x12
\.
2044-9001-201 /0699
t t z
12 11 10 8 1 2 3 4 5 6
Fig.250
Po s .
Part-N . o
Qty. 1 1
z z
Dimensions
2178-881 6-030
I
W a t e r e e dl i n e ,c o m p l . f glasshousing Sight Gasket glass Sight disk Threaded ring nut Coupling DIN2950 Pipe Non-return valve, compl. Breather AnglepieceDIN2950 Reducino nipple DIN2950 38x45,5x1,5 45,5x2,5-3 M48x1,5-38x7 1l2in-P1 D N li n - T D 1 2 0 0 314in 92-1in 241-1in 3l4in x
4
o
b
10
1 l
12
2168-8841-000 0004-1 5-780 91 -0040-820 0001 001 621 9-1 -030 001 006-260 3-1 2178-8448-010 0018-4273-600 001 8-201 6-000 001 B-0023-260 001 8-0872-260
2 '1 1 '1 1 1 1
2044-9001-201 /0699
I tJ
2044-9001-201 /0699
I
I
T
10
6l
42
-201 2044-9001 Csl
t a
The tools delivered are stated in the packing list.
Pos.
Pa r t - N . o 0 2 0 4 4 - 9 9 0-1 10
Qty.
D i me n s i o n s
S e t o f t o o l sa n d a c c e s s o r i e s pump) Socket wrench(centripetal Mallet Wrench compl (bowllockring) Wrench, compl (spindle screw) Annular wrench (centripetal pumpchamber lockring) socket wrench, compl. Heavy-duty spanner box piece, Pressure (slidin$ piston/ compl. piscentrifugation spacebottom/annular ton) Mounting compl. tool, (sliding piston/centrifugation botspace piston) tom/annular (annular piston) Anglepiece Jack,comol. (bowlbottom) Mounting compl, tool, (centrifugation pisspacebottom/annular ton) Compressing device, compl. (diskstackcompressing device) Mounting device(clutch) Pulling (clutch) device, compl. L ub r i c a n ( h a z a r d o u u b s t a n c e ) t ss 105x295x1 8 42x420 450x22
1 4
0003-0058-000 0003-0200-000 0003-0422-030 2044-9855-000 0003-3998-000 0003-4174-030 0003-4297-1 10 2042-9805-000
1 1 1 1 1 1 1 1
6 8 10 11
205 50 60
39
2042-9860-000
42 44
40
2044-9893-000 2044-9930-000 2044-9860-000
49 51
AE
2169-9820-01 0 2179-9861-000 2179-9910-000
1
1 1
4-080 001 5-001 0015-0113-020
Lubeoil (gear) grease(bowl) Lubricating
cLP 220 - 2,5 | KSBs-50s
2044-9001-201 /0699
t t o
W
22044EOz
Fig. 252
Singlegear pump (with partnumbers pumpconnections for compl.)

Pumptype P a r t . No ,
Output a tm i n r
Setof gas. kets Pos, 1
i e t o f b e a r i n g V a l v es p r l n g b u s he s P06.2 Pos.3
S e a l i n gr l n g
P u m pc o n ne c t l o n s ( s . . n r x tp . g . l
Pipes
r c s s lr z q s
Pos,4
R25/1 FL,DBI.A 1058 00-1 6 91 5( 1 300 1 60C t068.91 25-000]0689120 000 r068,9858 )004 000 1 7 81 1 5 9 , 1 0 0 R25/20 FL-DBI.A ]0689100 160 r 650 2 000 1068.9125 |068 000 9120 000 1068-9858.00C 975-7501 1 7 8 1 5 9 0 0 1 )004 1 1 R35/25FL,DBI.A 1 0 6 8 1 0 01 7 0 2 000 2 500 r068.9125,01C8 1 2 0 1 0 ]068.9858-01C 9 |06 9 0 )004 948 750 1 7 8 1 5 9 . 1 11 1 1 2 1 0 R35/31 FL.DBI 1068-9 0 . 1 8 0 2 600 3 1 5 0 1068 25-01 r068.9120,011068 .5 A 0 91 0 0 9858.010 )004.948.750t 1 7 8 , 1 1 5 9 - 11 1 1 2 ' 10 R35/40FL DBI-A 1068-9 01 9 c 3 300 4 000 I068-9125-010 9120 010 |068.9858 )004 0 ' t068 010 948750 2 1 7 8t l 5 9 1 1 1 1 t 2 ' 0 R35/50FL DBIA r068-9100.20c 4 000 5 000 |068.91 010 ]0689120.01C 25 r068 9858.01 )004.1 0 948.75021 159.1 78,1 20 R35/63FL DBIA t0689100 21C 5 200 6 300 1068 9125010 ] 0 6 8 1 2 0 1 0 1068 9 0 9858010 )004 948750 1 7 81 1 5 9 2 0 1 R45/80FL,DBI-A 1068 9100-22C b bUU I 000 ]068-91 25.020 ]0689120020 ]068,9858 020 )004 949750 178-1 59-130 1 R45/1OO FL,DBI,A 1068-9 230 I 000 10 000 1068 25 02C 1068 20-0201068 00 91 91 9858.020)004 949,750ll 78,1 59-1 1 30 R45fi25 FL,DBI,A 1068-900 240 1 00 0 c 1 25 0 0 r068.9125-02C 9120 020 1068,9858-020 1068 )004 949750 2 1 7 8 - 1 1 5 9 0 z | 1 . 14 R45/1 FL-DBI.At068.9 00-2501 3 0 0 01 6 0 0 0!0689125 02C r0689120.020 1068 60 9858.020)004 949-7502 1 7 8 1 5 9 , 1 4 0 1 i 2 1 2 R65/2OO FL,DBI.A t0689100 260 1 6 5 0 020 000 !0689125 030 1068-9120-030 9858030 )004.932.75C |068 169,159,030 3" 1 R65/250 DBIA 1068.91 270 20500 25 00c 1068-91 030 t0689120 030 1068 FL 00 25 9858030 )004 932.750 1 6 9 . 1 1 5 9 - 0 3 0
Only the ilemised parts can be supplied as spares lf the pump no longer delivers lhe desired oulpul, we recommend inslalling a new pump s.n:. repairs are loo cosllv.
-201 2044-9001 ,/0a93
178
Fig.253
179
P a r t - No , Po s . Pump type P u m pt y p e Pump type R 2 s / 1 6 L . O B t . A R 3 5 / 2 5F L . D B I . A R 3 5 / 5 0F L . D B I . A F R 2 5 / 2 0F L . D B I . A R 3 5 / 3 1 . 5 L . D B t . A R 3 5 / 6 3F L . D B I - A F R 3 5 / 4 0F L . D B I . A
Qty.
Partdescrlption
D i me n s l o n s
2 17 8 . 1S 9 . 0 0 1
1
D 1
2 17 8 . 159 . 1 1 0 0026-1744-160 2178-3320-020 2178-3323-01 0 2178-3323-030 -4795-890 0021 0019-9063- 50 1 2178-2805-200 0004-5475-780
2 1 7 8 . 1 1 52 01 9. 0026-1744-160 2178-3320-020 2178-3323-01 0 2178-3323-030 0021 4795-890 0019-9063-1 50 2178-2805-210
Pump connection, compl. Feather key Pumpcoupling compl. - Coupling half (separator) - Coupling (pump) half - Flexible coupling - Threadcd DIN916 pin Junclion assembly, compl. - Gasket - Gasket - Gaskel - Flange - Flange - HexheadscrewlSO4014 - HexheadscrewlSO40lT - Hexagon ISO4032 nul - Hexagon ISO4032 nul - Expansion joinl,compl. joini Expansion joinl Expansion Gaskel Gaskelholder Clamp,compl. Plate Hexagon DIN985 nut Gaskel Gaskel Gasket AllenscrewDIN912 Allen screwDIN912 A 6x6x35
2.2
z.J
0026-1 744-1 60 2178-3320-O10 2178-3323-010 2178-3323-O20 -4795-890 0021 0019-9063,1 50 2168-2805-1 00 0004-5426-780
1 1 1 1 1
I
84x9,8 AM 8x10 59x70x1,5 94x82 97x102x1,5

iln
3.1
Q Q I I
2
z
0004-5474-780 -0828-000 0001 001 9-651 50 2-1 0001-0825-000 -0830-000 0001 001 9-6973-1 50 0013-0279-300 2168-2832-020 -1 2168-2831 00 -1 2168-2831 10 0018-4842-750 0018-4842-00 1 0018-4842-020 2178-1 08-000 1 -300 0013-0291 0004-5426-780 0013-0280-300 2178-2832-060 2178-2831-100 -110 2178-2831 0018-4844-750 0018-4844-010 0018-4844-020 2178-1 08-000 1 0013-029 -300 1 0004-5475-780 0004-5474-780 00 t 9-6145- 150 001 9-61 66-1 50 001 166-1 9-6 50 0013-0280-300 2178-2832-050 -090 2178-2831 -080 2178-2831 0018-4845-750 0018-4845-00 1 001B-4845-020 2178-11 08-000 -300 0013-0291 001 9-6973-1 50
5 . 2 J . Z
J . J
8
6
3.4 3.4
2in M 10x40 M '12x45 Mr0 M12
J . O J . t
a e a o 3 .10
,l 1l
4
I
4 2
I
M8 59x70x 1,5 94x82 97x102x1,5 'M'10x30 M 12x35
2044-9001-201 /0699
180
i 3.2,,.' 3.3 ,,r'

Fig. 254
il,lt ' lt'
2044-9001-201 /0693
rator AG
P s r t . No . Pos.
P u m pt y p e P u m pt y p e Pumpype t R45/80FL-DBI.A R45/125 FL.DBI-A R65/2OO FL-DBI.A R45/1 FL-DBI-AR45/160 OO FL-DBI.AR65/250 FL-DBI-A 2 17 8 - 1 5 9 - 1 0 3
2178-11se.140 | I 0026-1744-160 0 0 2 6 - 1 7 4 4 - 1 6 0 |
Qtv.
Partdescriptlon
D i m6 n s i o n s
2 16 9 - 1 5 9 - 0 3 0
, I P u mp c o n n e c t i o nc o mp l .
Feather key I Pumpcoupling compl. I - Coupling half (separator) | Counling (pump) half I Flcxible coupling | Flexible coupling I Threaded DIN 916 pin | Junclion assembly, compl. - Gaskel - Gasket - Flange - Flange - Hex headscrewISO4017 - HcxheadscrewISO4017 - Hexagon ISO4032 nut - Expansion joinl,compl. joint Expansion joint Expansion Gaskel Gasketholder Clamp, compl. Plale Hexagon DIN985 nut Gaskel Gaskel AllenscrewDIN912 Gasket AllenscrewDIN912 Flanqe
I
1 2.1 2.2
t e z.J
2178-3320-030 2178-3323-01 0 2178-3323-040 -4795-890 0021 0019-9063-1 50 2178-2805-210 0004-5474-780 -0830-000 0001
0026-1744-160 zrze-sszo-oso 69-3320-000 21 I 2178-3323-010 2169-3323-000 | 2178-3323-040 2169-3323-01 0 | -47s5-890 | 0021 I -4797-890 0021 l0019-9063-1 50 0019-9063-1 50 2169-2805-1 10 0004-5427-780 -0829-000 0001
1 1 1 1 1 1
A 6x6x35
84x9,8 84xl 1,8 AM 8x10 97x102x1,5 10 9 x 1 4 x 1 , 5 1 2in 2 1l2in M 12x45 M f2xso M12
3.1
J.Z J.Z
2
z
001 9-6973-1 50
2 8 8
3.4
J . T e q
3.10
Q 1 1
4 4 5
0013-0280-300 2178-2832-050 -090 2 178-2831 2178-2831-080 0018-4845-7s0 0018-4845-01 0 0018-4845-020 2178-1 08-000 1 -300 0013-0291 0004-5474-780 00 19-61 66-1 50
0019-6974-300 0013-0280-300 2169-2832-020 -040 2169-2831 -050 2169-2831 0018-4t146-750 0018-4846-01 0 0018-4846-020 2178-11 08-000 -300 0013-0291 0004-5427-780 0019-61 66-1 50 0004-301 5-780 0019-6200- 50 1 -1 0001 263-000
2
z
4 2
.J
M8 97x102x1 ,5 1 0 9 x1 4 x 1 , 5 1 M 12x35 13 1 ' l35 x1 , 5 x M 15x35 3rn
2044-9001-201 /0699
182
I I
r tg. zc'
Part-N . o Po s . P u m po u t p u t up to 2 000l/h NW25 P u m po u t p u t 3 0 0 0- 4 s 0 0 t / h NW40 Qty. Partdescription

D i me n s l o n s
8 8 2 1 - 2 1 1 0 - 1 0 0 8822-2110-040 1 2 8821-2115-010 8821-2115-010 001 9-6937-300 0007-2646-750 BB21-2114-000

5
n
1 1 1 1 1 2 2 2 4
P r e - s t r a i n e r , o mp l . ( o ns p e c i a l 6 order)
001 9-6937-300 0007-2646-750 8821-2114-000 8821-2119-000 0004-5454-780 -01 0001 46-000
Housing cover Hexhead ISO screw 4017 , Gasket housing Strainer Strainer insert Gasket Welded flange Welded flange Hexhead ISO screw 4017
M 10x30 126x4,5
8821-211 9-000 0004-5454-780 0001-0163-000 001 9-6970-1 50
4417Ox112x1 ,5 lin 11l2in. M 12x30-8.8
7 7 I
001 9-6970-1 50
Thepre-strainer protects product pump the from impurities coarse
-201 2044-9001 / 0E93
CJ
Fig.256
Part-N . o Pos. P u m po u t p u t P u m po u t p u t 5 0 0 0 - 7 2 0 0 l l h f r o m 1 0 0 0 0l / h NW 65 N W5 0 Qty. Designation
8823-21 50 10-1
1
a
8823-21 1 0-1 60
o P r e - s t r a i n e r g o m p l e t e @ n s p e c i a lr d e r )
1 8823-215-030 001 9-6937-300 0007-2461-750 8823-2114-040 1 8823-219-070
15-030 8823-21 001 9-6937-300 0007-2461-750 8823-2114-040 8823-2119-070
1 1 1 1
a z z
Housing cover HexheadscrewISO4017 Gasket housing Strainer Strainer Gasket Welding flange Welding flange HexheadscrewISO4017
6
a
0004-5460-780 0004-5460-780 -01 0001 47-000 -0490-000 0001 50 001 9-6970-1 001 9-6970-1 50
protects pump from impurities Theprestrainer the coarse
2044-9001-201 /0699
r85
6.1
The regulating ring
187 187 189
thediagram 6.1.2 Determining sizeof regulating by experiment the ring 6,2 Dismantling assembling bowl and the B o w l , c o m D l e.t.e . pump, Single centripetal compl., . . , Hood,complete..,
ihe 6 . 1 . 1 D e t e r m i n t n gsizeof the regulating withthe aid of ring
tYz
193
106
-201 2044-9001 / 0699
MAru
186
Fig. 257 -
Sectb n through se paralo I
t to m odificationl
Mmru
/0699 2044-9001-20r
6.1 Theregulatinging r (using oil purificaiion as an example)
F u n c t i o n f t h er e g u l a t i nrg n g o i Optimum dewatering oilscontaining of wateris onlypossible the bowlis correcily if adjusted the difference density to in between oii and the water. the Theregulating withthecorrect ring inner diameter, withthediameter correi,e that sponds thedensity to difference between oil andwater, the should therefore sebe lected fromtheset of regulating rings(with different innerdiameters) supptied with the separator fittedin the bowl. and Theinner diameter theregulating to be selected be determined of ring can withthe aid 0f the diagram by experiment. ruleof thumbis: or The r s m a l lr e g u l a t i n ig gf o rh e a v yo i l , r n . l a r g er e g u l a t i n gn g o rt i g h ro i t . ri f
6 . 1 1 D e t e r m i n i n gh e s i z e The diagram . t canbe usedto determine of theregulatinging r - the inner diameter the regulating ano. of ring wirh the aid of rhe - if desiredthe density the oil of d i a gr a m (using purification oil as for a givenseparating temperature. provided thedensitypf oil is known that the at an exampte) a temperature between oCand g0 oC. 15
Example
Given:
Density oil at 20 oC of
= PoirQo"c 0,873 kg/dm3

L = /U "tr
Separati temperature ng
To be determned: i
Inner diameter regulating of ring Density oil at 70 oC of

D e t e r mn e d : i
d = ?
7o Poil "C = ?
Inner diameter the regutating of ring according the diagram to Density oil at 70 oC of according the diagram to
d = 1 2 6m m
Poir 70"c = 0.838 kg/dm3
\ lf no regulating withthedetermined ring inner diameter avaitable,smalerring is a can be machined the required to size. Beforedoing that, however, checkbi experiment whether regulating the ringsfurnished withiheseparator adequate are for optimum dewatering. Experience shownthatthe regutating has ringssuppiied are normally adequate.
2044-9001-201 /0699
MAffi
188
S e pa r a t i n t e m p e r a t u r e g
t00 10 l.oo P 1t<gior3y
r20
50
t{0 60
160
190 212"F
70
90 -t000c
l,O0 p (ks/dm3)
0,99
0,98
0,96
0,91
0,9?
0.90
0.88
20 60
E x a mp l e :
30 80
10 r00 120 r10 t6o
+ 0,76 90 tio tio-zrz"F

g S e p a r a t l n t e mp e r a t ur e
T o b e d e t e r mi n e d :
Given:
R e g u l a t i n g i n g d i a m e t e ra n d p o ;7 e . 6 , r 1 "c Poir20 = 0.873 kg/dm3
Separating temperature oC 70
Determined:
Regulating diameter 126mm = ring "c PoirTo= 0.838 kg/dm3
Fig.258 - Diagram for determining correct size of regulating ring
Mmru
2044-9001-201/ 0699
6 , 1 2 D e t e r mn i n g t h e s i z e To avoidemulsification, . i beginthetestby inserting largediameter a regulating ring o f r e g u l a t i n g i n g b y and thenswitch the nextsmaller. r to expeflm nt e l f t h er e g u l a t i n gn gi s t o o t a r g e , ri (using purification oil as - thewaterdischarging an examole) through waterouiletwillcontain the oil.
lf theregulating is too smail, ring - slight emulsification occur will or - theoildischarging through clean ouflet contain the oit will water. The milkyor dirtyappearance the wateris quitenormal: is causedby the oil of it process. wasnrng A separating zonebetween lightand heavyliquid the formsin the bowl;thecentre of thiszoneis theseparating line. lfthecorrect regulating hasbeenselected, separating willbe positioned ring the line at the outerrim of the discs. Afteropening bowl, separating between the the line waterandoil,whichis normally foundon theunderside theseparating willindicate position thesepaiof disc, the of ating zone. C o r r e c t l y e l e c t e de g u a t i n g i n g s r l r . The separating lipe betweenwater and oil is at the buter edge of the discs. Effect: - Thedischarging cleanoil is freefrom waIer. - Thedischarging isfreefrom water oil.
I n n e rd i a me t e r o f r e g u l a t i n gr i n g t o o wide
o The separating line between water andoil - is located outside the discs far of and
- is tooclose theouter of the to rim separating \ disc
Fig
Effect: - Thedischarging cleanoil is freefrom waIer. - Thedischarging water contains or oil - Oil breaks waterseal. the
2044-SOO1-201 /0699
Mmffi
190
I n n e rd i a m t e ro f r e g u l a t i n r i n gt o o e g na r r o w r The separatingline between the liquid components located is towards the smalldiameter the discsinof steadof beingat the outerrim of the discs. Effect: - The discharging cleanoil contains water. - Thedischarging water freefromoil. is
too narrow
Fig
I
\,
Mmm
a
2044-9001-201 /0699
6 . 2 D i s ma n t l i n ga n d a s s e m b l i n gt h e b o w l
' whendismanring assembring and thebowr, speciar pay attention theparts to differing thedesigns 36_ .oigs-: from _01 inO
Centripetal pumpchamber ring cover Regulating
Separating disk
Fig. 262
2044-9001-201 ,'0699
MAru
l J l
-0136Description Part-No. the parts and of differing fromthedesigns and.0196-
o l e so p e n
l
osc-3G91 Fig.263
Po s .
Part-N . o
Qty.
Designation
p B o w l ,c o m l e t e 230
ean
2042-6650-040 -000 2042-6691 2042-6642-000 0007-2942-750
1 1 1 1
340 350
Separating disk Setof regulating rings pumpchamber Centripetal cover Gasket
Mmffi
-201 2044-9001 / 0699
AA
40 30 10 20
$,
Fig.264
D e s i gn a t i o n
2042-2213-010
s i n g l e c e n t r i p e t aP u m P ,c o m p l . l
10 20 30 40
6n
2169-2252-010 0007-1 944-750 2042-2337-020 0007-1 943-750 0007-2479-750
Centripetal pump, compl Gasket Sensing pump liquid Gasket Gasket
-201 2O44-9OO1 / 0699
Mmru
194
1 4 0I 5 0 - 240
.rnffi-ffi zso-t
f'zzo25s
(
MAffi
-201 2044-9001 / 0699
195
3
Po s . Pa r t - No . Qty.
1
Desig ation n
2044-880 80 0-0 10
zv
H o o dc o m p l e t e , Hood Washer Hex headscrew Stirrup Retaining ring Bolt Handle pin Notched pin Threaded Threaded connection Gasket Reducing connector plug Threaded Hoseoutlet Hoseclip HoSe Plug gauge Pressure Screwed socket Screw coupling Pressure switch, comp, PIug Diaphragm Flowmeter hose, Corrugated compl. Connector piece Handle connection Gasket Waterfeedline,compl Hose Hoseclip plate Retaining Countersunk screw Terminalbox Allenscrew gaugecock Pressure
2044-8808-000 0026-0165-400 001 9-0235-300 0026-2095-020 70 0026-5856-1 -090 0026-0721 0026-001 2-030 408-1 0026-1 20 001 9-8972-1 50 2042-7462-010 0007-2879-750 001 B-3352-600 001 423-030 9-1 001 796-600 8-1 0018-3816-300 001 8-2786-758 001 8-0988-260 -0279-600 0001 0018-3273-030 0018-2461-030 0005-431 5-000 001 8-0988-260 as peroroer as peroroer 001 8-6658-01 0 001 8-661 5-000 2042-2191-000 0007-1944-750 2144-8816-000 001 8-2786-758 0018-3816-300 2048-1 079-000 001 9-2097-400 0005-431 7-280 001 -6110-300 9 peroroer as
1 4 ^ 1
a
30 40 50 70 80 90 100 110 120 130 140 150 160 170 180 190 200 214 220 230 240 250
zov
1 1
z
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O lsr
1
z z 1 . 5 0 0m
1 1 1 1 1 1 1 1
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2 1
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270 280 290 300

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320 340
aKn
1 1 1
2044-9001-201 /0699
MAH
Tableoflubricatingoits... ..t... 198 Comments tableof lubricating . . on oils 199 The health hazards invotved whenhandting heavyoirsand lubeoils . . . . zoo Specifications the use of separators . . for ZO1
2044-9001-201 /0699
1e8
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Fig. 266
2044-9001-201 /0699
v
C o m m e n t so n t a b l eo f l u b r i c a t i n g i l s o l o r m i n e r a lo i l s e p a r a t o r s from Westfalia eparator G S A
I
,tJir!:3
Faultless, functioning of very on typeof lubricating used,sincea .separators muchdepends the proper ort highgradeoil selected meetallservice to requirements, minimketrd wear,tnuJextEnoing service will the lifeand increasing operating the safety Forthelubrication our mineral separators recommend of oil we to usetheoilsspecified us srnce by continu',tJJ,iecks performed are
bvwestfalia separator. oitJproposed some from tirmiire notsubjected
O-tl
Therefore, Wesffalia Separator givea performance -' - '- for thoseoils. cannot guarantee Be sureto selectonlyhigh grade solvelnt producti."refined Thespecified typesmeetthe requirements oil according DlN.Underunfavourable to operating conditions e g hightemperatures, quality the oils may be insufficient the of so thatmoreeti[Gni oi[ " g synthetic oils,mustbe used.lf necessary, consult WestfaliiSeparator AG. tnt different separator typesand oil typesthe viscosity ranges specified the tabteof tubricating are in 5ij some of the separators mentioned poweris transmitted a worm haveimmersion lubrication. to wheelgear witha relatively hightoothload.The operating temperature the separator of exceeds normalyg0 oc. At thosetemperatures someoilsagequickty, inat iliey rrave o" .n"ng"d prematurely. so to Besure notto uselubricating withviscosities oils lower thanthose specified thetable. in Dueto thepossibility of theoilfilmbrea.king down, oiloftoolowa viscosity wittgive-nsrirti"nt lubrication, resulting increased in wear.However, witha slighily oils higher viscosity thans[ecifiedmay be used, Bearin mindthattheviscosity groups SAE30, a.nd (SAE= Society Automotive ngineers) 50 of E cover 10 larger viscosity ranges andb6 sureio selectlubricating oilswith viscosities lower not thantherninimum valuesof the viscosity ranges restricted the oiterentiep"r.to,. for tvp", EP oils(EP= 5x1t"te Pressure), oilswithhighpressure i.e. additives, onlybe usedif theyhaveno may corrosive effect evenin, event waterseepinglntb olriump.-sin." testscarried the of tne through withvarious types standard oilshaveshown 0f EP thattherbaregreat differences theintended in effect marKed of interfa-
orEP additives5ronze on toothed wheers, oirsmi}/ beusedthey ep onty ir :5iX?yitl.il3l.3H9!".t,u"ness
Ort
-201 2044-9001 / 0699
Westfalia
T h eh e a l t h a z a r d i n v o l v e d h e nh a n d l i n g e a v y i l sa n dl u b eo i l s h s w h o As a result thedeterioration quality fueloils,thedanger of in of hasarisen thatthe heavyoilsusedon board ' greater contain amounts substances of injurious health.lheseinclude: to . - polycyclic aromatic hydrocarbons, - leadcompounds, - chemical residues, An increased amount polycyclic of aromatic hydrocarbons alsopresent usedlubeoils(waste is in oils) The health hazards the engineroomstaffdepend a largeextent for to o on the concentratiOnsthe dangerous of substances, o the ambient (inhalation oilvapours/oilmist), air of . the intensity duration the contact and of withthe skinor mucous membrane. Possible orr-rermeffects: sh r headaches, . dizziness, . nausea, r itching burning theskin, or of Possible g-termeffects: lon r allergic reactions, especially allergies, skin . festering inflammation the skinpores(oil-acne). of . damage the central to nervous systemafterinhalation overa longperroo. . skincdncer caused directskincontact by overa longperiod, . Lungcancer cancer the digestive or of \ organs afterinhalation overa longperiod (notcertain the causesaredifficult separate as to fromthe effects smot<ing alcohot;. of and C o d eo f p r a c t i c e n d p e r s o n ap r o t e c t i v e e a s u r e s : l a m . Avoidskincontact with heavyoilsor lubeoilsif possiblel - Wearsuitable protective gloves. - Applya protective ointment the skin (e.g.ointment z6), especially no protective to no, if gtoves are worn! o Avoidbreathing oil vapours possibler in if . lf possible. improve air circulation the rooml the in Fully opentheair regulation flapsin the outlets theairsupply of ducts'in centrifuge fitter the and area. . Washaffected areasof skinfrequenily thoroughly! and Applyprotective ointment the skinl to ' Personal hygiene of the utmost is importancel . Change dirtyoveralls regularly! ' Exercise special carewhencarrying maintenance out workon andcleaning heavyoil andlubeoil centrifugesand filtersl
lr
2044-9001-201 /0699
)
S p e c i f i c a t i o n so r t h e u s e o f s e p a r a t o r s f trom Westfalia eparator G of S A t h e O T A a n c lO S A s e r i e s i n t e n d e df o r t h e s e p a r a t i o n f o m i n e r a lo i l s ( i n f l a m m a b t te q u i d s ) t a s s i f i e d i c una"ifrorp A (VbF), o l t h e d a n g e r o u s - m a t e r i a lc l a s s e i s l, ll or lll. The manufacturingprogramme of the westfalia Separator AG incrudes mineral oil separators of the
oroirrerenioesisn; "r'J';1i",TiH,ilf oepeno;g'oi ;,',H?ii3'fin$YJYfii'.Slllgly.lg.'i;;;'iooo

S t a n d a r dt y p e s e p a r a t o r s v e r s i o n _ 0 6 6 ,
e. g,
self_cleaning type non_self_cleaning type
osA 7-02-056 oTA14-00-066
.v
I ne rooms wherethe separators installed are shouldhavetheirown aeration de_aeration and system. Standard valuesfor air change: r in smallclosed rooms up to 100m3: of 30...50h-1, o inhalls: '15,..20h-1, . in niches engine of rooms: 50.,.70h1. S e p a r a t o rw i t h f l a m e - p r o o fe c t i o n s s s o , t h e f r a m e f o rb r a k ea n d c l u t c h ) e s i g n S 6 6 ( _ d \
an enclosed housing. morethang0 yearstheyhave For the treatment beenusedfor ofmineral o1$,9i1g-"lJr:' oy1: r.r"riars irass rrr ..q,atingtempbratures to .1 oc They normally A ,i are equipped el6ctric with molols rp 44enctosi,'re comprising orup 00 prants of nave beprovided erectricar to such separators with equipment 5a., ri ss "r.Lrrr". of rp
separators the'066 version of have
)*'
self-cleaning type osA 7-02-566 non_self_cleaning type oTA14-00.s66 separator -566 versions have enclosed an housing Brakes clutch arranged flame-proof and are in of theframeTheframe been sections has b;t"d by theFeoerai cermai'nny.i.rrind r".nno., Institute Braunschweig' (prB) inaccordan." t'" r"{rir.lgntg otcermin *itn "flame-proof ' (Ex) sf eciftcations 0171, typeof vDE enctosure d2 Notsubjectedloln'i."t"rt sepaiitoiiuii.r.r is tne n". neither centifugar a a brakeAllseparatorsthe-'soo crutch nor of version equrppeo w*sti.ria aie nv separator witherectric AG fla me-proof motors enctosure d3n,-ignitron'cailgory of (Ex) C+. Each separator frame been has tested a static at pressure 10bar.separators the-566 of of foroperation plants version are in enoangeieJby infldmmaore materlrs thedangerous-materiars of iitff! crasses
e. g.
AG are with three-phase AC motors, ;i'JTi,.n:irfft:i;fiiil: #!:'#gil.Jr?". separator equipped

AG of [99t1aria whire inoperation, found oerowon the outside the separator the were to'be irre t#pl,.t*e orr oo'.C frames ignition rimit io*ir.ior" ffi:iffi #:re for separatorsthe-565version a fitting of have fornitroggl!]anr<etjng interior ofthe space themacnine. of '5J33e connected tnecustom"ito"tn. rnls ov nitrogen suppryine site. on Nitrogen blanketing lilit pressure: separatorsthe-s66y9lion arerequiredinftammabte of if tiquids thedangerous-materiats of A ll aretobetreated' electric crassesI and A The utid;";;ra.y pr.nirr"nasmotor contrors, contrors, electric varve heaters' fojry3l;th" heater controls, etectra vilves to so the exptosion-hazarded otherwise have have be serected as to meet requirements for areas, they to oernstatteo-outi]oe tneexprosion-hazarded area. Temperatures measuredjl separator
II
-201 2044-9001 / 0699

Westfalia Separator AG

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Westfalia Separator AG

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Westfalia Separator AG

M i n e r a lo i l s e p a r a t o r with selt-cleaning owl b M o d e l O S C s 0 - 0 1 3 6 - 0 6 6H '':{

Application: o Separationliquid of mixtures 0r o Clarification of liquids

Subject modif to ication

Westfalia AG Separator D-59302 Oelde(F.R, Germany)

1 . 5 . 5 Shut-down " Emergency-Off" and

1.5.6 Maintenance reoair and

2.5.1 Determining size regulating byexperiment ring the of

3.2.1 3,2,2 3.3 3,4 3.5 3.5.1

3.8 3.81 3.82

time and Speed starting of bowl

99 100 10'1 105 106 '110 110 111

121 122 123 125 126 128

137 138 141 143 144 145 (

Worm spindle, complete Neck bearing bridge cover, with cpl.

146 147 148 149 151 152 155

181 182 '183

187 189 191 192 193 195

197 198 199 200 201

imparts mustbe rePlaced Damaged by new Parts. mediately

certaincriticalspare After installing bowl oarts. the bowl must be re-balanced.

-201 2044-9001 / 0699

is Checkif the machine completely installed. assembled properly and

-201 2C44-9001 / 0699

se in . Thebowlmustrotate clockw dton (seearrow f rarrec' solids rection collector).

and . Checkthatthe lubrication cooare lingsystems serviceable.

Replaiedamaged partsby parts which as good new. are as

Zu]iisglqe 01chte in @5 SnI?udergutes:

o Wear protection ear

Stoptheseparator immediately if unusualnoises vibrations or occur.

For shut-down refer to the chaoter "ooeration".

-201/ 0699 20.4-9001

D o n o t l o o s e na n y p a r t b e f o r et h e bowl hascometo a standstill. For checking standstill refer to "bowl . chaoter

the temperature must not exceed " 100 c.

-201 12044-9001 / 0699

201'1,/ia' 2c1 , 0699

radius 1mm < m a x .1 m m

2/Y ?:.,-- 2a1 0699

Lock ring C e n l r i p e t a lp u m p c h a m b e rc o v e r Gaskel Gasket

Cenlripcla o--r Cenlripcia o--; Gasket

Gaskel Closing-chamber bollom Gaskel Gaskel Gaskel

Gasket piston Annular Gaskel Gaskel

Gaskel Gaskel Spindle screw'

A e th n A T T E N T I O N :f t e r x c h a n g i n g i sp a r t , complete the bowlmustbe re-balanced

-201 2044-9001 / 0699

C e nt r i f ug e w i t h s t u d g e p a c em o n i s t o n n g s y s t e m( S M S ) lor luel oil treatm nt e

Fig. 42 - Sludge space monitoring system (SMS) lor fuet oiltreatment

-rot ?71-s061 , ornn

2 . 1. 3 C e n t r i f u g ew i t h s l u d g es p a c em o n i t o r i n gs y s t e m( S M S ) for lubeoil treatm nt e

nzA 3Ca. 201/0699

(total) Solids space

6 440-6 550 rpm

consult factory the 6-10 min

Delivery capacity Pressure head

15 000- 23 000 l/h 2-3 bar

Vol. susoended of matter

ions Chlorine pH value

< 100 mg/l 6 . 5- 7 . 5

Power Speed 50 Hz at Speedat 60 Hz

gear pump Flanged pump alternatively unit or (gear screw pump) or

Pump output possible) (rating according plant to

pump) (without separator motor, without

1 220 kg 365 kg 140 kg 243 kg

(depending pump Pre-strainer on output)