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Installation Manual
ZTE CORPORATION ZTE Plaza, Keji Road South, Hi-Tech Industrial Park, Nanshan District, Shenzhen, P. R. China 518057 Tel: (86) 755 26771900 800-9830-9830 Fax: (86) 755 26772236 URL: http://support.zte.com.cn E-mail: doc@zte.com.cn
LEGAL INFORMATION Copyright 2006 ZTE CORPORATION. The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations. All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION or of their respective owners. This document is provided as is, and all express, implied, or statutory warranties, representations or conditions are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the information contained herein. ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter herein. The contents of this document and all policies of ZTE CORPORATION, including without limitation policies related to support or training are subject to change without notice.
Revision History Date 05/08/2006 Revision No. R1.0 Serial No. sjzl20061488 Reason for Revision First edition 1. Description of PWSC I2 installation is added; 2. Upgraded some figures in PWSB I2 installation; 3. Optimized main antennas and feeder system installation, including some figure update and some requirement supplement. The lightning arrestor installation is rewritten. 4. Optimized GPS antenna installation. And 1/4 cable installation is added. 5. Description of PWSB I2 installation is added with some upgrades in the first edition 6. The power-on procedure is improved and simplified. 7. Added the weight of PWSB I2 and PWSC I2. 02/06/2007 R1.2 sjzl20061488
02/03/2007
R1.1
sjzl20061488
Equipment Installation Date Presentation: (Introductions, Procedures, Illustrations, Completeness, Level of Detail, Organization, Appearance) Good
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Contents
About this Manual ............................................................. i
Purpose ................................................................................ i Intended Audience ................................................................. i Prerequisite Skill and Knowledge .............................................. i What Is in This Manual ........................................................... i Related Documentation.......................................................... ii Metric and British Measurement Systems................................. iii Conventions ......................................................................... v How to Get in Touch............................................................. vi
CBTS I2 Cabinet Installation with PWSB I2/ PWSC I2 ......... 32 Converter Panel Installation............................................ 34
Lightning Arrester Installation ......................................... 95 Installing Cabinet Jumper ............................................... 99 VSWR Test ................................................................. 100 Waterproofing Joints.................................................... 100
Board Installation Check .............................................. 128 Antenna Feeder System Installation Check .................... 129
1/2 Indoor Jumper Check .................................................. 129 Lightning Arrester Check .................................................... 129 Main Feeder Cable Check................................................... 129 GPS Feeder Cable Check .................................................... 130 Feeder Window and Sealing Check ....................................... 130 Threeway Feeder Clip Check.............................................. 131 1/2 Outdoor Jumper Check ................................................ 131 Antenna Installation Check ................................................. 131 Feeder SWR Check ............................................................ 132
Environment Check ..................................................... 132 Base Station Information Collection ............................... 133
Power-off................................................................... 138
Intended Audience
This document is intended for engineers and technicians who perform installation activities on ZXC10 CBTS I2.
Summary This chapter introduces necessary preparations to be done before starting ZXC10 CBTS I2 installation. This chapter describes ZXC10 CBTS I2 cabinet installation procedures about direct and adjustable base installation modes, cabinet accessories and interfaces.
Chapter Chapter 3 Cable Installation Chapter 4 Monitoring System Installation Chapter 5 Main Antenna Feeder System Installation Chapter 6 GPS Antenna Feeder System Installation Chapter 7 Board Installation Chapter 8 Hardware Installation Check Chapter 9 Power On and Off Mechanism Appendix A PWS Cabinet Appendix B Appendix C SiteMaster Usage Appendix D Cabinet Working Modes
Summary This chapter describes ZXC10 CBTS I2 cable installation procedures and their requirements. This chapter describes ZXC10 CBTS I2 monitoring system installation procedures and monitoring cable definition. This chapter describes ZXC10 CBTS I2 main antenna feeder system installation procedures. This chapter describes ZXC10 CBTS I2 GPS antenna feeder system installation procedures. This chapter describes ZXC10 CBTS I2 board installation procedures, precautions and their corresponding positions. This chapter describes ZXC10 CBTS I2 hardware installation checks to verify correct hardware installation. This chapter describes procedure to power on and power off ZXC10 CBTS I2 cabinet. This appendix describes the PWS cabinet, such as the dimensions, interfaces, boards and installation. This appendix describes installation procedures for CBTS I2 with CBM board. This appendix describes how to use a SiteMaster to test the VSWR value of the antenna feeder system. This appendix describes the six cabinet working modes and their cabling.
Related Documentation
The following documentation is related to this manual: ZXC10 CBTS I2 Compact Base Transceiver Station I2 General Description ZXC10 CBTS I2 Compact Base Transceiver Station I2 Hardware Manual ZXC10 CBTS I2 Compact Base Transceiver Station I2 Maintenance Manual
ii
In tables, data is usually expressed in two measures separately in two rows. Example:
TABLE 2 - METRIC AND BRITISH MEASURES EXAMPLE (IN TABLE)
iii
In figures, metric measure and British measure are usually expressed in two figures. Example:
FIGURE 1 - METRIC AND BRITISH MEASURES EXAMPLE (IN FIGURE)
(Unit: mm)
(Unit: inches)
In some figures, space is enough. So both metric and British measures are marked in one figure.
iv
Conventions
Typographical Conventions ZTE documents employ the following typographical conventions.
TABLE 3 - TYPOGRAPHIC AL CONVENTIONS
Meaning References to other Manuals and documents. Links on screens. Menus, menu options, function names, input fields, radio button names, check boxes, dropdown lists, dialog box names, window names. Keys on the keyboard and buttons on screens and company name. Text that you type, program code, files and directory names, and function names. Optional parameters. Mandatory parameters. Select one of the parameters that are delimited by it. Note: Provides additional information about a certain topic. Checkpoint: Indicates that a particular step needs to be checked before proceeding further. Tip: Indicates a suggestion or hint to make things easier or more productive for the reader.
Meaning Refers to clicking the primary mouse button (usually the left mouse button) once. Refers to quickly clicking the primary mouse button (usually the left mouse button) twice. Refers to clicking the secondary mouse button (usually the right mouse button) once. Refers to pressing and holding a mouse button and moving the mouse.
Documentation Support
vi
Chapter
Installation Preparation
This chapter describes: Hardware Installation Flow Preparation of Tools/Instruments Onsite Documents Engineering Condition Check Equipment Room Indoor Environment Check Power Supply Grounding System Antenna Feeder System Tools and Meters Accessory Devices Unpacking and handover
Survey report
Environment Acceptance report Cabling Tray Antenna Pole Grounding System Accessories Packing list
Design documents
Goods mistake feedback form Goods consistent with list Goods replacement application form
Install cabinet Install power supply system Install cables Install monitoring system
Install main feeder system Install GPS antenna system Install boards Check hardware installation Power on End
Preparation of Tools/Instruments
Check the availability of tools and meter required for CBTS I2 installation. Table 5 shows tools and meters list required during installation.
TABLE 5 - TOOL AND METER LIST
Category
Name One feeder connector knife One wire stripper for 75 coaxial cables
Special-purpose tools
One crimping pliers (for 75 E1 coaxial cables) One wire punch down tool (for T1 cables) One multi-functional crimping pliers Earth resistance tester One electric percussion drill Auxiliary and sample bits One vacuum cleaner Power socket (two-phase and three-phase socket, with current capacity greater than 15 A) Cross screwdrivers (4, 6 and 8 each) Flathead screwdrivers (4, 6 and 8 each) Adjustable wrenches (6, 8, 10 and 12) Dual-purpose spanners (17 and 19 each) One set of socket wrench 5 kg (11 lb) nail hammer One 300 W iron One 40 W iron Solder wires One 50 m (164 feet) tape measure One 5 m (16 feet) steel tape
General-purpose tools
Measurement tools
One 400 mm (16 inches) level bar One angle meter One compass Plumb Antistatic wrist strap
Protection tools
Category
Name One hacksaw (with several saw blades) One pair of sharp-nose pliers (8) One pair of diagonal pliers (8) One pair of slip joint pliers (8") One pair of vices (8) One needle file set (medium sized)
Small tools
Tweezers One paintbrush One pair of scissors One hot blower One solder sucker One pair of hydraulic pliers Crowbar Pulley block
Auxiliary tools
Rope Ladder Forklift Spectrum analyzer (only provided in some cases) SITE MASTER BS tester Qualcomm test MS
Meter
Note: All meters and tools must be strictly calibrated and qualified.
Onsite Documents
Prepare following technical documents for Installation: Project Survey Report Engineering staff should prepare a Project Survey Report during onsite survey. Engineering Design Documents Engineering design documents should be completed by the designing unit that the subscriber entrusts. Its duplication copy should be provided to the equipment provider before equipment delivery. Environment Acceptance Report Environment Acceptance Report is used for first environment acceptance in BTS survey, showing whether CBTS I2 installation requirements are satisfied. If installation
environment is not appropriate, the customer should improve the conditions and solve the problems. Conduct second environment inspection before the engineering starts. Acceptance Reports Installation Acceptance Report and Test Acceptance Report are post commissioning acceptance documents. The installation staff should complete these documents in presence of the customer after CBTS I2 system commissioning.
Item Space Doors and windows Floor bearing Cabling Tray Air conditioning Anti-seismic design
Requirements Enough space for installation. And extra space for future expansion if necessary. Dust proof doors and windows Floor bearing capacity greater than 450 kg/m2 (92 lb/ft2) Cabling tray is 2.5 ~ 3 m (8 ~ 10 ft) higher than ground. The width of tray is 0.4 m (15 12/16 inches). Air-conditioning facilities are available to maintain required temperature and humidity. Equipment room is designed to overcome anti-seismic factor
Indoor Environment
Temperature and Humidity Check the temperature and humidity range and it must be with in the specified range. Table 7 shows CBTS I2 temperature and humidity range.
TABLE 7 - TEMPERATURE AND HUMIDITY RANGE
Item Temperature
Item
Humidity
15 ~ 95% RH
Electromagnetic Radiation
Electromagnetic radiations must be with in specified range. Table 8 shows radiation protection requirements.
TABLE 8 - RADIATION PROTECTION REQUIREMENTS
Requirements In 24 hours of a day, average value of electromagnetic power density (in six consecutive minutes) should be less than 0.4 W/m2 (0.04 W/ft2) (30 ~ 3000 MHz) In 8 hours of a day, average value of electromagnetic power density (in six consecutive minutes) should be less than 2 W/m2 (0.19 W/ft2) (30 ~ 3000 MHz)
Professional radiation
Cleanness requirements
The cleanness requirements are as follows: Dusts with the diameter of more than 5 m are less than or equal to 3 x 104 grains/m3 (8.5 x 102 grains/ft3) in density. Dusts with the diameter of more than 0.5 m are less than or equal to 3.5 x 106 grains/m3 (9.9 x 104 grains/ft3) in density. The dust particles should be non-conductive, non-magnetic and non-corrosive.
The joint grounding mode is adopted with the impedance less than 5 ohm. In equipment room, three kinds of illumination are required: Daily illumination Standby illumination Emergent illumination The illumination is required to be able to satisfy the requirement of equipment maintenance.
Power Supply
Power supply must meet specific requirements. Table 9 illustrates ZXC10 CBTS I2 power supply requirements under normal operation.
TABLE 9 - POWER SUPPLY INDICES
Indices Name Power system range Power noise level Power protection Power system range Power noise level Power protection
Index Requirements -48 V power supply in range of -40 V ~ -57 V Satisfies Ministry of Post and Telecom technical specifications Includes Over-voltage/Over-current protection and indication 110 V power supply wit in the range of 85 V ~ 135 V 220 V power supply with in the range of 150 V ~ 300 V Satisfies Ministry of Post and Telecom technical specifications Includes Over-voltage/Over-current protection and indication
DC power supply
AC power supply
Grounding System
Ensure that the joint grounding mode is adopted with the impedance less than 5 ohm.
Requirements Height, weight bearing capacity and grounding Height, weight bearing capacity and grounding Height, diameter, weight bearing capacity, wind resisting, grounding, lightning protection, and direction
Accessory Devices
Also check whether following items are available: Cables for external power supply and cabinet Grounding network (mesh) and grounding bars E1 or T1 or FE cables connecting CBTS I2 and BSC according to requirements
Steps
ii. Remove packing sheet iron. Insert a straight screwdriver into the slit between box and front cover board to make it loose; then insert crowbar to unclench cover board.
iii. Erect the box. Make sure that supports face downwards. Pull cabinet out from the box. iv. Remove packing adhesive tape of cabinet. 3. Check cabinet outer appearance and ensure the following: Cabinet stands vertical on horizontal ground and cabinet outer surface is free from dents, bulges, scratches, peels, and, blisters or stains. There is no damage or distortion of bus bars, fans and installation position on the cabinet. The slots for plug-in boxes on the cabinet are intact. Guide rails of plug-in slots are in good condition. All screws are tightly fastened. 4. Unpack the cartons according to the following steps: i. Use diagonal pliers to cut packing straps. ii. Use a paper knife to cut adhesive tape along the slits on carton cover, avoid damaging goods inside. iii. Take the boards out and check the outer appearance for any PCB damage, component disconnection, and other defects. Note: Cartons are used for packaging of boards, terminals, and other accessories. Boards are kept in anti-static bags during the shipment. Bags usually have a small package of desiccant to keep bags dry inside. Important! Take antistatic measures to avoid damages to boards. While the equipment is moved to a hotter and damper place, wait for 30 minutes before unpacking the equipment. Otherwise, moisture may condense on the surface of the equipment and cause damage. Properly dispose of recycle desiccants. 5. Upon completion of unpacking, representative of customer and project supervisor should sign Unpacking for Inspection Report to acknowledge acceptance. Each party should have a copy of Unpacking for Inspection Report. END OF STEPS. Result The boxes and cartons are unpacked handed over.
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Chapter
Cabinet Installation
This chapter describes: Cabinet Dimensions Installation mode Introduction Installation Requirements Space Requirements Installation Precautions Direct Installation Mode Installation Preparation Installation Flow Installation Procedure Ajustable Base Installation Mode Installation Preparation Installation Flow Installation Procedure CBTS I2 Cabinet Installation with PWSB I2/ PWSC I2 Converter Panel Installation
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Cabinet Dimensions
Cabinet dimensions (mm): 850 600 600 (H D W) Cabinet dimensions (Inch): 33 7/16 23 10/16 23 10/16 (H D W) Cabinet total height with base: 900 mm (35 7/16 inches) Single cabinet with full configuration (4C3S) weighs about 155.5 kg (343 lb). Figure 3 shows CBTS I2 cabinet outer view.
FIGURE 3 - CABINET OUTER VIEW
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Installation Requirements
Space Requirements
Following are installation space requirements: From top view distance between walls and cabinet must be more than 50 mm (1 15/16 inches) indicated by letter C. When cabinet is installed with other equipment distance between cabinets must be installed as close as possible. When cabinet is installed beside walls distance between cabinet and wall must be more than 100 mm (3 15/16 inches) indicated by letter A and B.
13
Minimum distance between cabinet top and roof must be more than 500 mm (19 11/16 inches). Minimum distance between front cabinet and wall or other cabinet must be more than 800 mm (31 8/16 inches). Figure 4 shows CBTS I2 cabinet installation location specification.
FIGURE 4 - INSTALL ATION LOCATION SPECIFICATION (Unit: mm)
(Unit: inches)
23 10/16 2 3 1 0 /1 6
C B
NOTE: The above installation equipment room specification is only for CBTS I2 stand-alone installation.
Installation Precaution
Following are CBTS I2 cabinet installation precautions: Install cabinet according to engineering design specifications. Vertical and horizontal errors should be both less than 3 mm (2/16 inches). CBTS I2 cabinet should be in a straight line with other cabinets in front door plane, and the error should be less than 5 mm (3/16 inches). Adjacent cabinets should be as close as possible. Screw all nuts and bolts tightly. Handle equipment carefully.
14
Installation Flow
Flow chart Figure 5 illustrates direct installation mode flow chart.
FIGURE 5 - DIRECT INSTALLATION MODE FLOW CHART
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Installation Procedure
Purpose Steps Perform following procedure to install CBTS I2 in direct installation mode. Take following steps to install cabinet in direct base installation mode: 1. Cabinet positioning Determine cabinet location according to specific engineering design drawing. 2. Holes Marking Use lineation model to determine holes position of cabinet base and draw lines according to provided template. If template is not available refer to Figure 6 to determine holes position.
16
(Unit: mm)
(Unit: inches) 3. Drilling holes For M12 expansion bolt, use 14 drilling bit to drill 80 mm (3 2/16 inches) deep hole. Use vacuum cleaner to clean dust meanwhile. If the ground is too smooth chisel a hole on ground, and then drill with percussion drill. Caution: Do not touch drill bit during or just after drilling to avoid personal injury.
17
4. Installing expansion bolts Measure the position of holes again to check error. Adjust the position of holes and drill again if error is found. Put the expansion bolts tubes in drilled hole and hammer them. Figure 7 illustrates this process.
FIGURE 7 - EXPANSION BOLTS INSTALLATION
5. Fixing cabinet base Perform following steps to fix cabinet base: i. Move cabinet base to installation position. Put all items onto the bolt in sequence. NOTE: Cabinet base has front side and back side. Put the side with two guiding pole in the back.
ii. Put level bar onto two adjacent inner sides of base to check whether the base is level. If not, adjust base level with adjusting washer.
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Note: ZTE provides two models of adjusting washer 1 mm and 2 mm (0.039 inch and 0.078 inch). Figure 9 shows the two types of washers.
FIGURE 9 - WASHERS SPECIFICATIONS
1. 1 mm washer
2. 2 mm washer
iii. Tight expansion bolts screw with wrench. Figure 10 shows cabinet base installation final view.
FIGURE 10 - CABINET BASE INSTALL ATION
6. Insulation test Use multimeter to measure resistance between expansion bolts and base. Open circuit indicates proper insulation. If result is otherwise, check insulation again, such as whether the insulation washer is not installed, whether the insulation washer is broken. Repeat the test until the result is open circuit. NOTE: After fixing an expansion bolt, measure resistance at once.
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7. Cabinet fixing Take following steps to fix cabinet: i. Take out front side screws and washer from cabinet base to fix cabinet. Figure 11 illustrates this process.
FIGURE 11 - UNINSTALLING SCREWS AND W ASHERS
1. Screw
ii. Place cabinet on cabinet base from front side. Figure 12 illustrates this process.
FIGURE 12 - PLACING CABINET ON BASE
iii. Push cabinet gently and slide on rails until it adjusts at cabinet base ends. Figure 13 illustrates this process.
FIGURE 13 - ADJUSTING CABINET ON BASE
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iv. Use screws and washers to fix cabinet with base. Figure 14 illustrates this process.
FIGURE 14 - FIXING CABINET AND B ASE
21
22
2.
Adjustable base
Note: There are two types of cabinet bases to be installed: fixed and adjustable. To open door easily, keep distance between antistatic floor and door in range of 10~40 mm (6/16~1 9/16 inch). Adjust base according to antistatic floor height in 25 mm (1 inch) steps each time. There are three adjustable base types: A, B and C. This section describes type A. Note: Use hexagonal nut to adjust base height according to conditions.
23
1 2 3 4
5
2. Upper leg 4. Lower frame 6. Adjusting washer 1
Table 11 illustrates selection of adjustable base type according to antistatic floor height.
TABLE 11 - ADJUSTABLE BASE SELECTION
Model A
24
Installation Flow
Figure 18 shows adjustable base installation mode flow chart.
FIGURE 18 - ADJUSTABLE BASE INSTALLATION MODE FLOW CHART
25
Installation Procedure
Purpose Steps Perform following procedure to install CBTS I2 cabinet in adjustable base installation mode. Perform the following steps to install cabinet in adjustable base installation mode: 1. Cabinet positioning Determine cabinet location according to specific engineering design drawing. 2. Adjustable base positioning Use lineation model to determine position of cabinet base and draw lines according to provided template. If template is not available, determine holes position according to Figure 19.
FIGURE 19 - HOLES POSITION IN ADJUSTABLE BASE INSTALLATION MODE
3. Drilling holes For M12 expansion bolt, use 14 drilling bit to drill 80 mm (3 2/16 inches) deep hole. Keep drill bit vertical while drilling holes with a percussion drill. Hold driller firmly and press downwards. Use vacuum cleaner to clean dust while drilling. Caution: Do not touch drill bit during or just after drilling to avoid personal injury.
26
Note: If the ground is too smooth chisel a hole on ground, and then drill with percussion drill. 4. Installing expansion bolt Measure the position of holes again to check error. Adjust the position of holes and drill again if error is found. Put the expansion bolts tubes in drilled holes and hammer them. Figure 20 - illustrates this process.
FIGURE 20 - EXPANSION BOLTS INSTALLATION
5. Fixing adjustable base Take following steps to fix adjustable base: i. Clean cabinet base and cemented floor, fix lower adjustable base on floor with corresponding expansion bolts. Use plain and spring washers with expansion bolts. Fix adjustable base on floor with screw caps. Ensure that torque should be at least 45 Nm (34 lbmft). Follow the sequence shown in Figure 21.
FIGURE 21 - LOWER ADJUSTABLE BASE AND CEMENTED FLOOR
1. 3.
27
ii. Put level bar onto adjustable base to check whether the base is level. If not, adjust base level with adjusting washer. Note: ZTE provides two models of adjusting washer 1 mm and 2 mm (0.039 inch and 0.078 inch), as shown in Figure 22.
FIGURE 22 - W ASHERS SPECIFICATIONS
1. 1 mm washer
2. 2 mm washer
iii. Determine base upper part height according to antistatic floor height. Fix upper and lower parts of base with bolts. Figure 23 illustrates this process.
FIGURE 23 - BASE UPPER PART INSTALL ATION
28
adjustable
base
and
floor
after
6. Fixing cabinet base Perform the following steps to fix the cabinet base: i. Put insulating board on adjustable base and align all holes. Figure 25 illustrates to assemble cabinet base, spring washer and plain washer.
FIGURE 25 - FIXING CABINET BASE
1 2 3 4 5 6 7
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ii. Use wrench to fix adjustable base and cabinet tightly. NOTE: The cabinet base has front side and back side. Make sure the front side is facing forward. Figure 26 shows adjustable base installation final view.
FIGURE 26 - ADJUSTABLE BASE INSTALLATION FINAL VIEW
7. Insulation Test Use multimeter to measure resistance between expansion bolts and base. Open circuit indicates proper insulation. If result is otherwise, check insulation again, such as whether the insulation washer is not installed, whether the insulation washer is broken. Repeat the test until the result is open circuit. NOTE: After fixing an expansion bolt, measure resistance at once.
30
8. Cabinet fixing Cabinet fixing procedure is same as in direct installation mode. Figure 27 shows adjustable base installation mode final view.
FIGURE 27 - ADJUSTABLE BASE INSTALLATION MODE FINAL VIEW
31
(Unit: inches)
23 10/16 2 3 1 0 /1 6
C B
From top view distance between walls and cabinet must be more than 50 mm (1 15/16 inches) indicated by letter C.
32
When cabinet is installed with other equipment, the distance between CBTS I2 and left equipment (A) 110 mm (4 5/16 inches), and the distance between CBTS I2 and right equipment B should be as short as possible. When cabinet is installed beside walls, the distance between CBTS I2 and left wall (A) 210 mm (8 4/16 inches), and the distance between CBTS I2 and other cabinet (B) 100 mm (3 15/16 inches). Minimum distance between cabinet top and roof must be more than 500 mm (19 11/16 inches). Minimum distance between front cabinet and wall or other cabinet must be more than 800 mm (31 8/16 inches). Space Requirement with PWSC I2 If CBTS I2 is equipped with PWSC I2, follow these space requirements: Reserve 160 mm (6 5/16 inches) in the left of CBTS cabinet for PWSC I2 installation. From top view distance between walls and cabinet must be more than 50 mm (1 15/16 inches) indicated by letter C. When cabinet is installed with other equipment, the distance between CBTS I2 and left equipment (A) 160 mm (6 5/16 inches), and the distance between CBTS I2 and right equipment B should be as short as possible. When cabinet is between CBTS I2 inches), and the cabinet (B) 100 installed beside walls, the distance and left wall (A) 260 mm (10 4/16 distance between CBTS I2 and other mm (3 15/16 inches).
Minimum distance between cabinet top and roof must be more than 500 mm (19 11/16 inches). Minimum distance between front cabinet and wall or other cabinet must be more than 800 mm (31 8/16 inches). Steps Following are the recommended steps to install PWSB/PWSC with CBTS I2 cabinet: 1. When CBTS I2 is equipped with PWSB I2/PWSC I2, PWSB I2/ PWSC I2 cabinet base is required to be fixed onto left side of CBTS I2 cabinet before CBTS I2 cabinet is pushed on to CBTS I2 cabinet base both in direct installation mode and adjustable base installation mode. 2. After the above step, push CBTS I2 cabinet and PWSB I2/ PWSC I2 cabinet base onto CBTS I2 cabinet base together. 3. Refer to Cabinet for the detailed installation method of PWSB I2/ PWSC I2 cabinet base installation. END OF STEPS.
33
1. M3 X 12 bolt 3. Stand
34
Chapter
Cable Installation
This chapter describes: Power and Grounding Cables Installation Cable Preparation Installation Requirements Installation Procedure Trunk Cable Installation Installation Requirements Preparing 75 ohm E1 Connector Installing 75 ohm E1 Cables Installing 120 ohm E1 Cables Installing T1 Cable Monitoring System Cables Installation Installing Temperature and Humidity Sensor Installing Smog Sensor Installing Infrared Sensor Installing Power Monitoring Cables Installing Switch Input Cables Installing Control Output Cable Installing External Monitoring Conversion Cables Connecting Jumper Cable
35
1. Blue cable with cross section area of 25 mm2 (4 AWG), and it is for -48 V power supply. 2. Black cable with cross section area of 25 mm2 (4 AWG), and it is for -48 V working ground. 3. Yellowish green cable with cross section area of 35 mm2 (2 AWG), and it is for protection ground. Steps Take following steps to prepare power cables: 1. Cutting Cut power cable with cutter according to specifications. 2. Stripping Select power cable length 20~30 mm (13/16~1 3/16 inches) longer than effective crimping area of wiring terminal. Strip the sheath with a cable stripper. 3. Assembling Select a proper wiring terminal and put it onto the cable, shown in Figure 30.
FIGURE 30 - ASSEMBLING
4. Crimping Crimp it with a pair of crimping pliers. Figure 31 - shows tightly crimped wiring terminal.
36
1. Clamping position 5. Wrapping After crimping, wrap up joint with insulation tapes or shrinking pipe. Note: Use two layers of insulation tapes and one layer overlaps the other. Use same color of insulation tapes for power cable. 6. Labeling Label power cables 5 mm (3/16 inch) away from wiring terminals on both ends. END OF STEPS. Result The power and grounding cables are prepared.
Installation Requirements
Ensure following requirements during installation: Install power supply and grounding cables separately. Ensure that distance between cable bundles is at least 200 mm (7 14/16 inches). Cut cable ties flat after making cable bundles. Measure cable lengths before installation. Avoid cable connections or welding. Figure 32 illustrates this process.
FIGURE 32 - POWER SUPPLY AND GROUNDING CABLES
Avoid overlapping lugs while connecting two or more cables at same connection stud.
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Installation Procedure
Purpose Prerequisite Structure Perform following procedure to connect power and grounding cables. Power and grounding cables must be prepared before connection. Figure 33 shows CBTS I2 power and grounding cable interfaces top view.
FIGURE 33 - CBTS I2 POWER AND GROUNDING CABLE INTERFACE
Steps
Perform the following steps to connect CBTS I2 power and ground cables: 1. Connect one end to CBTS I2 -48 V input terminal and the other end to -48 V rectifier output terminal. 2. Connect one end to CBTS I2 -48 V GND terminal and the other end to -48V rectifier GND output terminal. 3. Connect one end to CBTS I2 protection grounding terminal and the other end to indoor grounding bar. i. Use 6 mm2 (10 AWG) yellow/green shorted line as shortcircuiting cable between -48 V GND and PE terminals. Normally, it is already installed before delivery.
ii. Take all measures to guarantee staff and equipment safety. END OF STEPS.
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Keep space between each two cable straps up to 3~4 times longer than bundle diameter. Figure 35 shows this process.
FIGURE 35 - CABLE STRAPS
3d4d
39
i.
Slip parts 1 and 2 around cable, peel cable end, tin the core wire, and open shielding layer.
ii. Connect core wire by soldering and screw part 2 to part 3. iii. Place crimping tube and crimp the connector. 2. Make coaxial connector on DDF side. i. Strip cable covering about 14 mm (9/16 inch). Slip cable connector sheath, heat-shrink tube and crimping tube in sequence. Open shielding net with a net opening sleeve or by hand. Strip internal insulation layer to expose 2.5 mm (2/16 inch) of internal conductor. ii. Insert core into plug. Insert core wire into soldering pin at back of inner conductor and solder it. Trim shielding mesh with 6 mm (4/16 inch) crimping tube.
40
iii. Push crimping tube and shielding net into connector tail. Use crimp pliers to crimp the crimping tube into a regular hexahedron. Crimp twice in different angles. iv. Slip the heat shrink tube onto crimped tube, heat it with an air blower to make it shrink and screw the tail cover. Figure 37 shows coaxial cable connector on DDF side.
FIGURE 37 - COAXIAL CABLE ON DDF SIDE
Y-sh ap e con n e ctor w ith a te stin g e n d
C ab le con n e ctor
S ock e t
C ab le con n e ctor
S ock e t
41
3. Trunk cable test Solder, connectors internal conductors at both ends and coaxial cables inner conductors leaving no dry joint. Ensure not to short internal and external conductors. END OF STEPS. Result The 75 ohm trunk cable is processed.
Steps
Take following steps to connect 75 ohm E1 cables: 1. Connect 75 ohm E1 cable End A to BSC_ E1 interface. 2. Connect 75 ohm E1 cable End B to corresponding E1 interface of converter panel and then to DDF. Table 12 describes 75 ohm E1 cable internal connections in detail.
TABLE 12 - 75 E1 CABLE INTERNAL CONNECTIONS
IN0 22 23
OUT0 24 25
IN1 1 2
OUT1 3 4
1-1-internal 1-1-
1-2-internal 1-2-
1-3-internal 1-3-
1-4-internal 1-4-
42
external Signal definition End A pin number Cable number Signal definition End A pin number Cable number Signal definition End A pin number Cable number IN2 5 6
external OUT2 7 8
external IN3 9 10
external OUT3 11 12
2-5-internal 2-5external
2-6-internal 2-6external
2-7-internal 2-7external
2-8-internal 2-8external
Note: 1-1-internal and 1-1-external stands for internal and external conductors of the 1st core in 8 core cable respectively. END OF STEPS. Result The 75 ohm E1 cables are installed.
43
Steps
Take following steps to connect 120 ohm E1 cables. 1. Connect 120 ohm E1 cable End A (left end in Figure 40) to BSC_E1 interface. 2. Connect E1 cable End B (right end in Figure 40) to DDF. Table 13 describes 120 E1 cable internal connection details.
TABLE 13 120 E1 CABLE INTERNAL CONNECTIONS
IN0 RX0RX0+ 22 23
OUT0 TX0TX0+ 24 25
IN1 RX1RX1+ 1 2
Cable color
Cable color
Cable color
Cable color
44
Note: Blue red 1 stands for there is one red label on blue cable and Pink red 2 stands for there are two red labels on pink cable. END OF STEPS. Result The 120 ohm E1 cables are installed.
Installing T1 Cable
Purpose Prerequisite Perform following procedure to install T1 cables. None Figure 41 shows 32-core 100 ohm T1 cable structure.
FIGURE 41 - 100 T1 CABLE STRUCTURE
Steps
Take following steps to connect 100 ohm T1 cables: 1. Connect 100 ohm T1 cable End A to BSC_E1 interface of CBTS I2. 2. Connect T1 cable End B to DDF. Table 14 shows normal 100 ohm T1 cable internal connections in detail. Refer to this table to connect 100 ohm T1 cable to DDF.
TABLE 14 - 100 INTERNAL CABLE CONNECTIONS 1
Wire number
Wire color Wire A White TX0+ White RX0+ White TX1+ Wire B Blue TX0Orange RX0Green TX1-
Wire number
9
Wire color Wire A Red TX4+ Wire B Brown TX4Grey RX4Blue TX5-
10
Red RX4+
11
Black TX5+
45
Wire color 4 Signal definition 5 Signal definition 6 Signal definition 7 Signal definition 8 Signal definition White RX1+ White TX2+ Red RX2+ Red TX3+ Red RX3+ Brown RX1Grey TX2Blue RX0Orange TX3Green RX316 15 14 13 12
Wire color Black RX5+ Black TX6+ Black RX6+ Black TX7+ Yellow RX7+ Orang e RX5Green TX6Brown RX6Grey TX7Blue RX7-
Some 100 ohm T1 cables may be different in wire color and signal definition. Table 15 shows the second kind of 100 ohm T1 cable internal connections in detail.
TABLE 15 - 100 INTERNAL CABLE CONNECTIONS 2
Wire number 1 Signal definition 2 Signal definition 3 Signal definition 4 Signal definition 5 Signal definition 6 Signal
Wire color Wire A White RX0White TX0White RX1White TX1Red RX2Red TX2Wire B Blue RX0+ Orange TX0+ Green RX1+ Brown TX1+ Blue RX2+ Orange TX0+
Wire number
9
Wire color Wire A Black RX4Wire B Blue RX4+ Orange TX4+ Green RX5+ Brown TX5+ Blue RX6+ Orange TX6+
10
Black TX4-
11
Black RX5-
12
Black TX5-
13
Yellow RX6-
14
Yellow TX6-
46
Wire color definition 7 Signal definition 8 Signal definition Red RX3Red TX3Green RX3+ Brown TX3+ 16 15
In engineering field, please determine the kind of T1 cable first according to wire color, and then begin to install. It is obvious that the first cable includes grey wire but the second does not. END OF STEPS. Result The T1 cables are installed.
47
Unit: mm
(Unit: inches)
48
Pin No at End A 1 7 3 8 6
NOTE: Here White/Blue refers to the white wire in white/blue wire-twist. 3. Connect male DB9 at End A to DB9 socket at converter panel. Connect female DB9 at End B to temperature and humidity sensor. Figure 43 shows that temperature and humidity sensor both ends are DB9 connectors.
FIGURE 43 - TEMPERATURE AND HUMIDITY SENSOR CABLE
49
Figure 45 shows to connect both red and blue wires of End B to pins 1 and 3 at sensor base.
FIGURE 45 - SMOG SENSOR CABLE
Red Label
Label
10 m End A 32 13/16 ft
Green
50
3. Reassemble sensor upper and lower parts. Connect DB25 connector at smog sensor End A to DB25 socket at converter panel. Figure 46 shows terminal connections at smoke sensor base.
FIGURE 46 - TERMINAL CONNECTIONS AT SMOKE SENSOR BASE
51
52
(Unit: mm)
(Unit: inches)
53
Steps
Perform the following steps to install infrared sensor: 1. Drill two 6 holes on the wall, keep hole depth same as that of expansion bolt, no less than 30 mm (1 3/16 inches). 2. Ensure line between the two holes is 80 mm (3 2/16 inches) and is vertical to ground. 3. Hammer expansion bolts into the two holes. 4. Fix infrared sensor to its base. Connect the connection line one end to sensor and other with CBTS I2 external monitoring conversion cable B5 terminal DB9 connector. 5. Route the infrared sensor cable. i. Lay out cables along wall to upper cabling tray or cabling tray under antistatic floor, then to set top.
ii. Keep cable tail with smooth turn and with no tension. 6. Cover PVC cabling tray after cabling. END OF STEPS. Result The infrared sensor is installed.
54
Steps
End A
End B
i.
Assemble RJ-45 connector with FE cable. Table 18 - illustrates RS232 signal definition.
TABLE 18 - RS232 SIGNAL DEFINITION
End A No. 6 7 8
Remar k
a twisted -pair
ii. Use the multi-functional crimping plier to crimp the connector to the FE cable.
55
End A
End B
i.
Assemble RJ-45 connector with FE cable. Table 19 illustrates RS485 signal definition.
TABLE 19 - RS485 SIGNAL DEFINITION
End A No. 1 2 3 4 5
Remark a twisted-pair
a twisted-pair
ii. Use the multi-functional crimping plier to crimp the connector to the FE cable.
56
Steps
1. Prepare the Switch Input Cable Connector. CBTS I2 can be connected to two switch input cables at most. So the maximum switch input signal number is 20. The first switch input cable is connected to B1 interface of the converter panel. Table 20 illustrates switch input signal definition.
TABLE 20 - SWITCH INPUT SIGNAL DEFINITION
End A No. 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23
Colour White Blue White Orange White Green White Brown Red Blue Red Orange Red Green Red Brown Black Blue Black Orange
Signal Definition ISW-ONA[1] GNDD ISW-ONA[1] GNDD ISW-ONA[3] GNDD ISW-ONA[3] GNDD ISW-ONA[5] GNDD ISW-ONA[5] GNDD ISW-ONA[7] GNDD ISW-ONA[7] GNDD ISW-ONA[9] GNDD ISW-ONA[9] GNDD
Remark First twisted-pair Second twisted-pair Third twisted-pair Fourth twisted-pair Fifth twisted-pair Sixth twisted-pair Seventh twisted-pair Eighth twisted-pair Ninth twisted-pair Tenth twisted-pair
57
The second switch input cable is connected to B7 interface of the converter panel. Table 21 illustrates switch input signal definition.
TABLE 21 - SWITCH INPUT SIGNAL DEFINITION
End A No. 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23
Colour White Blue White Orange White Green White Brown Red Blue Red Orange Red Green Red Brown Black Blue Black Orange
Signal Definition ISW-ONA[0] GNDD ISW-ONB[0] GNDD ISW-ONA[2] GNDD ISW-ONB[2] GNDD ISW-ONA[4] GNDD ISW-ONB[4] GNDD ISW-ONA[6] GNDD ISW-ONB[6] GNDD ISW-ONA[8] GNDD ISW-ONB[8] GNDD
Remark First twisted-pair Second twisted-pair Third twisted-pair Fourth twisted-pair Fifth twisted-pair Sixth twisted-pair Seventh twisted-pair Eighth twisted-pair Ninth twisted-pair Tenth twisted-pair
2. Connect the switch input cable connector to corresponding interfaces. i. Connect the first switch input cable END A to B1 interface of converter panel.
ii. Connect the second switch input cable END A to B7 interface of converter panel. END OF STEPS.
58
A End No. 1 2 3 4 5 6 7 8 9 10
Colour White Blue White Orange White Green White Brown Red Blue
Signal Definition O_CONTROL[1] GNDD O_CONTROL[3] GNDD O_CONTROL[0] GNDD O_CONTROL[2] GNDD O_CONTROL[4] GNDD
Remark First twisted-pair Second twisted-pair Third twisted-pair Fourth twisted-pair Fifth twisted-pair
2. Connect control output cable END A to the B2 interface of converter panel. END OF STEPS.
59
End B1 Cable code /B1 SW_IN_1 End B4 Cable code /B4 DOOR_MON End B7 Cable code/ B7 SW_IN_2
End B2 Cable code /B2 CTRL_OUT End B5 Cable code /B2 INFRARED_MON
End B3 Cable code /B3 HUM.TEMP_MO N End B6 Cable code /B6 SMOG_MON
60
Steps
Take following steps for external monitoring conversion cable installation: 1. Connect End A to ROOM_MON interface on CBTS I2 cabinet top. 2. Connect B1 ~ B3, B5 ~ B7 ends to converter panel. Following is their description: B1 end connects to 10 pairs of input values B2 end connects to 5 pairs of control output values B3 end connects to the temperature/humidity sensor. B4 end connects to the equipment room access control sensor B5 end connects to the infrared sensor B6 end connects to the smog sensor B7 end connects to other 10 pair of input values END OF STEPS.
Result
61
Important! Ensure NOT to turn on the switch of DPA before fixing jumper cable to RFE module. Otherwise the radiation from RFE module may do harm to people near to the cabinet.
Steps
Take following steps to connect jumper cable. 1. Remove cover from cabinet top. 2. Insert RFE board. 3. Put the cover back and tight it with screws. 4. Connect jumper nut with RFE interface and use wrench to fasten nut.
62
END OF STEPS. Result The jumper cables are connected to RFE board.
63
64
Chapter
65
3 4
5 4 4 8 10
7 6
9
BTSB
11
1. Lightning rod 3. Six antenna jumpers 5. Six main feeder cables 7. Cabling rack 9. Six cabinet jumpers 11. CBTS I2 cabinet
2. Six antennas 4. Lightning protection grounding clip 6. Iron tower 8. Lightning arrester 10. Equipment room
66
In Figure 56 DIN mean that the connector type is DIN connector; M means male connector and F means female connector. It is same in and Figure 57. When the total length is more than 80 m (262 feet), we choose the combination of 1/2 jumper cable and 5/4 feeder cable, as is shown in Figure 57.
FIGURE 57 - FEEDER AND JUMPER CABLES COMBINATION 2
and
jumper
67
Installation Preparation
Proper antenna installation is very important to BTS system reliable operation. Before installation, make sure that all installation staffs are qualified and the following requirements are satisfied
Personnel
Normally, supervisors are in charge of direction and supervision, and Installation employees carry out the installation. Supervisors are required to be familiar with all materials, tools and operation methods. And they are in charge of assigning different work to the proper employee who is good at the operation, especially work on the iron tower. Safety is the most important consideration when assigning work. Installation employees are required to install antenna system skillfully under the direction of supervisor. Employees on tower must be qualified and in good physical state. And they must have bought personal safety insurance. Installation after drinking is forbidden.
Environment
Please pay attention to following items and check whether they satisfy requirements in engineering design. Normally, they are completed by the network operator. Lightning rod on iron tower Grounding system, including grounding bar Outdoor cabling rack Diversity distance between two poles of one sector Antenna poles stability. It is required to be able to endure strong wind not less than 150 km/h (93 mile/h). Prepare installation tools and engineering materials before installation. Field engineers need to determine route of main feeder with operator engineers before installation. Antenna can not be installed too near to public electric power cables. Make sure that CBTS I2 is not powered on during installation.
68
Safety Precaution
Ensure the following precautions before antenna installation: Take necessary measures for personal and equipment safety. Operators on tower must wear safety belt. Personnel under tower must wear safety helmets. Never climb tower with loose clothes and wet/slippery shoes. During active antenna adjustment, wear radiation-shielding clothing and turn off power amplifier to avoid radiation effects. If possible, install in sunny and windless days. Installation is forbidden in rain, strong wind, thunder and lightning. Make caution brand in engineering field and keep passengers away from engineering field, especially kids. When working on tower, put unused tools in a tool bag and prevent them from dropping down from tower to hurt people.
69
This manual will follow the flow introduce main antenna feeder consistent with the installation installation is included in antenna grounding clip installation are installation.
illustrated in Figure 58 to system installation. To be sequence, antenna jumper installation, and feeder clip, included in feeder cable
70
Antenna Installation
Antenna Installation Flow
Figure 59 illustrates antenna installation flow
FIGURE 59 - ANTENNA INSTALLATION FLOW CHART
In the following sections, directional antenna and Omni antenna installation are introduced respectively.
71
Building
NOTE: Make sure that lightning rod is well grounded. 2. Install and seal antenna jumper cable NOTE: Install and seal antenna jumper cable before hoisting antenna to reduce work time on tower and raise connecting and sealing quality of connectors. Connect antenna jumper cable to antenna, and fasten the connector. Fix the antenna connector and jumper using suitable torque range (typical value of torque for DIN connector is 1.7 ~ 2.3 Nm (1.25 ~ 1.69 lbmft). To ensure antenna performance, seal connectors with waterproof self-adhesive tape and PVC tape.
72
3. Move and hoist antenna and accessories to the installation position: To mount an antenna onto an iron tower, use ropes and pulley blocks to hoist antennas, antenna jumpers and all accessories such as measuring tools, safety belts, adhesive tapes and straps to the tower top platform and keep them in a safe place. NOTE: Put small metal articles like antenna fixing parts and wrenches in a sealed canvas tool bag before hoisting. Personnel on and under the tower should coordinate in hoisting an antenna. Personnel under the tower should pull antenna away from tower body to avoid damage to antennas. Knot rope at both ends of antenna for easy coordination of employees both on and under the tower. Figure 61 illustrates hoisting process.
FIGURE 61 - HOISTING AN ANTENNA
1. Rope
2. Pulley block
3. Knot rope at both ends of antenna 4. Use this rope to pull antenna away from iron tower to avoid antenna damaged by iron tower
73
To mount an antenna onto roof, move antenna and installation materials to installation position manually. 4. Assemble antenna accessories NOTE: Antennas from various companies have some difference. Here is an example of KATHREIN directional antenna. Directional antennas have a number of installation fasteners. Follow the instructions provided with the antenna. For example, Kathrein antenna has two types of fasteners: 738516 and 737974. Before fixing antenna, assemble fastener 737974 to antenna ends and then connect fasteners 737974 and 738516. Install all accessories with spring and flat washers. It is suggested to fix accessories to antenna before hoisting to reduce work on tower. Figure 62 illustrates the process accessories of Kathrein antenna. for assembling the
74
5. Fasten the antenna onto the pole. Fix the antenna possible antenna i. directional antenna with accessories installed on pole. Do not tighten screws too tight to facilitate adjustment of azimuth and tilt. Just make sure that does not move down the pole.
6. Adjust the antenna azimuth Determine the antenna azimuth according to engineering design drawing.
ii. Turn the antenna slightly to adjust direction and measure the antenna direction with a compass until direction error satisfies engineering requirement (generally not more than 5). iii. Tighten fastener 738516 after adjusting antenna azimuth. 7. Adjusting antenna tilt i. Determine the antenna tilt according to engineering design drawing.
ii. Rotate a dial on angle meter until the angle indicated by pointer equals to the tilt. Figure 63 illustrates an angle meter.
FIGURE 63 - ANGLE METER
1 2
0
2 15 12
1
30
10 10
DIAL
21 51
20
30
20
2
1
101234 432 56 65 78 87
2 10 1234 4 3 56 78 6 5
40 50
40 50
60
60
70
70
80
80
90
90
80
80
70
70
60
60
50
50
1. Pointer 3. Dial
2. Bubble
75
iii. Press the angle meter onto antenna inner side, as is shown in Figure 64. Adjust the fastener 737974 until bubble in air bleeder of angle meter stays in middle of two indication rings.
FIGURE 64 - ADJUSTING ANTENNA TILT WITH ANGLE METER
2. Directional antenna
iv. After finishing the adjustment, tighten the fastener 737974. 8. After antenna is installed, colligate the antenna jumper to antenna pole and iron tower. Here are some requirements in colligation: Route the jumper cables neatly without crossing with each other. Use anti-ultraviolet straps to colligate jumper cables. The minimum bending radius of jumper cable can not be less than 20 times the radius of the cable. As to 1/2 jumper, which is widely used as jumper cable in ZTE CDMA system, the minimum single-bending radius is 80 mm (3 inches), and the minimum multi-bending radius is 125 mm (5 inches). 1/2 jumper cable can not be bent more than 15 times. END OF STEPS. Result The directional antenna is installed.
76
1 2 3
2. U-shaped bolt
77
5. Measure the verticality of antenna and ensure that antenna is vertical. 6. Fasten screws with a wrench. 7. After antenna is installed, colligate antenna jumper to antenna pole and iron tower. NOTE: Step 7 is same with directional antenna installation. Please refer to step 8 of Directional Antenna Installation for detail. END OF STEPS. Result The Omni antenna is installed.
NO.
Window Model
Unit
Hole Size in Wall of Equipment Room 240240 9 7/169 7/16 240380 9 7/1614 15/16 360360 14 3/1614 3/16 380510 14 15/1620 1/16
4 holes
400400 15 12/1615 12 /16 390540 15 6/1621 4/16 500500 19 11/1619 11/16 540630 21 4/1624 13/16
6 holes
9 holes
12 holes
inches
Here, an example of 4-hole feeder window is offered to illustrate feeder window installation. Figure 67 illustrates 4-hole feeder window structure and it can support 12 feeder cables at most.
78
(Unit: inches)
Prerequisite Steps
Equipment room is ready. 1. Determine the feeder engineering design. window position according to
2. Chisel a hole in the specified wall of equipment room. Refer to Table 24 for detailed hole size. 3. Determine the hole position for expansion bolts on the wall according to hole position on feeder window board. 4. Drill the holes in the position determined in step 3, 5. Use expansion bolts to fix the feeder window into the wall. 6. Insulation washer and fixing hoop can be installed when routing feeder into equipment room. Refer to 8. Routing Feeders into Equipment Room. 7. In cold district with frequent sand storm, even the wall is thick, it is necessary to install a reliable wooden board behind the feeder window in the equipment room to protect
79
equipment room from sand storm and keep the temperature of equipment. END OF STEPS. Result The feeder window is installed.
80
81
82
Installation Procedure
Steps 1. Determine Route of Feeder Determine the route of feeder cables according to engineering design. In case of failure; prepare a secondary engineering design by consulting the customer and design institute. Feeder cable should be as short as possible to minimize signal loss in transmission. 2. Preparing One Feeder Connector Note: Prepare one connector before hoisting feeder cable to tower. And in the end of feeder installation, prepare the other connector. For feeder connector preparation, refer to the specific manual provided by their manufacturer. Here is an example of ROSENBERGER 7/8" feeder connectors. i. Take a feeder connector cutting connectors, as is shown in Figure 70. tool for feeder
ii. Measure a straight feeder section of about 150 mm (5 14/16 inches) to be installed with the connector. Cut and strip the feeder sheath at 50 mm (1 15/16 inches) away from end. iii. Place the feeder at the opening of cutter, keep a length of four corrugations behind main blade, and turn cutter handle to close the opening. The main blade should be right on the wave crest of a feeder corrugation. iv. Turn the cutter in direction as marked till handles are completely closed and internal and external copper conductors of feeder are cut completely. Figure 71 illustrates that at the same time, auxiliary blade cuts feeder external plastic protection sheath.
83
v. Check the length of the cut section. Figure 72 illustrates the cut section length.
FIGURE 72 - CHECKING CUT SECTION LENGTH
vi. Separate the front and back parts of feeder connector, and insert back part into feeder till it contacts with the first corrugation of feeder. vii. Firmly insert the cutter tube expander into feeder and turn it left and right to expand feeder external copper conductor, so that it is presses against feeder connector back part. Figure 73 illustrates the procedure of expanding the feeder external conductor.
FIGURE 73 - EXPANDING FEEDER EXTERNAL CONDUCTOR
84
viii.Check for residual copper scraps and the external copper sheath is evenly expanded without burrs. Pull feeder connector back part outward to protect it from slipping away from the feeder. Figure 74 illustrates connecting feeder connector front and back parts.
FIGURE 74 - CONNECTING FRONT AND B ACK P ARTS
ix. Turn the feeder connector front part and fix it with an appropriate wrench, to restrict its movement against the feeder. Figure 75 illustrates to turn the feeder connector back part with wrench till it fixes.
FIGURE 75 - FIXING FEEDER CONNECTOR FRONT AND BACK P ARTS
Caution: Feeder connector cutting tool is very sharp. Take care while using cutting tool to avoid serious injury.
85
3. Feeder Cutting i. Determine the main feeder length in each sector with a tape measure according to actual route.
ii. Use hacksaw to cut the feeder sufficient length. Usually add some margin about 1 ~ 2 m (4 ~ 7 feet) to measured lengths when cutting cables. iii. Attach corresponding temporary labels (such as RFE0ANT0, RFE0-ANT1, RFE1-ANT0, RFE1-ANT1 and so on) at both main feeder ends after each cut. Attach formal labels after feeder installation. iv. While feeder cutting, label its both ends and stick temporary labels to the feeder middle. Labels must be correct to get correct connections and sector matching. NOTE: Labels are very important. Make sure necessary labels are correctly and reliably stuck. all
v. In roof installation, carry cut feeder cables to roof. And in tower installation, refer to 4. Hoisting Feeders to Tower to take feeder cables to iron tower platform. In this procedure, ensure feeder cables in proper pressure and not damaged. 4. Hoisting Feeders to Tower i. Wrap the main feeder connector made under the tower with flax (or antistatic packing bag together with foam) and strap it tightly.
ii. Knot and fix the cut feeder cable with hoisting rope at two points. One is 0.4 m (1 5/16 feet) away from the feeder connector and the other is 3.4 m (11 2/16 feet) away. Employees must cooperate to hoist feeder cables to avoid feeder and its connector from colliding with the iron tower. iii. After hoisting main feeder cables to the tower top, fix upper end of cable at multiple points to prevent it from slipping down the tower.
86
1 2 3 4 5
Use this rope to pull feeder cable away from tower to avoid damage to feeder cable and connector
Caution: Raise feeder with care to avoid damaging its sheath. If any part of sheath is broken, this feeder cable is unable to work properly and needs to be replaced. Take care for personnel safety when hoisting the feeders. 5. Connect Feeder and Antenna Jumper i. Fix the main feeder cable connector and antenna jumper. ii. To ensure feeder cable performance, seal connectors with waterproof self-adhesive tape and PVC tape. 6. Fixing Feeder Cables Determine the path of feeder cables while reaching an agreement with owner to avoid any disturbance in future. Satisfy the following requirements during fixing the feeder cables.
87
Fix the feeder cables neatly without crossing with each other, especially in the part of entering equipment room and on indoor cabling rack. Make the route clear before fixing feeder cables. It is recommended to note down feeder actual route on paper to avoid rework for crossed feeder cables. The minimum bending radius of the main feeder cable can not be less than 20 times the radius of the main feeder cable. As to 1/2 jumper, the minimum single-bending radius is 80 mm (3 inches), and the minimum multi-bending radius is 125 mm (5 inches). The cable can not be bent more than 15 times. As to 7/8 jumper, the minimum single-bending radius is 125 mm (5 inches), and the minimum multi-bending radius is 250 mm (10 inches). The cable can not be bent more than 15 times. As to 5/4 jumper, the minimum single-bending radius is 200 mm (8 inches), and the minimum multi-bending radius is 380 mm (15 inches). The cable can not be bent more than 15 times. Maximum spacing between 3-feeder clips: As to 1/2 feeder cable, the maximum space is 1 m (3 4/16 feet); As to 7/8 and 5/4 feeder cable, the maximum space is 1.5 m (5 feet); In any case, the maximum space between 3-feeder clips can not be more than 1.65 m (5 7/16 feet). When the wind speed of CBTS I2 site is often over 160 km/h (100 miles/h), reduce the spacing between feeder clips properly. Here is an example of fixing 7/8 feeder cable. Perform this procedure to fix the feeder cable: i. Follow above requirements to install 3-feeder clips. Note: Keep spacing as even as possible and ensure feeder clips installation direction same. While installing two rows of feeder clips inside same cabling ladder or cabling rack, keep the two rows parallel and arrange them neatly.
88
ii. Sort the feeder cables in order. iii. Fix the main feeder cables from top to bottom and sort them into 3-feeder clips. Fasten the feeder clips after smoothing the main feeder cables. Keep main feeders flat and straight. It is not permitted to fix feeder cables in both ends at same time. iv. Fix the main feeder cables with 3-feeder clips along the outdoor cabling ladder or the cabling rack to enter equipment room. 7. Installing Feeder Grounding Clips Ensure these grounding requirements while installing feeder grounding clips: Roof installation mode In roof installation, the following items must be grounded to building grounding network: Main antennas system Antenna pole Outdoor cabling rack or cabling ladder Ground the main feeder cable at two positions:
89
Where it leaves antenna pole Where it enters equipment room If the feeder cable is rather long, add grounding points according to feeder length. Tower installation mode Usually at least three feeder grounding clips are required to be installed in tower installation mode. Ground the feeder cable at the following positions: Where it leaves antenna installation pole Where it leaves iron tower Where it enters equipment room. When feeder cable is longer than 60 m (197 feet), then install a grounding clip on the feeder cable after every 20 m (66 feet) distance. If outdoor cabling rack or outdoor cabling ladder is used, ground it reliably. Antenna poles and iron tower need to be grounded reliably.
90
1 2
10
2 8 7 4 6 5
12
11
1. Iron tower 3. Main feeder cable 5. Indoor grounding busbar 7. Grounding copper busbar 9. Cabinet jumper 11. Equipment room
2. Feeder grounding clip 4. Outdoor grounding busbar 6. Grounding network 8. Lightning arrester 10. 35 mm2 (2 AWG) Cable 12. CBTS I2 cabinet
i.
Prepare required tools including paper knife, flathead screwdrivers, and wrench and sharp-nose pliers.
ii. Peel off 7/8" sheath according to size of grounding clip at the positions introduced above.
91
4 5 3 1 2 6
1. 3. 5. 6.
Grounding end 2. Grounding cable Feeder cable 4. Grounding spring lock Feeder external cooper core Grounding cable copper piece
iii. Clamp the feeder external conductor with grounding cable copper sheet and locking spring plate. iv. Lay grounding cable facing to the grounding network. Avoid bending or folding. And keep the included angel between grounding cable and feeder cable less than 15. In tower installation mode, grounding cable is installed downwards and finally connected to tower; In roof installation mode, grounding cable is installed in the same direction with feeder cables. v. Make joint of grounding clip and feeder waterproof using waterproof adhesive tapes, then use insulation tapes to cover the joint. vi. Connect the grounding end of the grounding clip to the grounding network. Connect it to the main tower body in tower installation mode. Connect it to the grounded cabling rack in roof installation mode. When connecting, remove the paint and oxide at connection place within a radius of 13 mm (8/16 inches) around the joint, and daub the place with antioxidant cream to ensure good electric contact. After connecting, paint the joint with anticorrosive paint. Caution: Do not install grounding clip in case of any lightning strike. 8. Routing Feeders into Equipment Room Following are the feeder entering requirements: Use cabling racks both indoors and outdoors to guide the feeder cables.
92
Make proper arrangement to avoid rain from flowing into the equipment room through feeders. It is required to route feeder cable in the shape of a bow, as is shown in Figure 81 and Figure 82.
FIGURE 81 - RUNNING FEEDERS INTO EQUIPMENT ROOM (HORIZONTAL ENTERING)
2. Cabling rack
2. Cabling rack
i.
Loosen the sealing fixture hoop in the feeder window to a proper degree. Remove the holes covers to run the feeder cables through.
93
Two employees are required to stay inside and outside equipment room respectively to cooperate to lead the feeders into equipment room so as to avoid damage to the indoor equipment and hurt to the feeder sheath. Fasten the fixing hoop after pulling the feeders in place. iii. Measure the required length of feeder cable precisely and cut feeder cables with hacksaw. Select the cut point according to cabinet position, cabinet jumper length, lightning arrester configuration and lightning arrester position, and take feeder cable bending restriction and equipment room neatness requirement into consideration. Ensure that the temporary labels on the feeders are complete before and after feeder cutting. iv. Make the indoor connectors for main feeder cables. v. Use 3-feeder clips to fix main feeder cables onto indoor cabling rack in proper spacing. END OF STEPS.
94
2. Copper bar
95
Steps
Perform the following steps to install lightning arrester: 1. Connect the lightning arrester with main feeder cables and antenna jumper, as is shown in Figure 85.
FIGURE 85 - CONNECT LIGHTNING ARRESTER WITH FEEDER AND JUMPER (SIDE VIEW)
500mm 20 inches
500mm 20 inches
2. Lightning arrester 4. Feeder cable
2. Install 12M6 copper bar Remove the black rubber parts of the two feeder clips. The metal parts are used to install lightening arrester; Insert the screw of the copper bars insulation module into the feeder clips hole, and fix with screw cap. Fix the two insulation module to the two feeder clips; Fix the two feeder clips metal parts onto indoor cabling rack with their fixing screws. NOTE: The distance between copper bar and lightning arrester can not be bigger than 50 cm (19 11/16 inches). Figure 86 illustrates fixing copper bar.
FIGURE 86 - FIXING COPPER BAR
96
3. Connect the lightning arrester and copper bar with 16 mm2 (6 AWG) yellow/green cables. Use lugs at lightning arrester side. Connect the copper bar and outdoor grounding bar with 35 mm2 (2 AWG) yellow/green cables. Use lugs at outdoor grounding bar side. The cables can be connected to any hole of copper bar. But make sure to lay cables without crossing with each other. Figure 87 illustrates connecting lugs to lightning arrester.
FIGURE 87 - CONNECT LUGS TO LIGHTNING ARRESTER
NOTE: Ensure insulation among lightning arresters, copper bar and indoor cabling rack. In small equipment room, distance between copper bar and feeder window is required to be less than 1 m (3 4/16 feet). In big equipment room, when BTS cabinet is rather far from feeder window, determine copper bars position based on cabinet jumper length and 35 mm2 (2 AWG) yellow/green cable length.
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7 4
2. 16 mm2 (4 AWG) yellow/green cable 4. Main feeder cable 6. 1/2 cabinet jumper cable
500 mm
19 11/16 inches
in
above
figures
refer
to
the
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VSWR Test
After installing all antenna feeders and jumpers, conduct SWR test. The SWR must be less than 1.5. Otherwise, check all main antenna and feeder system, including: Feeder connecter antenna and jumpers whether the sheath is broken whether the bending radius is too small whether the lightning arresters are not installed properly Adjust until VSWR is less than 1.5.
Waterproofing Joints
Purpose Prerequisite Steps Perform this procedure to seal joints between feeder and jumper. It is an example for waterproofing all kinds of joints. The 1/2'' jumper and the main feeder are connected. Seal 1/2'' jumper and treatment as follows: feeder connectors for waterproof
1. Wrap one layer of insulation tape to feeder and jumper connectors. Cover the lower layer with upper layer about 1/2. The tape coverage is required to be 10 mm (6/16 inches) longer than connector tails. When wrapping, pull the tape with enough strength. 2. Wrap waterproof adhesive tapes from lower position of connectors and fill the lower-lying parts of the connectors, is as shown in Figure 91.
FIGURE 91 - WRAPPING WATERPROOF ADHESIVE TAPES (1)
NOTE: If waterproof adhesive tape is wider than the lowerlying part. Fold the tape first, and then fill the lower-lying part.
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3. While wrapping, extend the adhesive tapes to double their length. Use 60 mm (24 inches) waterproof adhesive tape in a connector and wrap three layers of tape on one connector. Keep wrapping direction same with that of screwing the feeder connector, to avoid the feeder connector from loose. 4. Wrap adhesive tapes layer by layer and later in the reverse direction. Cover the lower layer with upper layer about 1/3 to avoid water penetration. Apply the tape with three layers without any cut in the entire process. Wrap the tapes around the feeder connector till they protrude about 20 mm (13/16 inches) from the feeder connector. Figure 92 illustrates wrapping waterproof adhesive tape.
FIGURE 92 - WRAPPING WATERPROOF ADHESIVE TAPES (2)
5. Grip the waterproof adhesive tapes after wrapping to ensure firm bonding between the tapes and the feeder connectors. Figure 93 illustrates this process.
FIGURE 93 - WRAPPING 9 W ATERPROOF ADHESIVE TAPES (3)
6. Apply two layers of PVC tape above waterproof adhesive tape. Ensure that the upper layer overlaps the lower layer by 1/2 the width of tape. Wrap PVC tapes around adhesive tapes till they protrude about 20 mm (6/16 inches) from adhesive tapes. 7. Grip PVC tapes and waterproof adhesive tapes to make them tightly adhered to each other. 8. To ensure waterproof effect, bundle anti-ultraviolet straps tightly at tapes on both ends. END OF STEPS.
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102
Chapter
103
104
1. GPS antenna
Roof Mounted
GPS antennas must be installed in the shadow of lightning rod in roof installation mode.
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1 <45 2
1. Lightning rod
2. GPS antenna
Following are GPS antenna installation requirements: GPS antenna installation position should have a broader view to track on maximum satellites. Ensure that there are no obstacles in 150 GPS antenna elevation for both installation modes. Keep GPS feeder cable short as possible to reduce signal loss and lightning induction. Do not install GPS antenna under microwave antenna, highvoltage lines, television transmitting tower, or within radiation range of a mobile system antenna.
Following are lightning protection requirements to install a GPS antenna: Install GPS antenna within 45 lightning protection coverage area of tower. Place GPS antenna away from lightning strikes. If it is tower mounted, install it in a safe place on the roof or in tower lower part.
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Begin
Prepare the connector in one end Put the prepared connector through the antenna tube
Fix the antenna tube to the antenna Fix the tube to the antenna pole with antenna fixing clip Route and fix GPS feeder cable Cut GPS feeder cable Prepare the connector in the other end Connect the connector of GPS cable to CBTS O1 cabinet
End
Most of the installation is similar to the main antenna feeder system. So in the following sections, only some key installation steps are introduced.
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108
1
0.3 mmx45 1/85 inches x45
Perform the following steps to prepare GPS 1/4 cable connector: 1. Measure a straight feeder section of about 50 mm (1 15/16 inches) to be installed with the connector. Cut and strip the feeder sheath at 20 mm (13/16 inches) away from end. Figure 99 illustrates this procedure.
FIGURE 99 - CUT AND STRIP THE 1/4 CABLE SHEATH
2. Use paper knife to cut the external conductor of feeder cable. Figure 100 illustrates the position to cut external conductor.
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NOTE: i. The cut position is just 14.5 mm (9/16 inches) away from the cable sheath edge. (The metric measure value is the exact value, and there are small errors in the British measure value.)
ii. Ensure that the cut position is just on the wave crest of a feeder corrugation. iii. If the above two requirement can not be satisfied simultaneously, measure and adjust the cable sheath edges position until two requirements are both satisfied.
FIGURE 100 - POSITION TO CUT THE EXTERNAL CONDUCTOR
3. Use a file to file the inner conductor gently, and make it satisfy the requirement of 0.345. 0.345 means: File the top of the external conductor flat and smooth. And the length of the stuck-out inner conductor must be 5.5 mm (21/97 inches); File a slope at the edge of inner conductors top. Ensure the angle between the slope and the inner conductor just
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45, and the inner conductor length corresponding to the slope is 0.3 mm (1/85 inches). Ensure that no burr is on the surface of inner conductor. If any burr exists on the surface, the GPS signal quality will reduce a lot. Figure 102 illustrates the inner conductor dimension requirements.
FIGURE 102 - INNER CONDUCTOR DIMENSION REQUIREMENT
Figure 103 illustrates the 1/4 cable view after above processing.
FIGURE 103 - 1/4 CABLE VIEW AFTER PROCESSING
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4. Brush off the copper powders on the conductor and cable. Wipe a coating of lubricant onto the bare conductors, and pack the O-shape sealing ring to the fourth trough of the external conductor. Figure 104 illustrates the position of O-shape ring.
FIGURE 104 - FIX THE O-SHAPE SEALING RING
5. Separate the front and rear parts of feeder connector. Insert the feeder cable into the rear part firmly. When the rear part touches the first wave crest of a feeder corrugation, turn it left and right to expand feeder external conductor, so that the rear part of the connector is fixed on the first trough of the external conductor. Figure 105 illustrates the final view of this step.
FIGURE 105 - INSTALLING THE REAR P ART OF CABLE CONNECTOR
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6. Screw the front part of connector onto the rear part. Then fix the front part and rear part with wrenches. During fixing, keep the rear part still and screw the front part until they are firmly fixed. The recommended torque is between 7 and 10 Nm. Figure 106 illustrates this procedure.
FIGURE 106 - FIX THE FRONT P ART ONTO THE REAR P ART
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Perform this procedure to install GPS 1/4" Feeder Grounding Clip. GPS 1/4" feeder grounding clips structure is shown in Figure 107.
FIGURE 107 - GPS 1/4" FEEDER GROUNDING CLIP STRUCTURE
1 2
1. 1/4" Feeder Grounding Clip 2. M6 bolt (including plane washer and spring washer) 3. Grounding Cable
GPS 1/4" feeder grounding clip is easy to install. It has waterproof material inside, so waterproofing operation is not necessary during installation. The material to the field includes: Grounding clip (including tin-covered iron belt), two M625 bolts (including spring washer and plane washer) 0.8 m grounding cable One M8 25 bolt (including spring washer and plane washer) A small package of copper oil (10 ml) M8 25 copper bolts are used to connect grounding cable and grounding bar. Sometimes it is possible that installation engineers need to prepare the grounding cable. To prepare grounding cable, the following materials are required:
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Black 10 mm2 (8 AWG) copper-core grounding cable Grounding terminal (grounding cable side) Grounding terminal (grounding bar side) Black shrinking pipe The structure of grounding cable is shown in Figure 108.
FIGURE 108 GROUNDING CABLE STRUCTURE
1. Grounding Terminal
2. 12 Shrinking Pipe
Steps
2. Cable Preparations i. Stripping Strip about 13 mm (8/16 inch) sheath at the two ends of copper-core cable.
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ii. Assembling Insert the two ends of copper-core cable into two 12 shrinking pipes. Then insert two ends of copper-core cable into two grounding terminals. iii. Crimping Crimp two terminals with a pair of crimping pliers. Use hot blower to blow shrinking pipes to make them shrink to the surface of cable and terminal.
NOTE: Cut two ends of shrinking pipe flat, and make sure that the shrinking pipes touches terminals and cables closely. If the shrinking pipe is broken, please remove the broken one and prepare a new one.
3. Determine the position of 1/4" feeder cable grounding point. Cut off the cables sheath about 25 mm (1 inch) according to the clips size. 4. Insert the cable into the grounding clip. And put the clip just at the cut-off position. 5. Use M6 bolt to fix the grounding terminal with two fixing points onto the grounding clip. Tighten the bolt to fix the clip and make it close. Note that the plane washer and spring washer of M6 bolt are required to be installed between bolt and grounding terminal. 6. Fix the grounding terminal of the other end onto the grounding bar with M8 bolt. Note that the plane washer and spring washer of M6 bolt are required to be installed between bolt and grounding terminal. 7. Brush a layer of copper oil onto the bare metal surface evenly to avoid rusting.
END OF STEPS. Follow-up Action
This section describes GPS connector installation check. Pin should be at same level inside the shell. Connector strength must be more than 60 N. Incase if measurement tool is not present to measured the strength, it should be verified by using both hands. At least it should not be opened by using both hands. Insulation resistance between pin and shell must infinity. Check resistance between feeder cable pins and conductors head. Check resistance between conductors head.
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Chapter
Board Installation
This chapter describes: CBTS I2 board slot Installation flow Chart Installation precautions Installing CBTS I2 boards Installing RFS Board Installing BDS Board Board Wiring
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Installation Precautions
Following are boards installation precautions: Ensure anti-static wrist strap is grounded before operation. Ensure that slots for installing boards are consistent with required slots. To avoid damage, push boards slowly along the guide rail.
Perform following procedure to install RFS boards. Before installation, take boards out of antistatic bag and check them. If any damages are found, register fault types, and pack them for repair. Take following steps to install RFS boards: 1. Select slot position for board installation. 2. Gently insert board vertically along the guide slot. 3. Lock board by pressing down screws.
Steps
Perform following procedure to install BDS boards. Before installation, take boards out of antistatic bag and check them. If any damages are found, register fault types, and pack them for repair.
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Steps
Take following steps to install BDS board: 1. Insert boards in the plug-in box i. During board insertion, determine board type and its slot, keep ejector lever in de-locking position. Push board along guide rail slowly into slot. Figure 111 shows to push board along guide rails till it reaches bayonet of extraction tool.
FIGURE 111 - BOARD PLUGGING (STEP 1)
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ii. Push board forward and turn down extraction tool ejector levers on both sides. A click indicates that extraction tool is in the position and its ejector levers are hooked. Figure 112 shows this process.
FIGURE 112 - BOARD PLUGGING (STEP 2)
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2. Tightening screws Tighten captive screws on extraction tools with flathead or cross screwdrivers. Figure 113 shows this process.
FIGURE 113 - BOARD PLUGGING (STEP 3)
Board Wiring
Purpose Steps
Perform following procedure to complete board wiring after their installation. Take following steps for board wiring: 1. Connect GPS cable to GCM board and connect RFE board and DPA board. 2. Connect inner GPS wire to antenna socket (ANT). 3. Connect corresponding RFE-DPA cables to each other as shown in Figure 114.
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123
124
Chapter
125
Check following after CBTS I2 cabinet installation. 1. Ensure that cabinet installation location complies with the engineering design drawing. 2. Erect cabinet firmly that must resist measuring up to 7.0 on Richter scale. an earthquake
3. Ensure that horizontal and verticality error and the gap between adjacent bases is less than 0.12 inch (3 mm). 4. Ensure all other equipment and cabinet front door are in one line. 5. Ensure cabinet front and rear parts are at a distance of 31.50 inch (0.8 m) and 1.97 inch (0.05 m) away from the walls respectively. 6. Ensure that all cabinet components are present. 7. Ensure that all cabinet parts are fixed properly. 8. Ensure inside cabinet is clean and all screws are tight with flat washers or spring washers. 9. Ensure each base is equipped with four insulation spacers and base supporters are consistent with expansion screws holes.
END OF STEPS.
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This section describes cabling rack installation check. Ensure following after cabling rack installation: 1. Cabling rack location and height meet the engineering design requirements. 2. Cabling rack is in good shape. 3. Cabling rack is laid out with a grounding cable.
END OF STEPS.
Check for following after laying power and grounding cables: 1. Ensure that the equipment room power and grounding cables are in accordance with engineering design specifications. 2. PGND protective grounding wire on a CBTS I2 cabinet employs 35 mm2 yellowish green or yellow copper-core cable connected with indoor PGND grounding copper bars. 3. Ensure that grounding cable is black copper core cable of 25 mm2, -48 V power cable is blue copper core cable of 25 mm2, and grounding bus has a diameter more than 35 mm2. 4. Protective grounding and AC neutral cables are laid out separately. 5. AC neutral line in power room is independently grounded. 6. The outdoor grounding resistance is less than 5 ohm. 7. Labels on both ends of power and grounding cables are correct. 8. Avoid cable overlapping. All shortened or well coiled up. lengthy cables must be
9. Copper lugs on both ends of power and grounding cables are soldered or pressed firmly. 10. Entire power and grounding cables are made from one material with no connections in between. 11. Connection of power supply to cabinet terminals is correct.
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12. Insulating protective sleeves are installed on both power supply connecting terminals. 13. Power and grounding cables are not damaged. 14. Wires at connecting terminals and lug handle are properly insulated. 15. Flat washers and spring washers are used when required.
END OF STEPS.
Check following after laying trunk and RF cables. 1. Trunk cable connectors are properly installed, labeled and are not loose. 2. Cable shell is properly connected with grounding system. 3. RF cables connected. between modules in cabinet are properly
Ensure following after board and sensor installation: 1. Slots for board installation comply with the engineering design. 2. Board screws on cabinet are tightened properly. 3. Board is properly connected with backplane. 4
END OF STEPS.
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Ensure following after indoor jumper installation: 1. Indoor jumper is properly connected to terminal on cabinet top. 2. Indoor jumpers are tidy, in appropriate length and bound on cabling rack in order. 3. Jumpers are laid in layers according to sectors.
END OF STEPS.
Ensure following after lightening arrester installation: 1. RF lightning arrester is connected to feeder connector and fastened tightly. 2. Lightning arrester is insulated from cabling rack. 3. Lightning arrester bar grounding cable is grounded and routed to outdoor grounding bar for reliable grounding.
END OF STEPS.
Ensure following after main feeder cable installation: 1. Ensure the main feeder profile is flat and smooth. Feeder connectors are connected tightly. Use a special cutter to prepare main feeder connector. 2. 7/8" feeder connector is installed properly and tightened well to avoid any abnormal SWR caused by false connections. 3. Feeder between the tower top and the equipment room is grounded in at least three points. Grounding points are bound firmly with proper waterproof measures.
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4. When tower is 196.85 feet (60 m) above and needs a longer feeder, place another feeder grounding clip in middle of the tower. 5. Feeder grounding clip terminals are fixed on steel plate of a nearby tower. 6. Outer grounding copper busbar employs a special reliable path to an underground ground grid. The line width is more than 50 mm2. 7. For a building without a tower, antenna feeder grounding at top is connected with nearby lightning protection ground grid on the roof. 8. Feeder grounding cable is led from top to bottom. Separation angle between feeder and grounding cable is no more than 15. 9. Feeder cabling has no crisscrossing. Cables are arranged properly without twists and turns. 10. Main feeder cabling is well planned. Main feeder cables within a sector are arranged in a row and column consistently. 11. Two name labels are bound on both feeder terminals, to ensure that feeders correspond to antennas with corresponding lengths on a feeder name plate.
END OF STEPS.
Ensure following after GPS feeder cable installation: 1. GPS copper core and outer layer are not short-circuited. 2. GPS feeder connectors are tight.
END OF STEPS.
Ensure following after installing feeder window: 1. Feeder window is fixed on indoor wall and feeder hole faces outdoors. 2. Glue injection hole is sealed upward and window boards are installed on indoor wall. 3. Feeder window installed at building top is well sealed. 4. Necessary waterproof bents are made. Minimum bending radius of feeder is not less than 20 times the feeder radius. Single bending radius of main feeder is more than 4.92 inch
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(125 mm), and multiple bending radius of main feeder is more than 7.87 inch (200 mm).
Ensure following after three-way feeder clip installation: 1. Three-way feeder clip is fixed on outdoor cabling rack. 2. A feeder clip is installed every 1.2 m (3.93 ft) on primary feeder.
END OF STEPS.
Ensure following after 1/2" inch outdoor jumper installation: 1. Antenna and 1/2" jumper, 1/2" jumper and main feeder are properly connected. Connector threads are tightened and wrapped with waterproof adhesive tape. 2. Jumper and antenna are parallel to each other with 11.81 inch (300 mm) distance in between at the joint. 3. All outdoor jumper connectors are made waterproof.
END OF STEPS.
After the installation of antenna and GPS system check the followings: 1. Antenna support and tower are properly installed. 2. Antenna model is according to networking planning design. 3. Actual hanging height of an antenna is according to network planning design. 4. RF and GPS antennas are included in the protection area of a lightning rod (area within 45 down tilt from lightning arrester). 5. Azimuth of antenna is according to network planning. Azimuth error of directional antenna is no more than 5. 6. Actual mechanical down tilt of an antenna is according to network planning and two uni-polarization antennas have same down tilts. 7. Actual electrically controlled down tilt of an antenna is according to network planning and two uni-polarization antennas have consistent down tilt.
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8. All antenna poles are firmly installed and properly grounded. Vertical error is less than 2. GPS antenna must be vertical to ground. 9. An Omni-directional antenna is at least 59.05 inch (1.5 m) away from the tower while a directional antenna is at least 39.37 inch (1 m) away from the tower. 10. During installing an Omni-directional antenna on a roof, horizontal interval between Omni-directional antenna and antenna lightning rod is not less than 98.42 inch (2.5 m). 11. An Omni-directional antenna is not installed in blind area. 12. Connections of antenna ports with RFE must be consistence. 13.Diversity distance is 137.79 inch (3.5 m) for 800 MHz system, 59.05 inch (1.5 m) for 1.9G system, and 263.7 inch (6.7 m) for 450 MHz system. 14. Vertical interval between directional antennas within different sectors, installed on same antenna support is more than 23.62 inch (0.6 m). 15. GPS spatial angle is more than 90.
END OF STEPS.
Measure SWR after installation of antennas and all feeders and ensure the following: 1. Related Voltage Standing Wave Ratio (VSWR) value is specified, and a VSWR test diagram is available. 2. 1/2" Indoor jumper terminal is connected with an SWR tester for testing. SWR should be less than 1.5.
END OF STEPS.
Environment Check
Steps
Ensure following during environment check: 1. Outdoor engineering wastes are cleaned. 2. Front, rear doors and cabinet sides are cleaned. 3. There should be no fingerprint and other stains on cabinet surface. 4. Indoor unused materials are put away. Material in equipment room is kept in order. Everything indoor is clean and tidy.
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5. Any engineering waste materials are disposed off. There should be no cable clips or sundries left at the installation site.
END OF STEPS.
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Chapter
135
Power On
Power On Preparations
Check following requirements before powering up a system. AC or DC power supply cables are correctly installed. PWSB input and output power supply cables are connected correctly. UPS cable is correctly installed and provides voltage in range of -40 V DC ~ -57 V DC. Reliable grounding is provided. Power supply switch is at OFF position. Power supply satisfies requirement. Specific labels are attached with all cables. Take following precautions during CBTS I2 power on off mechanism: During plugging and unplugging boards, wear anti static wrist strap. Plug and unplug all boards gently. Ensure right position of each board according to engineering design. Do not touch any component, connector or wiring slot when holding a board.
Following section describes procedure for first time poweron and normal power-on test. Perform power supply inspection before powering on CBTS I2 cabinet. Ensure that power switches are in OFF state and boards are half inserted.
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Steps
Perform the following steps to power-on CBTS I2 for the first time. 1. Ensure that all power switches of power supply equipment, PWSB I2/PWSC I2 and CBTS I2 are turned off. 2. Insert all boards and modules completely into the cabinet, but dont tighten the screws on the front panels of all boards and modules. 3. Turn on the switch of CBTS I2 and keep other switches off. Put the two probes of a multimeter onto the -48V GND and -48V power connection poles of CBTS I2 to test. If it is detected to be short-circuited, the cabinet can not be powered on, and it is required that a ZTE engineer check all boards, modules and backplanes, find the short-circuited component and replace it, then test again. If the cabinet passed the test, turn off the switch of CBTS I2. 4. Unplug all boards and modules to half position (partially seated). 5. Turn on the switch of main power equipment, and test the input voltage of PWSB I2/PWSC I2. The input voltage should satisfy the requirement of PWSB I2/PWSC I2. If not, please check the main power equipment. 6. Turn on the switch of PWSB I2/PWSC I2, and insert the PRM/PTM modules into PWSB I2/PWSC I2. There should be no alarm. If alarm occurs, please check PWSB I2/PWSC I2. 7. Test the output voltage of PWSB I2/PWSC I2 to confirm that the voltage is between -40VDC and -57VDC. If the voltage is normal, turn on CBTS I2 power supply switch. There should be no alarm. 8. Turn on UPS, and there should be no alarm. 9. Insert all boards and modules completely into the cabinet, and there should be no alarm. 10. Connect jumper cables to the RFE module, and use the specified tool to tighten them. 11. Turn on the switch of DPA, and there should be no alarm. 12. After finishing all tests, tighten the screws on the front panel of all boards and modules, and lock the front door of CBTS I2.
Important! Ensure that the RFE modules and jumper cables are connected well before the switches of DPA are turned on. Otherwise the radiation from RFE module may hurt the health of people around the cabinet. END OF STEPS.
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Perform the following steps to power-on CBTS I2 normally: 1. Turn on AC main power switch. 2. Turn on PWSB AC power or PWSC DC power input switch. 3. Turn on the UPS switch. 4. Turn on CBTS I2 power supply switch. 5. Finally, turn on power amplifier (PA) switch.
Caution: If anything goes wrong in any of above steps, shut down power supply immediately, find fault and repeat the step again. Do not power on cabinet until fault is removed. END OF STEPS.
Result
Power-off
Purpose Steps
Perform following procedure to power off CBTS I2. Perform the following steps to power-off CBTS I2: 1. Turn off power amplifier (PA) switch. 2. Turn off CBTS I2 power supply switch. 3. Turn off UPS switch. 4. Turn off PWSB AC power or PWSC DC power supply switch. 5. Finally, turn off -48 V main power switch.
END OF STEPS.
Result
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Appendix
PWS Cabinet
This appendix describes: Cabinet Installation PWSB I2 Cable Installation PWSC I2 Pre-Commissioning Checks PWSB I2 Power-on PWSC I2 Power-off PWSB I2 Cable Installation
Note:
PWSB I2 or PWSC I2 can be used for CBTS I2 according to requirements. PWSB I2 and PWSC I2 have almost same shape, size and installation method (only the width is different). PWSB I2 cabinet is an optional part to convert 220 V AC supply into - 48 V DC power supply. PWSC I2 is used to convert +24V DC (Voltage in the range of 19V ~ 29 V) to -48V DC. PWS stands for both PWSB I2 and PWSC I2.
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Cabinet Installation
Purpose Steps
Perform following procedure to Install PWS Cabinet. Take following steps to install PWS cabinet on left side of CBTS I2 cabinet: 1. Keep an extra space for PWS cabinet installation while installing CBTS I2 cabinet. 2. Place the PWS cabinet base to left side of CBTS I2 cabinet. Ensure that PWS cabinet installation holes coincides with CBTS I2 screws holes. Fix PWS base and CBTS I2 cabinet with screws. Figure 115 shows this process.
FIGURE 115 - PWS CABINET INSTALL ATION
Note: PWS cabinet base is hollow from inside. There are square holes on left and screw holes on right side of base.
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Tip: If there are other cabinet to the left side of PWS installation position. There may be no enough space for screwdriver to fix PWS base to CBTS cabinet. In this situation, fix PWS base to CBTS I2 cabinet just after the CBTS I2 cabinet base is installed, and then push CBTS I2 cabinet onto base.
3. Place the PWS cabinet on the PWS cabinet base and insert the rod on PWS cabinet base into respective holes position in PWS cabinet. Figure 116 shows this process.
FIGURE 116 - PWS CABINET INSTALL ATION
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4. Open the front panel of PWS cabinet. Connect PWS cabinet and PWS cabinet base through the fixing hole using screws. Figure 117 shows this process.
FIGURE 117 - PWS CABINET FIXING
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5. Fix PWS cabinet connecting plate with CBTS I2 cabinet with screws as shown in Figure 117. Figure 118 shows PWS cabinet after its complete installation.
FIGURE 118 - PWS CABINET AFTER COMPLETE INSTALLATION
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Following are the PWSB I2 cabinet interfaces and its description: 1. Monitoring FE interface Monitoring FE interface connects to PWSB I2 port of CBTS I2. This port sends all internal messages to CBTS I2 and receives messages from OMC to PWSB I2 through CBTS I2. 2. Battery temperature monitoring interface Battery temperature monitoring interface is connected to battery storage group. Through this port PWSB I2 receives monitoring information, such as temperature of battery storage group. It is a DB9 interface. 3. DC output interface DC output interface provides -48 V DC power to CBTS I2 cabinet and battery storage group. Figure 119 shows DC output interfaces
FIGURE 119 - DC OUTPUT INTERFACES
There are total eight DC output interfaces. There are two rows of interfaces and every row has four interfaces. Connections of upper row interface from left to right are listed below: Connects to -48 V working ground of battery storage group. Connects to -48 V working ground of battery storage group. Connects to -48 V working ground of CBTS I2 cabinet. Connects to -48 V working ground of CBTS I2 cabinet. Connections of lower row interface from left to right are listed below:
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Connects to -48 V input of battery storage group. Connects to -48 V input of battery storage group. Connects to -48 V input of CBTS I2 cabinet. Connects to -48 V input of CBTS I2 cabinet.
Note:
All upper row all interfaces are internally short circuited. In lower row the two leftmost and two rightmost interfaces are internally short circuited respectively. During PWSB I2 cabinet installation, refer to specified marks on the top interfaces. 4. AC input interface: PWSB I2 provides three phase AC input interfaces. There are six interfaces in AC input module. Figure 120 shows AC input interfaces.
FIGURE 120 - AC INPUT INTERFACES
Six interfaces from left to right are described below: Interface 1 connects to PE port of CBTS I2 cabinet. Interface 2 connects to AC cable working ground cable. Interface 3 connects to AC cable neutral input. Interface 4 connects of first phase AC input cable (L3). Interface 5 connects to second phase AC input cable (L2) (if provided). Interface 6 connects to second phase AC input cable (L1) (if provided).
Note: L1, L2, L3 is already connected to a single interface before delivery. If only one phase is required in the engineering field, just remove the interconnection wire in L1, L2, L3 and use only L3 interface.
During PWSB I2 cabinet installation, refer to specified marks on the top interfaces.
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Steps
Take following steps to install PWSB I2 cables. 1. Remove PWSB I2 cabinet top plane. 2. Connect interfaces according to the description above. 3. Tie all the cable and put them in cable entrance tray orderly. 4. Put the top panels back and fix it.
END OF STEPS.
Result
Perform this procedure to make sure that all the components of PWSB I2 are intact and working normally. Moreover, all the PWSB I2 cabling is proper and reliable. After system installation, there might be a case that some assembly or connection faults may exist. This could result in serious damage if the system is powered on. Therefore, system commissioning should be carried out cautiously. Observe the system reactions in commissioning. Power off the system immediately if any malfunction occurs. Do not carry on the commissioning until the malfunction cause is found.
Steps
The following operations are needed before powering on the system. 1. Checking air-switch Table 25 illustrates the recommended status of the power switches before commissioning. OFF indicates the open state. ON indicates the close state.
TABLE 25 SWITCH STATES
2. Checking cabling All cabling should be reliable, and make sure that there is no short-circuit. 3. Checking power supply voltage Use multimeter to measure the AC input voltage. The recommended AC voltage level is 80 V ~ 300 V. Make sure that AC voltage level is within the recommended value otherwise PWSB I2 can not be powered on.
END OF STEPS.
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PWSB I2 Power-on
Purpose Preliminary Setup Steps
This procedure lists the steps that are required to reliably poweron the PWSB I2. Make sure that all the post installation check and precommissioning check are carried out. Following are the steps required to power-on PWSB I2: 1. Change the state of AC power switch (outside the PWSB I2 system) to ON. 2. Observe the system to see,
If Then Change state of AC power switch to OFF, and then locate and remove fault. Proceed to Step 3
No malfunction
3. Change the status of AC power switch to ON that is located at the front panel of PWSB I2. This will result in the following: i. The PRMs will begin to work. Their input indicator (IN) will change to on. If the alarm indicator (ALM) is on, perhaps the PRM is not installed correctly. Reinsert it without powering off the system. When the PRM is inserted properly, alarm indicator (ALM) will turn off. Contact the maintenance personnel if the alarm persists.
ii. PMM2 will be powered on when PRMs will start working normally.
NOTE:
If the PWSB I2 is powered on without connecting with CBTS I2, the monitoring unit cannot startup as it would fail to obtain a logical address. In this case, use a PC on which hawk software is installed to communicate with monitoring unit via RS232 serial port.
END OF STEPS. Result Follow-up Action
Examine the PRMs indicators, and real time data of monitoring unit to check if the all PRMs are runs normally. Check the PRMs average current feature according to the real time data in monitoring unit. If the difference between numbers of the indicators that is on is greater than 1, the
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system average current is unsatisfactory. Take the following actions step by step: Measure the output voltage of each PRM to see if they are equivalent. If they are not, adjust the output voltage. If the system average current is unsatisfactory due to internal circuit failure in a PRM, repair it. If the system average current is unsatisfactory because of loose contact of a PRM with backplane, reinstall it.
Tip:
The averaged current index makes sense if the current of the system load is greater than system rated output current by 20%. Before closing the air-switch of PPD, set the batteries floating charging voltage equal to 50 V. After connecting with storage battery group, reconfigure the system floating charging voltage. The default value is 53.5 V. When PWSB I2 becomes normal, close the DC air-switches. PWSB I2 will begin to floating charge the battery. Check the load current and system to see if they are normal according to the usage of load. When the current is limited, check the limited current to see if it is normal according to current limitation indicator (CL).
PWSB I2 Power-off
Purpose Steps
This topic lists the recommended steps to power off PWSB I2. Following are the recommended steps: 1. Change the status of DC air-switches to OFF state. 2. Change the status of AC air-switch to OFF state. The PMM, PPD, and PRMs will stop working. 3. Disconnect the AC protection air-switch outside the system. System is completely powered off.
END OF STEPS.
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Remove cover to see PWSC I2 cabinet interfaces. Figure 121 shows PWSC I2 cabinet interfaces.
FIGURE 121 - PWSC I2 CABINET INTERFACES
2. DC output interface
Following are the PWSC I2 cabinet interfaces and its description: 1. Monitoring FE interface Monitoring FE interface is used to connect PWSB interface of CBTS I2. CBTS I2 and PWSC I2 exchange messages through this interface.
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2. DC output interface DC output interface provides -48 V DC power to CBTS I2 cabinet and battery storage group. Figure 122 shows DC output interfaces.
FIGURE 122 - DC OUTPUT INTERFACE
Figure 123 shows printed marks for DC output terminals on the cover.
FIGURE 123 - DC OUTPUT TERMINAL PRINTED M ARKS
Four interfaces from left to right are used to: Connect -48V interface of CBTS I2 Connect -48V interface of CBTS I2 Connect -48V working GND interface of CBTS I2 Connect -48V working GND interface of CBTS I2
Note:
During PWSC I2 cabinet installation, refer to specified marks on the top interfaces. The first two and the last two interfaces are shortcircuited, each interface has same function.
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3. DC input terminals PWSC I2 provides +24V DC input. Figure 124 shows DC input terminals.
FIGURE 124 - DC INPUT TERMINALS
1 2 3
1. + 24 V DC input terminal 3. 24 V DC input terminal 2. PE terminal
The interface connections are described below: The left terminal is +24V DC input terminal, and it connects to +24V DC input The right terminal is -24V DC input terminal, and it connects to -24V DC input The middle terminal is PE terminal, and it connects to PE interface of CBTS I2.
Note: During PWSC I2 cabinet installation, refer to specified marks on the top interfaces.
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Steps
Take following steps to install PWSC I2 cables. 1. Remove PWSC I2 cabinet top plane. 2. Connect interfaces according to the description above. 3. Tie all the cable and put them in cable entrance tray orderly. 4. Put the top panels back and fix it.
END OF STEPS.
Result
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Salient Features
A single Compact BDS Module (CBM) replaces CCM, CHM, RIM, RMM, GCM, and DSM. A single CBM board can provide all the functions of BDS subsystem (except SAM and BIM), and that of RIM board. However, configuration supported by the CBTS I2 with CBM board is less as compared to CBTS I2 without CBM board. CBM board performs the following functions: Provide functions of GCM board, such as receives and process the GPS signal. At the front panel of CBM board, there is an interface for connecting with GPS antenna. In addition, there are two test interfaces at the front panel of CBM board for PP2S and 10 MHz clock respectively. Provide functions of DSM board, such as it provides eight E1/T1 interfaces, and process the Abis data from 8 E1/T1 interfaces. Provide functions of CHM board, such as performing baseband modulation and demodulation, diversity, etc. With typical configuration a single CBM board supports 6 CarrierSector 1X configuration. With extended configuration (either CEB5 (6700) or CEB4 (6800)), a single CBM board can support 12 Carrier-Sector 1X configuration (Using CEB5 (6700) Sub-card), or can support 6 Carrier-Sector 1X configuration and 3 Carrier-Sector DO configuration (Using CEB4 (6800) Sub-card). Provide functions of RMM board, such as Local RFS centralized control, including a TRX module, a PA module and a RFE module. It provides six interfaces to connect with TRX boards. In addition, it collects all the alarm information from PIM module. Provide functions of RIM board, such as it provides three fiber interfaces to connect with RRFS. Like RIM board, these fiber interfaces are located at the front panel of CBM board. Provide functions of CCM board, such as controlling the entire CBTS I2, communicating with OMC, etc. CBTS I2 with CBM does not support extended cabinet configuration. CBM board does not support 1+1 backup. CBM board does not support Abis fiber links.
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Figure 126 shows the typical CBTS I2 configuration when CBM board is used in place of CCM, CHM, RIM, RMM, GCM, and DSM.
FIGURE 126 TYPICAL CONFIGURATION
Note: The Type of SAM board is SAM3, and Type of BIM board is BIM7-E. Description
The description of CBTS I2 with CBM is as follows: CBM board is plugged in to slot earlier used for RMM board. CBM board does not support backup. There is one fan in lower row under the CBM as compared to earlier CBTS I2 because the right part of baseband frame has no board. CBM board has a DB44 interface connected with BIM board DB44 interface via internal cable. Figure 127 illustrates this scenario.
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1. DB44 Interface
2. Internal Cable
When CBTS I2 is configured with CBM, one fan is reduced. The power consumed by CBTS I2 with CBM is 150 W less when compared with power consumption of CBTS I2 without CBM. To enhance the baseband resources and Carrier-Sector configuration, additional sub-cards can be installed on CBM board. Either CEB5 (6700) or CEB4 (6800) can be added to CBM board. One CEB5 Sub-card can support 6 Carrier-Sector 1X service, while one CEB4 sub-card can support 3 carrier-sector DO service. To support RRFS, add OIB2 sub-card. A single OIB2 subcard supports three pairs of fiber. Figure 128 shows a maximum RRFS configuration.
FIGURE 128 3 RRFS CONNECTED WITH CBM
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CBTS I2 with CBM provides GPS interface that connects with GPS antenna. Figure 129 illustrates this connection.
FIGURE 129 GPS ANTENNA CONNECTION
1. Lightening Arrester
CBTS I2 with CBM does not support extended cabinet configuration, so EXT_BDS, S_FE1, M_FE1, S_FE0, M_FE0, EXT_MON, M_TEST, and S_TEST interfaces are not used. Moreover, CBM support 8 E1/T1 Abis interface, so BSC_E1_G1 is not used. In addition, CBM support the BSC_FE interface. The functions of all other interfaces are same as CBTS I2 without CBM board.
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Appendix
SiteMaster Usage
This appendix describes: Selecting Frequency range Checking SiteMaster Feeder input parameters Installing Tester Measuring SWR Measuring DTF
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Note: SiteMaster usage depends on model type used. Refer to device usage documents attached for usage.
Perform following procedure to select frequency range. Take following SiteMaster: steps to select a frequency range using
1. Press <ON> to turn on SiteMaster meter. 2. Press <FREQ> on the main menu. 3. Press <F1> on the [Frequency] menu. 4. Input [Lower] frequency, such as 825 MHz, and press <Enter> for confirmation. 5. Press <F1> on the [Frequency] menu. 6. Input [Higher] frequency, such as 880 MHz, and press <Enter>for confirmation. 7. After confirmation, press [Main] to return to the main menu.
END OF STEPS. Result
Checking SiteMaster
Purpose Prerequisite Steps
Perform following procedure to check site master for frequency, environment and feeder parameters changes. Ensure that input frequency range in SiteMaster is correct. Take following steps to check Site Master: 1. Press <STARTCAL> to start check. 2. Press <Measuring OPEN>, <Measuring SHORT> <Measuring Load> as indicated to complete the check. and
Note: Include extension cable attached with the meter to ensure measurement accuracy. END OF STEPS. Result
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Perform following procedure to input feeder parameters. Take following steps to input feeder parameters: 1. Press <DIST> 2. Press <MORE> 3. Press <LOSS> to enter input feeder loss (dB) per meter. Press <Enter> for confirmation. 4. Press <PROP V> to enter relative transmission rate. Press <Enter> for confirmation. 5. Press <Main> to return to the main menu.
Installing Tester
Purpose Steps
Perform following procedure to install tester. Take following steps to install tester: 1. Connect extension cables one end to RFE jumper connector inside the cabinet. 2. Connect other end to Refl meter interface.
Note: Do not connect jumper and top amplifier. If active devices such as tower top amplifier or trunk amplifier are used for feeder measurement, use jumpers to avoid top amplifier. END OF STEPS.
Result
Measuring SWR
Purpose Steps
Perform following procedure to measure SWR values. Take following steps to measure SWR: 1. Press <OPT> 2. Press <B1> and select [MODE] 3. Press <Up> or <Down> to choose <SWR> and press <Enter> for confirmation. 4. Press <MAIN> to return to the main menu. 5. Input a proper frequency range and check meter if required. 6. Press <MAIN> to return to the main menu.
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7. Press <RUN> to take measurement. 8. Press <AUTO SCALE> to adjust screen Y-coordinates. 9. View the frequency SWR values within this frequency band, Figure 130 shows this process. 10. Press <Save Display> to store data.
FIGURE 130 - ANTENNA FEEDER SWR TEST
Measuring DTF
Purpose Steps
Perform following procedure to measure DTF values. Take following steps to measure DTF: 1. Press <OPT> 2. Press <B1>and select {MODE} 3. Press <Up> or <Down> to choose [SWR] and press <Enter> for confirmation. 4. Press <MAIN> to return to the main menu. 5. Input a proper frequency range and check meter if required. 6. Input a proper feeder length. 7. Press <MAIN> to return to the main menu. 8. Press <RUN> to take measurement. 9. Press <AUTO SCALE> to adjust screen Y-coordinates.
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10. Press <Mark> to view SWR value of each frequency point within this frequency band. Check the fault points. Figure 131 shows DTF measurement. 11. Press <Save Display> to save data.
FIGURE 131 - MEASUREMENT OF ANTENNA FEEDER DTF
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Appendix
165
Description Local single mode Remote single mode Local extended mode A
System features Supports 4C3S (1X/DO) and most cost effective Supports 4C3S (1X/DO) This mode use two rack configuration with single BDS rack. It supports up to 24 CS (1X) or 12 CS (DO) This mode uses two BDS rack configuration. It supports up to 48 CS (1X) or 24 CS (DO) Use optical fiber to enable remote extension RRFS. It supports up to 24 CS (1X) or 12 CS (DO) This mode extends RFS/BDS in local side and extends RFS in remote side with optical fiber. It supports 24 CS for EV-DO and 48 CS for 1X. Uses optical fiber to enable remote extension, remote side can be CBTS I2 and MBTSRFS.
LEB
RE
ME
Cabling
Following section introduces cabling for remaining five modes.
RS
In RS mode, baseband module is not needed in remote CBTS I2. Insert optical fibre from baseband side into RMM board on remote CBTS I2. In RE mode, CBTS I2 is primary base station. Upon completion of other equipments, it is only needed to lead an optical fibre out from RIM board. Then lead optical fibre to remote RF module via transmission device. LEA refers to extension of CBTS I2 RF module. Use optical fibre to connect RIM on primary CBTS I2 and RMM on extended CBTS
RE
LEA
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I2. If SAM configuration is SAM4+SAM5 then connect EXT_MON ports on both primary and extensive CBTS I2. Figure 132 shows micro coaxial cable connectors on CBTS I2 back plane.
FIGURE 132 - MICRO COAXIAL CONNECTORS
In LEA mode, 6 micro coaxial connectors on primary CBTS I2 must be connected with interfaces on extensive CBTS I2 in 1 to 1 relationship.
LEB
LEB refers CBTS I2 cabinet combination of extended RF modules and baseband modules. EXT_BDS interfaces on both cabinet must be connected. If SAM configuration is SAM4+SAM5, connect EXT_MON ports on both primary and extensive CBTS I2. Connect M_FE0,M_FE1, S_FE0 and S_FE1 interfaces on primary cabinet with same interfaces on secondary cabinet. ME mode is integration of LEB and RE. First implement local cabinet combination to extend baseband/RF and then implement remote extension with remote RF. It only needs to lead optical fibre out after LEB installation is complete.
Note: Refer to CBTS I2 Compact Base Transceiver Station General Description Manual and CBTS I2 Compact Base Transceiver Station Hardware Manual for details about CBTS I2 working modes.
ME
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Abbreviation
Abbreviation 1x EV 1x EV - DO 1x EV - DV 2C3S 4C3S A AAA Abis ATM BDS BIM BSC BSS BTS CBTS CCM CDM CHM DBS DSM EPLD FA FER FPGA GCM GCKM HA HDLC HDR Full Name 1x Evolution 1x Evolution Data Only 1x Evolution Data & Voice Two carriers and three sectors Four carriers and three sectors A Interface Authentication, Authorization and Accounting Abis Interface - Interface between BSC and BTS Asynchronous Transfer Mode Baseband Digital System BDS Interface Module Base Station Controller Base Station System Base Transceiver Station Compact Base Transceiver Station Communication Control Module Clock Distribution Module Channel Processing Module Database Subsystem Data Service Module Electrically Programmable Logic Device Foreign Agent Frame Error Rate Field Programmable Gate Arrays GPS Control Module GPS Clock Module Home Agent High Level Data Link Control High Data Rate
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Abbreviation HLR HPA LNA MAC MBTS MSC MTBCF MTBF MTTR O&M OMC OSS OTD OW PA PCF PP2S RF RFS RIM RRFS RSSI RX SAM SBTS SCH SCS SDH SNM TOD TX
Full Name Home Location Register High Power Amplifier Low Noise Amplifier Media Access Control Master BTS Mobile Switching Center Mean Time Between Critical Failure Mean Time Between Failure Mean Time To Recovery Operations and Maintenance Operation and Maintenance Center Operating System Subsystem Orthogonal Transmit Diversity Order Wire Power Amplifier Packet Control Function Pulse Per 2 seconds Radio Frequency Radio Frequency Subsystem Radio Interface Module Remote RFS Received Signal Strength Indicator Receiver Site Alarm Module Slave BTS Synchronization Channel System Control Subsystem Synchronous Digital Hierarchy SDH Net Module Time of Date Transmit
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Figures
Figure 1 - Metric and British Measures Example (In Figure) ..... iv Figure 2 - Hardware Installation Flow ....................................2 Figure 3 - Cabinet Outer View ............................................ 12 Figure 4 - Installation Location Specification ......................... 14 Figure 5 - Direct Installation Mode Flow Chart....................... 15 Figure 6 - Holes Position in Direct Installation Mode............... 17 Figure 7 - Expansion Bolts Installation ................................. 18 Figure 8 - Cabinet Base Fixing ............................................ 18 Figure 9 - Washers Specifications ....................................... 19 Figure 10 - Cabinet Base Installation ................................... 19 Figure 11 - Uninstalling Screws and Washers........................ 20 Figure 12 - Placing Cabinet on Base .................................... 20 Figure 13 - Adjusting Cabinet on Base ................................. 20 Figure 14 - Fixing Cabinet and Base .................................... 21 Figure 15 - Direct Installation Mode Final View...................... 22 Figure 16 - Ajustable Base Installation Mode ........................ 23 Figure 17 - Adjustable Base ............................................... 24 Figure 18 - Adjustable Base Installation Mode Flow Chart ....... 25 Figure 19 - Holes Position in Adjustable Base Installation Mode26 Figure 20 - Expansion Bolts Installation ............................... 27 Figure 21 - Lower Adjustable Base and Cemented Floor ......... 27 Figure 22 - Washers Specifications...................................... 28 Figure 23 - Base Upper Part Installation............................... 28 Figure 24 - Adjustable Base and Floor Installation Final View .. 29 Figure 25 - Fixing Cabinet Base .......................................... 29 Figure 26 - Adjustable Base Installation Final View ................ 30 Figure 27 - Adjustable Base Installation Mode Final View........ 31 Figure 28 - Installation Location Specification ....................... 32 Figure 29 - Converter Panel and Stand ................................ 34
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Figure 30 - Assembling ..................................................... 36 Figure 31 - Crimping Pliers ................................................ 37 Figure 32 - Power Supply and Grounding Cables ................... 37 Figure 33 - CBTS I2 Power and Grounding Cable Interface .... 38 Figure 34 - Cable Straps Requirements................................ 39 Figure 35 - Cable Straps.................................................... 39 Figure 36 - CC4Y-J32 Coaxial Cable Connector Assembly ....... 40 Figure 37 - Coaxial Cable on DDF Side................................. 41 Figure 38 - Coaxial Connector Assembly on DDF Side ............ 41 Figure 39 - 75 E1 Cable Structure..................................... 42 Figure 40 - 120 E1 Cable Structure ................................... 43 Figure 41 - 100 T1 Cable Structure ................................... 45 Figure 42 - Temperature and Humidity Sensor Installation ..... 48 Figure 43 - Temperature and Humidity Sensor Cable ............. 49 Figure 44 - Smog Sensor ................................................... 50 Figure 45 - Smog Sensor Cable .......................................... 50 Figure 46 - Terminal Connections at Smoke Sensor Base ....... 51 Figure 47 - Infrared Sensor Cable Structure ......................... 52 Figure 48 - Infrared Sensor Dimensions............................... 53 Figure 49 - RS232 Connector ............................................. 55 Figure 50 - RS485 Connector ............................................. 56 Figure 51 - Switch Input Cable ........................................... 57 Figure 52 - Control Output Cable ........................................ 59 Figure 53 - CBTS I2 External Monitoring Conversion Cable ..... 60 Figure 54 - Connecting Jumper Cable .................................. 63 Figure 55 - Main Antenna Feeder System ............................. 66 Figure 56 - Feeder and Jumper Cables Combination 1............ 67 Figure 57 - Feeder and Jumper Cables Combination 2............ 67 Figure 58 - Main Antenna Feeder System Installation Flow Chart ..................................................................................... 70 Figure 59 - Antenna Installation Flow Chart.......................... 71 Figure 60 - Antenna Lightning Proof .................................... 72 Figure 61 - Hoisting an Antenna ......................................... 73 Figure 62 - Assembling the accessories of Kathrein Antenna ... 74 Figure 63 - Angle Meter..................................................... 75 Figure 64 - Adjusting Antenna Tilt with Angle Meter .............. 76 Figure 65 - U-shaped Bolt.................................................. 77
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Figure 66 - Omni-Directional Antenna Installation ................. 77 Figure 67 - 4-hole Feeder Window Structure......................... 79 Figure 68 CBTS I2 Main Feeder Cable Connection ............... 81 Figure 69 - Main Feeder Cable Installation Flow Chart ............ 82 Figure 70 - Cutting Tool for Making 7/8" Feeder Connector ..... 83 Figure 71 - Cutting Feeder with a Cutter .............................. 84 Figure 72 - Checking Cut Section Length.............................. 84 Figure 73 - Expanding Feeder External Conductor ................. 84 Figure 74 - Connecting Front and Back Parts ........................ 85 Figure 75 - Fixing Feeder Connector Front and Back Parts ...... 85 Figure 76 - Hoisting Feeder Up to Tower .............................. 87 Figure 77 - 3-Feeder Clip ................................................... 89 Figure 78 - Use 3-Feeder Clip to Fix Feeder Cables ................ 89 Figure 79 CBTS I2 Grounding System ............................... 91 Figure 80 - Grounding Clip ................................................. 92 Figure 81 - Running Feeders into Equipment Room (Horizontal Entering)......................................................................... 93 Figure 82 - Running Feeders into Equipment Room (Vertical Entering)......................................................................... 93 Figure 83 - Common Lightning Arrester That Needs Grounding 95 Figure 84 - 12M6 Grounding Copper Bar ............................ 95 Figure 85 - Connect Lightning Arrester with Feeder and Jumper (Side View) ..................................................................... 96 Figure 86 - Fixing Copper Bar............................................. 96 Figure 87 - Connect Lugs to Lightning Arrester ..................... 97 Figure 88 - Complete Installation Top View .......................... 98 Figure 89 - Complete Installation Side View ......................... 98 Figure 90 - Lightning Arrester Installation Photo ................... 99 Figure 91 - Wrapping Waterproof Adhesive Tapes (1) .......... 100 Figure 92 - Wrapping Waterproof Adhesive Tapes (2) .......... 101 Figure 93 - Wrapping 9 Waterproof Adhesive Tapes (3)........ 101 Figure 94 - GPS Antenna Feeder System with 1/4 Cables .... 104 Figure 95 - Tower Mounted GPS Antenna ........................... 105 Figure 96 - Roof Mounted GPS Antenna ............................. 106 Figure 97 - GPS Antenna System (with 1/4 Cables) Installation Flow ............................................................................. 107 Figure 98 - Dimension Requirements of Preparing 1/4 Cable Nmodel Connector ............................................................ 109
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Figure 99 - Cut and Strip the 1/4 Cable Sheath ................. 109 Figure 100 - Position to Cut the External Conductor............. 110 Figure 101 - Cutting the External Conductor....................... 110 Figure 102 - Inner Conductor Dimension Requirement ......... 111 Figure 103 - 1/4 Cable View after Processing .................... 111 Figure 104 - Fix The O-shape Sealing Ring ......................... 112 Figure 105 - Installing The Rear Part of Cable Connector...... 112 Figure 106 - Fix The Front Part onto The Rear Part .............. 113 Figure 107 - GPS 1/4" Feeder Grounding Clip Structure ....... 114 Figure 108 Grounding Cable Structure ............................ 115 Figure 109 - CBTS I2 Board Slot ....................................... 118 Figure 110 - Board Installation Flow Chart ......................... 118 Figure 111 - Board Plugging (Step 1) ................................ 120 Figure 112 - Board Plugging (Step 2) ................................ 121 Figure 113 - Board Plugging (Step 3) ................................ 122 Figure 114 - Connection of DPA and RFE Boards ................. 123 Figure 115 - PWS Cabinet Installation ............................... 140 Figure 116 - PWS Cabinet Installation ............................... 141 Figure 117 - PWS Cabinet Fixing....................................... 142 Figure 118 - PWS Cabinet After Complete Installation .......... 143 Figure 119 - DC Output Interfaces .................................... 144 Figure 120 - AC Input Interfaces ...................................... 145 Figure 121 - PWSC I2 Cabinet Interfaces ........................... 149 Figure 122 - DC Output Interface...................................... 150 Figure 123 - DC Output Terminal Printed Marks .................. 150 Figure 124 - DC Input Terminals....................................... 151 Figure 125 - Printed Marks on DC Input Terminal ................ 151 Figure 126 Typical Configuration...................................... 155 Figure 127 Internal E1/T1 connection ............................... 156 Figure 128 3 RRFS Connected with CBM ........................... 156 Figure 129 GPS Antenna Connection ................................ 157 Figure 130 - Antenna Feeder SWR Test.............................. 162 Figure 131 - Measurement of Antenna Feeder DTF .............. 163 Figure 132 - Micro Coaxial Connectors ............................... 167
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Tables
Table 1 - Chapter Summary ..................................................i Table 2 - Metric and British Measures Example (In Table)........ iii Table 3 - Typographical Conventions ..................................... v Table 4 - Mouse Operation Conventions ................................. v Table 5 - Tool and Meter List ................................................3 Table 6 - Equipment Room Specifications ...............................5 Table 7 - Temperature and Humidity Range ...........................5 Table 8 - Radiation Protection Requirements ..........................6 Table 9 - Power Supply Indices.............................................7 Table 10 - Antenna Feeder System Check ..............................7 Table 11 - Adjustable Base Selection ................................... 24 Table 12 - 75 E1 Cable Internal Connections ..................... 42 Table 13 120 E1 Cable Internal Connections ................... 44 Table 14 - 100 Internal Cable Connections 1 ..................... 45 Table 15 - 100 Internal Cable Connections 2 ..................... 46 Table 16 - Temperature and Humidity Sensor Wiring relationship ..................................................................................... 49 Table 17 - Terminal Connections......................................... 51 Table 18 - RS232 Signal Definition ...................................... 55 Table 19 - RS485 Signal Definition ...................................... 56 Table 20 - Switch Input Signal Definition ............................. 57 Table 21 - Switch Input Signal Definition ............................. 58 Table 22 - Control Output Signal Definition .......................... 59 Table 23 - External Monitoring Conversion Cable Labels ......... 60 Table 24 - Feeder Window Size Table .................................. 78 Table 25 switch states .................................................... 146 Table 26 - CBTS I2 Working Modes ................................... 166
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Index
4C3S ..........................12, 169 AAA ................................. 169 AC 7, 127, 136, 138, 149 ATM ................................. 169 B 13, 23, 24, 33, 42, 44, 45, 46, 49, 50, 51, 153, 159, 165 BDS ................... 119, 120, 169 BIM ................................. 169 BS 4 BSC ..... 4, 8, 9, 42, 44, 45, 169 BSCB ................................ i, ii BSS ................................. 169 BTS .....................91, 169, 170 CAPS ...................................v CBTS 1, iii, i, ii, 2, 4, 5, 7, 8, 12, 13, 14, 22, 32, 36, 38, 40, 42, 45, 54, 60, 61, 81, 117, 118, 125, 126, 127, 137, 138, 169 CC4Y-J32 ........................... 40 CCM ................................. 169 CDMA2000 ........................ 1, iii CHM ................................. 169 DB25 ................................. 51 DB9 ............................. 49, 54 DBS ................................. 169 DC 7, 136 DOOR ................................. 60 DOOR_MON ........................... 60 DSM ................................. 169 DV 169 E iii, 9, 160, 161, 162 E1 8, 39, 40, 42, 43, 44, 45 E1/T1 ................................ 39 EPLD ............................... 169 EV 169 FA 169 FER ................................. 169 FPGA ............................... 169 FREQ ............................... 160 GCM ................................. 169 GND ............................. 38, 49 GPS ...103, 104, 105, 106, 107, 108, 109, 116, 125, 129, 130, 131, 132, 169 HA 169 HDLC ............................... 169 HDR................................. 169 HLR................................. 170 INFRARED........................... 60 LNA................................. 170 LOSS ................................161 MAC................................. 170 MAIN ......................... 161, 162 MASTER ................................ 4 MODE ......................... 161, 162 MS 4 MSC.......................... 169, 170 MTBCF ............................. 170 MTBF ............................... 170 MTTR ............................... 170 N/A.................................... iii O&M................................. 170 OFF................................. 136 OMC................................. 170 OPEN ................................160 OSS................................. 170 OTD................................. 170 OUT................................... 60 OW 170 P iii PA 138, 170 PCB..................................... 9 PCF................................. 170 PGND ............................... 127 PP2S ............................... 170 PWS.......................... 136, 138 R&D.................................... iii R1 ii, iii RF 128, 129, 131, 170 RFE....................... 62, 63, 161 RFS.......................... 119, 170 RIM................................. 170 ROOM ................................. 61 ROSENBERGER...................... 83 RSSI ............................... 170 RX 170 RX0........................ 44, 45, 46 RX1........................ 44, 45, 46 SAM................................. 170 SCALE ..............................162 SCH................................. 170
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SCS .................................170 SDH .................................170 SHORT .............................. 160 SITE ................................... 4 SMOG ................................. 60 SNM .................................170 SWR ....100, 129, 132, 159, 161, 162, 163
TOD ................................. 170 TX 170 V 7, 36, 38, 127, 136, 138, 161 VSWR ............................... 132 ZXC10 ..... 1, iii, i, ii, 2, 7, 13, 60
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