ZILEI HEACY STEEL STRUCTURE CONSTRUCTION (SHANGHAI)CO.,LTD.

PQR

Procedure Qualification Record (PQR)# 111

Company Name
Welding Process (ES)

SMAW

Revision 1

Supporting PQR No.(S)PQR PQR111

Date 2006.06.20 By

Authorized by

JOINT DESIGN USED

Date 2006.06.21

Type-Manual Semi-Automatic

Type:

Machine

Single

B007(WPS)

identification#

Automatic

Double Weld

Backing: Yes No

POSITION

Backing Material Q345B

Position of Groove:1G Fillet:

N/A

Root Opening 8-10 Root Face Dimension 1-3

Groove Angie. 30O Radius(J-U)

Vertical Progression:Up Down

Back Gouging: Yes No Method

ELECTRICAL CHARACTERISTICS

DC

BASE METALS
Material Spec. GB/T1591-94
Type or(Grade)

Transfer Mode(GMAW) Short-Circuiting

Q345B

Globular Spray

Thickness.Groove25 Fillet

N/A

Diameter (Pipe)/

Current:AC DCEP DCEN Pulsed

Other
Tungsten Electrode(GTAW)

FILLER METALS
AWS Specification
AWS ClassificationAWS

A5.1

TECHNIQUE
Stringer or single pass 1 2-8

SHIELDING

N/A

N/A

Type:

E7024

JL-56 Jintai Welding & Metal Co.

Flux

N/A

Size:

Multi-pass or Single Pass(Per side)

N/A

Gas

Composition

Number of Electrodes

N/A

Electrode Spacing

N/A

Flow Rate

Longitudinal

N/A

Electro-Flux(Class)-/

Lateral

N/A

Gas Cup Size

N/A

N/A

N/A

Angle

Contact Tube to Work Distance

PREHEAT

Peening

N/A

Preheat Temp.,Min

N/A

lnterpass Temp.,Min

10

POSTWELD HEAT TREATMENT

250

Temp.

Max

lnterpass Cleaning:

Time.

N/A

N/A
N/A

WELDING PROCEDUR

Pass or

Proces
s

Filler Metals

(mm)
Class
Diam

Weld
Layer(s)

1
2-6
7-8

SMA
W
SMA
W
SMA
W

E7024
E7024
E7024

4.0
4.0
4.0

Current

Volts

Travel

Joint Details

Type&

Amps or

Speed

Polarity

Wire Feed

mm/mi

Speed

DCEP
DCEP
DCEP

150180A
150-

2124
21-

180220
180-

180A

24

250

150-

21-

180-

180A

24

220

ZILEI HEACY STEEL STRUCTURE CONSTRUCTION (SHANGHAI)CO.,LTD.
PQR

Procedure Qualification Record (PQR)# 111

Test Results
TENSILE TEST

Specimen

mm
Width

No

(mm)
Thickness

N
Ultimate Tensile

MPa
Ultimate Unit

Load ,N

20
20.5

Y200602422-1
Y200602422-2

(mm2)
Area

24.4
24.4

488
500.2

Character of Failure
and Location

Stress, MPa
505
690

1034836N
1379448N

GUIDED BEND TEST

Specimen

Type of Bend

Result

Remarks

No
Y200602422-3
Y200602422-4
Y200602422-5
Y200602422-6

IMPACT TEST RESULT

REPORT No. GWT060821, TEST TEMPERATURE: 23.5, UNIT: J, TEST PIECE DIMENSION: 10X10MM
TEST PIECE NO.
REMARK
/
/
/
Y200602422-7
130, 140,134/135
N/A
N/A

Y200602422-8
N/A
140,141, 130/137
N/A

Y200602422-9
N/A
N/A
129,126,128/128

VISUAL INSPECTION
Appearance

Radiographic-ultrasonic examination

Undercut

RT report no.: U200600479 Result

Piping porosity

UT report noUT .: N/A

Convexity

Test date

2006.06.06

Result N/A

FILLET WELD TEST RESULTS

Witnessed by 2006.06.06

Minimum size multiple pass Maximum size single pass

Macroetch Macroetch
1
Other Tests

3.
2

1.

3.
2.

All-Weld-metal tension test

Tensile strength, psi Mpa

N/A

Yield point/strength, psi/ MPa

Elongation in 2 in.,%50mm

N/A
N/A

Laboratory test to A200600087

Welder's name

Clock no N/A

Stamp no ZA15

Tests conducted by Laboratory Test number PQR111

Per

ZILEI HEACY STEEL STRUCTURE CONSTRUCTION (SHANGHAI)CO.,LTD.

PQR

Procedure Qualification Record (PQR)# 111

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Section 4 of AWS D1.1/D1.1M, 2006 Structural Welding Code-Steel.
ANS 1/AWSD1.12006
4
Signed
By
Title
Date