Formation of RCF Ltd

RCF was formed in 1978 as a result of division of the erstwhile Fertiliser Corporation Of India Ltd into five independent units.
1. 2. 3. 4. 5. FCI HFC NFL PDIL RCF

MISSION OF OUR COMPANY

THE COMPANYS MISSION IS TO PRODUCE AS WELL AS MARKET FERTILIZERS AND INDUSTRIAL CHEMICALS EFFICIENTLY AND ECONOMICALLY AND SERVE THE FARMERS AND OTHER CUSTOMERS WITH QUALITY PRODUCTS AND SERVICES FOR THE BENEFIT OF THE NATIONAL ECONOMY.

Financial Position
Profit making company since inception. Paying dividend to the Government every year since inception. Sales turnover in the last financial year Rs 2300 Crore. Net Profit Rs 65 Crore. Authorized Capital Rs 800 Crore. Paid up Capital Rs 551 Crore. Disinvestment 7.5%.

GROWTH OF RCF 1965 - 1998

SCHEME
TROMBAY I TROMBAY II DIVERSIFICATION

YEAR
1965 1966 1968 1971 1972 1973 1974 1975

PLANTS
AMMONIA, UREA, SUPHALA METHANOL AMMONIUM BI CARBONATE CARBON BLACK SODIUM NITRATE / NITRITE, CONC. NITRIC ACID AMMONIA TERMINAL METHYLAMINES PHOS.ACID / DIMETHYL ETHER SUPPLEMENTARY GASIFICATION NPK DEBOTTLENECKING SULPHURIC ACID - DCDA SCHEME PHOSPHORIC ACID

DEBOTTLENECKING

1974 1977 1977 1979

TROMBAY IV

1978

NITRIC ACID, ANP, STEAM GEN, WTP, BAGGING, CAPTIVE POWER

GROWTH OF RCF 1965 - 1998

.. CONTINUED

SCHEME
TROMBAY V

YEAR
1982

PLANTS
AMMONIA, UREA, STEAM GEN, WTP, BAGGING, SILO AMMONIA(2), UREA(3), SG(3), WTP(2), CAPTIVE POWER(2), BAGG AMMONIA, METHANOL & SUPHALA REVAMPING METHYLAMINES, DIMETHYL FORMAMIDE DIMETHYL ACETAMIDE FORMIC ACID

THAL

1985

TROMBAY

1991

THAL

1992

THAL

1993 1998

RCF PRODUCTS
MANUFACTURED AT TROMBAY PLANT CAPACITY UREA (V) 1000 MTPD SUPHALA (15:15:15) 1100 ANP (20:20:0) 1200 AMMONIA 350 AMMONIA (V) 900 NITRIC ACID 320 NITRIC ACID(NEW) 750 SULPHURIC ACID 300 PHOSPHORIC ACID 100 METHANOL 150 AMMONIUM BICARBONATE 12 CONC NITRIC ACID 60 SODIUM NITRATE/NITRITE 12 METHYLAMINES 12

RCF PRODUCTS
PLANT UREA AMMONIA METHYLAMINES DIMETHYL FORMAMIDE DIMETHYLE ACETAMIDE FORMIC ACID MANUFACTURED AT THAL CAPACITY 4500 2700 MTPD

5000 MTPA 2500 5000 10000

TOWNSHIP

LANDSCAPED TOWNSHIP WITH QUARTERS FOR EMPLOYEES EDUCATIONAL FACILITIES CULTURAL AND SPORTS FACILITIES COMMUNITY HALL YOUTH COUNCIL

LOANS , ADVANCE AND REIMBURSEMENT

HOUSE BUILDING LOAN VEHICLE LOAN FESTIVAL ADVANCE FUNERAL EXPENSES REIMBURSEMENT

HOSPITAL AND MEDICAL FACILITIES

FREE MEDICAL TREATMENT AND REIMBURSEMENT OF EXPENSES 35 BED HOSPITAL WITH FULL TIME DOCTORS & HONORARY SPECIALISTS REFERRAL TO REPUTED HOSPITALS AND SPECIALISTS FAMILY WELFARE SOCIAL WORKER FOR COUNSELING ON HABITUAL ABSENTEEISM ALCOHOLIC ADDICTION MARITAL DISCORD PSYCHIATRIC PROBLEMS REGULAR MEDICAL CHECK-UP - ECG, X-RAY, PFT, AUDIOMETRY, PATHOLOGY TESTS INDUSTRIAL HEALTH PHYSICIAN

CULTURAL ACTIVITIES

PROMOTING CULTURAL AND COMMUNITY CELEBRATION OF FESTIVALS DRAMAS, KAVI SAMMELANS, ONE ACT PLAY, DANCE AND MUSIC IN-HOUSE CABLE TV NETWORK ON RCF ACTIVITIES HOUSE MAGAZINE YOUTH COUNCIL AND LADIES CLUB

. . .

BUDDHA VIHAR

SOCIAL ACTIVITIES
. FREE ACCOMMODATION FOR UNDERPRIVILEGED CANCER PATIENTS DURING TREATMENT BLOOD DONATION CAMPS FREE MEDICAL CHECK-UP FOR SLUM RESIDENTS IN THE VICINITY PROVIDING MEDICAL FACILITIES TO DEVOTEES DURING DR. BABASAHEB AMBEDKAR MAHAPARIVAN DIWAS

. .

EDUCATION FOR EMPLOYEES CHILDREN

. AUTONOMOUS PRIVATE AND MUNICIPAL SCHOOLS . TUITION FEE REIMBURSEMENT . RECOGNITION OF GOOD ACADEMIC PERFORMANCE . PROGRAMMES BY CORPORATE MANAGEMENT DEVELOPMENT CENTRE. - CAREER GUIDANCE CAMPS - COMPUTER EDUCATION FACILITY - CREATIVITY WORKSHOPS

HUMAN RESOURCE DEVELOPMENT

WORKERS EDUCATION SCHEME IMPARTING EXPERTISE IN LABOUR LEGISLATION, INDUSTRIAL RELATIONS AND UNION FUNCTIONS UNIT LEVEL CLASSES EXCLUSIVE BATCHES FOR WOMEN AND SC / ST EMPLOYEES STUDY TOURS LEADERSHIP DEVELOPMENT PROGRAMMES

HUMAN RESOURCE DEVELOPMENT

TRAINING & DEVELOPMENT EXCELLENT FACILITIES FOR IN- HOUSE TRAINING IN TECHNICAL, FUNCTIONAL, BEHAVIORAL AREAS. INFRASTRUCTURE EXCELLENT CONFERENCE FACILITIES LABORATORIES/WORKSHOPS/SIMULATORS LIBRARY AND RESOURCE CENTRE COMPUTER LEARNING CENTRES

HUMAN RESOURCE DEVELOPMENT

TRAINING AND DEVELOPMENT - INTERNAL CONSULTANCY - SURVEYS, RESEARCH PROJECTS - PROGRAMMES IN ASSOCIATION WITH REPUTED PROFESSIONAL BODIES - SYSTEMS DEVELOPMENT TRAINING CONSULTANCY
- IN INDIA - ABROAD

NOMINATION OF EMPLOYEES FOR TRAINING PROGRAMMES/SEMINARS / CONFERENCES IN INDIA AND ABROAD. ASSIGNMENTS ABROAD FOR DURATION UPTO 2 YEARS WITH CONTINUANCE OF EMPLOYMENT. LIEN SCHEME

CREDIT CO-OPERATIVE SOCIETY CO. LONG TERM LOANS . SHORT TERM LOANS . FINANCIAL ASSISTANCE FOR HOUSEHOLD ITEMS . REGULAR DIVIDEND . PERIODIC DISTRIBUTION OF GIFT ARTICLES

SOCIAL SECURITY

RETIREMENT BENEFIT

EMPLOYEES PF AND EMPLOYEES PENSION SCHEME GRATUITY

LOAN INSURANCE SCHEME DEATH BENEVOLENT SCHEMES GROUP PERSONAL ACCIDENT INSURANCE MATERNITY BENEFIT

CHEMBUR GREEN
DISTRIBUTION OF FREE SAPLINGS, FERTILIZER AND PROVIDING TECHNICAL SERVICES. INVOLVEMENT OF LOCAL COMMUNITY, NGOS, HOUSING SOCIETIES AND CHARITABLE ORGANISATIONS TECHNICAL TRAINING IN KITCHEN GARDENING, NURSERY DEVELOPMENT AND TREE PLANTATION TO STUDENTS, MAHILA MANDALS, TEACHERS.

HOLIDAY HOMES AND LTC

SUBSIDISED ACCOMMODATION AT PLACES OF SCENIC BEAUTY, HILL STATIONS, SEA BEACHES

MAHABALESHWAR GOA KIHIM ( ALIBAG )

SPORTS AND RECREATIONAL FACILITIES

SPORTS COMPLEX - INDOOR/OUTDOOR STADIUM CRICKET, HOCKEY, FOOTBALL, BADMINTON, TENNIS, KABADDI, GYMNASIUM ,READING ROOM AND LIBRARY . . YOGA AND TAEKWONDO CLASSES RCF SPORTSMEN REPRESENT STATE AND NATIONAL LEVEL DEVELOPMENT OF GROUNDS FOR CRICKET AND KABADDI SPECIAL COACHING AND SCHOLARSHIPS TO DESERVING SPORTSPERSONS

WELFARE OF SC/ST STUDENTS

OBJECTIVES - CHANGE IN LIFE STYLE AND ECONOMIC STATUS BY PROVIDING EDUCATION AND TRAINING ASSISTANCE FOR HIGHER EDUCATION TARGET GROUP IS THE UNDERPRIVILEGED COMMUNITY IN THE VICINITY FACILITIES
- FOOD AND ACCOMMODATION IN RCF SC / ST HOSTEL

- UNIFORMS, TEXT BOOKS, STATIONARY SPECIAL COACHING - LABORATORY - MEDICAL TREATMENT - SPORTS, LIBRARY AND RECREATIONAL ACTIVITIES

COMPLIANCE WITH ALL STATUTORY REQUIREMENTS

FIRST AID, SUBSIDISED CANTEEN, WELFARE BLOCKS WELFARE OFFICERS, SAFETY OFFICERS. SAFETY APPLIANCES AND PERSONAL PROTECTIVE EQUIPMENT TO ALL EMPLOYEES

OCCUPATIONAL SAFETY, HEALTH AND ENVIRONMENT SAFETY POLICY

OCCUPATIONAL SAFETY, HEALTH AND ENVIRONMENT IS A PART AND PARCEL OF RCFS CORPORATE MISSION. RCF FIRMLY BELIEVES IN THE SAFETY OF THE EMPLOYEES, COMMUNITY AND INDUSTRIAL OPERATIONS. COMPLIANCE WITH STATUTORY RULES AND REGULATIONS. REDUCTION IN THE POSSIBILITY OF ACCIDENTS.. MONITORING OF ENVIRONMENT AND HEALTH OF EMPLOYEES. SAFE AND EFFICIENT OPERATING PRACTICES. IMPLEMENTATION OF SAFETY PRECAUTIONS, RULES AND PROGRAMMES AS A LINE FUNCTION ADOPTION OF THE STATE-OF-THE ART TECHNOLOGIES AND PROCESSES.

TRAINING
TRAINED PERSONNEL OF SOUTH KOREA ON BEHALF OF LEONARD PROCESS INC, USA. TURNKEY TRAINING FOR ASOT SANAYIL PERSONNEL AND ASSISTED SETTING UP OF TRAINING FACILITIES, ANKARA. TRAINED PERSONNEL FROM TANZANIA TRAINED ENGINEERS FROM CHINA, SOUTH AFRICA IN METHYL AMINE/DMF PLANTS.

Farmers Training Institute

Another striking feature of our marketing services is the establishing of the Farmers Training Institute at Nagpur at a cost of Rs.50 lakhs in collaboration with the Punjabrao Krishi Vidya Peeth, Nagpur. The main aim of this institute is to provide scientific training to small and marginal farmers (particularly with small holdings) and also to impart training to women farm labourers. It also provides a package of modern farm practices developed by RCF and the University, towards quick transfer of technology at the village level. Another Farmers Training Institute is functioning from Thal.

Farmers training Institute Nagpur

R&D
The main thrust of R&D activities of RCF is to: 1. Monitor the research work of institutions for adoption and adaption. 2. Sponsor research projects. 3. Undertake direct research in select areas including research to futher utilise the industrial chemicals manufactured by the company

Some of the major breakthroughs achieved by RCF's R&D are Ammonium Phosphate It is a high analysis phosphatic fertilizer containing 12% N and 56% P2O5. A pilot plant with a capacity of producing 12 MTPD of Ammonium Polyphosphate has been in operation since 1989, and based on it's results, the company plans to put up a 300 MTPD capacity plant at Thal. Experimental Farm An experimental farm of 15 hectares of land has been established at Thal to provide modern and scientific agricultural services to the farmers of Konkan region. The latest high yielding rice varieties have been tested and demonstrated to the farmers for easy acceptability. Modern methods of dry land agriculture, methods of water saving and diversification of crops are being emphasized. The farm is also used for testing new fertilizers like ammonium polyphosphate. Urea Nitric Phosphate It is manufactured by using Nitric Acid and fixing Calcium Nitrate as a complex with Urea. IT is under production on a pilot scale since 1992. The capacity of this unitis 1 MT/hr. The product has yielded encouraging results at field trials conducted at different locations.

 Zincated Urea Developed by the R&D division, it has been approved by the Fertilizer Control Order. Containing 2% zinc, the fertilizer Zincated Urea is being tested extensively under different agro-climatic conditions for it's agronomic efficiency and crop yield. Tissue Culture A technique to produce on a large sale, economically important crop plants, within a short span of time, limited space and controlled conditions has been developed. The micro propogation of sugarcane has already been standardised. Research on standardisation of methods for commercial exploitation of forest trees and orchards has been undertaken. N -15 Tagged Fertilizers The company has set-up a facility for enriching Nitrogen in Nitric Acid with N-15, using the know-how provided by BARC at a cost of Rs.34 lakhs. This enriched Nitric Acid can be converted into various forms of enriched fertilizers to suit research requirements. The company provides free services to agricultural universities and institutions engaged in research work.

COMMISSIONING
RCF ENGINEERS HAVE SUCCESSFULLY COMMISSIONED METHYLAMINE AND DIMETHYL FORMAMIDE PLANTS IN CHINA IN THE YEAR 1993-94. COMMISSIONED METHYLAMINE PLANT IN SOUTH AFRICA IN 1994 ON BEHALF OF ACID AMINE TECHNOLOGY, USA. COMMISSIONED PLANTS IN ALGERIA AND BANGLADESH THE PLANT ENGINEERS/OPERATORS WERE ALSO TRAINED AT SITE.

AWARDS
SAFETY AWARDS FOR EXCELLENCE IN SAFETY PERFORMANCE 13 NATIONAL AWARDS FROM THE GOVT. OF INDIA. 18 STATE LEVEL AWARDS FROM THE COUNCIL OF INDUSTRIAL SAFETY. 8 INTERNATIONAL AWARDS FROM THE NATIONAL SAFETY COUNCIL, USA.

NATIONAL AWARDS TO OUR COMPANY

EXCELLENT PERFORMANCE AWARD IN THE YEAR 1987-88 FROM DEPTT. OF PUBLIC ENTERPRISES. EXCELLENT PERFORMANCE AWARD IN THE YEAR 1989-90 FROM DEPTT. OF PUBLIC ENTERPRISES. PRODUCTIVITY AWARD IN THE YEARS 1983-84,86-87 & 88-89 MATERIAL HANDLING AWARD IN THE YEAR 1988. BOMBAY CHAMBER OF COMMERCE AWARD FOR SAFETY FROM MAHARASHTRA STATE, NATIONAL SAFETY COUNCIL YEAR 1992. PREVENTION OF POLLUTION AWARD IN THE YEAR 1992 FROM GOVT. OF INDIA. RAJIV GANDHI ENVIRONMENT AWARD FOR CLEAN TECHNOLOGY FROM GOVT. OF INDIA IN THE YEAR 1993.

SOCIAL WELFARE MEASURES

PROVIDING HOUSES FOR ADIVASIS HOUSING COLONY FOR CONTRACTORS WORKERS DRINKING WATER TO NEARBY VILLAGERS FINANCIAL ASSISTANCE TO RAIGAD ZP FOR WATER SCHEME COMMUNITY SANITARY BLOCKS CONSTRUCTION OF ALL WEATHER MOTORABLE ROADS PROVIDING STREET-LIGHTS CONSTRUCTION OF CREMATORIUM, SABHAMANDAP AT DATTA TEMPLE, AGRICULTURAL SERVICES TO FARMERS MOU WITH KONKAN KRISHI VIDYAPEETH

QUALITY CIRCLES
CUMULATIVE INFORMATION PERTAINING TO QCs AS ON NUMBER OF QUALITY CIRCLES PROBLEMS SOLVED PRESENTATIONS MADE SOLUTIONS IMPLEMENTED SAVINGS (RS.LAKHS) 75 431 289 285 1629.7

SUGGESTION SCHEME

THANK YOU !