Pump Foundation Design

1.
0 SCOPE The scope of the present report is to analyse and design of pump foundation for vertical crude pump 205-P-027A/B/C at Paradip, Orissa 1.1 GENERAL DESCRIPTION The foundation has been checked for bearing pressure, buoyancy & soil pressure. 2.0 BASIC INFORMATION 2.1 MATERIAL USED PCC M20 Concrete Concrete grade shall be M30 with fck (characteristic strength, 28 days). = Unit Weight of Concrete c Reinforcement Steel: As per IS:1786, Grade Fe 415 with fy = Bar diameters used (mm) : 8, 10, 12, 16 2.2 SOIL PARAMETERS Assumed net SBC @Depth 1.5m for 2m x 2m foundation Net bearing pressure (for seismic case) Gross Bearing Pressure Gross Bearing Pressure for seismic case Unit Weight of Soil s 2.3 CODES & STANDARDS PDRP-8310-DI-000-0001 IS456-2000 IS2974-Part 4-1987 IS1893 (Part-1) -2002 SP-16 2.4 INPUT DATA Foundation Data Width of pedestal, w Depth of pedestal, Hp Length of raft, L Breadth of raft, B Depth of Raft, Hr Dia of shaft, D Depth of Shaft, Hs Thickness of shaft wall, t Clear Cover of Footing Clear Cover of Wall Clear Cover of Slab Elevations Finished Ground Level, FGL Top Of Grout, TOG Finished Floor Level, FFL Equipment Data Weight of Motor, Wm Weight of Pump+barrel+sole plate, Wp Total Weight of Pump system Frequency of Pump Time period Bar dia used 1.650 0.800 2.000 2.000 0.300 0.995 3.616 0.200 50 45 25 mm mm mm Refer. 26.4.2.2 IS456-2000, 6.2 SP34-1987 Refer. Design Basis Refer. Design Basis m m m m m m m m
This document is exclusive property of IOT DESIGN & ENGINEERING Limited. It is to be used only for the purpose which it is lent and must not be copied or used in anyway detrimental to the interest of this company and subject to return on demand
Thickness
75 mm 30 N/mm2 2.5 T/m3 415 N/mm2
3.5 T/m2 4.38 T/m2 9.11 T/m2 9.98 T/m2 1.8 T/m3
Civil/ Strucutral Design Basis Plane and Reinforced Concrete Design Loads for Buildings and Structures Criteria For Earthquake Resistant Design Of Structures Design Aids for Reinforced Concrete to IS:456
EL. 99.850 EL. 100.450 EL. 100.300
1800 Kg 4700 Kg 6.50 T 1493 Rpm 0.040 sec 16
EL.100.300
0.300m
2.000m
2.816m
0.800m
0.200m
2.000m
1.200m
1.650m
1.395m Dia.
0.995m Dia.
Cross-Sectional Elevation
PLAN EL.96.834
EL.100.450 TOG
0.150m
1.650m (sq.)
EL.99.650 FGL
3.0 DESIGN OF FOUNDATION 3.1

Calculation of Vertical Dead Loads Pedestal Area, Ap Volume, Vp Weight, Wp Shaft Area, As Sectional modulus of shaft, Zs Volume, Vs Weight, Ws Raft Area, Ar Volume, Vr Weight, Wr Soil Weight of soil, Wsoil
1.94 m2 1.56 m3 3.89 T
0.75 m2 0.17 m3 2.11 m3 5.29 T
4.00 m2 1.20 m3 3.00 T
12.53 T
3.2
Calculation of Seismic Forces CG of motor CG of pump+barrel+sole plate CG of Pump System w.r.t to bottom of base plate Design Horizontal seismic coeffiient I Sa /g*Z/2 R Horizontal seismic force Bending moment at shaft base Factored Bending moment (Mu) Ah = = = = = = = = = = 1012.50 mm mm 2460.00 mm mm -139.00 mm Z I Sa/2 R g 1.75 0.12 3.0 CG considered at mid height of each component
= 0.067
As per table 6 of IS 1893-2002 0 sec. time period considered as per Spec.SP001 Rev. A2, Pg.13 Cl.5.3.1 (Table 16-O, UBC-1993)
0.44 T 1.52 T-m 2.28 T-m
3.3
Check for Base Pressure Static Load on soil Contact area Seismic moment Max. Pressure on soil Min. Pressure on soil 31.20 T 4.00 m2 1.65 T-m 9.04 T/m2 6.56 T/m2 Bearing Pressure is < gross bearing pressure of 9.9838 T/m2, Safe
3.4
Check for Buoyancy Uplift Total effective downward force Uplift buoyant force on foundation 22.23 T 5.50 T Downward force is < buoyancy uplift force, Safe
3.5
Design of the Circular Shaft Total weight coming on the shaft Factored load (Pu)
P
15.68 T 23.51 T = 230669.26 750840.64 + 22327851.1 ### Min. 0.18 N/mm2

N/mm2
/A +
/Z
Max. 0.44 N/mm2 Without considering the contribution of reinforcement in the axial compression, Permissible axial compression, Pc = 0.4*fck*Ac = 918.46 T 3.6 Design of the R.C.C raft Length of cantilever Bearing pressure per meter width Soil pressure per meter width Effective Uplift force Sagging moment at the face of the shaft Mu Effective Depth, d Mu/bd2 Percentage reinf. Pt Ast required in per meter run No. of bars Provide 16 dia. bar spaced at 200mm c/c = =
Safe
= = = = = = = =
1.43 m 9.04 T/m 5.07 T/m 3.97 T/m 4.08 T-m 6.12 T-m 242.00 mm 1.10 0.319 % 957 5 mm2
(Ref: Sketch-1)
( Ref: Table - 4,Flexure, SP-16)
2.000m
Critical Length 2.000m 1.3950m
Sketch - 1
PMC: INSTALLATION, OPERATION AND MAINTENANCE OF CRUDE AND FINISHED PRODUCTS TANKAGES FACILITY AT OWNER : PARADIP REFINERY PROJECT, PARADIP ON BUILD-OWN-OPERATE-TRANSFER (BOOT) BASIS
TABLE 4, FLEXURE, SP-16, Mu/ bd2 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.35 2.40 2.45 2.50 2.55 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 Pt for Fe415 0.08 0.1 0.11 0.13 0.14 0.16 0.170 0.185 0.200 0.214 0.229 0.244 0.259 0.27 0.29 0.3 0.32 0.33 0.35 0.37 0.38 0.4 0.41 0.43 0.44 0.46 0.48 0.49 0.51 0.52 0.54 0.56 0.57 0.59 0.61 0.62 0.64 0.66 0.67 0.69 0.71 0.72 0.74 0.79 0.78 0.79 0.81 0.83 0.85 0.87 0.89 0.9 0.92 0.94 0.96 0.98 1 1.02 1.04
Rebar :- Dia, Area & Ut. Wt.
D 8 10 12 16 18 20 22 25
Area, 50.27 78.54 113.1 201.06 254.47 314.16 380.13 490.87
Ut. Wt. ### ### ### ### ### ### ### ###
Sheet 5 of 18 .
3.25 3.30 3.35 3.40 3.45 3.50 3.55 3.60 3.65 3.70 3.75 3.80 3.85 3.90 3.95 4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45
1.06 1.08 1.1 1.12 1.14 1.16 1.18 1.2 1.22 1.24 1.26 1.28 1.3 1.33 1.35 1.37 1.39 1.414
Sheet 6 of 18 .
Sheet 7 of 18 .
Sheet 8 of 18 .
Sheet 9 of 18 .
Sheet 10 of 18 .
Sheet 11 of 18 .
Sheet 12 of 18 .
Sheet 13 of 18 .
Sheet 14 of 18 .
Sheet 15 of 18 .
Sheet 16 of 18 .
Sheet 17 of 18 .
Sheet 18 of 18 .

Pump Foundation Design

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1.

75 mm 30 N/mm2 2.5 T/m3 415 N/mm2

EL. 99.850 EL. 100.450 EL. 100.300

1800 Kg 4700 Kg 6.50 T 1493 Rpm 0.040 sec 16

3.0 DESIGN OF FOUNDATION 3.1

1.94 m2 1.56 m3 3.89 T

0.75 m2 0.17 m3 2.11 m3 5.29 T

4.00 m2 1.20 m3 3.00 T

0.44 T 1.52 T-m 2.28 T-m

15.68 T 23.51 T = 230669.26 750840.64 + 22327851.1 ### Min. 0.18 N/mm2

( Ref: Table - 4,Flexure, SP-16)

Critical Length 2.000m 1.3950m

Rebar :- Dia, Area & Ut. Wt.

Area, 50.27 78.54 113.1 201.06 254.47 314.16 380.13 490.87

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