OPERATION MANUAL

MI-063 rev.10 27.12.2004

ultracool mini 0010 0240 50/60Hz

Warnings

Warnings

This Operation Manual is to be followed by all persons working with the unit. It is imperative that this Manual is made freely available at all times to service personnel and is kept at the point where the unit is installed. The basic maintenance, as indicated in point 6.1, should be carried out by properly trained personnel and, if necessary, under the supervision of a person qualified for this job. Ultrafilter personnel, or personnel authorised by ultrafilter, should carry out any work in the refrigerating or electric circuit during the warranty period. After the warranty period, the work must be carried out by qualified personnel.

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MINI 50/60Hz 19.05.03 Rev. 5

Table of Contents

Table of Contents
1 Introduction 1.1 1.2 2 Possible installations 2.1 2.2 3 Installation 3.1 3.2 3.3 3.4 3.5 3.6 4 Start-up 4.1 4.2 4.3 5 Control Panel 5.1 5.2 5.2.1 6 Maintenance 6.1 7 Troubleshooting 7.1 8 Technical Features 8.1 8.2 9 Log Book 9.1 10 Annexes 10.1 11 Spare Parts 11.1 11.2 12 Technical Diagrams 12.1 12.2 12.3 13 Special Features Dimensional sheet Flow sheet Wiring sheet 22 Spare parts 50Hz Spare parts 60Hz 20 21
MINI 50/60Hz 19.05.03 Rev. 5

General notes Safety regulations

3 3

Superplus version Standard version

4 4

Reception and inspection Transportation Site Identification labels on the ultracool unit Water connection Electric connection

5 5 5 6 6 7

Operating conditions Before the start-up of the ultracool unit Chiller start-up

8 8 9

Components of the control panel Control thermostat Operation

11 12 12

Basic maintenance

13

Possible causes of defaults

14

Technical Features 50Hz Technical Features 60Hz

16 17

Log Book

18

Water Quality

19

Attention. Points of special interest to keep in mind. - 2 -

Introduction

1 Introduction
1.1 General notes
This water chiller complies fully with EC-machine directives and all its main components are UL and CSA listed. The Company does not accept responsibility if safety regulations are not met during handling, operation, maintenance and repair, even though these may not be strictly stated in this operation manual. We recommend the translation of this operation manual into the native language of foreign workers. The usability and life cycle of the water chiller as well as avoiding premature repairs depends on proper operation, maintenance, care and competent repair under consideration of this operation manual. We are constantly updating our products and are confident that they respond to the latest scientific and technological demands. However, as manufacturers, we do not always know the end use or the total range of our products applications. Therefore we cannot accept liability for our products in applications where additional safety measures may be necessary. We highly recommend that users inform us of the intended application in order to undertake additional safety measures, if necessary.

1.2 Safety regulations

The operator has to observe the national working, operating and safety regulations. Also, existing internal factory regulations must be met. Maintenance and repair work must only be carried out by specially trained personnel and, if necessary, under supervision of a person qualified for this work. Protective or safety devices must not be removed, modified or readjusted. During operation of the water chiller none of the protective or safety devices must be removed, modified or readjusted, temporarily or permanently. Only use correct tools for maintenance and repair work. Use original spare parts only. All maintenance and repair work must only be carried out to the machine once it has been stopped and disconnected from the power supply. Ensure that the water chiller cannot be switched on by mistake by unplugging it. Do not use flammable solvents for cleaning.
MINI 50/60Hz 19.05.03 Rev. 5

Keep the surrounding area absolutely clean during maintenance and repair work. Keep free of dirt by covering the parts and free openings with clean cloth, paper or adhesive tape. Ensure that no tools, loose parts or similar are left inside the system.

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Possible Installations

2 Possible Installations
2.1 Superplus Version
Without heat exchanger
Use

Filter

External by-pass

Manual valve (1)

2.2 Standard Version

With an external water tank
External by-pass Manual valve(1) Use

Filter

Several ultracool units with external tank When there are extensions foreseen

Manual valve(1)

Filter
Use 2 Use 1

Manual valve(1) MINI 50/60Hz 19.05.03 Rev. 5

Filter

(1) Permits to adjust the pressure drop of the user application according to the nominal pump pressure.

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Installation

3 Installation
3.1 Reception and Inspection
On receipt of the ultracool unit, it must be inspected for damage during transport. In the case of any damage, external or internal, this cannot be referred to the manufacturer because all units are checked before dispatch. If any damage is observed, this should be documented and reported to the forwarding company. The ultrafilter warranty does not include any damages incurred during transportation. The refrigerant circuit controls are set before shipment of the unit. They should not be re-adjusted under any circumstances (except by our ultrafilter service department). This would void the warranty of the unit.

3.2 Transportation
Keep the unit upright at all times. Do not tilt when shipping or moving. The tilting of the ultracool unit may affect the internal suspension of the refrigerant compressor. The ultracool unit must be transported by palet jack or forklift truck.

3.3 Site
We recommend the installation of the ultracool unit in a well-ventilated site and in a corrosive-free, dust-free atmosphere. The air renewal of the room should be at least of chillers motor fan flow (see point 8.1). The electrical protection degree of the ultracool unit is IP54 (except models UC-10 to UC-40, which have an IP44 protection degree). In the case of out-door installation (only from UC-60 up to UC-240) the chiller must be protected from rain with a roof and it must be installed in such way that the control panel receives as few direct sunlight as possible. The inlet of fresh air onto the condenser should be in the most direct way possible, avoiding any chance of air recycling . See in the picture the minimum distances (m) around the ultracool unit:

H+1

1 1

H: chillers height (See point 12.1)

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MINI 50/60Hz 19.05.03 Rev. 5

Installation

3.4 Identification Labels on the ultracool unit

You can find the following labels stuck on the ultracool unit.

Water inlet from the installation to the ultracool unit.

Water outlet from the ultracool unit to the installation.

Connection to fill the tank. (except UC 10, 20, 30 and 40).

Drain.

Connection for the tank overflow. (except UC 10, 20, 30 and 40).

Arrow showing turn direction of pump.

---V/-Ph/--Hz Power suply depending on version Danger of cuts! Completely disconnect the chillers power supply before opening this cover.

3.5 Water Connection

Superplus models: It is mandatory to install a manual valve to adjust the pressure drop in the user system in accordance with the nominal pump pressure (See point 8.1). Standard models: The user pump must provide the chiller with the flow indicated in the ultracool characteristics plate (See point 8.1). Take into account that the maximum pressure at the chillers inlet cannot exceed 6 bar. It is necessary to install a water filter at the inlet of the chiller in order to avoid free particles in the water, which could block the evaporator plates or damage the pump. ultrafilter will not accept any warranty for the evaporator damage or performance loss if there is no water filter. An appropriate filter is the ultrafilter P-KG with a PPTF or similar with a filter element of 100 microns or less.

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MINI 50/60Hz 19.05.03 Rev. 5

Installation

The water connection of the installation of the ultracool unit should be carried out according to the indications of the labels (stickers) present on the unit. In the UC-10 to UC-40 units the tank has to be filled directly by removing the chiller and tank covers. The diameter of the inlet and outlet lines must be same size or larger than those corresponding to the water inlet and outlet of the ultracool unit. Always install thermal insulation for all pipes. In the installations in which the water level of the circuit exceeds the maximum level of the tank inside the ultracool unit, it will be necessary to install a non-return valve in the water outlet of the ultracool unit and a solenoid valve in the water inlet. Terminals at 230 VAC are designed for that purpose, except for the UC-10, to carry out the supply of this solenoid valve. (see electrical diagrams).

3.6 Electrical Connection

The electrical design of the ultracool complies with EN-60204 norms. It must be checked that the supply voltage does not exceed a maximum variation of 10% referring to nominal. For the electrical supply of the ultracool unit, use an appropriate electrical line according to the data in the characteristics plate. (See also point 8.1) A system of fuses or circuit breakers must be installed before the power inlet connection to the ultracool unit. The maximum size of these protections is defined in the ultracool characteristics plate. In the three phases models there are two prepared terminals to connect a remote on-off switch away from the unit. These terminals are at 230V.

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MINI 50/60Hz 19.05.03 Rev. 5

Start-up

4 Start-up
4.1 Operation Conditions
Water temperature at the inlet: Nominal: Maximum: 15C (60F) 30C (86F)

Cold water temperature at the outlet: Nominal: Minimum: Maximum: 10C (50F) 7C (45F) (2) 25C (77F)

(2) Units from UC-60 to UC-240 can work at temperatures lower than 7C. To do so, add ethylene glycol to the water and contact an authorised technical service to adjust the chiller. The following table shows the ethylene glycol concentration required:
Cold water temperature (C/F) Minimum % of ethylene glycol 10/50 6/43 0 5 5/41 10 0/32 20 -5/23 30

Temperature of the ambient air: Nominal: Minimum: Maximum: 25C (77F) 5C (41F) (3) 50C (122F)

(3) Units from UC-60 to UC-240 can work with an ambient temperature below 5C (40F). To do so, use the speed regulator option and also add ethylene glycol to the water circuit, see table below. The minimum ambient temperature achieved is 15C (5F).
Ambient temperature C (F) % Ethylene glycol 5(41) 10 -5(23) 20 -15(5) 30

4.2 Before start-up of the ultracool unit

Clean the application water circuit with tap water in order to be sure that there are no free particles. Otherwise the filter elements can block up during the start up process. The following points must be checked: - Lateral panels closed. - Filling of the water circuit of the ultracool unit (see point 4.3). - Water connections. - Connection valves to the water line are open. - External circuit protection is connected.
MINI 50/60Hz 19.05.03 Rev. 5

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4.3 Chiller start-up

Start-Up

When the ultracool unit is started for the first time, it is necessary to turn ON the Main power switch (element 1 in the control panel, see point 5) and wait six hours before continuing with the start-up sequence. This time is necessary for the crankcase of the compressor to heat it up in the models that have it (UC-60 to UC-240). The oil in the crankcase of the compressor remains warm whenever the main power switch is in the ON position and the unit is connected to the line voltage. For this reason stop the ultracool unit by using the offswitch, leaving the Main power switch in the ON position. Fill the tank with water of the required quality (see annex 10) or with refrifluid through the provided connection until the maximum level of the tank is reached. Start the ultracool unit with the On/Off switch (element 2 in the control panel, see point 5). Stop the ultracool unit and refill the tank to the correct water level. Repeat this procedure until the water level in the tank remains constant. In the three phase units, from UC-60 to UC-240, of the superplus version it is necessary to verify the direction of rotation of the pump at the initial start up. To do so, start and stop the ultracool unit, using the On/Off switch (it is easier to see the turn direction when the pump is stopping). In the case of the pump rotating in the opposite direction from the indicated, it will be necessary to exchange two phases in the main power supply. It will not be necessary to check the turn direction of the fans, because they are delivered in phase with the pump. Since it may be difficult to see the pumps rotation direction, verify that you did this operation correctly when the motor fan starts working: The air should enter the condenser and go out through the top of the chiller. If the air is moving in the opposite direction then exchange two phases in the main power supply. In the standard models, it will be necessary to check the direction of rotation of the fans, to do so, follow the procedure described in the last paragraph. Connect the On/Off switch so that the ultracool unit starts. At the same time the digital thermometer and all the indicators that should light up will turn on too, according to their function. Adjust the water pressure, using the external valve at the ultracool outlet, to the value indicated on the carachteristics plate (Nominal pressure).

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MINI 50/60Hz 19.05.03 Rev. 5

Control Panel

5 Control Panel
Pressure gauges:
12 13

Water pressure gauge

Refrigerant pressure gauges(from UC-100 to UC-240)

Model UC-10:

Models UC-20 to UC-40:

Models UC-60 to UC-240:

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MINI 50/60Hz 19.03.04 Rev. 8

Control Panel

5.1 Components of the Control Panel

The control panel consists of the following elements: 1. Main power switch: connects and disconnects the ultracool unit from the power supply. Not available in models UC-10 to UC-40. 2. On-Off switch: starts up the different elements that make up the ultracool unit. 3. Water gauge: indicates the working pressure of the pump. While the chiller is working its value must be adjusted to the nominal pressure indicated on the characteristics plate (Pnom). (See section 4.3) 4. Control thermostat: indicates the cold water temperature at the outlet of the ultracool unit and enables it to be regulated. 5. Pump indicator (superplus version): this remains lit when the pump is working. 6. Compressor indicator: this remains lit when the compressor is working. Not available for models UC-10 to UC-40. 7. Compressor alarm indicator: lights up when the compressor stops due to over-intensity. Not available for models UC-10 to UC-40.

8. Water level alarm indicator (superplus version): this is lit when the water level in the tank is too low. It causes the ultracool unit to stop. 9. Low flow/temperature control indicator: This flow control can stop the compressor when there is no water circulation through the external water circuit. In this case some flow still circulates inside the chiller. The temperature control can also stop the compressor when you try to reach water temperatures below 7C (45F). To be able to reach temperatures below that contact an authorised technical service. 10. Low refrigerant pressure alarm indicator: this is lit when the pressure of the refrigerating circuit (see element 13 ) is below the minimum allowed (0.5 bar). It causes the refrigerant compressor to stop. 11. High refrigerant pressure alarm indicator: this is lit when the pressure of the refrigerating circuit (see element 12 ) is higher than the maximum allowed (20 bar). It causes the refrigerant compressor to stop. 12. High pressure gauge: indicates the pressure at the high pressure side of the refrigerating circuit (after de compressor). Only in the models from UC-100 to UC-240.
MINI 50/60Hz 19.03.04 Rev.8

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Control Panel

13. Low pressure gauge: indicates the pressure at the low pressure side of the refrigerating circuit (before the compressor). Only in the models from UC-100 to UC-240.

5.2 Control Thermostat

set

5.2.1 Operation
During normal operating conditions, the display of the control thermostat shows the cold water outlet temperature measured by the probe. In the case of alarm, the display flashes the activated alarm code alternately with the probe temperature. Setting the temperature: to introduce the required working temperature (between 5 and 25) the following procedure should be followed: Hold down for 2 seconds the button set and the current set temperature will start flashing. To increase or to decrease the value of the setpoint, use the UP and DOWN buttons. Press set again to confirm the new value.

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MINI 50/60Hz 19.03.04 Rev. 6

Maintenance

6 Maintenance
6.1 Basic Maintenance
Weekly: Verify that the water temperature indicated on the control thermostat is approximately at the setpoint. Verify that the pressure of the pump is the same as the nominal pressure (Pnom) indicated in the characteristics plate. Verify the water level in the tank. Verify the state of the water filter, if the pressure drop exceeds 0.5 bar (8 psi) change the filter element. Monthly: With the unit disconnected (Main power switch Off), clean the condenser with a blast of compressed air, from the inside towards the outside. Clean the housing, internally and externally, eliminating the dust present especially on the water pump rack. Yearly: Change the filter element and refill the water circuit with clean water or refrifluid.

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MINI 50/60Hz 19.05.03 Rev. 5

Troubleshooting

7 Troubleshooting
7.1 Possible causes of default
In the following chart the possible causes for an alarm are given together with their solution:
DEFAULT Alarm due to high pressure of the refrigerant : the pressure of the refrigerating circuit (see element 12 page 11) is higher than the maximum allowed (20 bar) CAUSE Lateral panels of the housing open Low airflow into the condenser The ambient temperature is too high SOLUTION Close the panels RESTART PROCEDURE Disconnect the chiller (On/Off and Main power switch both Off, see point 5). Open the front panel of the chiller and reset the High-pressure safety switch (SHP) by pressing its button. Turn both the Main power switch and the On/Off switch back on.

Clean the condenser

Wait until the ambient temperature is lower

Water temperature Try to cool down the water in the circuit too high running the chiller with the application stopped Motor fan not working Check the motor fan circuit breakers. If the problem persists contact authorised technical service. Contact authorised technical service. The Low-pressure safety switch (SLP) automatically resets itself when the pressure is back to normal

Alarm due to low pressure of the refrigerant : the pressure of the refrigerating circuit (see element 13 page 11) is below the minimum allowed (0.5 bar) Alarm of the compressor circuit breaker

Gas leakage

Excess current

Check if the electrical connections are correct. Check supply voltage and power surges.

Disconnect the chiller (On/Off and Main power switch both Off, see point 5). Open the front panel of the chiller and reset the circuit breaker Turn both the Main power switch and the On/Off switch back on. The level switch automatically resets itself when there is enough water in the tank
MINI 50/60Hz 19.05.03 Rev. 5

Water level alarm

Water leakage

Check the water circuit and refill the tank.

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7
DEFAULT Low flow/temperature control operates continuously (see point 5) (only from UC-20 to UC-240).

Troubleshooting

CAUSE Cold water temperature is required to be below 7C

SOLUTION Add ethylene glycol to the water and change the low flow/temperature control setpoint Clean the water circuit, check for closed valves in the circuit. Check the proportion of ethylene glycol.

RESTART PROCEDURE The control will go back to normal operation when the problem is solved

Water circuit blocked

Possible freezing

Circuit break in the Reset the circuit breaker of the pump. If pump the problem persists contact authorised technical service The control thermostat displays the following codes: LO The temperature has been below the setpoint for some minutes If the compressor is stopped the water temperature will rise to normal eventually. If the compressor is still running contact authorised technical service Check that the cold water setpoint is within the limits indicated on point 4.1. If the problem persists contact authorised technical service Contact authorised technical service The chiller is still working normally

HI

The temperature has been above the setpoint for some minutes

The chiller is still working normally

E0, Er2, EE

Thermostat or temperature sensor is faulty

The chiller can be restarted when the faulty part is replaced

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MINI 50/60Hz 19.05.03 Rev. 5

Technical Features

8 Technical Features
8.1 Technical Features 50Hz
UC Cooling capacity Water flow Water pressure Refrigerant charge Refrigerant circuits Compressor Condenser Evaporator Motor fan kcal/h kW l/h 3 bar 5 bar kg R134a N kW N kW N kW N N kW m3/h kW l/h bar kW max 5 bar pump min max min Volume water tank Water connections Front Dimensions Depth Height ST Weight SP ST Power SP 3bar SP 5bar Max. fuse Voltage Nominal COP l/h bar l mm mm mm kg kg kW kW kW A V/P/Hz 10 602 0,70 120 3,6 0,6* 0,8 1 0,43 1 1,79 1 1,27 1 1 0,02 500 0,57 3500 100 3,6 1,6 0,12* 5000* 100* 0,7* 0,1* 6 3/8" 520 415 692 60 1,02 0,57* 16,0 20 30 1686 3087 1,96 3,59 337 617 3,5 3,5 5,4 5,2 1,4 1,5 1 1 0,80 1,05 1 1 3,41 5,67 1 1 3,14 4,97 1 1 1 1 0,12 0,13 1500 2200 0,57 0,57 3500 3500 100 100 3,6 3,6 1,6 1,6 0,90 0,90 3400 3400 340 340 5,5 5,5 2,5 2,5 35 35 1/2" 1/2" 530 584 630 713 890 1120 100 105 115 120 0,92 1,18 1,49 1,75 1,82 2,08 16,0 16,0 230V/1/50 Hz 1,56 2,13 3,04 40 60 80 100 140 4137 6020 7989 10079 13141 4,81 7,00 9,29 11,72 15,28 827 1204 1598 2016 2628 3,4 3,3 3,0 2,8 2,8 5,1 5,5 5,4 5,3 5,1 2,0 4,0 4,5 7,0 7,0 1 1 1 1 1 1,25 1,85 2,45 3,05 4,00 1 1 1 1 1 8,73 12,62 12,98 19,53 23,95 1 1 1 1 1 4,97 9,94 11,35 15,47 19,41 1 1 1 1 1 1 1 1 1 1 0,13 0,42 0,42 0,66 0,66 2200 6000 6000 8800 8300 0,57 0,62 0,62 0,62 0,69 3500 3500 3500 3500 3500 100 350 350 350 350 3,6 3,5 3,5 3,5 4,2 1,6 1,8 1,8 1,8 2 0,90 1,10 1,10 1,10 1,10 3400 8000 8000 8000 8000 340 800 800 800 800 5,5 5,6 5,6 5,6 5,6 2,5 1,8 1,8 1,8 1,8 35 75 75 100 100 1/2" 3/4" 3/4" 1" 1" 584 800 800 845 845 713 880 880 990 990 1120 1135 1135 1235 1235 110 165 180 215 235 125 185 200 235 260 1,38 2,27 2,87 3,71 4,66 1,95 2,89 3,49 4,33 5,35 2,28 3,37 3,97 4,81 5,76 16,0 20,0 25,0 25,0 25,0 400V/3+N/50 Hz 3,49 3,08 3,24 3,16 3,28 180 240 18765 25215 21,82 29,32 3753 5043 3,5 2,8 5,5 5,3 12,0 12,0 1 1 5,30 7,30 1 1 37,75 42,77 1 1 25,97 37,24 1 1 1 1 0,98 0,98 13000 12600 0,75 0,75 8000 8000 800 800 4,5 4,5 1 1 1,85 1,85 12000 12000 1200 1200 6 6 3 3 200 200 1" 1" 950 950 1140 1140 1635 1635 345 365 375 400 6,28 8,28 7,03 9,03 8,13 10,13 32,0 40,0 3,47 3,54

3 bar pump

max min max min

* The UC-10 SP does not have the option of a 5 bar pump. This data corresponds to the option with a 0,6 bar recirculating pump. All data related to nominal conditions: Water outlet temperature 10C and ambient temperature 25C.
MINI 50/60Hz 27.12.04 Rev. 8

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Technical Features

8.2 Technical Features 60Hz

10 20 30 40 60 80 100 140 180 240 0,18 0,35 0,77 1,03 1,97 2,39 3,20 4,02 5,54 7,69 Cooling capacity 0,65 1,24 2,70 3,62 6,93 8,43 11,26 14,16 19,50 27,06 Water flow 0,44 0,85 1,84 2,47 4,73 5,75 7,68 9,66 13,30 18,46 48 48 46 46 51 49 45 42 44 41 Water pressure 9* 75 74 73 70 68 78 70 67 68 Refrigerant charge 1,8 3,1 3,3 4,4 8,8 9,9 15,4 15,4 26,4 26,4 Refrigerant circuits 1 1 1 1 1 1 1 1 1 1 0,48 0,83 1,07 1,36 2,73 3,19 4,13 5,28 6,80 9,70 Compressor 1 1 1 1 1 1 1 1 1 1 0,51 0,97 1,61 2,48 3,58 3,69 5,55 6,80 10,72 12,15 Condenser 1 1 1 1 1 1 1 1 1 1 0,36 0,89 1,41 1,41 2,82 3,22 3,73 4,68 6,27 8,99 Evaporator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Motor fan 0,02 0,16 0,19 0,19 0,66 0,66 1,05 1,05 1,55 1,55 324 1001 1471 1471 3944 3944 6004 5592 8829 8593 0,7 0,7 0,7 0,7 0,78 0,78 0,78 0,78 0,94 1,27 max 18,5 18,5 18,5 18,5 17,6 17,6 17,6 17,6 17,6 35,2 US gal/min 40 psi pump min 0,4 0,4 0,4 0,4 1,8 1,8 1,8 1,8 1,8 3,5 max 51 51 51 51 52 52 52 52 73 52 psi min 15 15 15 15 26 26 26 26 38 22 kW 0,12* 1,00 1,00 1,00 0,94 0,94 1,00 1,00 1,30 2,10 max 18,5* 18,5 18,5 18,5 17,6 17,6 17,6 17,6 17,6 52,8 US gal/min 70 psi pump min 0,4* 0,4 0,4 0,4 1,8 1,8 1,8 1,8 1,8 5,3 max 10* 78 78 78 73 73 91 91 117 77 psi min 1* 22 22 22 38 38 48 48 59 33 Volume water tank US gal 1,6 9,2 9,2 9,2 19,8 19,8 26,4 26,4 52,8 52,8 Water connections (NPT) 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 1" 1" 1" 1" Front in 20 21 23 23 31 31 33 33 37 37 Dimensions Depth in 16 25 28 28 35 35 39 39 45 45 Height in 27 35 44 44 45 45 49 49 64 64 ST lb 220 231 243 364 397 474 518 761 805 Weight SP lb 132 254 265 276 408 441 518 573 827 882 ST kW - 0,99 1,26 1,55 3,39 3,85 5,18 6,33 8,35 11,25 Power SP 40psi kW 1,20 1,69 1,96 2,25 4,17 4,63 5,96 7,11 9,29 12,52 SP 70psi kW 0,62* 1,99 2,26 2,55 4,33 4,79 6,18 7,33 9,65 13,35 Max. Fuse A 16 16 16 16 20 25 25 25 32 40 Voltage V/P/Hz 230/1/60 Hz 460/3/60 Hz Nominal COP 1,30 1,25 2,14 2,34 2,04 2,19 2,17 2,24 2,34 2,41 ton kW US gal/min 40 psi 70 psi lb R134a N kW N ton N ton N N kW scfm kW UC

*The UC-10 SP does not have the option of a 70 psi pump. This data corresponds to the option with a 9 psi recirculating pump.
MINI 50/60Hz 27.12..04 Rev. 8

All data related to the following conditions: Water outlet temperature 10C (50F) and ambient temperature 25C (77F).

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Log Book

9 Log Book
9.1 Log Book Date Remarks Signature

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MINI 50/60Hz 19.05.03 Rev. 5

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Annexes

10 Annexes
10.1 Water quality
In order to protect the water circuit of the ultracool units, the water to be cooled must have specific physical/chemical properties so that it is not aggressive. If this water is outside any of the limits listed in the table below, it can seriously damage some of the materials of the ultracool unit.
Parameter pH Total Hardness (TH) Conductivity NH3 2+ 3+ Total iron ions (Fe and Fe ) Chloride (Cl ) H2S Solid particles Ethylene glycol (only units from UC-60 to UC-240) Limit values 78 < 150 ppm 50 500 S/cm < 2 ppm < 0.2 ppm < 300 ppm < 0.05 ppm < 150 m 30%

The Total Hardness is specified in ppm (mg/L) of Ca2CO3. Please note that ultra pure waters like deionised water can also be harmful for some of the materials of the ultracool units as they have a conductivity below 50 S/cm. The product refrifluid supplied by ultrafilter includes in its composition an anticorrosive, bactericide and antifreeze (until 7C / 19.4 F). It has the following characteristics:
Parameter pH Total Hardness (TH) Conductivity NH3 2+ 3+ Total iron ions (Fe and Fe ) Chloride (Cl ) H2S Solid particles Limit values 7.5 < 30 ppm 50 S/cm 0 ppm < 0.2 ppm < 1 ppm 0 ppm < 50 m

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MINI 50/60Hz 19.05.03 Rev. 5

Ultrafilter will not accept any warranty for any damage caused by water that is out of one or more of the above limits. Therefore, if there is not a total security on the water quality we advise the use of our product refrifluid. This fluid has been specially designed for the protection of closed water circuits. Besides this ultrafilter offers the possibility of doing a basic analysis of a water sample supplied by the customer.

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Spare parts

11.1 Spare parts 50Hz

UC-20
0106263000 L700006000 E5293007 0103019000 E4521632 E4521389 E3590002 --0110649000 0112093000 0103087000 0106437000 0110140000 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 0106416000 L700007000 E5293010 0108053000 E4521632 E4521389 E3590002 --0110649000 0112093000 0103087000 0106437000 0110140000 E5326042 0106362000 L700008000 E5293010 0108053000 E4521632 E4521389 E3590002 --0110649000 0112093000 0103087000 0106437000 0110140000 E5326042 0106497000 E3751050 E5293014 E5204250 E4521390 E4521394 E3590004 E5351012 0110650000 0112063000 0103087000 0106437000 0110140000 E5326042 0106359000 E3751050 E5293014 E5204250 E4521390 E4521394 E3590004 E5351012 0110650000 0112063000 0103087000 0106437000 0110140000 E5326042 0100650000 E3751052 E5293018 E5204252 E4521390 E4521374 E3540026 C21 0129 000 0101807000 0112095000 0103087000 0106437000 0110140000 E5326042 0100165000 E3751054 E5293018 E5204252 E4521391 E4521374 E3540026 C21 0129 000 0101807000 0112095000 0103087000 0106437000 0110140000 E5326042 0111229000 E3751023 E5293020 E5204260 E4521392 E4521397 E3540014 C21 0130 000 0101852000 0112095000 0103087000 0106437000 0110140000 E5326042

UC-10

UC-30

UC-40

UC-60

UC-80

UC-100

UC-140

UC-180

UC-240
0111230000 E3751060 E5293032 E5204260 E4521392 E4521397 E3540014 C21 0130 000 0102015000 0112095000 0103087000 0106437000 0110140000 E5326042 E5326042

0111364000 E5211114 E5291002 E5201406 E4521632 E4521710 E3581002 --E5334502 0112093000 --0106437000 0110140000 E5326042

Compressor Condenser Evaporator Motor fan Pump 3bar Pump 5bar Water tank Liquid vessel Expansion valve Dryer filter High pressure control switch High pressure safety switch Low pressure safety switch Control thermostat Low flow/temperature control thermostat Sight glass
--R-134a (1,4 kg) E4202004 E2301002 E5544012 E5544014 E4251512 ----------------E4132102 ----R-134a (1,5 kg) E4202004 E2301002 E5544012 E5544014 E4251401 ----------------E4132102 ----R-134a (2,0 kg) E4202004 E2301002 E5544012 E5544014 E4251401 ----------------E4132102 ----R-134a (6,0 kg) E4202004 E2301002 E5544012 E5544014 E4242004 E4251402 E4251402 E4251402 E4266046 E4266026 E4266032 E4266024 E4292006 E4132102 E4221416 --R-134a (6,5 kg) E4202004 E2301002 E5544012 E5544014 E4242006 E4251402 E4251402 E4251402 E4266046 E4266026 E4266032 E4266026 E4292007 E4132102 E4221416 0107397000 R-134a (11,0 kg) E4202004 E2301002 E5544012 E5544014 E4242020 E4251402 E4251402 E4242002 E4266104 E4266026 E4266034 E4266028 E4292007 E4132102 E4221416 0107397000 R-134a (14,0 kg) E4202004 E2301002 E5544012 E5544014 E4242022 E4251402 E4251402 E4242002 E4266104 E4266026 E4266034 E4266028 E4292012 E4132102 E4221416 0107397000 R-134a (19,0 kg) E4202004 E2301002 E5544012 E5544014 E4242022 E4251402 E4242002 E4242002 E4266104 E4266030 E4266038 E4266030 E4292012 E4132102 E4221416

E5326042

Refrigerant gas

Level control Water by-pass Pump pressure gauge 3bar Pump pressure gauge 5bar Compressor contactor Pump contactor 3bar Pump contactor 5bar Motor fan contactor Compressor's circuit breaker Pump's circuit breaker 3bar Pump's circuit breaker 5bar Motor fan's circuit breaker General switch On/Off switch Fuse

--R-134a ( 0,8kg ) E4203002 E2301002 E5544012 E5544020 E4251512 ----------------E4293006 ---

0107397000 R-134a (19,0 kg) E4202004 E2301002 E5544012 E5544014 E4242024 E4251402 E4242002 E4242002 E4266126 E4266030 E4266038 E4266030 E4292016 E4132102 E4221416

MINI 50/60Hz 19.03.04 Rev.6

- 20 -

11

Spare parts

11.2 Spare parts 60Hz

UC-20
0109860000 L700006000 E5293007 0103019000 E4521518 E4521524 E3590002 --0112258000 0112093000 0103087000 0106437000 0110140000 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 E5326042 0109861000 0106776000 E5293010 0108053000 E4521518 E4521524 E3590002 --0112258000 0112093000 0103087000 0106437000 0110140000 E5326042 0107092000 0106774000 E5293010 0108053000 E4521518 E4521524 E3590002 --0112258000 0112093000 0103087000 0106437000 0110140000 E5326042 0106497000 E3751050 E5293014 E5204254 E4521444 E4521446 E3590004 E5351012 0112259000 0112063000 0103087000 0106437000 0110140000 E5326042 0106359000 E3751050 E5293014 E5204254 E4521444 E4521446 E3590004 E5351012 0112259000 0112063000 0103087000 0106437000 0110140000 E5326042 0100650000 E3751052 E5293018 E5204256 E4521444 E4521442 E3540026 C21 0129 000 0101807000 0112095000 0103087000 0106437000 0110140000 E5326042

UC-10

UC-30

UC-40

UC-60

UC-80

UC-100

UC-140

UC-180

UC-240

E5114106 E5211114 E5291002 E5201406 E4521518 --E3581002 --E5334502 0112093000 --0106437000 0110140000 E5326042

0100165000 0111229000 0111230000 E3751054 E3751023 E3751060 E5293018 E5293020 E5293032 E5204256 E5204262 E5204262 E4521444 E4521446 E4521448 E4521442 E4521443 E4521455 E3540026 E3540014 E3540014 C21 0129 000 C21 0130 000 C21 0130 000 0101807000 0101852000 0102015000 0112095000 0112095000 0112095000 0103087000 0103087000 0103087000 0106437000 0106437000 0106437000 0110140000 0110140000 0110140000 E5326042 E5326042 E5326042 E5326042

Compressor Condenser Evaporator Motor fan Pump 40psi Pump 70psi Water tank Liquid vessel Expansion valve Dryer filter High pressure control switch High pressure safety switch Low pressure safety switch Control thermostat Low flow/temperature control thermostat Sight glass
--R-134a (3,1 lb) E4202004 E2301002 E5544018 E5544022 E4251512 ----------------E4132102 ------E4221231B --R-134a (3,3 lb) E4202004 E2301002 E5544018 E5544022 E4251401 ----------------E4132102 --R-134a (4,4 lb) E4202004 E2301002 E5544018 E5544022 E4251401 ----------------E4132102 --R-134a (13,2 lb) E4202004 E2301002 E5544018 E5544022 E4242004 E4251402 E4251402 E4251402 E4266046 E4266026 E4266030 E4266024 E4292006 E4132102 --R-134a (14,3 lb) E4202004 E2301002 E5544018 E5544022 E4242006 E4251402 E4251402 E4251402 E4266046 E4266026 E4266030 E4266026 E4292007 E4132102 E4221231B 0107397000 R-134a (24,2 lb) E4202004 E2301002 E5544018 E5544022 E4242020 E4251402 E4251402 E4242002 E4266104 E4266026 E4266032 E4266028 E4292007 E4132102 E4221231B 0107397000 R-134a (30,8 lb) E4202004 E2301002 E5544018 E5544022 E4242022 E4251402 E4251402 E4242002 E4266104 E4266026 E4266032 E4266028 E4292012 E4132102 E4221231B

--

Refrigerant gas

Level control Water by-pass Pump pressure gauge 40psi Pump pressure gauge 70psi Compressor contactor Pump contactor 40psi Pump contactor 70psi Motor fan contactor Compressor's circuit breaker Pump's circuit breaker 40psi Pump's circuit breaker 70psi Motor fan's circuit breaker General switch On/Off switch Fuse

--R-134a (1,8 lb) E4203002 E2301002 E5544018 E5544020 E4251512 ----------------E4293006

0107397000 R-134a (41,8 lb) E4202004 E2301002 E5544018 E5544022 E4242022 E4251402 E4251402 E4242002 E4266104 E4266030 E4266032 E4266032 E4292012 E4132102 E4221231B

0107397000 R-134a (41,8 lb) E4202004 E2301002 E5544018 E5544022 E4242024 E4251402 E4242002 E4242002 E4266126 E4266032 E4266038 E4266032 E4292016 E4132102 E4221231B

---

MINI 50/60Hz 19.03.04 Rev 6

- 21 -

12
UC Mini 50Hz
M N

Technical diagrams

12.1 Dimensional sheet:

D G H I J

O P

UC mm mm

Weight (kg) Water connection ST SP

J mm

K mm

L mm

P mm mm mm mm

mm mm mm mm mm mm mm

3/8''

1/2''

1/2''

1/2''

3/4''

3/4''

1''

1''

1''

0010 0020 0030 0040 0060 0080 0100 0140 0180 0240

1''

100 105 110 165 180 215 235 345 364

60 115 120 125 185 200 235 260 375 400

0 0 0 0 120 120 120 120 120 120

632 890 1120 1120 1135 1135 1235 1235 1635 1635

60 65 65 65 90 90 90 90 90 90

0 80 80 80 105 105 130 130 130 130

330 345 580 580 350 350 340 340 343 343

254 282 275 275 526 526 550 550 722 722

0 0 0 0 78 78 78 78 78 78

0 0 0 0 90 90 90 90 90 90

0 520 0 0 0 630 0 0 0 713 0 0 0 713 0 0 544 880 120 888 544 880 120 888 654 990 120 989 654 990 120 989 804 1140 110 1400 804 1140 110 1400

0 0 0 0 152 152 115 115 85 85

0 0 0 0 633 633 786 786 990 990

0 0 0 0 690 690 735 735 840 840

415 530 584 584 800 800 845 845 950 950

MINI 50/60Hz 19.05.03 Rev. 5

- 22 -

12
UC Mini 60Hz
M N

Technical diagrams

D G H I J

O P

UC 254 265 276 408 441 518 573 827 882 5 64 5 64 5 49 4 4 4 5 49 4 5 45 4 4 5 5 5 5 5 45 4 4 0 44 3 3 22 14 14 13 13 14 14 0 44 3 3 22 11 11 21 21 22 22 28 28 0 35 3 3 14 11 132 0 25 2 0 13 10 0 0 0 0 3 3 3 3 3 3

Water connection

Weight (lb) ST SP

A in

B in

C in

D in

E in

F in

G in

H in 0 0 0 0 4 4 4 4 4 4

I in 0 0 0 0 21 21 26 26 32 32

J in 20 25 28 28 35 35 39 39 45 45

K in 0 0 0 0 5 5 5 5 4 4

L in 0 0 0 0 35 35 39 39 55 55

M in 0 0 0 0 6 6 5 5 3 3

N in 0 0 0 0 25 25 31 31 39 39

O in 0 0 0 0 27 27 29 29 33 33

P in 16 21 23 23 31 31 33 33 37 37

0010

3/8''

0020

1/2''

220

0030

1/2''

231

0040

1/2''

243

0060

3/4''

364

0080

3/4''

397

0100

1''

474

0140

1''

518

0180

1''

761

0240

1''

805

MINI 50/60Hz 19.05.03 Rev. 5

- 23 -

EF0010SP.vsd

A B
LI I-2
H

PI I-1

LSA B4 TCI P1

E-1 E-3 V-1

M2 V-3 C

E-2
PC TC

TCI B7

E-5

V-4

PI I-3

PZA B6 PI I-4

PZA H B5

V-5 V-7 M3

V-6

V-8
H

V-9

PS B1

F-1 V-10

M1 D-2 E-4 V-2

D-1

E-6

R1

DESCRIPTION

DESCRIPTION

TAG

DESCRIPTION
Control thermostat Freon compressor Pump Motor fan Expansion valve Manual valve (from UC-60 to UC-240) Drain manual valve (from UC-60 to UC-240) Schrader valve

DESCRIPTION
Crank-case heater (from UC-60 to UC-240) Filling tab Overflow tab Drain (from UC-10 to UC-40)

TAG E-1 E-2 E-3 E-4 E-5 E-6 F-1 I-1

Water by-pass with calibrated orifice Water - freon evaporator Water tank Freon condenser Sight glass (from UC-140 to UC-240) Sight glass - oil level (from UC-40 to UC-240) Filter dryer Water pressure gauge

TAG I-2 I-3/4 D-1/2 B1 B4 B5 B6 B7

Level indicator P1 pressure gauges (UC-100 to UC-240) M1 Vibration adjuster M2 Speed regulator controller M3 V-1 Level switch High pressure safety switch V-2 Low pressure safety switch V-3 Low flow / temperature control thermosta V-4/10

TAG R1 A B C

EF0010ST.vsd

PI I-1

TCI P1

V-1

E-2
PC TC

TCI B7

E-6

V-4

PI I-2

F-1

PZA B6 PI I-3

PZA H B5

PS B1

V-6 V-8 V-7 M3 M1 D-2 E-4 R1

V-9

V-5

V-10
H

D-1

V-2

E7

DESCRIPTION

DESCRIPTION
Control thermostat Water pressure gauge Pressure gauges (UC-100 to UC-240) Vibration adjuster (from UC-140 to UC-240) High pressure control switch (except UC-10)

DESCRIPTION TAG B5 B6 B7 R1 M1
High pressure safety switch Low pressure safety switch Low flow / temperature control thermostat Crank-case heater (from UC-60 to UC-240) Freon compressor

DESCRIPTION TAG M3 V-1 V-2 V-4/10

Motor fan Expansion valve Manual valve (from UC-60 to UC-240) Schrader valve

TAG E-2 E-4 E-6 E-7 F-1

Water - freon evaporator Freon condenser Sight glass Sight glass -oil level (from UC-40 to UC-240) Filter dryer

TAG P1 I-1 I-2/3 D-1/2 B1