Saigon M&C Tower Project Method Statement For Fire Stopping

Installation Mechanical Piping: A. PPR Pipes & Fittings Installation. B. uPVC Pipes & Fittings Installation. C. Cast Iron Pipes & Fittings Installation. D. Ductile Iron Pipes & Fittings Installation. E. Steel Pipes & Fittings Installation. F. Copper Pipes Installation.

12-03-09

FIRST ISSUE

C.T.P

-.-.-

L.Q.K

J.R.P

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Saigon M&C Tower Project Method Statement For Fire Stopping

General: Items: - The Method Statement For Mechanical Piping System Installation Work. Aim: The objectives is to describe Plumping works associated with installation of internal pipes in compliance with the contract specification, approved shop drawings, combine and coordinated all services and structural penetration shop drawings. Scope of Works: This method statement covers work related to all Mechanical works of the SAIGON M&C TOWER Project. Installation:

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Saigon M&C Tower Project Method Statement For Fire Stopping

A. PPR Pipes & Fittings Installation: 1. Adhesive Bonding Joint For PP-R Pipes and Fititng a. Cutting of the pipe Mark pipe according to the necessary length. Cutting the pipe follow the marking. Cut the pipe at right angles to the pipe axis.

Cutting of the pipe

b. Heating of pipe and fitting Push the end of the pipe up to the welding depth into the welding tool. After the stipulated heating times quickly remove pipe and fitting from the welding tool (See table 1). Join them immediately until the marked welding depth is covered by the PP-R bead from the fitting.

Heating-up of the pipe and fitting

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Saigon M&C Tower Project Method Statement For Fire Stopping

Joining and fixing

Pipe and fitting are aligning Table1: The fusion data. Pipe external - d (mm) 16 20 25 32 40 50 63 75 90 110 125 Welding depth (mm) 13 14 15 16.5 18 20 24 26 29 32.5 40 Heating time (sec) 8 8 11 12 18 27 36 45 60 75 90 Welding time (sec) 4 4 4 6 6 6 8 8 8 10 10 Cooling time (min) 2 2 2 4 4 4 6 8 8 8 8

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Saigon M&C Tower Project Method Statement For Fire Stopping

c. Weld in saddles Weld in saddles are available for pipe outer diameter of 40, 50, 63, 75, 90, 110, 125, 160, 200 and 250 mm. The maximum sensor well diameter is specified in the following table 2. Weld in saddles are used for: Branch connections in existing installations. The substitution of a tee. Branch connections in risers. Sensor wells, etc.

Weld-in saddle detail. Drill through the pipe wall at the intended outlet point by using the drill. Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe Fusing the weld-in saddle with the pipe the outer surface and the pipe inner wall the connection reaches highest stability.

Drilling through the pipe wall

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Saigon M&C Tower Project Method Statement For Fire Stopping

Table2: The saddles data.

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Saigon M&C Tower Project Method Statement For Fire Stopping

The welding tool is inserted into the pipe wall

heating-up of the elements

Joining

Weld-in saddle finished

d. Butt welding Pipes and fittings are fused, as explained below by butt welding ( pipe dimension 160, 200, and 250mm). Cut pipe into required length Plastic pipes are aligned and fixed by means of the clamping elements Push The pipes onto the heating place with a defined adjusting pressure. When heating time has expired, divide the machine slide, remove heating element quickly and join the pipes (by putting both parts of the slide together). The welded connection can be unclamped the welding process is finished.

The parts to be welded are fixed and aligned respectively

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Saigon M&C Tower Project Method Statement For Fire Stopping

Positioning of heating element

Divide the machine slide, remove heating element.

Join the pipe, cool down under pressure.

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Saigon M&C Tower Project Method Statement For Fire Stopping

e. Repair Damaged pipes may be repaired by mean of fusion. In addition to this the offers the possibility of the pipe repair stick. The installation: same step for weld-in saddle.

Heat-up

Install repair stick and cutting

2. Pipe installation a. Exposed pipes

Concrete Slab

Anchor Hanger rod

PP-R Pipe Pipe clamp Sleeve Wall

Detail of exposed horizontal PP-R pipe installation

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Saigon M&C Tower Project Method Statement For Fire Stopping

Concrete Slab Anchor Hanger rod Sleeve Pipe clamp PP-R Pipe Support Sleeve

PP-R Pipe Concrete Slab Wall

Detail of exposed vertical PP-R pipe installation

Picture for illustrating of PP-R Pipes installation

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Saigon M&C Tower Project Method Statement For Fire Stopping

b. Concealed pipes - Mark location of pipes and outlet on walls according to approved shop drawings. - After layout has been established, marking the pipes route on the brick wall with two marked lines according to installed pipes size (Follow table 3). Table 3: Wall Opening Size for PP-R Pipes Pipe size Opening Item (d) mm (b) mm 1 20 60 2 25 60 3 32 100 4 40 100 5 50 150 6 60 150

Depth (t) mm 35 35 45 50 65 80

PP-R Pipe inlet

Cutting line PP-R Pipe Inlet PP-R Pipe

PP-R Pipe Cutting line

Backfill (by other) PP-R Pipe outlet End cap (cover)

Detail of concealed PP-R pipe installation.

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Saigon M&C Tower Project Method Statement For Fire Stopping

PP-R Pipe Cutting line

Mortar hole pipe Outlet and End cap Picture for illustrating of concealed PP-R pipe installation.

B. uPVC Pipes & Fittings Installation: 1. Adhesive Bonding Joint For uPVC Pipes and Fititng
Stopper Zero point

PVC socket

PVC pipe

Swell layer by Adhesive (0.1-0.2 mm)

PVC socket

PVC pipe

Detail of Installation uPVC fitting

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Saigon M&C Tower Project Method Statement For Fire Stopping

2. Pipe installation a. Exposed pipes:

Concrete Slab Anchor Hanger rod

uPVC Pipe

Fitting U-bolt uPVC Pipe Sleeve Pipe clamp Sleeve Wall

Detail of exposed uPVC pipe installation

uPVC Pipe

Fitting

Pipe clamp

uPVC pipe Support

Rubber rope Pipe strap Picture for illustrating of exposed uPVC pipes installation
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Saigon M&C Tower Project Method Statement For Fire Stopping

b. Concealed pipes: Table 4: Wall Opening Following Pipe Size Item Pipe size (d) Opening (b) mm Depth (t) mm 1 32A 100 45 2 40A 100 50 3 50A 150 65 4 80A 200 100 5 100A 200 120

Concrete slab

Concrete slab

Cutting line Wall

Cutting line uPVC Pipe

uPVC Pipe & Fitting Backfill (by other)

End cap (cover) Wall

Drain

Drain

Detail for Concealed of uPVC pipes

End cap

uPVC pipe

Mortar Hold pipe

Picture for illustrating

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Saigon M&C Tower Project Method Statement For Fire Stopping

C. Cast Iron Pipes and Fittings Installation 1. Cutting of Pipe - All cutting must be done in warehouse or in designated areas at each floor. All cutting must not be done at work area. - Cutting angle must be right angle. - Pipe shall be cut by power hacksaw, circular cutting machine with abrasive wheel, hand hacksaw or square end sawing vice only. - Inside edges shall be reamed smooth by reamer or sand paper.

Example for Cutting pipes 2. Coupling Joint a. Pipe with Pipe

1. Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal.

2. Turn over the open half of the sealing collar.

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Saigon M&C Tower Project Method Statement For Fire Stopping

3. Install the next pipe or formed part flush with the spacing ring and fold back the turned over half of the collar.

4. Place the clamping sleeve around the collar.

5. Alternatively tighten the two clamping screw uniformly and hard tight. The guiding and threaded plates of the clamp must come together parallet to avoid any deformations.

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Saigon M&C Tower Project Method Statement For Fire Stopping

b. Pipe with Fitting

1. Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal.

2. Push the pipe end from the other end into the connector.

3. Firmly tighten the hexagon socket screw with a socket spanner, hard ratchet or impact screwdriver, if possible to the point where the two clamping jaws come together.

Picture for illustrating install complete

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Saigon M&C Tower Project Method Statement For Fire Stopping

D. Ductile Iron Pipes and Fittings Installation

Bolt and Nut Flange D.I Pipe

D.I Pipe

Detail Flange joint of D.I Pipe with Pipe

Bolt and Nut D.I Pipe Flange Rubber rope D.I Fittng
Detail Flange joint of D.I Pipe with Fitting

D.I Pipe

Concrete Slab Anchor

Sleeve Flange D.I Fittng Angle Steel

Detail for Installation D.I pipe

Hanger rod U-bolt D.I Pipe

. Some picture for illstrating

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Saigon M&C Tower Project Method Statement For Fire Stopping

E. Steel Pipes and Fittings Installation 1. Screw Joint: For pipes size less than 65A

Useful thread (see note 1)

Washout Threads

Useful thread A (see table 5) End face of internally thread parts

Useful thread (see note 1) A (see table 5)

Note 1: The useful thread of the internally threaded part is to be not less than 80% of the length.

Detail of Screw
Table 5: Size of Screw (BS 21:1985) Minimum lengths A in turns of thread (see note) for: Thread size Internal thread with extreme Internal thread with designation extreme plus tolerance Internal thread of basic size minus tolerance (gauge diameter) (minimum diameter) (maximum diameter) mm mm mm 8 5 6 1/16 (7.4) (6.2) (5.1) 8 1/8 5 6 (7.4) (5.1) (6.2) 1/4 3/8 1/2 3/4 1 1 1 2 8 (11.0) 8 (11.4) 8 (15.0) 9 (16.3) 8 (19.0) 9 (21.4) 9 (21.4) 11 (25.7)
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7 (9.3) 7 (9.7) 7 (12.7) 7 (14.1) 7 (16.2) 8 (18.5) 8 (18.5) 9 (22.8)

5 (7.7) 6 (8.0) 5 (10.4) 6 (11.7) 5 (13.3) 6 (15.6) 6 (15.6) 8 (19.9)

Saigon M&C Tower Project Method Statement For Fire Stopping

Concrete Slab Anchor Hanger rod Pipe clamp Steel pipe

Steel fitting
Detail installation for thread steel pipe and fitting 2. Welding Joint: For pipes size 65A and over
Bevel angle Pipe thickness

Distance between Pipes

Detail for Chamfer of groove weld

Weld point

Pipe thickness

Details Finish of welding seam

More than t
X: (mm)

Flange

Pipe thickness
t (mm)

Weld point

Steel Pipe

1mm shorter than X

Details of welding Joint for Flange

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Saigon M&C Tower Project Method Statement For Fire Stopping

Steel Pipe

Concrete Slab Anchor

Sleeve Welding point Steel Fittng Angle Steel

Hanger rod U-bolt

Steel Pipe

Detail Installation welding pipes 3. Welding joint for branch pipes: For pipe size less than 65A. Table 6. Saddle fitting connection combination Main pipe diameter (mm) Branch pipe diameter (mm) 40 50 65 80 100 125 150 Hole size (mm) 15 27 20 33 25 40 32 48 40 54 50 o 66 o: to limit used : to allow used

Hole on pipe (see table 6) Main pipe Main pipe

Spot weld Saddle fitting

1. Making and Cut hole

Branch pipe Saddle fitting Seam weld Main pipe

2. Insert saddle and Spot weld

Branch pipe

Main pipe

3. Welding for certain

4. Insert branch pipe by screw

Detail of welding joint for branch pipe.

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Saigon M&C Tower Project Method Statement For Fire Stopping

F. Copper Pipes and Fittings Installation 1. Application of Flux and Insert

No applicaion area of Flux D = 8 - 15 mm: about 3 mm D = 5/8B, 20 - 32 mm: about 5 mm

Copper pipe

Copper pipe Flux must apply only joint area Too much Flux cause pipes to corrosion
Detail for Application of Flux

2. Application of Solder Table 7. Necessary Length of Solder Pipe Size Necessary Length (mm) Maximum Length (mm) 8 6 8 10 8 12 15 13 19 5/8B 22 32 20 30 42 25 60 82 32 90 123

* Diameter of solder is 2mm. If other diameter is used, Change the length in accordance with this table.

Flame

Copper pipe

Copper pipe Solder

Solder must be melted by the heat of surface. Apply solder to opposite side of heated position.

Detail for Application of Solder

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