1 1 Welding Q A For Students

7/11/2011
IES2010
Assertion (A): It is generally difficult to weld Aluminum parts by normal arc welding process. Reason (R): Hard and brittle Aluminumoxide film is formed at the welded joints. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (a)
Compiledby:SKMondalMadeEasy
BySKMondal
IES2006
Assertion(A):Aluminium haspoorweldability. Reason(R):Aluminium hashighthermal conductivityandhighaffinitytooxygen. (a) BothAandRareindividuallytrueandRisthe correctexplanationofA (b) BothAandRareindividuallytruebutRisnot the correctexplanationofA (c) AistruebutRisfalse (d) AisfalsebutRistrue Ans.(a)
IES2011
During plasma arc welding of aluminium, improved removal of the surface oxide from the base metal is obtained with typical polarity of : (a) DC Straight (b) DC reverse (c) AC potential (d) Reverse polarity of phase of AC potential Ans. (c)
Considerthefollowingstatements. Castironisdifficulttoweld,becauseof
IES2011
IES2006
Fabricationweldability testisusedtodetermine (a) Mechanicalpropertiesrequiredforsatisfactory performanceofweldedjoint (b) Susceptibilityofweldedjointforcracking (c) Suitabilityforjointdesign (d) Appropriatemachiningprocess Ans.(a)
1.Lowductility 2.Poorfusion 3.Tendencytocrackoncooling

Whichofthesestatementsarecorrect? (a)1,2and3 (b)1and2only (c)2and3only (d)1and3only Ans.(a) Compiledby:SKMondalMadeEasy
7/11/2011
IES1999
Thecorrectsequenceofthegivenmaterialsin ascendingorderoftheirweldability is (a) MS,copper,castiron,aluminium (b) Castiron,MS,aluminium copper Castiron MS aluminium (c) Copper,castiron,MS,aluminium (d) Aluminium,copper,castiron,MS Ans.(d)
IES2010
Weldability of ferritic stainless steel used in automotive exhaust system is improved by selecting stainless steel electrode having low content of (a) Carbon (b) Nitrogen (c) Chromium (d) Carbon and Nitrogen Ans. (c)
IES2010
Consider the following statements regarding welded joints: 1. It is a permanent type of joint. 2. It is reliable and economical for pressure vessel construction. construction 3. It is free from fabricational residual stresses. 4. Such joints are suitable for static loading only. 5. Welding is a versatile and flexible metal joining process. Which of the above statements are correct? (a) 1, 2 and 3 only (b) 2, 3 and 4 only (c) 1, 2, 3, 4 and 5Compiledby:SKMondalMadeEasy only (d) 1, 2 and 5 Ans. (d)
IES2010
The ratio between Oxygen and Acetylene gases for neutral flame in gas welding is (a) 2 : 1 (b) 1 : 2 ( ) (c) 1 : 1 ( ) (d) 4 : 1
Ans. (c)
GATE1994
The ratio of acetylene to oxygen is approximately. for a neutral flames used in gas welding. (a) 1 : 1 ( ) (b) 1 : 2 (c) 1 : 3 (d) 1.5 : 1 Ans. (a)
GATE2003
InOxyacetylenegaswelding,temperatureatthe innerconeoftheflameisaround (a) 3500C (b) 3200C 3200 C (c) 2900C (d) 2550C Ans.(b)
7/11/2011
IES2010
Assertion (A): Oxidizing flame is used in gas welding to join medium carbon steels having high melting point. Reason (R): In gas welding, oxidizing flame produces the maximum temperature compared to neutral and reducing flame. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false Compiledby:SKMondalMadeEasy (d) A is false but R is true Ans. (a)
GATE2002
The temperature of a carburising flame in gas welding is that of a neutral or an oxidising flame. (a) Lowerthan (b) Higherthan (c) Equalto (d) Unrelatedto Ans.(a)
IES2009
By which one of the following methods gray cast iron is usually welded? (a) TIGwelding (b) MIGwelding (c) Gaswelding (d) Arcwelding Ans.(c)
IES1998
In oxyacetylene gas welding, for complete combustion, the volume of oxygen required per unit of acetylene is ( ) (a) 1 (b) 1.5 (c) 2 (d) 2.5 Ans.(a)
IAS1994
In gas welding of mild steel using an oxy acetylene flame. the total amount of acetylene consumed was 10 litre. The oxygen consumption from the cylinder is (a) 5litre (b) 10litre (c) 15litre (d) 20litre Ans.(b)
IAS1995
Assertion (A): If neutral flame is used in oxy acetylene welding, both oxygen and acetylene cylinders of same capacity will be emptied at the same time. Reason (R): Neutral flame uses equal amounts of oxygen and acetylene. d l (a) BothAandRareindividuallytrueandRisthecorrect explanationofA (b) BothAandRareindividuallytruebutRisnot the correctexplanationofA (c) AistruebutRisfalse (d) AisfalsebutRistrue Ans.(a)
7/11/2011
IES1992
The edge of a steel plate cut by oxygen cutting will get hardened when the carbon content is (a) Less than 0.1 percent (b) Less than 0.3 percent 03 (c) More than 0.3 percent (d) Anywhere between 0.1 to 1.0 percent Ans. (c)
IES2007
Considerthefollowingstatementsinrespectofoxy acetylenewelding: 1. Thejointisnotheatedtoastateoffusion. 2. Nopressureisused. 3. 3 Oxygenisstoredinsteelcylinderatapressureof14 MPa. 4. Whenthereisanexcessofacetyleneused,thereisa decidedchangeintheappearance offlame. Whichofthestatementsgivenabovearecorrect? (a)1,2and3 (b) 2,3and4 (c) 1,3and4 (d) 1,2and4 Ans.(b)
IES2001
Oxyacetylenereducingflameisusedwhile carryingouttheweldingon (a) Mildsteel (b) Highcarbonsteel (c) Greycastiron (d) Alloysteels Ans.(b)
IES1992
Thick steel plate cut with oxygen normally shows signs of cracking. This tendency for cracking can be minimised by ( ) (a) Slow speed cutting p g (b) Cutting in two or more stages (c) Preheating the plate (d) Using oxyacetylene flame Ans. (c)
IES2005
Considerthefollowingstatements:
1. 2. 3.
Ingaswelding,thetorchshouldbeheldatanangleof30 to45 fromthehorizontalplane. Ingaswelding,theSizeofthetorchdependsuponthe thicknessofmetaltobeformed. h k f l b f d Dragingascuttingisthetimedifferencebetweenheating oftheplateandstartingtheoxygengasforcutting.
ElectricArcWelding
Whichofthestatementsgivenabovearecorrect? (a) 1,2and3 (b) 1and2 (c) 2and3 (d) 1and3 Ans.(b)
Compiledby:SKMondalMadeEasy Compiledby:SKMondalMadeEasy
7/11/2011
JWM2010
Assertion (A) : Bead is the metal added during single pass of welding. Reason (R) : Bead material is same as base metal. y (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (a)
GATE1993
Ind.c.welding,thestraightpolarity(electrode negative)resultsin (a) Lowerpenetration (b) Lowerdepositionrate (c) Lessheatingofworkpiece (d) Smallerweldpod Ans.(b)
IES2010
In arc welding, the arc length should be equal to (a) 4.5 times the rod diameter (b) 3 times the rod diameter (c) 1.5 times the rod diameter (d) Rod diameter Ans. (d)
1. 2. 3.
IES2005
Considerthefollowingstatements:
Inarcwelding,65%to75%heatisgeneratedattheanode. Dutycycleincaseofarcweldingisthecycleofcomplete weldingofworkpiecefromthebeginning. ArcblowismorecommonwithDCwelding.
Whichofthestatementsgivenabovearecorrect? (a) 1,2and3 (b) 1and2 (c) 2and3 (d) 1and3 Ans.(d)
Compiledby:SKMondalMadeEasy Compiledby:SKMondalMadeEasy
IES2001
Inmanualarcwelding,theequipmentshould havedroopingcharacteristicsinordertomaintain (a) Voltageconstantwhenarclengthchanges (b) Currentconstantwhenarclengthchanges (c) Temperatureintheareconstant (d) Weldpoolredhot Ans.(b)
IES2001
Inarcwelding,d.c.reversepolarityisusedtobear greateradvantagein (a) Overheadwelding (b) Flatweldingoflapjoints (c) Edgewelding (d) Flatweldingofbuttjoints Ans.(a)
7/11/2011
IES1998
The voltagecurrent characteristics of a dc generator for arc welding is a straight line between an opencircuit voltage of 80 V and short circuit current of 300 A. The generator settings for maximum arc power will be (a) 0 V and 150 A (b) 40 V and 300 A (c) 40 V and 150 A (d) 80 V and 300 A Ans. (c)
IAS1999
Opencircuitvoltageof60Vandcurrentof160A weretheweldingconditionsforarcweldingofa certainclassofsteelstripofthickness10mm.For arcweldingof5mmthickstripofthesamesteel, theweldingvoltageandcurrentwouldbe (a) 60Vand80A (b) 120Vand160A (c) 60Vand40A (d) 120Vand40A Ans.(a)
IAS1998
AssumingastraightlineVIcharacteristicsfora dcweldinggenerator,shortcircuitcurrentas400A andopencircuitvoltageas400whichoneofthe followingisthecorrectvoltageandcurrentsetting formaximumarcpower? (a) 400Aand100V (b) 200Aand200V (c) 400Aand50V (d) 200Aand50V Ans.(b)
GATE1994
Theelectrodesusedinarcweldingarecoated. Thiscoatingisnotexpectedto (a) Provideprotectiveatmospheretoweld (b) Stabilizetheare (c) Addalloyingelements (d) Preventselectrodefromcontamination Ans.(d)
IES2007
The coating material of an arc welding electrode contains which of the following? 1. Deoxidising agent 2. Arc stabilizing agent 3. Slag forming agent Select the correct answer using the code given below: (a) 1, 2 and 3 (b) 1 and 2 only (c) 2 and 3 only (d) 1 and 3 only Ans. (a)
IES1997
Assertion (A): The electrodes of ac arc welding are coated with sodium silicate, whereas electrodes used for dc arc welding are coated with potassium silicate binders. Reason (R): Potassium has a lower ionization potential than sodium. i l h di (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (d)
7/11/2011
IES2002
MatchListIwithListIIandselectthecorrectanswer: ListI(Ingredients) ListII(Welding functions) A. Silica 1. Arc stabilizer B. Potassium oxalate 2. Deoxidizer l d C. Ferrosilicon 3. Fluxingagent D. Cellulose 4. Gasformingmaterial Codes:A B C D A B C D (a) 3 4 2 1 (b) 2 1 3 4 (c) 3 1 2 4 (d) 2 4 3 1 Ans.(c)
GATE2002,Conventional
The arc lengthvoltage characteristic of a DC arc is given by the equation: V = 24 + 4L, where V is voltage in volts and L is arc length in mm. The static voltampere characteristic of the power source is approximated by a straight line with a no load voltage of 80 V and a short circuit current of 600A. Determine the optimum arc length for maximum power. Ans. 4 mm
IES2001
Arcblowismorecommonin (a) A.C.welding (b) D.C.weldingwithstraightpolarity (c) D.C.weldingwithbareelectrodes D C elding ithbareelectrodes (d) A.C.weldingwithbareelectrodes Ans.(c)
IES2001
Pincheffectinweldingistheresultof (a) Expansionofgasesinthearc (b) Electromagneticforces (c) Electricforce (d) Surfacetensionofthemoltenmetal Ans.(b)
GATE1992
A low carbon steel plate is to be welded by the manual metal arc welding process using a linear V I characteristic DC Power source. The following data are available : OCV of Power source = 62 V Short circuit current = 130 A Arc length, L = 4 mm Traverse speed of welding = 15 cm/s Efficiency of heat input = 85% Voltage is given as V = 20 + 1.5 L Compiledby:SKMondalMadeEasy Calculate the heat input into the workprice Ans. 1668.5 J
IES2010
Assertion (A): Straight polarity is always recommended for Carbonelectrode welding. Reason (R): Carbon arc is stable in straight polarity. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (c)
7/11/2011
GATE2011
Whichoneamongthefollowingweldingprocesses usednon consumableelectrode? (a)Gasmetalarcwelding (b)Submergedarcwelding (c)Gastungstenarcwelding (d)Fluxcoatedarcwelding Ans.(c)
IES2010
In an inert gas welding process, the commonly used gas is (a) Hydrogen (b) Oxygen (c) Helium or A Argon ( ) H li (d) Krypton Ans. (c)
GATE2002
Whichofthefollowingarcweldingprocessesdoes notuseconsumableelectrodes? (a) GMAW (b) GTAW (c) SubmergedArcWelding (d) Noneofthese Ans.(b)
IES1994
Whichoneofthefollowingweldingprocesses usesnon consumableelectrodes? (a) TIGwelding (b) MIGwelding (c) Manualarcwelding (d) Submergedarcwelding Ans.(a)
IES2000
Whichoneofthefollowingstatementsiscorrect? (a) Nofluxisusedingasweldingofmildsteel (b) Boraxisthecommonlyusedfluxcoatingon weldingelectrodes (c) Laserbeamweldingemploysavacuumchamber andthusavoidsuseofashieldingmethod (d) ACcanbeusedforGTAWprocess Ans.(d)
IES2007
InMIGwelding,themetalistransferredintothe formofwhichoneofthefollowing? (a) Afinesprayofmetal (b) Moltendrops (c) Weldpool (d) Molecules Ans.(b)
7/11/2011
IES1997
Considerthefollowingstatements: MIGweldingprocessuses 1.Consumableelectrode2. nonconsumableelectrode 3.D.C.powersupply 4.A.C.powersupply Ofthesestatements (a) 2and4arecorrect (b) 2and3arecorrect (c) 1and4arecorrect (d) 1and3arecorrect Ans.(d)
IES2010
Assertion(A):Inertgasandbareelectrodeinstead offluxcoatedelectrodeisusedinthecaseof automaticTIGandMIGweldingprocesses. Reason(R):Betterprotectionisprovidedbyacloud ofinertgasthanthecovercreatedbytheflux. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (b)
IES2011
The welding process in which bare wire is used as electrode, granular flux is used and the process is characterized by its high speed welding, is known as: (a) Shielded arc welding (b) Plasma arc welding (c) Submerged arc welding (d) Gas metal arc welding Ans. (c)
IES2006
Inwhichofthefollowingweldingprocesses,flux isusedintheformofgranules? (a) ACarcwelding (b) Submergedarcwelding (c) Argonarcwelding (d) DCarcwelding Ans.(b)
IES2005
Whichofthefollowingarethemajor characteristicsofsubmergedarcwelding? 1. Highweldingspeeds. 2. Highdepositionrates. 3. Lowpenetration. 4. Lowcleanliness. Selectthecorrectanswerusingthecodegivenbelow: (a) 2and3 (b) 1,2and3 (c) 3and4 (d) 1and2 Ans.(d)
IES2008
Assertion (A): Submerged arc welding is not recommended for high carbon steels, tool steels, aluminium, magnesium etc. Reason (R): This is because of unavailability of suitable fluxes, reactivity at high temperatures and low sublimation temperatures. l bli i (a) Both A and R are true and R is the correct explanation of A (b) Both A and R are true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (a)
7/11/2011
GATE1999
For butt welding 40 mm thick steel plates, when the expected quantity of such jobs is 5000 per month over a period of 10 year, choose the best suitable welding process out of the following available alternatives. l bl l (a) Submerged arc welding (b) Oxyacetylene welding (c) Electron beam welding (d) MIG welding Ans. (a)
IES2005
Inatomichydrogenwelding,hydrogenactsas (a) Aheatingagent (b) Oneofthegasestogeneratetheflame (c) Aneffectiveshieldinggasprotectingtheweld ( ) A ff ti hi ldi t ti th ld (d) Alubricanttoincreasetheflowcharacteristicsof weldmetal Ans.(a)
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7/11/2011

1.Lowductility 2.Poorfusion 3.Tendencytocrackoncooling

Ingaswelding,thetorchshouldbeheldatanangleof30 to45 fromthehorizontalplane. Ingaswelding,theSizeofthetorchdependsuponthe thicknessofmetaltobeformed. h k f l b f d Dragingascuttingisthetimedifferencebetweenheating oftheplateandstartingtheoxygengasforcutting.

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