Professional Documents
Culture Documents
Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Schematic Location
PUMP or MOTOR FLUID CONDITIONER SPRING
Brake Cooling and Hoist Cylinder Gp - Hoist Cooler Gp - Front Brake Oil Cooler Gp - Rear Brake Oil Filter Gp - Front Brake Cooling Motor Gp - Brake Cooling Pump Gp - Brake Cooling Pump Gp - Brake Cooling Drive Pump Gp - Hoist Screen As - Cooling Return Screen As - Steering / Hoist Ret. Screen Gp - Hoist Valve Gp - Brk Cooling Relief Valve Gp - Hoist Valve Gp - Rear Brk Cool. Dvrtr Accumulator Gp - Brake Adjuster - Brake Slack Brake Gp - Front Brake Gp - Rear Filter Gp - Brake Fitting - Orifice Pump Gp Brake and RAX: Brake, RAX Lube, and RAX Fan: Pump Gp - Dead Eng. Tow Sensor Gp - Brk Accum Press. Sensor Gp - Brk Pump Press. Switch As - Serv. Brk Actuation Switch Gp - Low Acumm. Press Valve - Brake Control Valve Gp - Brake Manifold Valve Gp - Brake Relay Valve Gp - Cab Manifold Valve Gp - Sec. Brk Foot Pedal Valve Gp - Serv. Brk Foot Pedal Valve Gp - Traction Control C-9 E-3 F-12 E-3, F-3 B-5 B-5 B-7 B-7 to B-8 B-5 C-5 C-7, C-8 B-5 B-10 to D-13 G-12 F-7, G-6 G-3,G-13 D-2, I-2 D15, I15 D-7, D-8 F-5 B-7 D-5 F-6 E-7 H-8, H-9 F-7, G-6 G14, G2 F-7 to G10 F-5 H-6 to H-8 I-5 H-10 H-12
CONTROL VALVES
RESTRICTION
2-SECTION PUMP
VARIABILITY
SPRING (ADJUSTABLE)
PRESSURE COMPENSATION
LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
VALVES
VALVE ENVELOPES VALVE PORTS
14
ONE POSITION
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
CONTROL VALVES
AB AB
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
VENTED
PRESSURIZED
COMBINATION CONTROLS
Description
Left Parking Brake Pressure Right Parking Brake Pressure Brake Pump Pressure Hoist Pump Pressure Hoist Pump Pressure
JSM220-UP
SOLENOID SOLENOID or MANUAL SOLENOID and PILOT SOLENOID and PILOT or MANUAL SERVO THERMAL DETENT
PUSH-PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
72
4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE
COOLING COMPONENTS
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
CROSS FLOW
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
Volume 1 of 2
Printed in U.S.A.
32 46 53 48 54 45 42 47 70 21
31 27 25
29 24
A B
38
32 21
62 67 61 66
G
Transducer (Fluid) Transducer (Gas / Air) Generator
M
Electric Motor
1 11
21 38 A
Pressure Switch
Temperature Switch
Electrical Wire
20
33 C
21
24
Electrical Symbols (Electrical)
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example
Current Standard
Wire Circuit Number Identification Wire Color
30 35
36 40 51 55 F 37 50 52 56 G 51
H I
22
2 3
71
D 8 E 11
26
47
72
6 10 12
5 9
43 14 44 9 12
13 20 33 C 28 34
23
Current Standard
Harness identification code This example indicates wire 135 in harness "AG".
KENR8227 VOL 1
325-AG135 PK-14
53 52 40
55 45 22 42
70 47 2
44 43
10 72 70
26
67
27
Circuit Identification Number Wire Color Wire Gauge
325-PK
Previous Standard
23 61 66 62 21 32 13 21 32 25 31 38 A 34 23
27 13
Wire
Wire Color
325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
13
72
HOIST COMPONENTS
BRAKE COMPONENT
46 54 48 30 37 36 56 22 42 35
71
11
D 8 E
14
24 29
33
28
20
COMPONENT LOCATIONS
30 Page,
15
14
13
12
11
10
BRAKE GP 144-0244
I
TO RAX LUBE (VOLUME 2, C-2)
VALVE GP SEC. BRK FOOT PEDAL 223-2216 ARC PROPORTIONAL CONT VALVE PARK BRAKE ON/OFF VALVE BRAKE GP FRONT 219-1633
P T
LEFT REAR
P
ADJUSTER BRAKE SLACK 245-3682
T
ARC ON/OFF VALVE VALVE GP CAB MANIFOLD 279-6515 SWITCH GP SERVICE BRAKE ACTUATION 128-5091
P T
P2
P1
DIVERTER PILOT
G
VALVE GP REAR BRAKE COOLING DIVERTER 172-6440 PRESS. REDUCING VALVE ACCUMULATOR GP BRAKE 253-4119 VALVE GP SERVICE BRAKE RELAY 154-6832
ACCUM BLEED DOWN VALVE VALVE GP BRAKE MANIFOLD 270-4433 UNLOADER CONT SENSOR GP BRK ACCUM 211-3407
P PUMP UNLOADER
SWITCH GP LOW ACCUMULATOR PRESSURE 213-6947
T
FITTING ORIFICE 222-5319
C
SYSTEM RELIEF
E
COOLER GP FRONT BRAKE OIL 241-9827
KENR8227 VOL 1
RIGHT REAR
PUMP BYPASS SECTION
P2
HOIST SECTION
M
D
30 Page, Color 2,
Tap Number
A B C D E
Schematic Location
H-12 H-11 F-11 B-8 B-7
LINE PATTERNS
BREATHER 4T-6788
CALLOUTS
PUMP GP BRK COOLING DRIVE 187-9683
YY
52
15
14
13
12
11
10
PUMP or MOTOR
Part Number
253-4120 241-9827 194-6171 160-7752 160-7752 219-6629 183-7170 194-0436 192-3897 9T-9227 221-3407 221-3407 256-3638 183-7170 226-0835 275-6390 151-5933
Machine Location 40 2 42 43 44 45 46 47 48 10 50 51 52 53 54 55 56
Schematic Location
H-12, H-13 B-12 G-3, H-3 B-8 C-7 B-14 C-14 D-10 to E-13 G-9 B-5 H-13 H-11 H-13 C-14 G-14 G-12 G-4 to G-7
FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
2-SECTION PUMP
VARIABILITY
SPRING (ADJUSTABLE)
PRESSURE COMPENSATION
LINE RESTRICTION
ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
CONTROL VALVES
AB AB
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
MEASUREMENT
ROTATING SHAFTS
Tap Number
F G H I J
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
Schematic Location
G-12 H-12 F-11 H-11 H-11
10 12
VENTED
PRESSURIZED
COMBINATION CONTROLS
SOLENOID
Brake Cooling Pump Drive Rear Axle Lube Pump Drive Motor Gp - Brake Cooling Motor Gp - RAX Drive Motor Gp - RAX Fan Pump Gp Brake and RAX: Brake, RAX Lube, and RAX Fan: Pump Gp - Brake Cooling Pump Gp - Brake Cooling Drive Pump Gp - RAX Lube Valve Gp - Relief Breather Drive Gp - Pump Drive Box Pump Gp - Hoist Tank Gp - Hydraulic 171-1881 210-2642 207-8609 223-3750 223-3751 196-4624 187-9683 151-4472 173-5399 Miscellaneous 4T-6788 149-3060 223-3749 205-0844
SOLENOID or MANUAL
SERVO
THERMAL
DETENT
5 61 62 26 6 7 66 67 70 71 8 72
B-4 E-2 D-1 D-6 B-4 to B-5 D-7 to D-8 E-2 to E-3 E-2 D-5 D-9 E-8 C-5
9 5 6
PUSH-PULL LEVER MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
SPRING LOADED GAS CHARGED
LINES CROSSING
LINES JOINING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION
BIDIRECTIONAL
BIDIRECTIONAL
Volume 2 of 2
Printed in U.S.A.
32 46 53 48 54 45 42 47 70 21
31 27 25
29 24
A B
38
32 21
62 67 61 66
G
Transducer (Fluid) Transducer (Gas / Air) Generator
M
Electric Motor
Pressure Switch
Temperature Switch
Electrical Wire
45
40
55 G
56
42
47
72
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example
Current Standard
Wire
30 35
36 40 51 55 F 37 50 52 56 G 51
H I
22
2 3
71
D 8 E 11
26 5
47
72
6 10 12
5 9
43 14 44 9 12
13 20 33 C 28 34
23
Current Standard
Harness identification code This example indicates wire 135 in harness "AG".
Wire Color
53 52 40
55 45 22 42
70 47 2
44 43
10 72 70
26
67
27
Circuit Identification Number
Previous Standard
23 61 66 62 21 32 13 21 32 25 31 38 A 34 23
Wire
Wire Color
325-PK-14
B A
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
STEERING COMPONENTS
46 54 48 30 37 36 56 22 42 35
71
11
D 8 E
14
24 29
33
28
20
COMPONENT LOCATIONS
30 Page,
KENR8227 VOL 2
15
14
13
12
11
10
SENSOR GP STEERING PUMP PRESSURE 221-3407 VALVE GP STEERING FLOW AMPLIFIER 151-5933 PUMP GP STEERING HAND METERING 192-3897
I
J
H
HP
CL
HT T
EF
ECM
BRAKE & COOLING
PUMP DISPLACEMENT
T1 T2
G2
Mb
Ma
G1
T2 T1
KENRN8227 VOL 2
Qmin
Qmax
Qmax
Qmin
BREATHER 4T-6788
L2
M1
COOLER GP FRONT BRAKE OIL 241-9827 SCREEN GP STEERING / HOIST RETURN 9T-9227 FILTER GP STEERING RETURN 219-6629
YY 52
Components by number
THIS SCHEMATIC IS FOR THE 797B 0FF-HIGHWAY TRUCK HYDRAULIC SYSTEM PART #: 224-0763 CHNG 03 VOLUME 2 0F 2
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
15
14
13
12
11
10