500 ton Air-Cooled

Water Chiller Project

Items to be Accomplished

1. Determine if Thermal Oxidizer needs to be upgraded

2. Demolish Existing Control Room from center of Process

3. Address Water Hammer Issues

4. Receive Project Authorization and Submit AFE by March

 Actions Involved for Success

Cooperation 200 ton

Thermal Chiller
Oxidizer Relocated
Relocated

Automation 500 ton Chiller

Communication

Engineering
Support
Demolition of
Existing Piping
 Progress Diagram

Phase 1 Phase 2 Phase 3

Engineering Design Construction

Planning Pipe Racks Phases Pipe Racks
I - III
Site Assessment Platforms
Thermal Oxidizer
Scope Relocating
Unit
Equipment
Discipline Support
Platforms for
Demolishing
Chillers
Existing Structures
Concrete Work and Piping
New Chilled Water
Pipe Runs
Costs of Project

New Thermal Oxidizer

$375,000
New 500 ton Chiller
$153,000
Steel Structures
Design/Construct
$250,000
Piping Installation
$750,000

Automation
$550,000 Concrete Work
$50,000
What is Used for this Project

Fiberglass
Handrails
Fiberglass
Grating
Fiberglass
Ladder with
Rolled Cage
UV Protected
Corrosion
Resistant
 What is Used for this Project
New Thermal Oxidizer
with 10 GPM Capacity

16,500 Gallon Storage

Vessel for the 500 ton
Chiller
Phase I Pipe Rack
Platform for 500 ton Chiller
Timeline for Chiller Project
Timeline for Chiller Project
Timeline for Chiller Project
 Items to Make the Project a Success

Thermal Oxidizer: Why do we need to upgrade from 1 GPM to 10

GPM? Runoff water from rain and condensation are the sources the
TO unit burns.
Condensation will end with the new insulated chilled water pipes.
Water hammering will cease due to new steam piping.
Communication between the new chillers and between the
chillers and boilers.
Automating all valves. Temperature controllers installed.
Safety of operators increase.
New system linked to emergency connection to city water.