EIectricaI Standard Products (ESP) WWW.Intebg.COM On LINE CONDITION MOINTERING OF EQUIPMENTS ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP TEMPERATURE MONTERNG OF EQUPMENTS ----- THERMOGRAPHY WEAR & TEAR OF THE MACHNE --- By studying the dust particles in lub oils ON line shaft alignments for rotating machines ---- motors & generators Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM CONDITION MOINTERING OF MOTOR BY NUMERICAL RELAYS ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP Causes of motor malfunctions Over load (thermal) - 30% Contaminants - 19% Single Phasing - 14% 44% failure is due to Bearing failures - 13% over heating of winding Old age - 10% Rotor failures - 5% Miscellaneous - 9% ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP W Factors that influence the operation of the motors & its healthiness can be classified into External factors nternal factors W External factors Load induced Quality of applied voltage KVAR capacitor connected near motor terminal Cooling system ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP Load induced Mechanical over loading Rotor jamming Failure of cooling system Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP Tmax Tth Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM THERMAL OVER LOAD PROTECTION PARAMETERS SETTINGS HEATING TIME CONSTANT tm 1-60 MIN COOLING TIME CONSTANT to (1 -10) tm THERMAL PRE ALARM Ta/n (50 - 110)Tn RESTART INHIBITION Ts/n (40 -100)Tn CALCULATED PARAMETERS HEATING CURRENT I Id 2 + 3 Is 2 (I/Im) 2 - (Ip/Im) 2 TRIP TIME t tm log e (I/Im) 2 - (Ib/Im) 2 Ip MOTOR CURRENT 1UST PRIOR TO OVERLOAD Ib PERMISSIBLE OVER LOAD Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM THERMAL OVER LOAD PROTECTION TIME CONSTANT tm : - SIGNIFIES THE RATE AT WHICH MOTOR HEATS UP - TIME TAKEN (IN MIN) TO REACH 63 OF FINAL TEMP. - DEPENDS UPON THE FARME SIZE, TYPE OF INSULATION AND COOLING ARRANGEMENT - TYPICAL VALUE 35 TO 40 MIN FOR A 200 kW MACHINE TIME CONSTANT to: - SIGNIFIES THE RATE AT WHICH THE MOTOR COOLS DOWN - EXPRESSED AS MULTIPLES OF tm tm HELPS TO MATCH THE RELAY WITH THERMAL OVER LOAD CURVES OF A GIVEN MOTOR ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP THERMAL PRE ALARM THERMAL TRIP RESTART INHIBITION LOCK ROTOR PROTECTION DURING RUNNING STARTING Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM LOCKED ROTOR PROTECTION PARAMETERS SETTINGS CURRENT LEVEL ILR (1 TO 5)Im DEFINITE TIME DELAY 2 x tSt (WHEN STARTING) DIFINITE TIME DELAY tLR 1 -25 SEC (WHEN RUNNING) DISABLE FACILITY Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM MOTOR PROTECTION - PROLONGED START ISt Im tSt Time Motor Current Im Motor Full Load Current Ist Starting Current of Motor tSt Starting time of motor Itr Transition Current tTr Transition Time ITr tTR AFTER t tTr, IF MOTOR CURRENT I > Itr LOCKED ROTOR ELEMENT IS ACTIVATED ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP TEMPERATURE MONITORING UNIT 4/8 RTD INPUTS - PT100 SET TEMPERATURE DIGITAL DISPLAY OF TEMPERATURE 4 OUT PUT RELAYS ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP QuaIity of appIied voItage W UnbaIance voItage W Phase faiIure or singIe phasing W Phase reversaI W Harmonic content in the voItage W capacitors connected near the terminaI of the motor u p d a l e d
8 / 2 2 / 0 1 ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP UnbaIance voItage W The motor can get over heated whenever there is unbaIance current fIowing in the stator. Even a smaII unbaIance in voItage , of the order of 2%, can cause a temperature rise by 10% for the same Ioad. This wiII not be detected by the thermaI overIoad eIement - since the motor current is stiII at rated current W 1% 98% Derate motor W % 95% W 4% 8% W 5% 75% W Unbalance voltage results in negative sequence currents W Which can be detected by numeric relays Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM MM30 RELAY - SETTINGS CURRENT UNBALANCE PROTECTION PARAMETERS SETTINGS TRIP LEVEL Is (0.1 TO .8)Im TRIP TIME DELAY tIs (1 TO 8) SEC (INVERSE TIME) 0.9 tIs] TRIP TIME t ( SEC) (Is/Im - 0.1) VECTORIAL DERIVATION OF Is INV. TIME CHARACTERISTICS PHASE REVERSAL SINGLE PHASING DISPLAY OF ON LINE Is DISPLAY OF Is DURING STARTING ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP W Phase faiIure or singIe phasing SingIe phasing causes 100% Negative sequence currents ReIays trips instantaneousIy W Phase reversaI VoItage based protection reIays wiII detect phase reversaI by sensing voItage negative sequence even before motor starts ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP W Harmonic content in the voItage The effect of above depends on the percentage of harmonic voltage & the impendence of the source. f the source impendence is very high like that of the generator the effect of harmonic voltage is enlarged & may cause pulsating torque generated in the motor with load noise & may cause damage of the motor by very high temperature rise in the motor & hence calls for monitoring of the harmonic voltage content in the voltage ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP W Capacitors connected near the terminaI of the motor capacitor Capacitor KVAR connected should be such that Capacitor current should be less than No load current of motor ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP + InternaI factors Bearing faiIure Temperature rise in stator & rotor Leakage currents nternal faults B a c k ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP BEARING TEMPERATURE MONITORING UNIT 4/8 RTD INPUTS - PT100 SET TEMPERATURE DIGITAL DISPLAY OF TEMPERATURE 4 OUT PUT RELAYS Bearing faiIure ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP Temperature rise in stator & rotor CALCULATED PARAMETERS HEATING CURRENT I Id 2 + 3 Is 2 (I/Im) 2 - (Ip/Im) 2 TRIP TIME t tm log e (I/Im) 2 - (Ib/Im) 2 u p d a l e d
8 / 2 2 / 0 1 ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP Leakage currents Can be MONITORING by earth Ieakage reIay 300mA to 8 A ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP nternal faults nternal earth fault REF RELAYS nter winding fault DFF RELAYS Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM SCADA SYSTEM ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP ZONE OF PROTECTION FAULT B R Y B N RELAY REF PROTECTION ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP REF PROTECTION ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP TYPES OF DIFFERENTIAL RELAYS CIRCULATING CURRENT (HIGH IMPEDANCE) PERCENTAGE BIASED (LOW IMPEDANCE) ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP CIRCULATING CURRENT HIGH IMPEDANCE DIFFERENTIAL RELAY I1 - I2 RELAY OPERATING CURRENT TRIP IN TERMS OF SETTING CT PRIMARY (20 OF In) RELAY WILL TRIP IF I1-I2 IS GREATER THAN 20 0F In (In RATING OF CT PRIMARY) ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP CIRCULATING CURRENT HIGH IMPEDANCE DIFFERENTIAL RELAY Id Is 20 Average current Ir /In ((I1 +I2)/2)/In 0.5 1.5 1.0 2.5 2.0 RELAY TRIP AREA ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP ADD A STABILISING RESISTOR TO IMPROVE PERFORMANCE ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP CIRCULATING CURRENT HIGH IMPEDANCE DIFFERENTIAL RELAY STABILISING RESISTOR WILL IMPROVE PERFORMANCE OF RELAY FOR CT CHARACTERISTICS MISMATCH - TO CERTAIN LIMITS BUT RELAY HAS BECOME INSENSITIVE DUE TO ADDITION OF RESISTOR. RELAY MAY NOT TRIP FOR A REAL INTERNAL FAULT. FOR TOTAL IMPROVEMENT USE PERCENTAGE BIASED RELAY ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP BIASED DIFFERENTIAL I1 - I2 RELAY OPERATING CURRENT (I1+I2)/2 RELAY RESTRAINING CURRENT TRIP SETTING (I1- I2) (I1 +I2)/2 (BIAS ) NORMALLY BIAS 20 RELAY WILL TRIP WHEN (2*(I1 - I2)/(I1I2))*100 VALUE EXCEEDS TRIP SETTING ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP HIGH IMP. DIFFERENTIAL ReIer excel sheet (I1- I2) 20A 1000 - 980 20A BIASED DIFFERENTIAL I FL 100A 20 setting (I1- I2) 182A 1000 - 818 182A ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP PERCENTAGE BIASED DIFFERENTIAL RELAY INTERNAL FAULT EXTERNAL FAULT BIAS PERCENTAGE ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP PERCENTAGE BASED DIFFERENTIAL RELAY BIASE CHARECTERSTICS I1I2 2 Id ( I1-I2) RELAY NOT TO OPERATE RELAY OPERATES SUM CURRENT DIFFERENCE CURRENT MIN I1-I2 SLOPE DUAL SLOPE ? 0.5 2.5 0.15 0.2R 0.4R ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP CONNECTION DIAGRAM MD32-T RELAY Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM PROTECTIONS : THERMAL OVER LOAD LOCKED ROTOR EARTH FAULT NEGATIVE SEQUENCE UNDER CURRENT MOTOR PROTECTION RELAY for lower Ratings up to 50KW - MPR 300 Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM MOTOR PROTECTON RELAY - MPR 300 W PROVIDES E/F CO-ORDINATION ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP BRIEF SPECS THERMAL O/L CLASS 10,10A,20,30 E/F 10 TO 50 DEIFINITE TIME 300 ms NEGATIVE SEQ. 40, 3 sec MAINLY FOR SINGLE PHASING LOCKED ROTOR 3 Im , 1 sec UNDER CURRENT 0.5 Im, 3 sec MOTOR PROTECTION RELAY - MPR 300 ControI & Automation EIectricaI & EIectronics Division (EBG) WWW.Intebg.COM Larsen & Toubro Limited ESP BRIEF SPECS (CONTD..) AUXILIARY SUPPLY 240 V AC 50 Hz OUTPUT CONTACTS 1 N/O 1 N/C 6 CAT NOS TO COVER 1 - 2.75 A 2 - 5.5 A 4 - 11 A 8 - 22 A 16 - 44 A 32 - 88 A MOTOR PROTECTION RELAY - MPR 300 Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM MOTOR PROTECTION RELAY - MPR 300 Larsen & Toubro Limited ControI & Automation EIectricaI Standard Products (ESP) WWW.Intebg.COM Thank you