DOC / LP / 01 / 28.02.

02

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : I OBJECTIVE :

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page : 1 of 8

To gain knowledge on the principles and procedure for the design of Power Transmission components. To understand the standard procedure available for Design of Transmission Systems. To learn to use standard Design Data book and catalogues. 09 hrs.

DESIGN OF TRANSMISSION SYSTEMS FOR FLEXIBLE ELEMENTS

Selection of V belts and pulleys - selection of Flat belts and pulleys Wire ropes and pulleys Selection of Transmission chains and sprockets Design of pulleys and sprockets. Session No 1. Topics to be covered Introduction to transmission systems various types of transmission systems Mechanical drives - Applications of individual drives Introduction to belt drives- types of belt drives belt materials advantages & disadvantages of belt drives- Design of Vbelts selection of V belts from data book for cross section - design of V- grooved pulleys. 2 problems in design of V- belts solved in the class. Chain drives Principle, applications, terms used in design of chain drives , adv. & disadvantages of chain drives over belt drives- design equations length of chain required. Time 50 min 4,5 Teaching Aids

Ref

2.

50 min 4,5 50 min 4,5

4.

50 min 4,5

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : I

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page: 2 of 8

Sessio No 5. 6

Topics to be covered 1 problem in design of chain drives solved in the class Calculation of Sprocket dimensions discussed - Failure of chain drives discussed- Introduction to silent chains 1 Problem in design of chain drives will given as exercise to the students to solved in the class Introduction to design of wire ropes applications 1 problem in design of wire rope solved Pulley design also discussed 1 problem in design of wire ropes solved Introduction to flat belt drives Applications design equations discussed 1 problem in design of flat belts involving pulley design solved Tutorial class in Unit-I will be conducted

Time

Ref

Teaching Aids

50 min

50 min 50 min 50 min 50 min

5 3,4 3 5

7. 8.

9. 10

50 min

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : II SPUR GEARS AND PARELLEL AXIS HELICAL GEARS

LP-ME 2352 Revision No: 00 Date : 11.12.2010 Page: 3 of 8

09 hrs

Gear terminology Speed ratios and number of teeth - Force analysis Tooth stresses dynamic effects Fatigue strength Factor of Safety Gear materials Module and face width power rating calculations based on strength and wear considerations Parallel axis Helical Gears Pressure angle in the normal and transverse Plane Equivalent number of teeth forces and stresses Estimating the size of helical gears. Session No 11 Topics to be covered Introduction to gear drives classification of different types of gear drives- Gear terminology application of gear drives , materials used for gears failure of gear drives advantages & disadvantages of gear drives Materials used for gears, heat treatment of gears, advantages and disadvantages of gear drives, and failure of gear drives. Force analysis on spur gears discussed in detail with the help of design data book Design of spur gears using Buckingham and Lewis equations based on beam strength of the tooth and wear load Calculation of FS , FD, and FW loads on the teeth. Step by step procedure of designing spur gears using data book discussed 1 problem in design of spur gears solved using Buckingham and Lewis equations. 1 problem in design of spur gears given as exercise for the students. The previous class problem will be continued and completed Listing of all dimensions of the gears also taught Tutorial class was conducted for the students 1 problem in design of spur gear was given and students were asked to solve in the class. Gear blank design tips were given for mfr gear blanks, based on material , heat treatment, and machining allowances to be given . Time Allocation 50 min Books Referred Teaching Method OHP

3,4,5

12. 13. 14. 15 16. 17. 18. 19. 20.

50 min 50 min 50 min

4,5 3,4,5 OHP OHP

1,2,5 50 min 50 min 50 min 50 min 50 min 50 min 5 5 2,5 5 2,5 5

----

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : II

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page : 4 of 8

Session No 21 22 23 24 25 26

Topics to be covered Introduction to helical & herringbone gears special features of helical gears adv & disadvantages of helical gears over spur gears Design procedure of helical gears discussed. Force analysis on helical gears, with diagrams discussed 1 problem in design of helical gears solved in the class Estimating the size of the gear based on the module and the face width of the gear 1 problem solved using Lewis equations. Tutorial class in Unit II will be conducted CAT I will be conducted

Time Allocation 50 min

Books Referred 4,5

Teaching Method

50 min 50 min 50 min 50 min 60 min

5 2,5

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : III BEVEL ,WORM AND CROSS HELICAL GEARS

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page : 5 of 8

9 hrs.

Straight bevel gear- Tooth terminology, tooth forces and stresses, equivalent number of teeth- Estimating the dimensions of pair of straight bevel gears. Worm gear merits and demerits terminology. Thermal capacity, materials-forces and stresses, efficiency, estimating the size of the worm gear pair. Cross helical terminology helix angle- estimating the size of the pair of cross helical gears. Introduction to bevel gears bevel gear types Comparison between spur & bevel gears Design procedure of bevel gears discussed Force analysis on bevel gears discussed with diagram Kinematics of bevel gear also discussed 1 problem in straight bevel gear drive was solved in the class using data book Introduction to spiral bevel gear advantages of spiral bevel over straight bevel gears discussed Design equations of spiral bevel gear using PSG Design data book discussed Tutorial class will be conducted and students have to solve 1 problem in design of spiral bevel gear solved. Introduction to worm gear advantages & disadvantages of worm gears materials used for worm gears. Force analysis on worm gear discussed with diagrams Design procedure for worm gears , including calculation of efficiency of the drive. Heat generated and heat dissipated calculations 1 problem solved in design of worm gear drive Terminology of cross helical gears discussedhelix angle used estimating the size of cross helical gears using Lewis equations 1 problem to be solved on cross helical gears Tutorial class in Unit III will be conducted

27 28 29 30

50 min 50 min 50 min 50 min 50 min 50 min 50 min

1,2,4,5 5 1,5 5

31 32 33 34.

..... 4,5 5

50 min 50 min 50 min

4,5

35. 36

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : IV DESIGN OF GEAR BOXES

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page : 6 of 8

9 hrs.

Geometric progression standard step ratio Ray diagram, kinematics layout- Design of sliding gear box constant mesh gear box Design of multi speed gear box. Time Allocati on

Session No 37

Topics to be covered

Books Referred

Teaching Method

38

39

40

41

42 43 44 45

Introduction to speed reducers single speed reducers design procedure 50 min selection of all components used in the reducer selection hints. Introduction to multi-speed gearbox step ratio standard spindle speeds ray /speed diagrams kinematics arrangement of the 50 min gears in the gearbox determination of the tooth numbers of the gears Principles of sliding mesh gear box and 50 min constant mesh gear box discussed Design of a six speed gearbox solved in the class - complete solution for the problem for 3 x 2 arrangement discussed and 50 min exercise given to students to solve for 2 x 3 arrangement. Design of a 9 speed gearbox for 3 x 3 arrangement solved, and kinematics layout 50 min of the gearbox showing arrangement of the gears also drawn . Students taken to the M/c. shop and explained with the help of the ray diagram 50 min for 18 spindle speeds used in a Milling m/c. 1 problem solved in design of a 18 speed gear box solved Kinematic layout of the 50 min 18 speed gear box drawn and explained Tutorial class in Unit IV will be conducted 50 min CAT II will be conducted 90 min

4,5

5 4

4,5

M/c. shop

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg., UNIT : V DESIGN OF CAM, CLUTCHES AND BRAKES

LP-ME 2352 Revision No: 00 Date: 11.12.2010 Page : 7 of 8

9 hrs.

Cam Design Types pressure angle and under cutting base circle determination- forces and stresses. Design of plate clutches - Axial and cone clutches- internal expanding rim clutches internal and external shoe brakes. Session No 46 47 48 49 50 51 Topics to be covered Introduction to internal expanding Rim Clutches External contacting rim clutches discussed Design of Dry and Wet type clutches Design equations Calculation of contact forces using data book discussed 1 Problem each in dry type and wet type clutches solved Frictional contact Axial clutches, cone clutches discussed Calculation of frictional force done 1 Problem in cone clutch solved Students will be taken to automobile engg. Lab for demonstration of different type of clutches and brakes Design of brakes force analysis in Drum brakes, heat generation and dissipation in brakes friction materials used in brakes calculation of brake power and power absorbed Different types of brakes temperature rised discussed 1 problem in design of brakes solved Design of Cams contact stresses determination of base circle, diameter to avoid undercutting problems solved General review of probable Part A questions covering all the five units discussed. Tutorial Class in Unit V will be conducted CAT- III will be conducted Time Allocation 50 min 50 min 4,5 50 min 50 min 50 min 50 min 4,5 4,5 4,5 Books Referred 4,5 Teaching Method

52

50 min

4,5

53 54 55 56 57

50 min 50 min 50 min 50 min 60 min

4,5 5

DOC / LP / 01 / 28.02.02

LESSON PLAN
Sub Code : ME 2352 Sub Name : Design of Transmission Systems Semester & Branch : VI Sem Mechanical Engg.,

LP-ME 2352 Revision No: 00 Date : 11.12.2010 Page : 8 of 8

Course Delivery Plan: Week

Units

10

11

12

13

14

15

I II I II I II I II I II I II I II I II I II I II I II I II I II I II I II

TEXT BOOK & REFERENCE BOOKS USED : 1. Fundamentals of Machine Component Design - by Robert C. Juvinall - John Wiley & Sons 3 rd edition - 2002 2. Design of Machine Elements - by V.B. BHANDARI - Tata McGraw Hill Publishing Company ltd., New Delhi 2000 3. Mechanical Engineering Design - by J.E . Shigly. - McDraw Hill International 4. Design of Transmission Elements by V. JAYAKUMAR, Lakshmi Publications 5. P.S.G. DESIGN DATA BOOK - DPV Printers, Coimbatore

6. Design of Transmission systems - by T.J. PRABHU - Kasturi & Sons, Chennai.

Prepared by Signature Name Designation Date Prof. S. RAMESH Professor in Mechanical Engg., 11.12.2010

Approved by

Dr. N. Nallusamy HOD - Mechanical Engg., 11.12.2010.

Dept. of Mechanical Engineering

Subject Code Subject Name Sem & Branch : ME 2352 : Design of Transmission Systems : VI Sem MECHANICAL ENGG.,

FL /ME / 5.2.5 / ME 2352

RC / ME / 5.2.5 / ME 2352